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1. coe p Press Judgement They are not output to an external device Add item Inspect Inspection Add pos comp A Shape Sear pos comp 7 Perform tests Press Tesi Then press Continous test ge Search position comp ee Press Teach Press Search O Search position i co Se arch Item a WE Shape Search sample images Press the judgement condition i sensitive Search parameter to adjust and set the upper and lower alle Judgement limits for an OK judgement Adjust the judgement parameters while inputting 3 i Auto adjustment Press Graphics Details Menu Stru ctu re Test gt Cont inuous ii tiniialstatup tts i 37 There are six types of displays that can be used as shown below on ff ee mn wee ee ee ogg Heme Press the Sm Button and then press Select display to display the 4 Continuous measurements will be prsplayiha ihe Nester r UiseEyng lesanenen Setu 0 Mode performed Input images of some samples Measurement Values Values Over Time Inspection items are set and adjusted to see if the judgements are correct z Press Back Graphics Histogram Image Tab Page OK ma 0 Sce ik The best judgement parameters will be set i Adjust images to the best input status A 1ms F 0 Scenel automatically tt aA e a ROSA Camera setup Judgement ok n
2. You can add filter items to adjust the image ery The data that is output to external devices and to make it easier to measure Refer to the the input signal assignments can be changed 0 Scenel User s Manual for details Changes are not normally required For Check the area press the OK Button and example the following can be input or output then press the TEACH Button Register the e Judgements for individual inspection items image as the measurement reference can be output 2 2 Measurement Settings The modet wilt be reg istered e Commands to register models can be input when you push the T button from an external device Select items for the desired measurement and register e If you want to output data externally an image as the reference for the measurement Refer to the User s Manual for details Press an unused number and then 7 Select the inspection items FQ Series press Add pos comp on the menu Example to Register Search as the Messurement Method Press Inspect Next touch Inspection 3 Testing Press an unused inspection item number and Tests are made with some samples to see if Add filter then press Add item on the menu Press Back correct measurements are possible Add pos comp When Test Mode is entered images are T Adi the iudaement parameters measured continuously A trigger input is not Press Search position Comp I dust Imag p required Measurement results are only displayed
3. a sample of a good object and press eA aN OK Teach OK Run F bet s tesi Input a sample of a bad object and press 134m Pate a Save data NG Teach a aSa O gt e To return to the Setup Display press the S m Button and then press i am Sensorsettings enw vnn nn neenndeendennecencceccececccecccecnccecee Repeat these steps for at least two Judgement Dk Mn h Correlation e To switch to another Sensor press the Sisa Button and then press When a Sensor that is already set up is connected samples eacn Position 650 5308 Switch sensor d a a a Position Y i U Run Mode The inspections that were set on the Setup Mode are used to perform measurements
4. FQ2 s00 000 Smart Camera Quick Start Guide 1 Installation 1 1 Connections and Wiring Box Contents Sensor Mounting Base Four Mounting Screws Instruction Member M3 x 8 mm Manual Registration Sheet Quick Startup Guide this document Trigger Sensor Touch Finder or PC Tool setup software eke FQ Ethernet Cable 24 VDC _ power supply Multiple Connections When one unit is connected control by Ethernet Touch Finder or FQ2 32 max Touch Finder or PC Tool setup a PC Tool setup software G lt software Switching hub Sea us PLC Ethernet Cable A FQ Ethernet Cable 5 Standard RJ45 FQ2 Standard RJ45 Ethernet Cable Ethernet Cable 24VDC Connect the trigger sensor PLC FQ Ethernet Cable O Cable power Supply and power supply to each Sensor Product Model number Remarks Sensor FQ2 s u0o ggg g This is the Vision Sensor Touch Finder FQ2 DO0 This is a setup console PC Tool The PC Tool can be used instead of the Touch Finder If you register as a member you can download the free PC Tool as a special service to purchasers Refer to the Member Registration Sheet for member registration procedures and the download procedure for special member software PFQWNOOO FQ Ethernet Cable FQ WwWNo0 O Connects the Sensor to the Touch Finder or computer Standard RJ45 Ethernet Connects the switching hub to the Touch Finder o
5. d S ay e 11 l 99 3000 ge peration Trigger setup Disitigh Y Image adjustment kaa 7 Switch to the Run Mode display Count Variations in cy es Press Run Measurement Values Inspect Tab Page mar Then press Switch to Run mode ar Frequency Select the inspection items and register on the reference image and standard Switch to Run maden Graphics Details Trend Monitor values if correct judgements are not made aiani lems adjust the judgement parameters earc polo yata Press lt Shape Search II Labeling Press Adjust judgement Sensitive Search OCR Edge Position Bar code Edge Width 2D Code Edge Pitch 2D Code DPM Correlation Of 2 Area Position xX Pa Save the settings a i pis S ae y 5 Yes g All Results Region Statistical Data Teach Judgement E ress Yes FQ2 S40 000 Press i Saye data 7 Press Auto judgement In Out Tab Page Judgment condition 5 qgve sensor data and toy Oo finder data Make settings to output measurement results Judgement Log setting Correlation i Position Display setting I O setting position ec J Execute measurements Measurement values since Overton elaine power was turned ON J y 7 esi Measurements will be executed according to ps aN PE ie 2 i the trigger signal input And the result of Test Tab Page ee oa nnene nt S et measurement will be output to an external i arameters Test and adjust the set inspections g device Input
6. e g relay is used contact bound may cause the trigger to be input again during execution of a measurement Example 2 Here a process switching signal is input from an external device to switch the scene Brown _ Power supply 24 VDC Blue GND 0 V Indicates that processing Orange OUT1 BUSY is in progress Gra INO Green _IN1 Scene number Red IN2 input White _IN3 Purple _IN4 Yellow _IN5 Command execution input 5 ms min par I IN5 ae i 1 ms min BUSY OUT1 oer Processing 3 Connect a power supply to the Touch Finder If a Touch Finder with an AC DC battery power supply is used an FQ AC AC Adapter sold separately or FQ BAT 1 Battery sold separately can also be used Z Adjust the brightness Adjust the shutter speed so that the Sensor can capture images of the measurement object at a suitable brightness If the display is still dark increase the gain Press lt q and then Shutter speed lmage gt Camera setup Shutter speed i Gain z 7 mmm Hy Adjust the shutter speed with the slider at the bottom of the display Shutter speed Bright 25N edu 1 sec Press OK e Turning ON the HDR function improves the image quality for shiny objects Refer to the User s Manual for details J adjust the image input timing Adjust the delay from when the trigger is input until the image is input Press Trigger setup setup EES PL SER a Press Trigg
7. er delay Image gt Trigger adjust Trigger delay After the TRIG signal is input images will be continuously input 2 Register the measurement reference Ripe MO Palaieter ig Sek Press Teach Judgment condition E Place the object that is to be used as the Poe tke iE evan measurement reference in front of the camera CEEE nput the TRIG signal HER LINT Move the rectangle so that the characteristic SEtETIGS Position X lt 3 part for position compensation is inside it Position Y Model region 0 Search position rect Place the object that is to be used as the Drag the angle to measurement reference in front of the camera move it Select the image that was taken with the best timing Move the rectangle so that the mark to be Press OK eae meaured is inside it Lower limit b size the Hodel region 0 Search Press OK i rectangle 266 248 505 349 bie iin 7 B tee et pala u Adjust the image that is taken by the Sensor Check the area press the OK Button and A D w a inspection a j to make it easy to measure Here the then press the TEACH Button The 1 rectangle Baler tothe Users Manual ordets position is corrected by searching to enable characteristic part and reference position for FQ Series E A measurements even if the position of the position compensation will be registered erle eee 7 measurement object is not consistent Press OK Sei 2 3 I O Settings Press Image adjustment
8. r Ethernet connector 2 Fy J 3 o Ethernet FQ WNOO0 O Ethernet Cable connector Connect the I O Cable to the Sensor The I O Cable includes lines for the power supply and I O Connect the required lines NPN I O Inputs Outputs Setup Brown Power supply 24 VDC Load Black OUTO OR Orange OUT1 BUSY 24 VDC Light blue OUT2 ERROR Blue GND 0 V Signal Function Measurement trigger input single Command input Overall judgement output Indicates that processing is in progress Indicates an error has occurred The following initial display will appear when the Sensor is selected Inspect 2 settings 2 1 Image Setup Make sure the image is stable and adjust the brightness and image input timing 7 Focus the image Press Camera setup Focus and brightness lmage gt Camera setup The higher the value the better the focus Adjust the focus of the Lens 4012069 0C Example 1 Here measurements are performed when the trigger signal is input and the overall judgement is output Brown _ Power suppl The TRIG signal is not received while the BUSY signal is ON Turn ON the TRIG signal while the BUSY signal is OFF 1 ms min lt gt TRIG Qe BUSY OUT1 opr Processing OR OUTO Xl Overall judgement Use a no contact output device e g SSR or PLC transistor output for the TRIG signal lf a contact
9. r computer Cable STP shielded twisted pair cable category 5e or 6 impedance 100 Q I O Cable FQ WDOUU Connects the Sensor to the power supply and external devices Flow of Operation The following steps are required to prepare the Sensor for operation Installation Settings Testing 1 Image Setup 1 Checking and Adjusting Measurement Status 2 Measurement Settings 1 Select the inspection items 2 Saving Settings 2 Register the measurement Operation references 3 Adjust the judgement parameters 3 I O Settings 1 2 Mounting 2 Install the Sensor in the predetermined position 7 Confirm the mounting position Use the optical diagrams in the User s Installing the PC Tool Manual to determine the Lens camera installation distance and detection range To use the PC Tool register as a member download the PC Tool and install the PC Tool on your computer Use the following network settings on your computer if you connect the computer directly to the Sensor If you connect the computer and Sensor through a hub using a DHCP server the following IP address does not need to be set e IP address 10 5 5 101 e Subnet mask 255 255 255 0 Example Using a 3Z4S LE SV 2514H Lens 1000 N 200 4 4 100 Camera installation distance mm 2 10 5 100 1 3 Starting the Sensor Y axi
10. s of field of view mm lt The X axis in the above optical diagram represent 7 Power ON the Sensor the field of view mm The Y axis represents the camera installation distance mm or WD mm 2 Power ON the Touch Finder The macro ring thickness to be used is given as l l for example t5 0 on the graphs tO means that Turn ON the power switch on the side of the a macro ring is not required t5 0 means that Touch Finder too you must use a 5 mm macro ring T l 1 The Y axis in the optical charts y Field of represents the height of the field of view view i 2 The Y axis of the Compact Camera 1 X represents the WD To use the PC Tool click Program OMRON FQ PC tool for FQ from the Windows Start Menu Select the language to display on the Touch Finder Language o Camera installation eee U A distance mm a Deutsc WD mm Measurement i object ws A Pieldot vies miim If you use an 3Z4S LE SV 2514H Lens for a measurement object that requires field of view of 35 mm the camera installation distance must be 200 mm and a 2 mm macro ring is required set Select the Sensor If more than one Sensor is connected a display will appear to select the Sensor to be Refer to the User s Manual for the Lens models and dimensions 7 Connect the Sensor to the Touch Finder or Computer via the FQ WNOOO0 Ethernet Cable Touch Finder Senso
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