Gas Analyzer 810-830
Contents
1. CO value carbon dioxide expressed in vol HC value unburned hydrocarbons in hexane equivalent expressed in ppm vol value oxygen expressed in 96 vol expressed in vol factor A value Lambda factor calculated based on the measured gas content engine rpm expressed in revolutions per minute engine oil temperature expressed in or NO value nitrogen oxide expressed in ppm vol From this page press the F key to enter the following functions Print of the values displayed in the free page Autozero to reset the cell Fuel to edit fuel type selection Rpm division HC test Seal test Selection of Temperature NO displaying in free page 8 7 1 Autozero Start from the free page Press F key SS Select the item Autozero Confirm with the key 1 pe Autozero Fuel The cell reset operation is carried out automatically 34 po 81046830 _ 8 7 2 Fuel Selection This selection is important as the CO and factor values depend on the type of vehicle fuel Start from the free page PressFkey 2 7 Select the item nn fuel selection Confirm with the key gt Fuel Select vehicle fuel T METHANE 8 7 3 Rpm Division This function shall be used to set the rom multiplication or division factor according to vehicle type you are testing Start from the free page Press F key S i O Select the item Rpm divisi2. 4 line x 20 column display for test data displaying 24 column thermal printer for test reports printout 12 5 Product Installation At first remove analyser from package and connect the supplied power cable to the gas analyser 5 1 Power Supply The device shall be powered through the power cable supplied with the package Insert the supply cable in the outlet placed in the tester rear side as shown in the picture below Special inputs for probes connection are located on tester back side In particular the cup connector marked with will have to be used to connect heat probe while connector marked with RPM will have to be used to connect inductive clamps rev counter 5 3 PC Connection 13 810 830 A special 9 cup socket marked with the PC symbol is positioned on tester back side This is the connector to be used to connect and communicate with PC Connect the serial cable coming with the tester to this input 5 4 Gas Probe Connection The gas probe features a metallic nozzle collecting the gases and shall be inserted in the vehicle exhaust pipe whereas the other side shall be connected to the analyser 14 810 830 E The instrument gas inlet is situated on the condensate separator Connect the gas sampling probe as shown in picture 5 5 Identification Label The identification label on the analysis module contains data relevant to
3. correctly detected you will be required to manually enter the measured values as an alternative The test result is displayed at the end of it RESULT SPEED R 39 p 810 880 0 1 lt 0 3 5 Press the key to go on RESULT AT MIN ACC R COCOT e xX 032 A 1 002 Oe 03 Now you can repeat the reading force test outcome REPEAT TEST i i CHANGE RESULT issue a report printout and go back to main menu PEND 8 8 4 Report Printout oc a REPEAT TEST Select the Print item and confirm it with the key J ae PRINT END Enter the vehicle data make model number plate frame number mileage year of first registration Check the name of the Technical Manager who carried out the test and change it if necessary 40 p 810 8830 DO 9 Software Exhaust analysis system 9 1 Installation Insert The cd of Exhaust Analysis System in the CD Drive Installation Emission utility The installation start in automatic mode Initializing Wise Installation Wizard Select Components Select Exhaust Analysis 7 System Multilanguage the In the options list below Seco nd optio n select the checkboxes for the options that pou would like to have installed The disk space fields reflect the requirements of Router for 810 the options you have selected Bluetooth Fairing Disk Space Required S07 76 k Disk Space Remaining 38430
4. Counter item and press the key 1 to 2 confirm Select the type of rev counter be set go d nside Gas inside gas analyser Stand Alone not connected to gas analyser revolutions will be entered by the user Here are the parameters for each one of the two rev counters Make Model No Homologation Serial NO Expiration date 31 p 810 880 WARNING The parameters of this section are reported in the official report printouts 8 6 Using the Analyser for Gas Analysis The main available functions for vehicles check are Free Page to read emissions main values as well as engine main values temperature and rpm Certified workshop check up blue tag for the Italian regulations for the release of the blue tag for gasoline vehicles Official Procedure for the execution of the test according to the latest regulations for gas analyses To carry out any test with the gas analyser 810 at first you will have to connect the probes coming with the tester to detect engine rpm and engine oil temperature refer to par 5 2 if no MCTCNET network is available or to par 5 3 if the MCTCNET testing network is available You can now turn the tester on using the special network switch positioned on the back side If the tester has not been set up yet to operate with the supplied probes then follow the procedure described in section 7 before continuing 8 6 1 Operations to be
5. Instrument logbook 2 p 8106830 ss 3 WARRANTY Warranty terms and conditions are defined as follows unless otherwise specified in the order confirmation 3 1 Warranty Scope TECNOMOTOR ensures the good quality and construction of its machines it undertakes during the warranty specified period to repair or replace for free the parts whose failure or early wear are due to bad quality of the used materials manufacturing faults or defective assembling The warranty does not cover those parts whose failure or wear are due to Failure to comply with the instructions contained in the Use and Maintenance Manual No maintenance service or incorrect maintenance User negligence in checking levels filter cleaning auxiliary services and power supply The use of unsuitable tools for ordinary and extraordinary maintenance Changes and or tampering carried out by the user or third parties without previous approval of TECNOMOTOR The use of non original spare parts 3 2 Warranty Period 3 3 The warranty period is 12 MONTHS beginning from the delivery date This term is definitive and is not subject to extensions even in case of replacements or repairs during such period Warranty Application To determine the causes and apply the warranty it is necessary to send the parts you want to be replaced under warranty to TECNOMOTOR or to authorised service centres o 8104430 o TECNOMOTOR will decide whether to carry out
6. Time item and press the key 1 Ti and Date Workshop data confirm gt Standby Time m 8 5 Service These functions are accessed when measuring modules setting has to be checked Some functions have to be carried out only by technical service centres and are password protected 8 5 1 Gas Analyser Parameters and Data Check Press ESC or F during starting page Select the Service item and press the key to confirm Select the Gas Analyser item and press the key 1 to gt Anetyser confirm Once the Gas Analyser menu has been accessed you can display and edit the following items 30 p 810 880 Make Model No Homologation serial No Expiration date to be edited by authorised technicians only IMPORTANT Upon first installation and anyway after any change to the instruments used for emissions measurement check that the stored values match with those inside metrological logbooks with special attention to the serial number WARNING The parameters of this section are reported in the official report printouts 8 5 2 Rev Counter Data Entry and Check This paragraph describes how to enter non MCTC Net inside testers stand alone etc rev counters data lf a MCTC Net rev counter is connected the information are directly read by the device Press ESC during the starting page Select the Service item and press the key to confirm Select the Rev
7. are present inside the inlet circuit before carrying out a test The HC value for cars shall be below 20 ppm vol 8 6 6 Leak Test The aim of the seal test is to check the gas sampling circuit sealing capacity as the reading would be distorted by any air seepage No measurement reading can be carried out if the seal test is not passed with positive outcome IMPORTANT The Leak test is automatically required by the instrument daily after the warm up phase and before to start the measurement procedure Free Page sampling circuit seal test is carried out by generating a vacuum inside the pneumatic circuit a displayed message will indicate the point where the user has to kink the probe The analyser thanks to the pressure sensor detects the max vacuum level reached Now pump is switched off and analyser checks for a few seconds that the vacuum inside pipe is kept at the max level If the vacuum level decreases during testing it means that there is a leakage in the pneumatic system and the test is failed If carried out correctly seal test has a daily validity 33 p 810 880 8 7 Gas Free Page After having been switched on tester will directly access the main menu shown at the side where the operator mand em test select the type of test to be carried out Official prod Select the item Free page The free page shows CO value carbon monoxide expressed in 96 vol
8. 046 Tecnomotor 5 lt Back Cancel 41 p 810 830 DO x Start Installation You are now ready to install You are now ready to install Click the button ta begin the installation or the Back button to reenter the installation P ress next to Start information ize Installation wizard Installing Current File Copying file Cw Tecno T emp 03 1 2 08 setup ina gre bul spa ind T ur ML3_0 All Files Time Remaining 1 minute 10 seconds ise Installation Wizard gt Cancel 3 Get Registration Information Please enter the name company ad serial number of the nsert the key when req ul red registered product into the Fields below All Fields must be filled It in ta proceed Lm The intstallation key is 5123 0174 Company TECNOMOTOR Serial number 42 610 4830 Ge J Welcome Welcome to Exhaust Analisis System Setup program This program will install Exhaust Analisis 227 System on your computer It iz strongly recommended that you exit all Windows programs before running this Setup Program Select the next Button and Click It it Set d cl h e wait that the installation is finished WARNING This program i protected by copyright law and International treaties Unauthorized reproduction or distribution af this program any por
9. 51 ooo 810 830 Loo E 10 Lambda Equations used in the Gas Analyzer The lambda equation used into the software PC and into the firmware of the gas Analyzer 810 is the Equation in fig 10 1 CO 3 5 21 2 2 4 x 0 00877 x CO2 CO 2 3 5 CO C02 pe E O CO C02 3 5 CO C02 52
10. 8106830 ss A special device detecting when the gas flow drops under the min allowed value and sending and electric signal to the feeder board then transmitting it again to the measuring cell is inserted inside the intake circuit Here the signal is detected by analyser management software locking gas measurement A check is carried out also to detect any sealing fault In this case the system is automatic and completely managed by the software with the only manual action to close gases inlet when required by the procedure 6 4 Gas Inlet Gases entering the measuring chamber pass through an outer filtering system so as to ensure the total elimination of any dirt and water vapour together with suspended particles having a size greater than 4um from gas Then gas reaches a solenoid valve used to close gas access to the measuring cell and to allow room air inlet during autozero procedure 6 5 Gas Inlet Management Diagram measurina 21 p 810 880 7 MAINTENANCE SERVICE This chapter contains all information necessary to keep your device in perfect conditions To carry out an excellent maintenance service it is essential to carefully read and in case of need consult this manual section This will ensure a correct maintenance service and consequently a device trouble free operation and a longer life WARNING Before carrying out any maintenance operation make sure that the power supply is off Wait for the power
11. Gas Analyzer 810 830 Operating manual Gas Analyzer 810 830 Operating Manual ENGLISH Rev 1 3 Manual 810 830 All rights reserved No part of this users manual can be reproduced or transmitted by any electronic or mechanical means including photocopies recording or any other storage and tracing systems for purposes other than the purchaser s personal use without the Manufacturer s prior written authorisation The Manufacturer is not liable for the consequences resulting from user s misuse of the equipment The data and information contained in this manual can be subject to change or update without prior notice by the Manufacturer _ __ Manual 810 830 CONTENTS 1 Foreword 2 Package Contents WARRANTY 3 1 3 2 3 3 3 4 3 5 Warranty Scope Warranty Period Warranty Application Material Return Exclusions and Limitations 4 Tester Description 4 1 4 2 Heference Standards Main Elements 5 Product Installation 9 1 9 2 9 3 5 4 9 0 9 6 Power Supply Connect Heat Probe and Rpm Detector PC Connection Gas Probe Connection Identification Label Technical Specifications 6 GENERAL INSTRUCTIONS 6 1 6 2 6 3 6 4 6 5 Operating Principle Microbench Principle System Intake Circuit Diagram Gas Inlet Gas Inlet Management Diagram 7 MAINTENANCE SERVICE 7 1 7 2 7 3 7 4 7 9 Cleaning Daily Maintenance Weekly Maintenance Six M
12. are required such as time and date adjustment and whenever a change of the configuration being used such as the shift from the inductive clamps rev counter to the M C T C NET rev counter is necessary access the set up menu Turn ANALYSER on pressing key in par 8 1 28 o 8104430 o Upon switching on a short introduction page followed by the available functions will be displayed To access the set up menu press function key F while the tester is being turned on or press ESC twice when the tester is already in the main menu for test type selection Select the Set up item and press the key 1 to confirm Select the desired item and press the key J to confirm RET COUNTAT Time and Date PWorkshop data Press ESC to quit the Setup menu o o 8 4 1 Selecting the Rev Counter Press ESC during the starting page Select the Set up item and press the key 1 to confirm oelect the Rev Counter item and press the key dod Qs Time and Date confirm Workshop data Select the rev counter Type It can be the Inner one of Pinner _ the instrument for instruments with integrated rev counter stand Alone and outside complying with the communication protocol or outside of the Stand Alone type When a Stand Alone rev counter is used the software will require to manually enter the reading before the end of an official testing 8 4 2 Time and Date Set up Press ESC during the starting pag
13. bsorbed power 30 W at 12 V Operating temperature 5 40 Relative humidity 0 95 96 Measurement fields CO 0 9 99 vol C02 0 19 9 vol HC 0 10 000 ppm vol 02 0 25 vol Resolution CO 0 01 vol C02 0 1 vol HC 1 ppm vol O 0 01 vol Weight 6 2 Kg 17 p 810 880 6 GENERAL INSTRUCTIONS Gas analyser 810 acquired the OIML Class 0 homologation and the Italian Conformity Homologation with Ministerial Decree 628 96 dtd October 23rd 1996 JJ 7 233 EM dim Ly T iul S au E I P 6 1 Operating Principle Microbench Il cell is based on the NDIR Non Dispersive Infra Red technology It has been developed and manufactured to be a small size module complying with OIML R99 Class 0 requirements and with 1503930 technical specifications The new technology used to minimise size and power consumption did not reduce cell efficiency but on the contrary it increased it by allowing the reading of 5 gases Besides the 3 common gases CO CO2 and HC thanks to special sensors directly connected and managed by the cell also Oxygen O2 and Nitrogen Oxides NOx can be analysed Cell size is so compact thanks to the elimination of all moving parts such as all those mechanical systems used so far to interrupt the infrared beam The development of this new technology allowed the manufacturing of an extremely compact measuring bench with the first advantage being t
14. carried out upon Tester Start Up From tester main menu you can select the type of test you are wishing to carry out If some peripheral unit does not respond correctly the rev counter for example when the desired test is selected you can decide whether continuing the reading using the available alternatives for example when the rev counter is concerned you can use the one inside the tester or the one inside the vehicle or interrupting the test 8 6 2 Checks and Main Functions of the Exhaust Gas Analyser The program automatically carries out some inspections and operations that ensure the device correct measurement function in particular warm up cell reset residual HC test Leak test 32 po 8106830 o 8 6 3 Warm Up The cell warm up phase is useful for the thermal stabilisation of the measurement part To continue the test wait for this phase to be completed The warm up time depends on the starting cell conditions the higher the starting temperature the lower the warm up time 8 6 4 Cell Reset Cell reset function or autozero allows calibrating the CO CO2 and HC values as well as the environmental value of O2 concentration close to 20 90 vol Environmental air passes through an activated carbon filter and is delivered to the measuring cell The inlet from the gas sampling probe is disabled during this phase 8 6 5 Residual HC Check HC testing is used to check that no residual unburned hydrocarbons
15. chemical cells Gas analyser mod 810 features the following functions e Vehicles exhaust gas analysis e Engine rpm reading e Engine oil temperature reading Test reports can be printed out on a coupon thanks via a printer positioned on instrument control panel If you wish to use instrument on an MCTCNET testing line refer to the section relating to PC side software set up Tester can be equipped with a battery operated serial rev counter allowing to detect engine rpm by connecting sensor to vehicle battery 4 1 Reference Standards The analyser has been manufactured to comply with the Ministerial Decree 628 dtd 23rd October 1996 and circular letter 88 95 dtd 6th September 1999 as well as with the circular letter prot No 6247 698 99 dtd 16 11 99 and following changes and integration It has been manufactured also in compliance with the provisions of OIML H99 Edition 2000 Class 0 and ISO 3930 edition 2000 International otandard Gas analyser 810 can be integrated in a M C T C NET testing line 11 4 2 Main Elements Gas analyser is equipped with an alphanumeric display with 4 lines having 20 digits each An alphanumeric keypad and special function keys allow the operator to move quickly among the different menus offered by the tester Function key used to enable the numerical Fenes Arrow keys to move writing capital letters or E in the menus small letters modes TW Alphanumeric keys to enter data
16. e or press function key F or press ESC twice from tester main menu Select the Set up item and press the key 1 to confirm Select the Time and Date item and press the key 1 to sv counter f gt Time and Date confirm Workshop data Select the Time item and press the confirmation key J to change the time Enter time in the hh mm ss format Time Jub Ib Press I to confirm or ESC to abort the operation x s ss To edit date select Date and press J to confirm 29 p 810 880 Enter date in the dd mm yyyy format der Press 1 to confirm or ESC to abort the operation dd mm yyyy 8 4 3 Workshop Data Set up Press ESC during the starting page Select the Set up item and press the key 1 to confirm a Select the Workshop data item and press the key to Bev counter confirm Time and Date PWorkshop data Select the workshop relevant items and press the key 1 Bou Hane to confirm them City 8 4 4 Standby Time Set Up The standby function is used to protect the most delicate parts of exhaust gas analyser When analyser keys are not pressed for a set time system will automatically enter the standby mode thus preventing parts useless wear and reducing consumption levels The time expressed in minutes after which system enters the standby mode is set as follows Select the Set up item and press the key 1 to confirm t UP Service Select the Standby
17. edit test data emissions 557 limits rpm intervals at idle and accelerated idle speed zuvironment data and engine oil min temperature select the Edit Limits item Based on the selected type of vehicle all or some of the following values can be edited Engine oil min temperature COc upper limit measured during reading at idle speed COc upper limit measured during reading at accelerated idle speed Factor lower limit during reading at accelerated idle speed Factor A upper limit during reading at accelerated idle speed Engine rpm lower limit at idle speed Engine rpm upper limit at idle speed Engine rpm lower limit at accelerated idle speed Engine rpm upper limit at accelerated idle speed These data shall be edited if they are specified on vehicle logbook If not the preset values shall be kept unchanged select the item Environment data to display andj Start test Change limits Environment data change the values of environment temperature pressure and humidity If necessary change the environment temperature lt 123 gt i Temperature C Press the confirmation key 1 to continue 20 If necessary change the environment pressure 123 Pressure kPa Press the confirmation key 1 to continue 101 9 If necessary change the environment humidity To conclude the environment data change phase press 1 1 38 p 810 880 the confirmation key 4 To s
18. egistry keys requires installation media Press Next and wait the end of the automatic uninstall process C Custom C Repair Wise Installation Wizard 9 3 Configuration Only at the first use you must enter in this configuration module software m i Select on the PC m Accessori E 9 Microsoft Office St a rt gt E X h a U St A n al YS S nn system gt configuration FM Microsoft Visual Studio 6 0 Impostazioni gt em AutoCAD LT 2000 Italiano and open this software Cerca WEA Keiluvision4 99 ImageCraft Development Tools IF OrCAD 10 5 9 HHD Free Serial Port Monitor Exhaust Analisis System 49 Exhaust Analisis System Guida in linea e supporto tecnico Esegui e Configuration ay Uninstall Chiudi sessione Password entry x Press F1 key on the keyboard and insert the Enter password password CENTROAT A X 44 810 830 ER 7 Configuration 3 0 3 2TECNOMOTOR Workshop ENGLISH ITALIANO ENGLISH Address Country Town Province Postal code Telephone Fax Be VAT number Notes 7 Configuration 3 0 3 ENGLISH Workshop Address Io Country Town pee Postal code Emission tester VAT number Notes 7 Configuration 3 0 3 ENGLISH Ir System Tool Generals Homolo
19. erisk m Oil NOx Press ESC if you wish to keep the displayed item unchanged Press J to change the displayed item 8 7 7 Print of Gas Free Page It is possible to print the values displayed in the free page Start from this Press F key ee Select the item Print and press J Print 8 8 Mandatory Emission Test and Gas Official Procedure in Stand Alone Mode 8 8 1 Preliminary Steps Make sure that vehicle exhaust pipe is sealed and that the emissions control system if any features the indispensable outfit Insert the gas sampling probe in the exhaust pipe Define the vehicle nominal values type of fuel engine temperature rom at idle speed emission limits where indicated 8 8 2 Vehicle Engine Type Definition To define the type of test to be carried out and the relevant limit values you will have to select the Engine Type item To select the right item refer to the following table 36 p 810 8830 __ Engine Category Limits and notes concerning the engine type o ge without limit values at best adjustment test at 86 idle speed Applicable to vehicles without OM9439 RT1902 homologation CO value s 4 5 vol at idle speed 86 OM9439 RT1902 Applicable to vehicles registered before 01 10 86 but homologated according to OM9439 RT 1902 CO value lt 3 5 vol at idle speed Applicable to non catalytic vehicles or vehicles featuring a RETROFIT catalytic
20. gation Config WORKSHOP Communication port 7 Tachometer Inside the tool Outside the tool defined in T A CHOMETER Temperature probe Inside the tool Outside the tool defined in TACHOMETER Stand by fi 5 Minutes DEFAULT 45 E NOW you can Change the language of the software Select WORKSHOP secondary menu and put the data of the WORKSHOP in the relative box In the secondary menu EMISSION TESTER you can change the configuration of the gas Analyzer Select the correct port Comunication of the gas analyzer and if you have the inductive Tachometer select the option INSIDE THE TOOL if you have the 810 830 temperature PROBE select the option INSIDE THE TOOL Configuration 3 0 3 Ol In the secondary menu I EMISSION TESTER gt CONFIG Select the correct Model of diit the gas analyzer and the type of counication Bluetooth 15232 Collegamenti Bluetooth a USB RS 232 DEFAULT Configuration 3 0 3 ATECNOMOTOR If you have got a Serial M System Tool Generals Homologation Config Tachometer PFM941 Communication port OR AND a serial s H Temperature Probe you must SEN connect the devices at the Inside the tool port com of the PC Outside the tool defined in TA CHOMETER WORKSHOP Emissitter 0 ENTER In this case you must select Inside the t
21. he reduced sensitivity to mechanical shocks The measurement of the gases analysed by Microbench with NDIR system is carried out by selecting a special infrared wavelength for each gas where it is known there is max absorption and no other gas has important absorption opecial filters positioned before the receiver allow the passage of the wavelengths absorbed by the gas to be measured only When the sampling cell contains the gas to be sampled the receiver measures the reduction of the infrared energy transmitted for the wavelength of each single gas The electronic process determines the i i0 difference namely the absorption degree where the reference start signal is i0 while i is the signal resulting after passage inside the measuring cell The measuring chamber consists of a single aluminium block housing the three measuring cells for CO CO2 and HC The HC cell unlike the other 18 810430 ones also contains a reference cell to make HC reading more consistent and to give a greater accuracy level to the whole block 19 810 830 pe 6 2 Microbench Principle System 6 3 Intake Circuit Diagram The diagram below reproduces the correct exhaust gases intake and FILTRO SEPARATORE DI CONDENSA bet E rH Le VACUOSTATO 26 E IE BEI a POMPA ACQUA condensate ejection system adopted inside gas analyser mod 810 20 p
22. ment Tools A al yS S syste m Guida in linea e supporto tecnico e OrCAD 10 5 Programmi Impostazioni 9 HHD Free Serial Port Monitor Esequi mn er ie d gg Exhaust Analisis System 4 Exhaust Analisis System Chiudi sessione 3 Configuration Select Official Test Gas Or press F4 Key with the keyboard Benzina 4 0 44 I Gm F F5 F6 Vehicle data Ambient data Make Model Frame no Ambient temperature No plate km run Exhaust n 25 C 5 40 1 T Atmospheric pressure Fuel Second fuel Registration date Unleaded Sg 1020 kPa85 102 5 Serre Insert vehicle data for the Normative limits EM Engine type of engine oli 0 fi nal test re rt and press CAT amp F1 KEY on the keyboard Limits at idl Limits at accel idl Min Max Min Max 0 1000 RPM 2000 3000 RPM Technical Responsible sroccHi COc 0 5 vol 0 3 vol necessary data to go on Lambda factor lower limit 0 97 with the test Lambda factor upper limit 1 03 Data entered manually 48 810 8390 Now you are ready to start a new test Fit the probe into the exhaust and the ME value of the gas data will Lambda change When all the values of the gas be stabilized you press F1 key Exhaust 1 Fuel vol Fit the probe into the exhau
23. n sensor reaches its max nominal voltage Important Oxygen sensor has a limited lifetime it can be compared to a common electrochemical battery and it thus features a natural discharge The duration is of about 12 15 MONTHS FROM TESTER MANUFACTURING DATE tester use or inactivity DO NOT VARY sensor lifetime Oxygen sensors discharge when they come into contact with atmospherical oxygen Spare sensors are supplied inside a plastic package that does not contain oxygen so they do not start discharge until they are removed from such a package 27 8 Using the Instrument 8 1 Switching ON OFF After having followed the indications for product installation you can now turn the analyser on To turn the device on turn switch positioned on tester back side close to power connector see figure below to ON 8 2 Using the Keys Data are entered using the keypad Based on the needs you can enter numerical or letter values To switch from 123 numerical values setting to letter values with small letters abc and capital letters ABC press F If you are entering values that can have one format only it will not be possible to change the type of data for example date has just a numerical value and no letters can be entered 8 3 Commissioning upon First Start Up Analyser shall be activated upon first start up by entering the activation code present inside package 8 4 Analyser Configuration When some set up changes
24. n the two inner ferrite elements so as to allow a perfect contact with each other e During this operation check if some ferrite parts are damaged If this should be the case do not try to glue the broken pieces as the part operation would be seriously affected but ask for the new spare part RC501 DB 7 10 CHANGING OXYGEN SENSOR For tester correct operation the electrochemical sensor positioned inside instrument shall be changed whenever the CHANGE OXYGEN SENSOR message is displayed on the monitor oensor replacement shall be considered as an annual ordinary maintenance procedure and will have to be carried out by authorised personnel to prevent any damage to the instrument Technical service centres and Tecnomotor change oxygen sensor both during periodical checks and in case of any sensor malfunction 7 11GAS CALIBRATION Gas analyzers instruments need to be periodically calibrated by a Tecnomotor authorized service center or third parts authorized The Gas Calibration procedure is performed using sample gas bottle which allows at the measurements carried out from the instrument to respect the right accuracy requested by the norm The interval time for instrument type 810 and 830 for gas calibration is 12 months 26 810 830 approx 24 hours after having been taken out from its hermetic package It is nevertheless enough to remove it from the package at least 1 hour before installation WARNING Oxyge
25. on Confirm with the key 1 re Rpm division If the rpm counter is connected the display shows the in calculated rpm using the set divisor d Press the up or down arrow keys to change the divisor Confirm with the key 1 8 7 4 HC Test Start from the free page Press F Key ME Select the item relating to HC Test Fuel Rpm division Confirm with the key 1 PHC Test The HC test is carried out automatically 8 7 5 Seal Test oeal test is used to check pneumatic circuit sealing capacity When carrying out an official test or the Blue Tag for the Italian regulations the seal test is required and automatically performed upon tester first daily start up seal test can be carried out at any time from the free page Start from the free page 35 p 810 880 Press F key Select the item relating to Seal Test Confirm with the key 1 PSeal Test Carry out the Seal Test following the indications displayed 5 21 Test on the tester User shall simply close the probe and after prose having created a vacuum inside the pneumatic circuit the tester will turn the pump off to check that the created vacuum remains within set tolerance limits 8 7 6 Oil Temperature NO Displaying Selection Start from the free page Press F key Select the item relating to engine oil temperature or NO M displaying Seal Best The currently displayed item is marked with an ast
26. onth Maintenance Filtering System Cleaning 4 Manual 810 830 7 6 CONDENSATE FILTER CLEANING 25 7 7 CHANGING GAS FILTER 25 7 8 CHANGING ACTIVATED CARBON FILTER 25 7 9 Checking and Cleaning the Inductive clamps 26 7 10 CHANGING OXYGEN SENSOR 26 8 Using the Instrument 28 8 1 Switching ON OFF 28 8 2 Using the Keys 28 8 3 Commissioning upon First Start Up 28 8 4 Analyser Configuration 28 8 4 1 Selecting the Rev Counter 29 8 4 2 Time and Date Set up 29 8 4 3 Workshop Data Set up 30 8 4 4 Standby Time Set Up 30 8 5 Service 30 8 5 1 Gas Analyser Parameters and Data Check 30 8 5 2 Rev Counter Data Entry and Check 31 8 6 Using the Analyser for Gas Analysis 32 8 6 1 Operations to be carried out upon Tester Start Up 32 8 6 2 Checks and Main Functions of the Exhaust Gas Analyser 32 8 6 3 Warm Up 33 8 6 4 Cell Reset 33 8 6 5 Residual HC Check 33 8 6 6 Leak Test 33 8 7 Gas Free Page 34 8 7 1 Autozero 34 8 7 2 Fuel Selection 35 8 7 3 Rpm Division 35 8 7 4 HC Test 35 8 7 5 Seal Test 35 8 7 6 Oil Temperature NO Displaying Selection 36 8 7 7 Print of Gas Free Page 36 8 8 Mandatory Emission Test and Gas Official Procedure in Stand Alone Mode 36 8 8 1 Preliminary Steps 36 8 8 2 Vehicle Engine Type Definition 36 8 8 3 Test Execution 38 8 8 4 Report Printout 40 E 34 Manual 810 830 9 Software Exhaust analysis system 9 1 9 2 9 3 9 4 9 5 10 Ins
27. ool outside the tool Jutside the Tool defined in TAUCPIONETER DEFAULT 46 7 Configuration 3 0 3 ENGLISH do WORKSHOP SPEED DATA DEF AULT 7 Configuration 3 0 3 Zum ENGLISH o WORKSHOP Emission tester SPEED DATA CAR NORMATIVES MOTORVEHICLE NORMATIVES Low Emission Label Smoke meter DIESEL VEHICLES STANDARD OVERHAUL LINE ENVIRONMENTAL STATION DEF AULT 810 830 BTECNOMOTOR Tachometer Temperature probe Gasoline Tachometer Communication port MCTCNET m 8 Diesel Tachometer Communication port MCTCNET Y 8 Tachometer Temperature probe Gas analyzer oil temperature Probe type Communication port RS232 Temp probe v COM 10 Smokemeter temperature oil Probe type Communication port 47 Select the correct port for the serial Tachometer and the MCTONET type If you have a rs232 Tecnomotor Temperature Probe select the rs232 gas Analyzer Temperature Probe for the Gas Analyzer and the correct port com for the comunication with the probe p 810 880 9 4 Official Test Accessori m Microsoft Office Dettagli FA Datirecenti Fi Atmel AVR Tools Microsoft visual Studio 6 0 Select Programmi Exhaust Itali m AutoCAD LT 2000 Italiano Analysis System gt Exhaust Cerca Keil uVision4 m ImageCraft Develop
28. ow placed on the sampling probe and change if the filtering side gets continuously dirty part number FILTROGAS 01 7 3 Weekly Maintenance Carry out ordinary maintenance operations on the filtering system as described in Filtering System Cleaning 7 4 Six Month Maintenance This six month maintenance consists in the Complete check of the gas main system from condensate drain until probe filter included Check of accessories wholeness 23 810 830 Loo Ef 7 5 Filtering System Cleaning The filters positioned on tester rear side have a very Important function as they protect the delicate inner mechanisms from outside foreign bodies and impurities Their proper cleaning is thus essential once lee Gas filtering separator I body Cup OH seal ul Filter OR seal White gas Rubber gasket omall filter Warning 1 Make sure that the 2 cup OR seals are always present 2 The white Gas filter gets dirty from the inside to the outside 3 The Conveyor condensate filter assy is pressure fitted onto condensate separator body 24 p 810 830 7 6 CONDENSATE FILTER CLEANING e Disconnect transparent pipe from union and change small filter in case it is blackened e Loosen cup anticlockwise taking care that the OR seal does not come out of the body e Slide out the whole condensate filter from below e Dip the filter block inside a solution of hot
29. repairs or replacements under warranty in house by third parties or on site As far as the on site services are concerned the customer shall provide the power supply the extraordinary equipment the auxiliary personnel as well as bear the costs for travel board and lodging of the TECNOMOTOR staff 3 4 Material Return Before sending to TECNOMOTOR the parts you request to be replaced or repaired under warranty it is necessary to transmit all information to the Service Department for its approval All parts shall be suitably packed in order to avoid any damage due to the transport and shall be supplied with a document specifying machine serial number part number detailed description of the fault and how it occurred The parts under warranty are delivered ex works the replaced parts will be of TECNOMOTOR property and shall be returned ex works 3 5 Exclusions and Limitations The warranty does not cover materials and parts subject to normal wear such as connection cables parts and accessories outside the device etc 10 p 810 8830 _ 4 Tester Description Tester 810 is an analyser used to measure the quantity of pollutants inside vehicles exhaust gases To measure carbon monoxide CO carbon dioxide CO2 and unburned hydrocarbons HC concentration a reading cell applying the NDIR Non Dispersive Infra Red technology is used Oxygen O2 and nitrogen oxide optional are measured by means of electro
30. st ffTECNOMOTOR esee nnn nennt Exhaust 1 Fuel Unleaded Lambda Take the vehicle to a range of A4 49 810 830 i ERTECNOMOTOR ue Tal Fax Test emissioni gas O M 628 e Circ 3495 Da Pidio 5 ipparecches OA SRE Sores Sake Sites S67 11 VARA Date scadenza coziralla 2112010 3542 Vano SW 1 0 Dati FLAT Pries kroni iboptipars PANDA km Peur Cee Carboni ABGUEF 1 Soy Condizioni ambientali a kPa 21002 0 Limiti normativi Regine al minime Acorkeralo zi REV RPM SEHEN CO peretia 05 wol DE CD cometa 5 ver n3 TECHOMUOTUR COUNTER 185 Tarzan amtare Ci Ural 850 Regime al Wisin Risultato Analisi al eire aeexehesala az 2010 11 78 5 118 1910 DOO Pow Bea Test Minimo Accelaie Posithwo ah moere E nais prva JAP 10 Duta prea 22013003 1038 25 teenie STOSCHI Carta richiama Pirma Hrs 8 Prati massualeenie 90 Loo Ef When the official test is finished you can print a Report p 810 880 __ _ 9 5 Free page From the main Menu press F1 key on the keyboard f Analizzatore Versione 4 0 Free page mode is only a page of misure of the typical gas
31. system and registered after 01 10 86 COc value lt 0 5 vol at idle speed COc value s 0 396vol 0 97 A lt 1 03 at accelerated idle speed Applicable to catalytic vehicles with Lambda sensor NO CAT RETROFIT CAT COc value s 0 3 vol at idle speed COc value s 0 2 vol 0 97 lt 1 03 at accelerated wx idle speed CPS SOW Oia as Applicable to catalytic vehicles with Lambda sensor and homologated according to 70 220 EEC 98 69 CE GU L350 limits or registered after 01 07 2002 This selection is obviously very important for the test success The Technical Manager shall carefully check the correct definition of the vehicle For example in case of a catalytic vehicle registered in 2001 but homologated according to 70 220 EEC limits you will have to select the CAT gt 01 07 2002 category instead of the CAT one 37 p 8106830 ss 8 8 3 Test Execution Upon analyser switching on select the item relating to nn the desired function a Press the arrow keys to select the item and the key 1 to confirm it After having checked the connection with instruments lt 91 Type analyser will require to select the type of vehicle engine _ see par 8 8 2 PCAT gt 01 07 2002 Based on the selection made the type of test to be carried out and the limit values that can nevertheless be edited to be used are set Press the confirmation key 1 To display and if necessary
32. tallation Uninstall Exhaust Analysis System Configuration Official Test Free page Lambda Equations used in the Gas Analyzer 41 41 43 44 48 51 52 1 Foreword Dear Customer Thank you for having given us your preference in selecting our product We think it can bring you the utmost satisfaction during use For correct use please carefully read the instructions included in this user s manual store it with care and consult it whenever necessary The system is based on the concept of modularity it can thus be customised and drawn on user s real needs Our exhaust gas analysers are specially suitable for the most demanding users as for performance and versatility of vehicles emissions analysis Thanks to the appealing line characterising the whole range our products are the new reference point for the analysis of pollutant emission All testers are manufactured in compliance with the most selective quality criteria This manual describes the gas analyser 810 used for the polluting emissions of gasoline vehicles This manual describes the use of the device inside a workshop for the certified check up Blue Tag for the Italian regulations and MCTC NET testing line 03 2 Package Contents Gas analyser 810 830 220V supply cable Serial cable for connection to the PC Exhaust gas sampling probe CD with the Exhaust Analysis System software and the Router software with relevant user s manuals
33. tart the test select the item Start Test and press the confirmation key d d a baaa E key 1 METHANE Select the second vehicle fuel and press the LPG confirmation key 1 METHANE In case of single fuel supply select item select the number of vehicle exhaust pipes N OF EXHAUST 1 After gas cell reset and residual HC check engine oil temperature is checked ih aie see If the measured value reaches or exceeds the set limit c the program proceeds automatically To enter manually the oil temperature value press the key 1 The report printout highlights the data that have been entered manually To check that all values are correct the main values 0 0 15 4 1 022 necessary for test execution and the main set 02 00 parameters vehicle category fuels and number of casoL ne exhaust pipes are displayed MR Number of exhaust pipes 1 If you press the F function key you can reset cell again Test Start edit rpm divider carry out a residual HC test and a seal test To start the measurement phase press the key J Follow the displayed instructions EXHAUST PIPE Once probe has been inserted the following steps will be displayed Bring the engine rpm to the indicated range and wait for the gas stabilisation If the Blue Tag is selected you can force values acquisition by pressing key 1 Once test is finished if engine rpm value has not been
34. tion of i may result in severe civil and criminal penalties and will be prosecuted ta the maximum extent possible under law you want uninstall the Impostazioni programmi h U st A YS 5 S yste m o Windows Update Se ect EL a Apri documento Office ned Nuovo documento Office otart Programs Exhaust Risorse di rete Bluetooth An alysis oystem gt U n nstall UltraEdit 32 m Accessori m Microsoft Office 2 Datirecenti 9 Atmel AVR Tools m Microsoft Visual Studio 6 0 m AutoCAD LT 2000 Italiano Cerca Keil uvisiond m ImageCraft Development Tools Guida in lines e supporto tecnico cj OrCAD 10 5 Programmi Impostazioni Esegui 9 HHD Free Serial Port Monitor fm Exhaust Analisis System 17 Exhaust Analisis System Chiudi sessione Y 3 Configuration IET Uninstall 43 p 810 8830 Exhaust Analisys System 810 830 rel 3 0 1 Select Uninstall Method RS Welcome to the Exhaust Analisys System 810 830 rel 3 0 1 uninstall program Select the uninstall Method Y ou can choose to automatically uninstall this software or to choose exactly which changes are made to your system Select the Custom button to choose which modifications to make during the uninstall Select the A U to m atl C m d e IS reco m m e n d ed Automatic button for the default uninstall options Select Repair to reinstall changed files r
35. to be off before touching any electric part WARNING Staff unaware of the instructions herein that shall nevertheless be spread as widely as possible shall not be allowed to use work on internal parts of the tester and to carry out maintenance services WARNING Do not use tools or other material that are not suitable for repairs gt Upon each reading completion 1 Carry out a quick visual check of filtering system so as to exclude any accidental or unexpected damage For a more detailed periodical check refer to Filtering System Cleaning under the Maintenance section of this manual 2 Make sure that no exhaust gases are left inside the tester by making this latter operate in free reading page mode with the probe outside the exhaust pipe 3 At the end of each working day disconnect probe from inlet filter fabrics filter and use a jet of compressed air to blow inside the black pipe on filter insertion side so as to eliminate any condensate or soot deposited inside the sampling probe pipe 22 p 810 4830 __ 7 1 Cleaning Warning do not carry out any cleaning operation when the instrument is working Proceed as follows to clean the instrument Make sure that the multiple outlet switch is OFF Remove dust with a cloth soaked in alcohol WARNING Do not clean the inside part of the condensate separator chambers with alcohol 7 2 Daily Maintenance Check the filter see picture bel
36. water and detergent not solvent based for a few minutes then dry it e Clean cup with compressed air DO NOT USE ALCOHOL or with a cloth to dry any condensate residues e Refit filter block e Screw cup again with the utmost care 7 CHANGING GAS FILTER Change this part only if the filter has become grey e Loosen cup anticlockwise taking care that the OR seal does not come out of the body e Loosen threaded stud bolt by hand or using a 6mm hex wrench and remove Gas filter e Fit a new filter taking care that the two rubber gaskets are always placed in between 7 8 CHANGING ACTIVATED CARBON FILTER Filter is used to purify air in order to remove any dust or unburned hydrocarbons HC from cell Activated carbon filter Part No FILTER 2 The duration of this filter depends on the air HC content Analyser has better to be positioned far from fuel or solvent containers Whenever the analyser detects a negative concentration of HC 5 10 HC ppm during the HC testing phase change the activated carbon filter Under tester optimal conditions this filter will have to be changed once a year To change filter proceed as follows e Disconnect pipe between filter and air inlet e Slide filter out of its seat e Change filter and connect air outlet pipe 25 p 810 8830 _ 7 9 Checking and Cleaning the Inductive clamps This operation is very simple e Loosen brass adjuster and open clamps e Then clea
37. year of production serial number approval number besides manufacturer name and instrument model Analizzatore gas mod 810 10 110285 Contagiri mod Omol n OM00074Bf N di serie 8001020304 N serie gas 7 Anno di Fabbricazione 2010 Verifica periodica 12 mesi Alimentaz 230 VAC 15 10 50 2 Hz Potenza 30 W 110 VAC 15 10 50 2 Hz Potenza 30 W Portata min 1 5 l min nom 3 l min Cod sensore Oz 1 61 0205 Campi di misura CO 0 10 vol CO2 O 20 vol HC 0 10000 ppm vol O2 0 21 vol Ambientali Temperatura 5 C a 0 5 000 Pressione 850 mbar 1060 mbar TECNOMOTOR S p A 43122 Parma ITALIA OIML verb 1234 OIML 08 RM Classe 0 Ministero Dei Trasporti CSRPAD Roma a 800 ppm di propano vedere manuale di uso e manutenzione Made in Italy It also provides specific technical data of the measurement system as required by the Standards in force 15 810 8830 copy of the instrument original identification label shall be applied in the space below The user shall always refer to the identification data on this label every time he she needs information COPY OF THE IDENTIFICATION LABEL OF GAS ANALYSER 810 The label placed on the analyser rear side 16 5 6 Technical Specifications Tester dimensions h H 33 cm L 34 cm W 22 5 cm Power supply e 220 110V 50 60 Hz e 12V A
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