ControlNet Daughtercards Installation Instructions
Contents
1. Indicator Color Probable Cause Recommended Action Off Channel disabled Program network for redundant media if required Steady Normal operation No action is required Green Flashing Temporary network errors None unit will self correct Green Off Node is not configured to Make sure the configuration keeper node is present go on line and working Flashing Media fault Check media for broken cables loose connectors A or B Red Off missing terminators etc viewed separately If condition persists refer to ControlNet Coax Media Planning and Installation Guide publication CNET INOO2 No other nodes present on Add other nodes to the network network Flashing Incorrect network Cycle power or reset unit If fault persists contact Red Green configuration your Rockwell Automation representative or distributor Off See the MS indicator for No action is required or apply power additional information Steady Red Faulted unit Cycle power or reset unit If fault persists contact A and B your Rockwell Automation representative or viewed distributor together Alternating Self test No action is required Red Green Alternating Incorrect node Check network address and other ControlNet Red Off configuration configuration parameters Related Publications If you are connecting the card directly to a ControlNet network you should also refer to the following publications Catalog Number Publication2. using the repeaters to extend then install a 75 ohm terminator 1786 XT on the BNC coax connector on the fiber repeater adapter 1786 RPA Do this to all repeaters that are not connected to coax segments Publication 1788 INOO5B EN P October 2005 ControlNet Daughtercards 11 Connect to the Network Using a 1786 CP Cable IMPORTANT If you use a non redundant cable system all ControlNet devices must be on the same channel We recommend channel A Use the following wiring diagram to connect the programming terminal to the network using a 1786 CP cable If you connect or disconnect the ControlNet network access port NAP cable with power applied to this module or any device on the network an electrical arc can occur This could cause an explosion in hazardous location installations The 1786 CP cable can plug into any ControlNet product s NAP to provide programming capability on the ControlNet network A programming terminal connected through this cable is counted as a node and must have a unique address o Any ControlNet Interface Card N 1786 CP Cable 31074 M oonononn ATTENTION Use the 1786 CP cable when you connect a programming terminal to A the network through the NAP using another cable could result in possible network failures or product damage IMPORTANT The NAP is only available on the 1788 CNF card It
3. Singapore 307987 Tel 65 6356 9077 Fax 65 6356 9011 Publication 1788 INOO5B EN P October 2005 PN 957974 60 Supersedes Publication 1788 INOOSA EN P March 2001 Copyright 2005 Rockwell Automation Inc All rights reserved Printed in the U S A
4. is not available on the 1788 CNER card Publication 1788 INOO5B EN P October 2005 12 ControlNet Daughtercards Wiring for the 1786 CP Connector Cable Connector 1 Connector 2 Wire Signal Signal Name Wire Signal Signal Name Number Mnemonic Number Mnemonic 1 ISO GND Isolated Ground 1 ISO GND Isolated Ground 2 N C No Connection 2 N C No Connection 3 PTTX H Transmit Data High 3 PTRX H Receive Data High 4 PTTX L Transmit Data Low 4 PTRX L Receive Data Low 5 PTRX L Receive DataLow 5 PTTX L Transmit Data Low 6 PTRX H Receive Data High 6 PTTX H Transmit Data High 7 N C No Connection 7 N C No Connection 8 ISO GND Isolated Ground 8 ISO GND Isolated Ground Daughtercard Performance Due to wide variation in available host devices we cannot provide specific performance capabilities in this document For information concerning host daughtercard performance characteristics refer to the user manual for the particular host device Publication 1788 INOO5B EN P October 2005 ControlNet Daughtercards 13 Troubleshoot the Daughtercards Status indicators provide information about the card and the network when you are connected via the fiber connectors The following definitions and tables outline the possible states explain what each state means to you and indicate what action you should take if any to correct that state Definition of terms e steady indi
5. source according to the product specifications The ControlNet network requires at least one module that can store parameters and configure the network with those parameters upon start up This module is called a keeper since it keeps the network configuration The daughtercard keeps the network parameters at any legal node address 01 to 99 Multiple devices on any one network can act as the network keeper Each device capable of being the network keeper acts to back up the current keeper This backup function is automatic and requires no action on yout part IMPORTANT With these cards the non volatile keeper data is erased when you perform a firmware update Set the Node Address You must set two switch assemblies to configure the daughtercard with its unique network address These switches are read at powerup to establish the network address of the card Publication 1788 INOO5B EN P October 2005 ControlNet Daughtercards 7 1 0 Module Node Address Status NAP Status LED Switches Channel A Connector LED DUR ear H 1788 CNF N O T OI BNA J Network Status Indicators A and B A B i A c 1788 CNFR omonimo See A TX RX TX B AmA j 10s O s Channel A Connector Network Status Indicators A and B Channel B Co
6. AB Installation Instructions Ur ControlNet Daughtercards Catalog Numbers 1788 CNF 1788 CNFR Inside For See Page Important User Information Environment and Enclosure European Hazardous Location Approval North American Hazardous Location Approval North American Hazardous Location Approval About the Daughtercards Set the Node Address Install the Card Connect the Card to the Network Connect to the Network Using a Fiber Cable oO OO CO CO MI MI om cw HY wl N Wire the Fiber Module for Zipcord Operation Connect to the Network Using a 1786 CP Cable Troubleshoot the Daughtercards ow Related Publications z Technical Support o N Specifications Publication 1788 IN005B EN P October 2005 2 ControlNet Daughtercards Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment Safety Guidelines for the Application Installation and Maintenance of Solid State Controls Publication SGI 1 1 available from your local Rockwell Automation sales office or online at http literature rockwellautomation com describes some important differences between solid state equipment and hard wired electromechanical devices Because of this difference and also because of the wide variety of uses for solid state equipment all persons responsible for applying this
7. NOO5B EN P October 2005 ControlNet Daughtercards 19 Notes Publication 1788 INOO5B EN P October 2005 Rockwell Automation Support Rockwell Automation provides technical information on the web to assist you in using its products At http support rockwellautomation com you can find technical manuals a knowledge base of FAQs technical and application notes sample code and links to software service packs and a MySupport feature that you can customize to make the best use of these tools For an additional level of technical phone support for installation configuration and troubleshooting we offer TechConnect Support programs For more information contact yout local distributor or Rockwell Automation representative or visit http support rockwellautomation com Installation Assistance If you experience a problem with a hardware module within the first 24 hours of installation please review the information that s contained in this manual You can also contact a special Customer Support number for initial help in getting your module up and running United States 1 440 646 3223 Monday Friday 8am 5pm EST Outside United Please contact your local Rockwell Automation representative for any States technical support issues New Product Satisfaction Return Rockwell tests all of its products to ensure that they are fully operational when shipped from the manufacturing facility However if your product is not f
8. Name Publication Number N A ControlNet Fiber Media Planning and Installation Guide CNET IN001 N A ControlNet Coax Media Planning and Installation Guide CNET INO02 N A ControlNet Cable System Planning and Installation 1786 6 2 1 RN1 Guide Release Note Publication 1788 INOO5B EN P October 2005 16 ControlNet Daughtercards Catalog Number Publication Name Publication Number 1786 RPA ControlNet Modular Repeater Adapter Installation 1786 IN013 Instructions 1786 RPFS ControlNet Modular Repeater Short distance Fiber 1786 IN012 Module Installation Instructions 1786 TPR ControlNet Coax Tap Installation Instructions 1786 5 7 1786 TPS 1786 TPYR 1786 TPYS Technical Support For additional troubleshooting information on the ControlNet Daughtercards access Rockwell Automation s technical support services at 440 646 3223 or at http support rockwellautomation com Publication 1788 INOO5B EN P October 2005 ControlNet Daughtercards 17 Specifications Operational Temperature IEC 60068 2 1 Test Ad Operating Cold IEC 60068 2 2 Test Bd Operating Dry Heat IEC 60068 2 14 Test Nb Operating Thermal Shock This product is suitable for application in equipment that is rated 0 60 C 32 140 F max It is accebtable for the ambient slot temperature immediately surrounding this product to reach 85 C 185 F max Storage Temperature EC 60068 2 1 Test Ab
9. Un packaged Non operating Cold EC 60068 2 2 Test Bb Un packaged Non operating Dry Heat EC 60068 2 14 Test Na Un packaged Non operating Thermal Shock 40 85 C 40 185 F Relative Humidity EC 60068 2 30 Test Db Un packaged Non operating Damp Heat 5 95 non condensing Vibration EC 60068 2 6 Test Fc Operating 5 g 10 500 Hz Operating Shock EC 60068 2 27 Test Ea Unpackaged Shock 30g Non Operating Shock EC 60068 2 27 Test Ea Unpackaged Shock 50 g Emissions CISPR 11 Group 1 Class A with appropriate enclosure ESD Immunity IEC 61000 4 2 6 kV contact discharges 8 kV air discharges Radiated RF Immunity IEC 61000 4 3 10 V m with 1 kHz sine wave 80 AM from 30 1000 MHz 10 V m with 200 Hz 50 Pulse 100 AM at 900 Mhz Enclosure Type Rating None open style Powe Requirements 788 CNF 5V dc 440 mA max 788 CNFR 5V de 450 mA max Power Consumption 788 CNF 2 20 W 788 CNFR 2 25 W Power Dissipation 788 CNF 2 20 W or 7 51 BTU hr 788 CNFR 2 25 W or 7 68 BTU hr Weight 0 1 kg 0 2 Ib Wiring Category 3 on NAP M Note To comply with UL and C SA restrictions this equipment must be powered from a source compliant with the following Class 2 or Limited Voltage Current as defined in UL 508 Seventeenth Edition Section 32 and Safety Extra Low Voltage SELV as defined in CSA C22 2 no 1010 Annex H Use this Co
10. cator is on continuously in the defined state e alternating the two indicators alternate between the two defined states at the same time applies to both indicators when viewed together the two indicators are always in opposite states out of phase e flashing the indicator alternates between the two defined states applies to each indicator viewed independent of the other if both indicators are flashing they flash together in phase IMPORTANT Keep in mind that the module status indictor reflects the module state for example self test firmware update normal operation but no connection established The network status indicators A and B reflect network status Remember that the host is able to engage in local messaging with the card although it is detached from the network Therefore the module status indicator is flashing green if the host has successfully started the card Note however that until the host removes reset all indicators on the daughtercard will remain off Publication 1788 INOO5B EN P October 2005 14 ControlNet Daughtercards Indicator Color Probable Cause s Recommended Action Off e No power e Check the power supply e Host is faulted e Ensure that the daughtercard is firmly seated e Host is holding in the slot daughtercard in reset e Cycle power If the indicator remains off eplace the daughtercard or the host Steady Major fault There is a ha
11. d connectors or other means provided with this product Substitution of components may impair suitability for Class Division 2 e f this product contains batteries hey must only be changed in an area known to be nonhazardous A e Couper le courant ou s assurer que l environnement est class non dangereux avant de d brancher l quipement e Couper le courant ou s assurer que l environnement est class non dangereux avant de d brancher les connecteurs Fixer tous les connecteurs externes reli s cet quipement l aide de vis loquets coulissants connecteurs filet s ou autres moyens fournis avec ce produit e La substitution de composants peut rendre cet quipement inadapt une utilisation en environnement de Classe 1 Division 2 e S assurer que l environnement est class non dangereux avant de changer les piles RISQUE D EXPLOSION Publication 1788 INOO5B EN P October 2005 6 ControlNet Daughtercards About the Daughtercards The 1788 CNF or 1788 CNFR ControlNet network daughtercard architecture defines a common hardware and software interface that several different network interface cards will support This lets products that are designed to support the network daughtercard option support several Rockwell Automation networks You can install the daughtercard in any host device that supports the ControlNet daughtercard DTA The host device must provide a suitable power
12. ealth and Safety Requirements relating to the design and construction of Category 3 equipment intended for use in potentially explosive atmospheres given in Annex Il to this Directive The examination and test results are recorded in confidential report No 28 682 010 Compliance with the Essential Health and Safety Requirements has been assured by compliance with EN 50021 IMPORTANT This equipment is not resistant to sunlight or other sources of UV radiation The secondary of a current transformer shall not be open circuited when applied in Class I Zone 2 environments Equipment of lesser Enclosure Type Rating must be installed in an enclosure providing at least IP54 protection when applied in Class I Zone 2 environments This equipment shall be used within its specified ratings defined by Allen Bradley Provision shall be made to prevent the rated voltage from being exceeded by transient disturbances of more than 40 when applied in Class I Zone 2 environments Publication 1788 INOO5B EN P October 2005 ControlNet Daughtercards 5 North American Hazardous Location Approval The following information applies when operating this equipment in hazardous locations Products marked CL DIV 2 GP A B C D are suitable for use in Class Division 2 Groups A B C D Hazardous Locations and nonhazardous locations only Each product is supplied with markings on the rating nameplate indicating the hazardous locati
13. equipment must satisfy themselves that each intended application of this equipment is acceptable In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss IMPORTANT Prine A that is critical for successful application and understanding of ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid a hazard and recognize the consequence
14. nductor Category information for planning conductor routing Refer to Publication 1770 4 1 Industrial Automation Wiring and Grounding Guidelines Publication 1788 INOO5B EN P October 2005 18 ControlNet Daughtercards Certifications Certification Value Certifications UR UL Recognized Component Industrial Control Equipment when product is marked CSA CSA Accepted Component for Process Control Equipment CSA CSA Accepted Component for Process Control Equipment in Class Division 2 Group A B C D Hazardous Locations CE European Union 89 336 EEC EMC Directive compliant with EN 50082 2 Industrial Immunity EN 61326 Meas Control Lab Industrial Requirements EN 61000 6 2 Industrial Immunity EN 61000 6 4 Industrial Emissions EN 61131 2 Programmable Controllers Clause 8 Zone A amp B C Tick Australian Radiocommunications Act compliant with AS NZS CISPR 11 Industrial Emissions EEx European Union 94 9 EC ATEX Directive compliant with EN 50021 Potentially Explosive Atmospheres Protection n Zone 2 Cl ControlNet Int l conformance tested to ControlNet specifications 1 See the Product Certification link at www ab com for Declarations of Conformity Certificates and other certification details RSNetWorx for DeviceNet and DeviceLogix are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Automation are property of their respective companies Publication 1788 I
15. nnector 31155 Set the node address to a value between 1 and 99 For optimum throughput assign addresses to your ControlNet nodes in a sequential order starting with 01 Node address 00 is not a valid ControlNet address You should only use node address 00 if the product that uses the ControlNet daughtercard has the ability to set the node address using the host device interface This feature is typically used on products that do not provide easy customer access to the node address switches If you set the node address switch to 00 it lets the host in which the daughtercard resides set the node address rather than letting the daughtercard read the node address from the switch settings Publication 1788 IN005B EN P October 2005 8 ControlNet Daughtercards Install the Card Due to wide variation in available host devices we cannot provide specific installation instructions in this document For instructions on how to install the daughtercard in a host device refer to the user manual for the particular host device WARNING If you insert or remove the card while host power is on an electrical arc can occut This could cause an explosion in hazardous location installations Be sure that power is removed or the area is nonhazardous before proceeding SAN 42823 Connect the Card to the Network IMPORTANT Before you install your fiber based network refer to the ControlNet Fiber Media Planning and In
16. on temperature code When combining products within a system the most adverse temperature code lowest T number may be used to help determine the overall temperature code of the system Combinations of equipment in your system are subject to investigation by the local Authority Having Jurisdiction at the time of installation Informations sur l utilisation de cet quipement en environnements dangereux Les produits marqu s CLI DIV 2 GP A B C D ne conviennent qu une utilisation en environnements de Classe Division 2 Groupes A B C D dangereux et non dangereux Chaque produit est livr avec des marquages sur sa plaque d identification qui indiquent le code de temp rature pour les environnements dangereux Lorsque plusieurs produits sont combin s dans un syst me le code de temp rature le plus d favorable code de temp rature le plus faible peut tre utilis pour d terminer le code de temp rature global du syst me Les combinaisons d quipements dans le syst me sont sujettes inspection par les autorit s locales qualifi es au moment de l installation EXPLOSION HAZARD Do not disconnect equipment unless power has been removed or the area is known to be nonhazardous Do not disconnect connections to his equipment unless power has been removed or the area is known to be nonhazardous Secure any external connections hat mate to this equipment by using screws sliding latches hreade
17. rdware fault with the module Cycle Red power If the problem persists replace the daughtercard Flashing Firmware update in progress No action required firmware update in progress Red Node address switch change The daughtercard s node address switches may have r been changed since power up Change the node Minor address switches back to the original setting The Soie fault module will continue to operate properly Status nvalid module firmware Update module firmware with ControlFlash Update MS utility Duplicate node address The daughtercard s node address duplicates that of another device Remove power change the node address to a unique setting then apply power ode address switch set to 00 Host must set valid node address Flashing No connections established No action is required Green Steady Connections established No action is required Green Flashing Self test The module is performing self diagnostics Wait briefly Red to see if problem corrects itself If problem persists Green check the host If the daughtercard cannot communicate with the host it may remain in self test mode 1 0 Status Always No action is required This indicator is on during the 1 0 Off indicator portion of the self tests IMPORTANT The Module Status and 1 0 Status indicators are only available on the 1788 CNF card Publication 1788 INOO5B EN P October 2005 ControlNet Daughtercards 15
18. roduct safety certifications NOTE See NEMA Standards publication 250 and IEC publication 60529 as applicable for explanations of the degrees of protection provided by different types of enclosure Also see the appropriate sections in this publication as well as the Allen Bradley publication 1770 4 1 Industrial Automation Wiring and Grounding Guidelines for additional installation requirements pertaining to this equipment Prevent Electrostatic Discharge ATTENTION This equipment is sensitive to electrostatic discharge which can cause internal damage and affect normal operation Follow these guidelines when you handle this equipment e Touch a grounded object to discharge potential static e Wear an approved grounding wriststrap e Do not touch connectors or pins on component boards e Do not touch circuit components inside the equipment e If available use a static safe workstation e When not in use store the equipment in appropriate static safe packaging Publication 1788 INOO5B EN P October 2005 4 ControlNet Daughtercards European Hazardous Location Approval European Zone 2 Certification The following applies when the product bears the EEx marking This equipment is intended for use in potentially explosive atmospheres as defined by European Union Directive 94 9 EC The LCIE Laboratoire Central des Industries Electriques certifies that this equipment has been found to comply with the Essential H
19. s SHOCK HAZARD Labels may be located on or inside the equipment for example drive or motor to alert people that dangerous voltage may be present BURN HAZARD Labels may be located on or inside the equipment for example drive or motor to alert people that surfaces may be dangerous temperatures PE gt EDLEDE Publication 1788 INOO5B EN P October 2005 ControlNet Daughtercards 3 Environment and Enclosure ATTENTION This equipment is intended for use in a Pollution Degree 2 industrial environment in overvoltage Category IT applications as defined in IEC publication 60664 1 at altitudes up to 2000 meters without derating This equipment is considered Group 1 Class A industrial equipment according to IEC CISPR Publication 11 Without appropriate precautions there may be potential difficulties ensuring electromagnetic compatibility in other environments due to conducted as well as radiated disturbance This equipment is supplied as open type equipment It must be mounted within an enclosure that is suitably designed for those specific environmental conditions that will be present and appropriately designed to prevent personal injury resulting from accessibility to live parts The interior of the enclosure must be accessible only by the use of a tool Subsequent sections of this publication may contain additional information regarding specific enclosure type ratings that are required to comply with certain p
20. stallation Guide publication CNET IN001 After you have installed the card connect it to the network You must connect the card to the network using an approved ControlNet fiber cable such as Cable Assembly Cat No 10m 786 FS10 20m 786 FS20 60 m 1786 FS60 100 m 1786 FS100 200 m 786 FS200 300 m 786 FS300 Publication 1788 INOO5B EN P October 2005 ControlNet Daughtercards 9 For more fiber cable options refer to the ControlNet Fiber Media Planning and Installation Guide publication CNET IN001 Connect to the Network Using a Fiber Cable 1 Remove and save the protective caps from the ControlNet daughtercards 2 Connect the fiber cable connector to the module s connector S Z 5 5 8 ke 7g Q Oa D D DA 42821 Wire the Fiber Module for Zipcord Operation IMPORTANT To prevent inadvertent reversal of the trunk cable connections resulting in incorrect status displays check the drop cable for a label indicating the attached cable before you make your connection The zipcord uses a duplex cable Duplex cables use a single cable that contains two separate fibers one for transmit and one for receive ATTENTION n S Under certain conditions viewing the optical port may expose the eye to hazard When viewed under some conditions the optical port may expose the eye beyond the maximum permissible exposure recommendations P
21. ublication 1788 IN005B EN P October 2005 10 ControlNet Daughtercards To wire the module 1 Hold down the latch and insert the Channel A zipcord connector into the duplex socket until the pins and latch lock into place 2 Make sure you insert the blue pin receive of the zipcord connector into the left Rx and the black pin transmit into the right Tx socket If Your Network Supports Connect the Fiber Cable nonredundant media to the channel A connector on the module 1788 CNF or CNFR channel B on the 1788 CNFR is not used redundant media from trunk cable A to channel A on the 1788 CNFR and from trunk cable B 1788 CNFR to channel B on the 1788 CNFR 1 Recommended when using channel A for non redundant media ControlNet Network Topology Example Ea t i t t t gt E T786 RPA 1 786 RPFS 1766 nPA ___ 7a6 nPFS 1786 RPA _ 1786 RPFS __ cal ES ee Nr F3 oo cH1 E cH2 oo CH1 E CH2 oo cH1 E CH Ge me Nh dE Fiber Segment 1 aay p RENE ANT REX Fiber Segment 2 Fiber Segment 3 lt A gt ON WALI oO alo XT terminator Gl XT Terminator Coax Segment 2 Example ControlNet Node 42834 Example ControlNet Node IMPORTANT It is not necessary to install nodes on coax segments If you are only
22. unctioning and needs to be returned United States Contact your distributor You must provide a Customer Support case number see phone number above to obtain one to your distributor in order to complete the return process Outside United Please contact your local Rockwell Automation representative for return States procedure www rockwellautomation com Corporate Headquarters Rockwell Automation 777 East Wisconsin Avenue Suite 1400 Milwaukee WI 53202 5302 USA Tel 1 414 212 5200 Fax 1 414 212 5201 Headquarters for Allen Bradley Products Rockwell Software Products and Global Manufacturing Solutions Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation SA NV Vorstlaan Boulevard du Souverain 36 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Headquarters for Dodge and Reliance Electric Products Americas Rockwell Automation 6040 Ponders Court Greenville SC 29615 4617 USA Tel 1 864 297 4800 Fax 1 864 281 2433 Europe Middle East Africa Rockwell Automation Herman Heinrich Gossen Strasse 3 50858 K ln Germany Tel 49 0 2234 379410 Fax 49 0 2234 3794164 Asia Pacific Rockwell Automation 55 Newton Road 11 01 02 Revenue House
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