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User`s Manual for the HEC-FP3-DN

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1. M m 18 4 4 2 F ault Alarm GorlditlOls 22 en rotae uae iced eeu EE nae de zd cid e deena audi ex toca e esu i 18 CHAPTER 5 PROGRAMMING dioit ten ue ee uae ad eine Ee edge Dame eee d ae Eu 20 5 1 Data Types and Transfer Rates dersinin ioiii e ria E AE DEEANN IAEE AA EAEAN 20 5 1 1 GONG ie P E E AEE E A E EEE EE T A ESE E TA 20 5 2 Data Types and Transfer Rates ssssssssssssssssseeeeee mener nennen nnne nnn enne nennen 20 5 2 1 eje UD c 20 5 2 2 Outp t Data icem rt edo tae dot peat etam o iode Ete ier do ete Eee RARE HaT 21 5 3 Transfer of Data from the Network Option Board to the Regulator esses 21 5 4 Transfer of Data from the Regulator to the Network Option Board sseeeeeeees 22 5 5 Tune Config Update Synchronization Flag sesssssesesseee eee eene nennen 22 5 6 I O Update Enable Logic Summary engetan iraan a a m emen nemen nnne nnne 22 5 7 Parameter Processing Error FlaQ sececcseeeeeceeeeeeeeeeeeeeeceaaeeeeeeaaeeeeseaeeeeeeaaeeeeaeaaeeeeeeaaes 23 5 8 Data Retention Timing Requirements esssssssseeeee eene nnne enhn 23 5 9 iDrive Ready Status BI iiis aene ede ee Se dde ctetu tod ti tue dena AN 23 5 10 Network Register Organization ssssesssssseesseseseeeeee nennen nnne nnne nh nns nnns 23 5 11 FlexPak 3000 Parameters Not Accessible Over the Network
2. seee 25 5 12 Poll Connection Data Transfer Format sssssssssssseeeeee eene mene nnne nnne 26 CMPANECTI IJCHMCE TEES 26 5 12 2 Poll Connection Command Data Format esses Ie he enne ne nennen senes 26 PREFACE 2 25 98 PAGE 6 5 12 3 Poll Connection Reply Data Format eesriided e mee eene nnne 27 CHAPTER 6 ELECTRONIC DATA SHEET EDS FILE sseeeseeem HH 28 SS MBECI I CUT 28 Ea Iristallatiotaa iie a E eO IU UR SMOKE I Ui Mte Ir iu eR i A 28 6 3 Using the EDS File wis oer ee e eue e ea eee 30 6 4 Data Mapping oie e en ede Eae rene o hacia bates dI LS e eds cete aden io SER d DP Bo mee eas 32 APPENDIX A FLEXPAK 3000 PARAMETERS ssssssssssseseeee hehehe nen hh nen ness nn ne nr nne n ern 33 APPENDIX B POLL CONNECTION DATA FORMAT isesseeeem e He ehem hen nnn en nnn nnns 53 APPENDIX C EXPLICIT MESSAGING FOR THE HEC FP3 DN ccssssseeem He eene 55 MEE CIH CE 55 1 2 Explicit Message Fottriat eiie tere tree Od rta me RE ED te ERE DL EORR OPEM EMI De HORROR BH ba robs 55 1 3 Explicit Message Response Format ssssssessseeee mee mene nme nennen 56 1 4 Explicit Message Error Format seeessssseseseseseeeeennnn nennen nenne a nn eh en nn eth en nsns 56 1 4 1 1 Components of an Explicit Error Message See Table 0 4 57 Lo PERO e odos cte tee ote tertii ten petebant teen o tbc bet UE URS 58 1 6 Using Explicit Messages and Polli
3. Revision Pages dated 07 May 1999 24 B9 iue decir erect vue oir RAS ea eod us Contained in MANO086 04 dated 25 Feb 1998 PAGE 17 07 MAY 1999 CH 4 DRIVE CONFIGURATION CHAPTER 4 DRIVE CONFIGURATION NEW WARNING Risk of severe bodily injury or equipment damage exists The drive restarts if the START and STOP bits in the control word are maintained high and the PLC is switched from Program to Run mode Precautions need to be taken to ensure that these mode switches do NOT create a hazard of bodily injury or equipment damage Warning added 07 May 1999 REVISED 24 1 General Heading revised 07 May 1999 The section describes how to configure the FlexPak 3000 controller containing the DeviceNet Network Communication Option Board for use on the DeviceNet network Refer to the FlexPak 3000 Installation and Operation instruction manual for more information on the drive parameters described below 4 2 Network Communication 4 2 1 The drive becomes active on the DeviceNet network after the user performs the following steps Note that these steps should be followed in the order listed to prevent drive fault s The HEC FP3 DN Card cannot be used in conjunction with Automax card 1 Connect the Network Option board to the network via the standard pluggable DeviceNet connector See Section 2 2 for wiring information 2 Apply power to the drive 3 Using the keypad access the drop number assignment parameter NETW DROP
4. 1 1 Alarm Bits Latch Word 1 Motor Brush Wear Low 0 3 4 5 7 1 ACLine Voltage lt 90 of nominal 2 1 0 2 3 4 5 1 1 0 2 3 4 5 1 2 AC Line Voltage gt 115 of nomnal Reserved Last Alarm Control Source 3 UA i 6 _ as 9 m m 10 11 12 D e PAGE 55 2 25 98 APPENDIX C APPENDIX C EXPLICIT MESSAGING FOR THE HEC FP3 DN 1 1 General 1 1 1 The HEC FP3 DN supports the DeviceNet Explicit Messaging features to reach those parameters not available through the Polled Connection Those parameters that are available in the Polled Connection are also available with the Explicit Messaging features 1 1 2 Note that Explicit Messaging is inherently slow as only one Explicit Message is allowed per pass through the Scan List Explicit Messaging is not intended for continuous high speed update of parameters and should be used only for infrequent or periodic updating of certain less than critical parameters 1 2 Explicit Message Format 1 2 14 Each Explicit Message takes the following format Table C 1 Explicit Message Format Byte m Example Number Description Value in HEX MACID As Needed Service Code 10 or EO Instance 01 Attribute As Needed 0 Class ID BA X Hr e Optional Data 1 2 2 In many cases this byte wise 8 bit data will need to be formatted into word wise 16 bit format Conversion of this information will be dependen
5. NUMBER P 900 and assign a valid DeviceNet network drop number to the drive 4 Using the keypad access the network connection type parameter NETW CONNECT TYPE P 910 and select either Basic Drive Connection or Full Drive Connection 5 Using the keypad access the DeviceNet Baud Rate NETW BUAD RATE P 912 parameter and select 125 0 KBAUD 250 0 KBAUD 500 0KBAUD or OTHER 6 Using the keypad access the DeviceNet poll message type DEVNET POLL MSG TYPE P 913 and select CONTROL ONLY or CONTROL CONFIG 7 Apply power to the DeviceNet network 4 3 Network Connection Types 4 9 1 Two Types of Network Connections 4 3 1 1 The drive s network connection type defines the scope of data and control that the master has with the connected drive Two types of connections are provided BASIC drive connection and FULL drive connection The drive s network connection type is selected with a drive parameter NETW CONNECT TYPE P 910 4 3 2 BASIC Drive Connection 4 3 2 1 Select BASIC drive connection if the application does not require a complete configuration of the drive over the network Only certain parameters and diagnostic information commonly used will be controlled over the network Selecting this option for NETW CONNECT TYPE P 910 results in data size of 64 words CH 5 PROGRAMMING 07 MAY 1999 PAGE 26 5 12 Poll Connection Data Transfer Format NEW WARNING Risk of severe bodily injury or equipment damage exists The dri
6. Runtime signal data includes items such as selected speed reference value sequencing status ready running etc drive fault flags terminal block digital inputs state and front panel display mode values RPM Volts Amps The information is transferred from the regulator board to the network option board every speed loop scan period for the FlexPak 3000 every 20 milliseconds b Tunable configuration and status data includes all other information provided by the drive which is not defined as runtime signal data This would typically include all drive parameter values When accessed via the DeviceNet explicit connection this data provides a complete image of how the drive is configured and operating Tunable configuration and status data are transferred from the regulator board to the network option board whenever the regulator performs the processing of new tunable and configurable input parameters This occurs every 100 milliseconds 5 3 Transfer of Data from the Network Option Board to the Regulator 5 8 1 The network option must be actively communicating with the master and it must be selected as the drive control source P 000 Network 3 on DCM or Control Source Select Screen Set to Network on OIM in order for any inputs to be transferred from the network option board to the drive regulator 5 3 2 Note that the keypad can still be used to change parameter values when the drive control source is the network option However any
7. gain 1000 1 GAIN ADJ 238 46 ANLG OUT T O Exp Kit analog output 2 gain 2 GAIN ADJ gain 1000 239 47 RESERVED Configuration Data 240 48 DIG OUT 1 I O Exp Kit digital output 1 source SELECT OZLEVEL DETECT 1 OUTPUT 1 LEVEL DETECT 2 OUTPUT 2 in current limit 3 drive ready 4 NETW COMM STATUS 5 bit n 1 of Network Input Register 1 where n digital output number 1 or 2 6 bit n 1 of Network Input Register 2 where n digital output number 1 or 2 7 bit n 1 of Network Input Register 3 where n digital output number 1 or 2 DIG OUT 2 T O Exp Kit digital output 2 source SELECT OZLEVEL DETECT 1 OUTPUT 1 LEVEL DETECT 2 OUTPUT 2 in current limit 3 drive ready 4 NETW COMM STATUS 5 bit n 1 of Network Input Register 1 where n digital output number 1 or 2 6 bit n 1 of Network Input Register 2 where n digital output number 1 or 2 7 bit n 1 of Network Input Register 3 where n digital output number 1 or 2 DIG OUT 1 T O Exp Kit digital output 1 contact type CONTACT TYP O normally open 1 normally closed DIG OUT 2 I O Exp Kit digital output 2 contact type CONTACT TYP O normally open 1 normally closed ANLG IN 1 T O Exp Kit analog input 1 signal type SIG TYP 0 0 10V 1 10V 2 4 20mA Table A 4 Register Assignments for DROP_4 Area continued APPENDIX A 2 25 98 PAGE 50 DeviceNet Master Read Register Read Master Read Register Parameter Name FlexPak 3000 FlexPak 3000 Att
8. DeviceNet X4 Slave Emulator Huron Net Works Reliance FlexPak 3000 Digital DC Drive Reliance GV3000 Variable Frequency Drive A ONNNN Catalog Number 1203 GK5 Device Type SCANport Device Create New EDS File Figure 6 5 3 The list is in alphabetical order by Vendor Page down to the R s and the Reliance FlexPak 3000 Variable Frequency Drive item is available for selection To add a FlexPak 3000 as Node 1 select the FlexPak 3000 item change the Node Address to 1 and press OK Press Cancel when finished The FlexPak 3000 will now be added to the list of devices on the BLANKER network as shown in Figure 6 6 PAGE 31 2 25 98 CHAPTER 6 EDS FILE Figure 6 6 7 Double clicking on the FlexPak 3000 item brings up the Enhanced Mode screen showing a detailed data listing of the FlexPak 3000 parameters There are three groups of parameters which may be listed Tune config Control ref IO and All Parameters The listings are just for convenience Selecting a list with the software has no effect on how much data is sent to and from the drive That can only be set through the FlexPak 3000 keypad Parameter P 061 Node Name Node Address 0 Vendor Reliance Product Name FlexPak 3000 Digital DC Drive Description Set to Defaults ak Modify Parameter Status Default Yalues Parameter Group Num Name Value ian Parameters Y Drive Status Load from File 2R Spee
9. NETW COMM LOSS SELECT is set to HOLD LAST REF it may not always be possible to stop the drive over the network after a comm loss has occurred A hardwired stop must be used to stop the drive d If NETW COMM LOSS SELECT P 901 is set to USE TRMBLK REF 2 the drive will continue to operate using the selected auto reference value obtained from the terminal block inputs In this case the response to network communication loss is as follows 1 An alarm will be logged in the alarm log 2 The front panel display will indicate that a NETWORK COMMUNICATION LOSS alarm has occurred 3 The text that appears over the front panel CONTROL SOURCE SELECT key NETWORK will blink indicating that the network is inactive 4 The drive can be stopped using the hardwired stop input coast DB stop CTB 8 by pressing the front panel stop key STOP MODE SELECT or by using the terminal block stop input STOP MODE SELECT CTB 3 Once stopped the drive cannot be re started until network communication is re established or CONTROL SOURCE SELECT is changed 5 If the drive is still running when network communication has been re established the drive will once again follow the reference and sequencing control inputs supplied by the network master The terminal block stop input CTB 3 will no longer be active WARNING The controller is not equipped with a coast stop push button The user must install a hardwired operator accessible push button that pro
10. PROGRAMMING 2 25 98 PAGE 22 5 4 Transfer of Data from the Regulator to the Network Option Board 5 4 1 All output data provided is transferred to the network option board at all times The network does not have to be active and the network option does not have to be selected as the drive control source P 000 No output enable control bit is necessary 5 5 Tune Config Update Synchronization Flag 5 5 1 To allow the network master s application program to determine when tunable and configurable inputs have been updated in the drive a master write bit Register 32 bit 15 is provided which is copied to a master write bit Register O bit 7 by the drive The drive will copy the master write bit to the master read bit after the drive has read in and processed all tunable and or configurable input registers The tune config input enable bit must be set 1 in order for this to happen Note that configurable type inputs are only read in by the drive while it is not running This will not affect the copying of the network synchronization bit since tunable inputs will still be transferred 5 5 2 By toggling the network synchronization bit in the master and by monitoring the copied value from the drive the master s application program can determine when the drive has read in that data This feature is provided for those applications which may require this type of synchronization It is not necessary for the master s application program to use it as it h
11. a ae 13 14 Atri 15 16 Obj 17 O 18 97 0 1 1 1 1 1 1 1 1 1 1 1 2 0A 0C OE OF 0 1 2 3 4 5 6 7 8 9 F 20 CF PAGE 59 2 25 98 APPENDIX C 1 6 Using Explicit Messages and Polling with the Same Device 1 6 1 The potential for confusion and problems with device operation exists when both Polled Messaging by default and Explicit Messaging under program control are used together Itis best to not use Explicit Messaging for any registers controlled through the Polled Message system 1 6 2 Regarding Read Registers Status Speed Reference etc the information is available from the Polled Message The information is updated continuously and automatically Accessing any of the registers through an Explicit Message is possible but the information is already available from the Polled Message 1 6 8 Regarding Write Registers Sequence Control Speed Control etc the problem is potentially more serious The registers inside the HEC FP3 DN are updated constantly by the Polled Messages Any data written to the registers by an Explicit Message will be over written almost immediately by the next Polled Message 1 6 4 If data is being overwritten the problem manifests itself as either bits and controls that appear intermittent or completely inoperative The problem occurs when the Explicit Message data is being over written by the Polled Message data which violates the Data Retention Times
12. and Software 1 4 14 The option board package consists of one DeviceNet network communication option board which provides a single connection to a DeviceNet network This board can be mounted inside a FlexPak 3000 controller which can then be used with the following hardware and software purchased separately from Allen Bradley 1787 MGR DeviceNet Manager Software 1747 PA2E SLC500 Advanced Programming Software a 1747 SDN SLC500 DeviceNet Scanner Module b 1746 P2 SLC500 Power Supply C 1747 L532 SLC503 Central Processing Unit d 1746 A4 SLC500 Rack e f Note The list includes the devices that would be required to construct an SLC500 based DeviceNet controller This is only one example of the many different DeviceNet controller combinations that can be used CHAPTER 2 INSTALLATION 2 25 98 PAGE 10 CHAPTER 2 INSTALLATION 2 1 General 2 1 1 The section describes how to install the DeviceNet Network Communication Option Board into the FlexPak 3000 controller and how to connect the controller to a DeviceNet network 2 2 Installing the Network Communication Option Board 2 2 1 Safety Notices a Danger Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should install it Read and understand this manual in its entirety before proceeding Failure to observe this precaution could result in severe bodily injury or loss of life b Danger The user is respon
13. changes made via the keypad will be overwritten when the next network update occurs if the network option is configured to update the specified keypad parameter This should be kept in mind if parameter changes need to be made while the network option is the control source for the drive 5 3 3 In addition a network master controlled tune config input enable bit word 32 bit 14 is provided to enable the transfer of tunable and configurable inputs from the network option board to the drive regulator Until this bit is set ON 1 only control reference data are read in by the drive This gives the master s application program direct control over when tunable and configurable parameter values are read in by the drive if at all 5 3 4 For example the master application program would typically initialize the tunable and configurable parameter data in the master s network card dual port memory before turning on the tune config input enable bit 5 3 5 Another example would be an application which only wants to send control reference data to the drive In this case the master would always leave the tune config input enable bit OFF The drive would then be configured locally but start stop reset and reference would be sent from the network master 5 3 6 Note that when the drive s poll connection is configured for control only operation the tune config input enable bit is forced to 0 regardless of its state in the poll command data CHAPTER 5
14. has a standard DeviceNet 5pin pluggable screw terminal connector which is used to connect a DeviceNet cable dual twisted pairs with shield b Electrical Description The DeviceNet Network Communication Option Board contains its own microprocessor The microprocessor connects to one port of the board s dual port memory while the other port interfaces to the FlexPak 3000 regulator The board contains a watchdog timer which is enabled when power is turned on the controller The microprocessor must reset the watchdog timer within a specified period or the microprocessor will shut down resulting in a fault At power up the microprocessor will run diagnostics on the CPU EPROM RAM memory management unit and dual port memory If there is an error during diagnostics a fault will be generated and the output parameter NETWORK KIT P 796 available in the OIM s Drive Information menu will indicate FAILED DIAGS If the power up selftests pass the NETWORK KIT parameter will indicate INSTALLED Each option card requires a maximum of 95mA 9 11VDC of DeviceNet network power for the transceiver circuit to operate PAGE 9 2 25 98 CHAPTER 1 INTRODUCTION 1 3 Additional Information 1 14 8 The user must be familiar with all of the instruction manuals that describe the system configuration This may include but is not limited to the following D2 3335 FlexPak 3000 Digital DC Drives 1 75HP 230VAC 3 300HP 460 VAC 1 4 Related Hardware
15. limit source LIM SEL O register 1 2 analog in 1 2 3 4 5 netw in reg 1 2 3 OCL REFERENCE Selects OCL reference source SELECT O register 1 2 analog in 1 2 3 frequency in 4 5 6 netw in reg 1 2 3 OCL FEEDBACK Selects OCL feedback source SELECT O CML feedback 1 2 analog in 1 2 TOP SPEED Highest operating speed RPM REVERSE Prevents Speed Voltage loop reference from generating DISABLE a negative value O bipolar ref 1 positive ref ANLG AUTO Selects the type of analog auto reference signal for proper SIGNAL TYPE scaling 020 10 V 1 10 V 224 20 mA Table A 2 Register Assignments for DROP 2 Area PAGE 43 2 25 98 APPENDIX A Table A 3 FlexPak 3000 Parameters 128 191 DeviceNet Master Read Register Parameter Name FlexPak 3000 FlexPak 3000 Atttibute Reg Bit Description Parameter Runtime Signal Data 128 0 ANALOG TACH Analog tachometer feedback signal after all scaling P 291 FEEDBACK 4095 at TOP SPEED 129 1 PULSETACH Pulse tachometer feedback signal P 292 FEEDBACK 4095 at TOP SPEED 130 2 SPD LOOP Speed Voltage loop error value P 297 ERROR 131 3 CML REFERENCE Current minor loop reference value after all limiting P 396 4095 at MAXIMUM CURRENT 132 4 FIELD Field Current Loop reference value P 590 REFERENCE 4095 at MOTOR RATED FLD AMPS 133 5 FIELD Field current feedback value P 589 FEEDBACK 4095 at MOTOR RATED FLD AMPS 134 139 6 11 RESERVED Tunable Configuration and Stat
16. of additional data to be sent The returned message will require O zero bytes of additional data C CLASS ID Each Explicit Message requires a CLASS ID The Class ID for the HE C FP3 DN is OxBA decimal 186 d INSTANCE ID Each Explicit Message requires an INSTANCE ID which identifies one of a group of identical controls in any attached unit In the HEC FP3 DN there is only one instance in the controller so the Instance Number is always 01 e ATTRIBUTE NUMBER This is the identifying number of the parameter inside the drive to be read or written The HEC FP3 DN has 256 possible parameters These are arranged in four 4 drops 1 4 of Sixty four 64 parameters 0 63 each See Tables A 1 through A 4 above Therefore to figure the INSTANCE ID for a particular parameter the following formula is used INSTANCE ID DROP 1 64 REG APPENDIX C 2 25 98 1 5 Error Codes PAGE 58 The following General Error Codes are supported by DeviceNet devices Any additional error code is supplied by the device generating the error Table C 5 Error Codes 02 Resource Unavailable 1F Vendor specific error 20 Invalid Parameter Reserved for Future Extensions DO FF Reserved for Object Class and Service errors 08 i 09 i 0A 0B 0C Obj 0D OE Attribute Not Settable OF fPrivledge Violation 10 Device State Confilct o0 us
17. to the drive s power supply Set the shield aside 6 Position the Option board over the molded standoffs PAGE 11 2 25 98 CHAPTER 2 INSTALLATION 10 11 12 Secure the Option board using three 3 captive screws on the board Plug the Option board ribbon cable into the Option board Re attach the carrier shield s ground wire to the drive s power supply Re attach the carrier shield to the carrier Close the carrier and fasten it with the captive screw Route the DeviceNet network cable through the leftmost opening at the bottom of the controller With the contacts numbered 1 5 from left to right connect as described below Pin 1 V black Pin 2 CAN_L blue Pin 3 SHIELD bare Pin 4 CAN H white Pin 5 V red 13 Re install the FlexPak 3000 drive cover 6ssss OO NS MS P1 P2 P3 P4 P5 Figure 2 1 DeviceNet Option Board End View DOSEN CAPTIVE SSREW AN2 SWING CARRIER OPEN SWING GPT N CAPRICE Figure 2 2 Carrier Shield Removal CHAPTER 2 INSTALLATION 2 25 98 PAGE 12 ATTACH NETWORK OPTION BOARD TO CARRIE S MOLDED STANDOFFS USING CAPTIVE SCREWS QTY 3 PLUG OPTION BOARD RIBBON CABL INTO NETWORK OPTION BOARD Figure 2 3 Installing the Network Communications Option Board PAGE 13 2 25 98 CHAPTER 2 INSTALLATION 2 3 Connecting the FlexPak 3000 Controller to a DeviceNet Network 2 89 1 When connecting to the DeviceNet network the FlexPak 3000 controller should be wired wit
18. where n 1 8 PAGE 39 2 25 98 APPENDIX A Table A 2 FlexPak Parameters 64 127 DeviceNet Master Read Register Parameter Name FlexPak 3000 FlexPak 3000 Atttibute Reg Bit amp Description Parameter Runtime Signal Data 64 0 ANALOG AUTO Analog auto reference input value after all scaling REFERENCE 4095 at TOP SPEED 65 RESERVED 66 ANALOG MAN Analog manual trim reference input value after all scaling TRIM REF 4095 at TOP SPEED 67 74 3 10 RESERVED Tunable Configuration and Status Data 75 11 OCL RAMP Outer Control Loop reference value after all limiting 4095 OUTPUT 76 OCL OUTPUT Outer Control Loop output value RPM 71 TOP SPEED Highest operating speed RPM 78 JOG SPEED Reference value used while jogging RPM 79 JOG ACCEL Minimum accel and decel time used while jogging DECEL RATE seconds 10 80 S CURVE Adjusts the amount of smoothing of the speed voltage ROUNDING loop reference 81 REVERSE Prevents speed voltage loop reference from generating DISABLE a negative value O bipolar ref 1 positive ref ANLG AUTO Selects the type of analog auto reference signal for proper SIGNAL TYPE scaling 020 10 V 1 10 V 224 20 mA 3210 50 mA ANLG AUTO Analog auto reference gain adjust GAIN ADJ ANLG AUTO Analog manual reference and analog manual trim reference ZERO ADJ gain adjust AUTO Selects the type of auto ref REFERENCE 02 analog 1 frequency SELECT ANLG MAN REF Analog manual referen
19. 1 OPEN SCR Open SCR detection trip threshold TRIP THRESH Master Write Registers Control Reference Data NONE Tunable Data 224 ANLG IN 1 I O Exp Kit analog input 1 zero adjust ZERO ADJ 225 ANLGIN 1 I O Exp Kit analog input 1 gain adjust gain 1000 GAIN ADJ 226 ANLG IN 2 I O Exp Kit analog input 2 zero adjust ZERO ADJ 227 ANLG IN 2 I O Exp Kit analog input 2 gain adjust GAIN ADJ gain 1000 228 LEVEL DETECT Level Detector circuit 1 threshold THRESH 10 229 LEVEL DETECT Level Det ector circuit 1 delay time 1 DELAY seconds 10 230 LEVEL DETECT Level Detector circuit 2 threshold 2 THRESH 10 231 LEVEL DETECT Level Detector circuit 2 delay time 2 DELAY seconds 10 232 PLL MAXIMUM Maximum change in line synchronization PLL output per AC ERROR line cycle msec 233 ENHANCED FLD Enhanced field supply voltage adjust parameter VOLT ADJ FIELD ECONOMY Time between stopping and reducing reducing field supply DELAY output to economy level minutes Table A 4 Register Assignments for DROP 4 Area continued PAGE 49 2 25 98 APPENDIX A DeviceNet Master Read Register Read Master Read Register Parameter Name FlexPak 3000 FlexPak 3000 Atttibute Reg Bit Description Parameter Tunable Data continued 235 43 OPEN SCR Open SCR detection sensitivity adjustment SENSITIVITY 236 44 OPEN SCR Open SCR detection trip threshold TRIP THRESH 237 45 ANLG OUT T O Exp Kit analog output 1 gain adjust
20. 6 COMPOUNDING SPD LEADLAG Specifies the ratio of lag to lead or lead to lag break RATIO frequencies SPD LEADLAG Speed Voltage loop lead lag block low break frequency LOW FREQ radians second 100 SPD LOOP Speed Voltage loop lag block break frequency LAG FREQ radians second 100 SPD LEADLAG Speed Voltage loop lead lag block select SELECT 0 lead lag 1 bypassed 2 lag lead SPD LOOP Speed Voltage loop lag block bypass LAG BYPASS Oznot bypassed 1 bypassed CML FEEDBACK CML feedback gain adjust GAIN ADJ ARMATURE Active armature bridge BRIDGE POL O forward 1 reverse Master Write Registers Control Reference Data NONE Tunable data 160 RESERVED 161 FIELD ECONOMY Field economy current level REF of MOTOR RATED FLD AMPS 162 FIELD PI PROP Field Current Loop PI block proportional gain GAIN gain 100 163 FIELD PI Field Current Loop PI block lead frequency LEAD FREQ radians second 100 FLD FEEBACK Field current feedback gain adjust GAIN ADJ gain 1000 Table A 3 Register Assignments for DROP 3 Area continued PAGE 45 2 25 98 APPENDIX A DeviceNet Master Read Register Read Master Read Register Parameter Name FlexPak 3000 FlexPak 3000 Atttibute Reg Bits Description Parameter Tunable data continued 165 FLD WEAKEN Armature voltage or CEMF at which field current begins to THRESHOLD automatically weaken volts DC 166 FLD WEAKEN Field weaken PI block proportional gain PROP GA
21. All of this data is available to the DeviceNet master through an Explicit DeviceNet connection Register zs Automax References 0 63 0 63 Drop 1 Table A 1 64 127 0 63 Drop 2 Table A 2 128 191 0 63 Drop 3 Table A 3 192 256 0 63 Drop 4 Table A 4 The complete list of FlexPak 3000 parameters are located in Tables A 1 A 4 in Appendix A PAGE 25 2 25 98 CHAPTER 5 PROGRAMMING 5 11 FlexPak 3000 Parameters Not Accessible Over the Network 5 11 1 The following FlexPak 3000 parameters are not accessible over the network at any time Table 5 1 HexPak 300 Parameters FlexPak 3000 Parameter Name FlexPak 3000 Parameter Name CT TURNS RATIO CML ERROR MANUAL REF SELECT ARMATURE DELTA MOP ACCEL TIME METER OUT 1 GAIN ADJ MOP RESET ENABLE METER OUT 2 GAIN ADJ PRESET SPEED 1 METER OUT 1 ZERO ADJ PRESET SPEED 2 METER OUT 2 ZERO ADJ PRESET SPEED 3 METER OUT 1 SELECT MOP DECEL TIME METER OUT 2 SELECT TORQUE REFERENCE FLD CURRENT REGULATOR FIELD DELTA HIGH LIM ANALOG MAN REFERENCE FIELD DELTA DRAW PERCENTAGE OUT J20 FIELD LOSS DETECT SPEED RAMP INPUT TP J21 FLD SUPPLY JUMPER SPEED RAMP OUTPUT J11 ANLG TACH VLT SCL SELF TUNE FIELD RANGE J14 ANLG TACH VLT RNG SELF TUNE STABILITY POWER UNIT TYPE SELF TUNE BRIDGE NETWORK KIT IR COMPENSATION TP VO EXPANSION KIT CURRENT COMPOUND TP PULSE TACHOMETER KIT JOG RAMP OUTPUT J15 REGULATOR TYPE PD LOOP LAG OUTPUT OCL REFERENCE PHASE FIRE TEST DELTA OCL FEEDBACK PHASE FIRE TST BRIDGE OCL ENA
22. BLE A C LINE PERIOD NETW DROP NUMBER J18 ARM I FB RESISTOR c s CML FEEDBACK P 397 OCC REFERENCE CHAPTER 5 PROGRAMMING 2 25 98 PAGE 26 5 12 Poll Connection Data Transfer Format 5 12 1 General As described in Section 4 3 3 the DeviceNet polled connection is used in most cases to accomplish drive control The following information illustrates the data format that is expected and returned by the drive when using the polled connection 5 12 2 Poll Connection Command Data Format Word Description 0 Drive Control 1 Speed Control 2 Network Input Reg 1 3 Field Reference Reg Poll connection consumption size 8 bytes The following data should only be sent in the poll command message if the drive is configured to accept control config data in the poll command message See Section 4 2 4 Accel Time Out 5 Decel Time Out 6 Min Speed Out 7 Max Speed Out 8 Pos Current Limit 9 Neg Current Limit 10 S Curve Rounding 11 Trim Range 12 Spd Loop PI Prop Gain 13 Spd Loop PI Lead Frq 14 CML PI Prop Gain 15 CML PI Lead Freq 16 CML Ref Rate Limit 17 Jog Speed 18 Stop Type Select 19 IR Compensation 20 Current Compounding 21 Ntwk Loss Action 22 Ntwk Out Reg 1 Sel 23 Ntwk Out Reg 2 Sel 24 Ntwk Out Reg 3 Sel 25 Feedback Select Poll connection consumption size 52 bytes PAGE 27 2 25 98 CHAPTER 5 PROGRAMMING 5 12 83 Poll Connection Reply Data Format Word Description Status word Speed refere
23. EEDBACK 20 OCL OUTPUT 21 FIELD REFERENCE 22 FIELD FEEDBACK 23 NETW IN REG 1 24 NETW IN REG 2 25 NETW IN REG 3 FREQ IN ZERO I O Exp Kit frequency that corresponds to digital zero kHz 100 FREQ IN I O Exp Kit frequency input frequency that corresponds to FULL SCALE digital 4095 KHz 100 FREQ OUT I O Exp Kit analog output source select SELECT 0 CML FEEDBACK 1 CML REFERENCE 2 CML ERROR 3 SPD LOOP FEEDBACK 4 SPD LOOP REFERENCE 5 SPD LOOP ERROR 6 SPD LOOP OUTPUT 7 SPEED RAMP OUTPUT 8 SPEED RAMP INPUT TP 9 SPD SOURCE SELECT OUT 10 TRIM OUTPUT 11 ARMATURE VOLTAGE 12 ANALOG TACH FEEDBACK 13 PULSE TACH FEEDBACK 14 ZERO 15 FULL SCALE 16 POWER OUTPUT 17 OCL REFERENCE 18 OCL RAMP OUTPUT 19 OCL FEEDBACK 20 OCL OUTPUT 21 FIELD REFERENCE 22 FIELD FEEDBACK 23 NETW IN REG 1 24 NETW IN REG 2 25 NETW IN REG 3 I O Exp Kit frequency output frequency that corresponds to digital zero KHz 100 Table A 4 Register Assignments for DROP 4 Area continued APPENDIX A 2 25 98 PAGE 52 DeviceNet Master Read Register Read Master Read Register Parameter Name FlexPak 3000 FlexPak 3000 Atttibute Reg Bits Description Parameter Configuration Data continued 251 59 FREQ OUT I O Exp Kit frequency output that corresp onds to digital 4095 FULL SCALE KHz 100 LEVEL DETECT Level Detector 1 source 1 SELECT O CML fdbk 1 spd fdbk 2 spd ramp out 3 spd ram in 4 spd source select ou
24. G T Apply power to the DeviceNet network 4 3 Network Connection Types 4 3 1 Two Types of Network Connections 4 3 1 1 The drive s network connection type defines the scope of data and control that the master has with the connected drive Two types of connections are provided BASIC drive connection and FULL drive connection The drive s network connection type is selected with a drive parameter NETW CONNECT TYPE P 910 4 3 2 BASIC Drive Connection 4 3 2 1 Select BASIC drive connection if the application does not require a complete configuration of the drive over the network Only certain parameters and diagnostic information commonly used will be controlled over the network Selecting this option for NETW CONNECT TYPE P 910 results in data size of 64 words CHAPTER 4 DRIVE CONFIG 2 25 98 PAGE 18 4 3 8 FULL Drive Connection 4 3 3 1 Select FULL drive connection if your application requires the ability to configure the drive over the network and to have access to almost all parameters operating variables and diagnostic information Selecting this option for NETW CONNECT TYPE P 910 results in a data size of 256 words 4 4 Drive Response to Loss of Network Communication 4 4 1 Overview 4 4 1 1 The Network Option board will attempt to remain active on the network at all times Whenever communication is interrupted the board will immediately notify the drive regulator of this occurrence and then attempt to re establish commun
25. HORNER APG REVISION PAGES ATTACHED AT END OF MANUAL User s Manual for the HEC FP3 DN DeviceNet Network Communication Option Board for use with Reliance Electric FlexPak 3000 DC Drive Fourth Edition February 25 1998 MANOO86 04 PREFACE 2 25 98 PAGE 2 PREFACE This manual explains how to use the Horner s DeviceNet Network Communication Option Board for use with the Reliance Electric FlexPak 3000 DC Drive Copyright C 1998 Horner APG LLC 640 North Sherman Drive Indianapolis Indiana 46201 All rights reserved No part of this publication may be reproduced transmitted transcribed stored in a retrieval System or translated into any language or computer language in any form by any means electronic mechanical magnetic optical chemical manual or otherwise without the prior agreement and written permission of Horner APG LLC All software described in this document or media is also copyrighted material subject to the terms and conditions of the Horner Software License Agreement Information in this document is subject to change without notice and does not represent a commitment on the part of Horner APG LLC DeviceNet is a trademark of the Open DeviceNet Vendor Association Inc OVDA FlexPak 30008 and Reliance are registered trademarks of Reliance Electric Company or its subsidiaries For user manual updates contact Horner APG Technical Support Division at 317 916 4274 or visit
26. IN gain 100 167 FLD WEAKEN Field weaken PI block lead break frequency LEAD FREQ radians second 100 168 ANALOG TACH Analog tachometer feedback gain adjust GAIN ADJ 169 ANALOG TACH Analog tachometer feedback zero adjust ZERO ADJ 170 ARM VOLTAGE Armature voltage feedback gain adjust GAIN ADJ 171 ARM VOLTAGE Armature voltage feedback zero adjust ZERO ADJ 172 SPD LEADLAG Specifies the ratio of lag to lead or lead to lag break RATIO frequencies 173 SPD LEADLAG Speed Voltage loop lead lag block low break frequency LOW FREQ radians second 100 174 SPD LOOP Speed Voltage loop lag block break frequency LAG FREQ radians second 100 175 SPD LEADLAG Speed Voltage loop lead lag block select SELECT O lead lag 1 bypassed 2 lag lead 176 SPD LOOP Speed Voltage loop lag block bypass LAG BYPASS Oznot bypassed 1 bypassed 177 49 CML FEEDBACK CML feedback gain adjust GAIN ADJ 178 182 50 54 RESERVED Table A 3 Register Assignments for DROP 3 Area continued APPENDIX A 2 25 98 PAGE 46 DeviceNet Master Read Register Parameter Name FlexPak 3000 FlexPak 3000 Atttibute Reg Bits Description Parameter Configuration data 183 55 MOTOR HOT Rated hot field current from motor nameplate FLD AMPS amps 100 184 56 FIELD LOSS Field current level at which a field loss fault is generated THRESHOLD of MOTOR RATED FLD AMPS FIELD AUTO Enables disables auto field current weakening circuit WEAKEN 0 disable 1 ena
27. NO WARRANTY WHATSOEVER IN RESPECT TO ACCESSORIES OR PARTS NOT SUPPLIED BY HE THE TERM ORIGINAL PURCHASER AS LSED IN THIS WARRANTY SHALL BE DEEMED TO MEAN THAT PERSON FOR WHOM THE DeviceNet Network Communication Option Board for use with the Reliance Electric FlexPak 3000 DC Drive IS ORIGINALLY INSTALLED THIS WARRANTY SHALL APPLY ONLY WITHIN THE BOUNDARIES OF THE CONTINENTAL UNITED STATES In no event whether as a result of breach of contract warranty tort including negligence or otherwise shall HE or its suppliers be liable of any special consequential incidental or penal damages including but not limited to loss of profit or revenues loss of use of the products or any associated equipment damage to associated equipment cost of capital cost of substitute products facilities services or replacement power down time costs or claims of original purchaser s customers for such damages To obtain warranty service return the product to your distributor with a description of the problem proof of purchase post paid insured and in a suitable package ABOUT PROGRAMMING EXAMPLES Any example programs and program segments in this manual or provided on accompanying diskettes are included solely for illustrative purposes Due to the many variables and requirements associated with any particular installation Horner APG cannot assume responsibility or liability for actual use based on the examples and diagrams It is the sole responsibili
28. Network Errors 1 4 2 An Explicit Error Message takes the following form Table C 4 Explicit Error Message Byte Example Word Value escription Values in From Number HEX Offset example Number of bytes received MACID General Error Code Additional Error Code 00 EN 3 Error 1 4 8 Like a normal response the Service Code byte has the Most Significant Bit set as the Response Bit Therefore the actual Error Code is 0x14 with the Response Bit set the received code is 0x94 Code 0x14 indicates a Parameter Error has occurred the requested action could not be performed by the addressed device PAGE 57 2 25 98 APPENDIX C 1 4 4 The General Error Code is one of a number of codes supported by DeviceNet See Table C 5 for a list of General Error Codes 1 4 5 The Additional Error Code is generated by the answering device This code if available will depend on the answering device 1 4 1 1 Components of an Explicit Error Message See Table C 4 a MACID This is the Network ID of the unit to be controlled b SERVICE CODE Each Explicit Message requires a SERVICE CODE There are two possible Service Codes for the HEC FP3 DN Service Code 0x0E Get Parameter Each Get Parameter request will require O zero bytes of additional data The returned messages will require one word two bytes of additional data Service Code 0x10 Set Parameter Each Set Parameter request will require one word two bytes
29. ak 3000 FlexPak 3000 Atttibute Reg Bits Description Parameter Runtime Signal Data continued 8 8 Network Output Register 2 Value of the parameter selected by NETW OUT REG 2 SELECT 9 9 Network Output Register 3 Value of the parameter selected by NETW OUT REG 3 SELECTTunable Configuration and Status Data 10 10 Fault Latch Bits Word 1 Bit packed word indicating latched faults AC line synchronization loss Motor shunt field current loss Sustained overload Self tuning fault Motor thermostat trip Controller thermostat trip Blower motor garter open Open armature circuit Instantaneous armature overcurrent Overspeed overvoltage Open SCR RESERVED Tachometer loss OIM communication loss Network communication loss RESERVED o 10 tA IR C20 L2 C Fault Latch Bits Word 2 Bit packed word indicating latched faults all bits reserved Fault code of the first fault that occurred after the last fault reset Alarm Latch Bits Word Bit packed word containing latched alarm bits Motor brush wear low AC line voltage lt 90 of NOMINAL AC LINE VOLTS AC line voltage gt 115 of NOMINAL AC LINE VOLTS RESERVED Alarm code of the most recent alarm CONTROL Selected control source SOURCE SELECT O terminal block 1 keypad 2 serial port 3 network ACCELERATION Minimum time to accelerate from zero speed to RATE TOP SPEED seconds 10 DECELERATION Minimum time to decelerate from RATE TOP SPEED to zero speed s
30. analog trim 2 trim register SELECT 3 network trim from Drop 1 reg 34 TRIM MODE Trim mode select SELECT O no trim 1 incremental 2 proportional AUTO MODE Minimum speed limit bypass while in auto mode MIN BYPASS O min speed applied 12min speed bypassed AUTO MODE Rate limit block bypass while in auto mode RAMP BYPASS O rate limit applied 1 rate limit bypassed STOP SPEED Speed at which the main contactor will drop out THRESHOLD during a controlled stop RPM OCL PI PROP Outer Control Loop PI block proportional gain GAIN gain 100 OCL PILEAD Outer Control Loop PI block lead break frequency FREQ radians second 100 Table A 2 Register Assignments for DROP 2 Area continued APPENDIX A 2 25 98 PAGE 42 DeviceNet Master Read Register Read Master Read Register Parameter Name FlexPak 3000 FlexPak 3000 Atttibute Reg Bits Descri ption Parameter Tunable Data continued 117 OCL PI POSITIVE Outer Control Loop PI block positive limit 6 LIMIT 118 OCL PI Outer Control Loop PI block negative limit 46 NEGATIVELIMIT 119 OCL TRIM Percent control OCL output will have on RANGE Speed Voltage Loop reference 10 Configuration Data 120 INERTIA COMP Inertia compensation select SELECT O none 1 internal 2 3 analog in 1 2 4 5 6 netw in reg 1 2 3 POS CURRENT Selects positive current limit source LIM SEL O register 1 2 analog in 1 2 3 4 5 netw in reg 1 2 3 NEG CURRENT Selects negat ive current
31. as no affect on drive operation To determine when changes to tunable and configurable data on the drive have been completed the master would perform the following sequence Step 1 Modify the tunable and or configurable register data in the appropriate network register s Step 2 Set the tune config input enable flag if not already set Step 3 Toggle the network synchronization flag Step 4 Monitor the loopbacked copy read register of the network synchronization flag until it equals the value written in step 3 5 6 I O Update Enable Logic Summary 5 6 1 The following logic strings summarize the output and input enable logic described above GUIPUIS UPDATED NEIVVOHK CONTROL SGURCE SELECT CNTL REF IN2 TZ ACTIVE NETWORK UPESETFETE TUNE CFC TUNE INPUTS FNAHLF UPDATED CONFIG INPUTS RUNNING JOG GING UPDATLD Figure 5 1 Logic Strings PAGE 23 2 25 98 CHAPTER 5 PROGRAMMING 5 6 2 OUTPUTS UPDATED indicates when all output data is transferred from the drive regulator to the network option board memory and consequently to the master 5 6 3 CNTL REF INPUTS UPDATED TUNE INPUTS UPDATED and CONFIG INPUTS UPDATED indicate when control ref tunable and configurable inputs respectively are transferred from the network option board memory to the drive regulator 5 7 Parameter Processing Error Flag 5 7 1 A parameter processing error status flag Register 0 bit 12 is provided to allow the network master to det
32. aster Write Registers Control Reference Data 32 32 Sequencing control word Run 0 to 1 transition to run Stop O stop 1 not stop Fault reset 0 to 1 transition to reset Jog 0 to 1 transition to jog O stop jogging Fwd Rev select 02forward 1 reverse RESERVED Outer control loop enable 0 hold OCL in reset I2OCL enabled Fault log clear amp reset 0 to 1 transition to clear Table A 1 Register Assignments for DROP 1 Area continued APPENDIX A 2 25 98 PAGE 36 DeviceNet Master Read Register Read Master Read Register Parameter Name FlexPak 3000 FlexPak 3000 Atttibute Reg Bit Description Parameter Control Reference Data continued 32 32 Alarm log clear amp reset 0 to 1 transition to clear Alarm reset 0 to 1 transition to reset Memory save 0 to 1 transition to save RESERVED Tune Config Input Enable 0 read Control Reference inputs only from network 1 read all Cntl Ref Tune amp Config inputs from network Tune Config Update Synchronization Flag Network Reference Speed voltage loop or CML reference value used when CONTROL SOURCE SELECT Drop 1 reg 15 NETWORK and AMX NETW REF SELECT Drop 1 reg 30 0 4095 at TOP SPEED MOTOR RATED ARM VOLTS or MAXIMUM CURRENT NETWORK INPUT Value used when switch selection REGISTER 1 NETW IN REG 1 is chosen 35 NETWORK INPUT Value used when switch selection REGISTER 2 NETW IN REG 2 is chosen 36 NETWORK INPUT Value used when
33. ble MAXIMUM Highest amount of current either positive or negative CURRENT MOTOR RATED ARM AMPS MOTOR RATED Rated armature current from motor nameplate ARM AMPS amps 10 MOTOR RATED Rated armature voltage from motor nameplate ARM VOLTS volts DC ANLG TACH Rated volts per 1000 RPM from the analog tachometer VOLTS 1000 nameplate volts 10 PULSETACHPPR Pulses per revolution from the pulse tachometer nameplate PULSE TACH Pulse tachometer quadrature decode enable QUADRATURE Oznon quad decode 1 quad decode Table A 3 Register Assignments for DROP 3 Area PAGE 47 DeviceNet Atttibute Master Read Register Regt Bite Runtime Signal Data 192 193 194 195 196 212 Tunable Configuration and Status Data 213 214 215 216 217 218 219 0 4 20 21 PoeomIANnAWNHO Parameter Name 2 25 98 APPENDIX A Table A 4 FlexPak Parameters 192 255 FlexPak 3000 FlexPak 3000 Description Parameter ANLG IN 1 ANLG IN 2 FREQ IN NOMINAL AC LINE FREQ NOMINAL AC LINE VOLTS PLL MAXIMUM ERROR AC LINE VOLTAGE ENHANCED FLD VOLT ADJ Table A 4 Register Assignments for DROP_4 Area continued I O Expansion Digital Ins Bit packed word indicating state of I O Exp Kit digital inputs bits 0 4 state of digital input 1 5 T O Exp Kit analog input 1 value after all scaling 4095 full scale I O Exp Kit analog input 2 value after all scalin
34. ce and analog manual trim reference GAIN ADJ gain adjust ANLG MAN REF Analog manual reference and analog manual trim reference ZERO ADJ zero adjust TRIM REF Trim reference value REGISTER 96 TOP SPEED 10 Table A 2 Register Assignments for DROP 2 Area continued APPENDIX A DeviceNet Master Read Register Read Master Read Register Parameter Name FlexPak 3000 FlexPak 3000 Atttibute Reg Bits Description Parameter Tunable Configuration and Status Data continued TRIM REFERENCE SELECT 89 25 TRIM MODB SELECT AUTO MODE MIN BYPASS AUTO MODE RAMP BYPASS 93 29 STOP SPEED THRESHOLD STOP MODE SELECT 94 30 95 31 TRIM OUTPUT Master Write Registers Control Reference Data Tunable Data 96 97 NORMALIZED INERTIA 98 OCL REF REGISTER 99 OCL REF RAMP TIME OCL REF ROUNDING OCL LEADLAG SELECT Table A 2 Register Assignments for DROP 2 Area continued 2 25 98 PAGE 40 Trim reference select O register 1 analog manual 2 analog in 1 3 netw in reg 1 4 analog in 2 5 6 netw in reg 2 3 Trim mode select 0 no trim 1 incremental 2 proportional Minimum speed limit bypass while in auto mode O min speed applied 12min speed bypassed Rate limit block bypass while in auto mode O rate limit applied 1 rate limit bypassed Speed at which the main contactor will drop out during a controlled stop RPM Stop mode select O ramp 1 coast dynamic braking 2 curre
35. change from zero to full load armature amps LIMIT milliseconds 53 JOG SPEED Reference value used during jogging RPM 54 STOP MODE O ramp 12coast dynamic break 2 current limit SELECT 55 IR Armature voltage loss compensation COMPENSATION full load amps 56 CURRENT Sets the level of current compounding 46 COMPOUNDING 57 NETW COMM Network communication loss selection LOSS SELECT O fault 1 hold last ref 2 use terminal block ref 58 NETW OUT Number of the parameter whose value will be readable in REG 1 SELECT Drop 1 register 7 02motor speed in RPM 59 NETW OUT Number of the parameter whose value will be readable in REG 2 SELECT Drop 1 register 8 O armature voltage in volts NETW OUT Number of the parameter whose value will be readable in REG 3 SELECT Drop 1 register 9 O armature current in amps 10 or amps Table A 1 Register Assignments for DROP 1 Area continued APPENDIX A 2 25 98 PAGE 38 DeviceNet Master Read Register Parameter Name Atttibute Reg amp Bte Configuration Data 61 61 FEEDBACK SELECT AMX NETW CONNECT TYPE AMX NETW REF SELECT Table A 1 Register Assignments for DROP 1 Area FlexPak 3000 FlexPak 3000 Description Parameter Speed Voltage loop feedback selection O armature voltage 1 DC analog tach 2 pulsetach 3 AC analog tach AutoMax network connection type OZBASIC 1 FULL AutoMax network reference selection O directed n broadcast register n
36. d Reference 0 3R Speed Ref Sum 0 Load from Device 4R Speed Feedback 0 5R CHL Feedback 0 6R Network Out Reg 1 0 7R Network Out Reg 2 0 8R Network Out Reg 3 0 m 9R Fault Bits 1 0000 0000 0000 0000 10R First Fault 0 E Figure 6 7 8 Double clicking on a Parameter brings up further information Double clicking on Drive Status brings up the following information in Figure 6 8 CHAPTER 6 EDS FILE 2 25 98 PAGE 32 Device Configuration Modify Bit Parameter i g fal E Li El a a Ej El Iu fi E El Li s Figure 6 8 9 This is useful in interpreting all the parameters that are accessible over DeviceNet In the case of Drive Status it details the meaning of each of the 16 status bits It also shows that Drive Status is a Read only parameter 6 4 Data Mapping 6 4 14 Mapping FlexPak 3000 DeviceNet data to the DeviceNet Scanner is accomplished through the configuration of the scanner See the documentation for your DeviceNet Scanner for details on that process PAGE 33 2 25 98 APPENDIX A APPENDIX A FLEXPAK 3000 PARAMETERS Appendix A contains Tables A 1 A 4 covering register assignments for DROP 1 Area through DROP 4 Area Table A 1 FlexPak 3000 Parameters 0 63 DeviceNet Master Read Register Parameter Name FlexPak 3000 FlexPak 3000 Atttibute Reg Bit Description Parameter Runtime Signal Data 0 0 Drive Status Word Bit packed word containing information on the present status of the
37. drive Drive ready Drive running Fault active Drive jogging Forward Reverse command 0 forward 1 reverse Drive stopping Tune Config input enable loopback 0 disabled 1 enabled Tune Config update synchronization flag loopback Alarm active In current limit Coast DB interlock O open 1 closed Customer interlock O open 1 closed Parameter processing error 0 no errors one or more errors Terminal block forward reverse input state CTB5 Terminal block auto manual input state CTB 6 Terminal block fault alarm reset input state CTB 10 eee DEIBCCIADAWUAWNH OS SPD SOURCE Selected speed voltage Loop reference value prior to any SELECT OUT limiting and signal conditioning 4095 at TOP SPEED SPD LOOP Speed Voltage loop reference value after all limiting and REFERENCE signal conditioning 4095 at TOP SPEED SPD LOOP Raw speed voltage Loop feedback value after all scaling FEEDBACK 4095 at TOP SPEED SPD LOOP Speed Voltage loop output value OUTPUT 4095 at MAXIMUM CURRENT ARMATURE Armature voltage feedback value after all scaling VOLTAGE and prior to IR compensation 4095 at MOTOR RATED ARM VOLTS Current minor loop feedback averaged over 8 CML scans 4095 at MAXIMUM CURRENT Network Output Register 1 Value of the parameter selected by NETW OUT REGI SELECT Table A 1 Register Assignments for DROP 1 Area continued APPENDIX A 2 25 98 PAGE 34 DeviceNet Master Read Register Parameter Name FlexP
38. econds 10 MINIMUM SPEED Lowest operating speed RPM MAXIMUM Highest operating speed RPM SPEED Table A 1 Register Assignments for DROP 1 Area continued PAGE 35 2 25 98 APPENDIX A DeviceNet Master Read Register Read Master Read Register Parameter Name FlexPak 3000 FlexPak 3000 Atttibute Reg Bit Description Parameter Tunable Configuration and Status Data continued 20 20 POSITIVE Highest level of motoring current CURRENT LIM of MOTOR RATED ARM AMPS 21 NEGATIVE Highest level of regenerative current CURRENT LIM of MOTOR RATED ARM AMPS 22 TRIM RANGE Determines how much the trim reference will affect the speed voltage loop reference 23 SPD LOOP PI Speed loop PI proportional gain gain 100 PROP GAIN 24 SPD LOOP PI Speed loop PI lead break frequency LEAD FREQ radians second 100 25 CML PI CML PI proportional gain PROP GAIN gain 1000 26 CML PI CML PI lead break frequency LEAD FREQ radians second 27 CML REF RATE Minimum time to change from zero to full load armature LIMIT amps milliseconds 28 AMX NETW AutoMax network connection type CONNECTTYPE 0 BASIC IZFULL 29 NETW COMM Network communication loss selection LOSS SELECT O fault 1 hold last ref 2 use terminal block ref 30 AMX NETW REF AutoMax network reference selection SELECT O directed n broadcast register n where n 1 8 31 31 REGULATOR SW Regulator board software version number VERSION M
39. ed Note A fault reset does not clear the fault log PAGE 19 2 25 98 CHAPTER 4 DRIVE CONFIG C If NETW COMM LOSS SELECT is set to HOLD LAST REF 1 the drive will continue to operate using the last reference received from the network master In this case the response to network communication loss is as follows 1 An alarm will be logged in the alarm log 2 Anentry will be made into the drive s error log for each active to inactive transition of network communication status 3 The front panel display will indicate that a NETWORK COMMUNICATION LOSS alarm has occurred 4 The text that appears over the front panel CONTROL SOURCE SELECT key NETWORK will blink indicating that the network is inactive 5 The drive can be stopped using the hardwired stop input coast DB stop CTB 8 or by pressing the front panel stop key STOP MODE SELECT Once stopped the drive cannot be re started until network communication is re established or CONTROL SOURCE SELECT is changed 6 Ifthe drive is still running when network communications has been re established the drive will once again follow the reference and sequencing control inputs supplied by the network master WARNING The controller is not equipped with a coast stop push button The user must install a hardwired operator accessible push button that provides a positive interrupt and shuts down the drive Failure to observe this precaution could result in bodily injury NOTE When
40. ermine whether any parameter values are unacceptable to the drive If this flag is set 1 then one or more parameters sent to the drive were rejected If this flag is not set 0 then all parameters sent to the drive were accepted 5 7 2 Note that the tune config inputs enable bit must be set 1 before the drive can read in and consequently process any tune config parameters The parameter processing error flag is updated approximately every 100 milliseconds 5 8 Data Retention Timing Requirements 5 8 1 All tunable and configuration drive input register values must be maintained by the network master s application program for at least 500 msec to assure that they are seen by the drive The 500 msec is in addition to the time required by the network master to transmit this data to all the FlexPak 3000 drops dependent on the number of devices on the network This is particularly relevant for data which is detected by the drive only on transition 5 8 2 Control Reference data types do not have this 500 msec requirement They are scanned read in by the drive every 20 msec The Run and Jog inputs and the Fault and Alarm Log Clear command input are exceptions and are described below 5 8 8 The Run and Jog inputs requires a 0 to 1 transition in order to start the drive Processing the Run and Jog inputs from the network may be delayed by the drive for up to 100 msec This is done to synchronize a drive start to the processing of new configura
41. g 4095 full scale I O Exp Kit frequency input value after all scalin g 4095 full scale RESERVED Level Dectector Bit packed word indicating state of Outputs Level Detect outputs Level Detector 1 output Level Detector 2 output Stop cause word Bit packed word indicating the reason why the drive stopped Stop asserted or Run negated Jog de asserted for gt 1 second Internal stop request Current limit stop Ramp stop Coast DB stop Fault stop or Self Tuning completed Customer interlock opened Coast DB interlock opened Main contactor opened RESERVED Nominal A C line frequency Hz Nominal A C line voltage volts RMS Maximum change in line synchronization PLL output per AC line cycle msec Measured A C line voltage volts RMS Enhanced field supply voltage adjust parameter P 492 P 493 P 491 P 306 P 307 P 308 P 392 P 500 APPENDIX A 2 25 98 PAGE 48 DeviceNet Master Read Register Read Master Read Register Parameter Name FlexPak 3000 FlexPak 3000 Atttibute Reg Bit Description Parameter Tunable Configuration and Status Data continued 220 28 FIELD ECONOMY Amount of time between stopping and reducing field output to DELAY economy level minutes 221 29 FIELD ECONOMY Flag indicating whether or not drive is in field economy state ACTIVE O full field output 1 field economy active 222 30 OPEN SCR Open SCR detection sensitivity adjustment SENSITIVITY 223 3
42. h the same cabling and termination as any other DeviceNet device For additional information refer to Volume 1 of the DeviceNet Specification Chapter 9 e Red PMs 207C EJ C1 Je Zz T e White EIA 395A within wue cable limits 2 mi Z L s Z c e Bluc PMS 297C e Black PMS 74266 Figure 2 4 CHAPTER 3 NETWORK OVERVIEW 2 25 98 PAGE 14 CHAPTER 3 NETWORK OVERVIEW 1 2 General 3 1 1 The DeviceNet Network Communication Option Board provides the Reliance FlexPak 3000 DC Drive with connectivity to a popular industrial network DeviceNet Through this option board the FlexPak 3000 can reside on an industrial control network with a host of industrial control products The FlexPak 3000 can then be easily monitored and or controlled by a PLC through a DeviceNet Scanner module residing in a PLC This allows a great deal of flexibility in the way that the FlexPak 3000 is controlled and also the amount and type of data that can be passed to and from the drive This capability adds flexibility to the way FlexPak 3000 DC Drives can be integrated in an industrial control application 3 2 Network Layout 3 2 4 The DeviceNet standard supports up to 64 nodes on a single network Because DeviceNet is a master slave network it requires that a DeviceNet Master or Scanner be present on the network The Scanner establishes all connections and initiates all communications with network devices 3 2 2 In a typical industrial app
43. ication with the network master To eliminate extraneous fault conditions at power up the drive will delay for approximately 10 seconds after power up before indicating a fault alarm condition A fault alarm condition will be indicated if network communication is not established before the 10 second power up timer expires or if network communications was established and then lost 4 4 2 Fault Alarm Conditions a If CONTROL SOURCE SELECT P 000 on the DCM is not set to NETWORK 3 the loss of network communication will not cause a fault or alarm to occur If CONTROL SOURCE SELECT is set to NETWORK the drive will react to the network communication loss based on how the communication loss selection parameter NETW COMM LOSS SELECT P 901 has been configured b If NETW COMM LOSS SELECT P 901 is set to FAULT 0 the drive will consider a loss of network communication a drive fault resulting in a coast DB stop In this case the response to network communication loss is as follows 1 The drive will latch a fault condition and perform a coast DB stop 2 Afault will be logged in the drive s fault log and will be displayed on the front panel display NETWORK COMMUNICATION LOSS 3 The text that appears over the front panel CONTROL SOURCE SELECT key NETWORK will blink indicating that the network is inactive 4 Once network communications has been re established a drive fault reset will be required before the drive can be re start
44. ive is configured to obtain its torque reference from the option port it will read this data from the option port every current minor loop scan b Tunable inputs include parameters which typically require modification or adjustment while the drive is running Tunable data includes parameters such as accel decel rates min max limits gains or offsets etc Tunable inputs are transferred from the network option board to the regulator board whenever the regulator performs the processing of new tunable parameters This occurs approximately every 100 milliseconds while the drive is running or stopped C Configurable inputs include parameters which alter the way that the drive operates in such a way that they cannot be modified while the drive is running Configuration data includes parameters such as reference source selection I O configuration motor tach nameplate data etc Configurable inputs are transferred from the network option board to the regulator board whenever the regulator performs processing of new configuration parameters This occurs approximately every 100 milliseconds while the drive is stopped Values sent from the network master while the drive is running will not be read in and used by the drive regulator until the drive is stopped PAGE 21 2 25 98 CHAPTER 5 PROGRAMMING 5 2 2 Output Data 5 2 2 1 The drive output data is categorized as one of two types Runtime signal data or tunable configuration and status data a
45. lication a DeviceNet network consists of a scanner and one or more DeviceNet devices which operate by manipulating PLC memory 3 3 Network Setup 3 8 1 DeviceNet is a network consisting of four wires plus shield Five connections are typically made to each device on the network including two for power two for communications signals and one for shield 3 3 2 Each device on the network must be configured using a Data rate and node address and b Device specific information 3 3 8 There are three methods to configure the devices a Mechanical switches only b Parameter values stored in the device s memory and C Electronic data sheet files The option card is configured using parameter values stored in its memory These parameter values are set from the FlexPak 3000 keypad See Chapter 4 for details PAGE 15 2 25 98 CHAPTER 3 NETWORK OVERVIEW 3 4 Network Connections 3 4 1 Types of Network Connections 3 4 1 1 When a FlexPak 3000 DC Drive using the DeviceNet Network Communications Opton Board is configured and resides on an active DeviceNet network a significant amount of FlexPak 3000 data is accessible over the network The data may be read and or written from the drive by the DeviceNet master or scanner 3 4 1 2 The DeviceNet data may be accessed by the master through three distinct connections these are a Polled connection b Explicit connection Bit strobed connection 3 4 2 The Polled DeviceNet Connecti
46. ll EDS Files EDS Fies eas foc meds zl Figure 6 2 3 Select your diskette drive A or B and the following file will be listed Install EDS Files x Figure 6 3 4 Information regarding the file is shown in the lower portion of the screen Select the file named 1 eds and press OK The DeviceNet Manager software will now install the EDS file to the appropriate directory on your hard disk drive CHAPTER 6 EDS FILE 2 25 98 PAGE 30 6 3 Using the EDS File 1 Now that the EDS file is installed the Reliance FlexPak 3000 DC Drive is added to the list of available DeviceNet products In the example below a project named Press Rm and Network named Blanker is open and the only device currently added to the network is a SLC 500 DeviceNet Scanner module ME acres ETUR Te Hoa L m e nidum beso LII md Figure 6 4 2 To add a Reliance FlexPak 3000 Variable Frequency Drive to the network press the Add Device button and a list of DeviceNet devices is recalled Add Device to Network x Device Type Node Address I xl Analog Input Module Node Name Analog Output Module Barcode Scanner Nodo Desc elt NC Communication Adapter had Product Major Vendor Product Name Revision SMP 3 2A to 10A Allen Bradley Company SMP 3 40A to 180A Allen Bradley Company SMP 3 70A to 304A Allen Bradley Company SMP 3 8A to 37A Eurotherm Controls Ltd
47. mS for all drives to start PAGE 17 2 25 98 CHAPTER 4 DRIVE CONFIG CHAPTER 4 DRIVE CONFIGURATION 1 2 General The section describes how to configure the FlexPak 3000 controller containing the DeviceNet Network Communication Option Board for use on the DeviceNet network Refer to the FlexPak 3000 Installation and Operation instruction manual for more information on the drive parameters described below 4 2 Network Communication 4 2 1 The drive becomes active on the DeviceNet network after the user performs the following steps Note that these steps should be followed in the order listed to prevent drive fault s The HEC FP3 DN Card cannot be used in conjunction with Automax card 1 Connect the Network Option board to the network via the standard pluggable DeviceNet connector See Section 2 2 for wiring information 2 Apply power to the drive 3 Using the keypad access the drop number assignment parameter NETW DROP NUMBER P 900 and assign a valid DeviceNet network drop number to the drive 4 Using the keypad access the network connection type parameter NETW CONNECT TYPE P 910 and select either Basic Drive Connection or Full Drive Connection 5 Using the keypad access the DeviceNet Baud Rate NETW BUAD RATE P 912 parameter and select 125 0 KBAUD 250 0 KBAUD 500 0KBAUD or OTHER 6 Using the keypad access the DeviceNet poll message type DEVNET POLL MSG TYPE P 913 and select CONTROL ONLY or CONTROL CONFI
48. nce Speed reference sum Speed Feedback CML feedback Network Out Reg 1 Network Out Reg 2 Network Out Reg 3 NO oORWDM O Poll connection production size 16 bytes The following data will only be returned in the poll reply message if the drive is configured to return control config data in the poll reply message message See Section 4 2 8 Fault Bits 1 9 First Fault 10 Alarm Bits 1 11 Last Alarm 12 Control Source Poll connection production size 26 bytes CHAPTER 6 EDS FILE 2 25 98 PAGE 28 CHAPTER 6 ELECTRONIC DATA SHEET EDS FILE 6 1 General 6 1 1 Provided with the option card is a diskette containing an Electronic Data Sheet The Electronic Data Sheet is for use with the DeviceNet Manager Software The software which is used to configure a DeviceNet system including the DeviceNet Scanner is typically used in PLC applications The EDS file included with the option card provides important information to the software regarding the DeviceNet interface to the drive 6 2 Installation 1 Before installing the EDS the DeviceNet Manager Software must already be installed Run the DeviceNet Manager software From the Utilities Menu select Install EDS Files View Who BAF Eq Tal EDS Files Create EDS File Hode Commissioning Basic Device lEoniauaton Set Up Online Connection Go Offline Figure 6 1 PAGE 29 2 25 98 CHAPTER 6 EDS FILE 2 The following menu will appear Insta
49. ng with the Same Dewvice ssssesssseesese 59 PAGE 7 2 25 98 PREFACE This Page Intentionally Left Blank CHAPTER 1 INTRODUCTION 2 25 98 PAGE 8 CHAPTER 1 INTRODUCTION 1 1 General 1 1 1 The Horner DeviceNet Network Communication Option Board is designed to allow a Reliance FlexPak 30006 version 3 1 or higher to be operated and monitored via the DeviceNet network The option board makes use of the parallel bus connection port on the FlexPak 3000 controller The option board mounts behind the regulator board inside the FlexPak 3000 carrier assembly and connects to the regulator board via a flexible ribbon cable Power for the option board comes from the FlexPak 3000 controller power supply 1 1 2 In normal operation the drive can be completely controlled via the network option board In many applications there may be only a network interface connection a hard wired emergency stop function loss input and three phase input and output power wiring Start stop fault codes and complete control can be accomplished over the DeviceNet network 1 2 Description 1 2 1 The section describes the mechanical and electrical characteristics of the DeviceNet Network Communication Option Board a Mechanical Description The DeviceNet Network Communication Option Board is a printed circuit assembly that mounts inside a FlexPak 3000 Controller It connects to the regulator board within the controller via a ribbon cable It
50. no Control Input B PROS Word Number Description Control F Config 0 C15 SuuWod 0 5 3 4 5 Tune Cfg Enable Feedback 1 enabled 7 Tune Cfg Synchronization Feedback Coast DB Interlock 1 closed 015 IB CNN Eric DNE EE ET REESE En is 3 AlamAcive OO O O SSOSCSCSCSCSCSC o Speed Feedback 1 Network Out Reg 2 7 Network Out Reg 3 EER A S Ex a l pasen a anal eal F ERA EA EA ois CMLRedak T 7 4 7 015 RukBisLachWodsl 7 3 asa EE ERE lt a EX Ea 4 EXER X x E REFERRE X X Network Out Reg gi terminal Block Forward Reverse CTB 5 AC Line Synchronization Loss Motor Shunt Field Current Loss 2 Sustained Overload it 1 ara ae 3 Sel tnefaudt 4 MetrThemosarTrippd O O o 5 Controller Thermostat Tripped CS 6 Blower Motor Starter Open 7 __ Open Armature Grout 8 Instantaneous Armature Overcurent CS 9 f Over Speed Over Voltage 10 OpenSCR 12 TachometerLoss 13 S OM Commicion 14 Network Communication Los o 015 31 Reserved First Fault Customer Interlock 1 closed 1 1 1 1
51. nt limit Actual signal used to trim the selected speed voltage loop reference 4095 at TOP SPEED NONE RESERVED Combined inertia of motor and load seconds 10 P 801 Outer Control Loop reference used when OCL REFERENCE SELECT REGISTER 4095 Minimum amount of time for OCL reference to change from 0 P 802 to 4095 and 4095 to 0 seconds 10 Adjusts the amount of smoothing of the P 803 Outer Control Loop reference 96 Outer Control Loop lead lag block select P 805 0 lead lag 1 bypassed 2 lag lead PAGE 41 2 25 98 APPENDIX A DeviceNet Master Read Register Parameter Name FlexPak 3000 FlexPak 3000 Atttibute Reg Bit Description Parameter Tunable Data continued 102 38 OCL LEADLAG Outer Control Loop lead lag block low break frequency LOW FREQ radians second 100 103 39 OCL LEADLAG Specifies the ratio of lag to lead or lead to lag break RATIO frequencies 104 40 JOG ACCEL Minimum accel and decel time used while jogging DECEL TIME seconds 10 105 41 ANLG AUTO Analog auto reference gain adjust GAIN ADJ 106 42 ANLG AUTO Analog auto reference zero adjust ZERO ADJ 107 AUTO Selects the type of auto reference REFERENCE O analog 1 frequency SELECT ANLG MAN REF Analog manual reference and analog manual trim reference GAIN ADJ gain adjust ANLG MAN REF Analog manual reference and analog manual trim reference ZERO ADJ zero adjust TRIM Trim reference select REFERENCE O analog manual 1
52. oard sees 10 2 3 Connecting the FlexPak 3000 Controller to a DeviceNet Network 02 0 ceceeeeeeeeeeeeeeeees 13 CHAPTER 3 NETWORK OVERVIEW cerne ea odas vae din alee edd E mue yeu eee 14 L2 General ES 14 9 2 Network COUT xi citi N A E E E enti deberet tite 14 3 9 Network Setup mre eene ne tee eene ade eere ee in ie Tey eee andre Auge 14 3 4 Network Connections oerte aA a ETENA Un e RE LE RPE ee an E AAT ERR t Aet SERE 15 3 4 1 Types of Network Connections ssssssssseseeeneneee mene nene nnne nn en nennen 15 3 4 2 The Polled DeviceNet Connection sseeesesseseeeseseeneneene nennen nnne nennen nnns 15 3 4 8 The Explicit DeviceNet Connection sssesee men 15 3 4 4 The Bit Strobed DeviceNet Connection esssssssseem m en 16 CHAPTER 4 DRIVE CONFIGURATION meer nene thhn eher eser nnn hr nnn a e enr n nnn nnns 17 M MCII Me EE 17 4 2 Network Communicat esris iaa eter ee eee tree eee tree hene EE nth nnns enr nn n enhn nnn nnns 17 4 3 Network Connection Types eo neiteccorscesdetate ote obese Derbi Cede e Ede ta Oed Ha tay Dee Gd eda utens 17 4 3 1 Two Types of Network Connections seessesseeeee mener 17 4 3 2 BASIC Drive Connection cuite ieri deu p a dune gode ls 17 4 3 8 FULL Drive Connector rmm 18 4 4 Drive Response to Loss of Network Communication eeeesssee m 18 4 4 1 OVEIVIOW M
53. on 3 4 2 1 The Polled DeviceNet connection provides the primary means of drive control and monitoring The DeviceNet master establishes the polled connection and transfers OUTPUT data in poll command messages The drive returns INPUT data in poll reply messages Note that all of the data accessible through the poll connection is also accessible through the explicit connection 3 4 2 2 Some applications make use of a large number of drives with limited functionality connected to a single network Only certain parameters and diagnostic information commonly used are required for network control Complete configuration over the network is not a requirement for low cost high performance network applications This type of poll connection is referred to as the control only poll connection The network master issues a poll command that contains 4 words of data for output to the drive and the drive returns a series of poll reply messages that contain 8 words of input data from the drive 3 4 2 3 Other applications accept a slower network in exchange for greater drive parameter access over the network This type of poll connection is referred to as the control config poll connection When the drive is configured in this manner the network master issues a series of poll commands that contains 26 words of data and the drive returns a series of poll reply messages that contains 13 words of data Since a greater amount of network data is transferred the net
54. our website at www heapg com PAGE 3 2 25 98 PREFACE LIMITED WARRANTY AND LIMITATION OF LIABILITY Horner APG LLC HE warrants to the original purchaser that the DeviceNet Network Communication Option Board for use with the Reliance Electric FlexPak 3000 DC Drive manufactured by HE is free from defects in material and workmanship under normal use and service The obligation of HE under this warranty shall be limited to the repair or exchange of any part or parts which may prove defective under normal use and service within two 2 years from the date of manufacture or eighteen 18 months from the date of installation by the original purchaser whichever occurs first such defect to be disclosed to the satisfaction of HE after examination by HE of the allegedly defective part or parts THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR USE AND OF ALL OTHER OBLIGATIONS OR LIABILITIES AND HE NEITHER ASSUMES NOR AUTHORIZES ANY OTHER PERSON TO ASSUME FOR HE ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF THIS DeviceNet Network Communication Option Board for use with the Reliance Electric FlexPak 3000 DC Drive THIS WARRANTY SHALL NOT APPLY TO THIS DeviceNet Network Communication Option Board for use with the Reliance Electric FlexPak 3000 DC Drive OR ANY PART THEREOF WHICH HAS BEEN SUBJECT TO ACCIDENT NEGLIGENCE ALTERATION ABUSE OR MISUSE HE MAKES
55. sible for conforming to the nec cec and all other applicable local codes Wiring practices grounding disconnects and overcurrent protection are of particular importance Failure to observe this precaution could result in severe bodily injury or loss of life c Danger Do not install modification boards with power applied to the controller Disconnect and lock out incoming power before attempting such installation Failure to observe this precaution could result in severe bodily injury or loss of life d Warning Only qualified individuals who are thoroughly familiar with the particular application may install operate and maintain this equipment Before any work is performed read and understand this instruction manual as well as the appropriate drive instruction manual s Failure to observe this precaution could result in severe bodily injury 2 2 2 Procedure to Install the Network Communication Option Board 2 2 2 1 Use the following procedure to install the Network Communication Option Board Refer to Figures 2 1 2 2 and 2 3 for mounting locations 1 Turn off lock out and tag all incoming power to the FlexPak 3000 drive 2 Loosen and remove the two 2 mounting screws on the FlexPak 3000 drive cover and remove the cover 3 Loosen the captive screw on the carrier and swing open the carrier 4 Loosen and remove the four screws attaching the carrier shield to the carrier 5 Remove the connector attaching the shield s ground wire
56. specified in Section 5 8 MANOO086 04 A 07 MAY 1999 KEEP WITH USER MANUAL By HORNER APG 07 May 1999 Revision pages for Horner Electric s DeviceNet Network Communication Option Board for use with Reliance Electric FlexPak 3000 DC Drive User Manual HEC FP3 DN Fourth Edition Attached to this cover page is a revision for the Horner Electric DeviceNet Network Communication Option Board for use with Reliance Electric FlexPak 3000 DC Drive User Manual dated 25 February 1998 MANOO86 04 THESE REVISED REQUIREMENTS ARE NOW IN EFFECT New and revised pages may be issued periodically For user manual updates please contact Horner Electric Advanced Products Group Technical Support Division at 317 916 4274 or visit our website at www heapg com Revision Key Changes to text tables or graphics contained in the attached revision are indicated as follows Added text is underlined 1 2 3 New revised or deleted items are specified as such in List of Effective Pages The most current user manual consists of the following list of effective pages including the attached revision pages Denotes new or revised pages Page Date gione EET Contained in MANOO086 04 dated 25 Feb 1998 PEE Contained in MANO086 04 dated 25 Feb 1998 WAT eee E E E Revision Pages dated 07 May 1998 pp inre ana kaaa iaae Ra Enia Contained in MANO086 04 dated 25 Feb 1998 p
57. switch selection REGISTER 3 NETW IN REG 3 is chosen 37 FIELD REF Field Current Loop reference value 4095 at MOTOR REGISTER RATED FLD AMPS 38 39 RESERVED Tunable Data 40 ACCELERATION Minimum time to accelerate from RATE zero speed to TOP SPEED seconds 10 41 DECELERATION Minimum time to decelerate from RATE TOP SPEED to zero speed seconds 10 42 MINIMUM SPEED Lowest operating speed RPM 43 MAXIMUM Highest operating speed RPM SPEED 44 POSITIVE Highest level of motoring current CURRENT LIM motor full lo ad armature amps 45 NEGATIVE Highest level of regenerative current CURRENT LIM motor full load armature amps 46 S CURVE Adjusts the amount of smoothing of the speed voltage ROUNDING loop reference TRIM RANGE Determines how much the trim reference will affect the speed voltage loop reference Table A 1 Register Assignments for DROP 1 Area continued PAGE 37 2 25 98 APPENDIX A DeviceNet Master Read Register Read Master Read Register Parameter Name FlexPak 3000 FlexPak 3000 Atttibute Reg Bit Description Parameter Control Reference Data continued 48 48 SPD LOOP PI Speed loop PI proportional gain PROP GAIN gain 100 49 49 SPD LOOP PI Speed loop PI lead break frequency LEAD FREQ radians second 100 50 50 CML PI CML PI proportional gain PROP GAIN gain 1000 51 51 CML PILEAD CML PI lead break frequency FREQ radians second 52 CML REF RATE Minimum time to
58. t LEVEL DETECT Level Detector 2 source 2 SELECT O CML fdbk 1 spd fdbk 2 spd ramp out 3 spd ram in 4 spd source select out NOMINAL AC Nominal A C line frequency Hz LINE FREQ NOMINAL AC Nominal A C line voltage volts RMS LINE VOLTS Table A 4 Register Assignments for DROP_4 Area PAGE 53 2 25 98 APPENDIX B APPENDIX B POLL CONNECTION DATA FORMAT Table B 1 contains the format for Poll Connection Command Data J Parameter available Parameter vail Output Bit i ilable Control 05 0 Jog 0 to 1 transition to jog 0 stop jog 5 5 7 Outer Control Loop Enable enabled 10 Alarm Reset 0 to I transition to reset Cd 12 reserved 8 8 8 85 y Tune Cfg Input Enable 0 read Control Reference from network 1 Read Control Reference Tune and Cfg from network 0 15 0 15 Network Input Reg 1 0 15 Field Reference Reg Table B 1 Poll Connection Command Data Format Config Pass ee 015 015 015 015 013 015 015 05 015 015 015 015 015 015 015 0 15 R Compensation 0 15 Current Compounding 013 013 24 015 25 015 o al Zxlolo Wy B oo ro n S eM ts I 0 1 2 3 4 5 7 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 APPENDIX B 2 25 98 PAGE 54 Table B 2 contains the format for Poll Connection Reply Data J Parameter Table B 2 Poll Connection Reply Data Format available Parameter t avail
59. t on the PLC used 1 2 8 Below is a typical word wise 16 bit message format used by GE Fanuc Table C 2 16 Bit Message Example Word Value Offset Examples in HEX Ri me cl px ipie Eesti ue 1 2 4 The methods for sending and receiving Explicit Messages from any specific DeviceNet Master or Scanner will be peculiar to that device Please refer to the Owners Manual supplied with the DeviceNet Master Scanner device used to generate the messages APPENDIX C 2 25 98 PAGE 56 1 3 Explicit Message Response Format 1 83 4 The normal expected response from an Explicit Message is the Acknowledge Message Table C 3 Acknowledged Message Example Byte E Example Number Description values in HEX Number of bytes received 00 MACID Service Code 90 Ta sent Service Code 0x10 I E el 1 3 2 Note that the Most Significant Bit of the Service Code byte is used as a Response Bit thus indicating that the command was properly received Service Code 0x10 Response Bit 0x80 0x90 If any extra data needs to be returned that data will be placed into subsequent bytes 1 4 Explicit Message Error Format 1 4 4 In the case that an Explicit Message requests a function that can not be performed by the addressed unit an Explicit Message Error will be returned in the Receive Buffer NOTE This should not be confused with an Explicit Message that fails during transmission These will be returned as
60. tibute Reg Bits Description Parameter Configuration Data continued 244 52 ANLG OUT 1 T O Exp Kit analog output 1 source select SELECT 0 CML FEEDBACK 1 CML REFERENCE 2 CML ERROR 3 SPD LOOP FEEDBACK 4 SPD LOOP REFERENCE 5 SPD LOOP ERROR 6 SPD LOOP OUTPUT 7 SPEED RAMP OUTPUT 8 SPEED RAMP INPUT TP 9 SPD SOURCE SELECT OUT 10 TRIM OUTPUT 11 ARMATURE VOLTAGE 12 ANALOG TACH FEEDBACK 13 PULSE TACH FEEDBACK 14 ZERO 15 FULL SCALE 16 POWER OUTPUT 17 OCL REFERENCE 18 OCL RAMP OUTPUT 19 OCL FEEDBACK 20 OCL OUTPUT 21 FIELD REFERENCE 22 FIELD FEEDBACK 23 NETW IN REG 1 24 NETW IN REG 2 25 NETW IN REG 3 ANLG OUT 1 T O Exp Kit analog output 1 signal type SIG TYPE 020 10V 1 10V 224 20 mA ANLG OUT 2 I O Exp Kit analog output 2 source select SELECT 0 CML FEEDBACK 1 CML REFERENCE 2 CML ERROR 3 SPD LOOP FEEDBACK 4 SPD LOOP REFERENCE 5 SPD LOOP ERROR 6 SPD LOOP OUTPUT 7 SPEED RAMP OUTPUT 8 SPEED RAMP INPUT TP 9 SPD SOURCE SELECT OUT 10 TRIM OUTPUT 11 ARMATURE VOLTAGE 12 ANALOG TACH FEEDBACK 13 PULSE TACH FEEDBACK 14 ZERO 15 FULL SCALE Table A 4 Register Assignments for DROP 4 Area continued PAGE 51 2 25 98 APPENDIX A DeviceNet Master Read Register Read Master Read Register Parameter Name FlexPak 3000 FlexPak 3000 Atttibute Reg Bits Description Parameter Configuration Data continued 16 POWER OUTPUT 17 OCL REFERENCE 18 OCL RAMP OUTPUT 19 OCL F
61. tion could result in severe bodily injury or loss of life WARNING Only qualified individuals who are thoroughly familiar with the particular application may install operate and maintain this equipment Before any work is performed read and understand this instruction manual as well as the appropriate drive instruction manual s Failure to observe this precaution could result in severe bodily injury PAGE 5 2 25 98 PREFACE TABLE OF CONTENTS PREPAGE wet P 2 LIMITED WARRANTY AND LIMITATION OF LIABILITY sssesssesenemmemm emere enn 3 ABOUT PROGRAMMING EXAMPLES ccceceee cece a a a a EN E EEEE i 3 SAFETY NO TIGES A A T 4 TABLE OF CONTE N S a a es cent stad a R aL e LM AED I Eo i ec ien E 5 GHAPTER 44 INTRODUCTION setatis tex E E EEEE ee ated ned ais EEE aR 8 l4 General Soto NI UP NI ete pM tay Bde REIN 8 442 WdDeSctptiolea ciere irato tetitten been Libet cete ten te torem ined mau oe tate feto D abere dines 8 1 9 Additional Information eau ed etes br eic et ee Pg te E OR D ik cete ce reu 9 1 4 Related Hardware and Software ssssssssssssessssssseeeeeenee ene hne nh en n nr en nennen nnn 9 CHAPTER 2 INSTALLATION 5 urea od ree inl ae epit seid e aa i Fees E ae 10 2A Genetal uc eR EIU Ep aa cDiedh ecb aaht esterase nets 10 2 2 Installing the Network Communication Option Board ess 10 2 2 1 Safety oie C 10 2 2 2 Procedure to Install the Network Communication Option B
62. tion data In order for the network master to assure this 0 to 1 transition is detected by the drive the network master must maintain both the 0 and 1 states for at least 100 msec Values which are maintained for less time may not be detected by the drive 5 9 Drive Ready Status Bit 5 9 1 The Drive Ready status bit Drop 1 reg 0 bit 0 is used to indicate that a 0 to 1 transition on the Run or Jog input will start the drive The Drive Ready bit will be ON 1 when all of the following conditions are met and OFF 0 when one or more are not met No drive faults are active Drop 1 reg O bit 2 0 Stop input is ON Drop 1 reg 32 bit 1 1 Front panel S TOP RESET button is not pressed Coast DB Stop terminal block input is closed Drop 1 reg 0 bit 10 1 Customer Interlock terminal block input is closed Drop 1 reg 0 bit 11 1 oogocmp 5 10 Network Register Organization 5 10 1 When the drive network connection type parameter NETW CONNECT TYPE P 910 is configured for BASIC drive connection the FlexPak 3000 drive will communicate its first 64 CHAPTER 5 PROGRAMMING 2 25 98 PAGE 24 registers to the network communications card Through an Explicit DeviceNet connection all of this data is available to the DeviceNet master 5 10 2 When the drive Network Connection Type is configured for FULL drive connection the FlexPak 3000 drive will communicate all 256 of its registers to the network communications card Through an
63. ty of the system designer utilizing the DeviceNet Network Communication Option Board for use with the Reliance Electric FlexPak 3000 DC Drive to appropriately design the end system to appropriately integrate the DeviceNet Network Communication Option Board for use with the Reliance Electric FlexPak 3000 DC Drive and to make safety provisions for the end equipment as is usual and customary in industrial applications as defined in any codes or standards which apply Note The programming examples shown in this manual are for illustrative purposes only Proper machine operation is the sole responsibility of the system integrator PREFACE 2 25 98 PAGE 4 SAFETY NOTICES DANGER Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should install it Read and understand this manual in its entirety before proceeding Failure to observe this precaution could result in severe bodily injury or loss of life DANGER The user is responsible for conforming to the nec cec and all other applicable local codes Wiring practices grounding disconnects and overcurrent protection are of particular importance Failure to observe this precaution could result in severe bodily injury or loss of life DANGER Do not install modification boards with power applied to the controller Disconnect and lock out incoming power before attempting such installation Failure to observe this precau
64. us Data 140 12 MAXIMUM Highest amount of current eitherpositive or negative P 007 CURRENT MOTOR RATED ARMATURE AMPS 141 13 MOTOR RATED Rated armature amps from motor nameplate P 008 ARM AMPS amps 10 142 14 MOTOR RATED Rated armature voltage from motor nameplate P 009 ARM VOLTS volts DC 143 15 FEEDBACK Speed Voltage loop feedback selection P 200 SELECT O armature voltage 1 DC analog tach 2 pulsetach 3 AC analog tach 144 16 ANALOG TACH Analog tachometer feedback gain adjust P 201 GAIN ADJ 145 17 ANALOG TACH Analog tachometer feedback zero adjust P 202 ZERO ADJ 146 18 ANLG TACH Rated volts per 1000 RPM from the analog tachometer P 203 VOLTS 1000 nameplate volts 10 147 19 ARM VOLTAGE Armature voltage feedback gain adjust P 204 GAIN ADJ 148 20 ARM VOLTAGE Armature voltage feedback zero adjust P 205 ZERO ADJ 149 21 IR Armature voltage loss compensation P 206 COMPENSATION full load amps Table A 3 Register Assignments for DROP 3 Area continued APPENDIX A 2 25 98 PAGE 44 DeviceNet Master Read Register Read Master Read Register Parameter Name FlexPak 3000 FlexPak 3000 Atttibute Reg Bits Description Parameter Tunable Configuration and Status Data continued 150 22 PULSETACHPPR Pulses per revolution from the pulse tachometer nameplate 151 23 PULSETACH Pulse tachometer quadrature decode enable QUADRATURE O non quad decode 1 quad decode CURRENT Sets the level of current compounding 4
65. ve restarts if the START and STOP bits in the control word are maintained high and the PLC is switched from Program to Run mode Precautions need to be taken to ensure that these mode switches do NOT create a hazard of bodily injury or equipment damage Warning added 07 May 1999 5 12 1 General As described in Section 4 3 3 the DeviceNet polled connection is used in most cases to accomplish drive control The following information illustrates the data format that is expected and returned by the drive when using the polled connection 5 12 2 Poll Connection Command Data Format Words Description 0 Drive Control 1 Speed Control 2 Network Input Reg 1 3 Field Reference Reg Poll connection consumption size 8 bytes The following data should only be sent in the poll command message if the drive is configured to accept control config data in the poll command message See Section 4 2 4 Accel Time Out 5 Decel Time Out 6 Min Speed Out 7 Max Speed Out 8 Pos Current Limit 9 Neg Current Limit 96 10 S Curve Rounding 11 Trim Range 12 Spd Loop PI Prop Gain 13 Spd Loop PI Lead Frq 14 CML PI Prop Gain 15 CML PI Lead Freq 16 CML Ref Rate Limit 17 Jog Speed 18 Stop Type Select 19 IR Compensation 20 Current Compounding 21 Ntwk Loss Action 22 Ntwk Out Reg 1 Sel 23 Ntwk Out Reg 2 Sel 24 Ntwk Out Reg 3 Sel 25 Feedback Select Poll connection consumption size 52 bytes
66. vides a positive interrupt and shuts down the drive Failure to observe this precaution could result in bodily injury NOTE When NETW COMM LOSS SELECT is set to USE TRMBLK REF it may not always be possible to stop the drive over the network after a comm loss has occurred A hardwired stop must be used to stop the drive CHAPTER 5 PROGRAMMING 2 25 98 PAGE 20 CHAPTER 5 PROGRAMMING 5 1 Data Types and Transfer Rates 5 1 1 General 5 1 1 1 In order to minimize regulator board CPU loading the transfer of register data between the HEC FP3 DN and the drive regulator board will not occur at all times and will not occur at the same rate 5 1 1 2 The sections that follow describe the data types for input and output register data along with typical drive information in each category The specific register list for the FlexPak 3000 controller appears in Section 5 3 5 2 Data Types and Transfer Rates 5 2 1 Input Data 5 2 1 1 The drive input data is categorized as one of three types Control reference tunable or configurable a Control reference inputs include data which require fast update rates This includes data such as sequencing inputs start stop run jog fwd rev etc and speed torque reference Control reference inputs are transferred from the network option board to the regulator board every speed loop scan period for the FlexPak 3000 every 20 milliseconds or as often as it is required by the drive For example if the dr
67. work scan rate performance is adversely affected 3 4 2 4 The amount of data transferred through the polled connection is dependent on the drive configuration performed in Section 4 2 Poll command reply data format is defined in Section 5 12 3 4 3 The Explicit DeviceNet Connection 3 4 3 1 The Explicit DeviceNet connection is required of all DeviceNet modules Through this connection the DeviceNet master can a Establish communication through all 3 connections b Access DeviceNet object information C Access ALL FlexPak 3000 network parameters See Section 5 10 for a list of drive parameters and the method used to access them through the explicit connection CHAPTER 3 NETWORK OVERVIEW 2 25 98 PAGE 16 3 4 3 1 The explicit connection is primarily used by the DeviceNet controller to initially establish communications Once the poll and or strobe connections are established the controller will normally access the drive data through them 3 4 4 The Bit Strobed DeviceNet Connection 3 4 4 1 The bit strobed connection allows a DeviceNet master to send one bit of information simultaneously to all devices on the network The bit of information is used for different purposes by different devices residing on the network 3 4 4 2 The FlexPak 3000 with communications option board uses the bit received in a bit strobe connection as a start command It allows the multiple drives to be started simultaneously although it may take up to 100

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