Spraying boom
Contents
1. 233001001 English user manual Spraying boom FITTINGS ON DEMAND Integral protection kit that protects nozzles from impacts ground plants etc SAFETY DEVICES Extension articulation in case of hydraulic tilt to allow the end of the extension to turn so as to get past obstacles In order to get past the obstacle without damaging the equip ment it is necessary to keep a distance higher than the value D given in the table Stop valve it allows to stop movements of the various boom sections during use and or transport of the equipment and to prevent accidental movements in the event of an hydraulic hose failure Safety distance diagram Booklet 9 Safety distance table Width sarai T distance D 12 6 5 4 155 US 6 8 extension articulation 4 a t i i 1 i i i s FQi i i i m B 3 Y 7 n Ed HOS mu 7 7 Wy 7 poe N i T t AAAA E HL AE OSS OS j Sa A a H 1 i f beri i al PO l iv ko H 1 Lat D L D f i 233001002 332 068 English user manual 332 068 IDENTIFICATION PLATE POSITION The figure points out the positions of the identification plates of the compo nents kg 233001003 TIF POSITION OF SIGNALS The figure shows the location of all safety plates while2. 233001011 TIF Af a a FTE RO 7O dy lt gt s2 233001012 TIF English user manual 332 068 Spraying boom Boom unfolding and folding The figure indicates the procedure to follow when un folding and folding the boom Booklet 9 Please note the two arms can be folded or unfolded independently of each other 233001013 TIF English user manual 332 068 Spraying boom 4 function hydraulic system with double effect solenoid valves Booklet 9 ae Fin ee ceegee doa T i a A 233001011 TIF CGA CONTROL BOARD A Unfolding of left arm B Unfolding of right arm C Lifting D Hydraulic tilt adjustment M LLER CONTROL BOARD A Unfolding of left arm B Unfolding of right arm C Lifting D Hydraulic tilt adjustment 233001012 TIF English ae user manual 332 068 Spraying boom Boom unfolding and folding The figure indicates the procedure to follow when un folding and folding the boom Booklet 9 Please note the two arms can be folded or unfolded independently of each other 233001013 TIF English user manual 332 068 INSTALLATION OF LINE FILTERS IF REQUIRED AND
3. JETS Proceed in the way indicated 1 Install the line filters A as shown in the figure ge PSS CSRSOTSETETOEOE DE 8 OBEY j eA SOFSGS0888080099 006 O54 a Soon enccnanangY Z See enanneanesee 233001016 TIF 2 Mount the jets B next to the outlet Uni Jet Tri Jet Compact holes of the stainless steel pipes D D C see the Jet Layout diagram page 12 A Properly mount the seals D 233001017 TIF English 14 user manual 332 068 Fasten stainless steel pipes C and guards E to the spraying boom with the special supports The type of support must be chosen according to the type of installed boom and jets see picture See a i WO NE D lg Clamps for booms set up R i with Uni Jet jets KON AKO Clamps for booms set up with T jet jet NUMBER OF JETS ON EACH BOOM SECTION Position the nozzle holder hoses depending on the boom length see diagram The diagram shows as well position and number of supports on each hose and installation instructions depending on the number of supplies If the equipment is supplied disas sembled the diagram is enclosed with the small items of the boom an For hoses with up to four jets use two pairs of clamps A for hoses w
4. is moved with folded boom Locking device A must be used only during transport while the boom is closed Please note if the blocking operation is difficult lightly swing the boom until the pin is inserted in housing AN its The information mentioned is not published in the manual if the equipment is installed on units be longing to other manufacturers Information on hydraulic connections is to be found in the Hydraulic system diagram The boom unfolding and folding procedure variable depending on the type of control installed is de scribed in Boom Unfolding and Folding English 22 user manual 332 068 Spraying boom Booklet 9 BOOM FOLDING AND UN FOLDING 20 The environmental and territorial conditions of the area where you plan to operate have to be checked every time the equipment is set up for spraying Evaluate the following requirements Check whether or not there are electric lines and assess the risks of contact with the spraying boom Check the gradient of the land so as 233001027 TIF to evaluate the most suitable condi tions for operating in safety Always bear in mind the maximum gradient limits allowed Inthe event of spraying with progress transversal to the gradient carefully follow the instructions given 1 Boom unfolding stage always unfold the one uphill first and then t
5. 332 068 Booklet Spraying boom user manual Edition 1 05 2008 Serial number INDEX tittle pag TECHNICAL INFORMATION 2 equipment general description 2 technical specifications 222 2 technical specification diagram 2 fittings on demang sorres erea 3 safety GOVICES erenonpncsan iiron ian neonin 3 safety distance table sssiescensscssesiweceeeceusezarecere 3 safety distance diagram 222200eeeeeeee ee 3 identification plate position 4 position Of SINAIS ssisscsieesasseseartesdaciaeeesewes 4 INFORMATION ABOUT HANDLING AND INSTALLATION 4 handling instructions eee eee eee 4 packing and unpacking 2 22222 20 0 4 loading and transportation 5 handling and lifting 2 eee eee 5 installation instructions 2 eee eee 5 installation of disassembled parts 5 equipment installation 2 2 c cseseeeeeeess 6 installation OF ANMI o cisicemwssrssendonwsessesedeces 6 installation of the hydraulic system 7 2 function hydraulic system with electric switch and control panel 220ceeeeeeee eee 8 installation of line filters if required and Jets poeren n E 14 number of jets on each boom section 15 jet number diagram for each boom s ection 500 mim Plt sececece
6. GHT KIT Install the rear light kit A and fasten it with U bolts B Booklet 9 Rear light kits for mounted units with rear reflecting panels Rear light kits for trailed tanks with rear reflecting panels 233001025 TIFF English user manual 332 068 INFORMATION ABOUT ADJUSTMENTS INSTRUCTIONS FOR ADJUSTMENTS Whoever makes the adjustments must prepare satis their own safety and that of the operators involved factory safety conditions in advance in order to ensure ADJUSTMENT OF THE SWINGING SLIDING SHOES In order to ensure the correct swinging of the device adjust play between surfaces according to the sliding shoes wear Proceed as indicated 1 Use nuts A to bring nylon pads C closer 2 f play between surfaces is still too much remove Belleville washers B 3 Ifthe situation does not change despite all these operations replace nylon pads C 233001026 TIF ADJUSTMENT OF THE AUTOMATIC BLOCKING DEVICE 2 Loosen nut A RE niporean te eee near eee For this adjustment the extension of the spraying 3 Adjust the position of support B until the indicated levels are obtained see picture boom must be folded see booklet 9 TEES 4 After completing this operation tighten nut A Keep to the following instructions 1 Insert the blocking device see page 8 English 20 user manua
7. ard operational aspects of the operator unit installed on the people from risks Remember that prudence is irreplaceable machine It is however necessary that you carefully read the Safety is also in the hands of all the operators who interact general safety regulations published in Booklet 1 and those with the machine English user manual 332 068 Spraying boom Booklet 9 TECHNICAL INFORMATION EQUIPMENT GENERAL DESCRIPTION The spraying boom from now on called equipment was designed and built to be installed on a machine for spraying chemical products on tilled land and or prod ucts It is to be put on the height adjustment device and on the self levelling device so that it remains perfectly TECHNICAL SPECIFICATIONS parallel with the ground even in the event the ground is uneven The equipment is divided into folding boom sections in order to adapt it to the spraying width and so as to reduce the space occupied during transfer Size Eg SR oe SS NL ee 12 2450 350 2420 290 24 155 2520 350 2900 615 30 Boom with self levelling devices on maximum configuration Technical specification diagram Hydraulic Drive
8. ate it a Electric switch with control panel TE S How to use the controls Sky Q 1 Select the function by means of switches E position 1 Unfolding folding of left arm position 0 Unfolding folding of right arm 2 Activate the selected function by means of lever C of the tractor s control unit 233001012 TIF English Riz user manual 332 068 Spraying boom Boom unfolding and folding The figure indicates the procedure to follow when un folding and folding the boom Booklet 9 Please note the two arms can be folded or unfolded independently of each other 233001013 TIF English user manual 332 068 Spraying boom 3 function hydraulic system with electric switch and control panel Booklet 9 eee T eee ee x P ZS DE RO ge The control is performed from the control panel and is acti vated from the tractor s driver s seat The control panel is installed so that the driver can easily activate it Electric switch with control panel How to use the controls 1 Select the function by means of switches E and activate the selected function by means of lever C of the tractor s control unit E1 Pos 0 E2 Pos 0 Correction of position E1 Pos 1 E2 Pos 0 Unfolding folding of left arm E1 Pos 0 E2 Pos 1 Unfolding folding of right arm
9. e Replacement of spring and terminal joint pin English Spraying boom Booklet 9 seececessascoceces 27 user manual 332 068 INFORMATION ABOUT REPLACEMENTS REPLACEMENT OF SPRING AND TERMINAL JOINT PIN Proceed in the way indicated 1 Unscrew screws A and remove terminal joint B 2 Remove pin C and spring D 3 Insert the new spring and pin C 233001035 TIF 4 When terminal joint B is rotated by 90 in relation with the primary arm insert first screw A 5 Align the terminal joint and the primary arm and insert second screw A au Screws A must not be tightened because the terminal joint must be free to rotate 233001036 TIF English lt 26 user manual 332 068 Spraying boom Booklet 9 REPLACEMENT OF CORRECTOR OF POSITION SPRING Proceed in the way indicated 1 Unscrew nut B and remove Belle ville springs C 2 Unscrew screw E and remove cylinder F 3 Remove Belleville springs D 4 Replace and divide the springs see figure C 15 double pack springs 1 spring D 15 double pack springs 1 spring 5 Reposition the cylinder tighten Hi a i screw E and nut B so that 2 CW NAA WVR a threads protrude DISPOSING OF THE EQUIPMENT 20 This intervention has to be carried out by skilled technicians and in accordance with the current saf
10. entesedasespesceteeeanes 16 installation of water hoses 16 5 supply water connection diagram 18 installation of rear light kit 19 tittle pag INFORMATION ABOUT ADJUSTMENTS sscancsceicciccendececes cenctecees 20 instructions for adjustments 20 adjustment of the swinging sliding SINGSS axiiaciacceeeddic a E a 20 adjustment of the automatic blocking dEvVICS ctanicdind iaip iaa NO 20 adjustment of arm alignment 21 boom folding support adjustment 22 INFORMATION ABOUT USE 22 operating AAVICE ersksiseshern edrr nenea 22 boom folding and unfolding 23 adjustment of tilt cccctsccscccccecsesdiceedessessease 23 INFORMATION ABOUT MAINTENANCE 00 000 cc cece eee eee eee 24 maintenance schedule table 24 lubrication points diagram 25 CIGANING Nozes js ear i n ER 25 prolonged inactivity eee eee 26 TROUBLESHOOTING 2 200 0eeeeeeeeeee 26 troubles causes remedies 26 INFORMATION ABOUT REPLACEMENTS cs ssc ccsccsteeresscenecteces 28 replacement of spring and terminal JONG OIG crnina a aa a NEGE 28 replacement of corrector of position SPNO erana T 29 disposing of the equipment 29 IMPORTANT SAFETY NOTE The information published in this booklet regards the pointed out with relevant symbols in order to safegu
11. ety regulations Do not disperse in the environment non biodegradable products lubricating oils and non ferrous components rubber PVC resins etc Dispose of them according to the local regulations in force English St user manual 332 068 Spraying boom English 30 Booklet 9 user manual
12. he one downhill 2 Boom folding stage always fold the one downhill first and then the one uphill Never work if just the downhill arm is open Keep the forward speed moderate 8 10 km h max so as to prevent the boom from swinging and getting uneven spraying A If it is windy also stay below the maximum allowed limits 5 m sec so as to prevent the product from being dispersed in the surrounding environment Keep the boom at a lower height and increase the volume of the droplets Ar Danger Warning Prevent strangers from approaching the working area when the machine is in use Should it become necessary stop it immediately and make the peo ple found in the risk area move away ADJUSTMENT OF TILT Equipment tilt can be modified according to the different ground slopes Proceed as indicated Disengage locking device Tilt with adjustable connecting rod Loosen the lock nut A and rotate the register B to adjust the tilt Tighten the lock nut A when the operation is completed Tilting with electric or hydraulic control Use the special control English 23 user manual 332 068 INFORMATION ABOUT MAINTENANCE MAINTENANCE SCHEDULE TABLE Each working day and with each interval Jets and nozzles higher than one hour Clean and rinse the wa Make the clean water ter supply come out of the nozzles Clean and replace if ne See nozzle clea Jets and nozzles Check operation nati cessary n
13. ide lifting device SOSReReoE ao e Installation on guide or parallelogram lifting device 233001007 TIF INSTALLATION OF ARM Keep to the following instructions 1 Lift arm A and fasten it to central frame B by means of its pins E after lubricating the parts and their seats 233001008 TIF English 6 user manual 332 068 Spraying boom Booklet 9 2 Remove the rod of cylinder C and fasten it to arm D and tie rod E by means of pins F 3 Install cable G as shown in the figure 4 Install the opposite arm by following the same instructions INSTALLATION OF THE HYDRAULIC SYSTEM Proceed in the way indicated 1 Connect the hoses to the cylinders see the hydraulic diagram AN Do not tighten the unions too much so as to damage the sealing taper fit 233001010 TIF English oy user manual 332 068 Spraying boom Booklet 9 2 function hydraulic system with electric switch and control panel NG aes id m O WS ae The control is performed from the control panel and is acti vated from the tractor s driver s seat The control panel is installed so that the driver can easily aam activ
14. ing page 25 Each working day Jets nozzles antidrip Check installation Install properly valve Complete equipment Clean and wash Use a clean jet of water Check the greased par f Pe Ee neon ts Grease if necessary points diagram page 25 Check the condition and Tighten and replace if Complete equipment tightness of the screws necessary Touch up the parts the paint has come off of if necessary Check the painted sur faces Every 40 hours of Boom limit stop bumper work A see figure below Check its condition Replace if necessary See Replacement Endpiece articulation of spring and termi Check its effectiveness Replace if necessary springs nal joint pin page28 See Replacement Belleville springs B 3 of corrector of posi we Check its effectiveness Replace if necessary A a corrector of position tion springs page 29 NNN VAVAU English 24 user manual 332 068 Spraying boom LUBRICATION POINTS DIAGRAM Booklet 9 233001029 TIFF Use PERSIAN POLIGREASE 2 grease CLEANING NOZZLES 1 Wear protective gloves for this operation Disassemble the bayo net A and nozzle B 2 Clean the nozzle with a jet of air and a small soft bristle brush an Do not use pointed or sharp objects so as to not damage the hole of the nozzle English 233001030 TIF 225 user manual 332 068 PROLONGED INACTIVITY If the equ
15. ipment is not used for a long time adopt the 4 Disconnect the hoses from the pressure gauges procedures given below 5 Grease all the components provided with a grease 1 Perform the scheduled maintenance see page nipple 27 6 Place the equipment in a sheltered place 2 Perform the general cleaning see page 29 accessible only to the operators 3 Put in antifreeze fluid or completely empty the hoses in order to prevent the components pump control unit filters hoses etc from breaking in the case of severe temperatures TROUBLESHOOTING TROUBLES CAUSES REMEDIES Trouble the boom unfolds halfway and then stops Cause impurities in the calibrated joints of the jacks Cures disassemble the joints and clean them 233001031 TIF Trouble the boom is not aligned when unfolded Cause unfolding cylinder not adjusted Cures adjust the alignment of the arms see arm alignment adjustment codocccccccccce 233001038 TIF English 26 user manual 332 068 Trouble when the boom is unfolded and or folded the complete extension moves in relation with the primary arm Cause anomaly in the adjustment of tie rods Cures adjust the tie rods so that the arms stop against the adjusting screws Trouble the endpiece extension is not steady enough with the boom unfolded Cause the articulation is loose Cures replace pin D and or spring E se
16. ith more than four jets use three pairs of 233001018 T1F clamps B English gt 19 user manual 332 068 Spraying boom Booklet 9 Jet number diagram for each boom section 500 mm pitch 12m o 5 15m 4 7 2 4 INSTALLATION OF WATER HOSES Proceed in the way indicated 1 Lay the hoses down on the boom linearly see the figure 2 Leave sufficient length so as to not impede the movements at the articulation points of the boom 3 Connect the hoses see water connection diagram English 16 user manual 332 068 Spraying boom 4 Secure the hoses to the boom with clamps spaced out 20 cm AN Do not tighten the clamps too much so as to avoid throttling 5 Use the Teflon seal A and tighten the stainless steel clamps B in order to ensure tightness in the joints English Booklet 9 233001022 TIF 233001023 TIF user manual 332 068 Spraying boom 5 supply water connection diagram Booklet 9 233001024 TIFF English user manual Spraying boom 332 068 INSTALLATION OF REAR LI
17. l 332 068 Spraying boom ADJUSTMENT OF ARM ALIGNMENT Proceed in the way indicated 1 Unfold boom completely 2 Loosen counter nuts A and align the arms by means of screws B 3 Tighten counter nuts A 4 Make the same adjustment on the other arm 5 When the boom is folded make sure that distance X does not exceed 4 mm 20 If the desired adjustment cannot be obtained move one or more pairs of springs from area C to D or vice versa according to needs 6 Perform the same adjustment on the other arm English Booklet 9 eres f 233001026 TIF beam s a s a G onoooppoocere 233001023 TIF By user manual Spraying boom Booklet 9 BOOM FOLDING SUPPORT ADJUSTMENT Keep to the following instructions 1 Fold the arms of the boom 2 Loosen nuts A and move support B to the desired position 3 After completing this adjustment tighten nuts A 233001026 TIF INFORMATION ABOUT USE OPERATING ADVICE au During operation disconnect blocking device A of the self levelling device in order to allow the spraying boom to swing and keep it parallel to the ground also in sloping and or uneven areas AN Blocking device A must be used only when the equipment
18. th forks or hooks having a sufficient capacity Position the lifting device as shown in the figure Avoid sudden manoeuvres A PEM CA E Lifting and handling operations must be carried out by using appropriate means and by skilled staff specialized in this kind of manoeuvres 233001006 TIF INSTALLATION INSTRUCTIONS Whoever performs the installation must prepare satis factory safety conditions in advance in order to ensure their own safety and that of the operators involved INSTALLATION OF DISASSEMBLED PARTS Follow the instructions given below so as to install and assemble the spraying boom properly English 5 user manual 332 068 Spraying boom EQUIPMENT INSTALLATION Keep to the following instructions 1 Insert fastening plates D into guides B 2 Insert nylon washers C into the screws outside guides B Booklet 9 3 Lift the middle frame A of the boom already mounted on the self levelling device see Self levelling Device booklet and fasten it to the sliding frame of the lifting device B or to the shock absorber if required Installation on a sl
19. their meaning is explained in booklet 1 The plates A and B supplied with the manual have to be placed inside the tractor cab in a visible position s a s 8 e s e a s s P ke 233001004 TIF INFORMATION ABOUT HANDLING AND INSTALLATION HANDLING INSTRUCTIONS Comply with the information provided by the manufac manual when carrying out handling and loading oper turer found on the equipment and in the instruction ations PACKING AND UNPACKING The equipment is to be placed on a loading pla When unpacking check that all the components tform protected and adequately secured To make are intact and in the exact quantities trans port easier it can be shipped with several The packing material is to be disposed of properly compo nents disassembled in observance of the laws in force English 4 user manual 332 068 Spraying boom LOADING AND TRANSPORTATION Booklet 9 Depending on the destination loading and transport can be carried out with different means The diagram shows the most commonly used solutions Secure the means properly during os transportation in order to prevent un timely shifting 233001005 TIF HANDLING AND LIFTING The equipment can be handled with a lifting device wi
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