Dawn Trashwheels Assembly and Operation Manual 1140 Series
Contents
1. With long parallel links ry NOTE For White planters with air bags you will need to reverse use 1140 2sp6 25 r the lower parallel links so the cross member does not interfere with the Trashwheel assembly 2012 Dawn Equipment Company Inc 370 N Cross Sycamore IL 60178 USA www dawnequipment com Toll Free 800 554 0007 Fax 815 899 3663 Introduction TRASHWHEEL STEMS Each Dawn Trashwheel stem is available in either a 4 hole version for 12 75 Trashwheels or 6 hole version for either staggering or intersecting 14 Trashwheels It is not possible to run 12 75 or 15 wheels in the intersecting position Your stem must match the Trash wheels you plan on running 1130 Most common Trashwheel stem for clearing full width path of the gauge wheels Perfect for 22 30 rows Available as 1130A for Deere Kinze and White Also available as 1130C for Case Not recommended for 15 rows 1136 Single wheel for narrow rows where two Trashwheels will not fit Works well on 15 rows Available as 1136A for Deere Kinze and Wh2. i 3 lf the CAST cross member is ALL THE WAY BACK towards the row unit a standard 1140 1 mount will fit J E lf the WELDED cross member is placed NEAR the row unit NO DAWN MOUNT WILL FIT If welded cross member sits in the center directly between row unit and toolbar as in 7000 planters an 1140 5 mount is necessary dhet Er All 1700 series Deere and all Bauer planters require the 1140 2 mount FOR ALL Deere Bauer MODELS Deere Bauer continued With heavy duty scrapers use 1140 2sp3 25 Case Models with air bags like 1240 amp 1250 require 1140K 3 mount Models without air bags like 800 900 amp 955 can use 1140 3 mount Kinze All 3000 series with air bags require the 1140k 1 mount All 2000 series after 1993 and 3000 series with spring down pressure require 1140 1 mount Models manufactured prior to 1993 require the 1140 5 mount White All 6000 and early 8000 series with HD internal springs require the 1140W 1 mount 8000 series with air bags or external springs require 1140W 5 mount
3. 554 0007 or you can request a copy in writing Request warranty information by e mail at info dawnequipment com or by US Post at Dawn Equipment Company PO Box 497 Sycamore IL 60178 Dawn Equipment Company prides itself on the manufacture of quality American made row crop tools Warranties will be honored by Dawn to dealers authorized to sell Dawn Equipment products who in turn honor such warranties to the original retail purchaser Should this equipment be improperly cared for or should it be modified to change performance beyond OEM specifications applicable Dawn warranties will become void and Dawn sponsored implement improvements will not be granted 2012 Dawn Equipment Company Inc 370 N Cross Sycamore IL 60178 USA DISCLAIMER Dawn Equipment Company makes no claim to the safety or reliability of non Dawn OEM parts or whole goods used in conjunction with Dawn OEM equipment and shall not be held responsible for any personal injury or property damage or for any complications with operational performance caused by non Dawn OEM parts or whole goods used in conjunction with Dawn OEM equipment Please familiarize yourself with the users manuals and safety recommendations of all non Dawn OEM equipment WEIGHTS AND MEASURES All Dawn Equipment Company part and whole good designs adhere to the United States Customary Unit System Inch Pound All measurements in this manual are labeled using only the aforementioned unit
4. in a manner not approved by Dawn 2012 Dawn Equipment Company Inc 370 N Cross Sycamore IL 60178 USA 3 Defects damage or failure or depreciation resulting from wear and tear accident misuses negligence improper maintenance or improper protection and storage 4 INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO LOSS OF PROFITS LOSS OF TIME LOSS OF CROPS INCONVENIENCE LOSS OF USE OF THE PRODUCT OR OTHER MACHINERY EQUIPMENT OR VEHICLE USED WITH THE PRODUCTS COST OF RENTALS OR REPLACEMENT OF THE PRODUCTS OR OTHER COMMERCIAL LOSS C Remedies Exclusive NO Other Warranties The obligations of Dawn and the Dealers are limited to the obligations set forth in this Limited Warranty THIS LIMITED WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES OF DAWN AND THE DEALERS EXPRESSED OR IMPLIED WARRANTIES BY DAWN OR THE DEALER OF CONDITION QUALITY MERCHANT ABILITY OR FITNESS FORA PARTICULAR PURPOSE ARE EXCLUDED AS ARE ALL OTHER REPRESENTATIONS BY DAWN AND THE DEALERS TO THE PURCHASE OR USER AND ALL OTHER OBLIGATIONS OR LIABILITIES OF DAWN AND THE DEALERS NO OTHER PERSON IS AUTHORIZED TO GIVE ANY OTHER WARRANTY OR TO ASSUME ANY OTHER LIABILITY ON BEHALF OF DAWN OR THE DEALERS THIS LIMITED WARRANTY MAY NOT BE TRANSFERRED BY THE PURCHASER TO ANY SUBSEQUENT OWNER D The instruction manual supplied with the Product contains important maintenance and service information Read the manual and follow the recommendations cont
5. 5 yds to hold dressings in place e Adhesive tape e Triangular bandages for a sling or as a covering over a larger dressing e Cotton balls for cleaning wounds or applying medication Splints 1 4 thick 1 2 wide 12 15 long for splinting broken arms and legs e 70 isopropyl alcohol and tincture green soap in a covered container for cleaning e ce packs chemical ice bags to use to reduce swelling e Several pairs of disposable latex or nitrile gloves e Waterless hand wash e emergency tourniquet or elastic wrap tubing e Cold pack e Amputation preservation kit consisting of plastic bags one large garbage bag four kitchen sized and two bread bags www dawnequipment com Toll Free 800 554 0007 Fax 815 899 3663 Introduction PLANTER COMPATIBILITY To ensure fit double check your planter and row unit models before attempting to install your Dawn tools There are multiple models designed for specific planters row units which are NOT interchangeable John Deere amp Bauer Built Manufacturing Models 7000 amp 7100 require the 1140 5 mount O O amp 7300 require the 1140 1 mount SEE BELOW Q si Compatible models 7200 d m Z CAUTION If you have a Conservation Tillage planter from the early 90s you will need to check the lower parallel link weldment
6. Dawn Trashwheels D C O Som U ok O O O U un un lt 1140 Series Mounts for Case Deere Kinze amp White All 1130 Series Stems UL 2013_4R02_1130 1140 Introduction PLEASE CAREFULLY READ THIS MANUAL It is strongly recommended that you become familiar with all operation and maintenance procedures of your Dawn agricultural equipment Failure to follow safety recommendations while this implement is in operation and or failure to properly store this implement and or failure to adequately prepare this implement for transport could result in equipment damage personal injury or death Please make yourself aware of all federal and local laws that may apply to the transport use and sale of this implement USING THIS MANUAL All Dawn manuals are named and numbered and should be considered a principal element of the device they accompany Please ensure this manual is kept in a location not subject to extreme conditions i e excess humidity hydraulic fluid exposed to natural elements etc Please ensure that this manual remains with the implement if traded leased or sold WARRANTY INFORMATION All new Dawn Equipment Company products carry a limited warranty Warranty assurances vary by device and can be found in the appendices of this or any other Dawn Equipment Company Users Manual Warranty information is also available upon request by contacting Dawn toll free at 800
7. ained herein Please remember that failures due to improper maintenance or service are not covered by the Limited Warranty Dawn Equipment Company reserves the right to make changes in design or specifications at any time without obligation to purchasers or equipment and components previously sold This warranty shall not be altered or changed in any way www dawnequipment com Toll Free 800 554 0007 Fax 815 899 3663 Appendix B Quick Reference Guide 9007 R1 9003 9046 Le Secure with P N 9038 bolt All 9007 R1 nut i i alto 0 aa e Pee E d Sal
8. amore IL 60178 USA ORIENTATION All Trashwheels are directional For the 12 75 wheel and the 14 wheel you may disassemble the hub to change the Trashwheel orientation or for Trashwheel replacement Due to the integrated hub on the 15 Trashwheel you will need to order dedicated right hand or left hand wheels Direction of travel OFFSET VS INTERSECTING Row cleaners should only be put in the intersecting position if there is a specific reason to do so Generally it is not necessary to run your Dawn Trashwheels in the intersecting position Running the Trashwheels in the intersecting position in the conventional tillage conditions may result in plugging problems Please contact your Dawn dealer or Dawn Equipment Company for details For most applications an offset configuration is preferred NOTE The only Dawn Trashwheels that can be set in the intersecting position are the 14 inch wheels with straight teeth 12 75 inch and 15 inch wheels must be set in the offset position HANDEDNESS In order to draw residue outward from the center of your planter you will want to setup half of your Trashwheels in the left handed configuration and half of your Trashwheels in the right handed configuration Direction of travel DEPTH BANDS Depth bands give flotation and reduce the aggressiveness of your Trashwheels For most growers there is no need for depth bands on fixed T
9. by a Dealer or replaced by Dawn only as Dawn elects without charge for materials or labor if such defect appears in not more than 12 months or from and after the date of delivery to the Purchase by the Dealer 2 Dawn warrants that the Trashwheels planter attachment wheels Dawn part s 200015 101550 102185M L 102185M R 102540F will not bend or break during its useful lifetime 3 Liability of Dawn for defective parts or material is specifically limited to the value of the parts or materials only 4 All parts or materials requiring warranty work MUST be returned by delivery to the selling Dealer for repair or for delivery to Dawn within thirty 30 days of occurrence of the defect or failure of the part or material all freight prepaid by the Dealer Dealer must complete Dawn warranty request form before shipping to Dawn Upon completion of the warranty work Dawn will ship parts or material to the Dealer freight prepaid by Dawn 5 All decisions by Dawn pertaining to warranty are final B Warranty Exclusions Dawn will not be responsible for any of the following 1 Defects or damage resulting from use repairs or service performed in a manner not approved by Dawn or from repairs or service performed by someone other than an authorized Dawn Dealer service department after approval from Dawn or Dawn to repair or replace the product involved 2 Defects damage or failure resulting from any alteration or additions done
10. endations on this or any other Dawn product please contact us at 800 554 0007 SAFETY TRIGGERS Several safety symbols appear with their associated safety words throughout your Dawn Equipment user manual It is important to recognize and understand these safety signals in order to take appropriate action as necessary DANGER Indicates an imminently hazardous situation that if not avoided will result in serious injury or death and or property damage WARNING Indicates a potentially hazardous situation that if not avoided will result in serious injury or death and or property damage A CAUTION Indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury and or property damage REPORTING AN EMERGENCY Ensure that you have access to a radio or mobile phone when operating or repairing farm machinery Working with a partner whenever possible significantly increases the chances of receiving timely emergency care should one party become severely injured and or incapacitated 2012 Dawn Equipment Company Inc 370 N Cross Sycamore IL 60178 USA MAINTENANCE AND UPKEEP For safety reasons it is important to keep your implements in proper working order Unauthorized modifications to Dawn Equipment Company products may compromise the efficiency and or safe operation of the product and will void any and all warranties through Dawn Equipment Company Please read your man
11. ite Also available as 1136C for Case 1138 Dual Trashwheel setup for aggressive cleaning on narrow rows Do NOT use in worked ground 15 20 rows This is a specialty tool please contact a Dawn representative to discuss your application Also consider the 2003 narrow row coulter combination as an alternative TRASHWHEELS There are three different Trashwheel options by size Be Sure to check planter specifications before ordering because not all wheels will fit on every planter Each Trashwheel is identified by its diameter 12 75 The most common wheel is the 12 75 Trashwheel The 12 75 wheel is widely used in mixed tillage applications and in fields that are conventionally tilled or minimum tilled This wheel is also commonly used on the Dawn 1572 no till coulter combination 14 The 14 is the next size up and with its radially straight tines has the unique ability to be set in the intersecting position This allows for aggressive row cleaning with relatively narrow spacing This is only recommended for exclusively no tilled ground Do NOT run wheels in intersecting position in worked ground 15 The largest wheel offered by Dawn uses an integrated hub that is designed to reduce wrapping in extreme residue conditions This wheel will not fit on most planters and is reserved for special applications and devices designed with this wheel size in mind 2012 Dawn Equipment Company Inc 370 N Cross Syc
12. ng to the procedure on the right hand side of this page Continue turning until only one and a half dots are visible on the front of the stem EAIN eee LB TT IL 2012 Dawn Equipment Company Inc 370 N Cross Sycamore IL 60178 USA OPERATION e To operate your Dawn Low Profile screw adjust caps A Lift cap free from magnet B Turn to adjust depth of Trashwheel C Square cap with tube and re engage magnets A B C N NOTE Due to the T slot on the screw adjust cap you may have to turn slightly past your intended stop to engage magnets e To operate your Dawn K style screw adjust caps A Press down with 3 4 socket to free detent washer from retention pins B Turn to adjust depth of Trashwheel C Release pressure to re engage retention pins www dawnequipment com Toll Free 800 554 0007 Fax 815 899 3663 Appendix A Warranty The following warranties with respect to new Dawn Equipment Company Dawn products excepting as hereafter provided is made by Dawn to Dealers Dealers authorized by Dawn to sell the products involved and each selling Dealer in turn make such warranties to the original retail purchaser the Purchaser A Duration and Extent of Warranty 1 Products except all working moving and all or any parts subject to wear except as hereafter provided which are defective in materials or workmanship as delivered to the Purchaser by a Dealer will be repaired
13. ngly recommended Respirator Mask Please carefully read all safety information associated with any chemicals you will be handling Use a respirator mask when using hazardous chemicals ie Insecticides HN3 etc Work Gloves If working around machinery with sharp edges or rough metal surfaces work gloves may prevent a few stitches Work gloves are inexpensive and are really worth the investment 2012 Dawn Equipment Company Inc 370 N Cross Sycamore IL 60178 USA Steel Toed Boots A good pair of steel toed boots can save your toes Avoid an unfortunate accident and protect your feet First Aid Kit In order to minimize the risk of complication associated with injury every shop and tractor should have a complete first aid kit First Aid Kit Contents According to the National Agricultural Safety Database NASD and Canadian Agricultural Safety Association CASA each first aid kit should include the following General Supplies e Poison First Aid Kit with syrup of Ipecac and charcoal e Sterile first aid dressings in sealed envelope 2 x2 for small wounds 4 x4 for larger wounds and for compress to stop bleeding e Tongue blades e Stainless steel bandage scissors strong enough to cut denim e Tweezers e Eye wash solution e Thermometer e Safety pins e Ace bandage Band aids e Roller bandage 1 x 5 yds for finger e Roller bandage 2 x
14. rashwheels www dawnequipment com Toll Free 800 554 0007 Fax 815 899 3663 INSTALLATION TRASHWHEEL ASSEMBLY NOTE For some shipments Trashwheel hub and depth band assembly are taken care of in house by Dawn If your Trashwheels have been shipped already assembled feel free to skip this step 1 Lightly grease O ring P N 9662 with Mobile XP222 or similar and place into groove on the underside of the aluminum Supercap Do not install pipe plug until the end 2 To assemble Trashwheel insert 1 2 13x1 75 HHCS P N 9088 through hub flange Trashwheel Supercap and loosely thread on nut P N 9007 R1 Repeat for the other two bolts NOTE Trashwheels are directional They can be assembled as either RIGHT handed or LEFT handed wheels Assemble and install wheels according to rotational arrows on each wheel indicating the direction of travel Trashwheel teeth appear swept back Direction of Travel Rotation LEFT hand RIGHT hand wheel wheel 3 Once Trashwheel assembly is complete tighten all nuts install grease zerk and fill hub with grease until clean grease comes out the far side Once hubs are greased install pipe plugs 2012 Dawn Equipment Company Inc 370 N Cross Sycamore IL 60178 USA 4 Clamp Trashwheel stem into a bench vice by its square tube with the V pointing down for easy wrench access For 1130 or 1138 series stems insert 5 8 11x1 5 HHCS P N 9101 through washer
15. s unless otherwise explicitly specified ADDITIONAL INFORMATION Additional information on this and any other Dawn tool can be found on the web at www dawnequipment com You may also contact Dawn for information by phone at 800 554 0007 by fax at 815 899 3663 or by e mail at info dawnequipment com www dawnequipment com Toll Free 800 554 0007 Fax 815 899 3663 Table of Contents General SAIC cpcevtictacanistheca ia tecegetest saete ace ganceetacetcateneaete Salety IMOORISS EE neces aticetauesertenseeteees Reporting an Emergency Maintenance and Upkeep Proper Waste Disposal SE LIEN GEAN ee ene tee en et Protective CONTE dente First Aid Kit and Contents IraSNWheel ASSEMDIY susirinks 8 WS VA AW OU ests eae e E E Appendix A Warranty ss 10 Appendix B Quick Reference Assembly Guide 11 2012 Dawn Equipment Company Inc 370 N Cross Sycamore IL 60178 USA www dawnequipment com Toll Free 800 554 0007 Fax 815 899 3663 Safety Information GENERAL SAFETY It is essential that you be able to recognize safety signal words and their associated symbols Please be alert to any signs posted on your Dawn Equipment Company products and or in your users manual Make sure you have read all safety messages and that you clearly understand the recommended precautions If you have questions about any Dawn safety sign or have further questions about safety recomm
16. stem stripper and into hub For 1136 series stems attach the offset bracket at this time with two 5 8 11x2 HHCS P N 9078 secured on the inside by lock washer and nut Insert 5 8 11x1 3 4 HHCS P N 9278 through bracket and into Trashwheel hub Extension plate P N 101181 R03 NOTE When installing hub strippers for the forward hole align the stripper and roll pin so that the stripper points up For the rear position align the stripper and roll pin so that the stripper points away from the motion of travel Rear Hole Forward Hole www dawnequipment com Toll Free 800 554 0007 Fax 815 899 3663 INSTALLATION INSTALLING THE MOUNT ASSEMBLY For Deere Kinze and White units bolt the Trashwheel mount to the row unit by inserting 1 2 13x1 25 HHCS through washer mount plate row unit and loosely thread into self locking nut Repeat for remaining three bolts Tighten all four bolt heads U 9007 R1 9003 9046 For Case units bolt the Trashwheel mount to the row unit by inserting 1 2 13x3 HHCS and threading lock nut on far side You may need to push gauge wheel up to get bolt past the depth regulator arm Secure with 7 P N 9038 bolt 9007 R1 nut INSTALLING THE TRASHWHEEL ASSEMBLY Thread the acme screw in the Trashwheel mount assembly into the Trashwheel stem by turning the Dawn screw adjust cap accordi
17. ual before attempting any repair work to your Dawn tool If you need to work on your Dawn tool make sure to support it before partially or fully removing it from the attachment points Do not adjust your Dawn tools while they are moving Before making adjustments to your Dawn fx tool make sure to disengage the hydraulic circuit and disconnect the power source PROPER WASTE DISPOSAL Please familiarize yourself with all waste disposal laws appli cable to your area before dumping www dawnequipment com Toll Free 800 554 0007 Fax 815 899 3663 Safety Gear PROTECTIVE CLOTHING Wearing proper attire when working on agricultural equipment is a Critical safety precaution Loose clothing or accessories may become entangled in moving parts causing serious injury or death Please ensure that loose cuffs shirts belts jewelry etc are secured such that they cannot be drawn into moving machinery Stay aware of your surroundings when in the proximity of machinery that is either moving or has the potential for spontaneous movement Equip yourself with all recommended Safety accessories and develop a strategy for ensuring their use when needed Safety Glasses Goggles If you will be using hazardous chemicals or are striking cutting or grinding metal make sure you are wearing eye protection Earplugs Sound Mufflers When working around equipment that generates high amplitude sound ie dryers vaccums etc ear protection is stro
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