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Workshop Manual - IRIZAR

Contents

1. 2 6 6 GREASE THE TURNING SHAFT The outer opening equipment has two bearing points The lower one does not need to be greased since the turning system is made of self greasing plastic The upper shaft is fixed by a self greasing bearing The upper pinion and rack axle need to be periodically greased by following the standard period of 6 months of operation 2 6 7 UPPER TURNING SUPPORT 2 6 8 LOWER TURNING SUPPORT Ga E o 28 EE EE f R IZA R i ig tal Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain 2 6 9 ELESTROVALVES CLEANING In case any solenoid has been damaged by some external agent it has to be replaced It is highly recommended the companies with a significative number of vehicles to have some spare solenoids in stock Solenoids Clean the valve seat 7 5 y 2 6 10 ACTUATORS e e Pare Ut ee TOD ITZIO h d pr e zui S wy AN 7 i E EZ eei ei b gerta a _ MAAL AR IIN E EE LLL ee Sey SE TUN b b TTI m Ay He ee ei E b TINY Replace the cylinder consumable parts by using a c
2. 2 6 1 EMPTY FILTER AND ADD OIL e Empty filter oil by means of a jack screw e Remove the plug and add half the oil bottle 35 cm approximately e Itis high indicated to use Masats original pneumatic oil beai EE f R IZA R i ig tal Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain 2 6 2 HOWEVER A BLED OF SAE 10 PLUS 5 OF BISULPHIDE CAN ALSO BE APPLIED 1 2 6 3 TORQUES CHECKING Check of all torques by following the standard torques table item 2 1 6 2 6 4 CHECK THE SENSIBILITY SYSTEM 2 6 4 1 CLOSE TO SENSITIVITY sr bedi Gei Tai Bie pa 2 6 4 2 OPEN TO SENSITIVITY DE f R IZA R i a y Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain 2 6 4 3 TO VERIFY ALL THE ROUTE OF THE TUBE OF SENSIBILITY SENSOR Tube left leaf i 2 6 4 4 CHECK THE CENTRE RUBBER SENSITIVE CHANNEL WORK Central rubber with sensib 2 beai EE f R IZA R i ig se Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain 2 6 5 CHECK RUBBERS CLEARANCES
3. 4 Fix the ramp to the structure in closed position It is recommended that rivets be use stainless steel is preferable which should be drilled into the plate and the structure Where possible use polyurethane based adhesive to avoid direct contact between the plate and the chassis 5 At this point install the sensor set in the relevant opening which is located on the fixed platform Lock underneath with the nut at a tightening torque of approx 100 N m Do not connect cable at this stage 6 Proceed with installation of the floor surface and vinyl floor covering Also position the finishing strips on the step cutting them at the desired length in accordance with the door width 86 EE f R IZA R i Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain 7 To install the handhold make a precise cut in the vinyl flooring on the mobile platform Provide access once again to the platform and the tapped holes x4 8 Fix the handhold using 4 M5 screws at a tightening torque of approx 8 N m 6 2 7 INSTALLATION Once perfectly assembled proceed with installation of the RM2 ramp To do this connect the sensor in accordance with the following instructions 1 Connect the sensor to the M12 connector supplied Screw in tightly until the union between the two slides 2 Collect up the protruding section of piped cable 5 metres map and fix the path to the junction box Play particular attention when doing this
4. CN2 6 3200800 1 965640 1 CN3 3200820 1 967625 1 GONA 9 3200817 1 967621 1 The clamp terminals for these connectors have reference AMP 927777 3 or 927768 3 Ref Hispacold 3270776 according to whether they are supplied in a strip or individually All of the inlets and outlets allow shorting to the Positive power pin 32V Maximum and the power ground pin except the temperature sensor inlets All of the inlets withstand a minimum of 2K5V Electrostatic Discharge ESD 4 EE IRIZAR i lrizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain CN1 of the CPU Power supply connection 12 pins Pin Name Characteristic V 1 MZ Supply Vdc1 IEE A 2 GND__ SupplyGround KA E ME A 5 7 3 SAL9 Vdc1 1A 1A 6A 6A 6A 6A 6A 1 30 ERK Vdc2 JUEGO ISA 30 Supply va esv Jea 30 Supply va esv Jea E 30 Supply va eae E 30 Supply Veea 46 32V Jea i i Where V Minimun Maximun Voltgage In Nominal Intensity admitted CN2 of the CPU Screen Connection and Reprogramming 6 pins PROGI Reprogramming 5 Communication GND 200mA 6 RS RS485 Communication 100mA E Where V Voltage In Nominal Intensity 42 EE IRIZAR i Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain CN3 of the CPU Inlet Outlet Connections 21 pins Name Characteristic T 2A 2A 2A 2A w ea TA ha fom 258 on A A A 3A 3A
5. Replace platform side cover Replace seat leg 1 2 3 4 5 6 7 8 9 Replace seat handrail gripping cover Replace aisle armrest Replace armrest gripping cover Replace seat handrail flange 141 7 i ed EEE ed eai i R IZAR i ZZ fee lrizar S Coop Zumarraga Bidea 8 20216 Onnaiztedi Gipuzkoa Spain MAINTENANCE PLAN Guidelines for Maintenance Plan Application 1 The first line of the table indicates the time frame for the works to be carried out The criterion is to assume whatever comes first i e even if a vehicle is not doing 5 000km per week the work needs to be performed in a weekly basis 2 Blue lines organizes as family the main mechanisms of the vehicles such as Doors Air conditioning system etc Some families demand to be organized in Sub groups which are highlighted in yellow 3 The white cells that show numbers on its correspondent timeframe column and task to be carried out line indicate that task must be performed and number value indicates roughly the labor time iiatatenance lacks Weekly or Monthly or bedi berai A Yearly or Every 2 years or Every 3 years or 5 000 km 15 000 Km 40 000 Km 75 000 km 150 000 Km 300 000 Km 450 000Km 1 Climatization Famil 1 1 Compressor Group 1 1 EE 1 dtu 1 6 Depends on Chassis type LEK 1 5 Cranckshaft seal and drier filter replacements Expasion valves filters cleaning AH345004
6. IRIZAR Iria Workshop Manual IRIZAR I lke IN 2 1 2 2 2 3 2 4 2 5 2 6 INDEX HEADLIGHT SET OPENING AND LAMPS REPLACEMENT FRONT AND CENTRE DOORS VALVES DRIER FILTER ELECTRONIC RELAY INSTRUCTION FOR DOOR ASSEMBLING IN CASE OF DAMAGE ANOMALIES MAINTENANCE 3 DRIVER DOOR HINGE 3 1 SPRING FORCE ADJUSTMENT 4 WIPER SYSTEM MAINTENANCE 4 1 WIPER SYSTEM MAINTENANCE 5 CLIMATE SYSTEM 5 1 5 2 5 3 5 4 5 5 5 6 5 7 5 8 5 9 5 10 5 11 5 12 5 13 5 14 5 15 5 16 ECOMASTER CLIMA DESCRIPTION OF OPERATION AUTO CHECING ERROR CODES UNIT INSTALATION AND CONNECTION SWITCHING ON SWITCHING ON AND AUTOMATICALLY SWITCHING ON AND OFF MANUALLY ANOMALIES WHEN SWITCHING ON SETTING UP THE AIR CONDITIONING SYSTEM POT SPECIAL FUNCTIONS CHECKING TEMPERATURE SENSOR TECHNICAL CHARACTERISTICS ECOMASTER BASIC D FAMILY RANGE UNIT INSTALLATION ELECTRICAL WIRING CONNECTION OF THE ELEMENTS TO BE MONITORED Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain 7 10 12 13 19 25 30 31 32 33 34 35 38 39 51 52 52 52 53 63 67 68 70 73 73 74 75 2 IRIZAR I 5 17 CHECKING OF OPERATION 5 18 TECHNICAL CHARACTERISTICS 6 MANUAL RAMP 6 1 6 2 6 3 6 4 6 5 6 6 TECHNICAL FEATURES INTRODUCTION CORRECT USE OF THE RAMP OPERATION RAMP OPERATING POSITIONS MAINTENANCE 7 GAMA CICLO MANUAL DESCRIPTION 7 1 7 2 7 3 7 4 7 5 7 6
7. 7 2 1 TECHNICAL DATA e Made in recyclable materials and homologated fulfilling the directive ECE 95 28 ensuring safety to passengers and environment friendly e Homologated fulfilling the Directive UIC 564 2 e 23 kg Double upholstered with high resistance and quality fabric anchored through leg and side wall fixing system 7 2 2 COMPONENTS The seat is composed by the following elements seat platform leg seat plastic structure and arm rest 96 f R IZA R i IT lrizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain f re f j f f j AD bed Fixed Armrest j Pa f Retractable Armrest ba ZZ 7 2 2 1 PLATFORM It is a metallic structure welded and black powder coated 7 2 2 2 LEG Metallic piece fixed in the platform through bolts Black powder coated 7 2 2 3 PLASTIC STRUCTURE Composed by blew plastic piece in addition to a anti vandalism structure ergonomic designed The seat cushion and backrest are polyurethane foam made recovered with high quality fabric The fabric is fixed on the seat cushion and backrest through brackets located on posterior side of the seat 97 EE IRIZAR i Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain 7 2 2 4 FIXED ARMREST It is structured in Polyamide with metallic inserts with high resistance to side stresses It is fixed to the platform through bolts 7 2 2 5 RETRACTABLE ARMREST
8. Ciclo Estimated Time 12 40 min Ciclo Muki Consumables 000662003 Spare Parts CICLO Cover Ref 0080033XX Correspondent to the body number 15mm foam Ref 008010301 Backrest plate Ref 008040401 MUKI Cover Ref 0080033XX correspondent to the body number 15mm foam Ref 008010302 Backrest Plate Ref 008040424 112 f R IZA R i IT Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain DISASSEMBLING 1 Loosen the backrest cushion see module 80 03 01 2 Take staples off 3 detail A 3 Unbound and take the staples off from the stretch net 4 in the backrest cushion 3 see detail B 4 Separate the cover 1 from the foam 2 ASSEMBLING Revert the above instructions 113 beai EE f R IZA R i ig tal Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain 80 05 01 AISLE SEAT LEG SIDE WALL FIXING RAIL Application Ciclo Estimated Time 8 00 min Ciclo Muki Tools Screwdriver Sundries and Wrench 12 13 Consumables Hammer Measure tape Spare Parts Seat leg Ref 0080017XX depending on body number Seat platform fixing bolts Ref 005208201 Washer 8mm Ref 000621101 Parlock nut M8 Ref 000632103 114 Ga EE R IZAR i ig se Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain Side Wall fixing part DISASSEMBLING Seat Leg 1 Loosen the hexagonal nut M8 1 and washers 2 that fix the L
9. GA 7 RV1 RoofValveReturn vet EE f R IZA R i Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain The Ecomaster Clima is prepared to work with several types of water valves According to the valve chosen It must be connected as follows e Valve ON OFF N O Normally open CN3 Pos 3 e Valve ON OFF N C Normally open CN3 Pos 2 e Motorized valve with position return CN3 Pos 2 3 and CN4 Pos 7 The ends of the potentiometer will also be fed through GND and 30 5 3 4 3 FLOOR VALVE CN3 GO 6 v2 FloorValve 30 1A 2A BA GA 8 Rv2 FloorValveReturn vet Follows the same criteria as for the roof valve From software version 1 0 Important note Where the floor convectors are connected through a motorized valve this may be left closed when the Ecomaster Clima is turned off preventing the pre heater from pumping water through the convector circuit The necessary installation must be made to ensure that the valve is open when the pre heater is operating with the Ecomaster Clima turned off 46 EE IRIZAR i lrizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain 5 3 4 4 COMPRESSOR r TIE EE ec E High IEE EE eet E Low The compressor connection is made directly to Pos 4 of CN1 The presostat return may be connected in two different ways e Independent return for High and Low pressure The High return will be connect
10. e Tightening bar check When the door is completely opened it has to be parallel to the bodywork When the door is closed it has to be alligned to the bodywork GO EE R IZAR i ig Zei Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain 2 4 66 RECOMMENDED TIGHTENING TORQUES Screw Tightening Nm Door clamps d 4 2 4 5Nm door sealing rubber fixing plate M3 1Nm outer lock hubcap M5 5 Nm outer door handle inner red door handle M6 8 Nm rod stop bushing lock lower sealing rubber M8 20 Nm lower rod support handles M10 40 Nm bar arm clamps ball joint supports BT ball joints BT ball joint supports tie rods M14 80 Nm Itightening bar ball joint tube M16 125 Nm support arm ball joints upper fixing screw lower turning axle bar 2 5 ANOMALIES 2 5 1 DOORS DO NOT WORK Cause e Pressure lack in the circuit Doors can be moved manually Solution e Check that the pressure reaches the auxiliar air tank Start the vehicle until the service pressure is reached e Check that the door is not set to emergency activate emergency reset switch Cause e Electric failure Doors keep opened or closed with pressure Solution e Check connections Always while pushing to open or close the valve coils must have leakage Pressing vias 3 or 5 EE EE f R IZAR i ig Zei lrizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain Ca
11. works as a piston gains the spring 9 letting the air go directly from E through 5 to outlet 6 thus allowing the vehicle to circulate Then the filtration continues in the second metallic filter 4 going back to the circuit by drill 5 to outlet 6 These filters have to be replaced or cleaned depending on the air impurity level Condensation accumulated at the bottom of the vessel 1 will be emptied through screw 7 The oil filling to lubricate the pneumatic circuit is done through plug 8 11 f R IZA R i IT Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain 2 3 ELECTRONIC RELAY 2 3 1 CONNECTION AND OPERATION Cerrar Abrir Close Ja o o Properties 30 To open close push button 85 To positive 12 24V 86 To negative 87 To close signal 87a To open signal 12 EE f R IZA R i lrizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain 2 4 INSTRUCTION FOR DOOR ASSEMBLING IN CASE OF DAMAGE 2 4 1 MECHANISM PLATE ASSEMBLING e Centre the plate with the door hole Rod axles must be equidistant to the door frame e Place the plate at the indicated height measure 30mm e Incline the plate to the indicated degrees the plate with the rod must form a 90 degree angle Before definitively fixing the plate see point 2 in order to ensure the 90 degrees indicated e Fix the plate definitively by wel
12. Assembling 1 Place the new side cover and fix using new fast coupling washers 134 IRIZAR ir s Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain Seat Leg Disassembling 1 Check the current arrangement of the screws that tie the leg and unscrew them 2 Remove old leg Assembling 1 Fix the seat leg to the platform using the correspondent holes 2 2 Fix not tightening the leg to the platform with the washers 2 and hexagonal Nuts M8 3 Using the measure tape and rubber hammer adjust the leg position in the desired position 4 Tight the bolts using the wrench and applying the correct torque Seat Handrail gripping cover Disassembling 1 Remove the four bolts 1 and the retaining profile 2 that fixes the cover 3 2 take the gripping cover off Assembling 1 Revert the above instructions 135 f R IZA R i E 4 s Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain Aisle Armrest Disassembling 1 Take the screw caps off 1 2 Loosen the hexagonal head bolts 2 with the correspondent washer and nut Assembling 1 Introduce the bolts 2 in the arm holes adding the washers 3 2 Place the armrest in the seat placing the spring washer in the inner side 4 fixing with 2 nuts 3 Tight the bolts Armrest gripping cover Disassembling 1 Loose the bolts 2 Assembling 1 Tight the
13. Clima is in what is called OFF Status The screen remains blank and displays the message OFF The keyboard is off and is illuminated along with the screen for 15 seconds if any key is pressed If we enter diagnostic mode under these conditions the keyboard and the screen will stay lit up When voltage is also received on 30 CN1 Pos 4 5 6 7 and 8 control performs an Auto Check and shows the outputs with an error for a few seconds if any and the screen then displays the message SYSTEM STANDBY The screen and keyboard will be lit up Finally the Ecomaster Clima starts up automatically AUTO Status when the vehicle motor and charge alternator starts up there is voltage above 16 V in CN1 Pos 9 as long as this has not been manually switched off beforehand The screen displays the last temperature selected The air conditioner will stop running automatically when the alternator signal ceases that is when the vehicle motor stops 5 6 SWITCHING ON AND OFF MANUALLY The System may be stopped by pressing key Gu for 3 seconds In this case it will go to Status OFF and the screen will display the message SYSTEM OFF It will remain in that state until the key Bu iS pressed again or the voltage MCS is switched off and on again 5 7 ANOMALIES WHEN SWITCHING ON There are a number of reasons why the system may not start up and these are indicated on the Display SE EE IRIZAR i Irizar S Coop Zumarraga Bidea 8 20216
14. Dissolve with Ethanol press with a clean fabric and clear with neutral soap Coffee Cocoa Treat with benzene of stain remover thinner Gum Treat with acetone and wash afterwards removing the residues Grease Treat with alcohol or similar If persists stain remover thinner Adhesives Once dried impossible to remove If possible treat immediately with acetone Lipstick Treat locally with alcohol Perfume Make up Treat locally with hot glycerin rinse with water and neutral detergent Paint Clean immediately with a cotton fabric soaked in solvent If oil based paint use an oil with turpentine If synthetic based paint treat with suitable solvent apply the powder talc and brush after dried Gum Treat with alcohol and remove the residues Chocolate Treat using warm water and soap or neutral shampoo rinsing afterwards Nail Polish Use acetone wash and rinse Fruits Wash with blend of neutral detergent and water If persists dry foam Milk With detergent or neutral shampoo for upholsteries Ice Cream Wash with warm water and stains remover thinner Rust Treat with specific remover anti oxide or lemon juice alternatively Urine Treat with neutral detergent for upholsteries If persist consult a specialist Resin Remove the residues and treat with solvent Turpentine oil and wash 121 EE f R IZA R i lrizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain Blood Wash with warm water and
15. OPERATION Ecomaster Basic D is a heating control for the driver that allows through its keypad the handling of the following elements e Air propulsion temperature through the water valve e Ventilation speed e Grilles for internal external air e Grilles for feet windscreen The control consists of 5 keys for the selection of the different functions a bar of leds for the indication of the temperature level required and three leds or light indicators to signal the activation of the different elements 70 EE IRIZAR i Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain By pressing key A 1 the selected temperature for the propulsion air increases Each keystroke increases this temperature By pressing key J 2 the selected temperature for the propulsion air decreases Each keystroke decreases this temperature The key 3 is used to vary the speed of the air propelled by the anti condensation fans There are two air speeds that are indicated by the colour of led No 7 The state of the fans varies according to the key pressed 0 3 stopped led off minimum speed led shows green maximum speed led shows red and so on The key QO 4 is optional and it is not present in all the items in the Ecomaster Basic D family It is used in order to place the anti condensation grilles so that air propulsion goes to the feet or to the windscreen If led No 8 is off this means that the air i
16. OPTIONAL If necessary the seats are equipped with retractable armrest The main function is facilitate the access of Disable persons to the seat Seats designated to disable person usually must have such solution This armrest is assembled over a metallic bracket which is fixed to the platform 7 3 GETTING STARTED Before get started the seat must be checked minding its functionalities and visual conditions The checks are visual for external components and manual working to elements belonging to mechanisms The complete check list is indicated on table called Preventive Maintenance chapter 6 3 1 7 3 1 PREVENTIVE MAINTENANCE po Frequency Maintenance tasks Regular Maintenance Checks sid E E dal ORO Ever Ever Ever We KON v2 y3 Ta years years Upholstery aaa eke Wet cleaning wow and natural fabrics upholsteries See upholstery maintenance and cleaning Dry Clean through appropriate product synthetic fabrics polyester etc See upholstery maintenance and cleaning Check upholsteries conditions searching for scratches holes or discoloration EE IRIZAR i Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain Search for stains and flattening of pelage Check the needle work do not present loosened wires and fringes Verify that fabric do not present wrinkles or bags Verify that the pelage sense is uniform Check if there are noise due vibration Verify tha
17. Screw driver Sundries N A ee ba KO Spare parts LS cover Ref 008040405 RS cover Ref 008040406 LS cover with armrest Ref 008040407 RS cover with armrest Ref 008040408 SIDE COVER WITH EE ZO SIMPLE SIDE COVER DISASSEMBLING 1 Loose the bolts 1 that fix the side cover 2 to the seat PLATFORM 3 2 Take the side cover 2 off extracting from its housings in the seat PLATFORM 3 ASSEMBLING 1 Place the side cover 2 on seat PLATFORM 3 and hit with hammer 2 Fix the side cover 2 through the bolts 1 102 EE EE f R IZA R i ig tal Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain Ciclo Estimated time 4 30 min TE See IEE IEE Tools Wrench 12 13 Sundries and N A leone e Kal Spare parts LS Armrest Ref 008040409 RS Armrest Ref 008040410 LS Retractable Armrest Ref 008002201 RS Retractable Armrest Ref 008002202 Hexagonal bolts M6x20 Ref 000601609 Pressure washer M6 Ref 000625001 Washer 6 4x18 Ref 000622101 103 beai EE R IZA R i ig tal Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain DISASSEMBLING 1 Loosen the side cover see module 80 01 01 2 Loosen the 3 hexagonal bolts 1 pressure washers 2 y washers 3 that fix the armrest 4 and platform 5 3 Take the armrest off 4 ASSEBLING Revert the above instructions 104 EE EE f R IZAR i ig tal lrizar S Coo
18. Supply Vdc JIE ZA ZEA fJ v2 5 30 Positive Power Supply Vdc 16 32V ZA 235A 6 GND____ Power supply ground GND FOV JEA IEA b RVAL Return Valve Pos Power Supply 12V_ BEA BEA RVAL Return Valve Position IME fb A Vde A 10 mH D EE E fe e FLP2 Windscreen grille ZIETAN O Vde 1A 2A FLP2 Windscreen Zipi EK JA ZA 1A i 1 FLP1 bediz gile JEK HA 2A J 18 VAL 12 Motorized valve 12V pre pootvevave on onF Norm meaz E 34 28 VAL 24 Motorized valve 24V pe Size reaz EE IS VAL 24NO Positive valve ON OFF Norm Open 24V VAL 12NO Positive valve ON OFF Norm Open 12V bek MO N O bek 8 3 EE IRIZAR i lrizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain Notes Providing the rated intensity allowed is not exceeded for each of the outlets the installation of relays will not be necessary Max is the maximum intensity admitted in that outlet during a period of less than 250 ms Starting peaks L Max is the maximum inductance admissible for normal intensity The unit must be protected with a 25A fuse in case of using an outlet directly to engines with brushes and a 10A fuse for engines with a speed control through PWM When any of the terminals from No 6 to 11 GND is already connected to ground the introduction of a voltage different to OV DC in any of the other GND will destroy the control If the speed control for fan engines is through
19. __ pes Unload Feed Piloting EE f R IZA R i Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain 2 2 DRIER FILTER B Eee e aea Sa iS AJ O O HA d BEE X NIRE Hir A A TET 2 2 1 OPERATION The filter is responsible not only for retaining the impurities and condensed water from the compressed air to be used but also for lubricating the circuit The air comes into the filter by inlet E going through the punched plate 2 and the compacted filter 3 that separates the big impurities Water is deposited by gravity at the bottom of the vessel where there are about 10 cm3 of oil see technical features When the water level increases in the filter vessel due to condensations of the air reheated by 10 EE f R IZA R i Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain the compressor the level of the oil carried by the air increases thus lubricating the whole system The treated oil dissolves the paste formed in the valves and all is ejected by their discharges The oil treated with bisulfide repels water because of its water repellent features being cleaning and greasing very effective Since in many vehicles the air that arrives from the compressor carries not only water vapour but also dirty oil an obstruction of the filter 3 and 4 is possible The obstructed filter 3
20. aa a ea a a a e 4 5 1 Air filter revision o S dda eik ek ee ee A eee 145 3 Fan Motors revision O To o To T Soa dd 15 4 Air recycling flaps motor revision db Nb ECA e S T dd HEE AA ARA A ee eee 15 7 Demister water valve revision A ANA A AA S 1 5 8 Run the diagnosis system to test all electric 0 1 electronics devices BEATO CC A A A AA A EEE Tof RO 23 Ber went a electrics E TEk kk ir Cleaning ofelectrovalvesandpilows E Formato 161 Revisao 0 14 09 2010 IRIZAR i connections 2 6 Door mechanims torques check HA S T S a es A e Zee the doors Mechanism HA A AE AA A 3 _ Manual Luggage Bin Doors EEA a EE eee a ae eee ETT PP lock a S S a S S T and pistons bumper opening system See Wipers System butu oo J oa OT S o y o bert O y T 4 2 Ensure wiper arm positioning which must el T T E E and rods elements ETE Body electrical instalation HA S e A external and internal lighting revision e e pa ea ea en ea aa E Installation revision electrical box 0 5 batteries box destination equipment lighting CCTV Formato 161 Revisao 0 14 09 2010 lrizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain IRIZAR i sealing system E STE FT destination displays system a passenger and disable persons Seats e oe n e a s y o y o y HR vibrations Check that the seat backs and the cushions ie EEE e EEE btt seat base
21. as if the cable is connected incorrectly it could lead to wearing of same 3 Connect the cable according to the diagram below SSS e Brown positive at 24 VC 1 2 Black sensor signal g b A za Blue negative e White Not applicable Once the power and signal cables have been connected as indicated in the circuit diagram the device is considered installed and ready for use 6 3 CORRECT USE OF THE RAMP The RM2 ramp is a platform designed for persons with reduced mobility to access the bus through the same access door as other passengers The maximum load capacity is 350 kg Masats S A accepts no responsibility for use of the ramp for any other purpose 87 EE f R IZA R i Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain 6 3 1 RAMP OPERATOR The platform should be operated by a trained person The vehicle driver should be trained on how to use same operating it in accordance with the instructions in this manual and should personally supervise use of the platform The driver of the vehicle in which the platform is installed is responsible for its proper use and is the only person that should operate it When the ramp is needed the driver should stop the vehicle in an area that allows the platform to be used safely and with minimum lateral or front surface unevenness 6 3 2 INSTRUCTIONS BEFORE USE Once the vehicle is positioned properly for use of the platform the below steps s
22. bolts BOLTS TORQUE The bolted unions must be tighten following the toques on the next table since there are no special remarks to the referred mechanism This specifications is applied to hexagonal or cylindrical head bolts and steel nut with friction factor from 0 12 to 0 14 The torque is specified combing the metric labeling wires pitching and quality of each bolt 136 EE IRIZAR i Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain Diameter Thread Pitch Torque Nm EE b HO E 1 5 0 3 2 9 0 5 KO SS i TA p SAE7 16 20wires inch 8S 5B The bolt quality is indicated on its head In case of doubt when a bolt replacement is demanded OO 0 l l 0 7 0 8 1 1 5 always use a 8 8 bolt Bolts Fixing Joints on Seat Diameter Quality Attention Seat against the platform M8 88 20 3Nm 8 M8 8 Seat leg against platform Backrest Support against supports For unions bolt Plastic Bolt Aluminum Bolt plate greased unions and any other not specified in this manual the seat manufacturer will indicate 7 9 6 PUTTING INTO SERVICE Before get started the seat must be checked minding its functionalities and visual conditions The checks are visual for external components and manual working to elements belonging to mechanisms The complete check list is indicated on table called Preventive Maintenance 137 EE IRIZAR i Irizar S Coo
23. completed this is done as a protective measure for the mechanical elements of the engine Due to this once these 6 seconds have passed it will not be T1 EZ E R IZA R g y Te Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain possible to read any voltage in the corresponding pin although this does not mean that there is any problem e The grille engines and the motorized valve change spin direction when the electronics change the polarity of the outlets connected to them that is to say in order for them to turn in one direction pin 1 is put to 24V and pin 3 to OV and in order for them to turn in the other direction this is inverted by applying OV to pin 1 and 24V to pin 3 1 3 e Due to this fact it is not possible to detect the short circuit to ground of the pin set to OV nor the accidental connection to positive of the pin which in that moment is at 24V For this reason the detection and warning of short circuits of grille engines is only carried out when the engine is turning in either direction e For the motorized valve the control will only provide outlet and can therefore be detected during movement Once the corresponding position of the user s selection has been reached the outlet will be turned off until a new position change is required The control identifies a valve as motorized when it can read the return of the motor potentiometer at pin No 9 If no voltage is detected at t
24. discharge in the atmosphere through F and G Mean while the inactivated cylinder chamber is connected with the atmosphere through outlet A and discharge R In order to activate the electrovalve in the opposite direction to the figure the solenoid 1 has to be activated by causing the discharge in the atmosphere from passage d and chamber b through F When chamber b is connected with the atmosphere the existing pressure in chamber c moves the piston 3 in the opposite direction to the figure The piston is then placed in the sealing joints so that the air reverses its movement going out through A and blocking the discharge R while outlet b is connected with the atmosphere through S and the corresponding cylinder chamber This activates the cylinder in the opposite direction When the solenoid is no longer activated it returns to its normal position thus blocking the discharge in the atmosphere from passage d and chamber b The piston 3 remains motion less in each selected position and it does not change until the opposite solenoid is activated In case of emergency the electrovalve can be activated manually by means of push button 6 which produces the discharge in the atmosphere from the corresponding chamber b or c This causes the piston to move because of pressure difference EE EE f R IZAR i ig se lrizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain SS es E __ eez sn Ee
25. dril holes mechanised from origin 16 f R IZ A R i g IAEF irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain e Mount the locking devices and the handles e Mount the rubber seals e Mount the glass f R IZA R i IT Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain 2 4 5 MOUNTING THE LEAVES ON TO THE VEHICLE e Mount the leaves on the vehicle screwing the ball joint to their supports e Lateral adjust is made by modifying the ball joint supports position e Front adjust is made by modifying the low arm position Using the lower arm the connection between the door and the cylinder doesn t change e Height adjust is made by modifying the height of the arms on the bar e The tightening bar is screwed on the door using a support fixed on the door It is screwed to the chassis by another support made by the coach builder
26. error or if the type of heating available is different from types POT 2 and POT 5 that is to say if roof heating is installed To activate Reheating the system switches on the compressor and roof heating simultaneously The recirculation flaps remain open If the Evaporator Speed is less than 2 the control unit sets Speed 2 Ice detection is disactivated and if disconnection of the compressor is detected by the low presostat that error is not shown on the screen 5 9 2 LOW BATTERY Detection of the battery voltage is performed at the input of MCS CN1 Pos 1 When the voltage is lower than 22 V the air conditioner goes to OFF Status and the screen shows the message BATTERY LOW 5 9 3 DETECTION OFFICE IN THE EVAPORATORS Whenever the Ice Sensor measures 22C or less for one minute the Stoplce function is activated and this will stop the compressor Stoplce will disappear when the Ice Sens or marks Set 52C or more 64 EE IRIZAR i Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain The ICE message Stoplice can be viewed in extended temperature mode Display of temperatures from Display Stoplce is disabled if REHEAT is on 5 9 4 HIGHERROR HP LOWERROR LP STOPLOW The low and high pressure switches returns from the compressor are in series First comes the High pressure and then the Low pressure In this way if the compressor is turned on and there is no High pressure return there
27. modify or dismantle any part of the ramp Improper assembly and installation of the system can cause operating problems and even hazards and injury to users operators and third parties 84 EE IRIZAR i Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain 6 2 5 ASSEMBLY AND INSTALLATION REQUIREMENTS Before commencing assembly and installation of the RM2 ramp please check that the following requirements are met The minimum dimensions of the vehicles structure where the ramp will be located are in the section 2 1 vehicle compartement width x vehicle compartement length The useful width of the access in which the ramp is to be situated should be more than 1000mm The ramp should be positioned so that there is no obstacle to the platform opening out Ensure that the vehicle floor timber is not thicker than that of the device 20 mm The vinyl flooring PVC floor to be used should be no thicker than 2 mm The structure which will hold the ramp should allow the fixed platform to be anchored and fixed along the perimeter of the base plate Said structure must enable the most level placement possible of the device Ensure there are no protruding elements that might interfere with level placement of the ramp The ramp should be situated so that respecting the dimensions of the preceding points there is not obstacle impeding the proper functioning of the ramp It is recommended that assembly and fixing o
28. neutral detergent If it is dried wash many times Sweat Brush with vinegar or alcohol diluted Tea Same as coffee and cocoa Ink Soaked with alcohol and wash with neutral detergent White Wine Rinse with cold water and wash subsequently Red Wine Wash immediately and than treat locally with lemon juice Vomit Wash detergent or upholsteries shampoo and rinse 7 7 PLASTICS PARTS CLEANING On plastic structure the first cleanness must be done with a sponge soaked in soaped water Once dried spray an alkaline detergent with high pH suitable for plastic surfaces strongly rubbing with dried fabric In rough surfaces it is necessary to brush to remove the adhered dirt 7 8 PAINT PROTECTION When cleaning the vehicle interior use only water or neutral products dissolved in water Avoid to use abrasives strong acids or strong bases as bleach or hydrochloric acid Do not use organic solvents 122 DE E f R IZAR i ig tal Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain 123 EE f R IZA R i Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain 7 9 URBAN 90 PASSENGERS SEAT 7 9 1 PRESENTATION This manual was designed to facilitate the maintenance procedures to the customers and service staff It contents the maintenance information of ESTEBAN seats To facilitate the maintenance procedures it is highly recommended that technicians have free access to this man
29. the ramp 3 Ensure that the vehicle battery is disconnected when connecting to the power supply 6 2 1 DESCRIPTION OF THE SYSTEM The RM2 ramp is a mechanical system that is activated manually In this model there are the products with references 32829xxx The system comprises 5 functional parts which in tandem are the main assembly units e Fixed platform e Mobile platform e Inside outside ramp sensor e Handhold e Finishing strips Pic 1 Integrated in the vehicle 82 f R IZA R i IT Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain All the ramp elements will be integrated into the floor of the vehicle once installed within the dimensions defined in the technical specifications so that no part will remain outside the device itself Pic 1 The ramp sensor is powered by the car battery and to ensure its proper functioning the voltage should be 24V 6 2 2 FUNCTIONAL GROUPS 1 Fixed platform Part of the ramp always located in the vehicle interior Used to fix the device to the vehicle whilst also ensuring good integration of ramp with ground when opened out 2 Mobile platform Only mobile part of the ramp A hinge fitting allows the mobile platform to pivot and open out through the door This manual operation is performed by hand 3 Inside outside ramp sensor Electro mechanical unit which fully controls the ramp position 4 Handhold Fixed to the mobile platform this handle fa
30. 0 593125 Drier Filter 599479 Cranckshaft seal 1 V belts tensioning system Airbag 0 1 checking Formato 161 Revisao 0 14 09 2010 j A J EEE mh i R IZAR i E ZZ AO lrizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain 1 1 7 Electrical installation revision at 0 5 E de T revision 1 1 9 Compressor clutch pulley and pressure switces revision Hidraulic circuit revision gas filtering leakages proves and gas 1 1 10 Run the diagnosis system to test all electric electronics devices No Condensers Group 1 2 1 Condensers motors and fans assy revision 1 2 1 Extraction revision and washing of condensers coils 1 3 Evaporators Group 1 3 1 Evaporators Motors Revision beek 1 3 2 Evaporators water trays drains revision 1 3 3 Air return Filters cleaning and revision 0 3 1 3 4 Air return Filters Replacement 1 3 5 Air recycling flaps revision 1 3 6 Extraction revision and washing of evaporators coils 1 4 Heating System Group 9 9 e Formato 161 Revisao 0 14 09 2010 lrizar S Coop Zumaraga Bidea 8 20216 Ormaiztedi Gipuzkoa Spain 1 4 1 heating system components revision Floor 0 1 and roof valves 1 4 2 Main water pump revision oo A a AE 4 3 Main water pump reparing kit replacement 8009510 Booster pump Reparing kit 1 4 5 Revision Bata ed and fans of oo 0 3 Artic heating d cional e E a a
31. 3A SO E SO E Ge EE E Ip Ter aa an 50ma aa poa soma aa pa aa pa oma aa poa soma oa oa 1A 8 1A 1A 8 1A 8 5A 1A 8 0 1 0 1 10A 70A sa BA e A Pk pe sa GOA jos aa jsa e O oia ZA fwy ora ZA v ora ZA v INI High Pressure Switch N2 D Active ur IN2 IN3 N4 ActiveH ee Active awek ke Je Pin 2 3 E 5 6 7 8 9 10 o EEE 3 14 15 16 17 18 19 INZ Door closing 2 3 5 7 10 11 12 13 14 15 16 17 18 19 20 21 Where V Voltage connected to the output In Nominal intensity admitted at the output Ip Maximum peak intensity during start up 250ms at the output D charge Minimum consumption in Amperes for the system to detect that there is a device connected to that output 43 E EO f R IZA R g ig a Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain NOTE In the event of the device to be connected to a specific output exceeding the maximum consumption permitted at that output indicated by In it will be necessary to install an intermediate relay between the CPU and the device if this is not done irreversible damage may be caused to the electronics CN4 of the CPU Probe Connection 9 pins Interior Temp Signal Name Function T Channel Temp Signal CHN INT GND Channel and Interior Ground A ice ce Signal 5 5 6 ICE EXT_GND____ Exterior and Ice Ground 8 RV2 Underfloor Valv
32. 5 11 TECHNICAL CHARACTERISTICS 5 11 1 CPU CHARACTERISTICS VALUE Power supply Vdc 16 32Vdc Consumption 25A Protection with a 30 A fuse Working range 402C to 852C 402C to 852C Temp Probe Range 302C to 952C Temp Probes PTC 1000 Ohms 252C Temp Resolution IRIZAR I Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain Digital inlets 4 active at a voltage of OV Maximum Vdc Voltage 2 active at Vdc Voltage Maximum Vdc Voltage 4 x 1A Outlets 3 x 1A outlets for motors 5 x 0 5A 2 5A 8A 10A outlets PWM Outlets 4 PWM 0 1A outlets Digital outlets 4 Junior Power Timer connectors with 6 9 12 and 21 pins Communication Programming and Follow up 2 wire RS485 up to 1000 meters Display and Follow up 3 wire Loop up to 10 meters Other Communications CAN 2 0B 8 key silicone keypad 5 11 2 DISPLAY CHARACTERISTICS Power supply Vdc 8 10 Vdc 350mA Mounting Working range Storage Display Digital inlets Digital outlets Communication Interface LCD display with 2 lines of 8 characters Yellow Green with backlighting Transflective Viewing angle 12 Temperature range 0 502C 5 11 2 1 1 1 1 1 8 key silicone keypad Double UP DOWN AUTO ON RECIRCULATION VENTILATOR SPEED TEMPERATURE REHEAT ECO 69 EE EE f R IZA R i ig tal Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain 5 12 ECOMASTER BASIC D 5 12 1 DESCRIPTION OF
33. 6 to the platform 7 2 Loosen the four hexagonal headed bolts M8x40 4 pressure washers 2 washers 3 and bushings 5 that is fixing the plastic structure 6 to the platform 7 by front section 3 Take the seat off Ciclo Muki da Loosen the four hexagonal headed bolts M8x15 1 pressure washers 2 and washer 3 fixing the plastic structure backwars 4 to the platform 5 2 Loosen the eight hexagonal headed bolts M8x30 3 pressure washers 2 that are fixing the plastic structure 4 to the platform 5 by front section 3 Take the seat off ASSEMBLING Revert the above instruction for assembling 119 EE IRIZAR i Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain 7 6 MOQUETTES FABRIC MAINTENANCE AND CONSERVATION 7 6 1 REGULAR CLEANNESS A weekly vacuum cleaning will enlarge the fabric statutory life When vacuum cleaning do not create excessive friction fabric by the nozzle always apply the nozzle in go and back movements in a regular and soft movements 7 6 2 DEEP REGULAR CLEANNESS It is recommended every 6 months and depending on accumulated dust The following process are recommended e Wow Fabric and blends humid cleaning by spray extraction process Preferentially accomplished by a specialist using the most indicated method for each case wow fabrics shampoo or similar products e Synthetic Fabrics acrylic polyester etc Dry clean using the r
34. 7 7 7 8 7 9 INTRODUCTION GENERAL DESCRIPTION GETTING STARTED TROUBLESHOOTING REPARING PROCEDURES MOQUETTES FABRIC MAINTENANCE AND CONSERVATION PLASTICS PARTS CLEANING PAINT PROTECTION URBAN 90 PASSENGERS SEAT Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain 77 79 80 81 82 87 89 90 91 93 94 96 98 99 100 120 122 122 124 EE EE f R IZAR i ig tal lrizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain 1 HEADLIGHT SET OPENING AND LAMPS REPLACEMENT beai EE f R IZA R i ig tal Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain Open up the front inspection cover Pull the head light front cover by the indicated section Turn the headlight set as indicated in the picture Remove the head light lamp by turning the lamp support Important When assemble the head light support back make sure the support is sealed to avoid water ingress 5 beai EE f R IZA R i ig tal Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain 2 FRONT AND CENTRE DOORS beai EE f R IZA R i ig tal Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain 5 1 2 1 VALVES h p u OPERATION Wha DEA E F Mi 1 Solenoid h ar i Sd e 2 Sealing joints ZE b d h F 3
35. Every 90 days 60 Nm arms 45 Nm Wiper Motor Check the fixing bolts Eliminate the clearances by applying the torques Every 90 days M10 40Nm motor rod 16mm 25 Nm Attetion The task must be accomplished only when clearance and other problem are found when applying the tasks 1 2 or 3 applied test the assembly for final prove when task 4 is accomplished Windscreen Washing System Check the working Special attention must be given to Every Year the detergent type Domestic detergent must not be used due its chemical components damage the washer piping The correct product is available in specialized automotive products shops Clean and grease the joints and mobile elements a grease with lithium must be Every year or 33 EE EE f R IZAR i ig tal lrizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain 5 CLIMATE SYSTEM 34 EE EE f R IZA R i ig se Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain 5 1 ECOMASTER CLIMA DESCRIPTION OF OPERATION In Air Conditioning Operation it is possible to vary The temperature set for operation Speed of the air in the Evaporators Grilles for internal external air Switch on de humidification Block compressor inlet ECO Any variation in the speed position of the grilles De humidification or Compressor blocking places the air conditioning system in semi automatic mode and it can be switche
36. Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain 6 6 1 BASIC PREVENTIVE MAINTENANCE To keep the system in good condition it is recommended that basic system maintenance be carried out each month e t is recommended that the system be kept clean and in good condition It is thus highly recommended that the surface of the fixed and mobile platforms and hinge be kept clean Accumulation of dust dirt sediment sand mud and any other residue can cause malfunctioning of the system and reduce the useful life of same e t is recommended that during cleaning a visual inspection of the different parts of the platform be carried out paying particular attention to the mobile parts 6 6 2 COMPLETE PREVENTIVE MAINTENANCE Where timely maintenance is carried out under normal operating and soiling conditions no other more extensive preventive action need be taken 92 EEE LA R IZAR i ig tal Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain 7 GAMA CICLO MANUAL DESCRIPTION 93 EE f R IZA R i Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain This manual was designed to facilitate the maintenance procedures to the customers and service staff It contents the maintenance information of ESTEBAN CICLO seats To facilitate the maintenance procedures it is highly recommended that technicians have free access to this manual and study in details all
37. OW Cause e Bad adjustment Solution e Adjust the regulators or replace the regulation screw in the head of the connection screws or in the electrovalve s exhausts 21 beai EE R IZA R i ig tal Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain 2 5 3 DOORS OPEN BY THEMSELVES Cause e Bad adjustments of the limit switch of the sensitivity manual adjuster Solution e Set the limit switch in a way that it breaks the electric circuit just when the door is completely closed Cause e Short circuit in the safety pressure detector Solution e Replace pressure detector pps EE EE f R IZA R i ig tal Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain Cause e Leakages in the emergency push buttons Solution e Check the water tightness of the connections or a possible breaking of the tube 2 5 4 THE CLOSED DOORS OPEN SOME CENTIMETRES WHEN RNNING Cause e Bad cylinder set up Solution Set up the cylinder so that stroke overrun is the same when opening or when closing Change driving rod position if necessary Important die safety reasons doors must remain completely closed along the operation 2 5 5 ON THE CLOSING PROCESS DOOR REVERTS THE MOVEMENT RETURNING TO THE OPEN POSITION DOOR WITH SENSITIVITY SYSTEM Cause e Sensitivity regulator too opened Solution e Smoothly fasten regulation screw until the door is comple
38. Ormaiztegi Gipuzkoa Spain BATTERY LOW The power at input MCS CN1 Pos 1 is under 22V 30 MISSING There is alternator signal CN1 Pos 9 but not 30 CN1 Pos 4 5 6 7 8 or the input of 30 is below 22V SELECT POT The System has just been connected to MCS and the POT has never been programmed 5 8 SETTING UP THE AIR CONDITIONING SYSTEM POT The Ecomaster Clima unit is capable of working with various air conditioning systems depending on the heating elements installed in the vehicle Roof mounted heating units floor mounted convectors and under floor heaters The indication of the type of heating installed in the vehicle is effected through an internal variable called POT The ECOMASTER CLIMA contemplates the following values for POT POT 1 Serially installed Roof and Floor heating circuits Convectors Floor valve with recirculation pump POT 2 Only Floor circuit Convectors Floor valve and recirculation pump POT 3 Parallel installed Roof and Floor heating circuits Convectors Roof valve Floor valve with or without recirculation pump POT 4 Only roof mounted heating circuit Roof Valve POT 5 Only floor mounted heating circuit Underfloor Heaters With and Without Roof Valve 5 8 1 AUTOMATIC POT 53 EE IRIZAR i Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain The ECOMASTER CLIMA is capable of automatically detecting the first 4 heating arrangements listed in the preceding par
39. PWM the use of pins 1 and 2 for power supply is enough If the control is through direct activation it is necessary to connect pins 1 2 3 and 5 for power supply Depending on the reference grilles and valve control will be 12V or 24V In the case of the valve only the corresponding outlets will be operative pins 18 and 21 for 12 V and pins 19 and 20 for 24V 5 16 CONNECTION OF THE ELEMENTS TO BE MONITORED As a summary the possible wiring diagrams for each of the elements are shown below Solenoid valve ON OFF The valve works in 8 Connect 2 to GND second cycles and from NC 12 Vdc Connect 2 to GND seconds for each led Normally open NO 24 Connect 1 to pin N2 20 illuminated on led bar No Vdc Connect 2 to GND 6 The remaining time up Normally closed NC 24 Connect 1 to pin N2 19 to 8 seconds it will be Connect 2 to GND EE IRIZAR i Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain closed Valve type Motorized valve Connect 4 to pin N2 21 Connect 6 to pin No 18 Connect 1 to pin No 8 Connect 2 to pin No 9 Connect 3 to GND Connect 4 to pin No Connect 6 to pin No Connect 1 to pin No Connect 2 to pin No Connect 3 to GND Two speeds with direct Connect 1 to GND power supply without Connect 2 to pin No 7 relay Connect 3 to pin No 4 The valve moves only each time the number of illuminated leds on led bar No 6 is changed Once the position is reached it wil
40. Piston KO Say ie iG d 4 O Ring GO PE EO 5 Solenoid EITTIE 6 Manual push buttons EI Be 7 Regulators d ETZE a atata Eo SY EA EZ 4 R a4 a E KO ek ad b Pos ee de merom EZ RT TENET A Cylinder outlet S Discharge in the atmosphere from B E J R Discharge in the atmosphere from A D 3 a 2 F Discharge in the atmosphere from solenoid 1 G Discharge in the atmosphere from solenoid 5 P Power supply connector B Cylinder outlet a Passage to chambers b and c b Chamber b Chamber d Passage to solenoid 1 e Passage to solenoid 5 The 5 way 2 position electrovalve conveys the pneumatic air flow to the corresponding opening or closing chambers of the actuating cylinder while connecting the inactivated cylinder chamber with the atmosphere This valve is controlled by two solenoids 1 and 5 and there are also manual push buttons 6 to be able to control it directly in case of failure OPERATION Compressed air comes into the electrovalve through inlet P and in the position shown in the figure it goes out through B to the corresponding cylinder chamber Air that comes through inlet P goes through passage a to chambers b and c and from there it goes through passages d and e to the solenoid valves Air remains 7 EE f R IZA R i Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain there compressed since solenoid valves 1 and 5 are placed in a way that block the
41. RT CIRCUIT IN THE OUTLETS ON OFF outlets The Outlets SAL1 to SALDO are ON OFF outlets If one of these outlets is directly set to positive the System will detect a short circuit in this outlet It will disable the outlet for 5 seconds and then it will try to connect it again Outlets Motors The paired outlets TR1 and TR1 V1 and V1 V2 and V2 are referred to like this If one of these outlets is connected to positive the System will detect a short circuit in this outlet when an attempt is made to set it to negative or vice versa It will switch the outlet to OFF for 5 seconds and then it will try to activate it again PWM Outlets This is the naming of the outputs PWM1 PWM2 PWM3 If one of these outlets is connected to positive the System will detect a short circuit It will disable the outlet for 5 seconds and then it will try to connect it again 5 10 CHECKING TEMPERATURE SENSOR All the Ecomaster Clima temperature sensors are of type PTC1000 67 EE IRIZAR i Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain To check they are working use the attached table that shows the relation between temperature and resistance that must be measured across the sensor terminals Temperatur 30 20 10 JL 81500 60 1299 00 80 1490 00 For values not shown on the table interpolate between the nearest figures The measurement range of the sensors is 302C to 802C
42. Revert the above instructions 116 EE IRIZAR i Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain 80 08 01 PLASTIC STRUCTURE Ciclo Muki Llave Tubo 12 13 Consumables Spare Parts Double coated platform set Ref 008001101 N50 Gray Plastic Structure black handrail Ref 008043427 G02 Light Gray Plastic Structure black handrail Ref 008043429 G02 Light Gray Plastic Structure Yellow handrail Ref 008043438 G02 Light Gray Plastic Structure Yellow handrail Cover Ref 008043440 G02 Yellow Plastic Structure Black handrail Ref 008043427 A03 Yellow Plastic Structure Black handrail cover Ref 008043429 A03 Red Plastic Structure Black handrail Ref 008043427 R06 Red Plastic Structure Black handrail cover Ref 008043429 R06 Platform Set Ref 008001105 N50 Gray Plastic Structure black handrail Ref 008043449 G02 Red Plastic Structure Black handrail Ref 008043449 R0O6 Yellow Plastic Structure Black handrail Ref 008043449 A03 Light Gray Plastic Structure Yellow handrail Ref 008043451 G02 117 EE EE f R IZA R i ig tal Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain Sy MUKI 118 EE f R IZA R i Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain DISASSEMBLING Ciclo 1 Loosen the four hexagonal headed bolts M8x15 1 pressure washers 2 and washer 3 fixing the plastic structure backwards
43. S The instructions for seat maintenance are separated as repairing modules The first part includes the complete seat the subsequent parts comprehend the variations of each particular model and seats options The modules structure is organized in complementary way So every advanced module depends on the prior ones i e when the interior part disassembling is shown user must consider the external part disassembling instruction before Every module describes in detail the disassembling system of an element The assembling and disassembling procedures are opposites so the manual does not describes both unless a special care is demanded The pictures of these manual always represents an off side double seat set The pictures corresponding to side pieces details represents the off side window or off side aisle seat The repairing of any other case will be done in an analogue way Transport and storing of the seat must be done with the legs supporting the whole set never with the upside down being supported seat upholstery or plastic structure It is indicated to pack the seat accordingly to avoid eventual damages caused by small shocks or vibration When any repairing is carried out it is convenient use only original spare parts as indicated in spare parts catalogue Any other aftermarket solution would cause mal function or premature failure of other components In addition to the risks of failure once confirmed Irizar reserves to the right of d
44. V TR O SHORTED There is a V short circuit FRESH TR 0 V TR 24 30 30 is V missing If an N appears this means it has not been detected DEMISTER FLAP CLOSURE DEMIST AIR BEGIE 24 V SHORTED There is a RC DFR FRESH 0 V short circuit 59 30 30 is missing STEP HEATER SPEED 1 SI HEATER ON 24V OFF OV SHORTED There is a short circuit 30 30 is missing If an N appears this means it has not been detected SHORTED There is a short circuit 30 30 is missing If an N appears this means it has not been detected GAS CHARGE ON pee See ow O O HP PRESSURE GAUGE INLET 24V TEEI de LP PRESSURE GAUGE INLET 24V Lead P fw O DOOR OPEN DO DOOR OPEN 24V TEEI TEZ DOOR CLOSURE DC DOOR ON 24V IEE EET OO POT 0 1 2 3 4 5 fan conomon aneancement o DO ALTERNATOR INLET ALTERNAT YES gt 22V berari zado E POWER SUPPLY 30 30 YES gt 22V a EE TEMPERATURE SCALE 2 CENT TTEETEE je HARDWARE SOFTWARE SOFT XX X MESON au OOOO LANGUAGE SELECTION ENGLISH STEP HEATER SPEED 2 S2 HEATER ON 24V OFF OV GAS HP LP EE IRIZAR i Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain 60 EE IRIZAR i Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain Some of the outlets are detected automatically and an N will appear if these are not detected 5 8 4 EXTENDED TEMPERATURES On the extended temperatures screen it is
45. a relay The recirculation pump which is normally used in equipment that has heating installed in the floor is connected to pos 10 of CN3 as long as its maximum consumption does not exceed 2 5 amperes If not it will be connected through a relay 49 EE IRIZAR i Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain 5 3 4 9 DOOR CLOSED AND DOOR OPEN To facilitate closing of the vehicle door when the air conditioning is working the Ecomaster Clima has the possibility of closing the renewal flaps when the door closing mechanism is activated This means there will be no pressure inside the vehicle and the doors will close without problems On the other hand in cold countries an additional passenger heater may be installed that has a second speed that is automatically activated when the rear door is opened and it is cold outside thus avoiding the heat escaping from inside the vehicle To make these options available the inputs must be connected for Close Door Pos 20 of CN3 and Open Door Pos 21 of CN3 Of these inputs ground GND mass must be connected when the push button to close the door is activated and during the time the door is open r CN3 20 IN3 Closedoor Active CN3 21 IN4 Opendoor zz Activel 5 3 4 10 TEMPERATURE SENSORS For correct operation the Ecomaster Clima needs 4 temperature sensors e Interior temperature sensor Placed in the evap
46. aff to verify the operation of the components in the passenger air conditioning system following installation of the control unit or during maintenance and repair operations 55 EE f R IZA R i Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain The difference between the two menus lies in the fact that the Diagnostic Menu allows each of control unit outlets to be activated independently so that the operation of the different components can be verified separately The Display Menu is used to see the status of each of the elements controlled by the Ecomaster Clima while it is operating in air conditioning mode without any interruption in the regulation of the temperature and without any possibility of acting on any of the components by switching them on or off 5 8 3 1 DIAGNOSTIC MENU To enter the Diagnostic Menu we must first switch off the Ecomaster Clima by pressing the Ou key for 3 seconds The screen will display the messages SYSTEM STANDBY or SYSTEM OFF and we will later simultaneously press the keys Ais bie Os There are 5 screens inside the Diagnostic Menu Inlets Outlets Extended temperatures 0 Time counters Errors 0 0 0 erai On entering the Diagnostic routine the first screen encountered is that of INLETS OUTLETS To change from one screen to another we will use the keys indicated in the preceding table To move within the screens of the Diagnostic M
47. agraph for which purpose we have to connect the AutoPot entry CN4 of the CPU pin 9 to the GND CN1 of the CPU pin 2 To ensure correct detection the valves and recirculation pump must be directly connected to the CPU that is to say without intermediate relays POT Roof Floor Recirculation Valve Valve Pump 1 FLOOR AND ROOF SERIAL NO YES YES 2 ONLY FLOOR NO ves MO 3 FLOOR AND ROOF PARALLEL INDISTINCT 4 ONLY ROOF YES NO INDISTINCT If none of these arrangements is in force the system will assume POT 2 ONLY FLOOR When the Ecomaster Clima performs the first Auto Checking it memorises the components detected and takes that of those components according to the preceding table as the POT If new charges are detected the next time an Auto Check is carried out a new POT value will be taken corresponding to the entire amount of the charges detected as per the table above lf fewer charges are detected a POT error will be indicated during the Auto Check The Error screen will show which heating elements are missing This error will be corrected by properly connecting the charges or by removing and restoring the MCS The system always works with the POT value corresponding to the charges that have been detected in the most recent check 54 EE f R IZA R i Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain 5 8 2 MANUAL POT If we do not want the syste
48. ailure to positive power supply PWM outlet short circuited to ground or without connection Error in the outlet of the water valve Error in return to position of valve emergency mode Internal error Error table ZZ E EO f R IZA R g ig a lrizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain 5 13 FAMILY RANGE The Ecomaster Basic D family comprises two models whose main difference is that one of them has an additional push button that allows action on the grilles directing air to the feet or the windscreen assaf HISPAGLO HISPAGLD S e A 2av HN Er bd e A Sb 5 14 UNIT INSTALLATION For the installation of the unit it is necessary to prepare a 60 5 x 53 5 mm hole The measurements are shown as follows IRIZA R iria Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain On the rear of the unit there is an AMP Timer Power Junior connector with 21 pins ref AMP 966140 6 The connector to be used in the electrical installation is that with ref AMP 1 0967625 1 The receptacle terminals have ref AMP 927775 3 1 21 5 15 ELECTRICAL WIRING The connection to each of the pins of the rear connector of the unit is described below 3 Pins numbering is according to figure 5 1 Fig 5 1 i e es AE dize 1 30 Positive Power Supply Vdc ISSN ZA IZA 2 30 Positive Power Supply JIE ZA 235A 3 30 Positive Power
49. and environmental conditions it is important to bear in mind a series of aspects during operation 1 Follow the instructions for use carefully and use this manual to resolve any issue that may arise 2 Do not allow any person user or operator or part of their body to be situated below or to interact with the movement of the ramp or to be located in a position where he she it may become trapped between the platform and the ground when operating the ramp 3 Listen for any unusual sounds during operation 4 Watch out for any inappropriate movements deformations of the device 5 Observe all the instructions and hazards on the ramp 6 Most importantly use common sense when operating the ramp 7 If any anomaly is detected at this point that affects the operation of the ramp do not use it until a qualified technician has repaired the device 6 4 OPERATION The RM2 ramp is a simple mechanism that operates logically In any case the different functions or associated modes are defined below 89 EE IRIZAR i Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain 6 4 1 OPENING AND CLOSING THE RAMP To open the ramp properly from its closed position 1 Go to the outside of the vehicle standing suficiently close to the ramp to avoid having to force it upwards 2 Bend slightly towards it and grip the handhold 3 Pull gently from its rest position up to a 902 angle approximately 4 At this poi
50. and the cushion _ GE floor ta GG A E TZE of edloaderreadinghead tase T y si GEEN NEN TEZ E a aaa AE Check the speakers HA A ee Y y e 8 Rearview E i o lrizar S Coop Zumarraga Bidea 8 20216 Ormaiztedi Gipuzkoa Spain Formato 161 Revisao 0 14 09 2010 f R IZA GI d d E ZO lizar S Coop Zumarraga Bidea 8 20216 Ornnaiztedi Gipurkoa Spain Revision of Mechanism working and electrical instalation motor and demisting system I 8 2 Revision of Mirrors and arms fixing sytem HA Painting dd Revision of underneath rubbering protection Revision of external painting coat Revise the coating of the structural members 10 Disable people Access Ramp ee S aa aaa 0 e 9 1 9 9 3 special attention to the open ramp signal sensor 11 1 Check the lower exterior part including the structural members and the floor dud dud TOTAL LABOR h 5 7 17 4 4 WA is 4 1 5 6 _ MATERIALS HA A A es A HEA A A AEA A A D erFiter dE db Air recicling filters OS S S x S S O S S A Formato 161 Revis o 0 14 09 2010 A bd D a ms B KE E i E I A IZ AR fil E SZ E Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain ATTENTION 1 All tasks to be performed by trained staff 2 This plan is subjected to modifications accondingly to the buses operation Application 3 Labor costs or Spareparts
51. as indicated in spare parts catalogue Any other aftermarket solution would cause mal function or premature failure of other components In addition to the risks of failure once confirmed Irizar reserves to the right of decline of all warranty conditions annulling the product warranty BOLTS TORQUE The bolted unions must be tighten following the toques on the next table since there are no special remarks to the referred mechanism This specifications is applied to hexagonal or cylindrical head bolts and steel nut with friction factor from 0 12 to 0 14 The torque is specified combing the metric labeling wires pitching and quality of each bolt Quality Diameter Thread Pitch Torque Nm 1 5 0 3 2 9 0 5 5 0 0 7 10 1 5 12 5 2 25 3 8 EE e 24 5 4 49 7 4 3 0 0 5 6 0 0 9 1 5 SAE 7 16 20 wires inch 35 5 3 The bolt quality is indicated on its head In case of doubt when a bolt replacement is demanded always use a 8 8 bolt Quality Attention Seat against the platform m8 8 M8 Seat leg against platform M8 Backrest Support against supports M8 88 8 8 8 For unions bolt Plastic Bolt Aluminum Bolt plate greased unions and any other not specified in this manual the seat manufacturer will indicate 101 EE EE f R IZAR i ig tal lrizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain Mode oco E eza 325mm E Tools
52. at with neutral detergent for upholsteries If persist consult a specialist Resin Remove the residues and treat with solvent Turpentine oil and wash 140 IRIZAR I Blood Wash with warm water and neutral detergent If it is dried wash many times Sweat Brush with vinegar or alcohol diluted Tea Same as coffee and cocoa Ink Soaked with alcohol and wash with neutral detergent White Wine Rinse with cold water and wash subsequently Red Wine Wash immediately and than treat locally with lemon juice Vomit Wash detergent or upholsteries shampoo and rinse Plastic Parts Cleaning lrizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain On plastic structure the first cleanness must be done with a sponge soaked in soaped water Once dried spray an alkaline detergent with high pH suitable for plastic surfaces strongly rubbing with dried fabric In rough surfaces it is necessary to brush to remove the adhered dirt Paint Protection When cleaning the vehicle interior use only water or neutral products dissolved in water Avoid to use abrasives strong acids or strong bases as bleach or hydrochloric acid Do not use organic solvents Standard Labor Time Table MODULE OPERATION Replace seat cushion TIME MINUTES Replace backrest cushion Replace seat plastic structure Replace backrest cushion cover Replace seat cushion cover Replace side wall fixing bracket
53. ches connected to the LOW intake the message will be shown on the screen in the event of disconnection of either of the pressure switches being HP LP 5 9 4 1 DOOR CLOSURE When door closing is detected OV in CN1 pos 20 the recirculation flaps close preventing entrance of exterior air and enabling the coach doors to close If the signal lasts more than 25 seconds it is taken as erroneous and the recirculation flaps cease to be forced into their recirculation position 5 9 4 2 ECO The Eco option prevents the compressor from being turned on even if this is requested by the System It is enabled by pressing the 4 key It is disabled by pressing the GOA key again or the 1 key If Dehumidification is activated the ECO option cannot be turned on When the Eco mode is activated the word ECO will be shown on the screen 5 9 5 FLAP INVERTER RELAY OR MOTORIZED FLAPS If the flaps are activated by an electric motor it must be connected to the outlets TR and TR CN3 pos 1 and 9 and it will thus be detected by the control unit which will cut off the voltage 15 seconds after the flaps are in position so as to protect them from overheating 66 EE f R IZA R i Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain If no drive unit is detected the control unit does not cut off the voltage after the 15 seconds are up thus allowing the use of the inverter relay 5 9 6 ACTION IN THE CASE OF A SHO
54. cilitates effortless and ergonomic operation of the ramp 5 Finishing strips These ensure optimum signage in the access area whilst also lending aesthetic appeal to the device R ZO Ramp folded opened out away 83 f R IZA R i IT lrizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain Functional groups 6 2 3 ASSOCIATED SENSOR SYSTEM CO An inductive type sensor in the device s fixed platform is used to control the ramp J position indicating the status of the ramp at all times open or closed This sensor detects the proximity of the mobile platform to the fixed platform coi giving a signal at approx 10 mm or less distance Operation N O gok J f AEA LA d a au A I MG NE A f f i A F f d du 6 2 4 ASSEMBLY AND INSTALLATION Before proceeding with assembly and installation of the RM2 ramp it is important to read and understand this manual to know the HAZARDS SAFETY ELEMENTS A instructions for use controls and all the information included In like manner when handling equipment the minimum safety requirements should be met in accordance with the minimum workplace health and safety regulations and the appropriate safety equipment safety boots and gloves and tools should be used Follow these instructions carefully and if in doubt call MASATS S A technical service Follow all the steps described from start to finish and do not
55. common stains types and its specifics treatments Oil Cover the stain area with powder or paste talc Leave for some hours and than brush If stain got dried use a stain remover Tar or Pitch Treat with benzol or stain remover thinner Pen Ink Treat locally with Alcohol Shoes Bitumen Dissolve with Ethanol press with a clean fabric and clear with neutral soap Coffee Cocoa Treat with benzene of stain remover thinner Gum Treat with acetone and wash afterwards removing the residues Grease Treat with alcohol or similar If persists stain remover thinner Adhesives Once dried impossible to remove If possible treat immediately with acetone Lipstick Treat locally with alcohol Perfume Make up Treat locally with hot glycerin rinse with water and neutral detergent Paint Clean immediately with a cotton fabric soaked in solvent If oil based paint use an oil with turpentine If synthetic based paint treat with suitable solvent apply the powder talc and brush after dried Gum Treat with alcohol and remove the residues Chocolate Treat using warm water and soap or neutral shampoo rinsing afterwards Nail Polish Use acetone wash and rinse Fruits Wash with blend of neutral detergent and water If persists dry foam Milk With detergent or neutral shampoo for upholsteries Ice Cream Wash with warm water and stains remover thinner Rust Treat with specific remover anti oxide or lemon juice alternatively Urine Tre
56. d to fully automatic mode by pressing the AUTO button 5 1 1 CHANGING THE SET TEMPERATURE The Temperature can be set between 172C and 272C 63 82 2F using the Q and y keys 35 EE f R IZA R i Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain When the temperature level is set below 172C 63 F the system engages forced chill mode LO and activates its maximum cooling power the screen displays LO When the temperature is set above 272C 82 F the system engages forced heat mode HI and activates its maximum heating power the screen displays Hl 5 1 2 VARYING THE SPEED OF THE EVAPORATOR VENTILATORS The speed of the evaporators can be varied from levels 1 to 3 When the speed is altered the system goes into manual mode and the led located next to key W will be switched off If the key is pressed the system automatically recovers the corresponding speed and the led will shine again to indicate manual operation To alter the speed press key O Pressing it once will display the current speed on the screen if it is pressed again the value of the speed will be increased in a closed loop from 3 it will change to 1 Note If the bus is not equipped with roof mounted heaters and the interior temperature is less than 122C speed D may be selected while the system is warming up If speed 0 is selected manually as in the preceding example then once the interior temperature increases to 12 52C t
57. ding Minimum six beads of 20 mm equidistant along it Fix it also at each end by means of a tie rod e The checking of the correct mounting is indicated in point 2 bek A m rT b HEIGHT PORTAL FRAME BAR AXLE HORIZONTAL FLOOR Ge gie i d d 13 EE f R IZA R i Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain 2 4 2 SEALING FRAMES ASSEMBLING Mount the aluminum and rubber profiles around the frame Seal all union angles between rubbers with special sealing for rubber Binding screws or fasteners must be placed equidistant with a minimum separation of 25cm Recommended tightening torques see attached list at the end of chapter one Mechanical part Screw or fasteners are include by the customer The checking of this mounting takes place by adjusting the door to the frame rubber 2 4 3 TURNING RODS ASSEMBLING Grease the striated axles slightly and the placement of the lower kits in abundance Introduce the ring that adjusts the clearance of the bar for the striated part and screw at the corresponding height Mount the lower turning kit in the bar Introduce the striated axle in the plates turning kit and screw the lower turning kit to the floor Check that the cylinders axle are totally hidden and then when pulled manually opens by 15mm In this position place the spacer and the sprocket in the striated axle This connects the c
58. e Return 9 AUTOPOT ___ Connected to GND Auto Pot 5 3 3 ELECTRICAL CONNECTION OF THE DISPLAY CN1 Rear view of the Display On the rear of the unit there is a connector from the AMP Junior Power Timer family with 6 pins The connector to use in the electric installation is ref AMP 1 965640 1 Ref Hispacold 3200800 The housing terminals have reference AMP 927777 3 or 927768 3 Ref Hispacold 3270776 CN1 of the Display Connection to the CPU 6 pins 44 EE IRIZAR i Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain EEE EEE KK EE SAL3 Flap closure with Demister Power supply 200mA 200mA Communication GND 200mA 5 3 4 ELECTRIC CONNECTIONS OF THE COMPONENTS 5 3 4 1 RENEWAL FLAPS r cN3 9 TRI Flaps 30 1A ZA GOA The recirculation flaps are activated by an electric motor That electric motor may be connected to the electronics in two different ways e Directly to positions 1 and 9 on connector CN3 which are outputs with polarity inversion In this case the electronics cease to provide voltage to the outputs 12 seconds after having moved the flaps to their closed or open position to avoid the motor heating up e Through an inverter relay located in the relay box of the electric installation that performs polarity inversion functions This relay must be excited from pin 1 of CN3 In this case the motor will always be powered 5 3 4 2 ROOF VALVE r CN3 CN3
59. echanism Said locking prevents use of the handhold thus preventing third parties from activating the ramp As a safety measure it is recommended that the handhold be locked after each time the ramp is used This means that it will have to be unlocked lok SP each time it is used 6 5 2 SAFETY OUTSIDE INSIDE RAMP SIGNAL A sensor for controlling the ramp is located on the fixed platform of the device This indicates the ramp status at all times open or closed This signal minimises possible damage to the ramp should one forget that it is open when closing the door or moving the vehicle 6 5 3 MISUSE OF THE DEVICE Any action that is a risk to the integrity of the device and to nearby persons is considered misuse e The ramp must not be launched from a height it must be supported and rest gently on the ground e The ramp should be properly supported by the ground Any imbalance can result in deformations of the ramp and is potentially dangerous for the user e Ina closed position the ramp there should be no obstruction between the 2 platforms If this should occur the ramp will remain semi open and may cause passengers to trip over it It could also become deformed if stepped on continuously under said conditions 6 6 MAINTENANCE To guarantee proper operation of the system and to guarantee a long useful life of the platform it is paramount that the entire system be kept in good condition 91 EE f R IZA R i
60. ecline of all warranty conditions annulling the product warranty 129 DE f R IZA R i a y Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain Covered Seat Cushion Disassembling 1 Remove the seat cushion as using the crowbar as defined in the item 4 4 2 Take the cushion plate out of fixing point A in the slots B of the plastic structure Assembling 1 Insert 3 new clips 2 to the cushion plate 1 Insert the clips in to the extreme of the slots detail 3 2 Attach the backrest cushion plate 1 to the seat following the procedure the 3 inserts in slots of plastic structure detail B and the clips 2 in the holes C 3 Hit with a hammer to fix the cushion 1 Review to ensure a good fixing Attention to replace the cushion check module 4 14 Covered Backrest Disassembling 1 Remove the seat backrest as using the crowbar as defined in the item 4 4 2 Take the backrest plate out of fixing point A in the slots B of the plastic structure Assembling 1 Insert 2 new clips 2 to the backrest plate 1 Insert the clips in to the extreme of the slots detail 3 2 Attach the backrest cushion plate 1 to the seat following the procedure the inserts A in slots of plastic structure detail B and the clips 2 in the holes C 3 Hit with a hammer to fix the cushion 1 Review to ensure a good fixing 130 E pe e f R IL A R i a GZ iri
61. ed to pos 18 of CN3 and the Low to pos 19 of CN3 The error message and activation of the system will be different according to the pressure switch cut off Sole return for High and Low will be connected to pos 19 of CN3 In this case the error message will be HP LP 5 3 4 5 ADDOTIONAL PASSENGER HEATER This heater is normally installed in the steps of the rear door of the vehicle to support the heating in places with extreme temperatures in winter It has two ventilation speeds the lowest V1 is used to regulate the interior temperature of the vehicle during the winter and the highest speed V2 is activated when the door is opened to form a curtain of air that prevents cold air entering from outside 47 EE IRIZAR i Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain Connection of both speeds may be performed directly to the electronics without the need for a relay as long as the motor does not exceed the maximum consumption for these outputs of 10 and 5 Amperes for V2 and V1 respectively r CN3 10A CN3 5 3 4 6 SPEED OF THE EVAPORATOR FANS r CN3 8 SAL2 Evap FanSpeed1 30 1A EA CN3 12 SAL3 Evap FanSpeed2 30 1A EA CN3 14 SAL4 Evap FanSpeed3 30 1A EA CN3 15 PWM1 Evap Right Var 0 1 A 3A 1V Speed CN3 16 PWM2 Evap Left Var Speed zz PAA There are three speeds for the evaporator fans These three speeds may be achieved b
62. eg 4 to the platform 5 2 Take the leg off 4 extract the platform 5 and the 2 fixing bolts 3 Side Wall 1 Loosen the 4 bolts 1 washer 2 and hexagonal nuts 3 that fix to the platform 5 2 Take the fixing part from the wall ASSEMBLING Seat Leg 1 Fix the seat leg to the platform 5 using the correspondent holes 3 2 Fix not tightening the leg to the platform with the washers 2 and hexagonal Nuts M8 1 3 Using the measure tape and rubber hammer adjust the leg position 4 in the desired position 4 Tight the bolts using the wrench and applying the correct torque Side Wall Fixing Part 1 Insert 2 fixing bolts 3 in the platform 5 2 Fix not tightening the platform using 2 washers 2 and hexagonal nuts M8 1 3 Using the measure tape and hammer adjust to the suitable position 4 4 Tight the bolts applying the correct torques 115 beai EE f R IZA R i ig tal Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain 80 05 02 HAND RAIL FIXING FLANGE Application Ciclo Estimated Time 3 70 min Ciclo Muki Tools Torx SERE N A Consumables Spare Parts LS flange 033 mm Ref 008006001 RS flange 033 mm Ref 008006002 LS flange 035 mm Ref 008006003 RS flange 035 mm Ref 008006004 DISASSEMBLING 1 Loosen the 3 bolts 2 washers and pressure washers 3 2 Take off the semi flanges 1 3 Extract pin 4 from the bar ASSEMBLING
63. enu we will use the bie and 8 keys In order to change the ON OFF status of any of the outlets selected the Q 2 key should be pressed To exit the Diagnostic Menu from any of its screens pressing the 1 key will take us back to OFF status in which the Ecomaster Clima remains inactive 56 DE f R IZA R i i Bi 7 Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain OFP A V O 0 AVO OUTLETS EXTENDED a pmu INTERNAL INLETS TEMPERATURE DATA 57 EE IRIZAR i Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain 5 8 3 2 INLETS OUTLETS Once in the Diagnostic Menu select the desired outlet to be enabled or disabled by moving with the g 7 and 8 keys and then press the Q 2 key to turn this on or off In diagnostic mode it is possible to enable or disable the outlets through the keypad apart from consulting other variables Keep in mind that the outlets for evaporator and condenser blowers could be PWM or relay outputs In case PWM output is connected to the blowers the outlets to be tested are RB EVAP and LBEVAP for evaporator and CONB for condenser In case of relay outputs the outlets to be tested will be EVAP1 EVAP2 and EVAP3 for evaporator and CND for condenser VALUES 1 OFF OV 30 30 is missing 2 OFF OV 30 30 is missing 3 OFF OV 30 30 is missing RIGHT ADJUSTABLE EVAPORATOR RB EVAP 0 1 2 3 SHORTED Th
64. ere is a short circuit VENTILATORS NO CONEC Not connected 30 30 is missing LEFT ADJUSTABLE EVAPORATOR LB EVAP 0 1 2 3 SHORTED There is a short circuit VENTILATORS NO CONEC Not connected 30 30 is missing OFF OV 30 30 is missing ADJUSTABLE CONDENSER CNDB 0 1 2 3 SHORTED There is a short circuit VENTILATORS NO CONEC Not connected 30 30 is missing COMPRESSOR COMP ON 24V SHORTED There is a short circuit OFF OV 30 30 is missing If an N appears this means it has not been detected EE IRIZAR i Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain ROOF VALVE RV VAL CLOSED V1 24 V V1 0 SHORTED There is a short circuit OPEN V1 0 V V1 24 V 30 30 is missing If an N appears this means it has not been detected FLOOR VALVE or CLOSED V2 24 V V2 0 SHORTED There is a short circuit OPEN V2 0 V V2 24 V 30 30 is missing If an N appears this HEATER SPEED 1 C1 HEATER means it has not been ON 24V detected OFF OV SHORTED There is a short circuit 30 30 is missing If an N appears this means it has not been detected RECIRCULATION PUMP or FP PUMP ON 24V SHORTED There is a HEATER SPEED 2 C2 HEATER OFF OV short circuit 30 30 is missing If an N appears this means it has not been detected MP PUMP ON 24V SHORTED There is a MAIN PUMP OFF OV short circuit 30 30 is missing RECIRCULATION FLAPS RC FLAP BEGIE TR 24
65. f the ramp be commenced before installing the floor The vehicle s power supply should be prepared to power the sensor correctly at 24 VC and for receipt of the output signal of said sensor At this point position the device in the ideal desired location and check that it is working properly Also check the sensor position to ensure that it does not interfere with the chassis If any problem is identified at this stage please contact MASATS S A technical support service 85 EE f R IZA R i Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain 6 2 6 ASSEMBLY Before assembling the ramp ensure that the vehicle is on as flat as surface as possible disconnect the car battery and engage the handbrake Having followed all of the above instructions proceed as follows to ensure correct assembly 1 Define the ideal position for correct assembly without any incident we recommend that e the ramp be centred with the access to minimise any possible errors concerning the useful width of the access ay e The front edge of the base plate of the fixed platform should be flush with the vehicle step ensuring optimum opening angle and finish of the ramp 2 Place the ramp in its ideal desire position Fix it provisionally and check that it is working properly Also check the sensor position to ensure that it does not interfere with the chassis 3 Make any necessary adjustments to its position
66. hanisms 7 1 4 1 REPAIRING MODULE HEAD Every Repairing module has a head o top of the sheet describing the following data e Application It informs the model of seat where the instruction can be applied e Estimated Time it informs the average labor time to complete the task minutes based e Tools Brings the list of tools necessary to accomplish the task e Sundries and Consumables It specifies all the Sundries and Consumables necessary to complete the tasks such as grease adhesive rivets etc e Spare Parts It includes the necessary spare parts to conclude the task organized with all the catalogue references 7 1 4 2 IMPORTANT INDICATIONS The important indications a present as follow inside of color boxes to highlight inside of text EE f R IZA R i Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain 7 1 5 CLEANNESS MANUAL It indicates the cleanness procedures and correct product to carry out services as stains removal fabric cleaning plastic cleaning and painting protection 7 2 GENERAL DESCRIPTION The seat is designed to propitiate comfort to passengers and an anti vandalism features to the operators Based in a anti vandalism structure combined with a ergonomic seat integrating the bars support CICLO seat optimizes the space designated to passengers The new and innovators materials applied on its construction have outcome a low weight versatile and high anti vandalism resistance
67. he system will automatically take on the corresponding speed and will set itself to Automatic 5 1 3 CHANGING THE GRILLE POSITION The position of the grilles can be changed from external air to internal air When the position is changed the system switches to manual mode If the key is pressed the system automatically recovers the corresponding position To alter the grilles press key Pressing it once will indicate the current position pressing it again will change the position 36 EE f R IZA R i Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain If the Ecomaster Clima is operating in air conditioning mode and the interior temperature is 22C higher than that selected Set the grilles will switch to Automatic mode and will close 5 1 4 ACTIVATION OF ECO If the Okey is pressed the letters ECO will appear on screen and the compressor will be disconnected The system switches into Semi automatic mode Pressing the Okey will have no effect if the system is not working in De humidification mode If the O Okey is pressed the ECO option will be switched off 5 1 5 ACTIVATION OF THE HUMIDIFICATION REHEAT If the key is pressed De humidification will be activated This will remain in operation for 15 minutes or until the OO GO is pressed again Reheat cannot be activated if there are no heaters installed on the roof unit Selecting the de humidification option cancels ou
68. his pin it is assumed that the connected valve is of the ON OFF type The effect on the valve is that it will alternately turn in one direction and the other In the case of a short circuit in outlet 13 of speed regulation PWM a speed change will not be possible If the short circuit is to ground fan engines will remain stopped led No 7 reporting fan speeds will not change colour and will not flash If the accidental connection of outlet 13 is to positive the fans will remain working at maximum speed without being able to change and led 7 will not flash If error No 13 on overheating is detected the control will cancel the corresponding outlet to the water pump if it is active and the speed outlet selected in that moment except if engines with PWM speed control are used The led indicator of the selected speed will flash in order to warn of an error 78 EE IRIZAR i lrizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain 5 18 TECHNICAL CHARACTERISTICS Power supply 24 VDC 16 32V DC EEE berere O O Maximum consumption 25 A for engines with direct activation ITE tough PWM OOO OOOO Outlets 1 ON OFF 3 5A outlet pump 1 ON OFF 10A outlet V1 fans 1 ON OFF 15A outlet V2 fans 3 1A outlets re circulation grille windscreen grille and valve 1 PWM 100 mA outlet PWM fans 1 12 V outlet for the power supply of valve return Indicator leds 1 bar with 16 red leds indicating heat quantity 1 green
69. hould be followed strictly to operate the RM2 ramp 1 Stop the vehicle 2 Engage the handbrake 3 Notify passengers that you intend to use the ramp and request that the access area in question be kept clear 4 Open the access doors 5 Go to the access door where the device is located 6 3 3 CHECKS BEFORE USE Once at the access door the driver should ensure that the location is suitable for use of the ramp checking the following parameters 1 Ensure that the device can reach the ground from the vehicle 2 Make sure that there is nothing obstructing the ground on which the ramp platform will rest 3 Check that the doors are fully open 4 Check that there is nothing blocking the exit of the platform 88 EE IRIZAR i lrizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain 5 Check that there is no obstacle on the vehicle floor 6 Clear the ramp operation and movement area 7 Inform the user on the procedure for accessing the vehicle Once all the requirements have been met the driver can now open out the ramp From this time and until completion of the operation the driver should remain beside the access door paying particular attention to safety and the environmental conditions in accordance with the abovementioned points Incorrect use of the ramp can result in personal injury 6 3 4 CHECKS DURING USE As well as remaining beside the access door paying particular attention to safety
70. ic inserts with high resistance to side stresses It is fixed to the platform through bolts 127 IRIZAR I Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain 7 9 4 TROUBLESHOOTING Description structure GE HN e Noise on fixing points Upholsteries fabric discoloration ous See Seat fixing not strong Loosened screws Tight Screws enough Tight Screws HO Loosened seat leg Tight Screws Loosened backrest Tight Screws a A noise is noticeable Loosened fixing screws Tight Screws when backrest is stressed A very noticeable Backrest structure is Replace backrest Check if the vibration is detected deformed and needs to structure fixing screw when backrest is be replaced touch the solicited by its back side wall rail When press the fabric Dirty fabric Clean fabric Refer to with finger and displace specialized in the opposite sense of process for flattening a color this difference is cleanness noticeable The most protected Dirty fabric Clean fabric Refer to zones of fabric have specialized more true colors than process for that one subjected to this passengers use cleanness The fabric color Flattening by incorrect Change maintenance Check the changes depending on maintenance procedures maintenance vision angle procedures chapter 128 EE f R IZA R i Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain 7 9 5 REPAIRING MODULE
71. ight product Preferentially accomplished by a specialist using the most indicated method for each case e As alternative for natural and synthetic fabrics it is indicated use dry foam cleaning processes Again accomplished by a specialist using the most indicated method for each case When steam cleaning is used a special care must be paid in order to avoid stains generated by water condensation from the steam machine Again a specialist must be consulted 7 6 3 STAINS TREATING The most important is actuate as fast as possible preferentially before the stain get dried otherwise the removal of stain will very difficult or not effective 120 EE IRIZAR i Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain If the stain is liquid of greasy it is necessary absorb using a clean fabric or a foam In case of solid of semi solid stains the excess must be removed with a spatula If the stain got dried brush slightly to eliminate residual materials and immediately absorb with a humid fabric or sponge In case the action must occur to stain interior in order to reduce its size Below there is a list of most common stains types and its specifics treatments Oil Cover the stain area with powder or paste talc Leave for some hours and than brush If stain got dried use a stain remover Tar or Pitch Treat with benzol or stain remover thinner Pen Ink Treat locally with Alcohol Shoes Bitumen
72. l remain still and without voltage While there is voltage in the corresponding terminal to V2 there is also voltage in V1 Grille type Grille engine Feet Windscreen Connect 1 to pin No 14 12 or 24 Vdc Connect 3 to pin No 15 External air Connect 1 to pin No 16 12 or 24 Vdc Connect 3 to pin No 17 The engine moves until it reaches limit position 6 sec After that it stops having voltage in its terminals EE IRIZAR i Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain Water pump Connect 1 to GND is automatically Connect 2 to pin No 10 drea when selecting 3 or more illuminated leds from the led bar No 6 Fan type Two speeds with Connect 1 to GND regulation through PWM Connect 2 to pin No 13 Connect 3 to 24 Vdc 5 17 CHECKING OF OPERATION In order to check the correct operation of the outlets it is possible to carry out the diagnosis manually as stated in the chapter concerning error detection and warning In case you want to check if there is voltage at any of the outlets the following must be taken into account e The use of a lamp is not suitable for checking outlets from No 13 to 21 as it may activate the internal detection of short circuit if the consumption of the lamp is higher than the maximum intensity admissible in the corresponding outlet e Inthe case of grille engine outlets voltage is present in the outlet up to 6 seconds after the movement has been
73. m to detect automatically the type of heating installed or if the type of heating installed does not correspond to any of those indicated in the table above it will be sufficient not to bridge pins 6 and 9 of CN4 on the CPU In this case we will have to indicate to the control unit what type of heating is installed by selecting the appropriate POT variable on the POT Selection screen in the Diagnostic Menu The first time the System is powered up it indicates SELEC POT on the screen and we will have to programme the POT value so that the system can work To do so we enter diagnostic mode by simultaneously pressing the keys Ais bie Os Remember this must be done in status OFF air conditioner off Once in Diagnostic mode within the Input Output menu go to the POT screen to select the appropriate value by pressing and holding the key is while increasing the POT value with the keys Ee and GEO NOTE Once the POT has been selected if the air conditioner loses battery voltage it will not be necessary to input it again as it is stored in the memory This must be borne in mind if an Ecomaster Clima CPU is moved from one vehicle to another with different heating configurations If this is the case in order for the system to work correctly the POT must be input manually again for the new installation 5 8 3 DIAGNOSIS AND DISPLAY The diagnosis and display menus have been designed to allow installation personnel and technical St
74. n or the motorized roof valve is not connected VS MOT No return or the motorized floor valve is not connected If any of the above errors appears the Ecomaster Clima will start to operate in accordance with the default operating programme It is possible that the vehicle s interior temperature may not be regulated correctly under these conditions so it is recommended that the system should be reviewed by technical service personnel Error detected by control once the initial system checking is performed may be consulted by entering Viewing or Diagnosis modes and then simultaneously pressing the Oi and GR keys 5 3 UNIT INSTALATION AND CONNECTION 5 3 1 UNIT INSTALLATION The Ecomaster Clima unit comprises two elements the display module and the CPU To install the display module on the dashboard it is necessary to prepare a 120 5 x 53 5 mm hole The measurements are shown as follows 39 KO TT f R IZA R gA g z Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain For the installation of the CPU the arrangement of the fixing holes must be taken into account as shown in the figure 5 3 2 CPU ELECTRIC CONNECTIONS 40 EE f R IZA R i lrizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain The references of the electric installation connectors for the CPU are as follows Connector Pin no Ref Hispacold Ref AMP CN1 3200818 1 967622 1
75. nsor is powered by the car Ee battery To ensure its proper functioning the voltage should be E DMasats 24V 6 1 3 IDENTIFICATION CODE There is a CE normative identification plate on the inside mobile platform where the code Ref is the model Available in case of spare parts M2 USER S MANUAL CGN RM2 01 xx 2 81 EE f R IZA R i Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain 6 2 INTRODUCTION This manual contains information for safe use of the RM2 access ramp for persons with reduced mobility This manual should be read and understood to know the HAZARDS SAFETY ELEMENTS instructions for use before using the ramp Safe operation of the ramp is paramount It is the operator s responsibility to understand and operate the ramp in a correct and safe manner The best way to become familiar with its operation is to practise as operator and as user In this way one learns what it is like to use the ramp In addition this manual contains the instructions and conditions necessary to install the RM2 ramp Please follow these instructions carefully and if you have any query you can call MASATS S A technical service Follow all the steps described from start to finish and do not modify or dismantle any part of the ramp 1 Read and understand the instructions described in this manual 2 Do not allow persons that have not received adequate training or that have not read this manual to install
76. nt without letting go of the handhold use the other hand to help support the ramp at the side 5 Let go of the handhold and gently rest the ramp on the ground whilst moving to one side keeping clear of its movement range The steps should be carried out in reverse to close the ramp Pay particular attention to correct positioning of your body to avoid yanking or sudden movements The weight of the platform always tends to follow the position of the operator Thus it is important to open and close the ramp gently taking care not to trap feet or hands 6 5 RAMP OPERATING POSITIONS For good use and operation of the ramp two optimum operating positions are defined CLOSED When not in use The mobile platform rests on the fixed and is 100 level with the vehicle floor Any element that gets trapped between the 2 platforms will result in unevenness at the rest position and may cause vehicle users to trip over In any case any significant unevenness should be detected by the ramp signal outside OPEN Once the operator has operated the ramp correctly it is considered to be in open position For this the ramp should rest flat and not be at a slope of any more than 12 which would make it unsuitable for use 90 EE f R IZA R i Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain 6 5 1 SAFETY HANDHOLD LOCK UNLOCK For better control of the ramp and for ease of operation the handhold has a key locking m
77. ntenanc on vision angle maintenance e procedures chapter 7 5 REPARING PROCEDURES GAMA CICLO INSTRODUCTION The instructions for seat maintenance are separated as repairing modules The first part includes the complete seat the subsequent parts comprehend the variations of each particular model and seats options The modules structure is organized in complementary way So every advanced module depends on the prior ones i e when the interior part disassembling is shown user must consider the external part disassembling instruction before Every module describes in detail the disassembling system of an element The assembling and disassembling procedures are opposites so the manual does not describes both unless a special care is demanded The pictures of these manual always represents an off side double seat set The pictures corresponding to side pieces details represents the off side window or off side aisle seat The repairing of any other case will be done in an analogue way Transport and storing of the seat must be done with the legs supporting the whole set never with the upside down being supported seat upholstery or plastic structure It is indicated to pack the seat accordingly to avoid eventual damages caused by small shocks or vibration 100 EE IRIZAR i Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain When any repairing is carried out it is convenient use only original spare parts
78. orator intake This is the reference for the desired temperature in the passenger zone e Channel temperature sensor Located inside the air distribution duct of the passenger compartment This ensures the temperature stability of the air driven through the nozzles 50 EEE f R IZA R i Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain Interior channel and ice Exterior temperature temperature sensor sensor aa e during regulation of the heating It will be placed 1 5 meters from the outlet of the last fan on the evaporator e lice Sensor Placed between the evaporator coil and fans Warns of the possibility of ice forming in the evaporator e Exterior temperature sensor Located outside the vehicle Connector Pin Name Function 4 CE 4 Sj 4 GOA IE EKI Exterior Temp Signal GA IS ICE_EXT_GND_ GND Exterior and Ice CN CN CN CN CN In the installation one must bear in mind that for greater precision two cables must be led to the connector CN4 for each temperature sensor SWITCHING ON The CPU has 2 power inlets MCS Central Safety Control or direct battery and 30 The first of these MCS powers the control and the second 30 powers the charges 5I EE f R IZA R i Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain 5 5 SWITCHING ON AND AUTOMATICALLY When the CPU has voltage at the input MCS CN1 Pos 1 the Ecomaster
79. p Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain 80 01 05 ARMREST TURNING MECHANISM Ciclo Estimated time 15 min Ciclo Muki Tools Screw Drive Sundries and Hammer consumables Wrench 16 17 Spare Parts Arm Assy Ref 007502202 Countersunk head hexagonal bolt M8x30 Ref 000607117 Turning Bushing Ref 007508102 Turning Nut Ref 002508214 LS Retractable support set Ref 008001501 G06 RS Retractable support set Ref 008001502 G06 Armrest cover Ref 007540410 DISASSEMBLING 1 Disassemble the arm see module 80 01 03 Take the 2 caps offs 6 loosen and take the bolt off 2 and nut 4 Take the bushing off 3 from the armrest body 1 Take the armrest off 1 from the support 5 e GETE ASSEMBLING Revert the above instructions 105 EEE LA R IZAR i ig tal Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain 80 02 01 UPHOLSTERED SEAT CUSHION Ciclo Muki Hammer sundries Spare Parts Fixing Clip US 700 Ref 000698420 CICLO Seat cushion Ref 008004401 MUKI Seat cushion Ref 008004402 106 EE f R IZA R i Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain DISASSEMBLING 1 Insert the crowbar in the junction of seat cushion 1 and the plastic structure the crowbar detail must fit to the clip 2 see detail C A special care is demanded to avoid damages on plastic structure 2 Force the cro
80. p Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain Maintenance Timeframe po Frequency Maintenance tasks Regular Maintenance Checks E A a a We KON a years eg Upholstery Vacuum Cleaning to absorb the fine dust Wet cleaning wow and natural fabrics upholsteries See upholstery maintenance and cleaning Dry Clean through appropriate product synthetic fabrics polyester etc See upholstery maintenance and cleaning Ppp Check upholsteries conditions searching pf pf Check the needle work do not present Scene tt Verify that fabric do not GE wrinkles Pee I HO HO _ E that the pelage sense is uniform Check if there are noise due vibration Ber Ka Verify that seats cushion and backrest are Pf fp ff fixed Re tight the fixing bolts of seat against the gr rrura platform Erru ro that foams do not present flattening and deforming ee re e a le 138 EE f R IZA R i lrizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain Maintenance Instructions Moquettes Fabric Maintenance and Conservation Regular Cleanness A weekly vacuum cleaning will enlarge the fabric statutory life When vacuum cleaning do not create excessive friction fabric by the nozzle always apply the nozzle in go and back movements in a regular and soft movements Deep Regular Cleanness It is recommended every 6 months and depending on accumulated dust The following proce
81. possible to see the temperature values on all of the sensors in the Ecomaster Clima and the return values from the roof heating and floor heating valves if these are remotely operated INLET MESSAGE VALUES Interior Temperature XX X 2C SHORTED There is a short circuit NO CONEC Not connected XX X 2C SHORTED There is a short circuit NO CONEC Not connected Channel Temperature CHN XX X 2C SHORTED There is a short circuit NO CONEC Not connected Exterior Temperature Ice Temperature XX X 2C SHORTED There is a short circuit NO CONEC Not connected Roof Valve Return RV RET Return Voltage Floor Valve Return FV RET Return Voltage 5 8 5 TIMES COUNTERS There are 11 counters We can press the 8 and g 7 keys to move up or down through the list of counters COUNTER MESSAGE VALUES Step Heater Speed 1 STEP1 S1 HEATE Step Heater Speed 2 STEP2 S2 HEATE EE IRIZAR i lrizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain MAIN PUMP_ MP PUMP Recirculation Pump or Re Circ PUMP FP PUMP Heater Speed 1 HEATER1 C1 HEATE Floor Valve or FLOOR FV VAL Heater Speed 2 VALVE HEATER2 C2 HEATE Roof Valve ROOF VALVE We can delete a counter by moving the cursor over it and keeping the Q 2 key pressed until it is deleted 5 8 5 1 ERRORS The Errors screen shows those inlets or outlets that have an error with the same messages as on the INLETS OUTLETS screen If there are no er
82. red led indicating air speed 1 green red led indicating the position of re circulation grilles 1 red led indicating the position of the feet windscreen grilles Keyboard 5 or 4 illuminated silicone keys Working range 20 2C to 85 2C 20 2C to 85 2C Connections 1 AMP connector Junior Power Timer series with 21 pins references Control 966140 6 Installation 1 0967625 1 Receptacle terminal 927775 3 79 EEE LA R IZA R i ig tal Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain 6 MANUAL RAMP 80 GO EE R IZA R i ig Zei Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain 6 1 TECHNICAL FEATURES Ramp for city buses Driving Manual e Weight 30Kg Static load 375 Kg Maximum load Capacity Supply 24V DC by inside outside voltage ramp sensor Err Safety Handhold lock unlock SS Install Integration into the floor of the vehicle O vehicle once installed within the defined dimensions so that no part will remain outside For better control of the ramp and for TZE ease of operation the handhold has a key locking mechanism Said locking prevents use of the handhold thus preventing third parties from activating the ramp 6 1 1 INSTALLATION All the ramp elements will be integrated into the floor of the 6 1 2 SENSOR The ramp incorporates a sensor on the fixed platform which fully podia gro controls the ramp position The se
83. replacements on maintenance plan are not included in the warranty policy 4 Labor time defined is based on Irizar staff experience and may vary accondingly to customer or agent staff experience Elaborated and revised by Hector Holabe Daniel Scarpino de Castro Approved by Hector Olabe Application Irizar Iria City BUS built on Scania and Volvo Chassis Rear Engine designed Distribution Customers and Service Agents Issued on September of 2010 Revision 0 Formato 161 Revisao 0 14 09 2010
84. rors it will display the NO ERRORS message In the case of a POT error it will indicate what elements were present before and are now not detected The indication given will be as per the following codes RV gt Roof Valve FV gt Floor Valve FP gt Recirculation Pump 5 8 5 2 INTERNAL DATA DATA MESSAGE VALUE Internal Variable DATA4 CAL VEN_AC AC VEN_INI VEN_CAL CALD ACD Internal variable 62 EE f R IZA R i Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain We can press the 8 and g 7 keys to move up or down through this list 5 8 6 DISPLAY MENU The display function helps to see during operation the same screens as in diagnostic mode but without the possibility of changing the state of any of the outlets To enter the Display Menu we will press the Q 8 and g 7 keys on the SET screen f SET 22 C A V O DISPLAY A 6 SO 00 0 OUTLETS EXTENDED COUNTERS ERRORS INTERNAL INLETS TEMPERATURE DATA 5 9 SPECIAL FUNCTIONS 63 EE f R IZA R i Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain 5 9 1 REHEAT Reheating is the process of dehumidifying the air in the passenger compartment It is activated via the keypad and lasts for 15 minutes This is indicated on the display with the REHEAT message This can be implemented if the air conditioning under way is not the default mode due to a probe
85. ruction 109 EEE LA R IZAR i ig tal Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain Ciclo Estimated time 3 90 min TE due JZ EE hammer consumables Spare Parts Fixing clip US 700 Ref 000698420 CICLO Backrest cushion Ref 008004301 MUKI Backrest cushion Ref 008004302 110 EE f R IZA R i Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain DISASSEMBLING 1 Insert the crowbar in the junction of backrest cushion 1 and the plastic structure the crowbar detail must fit to the clip 2 see detail C A special care is demanded to avoid damages on plastic structure 2 Force the crowbar in the sense of the arrow to unclip the clip and loosen the backrest cushion 1 on both clips 2 3 Extract the 2 clips 2 from the cushion 1 and discard 4 Take the 3 remaining inserts from seat cushion plate slots 1 see detail B ASSEMBLING 1 Insert 4 new clips 2 to the cushion plate 1 Insert the clips in too the extreme of the slots detail A 2 Attach the backrest cushion plate 1 to the seat following the procedure the 3 inserts in slots of plastic structure detail B and the clips 2 in the holes 3 Hit with a hammer to fix the cushion 1 Review to ensure a good fixing 111 EE EE f R IZAR i ig tal lrizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain 80 03 02 BACKREST COVER Application
86. s directed to the windscreen if it is showing red it means that the air goes to the feet In order to handle the grille selecting the inlet of the outside fresh air key 5 must be pressed If led No 9 is showing green the grille will be placed so that the inlet of external air is allowed On the contrary if led No 9 is red the air will be re circulating from inside the vehicle The Ecomaster Basic D control will automatically close the air grilles leaving them in re circulation position led No 9 showing red in case the temperature control for passengers requires the activation of air conditioning Nevertheless the driver can open the grilles again by hand and leave them in renewal position led No 9 showing green by pressing key Os The control turns off each time the electricity supply is interrupted through the general switch disconnection and the activation of any outlet is impossible As soon as it is powered on it will turn on in the same conditions when it was turned off that is to say it remembers the previous state of all of the outlets 5 12 2 ERROR DETECTION AND WARNING The Ecomaster Basic D control panel includes a sophisticated system for error detection and warning Each time the control is powered on it carries out an automatic check of all the outlets 71 EE IRIZAR i Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain If any problem is detected with the power supply during
87. sembling 1 Loosen the backrest cushion see 4 02 2 Take staples off detail 6 3 Unbound and take the staples off from the stretch net 5 in the backrest cushion 3 see detail 5 4 Separate the cover 2 from the foam 3 Assembling 1 Revert the above instructions Seat Cushion Cover Disassembling 1 Loosen the seat cushion see module 4 01 2 Take staples off 3 detail 6 3 Unbound and take the staples off from the stretch net 1 in the seat cushion 5 see detail B 4 Separate the cover 2 from the foam 3 Assembling 1 Revert the above instructions 133 IRIZAR Iria lrizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain Side Wall fixing System Disassembling 1 Check the fixing system type and the bolts position 2 Loosen the 4 hexagonal bolts M8x25 1 take the pressure washers off 8 2 and the 4 nuts M8x25 3 Take the bracket off 3 Repeat the prior steps to the second bracket Assembling 1 Place 4 hexagonal M8x25 in the suitable holes with 4 reinforcement plate 4 2 Insert the brackets 5 in the platform using four pressure washers and M8 Nuts Slightly tight the nuts 3 Using a measure tape check the seat position and if necessary adjust te positioning using a rubber hammer 4 Apply the correct torque Platform Side Cover Disassembling 1 Take the cover off 1 extracting the fast coupling washers 2
88. ss are recommended Wow Fabric and blends humid cleaning by spray extraction process Preferentially accomplished by a specialist using the most indicated method for each case wow fabrics shampoo or similar products Synthetic Fabrics acrylic polyester etc Dry clean using the right product Preferentially accomplished by a specialist using the most indicated method for each case As alternative for natural and synthetic fabrics it is indicated use dry foam cleaning processes Again accomplished by a specialist using the most indicated method for each case o When steam cleaning is used a special care must be paid in order to avoid stains generated by water condensation from the steam machine Again a specialist must be consulted Stains Treating The most important is actuate as fast as possible preferentially before the stain get dried otherwise the removal of stain will very difficult or not effective 139 EE IRIZAR i Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain If the stain is liquid of greasy it is necessary absorb using a clean fabric or a foam In case of solid of semi solid stains the excess must be removed with a spatula If the stain got dried brush slightly to eliminate residual materials and immediately absorb with a humid fabric or sponge In case the action must occur to stain interior in order to reduce its size Below there is a list of most
89. t seats cushion and backrest are fixed Re tight the fixing bolts of seat against the platform Foams A Verify that foams do not present fistennganddctrmng ilt Anchorage Re tight the backrest fixing points EXP 7 4 TROUBLESHOOTING eia Tr EE EEE IEE Description Noise on Seat fixing not strong Loosened screws Tight Screws seat enough structure SS Loosened side cover Loosened screws Tight Screws PT Loosened seat leg Tight Screws HE Loosened backrest Tight Screws _ Noise on A noise is noticeable Loosened fixing Tight Screws fixing points when backrest is Screws stressed A very noticeable Backrest structure is Replace backrest Check if the vibration is detected deformed and needs structure fixing screw when backrest is to be replaced touch the solicited by its back side wall rail Upholsterie When press the Dirty fabric Clean fabric Refer to s fabric fabric with finger and specialized discoloratio displace in the process for n opposite sense of this flattening a color cleanness EE IRIZAR i Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain difference is noticeable The most protected Dirty fabric Clean fabric Refer to zones of fabric have specialized more true colors process for than that one this subjected to cleanness passengers use The fabric color Flattening by Change maintenance Check the changes depending incorrect procedures mai
90. t the ECO option 5 1 6 CHECK TEMPERATURES The internal and external temperatures can be checked by pressing the Dey The interior temperature is displayed first then the exterior temperature when the key is pressed again and so on in a loop 5 1 7 VARIATION OF CONTRAST AND BRIGHTNESS The values for the Contrast and Brightness can be varied and the new values will be remembered the next time the air conditioning unit is switched on For this purpose it is necessary to use the following key combination in which the first key pressed must be held down while the second key is pressed several times in succession to raise or lower the parameter in question 37 EE IRIZAR i Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain oO Acreater brightness oO g Less brightness Asreater contrast g Less contrast O Factory settings for brightness and contrast 5 2 AUTO CHECING ERROR CODES When the system receives the signal from the battery disconnector 30 it first checks the outlets to check what charges are applied and to make sure there is no short circuit It also checks the status of the probes If any anomaly is detected it will indicate the error s on the Display using the following codes EE f R IZA R i Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain From software version 1 0 The following error codes are added VT MOT No retur
91. tely closed 25 EE EE f R IZA R i ig tal Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain Cause e Bus is reclined in an abnormal position Solution Keep CLOSE push button firmly pressed until door completes closing travel Cause e Friction due to external causes Solution With air pressure disconnected check that leaf run is smooth 24 beai EE f R IZA R i ig tal Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain 6 1 7 9 8 2 6 MAINTENANCE l nats aft EZ 5 Ze DUZ Ng Basic instructions to upkeep doors Periodic KE E E UL q maintenance every 6 months or every 50 000 Km GO Od Note The numbering belongs to the EEA Ww drawings that to continuation are detailed LE SX
92. the following 12 seconds it will show the detected error through the flashing of one of the leds in the led bar No 6 See error table After any error warning the control panel will activate those outlets which were free of errors In addition to error warning during the initial starting process it is possible to check the detected errors by pressing the keys A 1 and Vo simultaneously There is another form of failure warning through the flashing of leds 7 8 and 9 in the following way If there is a short circuit in the outlet for minimum speed maximum speed will begin functioning and led No 7 will flash green If there is a short circuit in the outlet for maximum speed minimum speed will begin functioning and led No 7 will flash red If there is a short circuit in the feet windscreen grilles outlet led No 8 will flash If there is a short circuit in the outlet of external internal air grilles led No 9 will flash A table with error codes for each of the outlets is shown below The column marked LED shows the led from the led bar No 6 to be illuminated in order to show the corresponding error Led No 1 corresponds to the lower led of the led bar ERROR Indicates that valve calibration is under way Outlet of short circuited grounded pump Minimum speed outlet of fans connected due to failure to positive power supply Minimum speed outlet of fans short circuited to ground Maximum speed outlet of fans connected due to f
93. the procedures before start the jobs It is also important use this manual to clarify eventual doubts The manual is designed in a modular structure contenting the following sections 1 2 3 4 5 6 Introduction Description Getting started and Preventive Maintenance Troubleshooting Repairing Module Cleanness Manual 7 1 INTRODUCTION This is the current section 7 1 1 DESCRIPTION This section brings information about the variants of CICLO seats and describes the main seats components 7 1 2 GETTING STARTED AND PREVENTIVE MAINTENANCE e Getting Started It indicates all tasks after the repairing procedures as procedures to check the seat after the first assembling e Preventive Maintenance It indicates the parts and mechanisms that demands regular maintenance inspections and timeframe for the maintenance tasks The information is presented in a 2 inputs table Vertical all the components with the operation to be completed Horizontal all the tasks to 94 EE IRIZAR i Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain be completed The information is organized in a way that is possible to make sure that all points were checked by following the table routine 7 1 3 TROUBLESHOOTING This section includes a table to find out reasons for faults 7 1 4 REPAIRING MODULE This section describes the operations of assembling and disassembling of the seat and its mec
94. tine Maintenance Instructions This section brings all the indications to perform a good maintenance such as cleanness procedures and correct product to carry out services as stains removal fabric cleaning plastic cleaning and painting protection Standard Labor Time Table Informs the average time to complete all the maintenance tasks base in minutes 125 E pe e f R IL A R i a NEF irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain 7 9 2 GENERAL INFORMATION Main Features TYPE Seats passengers MODEL URBAN 90 MATERIALS e structure structural steel e Paint powder coat e Filling elements Polyurethane Foam e Fabrics Wow synthetic or acrylic COMPONENTS 126 EE f R IZA R i Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain 7 9 3 COMPONENT DESCRIPTION The seat is composed by following elements platform leg seat and armrest Platform It is a metallic structure welded and black powder coated Seat Leg Metallic piece fixed in the platform through bolts Black powder coated Plastic Structure Composed by blew plastic piece in addition to a anti vandalism structure ergonomic designed The seat cushion and backrest are polyurethane foam made recovered with high quality fabric The fabric is fixed on the seat cushion and backrest through brackets located on posterior side of the seat Armrest It is structured in Polyamide with metall
95. ual and study in detail all the procedures before start the jobs It is also important use this manual to clarify eventual doubts The manual is designed in a modular structure contenting the following sections e General Information e Trouble shooting e Repairing Modules e Unions Torques e Getting Started e Maintenance Timeframe e Maintenance Instructions e Standard Labor Time table General Information Description of all seat s components Troubleshooting This section includes a table to find out reasons for faults Repairing Modules This section describes the operations of assembling and disassembling of the seat and its mechanisms 124 EE f R IZA R i Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain Unions Torques This section brings the toques to be applied in the junction of different bolted elements of the seat Getting Started It indicates all tasks after the repairing procedures as procedures to check the seat after the first assembling Maintenance Timeframe It indicates the parts and mechanisms that demands regular maintenance inspections and timeframe for the maintenance tasks The information is presented in a 2 inputs table Vertical all the components with the operation to be completed Horizontal all the tasks to be completed The information is organized in a way that is possible to make sure that all points were checked by following the table rou
96. use e Failure of the door s limit switch Solution e Check the position or replace the micro switch e Check the door fuses If everything is in order and the valves do not excite the whole circuit has to be inspected by an electric workshop to verify that all the electro valve limit switch of the doors etc are in order Cause e Electrovalves do not work Solution e If the air and current arrive to the electrovalve and it does not work it can be obstructed by impurities Clean the general filter add oil with molybdenum bisulphide and actuate the valve several times by means of the manual switch The valve will clean it self in most cases 20 E EZ f R IZAR i ig se lrizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain Cause e Electrovalves do not work Solution lt lt NO e Before dismounting check if the cylinder piston is not passed The piston rubber can be damaged If so dismount and change the piston fittings of the cylinder YES YES YES e The piston or the sealing joint can be scratched If so dismount the valve and change the rings taking care to dismount them as shown in the instructions of the spare rings box NOTE Never dismount a valve before AN STEE eia KO NS AJ i I L gt s ap S l verify the previous points 2 5 2 DOORS GO TOO FAST OR TOO SL
97. wbar in the sense of the arrow to unclip the clip and loosen the seat cushion 1 on both clips 2 3 Extract the 2 clips 2 from the cushion 1 and discard 4 Take the 3 remaining inserts from seat cushion plate slots 1 see detail B ASSEMBLING 1 Insert new clips 2 to the cushion plate 1 Insert the clips in too the extreme of the slots detail A 2 Attach the seat cushion plate 1 to the seat following the procedure the 3 inserts in slots of plastic structure detail B and the clips 2 in the holes 3 Hit with a hammer to fix the cushion 1 Review to ensure a good fixing 107 EE f R IZA R i Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain 80 02 02 CUSHION COVER Ciclo Muki Consumables 000662003 Spare Parts CICLO Cover Ref 0080034XX Considering the body number 15mm foam Ref 008010401 Cushion Base Ref 008040402 MUKI Cover Ref 0080034XX Considering the body number 15mm foam Ref 008010402 Cushion Base Ref 008040423 108 DE E f R IZAR i ig tal Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain A dei S E EY DISASSEMBLING 1 Loosen the seat cushion see module 80 02 01 Take staples off 3 detail A 2 3 Unbound and take the staples off from the stretch net 4 in the seat cushion 3 see detail B 4 Separate the cover 1 from the foam 2 ASSEMBLING Revert the above inst
98. will not be any return from the Low pressure either and the error will show High If there is no Low pressure return but High is present then the error is due to Low pressure It is possible to connect both of them or either one If only of them is connected it must be connected to the LOW pressure inlet ErrorHigh If disconnection of the high pressure switches is detected for 15 seconds ErrorHigh HP is activated No message appears on the screen The error is disactivated when the high pressure switches is reconnected and the compressor need not be on When the high error is detected the control increases the speed of the condensor motors as long as they are not working at maximum speed This only happens if the condenser motors have speed regulation electronics by PWM ErrorLow If 3 brief disconnections of the low pressure switches are detected within a one minute period ErrorLow LP will be activated and the compressor will stop for three minutes If disconnection of the low pressure switches lasts more than 30 seconds the ErrorLow LP will also be activated but in that case it will not cancel the compressor output 65 EE f R IZA R i Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain As we may see detection of an ErrorLow LP does not always disactivate the compressor output although the screen does show the message LOW PRESS If there is a sole return to the two pressure swit
99. y connection through relays of the fans to positions 8 12 and 14 of CN3 or by a PWM control for motors without brushes which is independent for the right and left side of the vehicle and will be performed by connecting the electronics of the brushless motor to positions 15 and 16 of CN3 48 EE IRIZAR i Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain 5 3 4 7 SPEED OF THE CONDENSER FANS r IZ 11 SAL5 Cond Speed 30 JA LEA CN3 17 PwWM3 Var Speed_ rk HA 3A 1v The condenser fans may be connected through a really to position 11 of the CN3 so we will have a sole speed There is another possibility if brushless motors are used which is to connect their electronics directly to pos 17 of CN3 In that case the condenser fans may operate at three different speeds controlled at all times by the Ecomaster Clima depending on the exterior temperature 5 3 4 8 MAIN WATER AND RECIRCULATION PUMP Connecto Pin Name Characteristic EE IE D Charge r CN1 3 SS MainPump veca osa CN3 0 52 The main pump of the heating circuit may be activated from pos 3 of CN1 If this pump is in the pre heater that exit will be connected to the input of the pre heater that activates the pump and never directly to the pump connector as the output of the Ecomaster Clima may work with maximum loads of 0 5 amperes If a pre heater is not installed the main pump may be connected through
100. ylinder repairing kit if necessary 29 DE E f R IZAR i ig tal Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain 3 DRIVER DOOR HINGE 30 EE EE f R IZAR i ig tal lrizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain 3 1 PRING FORCE ADJUSTMENT The hinge spring must be adjusted as long as some complains about door rattling opening during the bus operation appear Excessive force on hinge reduces the time life or generates eventual breaks Release the pressure over the hinge pin by slightelly turning the top bolt to the left Remove the pin and tight bolt to left in of turn Hold the alley tool and put the pin back 31 pag ZT GKE Lj f D be 4 aa Te irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain 4 WIPER SYSTEM MAINTENANCE 32 EE IRIZAR i Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain 4 1 WIPER SYSTEM MAINTENANCE The following maintenance Schedule was designed for normal conditions of applications minding places with regular occurrence of rain in 5 to 6 months of the year iee Check the wiped area and cleaning efficiency Replace the wiper blades in case Every 90 days inefficient cleanness Correct position of wiper arms Must be parallel to the ground Every 90 days Check fixing bolts of arms rods eliminate the clearances by applying the torques Rod
101. ylinder to the bar MU AI 73 ee eee 18 f R IZA R i IT lrizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain Without moving the bar first place the top bar that has the rubber stop has to be in contact with the portal frame The bar has to be mounted where indicated on the diagram Then the lower arm is mounted where indicated in the diagram Then the lower arm is mounted where indicated in the plan and parallel to the top bar e Mount the hinge joints to the arms Check the turning radius that forms theentry of the bar and that the hinge joints are centred 15 f R IZA R i IT Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain e Checking verify that the plate and the rod form a 90 degree angle Use a square turn the rod manually and check that it slightly tilts Verify the distance between the centre of the bar and the centre of the hinge joints e Recommended tightening torques see and of the chapter ORO db TTR VN ae Ish un ste Leka lt 4 oy Th 90 0 2 4 4 COPLETE DOOR LEAVES e Screw the supports of the hinge joints to the screwed
102. zar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain Seat Plastic Structure Disassembling 1 Loosen the seat cushion see module 4 01 2 Loosen the backrest see module 4 02 3 Loosen the handrail cover see module 4 11 4 Loosen the 4 bolts 8x55 1 4 washers 8 3 and 4 pressure washer 2 that fix the seat backwards to the platform 5 Repeat the operation above to remove the seat frontward from the platform 6 Take the seat off Assembling 1 Revert the above process 131 f R IZAR i Zr irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain Using the Crowbar to take the seat and backrest cushion off 1 Insert the crowbar in the junction of backrest and seat cushion A and the plastic structure the crowbar detail must fit to the clip see detail A special care is demanded to avoid damages on plastic structure 2 Force the crowbar in the sense of the arrow C and B to unclip the clip and loosen the backrest or seat cushion clips 3 Repea the operation for both sides for seat and backrest cushions 4 Take the cushions off Hand Rail Fixing Flange Disassembling 1 Loosen the bolts 2 Assembling 1 Revert the above process 132 Da Dr f EEE HEE a i I EO j TA 7 I 4 i d A ees O Irizar S Coop Zumarraga Bidea 8 20216 Ormaiztegi Gipuzkoa Spain Backrest Cover Disas

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