User Manual
Contents
1. 6 Finally connect the straight plug to the AC terminal on inverter Pay attention to the polarity of the terminals to avoid wrong connecting 24 Replus 5 9 DC Side Connection User Manual DANGER DANGER to life due to potential fire or electricity shock NEVER connect or disconnect the connectors under load NOTICE DC Switch Optional may be integrated or external to Inverter and it can be used to connect or disconnect the DC source from Inverter For Replus 3000TL Replus 4000TL and Replus 5000TL there are two MPP Trackers and the DC characteristics of them are illustrated as the following table MPP Max Inverter Type Tracker DC Power DC Voltage DC Current Replus 3000TL 3400W 36A Replus 5000TL 5000W 36A Replus 4000TL 4500W 36A MC4 Assembly instructions If during self assembly parts and tools other than those stated by MC are used if the preparation and assembly instructions described here are disregarded then neither safety nor compliance with the technical data can be guaranteed A For protection against electric shock PV connectors must be isolated from the power supply while being assembled or disassembled The end product must provide protection from electric shock KE The use of PVC cables is not recommended 25 Replus ReneSela User Manual PS Unplugging under load PV plug connections must not be unplugged while under load They can be placed in no loa2. 34 Replus ReneSsla User Manual 2 1 Power on the inverter with only DC side connected while disconnecting cables of AC side 2 2 Press the Function button until the LCD displays inverter s model and hold the button for 5 seconds or more when the LCD displays the current Safety Standard Change the standard by pressing the Function button one ata time Function button 2 3 When the LCD displays your desired Safety Standard hold the Function button for 5 seconds or more until it shows Safety Standard eee eEE EEE LLLLLLL L 2 4 The Safety Standard setup is now completed 35 Replus User Manual 6 5 State Information State Display State information Fac Failure Grid frequency failure Vac Failure Grid voltage failure No Utility amp Island Output relay failure DC INJ High Output DC injection too high About the further information for each fault please reference to chapter TROUBLESHOOTING 36 Replus User Manual RECYCLING AND DISPOSAL To comply with European Directive 2002 96 EC on waste Electrical and Electronic Equipment and its implementation as national law electrical equipment that has reached the end of its life must be collected separately and returned to an approved recycling facility Any device that you no longer required must be returned to your dealer or you must find an approved collection and recycling facility in your area Ignoring this EU Directive m
3. xxxx W lt W W W Frequency Pac W Model Pac Ver Pac xxxx W Set Language Pac gt C Pac xxxx W 33 Replus User Manual information table reference to 7 4 for further information Vpv The present voltage of the solar generator The present current of the solar generator ac The present grid current The grid frequency Model The type of the inverter Several languages are provided for users reference to 7 3 for further Set Language information Vac The grid voltage 6 3 Set Language The Replus inverter provides several languages for users to use At the entry of Set Language press the key for approx 5 seconds you can enter the language selection menu Choose the language which you need with the function key and keep this state without any operation When it returns to the main menu automatically the setting has been saved 6 4 Choosing safety regulation after starting up 1 Attentions before the operation Only perform this operation when the voltage value displayed on Replus inverter s LCD falls between 150V and 450V for 1 5kW 2 0kW inverters or between 150V 550V for 3 0KW 4 0kW 5 0kW inverters Only perform this operation when the accumulative generated electricity is less than 1KWh 2 Operation steps are as following
4. 16 x 2 Character LCD Computer Communication RS232 as Option 13 Replus User Manual 4 PACKING CHECKLIST 4 1 Assembly parts After you receive the Replus inverter please check if there is any damage on the carton and then check the inside completeness for any visible external damage on the inverter or any accessories Contact your dealer if anything is damaged or missing Quantity Description 1 Replus inverter DC connector m o 1 AC connector 1 Ring tool to disconnect DC connector 4 Screw 5 6 50 4 Expansion tube Installation and operating instructions 1 DC Switch Optional 14 Replus 4 2 Product Appearance Front ect 00000 B LEDIighi Green RUN Bottom User Manual 15 Replus User Manual Object Description _ Plug connectors for DC input RS232 RS485 interface Terminal for grid connection AC output 4 3 Product Identification You can identify the inverter by the side name plate Information such as serial number SN type of the inverter as well as inverter specifications are specified on the side name plate The name plate is on the middle part of the right side of the inverter housing And the following figure is the side name plate example as on Replus 4000TL Le d D wwWww renesaola com E invertentirenesola cam 4 4 Further Information If you
5. CT UE 37 8 TroubleSh00UNG uns een ar 38 9 TE A Le BEE 39 ic A 40 Replus User Manual 1 NOTES ON THIS MANUAL 1 1 Scope of Validation The main purpose of this Users Manual is to provide instructions and detailed procedures for installing operating maintaining and troubleshooting the following two types of Replus Inverters e Replus 3000TL e Replus A000TL e Replus 5000TL Please keep this user manual all time available in case of emergency 12 Symbols Used DANGER DANGER indicates a hazardous situation which if not avoided will result in death or serious injury WARNING WARNING indicates a hazardous situation which if not avoided can result in death or serious injury or moderate injury CAUTION CAUTION indicates a hazardous condition which if not avoided can result in minor or moderate injury NOTICE NOTICE indicates a situation that can result in property damage if not avoided Replus 1 3 Target Group User Manual e Chapter 1 2 3 4 7 8 9 10 and chapter 11 are intended for anyone who is intended to use Replus Grid Tie Solar Inverter Before any further action the operators must first read all safety regulations and be aware of the potential danger to operate high voltage devices Operators must also have a complete understanding of this device s features and functions N WARNING Do not use this product unless
6. functionality of any form will affect the validation of warranty service ReneSola may deny the obligation of warranty service accordingly Replus User Manual 43 NOTICE Public utility only The PV inverter designed to feed AC power directly into the public utility power grid do not connect AC output of the device to any private AC equipment N CAUTION The PV inverter will become hot during operation please don t touch the heat sink or peripheral surface during or shortly after operation Risk of damage due to improper modifications Never modify or manipulate the inverter or other components of the system Replus 2 2 Explanations of Symbols on Inverter Symbol Description Dangerous electrical voltage AG User Manual This device is directly connected to public grid thus all work to the inverter shall only be carried out by qualified personnel DANGER to life due to high electrical voltage There might be residual currents in inverter because of large capacitors Wait 10 MINUTES before you remove the front lid NOTICE danger This device directly connected with electricity generators and public grid Danger of hot surface The components inside the inverter will release a log of heat during operation DO NOT touch aluminum housing during operating An error has occurred Please go to Part 10 Trouble Shooting to remedy the error This device SHALL NOT be disposed of
7. in residential waste Please go to Part 9 Recycling and Disposal for proper treatments Without Transformer This inverter does not use transformer for the isolation function German mark of conformity The inverter complies with the requirement of the German Grid Regulations Certified Safety The inverter complies with the requirements of the Equipment and Product Safety Act in Europe Standards Association of Australian SAA The inverter complies with the requirement of the AS4777 CE Mark Equipment with the CE mark fulfils the basic requirements of the Guideline Governing Low Voltage and Electromagnetic Compatibility Replus User Manual No unauthorized perforations or modifications Any unauthorized perforations or modifications are strictly forbidden if any defect or damage device person is occurred ReneSola shall not take any responsibility for it Replus User Manual 3 PRODUCT INFORMATION 3 1 Overview e Industrial Layout e Excellent Heat Elimination E P 7 di N 10 Replus 3 2 User Manual e Effective Shield For DC AC Communication Connections Replus Major Characteristics Replus inverter has following characteristics which make Replus inverter High Efficiency High Reliability High Cost Effective Ratio e Wide DC input voltage and current range enables more PV panels connected e Wide MPP voltage range ensure
8. insert to tighten Order No 32 6006 ill 5 PV SSE AD4 socket wrench insert to secure PV SSE AD4 Order No 32 6026 1 6 Open end spanner A F 15 ill 7 Torque screwdriver A F 12 mm ill 8 Test plug PV PST Order No 32 6028 27 11 9 ill 10 ill 1 1 il 12 User Manual Cable preparation ill 9 Important Cables with class 2 5 or 6 construction can be connected It is advantageous to use tinned conductors It is unadvisable to use non tinned cables of type HO7RN F since with oxidised copper wires the contact resistances of the crimp connection may exceed the permitted limits Check dimension b according to the following table Type Grange of cable b control dimension Conductor cross section mm mm AWG PV K T4 2 51 3 6 3 15 25 14 HK JA 28 55 8 3 1 5 25 14 D 147 6 3 6 5 4 6 12 10 DK T4 6ll 55 8 5 4 6 12 10 ill 10 Strip cable insulation L 6 7 5 mm Take care not to cut individual strands Recommended tool Stripping pliers PV AZM Order No 32 6027 Crimping ill 11 Notes to the operation ofthe crimping pliers see MA251 def www multicontact com ill 12 Push the crimped contact into the socket resp plug insulator until it engages Pull lightly on the lead to check that the metal part has engaged 28 User Manual Assembly control ill 13 Insert the test pin with the corresponding side into the socket or
9. Replus User Manual Installation Operation Replus 3000TL Replus 4000TL Replus 5000TL ReneSola Replus User Manual CATALOG 2 1 Notes on this TUTE 4 Li CODE OT EU E d E A SOS oo IN 4 GO a 5 ZR Ee TE d Le EE 6 2 1 ee ee ee 6 2 2 Explanations of Symbols Inverter nnnm 8 3 PFOQUCL Informat ON ee 10 OV D Caen nee eee E E A 10 32 11 33 E 12 4 Packing ET L7 een eek 14 Al AS nel 14 42 Te ER EE 15 4 3 8 1 een 16 44 F rther information ee ee 16 SAS AIO desi ctu utei repe us 17 17 5 2 Mo u n ng NSTUCH NS a ae a ne der tree moto doc 17 53 a RIS 18 5 4 Mounllid POC near ren 19 95 een ee ee 20 5 22 S0 OEY 22 5 7 Overview of Connection Area 22 5 8 AC SIDE COMMECUON caso un ess da aiie 23 59 DE SIdEGONNECclONn 25 5 10 Communication and Monitoring Device 30 0 015 1 31 61 1 PA 31 Replus User Manual 5 2 ee ee 32 03 34 6 4 Choosing safety regulation after starting Up 34 65 ee 36 7 Recycling and RRE e Le
10. a from these inverters and can also configure parameters of them 30 Replus User Manual 6 DISPLAY 6 1 LCD Panel Description A LED light Green RUN LED light Red FAULT LED light Yellow COM D Function key for displays and choice of language Monitoring LCD with backlighting The LCD panel is integrated in the front lid of the inverter so it is easy for user to check and set the data In addition the user can press the function key to illuminate the LCD screen 45 NOTICE Replus inverter is not an aligned measuring instrument for current voltage or power consumption A slight deviation of a few percent points is intrinsic to the system the results from the inverter cannot be used for grid balance calculations An aligned meter will be required to make calculations for the utility company 31 Replus User Manual 6 2 LCD Display 43 NOTICE Make sure the DC switch Optional is switched to position otherwise the inverter cannot work due to power shortage The display content consists of 2 lines The bottom line Line 2 always displays the output power Pac xxxx W The top line Line 1 shows current state information by default and by pressing function key it will display different operating information as the following flow chart and table 32 Replus User Manual State information Pac W E today Pac xxxx W E total Pac
11. am L SS ee aS E ROTER mm per 22 Replus User Manual Object Description _ Plug connectors for DC input RS232 RS485 interface Terminal for grid connection AC output 5 8 AC Side Connection DANGER DANGER to life due to potential fire or electricity shock NEVER connect or disconnect the connectors under load 1 Integrated RCD and RCM The Replus inverter is equipped with integrated RCD Residual Current Protective Device and RCM Residual Current Operated Monitor The current sensor will detect the volume of the leakage current and compare it with the pre set value if the leakage current exceeds the permitted range the RCD will disconnect the inverter from the AC load 2 Assembly Instructions 1 Strip the cable with the length 0 276 inches 9 32 7mm and please be careful NOT to nick conductors sau fim Cable zb inches 9 327 mm 2 Screw off and separate each component of AC connector as follows W JL pec qe 23 Replus User Manual 3 Pass the cable through each component from left to the right as follows 4 Use a screw driver and loose the three screws at the side of the straight plug Then insert the stripped N L and cable accordingly to the corresponding position and fully tighten the screws 5 Aim the terminals on the straight plug to the holes of the grommet and then compress them together
12. ay have severe affects on the environment and your health A WARNING This device SHALL NOT be disposed of in residential waste 37 Replus User Manual 8 TROUBLESHOOTING LCD display Possible actions Check the impedance between PV amp PV and the inverter Isolation Fault is earthed The impedance must be greater than 2MQ Check whether the AC side has contacts with earth The ground current is too high 2 After cut off the AC side connection unplug the inputs from the PV generator and check the peripheral AC system Ground Fault After the cause is cleared re plug the PV panel and AC connection and check PV Inverter status Grid Fault Fac Over Range Wait for a moment if the grid returns to normal PV Inverter Resumable Vac Over Range automatically restarts Fault Make sure grid voltage and frequency meet the specifications Grid is not connected Check grid connection cables Check grid usability Utility Loss If grid is ok and the problem persists maybe the fuse in the inverter is open please call service Over The internal temperature is higher than specified normal value Temperature Find a way to reduce the ambient temperature Or move the inverter to a cooler environment Check the open PV voltage see if it is greater than or too close to 590VDC for Replus 3000TL or Replus 4000TL or Replus SOOOTL PV over Voltage If PV voltage is less than 590VDC and t
13. d state by switching off the DC AC converter or breaking the DC circuit interrupter Plugging and unplugging while under voltage is permitted HS It is unadvisable to use non tinned cables of type HO7RN F since with oxidised copper wires the contact resistances of the crimp connection may exceed the permitted limits EF Disconnected connectors should be protected from dirt and water with sealing caps EP Plugged parts are watertight IP67 They can not be used permanently under water Do not lay the MC PV connectors on the roof surface PS See the MC catalogue 2 Solar line for technical data and assembled parts PV Female cable coupler PV Male cable coupler Optional PV KBT4 PV KST4 PV SSH4 Touch protection IP67 IP2X Rated current 17A 1 5mm2 14AWG mated unmated 22A 2 5mm2 12AWG 30A 4mm2 6mm2 10AWG Ambient 40 90 C IEC CEI Rated voltage 1000V IEC CEI 600V UL temperature 40 75 C UL range 40 70 C UL AWG14 Upper limiting 105 C IEC CEI Safety class temperature Tools required ill 1 Crimping tool incl locator and built in crimping insert Type PV ES CZM 18100 ill 1 PV ES CZM 19100 26 111 4 11 5 User Manual ill 2 Interchangeable crimping inserts incl hexagonal screwdriver A F 2 5 PV ES CZM 18100 PV ES CZM 19100 ill 3 Open end spanner PV MS 1 set 2 pieces Order No 32 6024 1 4 PV WZ AD GWD socket wrench
14. ection Grid Monitoring Earth Fault Current Monitoring DC Current Monitoring Islanding Protection Normative reference CE Compliant According to Dimensions and weight Dimensions WxHxD Weight Environmental limits Pownc W Pnigac W Pstd ac W User Manual Replus 3000TL Replus 4000TL Replus 5000TL 3400 4500 5000 590 120 500 120 36 28 33 33 2 2 10 3300 4400 4800 3000 4000 4600 14 4 19 0 21 0 13 17 4 20 Single phase According to VDE 0126 1 1 RD1663 ENEL2010 C10 11 683 1 AS4777 According to VDE 0126 1 1 RD1663 ENEL2010 C10 11 G83 1 AS4777 0 99 gt 30 of Full Load lt 2 Plug in connector 45 50 50 97 5 97 6 97 6 96 6 97 0 97 0 99 9 Yes Yes Yes According to VDE 0126 1 1 RD1663 ENEL2010 C10 11 G83 1 AS4777 According to VDE 0126 1 1 RD1663 ENEL2010 C10 11 G83 1 AS4777 According to VDE 0126 1 1 RD1663 ENEL2010 C10 11 G83 1 AS4777 According to VDE 0126 1 1 RD1663 G83 1 AS4777 EN 62109 EN 61000 6 1 EN 61000 6 3 EN 61000 6 2 EN 61000 6 4 EN61000 3 2 EN61000 3 3 EN61000 3 12 EN61000 3 1 1 367 526 163 mm 14 4 20 7 6 4 inch 20 kg 44 1 Ibs 21 kg 46 3 Ibs 21 kg 46 3 Ibs 12 Replus User Manual IP Protection Type IP65accordingtolEC 60529 Operating Temperature Range 20 C to 60 C Maximum Altitude above sea m 2000 level General data Cooling Concept Natural Convection Mounting Information Wall bracket LCD Display Backlight
15. er is exposed to the strong sunshine because the excess heating might lead to power reduction e he ambient temperature of installation site should be between 20 C and 60 C between 4 F and 140 F e Make sure the ventilation of the installation spot not sufficient ventilation may reduce the performance of the electronic components inside the inverter and shorten the life of the inverter Safety Clearance Observe the following minimum clearances to walls other devices or objects to guarantee sufficient heat dissipation and enough space for pulling the electronic solar switch handle 18 Replus User Manual Direction Minimum clearance 54 Mounting Procedure 1 Mark 4 positions of the drill holes on the wall according to the paper installation position scale packed in the carton box 292 1 00 2 First according to the marks drill 4 holes in the wall Then place four expansion tubes in the holes using a rubber hammer Next wring 4 screws into the expansion tubes 19 Replus User Manual 3 First check the 4 holes in the backside of the inverter Then lift the inverter carefully align the 4 holes in the inverter and the 4 screws in the wall and finally attach the inverter to the screws slightly 4 Please carefully check the accessories and original carton to make sure every necessary part is used and nothing is missing during installati
16. have any further questions concerning the type of accessories or installation please check our website www renesola com or contact our service hotline 16 Replus User Manual 5 INSTALLATION 5 1 Safety DANGER DANGER to life due to potential fire or electricity shock DO NOT install the inverter near any inflammable or explosive items This inverter will be directly connected with HIGH VOLTAGE power generation device the installation must be performed by qualified personnel only in compliance with national and local standards and regulations NOTICE NOTICE due to the inappropriate or the harmonized installation environment may jeopardize the life span of the inverter Installation directly expose under intensive sunshine is not recommended The installation site MUST have good ventilation condition 5 2 Mounting Instructions 17 Replus 5 3 User Manual e Replus inverter is designed for indoors and outdoors installation e Please mount the inverter in the direction as illustrated above e Install the inverter in the vertical direction is recommended with a max 15 degrees backwards e For the convenience of checking the LCD display and possible maintenance activities please install the inverter at eye level e Make sure the wall you selected is strong enough to handle the screws and bear the weight of the inverter e Ensure the device is properly fixed to the wall e t is not recommended that the invert
17. he problem still occurs please call local service Consistent Fault Disconnect PV or PV from the input restart the inverter Relay Check Fail DC INJ High Permanent EEPROM RAW 1 Disconnect ALL PV or PV Fault Fail Wait for a few seconds After the LCD switches off reconnect and check again SCI Failure lf the problems remain please call local service AC HCT Fault Failure RON Alb 38 Replus 9 ABBREVIATION LCD LED MPPT PV Vdc Vac Impp AC DC VDE 0126 1 1 DC Switch User Manual Liquid Crystal Display Light Emitting Diode Maximum Power Point Tracking Photovoltaic Voltage atthe DC side Voltage atthe AC side Voltage at the Maximum Power Point Amperage at Maximum Power Point Alternating Current Form of electricity supplied by Utility Company Direct Current Form of electricity generated by PV modules German standards for establishing suitability for Grid Connection of the Inverter Switch in the DC Circuit Disconnects DC source from Inverter May be integrated or external to Inverter 39 Replus User Manual 10 CONTACT Europe Add ReneSola Deutschland GmbH Lyoner Strasse 15 60529 Frankfurt M Germany T 49 69 663 786 9 0 F 49 69 663 786 9 11 Australia Add 18 Corporate Blvd Bayswater VIC 3153 Australia T 61 481 251 275 China Add F 15 Manpo Intl Plaza No 500 West Yan an Rd Shanghai China 200050 Web w
18. high yield under various weather conditions e High MPP tracking accuracy ensure the minimum power loses during converting e Complete set of protection methods Also following protection methods are integrated in Replus inverter e Internal overvoltage e DC insulation monitoring e Ground fault protection e Grid monitoring e Ground fault current monitoring e DC current monitoring e Integrated DC switch Optional 11 im 4 ununi emm mn ees 1 lt KL A y Thu ou 4 E Le by ReneSela 3 3 Datasheet Type Input DC Max PV Generator Power Max DC Voltage MPPT DC Voltage Range Turn off DC Voltage Max DC Current Nominal DC Current Number of DC Connection DC Connection Number of MPP trackers Turn on Power Output AC Max AC Power Nominal AC Power Max AC Current Nominal AC Current Power Connection Grid Voltage Range Grid Frequency Range Power Factor Pov Wp Vmax pc V Vuen V Vminpc V Imax oc INpc Pmipc Pmax ac W Puac A Inac Harmonic Distortion THD at Nominal Output AC Connector Power consumption Own Consumption in Operation Power Consumption at Night Power Consumption at Standby Efficiency Max Efficiency at 360VDC Euro Efficiency at 360VDC MPPT Efficiency Safety and protection Internal Overvoltage Protection DC Insulation Monitoring Earth Fault Prot
19. it has been successfully installed by qualified personnel in accordance with the instructions in Chapter 5 Installation e Chapter 5 and chapter 6 are only for qualified personnel who are intended to install or uninstall the Replus Tie Solar Inverter 43 NOTICE Hereby qualified personnel means he she has the valid license from the local authority in e Installing electrical equipment and PV power systems up to 1000 V Applying all applicable installation codes Analyzing and reducing the hazards involved in performing electrical work Selecting and using Personal Protective Equipment PPE Replus User Manual 2 PREPARATION 2 1 Safety Instructions DANGER DANGER due to electrical shock and high voltage DO NOT touch the operating component of the inverter it might result in burning or death TO prevent risk of electric shock during installation and maintenance please make sure that all AC and DC terminals are plugged out DO NOT stay close to the instruments while there is severe weather conditions including storm lighting etc WARNING The installation service recycling and disposal of the inverters must be performed by qualified personnel only in compliance with national and local standards and regulations Please contact your dealer to get the information of authorized repair facility for any maintenance or repairmen Any unauthorized actions including modification of product
20. on 5 5 Safety lock To prevent possible theft activity ReneSola gives you an extra guard for your property It is possible to lock the inverter to the rear panel with a padlock 20 Replus User Manual Recommended padlock dimension A Shackle Diameter B Vertical Clearance C Horizontal Clearance 12 20 mm Stainless solid hanger and secured lock cylinder 43 For further maintenance and possible repair please keep the key of the padlock in a safe place After the inverter is hang up on the wall install the lock bracket on the aluminium radiator at the Lower Right Corner of the inverter as the picture showed below make sure the round hole of the lock bracket aim at the hole of the inverter after that lock up the device The lock bracket 21 Replus User Manual ELECTRICAL CONNECTION 5 6 Safety DANGER DANGER to life due to potential fire or electricity shock With the inverter powered comply with all prevailing national regulations on accidents prevention This inverter will be directly connected with HIGH VOLTAGE power generation device the installation must be performed by qualified personnel only in compliance with national and local standards and regulations NOTICE Electrical connections shall be carried out in accordance with the applicable regulations such as conductor sections fuses PE connection 5 7 Overview of Connection Area IA ri a v
21. plug to the end position If the contact is Erebi correctly assembled the white marking white marking marquage blanc on the test pin must be still visible ill 14 Screw on the cable gland hand tight with the tools PV MS Or Screw on the cable gland with the tools PV WZ AD GWD and PV SSE AD4 In any case The tightening torque must be adapted to the solar cables used in each specific case Typical values lie in a range between 2 5 Nm to 3 Nm Plugging and unplugging the cable coupler without safety lock clip PV SSH4 Plugging ill 15 Plug the coupling together until they engage Check correct engagement by pulling on the coupling Unplugging ill 16 Compress the two snap in springs X by hand or with the PV MS tool and separate the coupling Plugging and unplugging the cable coupler without safety lock clip PV SSH4 29 User Manual SHARP RADIUS Refer to cable manufactures specification for minimum bending radius 5 10 Communication and Monitoring Device There are 2 plugs in the bottom side of the Replus inverter as the following figure These 2 plugs are used for multipoint communications that is up to 50 Replus inverters can be connected one by one through these 2 plugs and the cables the upper computer can communicate with these inverters via a single signal cable at the same time and maximum length of the cable is 1000m Through these plugs the user can get the dat
22. ww ReneSola com 86 21 6280 9180 F 86 21 6280 5600 Web www renesola com E inverter renesola com 40
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