FASTERCNC CO., LTD.
Contents
1. Select Native Units Alt 2 Tool Path Alt 4 Offsets Alt 5 Settings Alt i Motor Tuning General Config System Hotkeys Homing Limits ToolPath Slave Axis Backlash Fixtures ToolTable Config Plugins Spindle Pulleys Safe 7 Setup Save Settings File No File Loaded kran Fdit C Cada Dowind Ctrl A l Figure4 7 Port setting intry See as Figure 4 7 Click the sub menu ports and pins of menu Config into Port ettings dialog box _ Engine Configuration Ports 4 Pins Encoder MPG Fort Setup and Axis Selection Spindle Setup Motor Outputs Mill Options Input Signals Output Signals Port 1 0x378 Fort Entry in Hex 0 9 Frort Iw Fort Enable VT Port Enable Ox278 Fort Entry in Hex 0 9 Fins 2 9 as inp MaxHC Mode Kernel Speed i 25000Hz C s5o000hz 7 35000Hz T5000hz 45000Hz 100khz 60000hz Hote Software must be restarted and motors ernel speed 15 Max CL Mode enabled Max HC 10 Wave Drive Program restart estes ne aa Sherline 1 2 Pulse ma Modbus InputQutput Suppo ModBus Flugin Supporte TCP Modbus support Event Driven Serial Co2. I agree to the terms of this license agreement C gt I do not agree to the terms of this license agreement Figure3 3 installation process 2 18 WWW DDCNC COM Do Mach3 Setup Installation Folder Where would you like Machs to be installed The software will be installed in the folder listed below 1t 15 recomended that you use the listed folder but you are welcome to select a different location either type in a new path or click Change to browse for an existing folder Install Machi ta C Wack3 Space required 40 7 ME Space available on selected drive 14 64 GB Figure3 4 MACHS3 installation process 3 Select the installation path click Next it can be installed on any disk and recommended to install the C drive or the D drive See as Figure 3 5 Co Mach3 Setup g amp a ao a Ce YN ai ge Ki PM em amp amp pl Select Packages Please select the program features that you want to install Program Features Parallel Port Driver Installs the Farallel Fort Driver This is not needed for external motion control devices 326 EB J ce Screen sets Total space required 40 7 MB Figure3 5 MACHS3 installation process 4 Click Next until completion Then restart the computer 19 UOHL VISUI JILMIJOS CY IJI MACH3 Copy the file DDSM dll soft is install
3. we m maw Figure4 8 Pin amp Port Dialog WWW DDCNC COM The sub pages you need to set include Motor Outputs Input Signals Output ignals and Spindle Setup First Click to enter Motor Outputs This page is to select the stepper motor control pin Because our usbmach3 interface board stepper motor signals are fixed o here only need to Select no need to select the specific pin See as Figure4 9 o make the Z axis to the same direction Z axis s Dir low should be set to Other axes s should be set as system need Engine Configuration Ports amp Pins Encoder MEF Spindle Setup Mill Options Port Setup and Axis Selection Motor Outputs Input Signals Qutput Signals Enabled Step Pint Dir Pin Step Low Step Port Dir LowAc IIBMIJOS pl IIIA Spindle Figure4 9 Stepper motor port settings dialog Click Input Signals Into the input signal settings page See as Figure4 10 Engine Configuration Ports amp Pins Encoder MEGF Spindle Setup Mill Options Fort Setup and Axis Selection Motor Outputs Input Signals Qutput Signals Signal Enabled Port Pin Number Active Low Emulated HotKey A 1 1 1 la a 1 1 Pins 10 13 and 15 are inputs Only these 5 pin numbers may be Automated Setup of Inputs 25 WWW DDCNC COM Engine Configuration Ports amp Pins Encoder MEF Spindle Setup Mill Options Port Setup and Axis
4. gt Into the 17 WWW DDCNC COM Welcome Welcome to the installer for Machi Version 3 043 DB It is strongly recommended that you exit all Windows programs before continuing with this installation Tf you have any other programs running please elick Cancel close the programs and run this setup again Otherwise click Next to continue Figure3 2 MACHS3 installation process 1 Click Next and then enter the page shown in Figure 3 3 g amp a ao a Qa YN ai pr Ki ro em amp ab ns Hotice of Liability Sanne It is the nature of all machine tools that they are dangerous devices order to be permitted to run Machi on any machine you must agree to the following I agree that no one other than the owner of this machine will be under any circumstances responsible for the operation safety and use of this machine I agree there is no situation under which I would consider ArtSoft or any of its distributers to be responsible for any losses damages or other misfortunes suffered through the use of this program understand that software is very complex and though the authors make every effort to achieve a bug free environment that I will hold no one other than myself responsible for mistakes errors material loss
5. WW W DDCNC COM z Ta lt gt Q T oS A gt 7 z WWW DDCNC COM C CET E OV WI AAA AA AE l kel Smp OCC ON esere nenene a AE AAA EGEE EEES AAA l 12 Reg irements of DA E EEL 1 Eo Poe E E E E E A E E A E T 2 bad OUI Se E E E E E 3 Eo DOr ande e E E E E E E E E A E E TAEAE wwa Kiba sawa ii 6 Copr Daal ECAC S e E E sacnatomeatmabannasaasonsaunntannd 7 2k PVC CPC cll DA AA a EE O R 7 22 Punchions and denne ofeach Module ssoi in enin i on EEan Ensen Eao in n i orasi Tsart 8 Chapter Ome Ware TIS aula III 17 el MACH Ta Ean I AS 17 K DEUN P RE E E E E E E AAA 20 Se UB TPES WAS FAN A OM AAA 20 CHA OTN A WA Aa EAE 21 BM YI SOM Alc AAA AAA E I E AA 21 AA DONNIE EA aana 22 UHAI UA IA AAA AAA 28 E AAA ee E E E A N E E E E 28 O 10 191de yo lt CD as lt j a WWW DDCNC COM Chapter 1 KOALA gt 1 1 Simply Introduction DDMDLV1 0 is designed by our Studio it is a CNC system based mach3 It s version is 1 0 now You do not need to add other Hardware and you can complete the signal conversion from the G code to the movement of the stepper motor drive control This card is compatible with most stepper motor with 0 6 4A and 2 phase And it 1s perfect weapon to replace mach3 parallel interface stepper driver board gt gt 1 2 Requirements of Computer Basic Configuration 1 CPU IGHz 2 Memory 512MB 3 SOOMB Available disk space 4 USB 2 0 Recommended configuration 1 CPU 2G
6. s 7 ee fake Spin ii fi Seconds Laser Mode fr Modbus Spindle Use Step Dir as well Jelay Spind DOWH fi Seconds Torch Yolts Conti Enabled Rez lea B4 CCH Delay Spin DOWN fi Seconds Torch huto Of Max ADC Count 16380 Immediate Relay off before d Figure4 13 Spindle Settings dialog Here we can configure the spindle rotates CW Reverse CCW Mist Flood pin See as Figure4 13 They have been configured as 1 2 3 4 Corresponding to output 1 output 4 in Figure4 14 output 1 output 6 in Output Signal Setup dialog can be Configured into these 4 signals Here we note correspondence between 2 page Please select use spindle motor output if required PWM speed spindle And select PWM Control Our PWM pin fixedly arranged on a special pin it s no need to be set 2 WWW DDCNC COM Chapter 5 LOW V X SOQ deyo gt 5 2 Contact us gt Company Website ddcnc com gt Technical Support email 649631655 qq com gt Technical Support qq 649631655
7. 3 Enable5 Output 1 Output 2 uff a ar f f af ar ar fi Fins 2 9 1 14 16 and 1T are output pins No other pin A J x amu CD X N CD Figure4 12 Output Signal Setup dialog Note that the output signal number from 1 9 Because there is an overlap with the input signal We set output signals to the port 2 See as Figure4 12 PORT All output signal is set to 2 Please put Output signal to the corresponding options as you need Here OUTI 2 is 15D 3 5 ommon port OUT3 is EN of XYZA stepper motor OUT4 5 6 7 is special port OUT8 9 is EN and DIR signal for spindle Click Spindle Setup switch to the spindle settings page See as Figure4 13 M Engine Configuration Ports amp Pins Fort Setup and Axis Selection Motor Dutputs Input Signals Qutput Signals Encoder MPG s Spindle Setup Mill Options Relay Control Motor Control pecial Functions Disable Spindle Rel If Use Spindle Motor Ou Use Spindle Feedback in Sync M Clockwise Output 1 z Se ages Closed Loop Spindle Cont CCH M4 Dutput ERE EEE P 0 25 I i I TEN eee C Spindle Speed Averazi N ae ee ee PaMBase Freg 2000 Minimum FRM we Disable Flood Mist retielay KANA La Mist Output fa lo General Parameter s Special Options Usually Off CH Del Spin UF Flood Output B p ASA fi Seconds votive Heat for J i Dutput Signal
8. Common input with optocoupler It s defined as 12 V IN3 IN4 INS IN6 IN7 IN8 IN9 IN 10 0V from left to right They are PIN3 4 5 6 7 8 9 10 of PORT1 in mach3 2 wire proximity switch and microswitch wiring method see as figure 2 10 3 wire PNP proximity switch wiring method see as figure 2 11 15 WW W DDCNC COM te EL Ai ATU 5 In INPUT sf a8 amp 7 iliii OUTPUT siti a Figure2 10 OQ X O mh CD N T CD em CD AS CD gt e e mb 34 Figure2 11 3 wire PNP proximity switch wiring method E R Common IO output PHB 2 0 special port This port supply only 2mA current If you want connect this port to optocoupler you should boost the current This port can connect to 4 relay board from our company The definition of this port see as figure 2 12 tenes i F eitiereerreriiererettece cp Se Se EF SF Bh ors a5 ae Figure2 12 special output port 16 WWW DDCNC COM gt 3 1 MACHS Install When you purchase our product we will supply a CD ROM which contains the MACH3 installation registration and USB plug ins See as Figure 3 1 SE See DDMD mach3 DDMD dll Mach1Lic Mach3Version3 readme first 043 066 UOHL VISUI JILMIJOS CY IJI Figure3 1 software of CD ROM _ Mach3Version3 043 066 Setup Application First run the installation Mach3Version3 043 066 first page See as Figure 3 2
9. Hz Dual Core 2 Memory 2GB 3 1G Available disk space 4 USB 2 0 WWW DDCNC COM p 1 3 Product feature 1 USB communication interface and power supply for the board 2 11 IO input opto isolated It Can be configured to limit the emergency stop and O 10 14849 other functions all of them are 15D 3 5 port 3 610 input with no opto isolated but with iso IC This port is set to 15D 3 5mm and PHB2 0 2 3port 4 210 output with opto isolated for spindle can be configured to EN and DIR lt CD m3 lt i CD z 5 upto 5 axes stepper motor control port Each port has up to 200KHz plus output 6 COTEX M3 of NXP LPC is main control chip New feature 7 New design Aluminum cooling make the system more stable 8 This system is equipped with RS2332 manual control box You can use manual control box with this port 9 Equip control panel You can give normal order from this panel on box 10 Spindle control port has PWM Mod 0 100 dutycycle with 12Vpp and voltage Mod 0 10V 11 Spindle speed feed back port INDEX 12 There is a power autostability system When USB port overvoltage or undervoltage or within other EMI this system can make power of system stable 13 There are High speed interface chips which make stepper driver signal more stable 14 There is a USB protection chip which can protect system within high voltage EMI WWW DDCNC COM gt 1 4 Outview amp Size O T0 19144 M TA TJA Fi
10. M VE from left to right EG is a spindle speed feedback signal DIR is direction signal output EN is enable signal output OV is ground Pin PWM is pulse width modulation signal output VE is voltage signal output Wiring with Frequency Converter see as Figure2 5 VE to VI as a speed conjuncting port DIR EN to M1 M2 can be set as RUN STOP or other function Wiring with Brushless DC driver see as figure 2 6 The definitions of this port and BLDC driver are the same You can conjunct them together by difiniton Attention DIR EN is defined as PIN6 7 of PORT2 in mach3 11 WW W DDCNC COM OQ X O aa CD gt N o CD gh CD AS emp CD Figure2 5 Wiring with Freguency Converter 12 WW W DDCNC COM AAAA Peete miog aag A X O CD gt N gt CD gmh CD AS CD Figure2 6 Wiring with BLDC driver E L Power input This card support AC and DC power input AC power support AC12V AC28V S50Hz 8A DC power support DCI5V 45V 10A DC input definition is from left to right M Output port without opticalcoupler This port has no opticalcoupler but there are another opto isolated IC If there are high voltage input it can protect the board The maximum current supply is 20mA This port is defined as GND OUT1 OUT2 5V from left to right OUT1 2 is PINI and PIN2 of PORT2 in mach3 E N Hand control box HMI port This is a UART port Hand control box and HMI ca
11. Selection Motor Outputs Input Signals Qutput Signals Ea Enabled Port Pin Number Active Low Emulated HotKey im G 0 9 uff af ff uf x ar 0 Fins 10 13 and 15 are inputs Only these 5 pin numbers may be Automated Setup of Inputs A J x amu CD X N CD Figure4 10 IO limited Input Settings dialog Here you can configure according to your actual needs the corresponding function Optional Function include XYZABC6axis s Upper and lower limit XYZABC6axis s HOME point Engine Configuration Ports 8 Pins Encoder MPG Spindle Setup Mill Options Port Setup and Axis Selection Motor Outputs Input Signals Qutput Signals Signal Enabled Port Pin Number Active Low i Emulated HotKey Input 3 Input 4 Probe Index Limit Ovrd EStop AMAA RR THE On Pins 10 13 and 15 are inputs Only these 5 pin numbers may be Automated Setup of Inputs Figure4 11 Estop Probe and index Setting dialog PROBE ESTOP and Spindle speed back index Setting see as Figure 4 11 PIN of index should be set to 0 and probe s pin number is 2 estop s pin number is 1 Click Output Signals to enter the Output signal setting page See as Figure 4 12 26 WWW DDCNC COM Engine Configuration Ports amp Pins Encoder MEG Spindle Setup Options Port Setup and Axis Selection Motor Outputs Input Signals Output Signals Pin Number Active Low Enable Enable
12. TTER TA J MOLY 3 04 7 ain P fo fs da PSememem en i aa a AA GE z 2 E s z s TAr 4 WA vee WA X m gt 3 gt gt AA 3 c39 3 3 G33 2S gt 7 a ti ater I Cal a Ws R60 D4 3 fe P gt UTA AA KAA AA AAA iM 3 I WA 38 i gett e L os i D 26 coals BOF Sis KITEULE LEILA ELIA En pa 3 Au OUTPUT pas ia 4 ns gitititi Figure2 1 Block of Function A USB PORT This interface is connected to the computer through a USB line You can use the software mach3 to control this board Note that you should use a USB2 0 cable with shielding and ferrite core and cable length should be not more than 2 meters B XPower supply system The 5V power from PC has interference in complex electromagnetic environment eg Stepper motor and spindle motor The power supply from 3V 7V can be limited to 5V 10 and 3 3V 10 by this power supply system 8 OQ A O CD gt N gt CD gmh CD AS CD WW W DDCNC COM E C Control panel port See as Figure 2 2 This port can conjunct with Control panel This port is a double row port of 2 54mm pin spacing calles i 1 fanya x bom a Figure2 2 Control panel D These four blue potentiometer mange KYZA 4axis steppe rmotors decay The end of clockw
13. ed WWW DDCNC COM p3 2 MACH3 Registration Ss Copy the file MachILic dat in The CD ROM to mach3 installation path eg gt gt 3 3 USB Plug in installation EN Z 4 LI Si DPSM dll to X Mach3 PlugIns X is the disk where the 20 IIBMIJOS pl Jajdeyy WWW DDCNC COM Chapter 4 MUNET gt 4 1 Open Software i Mill nest E Double click the mach3mil EME Enter mach3 software Pop up the plug in dialog box See as Figure 4 1 Motion Control Hare Plugin sensed 42 AD mm Your system is showing more than one control device Please pick the one you would like this profile to use Oo C Normal Printer port Operation DDMD DDREAM Plualn Ver 2 0a No Device No Device No Device l Dont ask me this again Figure4 1 Plugin selection dialog Choose our plugin DDSM USBMACH3 PlugIn Ver 2 0a Then press OK If you do not ant to the dialog box appear again next time you can select Don t ask me this again 21 WWW DDCNC COM p 4 2 Software Common settings E DDSM plugin setting Bach3 CHC Licensed To NaocAt 13_ onar File Meee Function Cfg View Wizards Operator Plugin Control Help r l TEETAN ERE SPOT VRE AE YAKE O TEE TEETE EASE ES WA MOVE AEE OE SSPE Select Native Units DI Alt 2 Tool Path Alt4 Offsets Alt5 Setti Forts and Fins Motor Tuning General Contig System Hotkeys Hom
14. fsets Alt 5 _ Settings Alt 6 ry Figure4 5 Motor operating parameter setting menu entry See as Figure 4 5 From submenu motor tuning of the menu config into the motor parameter settings dialog See as Figure 4 6 Axis Selection Velocity Velocity inches per Minute 0 4 0 6 0 3 1 1 2 Time in Seconds Accel Velocity Acceleration Step Pulse Dir Pulse Steps per In s or mm s per min in s or mm s sec sec G s 1 Sus 0 5 po j e poa o o d o E Figure4 6 Motor operating parameter settings dialog 23 WWW DDCNC COM The parameters are defined as follows Steps per Pulse equivalent it is number of pulses required with axial movement Imm This can be calculated by lead screw pitch and motor drive segment Such as pitch 2 5mm 2 phase motor 8 segments Calculation method 1s 8 200 2 5 640 Velocity The speed is the axial velocity Units is mm s Recommended settings 1500 Acceleration Units is mm s2 Recommended settings 200 Step Pulse Step Pulse Cannot be set it s 2 5us in default Dir Pulse Dir Pulse Cannot be set it s 2 5us in default Attention The parameters for each axis is not necessarily the same To select the axis and then set parameters You should click SAVE AXIS SETTINGS After setting E Port Settings Mach3 CNC Licensed To Maoth O41 Eonar File iim Function Cfg s View Wizards Operator Plugin Control Help IIBMIJOS p0 IIIA
15. gurel 1 Size of DDMDLV1 0 Figurel 2 Install Size of DDMDLV1 0 WWW DDCNC COM Figurel 3 Outview of DDMDLV1 0 lr aroud Seas 470 noe a OF 470 eae F 470 F 47 ee Fae A j ly way te te Na ay es rs ee 711111111111 MAITI TA oeeeeeeedeeter HHHH oe EAN gt lt 4 fe E ae C4 cocoa Tasa Eae AA ay SS YS kau TE tonie aroy seeeeeee Figurel 4 Outview of DDMDLV1 0 gt O gt A gt s rs gt O j 2 Q uted 5 N Q T O a c E a T 5 99 ss EL UAL PORT a pa AAR Chapter 01 Overview WWW DDCNC COM O T0 114849 lt a gt lt el CD Prohibits the rain boards for high performance precision equipment rain can cause short circuit CAUTION WARNING various wiring in strict accordance with installation Description document specification High risk boards need to stay away from high pressure OQ X O CD N gt CD gmh CD AS emh p CD WW W DDCNC COM Chapter 28 VJET E xiii Electrical parameters System input voltageSV Operating voltage of input interface with no opto isolated SV Operating voltage of input interface with opto isolated 12V Operating voltage of output interface 5V stepper motor control signal output voltage 5V Spindle Signal 10V WW W DDCNC COM J m NS NAA 7 3 02p ua gt Js si fii 2 ME
16. ing Limits ToolFath Slave Axis Backlash Fixtures ToolTable A J x a CD X N CD Contig Plugins spindle Pulleys Safe Setup pave Settings i File No File Loaded f Figure4 2 get in config plugins PlugIn Control and Actiation ze PlugIn Name DDMD DDREAM PlugIn Ver 2 0a Flash FlashScreen SWF PlugIn A Fenerty B Bar JoyStick JoyStick PlugIn Art Fenerty Ver 1 0a PrinterScope Port Scope 1 00 046 ShuttlePro MHC FOR MACH3 HBO4L V3 56 TurnDiags Turn Diags 1 00 1 Video B Barker Ver L 0 Figure4 3 click config of DDMD 22 WWW DDCNC COM Dialag Ls DDREAM jog buffer 100 ms Figure4 4 config dialog In this dialog you can change buffer time Suggest setting is device buffer to 400ms and jog buffer to 100ms If your system is not stable pls increase device buffer time E Motor operating parameters setting Mach3 CNC Licensed To Maoth oH onar File Seem Function Cfg s View Wizards Operator Plugin Control Help n Select Native Units Forts and Pins General Config System Hotkeys Homing Limits ToolPath Slave Axis Backlash Fixtures ToolTable Config Plugins Spindle Pulleys ma Safe_Z Setup ial Save Settings mA IIBMIJOS pC Jojdeyy I Alt 2 _Tool Path Alt 4 Of
17. ise is fast decay And the end of counter clockwise is slow decay Adjust them according the motors need E E These four blue potentiometer mange XYZA 4axis steppe rmotors current Turn clockwise will increase the current and turn counter clockwise will decrease the current Please adjust them according the motors need The position of current see as Figure 2 3 2 2 1 9 5 0 4 0 Figure2 3 Position of current 0 6 E FF These four green 4P port are XYZA 4axis stepper motor port Each port s definition is A A B B from down to up Wiring method see as figure 2 4 9 WW wW DDCNC COM Sj OLY TDA A x O CD N gt CD gmh CD AS CD Figure2 4 Wiring with stepper motor E G These 4 blue slide switch microstep Step circle SWI1 SW2 400 OFF OFF OFF Form 2 1 The form of micorstep definition H See as figure2 1 these 4 LED belong to XYZA 4 axis form up to down When one axis stepper motor run eg X axis the LED will be on when the stepper motor stop the LED will be off 10 OQ x O CD N gt CD gmh i CD AS emh p CD WW W DDCNC COM J 12V power supply You can conjunct a 12V fan or other 12V equipment to this port The maximum current is 500mA K Spindle port This port doesn t need reference voltage It can supply a speed regulating voltage to Frequency Converter It is defined as EG DIR EN OV PW
18. n 13 WW W DDCNC COM connect to mach3 from this port See as Figure 2 7 Sees Pe Aa t a Sa r avg 12V INS IN4 INS ING IN7 INS INS IN10 0 UV INPUT OUTPUT1 i _ ki Wa i Aa ae r i Ta JOUF 4 O wv Z00uF S0 v Figure2 7 Index port connection method O B axis control signal port This port is B axis control signal port Itcan connect to B axis stepper motor driver Definition see as Figure 2 8 Common anode COM connect to STEP and DIR of driver CP connect to STEP of driver DIR connect to DIR of river 28 BARABARA a AA EA stor wore 128 12V IN3 IN4 INS ING IN7 INS ING INTO OV 1 Ka i F OUTPUT SHIHA Ly Figure2 8 B axis definition P Estop and probe This port is 15D 3 5 3P port Pin distance is 3 5mm It s defined as ESTOP PROBE 12V from left to right see as figure 2 9 ESTOP and PROBE are 14 WW W DDCNC COM defined as PINI and PIN2 of PORT1 in mach3 ELA UCECAEEE TL AAATEAEL EE 3 T C38 C37 hte 125 R33 eo 3 eg Sere i CE ET Ea EE 7p Sza SNA EP GP SIP Sra QCA BO enp bd O maag zizi IN3 IN4 INS ING IN7 IN8 IN9 IN10 OV INPUT WATUNUKIWA OUTPUTI jitidiii iii did Ca a gt lt z ii Wa gt gt Aa R _ 2 r4 i 4 wo 5 A z r a A X O aa CD N o CD gh CD AS CD Figure2 9 Wiring of estop and probe Q
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