FAG-Alignment Tools Top-Laser: SMARTY2 ∙ TRUMMY2 ∙ INLINE
Contents
1. FAG Alignment Tools Top Laser SMARTY2 TRUMMY2 INLINE SHIM Technical Product Information SCHAEFFLER GROUP INDUSTRIAL MATNR 000000000 0000 182 GB SG MY TH PH VN ID 2008100 5 Printed in Germany by Weppert PT Schaeffler Bearings Indonesia Atrium Mulia 2nd Floor Suite 204 Jl H R Rasuna Said Kav B 10 11 Jakarta 129100 Indonesia Phone 62 21 5290 7258 Fax 62 21 5290 7260 E mail marketing_id schaeffler com Schaeffler Bearings Malaysia Sdn Bhd 5 2 Wisma Fiamma No 20 Jalan 7A 62A Bandar Menjalara 52200 Kuala Lumpur Malaysia Phone 60 3 6275 0620 Fax 60 3 6275 6421 E mail marketing _my schaeffler com Schaeffler Singapore Pte Ltd Vietnam Representative Office 225 Khanh Hoi St Ward 3 District 4 Ho Chi Minh City Vietnam Phone 8489 432 860 Fax 84 8 9 432 861 E mail marketing vn schaeffler com Schaeffler Philippines Inc 5th Floor Optima Building 221 Salcedo Street Legaspi Village 1229 Makati City Philippines Phone 63 2759 3583 Fax 63 2 759 3578 E mail marketing _ph schaeffler com Schaeffler Singapore Pte Ltd 151 Lorong Chuan 06 01 New Tech Park Lobby A Singapore 556741 Phone 65 6540 8600 Fax 65 6540 8668 E mail marketing sg schaeffler com Schaeffler Thailand Co Ltd 388 Exchange Tower 34th Unit 3403 3404 Sukhumvit Rd Klongtoey Bangkok 10110 Thailand Phone 66 2 697 0000 Fax 66 2 697 00012. 20 A T LASER SHIMGEXO RO Se ge ek Ae Seren me LASER SHIMGEKOTO Ge T e aa ee Ae aaa LASER SHIMGEXO 00 ee Comparison of ordering designations Ordering designation for Europe LASER INLINE LASER INLINE ACCESS SET LASER INLINE BRACKET LASER INLINE CABLE LASER INLINE CASE LASER INLINE CASE ACCESSORIES LASER INLINE CHAIN300 600 1500 LASER INLINE MAGNET LASER INLINE PCCARD LASER INLINE POST115 150 200 250 300 LASER INLINE REFLECT LASER INLINE SOFTW LASER INLINE TRANS LASER SHIM SET LASER SHIM15X0 05 0 10 0 20 LASER SHIM23X0 05 0 10 0 20 LASER SHIM32X0 05 0 10 0 20 LASER SHIM44X0 05 0 10 0 20 LASER SMARTY2 LASER SMARTY2 TARGET LASER SMARTY2 TARGET DIGITAL LASER TRUMMY2 2 00 2 00 2 00 2 00 Ordering designation for countries outside Europe LASER INLINE LASER INLINE ACCESS SET LASER INLINE BRACKET LASER INLINE CABLE LASER INLINE SUITCASE LASER INLINE ACCESS SUITCASE LASER INLINE CHAIN300 600 1500 LASER INLINE MAGNET LASER INLINE PCCARD LASER INLINE POST115 150 200 250 300 LASER INLINE REFL LASER INLINE SOFTWARE LASER INLINE TRANS LASER SHIMS SET LASER SHIMS15 0 05 0 10 LASER SHIMS23 0 05 0 10 LASER SHIMS32 0 05 0 10 LASER SHIMS44 0 05 0 10 LASER SMARTY2 LASER SMARTY2 TARGET 0 20 0 20 0 20 0 20 LASER SMART
3. 182 GB D 2008102 Printed in Germany by Weppert Schaeffler KG Postfach 1260 97421 Schweinfurt Germany Georg Schafer Strasse 30 97421 Schweinfurt Germany Phone 49 2407 9149 66 Fax 49 2407 9149 59 E Mail info fis services com Internet www fis Services com Every care has been taken to ensure the correctness of the information contained in this publication but no liability can be accepted for any errors or omissions We reserve the right to make technical changes Schaeffler KG 2008 October This publication or parts thereof may not be reproduced without our permission 182 GB D
4. Aluminium pulleys Since the measuring instrument is so light the emitter and target marks can be easily attached to non magnetic drive pulleys using a strong double sided adhesive tape Laser beam adjustment The laser beam emitted by the measuring instrument is adjusted parallel to the magnetic holders of the measuring instrument If a deviation is found this can be checked locally on a flat surface by the operator and readjustment carried out if necessary 18 B Precisely aligned Alignment example using a belt drive FAG Top Laser SMARTY2 in operation vA For drives with pulleys of different widths the marks should be moved within the target marks Tools for belt and chain drives Belt pulley alignment device FAG Top Laser SMARTY2 Technical data Laser emitter Belt pulleys gt 60mm 6 gt 2 36ing Laser beam angle 78 Laser class 2 Measurement distance 10 m 32 81 feet Batteries 1 x R6 AA 1 5 V Battery life 8 h continuous Output power lt 1mW Laser wavelength 635 670 nm Housings ABS plastic aluminium Dimensions W x H x D 145 x86 x30 mm 5 71 x 3 39 x 1 18 in Mass 270 6 0 59 lbs Targets 2 magnetic target marks Measurement accuracy better than 0 5 mm 0 02 in or 0 2 General rule for deviations depending on belt type less than 0 25 4 4 mm m Ordering designation and scope of delivery Laser measuring i
5. E mail marketing th schaeffler com Every care has been taken to ensure the correctness of the information contained in this publication but no liability can be accepted for any errors or omissions We reserve the right to make technical changes Schaeffler KG 2008 October This publication or parts thereof may not be reproduced without our permission 182 GB SG MY TH PH VN ID Contents Tools for belt and chain drives 2 Belt pulley alignment device FAG Top Laser SMARTY2 r Belt tension measuring device FAG Top Laser TRUMMY2 p Tools for shaft couplings Te Shaft alignment device FAG Top Laser INLINE Accessories for alignment Shims FAG Top Laser SHIM ee Comparison of ordering designations 15 5 services and training everything from a single source 16 The designation system of the INA and FAG brands has been harmonised This catalogue contains the new ordering designations which are currently only valid for Europe Customers outside Europe are requested to continue using the old ordering designations please see the comparison on page 15 Tools for belt and chain drives Belt pulley alignment device FAG Top Laser SMARTY2 FAG Top Laser SMARTY2 Top Laser SMARTY2 is an economi cal measuring device for the alignment of belt pulleys and chain sprockets Through the use of this device the wear of belts belt pulleys bearings
6. PC card Ordering designation Complete FAG Top Laser INLINE LASER INLINE Tools for shaft couplings Shaft alignment device FAG Top Laser INLINE Actions before alignment Before any alignment operation any tilting foot machine foot that lifts off the floor when slackened should be removed in order to pre vent increased vibration tendency and bearing damage due to housing distortion The Top Laser INLINE helps to quickly identify and eliminate the so called soft foot It is only necessary to loosen each individual screw foot connection The computer determines any foot movement The foot tilt can then be eliminated using shims see page 13 Software with soft foot Accessories The possible applications of the LASER INLINE basic device can be expanded with the aid of a compre hensive range of accessories The accessories can be ordered as a set in a handy robust case or individually compiled as individual parts Accessories Accessories for Scope of Ordering designation FAG Top Laser INLINE delivery Chain 600 mm long 2 pieces LASER INLINE CHAIN600 Chain 1500 mm long 2 pieces LASER INLINE CHAIN1500 LASER INLINE POSTI50 Post 200 mm long 4 pieces LASER INLINE POST200 Post 250 mm long 4 pieces LASER INLINE POST250 Post 300 mm long 4 pieces LASER INLINE POST300 a oo LASER INLINE MAGNET er LASER INLINE CASE ACCESSORIES Thi
7. shims each in one of the four sizes stated above dimension C 15 23 32 or 44 mm and one of the seven thicknesses Ordering examples 10 shims each of dimension C 15 mm and 0 20 mm thickness LASER SHIM15X0 20 10 shims each of dimension C 44 mm and 0 10 mm thickness LASER SHIM44X0 10 10 shims each of dimension C 23 mm and 2 00 mm thickness LASER SHIM23X2 00 Individual parts and spare parts for FAG Top Laser SHIM Ordering designation Dimensions Number of Mass A B C Thickness shims FAG mm g LASER SHIM15X0 05 50 10 11 T haa LASER SHIMEXO 50 E ong Caa 9 66 S oT canes aaa CASER 0 CASER T i e T ii LASER aa on g LASER 123 0 20 a8 3s a LASER no o n nS g A eo LASER SHIND3 0 70 LASER 3 0 rey ae LASER SHIMD3 0 00 2 g LASER e ae gt T T ii LASER 32 0 20 ab oe LASER SHIM3K0 50 Sp ase ab 8 gt g T rt LASER 32 0 eee LASER 0 a A X a ee 0 Ae ae LASER
8. Y2 TARGET DIGITAL LASER TRUMMY2 2 00 2 00 2 00 2 00 15 16 PIS products services and training everything from a single source FAG Industrial Services FIS is a full service supplier in the field of condition based maintenance With the sourcing of high quality PIS products the customer thus gains access to a range of product oriented services relating to rolling bearings from mounting through maintenance to reconditioning of rolling bearings see diagram Reconditioning of rolling bearings Corrective maintenance Technical consultancy In the field of alignment PIS offers not only service products but also professional alignment as a Service Where necessary the PIS service technician will take the necessary laser alignment system to the customer and carry out alignment of the machine in accordance with the manufacturer s specifications Successful completion of the work is then documented Condition monitoring Online and offline On the basis of product presen tations we will be pleased to instruct our customers where necessary in the use and handling of alignment devices so that they are then in a position to carry out such alignment work themselves If you have any further questions On our services please contact us direct or visit our website Lubrication J Eai Customer training MATNR 035582600 0000
9. and seals is reduced Less vibration is generated and the running time and reliability of the machinery is increased Features and advantages e Display of parallelism and misalignment of both pulleys Significantly quicker and more precise than other conventional methods Alignment of belt pulleys Suitable for both horizontally and vertically mounted machinery Only one person required for Types of misalignment alignment System can also be used on non magnetic sprockets or pulleys Angular misalignment Main applications Parallel misalignment Flat belts Vee belts Angular misalignment parallel misalignment Toothed belts Chain sprockets Tools for belt and chain drives Belt pulley alignment device FAG Top Laser SMARTY2 Easy to use The FAG Top Laser SMARTY2 can be mounted in just a few seconds The laser beam can be clearly seen on the target marks Once the laser beam is adjusted to coincide with the slots in the target marks the machine is correctly aligned Nothing could be simpler Target marks The target marks are available in optical and digital form In the case of the digital target mark adjust ment values are shown in real time in the display Angular misalign ments are presented in degrees and the parallelism offset in mm This allows simple documentation of the alignment process J J EO Ui A OEM a f EM x A B Not precisely aligned
10. ension either as frequency Hz or force N By means of an impulse for example by striking the stationary belt the tensioned belt is excited to natural vibration Measurement using cableless measurement probe The individual static natural frequency thus generated is measured within seconds by the TRUMMY2 sensor using clock pulse light and displayed In order to calculate the strand force of the belt drive the belt mass and length are entered in the microcomputer before measurement TRUMMY2 uses these to calculate the strand force which is then compared with the specified nominal value Tools for belt and chain drives Belt tension measuring device FAG Top Laser TRUMMY2 Technical data Measurement range 10 Hz to 800 Hz Digital sampling error lt 1 Total error lt 5 Operating temperature 10 C to 50 C 50 to 122 F Housing ABS plastic Device dimensions 80 x 126 x 37 mm 3 15 x 4 96 x 1 46 in Mass 300 g Display 2 lines LCD 16 characters Input limits Free strand length up to 9 990 m up to 32 7752 feet Belt mass up to 9 999 kg m up to 6 7190 lbs feet Power supply 9 Volt battery Ordering designation and scope of delivery Laser measuring device in plastic case incl 1 cableless measurement probe and 1 measurement probe with cable LASER TRUMMY2 FAG Top Laser TRUMMY2 6 Tools for shaft couplings Shaft alignment device FAG Top Laser INLINE FAG Top Laser INLINE More than half of all unplanned mac
11. hine downtime can be attributed to misalignment and imbalance These problems can also arise in the use of flexible couplings FAG Top Laser INLINE in operation Scope of delivery of FAG Top Laser INLINE Bracket The FAG Top Laser INLINE is a PC based system for aligning coupled shafts which can be used to significantly increase the availability of machinery Software Reflector Cable Transceiver Application The FAG Top Laser INLINE is suit able for aligning coupled shafts in motors pumps ventilators and gearboxes with rolling bearings Features and advantages e Simple to mount e Error free handling even by untrained personnel due to automatic measurement and positioning process e More precise alignment than with conventional methods dial gauge and straight edge e Rapid measurement by Continu ous Sweep continuous rotary motion patented method 70 rotary motion is adequate for measurement any position and rotary motion Optimised measurement by Single Beam Technology double laser travel distance through reflection Reduced vibration and friction losses Increased productivity through longer machine running times Significantly lower energy consumption Suitable for use with standard laptop via PCMCIA interface Scope of delivery 1 transceiver incl 3 m cable 1 reflector 2 brackets 2 chains 300 mm 4 posts 115 mm 1 software manual help CD 1 case 1 serial
12. nstrument com plete including 2 target marks 2 batteries and user manual in padded case LASER SMARTY2 Replacement part 1 optical magnetic target mark LASER SMARTY2 TARGET Accessories 1 digital magnetic target mark incl 1 case for digital magnetic target mark and FAG Top Laser SMARTY2 LASER SMARTY2 TARGET DIGITAL Safety advice Do not look into the laser beam Do not point the laser beam into other persons eyes FAG Top Laser SMARTY2 Digital magnetic target mark accessory Tools for belt and chain drives Belt tension measuring device FAG Top Laser TRUMMY2 FAG Top Laser TRUMMY2 The robust handy Top Laser TRUMMY2 is an optical electronic instrument for measuring and setting optimum belt tension strand force Through the use of this device the maximum output and and optimum life of belt drives bearings and seals can be achieved Features and advantages e Maximum life of belt drives can be ensured e Reduced wear of drive components e Reduced energy costs and increased cost efficiency e Absolutely reliable results due to new measurement method clock pulse light e Simple and easy to use e Multilingual operator interface Easy to use The user friendly Top Laser TRUMMY2 can be used in many locations and comprises a cableless measure ment probe a measurement probe with cable for difficult to access locations and a microprocessor that indicates relevant measurables for belt t
13. of waterproof under temporary immersion Accuracy better than 1 Storage 20 to 80 C 4 to 176 F Operation 20 to 60 C 4 to 140 F Dimensions W x H x D approx 100 x 41 x 35 mm approx 3 937 x 1 614 x 1 378 in Mass approx 65 g approx 0 143 lbs Material standard ABS black drop tested 2 m Dimensions W x H x D approx 470 x 400 x 195 mm approx 18 503 x 15 748 x 7 677 in Mass with standard components approx 6 8 kg approx 15 lbs Range of application Shaft diameter min 12 mm max 500 mm with accessories min 0 472 in max 19 685 in Accessories for alignment Shims FAG Top Laser SHIM FAG Top Laser SHIM Any vertical misalignment detected by the FAG Top Laser can be elimi nated using FAG Top Laser SHIM These shims are available in seven thickness values 0 05 0 10 0 20 0 50 0 70 1 00 and 2 00 mm and four sizes dimension C 15 23 32 or 44 mm Contents of a set basic version The handy case contains 20 shims in each of 3 sizes C 15 23 and 32 mm and 6 thicknesses 0 05 to 1 00 mm i e a total of 360 shims plus 1 extraction hook Ordering designation LASER SHIM SET Scope of delivery of Top Laser SHIM FAG Top Laser SHIM Set Ordering designation Dimensions Set C Thickness Total quantity Mass Shims 5 14 Accessories for alignment Shims FAG Top Laser SHIM Individual or spare parts As individual or spare parts we supply 10
14. s are measured by rotating the coupled shaft by at least 70 in any direction ERG The result is given as the amounts in mm inch by which the front or rear foot must be adjusted up or down by inserting or removing the shims Top Laser SHIM see page 13 For horizontal alignment the feet are moved see animation Finally correct alignment is checked by means of a verification measurement Input data for coupling Ale View Options Hele IBA 5 ow Measurement results 215 0 mm e 450 0 wen 11 12 Tools for shaft couplings Shaft alignment device FAG Top Laser INLINE Technical data Transceiver Measurement method coaxial reflected laser beam Protection class IP67 dustproof water proof under temporary immersion Protection against ambient light yes Storage 20 to 80 C 4 to 176 F Operation O to 55 C 32 to 131 F Dimensions W x H x D approx 107 x 70 x 49 mm approx 4 213 x 2 756 x 1 929 in Mass approx 177 g approx 0 39 lbs Laser Ga Al As semiconductor laser Wavelength typical 670 nm red visible Laser class 2 FDA 21CFR 1000 amp 1040 Beam power lt 1 mW Interface Serial 1 0 PCMCIA card type II Max recommended distance 3m 9 84 feet Measurement range 4 mm 0 157 in Resolution 1 um Accuracy better than 2 Measurement range O to 360 Resolution less than 1 Reflector Type 90 roof prism Protection class IP67 dustpro
15. s contains all of the items listed above with the exception of the four posts 150 mm long Chains For mounting of brackets on shafts 600 mm long for max shaft diameter of 200 mm 1500 mm long for max shaft diameter of 500 mm Posts For mounting of measuring components on clamping device 150 mm long 200 mm long 250 mm long 300 mm long Magnetic holders For rapid mounting and fine adjust ment of measuring components on narrow coupling flanges Tools for shaft couplings Shaft alignment device FAG Top Laser INLINE Transceiver Cable Compact robust transceiver for For supplying power to transceiver visible laser beam red and exchanging data with control unit Ordering designation Ordering designation LASER INLINE TRANS LASER INLINE CABLE Transceiver Reflector Roof prism with compact housing mounted on clamping device by means of lever Ordering designation LASER INLINE REFLECT Bracket Basic element of compact chain clamping device Ordering designation LASER INLINE BRACKET 2 chains available in lengths 300 600 1500 mm For max shaft diameters 100 mm 200 mm 500 mm for mounting of brackets on shafts Ordering designations LASER INLINE CHAIN300 LASER INLINE CHAIN600 LASER INLINE CHAIN1500 Tools for shaft couplings Shaft alignment device FAG Top Laser INLINE 4 posts available in lengths 115 mm 150 mm 200 mm 250 mm 300 mm For mounting of mea
16. suring components on clamping device Ordering designations LASER INLINE POST115 LASER INLINE POST150 LASER INLINE POST200 LASER INLINE POST250 LASER INLINE POST300 Software Windows compatible PC program for storage of machine dimensions and alignment conditions evaluation and printing of results Ordering designation LASER INLINE SOFTW Case Black plastic case with foam insert for safe transport of the device Ordering designation LASER INLINE CASE PC card type Insertion in PC for connection to FAG Top Laser INLINE Ordering designation LASER INLINE PCCARD 10 Tools for shaft couplings Shaft alignment device FAG Top Laser INLINE Easy to use Before alignment eliminate any foot tilt see page 8 Mount the chain clamping device at the same angle on both sides of the shaft coupling Mount the transceiver on the side of the shaft coupling defined as stationary pump ventilator Mount the reflector on the side of the shaft coupling defined as movable motor Connect the transceiver to the PC card insert the card in the laptop The FAG Top Laser INLINE software will Start DIM Enter three machine dimensions see example Input data for coupling M Enter position of transceiver and reflector relative to the coupling The laser beam is centred on the screen in accordance with the instructions see example Scan The deviations in the horizontal and vertical direction
Download Pdf Manuals
Related Search