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21VW-IN001 - Rockwell Automation

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7. 191 e vi 2 x lsd a a 4 se z oc 6z sz z 9z oz aL a oL st tL EL 60 10 so zo Rockwell Automation Publication 21VW IN001D EN P July 2013 38 Chapter 1 Main Input Disconnect Package style A Reactor Ine th Li ives wi and 15 25 Hp 480V AC and 600V AC Dri T Figure 16 7 5 10 Hp 208V AC t 6t sE z og 6z sz z 9z oz aL a tr oL 60 80 10 90 ON HS ON ava ava w DAN 750610056 DVASLS dHSC SL 82VAO9 b 52 51 dHOL Z L Z NOLO V38 3NL M V 31415 0 34 SNOLIV20132018 TVNINYAL ANY IN3NOdWOD TOHINOD uoneuriogny DNI NOLWWOLNY 2 A8 ONILIYM NI QIZIHOHLNY SV 1432 3 350dii nd 404 035012914 HO q3Sn 031802 38 LON AVW 5 58115 SLI HO v NOLIVWOLQV TIMID 40 A Lii3dOHd 3H1 SI SIHL ON WND ava A3 35018 IVNIWH3L u3MOd LNdNI 32018 WNIWYSL 32018 TWNIWYAL IVNDIS MAIA NOIS3T
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10. 152mm 6 0 in 50 mm 00 Do not drop or jolt the drive when moving or lifting the drive Use fork lift truck or similar means for lifting and transporting the drive Use a sling that equalizes the load at the pickup points Use a spreader bar if the angle of the sling is less than 45 degrees relative to horizontal Figure 66 Lifting the Drive 45 Min Front View Lifting Hole Right Side View Rockwell Automation Publication 21VW IN001D EN P July 2013 Mechanical Installation Chapter 3 Follow these steps to lift and mount the drive 1 Attach a sling with safety hooks or clevis clamps to the two lifting holes at the top of the drive Verify that the angle of the sling is not less than 45 degrees relative to horizontal 2 Usean overhead or portable hoist to attach a free fall chain to the chain secured to the drive Take up any vertical slack in the chain 3 Use the hoist to lift the drive from the horizontal shipping pallet 4 Position the drive 5 Attach the drive toa vertical surface by using the mounting holes provided Use washers under the bolt heads Watts Loss Table 18 lists watts loss data for PowerFlex 70 and 700 packages for fan and pump applications running at full load full speed and a factory default P
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14. FINNOJ E za E tan N3do ND2OT831NI n u y T 0 UFINNOD ion 4 und 4 T 2 Three contactor Full feature Bypass with Disconnect Package style Chapter 2 Rockwell Automation Publication 21VW IN001D EN P July 2013 72 Chapter 2 Three contactor Full feature Bypass with Disconnect Package style Figure 32 60 150 Hp 480V AC Drives sheet 1 of 2 73 ON HS ON S0 02 1 60 0 Alva bows oa 01210086 IOv Hdr
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21. ee eee S28 48 SS Wo EGRE cs x amp gt g 8 8 amp N S R 5 9 R 38 8 b 8 8 9 S 9 Rockwell Automation Publication 21VW IN001D EN P July 2013 Chapter 1 Main Input Disconnect Package style A Ives and 1 50 Hp 480V AC and 600V AC Dr T Figure 4 1 15 Hp 208V AC Inter connect Drawings zw w ov E se ve amp i 5 sz 92 sz 2 2 oz aL a si e u 60 80 10 0 zo 10 DON 9V2100 6 Qua ava ONS 31VQ lowe A8 HO ava 1 Agu OVAS S dHOS 1 9 OVAOSY dHOS 1 OVA80Z dHSI L VITALS 0234 LOANNOO HALNI rig ONT NOILVNOLNW TISMMO2OH ENLLIHM NI G3ZIHOHIRV SV 1439X3 SSOduNd ANY Q3S070SIQ HO 1400 38 LON AWW ANY SAIYVIGISENS 5 ONI 1 TI3ADIOOH 40 A1H3dOHd 3H1 SI ONIMVHO SIHL uoljewopny Jenny 204 ON UNDA 48 awa 3DNVQ34NI NANI WHOy001 2 01 010 ADdNI 03345 3DNVO34I LNANI WHO 001 VWoZ ANANI 03345 YIWOLSND A8 SNOLDINNOD CaYINDAY SV EZE ONV ZZE SH3L3AVIv4 ONITVIS 1
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35. Dig Out3 391 0 00 Secs Local Mask 285 SeeLogicMask 322 10 000 volt Dig Out Param 393 0 PI Config Stop Owner 288 Read Only Analog In 1 Lo 33 0 000 Volt igln DataLogic Logica Start Owner 289 See Stop Owner Analog In 1 Loss 34 0 Disabled 9 9 9 Motor Fdbk Type 412 0 Quadrature Jog Owner 290 See Stop Owner Analog In 2 Hi 325 10 000 Volt Encoder PPR 413 1024 PPR Direction Owner 291 See Stop Owner Analog In 2 Lo 326 0 000 Volt Enc Position Fdbk 4141 Read Only Reference Owner 292 See Stop Owner Analog In 2 Loss 37 0 Disabled Encoder Speed 415 Read Only Accel Owner 293 See Stop Owner Anlg Out Config 340 1 Current Fdbk Filter Sel 4167 0 None Decel Owner 294 See Stop Owner Anlg Out Absolut 341 1 Absolute cro See Stop Notch FilterFreq 419 0 0 Hz Fault Owner 295 See Stop Owner Analog Out Sel 342 0 Output Freq Notch filter K ai 3m Owner 296 See Stop Owner mos 20 000 mA nalog Hi 4 4 Marker Pul 421 Read Onl Local Owner 297 See Stop Owner 10 000 Volts eae Pulse In Scal 422 64 DPiRef Select 2907 0 Max Freq AnalogOuttlo 344 0 000 mA AAE 0 000 Volts Encoder Z Chan 423 0 Pulse Input DPI Fdbk Select 299 17 Speed Fdbk 5 E Analog Out2 Sel 345 0 Output Freq Data nA UnkA Torque Ref A Sel 427 1 Torque Stpt1 i 300 0 0 Disabled d 20 000 mA i 1 Word 1 Analog Out H
36. ia turpe 968 S S x LESE 2a 38 uurgo 808 e 3 a3 ABLE i zz B 20002 H ES OR E e 9 le roD T uwose unus cog 38 oseo ps p i z 234 3 Three contactor Full feature Bypass with Disconnect Package style B Chapter 2 Rockwell Automation Publication 21VW IN001D EN P July 2013 102 Chapter 2 Three contactor Full feature Bypass with Disconnect Package style Reactor Ine th Li ives wi and 3 5 Hp 600V AC Dri T 1 5 Hp 480V AC Figure 62 1 3 Hp 208V AC 44 Ov ON HS ON ws DON 00210456 Suo DVASLS dHS 9 2VAO9t dHS L OVASOZ dHE L WVM831AIS 0 34 1 NI Q3ZIHOH1 V SV 1432 3 ISOdYNd 804 035012514 YO GISN d3ldO2 38 LON AVW ONY 53 15815 SLI YO NOLLVWOA V 1 40 JHL SI 9 SIHL aem S0 ZUL Ilva 50 201 Alva DNA DV Hdr A8 MHD Iov 3ur Ag ud uoljewoyny 8t 3 9 St ve EE 0t 6c 9c z 9c sz vc c zz oz 8L 4 91 SL vl L e 60 80 40 90 50 0 eo 2511
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41. DVASLS dHOL S Z 9 VA09t 9 dHOL S Z 2 802 dHS SOLV3N INIM V 31415 0444 ONMAVE DNI NOLIVWOLDV TIHNDDOH Ag ONILIM NI GAZIMOHINY SY 19920 ISOdYNd llomypoy ANY 43501051 GSN Cl31dO9 38 LON AVW ONY 531901415808 SLI Xr DNI NOILY WOLNY TI3V208 30 ALYIdOYd IHL SI SIHL A8 5 lunes est 509 KJ AU 1 Tutup t R E di 8C 08 DNIYNLIVINNYW t ov 6t 8t 4 9t SE vt 43 o 49 47 5 10 Hp 480V AC and 600V AC Dr uuerstt SSY 85 88 unu Z1 3 SOE a 4 g ene D lt 38 lo 3 eri t Dw Vn g g 88 1 os J 87 8 Figure 26 5 Hp 208V AC 8L a 91 SL vi L zL 60 10 50 5 zo wwz 6L 1 924 Lez 1056 Tunugtzg P d 809 8 EO Lev 0071 56021 508 RF eero pmuipzz J 968 uuo ge 1061 8l a 91 SL vl L e
42. eos 453 60 80 10 90 so so zo Three contactor Full feature Bypass with Disconnect Package style B Chapter 2 Figure 59 60 Hp 480V AC and 600V AC Drives zw 6 1g se e ze 5 sz 92 oz a a si 2 pr 60 80 10 90 so 0 zo EE EN 99010056 oua awa ONS lowe Ag HO 31VQ 1 HQ OVASZS dH09 9 DvAOSv dH09 8 3351 0034 INDUNO IL NI NOLLWNOLNV TISMMOOH A8 ONILIGM NI G3ZIHOHInV SV 1430X3 3SOdtind ANY 035019510 HO 4 38 LON AVI ANY salvidisans SLI ONI 1 TI3ADIOOH 40 A1H3dOtd SI ONIMVEG SIHL uoljewojyny llo pog ON HONO3 48 awa ps 408 Ee us Mew p i e 8 8 07 gt a AN QRUP GEO FRERE as 9 amp 1 uwg6 veg uusttrba 8800 d es unugz zzgl unusg bg dio ls SS r 5 a e
43. 808 unus 497 1656 F uuz ww 3NOISSIWWO3SV adds Sv ONTSITIOVITIN VIN soq MG NSIT TvAOBddV 48700 8000 100 10071 unu _ uugiz v8 9 1896 emu wwge 061 ev ov 6 LE SE E 0t 74 8c i4 9 sc ve EZ oz 8L 4 9 SL vl l e 60 80 10 90 50 v0 0 70 95 Rockwell Automation Publication 21VW IN001D EN P July 2013 Ives and 7 5 10 Hp 480V AC and 600V AC Dr Figure 55 5 Hp 208V AC 44 0 a 46 9 SE ve 0t 6c 82 z 9c 52 vc c ec ic 02 8 p 91 SL vi l zL 0t 60 80 10 90 50 v0 t LN 661104566 alva 50 1 1 JWG 50 21 11 OND Dv Hdr 9 MHD Dv 3ur DWASLS 4 01 lt 4 8 2 9 dH01 S VA80Z dHS 8 3IA
44. MAONddV t sE 4 9E og 6z sz z 9z oz aL a 9 st EL 60 10 so 0 zo 39 Rockwell Automation Publication 21VW IN001D EN P July 2013 Ives and 3 5 Hp 600V AC Dri 1 5 Hp 480V AC 7 Figure 17 1 3 208V AC Main Input Disconnect Package style A Outline Drawings Chapter 1 ev Ov 6t 8 LE 9E SE vt EE et 0t 6c 8c z 9c st ve EZ zz 02 6L 8l 4 91 SL vi L e 60 8 5 S w 5 m S 5 p 11010056 31 0 11 01 UVA v0 LL OL DNA 1 9 AHD Iov 3ur uq DWASLS dHS 2VAO9v dHS L DWABOZ O dHE L V 31AIS 024d SNIMVEG EP DNI NOLIVWOIRV Ad NI SV 1d3DX3 ISOdYNd Q3SO123SId HO 3S1 931900 38 LON AVW ONY Sani viaisgns SLI YO 2NI NOLLVWOLRV T1320 30 ALu3dOBid 3H1SI DNIMVYG SIHL uoljewopny wu 16 88 iL 6 t OSS uuz6 es ZIZ E lt 48808
45. Nia NOIS3 TVNIW831 ONV IN3NO4WOD uoreuriogny um 2 TOULNOD LNALNO IAONddV ava ONU NOUVWOLDY TIHADDOH ONLLISANI G3ZIBOHIIIV SV 1432X3 3504 6c ANY SO OSIO BO OSA G3405 38 LON AWW SaRIVIGISENS SLI 9 au v DNI TI3M5I2OH 30 ALYIdOYd 3HLSI 9NIMVNQ SIHL ON na sE 1E GIC EIE S d d 3 ve t z le oc U m 5c a a 4 _ 6 a 4 9 s z cum 3 z amp or ww iy i gt m G3 2018 1VNIWH3L u3MOd st 8 HEB 32018 1VNIWS3L 5 u Ez 181 cgi 60 tsa Hi o so 32018 TWNIWYAL U3MOd LNdNI See 0 o tv 6 8 4 9t se ve 3 ze 6z sz 4 oz st ve 14 zz oz s 91 60 10 Rockwell Automation Publication 21VW IN001D EN P July 2013 Chapter 2 Three contactor Full feature Bypass with Disconnect Package style Figure 48 60 Hp 480V AC and 600V AC Drives t oF 8E 1 9 6z sz z 9z oz aL a oL 60 80 10 90
46. ava SOLL ava DV H4 A80 0 Dv lr DVASLS 8 dH09 8 2VAO9t dHO9 TIALS 00 34 SNOLIN2O13DOT8 TVNIWH L IN3NOdWOD 10H1NO2 BNODOM A8 9NLLIBANNI 21 SV 5 131d02 38 LON AVW ANY 531 ll9M20H Hau ON U5 ND3 GANOISSINWOD Sv SV SNISDLOVIDNVW 903 NOIS3d 4 A8 Ux 3IV1Id3WYN VIPU 60019 32018 IWNIWYAL u3MOd LNdNI 312018 TVNIIWH3L u3MOd 912018 TVNIWH3L IVNSIS t se amp 9 se ve 3 ze 3 6z sz z oz sz vt 14 zz oz 9 oL 60 80 10 Rockwell Automation Publication 21VW IN001D EN P July 2013 34 Chapter 1 Main Input Disconnect Package style A Figure 12 75 100 Hp 480V AC and 600V AC Drives t 6c sE E 9 3 4 z 4 oz 91 ON HS L ON Hs 1 02210056 ud DNI SOLL Dv jur Ag uq DVASLS dHOOL SZ 9 VA09t dHOOL SZ Y TIALS 00 34 SNOUIV2O
47. zw or 3 se se se ze 5 ez sz 92 sz a si 60 80 10 so 0 zo 101 Rockwell Automation Publication 21VW IN001D EN P July 2013 Figure 61 125 150 Hp 480V AC and 600V AC Drives ON HS ON vomyor iva aiva G3NOISSINWOO SV us L 1 98010056 8 iovisur A8 SV SNIENLOVINNVI OVASLS dHOSI SZI 9 OVA09r dHOS I S2 1 CARES wonueuniny u nn ONT NOLVWOLNY TISNDIOOH A8 ONILIGM NI 3 SV 1430X3 5 gt ANY 035010910 HO 031900 38 LON AVW S3IHVIGISSns SLI 9060 ONT NOLLVWO1nV 40 1 JHL SI 9 ON woos 10 2 le it pom e le D I r 8 LL luwgzzz l a E
48. IOvidur 8 OVASLS dH001 87 9 9 dHO01 57 8 FALS 00 34 IL ONT NOLWAOLAV 8 NI G3ZIHOHIR V SV 1930 3 3SOdunid ANY 035019510 HO G3SN 031900 38 LON AVI ANY Saluvidisans SL ONI NOLLVIO1Q V TT3ADIOOH 40 A1H3dOHd SI ONIMVHG SIHL uoneuojny gt uu 882 456 unugg zs8 p unos 9z 7 sor 19 pe unugs ges ps zov E 20 Y E TL i 1 1 lunuos 9 uus cog Ze gi oe tuwososg _ Juuuog osg p veo uwgzrzz l aoo 00 U luiwze o1g Ar ON 091011 000 Tunuoy 19011 EC 5 201 1 05 13861 3 5 09011 E 1050
49. Lad E dois iN WUSA H 2 z z E E s amp s 5 53 t Feel g a lz 28 21151612 28 zB 62 5 2 5 2 amp 8585 215 5 8 E Gm Gu 5 888 s e X ERROR Bom ely Wox X OR Ok SOROR E OH 8 E ho 3 Rockwell Automation Publication 21VW IN001D EN P July 2013 Main Input Disconnect Package style A Chapter 1 Figure 2 1 10 208V AC and 1 25 Hp 480V AC and 600V AC Drives with Line Reactor s 8 b S SO GO 9 8 BONG s 8 8 5 8 8 40 9 HE 2 9 58 59 26 Sos 258 855 E2 3 cz 855 zo 8 209 2 g8 gs 32x S 35 suo ze Xr Z ua 56 98g 58 uw S E 22 uo ug F BEB o9 629 sea 82 ge 225 8 45214 Q 2 58 2 o E 25 verb 50 gag 3 S25 og 9g 99 3 goo ze 2 So Sa gb Eug non weno wuisia 19 fg S Es ESAFE wn x 9o ae AQNIND3Y 174170 SLIO
50. Three contactor Full feature Bypass with Disconnect Package style B Chapter 2 Reactor Ine th Li ives wi and 3 5 Hp 60V AC Dr T 1 5 Hp 480V AC Figure 51 1 3 208V AC z 6E 9 se ve EE 3 oc gc 9c sc ve oz 6l aL a 9 s tL L 10 so ON HS HS ON L RO 95210056 wa Sso c alva SN3 DY H3f Ag MHD so i e Dv sr DVASLS dHS 8 9 dHs L OvASOC dHE L YOLDV3Y 3NL M 8 31415 0 34 5 gt 01 32018 TWNIWYALGNY IN3NOdWOD 1OHINOD 3uu INI NOIYWOLNY NILIYMNI 32 SV 1432 3 ISOdYNd 035012510 0351 O3140 38 ION AVW 53 8 158 15 SLI HO NOLIVWOLOV TI3NDI20H 3O ALti3dOHd 1 51 SNIMVHO SIHL Iloopog W 8 ON A8 WOLLOS oooQ BOEHSUERUBMIE d o O 92018 TVNIWH31 32018 TVNIWH31 TOYLNOD u3MOd LNdLNO 312018 TVNIWH31 u3MOd LAdNI 30018 1VNIWH3LL u3MOd 32018 WNIWY3L IVNDIS
51. 3 Fan Pump Fault 1 Time 24 Read Only Regen Power Limit 1530 50 0 Reset To Defalts 197 0 Ready Fault 2 Code 245 Read Only Current Rate Limit 15407 400 0 Load Frm Usr Set 198 0 Ready Fault 2 Time 246 Read Only Stop Mode A 155 0 Coast Save To User Set 199 0 Ready Fault 3 Code 247 Read Only Stop Mode B 1562 1 Ramp Reset Meters 200 0 Ready Fault 3 Time 248 Read Only DC Brake Lvl Sel 157 0 DC Brake Lvl Language 201 0 Not Selected Fault 4 Code 249 Read Only DC Brake Level 158 Rated Amps Voltage Class 202 vm on Drive Cat Fault 4 Time 250 Read Only DC Brake Time 159 0 0 Secs Fault 5 Code 2518 Read Only Bus Reg Ki 160 450 203 Read Only Fault 5 Time 2529 Read Only Bus Reg Mode A 161 1 Adjust Freq Dyn Usrset enig 294 0 Disabled Fault 6 Code 2538 Read Only BusRegModeB 1622 0 Disabled DynUsrSetSel 205 0 Disabled Fault 6Time 2540 Read Only DB Resistor Type 163 0 None 206 Fault 7 Code 255 Read Only Bus Reg Kp 1640 1200 Drive statis Read Only Fault 7 Time 2560 Read Only Bus Reg Kd 165 1000 dicis ae Read Only Fault 8 Code 2576 Read Only Flux Braking 166 0 Disabled Drive sarm T el Read Only Fault 8 Time 2580 Read Only Powerup Delay 167 0 0 Secs Dreams Read Oniy Alarm Config 1 259 Bits 0 15 Start AtPowerUp 168 2 1 Enabled Speed Ref Source 213 Read Only i Flying StartEn 1692 1 Enabled Start Inhibits ZA asd 261
52. 5 5 10 0 8 0 34 22 14 13 208V AC 7 5 11 10 15 25 4 2 5 14 2 2 20 0 75 5 5 1 15 10 0 8 0 34 22 14 13 75 2 20 30 25 4 2 5 14 2 2 20 480V AC 30 55 40 75 35 2 2 5 14 5 7 51 75 100 2x 185 350 2x 16 6 31 275 90 110 125 150 2x 185 350 2x 16 6 31 275 2 2 5 5 3 5415 10 0 8 0 34 22 14 13 75 2 20 30 25 4 2 5 14 22 20 600V AC 30 55 40 75 35 2 2 5 14 5 7 51 75 100 2x 185 350 2x 16 6 31 275 90 110 125 150 2x 185 350 2x 16 6 31 275 1 Maximum minimum sizes that the terminal block accepts these are not recommendations If national or local codes require sizes outside the range lugs can be used Control and Signal Wiring Refer to the PowerFlex 70 AC Drives User Manual publication 20A UMO001 or the PowerFlex 700 Adjustable Frequency AC Drive User Manual publication 20B UM001 for additional detailed information about control and signal wiring The I O terminal block on the drive and the control terminal block TB1 terminals 31 40 inside the option cabinet provide terminals for interfacing customer supplied control inputs and outputs All analog and discrete control wiring is made at these terminals Table 12 on page 59 matches the I O terminal blocks with the drive horsepower and voltage ratings Table 12 1 0 Terminal Blocks 1 0 Terminal Blocks Drive Rating 1 20 Hp at 208V AC Terminal
53. 600V on page 70 Table 15 Three contactor Full feature Bypass with Disconnect Package style B 208V kW Hp Input Line Drawing Reactor Outline Layout Schematic Inter connect 0 75 10 1 5 2 0 Figure 54 on page 95 22 3 0 Figure 45 on page 86 4 0 5 0 Figure 55 on page 96 Figure 30 on page 71 Figure 42 on page 83 5 5 75 Figure 56 on page 97 75 10 11 15 Figure 57 on page 98 Figure 46 on page 87 0 75 10 1 5 2 0 Figure 62 on page 103 Figure 51 on page 92 22 30 Yes Figure 38 on page 79 Figure 44 on page 85 40 5 0 Figure 63 on page 104 Figure 52 on page 93 5 5 75 Figure 64 on page 105 75 10 Figure 53 on page 94 Rockwell Automation Publication 21VW IN001D EN P July 2013 Input Voltage 480V AC Three contactor Full feature Bypass with Disconnect Package style B Chapter 2 Table 16 Three contactor Full feature Bypass with Disconnect Package style B 480V kW Hp Input Line Drawing Reactor Outline Layout Schematic Inter connect 0 75 10 1 5 2 0 Figure 54 on page 95 22 3 0 40 5 0 5 5 75 Figure 45 on page 86 Figure 55 on page 96 7 5 10 Figure 30 on page 71 Figure 42 on page 83 11 15 15 20 Figure 56 on page 97 18 5 25 No 22 30 Figure 57 on page 98 Figure 46 on page 87 30 40 Figur
54. ACME 75 150 69302 3 20 TB 81001 600V AC 25 60 TB 81001 75 150 81002 1 10 1 Amp Class 208V AC 15 2 Amp Class CC 1 60 1 Amp Class transformer FUA FUS 480V AC 75 150 2 Class CC 3 60 1 Amp Class 600V AC 75 150 2 Amp Class 1 3 100 16010 5 100 23010 208V AC 7 5 10 100 C37D00 15 100 C60D00 1 10 100 C16D10 15 20 100 37010 25 30 100 C43D00 40 100 C60D00 50 100 C72D00 480V AC 60 100 C85D00 75 100 D115ED11 100 100 D140ED11 Bypass contactor BC Allen Bradley 125 100 D180ED11 150 100 D210ED11 3 10 100 C16D10 15 100 23010 20 100 30010 25 30 100 C43D00 40 100 C60D00 600V AC 50 100 C72D00 60 100 C85D00 75 100 100 D115ED11 125 100 D140ED11 150 100 D210ED11 Rockwell Automation Publication 21VW IN001D EN P July 2013 125 AppendixB Replacement Parts Table 23 Three contactor Full feature Bypass with Disconnect Package Replacement Parts style B Continued Description Drive input contactor Designation DIC Voltage Hp Part Number 12 35 100 C16D10 7 5 100 C23D10 208V AC 10 100 C37D00 15 100 C60D00 1 10 100 C16D10 15 20 100 C23D10 25 30 100 C43D00 40 100 C60D00 480V AC 50 100 72000 60 100 C85D00 75 100 100 D115ED11 125 100 D140ED11 150 100 D210ED11 3 10 100 C16D10 15 100 C23D10 20 100 C30D10 25 30 100 C43D00 40 100
55. Ag HOLIMS nl mee 93NNO2SIG SNIWOONI isa YOLOW p E z 48 33 i J SSVdA8 S 224 4 Fal gi Pu SI 81 281 T 721 od I l ja Mir a I tLe ly 2 1 1 1 ap ae Ov 6E BE 9t SE EL 5 STVNIWY3L YAWOLSND 3DNVG3dWI 1 WHO OLO 1 438 03345 WHO O0L VWOZ 1ndNI 438 0334S 38WOISTD A8 GaNddNs SNOLID3NNO2 51915 3414 373344 EE LE ZE LE SIVNIWH3L sane sain Bunn OLVAS SAONE SQ NOA SAVIS HAAZ QN ONLDa OON 17 G3sln3s sv EZE ZZE sii i3wvivd oNrivos ASANOV Naim 0 01 LOHNO2 9 OZE H3LSWVHVd 0 118 3NVHD ZL 91 STVNINYAL L NI9OTVNV OL a3sn 38 01513284005 LL NISOTVNV Wows 3WO3 TIM 3339833398 03345 QA01 0 3GOW OI V NIN3HW 27 13834 Vn NVW TIM 51 15 3414 323344 JHL 40 9NIN3dO y 58 S f 2838222822877 z 5 E 883 z 3 3 Qquvos
56. DPI Port Value 2750 Read Only A Word 1 Link A Word 1 Dig Out1 Level 381 0 0 _ Data Out B2 Link See Data Out A2 5 Logic Mask Jeu e A Word 2 35 Link A Word 2 Dig o IR 00056 Dig Out1 Offfime 383 0 00 Secs Start Mask 277 See Logic Mask Data Out C1 Link 314 See Data Out A1 mm A Word 1 Link A Word 1 Digital Out2 Sel 384 4 Run 28 ee Logic Mask Data Out 2 Link aic See Data Out A2 Dig Out2 Level 385 0 0 Direction Mask 279 See Logic Mask A Word 2 Link A Word 2 5 Dig Out2 OnTime 386 0 00 Secs Reference Mask 280 See Logic Mask Data Out D1 Link 346 See Data Out A1 A Word 1 Link A Word 1 Dig Out2 Offfime 387 0 00 Secs Accel Mask 281 See Logic Mask Data Out D2 Link 347 See Data Out A2 Digital Out3 Sel 388 4 Run Decel Mask 282 See Logic Mask A Word 2 Link A Word 2 T See Logic Mask Dig Out3 Level 389 0 0 ault Clr Mas ee Logic Mas 2 Analog In 1 0 0 Anlg In Config Dig Out3 OnTime 390 0 00 Secs MOP Mask 284 See Logic Mask m Anla In Sar Root 321 0 Disabl Dig Out3 Offfime 391 0 00 Secs Local Mask 285 See Logic Mask Diable m Analog In 1 Hi 32 10 000 Volt Dig Out Param 393 0 PI Config Stop Owner 288 Read Only Analog In 1 Lo 323 0 000 Volt Digln Datalogic 411 0 Logical 0 Start Owner 289 See Stop Owner Analogin1Loss 324 0 Disabled MotorFdbkType 412 0 Quadrature Jog Owner 290 See Stop Owner Analo
57. O EINNOD VINOD zan SA soon T v I N e I WP TINNO 151 No TINNOD za al tan Nado 1 v A E sg UFINNOD ian Pd YOOPNL una 5 ey anes TE P up 5 Aaya x 8 WOU Me NOU Three contactor Full feature Bypass with Disconnect Package style B Chapter 2 Rockwell Automation Publication 21VW IN001D EN P July 2013 82 Chapter 2 Three contactor Full feature Bypass with Disconnect Package style Ives and 1 50 Hp 480V AC and 600V AC Dr Figure 42 1 15 Hp 208V AC Inter connect Drawings zw op 3 1g 9 3 ze oe ez sz z 92 sz ve e 22 oz ai a E pr 60 80 10 90 so go zo ON HS HS L 1 99 10446 ONS 1 0 lowe HO ETE A8 HQ OVAS S dHOS 1 9 VA09F dHOS L OWABOZ dHS1 1 8 7 15 44 LO3NNOO H311 uomneuioiny 3uu ONT NOLWNOLAV 71 NLLIHM NI G3ZIHOHI V SV 139X3 3S0dund ANY 035019510 HO G3SN 031900 38 LON AVI ONY 5 58 5 SL ONT NOLLVWOLNVY TI3ADIOOH 40 A1H3dOHd SI ONIMVHG SIHL ll nnyiosi Jur S0 82 L ON HO NO3
58. e INTERLOCK OPEN amber On when the customer interlock or Aux Fault is de energized BYPASS RUN green On when the bypass contactor BC is energized BYPASS TRIP red On when a bypass fault condition exists for example bypass motor overload has tripped e PURGE amber On when the purge condition is active DRIVE OUTPUT ENABLE Green On when the drive output contactor DOC is energized In addition the bypass control interface contains two selector switches Selector switch 1 SS1 determines the state of the DIC DOC and BC contactors Selector switch 2 SS2 determines the source of control logic Figure 29 Bypass Control Interface e INTERLOCK OPEN LI FOR DRIVE STATUS DRIVE SEE DRIVE DISPLAY 56 Rockwell Automation Publication 21VW IN001D EN P July 2013 Electrical Installation Three contactor Full feature Bypass with Disconnect Package style B Chapter 2 Input Power Wiring Refer to the PowerFlex 70 Adjustable Frequency AC Drives User Manual publication 20 001 or the PowerFlex 700 Adjustable Frequency AC Drive User Manual publication 20B UM001 for additional detailed information about input power wiring recommendations and selection ATTENTION Protect the contents ofthe options cabinet from metal chips and other debris while making the conduit openings Failure to observe this precaution could result in damage to or destruction of the equipme
59. ze 3 sz az 92 sz ve e 22 oz ai a E pr 60 80 10 90 so s0 zo Rockwell Automation Publication 21VW IN001D EN P July 2013 78 Chapter 2 Three contactor Full feature Bypass with Disconnect Package style Reactor sheet 1 of 2 Ine th Li ives wi and 1 25 Hp 480V ACDr Figure 38 1 10 Hp 208V AC zw ov 1g 9 se se ze 5 82 92 si 2 60 80 10 90 50 0 zo ON HS ON awaj 6076171 ava 5076171 ava bows xw 1210086 ona IOv H4r IOv 3NC 50 o o o o ojos 2 9
60. 001 or the PowerFlex 700 Adjustable Frequency AC Drive User Manual publication 20B UM001 for detailed information including specifications troubleshooting starting programming and parameters for the drives To help differentiate parameter names and liquid crystal display LCD text from other text the following conventions are used Parameter Names appear in brackets For example DC Bus Voltage Display Text appears in quotes For example Enabled Rockwell Automation Publication 21VW IN001D EN P July 2013 7 Preface General Precautions ATTENTION This drive contains ESD Electrostatic Discharge sensitive parts and assemblies Static control precautions are required when installing testing servicing or repairing this assembly Component damage can result if ESD control procedures are not followed If you are not familiar with static control procedures reference A B publication 8000 4 5 Guarding Against Electrostatic Damage or any other applicable ESD protection handbook ATTENTION An incorrectly applied or installed drive can result in component damage or a reduction in product life Wiring or application errors such as undersizing the motor incorrect or inadequate AC supply or excessive ambient temperatures can result in malfunction of the system ATTENTION Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should plan or implement t
61. 10002 t ov 6 4 SE tt ze 0 6c sz Lt 9c sz vc c tz 02 8L ai 91 SL vl L e 60 80 10 90 50 Rockwell Automation Publication 21VW IN001D EN P July 2013 wwe oie i _ wl VOR 861 1 wama 6 184 080 886 gs 7 _ E 9801 Main Input Disconnect Package style A Chapter 1 50 Hardware Overview Chapter 2 Three contactor Full feature Bypass with Disconnect Package style B This chapter describes the features and operation for the 3 contactor full feature bypass with disconnect package style B Topic Page Hardware Overview 51 Electrical Installation 57 Customer Connections 61 Operating Modes 62 Parameter Defaults 64 Drawing Index 68 Schematic Drawings 1 Inter connect Drawings 83 Layout Drawings 86 Outline Drawings 95 The 3 contactor full feature bypass with disconnect package style B enables the motor to be manually transferred from drive output to the AC line or from the AC line to the drive while the motor is at zero 0 speed The contactor bypass is electrically interlocked A means for disconnecting
62. 60 80 10 90 50 0 0 70 Rockwell Automation Publication 21VW IN001D EN P July 2013 Reactor ives with Line and 15 25 Hp 480V ACand 600V AC Dri Figure 27 7 5 10 Hp 208V AC t ov 6E LE 9t SE vt EE et o 6c sz z 9c sc vc c e tz 02 6L 8L 4 91 SL l 4 60 80 10 90 50 ON HS S ON L Hs DON 54010456 0 11 01 Alva Iv dur uq DVASLS 8 dHSZ S1 9 09 9 4 62 51 2 802 9 dHOL S Z YOLOV3Y 3NIT A V 31415 0 44 annu DNI NOLIVWOLR V TIHADIDOH A8 SNILIHM NI QIZIHOHLNY SV 1d32X3 ISOdYNd HO4 935012510 HO Q3Sf1 dildOD 38 LON AVW 53 15805 SLI YO NOLLVWOL TT1390 208 30 ALYJdOYd JHL SI SIHL uoljewopny Il9M20H unuze 8t unugs gzg Q _ ii m wp 1 n d DNIYNLIVJNNYW A8 091011 1000 100 2 26011 5611 234 100805
63. Preset Speed 6 DC Bus Voltage 012 Read Only Autotune Torque 06 600 50 reset Spee 106 50 0 Hz Preset Speed 7 107 6 0H DC Bus Memory 013 Read Only inertia Autotune 0677 Ready reset Spee 2 Elapsed kWh 0140 Read Only Based on Dri Jog Speed 2 108 10 0 Hz St Acc Boost 069 Moe UH AN i 1 Analog 1 Value 016 Read Only Rating Trim 96 Setpoint 116 0 096 AnalogIn2 Value 017 Read Only Run Boost 070 on Drive Trim In Select 117 2 Analog In 2 ating Ramped Speed 0220 Read Only i Trim Out Select 118 0 Disable Motor NP Volts Speed Reference 0230 Read Only Break Voltage Un 0 25 Trim Hi 119 60 0 Hz 024 Read Only Break Frequency 072 1 NP Rz Ton 120 Based on Motor NP Speed Feedback 0257 Read Only Speed Units 09 oz RPM Rated kW 026 Read Only Feedback Select 080 0 Open Loop Slip Comp Gain 122 40 0 Rated Volts 027 Read Only Minimum Speed 081 0 0 Slip RPM Meter 123 Read Only Rated Amps 028 Read Only 50 0 or 60 0 Hz volt PI Configuration 124 0 Disable Maximum Speed 082 class Control SW Ver 029 Read Only Motor NP RPM Control 125 0 Disable Motor Type 040 Induction Reference Sel 126 0 PI Setpoint Overspeed Limit 083 non Motor NP Volts 041 Drive Rating Based P 300 0 RPM PI Setpoint 127 50 00 Motor NP FLA 042 Drive Rating Based Skip Frequency 1 084 0 0 Hz PI Feedback Sel 128 0 PI Setpoint Motor NP Hertz 043 Drive Rating Based Skip Frequency 2 085 0 0 Hz PI Integr
64. QN3siho 0 01 9I4NO2 NI 9OTVNV OZE 40 0 118 3ONVHD 1 91 STYNIWYAL 1 NI OL G35n 38 OL SI 3DHNOS Vuu0z f 4151 41 STYNIWAL L WO JWOD TIM 32N3N3 M 03345 2QA01 0 AGOW OLN NI N3HM G 8VN3 p ANY 6501 NOLDND ONY STVNIWL NIIMU S3 IM 1 3 JHL 3AOWSH LSNW NOA S1V1S 3314 323384 ONY SYDO THINI gt N3HM 13838 WVANYW 34INDAY TIM N2OT831NI 284 3232 IHL 30 9NIN3dO 1 y 1 92 St Z ec zz Z 02161181 LL OL 6 8 4 9 4 v 2823 35552558535 056 222 8 8 B 22 22222 B 8 z amp 2 4 8 28 8 5 z 27 5 3 3 3 5 8 32 B 23 888 3 8 BE 5 z 7 8 5 z 2 5 M Qavos Jo1v1no34 04 X31343WOd 21 5 Wa 3d un 1 _ X xL 5 97 HOLIMS ___ sed 93NNO2SIQ SNIWOONI isa 7 zw w or se ve amp G 5 sz 92 sz v2 ez E oz aL a si 60 80 10 20 zo to 27 Rockwell Automation
65. SI ONIMVHG SIHL uoneuojny II9 Mp0 Ag gt s v Q O Q Ma M FED M n iu TINNO sa N 4 FOOPNL san A Fo si maindino wo san x vas sa S LNNOD ssiua van CET pm SINO a Ne p FINO gt a v O O FINO 2 T BS RES iT Tic is Wi M No p FINO E a n k D A dme a LFINNOD pune ina T n v Oo O a wa 6 km dm n A Eo oi vam T od od i ot asal L5 6 d e ims Vo i iss p zan VOOVNL Y Nt p ET a a m sro SALDO A i TUO e or 4g 9 3
66. for some of these 123 parts disconnect switch operator handle operator shaft bypass contactor drive input contactor drive output contactor and overload relay Removed all style C packages style C packages are no longer available for sale Added Fuse Circuit Breaker and Short Circuit Current Specifications 117 Added an index to this manual 131 Rockwell Automation Publication 21VW IN001D EN P July 2013 3 Summary of Changes Notes 4 Rockwell Automation Publication 21VW IN001D EN P July 2013 Preface Main Input Disconnect Package style Three contactor Full feature Bypass with Disconnect Package style B Mechanical Installation Technical Specifications Table of Contents About This Publication 7 What Is Not in This Manual 7 Manual 7 General Precautions 8 Catalog Number pH IS 9 Additional Resources 10 Technical Support 12 eec ias qu EP PM I IEEE 10 Chapter 1 Hardware Overview 11 ElectricalInstallation 13 Parameter Defaults 17 Drawing Indexa E pons KERN UI
67. oss van E T iss e ia SINNOD und e x BIS zi LiNNOD i EINNOD YEINNOD 60 I T T i J ES 1T XC TINNO Aa No TINNOD AS UN a ton nado k 17 y T Pp om LE INNO p 39804 ian KON e sont una 5 B INNOD ST INNOD ZA E 2 Y WoW Three contactor Full feature Bypass with Disconnect Package style B Chapter 2 80 Chapter 2 Reactor sheet 1 of 2 ives with Line Three contactor Full feature Bypass with Disconnect Package style 4 Ov ae 9 se ve ee ze 06 gz 42 sz ve ez zz iz 81 Figure 40 3 25 Hp 600V AC Dr
68. oz sz vt 14 zz oz aL a 91 80 10 Rockwell Automation Publication 21VW IN001D EN P July 2013 36 Chapter 1 Main Input Disconnect Package style A Reactor Ine th Li ives wi and 3 5 Hp 600V AC Dri T 1 5 Hp 480V AC Figure 14 1 3 208V AC wy 6 se SE ve E 3 oc gc 9 sc vc oz aL a oL st vt EL 60 10 so zo ON Hs i ON Hs 1 5210056 awa 5012 ava 2 5 5 9 dHS 2VAO9 8 dHS L OVABOC dHE L 8O12V38 INIT M V 31415 0 34 SNOIIV20 132018 TYNIWYAL ANY LN3NOdWOD TOHLNOD DNI NOLIVWO1IV TI3WODON A8 NI GZINOHLOV SV 1433X 3SOauNd gt ANY 035012510 HO 0351 031402 38 LON AVW 5 5815 SLI HO v 2NINOLIVWOLO V 11344209 JO ALUi3dOMd 1 51 9 SIHL ON W ND3 AB ava 32018 1VNIWH31 YIMOd LNdNI 320718 WNIWYAL u3MOd 32018 WNIWYAL IVNSIS M3IA38 153 IVAOuddv A8
69. z 6 se 9c SE ve ze oc gc 9 sc vc z oz aL a 91 vl 60 10 so zo 37 Rockwell Automation Publication 21VW IN001D EN P July 2013 Main Input Disconnect Package style A Chapter 1 Reactor Ine th Li ives wi and 7 5 10Hp 480V AC and 600V AC Dr Figure 15 5 Hp 208V AC zv oF se 4 9E og 6z sz z 4 oz aL a 9L oL 60 80 10 90 ON HS ON sore soe awa GANOISSINWOD SV w DAN 55210056 Sal SN3 8 Dv Mr Ag a j f G3ddlHs SV DVASZS dHOI S 9 2 09 P lel 7 SNIBQLOVINVW MIA NOISIG SNOLLV20132018 TVNIWH3L IN3NOdWOD TOWLNOD E 4 ad uu DNI NOLLWWOLNY TIBMDIDOH ONL NI G3ZINOHIIV SV 1432 3 45 4 di 404 35072510 G3SN 131402 38 JON AVW 531401015815 SLI YO r v DNI NOLLVWOANY 30 ALYIdOYd SI SNIMVHO SIHL ON n i H 35018 IYNIWY3L YIMOd LNdNI 32018 1VNIWH31 u3MOd 32018 1VNIWH31 IVNDIS
70. 2013 Replacement Parts Appendix B Table 22 Main Input Disconnect Package Replacement Parts style A Continued Description Designation Voltage Hp Part No Manufacturer 1 20AB4P2A0AYNANCO 2 20AB6P8A0AYNANCO 3 20AB9P6AOAYNANCO 208VAC 5 20AB015A0AYNANCO 7 5 20AB022A0AYNANCO 10 20AB028A0AYNANCO 15 20AB042A0AYNANCO 1 20AD2P1A0AYNANCO 2 20AD3P4A0AYNANCO 3 20AD5POAQAYNANCO 5 20AD8POAQAYNANCO 7 5 20AD011A0AYNANCO Drive module DM1 10 20AD014A0AYNANCO Allen Bradley 15 20AD022A0AYNANCO 20 20AD027 A0AYNANCO 25 20AD034A0AYNANCO 480V AC 30 20AD040A0AYNANCO 40 20AD052A0AYNANCO 50 20AD065A0AYNANCO 60 20BD077A0ANNANAO 75 20BD096A0ANNANAO 100 20BD125A0ANNANAO 125 20BD156A0ANNANAO 150 20BD180A0ANNANAO 200 20BD248A0ANNANAO Rockwell Automation Publication 21VW IN001D EN P July 2013 121 Appendix B 122 Replacement Parts Table 22 Main Input Disconnect Package Replacement Parts style A Continued Description Designation Drive module DM1 Voltage 600V AC Hp Part No 3 20AE3P9AOAYNNNCO 5 20AE6P1A0AYNNNCO 75 20AE9POAOAYNNNCO 10 20AE011A0AYNNNCO 15 20AE017A0AYNNNCO 20 20AE022A0AYNNNCO 25 20BE027A0AYNANAO 30 20BE032A0AYNANAO 40 20BE041A0AYNANAO 50 20BE052A0AYNANAO 60 20BE062A0AYNANAO 75 20BE077A0AYNANAO 100 20BE099A0AYNANAO 125 20BE125A0AYNANAO 150 20B
71. 25 22 3 113 25 4 5 No 154 34 5 5 75 18 1 40 75 10 18 1 40 208V AC 11 15 18 5 41 0 75 1 17 6 39 1 5 2 17 6 39 22 3 17 6 39 Yes 4 5 22 6 50 5 5 7 5 28 1 62 75 10 28 1 62 Rockwell Automation Publication 21VW IN001D EN P July 2013 111 Chapter 3 112 Mechanical Installation Table 19 Weights for Main Input Disconnect Packages style A Continued Input Voltage kW Hp Input Line Reactor Weight kg Ib 0 75 1 0 11 3 25 15 2 0 113 25 22 3 0 113 25 4 0 5 0 11 3 25 5 5 7 5 15 4 34 7 5 10 15 4 34 11 15 18 1 40 15 20 18 1 40 18 5 25 18 1 40 No 22 30 22 6 50 30 40 312 69 37 50 312 69 45 60 68 0 150 480V AC 55 75 68 0 150 75 100 68 0 150 90 125 176 9 390 110 150 176 9 390 132 200 176 9 390 0 75 1 0 17 6 39 15 2 0 17 6 39 2 2 3 0 17 6 39 4 0 5 0 17 6 39 5 5 7 5 Yes 22 6 50 75 10 22 6 50 11 15 28 1 62 15 20 28 1 62 18 5 25 28 1 62 Rockwell Automation Publication 21VW IN001D EN P July 2013 Mechanical Installation Table 19 Weights for Main Input Disconnect Packages style A Continued Input Voltage kW Hp Input Line Reactor Weig
72. 77 Figure 43 on page 84 90 125 Figure 61 on page 102 Figure 50 on page 91 110 150 2 2 3 0 Figure 62 on page 103 Figure 51 on page 92 4 0 5 0 5 5 75 Figure 63 on page 104 Figure 52 on page 93 75 10 Yes Figure 39 on page 80 Figure 44 on page 85 11 15 15 20 Figure 64 on page 105 Figure 53 on page 94 18 5 25 Chapter 2 sheet 1 of 2 zw or 6 se 1g 9 se ON HS ON H paw 60210486 ava ONS S0 61 1 TOW HAP 8 S0 61 1 3lvq lOv dar A8 ud 29 09 8 dHOS I 2 802 dHSI I 8 3115 0 44 ONIAVSQ 211943035 IL ONT NOLLWNOLNV TISMMOOH ONLLIHIM NI G3ZIHOHInV SV 1439X3 SS0duNd ANY Q3S070SIQ HO G3SN 1400 38 LON AVI ANY sal vidisgns SLI 1 TI3ADIOOH 40 A1H3dOHd 3H1 SI ONIMVH SIHL uoljewoyny l nnyi2osi J3NVd 1OMINOO SSVdA8 OIIVW3HOS T3NVd OHINOO SSVdAB 804 HS 33S o o o o o o ojos 2 8 v o o o o o oJv y ld 7 ov 1g 9 se 71 Ives and 1 50 Hp 480V AC Dr Three contactor Full feature Bypass with Disconnect Package style B sz 92 sz
73. 8 35 40 5 0 15 8 35 5 5 75 213 47 75 10 213 47 1 15 272 60 15 20 272 60 18 5 25 272 60 2 30 43 0 95 30 430 95 37 50 430 95 45 60 108 8 240 480V 55 75 113 3 250 75 100 122 4 270 90 125 190 5 420 110 150 190 5 420 0 75 1 0 222 49 1 5 20 222 49 22 30 222 49 40 5 0 22 2 49 5 5 75 Yes 294 65 75 10 294 65 1 15 37 6 83 15 20 37 6 83 18 5 25 37 6 83 Rockwell Automation Publication 21VW IN001D EN P July 2013 Chapter 3 115 Chapter 3 116 Mechanical Installation Table 20 Weights for Three contactor Full feature Bypass with Disconnect Packages style B Continued InputVoltage kW Hp Input Line Reactor Weight kg Ib 22 30 15 8 35 40 5 0 15 8 35 5 5 75 213 47 75 10 213 47 1 15 272 60 15 20 272 60 18 5 25 272 60 22 30 No 43 0 95 30 40 43 0 95 37 50 430 95 45 60 108 8 240 600V AC 55 75 113 3 250 75 100 1224 270 90 125 190 5 420 110 150 190 5 420 22 3 0 222 49 40 5 0 22 2 49 5 5 75 294 65 75 10 Yes 29 4 65 11 15 37 6 83 15 20 37 6 83 18 5 25 37 6 83 Rockwell Automation Publication 21VW IN001D EN P July 2013 Appendix Technical Specifications Environmental Specification 6 This appendix lists the environmental specifications for the drives For
74. A Chapter 1 Ives and 15 25 Hp 480V AC and 600V AC Dri T Figure 19 7 5 10 Hp 208V AC 44 0 8 3 9 St ve EE et 0t 6c 8c pa 9c Sc vc EZ zz 1 oz 6L 8L ray 9 SL vl L e 60 80 40 90 50 vo 0 20 L Hs HS aN 64010056 v0 Z Cl 31VG Ma DNF 1 A8 4H2 vO0 L Cl 3IVQ Dv 3ur Ad DVASLS dHSC SL 9 2VAO9t dHSZ S L OVASOC 9 dHOL S Z V TAAS 6L4d ONIMVEQ3NIUDO uomneuiogny DNI NOLIVWOLQV TI3MoDOH NI QIZIHOHLNY SV 1d32X3 3SOduNd 804 035012514 YO 45 d3ldOO 38 LON AVW SSIYVIGISENS SLI YO T1320 30 ALY3dOYd SI DNIMVHG SIHL Ilo pog 2 90 1 8 vo Z c V ON W2 N23 A8 ju 7 8808 wuieggl dL 6 1 1065 6 06 3N 95 i e ES Be 33 O 2 M d
75. A8 ava 32078 TWNIWYSL u3MOd LNdNI 32018 WNIWYSL u3MOd 32018 TWNIWYSL TWNOIS Ss Ss gt G3NOISSIWWOD SV G3ddiHs SV NOISIC TI ori im uw Bo E isa 8E le 9 se ve E ze oc 6z sz oz sz vt zz oz si vl 60 80 10 90 50 to 70 31 Rockwell Automation Publication 21VW IN001D EN P July 2013 Main Input Disconnect Package style A Chapter 1 Figure 9 30 Hp 480V AC and 600V AC Drives gt 6 sE sz 92 oz al a ON HS LPLl0QS6 0 78 01 GANOISSINWOD SV Hs 1 DY Haf Ag MHD Dvidur DVASLS dH0 9 DNIYNLIVINNYW 404 2VAO9v dHOE V TIALS 0 44 SNOIIN2O13DO 18 TVNIWH3L ANY IN3NOdWOD 10H 1NO2
76. Chapter2 Three contactor Full feature Bypass with Disconnect Package style Operating Modes 62 Purge A Purge input can be wired to terminals 37 and 38 When this input is closed the motor runs at the purge frequency which is defined by Parameter A141 Purge Frequency assuming the following conditions exist 551 is either in the DRIVE or BYPASS position 552 is either in the HAND or AUTO position if Jumper P1 on the Bypass Control Panel CP1 is in position SS2isinthe HAND MOTOR OFF or AUTO position if jumper P1 on the bypass control panel CP1 is in position Interlock wired to terminals 31 and 32 is closed Freeze Fire Stat wired to terminals 31 and 33 is closed the Comm Port Network Be sure that another stop method is available if ATTENTION A Purge command takes precedence over a Stop command from stopping is necessary during a purge Bypass Running The Bypass Running contact is normally open When the bypass contactor BC is closed the Bypass Running contact is also closed Selector switch 1 SS1 and selector switch 2 SS2 on the bypass control panel are used to determine the operating state of the 3 contactor full feature bypass with disconnect package SS1 is used to select one of these motor control methods e DRIVE Drive keypad terminal block controls the motor DRIVE TEST Drive is powered but is not controlling the motor BYPASS Motor runs acr
77. Dr HS Soozi Siva e 21210086 lovidur A8 ud TENYA 10H1NOO SSVdA8 OLI VW3HOS uoljewojyny ONI NOILWNOLNY TISWOIDOH Ad NI Q3ZIHOHI IV SV 1339X3 3SOdund 9oMmy oHug 2 91 ANY 035010910 031900 38 LON 8 SLI HO ON NOLIVWO1nV TI3NDIOOH 40 ALWadOUd 3H1 SI ONIMVHO SIHL ON Wanoa Pd INNO SCINNOA il NO 1 a v una ET 55 TINNOD isi ENNOD Cay x ENNO 4 SZNNO2 ana cs at STNNOD una raon ow 9 I x 338 dio ZZNNO2 und zss m 7 POOVNL yt E Lndino ana ud san 47 E 2 2 van T CE T a S INNOD NNY 56 2 so Ne EINNOD 89
78. E E 1280 Code wBrakelGBT 5 Disconnect Eon 2 SEU Y Yes n 3 Contactor Basic 1258 125 5 75 100 NG Bypass with Disconnect ies 8 SOLIAS Brake IGBT is standard on PowerFlex 70 i e style C package is no longer available for sale 180 180 6 110 150 Frames B C D and E and optional on The style C packag long lable for sal 248 248 6 132 200 PowerFlex 700 Frames 4 5 and 6 PowerFlex 70 options only PowerFlex 700 options only n PowerFlex 700 options only Reserved h Internal Brake Resistor 0 Code w Resistor Options Y Yes Code Description N No LR Input Line Reactor Brake resistor only available for PowerFlex 70 208V Frames B C amp D 480V Frames B C amp D 600V Frames B and C Only available with Package Code A and B drives 1 0 10 HP 208V 1 0 25 Hp 480V and 3 0 25 HP 600V Rockwell Automation Publication 21VW IN001D EN P July 2013 Preface Additional Resources Technical Support 10 These documents contain additional information concerning related products from Rockwell Automation Resource PowerFlex 70 Adjustable Frequency User Manual publication 20A UM001 PowerFlex 700 Adjustable Frequency AC Drive User Manual publication 20B UM001 Description Provides the basic information needed to install start and troubleshoot the PowerFlex 70 and 700 drives PowerFlex 70 amp 700 Adjustable Frequency AC Drive Reference Manual
79. HM4 3 25 194R PB 600V AC 30 150 194R HM4 1 10 1948 52 208V AC 15 194R R4 1 25 1948 52 480 30 100 194R R4 Operator shaft 125 200 194R R6 1 25 1948 52 600 30 100 194R R4 125 150 194R R6 Rockwell Automation Publication 21VW IN001D EN P July 2013 119 Appendix B 120 Replacement Parts Table 22 Main Input Disconnect Package Replacement Parts style A Continued Description Designation Main fuses FU1 FU3 Voltage Hp Part No Manufacturer 1 10 Amp Class J 2 15 Amp Class J 3 5 20 Amp Class J 208V AC 75 35 Amp Class J 10 40 Amp Class J 15 80 Amp Class J 1 6 Amp Class J 229 10 Amp Class J 5 15 Amp Class J 7 5 10 20 Amp Class J 15 20 35 Amp Class J 25 60 Amp Class J 30 70 Amp Class J 480V AC 40 80 Amp Class J 50 100 Amp Class J 60 150 Amp Class J 75 175 Amp Class J 100 200 Amp Class J 125 250 Amp Class J 150 350 Amp Class J 200 400 Amp Class J 3 10 Amp Class J 5 15 Amp Class J 7 5 10 20 Amp Class J 15 20 35 Amp Class J 25 60 Amp Class J 30 70 Amp Class J 600V AC 40 80 Amp Class J 50 100 Amp Class J 60 150 Amp Class J 75 175 Amp Class J 100 200 Amp Class J 125 250 Amp Class J 150 350 Amp Class J Rockwell Automation Publication 21VW IN001D EN P July
80. Hz 0 Break Voltage 071 Motor NP Volts Ramped Speed 022 Read Only 9 0 25 Trim Lo 120 0 0 Hz Speed Reference 023 Read Only Break Frequency 072 E NP Hz Slip RPM FLA 121 em on Motor NP Commanded 1 Torque 04 Read Only Speed Units 079 04 Slip 122 400 Speed Feedback 025 Read Only Feedback Select 080 0 Open Loop Slip RPM Meter 123 Read Only Rated kW 026 Read Only Minimum Speed 081 0 0 PI Configuration 124 0 Disable Rated Volts 027 Read Only 50 0 or 60 0 Hz volt PI Control 125 0 Disable Maximum Speed 082 dass l Rated Amps 028 Read Only Motor NP RPM Reference Sel 126 0 PI Setpoint Control SW Ver 029 Read Only Setpoint 127 50 0096 Overspeed Limit 083 100 040 Induction P 300 0 RPM PI Feedback Sel 128 0 PI Setpoint Motor NP Volts 041 Drive Rating Based Skip Frequency 1 084 0 0 Hz PI Integral Time 129 2 00 Secs Motor NP FLA 042 Drive Rating Based SkipFrequency2 085 0 0 Hz PI Prop Gain 130 1 0 Motor NP Hertz 043 Drive Rating Based SkipFrequency3 086 0 0 Hz PI Lower Limit 131 Freq Motor NP PRM 044 Drive Rating Based Skip Freq Band 08 2 10Hz i i 1 P PI Upper Limi 132 Maximum Freq Motor NP Power 045 Drive Rating Based Speed Torque Mod 088 1 Speed Reg pper Limit 10096 Mtr NP Pwr Units 046 Drive Rating Based Speed Ref A Sel 0900 1 Analog In 1 7 0 0Hz reloa Motor OL Hertz 047 Motor NP Hz 3 Speed Ref A Hi 091 Maximum Speed 100 0 Moto
81. M3dWnr 3AoW3H ur 2 Ld SIvIS xu gud 323344 7 sz L uu ks je u sd eque ve 18915 OLA YU 7 92 22 12 02161 181 41191 191 9 Z Z Z ZE ZE Z ZE Z S E E ssvdaa 888 222222 8 8 2 82838 8 8 8 1 gt S 5 5 5 5 S S gt Z S 22 E S P SE EE 8 8 8 8 8 8 8 8 88 P gt 8 E g gt gt P gt gt gt F 2 2 9 z z z z z z z gt 9 29 2 Z SOM oq m Row spo 2 LS UT mom 851251222 5 8 z 5 z g Bee EG e n qd S S S S sS S 25 8 S B 3 5 398nd 2 lt amp d d 8 d d lt lt 2 E 3 8 5 BE 8 5 z 9 8 a 5 iy m 8 amp 200 a ayog 3olvin934 si LG 04 X31483M0d 1 38 21 5 s a IRE a 1 W Z1 A i1i n 60 E m Sou ena rna 40 90 e ES za zi o zo gt 1 za i8 z Hoa set ni en 8 ONINOONI 0 o Bra JO HOLIMS 70510 zo Em 296 150 10 0 zo zw ov se 1g se zw or se Reactor sheet 2 of 2 ives with Line Figure 41 3 25 Hp 600V AC
82. OMINOO olg hi TIBNOIDOH AB NI GSZIHOHIRV SV 1430X3 3S0dund I9M0g Hs 335 Zd DMa S g ap ANY 03S079S10 HO Q3Sf G3ldOO 38 LON AVIA ANY 53 0159 5 SLI HO SG000 y bd NOLWWOLNW TI345190H A183dOHd IHL SI SIH 4 1031NO2 ZNNOO jio 2 8 NOILISOd 1 2 SLI Z 9 01 6 1119 l CL Ol SSVdAB 1531 JAHO NO NOILISOd G3wwvd SI 4 INVIO zd 7 Da la Ta a la zx amp ler e e Fr 9 be Be Fc pe e 6 de 8 NOUSOd OL 19 3AON NOLLISOd 440 NI HOLIMS OLDV 44O QNVH HLM 3ond N03 og gt NI SI NOILISOd 111330 Es 13534 1VnNVW 3WIno3s TIM IQON y 300 300 15 05 INYO NI 3 14 3733 4 40 9NIN3dO 10 200 PEE YOLOVINOD IANN MONS INYO 28 20 CoL L_ NOLOVINOO 4 INANI 5 1360 X20TH31NI 31 UJANA ONS amp ER ol sivis ul E Y uL AV T30 NO AVIY u a 1 lr 1 Luvs olny 28 Cem e 26 LE OE 6 8Z LZ 9 GC vC CC LIC 02 61 81 1916 YE EE ZELLL10116 81219 s 9 L ms SSVdAB8 EEEEEESEREIPSLLIERPIPEEREEREEIIPPPPSEIEREIE Law Bo P POR B Poo s s P P P E BOB b bo 2 2 g 223288 8 E E P 8 8 8 8 8 8 888 z z z z z 5
83. P July 2013 Three contactor Full feature Bypass with Disconnect Package style B Chapter 2 Table 9 Overload Ratings Continued Drive Rating Overload Rating Input Voltage kW Hp Trip Class Adjustment Range Amps 0 75 1 0 20 1 0 5 0 1 5 2 0 20 1 0 5 0 22 3 0 20 32 16 40 5 0 20 32 16 5 5 7 5 20 3 2 16 7 5 10 20 54 27 11 15 20 9 45 15 20 20 OF AS 480V AC 3 phase 18 5 25 20 9 45 22 30 20 9 45 30 40 20 18 90 37 50 20 18 90 45 60 20 18 90 55 75 20 40 200 75 100 20 40 200 90 125 20 40 200 110 150 20 40 200 22 30 20 32 16 40 5 0 20 3 2 16 5 5 7 5 20 3 2 16 7 5 10 20 54 27 11 15 20 9 45 15 20 20 9 45 18 5 25 20 9 45 600V 3 phase 22 30 20 9 45 30 40 20 18 90 37 50 20 18 90 45 60 20 18 90 55 75 20 40 200 75 100 20 40 200 90 125 20 40 200 110 150 20 40 200 Control Transformer T1 115V AC control power is obtained via a supplied control power transformer The control transformer is fused on the primary Rockwell Automation Publication 21VW IN001D EN P July 2013 55 Chapter2 Three contactor Full feature Bypass with Disconnect Package style Bypass Control Interface CP1 The operator interface on the bypass option box shows the following status indicators READY green On when power is applied to the drive bypass unit
84. Publication 21VW IN001D EN P July 2013 Main Input Disconnect Package style A Chapter 1 Ives and 60 150 Hp 600V AC Dri Figure 5 60 200 Hp 480V AC WaWOLSND Ag SNOLID3NNO2 sv ONY ZZE suavi 25 8 Navi 0 01 L 913NO2 NI 9OTVNV OZE YILIWVYVA 40 0 3NVHD 81 41 SY VNIWH3L 1 NI 9 0350138 OL SI 0 41721 STYNIWYAL L NI SOTVNV Wows 3HO TIM 2DNGU213M 03345 2OADI O SOON OLDW NINIHM 17 G18VN3 oc ONY 97 S507 NOUN 6Z ONY 97 SIVNIWYAL NAINA SIMIM HAWN AO LDV 3HL JAOWAY LSAW NOA S1V1S 3414 323344 ONV SXOOTN31NIDNID3NNODN3HW 77 13524 auno mu SIVIS3MAAZIA JHL JONNI 7 ON HS ON ava Susi Suva sogzh z i 2100 6 oma iovMar 8 HO iovidur A8 ua 9 9 dH0S1 09 8 9 dH002 09 EIUS wonewonyg ov suu NOLIVWOLIV TIHMoIOOH ONLITHA NI 21 SV Ld39X8 3SOdund 6 ANY HO4 035012510 HO 031900 38 LON AVIA ANY SAIXVIGISENS SLI HO ONT NOILWWOLNW 11345190H ALB3dOHd IHL SI SIHL HO NO3
85. all other specifications refer to the user manual for the drive listed in the table below Category Attribute Value Altitude 1000 m 3300 ft max without derating air temperature without 0 40 32 104 erating Storage temperature all const 40 70 C 40 158 F Relative humidity 5 95 noncondensing Shock 15 G peak for 11 ms duration 1 0 ms Environment Vibration 0 152 mm 0 006 in displacement 1 G peak 5 5 Hz Surrounding environment Pollution degree Pollution degree 1 and 2 All enclosures are acceptable for pollution degree 1 and 2 Pollution degree 3 and 4 An enclosure that meets or exceeds IP54 NEMA UL Type See Table 21 on page 117 for 12 is required for pollution degree 3 and 4 descriptions of pollution degree rating For other specifications refer to the PowerFlex 70 Adjustable Frequency AC Drives User Manual publication 20A UM001 or the PowerFlex 700 Adjustable Frequency AC Drive User Manual publication 208 001 Other specifications Table 21 Pollution Degree Ratings According to EN 61800 5 1 Pollution Description Degree 1 No pollution or only dry non conductive pollution occurs The pollution has no influence 2 Normally only non conductive pollution occurs Occasionally a temporary conductivity caused by condensation is expected when the drive is out of operation 3 Conductive pollution or dry non conductive pollution occurs which
86. becomes conductive due to condensation and is expected 4 The pollution generates persistent conductivity caused for example by conductive dust rain or snow Fuse Circuit Brea ker and For fuse circuit breaker and short circuit current rating specifications for the packaged fan and pump applications refer to PowerFlex 70 and 700 Packages for Short Circuit Current Fan and Pump Applications Product Information publication 21V W P C001 Specifications Rockwell Automation Publication 21VW IN001D EN P July 2013 117 AppendixA Technical Specifications Notes 118 Rockwell Automation Publication 21VW IN001D EN P July 2013 Appendix B Replacement Parts Main Input Disconnect Table 22 provides a list of replacement part numbers for the main input disconnect package style A Package style A Pas eon Table 22 Main Input Disconnect Package Replacement Parts style A Description Designation Voltage Hp Part No Manufacturer 1 5 194R J30 1753 208V AC 7 5 10 194R J60 1753 15 194R J100 1753 1 10 194R J30 1753 15 25 194R J60 1753 480V AC 30 50 194R J100 1753 Disconnect switch DSI 60 100 194R J200 1753 125 200 194R J400 1753 3 10 194R J30 1753 15 25 194R J60 1753 600V AC 30 50 194R J100 1753 60 100 194R J200 1753 125 150 194R J400 1753 Allen Bradley 208V AC 1 15 194R PB 1 25 194R PB 480V AC Operator handle 30 200 194R
87. go1vino34 VL EUM m cvs iva 04 X31343MOd 3d zw ov se 2g se 3 ze oe ez sz z 92 sz ve ez oz ai a E er 60 80 10 90 so 0 zo 83 Rockwell Automation Publication 21VW IN001D EN P July 2013 Three contactor Full feature Bypass with Disconnect Package style Figure 43 60 150 Hp 480V AC and 600V AC Drives Chapter 2 HS ON 0 01 6 31 0 0 01 6 3190 ar HS L 1 81800026 IOV HdC A8 HHO I99 39C 790 29 6 6 8 dHOST 09 3 2VAO09 8 dHOST 09 8 31415 00 34 ONIAVAT nb YAWOLSND 0319915 5 01123 02 Ov HAX 8 NOLLVWO1nY TI3VDIOOH 9NILIBM NI Q3ZIHOHLQV SV 1d329X3 ISOdYNd 3 6 ANY 038010510 HO qasn 031900 38 LON AVW S3lsvIGISgns SLI HO dar v ONY ONY S320 HIN NS Quse ONI NOLLVWOLD V TI39920H 40 ALYIdOYd IHL SI ONIMWHG SIHL ON 82 N23 Awa N33ML38
88. input power via a door interlocked fuse disconnect switch is standard In addition this package is supplied with a bypass control interface that provides status indication and enables remote activation of the bypass circuit Main Disconnect Switch DS1 An Allen Bradley Bulletin 194R fused disconnect switch with lockable rotary mounted operator handle is provided The disconnect switch is designed to meet disconnect switch requirements for branch circuit protection The door mounted handle accepts up to three padlocks Rockwell Automation Publication 21VW IN001D EN P July 2013 51 Chapter2 Three contactor Full feature Bypass with Disconnect Package style Main Fuses FU1 FU3 provided to protect input power wiring Install the fuses recommended in Table 8 on page 52 Do not exceed the fuse ratings Failure to observe this precaution could result in damage to or destruction of the equipment ATTENTION Most codes require that upstream branch circuit protection be Input line branch circuit protection fuses must be used to protect the input power lines If input fuses are not provided with your drive recommended fuse values are shown in Table 8 on page 52 The input fuse ratings listed in Table 8 on page 52 are applicable for one drive per branch circuit Do not apply other loads to the fused circuit The recommended fuse type for all PowerFlex 70 and 700 packages for fan and pump applications is UL Class 7 600V Ta
89. sz az 92 sz ez oz ai a E gi 60 80 10 90 so so zo D MOIDV3H3NH 181 YOLOW usc OB TUNE was 1 SSVdA8 un m oo D i Fert MN gi Fa 81 81 di l a TRE Tai 1 11 dr de T 1 dz po do sb ib ode d ake ul d 1 UY Or 6E 8t LE 9E SE vt 43 Le EL u 5 VT 28 STVNIWY3L YAWOLSND WHO 438 03345 HF quel STUD SDNVGHANI NAN WHO 001 VW0Z P 1ndNI 0334S N3WOISQD Ag GaMddNs SNOLDD3NNO2 51915 3414 373344 INV S320 TH31NI ZE LE STVNIWH3L SUA BID A8OLDV AOI ISNA NOA SIZIBA ONV OMIDONNCO 7 sv EZE ZZE 1 9Nnvos 0 39NVHO ONY ZL a3sn 38 01 51328005 viuo Wows 3402 TIIM 323138 033d DOWNY OL 1 SIVNIWW31 1 NI SOTYNY GOW OLN 7 13838 IVANYW HIND S1V1S 3414 3Z33 4 40 9NIN3dO 7
90. wiring from the drive to the motor 1 Wire the three phase AC output power motor leads by routing them according to the drive option type You must make openings in the option cabinet of the desired conduit size following NEC and all applicable local codes and standards Power terminal block specifications are listed in Table 3 on page 15 Do not route more than three sets of motor leads through a single conduit This minimizes cross talk could reduce the effectiveness of noise reduction methods If more than three drive motor connections per conduit are required shielded cable must be used If possible each conduit must contain only one set of motor leads 2 Connect the three phase AC output power motor leads to terminals U V and W T1 12 and T3 on the power terminal block on the drive 3 Tighten the three phase AC output power terminals to the proper torque according to drive type as shown in Table 3 on page 15 Table 3 ACOutput Power Terminal Block Specifications Rating mm AWG mm AWG Torque Nem 0 75 4 0 1 5 4 0 12 0 34 Q2 0 6 5 208V AC 55 11 75 15 10 0 8 0 75 18 14 12 075 25 1 10 40 12 0 34 22 0 6 5 11 22 15 30 10 0 8 0 75 18 14 12 30 37 40 50 25 4 2 5 14 2 71 24 480VAC 45 60 35 2 10 0 8 4 0 35 55 75 55 1 0 2 5 14 0 75 100 70 2 0 25 4 0 90 132 125 200 120
91. 0 0 Ready Flying 10 4000 Last Stop Source 215 Read Only Alarm 1 Code 262 Read Only Auto Rstrt Tries 174 0 Dig In Status 216 Read Only Alarm 2 Code 2639 Read Only Auto Rstrt Delay 1750 3005 Dig Out Status 217 Read Only Alarm 3 Code 264 Read Only GndWamlewl 1770 30Amps Drive Temp 218 Read Only Alarm 4 Code 2659 Read Only Rockwell Automation Publication 21VW IN001D EN P July 2013 65 Chapter 2 Three contactor Full feature Bypass with Disconnect Package style B Parameter Name Number Default Parameter Name Number Default Parameter Name Number Default Alarm 5 Code 266 Read Only Data In C2 LinkC 395 See Data In A2 Digital In3 Sel 3630 3 Aux Fault 3 Word 2 Link A Word 2 Alarm 6 Code 267 Read Only Digital In4 Sel 3642 1 Enable 3 Data In D1 Link D 306 See Data In A1 Alarm 7 Code 268 Read Only Word 1 Link A Word 1 Digital In5 Sel 365 15 Speed Sel 1 Alarm 8 Code 2699 Read Only Data In D2 Link D 307 See Data In A2 Digital In6 Sel 3662 16 Speed Sel 2 m E Word 2 Link A Word 2 DPI Baud Rate 270 1 500kbps 1 20 000 mA Ba OUAI Link Anlg1 Out Setpt 377 10 000 Vol
92. 0 100 096 TorgProve Setup 601 0 Disable PiReferenceLo 461 100 0 TT 0 Hz PlFeedbackHi 462 100 0 Spd Dev Band 602 60 0 RPM 1 PI Feedback Lo 463 0 0 SpdBand Integrat 603 60 mSec Scale In Value 4 6 0 0 Brk Release Time 604 0 10 Secs Scale In Hi 477 0 0 ZeroSpdFloatTime 605 5 0 Secs Scale1 In Lo 478 0 0 Float Tolerance 606 Scale Out Hi 479 0 0 6 0 RPM Scale1 Out Lo 480 0 0 Brk Set Time 607 0 10 Secs Scale1 Out Value 481 Read Only TorqLim SlewRate 608 10 0 Secs Scale2 In Value 482 0 0 BrkSlip Count 609 250 Scale2 In Hi 483 0 0 Brk Alarm Travel 610 1 0 Revs Scale2 In Lo 484 0 0 MicroPos Scale 611 10 0 Scale2 Out Hi 485 0 0 1 Applicable only to PowerFlex 70 Packages 2 The default values for these parameters differ from the Scale2 Out Lo 486 0 0 factory defaults Setting 194 Reset To Defalts to 1 Factory Scale2 Out Value 487 Read Only Rset changes these parameter settings to the defaults listed in the PowerFlex 70 Adjustable Frequency AC Drives Scale3 In Value 488 0 0 User Manual publication 20A UM001 or the PowerFlex 700 Adjustable Frequency AC Drive User Manual publication Scale3 In Hi 489 0 0 208 UMO01 Scale3 In Lo 490 0 0 3 Applicable only to PowerFlex 700 Packages 4 When TorqProve Cnfg is set to Enable Digital Out1 Sel Scale3 Out Hi 491 0 0 becomes the brake control and any other selection is A ignored ATTENTION Parameter 168 Start At PowerUp ships from the fa
93. 0 0 Word 2 Link A Word 2 Torque RefBLo 433 0 0 Data In C1 Link C See Data In Jn s 5 Word 1 3M Link A Word 1 Digitalin2Sel 36 5 Start Torque Rep Mult i 0 Dain C2 LmkC pgg Digital n3Sel 392 3 Aux Fault TRES ue Word 2 Link A Word 2 imi 0 Digital naSel 3642 1 Enable OE Rockwell Automation Publication 21VW IN001D EN P July 2013 19 Chapter 1 Main Input Disconnect Package style A Parameter Name Number Default Parameter Name Number Default Neg Torque Limit 437 1 200 0 Scale3 Out Lo 492 0 0 TorqueSetpoint2 438 0 096 Scale3 Out Value 493 Read Only Control Status 4401 Read Only Scale4 In Value 494 0 0 MtrTorCurRef 441 Read Only Scale4 In Hi 495 0 0 Ki Speed Loop 445 70 Scale4 In Lo 496 0 0 Kp Speed Loop 446 6 3 Scale4 Out Hi 497 0 0 Kf Speed Loop 4470 0 0 Scale4 Out Lo 498 0 0 Speed Desired BW 449 0 0 Radians Sec Scale4 Out Value 499 Read Only Total Inertia 4500 1 25 Secs PortMask Act 595 Read Only 0 10 Secs v3 ai Write Mask Cfg 596 1 Write Permitted Speed Loop Meter 451 1 Read Only 1 Write Mask Act 597 Read Only Rev Speed Limit 454 0 0 RPM Logic Mask Act 5981 Read Only PI Deriv Time 459 0 00 Secs TorqProve Cnfg 600 0 Disable ReferenceHi 46
94. 0 Secs Scale1 Out Value 481 Read Only ZeroSpdFloatTime 605 5 0 Secs Scale2 In Value 482 0 0 0 2 Hz Scale2 In Hi 483 0 0 Float Tolerance 606 GO RPM cdd 00 Brk Set Time 67 0105 6 Scale2 Out Hi 485 00 TorqLim SlewRate 608 10 0 Secs automatically cause the drive to resume running at commanded speed after drive input power is restored Equipment damage and or personal injury can result if this parameter is used in an inappropriate application Do not use this function without considering applicable local national and international codes standards regulations or industry guidelines ATTENTION Parameter 168 Start At PowerUp ships from the factory enabled This feature enables a Run command to Rockwell Automation Publication 21VW IN001D EN P July 2013 67 Chapter 2 Drawing Index Input Voltage 208V AC 68 Three contactor Full feature Bypass with Disconnect Package style B Three contactor Full feature Bypass with Disconnect Package style B The tables on the following pages provide links to the drawings for the various voltages and kW Hp ratings for the style B packaged drives Table 15 Three contactor Full feature Bypass with Disconnect Package style B 208V on page 68 Table 16 Three contactor Full feature Bypass with Disconnect Package style B 480V on page 69 Table 17 Three contactor Full feature Bypass with Disconnect Package style B
95. 09 8 dHG2 1 2vAS02 dH0I I INIT 8 31418 Oldd 9NI VN OILVW3HOS gusanos AE 2 uM 6 O6 olv EDMI TISNDIOOH A8 NI G3ZIHOHI V SV 133OX3 SSOduNd Hmpoy ssooa 1 ANY Q3SO12SIq HO GSN 131900 38 LON AVA ANY S3ItiVIQiSgnS SLI HO 7 ONI NOLIVWOLO V 113W390N 40 ALH3dOHd IHL SI ONIMVHO SIHL 3Nvd 1OMINOO SSVdAB 7 ZNNOO a L 9 s v gt z t 1NNOO si 2 t vi 9g Ss 06 8 Lyte Otyety ap m e a De i zx es e se r 9 Er be e de 42 8 NOILISOd yy OL SSVdA8 NI 1531 SANG WO zx T NOILISOd NI Q3wNvd SI NOlLISOd 1 7 AVI30 NO MOLOVINOO 7 8 NOUSOd OL bde 3AOW NOILISOd 440 sawu BL 357208 5 0 A M NI si id 7 Quid nee indino 90a Tr 9 Sr INYO i m 1363 VnNVW 3aino3s IQON y soa one UM 38 3e zd _ INYO NI MOO183INI 3814 323384 10 9NIN3dO INANI laai aun 4 M3dWnr ONIY Er URL d is siis guli 323383 ve z a LCJ I gis Oinv oa 92 62 1 06 61 81 ZL gL SL vL CL ZL l1L OL 6 8 Z2 9 S v V ec 198 1 ps S 8 S8 E E E z E E E E E Z 9 S 9 9 9 g Severe 8 8 8 FF
96. 10 40 11 15 80 0 75 1 0 6 0 15 2 0 10 22 3 0 10 4 0 5 0 15 5 5 7 5 20 7 5 10 20 11 15 35 15 20 35 18 5 25 60 480V AC 3 phase 22 30 70 30 40 80 37 50 100 45 60 150 55 75 175 75 100 200 90 125 250 110 150 350 132 200 400 12 Rockwell Automation Publication 21VW IN001D EN P July 2013 Main Input Disconnect Package style A Chapter 1 Table 1 Fuse Recommendations Continued Drive Rating Fuse Rating Input Voltage kW Hp Amps 22 30 10 40 5 0 15 5 5 75 20 75 10 20 11 15 35 15 20 35 18 5 25 60 600V AC 3 phase 22 30 70 30 40 80 37 50 100 45 60 150 55 75 175 75 100 200 90 125 250 110 150 350 Electrical Installation Input Power Wiring Refer to the PowerFlex 70 Adjustable Frequency AC Drives User Manual publication 20 001 or the PowerFlex 700 Adjustable Frequency AC Drive User Manual publication 20B UM001 for additional detailed information about input power wiring recommendations and selection precaution could result in damage to or destruction of the equipment ATTENTION Do not route signal and control wiring with power wiring in the same conduit This can cause interference with drive operation Failure to observe this precaution could result in damage to or destruction of the equipment ATTENTION Protect the contents of the options cabinet from metal chips N and other debris while making the conduit openings Failure to observ
97. 129 387 3VA09F 09 8 MALS 044d STLYHAHOS ouvnatos ABNVd 5050 0 ON TENDIOOU Ad NI 21 SV 1439 3 3SOdtnd onypoHu HS 345 Zd S IS S S ANY 35070501 HO G3SN 38 LON AVN S3IUVIGISENS SLI uo gsooa ONI NOILIVIWOLO V 112 40 ALH3dOHd SI ONIMVHO SIHL T3Nvd TONLNOO ZNNOO 189 49 8 NOLLISOd 9 9 EIE Et INO9 SI b vl 9 S v Ol 6 I ely ae oL SSVdA8 NI 1531 3AMQ 8 NOWISOd NI Q3 ivd SI NOILISOd LInv430 Zd TE E FREI EST FS zx e e e mW ge Fr p e p Be pe lee ee he 7 8 NOUSOd OL 1 NOLLISOd 340 NI HOLMS OLNV 440 0NVH HIM 3oMnd NOILISOd NI SI NOLISOd 0 9 WANN 3uino3s TIM 300W y 500 np o INYO Ni 381 323384 JO ONIN3dO 10 208 MOLOVINOO sion rore indino t 209 s E INYA oH 20 F 11 l MOLOVINOO ss 4 INANI sso aui 0351 XO9OTH3LNI A WadNnr 2 m wg zd suvis ux a L waman 8137323383 uL AV130 NO AVIY Lr 1 or 1815 ZE LE OL 62 8 42 9 2 1 0 61 811 41191161 L jOL J 6 8 2 9 S v Z L Fir dA 55 4 8 8 8 8E 8S 8S 8 5 t L E P 8 B 8 B B B P
98. 13OO18 TYNIWYAL ANY LN3NOdWOD 1081NO2 DNI NOLWWOLNW A8 NI G3ZIMOHLOV SV 1432X3 3S0duNd ANY 404 035070514 ASN 3140238 LON AVW 5 5805 SLI YO NOLWWOLNY 1130208 30 ALY3dOYd 3H1 SI 9 SIHL ll nnyi2osi 2050 v ON WO NDa A8 ava Am GNNOYD Jd _ GANOISSINWOD SV SV SNIBDLOVINVW M3IA38 NOISIG IvAOuddv A8 32018 1VNIWH3L u3MOd LNdNI ep 3IVId3WVN Vib 62019 gj 2018 IWNIWYAL 33MOd 2018 IVNIWH3L IVNDIS gt oF of ec 4 4 oz aL a 9 EL 60 80 10 90 35 Rockwell Automation Publication 21VW IN001D EN P July 2013 Main Input Disconnect Package style A Chapter 1 Ives and 125 150 Hp 600V AC Dr T Figure 13 125 200 Hp 480V AC t se z 9 se ve 3 ze oe 6z sz z oz sz vt 14 zz oz aL a oL si eL
99. 22 5 200 90 110 125 150 2x185 350 2x16 6 45 0 398 0 75 7 5 1 10 10 0 8 2 5 14 1 6 14 11 18 5 15 25 25 4 2 5 14 2 8 25 600V AC 22 37 30 50 50 1 4 0 12 4 0 35 4 45 75 60 100 150 300 MCM 16 6 22 5 200 90 110 125 150 2x 185 350 2x 16 6 45 0 398 1 Maximum minimum sizes that the terminal block accepts these are not recommendations If national or local codes require sizes outside the range lugs can be used Rockwell Automation Publication 21VW IN001D EN P July 2013 57 Chapter2 Three contactor Full feature Bypass with Disconnect Package style Output Power Wiring Refer to the PowerFlex 70 AC Drives User Manual publication 20A UMO01 or the PowerFlex 700 Adjustable Frequency AC Drive User Manual publication 20 7 001 for additional detailed information about output power wiring recommendations and selection avoid a possible shock hazard caused by induced voltages Also if a drive Sharing a conduit is being serviced or installed all drives using this conduit must be disabled to eliminate the possible shock hazard from cross coupled motor leads Failure to observe these precautions could result in bodily injury ATTENTION Unused wires in conduit must be grounded at both ends to same conduit This can cause interference with drive operation Failure to observe this precaution could result in damage to or destruction of the equipment
100. 4 0 2 5 14 6 52 0 75 7 5 1 10 4 0 12 0 34 22 0 6 5 11 22 15 30 10 0 8 0 75 18 1 4 12 30 37 40 50 25 004 2 5 14 2 71 24 600VAC 45 60 35 2 10 0 8 4 0 35 55 75 50 0 1 0 2 5 14 0 75 100 70 0 2 0 25 4 0 90 110 125 150 120 4 0 2 5 14 6 52 outside the range lugs can be used 2 Refer to terminal block label inside drive Rockwell Automation Publication 21VW IN001D EN P July 2013 15 Chapter 1 16 Main Input Disconnect Package style A Control and Signal Wiring Refer to the PowerFlex 70 Adjustable Frequency AC Drives User Manual publication 20 001 or the PowerFlex 700 Adjustable Frequency AC Drive User Manual publication 20B UM001 for additional detailed information about control and signal wiring The control I O terminal block on the drives provide terminals for interfacing customer supplied control inputs and outputs All analog and discrete control wiring is made at these terminals Typical customer control and signal wiring is shown on the inter connect drawings Figure 4 on page 27 Figure 5 on page 28 and Figure 6 on page 29 Follow these steps to connect control and signal wiring to the drive package 1 Wire the control and signal leads by routing them according to the drive option type You must make openings in the option cabinet of the desired conduit size following NEC and all applicable local codes and standards I O terminal block spe
101. 40 400 096 Stop Mode A 1550 0 Coast Stop Mode B 1562 1 Ramp DC Brake Lvl Sel 157 0 DC Brake Lvl DC Brake Level 158 Rated Amps DC Brake Time 159 0 0 Secs Bus Reg Ki 160 450 Bus Reg Mode A 161 1 Adjust Freq BusRegModeB 162 0 Disabled DB Resistor Type 163 0 None Bus Reg Kp 1649 1200 Bus Reg Kd 165 1000 Flux Braking 166 0 Disabled Powerup Delay 167 0 0 Secs Start AtPowerUp 168 1 Enabled Flying Start En 1692 1 Enabled Flying StartGain 170 4000 Auto Rstrt Tries 174 0 Auto Rstrt Delay 1750 30 0 Secs Gnd Warn Level 1770 3 0 Amps Sleep Wake Mode 178 0 Disabled Sleep Wake Ref 179 2 Analog In 2 18 Parameter Name Number Default Parameter Name Number Default 6 000 mA Fault Speed 224 Read Only Wake Level 180 6 000 Volts Fault Amps 225 Read Only Wake Time 181 1 0Secs Fault Bus Volts 226 Read Only Sian Level 182 5 000 mA Leve 5 000 Volts Status 1 Fault 227 Read Only Sleep Time 183 1 0Secs Status 2 Fault 228 Read Only Power Loss Mode 184 0 Coast Alarm 1 Fault 229 Read Only Power Loss Time 185 0 5 Secs Alarm 2 Fault 230 Read Only Power Loss Level 1868 Drive Rated Volts Testpoint 1 Sel 234 499 Load Loss Level 187 200 0 Testpoint 2 Sel 236 499 Load Loss Time 1881 0 0 Secs Testpoint 1 Data 235 Read Only ShearPinTime 189 0 0 Secs lestpoint2Data 237 Read Only Direction Mode 1900 2 Reverse Dis Bits 0 15 Faul
102. 6 14 11 18 5 15 25 25 4 2 5 14 2 8 25 22 37 30 50 50 1 4 0 12 4 0 35 4 45 75 60 100 150 300 16 6 22 5 200 90 110 125 150 2x 185 350 2x16 6 45 0 398 1 Maximum minimum sizes that the terminal block accepts these are not recommendations If national or local codes require sizes outside the range lugs can be used Output Power Wiring Refer to the PowerFlex 70 Adjustable FrequencyAC Drives User Manual publication 20A UMOOL or the PowerFlex 700 Adjustable Frequency AC Drive User Manual publication 20B UM001 for additional detailed information about output power wiring recommendations and selection A ATTENTION Unused wires in conduit must be grounded at both ends to avoid a possible shock hazard caused by induced voltages Also if a drive sharing a conduit is being serviced or installed all drives using this conduit must be disabled to eliminate the possible shock hazard from cross coupled motor leads Failure to observe these precautions could result in bodily injury A equipment 14 Rockwell Automation Publication 21VW IN001D EN P July 2013 ATTENTION Do not route signal and control wiring with power wiring in the same conduit This can cause interference with drive operation Failure to observe this precaution could result in damage to or destruction of the Main Input Disconnect Package style A Chapter 1 Follow these steps to connect AC output power
103. 6 8 2 9 S v Z L s lt 1 fe sere Siete o 140 L ssas 222222222588 s 8888 gt S 6 S S S 2 Z S E gt FP 8888888 8 8 8 P gt gt 2 amp g gt P gt P gt gt 8 8 2 8 z z z z z z z z 8 9 EZE E S S code ceo m o z z S SS 285598558 T mox Roms b ol o do OL ok LOL 2977277739 E g 8825 2 E 8 Bee S 2 5 5 5 5 8 2e 8 8 B 3 53 sound ss d dq 8 d d SS ES 0 2 5003 EE D 5 Te et 200 ayog SOlv1n938 LAG 2 04 X31483MOd 98 Em 21 5 44 v a ad E n ena T 300 8 n za zn Mod Tni mw SNIWOONI o QUE ur eX HOLIMS 70510 g T OC 150 u k 10 E oz aL a si pr 60 80 10 90 so 0 EJ Rockwell Automation Publication 21VW IN001D EN P July 2013 sheet 2 of 2 Ives and 1 50 Hp 480V AC Dr i zw ov 9 se e ze 5 sz 92 sz
104. A Three contactor Full feature Bypass with Disconnect Package style B Rockwell Automation Publication 21VW IN001D EN P July 2013 About This Publication What Is Not in This Manual Manual Conventions Preface The purpose of this manual is to provide basic installation and operation information for PowerFlex 70 and 700 packages for fan and pump applications These additional manuals are required to properly install and operate the PowerFlex 70 and 700 packages for fan and pump applications PowerFlex 70 Adjustable Frequency AC Drives User Manual publication 20A UMO01 PowerFlex 700 Adjustable Frequency AC Drives User Manual publication 20 001 About This Publication 7 What 5 Not in This Manual 7 Manual Conventions 7 General Precautions 8 Catalog Number Explanation 9 Additional Resources 10 Technical Support 10 This manual is intended for qualified personnel You must be able to program and operate adjustable frequency AC drives In addition you must have an understanding of the parameter settings and functions This manual is intended to provide basic installation and operation information For this reason the following topics have not been included in this manual Specifications Troubleshooting Starting Programming and parameters Refer to the PowerFlex 70 Adjustable Frequency AC Drives User Manual publication 20
105. A LNO DOWNY m a 5 iNo z NOW Oa NaN TNISOWNY o El s o 5 co 5 lt xu ANIWND LAISOWWNY at 2 5 SHOW LNISOWN T 9 ill LNISOIWNY 2 2 5 Ed unowapia m z z 2 nomo Lino wid zh ES on Lino Twusia EIS 5 amp XW Bm 2 NOWWAODN 90 E NONO EDTN VIDI ums suero an c 5 5 lt E 8 o Xn ENITWLISIC en 3 5 wisa l lt d g B Lid E 019 IN WUSA ajlajle wi 526 21 14 2 2 2 5 az 5 s s 2 Ie T s 1 2 z s 3 8 58 s 5 S See eee ee gle X OX DOES 8 s 8 8 8 8 93 Rockwell Automation Publication 21VW IN001D EN P July 2013 25 Chapter 1 26 Main Input Disconnect Package style A Figure 3 60 200 Hp 480V AC and 60 150 Hp 600V AC Drives
106. ATTENTION Do not route signal and control wiring with power wiring in the Follow these steps to connect AC output power wiring from the drive to the motor 1 Wire the three phase AC output power motor leads by routing them according to the drive option type You must make openings in the option cabinet of the desired conduit size following NEC and all applicable local codes and standards Output power terminal block specifications are listed in Table 11 on page 59 Do not route more than three sets of motor leads through a single conduit This minimizes cross talk that could reduce the effectiveness of noise reduction methods If more than three drive motor connections per conduit are required shielded cable must be used If possible each conduit must contain only one set of motor leads 2 Connect the three phase AC output power motor leads to terminals T1 T2 and T3 on the output power terminal block TB2 inside the option cabinet 3 Tighten the three phase AC output power terminals to the proper torque according to drive type as shown in Table 11 on page 59 on the following page 58 Rockwell Automation Publication 21VW IN001D EN P July 2013 Three contactor Full feature Bypass with Disconnect Package style B Chapter 2 Table 11 Output Power Terminal Block Specifications Voltage kW Hp Maximum Wire Size Minimum Wire Size Recommended Rating mm AWG mm AWG Torque Nem Ibein 0 75
107. AYNANCO 50 20AD065A0AYNANCO 60 20BD077A0ANNANAO 75 20BD096A0ANNANAO 100 20BD125A0ANNANAO 125 20BD156A0ANNANAO 150 20BD180A0ANNANAO 3 20AE3P9AOAYNNNCO 5 20AE6P1AOAYNNNCO 75 20AE9POAOAYNNNCO 10 20AE011A0AYNNNCO 15 20AE017A0AYNNNCO 20 20AE022A0AYNNNCO 25 20 027 0 Drive module DM1 600V AC 30 20BE032A0AYNANAO 40 20BE041A0AYNANAO 50 20BE052A0AYNANAO 60 20BE062A0ANNANAO 75 20BE077A0ANNANAO 100 20BE099A0ANNANAO 125 20BE125A0ANNANAO 150 20BE144A0ANNANAO Rockwell Automation Publication 21VW IN001D EN P July 2013 Appendix B Manufacturer Allen Bradley 129 AppendixB Replacement Parts Notes 130 Rockwell Automation Publication 21VW IN001D EN P July 2013 branch circuit protection main input disconnect style 11 three contactor full feature bypass style 52 bus capacitor test points 8 bus capacitors discharging 8 bypass control interface selector switch 56 status indicators 56 C capacitors bus discharging 8 catalog number explanation 9 catalog numbers 9 command and reference selection 63 contactors bypass BC 53 drive input DIC 53 drive output DOC 53 control over a communication network 63 control transformer 55 conventions manual 7 customer supplied contacts three contactor full feature bypass style only autostart 61 bypass 61 bypass running 62 freeze fire stat 61 interlock 61 purge 62 electric shock hazard 8 environment 107 envir
108. C60D00 600V AC 50 100 C72D00 60 100 C85D00 75 100 100 D115ED11 125 100 D140ED11 150 100 D210ED11 126 Rockwell Automation Publication 21VW IN001D EN P July 2013 Manufacturer Allen Bradley Replacement Parts Appendix B Table 23 Three contactor Full feature Bypass with Disconnect Package Replacement Parts style B Continued Description Designation Voltage Hp Part Number 1 7 5 100 C16D10 208V AC 10 100 C37D00 15 100 C60D00 1 20 100 C16D10 25 30 100 C37D00 40 100 C43D00 480V AC 50 60 100 72000 75 100 85000 i Doc 100 125 100 D115ED11 150 100 D140ED11 3 20 100 C16D10 25 30 100 C37D00 40 100 C43D00 600V AC 50 60 100 C72D00 75 100 C85D00 100 125 100 D115ED11 150 100 D140ED11 1 3 193 EEDB 5 193 EEEB 208V AC 75 193 EEED 10 193 EEFD 15 193 EEGE 152 193 EECB 3 7 5 193 EEDB Overload relay 01 10 193 EEEB 15 193 EEED 20 30 193 EEFD 480V AC 40 60 193 EEGE 75 193 EEVF 100 193 EEHF 125 193 EEJF 150 193 EEJG Rockwell Automation Publication 21VW IN001D EN P July 2013 Manufacturer Allen Bradley 127 AppendixB Replacement Parts Table 23 Three contactor Full feature Bypass with Disconnect Package Replacement Parts style B Continued Description Designation Vo
109. E gt p p 9 SEE CE GN s UE s 2 s ce s Ee J 2 oec 92 8 992 3 1 9 wu a pe B e558 2258 8 Bee 23 S ew E Xo 00cm q H no o3 3 ou x De m m 2228 z 8 504 B 8 b B 5 g z 9 z B 5 gt 204 ayog solvinods zr LAG r 0L X31483MOd 1 1 et 21 5 ra aa em za mo fa n ena rna T 9 d zi L z Mos sm ONINOONI g fa 2 Jo m Di m 2510 9 OO 150 50 zw or 3 se se se ze og ez sz 92 sz ez z oz 60 80 10 so 0 zo 75 Rockwell Automation Publication 21VW IN001D EN P July 2013 Three contactor Full feature Bypass with Disconnect Package style Chapter 2 Figure 35 1 50 Hp 600V AC Drives sheet 2 of 2 4 8 1 9 E ve ee ze og sz ve ez 60 80 10 90 so o 0 zo ON HS us 2610086 ON oma ava ONS tow Har A8 HO soie 31V lowsur A8 7I3Nvd 10H1NOO SSVdAG ONIMVHQ OLIVW3HOS suu ONI NOLIVIWOLRV TIHADIGOH A8 NI 1 SV 1430X3 380dunid ANY 035010810 q
110. E 6 S SS sx 858 S 8 8 EF 8 8 83983 8 8 S g gt P 2 Z gt 2 Z z z z 2 2 88 gt g zg E S S 8 S 5 2 22 lt 2 2 5 8 of 9595 F amp 5 _ 6 2 S bee oh S k Sg E 332223 qt 1 59g 555 5 85 8 x S zx 3ound 2 d d 5 S B 5S 688 i z S E gt 3 2 9 d d 8 d dH Ll E 5 a dg ww E Lo J 2228 54 54 223 s 80035 2 z os z a 5 8 Q3vO8 SOlv1n934 z W LAG zy OL X31383MOd Vi pni own 7 ix he 200 1 8 i 2 T Ja fa 80 gna rna 5 t al zo 9 SiNOd gu Zhi en 28 SNINOONI g OO n a n 2 a n JO HOLIMS IEN 2510 NIVA INIT 9 1 JO 150 un 10 28 zw ov 1g se ez sz 92 sz gz oz 2i 2 e 60 80 10 90 50 0 zo 79 Rockwell Automation Publication 21VW IN001D EN P July 2013 Reactor sheet 2 of 2 ives with Line and 1 25 Hp 480V ACDr
111. E144A0AYNANAO Rockwell Automation Publication 21VW IN001D EN P July 2013 Manufacturer Allen Bradley Replacement Parts Appendix B Three contactor Full featu re lable23 provides a list of replacement part numbers for the 3 contactor full Bypass with Disconnect feature bypass with disconnect package style B Table 23 Three contactor Full feature Bypass with Disconnect Package Replacement Parts Package style B style B Description Designation Voltage Hp Part Number Manufacturer 1 225 194R J30 1753 208V AC 7 5 10 194R J60 1753 15 1948 J100 1753 1 10 194R J30 1753 15 25 194R J60 1753 480V AC 30 50 194R J100 1753 Disconnect switch DSI 60 100 194R J200 1753 125 150 194R J400 1753 3 10 194R J30 1753 15 25 194R J60 1753 600V AC 30 50 194R J100 1753 60 100 194R J200 1753 125 150 194R J400 1753 208V AC 1 15 194R PB 1 5525 194R PB 480V AC Operator handle 30 150 194R HM4 3 25 194R PB 30 150 194R HM4 1 10 1948 52 15 194R R4 1 25 1948 52 480V AC 30 100 194R R4 125 150 194R R6 3 25 194R S2 600V AC 30 100 194R R4 125 150 194R R6 Allen Bradley 600V AC 208V AC Operator shaft Rockwell Automation Publication 21VW IN001D EN P July 2013 123 Appendix B 124 Replacement Parts Table 23 Three contactor Full feature Bypass with Disconnect P
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114. Installation Instructions Allen Bradley PowerFlex 70 and 700 Packages for Fan and Pump Applications Catalog Numbers 21V 21W Allen Bradley Rockwell Software Automation Important User Information Read this document and the documents listed in the additional resources section about installation configuration and operation of this equipment before you install configure operate or maintain this product Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes laws and standards Activities including installation adjustments putting into service use assembly disassembly and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice If this equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with re
115. LS 0 44 DNIMVHG B lid NOLLYVWOLAV TIHADIDOH A8 SNILIHM NI Q3ZIHOH1 V SV 1d32X3 ISOdYNd HO4 935012510 d3S G3IdOD 38 LON AVW 5 158015 SLI HO DNI NOLLVWOLRV T13ADI2OH 30 ALYIdOYd IHL SI DNIMVUG SIHL uoneuojny ll9M poH 061 002 u 2149 dAL zea 8808 9 u106 88 05 DNIYNLIVJNNYW 404 Tuy zg Pj v8 9 100 5561 861 1 09 98 Lev 40041 uru t R L8 8E 44 ov 6t 8t 4 9t SE vt TE o 6c sz z 9c St c e tz 02 6L 8L 91 SL l e 60 80 10 90 50 0 Rockwell Automation Publication 21VW IN001D EN P July 2013 ls 61 gt unugz 9 lt 6001 E 194 S78 uitu09 rz uu 656 68 061 Three contactor Full feature Bypass with Disconnect Package style Chapter 2 96 Chapter 2 Three
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117. S cue eR ex MERE 21 Schematic Drawings 24 Interconnect Drawings s Asatte a a p Melt 27 Layout Drawings s o da badge tan eos eu ud 30 Outline Drawings T aus 40 Chapter 2 Hardware Overview 51 Electrical Installation 57 Customer Connections 61 Operating Modes ass aa saa Qua Y ETETE 62 Parameter Defaults 64 Drawing Indes u uuu upaqas d dentiste itae es qas kasqas 68 SchematicDrawingsu tment Get dae vicina unt 71 Inter connect Drawings a HO Greco 83 Layout Drawings oret tos E 86 Outline Drawinegs cis erue kai ua dessus tactis 95 Chapter 3 Mounting Considerations esee ecd dei E REP en ua Ce ted npe 107 Lifting and Mounting the Drive 108 Matts LOSS cec eee I qe A 2303 wus eey pese de debated 109 RU EM 111 Appendix A Environmental Specifications 117 Fuse Circuit Breaker and Short Circuit Current Specifications 117 Rockwell Automation Publication 21VW IN001D EN P July 2013 5 Table of Contents Replacement Parts Index Appendix B Main Input Disconnect Package style
118. SSIWWOO SV Gaddis Sv NSIS3Q 4 alva t 8 LE 9t SE vt tt og 6c gz z 92 sz 4 t zz 1 oc 8L at SL vl L e 60 80 10 50 0 70 Rockwell Automation Publication 21VW IN001D EN P July 2013 30 Chapter 1 Main Input Disconnect Package style A Ives and 7 5 25 Hp 480V AC and 600V AC Dr T Figure 8 5 10 Hp 208V AC zr sE 3 3 oc 4 z sc 9 si vl 60 80 10 50 Ej zw HS ON an pm 0ril0QS6 a 0 8 1 vO S CL IDW H4f Dv Ar DWASLS dHSZ S 9 IVAO 8 dHSC 5 4 VA80Z 1 5 31415 0 4d 5 201 42018 1 LN3NOdWO NI NOLIVWO1 V NI 2 SV 1435X3 350dli nid 0350712510 0351 031902 39 LON AVW 53 9 1015915 SLI HO 2NI NOLLVWOLOV TT3A92OH 40 1 4 SI ONIMVUC SIHL uoneuioiny xem Illovpoy SEL
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120. V 2 A8 QIZIYOHLNY SV 1432 3 3sOdund ljl2My0 HO 3501240 GASN 031900 38 LON AVW S3lividisans SLI HO DNI NOLLVWOLRV T13ADI2ON 30 1 4 JHL SI DNIMVUG SIHL E uuu 16 881 wwoz 6 1 ZIZ p uuuu6F 06 wwz6 EsS g uueys6 _ 22 4 od 2 LY 6 NA uw puugzzz 271 gt Ss C SS Ss Ss 488 08 amp Tute og di LO uupoz61 gt 824 wes zz uuu LE OL d LO DNIYNLIVINNYW 804 wwusoS9 uSl SZ 882 uwes osz S6 886 9 4061 8801 t 0 amp SE o 6c sz z 9c Sc vc c e ic 02 6L 81 4 91 SL vl l 4 60 80 10 90 50 0 0 zo 4 Rockwell Automation Publication 21VW IN001D EN P July 2013 Main Input Disconnect Package style
121. V 11 30 ALH3dOHd 3H1 SI 9NIMVHQ SIHL ON BONDA A8 se 3 z lunusg osz ste 05 musg ae 9 se ve ze ES 6 e e e 2 37 P5 AML jc do NLA wwosgog 0520 e e Figure 23 75 100 Hp 480V AC and 600V AC Drives Main Input Disconnect Package style A Chapter 1 zz iz oz si or 60 80 10 0 zo 00 uno V vsoL zeot wwoo ebL LT lt 0002 Tunu g vec mu lunuz6 os uwose E E wwiog Lev aosi 0021 1 ve ez 60 80 10 90 50 20 Rock
122. WM frequency of 4 kHz Table 18 Watts Loss at Full Load Speed 4 kHz Drive Rating Power Dissipation Input Voltage kW Hp Watts 0 75 1 0 61 15 20 7 22 30 103 208V AC 3 phase 4 0 5 0 185 59 75 250 75 10 329 11 15 436 Rockwell Automation Publication 21VW IN001D EN P July 2013 109 Chapter3 Mechanical Installation Table 18 Watts Loss at Full Load Speed 4 kHz Continued Drive Rating Power Dissipation Input Voltage kW Hp Watts 0 75 1 0 57 15 2 0 75 22 3 0 99 4 0 5 0 138 5 5 7 5 178 7 5 10 235 11 15 350 15 20 486 18 5 25 414 480V AC 3 phase 22 30 448 30 40 561 37 50 700 45 60 940 55 75 1117 75 100 1489 90 125 1855 110 150 2214 132 200 2512 22 3 0 89 4 0 5 0 128 5 5 7 5 168 7 5 10 226 11 15 340 15 20 433 18 5 25 334 600 AC 3 phase 22 30 365 30 40 452 37 50 571 45 60 835 55 75 1371 75 100 1884 90 125 1910 110 150 2290 110 Rockwell Automation Publication 21VW IN001D EN P July 2013 Mechanical Installation Chapter 3 Weights Table 19 through Table list approximate weights for PowerFlex 70 and 700 drive packages for fan and pump applications Table 19 Weights for Main Input Disconnect Packages style A Input Voltage kW Hp Input Line Reactor Weight kg Ib 0 75 1 11 3 25 15 2 113
123. a rower 1 0 Q3NOISSIWWOO SV ON us H 1 56110456 1 AB _ ovar AB Sv uwoneuroiny SERE bun IAOHddV A8 ava ON NOUVWOIW 1 ONLIEM NIGaZwOHIN ANY 035010510 HO G3SN 031800 38 LON AVI ANY SAILVIGISENS SL ONT NOLLVWOLNY TI3ADIDOH 40 A1H3dOHd IHL SI ONIMVHG SIHL ON HONO3 Aa 38 tue ve weoi 1 yon uiuos gez Aapug wgy 25 4006 e acsi 009 a sts 1089 En lunio seu osi Figure 21 40 50 Hp 480V AC and 600V AC Drives sz 92 sz ve sz z z 02 a 9 si 60 80 10 22 091011 0007 sz 92 sc ve 60 80 10 Rockwell Automation Pub
124. ackage Replacement Parts style B Continued Description Designation Main fuses FU1 FU3 Voltage Hp Part Number Manufacturer 1 10 Amp Class J 2 15 Amp Class J 3 5 20 Amp Class J 208V AC 75 35 Amp Class J 10 40 Amp Class J 15 80 Amp Class J 1 6 Amp Class J 23533 10 Amp Class J 5 15 Amp Class J 15 20 35 Amp Class J 25 60 Amp Class J 30 70 Amp Class J 480V AC 40 80 Amp Class J 50 100 Amp Class J 60 150 Amp Class J 75 175 Amp Class J 100 200 Amp Class J 125 250 Amp Class J 150 350 Amp Class J 3 10 Amp Class J 5 15 Amp Class J 7 5 10 20 Amp Class J 15 20 35 Amp Class J 25 60 Amp Class J 30 70 Amp Class J 600V AC 40 80 Amp Class J 50 100 Amp Class J 60 150 Amp Class J 75 175 Amp Class J 100 200 Amp Class J 125 250 Amp Class J 150 350 Amp Class J Rockwell Automation Publication 21VW IN001D EN P July 2013 Replacement Parts Appendix B Table 23 Three contactor Full feature Bypass with Disconnect Package Replacement Parts style B Continued Description Designation Voltage Hp Part Number Manufacturer 1 10 69300 208 15 69301 1 20 TB 69300 480V AC 25 60 TB 69301 Control transformer
125. age style B Refer to the PowerFlex 70 AC Drives User Manual publication 20 001 or the PowerFlex 700 Adjustable Frequency AC Drive User Manual publication 20B UM001 for detailed information on parameters and programming Package style B Parameter Name Number Default Parameter Name Number Default Parameter Name Number Default Output Freq 001 Read Only Maximum Freq 055 110 0 or 130 0 Hz Speed Ref B Lo 095 0 0 Commanded Freq 002 Read Only Compensation 056 1 TB Man Ref Sel 096 1 Analog In 1 Output Current 003 Read Only TB Man Ref Hi 097 Maximum Speed Output Voltage 004 Read Only Mode 057 Manual TB Man Ref Lo 098 0 0 Flux Current 005 Read Only I ix Up Time 055 0 000 Secs Pulse Input Ref 099 Read Only Output Voltage 006 Read Only AV Boost Filter 59 Speed 1 100 10 0 Hz Output Power 007 Read Only 061 Calculate Preset Speed 1 101 5 0 Hz Output Powr 008 Read Only IR Voltage Drop 062 ded on Drive Preset Speed 2 1020 50Hz Elapsed MWh 009 Read Only Preset Speed 3 103 20 0 Hz Flux Current Ref 063 bein on Drive Elapsed Run Time 010 Read Only ating Preset Speed 4 104 30 0 Hz MOP Frequency 011 Read Only Ixo Voltage Drop 064 ded on Drive Preset Speed 5 105 40 0 Hz
126. al Time 129 2 00 Secs Motor NP PRM 044 Drive Rating Based SkipFrequency3 086 0 0 Hz PI Prop Gain 130 1 0 z 2 2 E Motor NP Power 045 Drive Rating Based Skip Freq Band 087 1 0 Hz PI Lower Limit 131 e Freq Mtr NP Pwr Units 046 Drive Rating Based Speed Torque Mod 088 1 Speed Reg 7 Maximum Freq Motor OL Hertz 047 Motor NP Hz 3 Speed Ref A Sel 0900 1 Analog In 1 PI Upper Limit 132 100 Motor OL Fact 048 1 00 Speed Ref A Hi 091 Maximum Speed ee PI Preload Bi 5 Motor Poles 0490 4 SpeedRefAlo 092 00 0532 3 FAN PumpV Hz SpeedRefBSel 0930 18 DPI Port 1 134 Read Only Maximum Voltage 054 Drive Rated Volts Speed Ref B Hi 094 Maximum Speed Pl Ref Meter 135 Read Only 64 Rockwell Automation Publication 21VW IN001D EN P July 2013 Three contactor Full feature Bypass with Disconnect Package style B Chapter 2 Parameter Name Number Default Parameter Name Number Default Parameter Name Number Default PI Fdback Meter 136 Read Only Sleep Wake Mode 178 0 Disabled Drive OL Count 219 Read Only PI Error Meter 137 Read Only Sleep WakeR
127. alea imila an 00 factory defaults Setting 194 Reset To Defalts to 1 Factory Mtr Tor ur Ref 441 Read Only Scale3 Out Hi 491 0 0 Rset changes these parameter settings to the defaults 1 listed in the PowerFlex 70 Adjustable Frequency AC Drives Ki Speed Loop 445 70 Scale3 Out Lo 492 0 0 User Manual publication 20A UM001 or the PowerFlex 700 Kp Speed Loop 446 63 Scale3 Out Value 493 Read Only Adjustable Frequency AC Drive User Manual publication 208 001 Kf Speed Loop 4470 0 0 Scale4 In Value 494 0 0 3 Applicable only to PowerFlex 700 Packages Speed Desired BW 449 1 0 0 Radians Sec Scale4 In Hi 495 0 0 GI 1s setta Enable Digital oun sell becomes the brake control and any other selection is Total Inertia 4500 1 25 Secs Scale4 In Lo 496 0 0 ignored id SaldOutHi 00 1 Speed Loop Meter 451 Read Only Scale4 Out Lo 498 0 0 imi 1 Rev Speed Limit H ee Scale4 Out Value 499 Read Only T 1 PI Deriv Time 459 0 00 Secs PortMask Act 5050 Read Only PI Reference Hi 4600 100 096 T Wie 1 Write Mask Cfg 596 ni PIReferencelo 461 100 0 Permitted Pl FeedbackHi 4620 100 0 WriteMaskAct 5970 Read Only PlFeedbaklo 4637 0 0 LogicMask Act 598 Read Only Scale In Value 476 0 0 TorgProve 600 0 Disable Scale1 In Hi 47 00 TorqProve Setup 601 0 Disable Scale1 In Lo 478 0 0 Spd Dev Band 602 cm Scale1 Out Hi 479 0 0 SpdBand Integrat 603 60 mSec Scale1 Out Lo 480 0 0 Brk Release Time 604 0 1
128. an N yt und 4 5 Er AA las zw ov 1g 92 sz 60 80 10 50 0 zo Rockwell Automation Publication 21VW IN001D EN P July 2013 74 Chapter 2 Three contactor Full feature Bypass with Disconnect Package style B Figure 34 1 50 Hp 600V AC Drives sheet 1 of 2 zw 3 se se ze o ez sz 92 sz 60 80 10 so 0 zo ON Hs HS GN 26110086 a E 0701721 TOW HAP 0701721 aiva 109 384 8 FILS 0 44 DNIAVAT OILVW3HOS QVAG G 8 dH0S I ONT NOLLWNOINW G3ZIHOHITIV SV 1230 SSOduNd ANY 035070514 HO G3SN 031800 38 LON AVI ONY Saldvidisgns S ONI 1 TT3ADIOOH 40 ALH3dOBd SI ONIMVHG SIHL uoljewopyny jannyp0y 7 2 8 NOLLISOd ZNNOO HS 33S ssood TANVd 10 1 02 SSVdAH 149 TSNVd TONLNOD SSVdA8 303 o ojos o zd INNOD SL C L 915 7 4 z9 zo zx er lar or
129. ant to use the Interlock input remove the jumper wire and wire appropriately for the customer contacts being used If a valid Autostart or Bypass contact is present the drive motor immediately runs upon the closing of the Interlock input Freeze Fire Stat The Freeze Fire Stat input functions as a system fault input when operating in either Drive or Bypass Mode Opening the Freeze Fire Stat input T31 and T33 prevents the drive motor from running T31 and T33 are shipped with jumper wire installed from the factory If you want to use the Freeze Fire Stat input remove the jumper wire and wire appropriately for the customer contacts being used If the Freeze Fire Stat input opens while operating in Drive Mode the drive faults and requires a manual reset to restart once the input closes If the Freeze Fire Stat input opens while operating in Bypass Mode the motor coasts to a stop and immediately runs when the input closes Autostart The Autostart input is used to remotely start the drive when 551 is in the DRIVE position and SS2 is in the AUTO position A closed input to terminals 34 and 35 starts the drive Bypass The Bypass input is used to remotely start the motor across the 3 phase AC line when SS1 is in the BYPASS position and SS2 is in the AUTO position A closed input to terminals 34 and 36 starts the motor Rockwell Automation Publication 21VW IN001D EN P July 2013 61
130. asn 031409 38 LON AV ANY Sarsividisans SLI ONT NOLLVWOLNW 113AD 9OH 40 ALH3dOHd 3H1 SI 9NIAVHQ SIHL voljewoyny ON BONO ava EeNNod und PENNOD No E lt NNOD SNO SXZNNO2 und TENNOD 2531 sa sa voL S INNOD vam 55 lt 0 va S INNOD VA FINNOJ N EINNOD san 1531 S INNOD LFINNOD TFINNOD M 1531 OL INNOD EFINNOD ST INNOD I T rS o Vau 0 VI INNO WOWE NDS v Nado JDOTINI tam a Z ion em HO 6 INNOD SIINNOD AUN Q
131. ble 8 Fuse Recommendations Drive Rating Fuse Rating Input Voltage kW Hp Amps 0 75 1 0 10 15 2 0 15 22 3 0 2 208V AC 3 phase 4 0 5 0 20 5 5 75 35 7 5 10 40 11 15 80 0 75 1 0 6 1 5 2 0 10 22 3 0 10 4 0 5 0 15 5 5 7 5 20 7 5 10 20 11 15 35 15 20 35 480V AC 3 phase 18 5 25 60 22 30 70 30 40 80 37 50 100 45 60 150 55 75 175 75 100 200 90 125 250 110 150 350 52 Rockwell Automation Publication 21VW IN001D EN P July 2013 Three contactor Full feature Bypass with Disconnect Package style B Chapter 2 Table 8 Fuse Recommendations Continued Drive Rating Fuse Rating Input Voltage kW Hp Amps 22 3 0 10 40 5 0 15 5 5 75 20 75 10 20 11 15 35 15 20 35 18 5 25 60 600V AC 3 phase 22 30 70 30 40 80 37 50 100 45 60 150 55 75 175 75 100 200 90 125 250 110 150 350 Contactors DIC DOC and BC Allen Bradley Bulletin 100 contactors are provided for all ratings The contactors function as described here Drive input contactor DIC opens and closes input to the drive Drive output contactor DOC opens and closes the connection between the drive and the motor Bypass contactor BC opens and closes the connection to line start the motor Motor Overload Relay OL The motor overload relay is set at the factory to 10096 of the drive output current In many cases this setti
132. cifications are listed in Table 4 on page 16 Control and signal wires must be separated from power wires by at least 0 3 m 1 ft 2 Connect the control and signal wiring to the I O terminals on the drive 3 Tighten the I O terminals to the proper torque according to drive type as shown in Table 4 on page 16 Table 4 1 0 Terminal Block Specifications Voltage kW Hp Maximum Wire Size Minimum Wire Size Recommended Rating mm AWG mm AWG Torque Nem Ib in 208V AC 0 75 11 1 15 1 5 16 0 05 30 0 5 4 4 0 75 37 1 50 1 5 16 0 05 30 0 5 4 4 480V AC 45 132 60 200 2 5 14 0 34 22 0 6 5 2 0 75 15 1 20 1 5 16 0 05 30 0 5 4 4 600V AC 18 5 110 25 150 2 5 14 0 34 Q2 0 6 5 2 1 Maximum minimum sizes that the terminal block accepts these are not recommendations If national or local codes require sizes outside the range lugs can be used Rockwell Automation Publication 21VW IN001D EN P July 2013 Main Input Disconnect Package style A Chapter 1 Parameter Defaults Refer to the PowerFlex 70 AC Drives User Manual publication 20A UMO001 or Main Input Disconnect the PowerFlex 700 Adjustable Frequen
133. contactor Full feature Bypass with Disconnect Package style Ives and 15 25 Hp 480V AC and 600V AC Dri T Figure 56 7 5 10 Hp 208V AC 52 6t 8 6z sz z 9z oz aL a 9L oL 60 80 10 90 ON Hs AX3N 60110056 ON ava ava Ag HD alva DVASZS dHSZ SL 9 dHSZ S L OVAROZ 8 dHOL S L 83115 0 44 3N lLnO uoneuojny gt 2NI NOLIVWOLTW ONILRIM QZINOHLNY SV 143X3 3S0duNd HR 804 0350105100 qas 31402 38 LON AVW 5 5815 S1 HO aur v 2NINOLIVWOLV 30 ALYadOUd 3H1 SI SNIMVMG SIHL ONN g 73 sez E avs use unu628 asa lunuys al Lee d od p N tuwo _ _ G3NOISSIWWOD SV G3ddiHs SV SNIBnLOVIONVW NOISIG IVAOHddV A8
134. ctory enabled This feature enables a Run command to automatically cause the drive to resume running at commanded speed after drive input power is restored Equipment damage and or personal injury can result if this parameter is used in an inappropriate application Do not use this function without considering applicable local national and international codes standards regulations or industry guidelines 20 Rockwell Automation Publication 21VW IN001D EN P July 2013 Drawing Index Input Voltage 208V AC Main Input Disconnect Package style A Main Input Disconnect Drive Packages style A Chapter 1 The tables on the following pages provide links to the drawings for the various voltages and kW Hp ratings for the style A packaged drives Table 5 Main Input Disconnect Drive Packages style A 208V page 21 Table 6 Main Input Disconnect Drive Packages style A 480 on page 22 Table 7 Main Input Disconnect Drive Packages style 600V page 23 Table 5 Main Input Disconnect Drive Packages style A 208V kW Hp Input Line Drawing Reactor a n Outline Layout Schematic Inter connect 0 75 1 1 5 2 Figure 17 on page 40 Figure 7 on page 30 22 3 4 5 No Figure 18 on page 41 Figure 1 on page 24 Figure 4 on page 27 5 5 75 Figure 8 on page 31 Figure 19 on page 42 75 10 1 15 Figure 20 page 43 Figure 9
135. cy AC Drive User Manual publication Packa ge styl e A 20 7 001 for detailed information on parameters and programming Parameter Name Number Default Parameter Name Number Default Parameter Name Number Default Output Freq 001 Read Only Compensation 056 aa a TB Man Ref Hi 097 Maximum Speed Commanded Freq 002 Read Only TB Man Ref Lo 098 0 0 Output Current 003 Read Only HOP Mode id Manal Pulse Input Ref 099 Read Only Output Voltage 004 Read Only Flux Up Time g Speed 1 100 10 0 Hz Flux Current 005 Read Only SECUS 052 300 Preset Speed 1 101 5 0 Hz Output Voltage 006 Read Only Autotune 061 alae Preset Speed 2 1020 5 0 Hz OutputPower 007 Read Only RVoageDrop 062 gern De Preset Speed3 103 200Hz Output Powr Fctr 008 Read Only Based on Drive Preset Speed 4 104 30 0 Hz Flux Current Ref 063 Rati Elapsed MWh 009 Read Only aung Preset Speed 5 105 40 0 Hz Elapsed Run Time 010 Read Only Ixo Voltage Drop 064 vd Drive Preset Speed 6 106 50 0 Hz MOP Frequency 011 Read Only Autotune Torque 0660 50 Preset Speed 7 07 6 0 Hz t 012 Read Onl 1 DC Bus Voltage ead Only inertia AUTOtunE 06700 Ready Jog Speed 2 08 10 0 Hz DC Bus Memory 013 Read Only Trim 96 116 0 0 1 St Acc Boost 069 Elapsed kWh 0140 Read Only Rating Trim In Select 117 2 Analog In 2 AnalogIn1 Value 016 Read Only Run Boost 070 in on Drive Trim Out Select 118 0 Disable ating Analog In2 Value 017 Read Only Trim Hi 119 60 0
136. d 1 2 z 6c sE ec sz oz aL a 91 60 80 Rockwell Automation Publication 21VW IN001D EN P July 2013 94 Chapter 2 Ives and 3 5 Hp 600V AC Dri i Three contactor Full feature Bypass with Disconnect Package style B 1 5 Hp 480V AC T Figure 54 1 3 Hp 208V AC Outline Drawings 44 Ov 6 8t 3 9 SE vE EE 0t 6c 8c z 9c sz vc c zz 1 oz 8L 4 91 SL vl L e 60 8 5 2 8 n 5 E b S 5 ON Hs ON 3iva so zui ava L 86110056 ONS DV HJC MHD Hs AX3N 2VAS S dHS 8 2VAO9t 9 dHS L OVASOZ 9 dHE L 831AIS 0 44 DNIMVUO ANTLLNO JUIL NOLIVWOLnV THAWIDOH A8 DNLLIHM NI QIZIHOHLNY SV 1432 3 ISOdYNd 035012514 Q35 1 d3ld02 38 LON AVW ONY S3niVIaisgns SLI YO 2NI NOLLVWOA QV 113490208 40 ALti3dOlid 3H1SI DNIMVUG SIHL llo pog 91 9 00 wwz
137. d 104110 oz T e o 6l MED J L 1 SAT 20181VNIWH3L d u3MOd ih 9 a Sc bal 81 I 32018 IVNIWH3L I IVNSIS I I T B 2078 1VNIWH3L T OU1NOD u Y 07 9 AL an U J fi id e 60 80 GNNOUD 30018 TWNIWYSL YIMOd 1ndNI T 50 5 d d d 2 70 89 Rockwell Automation Publication 21VW IN001D EN P July 2013 Three contactor Full feature Bypass with Disconnect Package style Figure 49 75 100 Hp 480V AC and 600V AC Drives Chapter 2 zr 6c 8E se ve ec z sc ve oc aL a p L so 0 zo 6E
138. e 61 wlll ao 446 1709 0151 wwo te E wwe t 1050 GANOISSIWWOD SV SV DNIYNLIVINNYW 1539 IVAOtiddV M 1 wwgos 0002 unge 061 101 uitu00Z 1 1414 4905 9 21 1 54 25 4886 ___ 8801 ev 6 8t LE 9 vt oE 6c 82 pa 9c Sc vc c i4 ic oc 6L 8l at 9 SL tL l 4 60 80 0 So 0 eo 105 Rockwell Automation Publication 21VW IN001D EN P July 2013 Chapter2 Three contactor Full feature Bypass with Disconnect Package style Notes 106 Rockwell Automation Publication 21VW IN001D EN P July 2013 Mounting Considerations Chapter 3 Mechanical Installation This chapter provides information on mounting a PowerFlex 70 and 700 package for fan and pump applications Allen Bradley Company cannot assume responsibility for the compliance or noncompliance to any code national local or otherwise for the proper installation of this drive or associated equi
139. e 58 on page 99 Figure 47 on page 88 37 50 45 60 Figure 59 on page 100 Figure 48 on page 89 55 75 Figure 60 on page 101 Figure 49 on page 90 75 100 Figure 32 on page 73 Figure 43 on page 84 90 125 Figure 61 on page 102 Figure 50 on page 91 110 150 0 75 10 1 5 2 0 Figure 62 on page 103 Figure 51 on page 92 22 3 0 40 5 0 5 5 75 Yes Figure 38 on page 79 Figure 44 on page 85 Figure 63 on page 104 Figure 52 on page 93 7 5 10 11 15 15 20 Figure 64 on page 105 Figure 53 on page 94 18 5 25 Rockwell Automation Publication 21VW IN001D EN P July 2013 69 Chapter 2 Input Voltage 600V AC 70 Three contactor Full feature Bypass with Disconnect Package style Table 17 Three contactor Full feature Bypass with Disconnect Package style B 600V Rockwell Automation Publication 21VW IN001D EN P July 2013 kW Hp Input Line Drawing Reactor Outline Layout Schematic Inter connect 22 30 Figure 54 on page 95 4 0 5 0 5 5 75 Figure 55 on page 96 75 10 Figure 45 on page 86 1 15 Figure 34 on page 75 Figure 42 on page 83 15 20 Figure 56 on page 97 18 5 25 22 30 No Figure 57 on page 98 Figure 46 on page 87 30 40 Figure 58 on page 99 Figure 47 on page 88 37 50 45 60 Figure 59 on page 100 Figure 48 on page 89 55 75 Figure 60 on page 101 Figure 49 on page 90 75 100 Figure 36 on page
140. e this Follow these steps to connect AC input power to the drive package 1 Select the proper wire size according to NEC and all applicable local codes and standards You must make openings in the option cabinet of the desired conduit size following NEC and all applicable local codes and standards Power terminal block specifications are listed in Table 2 on page 14 Rockwell Automation Publication 21VW IN001D EN P July 2013 13 Chapter1 Input Disconnect Package style 2 Connect the three phase AC input power leads three wire VAC to the appropriate terminals Connect the AC input power leads to terminals L1 L2 and L3 on the fused disconnect switch 3 Tighten the AC input terminal power terminals to the proper torque according to drive type as shown in Table 2 on page 14 Table 2 AC Input Power Terminal Block Specifications Voltage Rating 208V AC 480V AC 600V AC kW Hp Maximum Wire Size Minimum Wire Size Recommended mm AWG mm AWG Torque Nem Ib in 0 75 3 7 1 5 10 0 8 2 5 14 1 6 14 252733 7 5 10 25 4 2 5 14 2 8 25 11 15 50 1 4 0 12 4 0 35 4 0 75 7 5 1 10 10 0 8 2 5 14 1 6 14 11 18 5 15 25 25 4 2 5 14 2 8 25 22 37 30 50 50 1 4 0 12 4 0 35 4 45 75 60 100 150 300 16 6 22 5 200 90 132 125 200 2x 185 350 2x16 6 45 0 398 0 75 7 5 1 10 10 0 8 2 5 14 1
141. ee 8282228 e 8 EE NE 8 88 s lt s 8 8 a a gt d d d d ud 2 8 3 8 33 1 1 l 4 8 e e gt amp S 2 z z z z 8 Z mom lt x 298092 iu Se sea RTOREI Til SP Se B B 2 82 S 8 E E 5 n 2 200 ayog 3OlvV1n933 7 00 X31483MOd 11 H 2 5 m 3d l1 n T n 550 gna al 271 eu a 1 z uod ta zn n SNIWOONI c Ki OO HOLIMS 72510 NIV T tt gt XX usa 50 Rockwell Automation Publication 21VW IN001D EN P July 2013 Three contactor Full feature Bypass with Disconnect Package style B Chapter 2 Figure 37 60 150 Hp 600V AC Drives sheet 2 of 2 zw or 3 1g 96 se se ze o ez sz z 92 sz ez oz s a si er 60 80 10 90 so 0 zo ON Hs HS 1X3N 110086 oma ava vowel 31 lOViHdr A8 voover 1 8 10H1NOO 55448 OLIVIWBHOS quu ONT 71 NI GSZIOHIAV SV 1439X3 3S0dund ANY 035019510 HO qasn 031900 38 LON AVI ONY SalHVIGISSfIS SLI HO ONI NOLIVIWOLQ V 1 40 ALH3dOHd
142. ef 179 2 Analog In 2 Motor OL Count 220 Read Only PI Output Meter 138 Read Only Wake Level 180 m Fault Speed 224 Read Only PI BW Filter 139 0 0 Radians Fault Amps 225 Read Only Accel Time 1 1402 20 0 Secs Wake Tm id Hee Fault Bus Volts 226 Read Only Accel Time 2 1410 20 0 5 Sleep Level 182 ue mi Status 1 Fault 227 Read Only Decel Time 1 142 20 0 Secs Sleep Time 183 1 0 Secs Status 2 Fault 228 Read Only Decel Time 2 14330 20 0 Secs PowerLoss Mode 184 0 Coast Alarm 1 Fault 229 Read Only DB While Stopped 145 0 Disabled Power LossTime 185 0 5 Secs Alarm 20 Fault 230 Read Only 5 Curve 146 20 Power Loss Level 1869 Drive Rated Volts Testpoint 1 Sel 234 499 Current Lmt Sel 147 0 Cur Lim Val Load Loss Level 187 200 096 Testpoint 2 Sel 236 499 Rated Amps x 1 5 Load Loss Time 1881 0 0 Secs Testpoint 1 Data 235 Read Only Current Lmt Val 148 oe Shear Pin Time 18911 0 0 Secs Testpoint 2 Data 337 Read Only EE Direction Mode 1902 2 Reverse Dis Fault Config 1 238 Bits 0 15 Current Lmt Gain 149 250 01x1001000x000xx Save HIM Ref 192 0Hz Drive OL Mode 150 3 Both PWM 1st Fault Clear 240 0 Ready Man Ref Preload 1938 0 Disabled 4kHz Fault Clear Mode 241 1 Enabled 2kHz Save M0P Ref 1940 At Pwr Down PWM Frequency 151 Frames 4 6 TES Power Up Marker 242 Read Only 600 690VAC MOP Rate 195 30 0 RPM s Fault 1 Code 243 Read Only Droop 152 o 0RPM Param Access Lvl 1962
143. g In 2 Hi 325 10 000 Volt Encoder PPR 413 1024 PPR Direction Owner 291 See Stop Owner Analog In 2 Lo 326 0 000 Volt EncPositionFdbk 414 Read Only Reference Owner 292 See Stop Owner AnalogIn2loss 327 0 Disabled Encoder Speed 45 Read Only Accel Owner 293 See Stop Owner Anlg Out Config 340 1 Current Fdbk Filter Sel 416 0 None Decel Owner 294 See Stop Owner 3 Anlg Out Absolut 341 1 Absolute Notch FilterFreq 419 0 0 Hz Fault Clr Owner 295 See Stop Owner Analog 0411 Sel 342 0 Output Freg Notch Filter K 420 0 3 Hz MOP Owner 296 See Stop Owner HR TEM mem PPW 20 000 Marker Pulse 421 Read On Local Owner 297 See Stop Owner Analog Out Hi 343 10 000 Volt Pulse In Scale 422 64 DPI Ref Select 298 0 Max Freq 0 000 mA Analog Out1 Lo 344 0 000 Volts Encoder Z Chan 423 0 Pulse Input DPI Fdbk Select 299 17 Speed Fdbk 2 Analog Out Sel 345 0 Output Freq Torque Ref A Sel 427 1 Torque Stpt1 Data In A1 Link A 300 0 0 Disabled Word 1 iod 20000 mA Torque RefAHi 42800 100 096 Analog Out Hi 346 10 000 V It T Data In A2 Link A un 000 Volts TorqueRefAlo 4090 0 0 301 0 0 Disabled Word 2 0 000 mA m Analog Out2 Lo 347 0 000 Volts Torq Ref A Div 430 1 0 Data In B1 Link B 302 See Data In A1 Word 1 Link A Word 1 Anlg Out Scale 3540 00 Torque Ref B Sel 431 24 Disabled Data in B2 LinkB 55 See Data In A2 AnlgOut2 Scale 3550 00 Torque RefBHI 432 10
144. ge 25 JE EH uM eun m dcm 88 5 88 z lt 1 i QNVOH NOlv1n93H 60 004 X313N3MOd 10 21 5 90 UV 3d u n S0 v0 pars 0 20 10 Ov 6 amp 9E SE ve z 0E 62 82 ve 2 oz 9t st i pi a or 60 80 10 90 so vo 0 20 Rockwell Automation Publication 21VW IN001D EN P July 2013 84 Chapter 2 Three contactor Full feature Bypass with Disconnect Package style B Ine th Li ives wi and 3 25 Hp 600V ACDr T Figure 44 1 10 Hp 208V AC 1 25 480V AC Reactor a ON HS us H 1X3N 6200046 00 voors 31VQ Na tow Har AB IOvidur A8 HG or HOLOV3H 3NIT M 8 31418 0 44 ONIMVHG LO3NNOOU3INI OVAS S dHSZ 9 dHSZ L OVABOZ dH01 1 3uu 3 ONT NOLWNOLAV TIHNDIOOH A8 NI GSZIOHIAV SV 1439X3 3S0dund ANY 035019510 HO qasn 031900 38 LON AVI SAILVIGISENS SLI ONI NOLIVIWOLQ V 118 40 ALH3dOHd SI ONIMVHG SIHL jaAnpoy a sow a dur v ON HoNO3 Agu 1g se 3 ze 3 ez
145. gure 27 on page 50 Figure 16 on page 39 18 5 25 Input Voltage 600V AC Main Input Disconnect Package style A Chapter 1 Table 7 Main Input Disconnect Drive Packages style A 600V kW Hp Input Line Drawing Reactor Outline Layout Schematic Inter connect 22 3 0 Figure 17 on page 40 Figure 7 on page 30 40 5 0 5 5 7 5 Figure 18 on page 41 7 5 10 11 15 Figure 8 on page 31 Figure 1 on page 24 Figure 4 on page 27 15 20 Figure 19 on page 42 18 5 25 22 30 No Figure 20 on page 43 Figure 9 on page 32 30 40 Figure 21 on page 44 Figure 10 on page 33 37 50 45 60 Figure 22 on page 45 Figure 11 on page 34 55 75 Figure 23 on page 46 Figure 12 on page 35 75 100 Figure 3 on page 26 Figure 5 on page 28 90 125 Figure 24 on page 47 Figure 13 on page 36 110 150 22 3 0 Figure 25 on page 48 Figure 14 on page 37 40 5 0 5 5 7 5 Figure 26 on page 49 Figure 15 on page 38 7 5 10 Yes Figure 2 on page 25 Figure 6 on page 29 11 15 15 20 Figure 27 on page 50 Figure 16 on page 39 18 5 25 Rockwell Automation Publication 21VW IN001D EN P July 2013 23 Chapter 1 Schematic Drawings 24 Main Input Disconnect Package style A Figure 1 1 15 Hp 208V AC and 1 50 Hp 480V AC and 600V AC Drives
146. he installation startup and subsequent maintenance of the system Failure to comply can result in personal injury and or equipment damage PPP gt ATTENTION To avoid an electric shock hazard verify that the voltage on the bus capacitors has discharged before performing any work on the drive Measure the voltage at the drive Refer to the PowerFlex 70 Adjustable Frequency AC Drives User Manual publication 20A UM001 or the PowerFlex 700 Adjustable Frequency AC Drive User Manual publication 20B UM001 for test point locations The voltage must be zero Rockwell Automation Publication 21VW IN001D EN P July 2013 numbering scheme is shown below Preface Catalog Number Expla nation The PowerFlex 70 and 700 packages for fan and pump applications catalog Position 13 4 5 7 8 9 10 11 12 13 14 15 16 17 18 19 a b f g h J k l m n c3 i Drive ND Rating Emission Code Type 600V 60Hz Input Code CE Filter 21V PowerFlex 70 Drive Code Amps Frame kW Hp A Yes 21W PowerFlex 700 Drive 9 3 9 B 2 2 3 0 6P1 6 1 B 4 0 5 0 PowerFlex 70 600V ratings only b 9 0 9 0 C 5 5 7 5 i 7 011 11 7 5 10 Voltage Rating Comm Slot 017 17 D 11 15 Code Voltage Ph Code Vers
147. ht kg Ib 22 3 0 113 25 40 5 0 113 25 5 5 7 5 154 34 75 10 15 4 34 11 15 18 1 40 15 20 18 1 40 18 5 25 18 1 40 22 30 No 22 6 50 30 40 312 69 37 50 312 69 45 60 68 0 150 600V AC 55 75 68 0 150 75 100 68 0 150 90 125 176 9 390 110 150 176 9 390 22 3 0 17 6 39 4 0 5 0 17 6 39 5 5 7 5 22 6 50 75 10 Yes 22 6 50 11 15 28 1 62 15 20 28 1 62 18 5 25 28 1 62 Rockwell Automation Publication 21VW IN001D EN P July 2013 Chapter 3 113 Chapter3 Mechanical Installation Table 20 Weights for Three contactor Full feature Bypass with Disconnect Packages style B Input Voltage 208V AC kW Hp Input Line Reactor Weight kg Ib 0 75 1 15 8 35 1 5 2 15 8 35 22 3 15 8 35 4 5 No 213 47 5 5 75 272 60 75 10 272 60 11 15 272 60 0 75 1 222 49 1 5 2 222 49 22 3 222 49 Yes 4 5 294 65 5 5 75 37 6 83 75 10 37 6 83 114 Rockwell Automation Publication 21VW IN001D EN P July 2013 Mechanical Installation Table 20 Weights for Three contactor Full feature Bypass with Disconnect Packages style B Continued InputVoltage kW Hp Input Line Reactor Weight kg Ib 0 75 1 0 15 8 35 1 5 20 15 8 35 22 30 15
148. i 346 10 000 Volts Torque Ref A Hi 428 100 096 Li 1 vu A2 Link A 301 0 0 Disabled TUR 0 000 mA Torque Ref A Lo 429 0 0 0 000 Volts Torq Ref A Div 430 10 ata In B1 Lin ee Data In Al 1 Word 1 300 Link A Word 1 AnlgOutiScle 35449 00 Torque RefBSel 431 24 Disabled 1 Data In B2 Link B See Data In A2 AnlgOu2Scle 3550 00 Torque RefBHi 432 100 0 Word 2 303 Link A Word 2 Digital In1 Sel 361 4 Stop CF Torque Ref B Lo 433 0 096 Data In C1 Link C See Data In A1 m Word 1 304 Link A Word 1 Digital In2 Sel 362 5 Start Torque Ref B Mult 434 10 66 Rockwell Automation Publication 21VW IN001D EN P July 2013 Three contactor Full feature Bypass with Disconnect Package style B Chapter 2 Parameter Name Number Default Parameter Name Number Default Parameter Name Number Default Torque Setpoint 4350 0 0 Scale2 Out Lo 486 0 0 BrkSlip Count 609 250 Pos Torque Limit 436 200 0 Scale2 Out Value 487 Read Only Brk Alarm Travel 610 1 0 Revs Neg Torque Limit 437 200 0 Scale3 In Value 488 0 0 MicroPos Scale 611 10 0 TorqueSetpoint2 438 0 0 Scale3 In Hi 489 0 0 1 Applicable only to PowerFlex 70 Packages 1 2 default values for these parameters differ from the Control Status an Read Only Sc
149. ion 022 22 D 15 20 X 208V AC 3 B BACnet 027 27 D 18 5 25 D 480V AC 3 p ControlNet Coax 032 32 D 22 30 E 600V 3 D DeviceNet 04 41 E 30 40 052 52 37 50 EtherNet IP c1 062 62 1 45 60 95 485 HVAC ND Rating 077 8 7 5 55 75 208V 60Hz Input 099 8 99 5 75 100 L LonWorks Code Amps Frame kW Hp 1258 125 6 90 125 PROFIBUS DP 4P2 4 8 B 0 75 1 0 1448 144 6 110 150 Q ControlNet Fiber R 6P8 7 8 B 1 5 2 0 PowerFlex 70 options only Remote I O 9P6 11 B 2 2 3 0 8 PowerFlex 700 options only S RS 485 DF1 015 17 5 C 4 0 5 0 d N None gue 253 e 55 75 Enclosure The comm slot option is no longer available for sale 028 32 2 D 7 5 10 m 042 43 D 11 15 id IP 20 NEMA Type 1 Control amp c2 Code Control 1 0 Volts e Standard 24V DC AC HIM Cx Enhanced 24V DC E Cod Operator Interf PowerFlex 700 opti m Code Amps Frame kW Hp T ace ions x y 21 5 075 1 0 2 owerFlex 70 options only 4 34 B 15 2 0 E ST 5 0 50 22 80 80 B 4 0 50 5 rog Only Feedback 011 1 C 55 75 Code Feedback 014 14 E 75 10 f 0 None 022 22 D 11 15 Documentation m 027 27 D 15 20 Code Type Package 034 34 D 18 5 25 A User Manual E 10 m 25050 Code Description 0 80 Main Input Disconnect 052 52 E 30 40 g E ontactor Fu 065 65 E 37 50 Brake IGBT B Feature Bypass with SUIS
150. kwell Otomasyon Ticaret A S Kar Plaza Is Merkezi E Blok Kat 6 34752 erenk y stanbul Tel 90 216 5698400 www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation NV Pegasus Park De Kleetlaan 12a 1831 Diegem Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 21VW INO01D EN P July 2013 Supersedes Publication 21VW INO01C EN P 2007 Copyright 2013 Rockwell Automation Inc All rights reserved Printed in the U S A
151. l Protective Equipment PPE Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment PPE gt P P Allen Bradley Rockwell Software Rockwell Automation PowerFlex and TechConnect are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Automation are property of their respective companies Summary of Changes This manual contains new and updated information New and Updated This table contains the changes made to this revision Information Topic Page Updated the Catalog Number Explanation Interbus and Remote 1 0 communication options 9 and style C packages are no longer available for sale Main Input Disconnect Package style A Updated AC input power terminal block specifications style A 14 Updated layout drawings to show new input power terminal block style A 30 Updated outline drawings to show new disconnect switch operator handle style A 40 Updated replacement part numbers style A for some of these parts disconnect switch 119 operator handle and operator shaft Three contactor Full feature Bypass with Disconnect Package style Updated AC input power terminal block specifications style B 57 Updated layout drawings to show new input power terminal block style B 86 Updated outline drawings to show new disconnect switch operator handle style B 95 Updated replacement part numbers and horsepower ratings style B
152. lication 21VW IN001D EN P July 2013 aan 38 3 aa cc J o e 7 m worst sib 0591 otse rra Main Input Disconnect Package style A Chapter 1 v Chapter 1 Main Input Disconnect Package style A Figure 22 60 Hp 480V AC and 600V AC Drives Or 6 8 9 se ve ee ze 06 sz gt sz ve ez zz oz or 60 80 10 90 50 ON HS HS 1 6110086 Alva som ALVO lowHar HO A8 OVAS S dH09 9 2VA09t dH09 VIALS 00 4 INIMVHG ILL ONT NOLLVWO1fIV TT3A0IOOH A NI GAZIHOHINY SV 9303 5 ANY HO Q3 019SId HO qasn 3ld02 38 LON AVN ANY SIIHVIAISENS SLI ONI NOLLVIIO10 V T13ADIDOH 40 ALH3dOHd IHL SI ONIMVEC SIHL aa Iwujgg yos 91501 E e e 7 J 9 55 666 5 3 525352 15252522252 i COED 5255252 i 0854506705 es veg d L
153. locked fuse disconnect switch Main Disconnect Switch DS1 An Allen Bradley Bulletin 194R fused disconnect switch with lockable rotary mounted operator handle is provided The disconnect switch is designed to meet disconnect switch requirements for branch circuit protection The door mounted handle accepts up to three padlocks Main Fuses FU1 FU3 provided to protect input power wiring Install the fuses recommended in Table 1 on page 12 Do not exceed the fuse ratings Failure to observe this precaution could result in damage to or destruction of the equipment ATTENTION Most codes require that upstream branch circuit protection be Input line branch circuit protection fuses must be used to protect the input power lines Ifinput fuses are not provided with your drive recommended fuse values are shown in Table 1 on page 12 The input fuse ratings listed in Table 1 on page 12 are applicable for one drive per branch circuit Do not apply other loads to the fused circuit Rockwell Automation Publication 21VW IN001D EN P July 2013 11 Chapter1 Main Input Disconnect Package style The recommended fuse type for all PowerFlex 70 and 700 packages for fan and pump applications is UL Class J 600V Table 1 Fuse Recommendations Drive Rating Fuse Rating Input Voltage kW Hp Amps 0 75 1 0 10 15 2 0 15 22 3 0 2 208V AC 3 phase 4 0 5 0 20 5 5 7 5 35 7 5
154. ltage Hp Part Number Manufacturer 3 10 193 EEDB 15 193 EEEB 20 193 EEED 25 30 193 EEFD Overload relay OL 600V AC 40 60 193 EEGE 75 100 193 EEVF 125 193 EEHF 150 193 EEJG Allen Bradley 208V AC 1 15 SK C1 BCP1 Bypass control panel CP1 480V AC 1 150 SK C1 BCP1 600VAC 3 150 SK C1 BCP1 1 7 5 1492 W10 208V AC 10 15 1492 W16S 1 15 1492 W10 20 30 1492 165 480V AC 40 75 1492 35 i 100 67013 uid terminal 1 13 Mersen 125 150 67003 3 15 1492 W10 20 30 1492 W16S Allen Bradley 600VAC 40 75 1492 35 100 67013 Mersen 125 150 67003 208V AC 1 15 1492 W4 31 740 asovac 1 150 1492 W4 Allen Bradley 600VAC 3 150 1492 4 128 Rockwell Automation Publication 21VW IN001D EN P July 2013 Replacement Parts Table 23 Three contactor Full feature Bypass with Disconnect Package Replacement Parts style B Continued Description Designation Voltage Hp Part Number 1 20AB4P2A0AYNANCO 2 20AB6P8A0AYNANCO 3 20AB9P6A0AYNANCO 208V AC 5 20AB015A0AYNANCO 75 20AB022A0AYNANCO 10 20AB028A0AYNANCO 15 20AB042A0AYNANCO 1 20AD2P1AOAYNANCO 2 20AD3P4A0AYNANCO 3 20AD5POAOAYNANCO 5 20AD8POAOAYNANCO 75 20AD011A0AYNANCO Drive module DM1 10 20AD014A0AYNANCO 15 20AD022A0AYNANCO 20 20AD027A0AYNANCO 480V AC 25 20AD034A0AYNANCO 30 20AD040A0AYNANCO 40 20AD052A0
155. ng matches the motor full load amps FLA However before starting the drive check the setting on the motor overload relay to be sure that it is set properly for your motor The settings for the motor overload relay are described here e For motors with a service factor less than 1 15 set the motor overload relays to 0 9x motor FLA e For motors with a service factor equal to or greater than 1 15 set the motor overload relay to the motor FLA Rockwell Automation Publication 21VW IN001D EN P July 2013 53 Chapter2 Three contactor Full feature Bypass with Disconnect Package style Figure 28 Setting Motor Overload Adjustment Dial Motor Overload Relay Table 9 Overload Ratings TB2 TBi EA DS1 L1 L2 L3 Drive Rating Overload Rating Input Voltage kW Hp Trip Class Adjustment Range Amps 0 75 1 0 20 32 16 1 5 2 0 20 32 16 22 30 20 32 16 208V AC 3 phase 40 5 0 20 5 4 27 5 5 75 20 9 45 75 10 20 9 45 11 15 20 18 90 54 Rockwell Automation Publication 21VW IN001D EN
156. nt A A Follow these steps to connect AC input power to the drive package ATTENTION Do not route signal and control wiring with power wiring in the same conduit This can cause interference with drive operation Failure to observe this precaution could result in damage to or destruction of the equipment 1 Select the proper wire size according to NEC and all applicable local codes and standards You must make openings in the option cabinet of the desired conduit size following NEC and all applicable local codes and standards Power terminal block specifications are listed in Table 10 on page 57 2 Connect the three phase AC input power leads three wire VAC to the appropriate terminals Connect the AC input power leads to terminals L1 L2 and L3 on the fused disconnect switch 3 Tighten the AC input terminal power terminals to the proper torque according to drive type as shown in Table 10 on page 57 Table 10 AC Input Power Terminal Block Specifications Voltage kW Hp Maximum Wire Size Minimum Wire Size Recommended Rating mm AWG mm AWG Torque Nem Ibein 0 75 3 7 1 5 10 0 8 2 5 14 1 6 14 208V AC 5 5 7 5 7 5 10 25 4 2 5 14 2 8 25 11 15 50 1 4 0 12 4 0 35 4 0 75 7 5 1 10 10 0 8 2 5 14 1 6 14 11 18 5 15 25 25 4 2 5 14 2 8 25 480V AC 22 37 30 50 50 1 4 0 12 4 0 35 4 45 75 60 100 150 300 16 6
157. ode 2640 Read Only Drive Temp n8 Read Only Alarm 4 Code 2658 Read Only Drive OL Count 219 Read Only Alarm 5 Code 2668 Read Only Motor OL Count 220 Read Only Alarm 6 Code 2678 Read Only Rockwell Automation Publication 21VW IN001D EN P July 2013 Main Input Disconnect Package style A Chapter 1 Parameter Name Number Default Parameter Name Number Default Parameter Name Number Default Alarm 7 Code 2689 Read Only Data In D1 Link D 306 See Data In A1 Digital In5 Sel 365 15 Speed Sel 1 3 Word 1 Link A Word 1 m 0 7 Alarm 8 Code 269 Read Only Digital In6 Sel 366 16 Speed Sel 2 Data In D2 Link D 307 See Data In A2 DPI Baud Rate 270 1 500kbps Word 2 Link A Word 2 Anlg1 Out Setpt 3770 me Drive Logic Rslt 2n Read Onl Li alod 0 00 Disabled Anlg2 0 5 yg Drive Ref Rslt 272 Read Only nig2 Out 5etpt 10 000 Volts DiveRampRst 273 Read Only Data OUP AZ Link si 0 0 Disabled Dig Out Setpt 3790 0 Disable 1 u zm 4 p DPI Port Sel 274 DPI Port 1 Data Out B1 Link 343 See Data Out A1 Digital Out1 Sel 380 1
158. on page 32 0 75 1 1 5 2 Figure 25 on page 48 Figure 14 on page 37 22 3 Yes Figure 2 on page 25 Figure 6 on page 29 4 5 Figure 26 on page 49 Figure 15 on page 38 5 5 75 Figure 27 on page 50 Figure 16 on page 39 75 10 Rockwell Automation Publication 21VW IN001D EN P July 2013 21 Chapter 1 Input Voltage 480V AC 22 Main Input Disconnect Package style A Table 6 Main Input Disconnect Drive Packages style A 480V Rockwell Automation Publication 21VW IN001D EN P July 2013 kW Hp Input Line Drawing Reactor Outline Layout Schematic Inter connect 0 75 10 1 5 2 0 Figure 17 on page 40 Figure 7 on page 30 22 3 0 40 5 0 5 5 7 5 Figure 18 on page 41 7 5 10 Figure 1 on page 24 Figure 4 on page 27 11 15 Figure 8 on page 31 15 20 Figure 19 on page 42 18 5 25 No 22 30 Figure 20 on page 43 Figure 9 on page 32 30 40 Figure 21 on page 44 Figure 10 on page 33 37 50 45 60 Figure 22 on page 45 55 75 Figure 11 on page 34 Figure 23 on page 46 75 100 Figure 3 on page 26 Figure 5 on page 28 90 125 110 150 Figure 24 on page 47 Figure 13 on page 36 132 200 0 75 10 1 5 2 0 Figure 25 on page 48 Figure 14 on page 37 22 3 0 40 5 0 5 5 75 Yes Figure 2 on page 25 Figure 6 on page 29 Figure 26 on page 49 Figure 15 on page 38 7 5 10 11 15 15 20 Fi
159. onment specifications 117 ESD precautions 8 ESD static discharge 8 fuses main input disconnect style 11 three contactor full feature bypass style 52 6 general precautions 8 Rockwell Automation Publication 21VW IN001D EN P July 2013 Index inter connect drawings main input disconnect style A 27 three contactor full feature bypass style 83 L layout drawings main input disconnect style A 30 three contactor full feature bypass style 86 lifting and mounting the drive 108 M main disconnect switch main input disconnect style A 11 three contactor full feature bypass style 51 main fuses main input disconnect style A 11 three contactor full feature bypass style 52 manual conventions 7 manuals additional information 10 user manuals 7 maximum surrounding air temperature 107 mechanical installation 107 motor overload relay 53 mounting clearances min 107 considerations 107 the drive 108 0 operating modes three contactor full feature bypass style bypass mode 62 drive mode 62 drive test mode 62 outline drawings main input disconnect style A 40 three contactor full feature bypass style 95 overload ratings three contactor full feature bypass style 54 overload relay three contactor full feature bypass style 53 131 Index P parameters and programming main input disconnect style A 17 three contactor full feature bypass style 64 p
160. ormation contact your local distributor or Rockwell Automation representative or visit http www rockwellautomation com services online phone Installation Assistance If you experience a problem within the first 24 hours of installation review the information that is contained in this manual You can contact Customer Support for initial help in getting your product up and running United States or Canada 1 440 646 3434 Outside United States or Canada Use the Worldwide Locator at http www rockwellautomation com rockwellautomation support overview page or contact your local Rockwell Automation representative New Product Satisfaction Return Rockwell Automation tests all of its products to help ensure that they are fully operational when shipped from the manufacturing facility However if your product is not functioning and needs to be returned follow these procedures United States Contact your distributor You must provide a Customer Support case number call the phone number above to obtain one to your distributor to complete the return process Outside United States Please contact your local Rockwell Automation representative for the return procedure Documentation Feedback Your comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete this form publication RA DU002 available at http www rockwellautomation com literature Roc
161. oss 3 phase line Jumper P2 on the bypass control panel CP1 enables the drive to be powered while running in bypass This is accomplished by moving jumper P2 to position B C and turning 551 from BYPASS to DRIVE TEST Ifjumper P2 is in position A B the drive cannot be powered while running in bypass SS2 selects the source of the start stop and drive speed reference as defined in Table 14 on page 63 Rockwell Automation Publication 21VW IN001D EN P July 2013 Table 14 Command and Reference Selection 551 552 Selection Selection Three contactor Full feature Bypass with Disconnect Package style B Chapter 2 DRIVE MOTOR OFF DRIVE TEST MOTOR OFF BYPASS MOTOR OFF Start Command Stop Command Drive Speed Reference TB Keypad Keypad None Keypad None HAND X X AUTO X HAND X X AUTO X HAND Motor runs at base speed X AUTO Motor runs at base speed are not designed to allow control over a communication network while in ATTENTION Three contactor full feature bypass with disconnect packages Auto Mode The communication network is intended only for monitoring purposes If network control is required wiring and parameters changes are required Rockwell Automation Publication 21VW IN001D EN P July 2013 63 Chapter 2 Parameter Defaults Three contactor Full feature Bypass with Disconnect Three contactor Full feature Bypass with Disconnect Pack
162. ower dissipation 109 precautions general 8 programming and parameters 7 replacement parts main input disconnect style A 119 three contactor full feature bypass style 123 S schematics main input disconnect style A 24 three contactor full feature bypass style 71 specifications 7 117 starting the drive 7 static discharge ESD 8 supplemental information 117 T technical support 10 terminal block specifications 1 0 main input disconnect style A 16 three contactor full feature bypass style B 60 input power main input disconnect style A 14 three contactor full feature bypass style B 57 output power main input disconnect style A 15 three contactor full feature bypass style B 59 troubleshooting 7 watts loss 109 weights approximate 111 132 Rockwell Automation Publication 21VW IN001D EN P July 2013 Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products At http www rockwellautomation com support you can find technical and application notes sample code and links to software service packs You can also visit our Support Center at https rockwellautomation custhelp com for software updates support chats and forums technical information FAQs and to sign up for product notification updates In addition we offer multiple support programs for installation configuration and troubleshooting For more inf
163. pment A hazard of personal injury and or equipment damage exists if codes are ignored during installation ATTENTION The following information is a guide for proper installation The Topic Page Mounting Considerations 107 Lifting and Mounting the Drive 108 Watts Loss 109 Weights 111 Environment Before deciding on an installation site verify that the PowerFlex drive packages can be kept clean cool and dry The drives must be kept away from oil coolants or other airborne contaminants Maximum Surrounding Air Temperature PowerFlex 70 and 700 packages for fan and pump applications are designed to operate at 0 40 C 32 104 F surrounding air temperature Minimum Mounting Clearances Specified vertical clearance requirements are intended to be from the drive to the closest object that can restrict airflow through the drive heat sink and chassis The drive must be mounted in a vertical orientation as shown and must make full contact with the mounting surface Do not use standoffs or spacers In addition inlet air temperature must not exceed the product specification See Figure 65 on page 108 for minimum mounting clearances for the drive Rockwell Automation Publication 21VW IN001D EN P July 2013 107 Chapter3 Mechanical Installation Lifting and Mounting the Drive 108 Figure 65 Minimum Mounting Clearances Drive or other device 50mm 2 0 in
164. publication PFLEX RM001 PowerFlex 70 Enhanced Control and 700 Vector Control Reference Manual publication PFLEX RM004 Provides specification and operation details for the PowerFlex 70 and 700 drives Industry Installation Guidelines for Pulse Width Modulated PWM AC Drives publication DRIVES AT003 Provides basic information for enclosure systems and environmental location considerations to help protect against environmental contaminants and power and grounding considerations needed to properly install AC drives Wiring and Grounding Guidelines for Pulse Width Modulated PWM AC Drives publication DRIVES INOO1 Provide the basic information needed to properly wire and ground pulse width modulated PWM AC drives Preventive Maintenance of Industrial Control and Drive System Equipment publication DRIVES TD001 Provides a checklist as a guide for preventive maintenance of industrial control and drive equipment Safety Guidelines for the Application Installation and Maintenance of Solid State Control publication SGI 1 1 Provides general guidelines for the application installation and maintenance of solid state control with an emphasis on personnel safety A Global Reference Guide for Reading Schematic Diagrams publication 100 2 10 Provides a simple cross reference of common schematic wiring diagram symbols used throughout various parts of the world Guarding Against Electrostatic Damage p
165. r 2 sz 92 sz at a si 60 80 10 90 so 0 EJ amp sys 8 LE luwieorg A uwig 01g A 1900 E sy seti unus 002 qunuge Los umorse En sz 92 sz e E oz er a si e 60 80 10 90 so 0 zo Rockwell Automation Publication 21VW IN001D EN P July 2013 98 Chapter 2 ON HS ON ava TOLZL volt 31vd G3NOISSIAWOO SV 99 us 1 2110096 ONS lowe Ag HO IOV dH G3ddiHs Sv HOS OVASZS 0 0 9 OVAOSY dHOS OF sawiso4 owws3wun NOSSO quu A8 awa ONT NOLVAOLNY THAO ONLLIBA NI 1 SV 1d39X3 ANY 098010510 OSN 031902 38 LON ANY 5 158 5 SLI ONI NOLLVIWO1Q V TI3ADIOOH 40 ALH3dOHd SI ONIMVHC SIHL ON HONO3 A8 awa
166. r OLFactor 048 100 SpeedRefAlo 092 00 FSI pt deeem Motor Poles SpeedRefBSel 093 18 DPIPort 1 Pl Ref Meter 135 Read Only 2 3 FAN Pump Speed Ref B Hi 094 Maximum Speed PI Fdback Meter 136 Read Only Motor Sel 053 V Hz M 3 Read Onl Speed Ref B Lo 095 00 Error Meter 137 ead Only Maximum Voltage 054 Drive Rated Volts 4 TB Man Ref Sel 096 1 Analog In 1 PI Output Meter 138 Read Only Maximum Freq 055 110 0 or 130 0 Hz Rockwell Automation Publication 21VW IN001D EN P July 2013 17 Chapter 1 Main Input Disconnect Package style A Parameter Name Number Default PI BW Filter 139 0 0 Radians Accel Time 1 140 20 0 Secs Accel Time 2 141 20 0 Secs Decel Time 1 142 20 0 Secs Decel Time 2 143 2005ec DB While Stopped 145 1 0 Disabled S Curve 96 1460 20 Current Lmt Sel 147 0 Cur Lim Val Rated Amps x 1 5 Current Lmt Val 148 default value Current Lmt Gain 149 250 Drive OL Mode 150 3 Both PWM 1st 4kHz PWM Frequency 151 TAN 4 6 600 690VAC DroopRPM FLA 152 0 0RPM Regen Power Limit 1530 50 0 Current Rate Limit 15
167. s 1 26 1 50 Hp at 480V AC 1 50 Hp at 600V AC 60 150 Hp at 480V AC 60 50 Hp at 600V AC Terminals 1 32 Typical customer control and signal wiring is shown on the inter connect drawings Figure 42 on page 83 Figure 43 on page 84 and Figure 44 on page 85 Follow these steps to connect control and signal wiring to the drive package Rockwell Automation Publication 21VW IN001D EN P July 2013 59 Chapter2 Three contactor Full feature Bypass with Disconnect Package style Voltage Rating 208V AC 480V AC 600V AC Wire the control and signal leads by routing them according to the drive option type You must make openings in the option cabinet of the desired conduit size following NEC and all applicable local codes and standards Control and signal terminal block specifications are listed in Table 13 on page 60 Control and signal wires must be separated from power wires by at least 0 3 m 1 ft Connect the analog and relay output signal wiring to the I O terminal block on the drive Connect the control wiring listed below to terminals 31 40 inside the option cabinet Interlock Freeze Fire Stats Autostart Bypass Purge Bypass Running Tighten the control and signal terminals to the proper torque according to drive type as shown in Table 13 on page 60 Table 13 1 0 Terminal Block Specifications kw Hp Terminals Location Ma
168. spect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid a hazard and recognize the consequence P P IMPORTANT Identifies information that is critical for successful application and understanding of the product Labels may also be on or inside the equipment to provide specific precautions SHOCK HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that dangerous voltage may be present BURN HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that surfaces may reach dangerous temperatures ARCFLASH HAZARD Labels may be on or inside the equipment for example a motor control center to alert people to potential Arc Flash Arc Flash will cause severe injury or death Wear proper Persona
169. sz z 92 sz ez Figure 30 1 15 Hp 208V AC Schematic Drawings oz si er 60 80 10 90 so 0 EJ By 8 ZNNOO 91S L INNOD GL tij9 Ss Ol 6 8 Z I t 9I El 24 a l lve 9 9 6 e Ev 9 be Be foc pe de 9 8 504 2 OL Zd SSVdAB NI 1531 INYO 8 V 2d Q wsvd SI NOLISOd INVIO 29 7 AV130 NO MOIDVINO2 dy NOUSOd OL 14 NOUISOd 430 sawu BL 5 10 9 OOTAN di NI 5 1 430 JOHNA NOS Ser NOILISOd NI Q3 Mvd SI NOlliSOd 1109330 4 109009 1 9 E x 300 anaa 20 1 5 3uino3s miM IQON y MUDUNGO z LL 3AMIO NI 1 334 323384 40 9NIN3dO INANI 10 E saosan Q3Sn 207 31 aur d Y aps xu puld 323384 ut u e s Lac 19 15 Olnv ss 9z sz ve gz ee ie OZ 6L 81 Z1 9SL SL vL L ZL 1 01
170. t 1238 otx1001000x000xx Save HIM Ref 192 0Hz 8 Fault Clear 240 0 Ready Man Ref Preload 193 0 Disabled 0 Fault Clear Mode 241 1 Enabled Save MOP Ref 194 AtPwr Down Power Up Marker 242 Read Only MOP Rate is 05 30 0 RPM s Fault 1 Code 243 Read Only Param Access Lvl 1962 3 Fan Pump Fault 1 Time 244 Read Only Reset To Defalts 197 0 Ready Fault 2 Code 245 Read Only Load Frm UsrSet 198 0 Ready Fault 2 Time 246 Read Only Save To User Set 199 0 Ready Fault 3 Code 247 Read Only Reset Meters 200 0 Ready Fault 3 Time 248 Read Only Language 201 0 Not Selected Fault 4 Code 249 Read Only Voltage Class 202 ids on Drive Cat Fault 4 Time 250 Read Only Fault 5 Code 2519 Read Only Drive Checksum 203 Read Only 3 Fault 5 Time 252 Read Only Dyn UsrSet Cnfg 204 0 Disabled 3 Fault 6 Code 253 Read Only Dyn UsrSet Sel 205 0 Disabled 3 Fault 6Time 254 Read Only Dyn UsrSet Actv 2067 0 Disabled 3 Fault 7 Code 255 Read Only Drive Status 1 209 Read Only 3 Fault 7 Time 256 Read Only Drive Status 2 210 Read Only 3 Fault 8 Code 257 Read Only Drive Alarm 1 211 Read Only 3 Fault 8 Time 258 Read Only Drive Alarm 2 212 Read Only Bits 0 15 Speed Ref Source 213 Read Only Alarm Config 1 259 000000x00000000x Start Inhibits 24 Read Only Nlarm Clear 2618 0 Ready Last Stop Source 215 Read Only Alarm 1 Code 2628 Read Only Dig In Status 216 Read Only Alarm 2 Code 2638 Read Only Dig Out Status 217 Read Only Alarm 3 C
171. ts Drive Logic Rslt 271 Read Only uon pot 310 0 0 Disabled i 20 000 mA i Anlg2 Out Setpt 378 Drive Ref Rslt 272 Read Only Data OutA2 Link 54 ERR nlg2 Out Setp 10 000 Volts Drive Ramp Rslt 273 Read Only A Word 2 Dig Out Setpt 3790 0 Disable DPI Port Sel 2740 DPI Port 1 Data Out B1 Link 1 See Data Out A1 m A Word 1 312 Link A Word 1 Digital Out1 Sel 380 1 Fault DPI Port Value 275 Read Onl d Data Out B2 Link 343 See Data Out A2 Dig Out Level 381 0 0 Logic Mask 2760 1 Control AWord2 Link A Word 2 Dig Outi OnTime 30 0 00 Secs penned Data Out C1 Link See Data Out A1 ata Out C1 4 Dig Out 0ffT 383 0 005 Start Mask 277 See Logic Mask A Word 1 3M Link A Word 1 0 Jog Mask 278 See Logic Mask Data Out 2 Link 315 See Data Out A2 Digital Out sel TM A Word 2 Link A Word 2 Dig Out2 Level 385 0 0 Direction Mask 279 See Logic Mask MEUS Data Out D1 Link See Data Out A1 Dia Out2 OnTi 386 0 005 Reference Mask 280 See Logic Mask A Word 1 316 Link A Word 1 TE TRE ia Dig Out2 OffTime 387 0 00 Secs Accel Mask 281 See Logic Mask Data Out D2 Link 347 See Data Out A2 i Digital Out3 Sel 388 4 Run Decel Mask 282 See Logic Mask Link A Word 2 n 0 Dig Out3 Level 389 0 0 Fault Clr Mask 283 See Logic Mask Anlg In Config 320 Ind on SEES 2 Dig Out3 OnTime 390 0 00 Secs MOP Mask 284 Logic Mask Anlg In Sqr Root 321 0 Disable
172. ublications 8000 4 5 Provides an overview of the causes of electrostatic discharge ESD and how you can guard against the damage caused by ESD Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 Provides general guidelines for installing a Rockwell Automation industrial system Product Certifications website http www ab com Provides declarations of conformity certificates and other certification details You can view or download publications at http www rockwellautomation com literature To order paper copies of technical documentation contact your local Allen Bradley distributor or Rockwell Automation sales representative For technical support contact information see Rockwell Automation Support on the back cover Rockwell Automation Publication 21VW IN001D EN P July 2013 Hardware Overview Chapter 1 Main Input Disconnect Package style A This chapter describes the features and operation for the main input disconnect package style A Topic Page Hardware Overview 11 Electrical Installation 13 Parameter Defaults 17 Drawing Index 21 Schematic Drawings 24 Inter connect Drawings 27 Layout Drawings 30 Outline Drawings 40 The main input disconnect package style A combines an adjustable frequency AC drive with a means for disconnecting input power within a single package Input power is connected to the PowerFlex drive through a door inter
173. va 1938 zv ov 6 8 18 9 E ve ee ze 06 sz v ez 60 80 10 90 so v0 0 zo Rockwell Automation Publication 21VW IN001D EN P July 2013 76 Chapter 2 ON HS ON vo 0l 8l 0 01 21 Three contactor Full feature Bypass with Disconnect Package style Figure 36 60 150 Hp 600V AC Drives sheet 1 of 2 BE oM sys a 77 l ons oa 110086 ona IOv Hdn Ag 109 3 2VAGLG 8 dHOGI 09 8 31415 00244 DNIA OHVN3H3S uvatos J3NVd
174. well Automation Publication 21VW IN001D EN P July 2013 46 Chapter 1 Main Input Disconnect Package style A Ives 125 150 Hp 600V AC Dr Figure 24 125 200 480V AC 2524 ov 3 se E ze og sz 92 sz 2 22 iz oz En a E si L a or 80 10 50 0 zo HS som 31 0 lowHar lower A8 HQ OWASLS dHOSI SZI 9 OVADSP dH00Z SZL VIALS 00 44 ONT NOLWNOLAV TI3MMOOH A8 NI G3ZIHOHI V SV 1439X3 3S0dund ANY 035010510 HO qasn 031900 38 LON AVW ANY Sarvidissins SLI T 13ADI20H 40 ALH3dOHd 3H1 SI ONIMVHG dur A8 uweze 988 8800 unuzorzc9 9997 18851 Tunups 6011 m L Q3NOISSIWWOO SV G3ddiHs Sv N9IS30 WAOHddV A8
175. wi 15 25 Hp 480V ACand 600V AC Dri T Figure 53 7 5 10 Hp 208V AC zy 6c sE 9c ec sz oz aL 91 60 80 ON HS ON iei DAN 85210056 m DVASLS 9 dHSE SL 9 VA09t dHSZ SL 2VABOZ dHOL Z L Z 1 INN M 831 15 0 34 SNOIIV20 132018 TYNIWYAL ANY 1N3NOdWO2 TOHLNO NOLIYWOLDV 8 9NLLINM NI 21 SV 1432X3 35049 035012510 HO G3511 031800 38 LON AVW ANY 53 58 5 SLI YO 2NINOLIVWOLOV 113891208 3H1 SI SNIMVHO SIHL 0 02 alva IDV H3t 8 uolewopny HenAyIOY faa ier v 48 ON HD N23 ava Ww MIIA WOLLO9 92018 TVNIWH3 L u3MOd LAdNI o o seseseeeselle a O 30018 1VNIWH31 30018 IVNIWH31L 312018 WNIWYAL TOYLNOD YaMOd 108110 u3MOd 32018 IVNIWH3I IVNSIS peses o ish GNNOYD M3IA38 9153 IVAOuddV ind nd K 15 ali
176. ximum Wire Size Minimum Wire Size Recommended mm AWG mm AWG Torque Nem 16 1 26 Drive 1 5 16 0 05 30 0 5 4 4 0 75 11 1 15 31 40 0ption abinet 6 0 10 0 34 22 0 6 5 0 1 26 Drive 1 5 16 0 05 30 0 5 4 4 0 75 37 1 50 31 40 Option Cabinet 6 0 10 0 34 22 0 6 5 0 1 32 Drive 2 5 14 0 34 22 0 6 5 2 45 110 60 150 31 40 Option Cabinet 6 0 10 0 34 22 0 6 5 0 1 26 Drive 1 5 16 0 05 30 0 5 4 4 0 75 137 1 50 31 40 Option Cabinet 6 0 10 0 34 22 0 6 5 0 1 32 Drive 2 5 14 0 34 22 0 6 5 2 45 110 60 150 31 40 Option Cabinet 6 0 10 0 34 22 0 6 5 0 1 Maximum minimum sizes that the terminal block accepts these are not recommendations If national or local codes require sizes outside the range lugs can be used 60 Rockwell Automation Publication 21VW IN001D EN P July 2013 Customer Connections Three contactor Full feature Bypass with Disconnect Package style B Chapter 2 The 3 contactor full feature bypass with disconnect package is set up to accommodate the following customer supplied contacts Contacts must be rated for 120V AC Interlock The Interlock input functions as an enable input when operating in either Drive or Bypass Mode Opening the Interlock input T31 and T32 prevents the drive motor from running T31 and T32 are shipped with a jumper wire installed from the factory If you w

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