Installation and User Manual
Contents
1. 11 Input 4 12 Input 3 13 Input 2 14 Input 1 C7656 7 Figure 3 Connecting up 2 AirWay units NB Output pins 3 4 5 6 7 8 and 9 10 are Normally Open and rated for 250V AC 32VDC 4A They can be reconfigured to Normally Closed using the FSU software CASWA Pty Ltd 2013 3 2 2 AirWay Providing Remote Inputs for a LiftlogXL AirWay can be used to provide remote inputs for other devices e g Liftlog or LiftlogXL Figure 4 provides the wiring details for using an AirWay to transmit the longitudinal travel motions from a LiftlogXL OV 32 240VAC Output 4 Output 3 Existing control Output 2 circuit m Q 11 Input 4 db 12 Input 3 13 Input 2 O 14 Input 1 FAST No2 w STH Figure 4 Connecting an AirWay to Provide Remote Inputs for Long Travel on a LiftlogXL data logger O CASWA Pty Ltd 2013 6 SOLE DIGITAL 3 2 3 Implementing a Link Status Output By connecting one of the inputs to the supply voltage the AirWay will send the assigned signal continuously once a connection is made The receiving device can then determine when a link is active OV Q 2 32 240VAC Output 4 Y 3 Output 3 Output 2 11 Input 4 12 Input 3 13 Input 2 14 Input 1 Figure 5 Implementing a Link Status Output O CASWA Pty Ltd 2013 6 SOLE DIG2. AirWay Wireless Signal Transceiver Model AWT100 Version 2 0 V1 7 10 2013 CASWA Pty Ltd 2013 INTELLIGENCE MADE SIMPLE CONTENTS 1 OVERVIEW 3 Me dieli e wg e Lorem esecveudevecsset cocevenseccvestchecvuvsecesustbescsdseveceveutveseevenbeesess 4 2 1 Physical Specifications i media deret ee ice pee oti neces Come pide 4 2 2 Electrical Specificatiolis xr eles aces Ate teret Doct ti tuse versu do Iu 5 2 3 Communication Specifications sess seen enne nnn nennen sn nennen ns 5 2 3 1 COMMUNICATIONS Range et er a REN NNUS REN A SIR RR NU ERSTER UNE 5 3 INSTALLATION DETAILS se eee eee ree eo en uae ee veau eo eva ye e eee ve aenea vu Sa e eu e vu ve euo eva Ve e ee ava aene Ve ye e Sep KSS 6 3 1 Prior to Installation entente Dee ree Re e Trade e Pa e Ero rag eae cte e an ead 6 3 2 Wiring Diatas saanee S NER SERES VERRE ENS NS RESP RTEEERNUE AER AER SLE Ve De URERRR ES CRRRYENS RENE EE RQERR NER VS 7 3 2 1 Connecting Two AirWay Units Communicating Together esssesess 7 3 2 2 AirWay Providing Remote Inputs for a LiftlOgXL ccescessscesseceeseesseeeesseeeseeeeees 8 3 2 3 Implementing a Link Status Output sse enne 9 4 COMMISSIONING DETAILS eeeeeee eene e nennen nnns nnn nn nn sn sn sssa ss sassss asas asas sess sese sess sess sen 10 4 1 Installing and Launching the FSU Appli
3. Pty Ltd 2013 16 Page 6 SOLE DIGITAL APPENDIX A COMMUNICATION PROTOCOL The host sends single character commands to the device to write or query parameters Each command must be followed by a carriage return lt CR gt ASCII 13 Where the command is a query command no arguments are sent and the device will respond with a single line except for the u and E commands the requested value in ASCI text followed by a CR Where the command is a set command an argument may be included between the command and the CR Where numbers are sent or received they are sent as clear text eg 1234 APPENDIX B FSU SYSTEM REQUIREMENTS The minimum requirements for operating CASWA s Field Service Utility FSU and Link 2 Bluetooth modem are e Laptop computer running Windows XP SP3 or later e One Spare USB port e Microsoft NET framework 3 5 CASWA Pty Ltd 2013 17 Page
4. the communication protocol used to communicate with the Air Way see Appendix A 2 3 1 Communications Range When installed in such a way as to create an uninterrupted path i e line of sight between two SoleDigital devices either two AirWay units or an AirWay and a Liftlog or LiftlogXL range is approximately 500m When one AirWay unit is in a metal enclosure subtract 150m and when both units are in metal enclosures subtract 300m When the transmission path is not line of sight range is difficult to predict but is usually around 100 200m O CASWA Pty Ltd 2013 3 INSTALLATION DETAILS 3 1 Prior to Installation Before installing your AirWay device visually inspect the device and check that the case is not damaged and fits together securely Remove the cover by undoing the 4 screws on the rear of the device to access the circuit board and screwed terminals inside The board is shown in Figure 2 AirWay has four single wire digital inputs four sets of dry contact outputs and a pair of terminals for connecting power 24 240V AC DC These are shown on the circuit board underneath the respective terminals Figure 2 AirWay Circuit Board O CASWA Pty Ltd 2013 3 2 Wiring Diagrams 3 2 1 Connecting Two AirWay Units Communicating Together OV Q 2 32 240VAC raw FTN f 3 I 4 Output 4 am En A Output 3 Existing T E Output 2 control circuit
5. ITAL 4 COMMISSIONING DETAILS AirWay is designed to be commissioned using a laptop computer You will need a CASWA LINK 2 Bluetooth Modem and the Field Service Utility FSU software application loaded on a laptop 41 Installing and Launching the FSU Application 4 1 1 FSU Program Installation Ensure that your computer is switched on connected to the internet and that the minimum required software versions are installed see O for minimum system requirements Ensure that the LINK 2 modem is installed and that the drivers have loaded More information on installing the LINK 2 modem can be found in the document Link 2 installation which can be downloaded from 4 1 2 Installing the FSU application The latest LINK 2 FSU software Link 2 FSU can be downloaded from http www soledigital com au airway html You should check this location periodically for updates and information 4 1 3 Launching the application Double click on the FSU program icon amp CASWA Pty Ltd 2013 10 Page 42 Connecting to the Device 6 SOLE DIGITAL The FSU will scan for Bluetooth enabled devices This process takes approximately 10 seconds when complete a list of all CASWA devices within range will be displayed E csaa See unconfigered tolatnor Second m Sieve 1 The Display Series 2 AirWay devices are shown with a 2 over the AirWay icon Series 1 devices do not have a number If a particular de
6. Offline Firmware version 2 0 This screen shows the e AirWay ID e The devices it is bound to e Current firmware version operating on the device e The connected status of the AirWay being configured To enter change the CranelD type the desired name into the ID field 45 Binding the AirWay to a Device Unless your AirWay device has been preconfigured You will need to select the device s it will communicate with Series 2 AirWay hardware can communicate with up to 2 other devices NB If the installation consists of two AirWay units you only need to bind one unit to the other Leave the second unit unbound CASWA Pty Ltd 2013 12 Page To bind the AirWay to its first device click the top lt gt button The following window will appear Select the first device that you wish to connect this AirWay to and press OK ud AirWay2 Co e je General Signals ID Slave 1 Bound to Offline Boundtof E Offline Firmware version 2 0 GB HoistNet e Jr ls Select a Device to bind to LiftlogXL2 Second AirWay2 Slave 1 If you select a LiftlogXL another window will popup asking you which hook to connect to Main Aux or Combined Load Select the desired option and press lt OK gt The window s will close and return to the AirWay General configuration screen The bound device will be shown in the first Bound to field and will indicate that its status has c
7. cation eese 10 4 1 1 FSU Program Installation iioii repa rnnt ropa nean nte Do pande arra 10 4 1 2 Installing the FSU application ener 10 4 1 3 Launching the application seseesssseeseeee eene eene ener nnne 10 4 2 Connecting to the Device e eee eei reete eee E Done sangcncavansae e aad savin de EESE 11 4 3 Checking for Firmware esses eene nennen nnne nennen innen 11 4 4 AirWay General Configuration Screen esssssssesessseee eene nennen enne nennen 12 4 5 Binding the AirWay to a Device sessssssessseeeene nennen enne enne nennen nens en tense nnns 12 4 5 1 Selecting the Input Signals iiec etrn aite ceat teen dte raa dde e ndn 14 5 OPERATING BEHAVIOUR 9 eeSeee oe ee ey eye ne NENNEN NEN SNR Ne RENE NN Y RSEN E NR E e NE SN ER V REESE NR Ve VES RENNES RS ERR e Ee NER E NEN 15 6 ROUTINE MAINTENANCE ee eoe esee ee a ea Vae eo ve vae soa voveo eu aun y auae e aye o eoo ve Vae eee vo Ve e eo Eve pe ena eee e eee vn 16 APPENDIX A COMMUNICATION PROTOCOL eeeeeeeeeeeee nennen nnne nenne nennt nt nnns inest nnns 17 APPENDIX B FSU SYSTEM REQUIREMENTS eeeeeeee eese senes s nsns nsns nsns sss ssssss snas ss ss ss ss sna 17 O CASWA Pty Ltd 2013 6 SOLE DIGITAL 1 OVERVIEW AirWay is an electronic device that wirelessly transmits and receives up to 4 input output control signals It can be
8. hanged to Connected If you want to bind this AirWay to a third device repeat the process by pressing the lower lt gt button CASWA Pty Ltd 2013 aJ AirWay2 General Signals ID Slave 1 p OOOO LiftlogXL2 Second onnected Bound to Offline Firmware version 2 0 13 Page 4 5 1 Selecting the Input Signals In version 2 of the AirWay hardware Input 1 transmits its signal to Output 1 Input 2 transmits its signal to Output 2 Input 3 transmits its signal to Output 3 and Input 4 transmits its signal to Output 4 Invert Invert Invert Invert NB In version 1 hardware this configuration could be altered You can however select how the output relays behave The default is normally open To change the behaviour to normally closed check the Invert box for the respective input This tab also indicates which input s is are currently active these will be highlighted in green Iv Invert Invert Invert CASWA Pty Ltd 2013 14 Page 9 OPERATING BEHAVIOUR The AirWay is fitted with a multi colour LED on the front panel that indicates connectivity This has two modes Green Connected Red Not Connected SERAL NO A connection usually takes about 5 seconds to initiate after power up CASWA Pty Ltd 2013 15 Page 6 SOLE DIGITAL 6 ROUTINE MAINTENANCE There is not routine maintenance for this device CASWA
9. used to provide remote I O for products such as CASWA s Liftlog or Liftlog XL data logger where the desired signals cannot be cabled into the logger directly Alternatively two AirWay units can be used together to provide up to 4 virtual connections The second generation hardware looks identical to the initial design but behaves slightly differently The FSU software will recognise the type of hardware and behave appropriately O CASWA Pty Ltd 2013 6 SOLE DIGITAL 2 SPECIFICATIONS 21 Physical Specifications Overall length mm 161 Overall width mm 91 Overall height mm 30 Weight kg 0 2 Mounting 2 x 8 5mm screws OR 4 x 5mm screws 160 8mm 140 8mm 90 8mm 19 6 mm 50 8mm 5 0 mm 4X 37 2mm 6 5 mm Figure 1 Case Dimensions O CASWA Pty Ltd 2013 G SOLE DIGITAL 2 2 Electrical Specifications Parameter Description Min Typ Max Units Vin Supply voltage 32 250 VAC lin Supply current 7 20 50 mA ax Input pin voltage 32 250 V Veautt Max voltage for output relays 250 VAC 32 VDC Irauit Max current sink per output set point relay 4 A Allowable operating temperature 40 85 Note C Note1 Extended operation at maximum temperature will reduce the life the device 2 3 Communication Specifications Communications between the device and a host is usually via a Bluetooth radio link The Bluetooth device name will be set to the Crane ID the PIN is 0000 For more details on
10. vice unit is not found ensure it is powered up and press lt Look for devices gt to repeat the search NB The Bluetooth link between the Laptop using a Link 2 and a AirWay has a range of approximately 200m Select the AirWay you wish to configure and press lt Connect gt 4 3 Checking for Firmware After you have selected your desired AirWay a connection will be made and the software will check if the device has the current firmware If a new firmware version is available the following window will pop up CASWA Pty Ltd 2013 c O O An update for this devices software is available Would you like to upgrade this device now Current firmware version 103 New firmware version 11 0 11 Page 6 SOLE DIGITAL Press lt Update gt to update the AirWay to the latest available firmware version recommended The new firmware will be installed on the device DO NOT switch off the computer or remove the LINK2 modem until this is complete doing so may leave the Liftlog in an unrecoverable state Alternatively press lt Not now gt to update firmware at a later time NB If you did not see this window then your device already has the most current firmware 44 M hirWay General Configuration Screen Once the firmware version has been verified the following screen will appear E AirWay2 Lo JE e gs General Signals ID Slave 1 Bound to hp M ES Offline Boundtof ES
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