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Toshiba 1600XP/1600XPi Series Installation

Contents

1. ai 8 6 Conductor Routing and Grounding 10 7 Operating Precautions U 10 8 UPS Conneclions u a 11 8 1 Terminal Block ca bsla 11 8 2 EPO and Remote Shutdown ri 13 8 3 Cable Size and Tightening Torque 13 8 4 Battery Cabinet Connections 13 9 Product Description cisma ci 14 9 1 Application and Use 14 9 2 Output Rating a is 14 9 3 Power Backup A 14 9 4 Power Conditioning siena 14 10 Operating Modes 15 10 1 Static Bypass Stop operation 15 10 2 On Line Run operation e 15 10 3 Battery Backup On batteries 16 10 4 EPO Emergency Power Off Function 16 10 5 Battery Backup Time and Discharge Process 17 10 6 Battery Low Voltage Tolerances 17 10 7 Battery Recharging m Tc 18 10 8 Battery TOS arcada lt
2. 100 INV fave e E 401 DC Bus Total 12 35 PM 778 Vde 402 DC Bus Positive 366 Vdc 403 DC Bus Negative 392 VdcA On Line 100 INV 6 usr 12 35 PM 601 System CTL Temp 25C 602 Battery Temp 15C 608 Current State Shutdown 611 EPO Status Open 614 UPS Status Comm 00X00400060 615 RunStop SW Status Stop DVCOH ASYN On Line 12 35 PM BYP 301 Bypass Config 303 Bypass Voltage 238 V 304 Bypass Current 0 0A 305 Bypass Frequency 60 0 Hz 307 Bypass Power VA OVA DVCOH ASYN On Line 96 100 aea t 12 35 PM On Line INV 850 Reye Ins Dat 12 35 PM 851 Reye Ver 852 Reye IP 853 Reye Masik IP 854 Reye Gway IP 855 SReye Not installed On Line 100 INV 12 35 PM OUT 201 Output Config 7 203 Output Voltage 234 v 204 Output Current 21 4A 205 Output Frequency 60 0 Hz 206 Output Power W 4590 W 207 Output Power VA 4986 VA DVCOH ASYN On Line INV 12 35 PM BAT 501 Battery Voltage 200 Vdc 503 Discharge Current 0 0 Adc 506 Charger Status Normal 508 Cal Battery Vsd 172 Vdc 547 Cal LB Level 194 Vdc BAT 1 1 DVCOH ASYN On Line MIMIC DISPLAY Press any key on the mimic display IN DC OUT BYP BAT C amp C D amp E to display the associated parameters 1600XP XP
3. 810 Cali Display Disabled Ta Quit Fel E Cali Display SCREEN CALIBRATION SCREEN 1600XP XPi Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt 18 Communication Interfaces 18 1 Remote Contacts The remote contacts interface is provided as a set of solid state switching devices The switches are available through a DB9 male connector on the rear of the UPS The following chart shows the pin assignment for each signal MAXIMUM CURRENT CARRYING CAPACITY DB9 MALE CONNECTOR OUTLINE OF THE SWITCH FACING CONNECTOR Voltage 48 Vdc peak 70 mA peak 30 Vac rms 50 mA rms 42 Vac peak 70 mA peak ml granates TL m Fault Signal Closed vvhen fault detected SCH UPS stop common Backup stop when the level changes from Low 3 to 15 V to UPS stop signal input High 3 to 15 V ENEE rn EJ Power failure signal Closed at power failure NOTE Pin switches are shown in their inactive states For example if battery voltage is low pin 7 will be connected to pin 5 1600XP XPi Series Installation and Operation Manual 60616 010 41 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt 18 2 UPS
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5. 1 318Y9 1081N02 83N0d i Te US T De EE i 3 1 691 im NT Ge j 2691 bil 2 12 HOLIMS 1931 1W8 san OL S 3NIGVO AYILIVO 310NvH 2000 0N111T Y Yd 102 3ov JU31NI 1031N02 13104 1777777 F 0761 669 0 e ge Leading Innovation gt gt gt TOSHIBA 1600XP XPi Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net E2 TOSHIBA Leading Innovation gt gt gt Appendix F External Battery Cabinets Non Matching F1 Estimated Runtime Non matching battery cabinets are available in a variety of sizes to match your back up needs Table F 1 lists the estimated backup time for each UPS model battery cabinet selections available for each 1600XP 1600XPi model Each of the battery cabinets listed below comes with 12 foot long DC power cables with UPS specific keyed Anderson plugs 10 foot long A C Battery Charging cables requiring a 120V L6 R30 wall receptacle TABLE F 1 ESTIMATED BACKUP TIMES AT RATED LOAD FOR ONE 1 NON MATCHING BATTERY CABINET Time Quan Style Breaker time Hrs Ibs 25T 25T 25T 1775 25T 1520 Mi ma 39T 2523 25T 1880 WM 397 3183 25T 2360 39T 3183 25T 4288 397 3183 25T 4720 39T 6366 180060 sol 1 25T 2360 25T 4288 39T 6366 39T 9549 UE3 BC 220060 60 1 39T 3168 UE3
6. 19981 9 ve 49078 TWNIWYAL 26 15 Oly E GOW UV 348 SNV4 ISAWHX4 NO1140 313 310441 44402 Leading Innovation 333 TOSHIBA Suolsu uliq VAM 0L 8 1600XP XPi Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net NOLLvHOdHOO VTVOLEVNE SAN V IHSD1 A LI 1 7 H D AYSU 1 140 SI NOILYZINOHLNY NILLI 01 31 E Sp in DI 3 m Ge D Ta 132040323 34 S Hud 4134 VA 4 JON TIVHS NV NOLL7 8 Ode Do deNDILSNS3INI SHIHSDL T ay 34ITL VO NVH2 Amun JD n 3A180110X3 3H1 51 TeP 3194 SIHL zc MAL JSV3 1M JINI DI 01140 DN ONS 0 LR Dan YA MT 39NVN3INTVvAz8 3 ew y E il R vAMyl vT LON 234 IAY 31 3091 ER N 0110 LIDAD 6 8 30134 HM KC 311 m ly ave NAH Josie NOLLVTLINA 15931 19 MOT lt 1 S81 5 LHOL3A 11 J V WAJ ALSNVaV 370 Ziil 31 3l 3115 1431 INOS4 Lou I 3l m 1 y y Co V Dun AM l if i 4 i se D k R Ei 1672281 i
7. O Battery Manufacturer YUASA Battery Type REVV45 12FR Part Number for Battery 51896 FS 60995 FS 1 input output figures rated for 240 volts unless otherwise stated Output ratings given for 0 85PF are only valid when the input voltage is greater than 204 volts otherwise ratings given for 0 70PF are applicable 2 Derate to 18 7 kVA 15 9 kW for 50 Hz operation A6 1600XP XPi Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Leading Innovation gt gt gt TOSHIBA 4 UOISJOA JOUIN HHH UOIS A JOfe A NN UOISI9A 1 Ad Aejdsig q qns s uren Wl sioefoud DN A H 4 aun jonpold Safi 9ueunw eudiy z XX San n HMMMN NAZAXXT UOISI A SJEMULI Y UIEN Sdn 00 UOISJOA JOUIN UOIS A JOfe A N N 101995 1009 98 Aeidsiq q ans S uren IN Spoo DN A H 4 eur1 Safi 9ueuinwN eudiy z San n S00 sjequunu elas Sip G SSSSS yjuow Jo SHBIP Z WIN Jeak jo SHBIP Z AA SSSSSININAA JequinN 81198 24 600 11e159y del 118 SNIS EG AO Sdn Ul payoje7 osiy Sen eA peuyep eJd jou s Jequinu WAY JI enjeA paje WA 9 JNA Wu 3 10198 Jamod pue 1ueuno indinoyindul Deg o YAY 1e SYOO
8. Battery Call Toshiba for service Charger not within specifications CLMT N Current Limit UPS not within Call Toshiba for service specifications DCER Y Display Cable Error Display Connect the display cable cable is disconnected DCANERR Communication Error betvveen Call Toshiba for service DES and Main Controllers EXTBC1 BC1 Battery String 1 2 or 3 Recover without power cycle Must Manually Disconnected Reset BC1 Over Temperature Reduce Load on BC call factory Toshiba for BC1 Lost Communications Service with UPS Call Toshiba for Service BC2 Battery String 1 2 or 3 Recover without power cycle Must Manually Disconnected Reset BC2 Over Temperature Reduce Load on BC call Toshiba for Service BC2 Lost Communications Call Toshiba for Service with UPS Bypass Frequency Error Input UPS in Bypass Mode UPS turns off bypass EXTBC2 frequency outside of UPS specifi power to the load until bypass frequency returns to FBYPER N cations normal Check bypass frequency FIER N Input Frequency Error Input UPS in On Line Mode UPS switches to BACKUP frequency outside of 45 65 Hz mode until Input Frequency returns to normal range LB Low Battery The battery level Immediately shut down the load equipment in an has dropped low about 9096 or orderly fashion and then press the STOP key less during operation Continued operation in this mode will deplete battery and cause output shut 54 1600XP XPi
9. N CO CO 288 CA 49 N alo N gt e N Co CO 288 288 288 288 288 288 X o p AAA UPS ESTIMATED RUNTIME WITH INTERNAL BATTERIES AND 1 MATCHING BATTERY CABINET 85pf Voltage Load Watts 288 so0 tp UPS ESTIMATED RUNTIME WITH INTERNAL BATTERIES AND 2 MATCHING BATTERY CABINETS 85pf PF Output Rated Rated Output Batt Strings Nominal Runtime Voltage Load Watts 300 300 288 240 288 165 288 135 288 120 288 105 288 PB ajo YN oo oo co S N N Qo CO CO N N CO CO N D6 1600XP XPi Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt 10kVA UH3G2L100C61T H3BG2L100C61T Runtimes are approximate UPS ESTIMATED RUNTIME WITH ONLY INTERNAL BATTERIES 70pf mr mm IT Load a 20 14167 67 0 10 2050101005 Ho for mo os Jao m r zs 9 mo for ao ame oo o m r 288 Ho for mo me oso so m r es Pro oz ao amo os lam Ja r 288 s Ho for fao mer or o m h n Ho o ster os so a z fo Pro foz ao ame os exo Ja r 288 Js Pro oz a ns woo ro ms r pe I IL C C C G T a UPS ESTIMATED RUNTIME WITH INTERNAL BATTERIES AND 1 MATCHING BATTERY CABINET SE Voltage Load Watts q oz 240 fo
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11. On Line UPS A C Input 1600XP On Line Fault Warning DISPLAY RESET SWITCH LOWER RIGHT SIDE OF PANEL Hardware Run Stop Switch Pressing the contact switch momentarily will toggle the UPS state between RUN and Bypass For Instance while the UPS is in RUN mode pressing the switch will change the mode to Bypass Pressing the switch again will switch the UPS back to RUN mode Display Reset Switch When necessary the touchscreen display can be reset by using a thin probe such as a paper clip to press the display reset switch Display Contrast Adjustment The display is shipped with the display adjusted for optimum visibility If necessary use a trimmer adjustment tool to fine tune the display contrast for improved visibility 1600XP XPi Series Installation and Operation Manual 60616 010 23 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt 13 LCD Touchscreen Layout The touchscreen serves as input and display Touch the active portion of the display to execute a com mand 13 1 Startup Display The default opening screen for the UPS is the Main screen The operator can begin operating the UPS immediately by pressing the RUN key Only the Main and Settings tab screens allow operator input The Monitor and Records display screens are read only No data can be entered in these screens From the Main screen the UPS can
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13. m or zo oer lom oro s 2 es n m zo ster os m s s m oz zo ster os we s z 288 r m or zo ster ro 15400 s ze s AAA AAA AA C 41 UPS ESTIMATED RUNTIME WITH INTERNAL BATTERIES AND 1 MATCHING BATTERY CABINET 70pf Voltage Load Watts 2 or 2s0 Jaer oo oso Ja s 288 so m Jor Jans oso Jozo m s m oz mo ser os lso m s zs 2 pq UPS ESTIMATED RUNTIME WITH INTERNAL BATTERIES AND 2 MATCHING BATTERY CABINETS 70pf Voltage Load Watts 2 Jo te oo ia m s wo 2 for ao aer o lam z Je 288 is m oz zo ster os aso m s z m m oz zo Jans oo m s zs 9 2 oz aer oso mo Ja ls 288 r m oz mo Jans os Jozo m s zs es m oz mo si or m m s zs s 2 or ao aer on eso z s 288 so m oz zo Jans os tso m s zs lu 2 oz ao Jas ro mo z s 288 wo sri toto 0 TT 1600XP XPi Series Installation and Operation Manual 60616 010 D13 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt UPS ESTIMATED RUNTIME WITH ONLY INTERNAL BATTERIES 85pf Voltage Load Watts 22 22 22 22 22 22 22 22 288 UPS ESTIMATED RUNTIME WITH INTERNAL BATTERIES AND 1 MATCHING BATTERY CABINET 85pf Volt
14. ETI Records NOTE The touchscreen lockout key is disabled when the screen is in keypad mode 1 600 The Lockout key will change to and the touch On Line UPS screen will not respond to any input except a touch to the lockout key UPS Controls Touching the lockout key again will toggle the lockout off the graphic will change to indicating the touch UPS Serial Number screen is active 20090112349 UPS Typeform UXPB2B100C6 On Line MAIN SCREEN DISABLED 1600XP XPi Series Installation and Operation Manual 60616 010 31 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt 16 Screen Tab Monitor The top screen under the Monitor tab is a graphical power flow block diagram that acts as a mimic display showing power flow through the UPS sections Input Output Bypass and Battery and the UPS status On Line Backup Bypass Shutdown Additional information screens are available that display the de tailed status of the various parameters for the Input Output Bypass Battery DC Bus System Status and Remote Communications The Monitor Tab illustration next page shows the screens available and how to navigate between them Mimic Display In the mimic display of the Monitor Tab screen the four UPS selection keys Input IN DC Bus DC Output
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16. 208 240 Vin Jumper selection See notes 18 2 INPUT EPO 3 240 V OUTPUT If only one input line is hot connect hot line to terminal 1 L and connect the Neutral line to terminal 2 N NOTE 1 If AC input power is 208 Vac rated short terminals 11 and 12 with a jumper wire DO NOT jumper terminal 13 to 12 or 11 Factory Setting is 208 Vac Use the jumper wire provided by Toshiba DO NOT add any additional iumpers NOTE 2 If AC input power is 240 Vac rated short terminals 12 and 13 with a jumper wire DO NOT jumper terminal 11 to 12 or 13 Use the jumper wire provided by Toshiba DO NOT add any additional jumpers NOTE 3 EPO and Rmt Contacts function See Section 8 2 1600XP XPi Series Installation and Operation Manual 60616 010 11 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt Input and Jumper wire bus strip connection for 208 Vin Using provided jumper connect terminals 11 12 Factory Installed N G Jumper 17 208 com 240 Se Rmt Contacts Jumper NO O 208 Vin EPO 240 V 240 Vin Using provided jumper connect terminals 13 12 Factory Installed N G Jumper Fr I2Ts spe z s u pu u s 6 Jumper N 17 REMOTE2 EPO Rmt Contacts 240 V Output Cabling for Factory Installed N G Jumper ow 3 4
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18. c NON S sms 041 VAM9 9 INI TINO TVOINVHOIW M 027 E AJY 01 71 31V2S SNOI1YO1 419348 31374 02 403 IYNNYN 335 310N 32Y14 9 314410 AY39 1H911 HSINIJ MITA WOLLOG 100 3208 167921 S21 1D d Weights 31dIS 11V NO J9NV4V319 869 S Le 196 1 Ze CWW NI 1H913H HONE Mena ty moTiy 1938 NOI IVT INJA re O G OG QO sa 061 882 91211 082 594 581 1H913M LINN 1720098900 5 CT yaya YANS E Su313Hvuva 3108 INVLNI B Y s ss mens ons an 1600XP 1600XP C M3IA 3015 1331 NOLL08 A FY LN a MIIA XOVG EE 1 3x Y 86 1100N02 d tell i uil 91991 298 ENEE 1800 18913 928 DEER 191 3 Yiv Ya snvuxa N33828H2001 y 7921 6991 i NO1140 082 ON LO 343 310138 0701 WE SLOWLNOD 310H3H 7 YAY SI NMYYG LINN 310N Appendix Leading Innovation gt gt gt TOSHIBA Suolsu ul q VAV 9 9 1600XP XPi Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net pc 9
19. except one that has an auxiliary contact that in all cases causes switching devices to break the load circuit before the opening of the main contacts of the disconnector Acircuit breaker suitable as an isolation device per IEC 60947 2 Any other switching device in accordance with an IEC product standard that also meets the isolation requirements of IEC 60947 1 and is appropriate for on load switching of motors or other inductive loads Be approved for use as a disconnect for the country in which this equipment is installed Be provided with a Lock Out Tag Out capability in the Off Down position 8 Allow 5 minutes after power is removed for internal capacitors to fully discharge before attempting to service the unit 9 The user should provide output over current protection for hardwired UPS systems See Appendix A Specifications for the device rating 10 After ensuring that all power sources are turned off and isolated in accordance with established lockout tagout procedures connect the power source wiring of the correct voltage to the input terminals of the UPS 11 The end user must supply suitable strain relief for the power cord and the cord must extend a distance of 1 2 diameter beyond the clamp 12 Connect the output terminals of the UPS to the load in line with local wiring regulations Size the branch circuit conductors in accordance with NEC Table 310 16 1600XP XPi Series Installation and Operation Manua
20. g 0 L ANH Wu MY M 9poJA esy DON ueiseud 569 9JeMpJeH INE s od 0 M WH MH 1eses yT line 1eseH peueAu 9160 peueAu JON 0 AN WA WY W 3 UMOQS WY H Aul peueaAu UMOPINYS ejouieH Jeu Uu SHUN 992 0 ebuey Ov wa Wa ME aul lqesiq yney IE ES owja eo pomon sine reor X H sliun 4444 0 0000X0 7 la ele Eed IH ASEN 12910 13 U IH geg 2912 1112 v89 X H shun 0 Z 090 014 uoneoiunululo San PQIUSO y9ayo 10119 ou exeyspuey ou apou jeuruue 0 pubs 0903014 ANH M uod dNNS 2POIN uod diNNS 189 A10 v4aa WOU uim s d YLS pue 942 L1nV4ad NOY ul NOYdA3 Ile peojeJ i Bulyjou op 0 M AS PEoJ9y INOHd3 Uu 089 qo1uo uonduoseg 00 co 1600XP XPi Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net uondu s q jog Leading Innovation gt gt gt TOSHIBA OO Gal rg poa sa spio5 ti eDueu s S oDueu s um s ueis S 40 JO UUM SpJoo9J eo wf a sBuiuJeM 6101 sBuiuJeM JO onl eu SpJooeH p1ooeH uo erado seDueu apoyy vonelado 912 0 JO SLIM UM SpJoo9J m llar suoneJjedo e10 uoneJedo Jo ON S42 czn dululululul popi E ET sel TEE EE sine 10 ou giz x su ups IE sa
21. pe Josyo y Eqp i 1942 eBues un en oe 0 anjeA GY 1 an ea 5111 pasn 024 e101 jesyo sBeyon 1ndu e101 ueg eBeyoA mdul SULA Sun 19497 AA AO L I A T M AOI BuiujeM 1104 005 001 aBuey 9 9 AH AO L JOU BENOA 1940 Indu SUHA SHUN 00S 001 aBuey 9na7 uono l q e e uonoejep 10113 BENOA JeAQ 1ndu I A T Q AOI eBeyoAJeAQ mduj uonoeg uonoes ANI ndu 001 0 ebuey A l 19 0991 pue uonoelep BENOA 1epuf 1ndui peje nojeo o 591 ay jo euo SIS H SAH SsiseJejs H ANIA BeuoAs pun indu 03 0 ebuey Joel HA AO2 L pue uoroejep oBeyoA s pun 1ndui pejejno eo o seniedoud y jo euo jueipeJe ANI jueipeJc indu 001 0 ebuey 19 97 AA AO L ul dnjas 40417 DENOA 1epuf SN AMIA BuluieAA indu 001 0 ebuey abejuaosed 19497 uonoejeq ul dnjas ana uonooajep JOU BENOA Japun TE MN ANN 1837189 ANIA BuiuuieAA eBeyonepur 1nduJ qo1uo uonduoseg 00 0 ebuey fj9 0281 pue uomnoeljep eDeyoA s pun indu peje nojeo o seniedoud ay jo euo SL 9 92 12 62 02 9 uondu s q jog Leading Innovation 333 TOSHIBA 1600XP XPi Series Installation and Operation Manual 60616 010 B 4 Phone 800 894 0412 Fax 888 723 4
22. res l r me ss oss mo so foo zs T r me p RE S C l b b Voltage Load Watts ss os Jan mo on ss n 00 r G 11 010101 as os mo so oso os l la pa uz ss oss mo Dag fos ra n la m lm as os o so oso so 2 la pa e ss oss mo Dag os me ln Ja ro ss os mo so om ne n Ja m fo ss os mo io os ous m a pa ss ss oss mo Dag os area n Ja m lm as oss no i50 to se l la ma s 1 Voltage Load Watts ss os mo so oo aoe 2 7 ws so ss os mo so om sz n zo se os mo so oso os m p ws po ss oss o Dam fos t l z a io ss oss mo Dam foso fso l z a m se oss Ja Dam oso Da m z ws m ss oss mo so or mu 12 z u ss oss mo so os Jas m z m m ss oss mo so os as m p ws m ss oss zo Dam to foo l z u NAS TT D2 1600XP XPi Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt 6kVA UH3G2L060C61T H3BG2L060C61T Runtimes are approximate UPS ESTIMATED RUNTIME WITH ONLY INTERNAL BATTERIES 70pf Voltage Load Watts s o mo omo amo e r 9 s or ao o on Mo e r ze ss s oz so os izo s r z wo s or ao o fos wm
23. u l M sebueyD WY jeu 640 PON AD ZOg sgualajey MY joy 5u0 epo 99 pol Vuen 14618400 BuiuJeM 99uuooSsiq WY WE Wu UM ONG 208 z youlqeo epeg Jeel2 1 22 uoneuq leo Jesyo 220 1101 208 1 21941 80 leyeg uoneJqije 1esgyo eBeyoA 220 A dO 208 ndino z ulqeo Auepeg uoneJqije asyo eBeyoA 120 A dl 208 indu z ulqeo leyeg Oo SHUN 90d lonuoo UO 1e souu u 20 OVS vcO l 032 Se A N LO 0001 0004 LO A N LO Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 0001 0004 M M S S s 0001 0004 a91 uO uonduoseg uondu s q jog B 20 psomssed uomnesiurupe 0 We AVA AVM We We Md Utupy1eses pJowsseg utupy Josey e Md piomsse uiupy aBueyo NIINQV We We Wa MA ulupy seuen piomsse utuupy DEU Sa qeuea ana Ajunoas UMO 1194 BABY S 9UBYO 31ON Joe BuueeuiDu3 10 ENZ 19497 BIIAIBS pue 9H 10 AHSNOO 19497 1oingnuijsiq 10 1SIO 19497 uogeJistulupy JO 19497 1 SN 10 Y3ISN psomssed 191u3 Jona Ajunoes um ay eAID Wan Buipesy AVA WY M M M M 19497 Aunoes 043002 1 A 7 10113 eigesiq HO 10 elpl MO Y umouyuf 10113 eigesiq H elpl MO 3 EULON sniels umouyun u
24. 10 KVA DIMENSIONS aa C3 14 22 kVA Dimensions wi Optional MBS C4 Appendix D Battery Backup Tables Internal amp External Battery Cabinets D1 3 6kVA UH3G2L036C61T H3BG2L036C961T D1 6kVA UH3G2L060C61T H BG2LOGOCETT D3 8kVA UH3G2L080C61T H3BG2L080C61T1 D5 10kVA UH3G2L100C61T H3BG2L100C61T D7 14kVA UH3G2L140C61T 21140 61 D9 18kVA UH3G2L180C61T H3BG2L180C61T D11 22kVA UH3G2L220C61T H3BG2L220C61T D13 Appendix E External Battery Cabinets Matching Outlines E1 Appendix F External Battery Cabinets Non Matching F1 F 1 Estimated FRUITING sica F1 F 2 Battery Cabinet Outllines rea F2 gt AA Li 1600XP XPi Series Installation and Operation Manual 60616 010 ill Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt iv 1600XP XPi Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt
25. 15 6 7 8 120 V 120 V 120 Vout Connect load across Terminals 4 6 or 6 7 Factory Installed N G Jumper 208 Vout Connect load across terminals 5 7 240 Vout Connect load across terminals 4 7 240 Vout 12 1600XP XPi Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt 8 2 EPO and Remote Shutdown EPO Emergency Power Off TB 1 14 15 The EPO is a NO Normally Open dry contact switch When the EPO is closed the Input circuit break er to the UPS opens and all power to the unit is removed including backup power from the batteries Remote Shutdown TB1 16 17 The Remote Shutdown is a NO Normally Open dry contact switch When the Remote Shutdown switch is closed the UPS transfers from Normal Backup to Bypass after a 1 2 sec detection delay See the diagram below When the closed Remote Shutdown switch is opened the UPS transfers from Bypass back to its initial state Normal Backup after a 1 2 sec detection delay If the UPS is in bypass when the Remote Shutdown is closed no action is taken Detection Delay Detection Delay 1 2 Sec Closed 1 2 Sec Remote Status Switch Open UPS Mode Normal Backup Mode Bypass Mode FIGURE 8 2 1 REMOTE STATUS SHUTDOWN TIMING 8 3 Cable Size and Tightening Torque Use the following table t
26. 17 E C C j ME AE Jp Voltage Load Watts pa lo ao sss foso sz Ja s es oo a oz o sess os sso a s 288 ss a oz mo ses oso m s e s mM M M P mm m Voltage Load Pra for zo seas omo s z s s 2004010605 01 m oz o ses os 20 a s 288 eo ma oz mo sess fow seo m s 288 pa lo ao ss os o Ja s ze m a oz o ses oeo seso s s zs s ma oz mo ses oo omo m s zs s pa lo ao sss os reso Ja s 288 r a Tor o sess oso m s 288 es ma or ao ss woo so Ja s 288 so sri ii j l j TT 1600XP XPi Series Installation and Operation Manual 60616 010 D9 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt UPS ESTIMATED RUNTIME WITH ONLY INTERNAL BATTERIES 85pf Voltage Load Watts a oss ao seas o mo Ja 2 288 m2 Pra oss sess oz me lu fo ma oss zo sess oso lao s z 288 ls a oss 1240 se os jaro a 2 za 2 a oss sess oso seo m 2 zs z 1 ma oss ao sess os rao z z 288 Je ma oss ao sea oo eso a 2 ma oss zo sess oso oso z z zs m a oss mo sess oso oro m 288 n ma oss ao sss ro moo m 2 288 r j 1 11 UPS ESTIMATED RUNTIME WITH INTERNAL BATTERIES AND 1 MATCHI
27. 18 recharging 18 19 replacement 5 58 A5 voltage drop 14 16 41 Battery Cabinet 13 48 Buzzer volume A5 switch A5 C Cable size 13 capacitors 58 clearance 60 Common mode noise 14 A4 Communication interface 41 Conduit Knock out sizes 59 Cooling fan 58 D Data See Data Display Screens Data Setting Screens DB9 Connector female pinouts 42 male pinouts 41 Dimensional 60 Dimensional Data 59 61 dimensions 60 Display Adjustment 23 Disposal 7 E Emergency Power Off EPO function 13 16 Enclosure A6 Environment 7 A5 Bypass Event Data Storage A5 disable A5 F mode 15 31 I fan 51 A6 overload capacity A5 Fault 1600XP XPi Series Installation and Operation Manual 60616 010 1 1 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt protection functions 51 signal 35 41 Frequency AUTO MAN A4 input A4 output A4 Warning 10 Front Panel layout 23 27 28 29 30 G ground mportance of 8 RS 232C 42 terminals 13 Grounding 10 H Humidity A5 humidity 7 I nput Capacity A4 Input Frequency A4 warning 10 Input Voltage A1 A2 A3 A4 A5 A6 requirements 10 Inspection 7 Installation Precautions 8 Interface communications 41 42 43 receptacle panel module 49 RS232 ASCII A6 Inverter Overload Capacity A5 l 2 K Keypad controls 28 password 29 30 Keys 25 Knock out sizes 59 L
28. 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt Table 11 1 Initial Battery Parameter Settings Parameter Description UPS UPS UPS Only 1BC 2 BC Internal Battery in A hr A 9 9 9 ies St sewa 2 2 2 1 2 Enable Enable sa External Batt Packs in Series String UH31 BC 0370 H3B BC 0370 Internal Batt Strings in Parallel 3 6 14 kVA 18 1 kVA Enable Ext Battery Cabinet BC1 2 7 Enable Ext Battery Cabinet BC2 pn External Batt Cabinet Status 2007770 BC 0650 6 kVA H3B 2007770 0650 07 BC 1825 8 22 kVA 07 BC 1825 External Batt Strings in Parallel 36kva o 3 6 Pena ol 2 4 amp xmw amp ol 3 5 LExemaBeteyCaedymAw ol vl vl 1 These settings apply to 1600XP 1600XPi matching battery cabinets 11 3 Starting the UPS Normal Turn the main circuit breaker MCCB on the back of the UPS see Appendix A to the ON position The breaker should remain in the ON position Verify that the On Line LED on the front panel see 12 1 Front Panel Layout on page 23 lights green The UPS will now be supplying power in the On Line mode If the On Line LED is not illuminated push and hold the RUN key for approximately 3 seconds NOTICE When running the UPS for the first time charge the batteries for at least 24 hours input breaker on before operating the connected load Failure to do so
29. 721 x 330 x 886 721 x 330 x 886 mm mm mm mm Slide out battery packs accessible from front of UPS Factory or authorized service Battery Replacement center serviceable only Battery Pack Size 5 0 x 7 3 x 19 0 in HxWxD max 127 x 185 x 483 mm Battery Manufacturer YUASA Battery Type REVV45 12FR 7 s Part Number for Battery 51896 FS 60995 FS 1 WInput output figures rated for 240 volts unless otherwise stated Output ratings given for 0 85PF are only valid when the input voltage is greater than 204 volts otherwise ratings given for 0 70PF are applicable 2 Remove all sources of main AC power and wait five minutes before replacing fans Battery Packs Designed for battery acid leakage containment with six 6 batteries per pack 4 1600XP XPi Series Installation and Operation Manual 60616 010 A3 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt Standard Models 14 22 kVA STANDARD MODELS 14 22 KVA CONT D 14 KVA 11 9 kW 18kVA 153kW 22 kVA 18 7 kW HE UH3G2L140C61T UH3G2L180C61T UH3G2L220C61T yp H3BG2L140C61T H3BG2L180C61T H3BG2L220C61T Comma ANSI C62 41 IEEE 587 UL 1778 CUL CE FCC Class A NEC NFPS 70 NEMA PE1 1993 OSHA ASME ISO 9001 ISO 14001 2004 ROHS Compliant Single phase 208 240 VAC 10 to 30 at typical 70 load Battery Type Valve Regulated Lead Acid Flame
30. A 277 V 60 A 277 V 63 A 277 V Battery Characteristics Battery Type Valve Regulated Lead Acid Flame Retardant Backup time fully charged 0 7 0 0 power factor 77 F 8 min 8 min 7 min Backup time fully charged 0 85 7 min 7 min 7 min2 power factor 77 F i Recharge Time 24 hr full 12 hr 90 for internal batteries only Battery Voltage Nominal 144 Vdc 216 Vdc 288 Vdc Output Characteristics Output Voltage Single phase 240 208 120 V 396 0 5 Hz 1 0 Hz 1 5 Hz factory or authorized service center selectable only Output Voltage Regulation Output Frequency AUTO MAN Frequency Voltage THD lt 3 for linear load lt 6 for non linear load Common Mode Noise lt 0 5 Vrms Rated Load Power Factor 0 85 0 6 1 0 lagging Efficiency ac dc ac gt 85 Voltage Transient lt 8 Load of 0 100 96 1 WInput output figures rated for 240 volts unless otherwise stated Output ratings given for 0 85PF are only valid when the input voltage is greater than 204 volts otherwise ratings given for 0 70PF are applicable 2 Battery backup time may vary depending on the operating conditions and ambient temperature at the installation site 3 An initial charge time of 24 hrs is necessary to obtain proper battery performance level before unit is placed in operation If Vin is below the minimum Vin window the UPS goes to Battery Mode If the UPS is in Fault and Vin is below the minimum Vin window the UPS
31. BC 220090 90 2 25T 4318 25T 7080 39T Runtime will vary due to differences in battery manufacture age temperature load life cycle and utilization profile Notes e Additional runtime can be achieved by adding additional battery cabinets Contact your Toshiba representative for details Estimated runtime and SOC on LCD will be not accurate with non matching type battery cabinet 1600XP XPi Series Installation and Operation Manual 60616 010 F1 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt F 2 Battery Cabinet Outlines TABLE F 2 NON MATCHING BATTERY CABINET DIMENSIONS Battery Cabinet CN12A CN12 oo I CN13A CN13 CN14A CN14 L6 30P S gt L6 30R 25T 39T Figure F 1 Relative Sizes of External Non matching Battery Cabinets F2 1600XP XPi Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt Index A AC input mode 15 Altitude A2 A3 A4 A5 A6 Application 14 Audible alarm 14 50 51 functions 35 Automatic Retransfer A5 B Backup mode 16 Battery backup mode 16 35 backup time 16 17 A1 A4 disposal 7 lifetime A5 low voltage tolerances 17 manufacturer A6 pack A6 Pack quantity A6 recharge tolerances
32. Cy oe rel 7 i E Batteries Switches are i i T solid state Power Flow e ee Negative devices 7 Pd TS RUE Overvoltage ow Battery Optional Input Level Undervoltage TVSS Abnormal 23 2 UPS Protection Devices Fault Response The following charts show the UPS response to common faults UPS FAULT PROTECTION FUNCTIONS Protection Item Output Overvoltage Output Undervoltage Output Overload LCD Message VOOV VOUV OL110 CAB Control malfunction Control malfunction Loading that exceeds design EEPROM error Fuse opened Load issue parameters Inverter OL Transfer to bypass Bypass OL Inverter chopper stopped Operation Mode Bypass operation Chopper and inverter are After Fault stopped See Audible Alarm Functions on Audible Alarm Yes Continuous buzzer page 33 Inverter OL Fault lamp off Visible Alarm Red Fault LED on Bypass OL Fault lamp on Fault relay open Inverter OL Bypass relay closed Bypass OL Bypass relay open Inverter OL Yes if bypass is OK Relay Contact Fault relay closed Alarm Bypass relay closed 50 1600XP XPi Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt UPS FAULT PROTECTION FUNCTIONS CONT D DC Circuit DC Circuit Protection Item Ambient Overheat Overvoltage mm De 0600 Fan failure High internal ambient Chopper mal
33. Jo uoneuuuins qv 1942 292C obuey SHO s jeueAuoo qv eJewyos pue sjueuoduioo o enp 1ueunsn pe josyo xoeqpeeJ 1942 eBues un en oe 0 anjeA GY H AUO an ea 511 pasn 940 sHun 002 ebuey jueuno pue dnies 9101 o Buipjooo aq Win abeyon 1ndino 99S SHUN 0001 oz aBuey SHUN 021 06 ebuey 998 sliun 00 0 3Buey SHUN 091 0 V L0 suun 005 0 ebuey 0L 01 abuey ndino sua Ajeyeuurxoudde Wan Ju uu 19 p JO JUSUISJDUI peJisep Ji eDeyo 1ndino Jo 1ueujsn pe enueu sasn pug ZH V 0 SHUN 0 ebuey DUO S Jed jo peaysul l Jad jo en eA 199 109 e 0 SH AUO sdn Aouenbau indino zuana y W014 joeiqns Jo ppe o JUNOWE jonuo2 1se euus 12101 10 y eseug 4185 mo ueg Juano 1ndino 12101 40 y eseug QqvinoA junowy qv eBeyoA 1ndino 10 y eseug 1 SHO MO JesHuOo BENOA jndino E101 40 y eseug ules mo ules eBeyoA 1ndino uonesueduio deis duo mo eBeyoA 1ndino Aey q A4 AO MH Aejaqey 100 BuiuueA PEOH AQ indino oDejueoJag ul 9n97 AH AO K 9813794 TOO BuiuJeA PEOH AQ indino 0920 9582 ye Aejaq uonoereq 1neJ Aeq g q 100 BulujeAA PEOH AQ 1ndino Ul A 7 uono l q 1ney anajag TOO 1ndino II JUNOWY 96001 1no ju
34. Layout for 8kVA and KVA units Display Panel e B e Remote ICE S 1 1 F D A Y 10 O Front View Side View Back View External Layout for 4kVA I8kVA and 22kVA units 62 1600XP XPi Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt Appendix A 1600XP 1600XPi Specifications Standard Model 3 6 10 kVA Unit Capacity 3 6kVA 3 1 kW 1 6 kVA 5 1 kW 8 KVA 6 8 kW 1 10 kVA 8 5 kW General Typefoim UH3G2L036C61T UH3G2L060C61T UH3G2L080C61T UH3G2L100C61T yp H3BG2L036C61T H3BG2L060C61T H3BG2L080C61T H3BG2L100C61T ANSI C62 41 IEEE 587 UL 1778 CUL CE FCC Class A NEC NFPS 70 NEMA PE1 1993 OSHA ASME ISO 9001 ISO 14001 2004 RoHS Compliant Certifications Input Characteristics Input Voltage Single phase 208 240 Vac 4109613 to 30 at typical 70 load Input Frequency 45 65 Hz auto sensing Input Capacity 3 6 kVA 6 kVA 8 0 kVA 10 kVA Input Max Input Current 208V 17 9 18 7 A 29 8 31 1 A 38 9 40 5 A 48 6 50 2 A Input Max Input Current 240V 15 5 16 2 A 25 9 27 0 A 33 7 35 1 A 42 1 43 5 A Input Power Factor 0 98 Typical 0 95 Minimum 100 Load Current THD linear load lt 5 total harmonic distortion Internal AC Input Breaker Rating 30 A 277 V 50
35. Line Input converter and inverter are running Double conversion mode Shutdown No output DC Bus is charged through Softstart Resistor Startup Startup UPS is starting up 23 6 System Status Messages A UPS Status message is generated when the UPS changes its status from inverter to bypass mode for example The table below shows the possible Status messages and their meaning Display Memn An O BYP Bypass mode Power is supplied by UPS input No action needed CHRGERR Charger Error Charger overvoltage error Call Toshiba for service DLYST Delay Start UPS is counting down prior to No action needed startup EE1ST EEPROM is loaded with default values No action needed EE2RAERR EEPROM to RAM loading Error Call Toshiba for service 1600XP XPi Series Installation and Operation Manual 60616 010 55 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt Display Men gt Action 0 EEUPERR 1 EEPROM updating Error Call Toshiba for service EPO circuit is active Reset EPO svvitch to start FIERRST Frequency Input Error Start Input frequency Ensure correct input frequency is could not be detected and UPS starts up with selected in UPS settings default EEPROM setup A fault has occurred See Fault records FWUPERR Firmware Update Error Call Toshiba for service Initialization UPS is i
36. Low Battery Batt Voltage 90 BLFN Battery Life Pre alarm Batt exp in 6 mo BLFE Battery Life End CHRGOV Charger Over Voltage BTSTFL Battery Test Fail BOH Battery Overheat AOH Ambient Overheat CLMT Current Limit DCER Display Disconnected BDEPL Battery Depletion The buzzer can be silenced by selecting the Settings tab then set the Mute Enable parameter to 1 This will turn off the buzzer for the current alarm status but the buzzer will still sound when the next Fault Warning condition occurs The buzzer can be disabled by selecting the Settings tab then setting the Mbuzzer parameter to 0 This will disable the alarm so that no alarm sounds for any Fault or Warning condition 1600XP XPi Series Installation and Operation Manual 60616 010 35 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt 17 Screen Tab Settings The Parameter Table in Appendix B lists the 1600XP 1600XPi Settings parameters that can be viewed in the MONITOR tab Example The Settings parameter Batt Test Freq Battery Test Frequency can be viewed by USR User level and above However only ADM Administrators and above can edit change the parameter value Each key displays a block of relevant command parameters Key Cmd ID Range Parameter type ID 000 099 UPS specific information such as serial number software versions insta
37. OUT Bypass BYP and Battery BAT are connected by lines indicating power flow A thick line indicates power flowing and thin line indicates no power flowing The Monitor display below shows the UPS in Shutdown Mode Power is flowing to charge the battery but no power is going to the Bypass or Output Monitor Details Press the IN BYP OUT DC or BAT key on the mimic display to view the parameter details for that section of the UPS The MONITOR TAB figure on the following page shows the relationship of the various data displays Press the Home key tare to return to the opening Monitor Tab screen 96 100 INV 12 35 PM MIMIC DISPLAY zu BACKUP MODE OUTPUT SHUTDOWN MODE MIMIC DISPLAY STATUS INDICATOR 32 1600XP XPi Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt MONITOR TAB DC C amp C 100 INV FIN 101 Input Config 12 35 PM 103 Input Voltage 238V 104 Input Current 229A 105 Input Frequency 60 0 Hz 106 Input Power W 5450W 107 Input Power VA 5450 VA On Line
38. Rating Toshiba 1600XP and 1600XPi Series 208 240V offers UPS models with the following capacities All models are RoHS compliant with the batteries being exempt from the directive NOTE Derate to 18 7 kVA 15 9 kW for 50 Hz operation 9 3 Power Backup When an electrical power failure occurs the UPS s internal batteries automatically supply back up power to the load without interruption For example when used to support a computer the UPS back up assures enough additional time to complete the activity and store the data This allows an orderly shutdown after a power failure has occurred 9 4 Power Conditioning When commercial power is present the UPS supplies conditioned power to the load while maintaining its batteries in a charged condition The UPS protects against the normal everyday problems associated with unreliable commercial power including power sags surges signal interference and spikes This protection keeps power line problems from reaching your load where they can cause equipment to operate erratically or damage software and hardware 14 1600XP XPi Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt 10 Operating Modes 10 1 Static Bypass Stop operation If the UPS unit is severely overloaded or develops an internal fault power flow is automatically switched
39. SU 0 SHUN ju uino indu u uino indu e101 9 SUA BENOA 1ndu BENOA 1ndu s n e Hulps009J ul paJojs eJe siequinu ZHOS AOZ 2 09 AOZ ZHOS AOZZ i ZH09 A022 6 4942 gt OZ ZHOS 8 4942 gt 2 lt ZH09 2 2 662 gt 062 lt ZHOG A0 z 9 662 gt 062 lt 2 09 AO Z S 622 gt 80Z lt ZHOG 802 y 622 gt 80Z zH09 802 02 002 lt ZHOS 002 Z 02 002 lt ZH09 A00Z 661 0 lt Umouyun 0 GL 0 spuur Bijuo2 indu Addns Jamog indu 1600XP XPi Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net A A E 45 m 0 o 5 ja uondu s q jog F re101 yey Jed sejduues 9 Jo uoneuuuins qv junowy qv juaJino indu 1942 292C 9Buey SHO S 1 H AUO GY SJEMJOS pue sjueuoduJoo 01 o enp JuaewIsnipe 1 sHO yoeqpesy 18 19SHO uil JESHO 1ueuno indu 1942 ebuey rejo1 Hun jen 0 en eA GY 1 O an en 511 pesf 16 MH 4185 Juano indu v D 0 je101 eu Jed sejduues 9 jo uoneuuuins qy junowy gy eBeyoA 1nduJ 194 191Z eBues SHO S J AUOID GY 9JEMYOS pue sjueuoduioo enp jueuuisn
40. Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net down TOSHIBA Leading Innovation gt gt gt Display Recorded Meaning Action OL110 N Overload UPS is overloaded Shut down excess equipment to reduce load 110 and above Unit will switch to bypass operation or shut down if no action is taken REYEERR N Communication Error between Ensure RemotEye is connected to UPS Call RemotEye and UPS Toshiba for service RS232ERR Communication Error at Service Call Toshiba for service Port REYEUER Communication Error at LAN Call Toshiba for service VDCUVBT N DC Bus Undervoltage During Bat Call Toshiba for service tery Test VIOV N Input Overvoltage Input voltage UPS in On Line Mode UPS switches to BACKUP exceeds UPS specifications mode until Input Voltage returns to normal Check bypass power VIUV N Input Undervoltage Input voltage UPS in On Line Mode UPS switches to BACKUP less than UPS specifications mode until Input Voltage returns to normal Check bypass power 23 5 System Mode Messages A UPS Mode message is generated when the UPS changes operating mode The following tables list the possible operating modes for the UPS Backup Power comes from other than input Battery Test Battery test in progress Bypass UPS is offline power is being provided directly from UPS input On
41. advisable to restart the UPS voltage condition occurred Call Toshiba for service DCUVC Y DC Bus Undervoltage During UPS is faulty Check the UPS operation conditions Charging Mode DC Bus under at time of fault Not advisable to restart the UPS voltage condition occurred Call Toshiba for service DVCOH Y Device Overheat Overheating Reduce equipment load to 10096 or less and try condition occurred restarting EXTBC1 N 1 BC1 Battery String 1 2 or 3 Call Toshiba for Service Loose HCT Connection 2 BC1 Over Voltage Fault Call Toshiba for Service 3 BC1 Over Current Fault Call Toshiba for Service 52 1600XP XPi Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt Display Recorded Meaning Action EXTBC2 N 1 BC2 Battery String 1 2 or 3 Call Toshiba for Service Loose HCT Connection 2 BC2 Over Voltage Fault Call Toshiba for Service 3 BC2 Over Current Fault Call Toshiba for Service FSOPEN Replace fuse INVOLNR Y Inverter Overload Not Reset Reduce equipment load to 100 or less and table Output overload condition manually restart the UPS occurred INVOLR Inverter Overload Resettable Reduce equipment load to 10096 or less the UPS Output overload condition oc will retransfer curred Output Overcurrent UPS is over S
42. battery packs A6 UPS dimensions A6 wire 13 Specifications A1 Starting the UPS 21 31 Startup Initial 20 Stopping the UPS 22 23 Stop Signal Operation 42 Storage 7 A5 temperature A5 T Terminal Block 11 47 48 Theory of Operation 14 1600XP XPi Series Installation and Operation Manual 60616 010 l 3 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt torque tightening 13 Touchscreen calibrate 40 control icons 25 keypad 28 menu tree 27 mimic display 32 passwords 29 screen disable 31 U UPS Discharge Process 16 17 UPS Connections 11 UPS functional overvievv 14 UPS stop signal input 41 V ventilation 10 Voltage Transient A4 Volume Buzzer See Buzzer Volume W warning labels 3 Warranty Cy dy 7 Weights shipping 59 Weights UPS 59 width 60 l 4 1600XP XPi Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net
43. caution 56 1600XP XPi Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt 24 2 Cleaning the Touchscreen The touchscreen display is covered with a protective Teflon coating t should be cleaned with a clean damp cotton cloth to avoid scratching the coating 24 3 Battery Pack Replacement The 1600XP 1600XPi come equipped with a set of internal backup batteries packaged in sets of 6 batter ies per battery pack The two battery packs P N 51896 and P N 60995 are outwardly similar but dis tinctly different NOTICE Ensure the 1600XP 1600XPi battery packs are replaced with battery packs of the same part number Failure to do so may cause unexpected loss of backup power Battery Tray Plug for 3 6 6 8 14 and 18 kVA P N 51896 FS Battery Tray Plug for 10 and 22 kVA P N 60995 FS Dual conductors because of higher battery pack dis charge current 1600XP 1600XPI BATTERY TRAY PLUG DIFFERENCES 1600XP XPi Series Installation and Operation Manual 60616 010 57 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt The 1600XP 1600XPi come equipped with a set of internal backup batteries packaged in sets of 6 batter ies per battery pack See Appendix A Specifications for the numb
44. ctiautomation net Email info ctiautomation net O 1600XP XPi Series Installation and Operation Manual 60616 010 co m t t LO uonduoseq TOSHIBA Leading Innovation gt gt gt p rleysul p relsulun 0 SHUN 02 0 ebuey eDeyoA A yeq jeuiuuou Jo eDejueoJeg yz obuey VA1Z 8L L VMAp1 9 sBuujs layeq euajul jo JequinN 9p 0 ebuey JUV 6 JO JHY Se uons InoH aJaduy Ayloedeo leyeg 00967 0 abuey SPA SPUN Jeeus gep s JeJnjoejnueui WO paene Buoj 98S 0 uey epoui dnxoeq usym JUsWAJOU dois 2 eAgue aJg jeuuowN J dee o uluunlunlu 40408002 Ai ve mr u XJS cog 8 qeu3 26 a1qeuy 9497 UMOQS neg q sul neg e1e d neg ON snje s uonelie sul 1 uiqeo peg eusa x3 youlged M peg eula x3 ejqeu3 1 ulqeo euJa x3 ejqeu3 19497 umopmys abeyo ueyeg ajeg uonejeisu Aieyeg Jejeeg ul s5ulns iepeg jeujeju jequinN Duue Sees ul seueg neg oN sxoeg As neg uiau 14y p le uwy ejr neg JnoH eJeduuy ui yoedeo pajey As neg euajul Bulureway leneg BENOA psa leneg eol umopinys u lleg pere nojeo s Bueuosiq 2101 sobreyosig As neg jo C ceu pu pu ps s ATTE SHUN oS 0 eBues 9py LO Suun 10
45. dnyejs jw jueuinoop uuojed SAN eqiuso ees u10Jed SaN 200 me ma wa H d m sinusiy sempenue sa 100 un Bureso sanba wayowesed Buibueyo M pue peay M Y Aluo peay y J0 98 4 4 0 DO DAS J e G Q uluupv v ASN n sseooy 9 08 pueuiuo 14X0091 d4X0091 g xipuaddy B 1 1600XP XPi Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Leading Innovation gt gt gt TOSHIBA ee j J U x eme 1010800 WM e me a 8 ara pes ereq uonepeisu Sdn mes m s ws u eowepewenv seoeq mee san eio reis equeid se yons EHVS HSOL me wa we ma H owen wasis UOISJOA JOUIN UOIS A JOfe A INIA UOISJ9A NO amp d33 33 Aejdsig q qns S uren IN sioefod on A 4 aun jonpold Safi 9ueunw eudiy z XX 19 Wa INOHd33 Uen UOISJ9A NOY 33 Aq pea gp 31y 81 X3 08 SS ININ HH 1euu04 SIEM UEN w ING ure PN Uaiduuo Aq peas Ajjeoyewoyny 9007 yo uer x3 AAAA qq Uu yeuoy 91809 UIEN leq ing 1 ULN GAWWAAAA Jewo LOLO800z wadwa H 8 H aeg mg asw area ung San COWWAAAA 101
46. e r ze es s fao o oso ao z z s oz so os se e r ze s or ao mo jor mo m r ze wm s oz moo os e r he n 1 os oz mo os ss s r e n s oz ao o woo e e r e r toto loo UPS ESTIMATED RUNTIME WITH INTERNAL BATTERIES AND 1 MATCHING BATTERY CABINET 70pf Voltage Load Watts s oz mo mo omo ao e s e m s oz ao o on wo is s z is e oz mo os ue s sa ze ws os oz so ou re sa ze 89 s or ao o os mo e a zo o s oz o o os se e s zo Jo os oz so or J m la zo s or ao o os se lu 3 ae we e oz so os sso s Js e s s or o o e lu la zo ss 57 UPS ESTIMATED RUNTIME WITH INTERNAL BATTERIES AND 2 MATCHING BATTERY CABINETS me pm um ET UN 5 14 s or ao o os ue is s z m s oz moo oso e s he wo s oz f so os Jao s s ze ws 1 s or ao o os mmo e s z oo s oz so or e 5 zo s s oz ao o os s lu s s o oo se e 5 z es 1 s oz moo woo f0 e s zo Jo 41 1600XP XPi Series Installation and Operation Manual 60616 010 D3 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TO
47. from the unit s main circuit to the bypass circuit Power flow through the bypass is shown in the following illustration This change over occurs automatically in phase in less than one quarter cycle of the input waveform The switching period is not long enough to cause interruptions to occur in most loads e the power flow is transferred to the bypass circuit due to an internal fault the UPS will continue to supply power to the load through the bypass and indicate a system fault message see 24 3 System Fault Messages on page 52 If the power flow is transferred to the bypass circuit due to an overload condition see 24 4 System Warning Messages on page 53 then the power flow will automatically transfer from the UPS s bypass circuit back to the inverter circuit after removing the overload if set to do so AutoXfer parameter Cmd ID 660 Bypass Static Switch Rectifier Chopper Batteries Switches are T solid state Power Flow devices Isolation Transformer Output Fuse MCCB Input Output Power OO o Povver Negative Bus POVVER FLOVV IN BYPASS FOR ALL MODELS 10 2 On Line Run operation The following illustration shows circuit power flow when the UPS is operating normally in the On Line mode The UPS rectifier including a boost chopper circuit converts AC input power to DC power The boost chopper circuit maintains a constant voltage with current limiting for c
48. o 06 leueAui d y 998 syuf 008 0 ebuey 0 2 000 0 UOHedUNWWOD SAN Eqiusol 10 18 ou exyeuspueu ou epouu jeuiuue O SHUN oz oz eBues senjeA Jayjo 40 ynejag jyyuou JUO Z uoLied o MO 189 dnjas enJajul 1s Jo asnedaq peiigiuoud sot 0 lqqeuz L aiqesiq 0 p snb ki ueiseu ueiseu ewou Jaye SEIS San 1891 e seoJoJ pibM 09010Jg nn pneg Hod AIS ua 4591 heq uq dng 1891 weg uq qo1uo uonduoseg s um s ayey pneg Hod Yun 1u8un2 Aey q 19jsueJ eH OMy ur queno JejsueJ oiny ajqeuy uwopinus Aueyeg Aeq q ueiseH umopinys u lleg Jeyv Hels H ejqeu3 9po N 1104 uonesu dulo2 5 Aou nb z i is l leneg snes uonpuo 1991 fueneg se s neg ejqeu3 dnueis Sdn uo 3s l A s neg ejqeu3 uondu s q lI E Fa m n M 1600XP XPi Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net B 24 Leading Innovation gt gt gt TOSHIBA sem uu us mmm paumbay ueiseu UMOPINYS peJepisuoo aq IIA pue 0 sepiseq enjeA Jayjo uy uluO L ssed
49. power P N 48518 Battery terminals can deliver dangerous electrical shock Service by qualified service representatives only P N 49455 UPS Batteries require an nual preventative maintenance Failure to perform regular maintenance could result in batteries exploding or emitting gasses or flame P N 49455 Replace Fuse only with one of same type and range Incorrect fuse size may result in equipment damage 1600XP XPi Series Installation and Operation Manual 60616 010 3 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt Battery Cabinet Warning Label For reference only DC voltage varies by kVA size of the UPS EXTERNAL BATTERY CABINET The battery cabinet must have a nominal battery voltage of 288VDC PN 51727 P N 63109 There are no user serviceable parts behind cover Wait five minutes after disconnect ing the UPS to allovv the internal capacitors to discharge completely Risk of electric shock Do net remove cover NO USER SERVICEABLE PARTS DGGE Refer servicing to qualified ser ce personnel To reduce he ik of fre of electric shock instal in a temperature and hurridiy cortrdied indoor area free of conducive coniarninarts Date of last recorded battery change En cas en atmosphere contolke Consulter la nofice technique Note Serdce personne oriy Haeserdous he pas
50. press a key R su 1 to 5 times to select the desired character For instance quickly press the 7PQRS key four times Main to enter an R 12 35 PM Pause a moment then key in the next value 619 Change Secu Lvl Press the backspace key to delete the last character entered The keypad can be toggled to access to lower case let ters and the space key by pressing the Shift key Enter the lower case letters as above The Space key is used to enter a space between alpha numeric characters Example By using the additional characters available with the shift key you can type in a device name Toshiba H3 instead of TOSHIBAH3 Return to the Upper Case format keypad by pressing Shift again On Line Exit the keypad display by pressing either the Quit or KEYPAD Write key 100 NV 12 35 PM S 619 Change Secu Lvl On Line SHIFTED KEYPAD 28 1600XP XPi Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt 14 3 Screen Security Passwords amp Key 96 100 INV 12 35 PM pad The UPS has several levels of security password avail able USER USR ADMIN ADM and other security Main levels for use by service and factory representatives The security level is indicated on the Security Key 619 Change Secu Lvl The UPS stays in a security level unt
51. result in loss of life or serious injury to personnel The word WARNING in capital letters preceded by the safety alert symbol indicates that a potentially hazardous situation exists and if not avoided may result in loss of life or serious injury to personnel The word CAUTION in capital letters preceded by the safety alert symbol indicates that a potentially hazardous situation exists and if not avoided may result in minor or moderate injury NO TICE The word NOTICE in capital letters without the safety alert symbol indicates a potentially hazardous situation exists and if not avoided may result in equipment and property damage 1 3 Regulatory Compliance Statement FCC Class A Notice This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if it is not installed and used in accordance with the instruction manual it may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense This device complies with Part 15 of the FCC Rules Operation is subject to the following tw
52. the AC output Circuit breakers should be provided by the user between the UPS Input and utility power and the UPS output and the load input These devices should be rated as follows 240VAC RATING 3 6 kVA 6 kVA S kVA 10 kVA 14 kVA 18 kVA 22 kVA Input Output Ratings are for an 80 rated device The nominal battery voltages for these models are as follows Servicing of the batteries should only be performed by a qualified factory authorized representative who is knowledgeable about batteries and the required precautions Keep unauthorized personnel away from batteries To arrange for battery replacement contact Toshiba Customer Support Center 1 Turn off lockout and tagout all equipment before connecting the power wiring to the equipment or when performing maintenance 2 The maximum ambient operating temperature is 104 F 40 C 3 Access panels should only be removed by authorized Toshiba field Service personnel 4 UPS servicing should be performed by qualified Toshiba representatives only 5 Battery servicing should be performed by qualified Toshiba representatives only 6 Contact your Toshiba authorized service center for battery replacement 1600XP XPi Series Installation and Operation Manual 60616 010 5 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt 3 1 Qualified Personnel Only Qualified personnel are tho
53. the bypass could interrupt the power to to load MAINTENANCE BYPASS UPS UTILITY MAIN PANEL OUTPUT x3 LOAD PANEL DO NOT USE 3 PHASE INPUT WHEN USING AN EXTERNAL MAINTENANCE BYPASS 46 1600XP XPi Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt 20 Optional TVSS Transient Voltage Surge Suppressor All models of the 1600XP and 1600XPi UPS ending in TVS are equipped with a TVSS Transient Voltage Surge Suppressor The TVSS is mounted on the back of the UPS and is factory wired to the input as shown below Static Bypass THY SW pr Input Output 208 240 V 120 208 240 V 50 60 Hz 50 60 Hz Strikesoo k ZC Y Transformer ee gt e Internal Battery Modules UPS Cabinet 1600XP XPi Series Installation and Operation Manual 60616 010 47 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt 21 External Battery Cabinet Connections Optional external battery cabinets can be used to extend the backup time of the UPS beyond that available with the internal batteries The external battery cabinets connect to the UPS via Anderson style connectors Battery cabinets are available in either matching or non matching styles All 1600XP 1600XPi batt
54. the event that you forget or need to reset the ADMIN password follow these steps Reset ADMIN Password 1 Ensure the Security Level key shows the unit is in USER mode 2 If necessary change to USER mode as shown on page 29 3 Press the Settings tab 4 Press the CTRL CFG key 5 Use the page lt lt and gt gt and record lt and gt keys to select Cmd 621 Reset Admin PWD 6 Press Reset 7 Press Write to store the default password in the UPS If the password is accepted the text Successful will display 30 1600XP XPi Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt 15 Screen Tab Main 96 100 m 12 35 PM e a The Main tab is also the opening tab on startup for the Main Monitor Settings A UPS Press RUN to place the UPS in On Line mode Monitor Settings Records and press STOP to place the UPS in Bypass mode RUN Stop the UPS f On Line UPS Press and momentarily hold approximately one to two seconds the RUN or STOP key to place the UPS in On Line or Bypass mode respectively UPS Controls UPS Serial Number 20080112345 UPS Typeform UXPB2B100C6 On Line MAIN SCREEN The touchscreen display can be disabled for safety or 96 100 INV 12 35 PM convenience by pressing the touchscreen lockout key E E Main Monitor
55. the power is disconnected from the power source Remove watches rings or other metal objects Use tools with insulated handles to prevent inadvertent shorts Wear rubber safety gloves and boots DO NOT place tools or any metal parts on top of batteries NAAA Determine if the battery is inadvertently grounded If inadvertently grounded remove source of ground Contact with any part of a grounded battery can result in electrical shock The likelihood of shock will be reduced if such grounds are removed prior to installation or maintenance 6 1600XP XPi Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt 4 Inspection Storage Disposal 4 1 Inspection Inspect for shipping damage upon receipt of the UPS Use caution when removing the unit from the pallet Refer to labels or documentation attached to packing material 4 2 Unpacking Check the unit for loose broken bent or otherwise damaged parts If damage has occurred during shipping keep all original crating and packing materials for return to the shipping agent The warranty does not apply to damage incurred during shipping Ensure that the rated capacity and the model number specified on the nameplate conform to the order specifications 4 3 Storage During periods of non use the following guidelines are recommended for stora
56. the ventilation slots of the UPS DO NOT place hang or paste any objects on the exterior surfaces of the UPS The capacitors of the UPS maintain a residual charge for a while after turning the UPS off Do zt Ov ch DO NOT attempt to disassemble modify or repair the UPS Repairs and servicing should only be performed by Toshiba Field Service personnel 9 DO NOT remove any covers of the UPS when the power is on 10 Turn the power on only after installing ALL of the covers 11 If the UPS should emit smoke produce an unusual odor or make sound turn the power off immediately 12 Changing replacing the UPS Batteries should only be performed by Toshiba field service personnel 13 Warning signs should be placed on or near the load as a notification that the load is being powered by the UPS 14 Additional warnings and notifications shall be posted at the equipment installation location as deemed required by Qualified Personnel 10 1600XP XPi Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt 8 UPS Connections 8 1 Terminal Block The following illustration is a detail view of the terminal block and wiring connections used for 208 240 volt units see Appendix C 1600XP 1600XPi Dimensions and Weights on page C1 7 208V 240V Rmt Contacts 3
57. will result in reduced battery backup time 1600XP XPi Series Installation and Operation Manual 60616 010 21 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt 11 4 Stopping the UPS To stop the UPS press and hold the STOP key approximately 3 seconds until the On Line LED changes from green to off audible beep The UPS is now in the bypass mode NOTICE If the input breaker is turned off while UPS is in the bypass mode the output power stops Any load devices will lose power Ensure that all sensitive loads have been previously shut down To completely stop the UPS turn the input breaker at the back of the UPS to the OFF position 22 1600XP XPi Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt 12 Display and Keys 12 1 Front Panel Layout The front panel consists of several elements for monitoring and operation ofthe UPS Panel components are shown in the illustration below HARDWARE RUN STOP SWITCH LCD TOUCH SCREEN DISPLAY CONTRAST ADJUSTMENT gt MIDDLE LEFT SIDE OF PANEL STATUS LEDS PAGE 25 12 2 Display Manual Controls 96 100 NV 12 35 PM On Line UPS UPS Controls UPS Serial Number 20080112345 UPS Typeform UXPB2B100C6 On Line
58. within specifications BLFE Battery Lifetime End Batteries at Have batteries replaced immediately end of life BLFN Y Battery Lifetime Near End Bat 1 Call Toshiba for service teries are nearing the end of their expected lifetime 1600XP XPi Series Installation and Operation Manual 60616 010 53 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt Display Recorded Meaning Action 8 BOH Y Battery Overheat Battery not Call Toshiba for service vvithin specifications BRPL Y Replace Battery Battery at end Replace battery immediately of life expectancy BSDV N Battery Shutdown Voltage Bat 1 UPS will shut down Secure critical loads until tery is discharged down to mini power can be restored mum level BTSTFL N Battery Test Failed Battery not Call Toshiba for service vvithin specifications BYPOV N Bypass Overvoltage Bypass UPS in Bypass Mode UPS turns off bypass voltage exceeds UPS specifica power to the load until bypass power returns to tions normal Check bypass power BYPUV N Bypass Undervoltage Bypass UPS in Bypass Mode UPS turns off bypass voltage less than UPS specifica povver to the load until bypass povver returns to tions normal Check bypass power CALL Y Service Call Required Inspection Have inspection service performed of the unit is advised CHRGOV Y Charger Overvoltage
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62. 1 General Safety Instructions DO NOT attempt to transport install operate maintain or dispose of this equipment until you have read and understood all of the product safety information provided in this manual 1 1 Symbols The symbols listed below are used throughout this manual When symbols are used in this manual they will include important safety information that must be carefully followed A S A A Safety Alert Symbol indicates that a potential personal injury hazard exists Prohibited Symbol indicates DO NOT take action Mandatory Symbol indicates that the following instruction is required Ground Symbol indicates the location of the equipment grounding conductor Electrical Voltage amp Shock Hazard Symbol indicates parts inside may cause electric shock Explosion Hazard Symbol indicates parts may explode 1600XP XPi Series Installation and Operation Manual 60616 010 1 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt 1 2 Signal Words The signal words listed below are used throughout this manual When the words DANGER WARNING CAUTION and NOTICE are used in this manual they will include important safety information that must be carefully followed The word DANGER in capital letters preceded by the safety alert symbol indicates that an imminently hazardous situation exists and if not avoided will
63. 17 Screen Tab LU CG 36 17 1 Changing UPS Parameter Settings 38 17 2 Settings Parameters eene nemen nnne 39 17 3 Recalibrate the Touchscreen 40 18 Communication Interfaces J J 41 16 1 Remote Contacts E ida 41 18 2 UPS LAN Shutdown Signal Operation 42 1777 Po O 42 18 4 RemotEye Network Card 43 18 5 Optional ET L aaa S 44 19 Optional MB Maintenance Bypass Units 45 19 1 Internal Maintenance Bypass 45 19 2 Optional External Maintenance Bypass 46 20 Optional TVSS Transient Voltage Surge Suppressor 47 21 External Battery Cabinet 48 22 Optional Receptacle Panel Installation Instructions 49 23 UPS Protection Sy SOM 50 23 1 UPS Protection Devices 50 23 2 UPS Protection Devices Fault Response 50 29 9 System Fault Messages tica 52 ii 1600XP XPi Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723 4773 Web www ct
64. 21 OL X3 Auo Auo dIANS dINNS Aq M g A d sseJppy di eA3iouled 258 Quo iuo dANS dINNS Aq ma A M M UOISJ9A S 3 0UW9Y Auo dINNS dINNS Aq M g A lH M leq uorrejeisu eA3ioueH 0S8 oyu 6nq q Aeidsig ovg ms us luo peai SIBUIC SYM UBD dNNS JUO 310N AJUO peai SJOYIO SYM UB ANNS JUO 310N GANWAAAA Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net po 159 Jezzng 268 031 Buren lqeuzl vzg uo juo ds q ds q iuo Auo Ajuo Aq Aq dsig dsiq ds q geggg 0 ebuey 820 0 81 89 WO N Aq Aq M 119 Atd ejeq uoneJque2 Avd 818 uo uo ds q ds q Aiuo iuo AUD Aq Aq dsig 0514 dsig geggg 0 abuey 98262 MIMI AG M Aq wq A NED Xbd ejeq uoneJqie Xvd qo1uo uonduos q walwal m8 WS wa Wulwa Wa W I Ava NA was wal me WY we 1600XP XPi Series Installation and Operation Manual 60616 010 uondu s q jog B 29 TOSHIBA Leading Innovation gt gt gt AJUO pea SJOYIO SYM UE dNNS JUO 310N dn Aun z UMOQ Ur L umouyun 0 AJUO peai SIOYIO SYM ULI ANNS JUO 310N dn au UMOQ UIT um mouyun 00929 00rv8 0026 p snb u ueijseu ejep syq 9 yq dos Ajued ou o uos ou juo peas SIBUIO AIM UBD d NNS JUO e1oN AUO p
65. 23 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt 17 3 Recalibrate the Touchscreen The touchscreen on the UPS is shipped from the factory already calibrated However at some point the touchscreen calibration may need to be refreshed so that the active portion of the screen matches the underlying graphics Recalibrate the Touchscreen as follows 1 2 10 11 12 Press the Settings tab Press the Disp Reye key Page forward to the second page and press the line 810 Cali Display The settings display will show the Cali Display screen Press the Enable key Press the Write key This will write the subsequent calibration val ues to the Control board The display will switch to the CALIBRATION SCREEN shown below Gently press a stylus or similar fine pointed tool to the center of the X located at the top left hand side of the display As soon as the information is read a second X will be displayed at the top right hand of the display Repeat Step 7 Repeat Step 7 for X displayed at the lower right hand side of the display Repeat Step 7 for the X displayed at the lower left hand side of the display After completing Step 10 the display will return to the Cali Display screen Press the Quit key The touchscreen has been successfully recalibrated and the resulting values stored on the Control PCB 40 12 35 PM awe 1021 e in
66. 25 C Recommended 50 Hz 32 91 F 0 33 C Storage Temperature 4 104 F 20 40 C To be installed in a well ventilated area free of airborne dust Installation Area metal particles or flammable gas allow at least 4 inches on all sides Operating Humidity 30 9096 no condensation Altitude 6600 ft 2000 m above sea level 50 dB A maximum 1 meter from front panel Heat Generation Typical 6610 BTU Hr 8499 BTU Hr 10 387 BTU Hr Battery Check Performed on start up by schedule on demand user configurable Input OV Protection Standard Battery Lifetime UPS calculates battery replacement time based upon y battery ambient temperature LCD display LED and beeps Internal Temperature UPS gives indication of internal temperature alarm when high temp Event Data Storage Registers 32 Operation 32 Backup 32 Warnings 32 Faults 32 Test 32 System Switches Generator compatible Bypass Disable Static switch 1 4 cycle 50Hz 5 ms 60Hz 4 16 ms Automatic Retransfer Factory or authorized service center selectable only Real Time clock Real Time Clock with backup Lithium lon Battery Schedule Operation Schedule ON OFF operation of UPS using optional RemotEye 111 communication software A Automatic UPS Startup when AC is applied Option can be enabled or utostart A 5 disabled at user s discretion 1 nput output figures rated for 240 volts unless otherwise stated Outp
67. 29601296 1 NOUVHOCHOD IVNOILY NS LN 11 494 70 NIN 344 48 Q3 08ddY ON 0410 11 191 70 WIM 8 1 S31435 4X0091 SAN m 7 dasi dios NO1140 H INT 1100 IVIINVHO JN nun iia m V Ain 01 1 31V2 S N011V214123a 41414902 804 IVnNVA 33S 310N 39Y 14 9 114410 AYES 1911 HS NT4 MALA 100 0010 15821 sz 301 T Y NO IONYAYITO HONI Y 18Y31 1Y MOTTY 1038 NOLIV LLLACIA es TE oso co E 17911 992 S99 S81 1H913M LINN D VAM9 8313NV8HVd e ac 9 O O OO m 82 310H 3MVINI UY d MALA 3015 1331 1600XP XPi Series Installation and Operation Manual 60616 010 02011 La 2707 401108 MIIA LNOYS 5 JyVINI MIV M3lA 270 1 7 E bd s s Gi H 96 1110402 EU Hi 2 ulu 18228 296 TWNIWY SL 434v 389 BET j SSVdAB TI VN3INTVIO gt JLIMS AY dy Yd N33YISHINOL i 1SAVHX3 TE mm TET MALAR m Se 01140 08Y2 343 310838 b s 0 oye 19Y1N02 3 Leading Innovation 333 TOSHIBA sam euondo m suoisueuig vAY 9 9 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomat
68. 4 2 pue Buibeyosip U UM JUO D USA Aoedeo Aieyeg Juang ebreyosig qo1uo uonduosegq snje s 1aB1eyo leneg auwnuny leneg Aoedeo leneg jueun ebeyosig leneg uondu s q z ng o S e N N LO LO 1600XP XPi Series Installation and Operation Manual 60616 010 90S SOS Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net vos B 14 OPA Sun 9pA ul m GyG pugeuuuuoS dnjes A uuolJ paje nojeo 9n87 g7 189 19A 7 H peg mo7 p le no eO 988 sliun 09 0 Aejaq uono l q p snb k ueiseu AVA We Wa Aejeqed AoB1u5 Jobreyo SHUN 001 0 3Buey DE10A jeuiuuou Jo AVA MWY MN 19497 Weg mo 19497 lajeg 01 WJON JOY poyy BuiBieyo 022 0 ebuey Ss MN MN J9BIeyo fEULON eouaJ9jeu JaBieyo eu Jed sejduues 9 jo uoneuuuns G EN QqvieqA junouwwy qy ebeyo SHO S 1 H AUO GY SJEMJOS pue 51 JOSHO eq josHO eDeyoA leyeg 0 anp juausn pe JosHo y Eqp i B 1942 9Buey m ayeq UOUEIIEISU ayeq sul neg 1x3 jouiqe Asayeg 6 ayey ebseyosiq loneg O neg xd jouigeo leneg eula x3 ZL 0 ebuey eq Aew Bulyo ew UON LLG se ewes UV e euJajul se wes 5 sjeuiqeo As neq Buiyoyew eulaxy3 Hun en
69. 55 803 7087 Pre sales Application Support Fax 713 896 5212 You may also contact Toshiba by writing to Toshiba International Corporation 13131 West Little York Road Houston Texas 77041 9990 Attn 1600XP 1600XPi Product Manager For further information on Toshiba products and services please visit our website 1600XP XPi Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt f 1600XP XPi Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email TOSHIBA Leading Innovation gt gt gt Table of Contents 1 General Safety 51 5 5 2 2 J J 1 1 1 DS asia 1 12 Signal Wa dis 2 1 3 Regulatory Compliance Statement 2 2 Equipment Warning Labels U adada danaa asta J J 3 3 Important Safety 55 5 3 1 Qualified Personnel Only rrt 6 4 15 7 ASPE E 7 42 Unpacking CU ac 7 E a tera 7 44 RRE EE 7 b Installation
70. 6 003 Serial No 20080112345 004 Main FWare Ver UH3MSV00013 005 Main BSector Ver UH3MBS01000 006 Main BLoader Ver UH3MBLO1000 ID 1 3 DVCOH ASYN On Line ID BLOCK 100 INIT 12 35 PM o e E 302 No of Bypass Line 1 Line 315 VBypUV DeLevel 62 316 VBypUV ReLevel 66 317 VBypOV DeLevel 284 V 318 VBypOV ReLevel 274V BYP 1 1 DVCOH ASYN On Line BYPASS BLOCK 100 12 35 PM FLT 609 Requested State Idle 610 Timed Operation 0 Sec 612 Faults 0x00020000 613 Warnings 0x00000060 619 Change Secu Lvl USR 621 Reset Admin PWE Idle C amp C 1 5 DVCOH ASYN On Line CTRL CFG SCC BLOCK 100 ae e m 102 No of Input Line 1 Line 111 Rated Vin 240 V 119 VIOV DeLevel 274 V 120 VIOV ReLevel 264 V 141 Freq on FIERR 50 0 Hz IN 1 1 DVCOH ASYN On Line INPUT BLOCK 100 FLT 12 35 PM fas Tl 404 Rated DC Bus 770 Vde DC 1 1 DVCOH ASYN On Line DC BUS BLOCK 12 35 PM 701 System Op Time 07031 Sec 702 Inverter Op Time 0 Sec 703 Backup Op Time 0 Sec 704 UPS Lifetime 6118 Hr0 705 Hi System Temp 28C 706 Hi Battery Temp 8C HIS 1 4 DVCOH ASYN On Line HISTORY BLOCK 100 EET 12 35 PM 202 No of Output Line 215 Rated Volt 240 V 220 VOUV DeLevel 90 222 VOOV DeLevel 110 224 Fo Syn Window 1 0 Hz 226 Vout
71. 700 foso mam 124 2 268 fo 107 240 17500 1100 112600 124 12 jas 17 T G C j Voltage Load Watts e oz o so os sro a s zs 9 a oz fao so oso esoo lu 5 fo Hs Jor o so oso rso a s zs s He Jor so os uxo m s 288 9 mM M M Voltage Load Watts oz so on ee m s 288 9o 2 or ao so oz o Ja ls 288 m Pre oz o so os sro a s 288 wo He 107 o so oso swo m s z m s lo ao so oso exo m s 288 oo He oz o so oso 7560 a s zs rs He Jor o so oo s m s zs n Pre lo ao so os ooo z s ze so 8 oz f so oso uxo m s zs s e foz ao so t meo z s 288 ae sri iii TT 1600XP XPi Series Installation and Operation Manual 60616 010 D11 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt UPS ESTIMATED RUNTIME WITH ONLY INTERNAL BATTERIES 85pf Voltage Load Watts ie oss ao 7500 omo sso Ja 288 9 Pe foas Ja 5o oz soso m fe m oss fzo so oso aso m 2 288 9 re ao o oo feo z 288 e Le oss mo 7500 oso reso a 2 zs me oss fzo o oso Joso m 2 n re oss ao oo ono z 2 288 fo Le fzo so oso s 2 zs Q oss fzo so oso s
72. 773 Web www ctiautomation net Email info ctiautomation net A sun Son payey pue uon s ueipeJc M Jamod jndjno o Surp10998e ana uonoejep aBeyon indu sejejno eo San SHUN uano indui paje o juana indul jo oneY SHUN Bel joA 1ndui paje a6e 0A indu jo oey 940 sHun 00 0 ebuey Al ANn suo ul 10413 ouenbau indu OAD sHun 00 0 a3Buey Al AN suo ul 140413 cuaenbaJy indu DAD 2 1 Sun 009 0 ebuey Al Ann suo ui 40417 DENOA 19AQ Indu DAD 2 1 SHUN 009 0 ebuey A AHNn suo2 ul Aejap uonoejep 10113 Japun 1ndu DAD 2 1 SHUN 009 0 ebuey A Ann suo Ul 410412 DENOA 19AQ 1ndu DAD ZL SHUN 009 ebuey jJeAnnoesuoo9 ul ejop uonoejep 10113 eBeyoA s pun 1ndu Snp Suu 1942 0 eBuey p snb k ueiseu pue enp zuan pue oDe oA 1ndui jo eseud ay ou s o juauisn pe au Yp slun 005 Leading Innovation gt gt gt TOSHIBA 00871 VH 092 AN 937 uonoejeg BurueA I A T Q ANIA SBeyonapun 1ndu paje najeo jUdIND indu aBeyoA ndul Ker q n uual4 Ker q q uual4 ejeqeH AOIN ejeqeda AOIN ejeqes ANIA Aejoqed ANI PV eseug
73. Adjust OUT 1 1 On Line OUTPUT BLOCK 100 FLT 12 35 PM fas 507 Total Discharges 509 Batt Life Remain 4341 Hr 511 Rated Ahr 9 AHr 512 No Batt Series 18 513 No Batt Paral 1 514 Batt Install Date 8 24 2009 BAT 1 3 On Line BATT BLOCK 100 FLT Law E 12 35 PM 801 DFW Ver UX3FV00000 802 DFW BDate Feb 25 2009 803 DFW BTime 15 29 50 804 DBS Ver UH3DBS01000 805 DBL Ver UH3DBL01000 807 TMRsleep 10 Min D amp E 1 4 On Line DISP REYE BLOCK 1600XP XPi Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 37 TOSHIBA Leading Innovation gt gt gt 17 1 Changing UPS Parameter Settings Press the parameter to be changed and the display will open with an appropriate data entry screen Settings that cannot be changed will respond with Item cannot be changed shown at the bottom of this page Example 1 100 INV 12 35 PM Example 1 Some parameters will display a set of two or more fixed values HOME 111 Rated Vin The UPS is designed to operate with any of several discrete input volt ages The value displayed in the Active Value box is the parameter Input Voltage in use Alternate values are displayed in keys below the Active Value box 40V Press the correct voltage key then press Write to
74. HOS AOZZ 01 ZH09 AOZZ 6 9 26 gt OpZ ZHOS 2 8 4942 gt OpZ 2 09 2 662 062 ZHOG 062 9 662 gt 062 2 09 082 S 622 gt 802 ZHOS 802 v 622 802 2 09 1802 02 002 ZHOS 002 2 02 002 lt 2 09 A002 661 0 lt uwouxun 0 uoneunByuoo indu se aues ay SAEAM V ssed g SHUN 05 09 ebuey 001 We We zH09 SHUN 091 09 ebuey lla ZHOS A SHUN 00 002 ebuey 062 WM We d ieujno peres qo1uo uonduos q 9n97 uono l q VA SAGd 1ueJeddy ssed g e101 KouenbajJ ssed g 9101 juan ssed g Io aBeyon ssed g seseud ssed g jo Jaquiny uone n uuo2 Alddns samog ssed g Sunes q ZH 09 DuneJeg ZH 09 JOuuoJSueJ Ayewiid indino payey uondu s q jog B 11 1600XP XPi Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt SHUN 9407 uono l q 09 0 ebuey LU MW Wq aiod eouej equu sng Od 96 SHUN 9407 uono l q 001 0 CO WE ANS le ejed AO Ney sng oq 96 SHUN oDeueoJeg 9497 uono l q 021 08 ebuey
75. I 8 T66 mu 3177 2074 DHII SC MD WNINSAL TNO Hou vdAH 3ONVN31N7I IIe VY Sa H D L3V1ND leo des La 310 3 3 3 310 3 30 Leading Innovation gt gt gt TOSHIBA sam euondo m 540154 VAY 22 vL 1600XP XPi Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net C4 TOSHIBA Leading Innovation gt gt gt Appendix D Battery Backup Tables Internal amp External Bat tery Cabinets 3 6kVA UH3G2L036C61T H3BG2L036C61T Runtimes are approximate UPS ESTIMATED RUNTIME WITH ONLY INTERNAL BATTERIES 70pf Voltage Load Watts 240 144 240 144 240 240 zo so foo 2268 h 240 E ld ST E PF Output Rated 1 Rated Output Voltage Load mo i0 020 si T 240 3 6 240 3 6 240 3 6 240 3 6 240 3 6 240 i 144 53 per 5 Voltage Load Watts 36 240 1500 oz sa pa r a Je 36 240 wa l 36 240 180 De 3 6 240 144 120 3 6 240 144 3 6 240 144 105 3 6 240 1600XP XPi Series Installation and Operation Manual 60616 010 D1 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 144 240 144 105 144 144 144 72 144 65 144 57 NIN 144 TOSHIBA Leading Innovation gt gt gt el Sa DE HER E m j Voltage Load Watts 15 oss 240 Dam oso
76. LAN Shutdown Signal Operation When the UPS stop signal is sent to the UPS through pin 2 and 3 of the external contact interface it is possible to automatically reset the following operating systems OS which can automatically implement the shutdown function and restart the operation Windows NT IBM OS 2 LAN server LANtastic Parameter 646 UPS Shutdown by LAN Input Signal Enabled Disabled Parameter 647 UPS Shutdown by LAN Signal Permitted Time Window Adjustable With the UPS Shutdown by LAN Signal function enabled when line power fails and the UPS goes to backup the LAN will shutdown even if the UPS returns to normal mode during the shutdown process LAN shutdown can take several minutes The UPS Shutdown by LAN Signal function has a companion UPS Shutdown by LAN Signal Permitted Time Window parameter that can be set to allow sufficient time to complete the LAN shutdown process default 10 minutes even if line power is restored during LAN shutdown LAN shutdown is treated as a restart after battery shutdown The restart of the LAN will be determined by the Restart After Battery Shutdown timer Connect only the UPS stop signal to the external contact interface for automatic processing so that the UPS output will not be turned off by mistake If the computer is started restarted within 10 minutes after the recovery from a power failure the power supply may be reset while the computer is restarting 18 3 RS 232C The RS232C por
77. Main Start and Stop keys UPS Serial number and typeform Monitor Shows Mimic display for accessing Input Output Bypass Battery data Settings Settings Provides access to adjustable performance parameters Records Access fault warning and other records As displayed on Monitor and Settings screens Records screens 213 Go To First Page Record Key Monitor Records SE Go to Previous Page Record Key gt Menu selection under Monitor and Settings tabs Shows the current page or record number and total number of pages or records Go to Next Page Record Key HiH Go To Last Page Record Key 1600XP XPi Series Installation and Operation Manual 60616 010 25 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt 13 3 Status Indicators The four top and three bottom UPS status Indicators on the main screen and their meanings are listed in the table below Indicator Functional Description Shows the current load percentage Battery Information In On Line and Battery Back up mode the display alternates between battery charge percentage and estimated remaining battery runtime in Format 10096 111 xx M Minutes for Runtimes gt 10 min 100 9 35 xx M xx S Minutes and Seconds for Runtimes lt 10 min 100 N A In other modes the display alter
78. NG BATTERY CABINET 85pf Voltage Load Watts a oss zo ses os sso m s zs s a oss 10 sess oeo mo m s 288 s a oss mo sess oso uro m s 288 Js UPS ESTIMATED RUNTIME WITH INTERNAL BATTERIES AND 2 MATCHING BATTERY CABINETS 85pf Voltage Load Watts a fos ao sess on woo a s 288 99 ma oss fzo sess oz 2880 m s 288 2 4 oss ao sssa oso sero z s 288 m a oss mo sess os amo a s 288 po ma oss ao oso sso a s 2 os a oss mo sess oe rmo x 2 a oss mo sss oo so m s 288 7 ma oss ao sess oso so Ja s ze es 5 G C GS jm wer ier 1 00 N IN NIN NINI IN N N N D10 1600XP XPi Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt 18kVA UH3G2L180C61T H3BG2L180C61T Runtimes are approximate UPS ESTIMATED RUNTIME WITH ONLY INTERNAL BATTERIES 70pf ee mm Voltage Load Watts joz 1240 In foto 11260 208 105 42 00 0 a c 107 240 Tom 1030 13780 124 012 0 1288 140 107 12400 17600 1040 18040 1240 12 28 12 oz 240 Tom oso 16300 124 12 0 1288 120 107 12400 17600 foso aen 24 12 288 Im 107 1240 17600 1070 188200 22 12 z j 107 240 Tom oso 110060 24 12 0 1288 110 107 12400 1
79. O ye inou due 18sJJO ayes ayes 992 0 ebuey cc WE NH deo HY 18SJO 9 1e inou dwe asyo STE zimmi ed ea 5Gsi u mlmi s obuo eso UIN SHUN Aejap uono p 021 ebuey U AVA MN yne eBeyoA19AQ 988 sliun Aejap 19 0991 65 0 ebuey U AVM WN SuluJem aBeyoniano OAD Z 4 shun Aejap uvonoajap Opz 9Buey WY MS Hulusem LSS SHUN 9na7 uono l q 091 001 ebuey LLL NH Wa Jong oC AOOHHO Sumold Awsed a joy JaBieyo eouoJ9jeu juasald poyy Bulbiey AHU A Lc oze 0 OSL AVAM MN 19B1ey uondu s q 1600XP XPi Series Installation and Operation Manual 60616 010 N LO LO Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net o LO LO uonduoseg B 16 Leading Innovation gt gt gt TOSHIBA jueun Dune San uo peseq ejqeuen Siy MAMAS eBuins zog e Buins z joulqeo leyeg Juano Dune San uo peseq ejqeuen siu Aejdsiq Bus zog c Buys z 3 ulqeo eyeg jueun Dune San uo peseq ejqeuen 511 Aejdsiq Buns zog L Buys z 3 ulqeo leyeg 1421 V VO sun jueun 640 zogjebieyo 1801 z you
80. Oq Kejegeg fue Z WM WM MS Anod uorejep Oq juswisnipy 96 01 96 ebuey M WH 9SHO Jeu III9SJO eoueJejeg JUBIND indu sng oq Dumod m llas s juesald oualajay sng Sq 1uesaJg euonuodo d A SL AUI SI enjeA siu pue sng 9q anjen je6Jej jeu 511 o dn due Ajmojs pue sng QA WOI suels 001 WY AVM 19490 pereJqieo u l k sng Sq pereJgieo ot 0021 ozy sebum oz ws wei s n ofieuopen oun zer ooz o z n cad uni vas eune muouos ow jer 00 0 Suea we gt feen n s sna oa are meis sng OQ oer aj9 9 yey s d sejduues 9 Jo uoneuuuns qv C dalele av Nop ADED N zunowy dv IPNI 1942 89 26 ebueY SHO S JSYIAUOY qv SJeMYOS pue sJUSUOAUION enp jesyO yoeqnee AV WN enyeBban 19SHO IPN 1942 9Buey Hun enjoe 0 enj eA GY H AU0O2 O en eA StU pasn Lv64 WE Wq uteo IPN aj9 9 Meu s d sejduues 9 Jo uonguuuns llas eAnisog JUNOWY dv OPA LF 1942 89 2 9Buey SHO S 1 H AUO GY SJEMJOS pue 51 anp jueujjsn pe 19sjjO yoeqp i Me WN SHO dOP e nisog 19SHO PA 1942 eBuey pun enjoe 0 enjeA gy 149Au09 enje SIU pas 1764 AN M e nisog uires IPN uondu s q jog Y t Y t e Y Phone 800 894 0412 Fax 888 723 4773 Web www
81. PO uonejedo eu ssed g 0 M Y y Wa pauinbay 118 59y uwopinuS NV7 JON Jo laneq Aq uwopinus JON dnyejs jeuuoN Buunp e qesip Jo ejqeue Jew ejeg peiqesiq 0 y M8 WN UJ0J 4 0 4343AU SAN U31IAS 01 D MO E s e 310ueH D MM nz Leading Innovation 333 TOSHIBA Blo Peuoga ql Aelag peyuooq xg MPUM 494 7 PUDO QSNV1191u9q UY umoqgs JO DOIN sn1e1s 49 10 Aejeq dnyejs 9po N dnueis Kejeq dnyeis ug RO San H uy a971u0 uondi19seg JeuulL fejeq Aueyeg mo7 ejoues 679 JeuulL fe eq seueneg uo ejoues org MODUIM SUI popud euBis uwopinus NYT 279 UMOPINyS NYT Em uonoejes polN 1261402 UAOP nUS s yORJUOD UAOP RUS ejoule one Ja Aejag dnyejs G MH AUI Jo ssed g po dnueis Keq q dnueis ejqeu3 W01 pueuiuoo ssed g ejqeu3 29 uondu s q jog 1600XP XPi Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt 00978 00p8 c 0026 1 L 0096 0 p snb H ueiseu ae pneq pue eyep syq 9 Ya dos Ajued ou ojguoo eJewpJeu ou 998 syuf 009 0 ebuey SEO jejue Dundueug 9J0Jeq eoueJnooo jiu jueJno Jaye Jem O poued au Z99UNO eun O 4oeq eujoo pue ssed q
82. PS is in BYPASS mode The mode lower right side of the display should display Bypass If it does not display Bypass press and momentarily hold the STOP button on the Main display NOTE The internal batteries recharge in both Bypass and On Line modes As soon as the input breaker is closed the internal batteries will begin recharging 8 With the UPS in bypass mode cycle power to the UPS as follows At the rear of the UPS switch the main circuit breaker MCCB to OFF Leave the UPS off until the DC bus is safely discharged approximately 5 10 minutes Restart the UPS by switching the main circuit breaker ON The table below summarizes the initialization parameters ID Command Oppen 111 Rated Vin Select from 208V 230V or 240V and press Write This parameter sets the multiplier for the Over Under voltage detectors 215 Rated Vout Select from 208V 230V or 240V and press Write This parameter sets the multiplier for the Over Under voltage detectors UPS Date Input the date in this format Mon 10 05 2009 and press Write 635 UPS Time Input the current time in 12 hour format 12 15 PM and press Write 11 2 Battery Parameter Settings Table 11 1 for setting the battery parameters during initial setup for these configurations Stand alone UPS UPS 1 Battery Cabinet UPS 2 Battery Cabinets 20 1600XP XPi Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723
83. Retardant Backup time fully charged 0 7 7 min 5 min power factor 77 F Backup time fully charged 0 85 7 min 5 min 3 min power factor 77 F Recharge Time 24hr full 12hr 90 for internal batteries only Battery Voltage Nominal 288 VDC 3 for linear load 6 for non linear load lt 8 Load of 0 to 100 1 input output figures rated for 240 volts unless otherwise stated Output ratings given for 0 85PF are only valid when the input voltage is greater than 204 volts otherwise ratings given for 0 70PF are applicable 2 Battery backup time may vary depending on the operating conditions and ambient temperature at the installation site 3 initial charge time of 24 hrs is necessary to obtain proper battery performance level before unit is placed in operation 4 Subject to update without notice 5 Derate to 18 7 kVA 15 9 kW for 50 Hz operation 6 f Vin is below the minimum Vin window the UPS goes to Battery Mode If the UPS is in Fault and Vin is below the minimum Vin window the UPS goes to Bypass Mode AA 1600XP XPi Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt STANDARD MODELS 14 22 KVA CONTD 125 30 sec 150 10 sec 125 10 min 1000 1 cycle Operating Temperature 59 77 F 60 Hz 32 104 F 0 40 C 15
84. SHIBA Leading Innovation gt gt gt UPS ESTIMATED RUNTIME WITH ONLY INTERNAL BATTERIES 85pf Voltage Load Watts 82 48 32 22 16 13 11 ui UPS ESTIMATED RUNTIME WITH INTERNAL BATTERIES AND 1 MATCHING BATTERY CABINET 85pf Voltage Load Watts 72 oss zo 5o oso feso ie 3 si 45 40 oss 20 o foso axo s s ae ss toto ooo po UPS ESTIMATED RUNTIME WITH INTERNAL BATTERIES AND 2 MATCHING BATTERY CABINETS 85pf Rating PF Output Rated 1 Rated Output Batt Strings Nominal Runtime Voltage Load Watts 300 180 135 112 82 70 63 55 F qd ff C 71 D4 1600XP XPi Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt 8kVA UH3G2L080C61T H3BG2L080C61T Runtimes are approximate UPS ESTIMATED RUNTIME WITH ONLY INTERNAL BATTERIES 70pf ee pm Voltage Load 96 Comm 240 13333 2 07 AR DO s 107 1240 13333 1030 en 24 11 es 1434 e poz 12400 13333 1040 12240 28 Joe 13 s 107 1240 3333 oso 12800 124 01288 22 e poz 12400 13333 foso 13360 124011 028 j 107 12400 13333 1070 139200 22 1288 Im 8 107 1240 3333 1080 14400 124 D 1288 11 e poz 12400 13333 1090 1804001240 1268 jio 107 1240 3333 jio 1560 12211 es 17 E __ Rating PF Output Rate
85. SUNN eudty 2 XX dsiq dsiq dsiq dsiq dsiq San n Aq Aq Aq Aq Aq MMMMN NSSAXXT 00010SEGEHN 0 8 M P NP M 0 3 SAC uolsJeA 104995 00g ejdsiq 08 AM B 27 Auo Auo Auo iuo juo juo pea s1940 ayum UE ejdsip JUO 91oN 0510 dsiq dsig dsiq dsiq 4ajidwoo Aq peas Ajjeonewoiny gy Gy 81 X3 Aq Aq Aq Aq Aq SS ININ HH NU ND AH NOH NP eung MAG eur yng asemu Aejdsiq 608 uo Auo Ao Auo juo juo peai Sau ei UE ejdsip JUO 91oN 0510 dsiq dsiq dsig dsiq Aq peas Ajeoneuoiny 9002 po uer x3 Aq Aq Aq Aq Aq AAAA dq wu NU ND AH NOH IN PH ajega MAG leq 1114 avemu eldsiq 208 AJUO pea SIBUIO 1lA upo ejdsip JUO 91oN 10015 JOUIN HHH UOISJ8A JOfe N N N UOISI9A 1 Ad Ae dsiq q qns s ule Wil sioefoud On A uo Auo Ajuo Ajuo juo 4 eur119npouq Sdn oueunw 640 z dsiq dsiq dsiq dsiq dsiq San n Aq Aq Aq Aq Aq MMM N NAZAXXTI OOOLOASGEHN 0 8 WP MA ND PH MAC UO SA A ejdsig 108 qo1uo uonduoseg 1600XP XPi Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net uondu s q jog Leading Innovation gt gt gt TOSHIBA 0510 4810
86. TOSHIBA Leading Innovation gt gt gt UNINTERRUPTIBLE POWER SYSTEM UPS 1600XP 1600X Pi SERIES INSTALLATION AND OPERATION MANUAL SINGLE PHASE 3 6 6 8 10 14 18 22 KVA 1600XPi Part 60616 0010 October 2014 Manufactured in the USA Copyright 2014 TOSHIBA International Corporation All rights reserved Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt b 1600XP XPi Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt Product Use and Warranty Restrictions The Toshiba products listed in this document are intended for usage in general electronics applications computer personal equipment office equipment measuring equipment industrial robotics domestic appliances etc These Toshiba products are neither intended nor warranted for usage in equipment that requires extraordinarily high quality and or reliability or where a malfunction or failure may cause loss of human life or bodily injury Unintended Usage Unintended Usage includes atomic energy control instruments airplane or spaceship instruments transportation instruments traffic signal instruments combustion control instruments life support equipment all types of safety devices etc Unintended Usage of Toshiba products
87. age Load Watts 22 268 ss oo o po UPS ESTIMATED RUNTIME WITH INTERNAL BATTERIES AND 2 BATTERY MATCHING CABINETS 85pf Rating PF Output Rated Rated Output Batt Strings Nominal Runtime Voltage Load Watts 22 mo oror rezo z e 22 150 22 d 105 22 82 22 63 22 d 53 22 46 22 c N I N D14 1600XP XPi Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net ines E 5 0690 28 I Hf 01 0 28 1 ON NIN NOLLV Eco TvVNOL NOLSnOH geen 371113 LSIM ie E1 ON 13030 ENER EIER AYSLIVE 4009 VAM9 9 6 3N11100 IVOINVHOIN MIL Outl ing v 138 SN011V214123dS 31314H09 104 IVINVN 44S 310N AV89 LHOI 1 HSINIJ S301S TIV NO 192NY8Y119 HONI y 1SV31 LY MOTIV 1034 NOILIV TI 1N3A p cL1 08 894 881 LH9I3M LINA MALA WOLIOB VAN9 9 331 JAV4Vd ts Match ine External Battery Cab M3IA 1N044 m m 269 3 IQNYH MARTOS smi ee S310H 3WVINI Y MALA 3015 1311 8000 T 0 DF No S
88. an OL 9N01 9 90124NN02 M 418Y2 1081N02 43MOd HOLIMS 1431 1V8 941 01 SLANT GVO 9NI TAT 1V4Vd 404 32V 3431N I 108 1N09 4 IMOd M3IA 2181330851 32 983101 NOILLOJANOS 8 S INIA 131100 Appendix E Leading Innovation gt gt gt TOSHIBA 1600XP XPi Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net BEEN wouvdod co UNO Y NONI Vaso Chan 01 230 p1 0171 L4N18Y2 AVALLVE dX009l Em 7 odu ids VA49 9 JANI TINO 1VOINYHO3N m E iz hil V Ad M3IA 2181490091 SN011V214123dS 41114402 804 V NYA 33S 4LON AVEO 1917 HSINId 93019 TIV NO 32NY1Y312 HONI P 1SY31 1Y MOTIV 31939 MIIA 401106 Y 2L1 08 9 87 14913 LINN R OE 3 9 S4UJLINVIV d ES Erode 310H 3AVLNI Sdn OL 19084 A31A 3019 1431 NOT 9 2 410123NN02
89. arge process after a full discharge CURRENT VOLTAGE CURRENT CHARGE hum 4 VOLTAGE N DISCHARGE SHUT OFF POINT L CHARGED TIME PERIOD 1 PERIOD 2 PERIOD 3 The recharge process usually consists of three periods During the first period the current is maintained at approximately 1 ampere This current limit is the maximum value that can be used to charge the batteries for minimal recharge time while assuring safety and long battery life In the second period constant voltage control starts and current gradually decreases as the batteries charge to their normal fully charged state In the third period a slight trickle current continues to flow into the batteries to keep them fully charged and floating at the normal Vdc level A full recharge usually requires 24 hours 90 recharge in 12 hours after a complete discharge The following chart shows the rated maximum and minimum battery voltages and the charge current for each of the sizes RATED BATTERY VOLTAGES Mods Vmax Vmin icharge 14 KVA 327 V 227 V 18 KVA 327 V 227 V 22 kVA 327 V 227 V 18 1600XP XPi Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt 10 8 Battery Test The 1600XP 1600XPi allows the user to conduct automatic or manual battery tests as desired The
90. b www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt 10 5 Battery Backup Time and Discharge Process The UPS internal batteries provide approximately 5 7 minutes of back up time depending on the 1600XP 1600XPi unit kVA rating These times are valid when the unit is operating under full load and at the rated power factor The exact length of these times will depend on the UPS model used condition of the batteries amount and type of load temperature and other variables See battery backup time in Appendix A 1600XP 1600XPi Specifications on page A1 The following illustration graphically shows the battery discharge process at full load conditions CURRENT VOLTAGE SHUTDOWN 100 20 0 BATTERY CAPACITY 10 6 Battery Low Voltage Tolerances Excessive discharge will cause the UPS battery voltage to drop The chart shown below lists the voltage level at which each UPS low voltage alarm will sound and at what level the low voltage condition will cause the unit to automatically shut down Nominal voltage Unom Alarm voltage low Shutdown voltage Vmin 1600XP XPi Series Installation and Operation Manual 60616 010 17 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt 10 7 Battery Recharging The illustration below shows a graphical representation of the UPS battery rech
91. be placed On Line by pressing RUN or placed in Bypass Mode by pressing STOP A key status indicator at the upper right hand corner of each key indicates which key is active a dot indicates that key is active no dot indicates that key is not active See the illustration below The Settings screen allows modification of the UPS operating parameters At the top of the display are four status indicators Load Battery Information UPS System Status and System Time Speaker f Battery Information On Off Touchscreen lock ie Q Se Y v Fullload Mira 100 INV PA 7 DISPLAY LAYOUT 1600x On Line UPS UPS Controls Key Status Indicator UPS Serial Number UPS is in On Line mode 20080112345 RUN key UPS Typeform UXPB2B100C6 Key Status Indicator UPS is NOT in Bypass mode STOP key UPS Fault Code gt gt Pie AS lt System Mode Warning Code At the top left of the display are a bank of four touch sensitive keys Home Pressing HOME key returns the display to the top menu of the currently selected tab Security Level Pressing the Security Level key activates the log in security screen Speaker Pressing the Speaker key will disable enable the audible alarm Touchscreen Lock Locks touchscreen except for this key 24 1600XP XPi Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation n
92. cos dvor zi u s sss cc s10 tal meng oi g z x Owjw ul ujuj sameo indui jo on 202 9 sun eJnjejeduJo 0 SL abuey GL AVM MH duet Aueyeg IH a neq 1sayBiH va 902 7 SJH SHUN 02819 0 aBuey 02819 Wu My Hai Duumgue euer Sdn 0 a91 uO uonduoseg uondu s q ng 1600XP XPi Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net B 26 Leading Innovation gt gt gt TOSHIBA lqqeuz L 9 gesiq 0 UMA AVA AVM WS M S Jezzng uz poN Jazzng 808 UI 2810 09 0 3Buey MWY Wa AVM M AW dees deals ejdsig 208 de L ni 908 AUO peai SIOUIO Sym upo ejdsip JUO 910N UOISJOA JOUIN UOIS A JOfe A V N UOISJOA Jopeop oog 1g Aejdsig q qns s uren IN sioefoud DN A Auo Auo Ajo Auo AjuO 4 aun jonpold Safi 9ueunw eudiy z dsiq dsiq dsiq dsiq dsiq San n Aq Aq Aq Aq Aq MMMININ TSAXXT 000101836Hn AVA NJ INO PH 0 8 Jon 180 uoisJeA sepeo7 100g ejdsiq S08 AjUO peai SIOUIO oi UE ejdsip JUO 910N UOISJ9A JOUIN UOIS A JOfe A INIA 101095 100g Sg Aejdsig q ans s uren Wl si eloud ON A Auo Ajuo Auo AtUO AiuO 3 eur11onpoug SAN 9H
93. d 1600XP XPi Series Installation and Operation Manual 60616 010 19 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt 11 Operating the UPS The 1600XP 1600XPi should be installed by a certified electrician Once installed the 1600XP 1600XPi is designed to be operated by any user Anyone not familiar with this UPS should read the manual before attempting to operate it 11 1 Initial Startup First Power Up The first time the UPS is activated after being shipped from the factory these parameters need to be set by the customer for site specific ratings Input Rated Voltage Output Rated Voltage UPS Date and UPS Time Review Sections 13 and 14 before initializing the UPS 1 The input frequency defaults to 60 Hz 2 The first screen displayed during the initial startup sequence requires the operator to select the nominal Input Voltage 3 Select from 208V 230V or 240V and press the Write key If the command has been accepted the word Successful will appear at the bottom left side of the display Repeat the process in step 3 in selecting the Rated Output Voltage 5 Use the keypad to type in the current date in the format Day mm dd yyyy e g Mon 10 05 2009 and press Write 6 Use the keypad to type in the current time in 12 hour format hh mm AM e g 12 15 PM and press Write 7 The Main screen is now displayed Verify the U
94. d Rated Output Batt Strings Nominal Runtime Voltage Load Watts s for ao es oo seo s lz 2e l 1 i s for fao fess oz no s Ja zs fo s Jor fao fes Joso we s fa fas m s for fao Jos faxo s ze m s or ao fes oso fao s Ja fas s mininis s or zo sss oso s Ja la Is s for zo ss oro se s Ja ze z s or zo ss oso s s la zs s 5 oz zo sss oso soa s ls ss s 1 s or zo sss no seo s fa ze s E lg opea rj e gm um Voltage Load Watts s 107 1240 3333 foto 15600 122817 es 1300 e poz 12400 13333 1020 ma 124017 28 1300 s 107 1240 3333 1030 116600 24 17 1288 1300 s 107 1240 13333 1040 12200 ja 17 1288 1160 e poz 12400 13333 foso 12600 24 288 116 107 1240 3333 oso 13360 124 17 1288 1135 ps 107 1240 3333 ozo 13920 124 17 1288 1120 e poz 12400 13333 1080 14480 124 117 Joe Im 8 107 1240 3333 oso 150400 ja 17 28s j 1 e poz 12400 13333 1100 15600 124 028 foo Mu j l j TT 1600XP XPi Series Installation and Operation Manual 60616 010 D5 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt UPS ESTIMATED RUNTIME WITH ONLY INTERNAL BATTERIES O 85pf Rating PF Output Rated 1 Rated Output Batt Strings Nominal Runtime Voltage Load Watts N i
95. da 19 11 Operating THE 20 11 1 Initial Startup First Power Up 20 1600XP XPi Series Installation and Operation Manual 60616 010 info ctiautomation net TOSHIBA Leading Innovation gt gt gt 11 2 Battery Parameter Settings 20 11 3 Starting the UPS Normal 21 11 4 Stopping the UPS 22 12 Display and chat hann s dia dio ku dd dx i cu CE ch aod 23 12 1 Front Panel EayOlil y a 23 12 2 Display Manual 15 23 13 LCD Touchscreen Layout J 24 SAA A 24 13 2 Operating E 25 13 3 Status IMC uc ita 26 13 4 Light Emitting Diodes LED 26 14 Touchscreen Menu Tree J J 27 14 1 Front Panel Layout Ria aa Yaa ac 27 14 2 Keypad e ue 28 14 3 Screen Security Passwords amp Keypad 29 14 4 Forget Reset Password 30 15 Screen Tab Main ll lu ii 31 16 Screen Tab Mon Esso aan ici 32 16 1 e EE 34 16 2 Audible Alarm Functions eene 35
96. e electrical equipment and have received safety training on the hazards involved Refer to the latest edition of NFPA 70E for additional safety requirements 1600XP XPi Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt UNINTERRUPTIBLE POWER SYSTEM UPS Please complete the following information and retain for your records Unless otherwise specified the warranty period for the UPS or UPS part is 36 months from the shipment date see Toshiba International Corporation bill of lading Unless otherwise specified the warranty period for a UPS battery is 24 months from the shipment date see Toshiba International Corporation bill of lading JOB NUMBER MODEL NUMBER SERIAL NUMBER APPLICATION SHIPMENT DATE INSTALLATION DATE INSPECTED BY 1600XP XPi Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt Purpose This manual provides information on how to safely install your Toshiba International Corporation power electronics product This manual includes a section of general safety instructions that describes the warning labels and symbols that are used throughout the manual Read the manual completely before installing operating or perfo
97. e exterior of the UPS Unpacking Instructions P N 48537 4 Retain the shipping rails for use as permanent mounting of the UPS 8 1600XP XPi Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt 5 Once the installation is complete use a 3 4 inch wrench to screw down the UPS leveling feet located next to the four casters until the unit is no longer resting on the casters 6 The UPS generates and can radiate radio frequency energy during operation Although RFI noise filters are installed inside of the unit there is no guarantee that the UPS will not influence some sensitive devices that are operating near by If such interference is experienced the UPS should be installed farther away from the affected equipment and or powered from a different source than that of the affected equipment 7 Itis the responsibility of the installer of this equipment to provide a suitable disconnect for the Control Panel supplying power to this equipment This disconnect must Be suitable for the Voltage and Full Load Ampere Rating of all downstream equipment supplied by the Panel The supply disconnecting device shall be one of the following types Switch disconnector with or without fuses in accordance with IEC 60947 3 utilization category AC 23B or DC 23B As above
98. eBejoA s pun dno WY WN 9n271989 ney eBeyoA s pun indino VA sun JO 98 JaMOd paje pue oueroue w ojed o Burp1o99e dnueis ay ye sajenajes San VA Inoq Jomog jueseddy indino Depu M SHUN Jamod pejeJ pue oueroiuJe uJ0jed A o Buipioooe dnyeis eui ye serejno eo San W inoy pejedM Jamog eAnoy indino payey ZH L 0 SHUN rejo1 dnies WOH 433 40 youms diq oi Buipioooe peuiuuejeq moy pajey ouenbeJ4 1ndino pay suuv LO Ssltun 0091 0 ebuey 1101 a1qe111m jou pue uuojed wo paje nojeo 092 WY V ino Deg juaun indino paley SULA SHUN 00 IK p p Alp J Jo Aeyeq pauyepun enjeA o1ez uou aq sniy OPO WY WE WE MPH noA eDeyoA mdmo pajey SHUN JeuBiu JaASyolym Jamod IE101 eA jndjno Jo eBejueojed 1u uino indino se pauljeg peo7 ndino peo7 indino 6 sen E IE ee gm pg M Syn epoiN ssed g peje no eo eq jou ued 1e od ndino Ji Mamog ndinO M 190g SANDY 1ndino 902 qo1uo uonduoseg 1600XP XPi Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email uondu s q Leading Innovation gt gt gt TOSHIBA TOSHIBA Leading Innovation gt gt gt 1942 pun enjoe o en eA GY 11 AUO n PA 511 p sf eDeyoA jndino A 2 1e pajey eu Jed sejduues 9
99. ea SJOYIO SYM UB ANNS JUO 310N Lee 82V OL X3 juo peas SIBUIC AIM UBD d NNS JUO 010 4000101662 un Bureyses sanba yajowesed Buibueyo Auo Auo dINNS dINNS Aq M g M lH Y H N LLINHS Quo uo d NS dINNS Aq M g A M d I LINH uo iuo dlANS dINNS Aq M g M M M LLINHS Auo dIANNS dINNS Aq ma A ld H di EMO LINH dINNS dINNS Aq M g A d dl ASEN LLINH qo1uo uonduoseg spueuiuloo 3314 asou Hoddns jou seop EU uoisJeA UOISIOA E S pJeoq o11uoo ay l o Bur a UBUM ue seAleo9J Jesn ay nq ejdsip ay ul 9 QISIA 818 SPUBLULUOD SY J e oqe pue GQ UOISI A pJeoq 1400 0 eiqisseooe juO ale 618 pue EZG ZZG sieyeueJeg pueululo sniels yur WOMEN e A310ul8u sns yur eyeq 10 Bbumes ae pneg S uod dNNS sn e s uonejeisu e 310ueH ssoJppy emay e a1oueH SseJppy XSe N WOMIEN 0 uondu s q jog x 1600XP XPi Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net C1 X 1 E 1192099 1296Hf RES TR REESE M n a M ae HE NOILLvHOdHOO 1vNOLLVNEHBSLINI VSIHSOL E ON 9NLYEQ O1 AON 62 WIM 8 1 911439 dX0091 3144 48 0392382
100. er of battery packs per UPS model HOT SWAPPABLE The battery packs can be replaced while the UPS is in On Line or Bypass modes without removing power from the critical loads If a power failure occurs as the battery pack is being removed inserted or occurs during the period batteries are out of the circuit the unit will try to go to Backup without battery and would thus drop the load It would also arc spark between the battery and chassis connections if going to Backup as the tray is pulled To perform a hot swap of the battery packs 1 Open the front door of the 1600XP XPi 2 Loosen the battery retaining plate screws and remove the battery pack retaining plate s Each battery pack weighs approximately 40 Ib 18 kg Dropping or uncontrolled handling of the battery pack may result in personal injury or damage to the UPS or battery pack Use two hand or two person lift to handle each battery pack Maintain horizontal orientation of the battery pack with setting it down 3 Slowly draw out each battery pack half way then support the bottom of the pack as the pack is drawn out of it s receptacle 4 Place the old battery pack aside 5 Lift the new battery pack using the same technique described above to slide the battery pack half way into the battery pack receptacle Ensure the battery pack is oriented right side up 6 Slowly slide the battery pack the rest of the way into the receptacle 6 1 If oriented correctly the ba
101. eries n order to maintain system reliability the UPS batteries should be replaced on a regular schedule To ensure reliable operation all of the batteries should be replaced at the same time Use the following chart for replacement UPS BATTERY REPLACEMENT BATT AMB TEMP AVERAGE LIFETIME 68 77 F 20 25 C Approximately 5 yrs 86 F 30 C Approximately 3 5 yrs 95 F 35 C Approximately 2 5 yrs 104 F 40 C Approximately 1 8 yrs 113 F 45 C Approximately 1 25 yrs Continual operation at ambient temperatures above 25 C will degrade the battery life 1600XP XPi Series Installation and Operation Manual 60616 010 59 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt 25 External Layouts Dimensions Shipping Weights 25 1 Electrical Conduit Knock out Data ELECTRICAL CONDUIT KNOCK OUT HOLE SIZES DIAMETER 3 6 kVA 6 kVA 8 kVA 10 kVA 14 kVA 18 kVA 22 kVA 3 ea Back 3 ea 2 ea Back 3 2 ea 4 ea Back 4 ea Back 4 ea Back Bottom Bottom ea Bottom 3 ea Bottom Bottom Bottom Bottom 1 125 in 1 125 in 1 75 in 1 75 in 1 75 in 1 75 in 1 75 in 28 575 mm 43 69 mm 44 5 mm 44 5 mm 44 5 mm 44 5 mm 44 5 mm 25 2 Unit and Shipping Weights Unit Weight Shipping Weight Pounds Kilograms Pounds Kilograms 1 Subjectto change wi
102. ery cabinets are equipped with Anderson style keyed connectors that plug into the 1600XP 1600XPi UPS Non matching battery cabinets also come with an additional separate power cord for secondary recharging of the battery cabinet For UPS and Matching battery cabinet runtimes see Appendix D For Matching battery cabinet dimensions and weights see Appendix E For Non matching battery cabinet dimensions and runtimes see Appendix F MASIA WW W MCCB Battery Cabinet Main Circuit Breaker Ca UPS Model Battery Cabinet MCCB Capacity 3 6 6KVA 8 10 14 18 22 kVA 100A See the applicable battery cabinet manual for additional details 48 1600XP XPi Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt 22 Optional Receptacle Panel Installation Instructions These are the instructions for installing the optional Modular Output Receptacle Panels for the 1600XP 1600XPi Series UPS These instructions apply to all UH3 RP XXX panel options WARNING The work outlined in these instructions is to be performed only on a completely de energized UPS system Refer to Figure 1 for location of UPS refere
103. et TOSHIBA Leading Innovation gt gt gt The second row of keys are the function tabs At the bottom of the display three event codes display the latest operational information Faults Warnings and the current UPS System Mode See page 52 to page 55 13 2 Operating Keys The icons listed in the table below identify the touch sensitive keys on the main touchscreen The keys are different types of controls that can be activated by pressing that area of the touchscreen Key Functional Description Run Key Press and hold the key 1 2 seconds until the UPS beeps to put the UPS in On Line mode The active status indicator upper right dot vvill appear on the RUN key and disappear from the STOP key Key Stop Key Press and hold the key 1 2 seconds until the UPS beeps to put the UPS in STOP STOP Bypass mode The active status indicator upper right dot will appear on the STOP key A and disappear from the RUN key Home Key Press to return to top menu of respective tab Security Level Key Press to open security login screen Event Alarm Mute Key Press to silence current event alarm Alarm Muted Key Alarm remains silenced until next event Touchscreen Enabled Key Press to disable lockout all touchscreen keys except this key Touchscreen Disabled Key Press to enable un lock touchscreen Four function tab keys Main Monitor Settings Records
104. eters may be either read and written to e g read only or hidden from view except at a higher access level Parameters are displayed at higher access levels and not a lower access levels in order to reduce opera tor information overload The security levels are from lowest to highest level Access Level Sec Abbreviation User USR Administrator ADM Dealer DLR Service QC SVC Factory ENG DLR SVC and ENG are restricted to factory and factory authorized service providers only The table headings are Cmd lD Command ID number A three digit number between 000 and 999 Not all numbers have an associated parameter Description on LCD Display text often abbreviated Brief Description Brief description of the function of the parameter Location Map Tab Bik Gives the menu location for the parameter by Tab and Block The tabs are Main Monitor Settings Records E g Cmd 501 Battery Voltage can be viewed under the Monitor tab in the BATT block UPS Status is displayed in the display header Status field UPS Faults and Warnings are shown in the display footer at the bottom of the display Example Shows an example of the parameter displayed on the touchscreen Rad Security Level to Change By The required security level to change a parameters value or set ting User Administrator Distributor 1600XP XPi Series Installation and Operation Manual 60616 010 39 Phone 800 894 0412 Fax 888 7
105. following steps detail the battery test procedures Automatic Battery Test 1 The Automatic Battery Test Procedure is performed only if it is enabled during startup 2 Once the battery test is completed Cmd 654 Battery Test Condition Status is set to Battery Test Prohibited It will be re enabled once timer Cmd 655 Battery Test Frequency is reached Manual Battery Test The UPS must be in Online mode Change the security setting to ADMIN On the display press the Monitor tab On the display press the C amp C key qe SUNS Use the Page lt lt and gt gt and Record lt and gt navigation keys to verify the following a Cmd 652 Battery Test Startup must be set to Disable b Cmd 653 Enable Battery Test set to Enable to allow the battery test to be performed c Cmd 655 Battery Test Frequency should be set to 0 Daily Test d Cmd 654 Battery Test Condition Status should read Enable Battery Test OK to perform NOTE If Cmd 654 is Disable the user will have to power down and restart the unit to perform the battery test e Navigate to Cmd 609 Requested State and press the BattTest button on the display Ifthe test passes the display returns to the Monitor screen If the test fails the display returns to the Monitor screen and displays BTSTFL in the warning section at the bottom left of the display and the Warning LED blinks until the fault is cleare
106. function Inverter chopper fault temperature Operation Mode m Bypass operation Chopper and inverter are stopped KEN Fault Inverter OL Transfer to bypass Audible Alarm Alarm Yes Continuous buzzer Visible Alarm Red Fault LED on Relay Contact Fault relay closed 5 SS closed Auto retransfer 1 retransfer 1600XP XPi Series Installation and Operation Manual 60616 010 51 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt 23 3 System Fault Messages A Fault message is generated when either a fault condition occurs or a warning condition occurs three times within ten minutes The table below shows the possible fault messages and what actions need be taken Ifthe input voltage is normal when the fault occurs then the UPS will switch immediately to the bypass mode to continuously feed power to the load If the fault condition occurs while the input power is abnormal and the UPS is in Bypass mode the UPS will shut down the output to prevent load equipment damage When a Fault condition exists the red LED on the UPS display panel will illuminate until the fault is cleared All faults are recorded The fault status can cleared by cycling power turn off then turn on after the prob lem has been fixed Display Recorded Meaning Action BYPOH Y Bypass Overheat Overheating Check unit fo
107. ge Storage Preparation 1 Power up the UPS and allow it to operate with no load for 24 hours to fully charge the batteries 2 Stop the unit see Stop Operation on page 16 3 Place the MCCB switch see Appendix C for location in the Off position Storing Conditions For best results store the UPS in the original shipping container and place on a wood or metal pallet Storage temperature 4 104 F 20 40 C The optimum storage temperature is 70 F 21 C A higher ambient temperature will require recharging more frequently during storage Avoid storage locations that Are subiect to extreme temperature changes or high humidity Are subiect to high levels of dust or metal particles Are subject to excessive vibration Have inclined floor surfaces Storage Maintenance f stored at an ambient temperature less than 68 F 20 C recharge the batteries every 9 months If stored at an ambient temperature of 68 86 F 20 30 C recharge the batteries every 6 months If stored at an ambient temperature of 86 104 F 30 40 C recharge the batteries every 3 months 4 4 Disposal Contact your local or state environmental agency for details on disposal of electrical components and packaging in your particular area It is illegal to dump lead acid batteries in landfills or dispose of improperly Please help our Earth by contacting the environmental protection agencies
108. goes to Bypass Mode Factory or authorized service center selectable only 1600XP XPi Series Installation and Operation Manual 60616 010 A1 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt STANDARD MODELS 3 6 10 KVA CONT D Unit Capacity 125 for 30 sec 150 for 10 sec Operating Temperature 59 77 F 15 25 C 60 Hz 32 104 F 0 40 C 50 Hz 32 91 F 0 33 C Storage Temperature Temperature 4 104 F 20 40 C To be installed in a vvell ventilated area free of airborne dust nstallation Area metal particles or flammable gas allovv at least 4 inches on all sides Operating Humidity 30 9096 non condensing Altitude lt 6600 ft 2000 m above sea level 50 dB A maximum 1 meter from front panel Heat Generation Typical 2139 BTU Hr 3564 BTU Hr 4095 BTU Hr 5118 BTU Hr Battery Check Performed on start up by schedule on demand user configurable nput OV Protection Standard Battery Lifetime UPS calculates battery replacement time y based upon battery ambient temperature LCD display LED and beeps Internal Temperature UPS gives indication of internal temperature alarm when high temp Event Data Storage Registers 32 Operation 32 Backup 32 Warnings 32 Faults 32 Test 32 System Switches Generator compatible Bypass Di
109. harging the batteries The inverter section generates a high quality sinu soidal output voltage The unit s batteries are always maintained in a constantly charged state when the UPS is in the run operation mode Bypass Static Switch Rectifier Chopper Batteries Switches are T solid state Power Flow devices Isolation Transformer MCCB Input Z Power OO Negative Bus POWER FLOW IN ON LINE MODE FOR ALL MODELS 1600XP XPi Series Installation and Operation Manual 60616 010 15 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt 10 3 Battery Backup On batteries The following illustration shows power flow during the battery backup mode When commercial AC power failures occur the UPS s batteries instantly begin supplying DC voltage to the UPS s main inverter circuit This circuit changes inverts the DC power into AC power The AC power is available at the output of the unit This back up process will continue until the UPS s battery voltage drops below a specific minimum level When this occurs the batteries will stop supplying power to the load This minimum level is the rated minimum voltage Vmin The rated battery voltage chart on page 19 shows Vmin The battery backup time and discharge process is explained on page 19 Bypass Isolation Transformer MCCB Input Z Po
110. hut down excess equipment to reduce load loaded VOOV Output Overvoltage Output over UPS is possibly faulty Check the UPS operation voltage condition occurred conditions at time of fault Not advisable to restart the UPS Call Toshiba for service VOUV Y Output Undervoltage Output UPS is possibly faulty Check the UPS operation undervoltage condition occurred conditions at time of fault Not advisable to restart the UPS Call Toshiba for service 23 4 System Warning Messages Warning messages are generated when a noncritical abnormal operating condition occurs The following tables shows possible messages and their meaning When a Warning condition exists the amber LED on the UPS display panel will flash for the duration of the Warning condition All warnings will clear after the appropriate action has been taken Display Recorded Meaning AOH Y Ambient Overheat The unit is Check to see if the ambient temperature is greater overheated warning is given when than 104 F 40 C If so turn on air conditioning the internal temperature reaches and check the ventilation fan at the back of the and exceeds 50 C ambient unit for operation or obstructions Otherwise shut down the unit and call Toshiba for service ASYN N Asynchronous mode Input and No Action Needed output frequency are different Bypass is disabled BDEPL N Battery Depleted Battery not Call Toshiba for service
111. i Series Installation and Operation Manual 60616 010 33 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt 16 1 Records 96 100 INT 12 35 PM awf If the selected Record buffer has no records the display will return the NEIENETCCHETU ee message NO RECORD NO RECORD Each record file can be accessed by pressing the labeled key and the records paged through using the standard next record previous record first record and last record control keys at the bottom of the touchscreen See page 24 Samples of the five record screens and the data they record are shown below DVCOH ASYN On Line EMPTY BUFFER SCREEN SAMPLE RECORD SCREENS 100 INIT 12 35 PM fom e Tin 12 35 PM 9 100 INIT 12 35 PM fas i aw e Test Record Fault Record Warning Record Rec No 1 Rec No 803 Rec No 0 Date 04 14 09 Time 12 54 17 Date 04 14 09 Time 12 54 17 Date 04 15 09 Time 12 11 51 Sin 240 60Hz Sout 240 60Hz Sin 240 60Hz Sout 240 60Hz Sin 240 60Hz Sout 240 60Hz Vin 98 Vout 98 96 Vin 99 Vout 98 Vin 98 96 Vout 98 lout 84 Vdc 101 96 lout 89 Vdc 101 96 lout 88 Vdc 101 96 Vbst 92 Vbst 92 Vbst 135 96 Type Battery Result PASS VOUV CHRGOV Trigger source D SPLAY va X vn 565 ED DVCOH ASYN On Line DVCOH ASYN On L
112. iautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt 23 4 System Warning Messages nono nnnnnnnnnnnnnnns 53 23 5 System Mode Messages a a 55 23 6 System Status Messages 55 24 Preventive Maintenance Parts Replacement 56 24 1 Preventive Maintenance sse 56 24 2 Cleaning the Touchscreen bf 24 3 Battery Pack Replacement 57 24 4 Part Replacement a 59 25 External Layouts Dimensions Shipping Weights 60 25 1 Electrical Conduit Knock out Data 60 25 2 Unit and Shipping 60 25 3 Dimensional Data nin 60 25 4 External La yO usina 61 Appendix A 1600XP 1600XPi Specifications A1 Standard Model 3 6 10 A1 Standard Models 14 22 A4 Appendix B 1600XP 1600XPi Command Parameter Table B 1 Appendix C 1600XP 1600XPi Dimensions and Weights C1 3 0 GIRVA DIMENSIONS ani C1 3 6 6 kVA Dimensions w Optional MBS C2 B
113. il a new level is entered For example once the UPS is placed in the USR level it remains at that level until the security level is changed 1 2ABC 3DEF 1 Press the Security Level key 2 keypad replaces the Main screen to allow en SIKL tering the passvvord By default the passvvord are set to 7PQRS 8TUV 9WXYZ User USER Administrator ADMIN 3 Typing in USER in the keypad will change the se curity level to User Enter the password using the alphanumeric keys 4 Press Write to store the password in the UPS If KEYPAD the password is accepted the text Successful will display at the bottom left of the touchpad as shown here Successful On Line If the password entered was not accepted the text Error15 Write Function or some similar message will indicate that the password or level change was not ac cepted 5 Press the QUIT key and the keypad will close and the original display restored This same keypad is used for data input for parameters in the Settings tab 1600XP XPi Series Installation and Operation Manual 60616 010 29 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt 14 4 Forget Reset Password The UPS has several levels of security password available USER USR ADMIN ADM and additional security levels for use by service and factory representatives In
114. in your area the battery manufacturer or call Toshiba toll free at 877 867 8773 for more information about recycling 1600XP XPi Series Installation and Operation Manual 60616 010 7 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt 5 Installation Precautions NOTICE Observe the following environmental restrictions e Install the unit in a well ventilated location allow at least 4 inches 10 cm on all sides for air ventilation and for maintenance Install the unit where the ambient temperature is within the range specified in Appendix A Specifications DO NOT install the UPS in areas that are subject to high humidity DO NOT install the UPS in areas that allow exposure to direct sunlight DO NOT install the UPS in areas that allow exposure to high levels of airborne dust metal particles or flammable gases DONOTinstallthe UPS in areas near sources of electrical noise Ensuring a proper earth ground will reduce the effects of electrical noise and will reduce the potential for electrical shock DO NOT install the UPS in areas that would allow fluids or any foreign object to get inside the UPS 2 UPSis intended for permanent installation only Install the unit in a stable level and upright position that is free of excessive vibration 3 Follow the instructions on the unpacking label affixed to th
115. ine DVCOH ASYN On Line 96 100 INIT 12 35 PM 96 100 INIT 12 35 PM foe e zen s e a Backup Record Operational Record Rec No 2 Rec No 124 Date 04 15 09 Time 10 17 29 Date 04 15 09 Time 9 51 50 Sin 2a0 60Hz Sout 240 60Hz sin 240 60 2 Sout 240 60Hz Vin 24 95 Vout Vin 99 Mout 99r e lout 84 96 Vde 10136 lout 92 Vog 101 e Vbst 92 o Vbend 92 Vbst 92 Backup 140 s From BypNorm To On Line Trigger source ViVU Branch 6 Why fc e Ec DVCOH ASYN On Line DVCOH ASYN On Line 34 1600XP XPi Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt 16 2 Audible Alarm Functions An audible alarm buzzer will sound when the UPS is in the battery backup mode has a fault has low battery voltage or is in an overload condition The buzzer will also beep each time an effective item is touched on the touchscreen The following chart shows the buzzer pattern durations for each condition Time units are shown in seconds AUDIBLE ALARMS Audible Pattern Any Fault Interrmittant buzz until fault clears 7 Svvitch to Backup Single five second buzz Backup Operation Intermittant buzz once every ten seconds i UPS Battery Shutdown Voltage 5 0 s Batt Voltage 79 i VVarnings OL110 Overload Timer LB
116. inside he UPS are energized kom fie baten supply ean when the input AC power dscomected ater discomercting al sources of supply Unit Reina EVA 36 8 10 14 18 22 Batery ype Nomina Votlage vac 144 216 288 288 288 288 288 Nomina Capacity Ah 9 hagut 2 3 4 4 8 8 8 decrease Oh between ser ce periods The bxofyed es should be replaced every three pas afier the las servicing tw date of which amp mier on he ID plate located on fe rear side of he LPS unit or in he owes below Capacitor store harardeus energy Do not remove cover uri 5 minutes 1 Batterybackup time which was foctory eet af a predetemined level meme om EDEN L 1 2 12 a 5 11 61 7 8 1 41 39 13 4 8 1617 S G x1 X2 N X3 208V COM ES E L N 5151 er INPUT OUTPUT FOR SINGLE HOT WIRE INPUT VOLTAGE EPO JUMPER SELECTION P N63093 Power Terminal Label 4 1600XP XPi Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt 3 Important Safety Instructions This manual contains important instructions that should be followed during the installation and maintenance of the UPS and its batteries Hardwired UPS units are not equipped with an over current protection device nor an output disconnect for
117. ion net Email info ctiautomation net EU m 11923001 129 uf wn est s des NOLSNOH deen ue 37LLIA is tele 01 290 60 WIM 11192090129 Hf JO vie IVNOILVRN H3 LNI VEIHSOL ON NI ung 01 220 60 WIM 8 1 3183S dX009 ava 18 0300382 a AP Y 01 290 60 417 s l SAN VAXOI 9 3N11100 1Y21NYH21N s 775 Y 78 091 61 31Y28 SN011V214123d4S 31314 02 804 TVANVW 44S 310N m AIA WOLLOG eee Avon 1H911 HSINI4 S3dIS 117 NO 39NV4V319 HONI p 197 1 1V MOTIV 1034 NOILIV I IN3A o o o 3 OO TT NB Ice 167 012 997 594 581 LH9I3M LINN 209000908090 YAYOI YANS SUILINVUVd m 90 0 EE 34VINI Ed oo M3IA 3015 1331 WO1108 39Y14 6 114410 100 X20NX MILA 1NOYA EK dy 9011 MITA X2V8 Sy vv er DEL 1D im 1 i Y Bal d lh 414410 LNO MOONY fy A 017961 LO Giat oig A ii yal lv y 1110409 341M x C3 DEEN m N3382SH9001 AY asiq 10661 ra 061 Be
118. joe 0 an ea GY 149A009 O ANJEA siy p s JnoH 41 duuv ul yoede u lleg pay Jyy p leH Weg x3 youlgeg leyeg eusajx3 yz 0 ebuey 9 JOUIGeD OM g jeuiqeo As neq euje1xe euo Ajeoid od jouigeo eyeg pue Bunei San uo spu d q jejeJed ul sBuins A yeq euJa xa Jo JOQUINN a reseg ul SUS leyeg jo ese d 1e9 x3 ulqeo peg jewalxy 9r 0 ebuey sjeuiqeo lJayeq om JO euo JO yz Buujs sales ui S L N EQ 6 jo JequinN S H S ul syoe y leneg Jo salieg eg x3 ON l ulqeo meg euerx3 m W m Bi E m Juv SHUN E 1600XP XPi Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net a91 uO uonduoseg uondu s q jog Leading Innovation gt gt gt TOSHIBA Leading Innovation gt gt gt TOSHIBA Aoedeo 0009 0092 AV AVM O bseuosiq nil neg ebieyosig nil 992 ebuey ELL AS y 9Jey O Ie Aneg O y 1e eDeyoA loyeg ebueyosig ojeu abueyosiq 492 ebuey BLL MWY WS c aJey O Ie Aneg O c 1 eBeyoA leyeg ofueuosiq 992 ebuey OCL AW M 9 1e eg O ye eBeyoA leyeg ayes 992 0 ebuey DCH WE Wq y deo HV 18SHO O p 1e Jnoy dwe jasyo ayes 992 0 ebuey 9 WE ANS deo HY 18sJJ
119. l 60616 010 9 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt 6 Conductor Routing and Grounding 1 Use separate metal conduits for routing the input power output power and control circuits Follow the wire size and tightening torque specifications listed in on page 13 3 Always ground the unit to reduce the potential for electrical shock and to help reduce electrical noise 4 A separate ground cable should be run inside the conduit with the input power output power and control circuits THE METAL OF CONDUIT IS NOT AN ACCEPTABLE GROUND 7 Operating Precautions 1 The UPS should not be powered up until the entire operation manual has been read 2 The voltage of the input power source must be within the range of 10 to 30 of the rated input voltage The input frequency must be within the rated input frequency range Voltages and frequencies outside of the permissible range may activate the internal protection devices 3 The UPS should not be used with a load that has a rated input that is greater than the rated output of the UPS 4 DO NOT use the UPS to provide power to motors that require high starting current or with motors that require a long starting time such as vacuum cleaners and machine tools oversizing the UPS for lock rotor current would be required DO NOT insert metal objects or combustible materials in
120. labels warning 3 Lifetime battery 58 A5 capacitors Aluminum electrolytic 58 fan cooling 58 fuses 58 Liquid Crystal Display LCD Functions 23 Low Voltage Tolerance 17 M MAIN tab 27 Maintenance Bypass voltage restrictions 45 Maintenance Bypass Unit 45 maximum ambient operating temperature 5 Mimic display 32 Mode AC Input 15 MONITOR tab 32 N Normal input power supply 41 O Off 23 1600XP XPi Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt Operation modes See Modes output disconnect 5 Overload Capacity A5 Overvoltage DC 51 output 50 P Parameters changing 20 38 39 Passwords 29 Power Backup 14 Power Conditioning 14 Power factor output rated load 17 Power factor input A4 output rated load A4 Power failure signal 41 Precautions 10 Preventive Maintenance 56 Protection System 50 R Real Time Clock A5 Receptacle Panels 49 Recharge Time 18 A4 RECORDS tab Fault messages 52 Mode messages 55 Status messages 55 Warning messages 53 remote contacts interface 41 Remote Svvitch 13 Restrictions on UPS use 10 RS 232C 42 Run 23 S Safety instructions 1 5 Schedule Operation A5 Security access 29 passwords 29 30 Security access 20 39 Shipping Weight 59 Shutdown voltage 17 Signal Function RS 232C 41 Signal Words 2 size 60 Size
121. lgeo eyeg oBejoA A VO SHUN UlA 228 indu z jeuiqe eyeg 9 SHUN duwajjueiquiy Lgg juelquy jaulqeo Aueneg Dune San uo peseq ejqeuen siy fed dululululu smes Log snjejs jeulgeo Juano San uo p seq ejqeuen sit s l eles ele eBuuis 199 e Buys 1euiqe Aseyeg 1 Dune San uo p seq ejqeuen siy Aejdsiq cBuuis 199 c Buys 1euiqe eyeg Juano Dune San uo p seq ejqeuen siu ejdsig Suns 199 k Buys y ulqeo epeg jueuno V VO sun juauing 6yo Loglebieyo ol 1euiqe ueneg 829 BENOA A UO Sun indu youlgeo leneg 9 8 yyw Sun 00081 0 aBuey AS 1507 yyw 10 1so inou duueliltui 2101 696 Wu suun uluoul 0006 0 aBuey 8 WY MH adojs 1507 yyw euo ul 1s0 Jnou dwet 89S UN SHUN 08001 ebuey Wu Wu ebieyo neg ianeq ebieyo n o 1 798 yyw sun 0009 ebuey IW WN ul yyw leyeg ul yyw Ajegeg 996 qo1uo uonduosegq Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net uondu s q jog 1600XP XPi Series Installation and Operation Manual 60616 010 Leading Innovation gt gt gt TOSHIBA oor avs wal u gt mrono y 0 9buey AV NW 9po N uuo og A VO0 suun Bunel San uo p seq ejqeuea siy Aejdsiq HOA Byo zog qo1uo uonduoseg 1901462 apeg euJ8 x3 JO JequunN UOISJ9A INOMd33
122. listed in this document shall be made at the customer s own risk NOTICE PLEASE INFORM A TOSHIBA INTERNATIONAL CORPORATION REPRESENTATIVE IN CASE OF INCONSISTENCIES OMISSIONS OR QUESTIONS The instructions contained in this manual are not intended to cover all of the details or variations in equipment or to provide for every possible contingency concerning installation operation or maintenance Should further information be required or if problems arise which are not covered sufficiently contact your Toshiba sales office The contents of this instruction manual shall not become a part of or modify any prior or existing agreement commitment or relationship The sales contract contains the entire obligation of Toshiba International Corporation UPS Division The warranty contained in the contract between the parties is the sole warranty of Toshiba International Corporation UPS Division and any statements contained herein DO NOT create new warranties or modify the existing warranty Any electrical or mechanical modifications to this equipment without prior written consent of Toshiba International Corporation will void all warranties and may void the UL CUL listing Unauthorized modifications can also result in personal injury loss of life or destruction of the equipment QUALIFIED PERSONNEL ONLY Qualified Personnel are those who have the skills and knowledge relating to the construction installation operation and maintenance of th
123. llation date Input 100 199 Input measured calculated data such as input voltage frequency current power over under voltage settings Output 200 299 Output measured calculated data such as output voltage frequency current power over under voltage settings Bypass 300 399 Bypass data such as configuration voltage current power OV detection level DC Bus 400 499 Data such as Total voltage rated voltage Positive and Negative bus voltages e Batt 500 599 Battery voltage charger status total discharges shutdown voltage Ctrl Cig 600 699 Control and configuration list system and battery temperatures system status startup delay auto transfer window restart mode History 700 799 History lists metrics like system operation time total over loads hi system temp Disp Reye 800 849 Display specific parameters like Disp Firmware version sleep timer buzzer status display calibration points and RemotEye 4 settings 850 859 lists the RemotEye 4 IP address IP Mask Status Baud Rate datalink status 96 100 NV 12 35 PM SETTINGS OPENING SCREEN On Line 36 1600XP XPi Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt INIT 12 35 PM 001 Manufacturer TOSHIBA 002 Typeform UH3G2L060C
124. load the selected value to the UPS memory and return to the original parameter screen Example 2 Some parameters can be any of a range of values Example 2 INV 12 35 PM The VIUV Voltage In Under Voltage Hysterisus can vary over a range ove Press the Rated Vin parameter listing and enter the correct value in the Main Active Value box using the standard alphanumeric keypad 117 VIUV Hysteresis m 3j Use the back arrow to delete an incorrect keystroke After changing the parameter value press Write to write the entered value to the UPS memory 2 ABC 1 AGHI 5JKL TPQRS STUV WXYZ Shift Example 3 Some parameters are informational some can be changed 2 INT 12 35 PM by the user and others can only be changed by a higher security access f a parameter cannot be changed under the current security access level selecting the parameter for change will generate the message Item cannot be changed Press OK to return to the original display Item cannot be changed DVCOH ASYN On Line 38 1600XP XPi Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt 17 2 Settings Parameters Appendix B lists all parameters that can be accessed under the MONITOR tab of the touchscreen display Depending on the access level param
125. ltage Load Watts 10 10 10 10 10 10 10 10 N i UPS ESTIMATED RUNTIME WITH INTERNAL BATTERIES AND 1 MATCHING BATTERY CABINET 85pf Voltage Load Watts w oss ao EE o so z Ja foo y UPS ESTIMATED RUNTIME WITH INTERNAL BATTERIES AND 2 MATCHING BATTERY CABINETS 85pf Rating PF Output Rated Rated Output Batt Strings Nominal Runtime Voltage Load Watts 10 300 10 300 10 180 10 135 10 112 10 10 10 571 mI EE AJAJAJA AJAJAJA BB jo o CO OU Eil N CA mo 300 150 o 105 o o 4 mo mo 50 mo a H o a p 288 N CO 00 OJN D8 1600XP XPi Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt 14kVA UH3G2L140C61T H3BG2L140C61T Runtimes are approximate UPS ESTIMATED RUNTIME WITH ONLY INTERNAL BATTERIES 70pf mr mm Voltage Load rsi 07 124600 15833 10 10 288 135 SE oz 1240 15833 oso 12940 ja 12 es 150 107 12400 15833 1040 13920 124 12 j js oz 240 15833 oso 14900 124 12 es 12 107 12400 15833 1060 18800 24 12 Joe 21 107 12400 15833 1070 16860 22 12 Joe j oz 1240 15833 oso 178400 124 12 0 1288 115 107 12400 15833 foso 188200 24 12 s j 107 1240 15833 1100 198600 124 12 js
126. m 2 fee re oss ao 7500 woo to z 2 ze lr TI UPS ESTIMATED RUNTIME WITH INTERNAL BATTERIES AND 1 MATCHING BATTERY CABINET 85pf Voltage Load Watts me oss fzo o ero m zs m 8 oss m0 750 oso omo m s 288 4 m oss 10 so oso io m s 288 2 ooo es UPS ESTIMATED RUNTIME WITH INTERNAL BATTERIES AND 2 MATCHING BATTERY CABINETS 85pf Voltage Load Watts a oss o so on lso m s 288 99 ie fzo 7500 oz swo a s 288 t re oss ao 7500 oso aso z s 288 fo e fos fzo 7500 os ero m s zs 9 a oss ao 7500 oso reso z 288 r Pre Ja 7soo oso se lu s 1o Ls fos 140 so oo ono m s 288 s i oss ao oso reso z s ze so pe los n mm lom mo a fs m fe 1 00 N IN NIN NININI IN NI N D12 1600XP XPi Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt 22kVA UH3G2L220C61T H3BG2L220C61T Runtimes are approximate UPS ESTIMATED RUNTIME WITH ONLY INTERNAL BATTERIES 70pf pew r m IT Load CN 20 19167 1540 A d m lor zo ster os aeo s ze oo m for z ster o4 l m s z 288 z m lor o ster os ro s l ze m m Jor zo st los ozo s z ze n
127. nates between battery charge percentage and N A Shows current UPS Status Indicator will change as the UPS status changes For a detailed listing see page 55 13 4 Light Emitting Diodes LED The following table describes the front panel LED behaviors and the associated meaning O vr Red ON Red Flashing Red OFF Amber Flashing One or more Warnings occurred See Hecords Warnings for details Amber OFF No Warning Normal UPS in operation 9 Input voltage is within specified range AC Input P Green Flashing Input voltage is over specified range Green OFF Input voltage is under specified range Amber ON 7 Call needed Less than 6 mo of Battery Life or Battery Life VVarning NOTE On Line Fault LEDs Appear Amber if Green and Red flash concurrently 26 1600XP XPi Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt 14 Touchscreen Menu Tree 14 1 Front Panel Layout The diagram below shows the menu tree for the touchscreen display The four folder tabs and their associated sub menu choices are shown on the left and a description of the displays choices are detailed on the right MAIN Displays the starting Tab Main gt 10 RUN STOP screen lt has a RUN and STOP key that place the UPS in In Line or Tab Monitor gt Bypass mode respectivel
128. natilizing No action needed Inverter mode Inverter is running it can be On Line Battery Test or Backup LANSD UPS goes to Shutdown triggered from customer Deactivate LAN shutdown signal to supplied LAN SD circuit reset Low Battery The battery level has dropped low Immediately shut down the load about 90 or less during operation Continued equipment in an orderly fashion and operation in this mode will deplete battery and then press the STOP key cause output shut down TIMEDSD UPS is counting down prior to shutdown Immediately shut down the load equipment in an orderly fashion and then press the STOP key A warning has occurred See Warning record 24 Preventive Maintenance Parts Replacement 24 1 Preventive Maintenance Toshiba 1600XP 1600XPi Series of uninterruptible power systems have been designed to provide years of trouble free operation requiring a minimum of preventive maintenance The best preventive measure that the UPS user can take is to keep the area around the unit particularly the air inlet vents clean and free of moisture and dust accumulations If the atmosphere of the installation site is very dusty use a vacuum cleaner to periodically remove dust accumulations around and from the unit Only a qualified Toshiba representative should be allowed to perform any routine maintenance or service on this equipment other than those preventive maintenance details which are described directly above this
129. nced material Refer to Figure 2 for material referring to the receptacle panel module There are different panels available depending on the UPS typeform Step 1 Remove the modular receptacle panel cover plate On the rear of the UPS locate the cover plate for the receptacle panel module interface See Figure 1 Remove the 6 mounting screws Remove the cover plate A square shaped plug will be exposed Step 2 Snap In Output Receptacle modular panel Carefully mate the square shaped connector on the UPS to its matching counter part on the rear of the modular panel Step 3 Mount the receptacle panel Attach the screws removed from the cover plate through the mounting holes of the receptacle panels and back into the UPS mounting points Mounting Screws Figure 1 LV Ama m WA ell A D Wo ay ANANN GN AY 5 4 Receptacle Panel Connector 1600XP XPi Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 49 TOSHIBA Leading Innovation gt gt gt 23 UPS Protection System 23 1 UPS Protection Devices The following schematic shows the electrical locations of the protection devices on the UPS Overheating Overcurrent Current Limit Overload Isolation Transformer MCCB
130. nowy 00 uano indino e101 IW WN jenfpy3noA jju ugnsn pv abeyoA 1ndino SEU Mole 04 indino 4910 uonduos q uondu s q ng 1600XP XPi Series Installation and Operation Manual 60616 010 B 8 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt 96 SU 001 0 3Buey 1010 S11un 021 0 ebuey paje pue uuol d4 wo pejejno e 940 1 sHun 00 0 3Buey 940 sHun 00 0 ebuey OAD 1 sHun 00 0 eDueu OAD 1 Sun 00 0 ebuey SHUN 001 0 3Buey 821 sun 005 0 821 sun 00 0 eDueu BENOA indino peo ou ye 992 sun 921 0 ebuey 992 sun 921 0 ebuey v9 y9 abuey peunbeu ueiseu Sumold pue indino Jo eseud reng ay Su s o juauisn pe ejap au ap9 o yey Jed sejduues 9 Jo uoneuuuns Ch 191Z 292C 9buey SHO sJeyeAuoo GY aJeMYOS pue sjuauoduJoo eJeMpJeu enp jueunsn pe jesijO yoeqpee4 AV L8 Wq OSE Wq 9vc ANH o NH D Wa B 9 Koua Ov Ov Koueiou3 ov o Ov J0 2e Jd parey 101963 JOMOg pY AVH Aejaqeay u s ud UZS 0 u sy aseyd Aejaq uono l q Aejaqeq uAsy yd Bulu1em u sv o UAS aseyd Kejaq Alan Aejaqey u s bay u S
131. o u sy u nb l i Aey q uonoejeq BurueA u sy o u S Su nb 1uj Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Aouapya OV 90 fouemyj3 OV 0 20 urew y 19SHO 211 J9pureway J9SHO 19W11 amy duny Jal 29U9 9J9y indino ueg e16 luj 5 Joo Duo d007 x20 eseug urec euonodoJd 19 04JU0D d007 4907 eseud ZH 09 40 Juewsnipy eseyd A eBeyoA 1ndino fe101 10 y eseug V mol junowy qv Juano indino IB10L 10 y eseug J9SHO 1no 198SHO 1ueun indino 1600XP XPi Series Installation and Operation Manual 60616 010 a91 uO uonduoseg uondu s q jog TOSHIBA Leading Innovation gt gt gt ulw 2514 0 0 ebuey 8ZL Sun ZLSG 0 9Buey 8ZL sun 8211 sun ZLS 0 ebuey HCH sun nejep Dou euu0Jsuea indino 0 p Z H AUO 1100 Aq si uonejno eo Jamod On 940 sHun 081 09 ebuey palnmbay ueiseu 550 0 2 ye SI Buluun 19 Se pouu Jaylo eeJ6ep ul Burn JejsueJ epouu indino o indino ou 10 indino ou ol indino m m uonesueduio apo ssed g d qy durooluonesu dulo y epo ssed g uonesueduio2 AUI dwog O 8poN uonesueduio nuig dwog g polN JeueAu nuly du ooluonesu dulo y apoy JeueAu uonesu duuo 19uu
132. o conditions 1 This device may not cause harmful interference 2 This device must accept any interference received including interference that may cause undesired operation Notice The FCC regulations provide that changes or modifications made to this device that are not approved by Toshiba International Corporation may void the authority granted to the user by the FCC to operate this equipment EMC Directive Class A Note This UPS is commercial in design and not intended for use at anytime in a Residential Environment 2 1600XP XPi Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt 2 Equipment Warning Labels The following pages show examples of warning labels that may be attached to either the interior or ex terior of the UPS Do not remove or cover any of the labels Ifthe labels are damaged or if additional labels are required contact your equipment representative for additional labels These labels are placed to provide useful information or to indicate an imminently hazardous situation that may result in severe equipment property damage serious injury or loss of life if instructions are not followed 4h DANGER Risk of injury electric shock or fire Read the instruction manual No user serviceable parts inside Refer service to qualified service personnel D
133. o not open the cover while power is applied or within 5 minutes after removal of power High leakage current Earth connection essential before connecting supply 63004 4h DANGER ATTENTION Risk of electrical shock Do not touch unin su lated battery terminals Batteries should be serviced b qualified service representative only Miswiring o battery could result in ele circal shock and or fire Risque de choc electrique Le circuit des batteries nest pas e solede secteur Les cosses des batteries peu vent presenter une tension dangereuse part rapport a la terre Verifier avant de toucher This unit contains sealed lead acid batteries Lack of preventative maintenance could result in batteries explod ing and emitting gasses and or flame Annual preventative mainte ance must be performed by an authorized trained technician CRITICAL FUSE SIZING Incorrect fu se replacem ent size may result in fire or inadequate equipment protection Replace only with same type and rating of fuse P N 63094 External warning sign Unit contains potentially dangerous voltages e Read the instruction manual before operating There are no user serviceable parts inside Refer service to qualified personnel Do not open the cover while power is applied or within five minutes after removal of power Potentially hazardous leakage current may exist Ensure the grounding is connected before connecting the utility
134. o select the recommended wire size and terminal lug tightening torque for I O wire connections Use 90 C copper conductors for all Input Output and Ground wiring le Size AW i i Terminal Cable Size G Tightening Number 14 18 Torque 3 6kVA 6kVA 8kVA 10kVA kVA 22 kVA Ib in Nem 16 6 Tan Tun AC OupunNourar 1724 nota s stum voy 100 142 r59 og w w 16 90099 Note Wire size is presented as the recommended size followed by a bold number in indicating the maximum wire size the terminal block can accommodate See Appendix C for knock out hole sizes on the back of each model 8 4 Battery Cabinet Connections Optional external battery cabinets can be used to extend the backup time of the UPS beyond that available with the internal batteries The external battery cabinets connect to the UPS via Anderson style connectors See Section 20 1600XP XPi Series Installation and Operation Manual 60616 010 13 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt 9 Product Description An uninterruptible power system UPS is a system that is installed between the commercial power and the load equipment The UPS provides steady AC output power during commercial power short term blackouts or brownouts This power is provided for a sufficient amount of time so that the load can be shut down in an orde
135. on Sensor Liquid Sensor EMD SENSORS 44 1600XP XPi Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt 19 Optional MB Maintenance Bypass Units The following illustration shows the circuit power flow when the UPS is operating in the optional Mainte nance Bypass mode The input jumper on the UPS must be set for 240 VAC NOTICE Ensure the UPS is in Static Bypass before switching the unit from UPS to Maintenance Bypass mode or from Maintenance Bypass to UPS mode Failure to do so could result in damage to the maintenance bypass switch or the UPS This Maintenance Bypass unit can only be used for 240 V applications Ensure the UPS voltage selector jumper is set to 240 V See page 12 for the correct 240 V setting Maintenance Bypass Switch Bypass Isolation Transformer Output Fuse Output Power Rectifier Chopper Batteries Switches are T solid state Power Flow L Negative devices Bus POWER FLOW IN MAINTENANCE BYPASS MODE FOR ALL MODELS 19 1 Internal Maintenance Bypass The optional internal maintenance bypass is mounted on the rear of the UPS Internal Maintenance Bypass Instructions From Inverter Mode to Maintenance Bypass Mode 1 Turn the RUN STOP switch to the STOP position on the UPS 2 Turn the Maintenance B
136. oneolunulul02 1102 EU19 X JO 0 Z dONL 090 04 uoneolunuluo eqiuso 6 NJEXN dew yq Jo uuo9 snieis s ie j p ay ees Beyoed ejep je peuoeye si MSI San sn e s ueis s San peso L uado 0 sn e s joe uo9 ind l O 43 Jo H d H 511215 Odg YE1S 1061002 Odd 988 sliun 008 0 ebuey ulejs s eui Aq eq Jeuul IIM uonisueJ BPOW e uoneJidxe esouM uodn Jeun ay 99S D ANS MY Way way wgy3 vonelado pau uonisueJ poyy uoneJedo qo1uo uonduos q o 1600XP XPi Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net uondu s q jog Leading Innovation gt gt gt TOSHIBA Leading Innovation gt gt gt TOSHIBA SS INW HH lt leuw Jed H jueuunoop pajeja ay ees puooeg lt 344g ple uliy lt 1 g JnOH lt S ISL uomeoiunuluoo NYD pue Yuli enas dNNS p sn s o5oloid uoiuM uo spuedeq AAAAA GG ININ MOA eujula Jed H 000Z moyym 4234 lt eg uir yuo eig pug oC 4g pug Aep mes 1 2 Aepuoly z Aepuns 3 AA JO Aeq lt eig ISL uomeoiunuluo9 NYD pue Yuli jenas diNNS p sn s o5o oid uo spuedeq ZH VO SHUN ueiseu sulejs S 009 01 jnejep IIIM senje Jay 1 009 10 00S Hi ANH AVM II
137. own procedure 2 Remove the blank cover plate over the extension option slot 3 Slide the RemotEye printed circuit board into the extension option slot of the UPS 4 Secure the printed circuit board using the UPS supplied screws 5 See the RemotEye User Manual P N 62330 RemotEye 11 or P N 90988 RemotEye 4 to complete the hardware setup and software setting for proper RemotEye operation RemotEye Card REMOTEYE NETWORK CARD LOCATION EX EN a N Z NY 1600XP XPi Series Installation and Operation Manual 60616 010 43 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt 18 5 Optional EMD The Environmental Monitoring Device EMD is a monitoring device that provides real time comprehensive remote monitoring of environment temperature environment humidity and other conditions via the RemotEye Network Card The EMD also provides two user defined dry contacts for additional monitoring These dry contacts can be used with devices that provide normally open or normally closed results such as door sensors smoke detectors motion detectors and liquid detectors RG 45 PORT wem L LIL LIL LI i aono IA ENVIRONMENTAL MONITORING MODULE EMD d Z BS Smoke Detector Motion Sensor Intrusi
138. r blocked or in operable fan Lower condition occurred ambient temperature if it is greater than 104 F 40 C Bypass operation will also cease if overheat condition is not corrected within 1 hr of inverter shutdown Try restarting f condition reoccurs plan for total shutdown and call for service BYPOL Y Bypass Overload UPS is over Shut down excess equipment to reduce load loaded CHRGOV Y Charger Overvoltage Charger UPS is faulty Check the UPS operation conditions overvoltage condition occurred at time of fault Not advisable to restart the UPS Call Toshiba for service CLMT Y Current Limit Load on UPS out Reduce load on UPS output put exceeds unit specifications DCIB Y DC Bus Imbalance DC voltage Possible causes are UPS fault are connection of imbalance occurred half wave rectifier load Check load and try restart ing If condition persists call Toshiba for service DCOC Y DC Bus Overcurrent DC overcur UPS is faulty Check the UPS operation conditions rent condition occurred at time of fault Not advisable to restart the UPS Call Toshiba for service DCOV Y DC Bus Overvoltage DC over UPS is faulty input wiring error input overvoltage voltage condition occurred or connection of a motor load Try restarting If con dition persists call Toshiba for service DCUVBS Y DC Bus Undervoltage during UPS is faulty Check the UPS operation conditions Boostup Mode DC Bus under at time of fault Not
139. rly fashion This prevents loss of data and possible damage to both hardware and software During normal operation the UPS uses commercial AC power lt absorbs all of the high voltage spikes and transients caused by switching and faults and all of the common mode and normal mode noise which is associated with commercial AC power The UPS converts it all to clean DC power From this power the UPS charges its batteries and generates its own extremely high quality AC waveform output The result of this process is maximum power conditioning and regulation If the AC power supplied to the UPS drops below a specified voltage level the unit s batteries automatically begin supplying power instead of receiving it This insures that the loads connected to the UPS continue to receive power with no interruption When AC input power becomes available again operation returns to normal The unit s batteries begin to recharge so they will be ready for the next power interruption 9 1 Application and Use Toshiba 1600XP 1600XPi Series of On Line UPS provides continuous computer grade AC power in a compact high performance and energy efficient unit The UPS unit ensures safe and reliable operation of critical office equipment All units feature an audible alarm which sounds if the battery voltage drops below a specified minimum during use This is an additional aid to help protect valuable office data banks All units allow for computer interfacing 9 2 Output
140. rming maintenance on this equipment This manual and the accompanying drawings should be considered a permanent part of the equipment and should be readily available for reference and review Dimensions shown in the manual are in metric and or the English customary equivalent Toshiba International Corporation reserves the right without prior notice to update information make product changes or discontinue any product or service identified in this publication Toshiba is a registered trademark of the Toshiba Corporation All other product or trade references appearing in this manual are registered trademarks of their respective owners Toshiba International Corporation shall not be liable for direct indirect special or consequential damages resulting from the use of the information contained within this manual This manual is copyrighted No part of this manual may be photocopied or reproduced in any form without the prior written consent of Toshiba International Corporation O Copyright 2014 Toshiba International Corporation All rights reserved Printed in the U S A Toshiba Customer Support Center Contact the Toshiba Customer Support Center for assistance with application information or for any problems that you may experience with your Uninterruptible Power System UPS Toshiba Customer Support Center 8 a m to 5 p m CST Monday through Friday USA Toll Free 877 867 8773 Field Service Tech Support USA Toll Free 8
141. sable Static switch lt Y cycle 50 Hz 5 ms 60 Hz 4 16 ms Automatic Retransfer Factory or authorized service center selectable only Real Time Clock Real Time Clock with backup Lithium lon Battery Schedule Operation Schedule ON OFF operation of UPS using optional RemotEye 4 communication software Automatic UPS Startup when AC is applied Option can be enabled or disabled at utostart is user s discretion 1 input output figures rated for 240 volts unless otherwise stated Output ratings given for 0 85PF are only valid when the input voltage is greater than 204 volts otherwise ratings given for 0 70PF are applicable 2 At 6600 ft 2000 m above sea level output capacity should be derated by 3 per additional thousand feet elevation A2 1600XP XPi Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt STANDARD MODELS 3 6 10 KVA CONT D Unit Capacity 3 6kVA 3 1 kW 6 KVA 5 1 kW 8 kVA 6 8 kW 10 kVA 8 5 kW RemotEye 4 Remote communications package HTTP HTTPS SNMP Modbus TCP RTU BACnet 03 IP MSTP via RJ 45 or RS 485 Mechanical Design Topology Unit enclosure is made from sheet metal meeting NEMA1 and UL Type 1 22 1x 10 x 34 in 27 5 x 10 x 34 in 28 4x 13 x 34 9 in 28 4x 13 x 34 9 in Size HxWxD max 561 x 254 x 864 699 x 254 x 864
142. se who have the skills and knowledge relating to the construction installation operation and maintenance of the electrical equipment and have received safety training on the hazards involved Refer to the latest edition of NFPA 70E for additional safety requirements Qualified personnel shall 1 Have read the entire operation manual 2 Be trained and authorized to safely energize de energize ground lockout and tag circuits and equipment and clear faults in accordance with established safety practices 3 Be trained in the proper care and use of protective equipment such as safety shoes rubber gloves hard hats safety glasses face shields flash clothing etc in accordance with established safety practices 4 Be trained in rendering first aid 5 Beknowledgeable about batteries and their required handling and maintenance precautions For further information about workplace safety visit www osha gov Misuse of this equipment may result in human injury and equipment damage In no event will Toshiba Corporation be responsible or liable for either indirect or consequential damage or injury that may result from the misuse of this equipment DO NOT dispose of the battery module in a fire The batteries inside may explode DO NOT open or mutilate the batteries Released electrolyte is harmful to the eyes and skin and could also be toxic To be performed by Qualified Personnel Only Verify that the UPS is off and that
143. t can be used by authorized service personnel The port is provided using a DB9 female connector located on the rear of the UPS For reference the pinout of the connector is illustrated below RS 232C CONNECTOR PIN ASSIGNMENT DB9 FEMALE CONNECTOR OUTLINE FACING CONNECTOR al RXD TXD OTR SG Signal ground DSR RTS 015 42 1600XP XPi Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt 18 4 RemotEye Network Card The RemotEye Ill and RemotEye 4 are network communication cards for the Toshiba UPS The RemotEye communications card is optional for the 1600XP and standard with the 1600XPi Both the RemotEye Ill and RemotEye 4 will work in either model This card slides into a slot located on the back side See illustration of the UPS The card provides a network or LAN based communication interface for the UPS When installed the UPS can be managed remotely using the common SNMP and HTTP web based network protocols The following diagram shows the flow of the Network Management Station NETWORK MANAGEMENT STATION OR PC WITH WEB BROWSER TOSHIBA UPS REMOTEYE NETWORK CARD NETWORK ETHERNET BACKBONE TOSHIBA DemotEyelll 18 4 1 To install the RemotEye network card Follow the steps below 1 Turn the UPS off using the proper shutd
144. thout notice 25 3 Dimensional Data DIMENSIONAL DATA 10 0 in 10 0 in 13 0 in 13 0 in 17 5 in 17 5 in 17 5 in 254 mm 254 mm 330 mm 330 mm 445 mm 445 mm 445 mm 19 7 in 25 1 in 25 7 in 25 7 in 35 6 in 35 6 in 35 6 in 500 mm 637 mm 654 mm 654 mm 904 mm 904 mm 904 mm 60 1600XP XPi Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt 25 4 External Layout Display Panel 77 4 m m n Remote Contacts Port Male RS232 Port Female Cooling Fan a lt MCCB Terminal Block Cover e i Front View Back View g Air Flow 1 Air Flow Side View External Layout for 3 6kVA and kVA units 1600XP XPi Series Installation and Operation Manual 60616 010 61 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt Display el C Remote Contacts i Remot Eye 4 Le m gt Slot zi Air Flow D Cooling 1 A Fons MCCB 10 T P E WD i Terminol Air Flow Block Cover Front View Side View Back View External
145. to 700 12414 01288 1300 10 107 12400 Jas 1020 11400 24 la 028 Im mo oz 240 1030 12100 124 014 01288 1120 10 107 12400 Jas 1040 12600 124014 028 19 po 107 1240 4167 1050 13600 124014 1268 ja po oz 240 4167 1060 1420 124 fa 01288 170 10 107 12400 4167 1070 14900 24 la 0280 je 10 107 1240 4167 oso 15600 124 14 01288 153 q oz 240 1090 16300 24 fa 0128 Im o poz 12400 Jos 1100 17000 124014 0280 js 2 G i 7 ee UPS ESTIMATED RUNTIME WITH INTERNAL BATTERIES AND 2 MATCHING BATTERY CABINETS 70pf Voltage Load Watts q oz 240 oto mm 124 17 1288 1300 po 107 12400 Jas 1020 11400 24 286 1300 10 107 1240 4167 1030 12100 124 17 1288 12400 mo oz 240 1040 12800 ja 17 288 1165 10 107 12400 Jas foso aen 12017 268 1135 mo 107 1240 4167 oso 1420 124 17 2 8 T po oz 240 4167 ozo 14900 24 17 128 98 10 107 12400 4167 foso 160 124 Joe foo mo oz 240 4167 oso 16300 124 17 1288 182 po 107 12400 Jas 1100 17000 24 1268 0172 Ps 17 17 F j CNET H elci 1111 11 14 1600XP XPi Series Installation and Operation Manual 60616 010 D7 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt UPS ESTIMATED RUNTIME WITH ONLY INTERNAL BATTERIES 85pf Rating PF Output Rated Rated Output Batt Strings Nominal Runtime Vo
146. ttery pack will slide all the way into the battery pack receptacle and a faint but audible click can be heard when the rear connectors mate 6 2 If the battery pack does not slide smoothly back completely into the receptacle remove it and verify the battery pack is not upside down 6 3 Notify the factory if the battery pack still will not fully seat in the receptacle and a cause can not be determined Repeat steps 3 6 for remaining battery packs 8 Reinstall battery pack retaining plates 9 Close the front door 58 1600XP XPi Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt 24 4 Part Replacement The following list shows recommended intervals for periodic replacement of certain UPS parts 1 Aluminum electrolytic capacitors Replace once every 5 years 2 Fuses Replace once every 7 years 3 Cooling fan When operated in an ambient temperature of 86 F 30 C to 104 F 40 C replace every 3 5 years When operated in an ambient temperature of less than 86 F 30 C replace every 5 years NOTE The cooling fans are not hot swappable Remove all power from the UPS before replacing the cooling fans Open the UPS main circuit breaker disconnect external battery cabinets and partially slide out the top battery trays enough to open the internal DC power circuit 4 Batt
147. uomneaqi e Juano 0001 0 ebuey AV Wa IEO 1301 LOgleBieyo 1801 ulqeo Auegeg v uoneJqije BENOA 0005 aBuey AV Wa IOS A dO 199 ndino ulqeo Aeneg uoneJqije BENOAN 0005 0 aBuey AV Wa WEDS A dl 199 jnduj jeuiqe leyeg 19497 DIEN ooos oretuey mdi u mugeg eeng obruo erof 84 9n97 001 ad ls e JA aquy 4910 uo dii5s q LO MEN Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net N N N N uondu s q jog 19 1600XP XPi Series Installation and Operation Manual 60616 010 Leading Innovation gt gt gt TOSHIBA jsanbay 1se layeg senbey auruo jsanbay ssed g pajsanbay ales jsanbay uwopinus Me We WY We m as parsenbay uonisue poyy uoneJedo 1600XP XPi Series Installation and Operation Manual 60616 010 dnuejsS mous dnyeis ssedAg moys umopinys ssed g ssedAg mous yu ssed g ssedAg mous IEuLON ssed g besat As neg mous 159 ameg dnyoeg mous dnyoeg moys euiuo jeuuoN umopmys moys dnjsoog umopinys moys aBieyo jenu umopinys moys uwopinus Oo SHUN Kes leyeq Jo aseo eui oi payoeye Jojsiuleu duet laneg M yeg 3918989 OZI 9 824 10102 wejs s ZOg
148. ut ratings given for 0 85PF are only valid when the input voltage is greater than 204 volts otherwise ratings given for 0 70PF are applicable 2 At 6600 ft 2000 m above sea level output capacity should be derated by 3 per additional 1000 feet elevation 3 Subject to update without notice 4 Derate to 18 7 kVA 15 9 kW for 50 Hz operation 1600XP XPi Series Installation and Operation Manual 60616 010 A5 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt STANDARD MODELS 14 22 KVA CONT D Capacity 22 KVA 18 7 kW RS232 ASCII Interface Toshiba UPS Communication Protocol 2 0 5 XPi Remote communications package HTTP HTTPS SNMP Modbus TCP RTU BACnet IP MSTP via RJ 45 or RS 485 Optional with XP Mechanical Design Enclosure Enclosure of unit made from sheet metal meeting NEMA1 and UL I 39 0 x 17 5 x 36 1 in Size HxWxD max 991 x 445 x 917 mm Paint System Powder coating Fan Panel Panel mounted on back of UPS to allow for easy replacement of fans Battery System Slide out battery packs accessible from front of UPS Battery Replacement factory or authorized service center serviceable only Battery Packs Designed for battery acid leakage containment with 6 batteries per pack 5 0 x 7 3 x 19 0 in Battery Pack Size HxVVxD max 127 x 185 x 462 mm Battery Pack Quantity
149. wer o o Output o Povver Rectifier Chopper Batteri aneres Switches are solid state Power Flow devices Negative Bus POWER FLOW IN BATTERY BACKUP FOR ALL MODELS 10 4 EPO Emergency Power Off Function These units are equipped with terminals for receiving an emergency power off EPO command via a closed contact switch at a remote location see Terminal Block Details on page 11 and terminal block location in Appendix C This safety feature enables quick shut down of the UPS s AC input breaker output and battery circuits Usually the emergency power off switch is installed in a central location that is easily accessible to personnel concerned with the operation of the UPS unit and the load equipment connected to it The EPO function is initiated by pressing the switch to the closed shutdown position The effect of using the EPO switch is the same whether the UPS unit is in AC input mode battery backup mode or the circuit bypass mode The following figure shows the UPS condition after application of the EPO switch Bypass Static Switch Rectifier Chopper Batteries Switches are Ji solid state Power Flow devices Isolation Transformer Output O Power Input Power OO Negative Bus POWER FLOW AFTER AN EPO COMMAND FOR ALL MODELS 16 1600XP XPi Series Installation and Operation Manual 60616 010 Phone 800 894 0412 Fax 888 723 4773 We
150. y MONITOR Graphically displays the current status of the UPS On Im BAT Line Backup Bypass Shutdown in an interactive povver flovv block Cac diagram Selecting one of the blocks provides additional detailed D amp R data of the Input IN Output OUT Bypass BYP Battery BAT and BYP DC Bus DC Control amp Configura tion C amp C and Display amp External D amp E devices Tab Settings Settings Menu D amp E devices SETTINGS Allows monitoring and or modification of UPS pa rameters Parameters that can be viewed or modified vary depending Bypass on the security level of the login password entered using keypad DC Bus Ctrl Cfg Disp Reye Tab Records gt History Records Displays the most re cent 32 Test Backup Faults Warning Operation and System Test change records Backup al Operation i System System records are only available L 1 atthe distributor and depot security levels n any record set if more than 32 incidences have occurred only the most recent 32 record are retained in each report 1600XP XPi Series Installation and Operation Manual 60616 010 27 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt 14 2 Keypad Controls The keypad uses a alphanumeric format similar to that re 100 INV used on telephone 12 key keypad Rapidly
151. ypass Switch to the Bypass position The Bypass LED should be ON and the UPS LED should be OFF The LEDs are next to the Maintenance Bypass switch on the back of the UPS 3 Turn the MCCB input breaker on the UPS to the OFF position The UPS is now operating in Mainte nance Bypass Mode From Maintenance Bypass Mode to Inverter Mode 1 Turn the MCCB input breaker on the UPS to the ON position 2 Turn the Maintenance Bypass switch to the UPS position The UPS LED should be ON and the Bypass LED OFF 3 Turn the RUN STOP switch to the RUN position on the UPS The UPS is now operating in the UPS Mode 1600XP XPi Series Installation and Operation Manual 60616 010 45 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TOSHIBA Leading Innovation gt gt gt 19 2 Optional External Maintenance Bypass Wiring The following connections must be made to the Utility Panel and the Load Panel The Main UPS output is located on the terminal block on the back of the UPS TB 4 X1 and TB 7 X3 240 VAC MAINTENANCE BYPASS MAIN OUTPUT UTILITY PANEL SINGLE See the application instructions included with the External Maintenance Bypass Unit for wiring details Do NOT use two legs of a three phase 208 120V utility to feed the 1600XP XPi as shown below if an external maintenance bypass is being used The phase shift between the output of the UPS and the util ity feed to

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