CR25M User Documentation
Contents
1. B amp B Roadway and Security Solutions 0M25 9001 Rev D2 Installation amp Operations Manual CR25M Cable Beam Barrier 5 Table of Contents INTRODUCTIONE cerei 2 Safety HF Ru Ec EE 2 How to GContact U Ss 55 eros esae Gu ns va aee eue aeos CYNAN ANNA DDAN FYNN NF 3 System Installation Record ansehe 4 1 ORIENTATION ie Y ivas Y thaw ecu YY Y UE vA VET RET Ue 6 1 1 CR25 Drive Stanchion 6 1 2 CR25 Receiver Bollard Overview cccceeeeeeeeeeeeeeeeeeeneneennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnsnensnensnnnnnennnnnsnsnnnnnnnen 7 1 3 CR25 Gate Arm Overview GN 8 25 SENS PAELLA ION vices 9 2 1 Field Balancing Instructions CR25 Barriers esee nennen nennen een eerte 9 2 2 Recommended Lubricant se ae e eet bs eleven onte tice aede 10 3 WAR FAN M 11 4 GENERAE 00 asien VE CD esie dra 12 13 5 1 Lubrication Schedule eh ay WG GY YG on bo eee ave e 13 5 2 Arm Adjustment 13 5 3 Visual Inspection is iei a RR ERO EE RT REI ERU whats EC IE CER este lo 13 B amp B ARMR A Division of B amp B Roadway2. accident catastrophe neglect natural disaster act of God or if at any time the power supplied to any part of the Security Barrier falls short or exceeds the rate of tolerance for the equipment The exclusive remedy for breach of any warranty by Supplier shall be the repair or replacement at supplier s option of any defects in the equipment IN NO EVENT SHALL THE SUPPLIER OF SECURITY BARRIER BE LIABLE FOR CONSEQUENTIAL OR SPECIAL DAMAGES OR ANY KIND OF DAMAGES TO ANYONE Except as provided herein Supplier makes no warranties or representations to consumer or to anyone else and consumer hereby waives all liability against Supplier as well as any other person for the design manufacture sale installation and or servicing of the Security Barrier THE FOREGOING WARRANTIES ARE IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE NO OTHER WARRANTIES EXIST Any modification or alteration by anyone other than B amp B ARMR will render the warranty herein as null and void 2013 B amp B ARMR A division of B amp B Roadway and Security Solutions 0M25 9001 REV D May 14 Installation amp Operations Manual CR25M Cable Beam Barrier 12 4 GENERAL LAYOUT LOOK PADLOCKABLE CLEAR OPENING 6 CLEAR OPENING 28 10 DIM A ACTUAL ARM LENGTH NOM SCH ALUMINUM PIPE 4 2013 B amp B ARMR A division of B
3. amp B Roadway and Security Solutions gt lt PADLOCKABLE 0M25 9001 REV D May 14 OUSING ANCHOR HOUSING Installation amp Operations Manual CR25M Cable Beam Barrier 13 5 PREVENTATIVE MAINTENANCE 5 1 Lubrication Schedule Pillow Block Bearings 1 Grease with Texaco Marfak 2 or equal 2 Wipe off excess Connecting Rod Ends Items11 amp 13 1 Grease with Texaco Marfak 2 or equal 2 Wipe off excess 5 2 Arm Adjustment Raise and lower the arm and observe the operation Cable guide should not interfere with the receiver pin Counterweights should not rub or come in contact with the bollard Check and adjust the truss cable tension DO NOT over tighten the cables 5 3 Visual Inspection Inspect the bollard for signs of rust and touch up surface as needed 2013 B amp B ARMR A division of B amp B Roadway and Security Solutions 0M25 9001 REV D May 14
4. MODEL CR25M Manual Cable Beam Barrier FIRMR INSTALLATION AND OPERATIONS MANUAL B amp B ARMR Corporate Office amp Tech Support 2009 Chenault Drive Carrollton TX 75006 Suite 114 Phone 972 385 7899 Toll Free 800 367 0387 Fax 972 385 9887 E mail info 2 bb armr com techsupport bb armr com www bb armr com MADE IN THE USA Installation amp Operations Manual CR25M Cable Beam Barrier 2 INTRODUCTION Welcome Congratulations on your purchase of a B amp B ARMR warning gate We have years of experience in all aspects of perimeter security and related disciplines and our products are used throughout the world to control access and to protect people equipment and facilities Your warning gate is designed to give you years of smooth trouble free operation In addition to providing detailed operating instructions this manual describes how to install maintain and troubleshoot your vehicle barrier To make it easy to locate the information you need we ve included a detailed Table of Contents immediately following this Introduction All of this is important information so be sure to keep the manual available for reference If you need help with any aspect of your vehicle barrier s installation or operation please contact us We offer a broad range of vehicle barrier and related security services so you can also call on us for Turnkey installations Routine barrier preventative maintenance or emerge
5. and Security Solutions 0M25 9001 Rev D2 Installation amp Operations Manual CR25M Cable Beam Barrier 6 1 ORIENTATION The CR25 Vehicle Barrier Gate is designed to contain a vehicle impact and prevent that vehicle from entering a restricted access control area The CR25 is comprised of 3 major components Drive Stanchion Receiver Bollard and Gate Arm This section of the user manual shows these assemblies and details of each 1 1 CR25 Drive Stanchion Overview 90 ROTATION S 30 500 Figure 1 CR25 Drive Stanchion External Parts B amp B ARMR A Division of B amp B Roadway and Security Solutions 0M25 9001 Rev D2 Installation amp Operations Manual CR25M Cable Beam Barrier 7 1 2 CR25 Receiver Bollard Overview m 36 00 p S 1 1 ae n 1 1 FRONT BOLLARD e BACK ROADWAY 00 Sal ARD HAS DOOR y DN Y A A Y r 24 00 0 375 TOP OF PIN FR 56 00 5 00 pp de pv E BACK 26 50 BOLLARD i HAS DOOR N el i Figure 2 Receiver Bollard B amp B ARMR A Division of B amp B Roadway and Security Solutions 0M25 9001 Rev D2 Installation amp Operations Ma
6. gs used on both the warning gates and barriers Texaco Marfax or Texaco Starplex grease is the manufacturer s first choice If this grease is not available consult your local supplier for an equivalent B amp B ARMR A Division of B amp B Roadway and Security Solutions 0M25 9001 Rev D2 Installation amp Operations Manual CR25M Cable Beam Barrier 11 3 WARRANTY B amp B ARMR warranties for a period of one year after delivery F O B plant unless otherwise specified by Supplier from failure of operation in ordinary use and against defects due to faulty material or workmanship Any defective equipment in the Barrier shall be returned to the factory at Supplier s option for repair or replacement and Supplier assumes no responsibility for service at any consumer site Supplier is in no event responsible for any labor costs under the warranty Subject to the above limitation all service parts and replacements necessary to maintain the equipment as warranted shall be furnished by the end user Supplier shall not have any liability under these specifications other than for repair or replacement as described above for equipment malfunction or equipment failure of any kind caused for any reason including but not limited to unauthorized repairs improper installation installation not performed by Supplier personnel nor by Supplier authorized personnel failure to perform manufacturer s suggested routine maintenance modifications misuse
7. injury or accident B amp B ARMR A Division of B amp B Roadway and Security Solutions 0M25 9001 Rev D2 Installation amp Operations Manual CR25M Cable Beam Barrier 10 INDICATIONS PROBLEM SOLUTION Barrier arm tends to raise Barrier is Counterweights can be removed Requires more than 20 lbs to keep counterweight heavy it closed to traffic Barrier arm tends to lower Barrier is arm heavy Counterweights can be added Requires more than 20 lbs to keep it open to traffic A properly balanced barrier can be manually operated by one person pushing on the end of the counterweight mounting channel It should require only 20 Ibs of force to manually operate the barrier Calculating Counterweight Requirements 1 Disconnect arm drive by removing top connecting rod bolts located on the side of the operator 2 Mark any place on the barrier arm and attach a weighing scale to the arm at that point 3 Measure how much weight in pounds it takes to start raising the barrier arm arm 165 4 Measure in inches the distance from the weight point to the center of the pivot point arm dist 5 Measure in inches the distance from center of pivot point to center of counterweight cw dist 6 Follow this formula to get the proper amount of counterweight to add to barrier arm lbs x arm dist cw dist 2 2 Recommended Lubricant The following grease is recommended by the manufacturer of the flange type bearin
8. nal and local safety standards Engage only properly trained experienced staff to install operate and maintain the equipment B amp B ARMR A Division of B amp B Roadway and Security Solutions 0M25 9001 Rev D2 Installation amp Operations Manual CR25M Cable Beam Barrier 3 Ensure that all repairs are performed correctly using properly trained staff and the right tools and equipment How to Contact Us If you have any questions or experience any problems with your vehicle barrier or if we can help you with any other facility security issues please contact us directly at Corporate Tech Support B amp B ARMR 2009 Chenault Drive Suite 114 Carrollton TX 75006 USA Telephone 972 385 7899 Toll Free 800 367 0387 Fax 972 385 9887 E mail info bb armr com techsupport bb armr com B amp B ARMR A Division of B amp B Roadway and Security Solutions 0M25 9001 Rev D2 Installation amp Operations Manual CR25M Cable Beam Barrier 4 System Installation Record To assist in documenting the products installed in your system please take a minute to record the following reference information This information can be located on the blue B amp B ARMR model number plate Additional columns are added for your convenience in documenting other components in the system Site Job Date Serial Number Model Number Voltage Phase B amp B ARMR A Division of
9. ncy repairs including work on non B amp B ARMR products Spare or replacement parts Custom designs or special installations Equipment upgrades Ancillary security equipment Technical support available by phone or in person with advanced scheduled notice Safety The exclamation point within an equilateral triangle is intended to alert the user to the presence of important operating and maintenance servicing instruction in the literature accompanying the product Your safety is important to us If you have any questions or are in doubt about any aspect of the equipment please contact us While B amp B ARMR does not assume responsibility for injury to persons or property during installation operation or maintenance we can provide verbal guidance additional written instructions or the services of a factory engineer We re here to help you operate your vehicle barrier safely and effectively As the user you are responsible for correct and safe installation operation and maintenance of this equipment Users must follow the specific instructions and safety precautions located in this manual In addition Be aware of and follow the safety standards of the Occupational Safety and Health Administration OSHA as well as other applicable federal state and local safety regulations and industry standards and procedures For installation outside the United States users must also follow applicable international regio
10. ntact into the main arm tube base Push tube far enough to make the cable connections at the pivot After cables have been securely bolted to the pivot mechanism extend arm so that the end lock saddles satisfactorily over the anchor assembly on the bollard Slide lock collar into place and tighten allen bolts NOTE If end lock fails to line up properly loosen pillow block bearing bolts and rotate laterally Re tighten bolts Now tighten arm base bolts securely Replace side arm tube cover plate tighten bolts securely 7 Withthe arm in the down position install the allotted amount of counterweights on the side arm tube assembly Tighten bolts securely With the barrier in the lowered position check end lock mechanism for any type of hindrance with bollard post and adjust accordingly if required Install and adjust the turnbuckles Turnbuckles should be snug DO NOT over tighten as you can warp the gate arm 2 1 Field Balancing Instructions CR25 Barriers IMPORTANT EVERY BARRIER IS BALANCED AT THE FACTORY BEFORE IT IS SHIPPED IF ANY ADDITIONS OR CHANGES ARE MADE TO THE BARRIER ARM IN THE FIELD THE BARRIER MAY REQUIRE RE BALANCING AN UNBALANCED ARM MAY DAMAGE THE OPERATOR If any additions or changes are made to the barrier the following guidelines will help you determine what changes if any need to be made to the barrier balance 1 Make the desired changes to the barrier arm 2 Secure the tip end of the arm to prevent
11. nual CR25M Cable Beam Barrier 8 13 CR25 Gate Arm Overview VS Dc V SEE DETAIL y y 10 Ne we Ca e 7 lt 4 gt lt N SS DETAIL Figure 3 CR25 Gate Arm ITEM NO QTY PART NUMBER DESCRIPTION Table 1 CR25M Parts B amp B ARMR A Division of B amp B Roadway and Security Solutions 0M25 9001 Rev D2 Installation amp Operations Manual CR25M Cable Beam Barrier 9 2 INSTALLATION NOTE Failure to install your barrier properly could cause damage to the operating mechanism l Read the instructions and review the project submittal drawings thoroughly If you do not understand any part of these instructions please contact the manufacturer 2 Set foundation as outlined in the project submittal package 3 Check the anchor bolt locations and prepare the foundation for the barrier Information on anchor bolt locations can be obtained from the project submittal package 4 Setthe barrier operator and be sure to seal the bottom with duct seal Housing must be level Anchor bolts must be tightened evenly 5 Remove side arm tube cover plate Locate pillow block bearings Do not tighten set screws Now center assembly with housing When assembly is correctly centered tighten bearing set Screws 6 Insert arm with end lock i
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