E3X-HD0
Contents
1. OMRON Smart Fiber Sensor E3X HDO INSTRUCTION SHEET Thank you for selecting an OMRON product This sheet primarily describes precautions required in installing and operating the product e A specialist who has the knowledge of electricity must treat the product e Please read this manual carefully and use it correctly after thoroughly understanding the product e Please keep this manual properly for future reference whenever it is necessary 9 5 2 1 89 3 2A PRECAUTIONS ON SAFETY Meanings of Signal Words OMRON Corporation 2011 All Rights Reserve AK CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury or in property damage Warning Indications Z PRECAUTIONS Do not use the product with voltage in excess of the rated voltage Excess voltage may result in malfunction or fire Never use the product with an AC power supply Otherwise explosion may result gt gt PRECAUTIONS FOR SAFE USE The following precautions must be observed to ensure safe operation of the Sensor Do not use the Sensor in environments subject to flammable or explosive gases Do not use the Sensor in environments subject to exposure to water oil chemicals etc e Do not install the Sensor in environments subject to intense electric field or ferromagnetic field e Do not attempt to disassemble repair or2. 2000 ISGP 5P P b Workpiece Setting Threshold using a Small or Fast Moving SP _bAr Peak Light Bottom Light er fee Holds and displays the minimum value of the peak of the light INIA incident and the maximum value d d 5 P PEAH BEGG ciu of the bottom of the light interruption Setting for Intuitive Analog Display ch Threshold 9 9 c 120 100 d 5P Displays the current level in the 80 to 120 range against the IH threshold value 100 80 Adjusting Optical Axis Peak Light Light Level Holds the peak incident light d ANN level and displays it in green 3500 Juu digital figures Checking the Channel No in Group Mounting Ch No Light Level e elas Checking the Channel No in ich 3008 Group Mounting 9 Inverted Display a ofl MODE Mounting Amplifier in Inverted Direction Inverts the display upside down The digital display shows the threshold value in red and light incident level in green 10 Eco Function Eco of F MODE Saving Power Consumption Indicators Green and Red digital displays turn OFF in approx 10 seconds after a key operation Suitability for Use THE PRODUCTS CONTAINED IN THIS SHEET ARE NOT SAFETY RATED THEY ARE NOT DESIGNED OR RATED FOR ENSURING SAFETY OF PERSONS AND SHOULD NOT BE RELIE
3. A Refer to Convenient Setting Features APC Auto Power Control Always ON Mutual Interference Prevention Possible for up to 10 units 1 Ambient Illumination Receiver side Incandescent lamp 20 000 lux max Sunlight 30 000 lux max Ambient Temperature Range Operating Groups of 1 to 2 Amplifiers 25 C to 55 C Groups of 3 to 10 Amplifiers 25 C to 50 C Groups of 11 to 16 Amplifiers 25 C to 45 C Groups of 17 to 30 Amplifiers 25 C to 40 C Storage 30 C to 70 C with no icing or condensation Ambient Humidity Range Operating and storage 35 to 85 with no condensation Insulation Resistance 20 MQ min at 500 VDC megger Dielectric Strength 1 000 VAC at 50 60 Hz for 1 minute Vibration Resistance 10 to 55 Hz with a 1 5 mm double amplitude for 2 hours each in X Y and Z directions Shock Resistance 500 m s for 3 times each in X Y and Z directions Weight Main Unit Only Approx 25 g Materials Case Heat resistant ABS ABS Cover Polycarbonate PC Connector Polybutylene Terephthalate PBT 1 Mutual interference prevention is only possible for up to 6 units if the E3X DA S MDA sensors applied with power tuning are grouped with this sensor 2 Communication function and mutual interference prevention function are disabled when selecting Super High speed Mode akl Function Selection oP 6 Perce
4. China Phone 86 21 5037 2222 Fax 86 21 5037 2200 OMRON Corporation D ocr 2009
5. Sensing Detection not possible despite the minimum threshold level Detection set to a small light level mode Dust or dirt influences The GIGA mode setting enhances the light level and a larger incident level is displayed rae ney Refer to Detailed Settings Incident light level display fluctuation Use the DPC function to stabilize the incident light level display Ne A Refer to Convenient Setting Features Dust or dirt temperature changes or vibration The operation indicator blinking Check the Amplifier Units mounted in a group and turn ON the power again ney Refer to 1 2 Mounting Amplifier Unit Mutual interference or other reason Incident light level displayed ina negative value The zero reset function is enabled Cancel the zero reset function Ne nee Refer to Convenient Setting Features Turn OFF the differential function Xi ney Refer to Detailed Settings The differential function is enabled Lost tracking of the settings made Reset the settings LLA Refer to Convenient Setting Features wr Q For information on troubleshooting with Communication Unit refer to the User s Manual CHECK Error Display provided with the Communication Unit Error Name Display Cause Remedy DPC ie The incident light Wipe the dust off the Fiber Unit detection surface or IER MW evel has other relevant areas and recover the
6. modify the Sensor Unit in any way Do not apply voltages or currents that exceed the rated ranges Do not use the Sensor in any atmosphere or environment that exceeds the ratings Do not miswire such as the polarity of the power supply Do not use the Sensor if the case is damaged e When disposing of the Sensor treat it as industrial waste Burn injury may occur The Sensor surface temperature rises depending on application conditions such as the ambient temperature and the power supply voltage Use caution when operating or cleaning the Sensor e High Voltage lines and power lines must be wired separately from this product Wiring them together or placing them in the same duct may cause induction resulting in malfunction or damage e When setting the Sensor be sure to check safety such as by stopping the equipment PRECAUTIONS FOR CORRECT USE Do not install the Sensor in the following locations 1 Locations subject to direct sunlight 2 Locations subject to condensation due to high humidity 3 Locations subject to corrosive gas 4 Locations subject to vibration or mechanical shocks exceeding the rated values The Sensor is ready to operate 200 ms after the power supply is turned ON If the Sensor and load are connected to power supplies separately turn ON the power supply to the Sensor first Output pulses may occur when the power supply is turned OFF Turn OFF the power supply to the load or load line first Exc
7. settings and press button MODE 2 Select 5t in GH UP DOWN 2 Select SALE in Qg UP DOWN 3 Select SALE YES in and press El button 3 Select 5t USE in Bana press cl ET MORE button UPDOWN MODE MODE vw S Caution is required the output is inverted if CHECK Prevent Mis operation button is pressed first Key Lock Function Disables all button operations Lac On is displayed when the button is pressed E Enable Cancel f This procedure Mt UI Wc loc on Hold both for 3 sec or longer Reset Incident Light Level to 0 Press ener Esa Zero Reset Function Changes the incident light level to 0 The threshold level is also shifted accordingly E Enable E Cancel 19993 ORD EB LL uuu Hold both for 3 sec Hold both for 3 set or longer or longer 9 The zero reset function is canceled when either of the DPC function differential function Smart Tuning is performed gogg nnane uuu CHECK and press o button E Maintenance ES Troubleshooting Troubleshooting Problem Cause Remedy Blank display No power supplied or Check the connector connection between the cable broken Communication Unit and Amplifier it Refer to 4 2 Input Output Circuit Diagram No digital display Eco mode is ON Turn OFF Eco mode Refer to 5 Detailed Settings hed eel Refer to Detailed Settings
8. z 20 5 20 5 5 With an thin diameter fiber 379 39 5 attachment E39 F9 90 8 aut S Dimensions in parentheses indicates the ones with related components Unit mm CHECK A Mounting the Amplifier Unit E Mounting on DIN Track 1 Let the hook on the Amplifier Unit s Fiber Unit connection side catch the track and push the unit until it clicks Fiber Unit Connection Side Hook E Removing from DIN Track 1 Push the unit in the direction 1 2 1 2 Lift it up in the direction 2 4 ey E Connectng Amplifier Units with Communication Units 1 Mount the Communication Unit and Amplifier Unit on each DIN track and slide them in the direction of arrow 1 and insert the connector until it clicks 2 Use End Plates PFP M separately sold at the both ends of the grouped Amplifier Units to prevent them from separating due to vibration or other cause 3 Tighten the screw on the End Plates using a driver Q Up to 30 Amplifier Units can be connected to o E3X ECT Communication Unit Up to 16 Amplifier Units can be connected to E3X CRT Communication Unit Under environments such as vibration use an End Plate even with a single amplifier unit Tighten the screw while pressing the End Plate 1 3 Mounting Fiber Unit E Use Fiber Cutter 1 Insert a Fiber Unit into a fiber cutter hole Insert a standard Fiber Unit fiber up to the position in which it is cut and a thin diameter Fib
9. D UPON AS A SAFETY COMPONENT OR PROTECTIVE DEVICE FOR SUCH PURPOSES Please refer to separate catalogs for OMRON s safety rated products OMRON shall not be responsible for conformity with any standards codes or regulations that apply to the combination of the products in the customer s application or use of the product Take all necessary steps to determine the suitability of the product for the systems machines and equipment with which it will be used Know and observe all prohibitions of use applicable to this product NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM See also Product catalog for Warranty and Limitation of Liability Hi EUROPE OMRON EUROPE B V Sensor Business Unit Carl Benz Str 4 D 71154 Nufringen Germany Phone 49 7032 811 0 Fax 49 7032 811 199 HB NORTH AMERICA OMRON ELECTRONICS LLC One Commerce Drive Schaumburg IL 60173 5302 U S A Phone 1 847 843 7900 Fax 1 847 843 7787 IB ASIA PACIFIC OMRON ASIA PACIFIC PTE LTD No 438A Alexandra Road 05 05 08 Lobby 2 Alexandra Technopark Singapore 119967 Phone 65 6835 3011 Fax 65 6835 2711 E CHINA OMRON CHINA CO LTD Room 2211 Bank of China Tower 200 Yin Cheng Zhong Road PuDong New Area Shanghai 200120
10. e Step 1 and 2 incident light levels Q Step 1 and Step 2 can be reversed CHECK D Detect for Workpiece Presence Absence Maximum Sensitivity Tuning 4 Hold Release the button when st FULL is displayed Through beam Workpiece is present al Workpiece l button for 3 seconds or longer with without workpiece as shown below TUNE Hold for 3 seconds or longer Reflective Workpiece is absent The red digital display changes Pat gt FULL gt Setting is Completed Incident light level setting The incident level in Step 1 is adjusted to 0 Threshold setting The value is set to approx 7 of the incident light level of 1 If the incident light level of 1 is smaller during long distance etection the minimum value by which an output is correctly turned ON will be set 3 Adjust for Moving Workpiece without Stopping Line Full Auto Tuning 1 Hold the OJ button without the presence of a workpiece and pass the workpiece through while Pnt gt FULL gt Alto is displayed in red digital Keep holding the o button while the workpiece passes through and hold 7 seconds or longer until AUEo is displayed in red digital After the workpiece passes o button through release your finger from the G gt SE PoE v Hold for 7 seconds or longer gt IS a P Workpiece v a i Hputok gt Setting
11. er Unit fiber to the bottom of the hole Fiber Cutter E39 F4 Provided with the Fiber Unit Thin diameter Fiber Unit Hole x 2 Thin diameter Fiber Standard Fiber Unit Hole XS Attachment E39 F9 2 Press down the blade at a single dia 2 2 mm x 3 1 stroke to cut the fiber E Mount Fiber Unit 1 Open the protective cover 2 Raise the lock lever o Insert the Fiber Unit in the fiber unit hole to the bottom 4 Return the lock lever to the original position and fix the Fiber Unit w When mounting a coaxial reflective Q Fiber Unit insert the single core os Fiber unit to the upper hole Emitter side and the multi core Fiber Unit to the lower hole Receiver side Single Core Ct SI Multicore 0E KG 3 If you want to set with the Communication Unit refer to the User s Manual provided with cueck the Communication Unit See below to set with Amplifier Unit 2 1 Setting and Display Overview G Press both Press both in sequence CHECK L D Indicator DPC Indicator z Displays Turns ON when Dynamic Power Control is a tak A Light ON Dark O setting effective Level is oj Saturated rue MODE OUT Indicator ST Indicator Turns ON when Output is Turns ON when Smart Tuning is in progress Setting Reset gt B ON Ome uD TE 0E2588 RARR ELB oo freshod Level nident Light Zero Reset o T
12. essive incident light cannot be sufficiently handled by the mutual interference prevention function and may cause malfunction To prevent this set a higher threshold level e Attach a protective cap on the power supply connecting terminals that are not used to prevent electric shock or short circuit Protective Cap e Make sure that the power supply is turned OFF before connecting separating or adding Amplifier Units Do not pull or apply excessive pressure or force exceeding 9 8N on the Fiber Unit when it is mounted on the Amplifier Unit The E3X MC11 E3X MC11 SV2 and E3X MC11 S Mobile Consoles cannot be used e Mutual interference prevention does not function among the E3X DA N SD NA amplifiers It functions among E3X DA S MDA models e The E3X DRT21 S Communication Unit cannot be used e Always keep the protective cover in place when using the Amplifier Unit Dor not use thinner benzine acetone and lamp oil for cleaning Checking the Package Content e Instruction Sheet this sheet 1 Japanese English and Chinese e Amplifier Unit 1 Compatible Communication Unit Sold Separately EtherCAT compatible E3X ECT CompoNet compatible E3X CRT Installation 2 Settings 1 1 Dimensions _ 13 8 i z 10 z 8 2 E a S a g S 5 5 4 el 2 2 4 dia
13. hanges caused by dirty sensor head position error or temperature changes Stabilizes the displayed incident level by correcting internal incident level changes TD GS EH 1288808 KG CHECK A Displayed Incident Light Level Incident Light Level 1 1 l lan ey Internal Incident Light Level I j l The displayed incident level decreases and the DPC indicator starts blinking when incident level correction is not gt possible Time A Refer to 4 1 Troubleshooting Threshold Level 6 Reset Settings Setting Reset Initializes all the settings by returning them to the factory defaults 1 Hold o button and then hold Sk i i TUNE button for 3 seconds or longer uD Item Initial Value Select St in amp 4_ amp and press button 2 rst p E g Threshold Value 55 3 Select 5t int in GB and press E button Control Output L on UP DOWN Settings for other functions are returned to the detailed setting initial values User saved settings are retained Smart Tuning is canceled Caution is required the output is inverted if Sj button is pressed first uD MODE amp CHECK Save or Read Settings 1 Hold button and then hold button for 3 seconds or longer GTE D User Reset Function Reads out the saved settings User Save Function Saves the current
14. hreshold Level Incident Light ome oP Green Digital Display Level Ay Refer to Convenien Red Digital Display Setting Features Minute Threshold Output Switch Adjustment L D Button UP DOWN Button A single press switches between The green digital value changes Light ON Dark ON L D Indicator changes Mode Change MODE Button Switches between SET mode and RUN mode by along press 3 seconds or longer of the key Sensitivity Setting GTUNE Button Asingle press each for setting with without a workpiece ST Indicator turns ON A Switching Control Output 1 Press B button uD SF Workpiece Through beam Set to Dark ON to turn the output ON with a workpiece in the detection area L D Indicator turns D ON P Reflective Set to Light ON to turn the 4 output ON with a workpiece in the detection area PX smart Tuning Easy Sensitivity Setting D Detect for Workpiece Presence Absence L D Indicator turns CL ON 2 point Tuning 1 Press button with a workpiece in the detection area GTE 2 Press fo button again without a workpiece in the detection area iZ ea Pnt gt Setting is Completed Incident light level setting The larger incident level of the Step 1 and 2 values is adjusted to the power tuning level Threshold setting Set to the middle between th
15. is Completed I Incident light level setting Adjust the max incident light level on Step 1 as the power tuning level Threshold setting Set to the middle between max and min incident light levels on Step 1 Determine Workpiece Position Position Tuning 1 Press button without a workpiece in the area 2 Place the workpiece at the desired position and hold button lt gt Hold for 3 seconds or longer The red digital display changes nt Po5 gt Setting is Completed Incident light level setting The Step 2 incident level is adjusted to half the power tuning level Threshold setting Set to the same value as the Step 2 incident level 5 Detect Transparent or Small Workpiece Set Threshold by incident light level percentage Percentage Tuning 1 Turn ON Percentage Tuning in SET mode LZ Refer to Detailed Settings 2 Press button without a workpiece in the area TUNE IP gt Setting is Completed Incident light level setting The Step 2 incident light level is adjusted to the power tuning level Threshold setting Set to the value obtained by Incident Level at Step 2 x Percentage Tuning Level Incident Level at Step 2 Q No Smart Tuning other than Power Tuning can be used if Percentage Tuning is set CHECK Smart Tuning Error Error Display Cause Error Origin Tuning Type Remedy Near Error nEAr Er
16. nged due to Dust and Dirt Power Tuning 1 Hold o and E buttons for 1 second or longer without a workpiece in the area MODE ISN 9 gt Setting is Completed Incident light level setting The Step 1 incident level is adjusted to the power tuning level Threshold setting Not changed If the value is low it will be set to the minimum value in which an output is turned ON OFF correctly as Perform the procedure with a workpiece in the area for reflective model setting S ifthe setting is made after position tuning set both the through beam model and CHECK reflective model with a workpiece ney Refer to 2 3 Smart Tuning Error for error displays D Stable Detection Regardless of Incident Level Change due to Dust and Dirt The DPC indicator turns ON when the DPC function is effective DPC Function 1 Perform Smart Tuning z Refer to 2 3 Smart Tuning Refer to Convenient Setting Features Power Tuning 2 Set the DPC function ON in SET mode Refer to Detailed Settings Steps 1 and 2 can be reversed a The DPC function will be disabled when a smart tuning error occurs differential function with maximum sensitivity tuning is performed or the first incident light level of the positioning tuning is low The incident light level is corrected to the power tuning level to maintain stable threshold and incident light levels This provides stable detection regardless of the incident level c
17. ntage Tuning PEr FF Detecting Transparent or Small Workpiece Press button in PE on menu then use MODE B button to set the percentage tuning level PEr oon 99 to 99 in 1 steps the initial value 10 A Refer to 2 3 Smart Tuning Detecting Incident Light Level Change Detects if the absolute value of the incident light level change of the set response time is larger than the threshold value The display shows the change of the incident light level of the set response time in red 7 Differential Function d FF oFF I Differential Settin Response Time vape d FF i s P i 250us g 500s diFF e v J ims J 4 10ms daFF J 5 100ms Use amp button to specify the response time diFF 4 oon o speaiy i MH When the differential function is enabled the detection function setting is disabled d FF 5 Smart tunings except power tuning are disabled a e The adjustment range of powr tuning is approx 1 to 1 100 times Use button to set the power tuning level 4 Function Setting Description 8 Digital Display JSP Skd Changing Digital Display in RUN Mode for Specific Purpose UPDOWN MODE Checking a Margin Against Threshold Threshold Light Level J SP PEr nae The ratio of the incident light level to the threshold is displayed in red digital figures
18. original incident coug LILILI deteriorated due light level Then perform Smart Tuning Ne to dust or dirt ney Refer to 2 3 Smart Tuning EEP Err EEPROM Error Turn ON the power again Reset the settings if the error is not corrected Re A Refer to Convenient Setting Features Failed internal data read out Loc on Lock ON The key lock function enabled Cancel the key lock function A Refer to Convenient Setting Features a oe cur QUEL Current Over Over current flowing to the control output Check the control output load and adjust it within the rated value Check for a load short circuit ney Refer to 4 2 Ratings and Specifications The DPC indicator blinks 4 2 Ratings and Specifications Model E3X HDO Number of Control Outputs 1 Inside the wire saving connector Connection Method Communication Unit compatible wire saving connector Compatible Communication Unit EtherCAT compatible E3X ECT CompoNet compatible E3X CRT Light Source Wavelength Red 4 element LED 625 nm Power Supply Voltage 12 to 24 VDC 10 ripple p p 10 max Power is supplied from Communication Unit Power Consumption Normal 720 mW max 30 mA max at power supply voltage of 24 VDC 60 mA max at power supply voltage of 12 VDC Power saving ECO 530 mW max current consumption 22 mA max at power supply
19. r The light level difference between Points 1 and 2 are extremely small Over Error Change the detection function mode to a slower response time mode Narrow the emitter and receiver distance Through beam Mount the sensor closer to the workpiece Reflective 2 point Tuning Full Auto Tuning Positioning Tuning All Enhance the power tuning level ouEr Er r Use a thin diameter fiber Incident light level is too Widen the emitter and receiver distance Through beam high Distance the sensor from the workpiece Reflective Low Ei i ow Eror Tuning other than Decrease the power tuning level L Oo E FE Maximum Sensitivity Narrow the emitter and receiver distance Through beam ncident light level is too low Tuning Locate the sensor closer to the workpiece Reflective ra The adjustment range of smart tuning is approx 20 to 1 100 times When selecting giga mode as cuecx detection function the range will be approx 2 to 1 100 times due to the large initial value A Refer to Detailed Settings to change the powr tuning level Minute Adjustment of Threshold Level 1 Press button to adjust the threshold level UP DOWN The threshold level becomes higher The threshold level becomes lower Tl ooo 2 RR BR Q Hold the key for high speed level adjustment 2 CHECK Convenient Setting Features D Restore from the Incident Level Cha
20. tion mode is set to Super High speed Mode SC The incident light level in setting mode is a ieai reference value It may be changed when switched to detection mode 3 DPC Function dPc oFF e Stable Detection Regardless of Incident Light Level Change A Refer to Convenient Setting Features dPc on 4 Timer Function Setting Output Timer Off delay Timer Incident Light EoFF Holds the output ON for 019e m Se m a detection by PLC when Lon oN a o FFd ILI the detection time is too pon oN MODE short OFF in incident Light b on d i On delay Timer No eon unt L b Delays the output ON Lon ON i fter detection au c al oN i Shot ow Don oN One shot Timer Incident Light Keeps the output ON for Nomade Ha TE c a specified time regardless on fai mj of the workpiece size a ath variations DON OFF A timer value can be set after pressing o MODE button when a timer menu other display than is displayed Use cH button to set the UPDOWN time 1 to 9999ms in 1 ms steps the initial value 10 ms 5 Power Tuning Level P tu 9999 MODE Function Selection FLL Changing the Target Incident Light Level Power Tuning Level UPDOWN 82 to 9999 in 1 steps the initial value 9999
21. voltage of 24 VDC 44 mA max at power supply voltage of 12 VDC Maximum E3X ECT 30 units connectable A units E3X CRT 16 units Control Output Refer to the specifications of the Communication Unit Protection Circuits Power supply reverse polarity protection output short circuit protection and output reverse polarity protection 5 Detailed Settings Hold qj MODE SET mode provides the function settings described hereafter The initial display shown after transition from one function to another represents the factory default button for 3 seconds or longer to enter SET mode Function Setting Description 1 Function Selection Func OFLt Changing Functions to Set in SET Mode dFLE Functions 1 to 5 can be set oP Functions 1 to 10 can be set Func ork MODE 2 Detection Function Incident Light Level Example Changing Light Level and Response Time a nn Detection Function Response Time Light Level 5 SOU g b a High speed Mode 250s 1 Standard MODE b STNO 1 ms 1 time Standard Mode rary finn 6 IGABUUL io OA i 16 ms 12 times Giga Mode d H SHS ic 5 q SHS Super High speed 50 us 0 25 times Mode Smart Tuning is canceled if the detection mode is changed The communication and mutual interference prevention functions are disabled when the detec
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