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1. O O O X X ag Mm Mm Mm O O O ag m am DJ m m m D D Mm Mm J gt m m D D J I m m D J 2 I m m D D J c ag ag ag Mm Mm Mm O O O Fig 18 Wiring of X63 for coupling DC link circuits of up to three JetMove 204 480 Coupling DC links guarantees equal distribution of load for all internal ballast resistors A special ballast circuit ensures that the braking energy which is not used by another amplifier is equally distributed among all ballast resistors Important Requirements on the coupling of DC link circuits N LY J ey X i Before connecting a coupled JetMove 204 480 completely connect all wires of X63 Otherwise the device could be damaged Do not couple more than three JetMove 204 480 Do not couple JetMove 204 480 with other amplifier types Do not release the other JetMoves 204 480 if one of the coupled devices is not ready for operation The power supplies of coupled JetMoves 204 480 have to be activated and deactivated simultaneously For this reason please connect the supply lines of the coupled JetMove 204 480 with exactly the same contactor and the same fuses identical cable diameters and cable lengt
2. X18 BUS IN Bus cable leading to the next bus member N Mm EN a en 1 __j_ oe Ban en oe mm at A SO A i co Pe Want x SS iM il i z ae g 1 si Tl waa tare JetMove 204 480 Dig inputs logic power supply In Jetter motors free wheeling diodes have Note A free wheeling diode is needed E DC24V in case it has not been 1 Sees X4 3 x AC 400 V not been integrated Ul VI W1 PE Recommended diode type integrated in the motor yet 1N4002 a a Load for digital i i Oufputs O gt 2 N A _____ lt H Fig 20 Connection diagram JetMove 204 480 RE Jetter AG JetWeb refer to page 73 refer to page 64 Bus cable coming from External ballast resistor and DC link previous bus member for connection with further devices UB UB UB BRc BRc BRint UB UB Bus cable leading to the next bus member aN oN Y I l X l De X19 BUS OUT Y 9 4 C
3. JetMove DXX Motor Temp sensor Fig 14 Sin cos encoder connection with adapter 61 7 Description of Connections 62 Sin Cos Encoder Cable JetMove 2xx Shielding SUB D Connector X61 with Adapter JM 200 ENC ADAP Shi Attaching screws must Connect shield with the greatest possible surface have a metric thread area Use metallized housing only Pin Signal T Sine 2 Reference sine 8 Cosine 3 Reference cosine Index Reference index OV Power supply 5 V 100 mA max Oo oo AIO unassigned Jetter AG JetMove 204 480 7 5 Sin Cos Encoder Connection CS Important To be considered before connecting sin cos encoders gt If a sin cos encoder is to be used commutation finding always has to _ be carried out after applying the logic power supply and before giving the first enable If this is not considered the motor might move uncontrollably The counting direction of the position in the JetMove 2xx is reversed in the following cases Case 1 The signal sine is exchanged with the signal cosine and the signal reference sine is exchanged with the signal reference cosine Case 2 The signal sine is exchanged with the signal reference sine Case 3 The signal cosine is exchanged with the signal reference cosine Due to conduction loss a voltage smaller than 5 V might reach the f encoder If necessary the encoder supply cords have to have a greater diameter
4. If a motor temperature sensor is not used the inputs have to be short circuited at the adapter so the JetMove 2xx will not give an error message Jetter AG 63 7 Description of Connections 64 Danger 7 6 External Ballast Resistor and DC Link Connection Connection of External Ballast Resistor and DC link Circuit of Another JM 204 480 Field Wiring Terminals Connector Pin Assignment X63 Up Negative pole of the DC link voltage Upt Positive pole of the DC link voltage BRint Connection with the internal ballast resistor for this purpose it must be connected with BR BR Reference potential for the ballasting circuit HAZARD caused by high operating voltage Extremely hazardous voltages of up to 850 V may occur Please observe the following precautions in order to avoid injuries such as muscle cramps burns unconsciousness respiratory standstill etc and possibly death A high DC link voltage is applied to each of the eight terminals X63 gt Please do never establish a connection to these terminals while power is being supplied to the JetMove 204 480 or up to 7 minutes after having separated the JetMove 204 480 from the power supply Ballast System When a mechanic system is braked by the motor the energy will be given back to the servo amplifier This energy is led to the ballast resistor to convert it into heat The ballast resistor is switched into the DC link circuit by the ballast cir
5. Mating Connector Cable Strap Motor Cable Shielded highly flexible 4 wire cable with PE housing wrap nut seal and pull relief element shield case 360 round gt connection of the shield mesh cores Connect both sides of the shield with the greatest possible surface area Use metallized housing only Pin X62 W2 Wire Number Signal Phase 1 Phase 2 Phase 3 Mating Connector of the Motor female solder side solder side counter plug solder side X62 PE GND yellow green PE GND grounding Dimensions of the motor mating connector are specified in millimeters Jetter AG 49 7 Description of Connections For connection with motor holding brake Motor Power Cable Cable Confection No 24 1 Field Wiring Shielding Mating Terminals of the Connector ofthe JetMove 204 480 Motor female solder side 4 x 1 5 mm 2 x Highly flexible 1 5 mm 6 wire cable BER AWG 16 6 with PE GND cable separately E eee shielded brake equipped with wireend lines and all housing ferrules over shielding counter wrap nut plug 65 seal and pull relief element shield case 360 round connection of the shield mesh cores solder side LO g Connect both sides of the shield with the grea
6. le Fig 16 Wiring of X63 for connecting the internal and external ballast resistor Mount the external ballast resistor between a terminal UB and a terminal BR Jetter AG 65 7 Description of Connections Parameters of external ballast resistor for this configuration Value of the resistor Continuous output Maximum capacity Type 120 Q 75 W or greater 1 kW for 0 6 s Low inductivity This configuration causes the energy dissipation to be twice as high as it would be if configured with an internal resistor only Still half of the heat is still emitted inside the cover of the amplifier In order to prevent this a third variety of a configuration can be chosen Use of external ballast resistor instead of the internal ballast resistor BRint UB UB UB UB UB BRc BRc Q O Fig 17 Wiring of X63 for connecting the external ballast resistor Mount the external ballast resistor between a terminal UB and a terminal BR Remove the bridge between BR int and BR 66 Jetter AG JetMove 204 480 7 6 External Ballast Resistor and DC Link Connection Parameters of external ballast resistor in this configuration Value of the resistor 120 Q
7. Immediate Check external power combined supply voltage supply was lower controller supply with F 01 than 18 V disable Acknowledge the error F25 F27 Internal supply One or more Immediate Note the number of error combined error internal supply controller Return the amplifier for with F 01 voltages has fallen disable repair below their limit F 28 Error in power The input current Immediate Note the number of error charging circuit limitation circuit is controller Return the amplifier for defective disable repair Mains power too Theaveragemains Immediate Acknowledge the error high power is too high controller Reduce the average disable load of motor 80 Jetter AG JetMove 204 480 Error number F 30 Jetter AG I t error The average power 9 2 Alarms Error Message Table JetMove 204 480 Error type Description Response to errors Immediate loss of the motor controller was more than the disable max value configured by nominal motor current overload factor and motor time constant Refer to I t calculation page 39 Motor overload Average motor Immediate protection to UL power loss was controller higher than the disable definition according to UL See chapter 5 2 3 Motor overload protection according to UL page 40 Asymmetric The analog sine Immediate encoder signal cosine signals controller have not got the disable same amplitude
8. 7 Description of Connections HIPERFACE mating connector solder side Solder Side Fig 13 RC series HIPERFACE mating connector internal thread M23 Jetter AG JetMove 204 480 7 4 HIPERFACE Connection HIPERFACE Cable KAY_0723 xxxx JetMove 2xx Shielding Motor SUB D connector HIPERFACE X61 female solder side solder side Shi m mating 7 connector N A Ne seal and pull relief 7926 gt el t emen wrap nut shield case 360 round solder side connection of the shield mesh Attaching screws must l have a metric thread Connect shield with the greatest possible surface area Use metallized housing only Pin Signal Core Color Pin unassigned 1 unassigned 2 T Sine white 3 2 Reference sine brown 4 8 Cosine green 5 3 Reference cosine yellow 6 6 DATA RS 485 gray 7 1 DATA RS 485 pink 8 4 OV blue 9 5 Power supply red 10 7 through 12 V 9 Thermal sensor black 11 Thermal sensor 12 Pin 9 and pin 12 are short circuited Dimensions of the HIPERFACE mating connector are specified in millimeters Jetter AG 59 7 Description of Connections 60 7 5 Sin Cos Encoder Connection 7 5 1 Adapter An adapter is needed for conne
9. 14 3 3 SSI cable SSI Cable JetMove 2xx Shielding Specification Male SUB D Connector of the Cable Encoder signal Smed 5 V difference signal a HH Maximum cable length 100 m Attaching screws must Connect shield with the have a metric thread greatest possible surface area Use metallized enclosure only Signal Clock DATA do not use OV Voltage supply 5 V 200 mA max Clock DATA do not use oO 1 do not use 112 Jetter AG JetMove 204 480 Jetter AG 14 4 Incremental Encoder 14 4 Incremental Encoder 14 4 1 Technical data Technical Data of the Incremental Encoder Input Scanning 62 5 us Maximum counting 20 MHz frequency Maximum cable length 100 m Type of signal 5 V differential signal Input impedance 22 kQ Bus termination 120 Q integrated resistance 14 4 2 Description of connections Specification of mating connector for X72 ENCODER e 9 pin male SUB D connector e Metallized enclosure Specification of the SSI cable e Cable cross section 3 2 0 14 mm 2 0 25 mm AWG 26 6 AWG 23 2 2 0 25 mm has to be used for power supply and GND wiring e The cables have to be twisted in pairs and must be included in an overall shielding e The following signal lines must be twisted in pairs KO und KO K1 und K1 K2 und K2 0 V and voltage supply e The shield must be connected to the connector enclosures on both ends of t
10. Continuous output 75 W or greater Maximum capacity 1 kW for 0 6 s Type Low inductivity These are the same values as with the internal resistor As an alternative the following parameters can apply to a resistor Value of the resistor 60 Q Continuous output 150 W or greater Maximum capacity 2 kW for 0 6 s Type Low inductivity This configuration causes the energy dissipation to be twice as high as it would be if configured with an internal resistor only With both resistors the internal overload control is working as well as using the internal ballast resistor only Coupling DC Link Circuits of Two or Three JetMove 204 480 Another way uf utilizing the braking energy of the motor is to couple the DC links of several JetMove 204 480 In most cases not all axes of a machine have to decelerate at the same time This way other axes can use the feedback energy for acceleration The coupling both reduces the heat inside the amplifier emitted by the ballast resistor and leads to higher dynamic performance provided that not all axes accelerate at the same time Jetter AG 67 7 Description of Connections ix 68 2 e 2
11. gt Qmm Example At a cable cross section of 0 34 mm there results a maximum cable length of 1 54 74m or at a cable length of 80 m the following cross section is needed A 0 5mm By a double wiring arrangement the cable length can be doubled 110 Jetter AG JetMove 204 480 Jetter AG 14 3 Synchronous Serial Interface SSI 14 3 Synchronous Serial Interface SSI 14 3 1 Technical data Transmission frequency Maximum cable length 50 100 m Type of signal 5 V differential signal Input impedance 22 kQ Bus termination 120 Q integrated resistance 14 3 2 Description of connections Specification of mating connector for X72 e 9 pin male SUB D connector e Metallized enclosure Specification of SSI cable e Cable cross section 2 2 0 14 mm 2 0 25 mm AWG 26 4 AWG 23 2 2 0 25 mm has to be used for power supply and GND wiring e The cables have to be twisted in pairs and must be included in an overall shielding e The following signal lines must be twisted in pairs Clock und Clock DATA and DATA 0 V and voltage supply e The shield must be connected to the connector enclosures on both ends of the cable with the greatest possible surface area e Material Copper e Temperature class 60 C e Maximum cable length 100 m Dependent on the encoder type the transmission frequency has to be reduced due to the signal runtimes in long cables 111 14 Counting Input Option JetWeb
12. on page 38 2 kW 1 5 hp 35 5 Technical Data 36 JetWeb Electrical Specification Short circuit protection motor side Motor overload protection Motor cable Cable size Material Capacity Temperature class Max length of motor cable Line filter Voltage supply of processor logics demands on power supply module Inrush current limitation of the processor logics Internal ballast resistor Designed for e phase to phase e phase to earth Refer to Motor Protection on page 39 4 1 0 mm min AWG 16 Copper lt 150 pF m gt 60 C max 50 m for greater length please contact Jetter AG Line filter ensuring EMC in a residential environment to DIN EN 61800 3 The following filters can be applied with input circuits FMAC 932 1610 with I 16 A FMAC 932 2510 with I 25 A FMAC 934 3610 with I 36 A See Note 2 on page 38 e DC24V 20 30V e lt 0 6A e The voltage output of the power supply unit must comply with the SELV or PELV type e The JM 204 480 is equipped with a 220 uF capacitor for buffering The inrush current is not limited e Resistor approx 120 Q PTC e Continuous power 75 Watt Power consumption depends on the present temperature of the heat sink e Maximum capacity 1 kW for 0 6 s e Overload protection internal warning and error External ballast resistor In order to achieve greater brake power an external ballast resistor
13. 7 2 Motor Connection 7 2 2 Assignment and specification Specification of Terminal X62 e 4 pin connector type Phoenix PC 6 4 ST 10 16 Allowed conductor size max 0 5 6 mm AWG 20 7 e Torque 1 2 1 5 Nm 10 6 13 3 Ibf inch e Ambient temperature max 45 C e Field wiring Specifications of Connecting Cable e Cable size min 4 1 0 mm AWG 18 e Material Copper e Temperature class 60 C Shielding e Braided copper shield of 80 coverage Connection of the motor to the digital servo amplifier JetMove 204 480 has to be done following the wiring diagram below Connection of the brake is optional In this case the wires for the brake have to be at least 300 mm longer than the wires of the motor ret NOTE SN ii Slam wisa X10 the motor is not equipped with a free wheeling diode 24V it must be installed here OV Jetter motors do not have a free wheeling diode O Recommended diode type Strain 1N4002 Connect shield to the metallized relief HP t connector housing with the JetMove greatest possible surface area ie ots cts f i N x Brake h h 1 i Brake green ellow PE Be g y Conductor 1 Phase 1 U2 Motor Conductor 2 Phase 2 v2 Conductor 3 Phase 3 w2
14. Error at Measuring the Immediate commutation commutation offset controller finding could not be disable completed with results being guaranteed Malfunction of Encoder breakage Immediate encoder 2 only or initialisation controller for the option error of the disable CNT encoder 9 2 Alarms Troubleshooting Let the motor cool down After cooling down acknowledge the error Check the configuration of nominal motor current overload factor and motor time constant Reduce the average load of motor Let the motor cool down Acknowledge the error Reduce the average load of motor Check wiring or encoder signals Acknowledge the error Check parametering Check wiring or encoder signal Acknowledge the error Check the encoder line and all plug in connections Acknowledge the error If the dot in the display is flashing one or several warnings have been recognized Please check in the motion setup or by issuing the motion commands in the PLC program which warning is active 81 82 JetWeb Jetter AG JetMove 204 480 10 Connection Diagrams refer to page 73 refer to page 64 Bus cable coming from External ballast resistor and DC links the previous bus member for connection with further devices BRint UB UB UB UB UB BRC BRc
15. Following power up the red LED ERR The switch is in LOAD position and the green LED RUN are flashing The boot loader is running The operating system of the Ethernet interface is neither being checked nor has it been started After start up the red LED ERR The switch is in RUN or STOP position flashes three times after this both The boot loader is running LEDs red ERR and green RUN are There is no valid operating system of flashing simultaneously the Ethernet interface The red LED ERR and the green LED Fatal operating system error of the RUN are flashing alternately during Ethernet interface runtime Jetter AG 91 12 Ethernet Interface Option JetWeb 92 12 3 2 The DIP switches The switches are evaluated at starting up the JetMove 204 480 OEM Switches 1 through 8 influence the IP address while switches 9 and 10 influence starting the operating system Start Up Process Switches 9 and 10 9 OFF 10 OFF NORMAL Normal function of the Ethernet OPERATION interface 9 OFF 10 ON LOAD The boot process proceeds as far as to the initial program loader of the Ethernet interface After power up the switch has no influence on the interface function The current position of the switch can be scanned in register 10181 12 4 Setting the IP Address There are four ways of assigning an IP address to a JetMove 204 480 OEM The IP address that is actually being used can be read in regis
16. Wiring of X63 for coupling DC link circuits of up to three JetMove 204 480 68 Fig 19 Connection details for digital outputs 72 Fig 20 Connection diagram JetMove 204 480 RE 83 Fig 21 Connection diagram JetMove 204 480 HI 84 Fig 22 Connection X73 for Safe Standstill 95 Fig 23 Motion system using a servo JM D 2xx servo amplifier 96 Fig 24 Example OSSD signal waveform single pulse 99 Fig 25 Example OSSD signal waveform dual pulse 99 Fig 26 Application 1 100 Fig 27 Application 2 101 Fig 28 Application 3 102 Fig 29 Application 4 103 Fig 30 Block diagram JetMove 204 480 with the Safe Standstill function 104 Fig 31 Possible rotation angle in case of defective IGBTs 105 Fig 32 EnDat mating connector of the RC series internal thread M23 108 123 Appendices 124 Appendix E Index A Accessories Installation accessories 23 Air humidity 29 Alarms 81 Ambient temperature 29 Analog input option 87 B Blocking of the motor 46 C Commissioning Safety 28 Compatible AC servo motors 39 Configuration memory 92 Connection 54 Connection assignment 54 Connection diagrams 83 Contact assignment Motor 47 Power supply 45 Convection 24 Corrosion 29 Counting input option 107 D Damages in transit and storage 30 Degree of protection 30 Description of symbols 5 Diagnostics 7 Dielectric test voltage 30 DIP switch 92 Disposal 13 Drive controller specification 44 E Earthing procedure 15 Electrical specificat
17. 10132 through 10145 are modified After this the changes must be saved to the configuration memory by writing any value into register 10100 Value in the Register Example 10100 Saving the configuration values HH 93 12 Ethernet Interface Option JetWeb Value in the Register Example 40137 0000 Subnet mask 3SB Subnetmask3SB 255 10138 Subnet mask 2SB 10139 Subnet mask LSB SS a 10140 Default gateway MSB 10141 Default gateway 3SB 10142 Default gateway 2SB 10143 Default gateway LSB eT 10144 0 Port number Port number of JetiP server JetIP Port number of JetiP server 80000 ae IP address of the DNS server BEN 192 118 210 209 10159 Password 2002149714 0x77566152 is Do not change the version number contained in register 10131 Important 12 4 3 IP address taken out of the switch position In all other switch positions the IP address is taken out of the configuration memory for generating a new IP address the lowest order byte fourth octet is substituted by the position of the DIP switches 1 to 8 To make up the IP address the position DIP switches 1 through 8 is being read in during the start up procedure The present setting of DIP switches 1 through 8 can be read out of register 10180 94 Jetter AG JetMove 204 480 Jetter AG 13 Safe Standstill Option 13 Safe Standstill Option For the digital servo amplifier JetMove 204 480 an optional integrated card for the Safe Standsti
18. 7 ans oo I 1 1 gt JM a 480 OEM IA1 S1 S1 115 15 Ordering Information JetWeb 116 Jetter AG JetMove 204 480 Appendix Appendices Jetter AG 117 Appendices JetWeb 118 Jetter AG JetMove 204 480 Appendix Appendix A Recent Revisions Style and spelling have been revised Jetter AG 119 Appendices 120 Analog Autotransformer Ballast resistor Circuit breaker DC link voltage Digital Electromagnetic Compatibility EMC Encoder HIPERFACE Interference JetMove 204 480 Leakage Current Protection Switch Line filter Motor circuit breaker Primary circuit Process JetWeb Appendix B Glossary A parameter e g voltage which can be adjusted steplessly Contrasted with digital Transformer without electrical isolation between primary and secondary circuit Resistor converting into heat the energy fed back to the drive during rheostatic braking or braking operation A circuit breaker without monitoring function Also known as automatic circuit breaker DC circuit within a servo drive on the basis of which the motor currents are generated Presentation of a parameter e g time in the form of characters or figures This parameter in digital representation can be changed in given steps only Contrasted with analog Definition according to the EMC regulations EMC is the ability of a device to function in a satisfactory way in an electro magnetic envi
19. JetControl Direct connection between a PC or JetControl and a JetMove 204 480 OEM is established by means of a crossover cable 12 2 2 Connection JetMove 204 480 OEM PC or JetControl via a switch If the connection between PC or JetControl and a JetMove 204 480 OEM is established through a switch straight through cables have to be used Terminals have to be interconnected by means of crossover cables e PC to PC e JetControl to PC e JetControl to JetMove OEM e etc Terminals with infrastructure components e g switch have to be interconnected via straight through cables e PC to switch e JetControl to switch e JetMove OEM to switch e etc Jetter AG JetMove 204 480 12 Ethernet Interface Option If the proper cable is not available the uplink port of a switch hub can be used The pin assignment of an uplink port allows connection of terminals or can be a A switched over lt nm Some devices are provided with an automatic crossover function which ensures automatic adjustment to the cable and distant station Note 12 3 Logic Circuit LEDs Mode Selector 12 3 1 LEDs Logic Circuit LEDs ERR red LED Flashes shortly at initializing It remains lit in case of an initialization error at the Ethernet interface RUN green LED Flashes regularly at correct functioning of the Ethernet interface The current state of the LED can be queried in register 10182 LED Error Messages
20. JetMove 2xx Shielding Motor EnDat SUB D Connector female solder X72 side solder side Shi mating connector wrap nut seal and In gt a 226 2 an a Attaching screws 5 2 0 25mm l omara i the shield mesh must have a metric 7 thread solder side cores Connect shield with the greatest possible surface area Use metallized enclosure only Pin Signal Core color Pin Unassigned 2 7 DATA RS 485 3 8 unassigned 5 3 unassigned 6 RS 485 4 OV blue 9 1 5 5 V power supply red 10 max 200 mA 9 unassigned 11 unassigned 12 Pin 9 and pin 12 are short circuited thermal sensor HIPERFACE Dimensions of the EnDat mating connector are specified in millimeters Jetter AG 109 14 Counting Input Option JetWeb 14 2 4 Voltage supply encoder The counter option card supplies a voltage of 5 V 5 The EnDat encoders by Heidenhain have been specified to 3 6 through 5 25 V of 0 2 A max This results in a maximum voltage drop of A U 1 15 V on the EnDat cable The voltage drop can generally be calculated as follows SA 161 A N mm DoT TERE A SS ea AU y 161 m By means AU Voltage drop in V of the instructions le Current consumption by the measuring device in A A Cross section of the supply cable in mm l Cable length y Electric conductivity for copper 56
21. according to the connection wiring 2 diagram shown in chapter 10 Connection Diagrams page 83 Especially check the power lines for appropriate protection see Overload protection on page 35 Protecting the motor cables is not advisable Select the cables according to standards Check whether all ground cables are connected double earthing see chapter 1 2 3 Earthing procedure page 15 gt To connect resolvers or power units you can use prefabricated cables u available from Jetter or opt for self made cables For details see chapter 7 Description of Connections page 45 p To ensure that installation is carried out in conformance with EMC J regulations the following items have to be observed especially If possible run control cables and power cables separately Connect the encoder resolver or HIPERFACE encoder Use shielded terminals or EMC compatible connectors Connect holding brake if available and connect shields on both sides of the cables Connect the motor leads according to fig 3 page 22 Please further note the chapter 1 4 Instructions on EMI page 20 26 Jetter AG JetMove 204 480 2 4 Checking the Installation 2 4 Checking the Installation p Check motor and servo amplifier wiring and connections by means of the connection diagrams Check the holding brake if existing for proper functioning Check to see whether all necessary protection measures against
22. for differential mode evaluation transmitting and sending on the same line Safe Extra Low Voltage Voltage up to 60 V galvanically separated from the network Type name of a plug in connector Temperature Electric voltage potential difference Jetter AG JetMove 204 480 Jetter AG Appendix Appendix D List of Illustrations Fig 1 Double earthing 16 Fig 2 Shielding of SUB D connectors in conformity with the EMC standards 21 Fig 3 EMC compatible connection of motor cables 22 Fig 4 Rear and front view of the JetMove 204 480 enclosure with mounting holes 25 Fig 5 Mounting dimensions of the JetMove 204 480 in mm 33 Fig 6 Maximum heat sink temperature depending on the motor current 38 Fig 7 Block diagram of drive controller structure 43 Fig 8 Power supply connection 45 Fig 9 Connection of motor lines 47 Fig 10 View on the SC series mating connector of the motor internal thread M23 48 Fig 11 View on the SM series mating connector of the motor internal thread M40 51 Fig 12 View on the RC series mating connector of the resolver internal thread M23 55 Fig 13 RC series HIPERFACE mating connector internal thread M23 58 Fig 14 Sin cos encoder connection with adapter 61 Fig 15 Wiring of X63 for connecting the internal ballast resistor 65 Fig 16 Wiring of X63 for connecting the internal and external ballast resistor 65 Fig 17 Wiring of X63 for connecting the external ballast resistor 66 Fig 18
23. integral part of the digital servo amplifier JetMove 204 480 e Therefore it must be kept in a way that it is always at hand until the digital servo amplifier JetMove 204 480 will be disposed of e Pass this user manual on if the JetMove 204 480 is sold or loaned leased out In any case you encounter difficulties to clearly understand this user manual please contact the manufacturer We would appreciate any suggestions and contributions on your part and would ask you to contact us This will help us to produce manuals that are more user friendly and to address your wishes and requirements From the servo amplifier JetMove 204 480 module may result unavoidable residual risks to persons and property For this reason any person who has to deal with the transport installation operation maintenance and repair of the digital servo amplifier JetMove 204 480 must have been familiarised with it and must be aware of these dangers Therefore this person must carefully read understand and observe this manual and especially the safety instructions Missing or inadequate knowledge of the manual results in the loss of any claim of liability on part of Jetter AG Therefore the operating company is recommended to have the instruction of the persons concerned confirmed in writing Modifications see Appendix A of user manual rev 1 01 Modifications see Appendix A of user manual rev 2 00 Style and spelling have been revised Jetter AG JetM
24. millimeters 56 Jetter AG JetMove 204 480 7 4 HIPERFACE Connection 7 4 HIPERFACE Connection 7 4 1 Specification Specifications of the Mating Connector for X61 ENCODER e 9 pin male SUB D connector e Metallized enclosure Specification of HIPERFACE Cable e Cable size 4 2 0 14 mm 2 0 5 mm AWG 26 8 AWG 20 2 2 0 5 mm AWG 20 2 must be used for the power supply unit and for GND e Cores have to be twisted in pairs and have to be included in an overall shielding e The following signal lines have to be twisted in pairs Sine and reference sine Cosine and reference cosine DATA and DATA 0 V and voltage supply e The shield must be connected to the connector housings on both ends of the cable with the greatest possible surface area e Material Copper e Temperature class 60 C e Max cable length 50 m 7 4 2 HIPERFACE cable with mating connector J Note A A E The resolver respectively HIPERFACE mating connector of the Jetter motor series JL JK and JH and can be ordered from Jetter AG by supplying the following particulars Article no 15100069 Resolver HIPERFACE The complete HIPERFACE cable between the servo amplifier series JetMove 2xx and the Jetter motor series JL JK and JH can be ordered from Jetter AG It can be ordered by supplying the cable designation and the respective cable length in cm KAY 0723 xXxxx for the digital servo amplifier series JetMove 2xx Jetter AG 57 58
25. of bits placed in a microprocessor or in another electronic device where data can be buffered for a specific purpose On JETTER controllers usually these are 32 bit wide storage positions in a remanent RAM Built on accessory of an electric motor serving as position transducer A resolver is a position transducer continuously measuring motor shaft position The resolver itself does not contain any electronic components Output circuit of a transformer Electronic detector pick up 121 Appendices 122 AC cf DC V e g EMC COI GND Ground HIPERFACE Hz IEC IP JX2 SBK1 LED PE PELV PFC PWM RS485 SELV SUB D Temp JetWeb Appendix C List of Abbreviations Alternating Current cf see Direct Current Voltage e g lat exempli gratia for example ElectroMagnetic Compatibility Earth leakage current breaker Ground High Performance Interface Hertz International Electrotechnical Commission Internationale Elektrotechnische Kommission International Protection Jetter Extended Module 2 Systembuskabel 1 System Bus Cable The numeral 2 stands for PROCESS PLC and JetControl 200 Light Emitting Diode Speed Protective Earth Protective Extra Low Voltage Power Factor Control Power loss Pulse Width Modulation RS Recommended Standard an accepted industry standard for serial communications connections RS 485 is used for transmission distances over 15 m two lines
26. or shorts between contacts can be recognized by the logic circuit itself and they will lead to switching off both signal ways The following signal waveforms are accepted by the OSSD signals without triggering an error message 24V lt 1 3 ms OV gt 7 0 ms Fig 24 Example OSSD signal waveform single pulse 24V lt 0 8 ms 0 5 ms 4 LP OV lt 0 8 ms gt 7 0 ms Fig 25 Example OSSD signal waveform dual pulse 99 13 Safe Standstill Option JetWeb 100 The following figures show the basic illustrations of the respective applications 13 5 2 Application 1 DC 24 V Contact to the safety device JetMove D 2xx OV Fig 26 Application 1 The safety device transmits a 24 V signal for activating the servo controller to the two parallel inputs Enable1 and Enable2 At calling up the safety function the contact opens and thus blocks the enabling signal The digital servo amplifier switches off the motor power supply safely By opening the contact the safety function can be tested Deactivating the input leads to immediate switching off the motor Stop Category 0 Give heed that the external safety devices e g emergency stop device are of the set safety category Following this example Safe Standstill according to EN 954 1 Category 1 with Stop Category 0 according to EN 60204 can be set up if all safet
27. power supply 5 2 3 Motor overload protection according to UL The UL standard prescribes a motor overload detection for a servo amplifier that meets the following points The trip current is defined to be 1 15 times the user set nominal current Jetter AG JetMove 204 480 ix Important Jetter AG 5 2 Motor Protection e f the average motor current corresponds to the trip current the overload protection must switch off the motor after a limited time e Ifthe average motor current is 2 times higher than the trip current the overload protection must switch of the motor after at least 8 minutes e Ifthe average motor current is 6 times higher than the trip current the overload protection must switch off the motor after at least 20 seconds This protection error message 31 will occur can be parameterised only through the nominal current value The motor overload protection is always active and cannot be deactivated Because of the fact that after reset the motor overload calculation always starts with zero the result is wrong if the motor is already hot when the digital servo amplifier JetMove 204 480 is switched on i e at the time of switching on the 24 V logic power supply 41 5 Technical Data 42 JetWeb Jetter AG JetMove 204 480 Drive Controller Structure 6 SMJEII Bueas uano eydie LOIWEISA uano J9 OUOD P peeds ONUOY S1d FINIF Jgjlo 1U09 bj J9
28. servo amplifier JetMove 204 480 can be roughly categorised in three parts The area up left contains a DSP as a central component It processes data traffic with the higher level controller acquires input signals and possibly sets digital outputs Out of the information total it creates the pulse pattern for controlling the motor Signals are transmitted into the power circuit via opto isolator On top of this there is a switched mode power supply unit for the control electrics On the right hand side there is the output range which by means of semiconductor switches IGBTs adapts the created pulse pattern to the motor that is to be driven Bottom left the Safe Standstill function has been illustrated It consists of two mainly identical yet independent signal paths 1 and 2 Each path consists of a DC DC converter which creates an output voltage of 5 Volt out of the connected input voltage Further each converter is equipped with a status output the data of which are transmitted to the DSP Out of this the DSP recognises immediately whether the corresponding input is active or deactivated and it activates respectively deactivates the pulse outputs The output voltage OUT 1 leads to a driver level at which it takes up the pulse patterns for the upper IGBTs and transmits them to the opto isolators The same way the opto isolators themselves have been supplied with this voltage By analogy with opto isolators the output voltage OUT2 s
29. the control system Vmax DC 30 V aa DC2A Contact Type NO These connections are only for devices having got the same reference to ground as the power supply of the logic For connection diagram please refer to Connection Diagrams page 83 71 7 Description of Connections 72 7 8 Connection Details for Digital Outputs Digital Outputs Terminals X31 on the Signal Amplifier Side DC 24 V Power supply for the outputs Specification DC 20 30 V with max 2 A max 0 5 A per output 1 Digital output signals see 2 PNP outputs Digital outputs page 37 3 4 OV Common ground Ground is connected to the GND of the control system Las 5 eu fm fm x31 Kranz Load Load Load Load 24 V OV Fig 19 Connection details for digital outputs Jetter AG JetMove 204 480 Jetter AG 7 9 Jetter System Bus 7 9 Jetter System Bus The Jetter system bus is used for connecting the JetMove 204 480 to the PLC and to other JetMoves or Jetter PLC modules The system bus input BUS IN is a 9 pin SUB D male connector while the output BUS OUT is a 9 pin SUB D female connector 7 9 1 Specifications of the Jetter system bus cable Specification of Connectors BUS OUT side X19 e 9 pin male SUB D connector e Metallized housing BUS IN side X18 e
30. 0O4JU0gpeeds UOlO9S JOMOd H JOPSA TVHAWMd goedg OyJe D AU Wed AU JOJEIBUBH LA y ul dy ul dy ayn eudie VA O Q O ann een yeybn jean yoyb al SOd Ja JO4UODSOd Ay re Sod gt O J94SOd peeds JOJEJSUSS pm 4peeds JUIOd aS PMI troller structure Ive con Block diagram of dri Fig 7 43 Jetter AG JetWeb Drive controller specification All drive controllers can be parameterized through the control program Meaning 44 Motor control commutation Space vector Position setpoint generator Sine square and linear acceleration deceleration ramps Setpoint output cycle position feedback controller interpolation Position sensing Resolver Resolution Sampling interval Sine cosine sensor multi and single turn Interface Resolution of absolute position Resolution of velocity pickup Sampling interval modulation PWM frequency 8 kHz Current controller Cycle time 62 5 us Speed controller Cycle time 125 us Current pre control adjustable Position feedback controller Cycle time 250 us Speed pre control adjustable can be parameterized individually 2ms 12 bits per revolution 62 5 us HIPERFACE 15 bits per revolution 20 bits per revolution 62 5 us Jetter AG JetMove 204 480 Jetter AG 7 1 Power Supply Connection 7 Description of Connections 7 1 Power Supply Connection S
31. 11 3 12 12 1 12 2 12 23 12 2 2 switch 12 3 12 3 1 General remarks Assignment and specification Motor power cable with mating connector SC Motor power cable with mating connector SM Connection assignment of terminal box Resolver Connection Specification Resolver cable with mating connector HIPERFACE Connection Specification HIPERFACE cable with mating connector Sin Cos Encoder Connection Adapter Specification Connection diagram External Ballast Resistor and DC Link Connection Digital Inputs Logic Power Supply Connection Details for Digital Outputs Jetter System Bus Specifications of the Jetter system bus cable Status Monitoring Diagnostics Error Messages Alarms Connection Diagrams Analog Input Option Function Technical Data Description of Connections Ethernet Interface Option Function Description of Connections Connection JetMove 204 480 OEM PC or JetControl JetWeb Connection JetMove 204 480 OEM PC or JetControl via a Logic Circuit LEDs Mode Selector LEDs 90 91 91 Jetter AG JetMove 204 480 Table of Contents 12 3 2 The DIP switches 92 12 4 Setting the IP Address 92 12 4 1 Fixed IP address 92 12 4 2 IP address taken out of the configuration store 92 12 4 3 IP address taken out of the switch position 94 13 Safe Standstill Option 95 13 1 Introduction 95 13 2 Motion System JetMove 204 480 96 13 3 Safety Instructions 97 13 4 Performance Test 97 13 5 Dema
32. 4 480 2 2 1 Scope of Delivery Installing the JetMove 204 480 2 1 Scope of Delivery Digital servo amplifier JetMove 204 480 Mating connector plugged on Cable strap serving as strain relief and motor cable shield User manual Installation Accessories not included in the scope of delivery Please obtain an individual offer from the Jetter headquarters the Jetter subsidiaries or the distributors system bus cable of cable confection 530 x x m length 0 2 m to 5 0 m For details see chapter 7 9 Jetter System Bus page 73 7 Jetter AG Motor cable refer to chapter 7 2 Motor Connection page 46 Synchronous servo motors e g the Jetter JL JK or JH series HIPERFACE cable please refer to chapter 7 4 HIPERFACE Connection page 57 Resolver cable refer to chapter 7 3 Resolver Connection page 55 Motor circuit breaker refer to chapter 5 Technical Data page 35 Circuit breaker see chapter 5 Technical Data page 35 Thermostatic motor circuit breaker refer to chapter 7 Description of Connections page 45 Mounting screws 2 pcs refer to fig 5 page 33 Note If you are not sure which mounting accessories you require please contact Jetter AG 23 2 Installing the JetMove 204 480 24 2 2 y 7 x A N ae X 7 JetWeb Mechanical Installation Prior to installing the digital servo amplifier check it for possible transport damage
33. 4 480 when it is live Do not touch the terminals X1 X62 and X63 while the servo amplifier is running In the given context the terminals have the following meaning X1 AC 400 480 V voltage supply X62 DC motor voltage up to 850 V Warning X63 DC link voltage up to 850 V CAUTION Hot surfaces During operation the surfaces respectively the heat sinks of the digital servo amplifier JetMove 204 480 can heat up The internal heat sink can reach temperatures of up to 85 C Warning Do by no means touch the enclosure of the digital servo amplifier i JetMove 204 480 near the internal heat sink during operation and during the cooling off period after switching off the device Ensure that no temperature sensitive parts are attached to the digital servo f amplifier JetMove 204 480 Jetter AG 17 1 Safety Instructions 18 Warning Caution Warning JetWeb DANGER in potentially explosive atmosphere D Do not operate the digital servo amplifier JetMove 204 480 in a potentially explosive atmosphere DANGER of injuries caused by mechanic force The digital servo amplifier JetMove 204 480 runs a servo motor This servo motor moves mechanic parts or sharp edges Therefore failure or malfunctioning of the digital servo amplifier JetMove 204 480 can be dangerous for persons or damage the manufacturing plant to an amount depending on the respective kind of plant This should be prevented by installin
34. 9 pin female SUB D connector e Metallized housing System bus cable specification For manufacturing a system bus cable the following minimum requirements have to be considered System Bus Cable Technical Data Core cross sectional area 1 MBaud 0 25 to 0 34 mm AWG 24 to 22 500 kBaud 0 34 to 0 50 mm AWG 22 to 20 250 kBaud 0 34 to 0 60 mm AWG 22 to 19 125 kBaud 0 50 to 0 60 mm AWG 20 to 19 Cable capacitance Maximum 60 pF m Resistivity 1 MBaud Maximum 70 Q km 500 kBaud Maximum 60 Q km 250 kBaud Maximum 60 Q km 125 kBaud Maximum 60 Q km Number of cores 5 Shielding Complete shielding no paired shielding Twisting Core pairs CL and CH must be twisted Material Copper Temperature class 60 C 73 7 Description of Connections 74 Allowed Cable Lengths Baud Rate Max Cable Max Tap Line 1 MBaud 30m 500 kBaud 100 m 250 kBaud 200 m 125 kBaud 200 m Length Length 0 3m 1m 3m Max Overall Tap Line Length 3m 39m 78m System Bus Cable Cable Confection Number 530 Shielding Shi BUS OUT Connect shield with the greatest possible surface area Use metallized housing only Pin Signal CMODEO Pin CL GND CMODE1 TERM unassigned CH unassigned OO CO N OD oO ATIT OIN Do not connect OO CO nN OD oO ATI OIN Jetter AG JetMove 204 480 8 Status Mon
35. Interference Immunity Power Lines and Power Interfaces Parameters Value Reference Conducted radio Frequency 0 15 80 MHz DIN EN 61800 3 disturbances Test voltage 10 V DIN EN 61000 4 6 AM 80 with 1 kHz Criterion A Burst fast transients Test voltage 2 kV DIN EN 61800 3 tr tn 5 50 ns DIN EN 61000 4 4 Repetition rate 5 kHz Criterion B Impulse voltages tr th 1 2 50 us 8 20 us DIN EN 61800 3 1 kV Launching phase DIN EN 61000 4 5 conductor against phase conductor 2 kV Launching phase conductor against ground potential Criterion B Interference Immunity Process Measuring and Control Lines Parameters Value Reference Conducted radio Frequency 0 15 80 MHz DIN EN 61800 3 disturbances Test voltage 10 V DIN EN 61000 4 6 AM 80 with 1 kHz Criterion A Burst fast transients Test voltage 2 kV DIN EN 61800 3 tr tn 5 50 ns DIN EN 61000 4 4 Repetition rate 5 kHz Criterion B Interference Immunity Signal Lines Parameters Value Reference Conducted radio Frequency 0 15 80 MHz DIN EN 61800 3 disturbances Test voltage 10 V DIN EN 61000 4 6 AM 80 with 1 kHz Criterion A Burst fast transients Test voltage 1 kV DIN EN 61800 3 tr tn 5 50 ns DIN EN 61000 4 4 Repetition rate 5 kHz Criterion B 32 Jetter AG JetMove 204 480 4 Physical Dimensions 4 Physical Dimensions Bane rea 283 9 SSS SS SS e Tn Mo OES E Eee OTB CHR CH T E EN Fig 5 Mounting dimensions of the JetMo
36. JetMove 204 480 Digital Servo Amplifier User Manual Jetter 60870618 Introduction JetWeb ltem 60870618 Rev 2 01 Oktober Printed in Germany Jetter AG reserve the right to make alterations to its products in the interest of technical progress These alterations need not be documented in every single case This user manual and the information contained herein have been compiled with due diligence Jetter AG shall not be liable for printing or general errors contained herein or for incidental or consequential damage in connection with the furnishing performance or use of this material The brand names and product names used in this document are trademarks or registered trademarks of the respective title owner Jetter AG JetMove 204 480 Jetter AG Introduction How to Contact us Jetter AG Gr terstrasse 2 D 71642 Ludwigsburg Germany Phone Switchboard Phone Sales Phone Technical Hotline Telefax E Mail Sales E Mail Technical Hotline Internet Address 49 7141 2550 0 49 7141 2550 433 49 7141 2550 444 49 7141 2550 484 sales jetter de hotline jetter de http www jetter de This User Manual is an Integral Part of the JetMove 204 480 Model Serial number Year of construction Order number To be entered by the customer Inventory number Place of operation Introduction JetWeb Significance of this User Manual This user manual is an
37. Limited Acceleration is not kept in case of switching off via time relay JM 2xx S1 Performance Level Classification to EN ISO 13849 1 Performance level e is based on the following data Structure Cat 3 MTTF 4 high gt 100 years DC medium DCayg 0 96 PFH 0 all failures will result in a safe condition CCF Portion Within the framework of this classification the CCF Common Cause Failure referred to in the standard mainly applies to the related application Here we proceed from the assumption that the measures taken by R amp D and application departments will ensure that the required score is achieved Basically the following measures make sure that servo amplifiers of the JetMove 2xx avoid Common Cause Failures e Electrical isolation optocoupler from power supply units e Compliance with clearances and creepage distances layout and wiring e Overrating of components and derating 98 Jetter AG JetMove 204 480 Jetter AG 13 5 1 Control variants for Safe Standstill e Controlling via safety relays e OSSD control OSSD Online Switched Silicon Device switched semiconductor Controlling the inputs Safe Standstill with test pulses for recognizing short 13 Safe Standstill Option circuits shorts between contacts or shunts of the control cable The test pulses have a length of 1 ms and a repetition frequency of 100 Hz At applying a control logic with OSSD signals errors e g short circuits
38. ON A fault has been recognized ACTIVATED An adjustable error reaction may be activated Fe MALFUNCTION The drive controller is locked error x x ERROR NUMBER Error of number X X has occurred Flashing dot Warning activated Flashing ZERO Boot sector has been activated Flashing C OS flash gets deleted Flashing E OS flash gets deleted Flashing L OS loader gets loaded Flashing P OS is transferred to the flash memory Flashing U The boot sector waits for OS update JetMove 204 480 7 Segment Display n a a a Mode 1 Commissioning Meaning Meaning go N Actual Value lt 0 5 n max M gt 0 n gt 0 gt quadrant Mode of operation Motor M lt 0 n gt 0 gt quadrant II Mode of operation Generator M lt 0 n lt 0 gt quadrant III Mode of operation Motor M gt 0 n lt 0 gt quadrant IV Mode of operation Generator The positive current limit has been reached d The negative current limit has been reached 76 Jetter AG JetMove 204 480 II Error number N gt 9 9 1 Note Diagnostics Error Messages 9 1 Error Messages In the case of an error message the letter F and two successive numbers appear on the 7 segment display every second Error Message Table JetMove 204 480 Error type Hardware error Internal hardware defect Response to errors Immediate controller disable Troubleshooting Cut d
39. Pin Wire Number Signal Pin X62 U2 1 Phase 1 X62 V2 2 Phase 2 V Phase 3 yellow green PE GND conductor O X10 BRAKE2 Brake X10 GND 6 Brake Dimensions of the motor mating connector are specified in millimeters Jetter AG 53 7 Description of Connections 54 7 2 5 Connection assignment of terminal box Connection Assignment of Terminal Box for the Jetter Motor Series Field Wiring Terminals of the Amplifier Motor Terminal Box Terminal Assignment X62 U2 PIN 1 Phase 1 X62 V2 PIN 2 Phase 2 X62 W2 PIN 3 Phase 3 X62 PE PIN 4 PE GND GND a conductor X10 BRAKE2 PIN 7 Brake X10 GND PIN 8 Brake alternative to motor connectors Jetter AG JetMove 204 480 Jetter AG 7 3 Resolver Connection 7 3 Resolver Connection 7 3 1 Specification Specifications of the Mating Connector for X61 e 9 pin male SUB D connector e Metallized enclosure Specification of Resolver Cable e Cable size 4 2 0 14 mm AWG 26 8 e Cores have to be shielded and twisted in pairs and have to be included in an overall shielding e The shield must be connected to the connector housings on both ends of the cable with the greatest possible surface area e Material Copper e Temperature class 60 C e Max cable length 50 m 7 3 2 Resolver cable with mating connector Note The resolver respectively HIPERFACE mating connector of the Jetter motor series JL JK and JH and can be ordered
40. X62 Fig 9 Connection of motor lines 47 7 Description of Connections 48 Solder 7 2 3 Motor power cable with mating connector SC Note The suitable mating connector SC female connector can be ordered from Jetter AG by supplying the following particulars Art no 15100070 Motor mating connector for the Jetter motor series JH2 JH3 JH4 JH5 JL2 JL3 JL4 JK4 JK5 JK6 without brake Art no 15100105 Motor mating connector for the Jetter motor series JH2 JH3 JH4 JH5 JL2 JL3 JL4 JK4 JK5 JK6 with brake Note The motor power cable with mating connector SC for the Jetter motor series JL2 JL3 JL4 JK5 JK6 JH2 JH3 JH4 and JH5 can be purchased from Jetter AG It is equipped with the respective motor mating connector and can be ordered by the following cable confection numbers KABEL KONF Nr Without brake Cable confection no 26 1 With brake Cable confection no 24 1 Mating connector of the motor solder side Side Fig 10 View on the SC series mating connector of the motor internal thread M23 Jetter AG JetMove 204 480 7 2 Motor Connection Cable Specification of the Motor Power Cable with Mating Connector SC for JetMove 204 480 For connection without motor holding brake Motor Power Cable Cable Confection No 26 1 Shielding Field Wiring Terminals of the JetMove 204 480 4 x 1 5 mm AWG 16 4 The wires are equipped with wire end ferrules
41. able connection with the power supply of the digital servo amplifier JetMove 204 480 must be provided e Correct cabling of the PE GND bus according to the connection diagram cf chapter 10 Connection Diagrams page 83 must be carried out Jetter AG 15 1 Safety Instructions JetWeb Fig 1 Double earthing CS Important Do not loop an earth leakage current breaker into the mains power supply Do not install a leakage current protection switch in the supply line If in spite of this a leakage current protection switch is installed same will switch off the digital servo amplifier JetMove 204 480 although there is no fault When an earth leakage current breaker needs to be installed in the JetMove 204 480 an isolating transformer must be used 16 Jetter AG JetMove 204 480 1 3 Residual Dangers 1 3 Residual Dangers 1 3 1 Hazards during operation HAZARD caused by high operating voltage Extremely hazardous voltages of up to 850 V may occur Such voltages may result in muscle cramps burns unconsciousness respiratory standstill or death Warning During operation keep all cover plates and control cabinet doors closed Do not remove the cover Do by no means disconnect the electric connections of the digital servo amplifier JetMove 20
42. able or disable Acknowledge the error inside the motor have been short circuited to earth F 13 Internal An internal Immediate Switch the 24 V supply combined checksum error checksum error controller off and on again with F00 has occurred disable If the error occurs repeatedly return the amplifier for repair F 14 Internal An internal Immediate Switch the 24 V supply combined communication communication controller off and on again with F 00 error error has occurred disable If the error occurs repeatedly return the amplifier for repair The hardware The software Immediate Disable the drive by enable is missing enable is given controller means of the software without a hardware disable Acknowledge the error enable Power input The current at the Immediate Check input voltage overcurrent power input is too controller Reduce mechanical high disable power of the motor Acknowledge the error F 17 Software limit Actual position is Stop at max Check target position switch has been outside the current max Acknowledge the error actuated programmedrange torque Return the axis to a and a software limit position within the switch has tripped software travel limits monitoring of software limit switches is re enabled automatically at entering this range F 18 Hardware limit One hardware limit Stop at max Check target position switch has been switch has tripped current max Check reference actuated torque positi
43. and Power to Logic gt 1 MOhm at 500 V Protective connection connection 12 V 12V 25A 0 10hm A 0 1 Ohm DIN EN DIN EN 60204 a category DIN EN DIN VDE 0110 1 Important Measures to avoid damages in transit and storage gt The packing material and the storage place are to be chosen in a way that the values given in the above table Operating Parameters page 29 are met 30 Jetter AG JetMove 204 480 3 Operating Conditions Emitted Interference Enclosure e Frequency band DIN EN 61800 3 30 230 MHz limit 30 dB uV m at 30 m Frequency band 230 1 000 MHz limit 37 dB uV m at 30 m class B Mains alternating Frequency band DIN EN 61800 3 current 0 15 0 5 MHz limit 79 dB uV Frequency band 0 5 30 MHz limit 73 dB uV CS Important D This is a product of restricted availability according to IEC EN 61800 3 This module can cause radio interferences in residential areas in this case the user must take adequate measures to prevent this Additional line filters can be helpful here See Line filter on page 36 EMC Interference Immunity Enclosure Parameters Value Reference RF Field amplitude Frequency band DIN EN 61000 4 3 modulated 80 1 000 MHz DIN EN 61800 3 test field strength 10 V m AM 80 with 1 KHz Criterion A Contact discharge DIN EN 61800 3 Test peak voltage 6 kV DIN EN 61000 4 2 Criterion B Jetter AG 31 3 Operating Conditions JetWeb EMC
44. can be installed For this see Connection of External Ballast Resistor and DC link Circuit of Another JM 204 480 on page 64 Residual voltage To avoid hazard of electrical shock wait at least 7 minutes after switching off the digital servo amplifier before attempting to pull out the plug or remove this unit see page 19 Jetter AG JetMove 204 480 5 1 Electrical Specification Electrical Specification Leakage current Digital inputs Enable E Reference switch R Limit switch RH L Limit switch LH L Input Inp Braking relays Digital outputs Number of outputs Type of outputs Rated voltage Voltage range Load current Electrical isolation Protective circuit Protection against inductive loads Signal voltage ON gt 3 5 mA See Danger on page 38 DC 20 V 30 V related to the ground potential of voltage supply of processor logics with an input current of 7 5 mA max each see Digital Inputs Logic Power Supply on page 70 Vmax DC 30 V Imax DC 2A Contact N O connected to BR1 and BR2 on X10 The lines may only be connected to devices that are related to the same potential as the power supply of the controller logic Can be switched by the control program of PLC or by operating system of JetMove 204 480 together with software enable 4 Transistor pnp type 24 V 20 30 V related to the ground potential of voltage supply of proces
45. cification of mating connector for X72 e 9 pin male SUB D connector e Metallised enclosure EnDat cable specification e Cablesize 2 2 0 14mm 2 0 25 mm AWG 26 4 AWG 23 2 2 0 25 mm has to be used for power supply and GND wiring e The cables have to be twisted in pairs and must be included in an overall shielding e The following signal lines must be twisted in pairs DATA and DATA Clock und Clock 0 V and voltage supply e The shield must be connected to the connector enclosures on both ends of the cable with the greatest possible surface area e Material Copper e Temperature class 60 C e Maximum cable length 100 m 14 2 3 EnDat cable with mating connector Note The resolver HIPERFACE respectively EnDat mating connector of the synchronous servo motor series JL and JK can be ordered from Jetter AG by supplying the following particulars Art no 15100069 Resolver HIPERFACE The complete HIPERFACE EnDat cable between the servo amplifier series JetMove 2xx and the synchronous servo motor series JL JK and JH can be ordered from Jetter AG It can be ordered by supplying the cable designation and the respective length in cm KAY _0723 xxxx For the servo amplifier series JetMove 2xx HIPERFACE mating connector solder side solder side Fig 32 EnDat mating connector of the RC series internal thread M23 Jetter AG JetMove 204 480 14 2 EnDat 2 2 HIPERFACE EnDat Cable of KAY_0723 xxxx
46. cting a sin cos encoder This adapter can be obtained from Jetter AG by the following specification JM 200 ENC ADAP Article 10000430 Another 9 pin SUB D connector of the encoder cable can be connected to this adapter Further this adapter allows for connecting an individual temperature sensor of the motor as normally these signals are not conducte via the encoder cable if a sin cos encoder is used 7 5 2 Specification Specifications of the Mating Connector for X61 ENCODER e 9 pin male SUB D connector e Metallized enclosure Sin Cos Encoder Cable Specifications e Cable size 2 2 0 14 mm 2 0 5 mm AWG 26 4 AWG 20 2 if there is no index signal e Cable size 3 2 0 14 mm 2 0 5 mm AWG 26 6 AWG 20 2 if there is no index signal e 2 0 5 mm AWG 20 2 must be used for the power supply unit and for GND e Cores have to be twisted in pairs and have to be included in an overall shielding e The following signal lines have to be twisted in pairs Sine and reference sine Cosine and reference cosine Index and reference index 0 V and voltage supply e The shield must be connected to the connector housings on both ends of the cable with the greatest possible surface area e Material Copper e Temperature class 60 C e Max cable length 100 m Jetter AG JetMove 204 480 Jetter AG 7 5 Sin Cos Encoder Connection 7 3 3 Connection diagram JM 200 ENC ADAP Sin Cos Encoder
47. cuit The JetMove 204 480 is supplied with an internal ballast resistor If the power that is supplied back is too high for the internal resistor an external ballast resistor can be added It is also possible to run the JetMove 204 480 with an external ballast resistor only Jetter AG JetMove 204 480 Use of internal ballast resistor delivered condition 7 6 External Ballast Resistor and DC Link Connection BRint UB UB UB Q UB UB BRc BRc L Fig 15 Wiring of X63 for connecting the internal ballast resistor For the use of the internal ballast resistor the terminal BRint and one BRc terminal of X63 have to be connected This is the standard wiring of the JetMove 204 480 in delivered condition by Jetter AG The JetMove 204 480 is measuring the load of the ballast resistor and sets a warning bit if the ballast load reaches a specific value If the resistor is overloaded an error occurs error F06 In this case an external ballast resistor has to be used Use of external ballast resistor in addition to the internal ballast resistor BRint UB UB UB UB UB BRc BRc Q
48. ease do the following gt Reattach dismantled protective equipment and check it for proper o functioning By doing so you will prevent accidents resulting from moving parts gt Secure the servo amplifier JetMove 204 480 against accidental contact SF with conductive parts and components ya Only connect devices or electrical components to the signal lines of the l digital servo amplifier JetMove 204 480 Enable Limit REF BRAKE 1 and BRAKE 2 that have been sufficiently isolated against the connected electric circuits These signal lines may only be connected with units that have got the ground potential of the DC 24 V power supply D The digital servo amplifier JetMove 204 480 has got a leakage current l greater than 3 5 mA In order to avoid electric shocks a second protective earth conductor will be required For this the measures listed in chapter 1 2 3 Earthing procedure page 15 must be taken j Each commissioning even a short functional test must always be carried out with a PE GND bus correctly connected 28 Jetter AG JetMove 204 480 3 Operating Conditions 3 Operating Conditions Operating Parameters Transport conditions Temperature DIN EN 50178 Units within packing 25 C 70 C Air Humidity 5 95 No condensing Storage conditions Temperature DIN EN 50178 Units within packing 225 C 4300 6 change 20 K h max Air Humidity 5 95 No condensing Max Storage Ti
49. ecific regulations 1 1 1 Usage to the intended purpose Usage to the intended purpose includes operation in accordance with this user manual The digital servo amplifier JetMove 204 480 may only be operated in the closed control cabinet and within the range of the set values Do not apply a voltage to the digital servo amplifier JetMove 204 480 that is higher than the prescribed operating voltage Each of the three phases of the digital servo amplifier JetMove 204 480 has got an operating voltage ranging between AC 340 V and AC 530 V Thus the digital servo amplifier JetMove 204 480 comes under the EG Low Voltage Directive It is the explicit purpose of the digital servo controller JetMove 204 480 to torque speed and or position control and to drive brushless synchronous servo motors asynchronous motors and three phase stepper motors The rated voltage of the motors must be higher than or at least equal to the DC link voltage supplied by the servo amplifier The digital servo amplifier JetMove 204 480 is used to control machinery such as conveyors production machines and handling machines 1 1 2 Non intended use The digital servo amplifier JetMove 204 480 must not be used in technical systems which to a high degree have to be fail save e g ropeways and aeroplanes Please do not use the integrated braking circuit in applications where safety hazards can occur The digital servo amplifier JetMove 204 480 is not a safet
50. ed the motor is de energized in a way that the torque will be safely deactivated Yet this does not mean that there is a safe electric isolation If a safe electric isolation is necessary an additional isolating device for interrupting the power supply e g mains switch must be supplied according to EN 60204 Jetter AG JetMove 204 480 13 Safe Standstill Option 13 3 Safety Instructions The Safe Standstill function has got the sole purpose to switch off a motion system or to secure it against restarting In order to gain Personal Safety the control of the safety circuit must meet the safety requirements to EN 60204 EN 92 and EN ISO 13849 1 13 4 Performance Test At the first commissioning after each intervention into the safety chain of a system or after exchanging one or more than one components the Safe Standstill function must be checked 1 Disable all motion systems mechanically secure pendant loads 2 Lock the safety chain 3 Enable an axis ENABLE ENABLE1 ENABLE2 and software release Drive the axis in case the torque cannot be checked 4 Interrupt the circuit of the Enable1 circuit at encoder terminal X73 the axis must be de energised no torque respectively stop rotating immediately 5 Re activate the Enable1 input at terminal X73 clear errors within the amplifier 6 Re enable the same axis Drive the axis in case the torque cannot be checked 7 Interrupt the circuit of the Enable2 circu
51. ervo amplifier JetMove 204 480 nor carrying out any modifications or alterations to the device and its functions is allowed Any modifications to the servo amplifier JetMove 204 480 not expressly authorised by the manufacturer will result in a loss of any liability claims to Jetter AG The original parts are specifically designed for the servo amplifier JetMove 204 480 Parts and equipment of other manufacturers are not tested on our part and are therefore not released by us The installation of such parts may impair the safety and the proper functioning of the digital servo amplifier JetMove 204 480 Any liability on the part of Jetter AG for any damages resulting from the use of non Original parts and equipment is excluded 1 1 5 Servicing and repairs Repairs at the digital servo amplifier JetMove 204 480 must not be carried out by the operator The digital servo amplifier JetMove 204 480 does not contain any parts to be repaired by the operator For being repaired the servo amplifier JetMove 204 480 must be sent to Jetter AG Jetter AG JetMove 204 480 Jetter AG 1 1 General Information The digital servo amplifier JetMove 204 480 is maintenance free Therefore absolutely no inspection or maintenance works are required for the operation of the module 1 1 6 Disposal In case of obvious damage or erratic behavior the servo amplifier must not be used any more The environmental regulations for the respective countr
52. f accidental contact with live or moving parts have been taken P Carry out any other checks specific to or required for your system 2 5 Notes on Safety as regards the Installation HAZARD caused by high operating voltage and electric shock Extremely hazardous voltages of up to 850 V may occur Please observe the following precautions in order to avoid muscle cramps burns Danger unconsciousness respiratory standstill etc and death Have installation and maintenance jobs carried out by qualified personnel f only see chapter 1 1 3 Qualified personnel page 12 D Switch off the operating voltage Please take into account the information on residual dangers given in f chapter 1 3 2 Hazards after POWER has been turned OFF page 19 gt Before carrying out installation and maintenance jobs separate the servo f amplifier JetMove 204 480 and all connected devices from the mains pull out the mains plug Jetter AG 27 2 Installing the JetMove 204 480 JetWeb 2 6 Notes on Safety as regards Commissioning HAZARD caused by high operating voltage and electric shock Extremely hazardous voltages of up to 850 V may occur Please observe the following precautions in order to avoid muscle cramps burns Danger l unconsciousness respiratory standstill etc and death D Have commissioning jobs carried out by qualified personnel only see chapter 1 1 3 Qualified personnel page 12 Prior to commissioning pl
53. from Jetter AG by supplying the following particulars Article no 15100069 Resolver HIPERFACE The complete resolver cable between the servo amplifier series JetMove 2xx and the Jetter motor series JL JK and JH can be ordered from Jetter AG It can be ordered by supplying the following cable confection number Cable confection no 23 for the servo amplifier series JetMove 2xx Mating connector of the resolver solder side Solder Side Fig 12 View on the RC series mating connector of the resolver internal thread M23 55 7 Description of Connections Resolver Cable Cable Confection No 23 JetMove 2xx Shielding Motor SUB D connector Resolver female solder side solder side mating connector 52 wrap nut seal and 819 gt pull relief 826 gt element shield case round connection of solder side Attaching screws must TEN have a S metric thread Connect shield with the greatest possible surface area Use metallized housing only Pin Signal Core Color Pin red Cosine 8 3 Cosine blue 2 Sine yellow 2 3 Sine 4 5 R1R exciter winding 6 R2L exciter gray 6 winding 9 Th1 white 7 thermal sensor 4 Th2 brown 8 thermal sensor unassigned 9 12 Dimensions of the resolver mating connector are specified in
54. g additional safety devices e One safety precaution is to install a second set of limit switches to interrupt the power supply of the motor e Another safety precaution is to install a guard Make sure that hazards to persons are precluded even when the drive is f rotating unintentionally Do not remove any guards 5 Do not wear gloves lest they should inadvertently get caught in the f rotating shaft D Never touch a rotating drive shaft Jetter AG JetMove 204 480 1 3 Residual Dangers 1 3 2 Hazards after POWER has been turned OFF DANGER resulting from electric shock Up to 7 minutes after switching off the operating voltages capacitors still carry hazardous residual voltages l As a precaution measure the voltage in the DC link circuit amplifier Warning f terminal and wait until it has fallen below DC 40 V gt Always wait at least 7 minutes after switching off the device before separating it from the mains or loosening the connections Always wait at least 10 minutes after switching off the device before taking the following actions Touching the screws of the terminals X1 X62 and X63 Disconnecting the terminals and touching the contacts Jetter AG 19 1 Safety Instructions 20 1 4 JetWeb Instructions on EMI The digital servo amplifier JetMove 204 480 is intended for use in industrial surroundings This module can cause radio interferences in residential areas This module
55. he cable with the greatest possible surface area e Material Copper e Temperature class 60 C e Maximum cable length 100 m 113 14 Counting Input Option JetWeb 14 4 3 Incremental encoder cable Incremental Encoder Cable JetMove 2xx Shielding Specification SUB D Connector X72 of the Cable Encoder signal Shi 5 V Difference signal Maximum cable length 100 m Attaching screws must Connect shield with the have a metric thread greatest possible surface area Use metallized enclosure only Signal KO Voltage supply 5 V 200 mA max KO K1 K2 oO 1 do not use 114 Jetter AG JetMove 204 480 Jetter AG 15 Ordering Information 15 Ordering Information 15 1 Document Survey The documents listed below have been supplied on the website of Jetter AG at http www jetter de Service Center for download Programming jm2xx_at_jetcontrol_bi_xxxx_user_information pdf User information on configuration and operation of the E JetMove 2xx series at the JetControl 24x Article no 60866114 jetmove_2xx_at_nano_bi_xxxx_user_information pdf User information on configuration and operation of the JetMove 2xx series at the NANO B C D Article no 60866113 15 2 Options Designation Ethernet Analog Counting Safe Interface Input Input Standstill Page 89 Page 87 Page 107 Page 95 mow a BEE BEE EEE ma I e en I a as TFT eo 7 I zen
56. her damages are to be reported to an authorised person at once y Secure the digital servo amplifier JetMove 204 480 against misuse or j accidental use 1 2 2 Information signs and labels Writings information signs and labels always have to be observed and kept readable Damaged or unreadable information signs and labels have to be exchanged j 14 Jetter AG JetMove 204 480 1 2 Ensure Your Own Safety 1 2 3 Earthing procedure gt screw the enclosure of the digital servo amplifier JetMove 204 480 onto a lt highly conducting earthed panel Do only use the digital servo amplifier JetMove 204 480 at the three i phase earthed industrial network TN network TT network with earthed neutral 5 000 A max symmetric rated current at 400 480 V 10 The digital servo amplifier must not be operated when connected to unearthed networks and to asymmetrically earthed networks The digital servo amplifier JetMove 204 480 has got a leakage current greater than 3 5 mA In order to avoid electric shocks a second protective earth conductor will be required For this the following measures must be taken e The protective earth bus must be connected to the PE GND bolt 1 located at the top side of the rack as well as to the PE GND terminal X1 2 please refer to fig 1 The diameter of the two earthing conductors must be equal to the diameter of the supply lines 1 5 mm min AWG 16 e A dur
57. hs difference lt 0 5 m Jetter AG JetMove 204 480 7 6 External Ballast Resistor and DC Link Connection gt The minimum cable size for a DC link coupling is 4 mm AWG 12 The maximum cable length between two JetMoves 204 480 is 0 5 m It is also possible to combine coupled DC links with external ballast resistors In this case it is important to use identical resistors and cables for all coupled JetMove 204 480 Jetter AG 69 7 Description of Connections 70 7 7 Digital Inputs Logic Power Supply Specification of terminal X10 10 pin spring tension terminal type ZEC 1 0 10 ST 3 5 Diameter of the cable apt for connecting 0 2 1 mm AWG 24 AWG 16 with bootlace ferrules in a plastic sleeve 0 25 0 75 mm AWG 24 AWG 18 Bladed screw driver 0 4 x 2 5 mm Digital Inputs Logic Power Supply Wiring Signal Function Specification Terminal X10 at the Amplifier ENABLE Hardware A high signal at this e DC 24V enable for input is necessary for e 7 5 MA max the power the motor to be supplied Operating point supply of the the power supply has to lt 6V low gt 15V motor input be connected before software enable A low signal de energizes the motor high immediately REF Reference Depending on the e DC 24V switch input parameter setting this e 7 5 MA max input is used for e Operating point referencing lt 6V low gt 15V high NC or NO contact LIMIT Positive
58. in this case The possibility that this occurs is very low though If the unit for the failure rate of an IGBT is 100 fit 10E 7 per hour the possibility of two IGBTs failing at the same time is 10E 14 per hour several million years Out of these only 6 out of 15 cases lead to jerking This means that practically there is no possibility of this to happen Moreover the IGBTs are continually being checked at each commutation 105 13 Safe Standstill Option JetWeb 106 Jetter AG JetMove 204 480 Jetter AG 14 1 Function 14 Counting Input Option 14 1 Function For the digital servo amplifier JetMove 204 480 an optional integrated counter card can be ordered article designation of the device JM 204 480 CNT It supplies a counter input with the following interface e EnDat 2 2 by Heidenhain e Synchronous Serial Interface SSI e Incremental counter The received or counted value of an actual position can be read via a JetMove register by the controller program or processed by the firmware of the JetMove in the controllers 14 2 EnDat 2 2 14 2 1 Technical data Technical Data EnDat 2 2 Input Encoder types Single multiturn or linear absolute encoders Maximum cable length 100 m Type of signal 5 V differential signal Input impedance 22 kQ Bus termination 120 Q integrated resistance Electrical isolation 107 14 Counting Input Option JetWeb 108 14 2 2 Description of connections Spe
59. ion 35 EMC Emitted interference 31 JetWeb Enclosure 31 EnDat cable KAY 0723 xxxx 108 Error messages 7 Ethernet interface option 89 H HIPERFACE cable KAY _0723 xxxx 59 109 Incremental encoder Connection 114 Information signs 14 Installation Checking the installation 27 Electrical installation 26 Mechanical installation 24 Mounting position 24 Installation to EMC 20 26 J JetMove 204 480 LEDs 15 JetMove error message table 7 L LEDs of the Ethernet interface 91 LEDs of the JetMove 204 480 15 Line filter 36 M Malfunctions 14 46 Mechanic force 18 Modifications 12 Motor braking circuit A free wheeling diode is required 47 11 Motor power cable Cable confection 201 52 Cable confection 202 53 Cable confection 24 1 50 Cable confection 26 1 49 Jetter AG JetMove 204 480 Jetter AG Motor protection Motor winding isolation 26 Mounting position 30 N Noise immunity 20 Non intended use 11 Notes on EMC 20 O Operating altitude 29 Operating Conditions 29 Operating conditions 29 Ordering information 115 Oscillating of the motor 46 Overvoltage category 30 P Password Configuration memory 94 Physical dimensions 33 Pollution degree 29 Protection class 30 PWM frequency 44 Q Qualified personnel 12 R Reference variables 70 Repairs 12 Residual Dangers Electric shock 19 27 28 Residual dangers High operating voltage 17 Hot surfaces 17 Appendix Mechanic force 18 Potentially explosi
60. is operated at the operator s own risk The noise immunity of a system corresponds to the weakest component of the system For this reason correct wiring and shielding of cables is of paramount importance Important Measures for increasing immunity to interference Earth the device adequately according to chapter 1 2 3 Earthing procedure page 15 Connect all grounding terminals of the JetMove 204 480 A double grounding terminal will be needed Connect the earth to the cover For this please refer to fig 1 on page 16 Connect protective earth PE GND at terminal X1 The distance between the optional line filters and the digital servo amplifier JetMove 204 480 must be as short as possible When of a motor cable with included brake lines is used these brake lines must be shielded separately Follow the instructions given in Application Note 016 EMC Compatible Installation of the Electric Cabinet published by Jetter AG The following instructions are excerpts from Application Note 016 On principle physical separation should be maintained between signal and power lines We recommend spacings greater than 20 cm Cables and lines should cross each other at an angle of 90 Shielded cables must be used for the following lines Analog lines data lines motor cables coming from inverter drives servo output stage frequency converter lines between components and interference suppressor filter if the suppre
61. it at encoder terminal X73 the axis must be de energized no torque respectively stop rotating immediately 8 Re activate the Enable2 input at terminal X73 clear errors within the amplifier 13 5 Demands on the Safety System This paragraph is to describe the safety requirements that can be met by the system They are based on the standards EN_ISO 13849 1 and IEC 61508 The following safety functions can be applied e Safe Standstill according to EN 954 1 category 3 and IEC 61508 SIL2 e Safe Standstill according to EN 954 1 category 4 and IEC 61508 SIL3 e Safe Standstill according to PL e to EN ISO 13849 1 e Restart inhibit according to EN 954 1 category 3 and IEC 61508 SIL2 e Restart inhibit according to EN 954 1 category 4 and IEC 61508 SIL3 e Restart inhibit according to PL e to EN ISO 13849 1 Jetter AG 97 13 Safe Standstill Option JetWeb Safe Standstill is to be realised according to Stop Category O or Stop Category 1 according to EN 60204 e Stop Category 0 After calling up the safety function the power supply of the motor is switched off absolutely and immediately According to IEC 61800 Part 5 2 Stop Category 0 is also called STO Save Torque Off e Stop Category 1 After calling up the safety function the motor is deactivated in a controlled manner while after a set delay time the power supply for the motor is switched off absolutely and immediately According to IEC 61800 Part 5 2 SLA Safety
62. itoring The amplifier LEDs indicate the operating status of the digital servo amplifier JetMove 204 480 LEDs 5V Green Logic module voltage is OK L1 Yellow Axis is standing still speed 0 L2 Yellow A voltage of 24 V is applied to the input of the positive limit switch LIMIT u Q Q L3 Yellow A voltage of 24 V is applied to the input of the negative limit switch LIMIT Note a The seven segment display of the output stage indicates the operating and fault m conditions of the digital servo amplifier The various display modes are set by the Motion Setup Mode 0 default is used for normal operation and mode 1 for commissioning JetMove 204 480 7 Segment Display Mode 0 Normal Operation Status Meaning NOT READY TO BE Initialisation of amplifier functions SWITCHED ON SWITCH ON INHIBIT Initialization completed Safe state achieved after initialization and acknowledgement of errors The drive controller can be switched on READY TO BE SWITCHED Drive controller was disabled by ON software command The drive controller can be switched on SWITCHED ON DC link monitoring is activated OPERATION ENABLED The drive controller is enabled QUICK STOP ACTIVATED A quick stop has been activated The drive was decelerated to zero speed and then locked Jetter AG 15 JetWeb JetMove 204 480 7 Segment Display Mode 0 Normal Operation can be acknowledged ERROR REACTI
63. limit Depending on the e DC 24V switch input parameter setting this e 7 5 mA max input is used as a e Operating point positive limit switch lt 6 V low gt 15V high NC or NO contact NC contact recommended LIMIT Negative Depending on the e DC 24V limit switch parameter setting this e 7 5 MA max input input is used as a e Operating point negative limit switch lt 6 Vlow gt 15V high NC or NO contact NC contact recommended Jetter AG JetMove 204 480 Digital input I Common ground I Common ground 7 7 Digital Inputs Logic Power Supply Depending on the parameter setting this input can be used for quick stop position capture or referencing without stop e DC24V e 7 5 mA max e Operating point lt 6 V low gt 15V high GND for all inputs and supply of the logic GND for all inputs and supply of the logic DC 20 30 V I lt 0 8 A DC 24 V Power supply for the controller logic BRAKE 1 Braking relay contact Br1 BRAKE 2 Braking relay contact Br2 Relay contact for motor holding brake The relay can be operated either by the control program or by the firmware of the JetMove 204 480 at release of the motor current Important Note A free wheeling diode is necessary if not integrated in the motor already In Jetter motors free wheeling diodes have not been integrated Recommended diode type 1N4002 is connected to the GND of
64. ll Option JetWeb 96 13 2 Motion System JetMove 204 480 The following figure is to demonstrate the basic setting of a motion system using a servo amplifier JM 204 480 equipped with the Safe Standstill function D O O gt Q 4l S a Al Qa 2 005 o gt oO Q voal Se al 50 O gt on Q S Input Safety Safe Standstill device fw JM D 2xx Mech load oe _ lines to be Motor driven Encoder Se Fig 23 Motion system using a servo JM D 2xx servo amplifier Control cabinet The digital servo amplifier JM 204 480 has been designed for being installed in a control cabinet The energy for driving a motor is supplied by a one phase mains system Further an extra low safety voltage of 24 V supplies the control electrics Via various inputs and outputs of a digital signal interface communication with higher level control elements is established these control elements issue the motion commands for the motor receive status reports and transmit them if necessary Usually the motor has been mounted at or within a machine outside the control cabinet It is connected via a cable to the JetMove 204 480 For reporting the position it has got an actual position value encoder The mechanic load to be driven has been mounted to the motor shaft A safety relevant device accesses the electronic control system of the JetMove via controller inputs ENABLE1 and ENABLE2 If Safe Standstill has been requir
65. ll and Safe Restart Inhibit functions can be ordered designation of the article JM 204 480 S1 13 1 Introduction The option Safe Standstill serves for safe de energising of the motor if personal or material damage caused by a moving or inadvertently started motor is to be safely prevented This safe switching off meets the stop class 0 to EN 60204 Additionally by this function a safe restart inhibit has been supplied as long as the inputs for enable are not being controlled any restart of the motion system is blocked Notes and descriptions on this can be found in this manual For controlling this function there exist the terminals Enable1 COM and Enable2 In order to make dual channel switch off possible two independent enable inputs and ground reference have been supplied The ground reference of the enable inputs COM is potentially isolated from the ground reference of the servo amplifier see Common ground on page 71 The ground reference of enable inputs can differ by up to 100 V from the ground of the control system LIE ENABLE 1 JL com COM ENABLE 2 X13 Fig 22 Connection X73 for Safe Standstill Note Even if the device has been equipped with the option S1 the function of the ENABLE input at the terminal array X10 is still active This means the motion system can only produce a certain torque if this input has been connected to 24 V against reference ground L 95 13 Safe Standsti
66. me 1 Year Ambient temperature 0 45 C DIN EN 50178 45 C 55 C with derating of 2 5 K Take care for sufficient cooling Air humidity 5 85 DIN EN 50178 No condensing Pollution degree DIN EN 50178 Corrosion immunity No special protection against DIN EN 50178 Chemical resistance corrosion Ambient air must be free from higher concentrations of acids alcaline solutions salts metal vapours or other corrosive or electroconductive contaminants Operating altitude Up to 1 000 m above sea DIN EN 50178 level 1 000 to 2 500 m above sea level with derating of 1 5 per 100 m Jetter AG 29 3 Operating Conditions JetWeb Operating Parameters Free falls withstanding Within original packing the DIN EN 50178 test device withstands dropping DIN EN 60068 2 31 over all of its edges Vibration resistance 10 Hz 57 Hz with an DIN EN 50178 amplitude of 0 075 mm DIN EN 60068 2 6 57 Hz 150 Hz 1 0g constant acceleration 1 octave per minute 10 frequency sweeps sinusoidal all three spatial axes Degree of protection IP20 DIN EN 60529 Mounting position Vertical refer to Fig 4 page 25 For sufficient air flow there must be a clearance of 100 mm above and below the device Electrical Safety Conditions Protection class cf S DIN EN 50178 Dielectric strength Power to Earth and DIN EN 61800 5 1 Power to Logic DIN EN 60146 1 1 DIN EN 60204 2 65 kV 2s Insulation Power to Earth
67. ment of Jetter AG Note In case you intend to use motors other than the types mentioned above please contact Jetter AG 5 2 Motor Protection There are three ways of motor protection 5 2 1 Built in temperature sensor JetMove 204 480 is able to run with three different temperature sensors Sensor type Type of sensor signal evaluation KTY83 110 Temperature is measured in C Warning level is adjustable Error detection at max temperature of motor PTC Go no go decision Error detection at max temperature of motor Temperature switch Go no go decision Error detection at max temperature of motor 5 2 2 Pt calculation The digital servo amplifierJetMove 204 480 calculates the model of motor power loss by an t calculation The determined value is related to the average power loss of the motor It is specified in percent of the maximum power loss of the motor For this calculation it is important that the parameters nominal current which is the minimum of nominal motor current and nominal servo amplifier current current overload factor and time constant of the motor are programmed correctly 39 5 Technical Data 40 iy Important JetWeb The I t calculation must be activated by JetSym or by the PLC program It is possible to parameterize the warning level The error level error 30 is set to 100 The I t value is readable in a register of JetMove 204 480 through JetSym or
68. nds on the Safety System 97 13 5 1 Control variants for Safe Standstill 99 13 5 2 Application 1 100 13 5 3 Application 2 101 13 5 4 Application 3 102 13 5 5 Application 4 103 13 6 Block Diagram JM 204 480 with the Safe Standstill Function 104 14 Counting Input Option 107 14 1 Function 107 14 2 EnDat 2 2 107 14 2 1 Technical data 107 14 2 2 Description of connections 108 14 2 3 EnDat cable with mating connector 108 14 2 4 Voltage supply encoder 110 14 3 Synchronous Serial Interface SSI 111 14 3 1 Technical data 111 14 3 2 Description of connections 111 14 3 3 SSI cable 112 14 4 Incremental Encoder 113 14 4 1 Technical data 113 14 4 2 Description of connections 113 14 4 3 Incremental encoder cable 114 15 Ordering Information 115 15 1 Document Survey 115 15 2 Options 115 Appendix Jetter AG 9 Table of Contents Appendix A Appendix B Appendix C Appendix D Appendix E Recent Revisions Glossary List of Abbreviations List of Illustrations Index JetWeb 119 120 122 123 124 Jetter AG JetMove 204 480 Jetter AG 1 1 General Information 1 Safety Instructions 1 1 General Information The digital servo amplifier JetMove 204 480 fulfils the accepted safety regulations and standards Special emphasis was given to the safety of the users The following additional regulations apply to the user e pertinent accident prevention regulations e accepted safety rules e EC guidelines and other country sp
69. nowledge the error Reduce regeneration power Overtemperature The amplifier has Immediate Let the amplifier cool of the device reached the controller down maximum disable After cooling down temperature acknowledge the error Reduce power of drive system Motor The motor has Immediate Let the motor cool down overtemperature reached the controller After cooling down maximum disable acknowledge the error temperature Reduce the average Also refer to Built load of motor in temperature sensor page 39 Encoder failure Encoder breakage Immediate For extended or initialisation controller diagnostics purposes error disable use motion setup Check the encoder line and all plug in connections Acknowledge the error F 10 Overspeed The actual shaft Immediate Check motor and speed has controller encoder connections exceeded a value disable Check the speed of 1 25 x maximum controller parameters speed Modify parameters if required Acknowledge the error F 11 Current A current Immediate Reduce Kp of the overrange temporarily too controller current controller by 10 high has been disable to 20 detected Acknowledge the error 78 Jetter AG JetMove 204 480 9 1 Error Messages Error Message Table JetMove 204 480 Error number Error type Response to errors Troubleshooting Ground fault One or more Immediate Check the motor cable phases of the controller and the motor motor c
70. ol informs you of additional references data sheets literature etc associated with the given subject product etc It also helps you to find your way around this manual Jetter AG JetMove 204 480 Jetter AG Table of Contents un OURAN ai SER ee ra a O N gt 1 3 2 N gt D 2 1 2 2 2 3 2 4 2 9 2 6 Safety Instructions General Information Usage to the intended purpose Non intended use Qualified personnel Modifications and alterations to the module Servicing and repairs Disposal Ensure Your Own Safety Malfunctions Information signs and labels Earthing procedure Residual Dangers Hazards during operation Hazards after POWER has been turned OFF Instructions on EMI Installing the JetMove 204 480 Scope of Delivery Mechanical Installation Electrical Installation Checking the Installation Notes on Safety as regards the Installation Notes on Safety as regards Commissioning Operating Conditions Physical Dimensions Technical Data Electrical Specification Motor Protection Built in temperature sensor I t calculation Motor overload protection according to UL Drive Controller Structure Description of Connections Power Supply Connection Motor Connection Table of Contents Table of Contents 7 2 1 7 2 2 7 2 3 7 2 4 7 2 5 7 3 7 3 1 7 3 2 7 4 7 4 1 7 4 2 7 9 7 5 1 7 5 2 7 5 3 7 6 Tf 7 8 7 9 7 9 1 8 9 9 1 9 2 10 11 11 1 11 2
71. on Acknowledge the error Return the axis toa position within the machine travel limits monitoring of hardware limit switches is re enabled automatically at entering this range Jetter AG 79 JetWeb Error Message Table JetMove 204 480 Error Error type Description Response to Troubleshooting number errors Undervoltage in The DC link Stop with Check the voltage of the the DC link voltage is less than emergency power line voltage the minimum value stop ramp Check the parameter Uzx Min trip Acknowledge the error Overvoltage DC The DC link Stop with Check the voltage of the link voltage voltage has emergency power line exceeded the stop ramp In generator operation maximum value reduce braking power Acknowledge the error The drive has The drive could not Immediate Eliminate the cause of stalled overcome the n 0 controller stalling threshold within the disable Acknowledge the error time limit specified by the parameter blocking triping time Tracking error The tracking error Stop with Check the drive has exceeded the emergency mechanism limit defined in stop ramp Check steepness of parameter acceleration tracking error deceleration ramps and limit for the time amplifier parameters in specified in relation to the tracking window parameters tracking time error limit and tracking window time Acknowledge the error F 24 Error in 24 V External 24 V
72. os R Co U L Term 5 a asek E gilo r E xO O Rn m JT I t am I e 1 x I i t Oo a S itd 8 EF ir a N C ii ld D ENABLE gt LIMIT O LIMIT pes S REF 2 _ c INPUT o 222 eb ini x oF m A DC 24 V0 6A 4 BRAKE 1 Noi BRAKE 2 ote X1 Motor 3 x AC 400 V I E E E Y l n UL UT Ul VI WI PE diodes have not been integrated yet Recommended diode type 1N4002 9 l Load for digital outputs A free wheeling diode is needed in case it has not been integrated in the motor yet In Jetter motors free wheeling i u co a Contactor L3 L2 Fig 21 Connection diagram JetMove 204 480 Hl Jetter AG JetMove 204 480 Key to the connection diagrams 1 Line filter optional refer to Line filter on page 36 Mains protection refer to Overload protection on page 35 Motor Motor holding brake optional a PR WS N Position transducer resolver or absolute encoder with HIPERFACE 6 Motor overtemperature protection Jetter AG 85 86 JetWeb Jetter AG JetMove 204 480 11 Analog Input Option 11 Analog Input Option 11 1 Function For the digital servo amplifier JetM
73. ove 204 480 Jetter AG 13 Safe Standstill Option 13 5 5 Application 4 DC 24 V 23 K1 Contact 13 13 a E INPUT to the K1 K2 safety 14 14 device st A1 A1 22 A2 A2 OV Fig 29 Application 4 The safety device activates relay K1 which activates the digital servo amplifier via NOC 13 14 and the controller input INPUT via another NOC 23 24 The input must be configured either by the controller program or via the motion setup in a way that at 0 V the emergency stop function of the servo amplifier is activated Simultaneously with relay K1 a dropout delayed safety relay K2 is activated Its NOC is series connected to a contact monitoring the motor speed The contact of the speed monitoring is closed while the motor is running it opens at zero speed When the Safety function is called up relays K1 and K2 are deactivated By opening the NOC 23 24 of K1 triggers a controlled braking process The servo amplifier still remains active until relay K2 also drops out due to the drop out delay or until the motor has come to a standstill due to the braking process that has been triggered Deactivating the Enable1 and Enable2 inputs leads to switching off the motor immediately after a pre defined delay time respectively after the motor has come to a standstill Stop Category 1 In case switching off or braking fails the time relay K2 limits the maximum runtime in order to always grant safe switching off the power suppl
74. ove 204 480 an optional integrated analog input card can be ordered article designation of the device JM 204 480 IA1 This card supplies an analog input of a 12 bit resolution The converted value of the measured voltage can be read by a register of the JetMove in the PLC program or processed by the firmware of the JetMove in an additional controller This way it is possible for example to realize a pressure control loop in which the motor controlled by the JetMove generates the pressure In this case a pressure sensor in the machine connected to the analog input of the JetMove would deliver the actual pressure value to the control loop 11 2 Technical Data Technical Data for the Analog Input Connection SUB D connector male at the device 0 32767 resolution in steps of 8 Accuracy Zero error max 5 LSB 40 values corresponds to 12 2 mV Gain error max 10 LSB 80 values corresponds to 24 4 mV Jetter AG 87 11 Analog Input Option JetWeb 88 11 3 Description of Connections Specification of the mating connector for X72 e SUB D 9 pin female connector e Metallized enclosure Specification of the cable to the analog input e Cable size 2 0 14 mm min AWG 26 2 e Cores have to be twisted and shielded e Shielding has to be connected to the connector housings on both sides e Material Copper e Temperature class 60 C Pin Assignment of the Analog Input X72 Connect shield with the grea
75. ove 204 480 Introduction Description of Symbols This sign is to indicate a possible impending danger of serious physical damage or death Danger This sign is to indicate a possible impending danger of light physical damage l This sign is also to warn you of material damage Attention This sign indicates hazard of life due to electric shock caused by a high operating voltage This sign is to indicate hazard of serious physical damage or death due to accidentally touching dangerous parts of the device You are asked to wear goggles Failure to comply may lead to bodily injuries OU This sign is to warn you of material damage due to applying hard blows or shocks to the motor flange and shaft This sign is to indicate a possible impending situation which might bring damage to the product or to its surroundings It also identifies requirements necessary to ensure faultless operation Important Jetter AG 5 Introduction A _ m JetWeb You will be informed of various possible applications and will receive further useful suggestions It also gives you words of advice on how to efficiently use hardware and software in order to avoid unnecessary efforts Enumerations are marked by full stops strokes or scores Operating instructions are marked by this arrow Automatically running processes or results to be achieved are marked by this arrow PC and user interface keys This symb
76. pecification of Terminal X1 e 4 pin male connector screw connection type Phoenix PC 6 4 ST 10 16 Allowed conductor size max 0 5 6 mm AWG 20 7 e Torque 1 2 1 5 Nm 10 6 13 3 Ibf inch e Ambient temperature max 45 C e Field wiring Specifications of Connecting Cable e Cable size min 4 1 0 mm AWG 18 e Material Copper e Temperature class 60 C Shielding e Not required Power Supply Amplifier Field Power Lines Specification Wiring Terminal X1 e AC 400 480 V between the power lines PE GND conductor yellow green PE PE Core 3 Tee Line voltage 3 Core 2 Line voltage 2 V1 Core 1 5 Line voltage 3 Fig 8 Power supply connection 45 7 Description of Connections 7 2 Motor Connection 7 2 1 General remarks CS Important Measures to avoid malfunctions of the control system and the motor gt Always connect brake lines to a separate power supply unit DC 24 V if A L C brake and motor lines are run together in one bunch of cables and are not separately shielded Important Measures to avoid oscillation and blocking of the motor gt Avoid mixing up of phase cables resp be sure to connect the phase l cables according to pin assignment 46 Jetter AG JetMove 204 480 Jetter AG
77. r activating the digital servo amplifier to the input Enable1 and Enable2 individually There are alternating interruptions of 1 ms max with each signal which serve checking the signals for shorts between contacts short circuits or interference voltages OSSD signals This interruption of 1 ms max will not lead to deactivating the servo amplifier though At calling up the safety function the signals are omitted This blocks the servo controller from being activated In case of an error it is sufficient that at least one of those two signals is omitted in order to switch off the motor safely dual channel switch off Deactivating the inputs leads to immediate switching off the motor Stop Category 0 Possible errors such as short circuits shorts between contacts or a quadrature axis component of voltage can be recognized and safely controlled Following this example Safe Standstill according to EN 954 1 Category 3 with Stop Category 0 according to EN 60204 can be set up if all safety devices involved also meet the requirements of Category 3 If the application allows for regular tests of the switch off function even the requirements of category 4 to EN 954 1 can be met by means of connections to fig 28 if all safety measures taken also meet the requirements of category 4 The time intervals in between the test runs depend on the quality of the external controlling devices yet they should exceed 24 hours 102 Jetter AG JetM
78. rive controller from power lines Return the amplifier for repair Internal supply error Mains phase error Motor cable breakage One or more power supply voltages are beyond their limits Failure of one of the mains phases The motor cable is broken Be careful The motor cable is tested when the drive controller is enabled for the first time Immediate controller disable Immediate controller disable Immediate controller disable Cut drive controller from power lines Return the amplifier for repair Check fuses and wiring Acknowledge the error Check the motor cable connections Acknowledge the error Jetter AG Overvoltage in the DC link A DC link voltage gt 850 V has been detected Immediate controller disable Check input voltage supply If the motor is used as generator reduce the regenerating power Acknowledge the error 71 JetWeb Error Message Table JetMove 204 480 Error Error type Description Response to Troubleshooting number errors Current overload Outputcurrentwas Immediate Check motor cable for greater than 2 5 x controller short circuit between rated current disable lines or lines to earth Check current regulations Correct the parameters if required Acknowledge the error Ballast resistor The ballast resistor Immediate Let the amplifier cool overload has been controller down overloaded disable After cooling down ack
79. ronment without causing electromagnetic disturbances itself which would be unbearable for other devices in this environment A feedback element that converts linear or rotary position absolute or incremental into a digital signal HIPERFACE is the name of a transducer system developed by Max Stegmann GmbH The SinCos motor feedback system with standardised HIPERFACE is often used in digital drive technology In contrast with the resolver the SinCos motor feedback system with HIPERFACE interface contains electronic components lat interferre to carry in Superposition of waves JetMove 2xx is the product designation of a digital servo amplifier series produced by Jetter AG The extension marks the following features 204 identifies a rated current of 4 A 480 identifies an operating voltage of max 480 V A protection device that is monitoring whether the sum of all currents flowing into a circuit and out of it is zero If the limit is exceeded the circuit will be de energized A filter installed in the mains to suppress radio frequency interferences in the supply voltage A circuit breaker with monitoring functions of phases and temperature of a motor Incoming circuit of a transformer A program or a part of it A related sequence of steps carried out by a program Jetter AG JetMove 204 480 Jetter AG Register s Resolver Secondary circuit Sensor Appendix A high speed memory for a group
80. s Please check the shipment for completeness To ensure proper functioning of the JetMove 204 480 check whether the mounting plate in the electric cabinet is unpainted The only possible mounting direction is vertical see Rear and front view of the JetMove 204 480 enclosure with mounting holes on page 25 Please make sure there is a clearance of at least 100 mm under and above the JetMove 204 480 unobstructed ventilation must be ensured Please mark on the panel two positions for the fastening screw threads of the JetMove 204 480 see fig 4 page 25 Drill the holes and cut the thread into the panel Screw the corresponding fitting bolts into the thread by approximately half of their length By means of the oblong holes in the rear plate hang up the JetMove 204 480 by the fitting bolts then screw them tightly Jetter AG JetMove 204 480 2 2 Mechanical Installation 11 5 2177 310 348 5 ll gt fi a ye m ee PL DETAILA Fig 4 Rear and front view of the JetMove 204 480 enclosure with mounting holes Jetter AG 25 2 Installing the JetMove 204 480 JetWeb 2 3 Electrical Installation gt Check for correct motor and servo amplifier assignment Compare rated voltage and continuous rated current of servo amplifier f and motor The motor must be isolated against voltages of DC 850 V min also refer to Compatible AC Servo Motors on page 39 Connect the JetMove 204 480
81. s of the Connector ofthe JetMove 204 480 Motor female solder side 4x4 mm Shielded highly AWG 12 4 flexible 4 wire cable with PE a The wires are GND equipped with wire end en ferrules counter plug push seal and pull relief element over shield mesh solder side Mating Connector Cable Strap Motor Cable Connect both sides of the shield with the greatest possible surface area Use metallized housing only Pin Wire Number Signal Pin X62 U2 1 Phase 1 X62 V2 2 Phase 2 V X62 W2 3 Phase 3 W X62 PE yellow green PE GND GND conductor O Dimensions of the motor mating connector are specified in millimeters 52 Jetter AG JetMove 204 480 7 2 Motor Connection For connection with motor holding brake Motor Power Cable Cable Confection No 202 Field Wiring Shielding Mating Terminals of the Connector ofthe JetMove 204 480 Motor female solder side 4x 4mm 2 x Highly flexible 0 5 mm 6 wire cable AWG 12 4 with PE GND en a AWG 20 2 separately shielded brake The wires are lines and all equipped with wireend over shielding counter ferrules plug push seal and pull relief element over shield mesh solder RO side 608 Connect both sides of the shield with the greatest possible surface area Use metallized housing only
82. sor logics max 0 5 A output None Short circuit overload overvoltage overtemperature protection Yes Type V 1 5 V supply Power dissipation Py Jetter AG Output stage 65 W max Logic circuit 20 W max 3 5 Technical Data Danger 38 JetWeb Note 1 Active Cooling e The fan is activated at 60 C and deactivated at 40 C e The temperature limit of the heat sink for overtemperature protection is dynamically set depending on the overload limit gt 1 2 IA Overload Fig 6 Maximum heat sink temperature depending on the motor current Shutdown threshold for heat sink temperature monitoring un Alarm threshold for heat sink temperature monitoring e The duration of operation by maximum motor current is evaluated by a starting temperature of 45 C Note 2 A line filter can supply several digital servo amplifiers as long as I line filter current is greater than the total current required by all connected servo amplifiers DANGER resulting from electric shock In order to prevent electric shocks ground the digital servo amplifier JetMove 204 480 by all means via two positions for this refer to chapter 1 2 3 Earthing procedure page 15 Jetter AG JetMove 204 480 Jetter AG 5 2 Motor Protection Compatible AC Servo Motors Motor types Jetter motors of the JH JL and JK series Please refer to Jetter Motor Catalog or contact the sales depart
83. ssor filter has not been placed at the component directly Shield cables at both ends Unshielded wire ends of shielded cables should be as short as possible Jetter AG JetMove 204 480 1 4 Instructions on EMI The entire shield must be drawn behind the isolation and then be clamped under a flat earthed cable strap at the greatest possible surface area When male connectors are used The shield impedance shielding must in its entire perimeter be drawn behind the shielding clamp of the metallised connector housing respectively of the EMC gland bushing its greatest possible surface area being clamped under the strain relief Only use metallised connectors e g SUB D with metallised housing Make sure that the strain relief is directly connected with the housing here as well see fig 2 Fig 2 Shielding of SUB D connectors in conformity with the EMC standards Jetter AG 21 1 Safety Instructions JetWeb If the shield cannot be directly attached to the connector for example by a screw type terminal gt It is important that shield and strain relief are highly conductive and directly connected to a grounded surface with the greatest possible surface area When doing so grounding must be implemented in a way that the unshielded portion of the cable is as short as possible Mating Connector Cable Strap Motor Cable Fig 3 EMC compatible connection of motor cables 22 Jetter AG JetMove 20
84. ter 2931 12 4 1 Fixed IP address At activating the controller while the DIP switches 1 to 8 are set to OFF the JetMove 204 480 OEM has got the IP address 192 168 10 15 If at the other possibilities of setting it is not clear which IP address is being used a definite state can be achieved by this way of emergency setting 12 4 2 IP address taken out of the configuration store At activating the JetMove 204 480 OEM while the DIP switches 1 to 8 are set to ON the JetControl has got the IP address which has been stored to the configuration memory Jetter AG JetMove 204 480 ix Important Jetter AG 12 Ethernet Interface Option The configuration memory can be accessed by means of the System cfgvar ini file or registers 10131 through 10145 Configuration file In order to gain FTP access to the configuration file System cfgvar ini the user having got the administrator rights must have been connected This file has the same structure as a Windows Ini file CFGVAR Version 4 IP Address 192 128 10 97 255 255 255 0 192 128 10 1 50000 192 118 210 209 IP_SubNetMask IP DefGateway BasePort IP_DNS Do not change the version number Register s Alternative access to the configuration memory is possible via registers 10131 through 10145 In order to make a change via registers first the password register with password value 2002149714 0x77566152 must be loaded Then registers
85. test possible surface area Use metallized housing only Pin Wire Number Signal Pin X62 U2 1 Phase 1 1 X62 V2 2 Phase 2 5 X62 W2 3 Phase 3 2 X62 PE yellow green PE GND GND grounding X10 BRAKE2 5 Brake 6 X10 GND 4 Brake 4 Dimensions of the motor mating connector are specified in millimeters 50 Jetter AG JetMove 204 480 7 2 Motor Connection 7 2 4 Motor power cable with mating connector SM Note _ A The suitable mating connector SM female connector can be ordered from Jetter AG by supplying the following particulars Article no 60860443 Motor mating connector for the motor series JL5 JL6 JL7 JL8 and JK7 J Note a r A The motor power cable with mating connector SM matching the Jetter motor series JL5 to JL8 and JK7 can be obtained from Jetter AG It is equipped with the respective motor mating connector and can be ordered by the following cable confection numbers KABEL KONF Nr all Without brake Cable confection no 201 With brake Cable confection no 202 Mating connector of the motor solder side Fig 11 View on the SM series mating connector of the motor internal thread M40 Jetter AG 51 7 Description of Connections Cable Specification of the Motor Power Cable with Mating Connector SM for JetMove 204 480 For connection without motor holding brake Motor Power Cable Cable Confection No 201 Field Wiring Shielding Mating Terminal
86. test possible surface area Use metallized enclosure only ft Analog signal 0 10 V to pin 6 a Analog GND connected to earth in device Keep unoccupied Jetter AG JetMove 204 480 Jetter AG 12 Ethernet Interface Option 12 Ethernet Interface Option 12 1 Function For the JetMove 204 480 an optional integrated Ethernet interface can be ordered article designation of the device JM 204 480 OEM This enables the JetMove 204 480 to be addressed by the controller via Ethernet instead of being addressed by the Jetter system bus Functional Equipment 1 Ethernet interface 10 100 MBit s TX 10 pin DIP switch for the lower 8 bits of RUN STOP LOAD the IP address and various operating modes LED for status indication RUN ERR 12 2 Description of Connections The digital servo amplifier JetMove 204 480 OEM is connected with the Ethernet by the RJ45 female connector X71 There are two types of interconnecting cables used for 10 100 MBit s twisted pair Ethernet e Straight through twisted pair cables e Crossover cables transmitting and receiving lines are crossed LED 89 12 Ethernet Interface Option JetWeb 90 II Note The LEDs of the JetMove 204 480 OEM Ethernet Activity The JetMove 204 480 OEM transmits or receives data via the Ethernet LNK Linkage The JetMove 204 480 OEM is connected with the Ethernet 12 2 1 Connection JetMove 204 480 OEM PC or
87. the PEG The digital servo amplifier JetMove 204 480 calculates the percentage of motor power loss according to the following formula t x t 100 x erage motor current _ 7 set current x t displayed value of motor power loss in t Time since start of motor running it with the average current in seconds T Motor time constant in seconds The formula shows that the 100 value will never be reached as long as the average motor current is lower than the nominal current of the motor Further calculating always starts by O at t 0 the result of the equation is 0 After some time that is by far longer than the motor time constant the result does virtually not change any more The time till error stop x 100 is a result of the following formula 2 ae hfi al set current average motor current After reset the values of the important parameters are the following ones Continuous rated current AA Overload factor 2 Motor time constant 1800 s 30 min With these parameters the 100 error level will be reached if for example the motor is run by a current of 8 A for about 8 minutes and 30 seconds Because of the fact that after reset the I t calculation always starts with zero the motor overload calculation is wrong if the motor is already hot when the digital servo amplifier JetMove 204 480 is switched on i e at the time of parameters of I t calculation are written after switching on 24 V logic
88. upplies the drivers of various levels and the opto isolators of the lower IGBTs Jetter AG JetMove 204 480 Jetter AG 13 Safe Standstill Option This means that for driving the motor both inputs Enable1 and Enable2 must be controlled At calling up Safe Standstill the inputs must be de energized This way supplying the driver levels and opto isolators will not be necessary any more the same way the DSP will recognise this at the status outputs This causes the motor to come to Safe Standstill In a fault condition it is sufficient to only deactivate only one path as a phase sequence is not generated any more if only the upper or only the lower IGBTs have been switched off For discoupling the control signals of the DSP especially for excluding a faulty supply of the driver levels opto isolator by the control signals of the DSP all signals have been equipped with resistors of apt design and values at their interface The broken line marks the border between the safety relevant components Note In spite of these safety precautions the motor can jerk due to defective IGBTs The possible rotation angle depends on the pole pair number of the motion system in use Pole Pair Number of the Motor Possible Rotation Angle Fig 31 Possible rotation angle in case of defective IGBTs In the risk analysis this behavior must be taken into consideration If this can lead to a hazard the function is not apt for use
89. ve 204 480 in mm Jetter AG 33 4 Physical Dimensions JetWeb 34 Jetter AG JetMove 204 480 5 1 Electrical Specification 5 Technical Data 5 1 Electrical Specification Electrical Specification Jetter AG Rated voltage supply Power supply tolerance e 3 phase Direct supply Vims 3x400 480 V Common mode of the voltage 2 max voltage dips 10 ms max at continuous power e 48 62 Hz Frequency change 2 s max 15 10 Inrush current limitation Overload protection lt 10 A limited to lt 500 ms during the switch on sequence For each phase an external overload protection is required for example circuit breaker 10 AC fuse 10 AM medium time lag motor circuit breaker 10 A For systems with UL approval use overload protection devices that are UL listed acc to UL 508 NKJH self protected combination motor controller Specification 480 V 16 A The JetMove 204 480 is suitable for use on a circuit capable of delivering not more than 50 kA symmetric at 600 Volt eff max Supply cable Cable size 4 1 5 mm min AWG 16 Material Copper Temperature class gt 60 C Maximum output voltage of the 850 V motor Motor output current at an ambient temperature of 45 C Continuous power of motor Nominal current lng 4 A Peak current for a max period of 3 minutes lms 8 A The duration depends on the temperature of the heat sink see Note 1
90. ve atmosphere 18 Resolver cable Cable confection 23 56 S Safe Standstill Option 95 Safety Commissioning 28 Installation 2 Scope of delivery 23 Servicing 12 Setting the IP address 92 Seven segment display 75 Mode 0 Normal operation 15 Mode 1 Commissioning 76 Sin cos encoder connection 60 Sine cosine sensor 44 SSI cable 111 System bus cable Cable confection 530 74 Specification 73 T Technical data 35 Terminal box of the motor 54 U Usage to the intended purpose 11 V Vibration resistance 30 W Wiring diagrams 83 125 Jetter Jetter AG Graeterstrasse 2 D 71642 Ludwigsburg Germany Phone 49 7141 2550 0 Phone Sales 49 7141 2550 433 Fax Sales 49 7141 2550 484 Hotline 49 7141 2550 444 Internet http www jetter de E Mail sales jetter de Jetter Subsidiaries Jetter Schweiz AG Jetter USA Inc Henauerstrasse 2 13075 US Highway 19 North CH 9524 Zuzwil Florida 33764 Clearwater Phone 41 71 91879 50 Phone 1 727 532 8510 Fax 41 71 91879 59 Fax 1 727 532 8507 E Mail info jetterag ch E Mail bschulze jetterus com Internet http www jetterag ch Internet http www jetter de 126 Jetter AG
91. y apply to disposing of the digital servo JetMove 204 480 amplifier on the operating company s premises You can disassemble the digital servo amplifier JetMove 204 480 into its main components by unscrewing it aluminium heat sink and side plate steel casing cover electronic boards 13 1 Safety Instructions JetWeb 1 2 Ensure Your Own Safety Isolate the digital servo amplifier JetMove 204 480 from the mains if maintenance works have to be carried out By doing so you will prevent accidents resulting from electric voltage and moving parts Please follow the information given in chapter 1 3 Residual Dangers page 17 Danger 5 Safety and protective devices e g the barrier and cover of the terminal box must never be shunted or by passed pas gt Dismantled protective equipment such as the fuses and the thermal motor ee L L circuit breakers must be reattached prior to commissioning and checked for proper functioning Before commissioning the machine manufacturer must carry out a danger f analysis of the respective machine and take adequate measures so that inadvertent motions will not lead to personal injury and to material damage 1 2 1 Malfunctions gt In the case of malfunctions or other faults please immediately f separate the digital servo amplifier JetMove 204 480 from the mains Please follow the information given in chapter 1 3 Residual Dangers page 17 gt Malfunctions or ot
92. y devices involved also meet the requirements of Category 1 Jetter AG JetMove 204 480 13 Safe Standstill Option 13 5 3 Application 2 DC 24 V Contact to Contact to the safety the safety JetMove D 2xx device device OV Fig 27 Application 2 The safety device s transmit s a 24 V signal for activating the digital servo amplifier to the input Enable1 and Enable2 individually At calling up the safety function both contacts open and thus block the enabling signal In case of an error it is sufficient that at least one of those two contacts opens in order to switch off the motor safely dual channel switch off Deactivating the inputs leads to immediate switching off the motor Stop Category 0 By means of the wiring technology a short both between the contacts of the emergency stop device and between the two lines can be precluded As this application is not self testing proper function must be tested regularly These tests are to prove freedom from faults of the entire system Following this example Safe Standstill according to EN 954 1 Category 2 with Stop Category 0 according to EN 60204 can be set up if all safety devices involved also meet the requirements of Category 2 Jetter AG 101 13 Safe Standstill Option JetWeb 13 5 4 Application 3 DC 24 V Safety Safety device device JetMove D 2xx CIUJ ee C X73 O V Fig 28 Application 3 The safety device s transmit s a 24 V signal fo
93. y relevant device according to the machinery directive 2006 42 EG Therefore using this servo amplifier for safety relevant applications as regards safety of persons is neither adequate nor permitted 11 1 Safety Instructions 12 JetWeb 1 1 3 Qualified personnel Depending on individual phases of the product life cycle there are different demands on the personnel being involved These demands have to be met in order to grant safety in handling the JetMove 204 480 at each phase of the product life cycle Phase of the Product Minimum Demands on the Personnel Life Cycle Transport Storage Only properly trained and instructed personnel with knowledge of correctly handling electrostatically sensitive components Mounting Trained personnel specified in electrical automotive Installation engineering such as industrial electronics engineers Commissioning Trained and instructed specialist personnel having got Programming broad knowledge and experience in electrical engineering motion systems such as industrial electronics engineers of automation engineering Operation Only trained instructed and authorized personnel with knowledge of correctly handling electrostatically sensitive devices Decommissioning Trained personnel specified in electrical automotive engineering such as industrial electronics engineers 1 1 4 Modifications and alterations to the module Due to safety reasons neither opening the digital s
94. y when the set time value has been reached The option of stopping via the emergency stop function as shown in the example circuit Application 4 need not necessarily be provided The motion system can also be ramped down by a control instruction or by a mechanical brake Please make sure that the timing element time relay grants safe switching off Following this example Safe Standstill according to EN 954 1 Category 1 with Stop Category 1 according to EN 60204 can be set up if all safety devices involved also meet the requirements of Category 1 Yet the Safety Limited Acceleration SLA standard is not met 103 13 Safe Standstill Option JetWeb 104 13 6 Block Diagram JM 204 480 with the Safe Standstill Function In the following figure the most important components of the digital servo amplifier JetMove 204 480 with the option S1 Safe Standstill are illustrated IGBT Modul VV Optocoupler p Switch mode power supply 24 V g i 3 Internal OV voltages 5 V 3 3 V Status g n Monitoring functions upper IGBTs galvanically separated DSP Netz IN 3x400V Rectifier DC DC converter 1 24V 5V Enable 1 COM DC DC converter 2 Enable 2 ec ew we we wwe ww ww we we we oe oe ee I L Fig 30 Block diagram JetMove 204 480 with the Safe Standstill function Description The electrical arrangement of the digital

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