- NORAC Systems
Contents
1. MAIN 24 8 3 ITEM 44651 51 CABLE UC4 5 EXTENSION VALVE HARDI AJ ON WHT L 1 CAN H V ON 35 RED e lev reo red kblk blk YW Im ud 2 I 2 2078 jt Crm 2 AUTO EM U WHT blu EFT UP BLU BLK 210 N GRN WHT yh RIGHT UP GRN BLK grn blk X e 5 X NS e sa E blu blk blu wht grn blk grn wht wht 2 d 2 A a wht red MAIN DN MAN 25 qo p U yen Q elk 44658 78 CABLE UC4 BC INTERFACE HARDI ITEM 22. O C O 1 2 U 6 lt lt Li va A i _ _ F N et x EC Ne T cr ud K LES Ob 23 44650 52 CABLE UC4 5 POWER HARDI ITEM 10 8 2 E e E QI azz Q3 Cy t 1 HT HT S LH WHT AN UP L1G RIG R R 1 Q L 13 2 I Y Y Y 5 E 3 e G 8 O my lt Lid Ne cs NL N a y a N s L in SM Nay gt lS 4 zm lt PLUZ DN LEF RIGH MAIN i yc NEL K x J 9 R
3. 8 4 DAH09 LLL Zip 12V 2 T1A NY Red BIPASMS Blk 19 20 er Item Lt OAO E 12V 1 ND BYPASS TEL UP IN e 26 8 5 ITEM CI2A 44658 51 CABLE UC4 BC INTERFACE HARDI DAH J10 PE 27 Canada NORAC Systems International Inc Phone 1 306 664 671 Toll Free 800 667 3921 Shipping Address 3702 Kinnear Place Saskatoon SK 57 0 6 United States NORAC Inc Phone 1 952 224 4142 Toll Free 866 306 6722 Shipping Address 666
4. Left Outer 12051 4 Sensor System 3D Right Outer 12054 Right Inner 12053 Left Inner 12052 Left Outer 12051 Figure 5 Sensor Serial Number Arrangement 5 3 Ultrasonic Sensor Mounting Guidelines The following guidelines will ensure optimal sensor performance and prevent sensor measurement error These rules should be followed for both the wing sensors and the main lift middle sensor 2 In its lowest position the sensor must be 9 inches 23 cm or more from the ground A The centerline of the acoustic cone should be approximately vertical at normal operating heights A The bottom of the sensor must be at least 9 inches in front of the spray nozzles and boom structure B This does not apply for the main lift sensor The bottom of the sensor must be at least 9 inches above the spray nozzles C Ensure there no other obstructions with a 12 inch 23 cm diameter circle projected directly below the sensor D The sensor bracket should be oriented forward ahead of the boom Mount the NORAC ultrasonic sensor into the sensor bracket and run the sensor cable through the sensor tube A problem can arise if a sensor is not mounted correctly It is possible for the sensor to read off of the boom instead of the ground This may only become apparent once the control system is switched from soil to crop mode Also be careful that the sensor bracket does not collide with any other part of the boo
5. terminator is the white two way coupler Plug the sensor and the CANbus cable into the 2 way coupler A IMPORTANT Provide enough slack in all cables to account for the movement of the main section parallel lift and FOLDING boom movement 2 7 Software Setup Test the functionality of the original manufacturer s boom controls Power to the NORAC control panel does not need to on be for the sprayer controls to function Unfold the booms and raise lower each boom and main section If one or more of these functions do not work review the hydraulic and electrical portions of this manual to check for proper installation Confirm that the cabling hoses are at agreeable lengths for the entire range of motion Prepare the spray boom for the software installation e Unfold the booms and level to 90 cm or 35 inch nozzle height Ensure the boom slant is in its centered position e At this point ensure the UC4 5 sensors are reading from an adequate and uniform target such as gravel or dirt Do not attempt to perform the installation over grass or crop e f the installation is done over concrete place carpet beneath the sensors to avoid sensor problems during the installation Switch on the UC4 5 control panel and select the HD5 sprayer type At this point two install options are available a Complete Install this will setup the entire AutoSlant system requiring fully range of boom moment Hydraulics will be calibrated to th
6. 7 West Old Shakopee Road Suite Bloomington MN 55438 Europe NORAC Europe sarl Phone 33 04 26 47 04 42 Shipping Address Rue de lhermitage 01090 Guereins France www norac ca
7. ON OFF signal sensing and headland modes With these features the Autoslant system will function together with the spray signal switching boom height control on and off with the spray signal This function can also be configured to raise the boom automatically for headland turning Refer to the HD5 end user manual for more information These additional features described are only available when using the HARDI 9 This is only applicable for systems using the DAHO9 interface and with harness 44658 78 A Note that on some sprayers the slant valve wiring varies from machine to machine This applies to all machines the left hand tip lifts when the left button is pressed and the right hand button lifts the right hand tip Figure 22 the wiring as described above is correct Figure 22 Default Slant Direction Wiring e However if the boom does the opposite of what is described above it is necessary to swap the E and wires in the 56 connector of 44658 78 CI 2 44658 51 CI 2A 20 6 3 NORAC Sensor Connections Fasten the 8 way coupler to the boom with cable ties Connect P6 to the 3 way coupler 2 Connect two cables C05 to the 3 way coupler and route along the booms to the wing sensors Follow existing cables and hoses to be sure the cable will not be pinched or stretched 3 At the sensor brackets attach a 2 way coupler with terminator E20 to the sprayer boom The 2 way coupler with
8. TM Spray Height Control System Hardi Europe AutoSlant DAH or DAHO9 Installation Manual Printed in Canada Copyright 2012 by NORAC Systems International Inc Reorder P N UC4 5 BC HD5 INST Rev B Hardi Europe AutoSlant DAH or DAH09 NOTICE NORAC Systems International Inc reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously Every effort has been made to ensure the accuracy of the information contained in this manual The technical information in this manual was reviewed at the time of approval for publication Contents T See On 2 General UC4 5 System Layout cccscccscccscescccscccccesccescescsessccccesccescesscesccesccsscescces 2 3 c 2 acess cans E E E E T 3 4 Exisung System CHECK asua 6 Ultrasonic Sensor Installation uuu u 7 6 Electricaliirnstalition l4 SORMWare 61 THH 22 9 Cable Drawings a 23 Introduction Congratulations on your purchase of the NORAC UC4 5 Spray Height Control System This system is manufactured with top quality components and is engineered using the latest technology to provide operating reliability unmatched for years to come When properly used the system can provide pr
9. e hydraulic power unit connected To perform a complete install press and follow the on screen instructions b Quick Install this will require the boom to be unfolded at 90cm spray height but no hydraulic movement will occur hydraulic calibration will occur at a later time by performing a Retune on the final hydraulic power unit To perform a Quick Install press and hold until SENSOR appears on the screen and release Follow the on screen instructions Refer to the UC4 5 Operators Manual for more detail 22 Cable Drawings 8 43210 20 CABLE UC5 NETWORK 18 AWG 20M ITEM C05 8 1 g 1 S O im NA P i ry I E k I Jp L3 e xp ow ro d Cy owe EN N N w Iu U PWR Li EA ry gt y qe N ONLA GAY i CU COO St 02 SD eu NSF NH Nee SNP SZ D V N N YN a KA KA KA KA W N W x W x 24 4 4 D SE 00 SD el Y N VOS L l CS CY Yom SE
10. m when the boom is folded to transport position If possible mount the sensor brackets while the booms are folded to ensure they will not cause interference Ultrasonic Acoustic Cone D Figure 6 Sensor Mounting Guidelines Figure 7 Sensor Reading Off Boom 5 4 Wing Bracket Mounting HPZ 24 36m HAZ 18 30m Below is the suggested mounting location for the wing sensor brackets on the HPZ 24 36m or HAZ 18 30m booms Mounting location is just inside of the boom break away section A Figure 8 Suggested Bracket Mounting Location viewed from front on 24m HAZ A IMPORTANT Avoid mounting the bracket too close to the touch down wheel B 5 5 Wing Bracket Mounting on HAZ 32 36m Boom Below is the suggested mounting location for the wing sensor brackets on the HAZ 32 36m booms Mounting location is just inside of the boom break away section A 7 d Bar em k a Figure 9 Suggested UC4 Bracket Mounting Location viewed from front on 36m HAZ 5 6 Wing Bracket Mounting on LPZ Below is the suggested mounting location for the wing sensor brackets on Mounting location is just inside of the boom break away section A the LPZ boom Figure 10 Suggested Bracket Mounting Location on LPZ Boom 5 7 Round Profile Aluminum Booms Mount the sensor bracket using round tube clamps item HARI07 near the spring for the tip breakaway Ensure the bracket does not rotate downwards with vibration Mo
11. onnect Run cable CI from the hitch to the rear of the sprayer Connect T4 T6 and 56 of cable CI to 54 S6 and T6 of cable 12 respectively Run the DBI5 connector and the wires with the spade connectors of 12 to the DAH 09 PCB by passing it through a hole in the enclosure Seal the hole using the weather proof strain relief fitting Connect the DBI5 connector of cable 12 to the DAHO9 DBI5 connector Connect the red wire with spade connector on CI2 to the Switched 12 on the DAHO board Figure 19 Connect the black wire with spade connector on 2 to the GND on the DAHO9 board Figure 19 AE i Y 228 1131313131333 ee 727 45 Pi i e DL w Figure 19 DAH09 PCB for AutoHeight 10 Configure the system for Autoslant by setting the DIP switches on DAH09 board a Set DIP switches 2 3 4 6 and 8 to ON Set DIP switch 5 and 7 to OFF Figure 20 Figure 20 Suggested Default Setting for DIP Switches 2 8 for AUTOSLANT b If the sprayer uses a DAH valve block set DIP switch to OFF If the sprayer uses a DH valve block set DIP switch to ON See Figure 21 Close the electronics enclosure Gather up excess cable amp C02 and neatly cable tie to the machine Figure 21 HARDI DAH DIP OFF vs DH Block DIP 1 ON Notice Additional instructions are available in the UC4 5 BC HD5 INSTE End user manual for configuring spray
12. otection from sprayer boom damage improve sprayer efficiency and ensure chemicals are applied correctly Please take the time to read this manual completely before attempting to install the system A thorough understanding of this manual will ensure that you receive the maximum benefit from the system Your input can help make us better If you find issues or have suggestions regarding the parts list or the installation procedure please don t hesitate to contact us Important Every effort has been made to ensure the accuracy of the information contained in this manual All parts supplied are selected to specially fit the sprayer to facilitate a complete installation However NORAC cannot guarantee all parts fit as intended due to the variations of the sprayer by the manufacturer Please read this manual in its entirety before attempting installation 2 General UC4 5 System Layout Figure lillustrates the general layout of the UC4 5 system components Control Panel 18AWG e Bus Terminator L 2 Way Coupler 3 Way Power Cable Right Outer Sensor Extension Cable 3 n Optional Right Inner Sensor Left Outer Sensor e Optional Left Inner Sensor Figure l General UC4 5 System Layout 3 KitParts 3 1 Kit Overview Cables CI2A may be used in place of Cable C12 in some installations Figure 2 HD5 System Parts 3 2 List of Parts Item Pa
13. r surfaces for excessive wear Replace or adjust if necessary Ensure the boom guide rods are set to the tapered position factory setting Set boom suspension to be critically damped Figure 3 Adjust the boom damper accordingly a Unlock the pendulum and push boom tip down approximately 75 cm 30 inches b Hold the boom steady for a moment and release c Ensure the boom returns to its relaxed state as quickly as possible with little to no overshoot Tip Height Time Figure 3 Boom Push Test Critically Damped 5 Ultrasonic Sensor Installation 5 1 Bracket Assembly Assemble the breakaway sensor bracket as illustrated in Figure 4 following the instructions below Figure 4 Breakaway Bracket Assembly Compress the spring and insert it together with the collar into the base 2 Slide the tube through the assembled part 3 Using the bolt and nut tighten the collar to the tube with the sensor tube centered 4 Apply a small amount of grease to the rotating surfaces of the bracket 5 2 Ultrasonic Sensor Serial Number Arrangement When installing the sensors start with the smallest serial number on the left hand side and proceed to the largest serial number on the right hand side Each sensor has a serial number stamped on the sensor housing Apply a light coating of the supplied Permatex Anti seize grease to all threaded parts upon installation 2 Sensor System 3 Right Outer 12052
14. relief Route the PI2 P6 of CIO to the exterior of the cab Connect PI2 P6 to RI2 R6 of the extension cable CII Connect at the hitch This connection will provide the hitch disconnect Run cable CI from the hitch to the rear of the sprayer Route the 6 pin and 4 pin tower connectors T6 and T4 of CI in the vicinity of the Job com box Ensure power to the Job com is turned off If the sprayer uses one forward reverse valve and a number of cartridge valves HARDI DH turn ON the DIP switch of CI2A Figure 15 Otherwise leave the switches OFF HARDI DAH There is denotation on the switch Turn BOTH switches either ON or OFF DAH leave switches OFF DH turn switches ON Figure 16 DAH valve left and DH valve right A If the switch is not turned on for DH hydraulics the boom slant will not function 7 Connect the NORAC CI2A between the 4 connection on the HARDI PCB and the blue wiring harness a Remove the blue harness from 4 37 pin DB male socket on the PCB inside of the Job com b Insert the 37 pin DB female socket on the PCB of the interface cable CI2A into Screw it down to 4 This requires removing the small nuts on the DB 37 connector c Insert the blue wire harness into the 37 pin DB male socket on the other side of the PCB of CI2A Screw it down to the socket A 8 A Figure 17 JI J2 and JA on HARDI DAH Board Do not connect spade connectors to JI amp J2
15. rt Number Quantity 3 3 Hardi Supplied Parts The required HARDI parts necessary for the installation are listed in Table Table HARDI Parts Number Name Quantity HARDI04 262126 LIQUIDTIGHT CONNECTOR HARDI05 262107 LIQUIDTIGHT CONNECTOR NUT HARDI06 284846 CABLE TIES Item HARDI04 and HARDIO5 are only required when using the 44658 5 C12A interface harness Table 2 HARDI Parts for Aluminum Round Booms Number Name Quantity HARDI07 ROUND TUBE CLAMPS FOR MOUNTING TO ALUMINUM BOOMS Items numbers followed with an asterisks are to be delivered to the sprayer End User These parts require installation to the tractor unit in accordance to the accompanied documentation A Important Do not use high speed power tools drills when installing hardware Important The use of dielectric grease is not recommended on any NORAC electrical connections Important To ensure all stainless steel hardware does not gall or seize apply a light coating of the supplied Permatex Anti seize grease to all threaded parts upon installation Permatex Anti seize lubricant is preferred but other similar anti seize products may be used 4 Existing System Check Before beginning the install ensure all hydraulic boom functions are operating properly on the sprayer e All Fold Functions e Main Lift Function e Wing Tilt Functions e Slant Function Inspect slide pads and wea
16. until step 8 Run the free end of CI2A through an unused hole of the electronics enclosure This requires installing the Liquidtight connector Pt HARDIO4 HARDIO5 BEFORE proceeding to step 9 Put pins of CI2A to the 6 pin and 4 pin Weatherpack connectors S6 and 54 which are included in this kit according to the table below One connector on harness CI may by unused Seal the unused connector with 6 pin plug C13 The wire colors and the pin out are the same as ones on the mating connectors and T4 of the extension cable Connector Wire Color BLUE WHITE GREEN WHITE BLACK BLACK WHITE 6 2 General Installation Instructions using 44658 78 JAHOS 7 Q VN J Z p dd 6 J c A Z Mg e X SUO or 1 QN SN NN NN 2 N 7 J 4 NN fe NN NN f S Z 22 SS A Z AS lt N R NN M N W N 1 LC Z 7 7 di aun 1 U Ss Figure 18 Cable Overview Using 44658 78 Connect the UC4 5 power cable C10 to the UC4 5 Control Panel in the cab Ensure that both plugs P16 and P4 are connected to the panel Route the PI2 P6 of CIO to the exterior of the cab Connect PI2 P6 to RI2 R6 of the extension cable CII Connect at the hitch This connection will provide the hitch disc
17. unting location is just inside of the boom break away section A Figure 11 Suggested UC4 Bracket Mounting Location a gure 12 Another Acceptable Mounting Location 3 6 Electrical Installation Ensure the UC4 5 Control Panel is OFF for the remainder of the installation Bottom of switch pressed IN Use caution when handling the 12 V power line of the sprayer wiring Depending on the electronics used on the sprayer DAH or DAHO09 either the NORAC part 44658 51 or 44658 78 will be required for this installation For installations using 44658 5 proceed to section 6 1 For installations using the 44658 78 proceed to section 6 2 x 1 o lt lt Figure 13 HARDI DAH on left use 44658 51 vs DAHOO9 interface on right use 44658 78 6 1 General Installation Instructions using 44658 5 7 JAK LIZA B5 5 DB3 S Z S N N spades 1 Nd N 4 SN pl 7 Z N 2 SA _ XN 2 y N X N L JJ ERES NN M9 3 wo Sf 1 ND VV L y d 2 I u Figure 14 Cable Overview Using 44658 51 Connect the UC4 5 power cable C10 to the UC4 5 Control Panel in the cab Ensure that both plugs Pl6 and P4 are connected to the panel Cable tie CIO to the RAM mount to help provide strain
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