MANUAL_USER-UPP7500 SERIES.indd - Uni
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1. Uniram USER MANUAL UPP7500E2 AUTOMATIC PRESSURE POT CLEANER UNI RAM CORPORATION ONTARIO CANADA REV 2012 12 MANUAL UPP7500E2 PRESSURE POT CLEANER REVISED 2012 12 INTRODUCTION Uni ram holds many patents on designs used in its innovative products Every machine is tested for compliance with Quality Assurance standards Follow the directions in this manual under Setup Operation and Maintenance in order to operate this machine safely and effectively Not following these instruction can lead to malfunction or damage to the machine Ensure that the manual is readily avail able for the operator at all times If you have any questions about the operation of this machine call your distributor or 8 Uni Ram Service Engineer North America Uni ram Technical Service 1 800 417 9133 Other Continents Contact Your Supplier FEATURES 675006 RINSE SOLVENT PAIL INCLUDED OVERFLOW TUBE AND RISER INCLUDED SHIPPING SIZE WDH 96 X 66 X 173 cm SHIPPING WEIGHT LB KG 185 84 e Automatic Wash Automatic Air Flush Automatic Solvent Rinse Automatic Fume Venting e Fume Vent Control e Manual Rinse with Flow through Brush including separate Brush Flow Control e Cleans one 2L Pressure Pot and two Spray Guns at the same time or a 2 1 4 US Gal Pressure Pot by itself with the guns being cleaned in a separate cycle The hose is always cleaned in a separate cycle 38 X 26 X 68 inches CAUTIONS AND WARNINGS e Alway2. Do not install a second air pressure regulator or use a pres sure set below 85 PSI SOLVENT SELECTION The adhesion quality of automotive paint has dramatically improved in recent years The choice of sol vent is critical Only use good quality solvent that is formulated for your paint and intended for use with automatic spray guns cleaners DO NOT USE CHLORINATED SOLVENT MANUAL UPP7500E2 PRESSURE POT CLEANER REVISED 2012 12 PAIL SETUP e The unit comes with the pails already installed as shown Transfer Hoses are provided with Uni ram Solvent Recyclers designed for Combo operation e Fil the Wash Pail with about 3 Gal 11 of clean solvent e Fill the Rinse Pail with about 5 Gal 19 of clean solvent about 1 below the overflow pipe e After setting up the pails make sure the Drain Valve is open handle in vertical position 4 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 ITEM DESCRIPTION ITEM DESCRIPTION 1 GROUND WIRE COMBO READY UNITS ONLY OVERFLOW TUBE COMBO READY UNITS ONLY 2 OUTGOING TRANSFER CONNECTION COM 10 INCOMING TRANSFER CONNECTION BO READY UNITS ONLY COMBO READY UNITS ONLY 3 DRAIN HOSE 11 GROUND WIRE TRANSFER HOSE COMBO READY UNITS ONLY PICKUP TUBE FLOW THROUGH BRUSH PICKUP TUBE RINSE PUMP GROUND WIRE GROUND WIRE RINSE PUMP 6 PICKUP TUBE AUTO WASH AIR SUPPLY RINSE PUMP 7 WASH PAIL 15 PICKUP TUBE WASH SPIGOT UG6000 UG7500 ONLY 8 DRAIN VALVE RED HANDLE CLEAN P
3. To make a claim call Uni ram Service at 1 800 417 9133 and quote the serial number of the unit 12
4. AIL CAUTION MAKE SURE ALL GROUND WIRES ARE SECURELY CONNECTED AND THAT THE GROUND WIRE AT THE BACK OF THE CABINET IS ALSO CONNECTED TO AN EXTERNAL GROUNDED OBJECT MANUAL UPP7500E2 PRESSURE POT CLEANER REVISED 2012 12 OPERATION e To activate the Fume Vent during use turn the lever labelled Air Vent to the open vertical position PRE CLEAN e Disconnect the spray gun from the air hose Pour paint from the Pot into a waste pail not supplied e Rinse the Pot with solvent and pour into the waste pail for later disposal or recycling CLEANING POTS HOSES AND SPRAY GUNS Loosen the air cap of the spray gun two full turns e Lock the trigger in the open position with the Trigger Lock Spring To prevent liquid from entering the air passage during automatic cleaning insert the white plastic Air Passage Plug into the Spray Gun s air inlet If the air inlet has a male threaded connector instead of a quick connect use the knurled nut attached to the Trigger Clamp included ure e Place one or two spray guns on the cleaning nozzles Placement depends on the Men s type of spray gun See pictures below e You can clean one 2L Pressure Pot and two Spray Guns at the same time or a 2 1 4 US Gal Pressure Pot by itself with the guns being cleaned in a separate cycle Place the Pot s over the Rotating Jet s e The hose is always cleaned in a separate cycle Connect the hose to the Solvent Outlet and Solvent Return port
5. VAHdVIC 2 JAWA 11 18 03 4O LOSNNOO J 110 B 38 4 ANJAIT3Q IWA 6 NDILYNISNOJ m Z 7 65 331 3 ASSW 83811 HOLIAS 011 HSVA OLY gt E O 137NI AIV gt AE 3 2 AIV der d 2 EB we 408145 x ILIAS JAWA maj o a aca CSNND 45 8034 v lt 3188 8 IV LI HOLIMS IANINJA L ez z m T I 22 5 88 8 1 8183 3 4 zd 2 10 MANUAL UPP7500E2 PRESSURE POT CLEANER REVISED 2012 12 Part No 110 430 110 430PPS 780 3530 115 200 K 140 230 140 2340 144 399 144 390 144 397 100 835 FP6500 10 780 8000 UDPSTA UDP2TAB 80 8120P 750 815P 780 8110P 780 8116F REPLACEMENT PARTS Description Nozzle Adapter Push On Conventional Systems Only Nozzle Adapter Push On Disposable and Conventional Systems Nozzle Adapter Disposable Cup Systems Only Mechanical Timer Assembly 5 minutes Air Passage Plug Trigger Clamp amp Plug Kit Flow Through Brush Flow Through Brush with Hose and Fittings Hose for Flow Through Brush Ground Wire for Gun Cleaner 18G Green 4 FT Filter Pad Pkg of 10 2 Pail Set with overflow tube etc does not include Hoses amp Fittings for connecting to Solvent Recyclers 5 Dual Diaphragm Pump Main Pump 2 Dual Diaphragm P
6. cated below the filter pad and clean when necessary Replace the dirty solvent as needed PAINT CUP CENTERING HOLDER SPRAY JET GRAVITY FEED SPRAY GUN TRIGGER LOCK SPRING PAINT CUP OPTIONAL SYPHON FEED SPRAY GUN PQ TRIGGER LOCK SPRING SUCTION PIPE PRESSURE FEED SPRAY GUN TRIGGER LOCK SPRING AIR CUP MAY ADAPTER NOZZLE SPRAY NOZZLE MANUAL UPP7500E2 PRESSURE POT CLEANER REVISED 2012 12 TROUBLESHOOTING SYMPTOM REASON _ CORRECTIVE ACTION WASH LIQUID DOES Drain valve closed Open drain valve put in verticle position if not NOT FLOW AND PUMP MAKES A PUMPING already open Check wash liquid level Add liquid if less than 1 2 full NOISE Liquid level too low Check wash liquid level Add liquid if less than 1 2 full Debris in pump Follow Procedure 1 Blocked Fluid Passage in Diaphragm Pump WASH LIQUID DOES Water in air line causes Follow Procedure 2 Blockage in Air Passage in NOT FLOW AND PUMP pump to stall Diaphragm Pump MAKES A HISSING NOISE WASH LIQUID DOES Pump leaks Replace pump NOT FLOW AND PUMP Blockage in air passage Follow Procedure 3 Blocked Passage in Air DOES NOT MAKE A Line NOISE PUMP DOES NOT STOP Defective Timer Repace Timer UNLESS TIMER IS TURNED BY HAND OR AIR IS SHUT OFF TIMER KNOB SPINS Defective Timer Repace Timer BACK WHEN TURNED INSIDE WALL OF TANK Solvent lacks cleani
7. il and blow air at 85 PSI into the INLET Liquid Hose see diagram Step on foot pedal to activate pump This procedure may have to be repeated several times If this procedure does not help blow some water into the suction hose using a spray gun wait one minute and step on foot pedal to activate pump This procedure may have to be repeated several times If this procedure does not work the pump must be replaced If you need to replace the pump call your local dealer The warranty on the diaphragm pump is two years from date of purchase AIR INLET TUBE DIAPHRAGM PUMP AIR EXHAUST TUBE BLOW AIR IN This procedure vvill also clear a blockage in the fluid line for the a brush Follow the same procedure to clear a blockage in the automatic nozzle except turn the timer instead of stepping on the foot pedal PROCEDURE 2 Blocked Air Passage In Diaphragm Pump If there is a steady hissing sound and the pump is not cycling the spool valve has stalled due to a blocked air AIR INLET TUBE passage Follow the procedure below to clear the blockage DIAPHRAGM PUMP AIR EXHAUST e Connect a blow gun to an 85 PSI source Locate the Mes blue hose that extends from the air exhaust port of the diaphragm pump Use a blow gun to blow air into the open end of this hose Turn timer If the procedure N BLOW AI I is successful the pump will start working The proce SOLVENT Y dure may have to be repeated several ti
8. mes If this iid procedure does not work replace the pump Cause Contaminants in the air supply water oil solid particles etc e Preventative Action If necessary install an Airline Moisture Filter PROCEDURE 3 Blocked Passage in Air Line The components in the air line are the diaphragm pump air valve foot pedal 3 way ball valve and regulator See the Flow Diagram and the section Replacement Parts To troubleshoot a component 1 Disconnect the air line to the component using the quick disconnect 2 Step on foot pedal and check for presence of positive air pressure in the air line If there is ample positive air pressure replace the component If air pressure is absent there is a faulty component upstream Reconnect the air line and check the operation of the next component upstream by following steps 1 and 2 above 9 REVISED 2012 12 Use the diagram to trace the flovv of compressed air and solvent MANUAL UPP7500E2 PRESSURE POT CLEANER UG4000E FLOW DIAGRAM MOJ AV 300S4ddfi C4 INJATOS 1 8 HSNd 3JSNIM IVd LNSA TS HSVA INJATOS 3SNIa Jani NOILINS JNWA JSNIXJ NOLING 3SNIM NV319 W a3d 1004 3SNIM JAWA IV I ONO 1334 1 915434 N d Wwa3d 4004 5 IV 3SNIM 4 WO
9. n of your original pump Conditions of Warranty As Uni ram Corporation has no control over the working conditions or circumstances under which the purchaser stores handles or uses the product Uni ram makes no warranty or claim either expressed or implied with respect to this product s fitness for any purpose or the result to be obtained from its use This condition applies to the sale of all products and no representative or distributor of Uni ram Corporation has the authority to waive or change these conditions This warranty applies only to the original purchaser and does not apply if the unit has been misused overloaded neglected altered or used for any purpose other than those specified in the operating and installation instructions Deterioration due to normal wear is not covered by this warranty Damage due to accident transportation fire floods or acts of God is also not covered Units whose serial numbers have been altered or removed are not covered The warranty is invalid if unauthorized chemicals as noted in the manual or liquids with acid content are used in this unit Unauthorized attempts at self repair or alterations by the owner also invalidate this warranty Interior or exterior finishes are not cov ered by this warranty Consumable Items are not covered by this warranty eg gaskets screens bags filters nozzles and air jets This warranty replaces all other warranties expressed or implied by statute or otherwise
10. ng Replace solvent with solvent that is formulated IS COATED WITH PAINT strength for type of paint used and for use with automatic EVEN THOUGH OPERA spray gun cleaning TOR MAINTAINS TANK GUNS NOT CLEAN Trigger not locked in Use Trigger Lock Spring PUMP WORKING open position SOLVENT FLOW Spray gun is not properly Re install with proper adapter NORMAL installed on to nozzle Incompatible solvent Replace incompatible solvent with solvent for mulated for type of paint used and for Automatic Spray Gun Cleaners ply jets If not successful replace GUNS NOT CLEAN Wash solvent is contami Replace or recycle wash solvent WASH SOLVENT IS nated with water MILKY WHITE MANUAL UPP7500E2 PRESSURE POT CLEANER REVISED 2012 12 TROUBLESHOOTING CLEAN RINSE DOES Not enough solvent in Add solvent NOT WORK clean rinse pail right side Rinse Pump is leaking Replace rinse pump from a crack caused by corrosion due to acidic or chlorine contaminated solvent Clean Rinse Air Valve is Follow Procedure 3 Blockage in Air Line for air defective rinse valve only CLEAN RINSE IS DIRTY Faulty Combination Replace Combination Valve Valve MANUAL UPP7500E2 PRESSURE POT CLEANER REVISED 2012 12 TROUBLESHOOTING PROCEDURES PROCEDURE 1 Blocked Fluid Passage In Diaphagm Pump If the pump sounds like it is working but liquid does not flow clear the fluid passage as follows e Remove suction tube from the pa
11. s disconnect this machine from power sources before performing maintenance e Do not smoke or use near open flames sparks or heat e Make sure all ground wires are connected and that unit itself is grounded properly MANUAL UPP7500E2 PRESSURE POT CLEANER REVISED 2012 12 SETUP DELIVERY INSPECTION e Inspect the shipping carton for any sign of transport damage Carefully remove the unit from the ship ping carton and check the unit for damage Report any transport damage immediately to the carrier and your vendor Initiate a freight claim with the carrier The manufacturer is not responsible for the freight damage e Make sure the bag of accessories contains the following e Manual e Kit Plug Guns w Trigger Lock Springs 2 pieces Part No 140 2340 e Nozzle Adapters 110 430 Push on coventional systems only 110 430PPS Push on disposable cup or conventional systems Note Adapter 780 3530 is installed for use with disposable cup system only LOCATION Position in a well ventilated area away from sparks heat and open flames LEVELING AND AIR SUPPPLY e Level the machine using the adjustable legs e Attach an air supply adapter not supplied to the Air Inlet The air supply pressure must be at least 85 PSI and the air must be free from contaminants such as water dust rust tar grease etc To prevent damage to the Diaphragm Pump an internal Air Pressure Regulator has been installed to limit the air pressure to precisely 85 PSI
12. s on the right hand side of the unit To direct solvent throught the hose rotate the Mose Selector handle to the horizontal position Close the lid and turn the Auto Wash Timer knob clockwise to start cleaning The cleaning cycle takes about 60 seconds Push and hold the Air Rinse button for about 3 second to air rinse the guns e Push and hold the Clean Rinse button for about 5 seconds to rinse guns with clean solvent This will send a pre set amount of clean solvent 100 cc through the jets Wait 30 seconds for the Rinse Pump to fully recharge before repeating The solvent flow per clean rinse cycle is limited to 100 cc to minimize consumption This quantity is usually sufficient FUME VENT CONTROL The Vent Control on the right side can be used to turn the Vent off when the unit is not being used USING THE MANUALWASH and RINSE e Manual Wash Brush used solvent Step on the manual wash pedal A dedicated pump delivers wash used solvent through the brush N e Manual Rinse Spigot clean solvent Step on the manual rinse pedal Clean solvent is delivered through the spigot MANUAL UPP7500E2 PRESSURE POT CLEANER REVISED 2012 12 MAINTENANCE Inspect the filter pad located in the tank and clean it if there is a build up of paint debris Clean by removing the filter pad and washing away paint particles with clean solvent Replace the filter pad when damaged or when solvent cannot drain Inspect the screen lo
13. ump for Flow through Brush Clean Rinse Pail Overflow Tube Wash Pail Riser 11 MANUAL UPP7500E2 PRESSURE POT CLEANER REVISED 2012 12 Full Product Warranty These Uni ram products have been engineered and manufactured to high performance standards Each unit has been subjected to detailed factory testing before shipment This product comes with a one year full warranty from the date of purchase Uni ram Corporation reserves the right to repair or replace the unit free of charge to the original purchaser if a part is found to be defective in material or workmanship as determined by factory service personnel The items listed below under Conditions of Warranty as consumables are not covered Uni ram reserves the right to direct the customer to ship the unit collect to the Uni ram factory or to an approved Service Center for repair using the Uni ram Return Goods Procedure or to repair the unit on site To prevent damage in transport the purchaser must ship the unit in the original packaging or use alternate adequate packaging All units must be shipped clean and free of liquid Diaphragm Pump We are pleased to advise that the warranty on the diaphragm pump the heart of the spray gun cleaner comes with a 2 year replacement warranty If in the unlikely event your diaphragm pump fails during the first two years of service call Uni ram Service at 1 800 417 9133 We will send you a new pump free of charge and arrange for the retur
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