RACK-3000 CHASSIS USER`S MANUAL
Contents
1. 3000 will withstand shock vibration dust and wide range of temperature industrial environments A lockable door protects drives and switches from unauthorized misuse and particle Two removable cooling fans installed in the front panel for optimum cooling system 1 2 Product Specifications General specification Construction Heavy duty steel Disk Driver Three 5 25 drive and two 3 5 drive FDD or HDD open space one 3 5 internal HDD space Cooling Fan Two ball bearing fans 8cm Indicators Three LEDs display for power HDD and alarm activities Dimension 19 rackmount 4U height 431 W X 176 H X 520 D mm Passive Backplanes Optional Features 14 slots full length backplanes with the options 145 1452 1453 145 145 1452 1453 PX 14S5IP 14S and IP 14S3 Power Supply PS 2 size of AT ATX power supply for Rack 3000 are ACE 920A 932T 935A 925C 916V 832A For DC input power supply you may choose ACE 932T ACE 925T ACE 925C or ACE 916V ACE R30A redundant power supply is optional Working Environment Operating Temperature 0 507 environment Relative Humidity 5 959 Relative Vibration 5 17Hz 0 1 double amplitude displacement 17 640Hz 1 5G acceleration peak to peak Shock 10G acceleration peak to peak Safety approval meet CE FCC Cooling Fan Two removable ball bearing cooling fan 8cmX8cm Drive Capac2. RACK 3000 CHASSIS USER S MANUAL Copyright Notice This document and product is copyrighted 2001 by ICP Electronics Inc rights are reserved No part of this manual may be reproduced copied or translated without prior notice to ICP Electronics Inc The information provided in this document is for reference only We do not assume any responsibility arising out of the application of the products This manual is subject to change without any notice Rack 3000 is trademark of ICP Electronics Inc Table of Contents Chapter 1 Product Information 1 1 General Information 1 2 Product Specifications 1 3 Dimensions Chapter 2 System Setup 2 1 Filter of the Lockable Door 2 2 Front Panel of Rack 3000 2 3 Removing the chassis cover 2 4 Disk Drives Installation 2 5 Fan Installation 2 6 Power Supply Installation 2 7 Card Clamp amp Backplane Installation Appendix A Passive Backplane Appendix B Power supply Appendix C Drive Bay Chapter 1 Product Information 1 1 General Information Rack 3000 is a PC AT compatible computer designed for industrial applications It is a steel rugged chassis specially designed to work under harsh environment for high reliability application The Rack 3000 features 14 slots passive backplanes and high reliability AC DC input power supply options available are ACE 920A ACE 932A ACE932T ACE925T ACE925C ACE 916V ACE 935A ACE 83A and Rack
3. ch Auto range Rating 300W 300W 350W 300W Sissies pw a GN UN 228 s a UL CSA TUV UL CSA TUV CE UL CSA TUV UL CSA TUV UL CSA TUV Model Name ACE 916V ACE 925T ACE 925C ACE R30A Description 160W PS 2 size 12V 250W PS 2 size 250W PS 2 size 24V 300W PS 2 size ATX redundant power DC input power 48V DC input DC input power supply include two ACE R30A power supply power supply supply module 90 132V or 180 264VAC 47 63Hz Switch select ee 250W 300W 35A 2 5A min 15 0 5A min 15A 0 5A min LE 206000 AN 21 APPENDIX C Drive Bay 3 5 Drive Bay 2 open 1 Internal space 22
4. e 1 0 pc 131460 00 010 A60 Control Panel 1 4 32100 044500 Cable 1 for reset HDD Power Alarm 5 131LP01 02 011 5 1 Control Panel 15 ALARM LED POWER LED POWER IN Front Rear IP 52B 16 A60 Alarm board Ver 1 1 Pin Define Pm _ HA GND ane VCC 1 o 3 ex L LE ower good LED display J Z O Z O NO GND 2 Fan AED lt FAN disable FAN3 disable disable PS v Short illt Please firstly use Fan 1 otherwise it s void to disable Fan X APPENDIX A PASSIVE BACKPLANES pos 8 4 2 9 Pag 3 4 2 0 Pus s 4 2 9 M 0 0 0 y yO 6 7 1 145 Serial 145 Serial 14 Serial 19 APPENDIX B POWER SUPPLY RACK 3000 was designed for PS 2 size power supply PS 2 POWER SUPPLY SERIAL ACE R30A 20 Model Name ACE 920A ACE 932T ACE 932A ACE 935A ACE 832A Description 250W PS 2 size 300W 48V PS 2 input power supply size DC input power input power supply input power supply power supply PFC Input Range 85 265 VAC 85 130VAC or 85 140VAC or 95 132VAC 47 63Hz 180 265 VAC 180 270VAC 180 264VAC 47 63Hz 47 63Hz 47 63Hz Auto swit
5. ity Three 5 25 drive and two 3 5 open FDD or HDD space and one 3 5 internal HDD drive space 1 3 Dimensions 54 o E 5 Os 00000000 00000000 009000000 00000000 00000000 00000000 0000000 20090000 20090000 0000000 000000 000000 000000 00000 00000 0000 0000 000 00 FAN ALARM LED HDD LED POWER LED Chapter 2 Installation Procedure The following procedures are provided to assist you in installing the Rack 3000 please follow the steps below 2 1 Filter of the Lockable Door A lockable door installed in the front panel The filter is located at the inner of the door It should be cleaned at least once a month to achieve optimum performance The filter can be removed simply by slide out the locker If filter worn out replace new one lock the filter locker 2 2 Front Panel of Rack 3000 The drives fans and power switch in the front panel They protect by lockable door for unauthorized misuse and particle environment 2 3 Removing the chassis cover The top cover is fixed by 6 screws at each side and the top of the chassis remove them and slide the cover to the rear of the chassis Figure below shows how to remove the chassis 2 4 Disk Drives installation 1 Open the lockable door in the front panel 2 Remove 4 screws that lock the disk drive bay 3 Pull out the disk drive bay 4 Attach the drivers to the bracket with screws and c
6. onnect flat cable amp power cable to the driver 5 Plug in the drive bay and lock it by screws 2 5 Fan Installation The Rack 3000 is easy to install the fan module in the chassis Plug in the plastic locker connect the fan cable with the 60 controller board Figure below illustrates how to install the fan module Removable cooling fan By two spring screw YELLOW Signal Feedback RED 12 BLACK GND 2 6 Power Supply Installation 2 6 1 General Power Supply For the Rack 3000 installation ACE 920A 932A 932T 935A 925T 925C 916V 832A SCREW X 2 2 6 2 Redundant Power Supply for the Rack 3000 installation ACE R30A LEE SCREW X 2 SCREW X 2 4 2 7 The Card Clamp amp Backplane Installation Figure below illustrates how to install the backplanes on the Rack 3000 To install the backplanes in the chassis remove the clamp panel first then put the backplanes inside the chassis and screw it Cable Management AT power supply Brown SS n A e Brown lt lt Blue i Black 226 Blue Black Q White ATX power supply 14 A60 amp IP 52B Controller SWITCH ALARM LEDRED POWER I FD GRFFN HDD LED YELLOW TO IP 52B TO CPU card ATX MB HDD and Power LED connector 4 JP3 JP1 FAN2 TO POWER SUPPLY ITEM PART NO SPECIFICATION Q TY REMARK 1 32100 031101 Powercable 14 2 32100 000260 Fan Extend Cab
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