USER MANUAL - Leo Bodnar
Contents
1. SWC CENI P USER MANUAL Page 1 Leo Bodnar Electronics www leobodnar com INCLUDED IN THE BOX Steering Motor Motor Cables Control Box Emergency Stop Button 3m USB cable Power Cord UK EU or US plug end WARNING Before you use this product please read this documentation carefully Electric Shock Heat Never unplug any connectors while the system is switched on This may cause severe injury or even death Store the product in a dry location and do not expose it to dust or direct sunlight Ensure the connectors are inserted into the correct sockets and that the pin alignment is correct Do not twist pull or force the connectors or cables Do not short circuit the product Never dismantle the product Do not use any other connectors or cables other than those supplied with the system Do not use any cables if they are split or damaged Unplug the power cable if unused for long periods of time Avoid spilling any liquids on any of the components The surfaces of the motor can be very hot in operation and the surface temperature can exceed 100deg Celsius 212 F Check the temperature and only handle the motor after it has dropped below 40deg Celsius 104 F Air Vents Ensure that the air vents on the side of the case are not blocked For optimum ventilation position the case at least 10cm away from any walls or surfaces Injuries due to force feedback and repeated movements Using a force feedback steer2. aptor Direct mounting of a wheel to the shaft clamp Mounting a wheel to the shaft clamp via a quick release system Page 6 Leo Bodnar Electronics www leobodnar com Mounting a fabricated steering column to the shaft clamp NOTE We do not supply the steering column Page 7 Leo Bodnar Electronics www leobodnar com System Specifications SimSteering Control Box Width 300mm Height 150mm Depth 200mm excluding connectors Weight 4 1kg 52 Motor 53 Motor 54 Motor Width 110mm Width 110mm Width 110mm Height 110mm Height 110mm Height 110mm Depth 160mm excluding Depth 190mm excluding Depth 220mm excluding shaft and connectors shaft and connectors shaft and connectors Weight 5 6kg Weight 7 5kg Weight 9 1kg Shaft Clamp Specifications Material Anodised Aluminium Weight 260g Accepted Wheel Bolt Patterns Outer 6 x 70mm Inner 3 x 50 8mm Parts Supplied Two halves of shaft clamp 6x M5x25mm Bolts 1x 4mm Hex Key 1x Tube of Copper Grease Motor Bracket Specifications Material Painted Stainless Steel Weight 650g with fittings Parts Supplied 2x Motor Plate 1x Left side plate 1x Right side Plate 4x M6x40mm Bolts 4x M6 Penny Washers 4x M6 Spring washers 4x M6x16mm Bolts 8x M6 Plain Washers 4x M6 Nuts 4x M8x25mm Bolts 8x M8 Plain Washers 4x M8 Nyloc Nuts Page 8 Leo Bodnar Electronics www leobodnar com
3. ay from the front The shaft clamp should then be loose enough to be removed DO NOT USE WD40 AS THIS CAN CAUSE PERMANENT DAMAGE TO THE INTERNALS OF THE MOTOR Page 3 Leo Bodnar Electronics www leobodnar com Rotating the Motor Connectors de The motor connectors are rotatable and it is not necessary to undo the securing screws holding them to the motor casing New connectors can be quite stiff however so it may require some force to turn them The connectors are very robust however it is recommended to only turn them by hand Inserting the Cables into the Control Box Page 4 Leo Bodnar Electronics www leobodnar com Assembling the Adjustable Mounting Bracket 1 Fit the motor plates Yellow to the motor using the M8 x 25mm bolts nuts and washers Blue provided These fit on the rear of the motor flange as pictured 2 Attach the two side mounting plates Purple to the motor plates Yellow through the top and bottom slots using the M6 x 16mm bolts nuts and plain washers Green The tlt angle is set by the position of the bolts in these slots 3 Using the drill template included with this manual drill four holes into your mounting surface Insert the M6 x 40mm bolts Red through the vertical slots at the bottom of the side mounting plates Purple and secture in place with the washers and wing nuts Page 5 Leo Bodnar Electronics www leobodnar com Connecting a Steering Wheel to the Shaft Clamp Ad
4. ing wheel may cause muscular or joint pain To avoid any issues we recommend the following e Avoid lengthy usage e Take 10 to 15 minute breaks after each 1 hour of use e Ifyou feel any fatigue or pain in the hands wrists arms shoulders or neck stop use immediately and rest e If symptoms reoccur we advise you to consult your doctor e Keep out of reach of children During use always use both hands on the steering wheel as much as possible Never place your hand through the steering wheel at any time Ensure the Emergency Stop Button is plugged in and situated within reach during use Mounting Ensure the motor is mounted securely before use Failure to do so may result in injury For Professional Use Only Page 2 Leo Bodnar Electronics www leobodnar com Fitting the Shaft Clamp Insert the M5 x 25mm bolts Red into the six inner counterbored holes and screw into the back ring using the 4mm hex key provided As each bolt is tightened the two halves of the shaft clamp are pulled together This will cause the other bolts to become loose so it is necessary to repeat the process multiple times one by one until each bolt feels tight Removing the Shaft Clamp Extract two of the M5 bolts yellow and wind out the remaining 4 red Insert the 2 extracted bolts into the two threaded holes offset by 30 degrees and screw in until the bolts push against the back ring Keep winding the bolts in until the back ring is pushed aw
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