User Manual - Catering Equipment Ireland
Contents
1. This appliance must be installed by a competent person in compliance with the instal lation and servicing instructions and national regulations in force at the time Particular attention must be paid to the following Gas Safety Installation amp Use Regulations Health and Safety at Work Act Adjustment must not be made by the user to parts which are protected by the man ufacturer Users of this appliance should be conversant with the appropriate provisions of the Fire Precautions Act and the requirements of the Gas Safety Regulations in particular the need to service the appliance on a regular basis to ensure the contin ued safe and efficient performance of the appliance Always ensure that a competent person undertakes any servicing This appliance must be earthed After installation the installer must ensure that the user is instructed on the safe use of this appliance and has a copy of the user guide left with them for reference This equipment is only for professional use and should only be operated by qualified persons It is the responsibility of the supervisor or equivalent to ensure that users wear suit able protective clothing and draw attention to the fact that some parts will by necessity become very hot and will cause burns if touched accidentally If the appliance is fitted with castors please take care to ensure that the front cas tors are locked when the appliance is in use Take care when moving the appl2. and if units are cleaned daily Stainless steel surfaces These surfaces should be cleaned with hot water and detergent then dried and pol ished with a soft cloth Cleaning agents containing bleach abrasives or caustic chemicals will damage or mark the stainless steel surfaces and must not be used Vitreous enamel surfaces Approved cleaning agents which have the mark of the Vitreous Enamel Development Centre are recommended It is advisable to clean daily after use Wipe clean the vitreous enamel surfaces while they are still warm using a soft cloth and hot soapy water Badly stained removable parts should be soaked in hot water with an approved detergent if the parts are not re movable from the unit the application of warm water with approved detergent using nylon or scotch cleaning pads will give good results Hotplate Burner cleaning should be carried out daily Burner efficiency will be reduced signifi cantly if recommended cleaning is not carried out Remove pan supports and hotplate bumer caps Wash all parts with hot soapy water according to detailed instructions enclosed at end of section After washing dry all parts well and ensure all water is removed from inside burner head The hob may be lifted off for cleaning purposes Using the front left hand and right hand burner apertures lift the front of the hotplate upwards to an angle of approxi mately 45 and then pull the hotplate forward Re fitting the hotplate Rest hotpl
3. fascia b Now turn on main gas valve at supply to unit C Ignite the oven burner on the unit as described in section 2 5 3 As gas supply pipes may contain air continue to repeat lighting procedure until flame is estab lished Turn the control knob to the maximum temperature position and ensure supply pressure is correct d Disconnect pressure gauge from test point Replace test point sealing screw and test for gas tightness 2 5 2 Checking the performance of the controls a Light hotplate or oven as detailed in Section 2 5 3 Check ignition is smooth and without delay Repeat operation several times b Place a thermocouple in centre of oven and select 210 C on thermostat knob Allow oven to heat up and check temperature is 210 15 C If temperature reading is outside specified range there may be a faulty thermostat in which case the unit should be serviced see thermostat replacement and calibra tion procedure Turn OFF gas supply to oven and allow a sufficient cool down period before removing thermostat 2 5 3 Lighting sequence Important Prior to operation ensure ALL packing material has been removed from appliance Hotplate 1 Ensure mains gas is turned on 2 To light hob burners press knob and turn to full flame position Ignite burners using taper or match Hold in knob for 5 10 seconds and then release Check burner remains lit and turn knob to required position Oven 1 Ensure mains gas is turned on 2
4. hood manufacturers instructions e The appliance must have a dearance of 100mm from any combustible material wooden cabinets etc At the rear the appliance can be pushed back until the gas rail support bracket touches the wall These appliances must be installed and serviced by a competent person as stipulated by the Gas Safety Installation amp Use Regulations IMPORTANT The installer must ensure that the installation of the appliance is in conformity with these instructions and National Regulations in force at the lime of installation Particu lar attention MUST be paid to Gas Safety Installation amp Use Regulations Health And Safety At Work Act etc Local and National Building Regulations Fire Precautions Act Detailed recommendations are contained in Institute of Gas Engineers published documents IGE UP 1 IGE UP 2 e 56173 and BSS5440 These appliances have been CE marked on the basis of compliance with the Gas Ap pliance Directive for the Countries Gas Types and Pressures as stated on the Data Plate Pay particular attention in order not to disturb the air combustion admission or the combustion products evacuation of the appliance WARNING TO PREVENT SHOCKS ALL APPLIANCES WHETHER GAS OR ELECTRIC MUST BE EARTHED On completion of the installation these instructions should be left with the Engineer in Charge for reference during servicing After installation service these Instructions should be handed over
5. inside the oven note the route location of the thermostat capillary phial Gently pull the thermostat phial free from the left clip Slide the phial to the left to free the phial s clenched end from the right clip s locator hole Carefully feed capillary and phial through the oven top panel s hole Undo fixings which secure thermostat to gas rail Replace all parts in reverse order renewing o ring seal if necessary Take care not to overtighten thermocouple connection at thermostat rear 3 6 1 Thermostat calibration The thermostat does not require calibration If centre oven temperature is outside specified tolerances then replace thermostat and return faulty thermostat to the Cus tomer Care Centre 3 7 5 5 Note Plugs and bodies are machined in pairs and are therefore not interchange able Always clean one tap at a time 3 7 1 Removal of gas taps Remove control knobs and fascia panel as detailed in Section 3 1 1 Remove hotplate as detailed in Sections 3 1 2 Undo thermocouple connection at FFD section of gas tap Undo burner supply pipe at gas tap rear Undo fixings which secure tap to gas rail Replace all parts in reverse order renewing o ring seal if necessary Take care not to overtighten thermocouple connection at gas tap rear 3 8 FAULT CHECK LIST If a flame is not established on any burners hotplate or oven follow this check list 1 Check mains gas is ON 2 Check pressure at pressure test point to
6. to enter the large hole in the burner skirts 5 Replace burner caps and skirts upon burner base and ensure the cap location fits within burner skirt notches When burner head is properly located it will not rotate 6 Light burner to check that it operates correctly Note Ensure that all parts are dried thoroughly prior to relighting Note This process should be followed prior to calling for a Service Engineer Failure due to lack of proper cleanings may result in work being charged for 14 Spares List Part number Description Qty 502989600 Bracket electrode support 1 082986600 Burner assembly 1 082982600 Burner cap assembly 6 082982500 Burner skirt 6 502991801 Oven door outer left hand side 1 502991900 Oven door outer right hand side 1 502991600 Door oven inner panel 2 082510900 Electrode oven 62C17437 DEL704 1 503016800 Fascia panel 1 081502200 Generator ignition piezo black 1 082744000 Handbook 1 082983500 Handle door 2 082982400 Holder jet 6 012980500 Hotplate assembly 1 082988100 Injector natural gas 1 082983800 Control knob hotplate 6 082983801 Control knob oven 1 080125000 Locknut thermocouple BRASS 7 082984000 Pan support 3 084367387 Screw M3X6 Torq pan head BZP 1 082993800 Seal oven 1 082986700 Shelf oven 2 502992900 Support tap rail rear 1 082821300 Thermocouple 1500mm 1 082980700 Thermocouple hotplate 6 082982200 Thermosta
7. EMBLY AND COMMISSIONING 2 1 ASSEMBLY 2 1 1 Assembly of Ranges Note The following paragraphs should be read as applicable to the unit being as sembled a If the appliance is supplied with feet Unpack appliance and place unit in position using the feet adjusters to level appliance b Open oven door pull out shelves and loose base panel Check burner spark igniter arrangement is correctly located and secured Ensure ALL packing etc is removed from oven Replace all parts in reverse sequence c Check hotplate remove packing etc from hob area and ensure that all burners and pan supports are secured in position The hotplate burner caps fit loosely upon aluminium skirts of lift off construction 2 2 CONNECTION TO GAS SUPPLY Connect appliance to gas supply Test for gas tightness The integral gas supply downstream of gas valve may be checked by applying leak detection spray with burner lit Appliance inlet connection terminates at upper rear RH side in Rp3 4 3 4 BSP female 2 3 CONNECTION TO ELECTRICAL SUPPLY Not applicable to this appliance 2 4 CONNECTION TO WATER SUPPLY Not applicable to this appliance 2 5 COMMISSIONING THE APPLIANCE Important Prior to operation ensure ALL packing material has been removed 2 5 1 Setting the gas pressure a It is necessary to check the gas pressure during commissioning and a suitable pressure gauge must be connected to pressure test point towards the centre of the gas rail behind the
8. To light oven open doors press thermostat knob and turn anticlockwise to the ig nition position Push and hold in the thermostat knob Press the piezo ignition but ton adjacent to the thermostat knob to provide a spark to the burner 3 Having lit the burner continue to hold thermostat knob in for a further 20 seconds before releasing Check burner remains lit and turn thermostat to required setting 4 To extinguish oven flame turn thermostat to OFF position 2 6 INSTRUCTION TO USER Whenever possible the installer should ensure that the user thoroughly understands the instructions for lighting cleaning and correct use of the appliance It is also important to ensure that the location of the gas isolating cock is made known to the user and that the procedure in an emergency is demonstrated SECTION 3 SERVICING AND CONVERSION IMPORTANT BEFORE ATTEMPTING ANY SERVICING ENSURE ISOLATING COCK IS TURNED OFF AND CANNOT BE INADVERTENTLY TURNED ON AFTER ANY MAINTENANCE TASK CHECK APPLIANCE TO ENSURE THAT IT PERFORMS CORRECTLY AND CARRY OUT ANY NECESSARY ADJUSTMENTS AS DETAILED IN SECTION 1 After carrying out any servicing or exchange of gas carrying components ALWAYS CHECK FOR GAS TIGHTNESS 3 1 REMOVAL OF CONTROL PANELS AND BURNERS Various panels are removed as follows 3 1 1 Removal of fascia panel First remove all control knobs Open oven doors and remove the two screws from the underside of the fascia panel Remove th
9. ances The oven discharges vertically through the vent at the hob rear There must be no di rect connection of the flue to any mechanical extraction system or the outside air Hotplate burners discharge combustion products directly into the room Siting the ap pliance under a canopy is the ideal arrangement Adequate ventilation whether natural or mechanical must be provided to supply sufficient fresh air for combustion and allow easy removal of combustion products which may be harmful to health Recommendations for Ventilation of Catering Appli ances are given in BS5440 2 For multiple installations the requirements for individual appliances should be added together Installation should be made in accordance with local and or national regula tions applying at the time A competent installer MUST be employed 1 2 GAS SUPPLY The incoming service must be of sufficient size to supply full rate without excessive pressure drop A gas meter is connected to the service pipe by the Gas Supplier Any existing meter should be checked by the Gas Supplier to ensure that the meter is of adequate capacity to pass the required rate of the appliance in addition to any other gas equipment installed Installation pipe work should be fitted in accordance with ICE UP 2 The pipe work should be of adequate size but not smaller than the gas inlet connection on the appli ance i e Rp 3 4 B S P An isolating cock must be located close to the appliance to allow s
10. at ignition procedure 6 When burner remains lit turn thermostat to required position To turn the oven burner off turn thermostat control knob to OFF position Warning The area around the oven will become very hot while the oven is in use Take care when opening the oven doors SECTION 3 COOKING HINTS Hotplate The pan supports will safely accommodate pans from 125mm diameter up to 420mm maximum Note For maximum efficiency place pan centrally over burner head and adjust control setting to avoid flames licking up pan sides Shelves Two cooking shelves are supplied which can be supported in any of four different posi tions within the oven When two shelves are being used these should be positioned so that at least one single shelf space is left between them Always push shelves into oven until the stops hit the rear of the supports Tray sizes A 900mm wide oven will accommodate 2 1 Gastronorm tray Single trays or dishes should be placed centrally Trays must not be allowed to overhang the shelf in any di rection as this will adversely affect heat circulation In particular NEVER allow a utensil to accommodate the space beyond the rear shelf upstand Preheat time Allow at least 15 minutes from lighting a cold oven before a full load of food may be cooked Put food in quickly and close the doors firmly 12 SECTION 4 CLEANING AND MAINTENANCE All surfaces are easier to clean if spillages are removed before they become burnt on
11. ate on the top of the appliance at 45 slide back until the rear flange is under the vent trim Then lower the hotplate onto the side pan els Dry off the pan supports by hand NEVER LEAVE THESE TO DRY NATURALLY OVEN To clean the oven Clean while oven is warm but not hot The enamelled base plate lifts out The shelf guides can be removed by removing the four fixings The oven base is removed by lifting at the front and pulling towards you 13 CLEANING INSTRUCTIONS FOR HOTPLATE BURNERS The following instructions should be followed when a A spillage has occurred on the burner b The burner fails to light or stay alight c At the end of each day or cooking period Caution Parts may be hot therefore protection to avoid burns should be used 1 Remove pan support 2 Remove burner cap and skirt by lifting upward 3 Thoroughly clean with soap and water Ensure all burner ports are clean and free from food or cleaning material debris Important Stubborn debris lodged in ports can be removed using a non metal implement such as a cocktail stick The base should be cleaned of debris using a soft brush Dry burner caps with soft cloth and blow through the ports to ensure there is no blockage 4 Clean any spillage from burner skirts ensuring all food and cleaning material debris is removed Dry burner skirts thoroughly taking care not to damage the flame sen sor Important Do not allow any spillage or cleaning material debris
12. cleaned periodically to maintain maximum performance Open top burners should be cleaned as detailed in User Instructions Other burners are best cleaned with a wire brush port blockage should be freed using a metal broach any loose material being shaken out via the burner shank 3 2 INJECTORS 3 2 1 Hotplate Remove burner caps and skirts Undo and carefully remove injector Replace in reverse order 3 2 2 Oven Remove burner as detailed in Replacement of the oven burner Undo injector and remove Replace in reverse order 3 4 THERMOCOUPLES AND FLAME FAILURE DEVICE FFD 3 4 1 Hotplate flame failure device magnet unit To remove and replace FFD magnet unit the following procedures must be followed Undo thermocouple at FFD section of gas tap Undo FFD section cap at rear of gas tap and withdraw magnet unit and replace in re verse order 3 4 2 Hotplate thermocouple Remove hotplate as detailed in Section 3 1 2 Remove nut securing thermocouple sensor to burner support bracket and pull ther mocouple through support bracket from underside Undo thermocouple connection at FFD section of gas tap and carefully remove ther mocouple Replace in reverse order take care not to overtighten thermocouple 3 4 3 Oven flame failure device magnet unit Undo thermocouple connection at FFD section of thermostat Undo FFD section cap at rear of thermostat and withdraw magnet unit Replace in reverse order take care not to overtighte
13. e two screws at each end of the fascia panel Lastly remove the 3 fixing screws from the front of the fascia panel Fascia panel can now be removed from the appliance 3 1 2 Removal of the hotplate Remove all pan supports burner caps and burner skirts Using the front left hand and right hand burner apertures lift the front of the hotplate upwards to an angle of approximately 45 degrees and then pull the hotplate forward The hotplate should now be free from the rear vent and can be removed from the ap pliance 3 1 3 Replacement of hotplate burner jet holder Remove hotplate as detailed on the previous page Disconnect the hotplate pipe from the chosen burner by undoing the compression nut at the burner Remove the two fixing screws holding the hotplate burner in place The burner can now be removed from the appliance The new hotplate burner is to be fitted in the reverse order 3 1 4 Replacement of the oven burner Remove oven shelves and oven base panel Disconnect the oven burner pipe from the brass injector on the oven burner Disconnect the thermocouple from the oven burner Disconnect the electrode lead from the oven electrode Remove the four screws from the oven burner note that the electrode bracket will also become free from the appliance by removing the burner fixing screws The oven burner can now be replaced To fit new oven burner the above sequence should be followed in reverse 3 2 Cleaning Burners should be
14. ensure gas is flowing to the appliance If gas is present then check burner injector for blockage If injector is OK then check FFD magnet unit is engaging and allowing gas to pass OVEN ONLY Check for spark at spark electrode OVEN ONLY if there is no spark then check spark gap and igniter lead connec tions Also check igniter If a flame is still not present then re check from start BK 09 N If a flame is established but not maintained then follow this check list 1 Check thermocouple sensor is secured correctly and that burner ports are clean 2 Check that thermocouple is not damaged and is securely fixed to FFD section of gas control 3 Check FFD is energising and maintaining flame 4 If after carrying out the above the burner is still not maintaining the flame then check magnet unit within control SECTION 4 SPARES When ordering spare parts always quote the appliance type and serial number This information will be found on the data badge attached on the rear of the product 10 USER S GUIDE SECTION 1 ABOUT YOUR APPLIANCE All models are fitted with flame failure devices to shut off gas supply to burners if flames are extinguished The oven is thermostatically controlled All taps are the safety type with fixed HIGH and LOW settings Hotplate controls Control knob makings are as indicated below Off Hiah Low Oven thermostat The oven is thermostatically controlled The control knob ma
15. hut down during an emergency or servicing of the gas supply tubing shall comply with the national requirements in force and shall be periodically examined and replaced as necessary The installation must be tested for gas tightness Details of this procedure can be found in IGE UP 1 1 3 ELECTRICAL SUPPLY Not applicable to this appliance 1 4 WATER SUPPLY Not applicable on this appliance 1 5 HEAT INPUTS NATURAL AND PROPANE GAS kW net 1 7 1 Total inputs Natural Gas 45 6 kW Propane Gas 41 4 kw 1 5 1 Individual inputs kW net Hotplate Oven Natural Gas 6 1 kW 9 0 kW Propane Gas 5 4 kw 9 0 kW 1 6 INJECTOR DIAMETERS NATURAL AND PROPANE GAS Hotplate Oven Natural Gas 193 240 Propane Gas 120 155 1 7 GAS PRESSURE ADJUSTMENT NATURAL AND PROPANE GAS The following supply pressures apply to all units Pressure test point is located towards the centre of gas manifold situated behind front control facia Connect a manometer and check that supply pressure is correct when the oven burner is ignited and then turned to the highest temperature setting 1 8 BURNER ADJUSTMENT NATURAL AND PROPANE GAS 1 8 1 Burner aeration Hotplate and oven burners are fitted with fixed bypass screws and set aeration aper tures NO ADJUSTMENT is possible Heat inputs Hotplate Oven Hotplate Oven Natural Gas 84 94 1 15 kw 1 40 kw Propane Gas 50 64 0 95 kW 1 40 kw SECTION 2 ASS
16. iance When using the appliance V Always ensure that pan bases dry and flat before using them the hob VAlways position pans over the centre of the burner and turn the handles to a safe position so they cannot be knocked or grabbed VAlways use pans which the correct size for this appliance 125mm 420mm V Always take care when removing food from the oven as the area around the cavity may be hot V Always use oven gloves when handling any utensils which have been in the oven as they will be hot VAlways make sure that the oven shelves are secured correctly Never use double pans rimbased pans old or misshapen pans or any pan which is not stable on a flat surface Never leave cooking fat or oil unattended Never use the hob for any other purpose than cooking food Plastic cooking utensils can melt if they come into contact with a warm hob Never leave them close to or on top of the hob Never leave the burner alight without a pan covering it This causes a fire hazard Do not place items on the door while it is open Do not wrap foil around the oven shelves Do not drape tea towels near the oven while it is on this will cause a fire hazard Do not use this appliance to heat anything other than food items and do not use it for heating the room Installation Clearances e shelf overhang cupboard or cooker hood should be less than 1200mm above the pan supports but please check this with the
17. n thermocouple 3 4 4 Oven thermocouple Remove hotplate as detailed in Section 3 1 2 Undo thermocouple connection at FFD section of thermostat Open oven doors remove shelves and oven base panel Remove nut securing thermocouple sensor to burner bracket Remove thermocouple from bracket Pull remainder of thermocouple into oven through hole in left hand oven side panel Replace in reverse order and take care not to overtighten the connection at the ther mostat rear 3 5 OVEN IGNITERS AND ELECTRODES Igniter is piezo spark type and contains no batteries Unit comprises piezo housing lead and electrode assembly Lead is push fit at piezo and electrode ends Oven ig niter electrode tip should be positioned 3 5mm from burner port 3 5 1 Oven igniter Remove the fascia panel as detailed in Section 3 1 1 Disconnect earth wire and electrode lead from piezo housing Remove nut holding igniter in place and remove igniter 3 5 2 Oven electrode Remove oven shelves and base plate Disconnect igniter lead from electrode Undo M3 x 6 Torx head screw securing electrode to bracket Remove electrode and replace in reverse order Note Care should be taken not to damage the electrode 3 6 OVEN THERMOSTAT Remove control knobs and fascia panel as detailed in Section 3 1 1 Remove hotplate as detailed in Section 3 1 2 Undo thermocouple connection at FFD section of thermostat Disconnect the oven burner supply pipe at thermostat rear From
18. rkings are in degrees celsius Note Spark ignition button is lo cated on the facia next to the thermostat control knob Off Temperature increments Ignition These controls are identified by the symbols shown below which are on the facia Left hand Centre Right hand Oven control hot plate burners hot plate burners hot plate burners o o o M o MDs De Ws De We De Ignition Front burmer Rear burner button symbol symbol SECTION 2 LIGHTING AND OPERATIONS Hotplate 1 Press and turn knob to full flame position 2 Light burner using taper or match and continue to hold knob in for a further 5 10 seconds before release 3 Burner should remain lit but if burner goes out return to Step 1 and repeat ignition procedure 4 When burner remains lit turn knob to required position 11 turn the hotplate off turn knob to OFF position Oven 1 Open oven doors 2 Push in and turn thermostat knob to the ignition setting indicated witha and push and hold in the control knob to establish a flow of gas to oven burner 3 Continue to press knob in and at the same time push piezo igniter button next to the oven thermostat control knob see illustration on previous page to provide a spark at oven burner 4 Having established burner flame maintain pressure on knob for a further 5 10 seconds before release 5 Burner should remain lit Should burner fail to remain lit wait 3 minutes then return to Step 2 and repe
19. t oven natural gas 1 082983601 Wheel with brake 2 082983600 Wheel no brake 2 082983900 Foot 4 15 08 27440 00 06 2009 71 TELEPHONE HELPLINE 0845 146 2887 UNITED KINGDOM Fourth Way Avonmouth Bristol BS11 8TB 08 27440 00 06 2009 16
20. to the User having had a demonstration of the operation and cleaning of the Appliance INSTALLATION AND SERVICE GUIDE IT IS MOST IMPORTANT THAT THESE INSTRUCTIONS BE CONSULTED BEFORE INSTALLING AND COMMISSIONING THIS APPLIANCE FAILURE TO COMPLY WITH THE SPECIFIED PROCEDURES MAY RESULT IN DAMAGE OR THE NEED FOR A SERVICE CALL PREVENTATIVE MAINTENANCE CONTRACT In order to obtain maximum performance from this unit we would recommend that a Maintenance Contract be arranged Visits may then be made at agreed intervals to carry out adjustments and repairs SECTION 1 INSTALLATION UNLESS OTHERWISE STATED PARTS WHICH HAVE BEEN PROTECTED BY THE MANUFACTURER ARE NOT TO BE ADJUSTED BY THE INSTALLER 1 1 SITING The appliance should be installed on a level fireproof surface in a well lit and draught free position Should the floor be of combustible material then local fire requirements should be checked to ensure compliance There should be a minimum vertical clearance of 1200mm above the top of the pan supports Important If the appliance is to be installed in suite formation with other matching appliances the instructions for all models must be consulted to determine the necessary clear ances to any combustible rear wall or overlying surface Some appliances require greater clearances than others and the largest figure quoted in the individual instructions will therefore determine the clearance of the complete suite adjoining appli
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