Home

User Manual ACP-5260

1. org 86 0 3 39 e e 9 9 E ma Laa d Le q be e er i d a o q se O a 9 TUN JUN WM LL LLL UL 1 CS o HITLO TTLIPO LTILOO TIO ST l o o 4 w do s O N 9 9 1 D Ls _ O E Y o O gt E J i d laa I o o o OD o 5 a e co r un Lun u ju jun pa gu u But LU g Jl Lu ui JL ag u ju zii jun o Iv o E o S co o 018 E e l 9 d 9 Q2 N FA EA MIN NE cel i M LT n CO co O ol aL lol o la g o N e Sa 7 Vol Y d e 2 U i g pa P I 8 TU e Y gt D o N e lt m O 8 lt I el H el Tos ER E e e e n WV T
2. OIOI BR OINI gt Os O COIN iI BR OINI oO Description LED Indicator Plate Door LED Board LED Cover Door Hinge Right Filter 177 155 5 mm Door Filter Holder Front Panel U AC 460W 1 1 Chassis Chassis Handle Black Rack Mount Ear Right Side Filter Cover Side Filter 170 42 mm Alarm Board Card Guide Rail Rear Cover AC Inlet Sensor Board Adapter Bracket Mounting Plate Transparent Sheet Key Set Hold Down Clamp Fan Bracket 120 mm Fan Blower No 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 39 Description Blower Bracket Top Rear Cover Top Front Cover Fan Guard Fan Bracket Clamp Pad FDD Bracket Fan Board Guide Rail Bracket Card Guide Rail Disk Drive Bracket Slim Type ODD Cover FDD Cover SCSI HDD Housing HDD Fan 80 80 25 mm Front IO Board Rack Mount Bracket L Reset SW Bracket System Reset Button Alarm Reset Button ATX Power ON Switch Filter Cover Door Filter 155x100 mm Door Hinge Left ACP 5260 User Manual ACP 5260 User Manual 40 TA UN Y A PP Backplane amp Motherboard Options B 1 Backplane Options ACP 5260 supports a variety of PICMG 1 3 1 0 backplanes Users can contact a local sales representative for detailed specifications and information Table B 1 PICMG 1 3 Backplane Options Slots per Segment Model Name Se
3. 29 6 slot SCSI SCA Backplane nnne 30 5 1 1 SCSI Backplane Layouts 30 5 1 2 Connectors and Jumpers 31 Table 5 1 Connectors ococonccccccncccccnoncncconcnnnnonanonanonanonaninaninnnnos 31 Table 52 JUMPDEONS sense 31 SCSI Disk Drive Housing enne 31 Wires amp Cables for SCSI Storage 32 Installing SCSI Disk Drives ocoocccoooccoocococcocoococoncnccnnoconcnocanononnnnnnnos 32 5 4 1 Installing SCSI Disk Drives nnnannnenenennennenneennennrernrsrrrereenrenne 32 5 4 2 Installing the GEM318 Driver 34 A esse ee ee 35 RAID FADIA OM ae ee 35 Table 5 3 LED for SCSI HDD Power and Status 35 Exploded Diagram and Parts List 38 Figure A 1 Exploded diagram 224444044ss Rene enne nenn nennen 38 Table Aci Pans Ei 39 Backplane amp Motherboard Options 41 Backplane OPUONS seeren 42 Table B 1 PICMG 1 3 Backplane Options 42 Table B 2 PICMG 1 0 Backplane Options 42 Motherboard Options LR 43 Table B 3 Motherboard Options 43 viii A erat SA ge B fr N W 1 wa a ws h AA us Ed lw 2L General Information This chapter provides general information about the ACP 5260 Sections include E Introduction m Specifications E Power supply options E Environment specifications E Dimension di
4. ACP 5260 5U Rackmount Industrial Computer Chassis with SCSI Ultra320 Mobile HDD Trays Trusted ePlatform Services AD ANTECH Copyright This documentation and the software included with this product have been copy righted by Advantech Co Ltd 2009 All rights are reserved Advantech Co Ltd reserves the right to make improvements in the products described in this manual at any time without notice No part of this manual may be reproduced copied translated or transmitted in any form or by any means without the prior written permission of Advantech Co Ltd Information provided in this manual is intended to be accurate and reliable However Advantech Co Ltd assumes no responsibility for its use or for any infringements of the rights of third parties which may result from its use Acknowledgements The ACP 5260 PCE 5B18 PCE 5B16Q PCA 6120P4 PCA 6120P12 PCA 6120P18 PCA 6119P7 PCA 6119P16X and PCA 6119P17 are trademarks of Advantech Co Ltd All other product names or trademarks are the properties of their respective owners On line Technical Support For technical support and service please visit our support website at http www advantech com support Part No 2002526002 Edition 3 Printed in China February 2009 ACP 5260 User Manual il Safety Instructions 10 11 12 13 14 15 0 9 opm e f Read these safety instructions carefully Keep this installation reference guide f
5. LL EN lo o Lo JPWRI JPWRe JPWR3 EN 9 E AN Figure 5 2 Back side layout of the SCSI backplane ACP 5260 User Manual 30 5 1 2 Connectors and Jumpers Table 5 1 Connectors CON1 CONG 80 pin Ultra320 SCSI connector CONG 68 pin Ultra320 SCSI connector JPWR1 JPWR3 4 Pin Power Connector For SCSI HDD status alarm function Pin 1 3 5 7 9 11 are the CN3 status signals for HDD1 HDD6 Pin 2 4 6 8 10 12 are the alarm signals for HDD1 HDD6 Pin 13 and 14 are GND CN4 CN5 Fan Connectors LD1 LD6 SCSI HDDO HDD5 power LED green SCSI HDDO HDD5 Bi Color LED blue red HDD Activity blue LED1 LED6 HDD Fault red Rebuild pink blink No error slow blink 1 sec Identification fast blink 3 sec Table 5 2 Jumpers HDD spin up options JP1 JP2 Spin up when power is applied Open Open Spin up after delay Open Close Spin up on command mode Close Open Reserved Close Close SCSI Disk Drive Housing The SCSI disk drive housing is under the 5 25 IDE disk drive bay If you need to take out the SCSI disk drive housing from the chassis please be careful to first release all the relevant wires cables and fans behind the IDE disk drive and the SCSI disk drive housing as well as the SCSI mobile trays or housing removal may be difficult or system data may even be harmed When i
6. Oo jj E on gt Si S D w i i AU T N IL OT Nu I OT gne res so eae A A A an pel EE ES a Ba er UD m i il 471 0 18 54 H 482 0 18 98 e gt Ir Br NN 7 AS BY TA unit mm inch LES XN gt A zu e U AL Do Je Pa 9 C TO ej Figure 1 1 Dimension diagram ACP 5260 User Manual 4 p im 4 b y gt EN I Sm P y PL gt s Y E La auum Eum A uium m a I JINTAV 4 a PUN u MN EX ww We Y Wu 8 ae El Le Pad y Y Ew System Setup Thi
7. Alarm board layout 4 2 Alarm Board Specifications Input Power 5 V 12 V Input Signals m 7 FAN connectors One thermal board connector support up to 8 thermal sensors in series One power good input One alarm reset input One voltage signal connector connect from backplane includes 12 V 5 V 3 3 V E One Hard Disk LED connector connect from CPU card Output Signals E One LED board connector m One Buzzer output ACP 5260 User Manual 24 4 2 1 Connectors Jumper and Pin Definition Table 4 1 CN1 Auxiliary External Power Connector Standard Mini 4 Pin Power Connector Pin 1 12 V Pin 3 GND Pin 2 GND Pin 4 5 V Table 4 2 CN4 Thermal Sensor LM75 Connector Pin 1 5 V Pin 3 T_SDAT Pin 2 T_SCLK Pin 4 GND Table 4 3 CN13 Voltage Detection Input Connector Pin 1 5 Vsb Pin 5 5 V Pin 2 GND Pin 6 3 3 V Pin 3 GND Pin 7 12 V Pin 4 5 V Pin 8 12 V Table 4 4 CN16 Power Good Input Connector Pin 1 Power Good A Pin 2 GND Table 4 5 CN17 Alarm Reset Connector Pin 1 ALARM RESET Pin 2 GND Table 4 6 CN18 Output Connector to LED Board Pin 1 GND Pin 9 Temperature Good LED Pin 2 Power Good 5 V Pin 10 Temperature Fail LED Pin 3 Power Good 12 V Pin 11 FAN Good LED Pin 4 Power Good 5 V Pin 12 FAN Fail LED Pin 5 Power Good 12 V Pin 13 N A Pin 6 HDD 1 Pin 14 Power Good 3 3 V Pin 7 Power Good LED Pin 15 Power Good 5 Vsb Pin 8 Power Fail LED Table 4 7 CN26 External HDD LED
8. Drives The APC 5260 supports both IDE and SCSI storage devices We introduce the IDE disk drive installation procedure here For installing a SCSI HDD please refer to Chapter 5 for detailed SCSI information and installation procedure The IDE disk drive housing supports one slim type optical disk drive one 5 25 and one 3 5 disk drive bay The slim type optical disk drive and the 5 25 disk drive bay are located above the SCSI disk drive housing The 3 5 disk drive bay is in the front middle section Please follow these steps for installation 1 For installing the 3 5 HDD or FDD simply release the two screws on top of the disk drive holder located in the middle of the front panel 2 Insert the disk drive into the proper location in the drive housing and secure them with the screws provided 3 To install the 5 25 disk drive you need to release the 3 5 disk drive holder first Then loosen the four screws on the 5 25 disk drive housing 4 Insert the disk drive in the proper location in the drive housing and secure it with the screws provided 5 To install the slim type optical disk drive first find the small converter in the accessory box Connect the converter to the rear of the optical disk drive and fasten it with the two screws provided Then simply fix the optical disk drive to the drive housing with the four screws provided 6 Connect the suitable cables from the CPU card to the 3 5 HDD FDD or the optical
9. power connector from the power supply to the backplane For the PICMG 1 0 BACK PLANE the 4 pin 12 V power connector is connected to the CPU card Replace the hold down clamp and the blower units and fasten them to the chassis Return the top rear chassis cover and fasten it Figure 2 4 Installing the backplane ACP 5260 User Manual 8 2 4 Installing CPU Card amp Add on Cards ACP 5260 supports up to 20 add on cards To install a CPU card or add on card please proceed as follows 1 Select a vacant PICMG slot for the full length CPU card or a PCI ISA slot for other add on cards Then remove the corresponding l O bracket attached to the rear plate of the chassis Insert the CPU card with CPU CPU cooler RAM and necessary cables installed or add on card vertically into the proper slot See Figure 2 5 For full length cards please make sure that the card bracket has been inserted properly and the other edge of the card has been inserted into the plastic guiding fillister Fasten the card with the screw on top of the I O bracket Repeat Steps 2 and 3 if there is more than one CPU card or add on card Connect the 9 pin USB wire power switch wire and system reset switch wire from the chassis to the CPU card For the PICMG1 0 Backplane connect the orange white wire from the connec tor CN20 on the CPU card
10. sensor I D number by adjusting the switch SW1 on the sensor module Figure 4 2 Thermal sensor module Table 4 12 CN1 8 CN2 Temperature Sensor Connectors CN1 8 CN2 Temperature Sensor Connector Pin 1 5 V Pin 3 T_SDAT Pin 2 T_SCLK Pin 4 GND Table 4 13 SW1 Thermal Sensor I D no Setting Sensor I D No SW 1 1 SW 1 2 SW 1 3 SW 1 4 1 default OFF OFF OFF ON 2 OFF OFF ON ON 3 OFF ON OFF ON 4 OFF ON ON ON 5 ON OFF OFF ON 6 ON OFF ON ON 7 ON ON OFF ON 8 ON ON ON ON 27 ACP 5260 User Manual ACP 5260 User Manual 28 um Y SD gt Lam m AA ru cmm m E mdi Y Y m A Ta A Y PUN Tu Fr N 2 y LY I LILLE j h id Le mud SW Da d SCSI Storage and RAID This chapter introduces the SCSI storage structures Sections include E 6 slot SCSI SCA backplane m SCSI disk drive housing B Installing SCSI disk drives There is a SCSI SCA backplane fixed behind the SCSI disk drive housing This back plane provides six 80 pin SCSI connectors so users can install up to six 80 pin SCSI HDDs Please see the relevant details below 5 1 6 slot SCSI SCA Backplane 5 1 1 SCSI Backplane Layout DG LEDO EDA EON LEDS E De LE DI O BUL BE D OG N No _D6 oo d b LDS
11. situations arises get the equipment checked by service personnel The power cord or plug is damaged Liquid has penetrated into the equipment The equipment has been exposed to moisture The equipment does not work well or you cannot get it to work according to the installation user manual The equipment has been dropped and damaged The equipment has obvious signs of breakage 16 CAUTION The computer is provided with a battery powered real time clock cir 17 18 cuit There is a danger of explosion if battery is incorrectly replaced Replace only with same or equivalent type recommended by the manufacture Discard used batteries according to the manufacturer s instructions THE COMPUTER IS PROVIDED WITH CD DRIVES COMPLY WITH APPRO PRIATE SAFETY STANDARDS INCLUDING IEC 60825 CLASS I LASER PRODUCT KLASS I LASER PRODUKT This device complies with Part 15 of the FCC rules Operation is subject to the following two conditions 1 this device may not cause harmful interference and lil ACP 5260 User Manual 2 this device must accept any interference received including interference that may cause undesired operation 19 CAUTION Always completely disconnect the power cord from your chassis whenever you work with the hardware Do not make connections while the power is on Sensitive electronic components can be damaged by sudden power surges 20 CAUTION Always ground yourself to remove any static charge be
12. to the connector HCN1 on the backplane Con nect the 4 pin 12 V power connector from the power supply to the CPU card There are two rows of notches on both sides of the hold down clamp for insert ing rubber cushions into One side is for PCI cards while the other side is for ISA cards Depending on the card height the cushions can be inserted upward or downward After the rubber cushions have been inserted into the notches they will stabilize the add on cards to protect them from shock and vibration Replace the hold down clamp and blower brackets and fasten them Figure 2 5 Installing a full length card 9 ACP 5260 User Manual 2 5 Hold down Clamp The hold down clamp protects all the cards from vibration and shock After installing all the cards re fasten the hold down clamp Please refer to the following steps 1 After plugging in the CPU card and add on cards please insert the rubber cush ions provided into the notches of the hold down clamp and adjust them to the placement of the cards The cushions offer these cards the protection against shock and vibration 2 Put the hold down clamp back into its original position 3 Secure the hold down clamp to the chassis with the four screws Figure 2 6 Installing hold down clamp ACP 5260 User Manual 10 2 6 Installing Disk
13. 0 3 4 2 Replacing the Side Filter 21 Replacing the Power Supply 21 Alarm Board eese 29 Alarm Board Layout nen sense nenne 24 Alarm Board Specifications VU nenn nennen 24 4 2 1 Connectors Jumper and Pin Definition 25 Table 4 1 CN1 Auxiliary External Power Connector Standard Mini 4 Pin Power Connector 25 Table 4 2 CN4 Thermal Sensor LM75 Connector 25 Table 4 3 CN13 Voltage Detection Input Connector 25 Table 4 4 CN16 Power Good Input Connector 25 vil ACP 5260 User Manual 4 3 Chapter 5 5 1 5 2 5 4 9 0 Appendix A A 1 Appendix B B 1 B 2 ACP 5260 User Manual Table 4 5 CN17 Alarm Reset Connector 25 Table 4 6 CN18 Output Connector to LED Board 25 Table 4 7 CN26 External HDD LED Connector 25 Table 4 8 FAN1 FAN7 Fan Connectors 25 Table 4 9 J1 External Buzzer eese 25 Table 4 10 SW1 Fan Number Select Switch 25 422 SWIC Settings anne 26 Table 4 11 SW1 Fan Switch Settings 26 PP 27 Table 4 12 CN1 amp CN2 Temperature Sensor Connectors 27 Table 4 13 SW1 Thermal Sensor I D no Setting 27 SCSI Storage and RAID
14. Connector Pin 1 HLED ACT Pin2 N A Table 4 8 FAN1 FAN7 Fan Connectors Pin 1 GND Pin 3 FAN DEC Pin 2 12 V Table 4 9 J1 External Buzzer Pin 1 Buzzer Pin 2 5 V Table 4 10 SW1 Fan Number Select Switch Pin 1 GND Pin 5 GND Pin 2 FAN_SEL1 Pin 6 FAN_SEL3 Pin 3 GND Pin 7 GND Pin 4 FAN_SEL2 Pin 8 RESET 25 ACP 5260 User Manual 4 2 2 Switch Settings The alarm board is designed to connect with up to 7 fans User can set the fan num ber by adjusting the switch SW1 on the alarm board Table 4 11 SW1 Fan Switch Settings FAN NUMBER SW 1 1 SW 1 2 SW 1 3 0 OFF OFF OFF 1 ON OFF OFF 2 OFF ON OFF 3 ON ON OFF 4 OFF OFF ON 5 ON OFF ON 6 OFF ON ON 7 default ON ON ON SW 1 4 OFF OFF OFF OFF OFF OFF OFF OFF Note Connect the fan connectors in the correct sequence if two fans are set on SW1 the correct method is to connect them into connectors FAN1 and FAN2 Ifthe two fans are connected to other fan connectors out of sequence such as FANT and FANS or FAN2 and FANS or FAN3 and FAN4 instead of FAN1 and FAN2 then the alarm will not function cor rectly ACP 5260 User Manual 26 4 3 Thermal Sensor There is a thermal sensor located on the rear plate of the chassis It is attached to the upper left corner of the chassis back plate Please refer to Figure 4 2 for a diagram of the thermal sensor module layout The default sensor I D number is 1 Please refer to Table 4 13 to set the
15. Switch and Buttons on Front Panel Power switch System Reset button and Alarm Reset button Front I O Interfaces Dual USB and one PS 2 keyboard connector Cooling System Three 12 cm x 12 cm x 2 54 cm 114 CFM hot swappable cooling fans in the middle two 8 cm x 8 cm x 2 54 cm 47 CFM fan behind the SCSI backplane two adjustable blowers 25 CFM on the rear section Air Filters Two filters behind the front door one 155 mm x 100 mm and one 176 mm x 142 mm one filter 170 mm x 42 mm on the inside of the right plate Vents On the front panel and right side of the chassis Slide Rails General Device C 300 series supported Weight 30 kg 66 Ibs Dimensions W x H x D 482 x 222 x 660 mm 19 x 8 75 x 26 Chassis Color Black ACP 5260 User Manual 2 1 3 1 4 Power Supply Options Table 1 1 Power Supply Options Model Name Watt Input rating Output voltage Minimum load MTBF Safety 1757001760 460 W ATX PFC 1 1 redundant 100 240 Vac Full range 5 V 40 A 3 3 V 30 A 12 V 32 A 5 V 0 8 A 2 V Q 1A 5 Vsg 02A 5 V 5A 3 3V 1A 12V 25A 5 Ve 0 1 A 100 000 hours 25 C UL TUV CB CCC 1757001761 2 1 redundant 115 230 Vac Full range 5 V 50 A 3 3 V 40 A 12 V 34 A 5V 1A 12V 1A 5 Vsg 1 2 A 5V 6A 3 3 V 2 A 12V 3A 12 V 0 1 A 5 V 0 1 A 5 Vsg 0 1 A 100 000 hours 25 C UL cUL CB CCC Env
16. agram 1 1 Introduction ACP 5260 is a 5U rackmount industrial computer chassis for high performance and high capacity computing platforms It meets a variety of application needs for filing printing e mail and web serving This powerful computing server includes full disk array storage for minimizing system downtime especially in mission critical computer telephony applications industrial automation and factory management A wide range of standard computing peripherals can be integrated with the chassis to meet different application needs for operation under harsh conditions 24 hours a day 7 days a week 1 2 Specifications Construction Heavy duty steel Disk Drive Capacity One slim type optical disk drive bay one 5 25 disk drive bay and one 3 5 disk drive bay RAID Storage Supports six 3 5 SCSI SCA 80 pin hot swappable HDDs Each mobile tray has a latch for protection and a pair of LEDs for displaying the HDD power and HDD activity status Security Protection The RAID storage system power switch and system reset button are all behind the lockable door LED Indicators on Front Panel Bi color LEDs green red for power tempera ture and fan status single color LEDs green for HDD activity and Power Sin gles Status 3 3 V 5 V 12 V 5 V and 12 V For the SCSI storage each mobile tray has a single color LED green that displays HDD power and a bi color LED blue red that displays HDD status
17. disk drive Then plug the 4 pin power connector into each disk drive 7 Putthe disk drive housing back in the correct position and fasten it with the screws Figure 2 7 Installing IDE disk drives 11 ACP 5260 User Manual 2 7 Attaching the Ears and Handles There is a pair each of ears and handles in the accessory box If you need to install the chassis in a rack please fasten the ears and handles to the front right and front left edges with the screws provided ACP 5260 User Manual 12 P i y yx Y A rd FE ON Pp MA OL s D E B Eom SA LAA HB SA LA um m VAT Y VA AN iod i SEEN fe ww ig CA BJ L wi N P Gai BH B ra n Gs uS gt Operation This chapter introduces the sys tem operation information Sections include B The front panel E The rear panel E Replacing the cooling fans E Replacing the filters E Replacing the power supply 3 1 The Front Panel On the middle of the front panel there is one Power On Off switch one System Reset button one Alarm Reset button a dual USB port and a PS 2 connector There are nine LED indicators on the lockable front door Their individual functions are described as below 3 1 1 Switch Buttons and I O Interfaces Momentary Power switch Press this button to turn the system power on or off Please use system shutdown or press this switch for few seconds to turn off the sys tem ATX power Sy
18. ection Includes 00220022002220 Bene nenn onen nennen 6 Figure 2 1 Front section 6 2 1 2 The Rear Panel Includes eese 7 Removing the Chassis Covers 7 Installing the Backplane cooccccocccoccooonoconoconoconconononononanonanonannonanonanes 8 Installing CPU Card amp Add on Cards 9 Old TOWN Cl MD 10 Installing Disk Drives ss 11 Attaching the Ears and Handles 12 Operation eene 9 The Front IP ANC M RET 14 3 1 1 Switch Buttons and I O Interfaces sees 14 3 1 2 LED Indicators for System Status 14 Table 3 1 LED Indicators for System Status 14 3 1 3 LED Indicators for Power Voltage Status 15 Table 3 2 LED Indicators for Power Voltage Status 15 TERAPI ae EE 16 Replacing the Cooling Fan 17 3 3 1 Replacing the High speed Cooling Fan 17 3 3 2 Replacing the Rear Blower oocccocccocncconccocococononnocononocnnnanonoss 17 Figure 3 6 Both sides of the blower unit 18 3 3 3 Replacing the Fan behind the SCSI Backplane 19 Replacing the Filter 20 3 4 1 Replacing the Door Filters n annnannnnnennennnnnnnnnnnnnnnnnnnnnnnneennne 2
19. er If any of these items are missing or damaged contact your distributor or sales repre sentative immediately We have carefully inspected the ACP 5260 mechanically and electrically before shipment It should be free of marks and scratches and in perfect working order upon receipt As you unpack the ACP 5260 check it for signs of ship ping damage For example damaged box scratches dents etc If it is damaged or it fails to meet the specifications notify our service department or your local sales representative immediately Also please notify the carrier Retain the shipping carton and packing material for inspection by the carrier After inspection we will make arrangements to repair or replace the unit V ACP 5260 User Manual ACP 5260 User Manual vi Contents Chapter Chapter Chapter Chapter 1 m E al NM 2 2 1 3 1 3 2 3 4 3 5 4 4 1 4 2 General Information 1 MOL 2 02161111 625 tons EE EE ete 2 Power Supply Options is 3 Table 1 1 Power Supply Options ooccoocccocncocncocncconcconccncnnnnnnos 3 Environment Specifications 3 Table 1 2 Environment Specifications 3 Dimension Diagram ss 4 Figure 1 1 Dimension diagram 4 System Setup aunnunaunannnnnunnunaunsunnnnuenerD Chassis Front and Rear Section 6 2 1 1 The Front S
20. etailed than the ones we can give over the phone Please consult this manual first If you still cannot find the answer gather all the infor mation or questions that apply to your problem and with the product close at hand call your dealer Our dealers are well trained and ready to give you the support you need to get the most from your Advantech products In fact most problems reported are minor and can be easily solved over the phone In addition free technical support is available from Advantech engineers every busi ness day We are always ready to give advice about application requirements or spe cific information on the installation and operation of any of our products ACP 5260 User Manual IV Product Warranty Advantech warrants to you the original purchaser that each of its products will be free from defects in materials and workmanship for two years from the date of pur chase This warranty does not apply to any products which have been repaired or altered by persons other than repair personnel authorized by Advantech or which have been subject to misuse abuse accident or improper installation Advantech assumes no liability under the terms of this warranty as a consequence of such events If an Advantech product is defective it will be repaired or replaced at no charge dur ing the warranty period For out of warranty repairs you will be billed according to the cost of replacement materials service time and freight P
21. fore touching the motherboard backplane or add on cards Modern electronic devices are very sensitive to static electric charges As a safety precaution use a grounding wrist strap at all times Place all electronic components on a static dissipative surface or in a static shielded bag when they are not in the chassis 21 CAUTION Any unverified component could cause unexpected damage To ensure the correct installation please always use the components ex screws provided with the accessory box A Message to the Customer Advantech Customer Services Each and every Advantech product is built to the most exacting specifications to ensure reliable performance in the harsh and demanding conditions typical of indus trial environments Whether your new Advantech equipment is destined for the labo ratory or the factory floor you can be assured that your product will provide the reliability and ease of operation for which the name Advantech has come to be known Your satisfaction is our primary concern Here is a guide to Advantech s cus tomer services To ensure you get the full benefit of our services please follow the instructions below carefully Technical Support We want you to get the best performance possible from your products If you run into technical difficulties we are here to help For the most frequently asked questions you can easily find answers in your product documentation These answers are nor mally a lot more d
22. gment EE A eee SHB PCle x 16 PCI X PCI PCE 5B18 Single 1 1 8 8 PCE 5B16Q Quad 4 4 8 Table B 2 PICMG 1 0 Backplane Options Slots Per Segment Model Name Segment See EN Sa mm PCA 6120P4 Single 2 4 14 PCA 6120P12 Single 1 1 11 7 PCA 6120P 18 Single 1 1 17 1 PCA 6119P7 Single 2 7 10 PCA 6119P16X Single 2 16 1 PCA 6119P17 0B1 Single 1 1 16 ACP 5260 User Manual 42 B 2 Motherboard Options ACP 5260 supports a variety of Advantech ATX motherboards as listed below You can contact a local sales representative for detailed information Table B 3 Motherboard Options Model Name AIMB 742 AIMB 744 AIMB 750 AIMB 760 AIMB 762 AIMB 763 AIMB 764 AIMB 766 4 32 bit 2 PCI X 64 bit 4 PCI 32 bit 2 PCI X 64 bit 4 PCI 32 bit 1 PCIe 16X 2 PCle 1X 5 PCI 32 bit 5 PCI 32 bit 1 PCle 16X 1 PCle 4X 5 PCI 32 bit 1 PCle 16X 1 PCle 1X 5 PCI 32 bit 1 PCle 16X 1 PCle 4X 1 PCle 16X 2 PCle 1X 4 PCI 32 bit 43 PCI ISA 1 Bus ISA 1 AGP SATA 1 8X 2 1 8X 2 1 4X 2 ACP 5260 User Manual Trusted ePlatform Services AD ANTECH www advantech com Please verify specifications before quoting This guide is intended for reference purposes only All product specifications are subject to change without notice No part of this publication may be reproduced in any form or by any means electronic photocopying recording or otherwise w
23. ions amp Partners Support Contact eService Login Password Go Latest BIOS m SOM 4451 m 501 4401 F 50414 m SO0M 4451FL 0081 m SOM 4431FL GE Gees TN ia SOM 4481FL MOA1 Quick Help Search Zone B Basic Search 5 Advanced Search Login eService Basic Search Advanced Search Other Services Service Request m RMA a Certificate Motes 20021 m Certificate Motes 2003 E mail Our Support Team I More Latest Drivers m PCA BODBL V 0041 m PCA 6006 E 00 9 1 m PCA BODBL V 0041 m PCA 6006 E 00 9 1 m PCA B187F 0041 FA More El http eservice ad vantech com tw Amdex asp Emd Search 2 Click on Advanced Search Type GEM318 under the Keyword field Then click on The specific driver will show on the Service Request section O E 0 PE O Pe gt HARE e a a B BALD E htipsteservice advantechcomiwindexasp VEE se renyon pouan eg S AD ANT EC H Your ePlatform Partner Products Solutions amp Pariners Support Contact Download Area X Keyword Search 1 eService Login Scope al Advanced Account Model y Password ERE Go Latest BIOS Hierarchical Search m BOS Datasheet m Driver B Manual m Utility SR Number Search m S0m 4451 Knowledge Base 5 2 SR Essch SOM 4481F S0A1 E E SoM 3481FL 0041 m SOM 4451FL GE m 5 448 FL MOA1 A More m FAG m Specificati
24. ironmental Specifications Table 1 2 Environment Specifications Environment Temperature Humidity Vibration Shock Safety Operating 0 to 40 C 32 to 104 F 10 to 85 40 C non con densing 1G rms 10G with 11 ms duration half sine wave CE compliant 570 W ATX PFC 1757001677 810 W ATX PFC 3 1 redundant 115 230 Vac Full range 5V 75A 3 3 V 60 A 12 V 51 A 5 V 1 5 A 12 V 1 5 A 5 Vsg 1 6 A 5 V 9A 3 3 V 3A 12 V Q45A 12 V 0 15 A 5 V 0 15 A 5 Vsg 0 15 A 100 000 hours 25 C UL cUL CB CCC Non operating 20 to 60 C 4 to 140 F 10 to 95 40 C non con densing 2G 30 G ACP 5260 User Manual 15 Dimension Diagram RER DG SG 00 G H FG DD DC D DO OA 30 D DG BG AE OO 00 0030 pO 0 0 C DO DO DC DOC lt gt QNIN e IBUMU lt gt 216 3 8 52
25. ithout prior written permis sion of the publisher All brand and product names are trademarks or registered trademarks of their respective companies Advantech Co Ltd 2009
26. lease consult your dealer for more details If you think you have a defective product follow these steps 1 Collect all the information about the problem encountered for example type of PC CPU speed Advantech products used other hardware and software used etc Note anything abnormal and list any on screen messages you get when the problem occurs 2 Call your dealer and describe the problem Please have your manual product and any helpful information readily available 3 If your product is diagnosed as defective obtain an RMA return material autho rization number from your dealer This allows us to process your return more quickly 4 Carefully pack the defective product a fully completed Repair and Replacement Order Card and a photocopy proof of purchase date such as your sales receipt in a shippable container A product returned without proof of the purchase date is not eligible for warranty service 5 Write the RMA number visibly on the outside of the package and ship it prepaid to your dealer Initial Inspection When you open the carton please make sure that the following materials have been shipped E ACP 5260 Chassis m User s Manual E Warranty Card m Accessory box with a package of screws for fastening the backplane disk drives and the ears and handles a 68 pin SCSI flat cable a pair of keys 20 rubber cushions a pair of ears and handles a pair of keys a big to small 4 pin power wire a spare filt
27. n doubt please consult an experienced technician After all the relevant wires cables fans and mobile trays have been disconnected release the four screws with the rubber cushions on the SCSI disk drive housing then lift it up so that you can take out the SCSI disk drive housing Figure 5 3 SCSI disk drive housing 31 ACP 5260 User Manual 5 3 Wires amp Cables for SCSI Storage There is one 68 pin SCSI flat cable in the accessory package This cable is for con necting the add on SCSI RAID card controller and the SCSI backplane The power wires of the dual fans should be connected to the alarm board The three 4 pin power connectors on the rear side of the SCSI backplane are for connecting the power wires from the power supply Note Please be sure to connect these wires and cables well before you install T any SCSI HDD When you have to take out the SCSI disk drive housing a from the chassis please disconnect the wires and cables first Figure 5 4 Wires and Cables for SCSI housing 5 4 Installing SCSI Disk Drives 5 4 1 Installing SCSI Disk Drives Note There are various types of 3 5 SCSI HDDs on the market If you re not sure which type to choose please consult with an experienced techni cian Please follow the installation procedures below 1 Open the front door by turning the rotary lock 2 Push up the latch on the mobile tray See Figure 5 5 3 Press down the handle of the mobile tray and pull it o
28. on Troubleshoot Service Request SR Humber 11 11 679516 Search Zone Latest Drivers m pCA BDODSL V DOAT pCA BODBSE DOAT a Date Abstract _ 2002101 GEM 318 driver RS 200 RT Basic Search a Advanced Search Other Services PCA B DEL V DDAT PCA B DEVE DDAT gh Bites PCA B187F 0DA2 m Certificate Notes 2002 Wie ACP 5260 User Manual 34 9 9 9 6 5 Click the driver and then you will see two files The file GEM install doc is the installation guide and the file gem318 inf is the actual driver 6 Please be sure to follow the installation steps given in GEM install doc in order to successfully complete the installation SAF TE SAF TE stands for SCSI Accessed Fault Tolerant Enclosure The SCA backplane with built in GEM318 chipset supports SAF TE It provides a standard non propri etary way for the third party disk and RAID controllers to be fully integrated with peripheral packing that supports status signals LED audible alarm LCD etc hot swap Ultra320 SCSI HDDs and monitoring of enclosure components such as disk drives power supplies thermal sensors fans etc For ACP 5260 the GEM318 chipset checks the disk status only others items such as fans temperature power supply and voltage are monitored by an alarm board RAID Application RAID stands for Redundant Array of Independent Inexpensive Disks ACP 5260 can be integra
29. ooling fan and the alarm is also activated To stop the alarm beep press the Alarm Reset button and then replace the failed fan with a good one immediately If the TEMP LED is RED it means that the inside of the chassis is overheated An audible alarm will be activated To stop the alarm beep press the Alarm Reset but ton Inspect the fan filter and the rear section of the chassis immediately Make sure the airflow inside the chassis is smooth and not blocked by dust or anything else LED Indicators for Power Voltage Status The following table is the individual LED which indicates the status of the backplane voltage signals Table 3 2 LED Indicators for Power Voltage Status LED Description LED on LED off 3 3 V 3 3 V signal Normal Abnormal 5 V 5 V signal Normal Abnormal 12 V 12 V signal Normal Abnormal 5 V 5 V signal Normal Abnormal 12 V 12 V signal Normal Abnormal When an LED fails to light up it means there is a problem with one of the voltage sig nals Please check that the power supply connector is properly attached to the back plane If the problem persists consult with an experienced technician 15 ACP 5260 User Manual 3 2 The Rear Panel There are two reserved 9 pin D SUB openings and dual AC inlets on the rear panel For B P version it includes the B P rear plate with 20 slot I O brackets Figure 3 2 For M B version it includes the M B rear plate with 7 slot I O brackets and the ATX M B I O cover Fig
30. or later reference Disconnect this equipment from any AC outlet before cleaning Do not use liquid or spray detergents for cleaning Use a damp cloth For pluggable equipment the power outlet must be installed near the equipment and must be easily accessible Keep this equipment away from humidity Put this equipment on a reliable surface during installation Dropping it or letting it fall could cause damage Do not leave this equipment in an environment unconditioned where the storage temperature under 0 C 32 F or above 40 C 104 F it may damage the equipment The openings on the enclosure are for air convection hence they protect the equipment from overheating DO NOT COVER the openings Make sure the voltage of the power source is correct before connecting the equipment to the power outlet Place the power cord such a way that people can not step on it Do not place anything over the power cord The voltage and current rating of the cord should be greater than the voltage and current rating marked on the product All cautions and warnings on the equipment should be noted If the equipment is not used for a long time disconnect it from the power source to avoid damage by transient over voltage Never pour any liquid into an opening This could cause fire or electrical shock Never open the equipment For safety reasons the equipment should be opened only by qualified service personnel If any of the following
31. re 3 14 Figure 3 14 Orientation of power cord plugs ACP 5260 User Manual 22 V y m poc 2 di ss ay gt MA m AA d m dm eS abla D 5 V j 1 WA gt B B 4 et i S Zu Ae j w ww B CA n Qo edP Alarm Board This chapter introduces the alarm board and thermal sensor specifi cations Sections include E Alarm Board Layout E Alarm Board Specifications E Thermal Sensor E Sensor 1 D Number Setting The alarm board is located on the right side near the rear section The alarm board sounds an audible alarm when a Any power supply module or redundant power supply fails b One of the system cooling fans or blowers fails c Internal temperature of the chassis reaches 50 C default setting To stop the alarm beep simply press the Alarm Reset button on the front panel and then take the necessary action to fix it 4 1 Alarm Board Layout The layout and detailed specifications of the alarm board are given below III OTETITEO OT OT 7 an N 0 8 2 N i gt E amp CM CN18 Fete CON 17 AN ulna nd Figure 4 1
32. ront left edges of the chassis with the six screws provided Filters located behind the front door and right side of the chassis LYNNNNNNN SEA desse Figure 2 1 Front section ACP 5260 User Manual 6 2 1 2 The Rear Panel Includes 2 2 1 Three high speed cooling fans in the middle and two blowers on the rear side Backplane Add on cards Thermal sensor Alarm board Hold down clamp and blower brackets DPN Removing the Chassis Covers There are dual top covers for ACP 5260 top front cover and top rear cover Both are fixed to the chassis with four screws two on each side Please refer to Figure 2 2 amp Figure 2 3 and proceed as follows 1 Detach the four screws on both sides 2 Remove the top cover Figure 2 3 Removing the top rear cover T ACP 5260 User Manual 2 3 Installing the Backplane ACP 5260 supports backplanes of up to 20 slots To install the backplane please refer to Figure 2 4 and proceed as follows 1 2 Remove the top rear chassis cover and then dismantle the hold down clamp and the blower units by removing the four screws Put the backplane in the proper location and attach the supplied EMI spring shielding with the screws provided Then fasten it onto the chassis For the PICMG 1 0 BACKPLANE connect the orange white wire from connec tor HCN1 on the backplane to connector CN21 on the CPU card Connect the 24 pin or 20 pin ATX power connector and the 4 pin 12 V
33. rs Y N S NW NW NN V s N RN M N N e NV a N um mm WwW J N a S wu ANNAN NS AV Figure 3 10 Replacing the front door filter ACP 5260 User Manual 20 3 4 2 Replacing the Side Filter 3 9 1 2 3 Open the top front cover Find the filter cover on the right side plate and simply take out the filter See Figure 3 11 Replace the filter with a new one Replace the top front cover and then fasten it Figure 3 11 Replacing the side filter Replacing the Power Supply ACP 5260 supports various power supply models To replace the power supply mod ule please proceed as follows 1 2 3 Turn off the failed power supply module Loosen the screw on the failed module and then gently pull the module out by the handle see Figure 3 12 and Figure 3 13 Make sure that the new power supply module is the same rating as the currently installed one Slide the power supply module inward until it locks into the right position then tighten the screws Return the handle to its original place Figure 3 12 Replacing the module of 460W redundant power 21 ACP 5260 User Manual Figure 3 13 Replacing the module of 570W 810W redundant power Note When you plug the two power cords into the socket please make sure they are oriented in the same direction See Figu
34. s chapter introduces the instal lation process Sections include E Chassis front and rear section E Installing the backplane E Installing the CPU card or add on card E installing disk drives m Attaching the ears and handles The following procedures instruct users to install the backplane add on cards and disk drives on the ACP 5260 chassis Please refer to Appendix A Exploded Dia gram for all the detailed part names of ACP 5260 RE ground yourself by touching the metal chassis before you handle any Note Use caution when installing or operating the components with the chas sis open Be sure to turn off the power unplug the power cord and components inside the machine 2 1 Chassis Front and Rear Sections The ACP 5260 is composed of two sections the front section and the rear section Each of them has its own top cover 2 1 1 The Front Section Includes 1 A SCSI disk drive housing with six mobile HDD trays on the front left For IDE devices there are one slim type optical disk drive and one 5 25 disk drive bay above the SCSI mobile trays and one 3 5 disk drive bay at the right of the SCSI mobile trays Dual cooling fans behind the SCSI backplane for cooling the SCSI HDDs Front door with LED panel and user friendly rotary lock User can close the door with or without the key Hot swappable redundant power supply A pair of ear handles which users can simply fasten to the front right and f
35. ssis cover Remove the two high speed cooling fans behind the SCSI disk drive housing first so that there is enough room for your hand to reach the fan behind the SCSI backplane See Figure 3 7 Lift the tab on top of the fan unit so that the fan detaches from the fan enclosure Figure 3 9 is another view that shows fan removal Using this way you need to remove the whole SCSI disk drive housing first But its not necessary to take out the SCSI housing to replace the fan Unplug the fan wire on the alarm board Put a new fan into the fan enclosure carefully until it is locked in by the tab Be sure to install it securely in the enclosure Plug the fan wire into the fan connector on the SCSI backplane Replace the two high speed cooling fans and fasten them Replace the top front chassis cover Figure 3 8 Lift the tab on top of the fan unit 19 ACP 5260 User Manual Figure 3 9 Replacing the fan behind the backplane 3 4 Replacing the Filter The filter functions to block dust or particles from the work environment and to extend the longevity of the system The filter should be replaced periodically There are two filters behind the front door and one filter on right side of the chassis To replace the filter please proceed as follows 3 4 1 Replacing the Door Filters 1 2 i 4 Open the front door Loosen the two screws located on each filter cover Replace the filter with a new one Fasten the filter cove
36. stem Reset button Press the button to reboot the system Alarm Reset button Whenever a fault occurs in the system e g fan failure or the temperature in the chassis is too high the audible alarm will be activated Pressing this button will stop the alarm from beeping Dual USB port For connecting a wide range of USB devices for data transfer backup or input PS 2 connector For connecting a PS 2 keyboard and mouse by an optional Y cable Or connecting a PS 2 keyboard only lt depends on the CPU card feature 3 1 2 LED Indicators for System Status The LED display on the front door shows a series of indicators that are grouped into two categories for System Status and Power Voltage Status HDD TEMP FAN 3 3V 5V 12V 5V 12V POWER STATUS Figure 3 1 Front LED panel The following table describes the LED indicators for System Status Table 3 1 LED Indicators for System Status LED Description Green Red PWR System Power Normal Abnormal HDD bd ASS Dal Access No light TEMP AEMP TAUG Ane Normal Abnormal Chassis FAN Cooling Fan Normal Abnormal ACP 5260 User Manual 14 3 1 3 When the system power is on the PWR LED is always GREEN When the PWR LED is RED it indicates a redundant power supply module failure To stop the alarm beep press the Alarm Reset button Examine the redundant power supply module right away and replace the failed module with a good one When the FAN LED is RED it indicates a failed c
37. ted with a SCSI RAID card such as AMI LSI Adaptec Intel or Mylex RAID card to perform Disk Array functions The SCSI RAID controller is another suit able option to integrate with ACP 5260 When you install an add on SCSI RAID card or a SCSI RAID controller as a RAID system please follow these steps 1 Open the top front cover and to find the 68 pin Ultra320 SCSI connector on the rear side of the SCSI backplane 2 Connect the provided Ultra320 SCSI 68 pin flat cable from the SCSI backplane to the add on SCSI RAID card or SCSI RAID controller 3 You can install up to six SCSI SCA 2 80 pin HDDs Please follow the instruc tions of the SCSI RAID card or SCSI RAID controller to implement your RAID system Table 5 3 LED for SCSI HDD Power and Status LED Description Green Blue Red Blue amp Red PWR HDD power di power N A N A N A Data rebuild Status Status of HDD N A Data access HDD failure or construc tion 35 ACP 5260 User Manual ACP 5260 User Manual 36 Exploded Diagram and Parts List A 1 Exploded Diagram and Parts List Os LT C AJI ess 2 N s 7 Mhi De UG leke AL os Cone leo v9 Nes CO Cie A 44 I8 LAN 6 45 Figure A 1 Exploded diagram 38 ACP 5260 User Manual Table A 1 Parts List olo oja aju ni gt Oo NO DO RO No RO POT N gt
38. ure 3 3 The M B version is especially customized by customers request gt 0000000000 0000000000 000000000000 lt gt p00000000000000000000000000000700000000000000000n90000000000000000000000000000 Je Ne om000000000000000000000000000000000000000000000 Figure 3 2 Rear panel of backplane version amp TT IIO 100000000010 lt 0000000 co m CIS Figure 3 3 Rear panel of motherboard version ACP 5260 User Manual 16 3 3 Replacing the Cooling Fan There are seven cooling fans inside the chassis All of the cooling fans are easily maintained Three of the high speed cooling fans are located in the middle of the chassis There are two blowers on the rear of chassis Another two cooling fans are located behind the SCSI backplane which was mentioned in Chapter 2 1 1 The fans provide the system with ample cooling by blowing air toward the rear To replace the cooling fans please proceed according to the instructions below 3 3 1 Replacing the High speed Cooling Fan 1 2 3 Remove the top front chassis cover Loosen the two thumbscrews on top of the fan unit and then gently pull it out See Figure 3 4 This will disconnect the cooling fan power connector Replace the cooling fan with a new one Fix the ne
39. ut as far as it will go Then completely take out the tray Refer to Figure 5 6 4 Install a 3 5 x 1 high SCSI SCA 80 pin HDD by fastening the four screws 5 Return the mobile tray with SCSI HDD to the disk drive housing and push it in by the handle until it is locked into the original position 6 Push down the latch to lock the tray into place ACP 5260 User Manual 32 Figure 5 5 Pushing up the latch Figure 5 7 Installing a SCSI SCA 80 pin disk drive 33 ACP 5260 User Manual 5 4 2 Installing the GEM318 Driver The GEM318 can work well without a driver but in order for a Windows 2000 OS to recognize it you must install the driver Please follow the steps below to download the GEM318 driver from the Advantech website 1 Connect to Advantech s eService website http eservice advantech com tw Advantech eService System Microsoft Internet Explorer ERD REO BAD BREW TAD SEG OL F O RBG Aae cae D 38203 ADN IO Your ePlatform Partner Download Area Search Area BOS M ance Search v Bios Y Datasheet Y Driver Y Manual Utility Driver Manual FAo Specification 7 Troubleshoot for your Advantech product type in your product name Can not find material for your Advantech product Click here to send out material m Utility Knowledge Base m FA request m Specification type in your product name Search Products Solut
40. w cooling fan in place by tightening the thumbscrews Replace the top front chassis cover and fasten it Figure 3 4 Replacing the cooling fan 3 3 2 Replacing the Rear Blower 1 2 3 Remove the top rear chassis cover Loosen the screws on the blower unit one on the rear panel and one on the hold down clamp see Figure 3 5 Unplug the blower power connector from the alarm board and release the blower power wire from the tie mount Detach the blower from the bracket by loosening the screws see Figure 3 6 Replace the failed blower with a new one Please note that the blower should be oriented so that the airflow is directed toward the back of the chassis Secure the new blower to the bracket and then fasten the blower unit back onto the chassis The blower unit is uniquely designed to provide the best airflow for any card configuration You can adjust its position along with the length of the guide rail bracket Plug the blower power connector to the alarm board and fix the wire into the tie mount Replace the top rear chassis cover and fasten it to the chassis 17 ACP 5260 User Manual Figure 3 5 Removing the blower unit Figure 3 6 Both sides of the blower unit 18 ACP 5260 User Manual 3 3 3 Replacing the Fan behind the SCSI Backplane 1 2 Remove the top front cha

User Manual ACP-5260

Contents

Download Pdf Manuals

Related Search

Related Contents