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PMC 200 User Manual

1. 14 Front View of UPS Systems 14 1 Front View and Connection Terminals PMC Plus 60 23 24 22 T 15 16 lt ITA rT r rtf ao 8 8 1az IA2 2 1423 ml IETT SEIT i IL Il 2 o 20 21 22 Wl eeeseee eat Mae aks In al Sen ed mil mm o o 9 9 10 11 12 1 X1 X4 customer interfaces using Phoenix spring loaded terminal connections X1 customer interfaces using potential free contacts X2 X4 potential free contacts Dry Port Details see Chapter 16 1 2 SW1 9 parallel system configuration switches see Section 17 6 3 JD8 parallel bus adaptor Supplementary adaptor ONLY for parallel connected enclosures optional JD5 parallel bus input connector JD6 parallel bus output connector 4 JD11 RS232 Sub D9 female ONLY PC connection 5 JD12 RS23 Sub D9 male ONLY for Multidrop 6 USB
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3. 23 24 es peewee cpa gt m 1 nee ee ame A u oi 1 Ca 2 EE su 5 2 rok i FR H a 3 sS SSLN i E en es ee ee ee ee eee ija A i P P 14 15 16 17 18 4 4 EEE ERERERERN 5 ESSES 52252255 3 6 MS a En i F 00 Gesu O O 8 i ae hall n e A oN SSS SS u 4 10 11 12 9 9 gt 6 o o y m ol J a 1 X1 X4 customer interfaces using Phoenix p m spring loaded terminal connections Il X1 customer interfaces using potential free contacts Aefa X2 X4 potential free contacts Dry Port Ole Details see Chapter 16 1 CH 2 SW1 9 parallel system configuration switch a Bl _ see Section 17 6 f 6 G a 3 JD8 parallel bus adaptor Supplementary adaptor ONLY for parallel connected enclosures optional 5 p JD5 parallel bus input connector JD6 parallel bus output connector 4 JD11RS232 Sub D9 female ONLY PC connection 5 JD12 RS232 Sub D9 male ONLY for Multidrop 6 USB PC interface 7 SNMP rack mounted slot ONLY for optional SNMP card le oll 8 Newavewatch rac
4. Separate battery for each module Battery autonomy in minutes per module Battery module Battery module een KVA 24 kW Bl KVA 32 kW Be ie kVA 40 kW for up to five modules 1x CBAT DPA 200 40x 28 Ah Shared battery configuration ae autonomy in minutes see the ION EEE ZEN TE 4 1 Module type 4 x HPD 24 4 x HPD 32 4 x HPD 40 with four modules 120 kVA 96kW 160 kVA 128kW 180 kVA 160 kW 1x CBAT DPA 120 3x 40 x 28 Ah Ooo o ae dl 1x CBAT DPA 200_ 3x 50 x 28 Ah i2 9 P 1x CBAT DPA 200 4x 50 x 28 Ah 2x CBAT DPA 200 5x 2x 40 x 28 Ah PMC200V04e doc 99 Installation Planning and Assembly of the UPS System 35 Installation Planning and Assembly of the UPS System X UPS enclosure Open doors Y lt Fig 36 UPS space requirement recommended UPS enclosure Battery enclosure Open doors Fig 37 UPS recommended space requirement for the battery 100 PMC200V04e doc Installation Planning and Assembly of the UPS System UPS enclosure type PMC Plus 60 PMC Extend 100 75 kVA up to 125 kVA Dimensions WxHxD mm 600 x 2000 x 1000 600 x 2000 x 1000 UPS enclosure type PMC Plus 120 PMC Extend 200 150 kVA up to 250 kVA Dimensions WxHxD mm 800 x 2000 x 1000 800 x 2000 x 1000 Battery enclosure type Dimensions WxHxD mm 600 x 2000 x 1000 800 x 2000 x 1000 The complete front side is accessible for service and maintenance no access from the side
5. 00000 15 8 3 Flexible Battery Management FBM 15 8 4 PMC Technology Power Modular Concept Ki een een 16 8 5 PMC 200 Basic Configurations sssseee 17 8 6 Quality Standard and UPS Classification DGSIOT AMON assores deere cecasteci etree eanes 18 8 7 Single Parallel Module Configuration 18 8 8 Single Parallel Systems Configuration 18 8 9 WATAY oorsese ENE EOSS 19 8 10 Extended Warranty essssssssscecocosssscccocsssseeooo 19 9 ACCEPTANCE TRANSPORT STORAGE 4 3 5 254 5835 442 20 91 Introduction ccccccccccccccccccccccccccccccccccccecs 20 9 2 Acceptance of the UPS System and Visual Inspechon a rennen 20 9 3 UNPACKING arasin osion a 21 9 4 Type DIAC 2 22 22 9 5 Batteries and Battery Storage ccccccoees 22 93 1 Battery Storage ae 23 9 6 Storage of the UPS System cccccscceeeees 23 10 INSTALLATION PLANNING AND ASSEMBLY OF THE UPS SYSTEM 24 10 1 Planning Before the Installation 24 10 2 Installation of the UPS System and the Battery Einelosures ass 24 10 2 1 Transport to the Installation Site 24 10 22 Installation 24 11 ELECTRICAL INSTALLATION WIRING ccccccccsccesesesesecececececececesersrereees 26 11 1 Preparation of the Mains Connection 26 11 2 Execution of the Mains Connection 27 11 3 Shared Mains Connection for Rectifier and Bypass Sing
6. le ki b ey a RK on wn a a eo 4 Er gt Fig 14 PMC Extend 200 shared supply 32 PMC200V04e doc PMC 200 Block Diagram 13 PMC 200 Block Diagram 13 1 Single Feed Input Standard Version Note Cable specification and fuses are recommended values Local standards must be observed MAINS 3 x 400 230 V POPP OOCC tree rrrrrrrrrrrrrrr rere rr rrr rrr rrr rere reer rrr rrr titre eerrrr rrr rrr rrr rrrrrr rrr rrr itr r rrr rrr rrr rrr rrr rir trite Cable E Oo N PEREN Fuse E ee may OPrerrrrrrerrrrrrrrirrrrrtr Titre rrr i rrr Enclosure Maintenance bypass IA1 Cable D Load 3 x 400 230 V Block diagram1 Standard Version single feed input Cable E mm Enclosure Max input ONLY u type Cable A mm eh ne HPD 120 or 200 N IEC 60950 1 2001 discharged N battery A Agl CB Shared Separate battery battery BE SEE HET AN a EC EO empe E a BE ee ee ee aka o seen ar jee ae 1 valid only for shared battery Table 12 Overview of electrical connection data PMC200V04e doc 33 PMC 200 Block Diagram 13 2 Dual Feed Input Optional Version Note The cable selection and fuses are recommended values Local standards must be observed FuseB Fuse C Cable B Cable C aeae aduanan aeai erates Pi IH ii Inverter Sabb EE a a Static switch i Static switch UPS module 1 UPS module 5 Enclosure ee
7. Insert a new module or close the module compartment immediately using the appropriate protective cover and the four SCrews Warning The load is not protected while it is supplied from the bypass manual bypass In case of a mains failure the load supply will collapse and the load will fail 19 1 2 Insertion of a UPS module in single systems lf your PMC 200 consists of just a single UPS module perform the following steps to install the new module 1 62 Remove the module compartment cover by loosening the four fastening screws Place two thirds of the UPS module into the module compartment check that the module is not yet inserted Connect the operator panel cable with the JD7 plug UPS module Now place the UPS module completely into the module compartment and check that the module is inserted Tighten the four front screws Check that the LINE1 and the Battery LED displays illuminate green If yes mains voltage is present The LCD signals LOAD OFF SUPPLY FAILURE and the LED displays illuminate as follows LED display green Check that the F2 bypass fuses have been inserted module front side Close both the internal and the external battery fuses circuit breakers if present Press simultaneously the two ON OFF keys to start the UPS system The LCD must signal LOAD DISCONNECTED PARALLEL SWITCH OPEN and the LED display will illuminate as follows To test th
8. Rittal GmbH amp Co KG Auf dem Stutzelberg D 35745 Herborn Germany E mail Info rittal de http www rittal de RITTAL Service Tel 49 0 2772 505 0 Service Fax 49 0 2772 505 2319 Power Modular Concept PMC200 POWER RANGE 8 200 kW PER RACK i Wl J a O C FRIEDHELM LOH GROUP A38810 0417194 D PMC200V04e doc 1 We reserve all rights for this technical documentation Without our previous consent it must neither be reproduced nor made available for third parties Nor must it be put to any other misuse by the receiver or third parties Any violation of the above obliges the violating party to pay compensation and may lead to penal action Microsoft Windows is a registered trademark of Microsoft Corporation Acrobat Reader is a registered trademark of Adobe Systems Incorporated 2 PMC200V04e doc Table of Contents 1 DOCUMENTATION NOTES 8 1 1 Retention of the Documents cccccssccssseees 8 1 2 Used SymboB a 8 2 SAFETY NOTES 2 2 2 9 3 INTRODUCTION 2 242u2u0u020 2020 9 4 SERVICE AND SERVICE ADDRESS 2 42 02 10 5 USER SAFETY MEASURES 11 6 OPERATIONAL AREAG 11 T SAFETY DECLARATION CONFORMANCE DECLARATION AND CE CER TIRIED a2 12 8 SYSTEM DESCRIPTION 13 8 1 SAFE Swap ModuleSs ssseccosssssssececssssssee 15 8 2 Advanced Booster Technology
9. The PMC 200 is a high quality electronic system that must be commissioned by a Rittal authorised service engineer before it can be handed over to the customer Note The commissioning of the UPS system involves the connection of the UPS and the battery the checking of the electrical installation the operational environment of the UPS the controlled switch on and checking of the UPS and customer training Danger Work on the UPS system may only be performed by service technicians of the manufacturer or its contract partner Operator Panel Danger Only persons trained by the service partner of the manufacturer or its contract partner may operate the UPS system using the operator panel with closed UPS door All other interventions in the UPS system may only be performed by a service partner of the manufacturer three parts Power Management LCD Display PMD LED displays Control keys Rittal u ower Modular Concept ATAL Fig 24 Operator Panel 17 3 Power Management Display PMD The LCD with two lines and twenty characters per line simplifies the communication with the UPS and displays the required monitoring data of the UPS The display controlled using the menu permits Access to the event memory Monitoring of voltage current frequency and power of the input output Battery autonomy Command execution such as activation and deactivat
10. operation The SNMP adaptor can use the RCCMD Send function to send status messages to connected users or initiate an automatic shutdown in the complete network The shutdown procedure can be initiated by a short battery autonomy time and a time counter an alarm signal will also be issued This also allows the shutdown procedure to begin without human intervention and is completely software controlled The narrow 125x70 mm external SNMP adaptor is delivered with the following interfaces 4 Fig 34 Internal SNMP adaptor 1 RJ 45 socket for 10 100 Base T network connection automatic switching 2 Interface for the serial configuration COM2 or the optional RS485 ModBus protocol 3 Fault connection LED for the UPS connection 80 PMC200V04e doc 4 Aux port DIP switch Serial interface for the UPS COM1 D9 plug 7 Voltage supply 9 VDC or 9 36 VDC depending on the model The internal SNMP plug in card can be inserted in an appropriate slot of the UPS This adaptor communicates with the UPS using the serial interface and permits a shutdown of several servers without requiring additional SNMP management software For additional detailed information refer to the software manual supplied with the Power Modular Concept PMC software RCCMD Remote Console Command Modules for multi server shutdown These independent software modules are provided for the sending and the receiving of remote
11. the manual bypass IA1 may be closed ON position Cr Note lf the load is supplied by the inverter switch the load to bypass using the LOAD TO BYPASS command in the COMMANDS submenu The LCD signals LOAD NOT PROTECTED Close the IA1 manual bypass switch ON position The LCD signals MANUAL BYP IS CLOSED and the LED displays illuminate as follows LED display Warning ZEN The load is now supplied from the mains and so is not protected by the UPS system Open the IA2 1 parallel switch OFF position of the faulty UPS module The module is now disconnected from the output Press simultaneously both ON OFF keys of the UPS module Open all internal battery fuses if present and the fuses or isolators in the external battery enclosures or on frames Remove the cable from the JD7 connector Loosen the four front screws used to fasten the module to the frame PMC200V04e doc 61 Replacement of UPS Modules 9 AN A Pull the module with the two black handles horizontally at the front until the connections at the back are free Danger Before you fully remove the module wait at least ten minutes until the DC capacitors in the module have discharged 10 Completely withdraw the module horizontally IMPORTANT Two persons are 11 required to remove the module from the UPS system A PMC 50 40 kW module weighs 60 kg a PMC 10 kW module weighs 24 kg
12. yasai s im 12 lagz Aza Aza a25 Senne mn nu aaa gt u L X1 X4 customer interfaces using Phoenix spring loaded terminal connections X1 customer interfaces using potential free contacts X2 X4 potential free contacts Dry Port Details see Chapter 16 1 2 SW1 9 Parallel system configuration switch see Section 17 6 3 JD8 Parallel bus adaptor Supplementary adaptor ONLY for parallel connected enclosures optional JD5 parallel bus input connector JD6 parallel bus output connector 4 JD11 R8232 Sub D9 female ONLY PC connection 5 JD12 RS232 Sub D9 male ONLY for Multidrop 6 USB PC interface 7 SNMP rack mounted slot ONLY for optional SNMP card 8 Newavewatch rack mounted slot ONLY for optional modem Ethernet card 9 15 battery terminal connection N for separate battery 16 25 mm2 9 3 battery terminal connection for shared battery M10 PE 1x 50 mm2 10 Input Bypass terminals for Dual Input Feed 70 95 mm2 11 Input Rectifier terminals for Single Feed 70 95 mm2 12 Output consumer terminals 70 95 mm2 13 IA1 manual bypass 14 1A2 1 parallel isolator UPS module 1 15 IA2 2 parallel isolator UPS module 2 16 IA2 3 parallel isolator UPS module 3 17 1A2 4 parallel isolator UPS module 4 18 1IA2 5 parallel isolator UPS module 5 22 F2 fuse bypass cable to each module Module PMC 8 14x 41 25 A Pronorm Module PMC
13. The UPS management software is a client server application for networks and local workstations In general the Rittal UPS Management software consists of two parts the server module of the UPS management software is UPSServ that communicates with the UPS using the RS232 interface As background application UPSServ collects the messages from the UPS UPSServ interprets the received messages and Options makes them available to the UPSCli client module and each SNMP based control system lf UPSServ detects voltage changes or a mains failure it can perform various so called system event routines that can be used for example to shutdown the server or send a warning to the connected users These system event routines are part of the UPS Management software and can be customised if necessary A licence is assigned with each software serial number in order to use the so called UPS service on a server in conjunction with a UPS and an unlimited number of connected WINDOWS workstations An additional licence is required for each new server for the operation with two or more servers It does not matter whether the UPS service on these servers is active or the server has been stopped by a remote UPS service The same is true for the use of RCCMD with the remote send receive modules for the multiserver shutdown under NT UNIX and other operating systems The service programs are normally delivered as single licence To use
14. 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah N OO 9 O 10x7Ah 10x7Ah 10x7Ah 10x7Ah Fi F2 F3 PMC Plus 120 Fig 18 3x 2x 40 x7 Ah 40 PMC200V04e doc 15 3 External Battery Enclosures and Battery Connections Danger to Life The dangerous direct voltages present at the battery poles can cause death Danger Protective glasses must be worn when working on the batteries 120 batt blocks x 24 Ah 28 Ah Configuration l on 8 shelves 3x5 15 blocks shelf Battery Configurations Warning Because an incorrect decommissioning of the batteries can cause the production of arcs work in the battery unit may be performed only by trained service technicians of the manufacturer or its contract partner 150 batt blocks x 24 Ah 28 Ah on 8 shelves 7x4 each 5 1x2 each 5 30 blocks shelf Battery fuses max batt line S Type 3 3 5 5 Terminals terminals 9 x 16 25 mm terminals 15 x 16 25 mm Battery fuses max batt line 9 5 shared connection connectors shared connection connectors 3x 2x M8 PE 2x M8 Terminals Protection fast acting Dimensions WxHxD a 600x2000x1000 800x2000x1000 without batteries ene ene Table 14 Overview battery enclosures PMC200V04e doc 3x 2x M10 PE 2x M10 5x 100A 41 Battery Configurations 15 3 1 External battery enclosure Configurations No space for internal batteries is provided within the Extend 10
15. 25 2 Mechanical Properties of the MX Enclosures and Modules of High Power Density ssccsoees 84 25 3 Power Selection Table for PMC 200 Modules EE ER A E S cussed ecbaue 84 26 TECHNICAL SPECIFICATIONS Aaa O E E EE E E 85 26 1 Diagram Load Dependent Input Power Factor oaiae a aaa RES 86 26 2 Diagram Load Dependent Input Current Distortion THDL ara 86 27 TECHNICAL SPECIFICATIONS BATTER Vocne 87 28 TECHNICAL SPECIFICATIONS OUTPUT 22 230 2 nis i 88 28 1 Diagram AC AC Efficiency with Linear L d 107 C0SpHl Learn 89 5 28 2 Diagram Output Power in kW and kVA Depending on cosphi sscccccccssssssssssscccccccssssssccooes 89 29 TECHNICAL SPECIFICATIONS ENVIRONMENTAL CONDITIONG 91 30 STANDARDS 92 31 COMMUNICATION 92 31 1 Power Management Display PMD 92 31 2 Overview Diagram ccssssssscccccsssssssssooees 93 313 Displays 93 32 CUSTOMER INTERFACES CONNECTION TERMINAL BLOCKS gt DRS er ern rrr er eet 93 32 1 Customer Inputs DRY PORT Connection Terminal Block XL 93 32 2 Customer Outputs DRY PORT Connection Terminal Blocks X2 X3 X4 cccccsssccssscccsscccssccceeeee 93 33 OPTIONS ae 95 33 1 SNMP Card Rittal UPS Management SOH WAT Euer 95 33 2 BATTERY ENCLOSURES 000 96 34 BATTERY AUTONOMY TIMES 97 34 1 MD Modules Medium Power Density Configuration Examples for Int
16. 4 Check that the LINE1 and the Battery LED displays illuminate green If yes then the mains voltage is present and the LCD signals LOAD OFF SUPPLY FAILURE and the LED displays illuminate as follows PMC200V04e doc 10 11 Replacement of UPS Modules LED display LINE 2 OFF BYPASS OFF green Check that the F2 bypass fuses have been inserted module front side Close both the internal and the external battery fuses circuit breakers if present of the new module Press simultaneously both ON OFF keys to start the UPS module Wait 60 seconds The LCD must signal LOAD DISCONNECTED PARALLEL SWITCH OPEN and the LED display will illuminate as follows LED display To test the load switch several times to mains and to inverter COMMANDS submenu LOAD TO INVERTER command and the LED displays illuminate as follows LED display BYPASS OFF INVERTER BATTERY Press simultaneously both ON OFF keys to switch off the module Close the appropriate IA2 parallel switch of the replaced UPS module ON switch position 12 Press simultaneously both ON OFF keys to start the UPS module The module will start automatically synchronise itself with the other modules and go online in parallel operation with the other modules The LCD signals LOAD PROTECTED and the LED displays illuminate as follows LED display LINE 1 Green BYPASS OFF INVERTER BATTERY Cr Note
17. 4 x 70 95 mm ns a Em 3 x M10 B 3 x M10 B 4x M10 B 4 x M10 B PMC Plus 120 PE 1 x M10 B Do ei Baur ie Bun B ao ie B B 15 x 16 25 mm 3 x M12 B 3 x M12 4x M12 B 4x M12 PMC Extend 200 EEE PRE 3 PE 1 x M12 B eo B PE 1 x M12 B Fig 38 PMC Plus 60 Fig 39 PMC Extend 100 Fig 42 PMC Extend 200 shared supply 102 PMC200V04e doc Wiring and Block Diagram for all Enclosures and Modules 36 2 Single Feed Input Cr Note The cable selection and fuses are recommended values Local standards must be observed MAINS 3 x 400 230 V F i LO EE E E Cable E ii 3 pe en E 2 Fuse E N a o E T T FERELELTETET F Enclosure Maintenance bypass IA1 Cable D Load 3 x 400 230 V Block diagram 3 Standard Version single feed input PMC200V04e doc 103 Wiring and Block Diagram for all Enclosures and Modules Enclosure Load in Input 3x 400 V Output 3x 400 V cosphi 0 8 Cable A Max input Cable D Fuse E Cable E mm Fuse A mm current with mm In SEN Fe only for CBAT Agl CB IEC 60950 discharged IEC 60950 A DPA 120 or 200 1 2001 battery A 1 2001 Run PENIS Shared Separate battery battery Enclosures should be wired for the full end power PMC Plus60 75 3x125A 108A 3x 160 A 3x 3x 10 PMC Extend 100 3x 225 A 181A 3x260 A 1 3x 120 5x 3x 10 5x 120 or 5x 5x 120 or 5x a PMC Plus 120 3x 250A 2x 50 2x 50 3x 300 A 1 PMC Extend 20
18. Battery configuration for each 2x 30 x 28 Ah 5x 40 x 28 Ah battery enclosure 2x 40 x 28 Ah 2x 50 x 28 Ah 2x 50 x 28 Ah 3x 50 x 28 Ah 3x 30 x 28 Ah 4x 50 x 28 Ah 3x 40 x 28 Ah 5x 30 x 28 Ah 5x 40 x 28 Ah 96 PMC200V04e doc Battery Autonomy Times 34 Battery Autonomy Times 34 1 MD Modules Medium Power Density Configuration Examples for Internal Battery Module types MPD 8 MPD 12 MPD 16 MPD 20 Separate battery for each module Battery autonomy in minutes per module Battery module 10kVA 8kW 15kVA 12 kW 20 kVA 16 kW 25 kVA 20 kW type up to three modules in the Triple 75 enclosure PMC Plus 60 40x7 Ah 9 Ah 8 14 5 8 P PMC Plus 60 50x 7 Ah 9 Ah 11 18 7111 EEE PMC Plus 60 2x 30 x 7 Ah 9 Ah 14 23 a i4 6e 3 er module with two modules PC PIus 60 x40 x7AH OAN om oe jo PIC Plus 60 x50 x7AH OAR nme yo TO o PMC PIus 60 Gx40 x7An An na era oo Pcre esos O o mS modules PRC PIus 60 x40 x7An OAN 88 PAC Plus 60_ x50 x7 ANTONY ym f Tooo o o PMC PIus 60 9x40 x7An OAn sm se Tooo Pucru fesoro e J o o e T e PMC200V04e doc 97 Battery Autonomy Times 34 2 MPD Modules Medium Power Density Configuration Examples for External Battery This configuration is normally used in combination with the PMC Extend 125 enclosure Module type MPD 8 MPD 12 MPD 16 MPD 20 Separate battery for each module Battery
19. Inverter switched Inverter not in operation switched Off oft Battery OK Green Green flashing 17 3 The Display control keys are used to switch the UPS system on or off and configure it and monitor it locally Control Keys KEYS FUNCTION ON OFF To switch on the UPS press any key or to switch off the UPS press both keys ON OFF simultaneously Move upwards in the menu DOWN ern Move downwards in the menu Resets the alarm buzzer The LED display will also be cleared when the alarm status is no longer present otherwise the LED display continues to illuminate red ENTER Confirms the selection of a menu item Table 18 Control keys function overview Warning The simultaneous pressing of the two ON OFF keys on the operator panel switches off the UPS module You must do this on every operator panel to fully switch off the UPS 17 6 Definition of Single Parallel Module System DIP Switch SW1 1 The SW1 1 DIP switch located on the module front side can be used to set whether the associated module Is a single UPS LOW switch setting An S Single is displayed in the right hand corner of the LCD ls a parallel UPS HIGH switch setting P01 Master P02 Slave or P03 Slave is displayed in the right hand corner of the LCD of the associated module 17 7 Definition of Single Multiple Enclosure System DIP Switch SW1 9 The DIP switch SW1 9 located on th
20. PC interface 7 SNMP rack mounted slot ONLY for optional SNMP card 8 Newavewatch rack mounted slot ONLY for optional modem Ethernet card 9 9 battery terminal connection N for separate battery 16 25 mm2 9 3 battery terminal connection for shared battery M6 PE 1x 16 mm2 10 Input Bypass terminals for Dual Input Feed 35 50 mm2 11 Input Rectifier terminals for Single Feed 35 50 mm2 12 Output consumer terminals 35 50 mm2 13 IA1 manual bypass 14 1A2 1 parallel isolator UPS module 1 15 IA2 2 parallel isolator UPS module 2 16 IA2 3 parallel isolator UPS module 3 19 F4 battery fuse holder module 1 14x 51 50 A Fast Acting 20 F5 battery fuse holder module 2 14x 51 50 A Fast Acting 21 F6 battery fuse holder module 3 14x 51 50 A Fast Acting 22 F2 fuse bypass cable on each module Modules PMC 8 14x 41 25A Pronorm Modules PMC 12 14x 41 32 A Pronorm Modules PMC 15 14x 41 32A Pronorm Modules PMC 20 14x 41 40 A Pronorm 23 JD1 Smart Port RS232 Sub D9P see Section 16 1 24 JD7 connector for operator panel PMC200V04e doc 35 Front View of UPS Systems 36 Front View and Connection Terminals PMC Extend 100
21. Power Factor Input power factor capacitive 1 5 0 8 Fe S 0 6 en gt 0 4 0 2 0 Load Table 42 Input power factor capacitive 26 2 Diagram Load Dependent Input Current Distortion THDi Eingangsstromverzerrung THDi Eingangs THDi oy 25 50 15 100 Last Table 43 Inout current distortion THDi 86 PMC200V04e doc Technical Specifications Battery 27 Technical Specifications Battery Module selection MPD HPD MPD MPD MPD mPp HPD HPD HPD Varlablomurmberoniaviplocie 30 50 30 50 30 50 40 50 40 50 40 50 40 50 Maximum battery loading current A 6A Standard 10 A Standard 10A optional 15 A optional Battery loading current curve Temperature compensation of the loading current Table 44 Battery technical specifications PMC200V04e doc 87 Technical Specifications Output 28 Technical Specifications Output Module selection HPD Module tvoes MPD MPD MPD MPD HPD HPD HPD ag 8 13 16 20 24 32 40 Output rated power per module Output rated power per module Output rated current In Output rated voltages 3x 380 220 V or 3x 400 230 V or 3x 415 240 V lt 1 Output voltage stability Dynamic load change 0 100 or 100 0 lt 4 Output current harmonic distortion With linear load lt 2 factor with non linear load EN62040 3 2001 lt 4 Output frequency Hz 50 Hz or 6
22. RCCMD environment RCCMD Remote Console Command is an additional software module used to execute a command typically a shutdown command on a remote system 23 4 SNMP Card Adaptor for Network Management Remote Monitoring The Simple Network Management Protocol SNMP is a worldwide standardised communications protocol It is used to monitor every device in the network using a simple control language The Rittal UPS Management software also makes available the data in this SNMP format using an internal software package The operating system that you use must support SNMP We offer our Rittal UPS Management software with SNMP functionality for Novell OS 2 all Windows that run on INTEL and ALPHA DEC VMS Apple computers Two types of SNMP interfaces with identical function are available an external SNMP adaptor box and an internal SNMP card Both can manage the parallel system N Module and output either general values that are uniform for the complete parallel system or specific values for individual modules Externer SNMP Adapter t fi Ti gt a AH um 3 Interne SNMP Karte USV Fig 32 SNMP adaptor The SNMP adaptor can be configured using Telnet http Web browser or a serial connection At least a network connection Ethernet is necessary for the normal
23. T2 20 4 Commissioning of Multi Enclosure Parallel SYSTEMS asian 73 20 4 1 Switch on of a multi enclosure parallel Sysieh aunan e 73 20 4 2 Switch off of a multi enclosure parallel SVSUCIM napon r N e O 73 20 4 3 Replacement of a UPS module in a multi enclosure parallel SYSteM cccccceeeeeeceeeeeeseeeeees 73 21 MAINTENANCE ccccceeeee 74 21 1 Introduchon 5 822 74 21 2 Responsibility of the Operating Company 74 21 3 Routine Maintenance cssssssssssssssssssssnssnnnseene 74 21 4 Battery Test air 74 22 TROUBLESHOOTING 15 PMC200V04e doc 22 1 SLAVING E A E EE 75 22 2 Menu Commands Event Memory Measured DE E E A T EE IEE OEA EAE 75 22 3 Fault Cause and Correction sssssssseeececesosoo 76 23 OPTIONS 2a 77 23 1 Remote Shutdown sss0000ssssssssnnnnnnnnnssssnnnse 77 23 2 Generator ON Function ssssssssssssssssssssssnese 77 23 3 Rittal UPS Management Shutdown and Management Software esssssssssssssssssnnnnnnnsnnnnnnnnnnsssssnnse 78 23 3 1 Why is UPS management important 18 23 3 2 Rittal UPS Management shutdown and MOMNILOTING SOLTWALE ria arosi S EER 78 23 4 SNMP Card Adaptor for Network Management Remote Monitoring scccccsssssees 80 24 PMC 200 SYSTEM DESCRIPTION 82 25 TECHNICAL PROPERTIES 83 25 1 Mechanical Properties of the MD Enclosures and Modules of Medium Power Density 83
24. a single CD ROM for several Multiserver Shutdown systems you must purchase additional licence code Parallel and redundant UPS systems can also be managed by the software The main principle can be rephrased as a server should be shutdown only when this is actually necessary Consequently a parallel system must always be considered as a whole and taking account of the redundancy The following statements are true Each alarm from any UPS units will be signalled without delay although a measure for a severe fault will be made only when the minimum required number of UPS units necessary to supply the load indicates an alarm The real residual autonomy time of the complete parallel system will be calculated A single system module can be subject to a service task without affecting the system monitoring PMC200V04e doc 79 Options The data for Rittal UPS systems can be integrated in a network in two ways 1 By the server supplied by the UPS itself and integrated in the network In most cases this server is used as sub agent and you require only the Rittal UPS Management software without an SNMP adaptor In this case you require a standard connection between the RS232 JD11 interface of the UPS and the RS232 interface of the computer server 2 In some cases it is better to use a so called SNMP adaptor to integrate the UPS in the network This allows up to 50 computers to be shutdown in an
25. always be operated in UPS mode 72 PMC200V04e doc Multiple Enclosure Systems Parallel System 20 4 Commissioning of Multi Enclosure Parallel Systems Warning The work on the UPS system described in this section may only be performed by service technicians of the manufacturer or its contract partner 20 4 1 Switch on of a multi enclosure parallel system Before you switch on a multi enclosure parallel system check that 1 The input and the output wiring has been carried out correctly in accordance with Chapter 12 of this manual 2 The communications bus cable has been connected correctly in accordance with Chapter 20 3 1 of this manual 3 The DIP switches for the PMC 200 enclosure have been set correctly in accordance with Section 20 3 2 of this manual 4 All internal if present and or external battery enclosures or frames have been cabled and connected correctly 5 The commissioning of a parallel enclosure system is performed similar to the commissioning procedures of a single PMC 200 enclosure see Section 18 1 Configuration 20 4 2 Switch off of a multi enclosure parallel system Before you switch off a multi enclosure parallel system ensure that the consumers do not require any power and they have been switched off F Warning The UPS system can be switched off completely provided the load does not need to be provided with power Consequently the following steps des
26. anin Maintenance bypass IA1 Cable D Load 3 x 400 230 V Block diagram2 Version with Dual Feed Input Output 3 x 400 V ae Cable E mm Edcicsure kVA Cable B i Cable C Cable D ONLY for a t at vom n Fuse C mm nm HPD 120 or 2 ype cosphi Fuse B current with use 0 or 200 0 8 Agl CB IEC discharged Agl CB IEC IEC A N 60950 battery A 60950 60950 aaa ae 1 2001 1 2001 1 2001 ay PRE battery battery PMC 1 PMC 5x 120 or 4x 120 or 5x 120 or 4 Plus 120 cs 3x250A 5x 2x 50 E ee el ee PMC er Extend 200 250 3x400A 5x 2x 95 ea 3x 400 A 4x 2x 95 5x 2x 95 362A 3x 500 A 1 3x 2x 150 X 3x 25 Table 13 Overview of electrical connection data 34 PMC200V04e doc Front View of UPS Systems
27. by authorised technicians All network connections have been connected 30 PMC200V04e doc Block Diagrams 12 Block Diagrams 12 1 Wiring and Block Diagram for all UPS Enclosures and Modules Cr Note The user of the UPS system must connect it with cables to the input distributor and output distributor The inspection of the installation the commissioning of the UPS and the additional battery enclosures may be performed only by qualified service personnel authorised by the manufacturer 12 2 Recommended Cable Cross sections and Fuse Sizes Enclosure type iar hi battery en battery Bypass input Rectifier input Load output Terminal N PE N PE 3 N 3 N PE 3 N PE Busbars B 3 x M6 B 4x 35 50 an 4x 35 50 aus PMC Plus 60 9 1 x 16 25 mm BE 16mm 4 x 36 50 mm PE 50 mm PE 50 mm 3 x M10 B 4 x 70 95 ony 4 x 70 95 m PMC Extend 100 15 1 x 16 25 mm LPE 1 x50 A 4 x 70 95 mm PE 50 mm PE 50 mm 9 1 Ton 3 x M10 B 3 x M10 B 4 x M10 B 4 x M10 B PMC Plus 120 PE 1 x M10 B Poum 5 Ba B ean a ee ie a 15 x 16 25 mm 3 x M12 B 3 x M12 B 4 x M12 B 4 x M12 B PMC Extend 200 PE 1 x M12 B E 5 E B PE 1 x M12 B PE 1 x M12 B Table 11 Overview of the terminal connections of different UPS enclosure types PMC200V04e doc 31 Block Diagrams Fig 10 PMC Plus 60 Fig 11 PMC Extend 100 Fig 12 PMC Plus 120 Fig 13 PMC Extend 200 separate supply ig gt Ee
28. bypass switch ON position the LCD display signals MANUAL BYP CLOSED and the LED displays illuminate as follows Connect the load with the UPS output Insert the fuses in the output distributor Check on the operator panel that the load is supplied from bypass Open the IAi manual bypass switch The LCD display initially signals MANUAL BYP OPEN then LOAD NOT PROTECTED Check on all LCD displays the output powers voltages currents and frequencies Switch the load to inverter In the menu select LOAD TO INVERTER and switch the load to inverter at one of the present modules All LCD displays now signal PROTECTED 20 Recheck the output voltages and currents Cr Note After performing the steps described above the load is protected by the PMC 200 operator panels of the UPS LOAD 18 2 Switch off Procedure Warning The work on the UPS system described in this section may only be performed by service technicians of the manufacturer or its contract partner The PMC 200 can be completely switched off when the load does not require any power for a longer time period The UPS can be switched to manual bypass for service or maintenance purposes or to the offline operating mode if the load does not require the highest protection For safety reasons the load can be disconnected with the two ON OFF keys on the operator panel LOAD OFF PMC200V04e doc seq
29. carly fuses switches of the external batteries 9 Loosen the four front screws of the UPS module and pull out the UPS module 3 The LED displays on the operator panels of the functioning modules however approximately 0 1 m while paying illuminate as follows attention to the JD7 cable This handling LED display causes the module to be disconnected from the voltage at the rear side of the 10 From the switched off module remove the cable from the JD7 terminal A 4 Close the IA1 Maintenance Bypass i t Before you fully remove the Switch ON position module wait at least ten minutes 5 The LCD signals MANUAL BYP IS Po yore aie CLOSED and the LED display indicates zer the following status LED display 11 Completely withdraw the module horizontally 12 Close the module compartment immediately using the appropriate INVERTER RED protective cover and the four screws BATTERY j Warning 19 3 2 Insertion of a module in power parallel multi module systems The load is now supplied from the mains and so is not protected by the UPS To install a new UPS module in a power parallel system proceed as follows 1 Remove the module compartment cover by loosening the four fastening screws 2 Place two thirds of the UPS module into the module compartment check that the module is not yet inserted Connect the operator panel cable with the JD7 plug UPS module Now push in the UPS module t
30. digits define the Position or rack mounting position within the enclosure for example 04 Unit 06 4 The position 4 is connected with the potential free contact relay Dry Port on the communications card for example Alarm Module 4 terminal blocks X1 X4 PMC200V04e doc 51 Commissioning u LCD DISPLAY a ________ ET CONFIGURATION Parallel Fre e g first enclosure master ae malen Unit 02 2 module no 02 in the rack mounted unit 2 3 Parallel system e g second enclosure slave LOAD OFF RES Unit 05 3 x module no 05 in the rack mounted unit 3 SUPPLY FAILURE 4 Parallel system e g second enclosure slave E SE Gee Unit 06 4 module no 06 in the rack mounted unit 4 i Table 21 The maximum number of modules is ten The rack mounting position can vary from 1 to 5 The Enclosure position is defined in the Service Set Up menu 17 8 2 Main menu display DESCRIPTION LCD DISPLAY 4 Event memory A list of the last 64 events is gt ALARM MEMORY stored in the PM Display MEASUREMENTS gt Measured value display menu for voltages gt MEASUREMENTS power frequency currents autonomy etc FUNCTIONS The Commands menu can be used to perform gt FUNCTIONS 3 Load on inverter Load on bypass Battery UPS DATA test etc Display of the UPS specific and own serial numbers USER INPUT date time aut battery test etc SERVICE INPUT clase D settings and customisations MEN
31. empty page PMC200V04e doc 107
32. maintenance purposes or in an emergency situation PMC200V04e doc 71 Multiple Enclosure Systems Parallel System Configuration 20 3 6 Bypass manual bypass IA1 Two types of parallel system configurations exist redundant parallel and power parallel systems see Chapters 18 and 19 20 3 7 Redundant parallel configuration In a redundant parallel system a UPS module can be easily disconnected from the system by opening the appropriate switch IA2 This module can then be tested or switched off without affecting the rest of the parallel system The remaining system will continue to protect the load The disconnected module can be replaced without switching the load to the mains IA1 bypass manual bypass 20 3 8 Power parallel configuration lf one of the UPS modules for a power parallel system fails the load will be automatically switched with the static bypass to the mains To replace the faulty module the load must be switched with the manual bypass IA1 to the mains 20 3 9 ECO MODE offline bypass operating state for parallel systems The ECO MODE operating mode in a parallel system is the same as for single systems If in a PMC 200 parallel system the load is supplied from the mains load to mains and a power failure occurs all UPS systems will automatically switch the load back to the inverter within 5 msec Cr Note To ensure that the load receives the most reliable protection the UPS should
33. preventative maintenance must be performed on the UPS system These maintenance tasks are necessary to ensure a maximum service life and high reliability of the UPS system During the commissioning of the UPS the service engineer will attach a service booklet to the UPS so that the complete service life of the UPS system can be documented Preventative maintenance tasks include work on the UPS where dangerous AC and DC voltages are present These maintenance tasks may only be performed by service personnel trained or authorised by Rittal and by authorised service engineers because only such persons are fully aware of all dangers within the UPS The service engineer performs the following inspections for a preventative maintenance task e Room and environmental situation e Status of the electrical installation e Cooling air quantity e Operation and setting of the rectifier e Operation and setting of the inverter e Operation of the static switch e Battery state e Consumer load data e State of the alarm and monitoring equipment e Operation of all installed options 21 4 Battery Test The battery test takes approximately three minutes and should be performed only when e No alarm situation is present e The battery is fully charged The battery test can be performed independent of the operating mode OFFLINE or ONLINE and with or without connected load The battery test is started from the operator panel see Secti
34. short circuit during the installation frame The external battery placements should be dimensioned to take account of any resulting line voltage drop For support or help contact your nearest service centre or representative authorised by the manufacturer Table 6 Separations System X UPS enclosure Open doors Y Fig 8 UPS space requirement recommended UPS enclosure Open doors Y Battery enclosure Fig 9 UPS battery space requirement recommended PMC200V04e doc 25 Electrical Installation Wiring 11 Electrical Installation Wiring The customer must prepare the mains connection for the UPS system see Chapter 12 The electrical installation is described in the following sections The installation and the commissioning of the UPS the additional battery enclosures and batteries may be performed only by service technicians of the manufacturer or its contract partner To ensure the correct operation of the UPS and the supplementary equipment supply must be equipped with the appropriate Danger to Life To prevent injuries caused by electrical shocks ensure that you follow the instructions in this manual Danger to Life All installation work described in this manual should be performed by authorised electrical technicians or by internally qualified personnel Danger to Life No installation work of any type may be performed when water or moisture
35. thanks to the smaller windings dimensions The active front booster that individually regulates each phase allows the UPS system to produce an apparently pure resistive load image compared with the mains cosphi 1 0 The fact that the high input power factor allows the use of a minimum cable cross section reduces the protection costs thanks to the missing apparent power The low current distortion content results from the high input power factor and provides additional advantages No additional losses in windings and cables No additional heating of transformers or generators with shortened maintenance time No overdimensioning of generators No false activation or operational faults for circuit breakers No abnormal operating states Tor computers telecommunications applications monitors electronic test devices etc No resonance with capacitive input power filters for correcting the power factor System Description Flexible Battery Management FBM To reduce the battery wear during operation the Flexible Battery Management FBM is integrated as standard in all Rittal UPS products The main purpose of the FBM is to protect the battery from negative environmental effects e g high temperatures or improper handling and to prevent excessive battery 8 3 wear by providing an advanced battery charging system with preventative fault diagnosis These integrated characteristics provide advantages not only for the e
36. to the system Such systems may then no longer be connected to the mains system Danger gt The heavy weight of the systems can cause severe injury to persons and damage to any objects present in the tipping area Cr Storage The UPS system should be stored in the original packaging and the shipping carton Storage The recommended storage temperature of the UPS system and the batteries lies within the range 5 C and 40 C Storage The UPS system and the batteries must be protected from dampness lt 90 RF non condensing Cr 9 2 Acceptance of the UPS System and Visual Inspection After accepting the UPS system inspect carefully the packaging and the unpacked UPS system for any transport damage The attached FRAGILE and ARROW Tip amp Tel symbols on the packaging will be in an undamaged state only when the equipment was transported in a vertical position In case of damage or possibility of damage contact without delay The transport company and Rittal GmbH amp Co KG Check that the received goods agree with those on the delivery note The packaging of the UPS system protects the UPS against mechanical and climatic effects To increase the dust protection the UPS system is enclosed in a transparent foil Cr Note Visual transport damage must be reported to the transport company immediately after receiving the goods Other complaints about transport damage must also be
37. 0 3x 400 A 5x 2x 95 5x 2x 95 362 A 3x 500 A 1 3x 2x 150 5x 3x 25 Other intermediate power levels recommendation to allow a future power expansion the enclosures listed above should be wired for the appropriate ur end power i sn BB 20s as BE 20 0A 56e 27 6 AGA 3xesa 3x10 30 esa Si 10 SO ABA 3xsoa axie 40 xB0A 525 5 525 SBA 3xiooat 3x25 45 xioa 525 525 65A 3x125A 3x35 _ Sx100A_ 5x25 amp 525 BZA 8x 125 A o 3x 160 A 130A 3x 200 A 100 3x160A 145A 3x 224 AY 120 8x 200A 174A 3x 250 AY 3x120 1 valid only for shared battery Table 50 Overview of the electrical data 104 PMC200V04e doc Wiring and Block Diagram for all Enclosures and Modules 36 3 Dual Feed Input Cr Note The cable selection and fuses are recommended values Local standards must be observed FuseB Fuse C Cable B Cable C Rectifier Cable E LEER PO PE Inverter E Inverter Fuse E i BE ee Ta EE UPS module 1 UPS module 5 Ue ee ae Static switch i Static switch eee Pee Enclosure eatin Maintenance bypass IA1 Cable D Load 3 x 400 230 V Block diagram 4 Version with Dual Feed Input PMC200V04e doc 105 Wiring and Block Diagram for all Enclosures and Modules Output 3x 400 V on Cable E mm Enclosure V 8 Max input Cable C Cable D only for CBAT type cosphi current with aa a 2
38. 0 Hz Mains synchronous lt 2 Output frequency tolerance can be set for bypass operation Of lt 4 Free running 0 1 z For rated input voltage 3x 400 V 15 ass operating range yP P one or absolute 190 V to 264 V phase N Possible load asymmetry 100 all three phases are regulated independenily Phase angle deviation with 100 asymmetric load 0 degrees 125 load 10 min Inverter overload capability 150 load 60 sec Output short circuit current RMS merer sa ae H 1 In inverter operating mode 50 KVA 40 kW bypass operating mode 45 KVA 40 kW Table 45 Output technical specifications 88 PMC200V04e doc 28 1 Technical Specifications Output Diagram AC AC Efficiency with Linear Load for cosphi 1 Linear Load cosphi 1 u COCO COCO lem ooonong Load The efficiency is up to 1 higher for an output load with cosphi 0 8 Detailed description see Chapter 29 Environmental Conditions Table 46 Efficiency 28 2 Output power in BW Diagram Output Power in kW and kVA Depending on cosphi Output power compared to cosphi 40 40 40 40 30 30 20 Pes i 20 eter 10 ERLE LE RE 0 588 050 055 1 00 0 55 0 50 0 55 0 00 0 75 0 70 oeo Par aa a2 ao a2 aa ar so so so 50 Par ao a0 ao ao ao Pao ao se se se Losphi ind PMC200V04e doc Output power in ky p 89 Technical Specifications Output MPD module
39. 0 and Extend 200 Two identical external battery enclosures are available for such systems CBAT PMC Extend 100 for separate or shared battery configuration for 24 Ah or 28 Ah blocks max 120 blocks CBAT PMC Extend 200 for separate or shared battery configuration for 24 Ah or 28 Ah blocks max 200 blocks Cr Note For detailed information and planning see Chapter 33 and following Cr Note For the PMC 10 kVA PMC 15 kVA and PMC 20 kVA UPS modules 30 50 only an even number 12 V battery blocks can be used for each line Cr Note For the HPD 25 kVA 30 kVA 40 kVA and 50 kVA UPS modules 40 50 only an even number 12 V battery blocks can be used for each line Warning Important Enter the correct number of battery blocks in the operator panel menu Service setup For enclosures Upgrade PMC 120 or 200 with PMC 20 HPD 24 HPD 32 or HPD 40 modules A B Cc 5x28Ah 5x28Ah 5x28Ah 5x28Ah 5x28Ah 5x28Ah 5x28Ah 5x28Ah 5x28Ah 99 00 00 o o o ot F2 F3 N eo A o N Battery Cabinet 120 Fig 19 Combination 3x 40 x 28 Ah CBAT PMC CBATPNC 100 150 Dimensions 790x1875x800 1200010758800 WxHxD en EIER without trays Table 15 Size and weight of battery enclosures and without batteries A B Cc D E F Town oan saan e am S scam scream ssa go foes wu 5x28Ah 5x28Ah a 5x28Ah 5x28Ah wu 5x28Ah 5x28Ah a 5x28Ah 5x28Ah ae 5
40. 0 character display simplifies the communication with the UPS The menu controlled LCD provides access to the EVENT MEMORY the monitoring of the input and output values for U f P autonomy and other measurements and also the execution of commands such as activation and deactivation of the inverter or the switching of the load from INVERTER to BYPASS and vice versa and the DIAGNOSIS SERVICE MODE operation for settings and tests for further details refer to the User s Manual Rittal a Power Modular Concept ATAL Fig 35 Display 32 Customer Interfaces Connection Terminal Blocks X1 X4 32 1 Customer Inputs DRY PORT Connection Terminal Block X1 This terminal block is used to connect devices with remote controlled shutdown generator operation customer special options emergency off refer to the manual Chapter 23 OPTIONS 32 2 Customer Outputs DRY PORT Connection Terminal Blocks X2 X3 X4 Provision of signals for the automatic and proper shutdown of servers AS400 or process controlled building monitoring systems All contacts disconnected from the power are nominal 60 VAC max and 500 mA max All interfaces are equipped with Phoenix spring loaded connections for cables with 0 5 mm2 cross section PMC200V04e doc 93 Customer Interfaces Connection Terminal Blocks X1 X4 X1 1 d IN 3 3 Vdc EMERGENCY OFF remote shutdown xine GND GND do not remove the factory in
41. 00 0 8 discharged battery A Shared Separate battery battery Enclosures should be wired for the full end power PMC Plus 60 75 3x125A 3x 125 A 108 A_ 3x 160 A 3x 3x 10 1 PMC 125 3x 225A 5x 95 169 3x 225A 4x 95 5x 95 181 A 3x 260 A 1 3x 120 5x 3x 10 Extend 100 5x 120 or 4x 120 or 5x 120 or A ee 3x 400 A 5x 2x 95 337 3x 400 A 4x 2x 95 5x 2x 95 362 A 3x 500 A 1 3x 2x 150 5x 3x 25 Other intermediate power levels recommendation to allow a future power expansion the enclosures listed above should be wired for the appropriate full end power 3x 20 A 3x 20 A 3x 32 A 3x 25 A 3x 25 A 3x 63 A 3x 40 A 3x 40 A 3x 63 A 5x10 54 81 15 3x 63 A 3x 63 A 5x10 3x 80 A 3x80A 5x25 54 3x80A 3x 100 A 3x 100 A 3x 100 A 3x 125 AY 10 15 20 30 40 45 BEE TEE 60 3x100A 5x25 81 sxiooa 4x25 5x25 87A 3x125A 3x35 80 3x125A 5x50 108 3xi25A 4x50 5x50 116A 3xieoa 3x50 90 3xisoa 5x50 121 3xieoa 4x50 5x50 130A 3x200A 3x70 100 Gc 3x 160 A 3x 160 A 145A 3x224A 3x95 3x 200 A 3x 200 A 174A 3x250A 3x120 5x120 or Ax120 or 5x 120 or 3x 250 A 5x 2x 2 3x 250 A 4x 2x 232A 3x 350 A 3x 2x 70 5x 2x 50 50 50 5x185 or 4x185 or 5x 185 or F 3x 315A a 3x 315A 4x 2x70 5x 2x 70 290 A 3x 450 A 3x 2x 95 1 valid only for shared battery Table 51 Overview of the electrical data 106 PMC200V04e doc
42. 000 Weight of the empty enclosure without modules and without Kg mee en batteries Weight of the enclosure 420 450 440 490 with modules Kg with three modules with five modules without batteries ler Front RAL 7035 Side panels RAL 7035 EEE BE S Table 3 System overview 2 HPD HPD 32 HPD 40 Output rated power 45 Output effective power Output power for power factor kVA 24 24 39 32 40 40 cosphi 1 W 40 50 40 50 40 50 K Possible number of 12 Vblocks Coor LT Fms Table 4 HPD module overview 14 PMC200V04e doc 8 1 SAFE Swap Modules The Safe Swap characteristics of the modules refer to the capability to insert and remove powered electronic power modules into or from UPS enclosures in the unit without needing to disconnect the UPS system from the inverter operation The SAFE Swap design so allows powered modules to be replaced without requiring a switch to bypass or interrupting operations 8 2 Advanced Booster Technology Traditional harmonic distortion filters THD filters are no longer required with this product The advanced booster technology installed in the UPS modules provides a perfect sinusoidal input power factor of 0 99 with less than 2 harmonic current distortion THD i at the input This produces an improved and more reliable operating system This achieves savings not only for the generator selection and the transformer dimensioning but also lower heat losses
43. 12 14x 41 32 A Pronorm Module PMC 15 14x 41 32 A Pronorm Module PMC 20 14x 41 40 A Pronorm 23 JD1 Smart Port RS232 Sub D9P see Section 16 1 24 JD7 connector for operator panel PMC200V04e doc 14 3 PPPTTUTTTIEETPRTEVEINGPFETWETWEIPETVEFVETTE yi 23 24 22 Front View of UPS Systems Front View and Connection Terminals PMC Extend 120 mi E 1 ie EEEE EEE es je BE 16 in 2 SSS esses Sele 3 19 2 105 Ne 13 f o op 6 u 8 ponu 12 CONOOF co 9 23 24 FET OE Bozen 0 0 0 0 0 0 see AM ololololololololo ojojojojojojojojo 4 l f N th i l I a O H N Ir o 0 Ay Up ee o a 7 ololololl o i lt Ar ala AF gt N II G X1 X4 customer interfaces using Phoenix spring loaded terminal connections X1 customer interfaces using potential free contacts X2 X4 potential free contacts Dry Port Details see Chapter 16 1 SW1 9 parallel system configuration switch see Section 17 6 JD8 parallel bus adaptor Supplementary adaptor ONLY for parallel connected enclosures optional JD5 parallel bus input connector JD6 parallel bus output connector JD11 RS232 Sub D9 female ONLY PC connection JD12 RS232 Sub D9 male ONLY for Multidrop USB PC interface SNMP rack mounted slot ONLY for optional SNMP card Newavewatch rack mounted slot ONLY for optional modem E
44. 4 5 94 93 MPD 8 20 94 94 93 5 91 Power reduction factor for installation altitudes above 1000 m above sea level in accordance with IEC 62040 3 AC AC efficiency up to for cosphi 1 0 depending on the module type Efficiency for linear load at cosq 0 8 ind Typically up to 1 higher than the above values Efficiency for non linear load in accordance with Typically up to 1 lower than the above EN 62040 1 1 2003 values PMC200V04e doc 91 Standards 30 Standards safety EN 62040 1 1 2003 EN 60950 1 2001 A11 2004 EN 62040 2 2005 EN61000 3 2 2000 Electromagnetic men Ds compatibility EMC EN6100 3 3 1995 A1 2001 EN61000 6 2 2001 EN61000 6 4 2001 EMC classification MPD 88 MPD 12 MPD 16 MPD 20 HPD 24 HPD 32 HPD 40 Emission class C1 C1 C1 C2 C2 C2 C2 Immunity class C1 C2 C2 C3 C3 C3 C3 Configuration EN62040 3 2001 Product certification CE Degree of protection IP 20 31 Communication Power Management Display PMD 1 x LCD display for each module 2x in the system enclosure 1x at each module Smart Port RS232 serial interface Sub D9 For the monitoring and the integration in the network management USB 1x for monitoring and management software 1 emergency off remote shutdown normally closed Customer interfaces 1 generator operation normally open Inputs X1 DRY PORTS 2 programmable customer inputs normally open 1 temperature sensor input for battery charging con
45. 53 17 8 5 Command display ee 53 17 83 06 MIPS sala 2 2 54 IES Customer SetuP susirna 54 178 8 S fVICe sel Ups 54 17 9 Operating MOdes ccccccccccccsssssssssssssssees 55 17 9 1 ONLINE operating mode inverter OP LAG ON en ee ee 55 17 9 2 OFFLINE operating mode ECO or BYPASS operating mode 55 17 9 3 MANUAL BYPASS operating mode DYPass sanken 56 17 9 4 Parallel load switch IA2 56 18 SEQUENCE DURING THE COMMISSIONING 22 2224 222222200200220 gt 57 18 1 Switch on Procedure cccccssssssssssssseees 57 18 1 1 UPS system status before switch on 341 18 1 2 Switch on procedure of the PMC 200 57 18 2 Switch off Procedure ccccssssssssssssssees 58 18 2 1 Complete switch off procedure for PME ZOO iino e n e i a a Eo 59 18 3 Load Switching u a 59 18 3 1 Load switching from inverter to manual Dypass arn e iotemancaceto 59 18 3 2 Load switching from manual bypass to INVefler yes einen 60 19 REPLACEMENT OF UPS MODULES reisen genen ee 61 19 1 Replacement of a UPS Module in Single SysteniS Heinen 61 19 1 1 Removal of a UPS module from single SYSECMIS ama na na 61 19 1 2 Insertion of a UPS module in single SYSECMIS nern 62 19 2 Replacement of a UPS Module in Redundant Multi Module Systems Parallel Systems 63 4 PMC200V04e doc 19 2 1 Removal of a module in redund
46. BYPASS is attached correctly and check the phase INVERTER Green sequence at the input BATTERY Flashes green Scroll through the measurement pages 3 Check that all parallel isolators IA2 1 IA2 2 IA2 3 IA2 4 IA2 5 depending on the UPS enclosure type are open OFF posto Module 2 Repeat the procedure as for 4 Check that the IA1 manual bypass switch module 1 steps 2 4 is open and at the OFF position 6 Module 3 Repeat the procedure as for 5 Check that all battery fuses if present in module 1 steps 2 4 the UPS enclosure and those in the external battery enclosures are open or have been removed 7 Module 4 Repeat the procedure as for module 1 steps 2 4 8 Module 5 Repeat the procedure as for 6 The F2 bypass fuses of all UPS modules module 1 steps 2 4 are present 7 Check the DIP switch SW1 9 setting If this 9 Check the battery polarity and voltage is a single enclosure configuration the 10 For correct polarity and voltage insert the switch must be set as specified in Table 19 internal fuses if present and the external in Section 17 7 battery fuses or circuit breakers o_o 18 1 2 Switch on procedure of the PMC Penge Par E MUMGNONS 200 The circuit breakers in the output distributor are still removed i e the consumers are still not connected All UPS modules are in inverter mode 1 Insert the fuses of the mains supply of the input distributor T
47. Both with the DRY PORT relay on the terminal blocks X2 X4 and also using the RS232 JD11 interface on the communications card The software package consists of a CD ROM that covers the most popular operating systems Windows Unix OS 2 DEC VMS Novell Apple a standard interface connection and an operating manual The Dry Ports X2 X4 with potential free contacts can also be used together with the RITTAL UPS MANAGEMENT software for the automatic shutdown For wiring the terminal blocks X2 X4 a cable with 0 5 mm 78 PMC200V04e doc PMC Software conductor cross section both to the UPS and also to the serial interface of the server is required 24 09 2009 1245 _ Byskeni Seidl conmunkatonrestoved Fig 31 Monitoring diagram The main properties of the RITTAL UPS MANAGEMENT software are Automatic unattended master slave shutdown in heterogeneous networks Screen display of the residual autonomy battery time Screen display of the server logoff and shutdown procedures Event memory with date and time storage of all UPS activities and mains data Programming of UPS operating modes such as ECO MODE Service MODE etc Graphical user interface for Windows compatible platforms Special software modules for the automatic saving closing of open MS Office documents Compatible with all supplementary modules such as UPSDIALER SNMP adaptor temperature sensors etc
48. Fig 15 Combination 3x 2x 30 x7 Ah even number 12 V battery blocks can be used for each line 10x7Ah 10x7Ah 10x7Ah PMC Plus 60 Warning For the PMC 25 kVA UPS modules use only 40 50 only an even number 12 V battery blocks for each line N 10x7Ah Warning 10x7Ah 10x7Ah Important Enter the correct 2x6x7Ah 2x5x7 Ah 2x5x7 AN number of battery blocks in the 10x7An 10x7Ah 10x7Ah operator panel menu Service 10x7Ah setup Fi F2 F3 Cr Note PMC Plus 60 Other combinations are possible Fig 16 Combination 3x 50 x7 Ah See Chapter 34 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah 10x7Ah Fi F2 F3 PMC Plus 60 Fig 17 Combination 3x 40 x7 Ah PMC200V04e doc 39 Battery Configurations 15 2 Internal Battery Configuration PMC Plus 120 For the PMC Plus 120 up to 240 x 9 Ah can be provided Depending on the requirement the batteries can be connected separately for each UPS module or connected in parallel as shared battery for all three UPS modules Cr Note Important For the HPD 30 KVA HPD 40 kVA and HPD 50 kVA UPS modules 40 50 only an even number 12 V battery blocks can be used for each line Warning Important Enter the correct number of battery blocks in the operator panel menu Service setup Cr Note Other combinations are possible See Chapter 34 A B C D 10x7Ah 10x7Ah 0x7Ah 10x7Ah 10x7Ah
49. HE INVERTER LAST TO THE BYPASS 2 Load switching to bypass gt LAST TO THE BYPASS PERFORM BATT TEST Battery test gt ACTIVE BAT TEST END Table 25 Command display PMC200V04e doc 53 Commissioning 17 8 6 UPS data DESCRIPTION LCD DISPLAY 4 This general UPS data is set in the factory UPS SERIAL NUMBER NW nnnnn PRODUCTION DATE 2 Date of manufacture 15 01 2003 3 EPROM version EPROM VERSION V 000 4 Current date and time INPUT DATE TIME dd mm yyyy hh mm ss Table 26 UPS data 17 8 7 Customer set up DESCRIPTION LCD DISPLAY 1 Language selection gt LANGUAGE SELECTION not yet active INPUT DATE TIME ENGLISH FRENCH POLISH setting of date and time gt INPUT DATE TIME INPUT BATT TEST DD MM YY HH MM SS 3 Setting of the battery test gt INPUT BATT TEST INPUT GENERATOR DAY IN MONTH 1 31 TIME 1 24 RECURRING Y N YES NO 4 Setting of operation with generator group gt INPUT GENER OP MENU END BATT LOADING LEVEL OFF YES NO BYPASS OFF YES NO Table 27 Customer set up 17 8 8 Service set up DESCRIPTION LCD DISPLAY 1 This menu is reserved for authorised service SERVICE MODE technicians not for customers PASSWORD Input of the password gt PASSWORD Table 28 Service set up 54 PMC200V04e doc Access to the menu requires input of the password 17 9 Operating Modes 17 9 1 ONLINE operating mode inverter operation For the online opera
50. Inthe Commands menu select LOAD TO INVERTER and use the ENTER key on the operator panel on one of the UPS modules to switch the load to the inverter all UPS systems will perform the command concurrently The LCD signals LOAD PROTECTED PMC200V04e doc Replacement of UPS Modules Cr Note The load is now supplied by the inverter and is protected by the UPS system 19 Replacement of UPS Modules 19 1 19 1 1 Replacement of a UPS Module in Single Systems Warning The work on the UPS system described in this section may only be performed by service technicians of the manufacturer or its contract partner Removal of a UPS module from single systems Warning heavy A single UPS module can weigh as much as 60 kg and so may only be carried by two persons The heavy UPS module can cause accidents should it fall down Caution It is prohibited that the modules are handled by just one person Warning Appropriate lifting and transport aids must be used for the removal and transport of PMC modules Persons must NEVER carry a UPS module by themselves If your PMC 200 consists of just one UPS module perform the following steps 1 Acknowledge the alarm on a faulty module The buzzer will be turned off If the alarm is still present the ALARM LED display illuminates red this means that the UPS module is faulty lf the load is supplied from the mains BYPASS MODE ECO MODE
51. TER BATTERY Cr Note The load is now protected by the UPS system PMC200V04e doc 67 Multiple Enclosure Systems Parallel System Configuration 20 Multiple Enclosure Systems Parallel System Configuration 20 1 Concept of the Parallel Enclosure Configuration The PMC 200 must be switched parallel for power or redundancy Each standard PMC 200 is equipped with the parallel supplement and so does not require any time intensive upgrading on site The parallel enclosure configuration is based on a distributed bypass architecture This means that each UPS module is equipped with its own static bypass A parallel system always has one master The other modules are slaves lf the master becomes faulty the next module previously a slave will assume the master function immediately and the failed master will be shutdown Each UPS module of a parallel configuration is equipped with its own output parallel isolator IA2 which when opened disconnects the associated module from the parallel system Once the parallel switch IA2 of a module is opened this module is isolated from the parallel system and so no longer provides any power at the output lf for example you perform the LOAD TO BYPASS command on an arbitrary module all modules will simultaneously switch the load to the mains When you perform the LOAD TO INVERTER command on an arbitrary module all modules will simultaneously switch the load to
52. The load is now protected by the UPS system 19 3 Replacement of a UPS Module in Power Parallel Multi Module Systems AN I VEN Warning heavy A single UPS module can weigh as much as 60 kg and so may only be carried by two persons 19 3 1 The heavy UPS module can cause accidents should it fall down Removal of a module in power parallel multi module systems lf a UPS module is faulty in a power parallel system and the remaining modules cannot provide sufficient power to continue to supply the load the load will be switched automatically to bypass Bypass MODE or ECO MODE and so supplied from the mains To remove the faulty UPS module of a power parallel system from the frame proceed as follows 1 Find the faulty module and acknowledge the alarm message The buzzer will be turned off If the alarm is still present the ALARM LED display illuminates red this means that the UPS module is faulty 2 Check that the load is set to bypass and all UPS modules are supplied from the mains Bypass MODE ECO MODE In most situations the LED displays on the PMC200V04e doc 65 Replacement of UPS Modules operator panel of the faulty module 6 Open the appropriate IA2 1 parallel illuminate as follows switch OFF position of the UPS module to be replaced The module is now disconnected from the output reen 7 Press simultaneously both ON OFF keys of this UPS module INVERTER Read 8 eh ein
53. U END Table 22 Main menu 17 8 3 Event memory DESCRIPTION LCD DISPLAY 4 Event control up to 64 events can be stored 01 05 10 00 14 38 59 in the display LOAD ON INVERTER gt This event is identified by a sequential 02 05 10 00 14 38 56 number LOAD ON BYPASS All events and alarms are specified with the 03 05 10 00 date and the time of the event LOAD OFF Table 23 Event memory 52 PMC200V04e doc Commissioning 17 8 4 Measured value display len LCD DISPLAY Battery autonomy BATT BRIDGING MIN 00h 00m UPS output frequency FREQUENCY OUTPUT HZ 50 00 wal Bypass frequency FREQUENCY BYPASS HZ 50 00 4 Lica ill voltage BATTERY VOLTAGE V 0 0 0 0 a Battery loading current BATTERY LOADING CURRENT A 0 0 0 0 6 Discharge current DISCHARGE CURRENT A 00 00 7 Rectifier voltage all three phases RECTIFIER V 230 230 230 Bypass voltage all three phases MAINS VOLTAGE BYPASS V 230 230 230 Output voltage all three phases OUTPUT VOLTAGE V 230 230 230 10 Output current of the three phases OUTPUT CURRENT A 00 00 00 00 00 00 11 Effective power of all three phases EFFECTIVE POWER KW 00 00 00 00 00 00 12 Reactive power of all three phases REACTIVE POWER kVAr 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 ai Table 24 Measured value display overview 17 8 5 Command display DESCRIPTION LCD DISPLAY DISPLAY 1 Load ee ee to inverter 1 a LOAD TO T
54. W2 2 DIP switch For the parallel connection of UPS enclosures VORHIN rn ae the parallel adaptor is connected to port JD8 Output l UPS distributor The JD5 and JD6 ports are then connected as described in Section 20 3 1 Cr Note Set correctly the SW2 2 switch on each UPS system and depending on its position in the parallel system as shown in the following table Master Slave Master Slave Output Input JD 6 JD 4 Parallel Adaptor JD5 SW2 2 Master Slave Master Slave Output Input JD6 JD4 Single First Middle Last enclosure enclosure enclosure enclosure sw1 ON OFF OFF ON sw2 ON ON OFF OFF Table 34 SW2 2 configuration Master Slave Master Slave Output Input SW2 2 JD 6 JD 4 Fig 28 Bus cable connections of the enclosures in the parallel enclosure system with parallel adaptor 70 PMC200V04e doc Multiple Enclosure Systems Parallel System Configuration 20 3 2 SW1 9 DIP switch settings on the Warning communications card The concurrent operation of both ON OFF keys on the operating Warning panel of each module in a parallel system will deactivate the UPS output and no longer supply the load Prior to commissioning the parallel system the SW1 9 DIP switches must first be set correctly 20 3 5 Parallel load isolator lIA2 20 3 3 SW1 9 DIP switch Each UPS module is equipped with an IA2 The SW1 9 DIP switch is located on each parallel switch The
55. WxHxD 483x225x700 module Colour _ Front RAL 7085 Table 37 Module overview PMC200V04e doc 83 Technical Properties 25 2 Mechanical Properties of the MX Enclosures and Modules of High Power Density CONCEPTPOWER DPA PMC Plus 120 PMC Extend 200 ee 3 modules 30 45 kVA 5 modules 30 45 kVA Configuration and up to 240x 7 9 Ah batteries and no batteries Dimensions WxHxD 800x2000x1000 800x2000x1000 Weight of the empty enclosure without modules and without Kg i batteries Weight of the enclosure 420 to 450 440 to 490 with modules and without kg with three modules with five modules batteries Colours Front RAL 7035 Side panels RAL 7035 Table 38 System overview HPD24 HPD32 HPD 40 Output rated power Output effective power cosphi 1 kW Possible number of 12 V blocks 40 50 40 50 40 50 Weight of the UPS module kg 50 57 60o Colour Fron RAL7035 1 In inverter operating mode 50 KVA 40 kW bypass operating mode 45 KVA 40 kW Table 39 Module overview 25 3 Power Selection Table for PMC 200 Modules kW kVA N a eo kW MPD8 MPD 12 MPD 16 MPD 20 HPD 24 HPD 32 HPD 40 MPD 8 MPD 12 MPD 16 MPD 20 HPD 24 HPD 32 HPD 40 Table 40 PMC 200 Power modules MPD8 HPD40 84 PMC200V04e doc Technical Specifications Input 26 Technical u Input Moduleselection selection MPD Rent enc
56. ammable gases and fumes is prohibited under all circumstances In addition to these safety notes the special safety notes contained in the individual chapters must also be observed for individual tasks The UPS system operates using mains battery or bypass power The individual components conduct high voltages and currents A correctly installed UPS system is earthed and the IP20 housing is protected from electrical effects and foreign objects The installation and maintenance work may be performed only by technicians or service partners authorised by the manufacturer 3 Introduction In those areas that do not tolerate any downtimes it is very important to ensure the continuous availability of the power supply The meeting of the requirements made by dynamic IT and process oriented areas continually subject to changes caused by new server technologies migration and centralisation requires very robust and easily adaptable power supply protection concepts The PMC 200 is the basis for a continuous availability of the power supply for mains dependent infrastructures in company data centres in which the continuity of the business activities is very important and in process controlled environments in which the continuity of the production is certainly important The UPS system continually monitors the electrical power connection and filters out Surges spikes sags and other irregularities of the mains supply Within an elect
57. ant multi module TS VSUCING na ae 63 19 2 2 _ Insertion of a UPS module in redundant mult Modulesystets ausssin die 64 19 3 Replacement of a UPS Module in Power Parallel Multi Module Systems cccccsssssssees 65 19 3 1 Removal of a module in power parallel multi module systems 6 secs ciccadaalasavesurseadsacvenoassoowasenss 65 19 3 2 Insertion of a module in power parallel multi module systems cccceceeeeeeeeeeeeeeeeeeeeeeeeees 66 20 MULTIPLE ENCLOSURE SYSTEMS PARALLEL SYSTEM CONFIGURATION EEA EEA EEEN AAT 68 20 1 Concept of the Parallel Enclosure OTTO ATION ise ceceteceiexvasedsccccseatncustecesucaevesteseneasesstasesens 68 20 2 Installation Instructions ccccccccsscscceees 69 202 1 Iatroduelionsssnne sie 69 20 3 Parallel Connection of UPS Enclosures 69 20 3 1 Connection of the parallel communications cabled DUNS INES 69 20 3 1 1 Parallel adaptor and SW2 2 DIP switch RR E A PERLE E En use 70 20 3 2 SW1 9 DIP switch settings on the COMMUNICAUONS card en 71 20 33 SWI DIP Switch 4232 00 71 20 3 ON OFF KEYS re 71 20 3 5 Parallel load isolator IA2 71 20 3 6 Bypass manual bypass IAl 72 20 3 7 Redundant parallel configuration 72 20 3 8 Power parallel configuration 12 20 3 9 ECO MODE offline bypass operating state for parallel systems ccs essseeeeeeeeeeeeeeeeeeees
58. ar this makes the UPS easy to service and maintain At least 600 mm space should be available at the front The UPS should be sited where The humidity lt 90 RF non condensing and temperature 15 and 25 C satisfy the specifications Fire protection measures are observed A simple cabling is possible Free space for service and maintenance is available at the front side The necessary cooling air circulation is guaranteed The air conditioning system has sufficient power reserves to keep the room at the required temperature Dust exposure and corrosive explosive gases are not present The operational location is not subject to shocks Only access from the front is required for service and maintenance The floor at the installation site is flat lf the UPS is installed in a wet room enclosure the appropriate separation walls must be installed An ambient temperature from 15 C to 25 C is recommended to ensure a long lifetime of the UPS and the batteries The supplied cooling air for the UPS may not have a temperature above 40 C Avoid high ambient temperatures moisture and humidity The floor material should be non flammable and sufficiently stable to support the weight 10 2 Installation of the UPS System and the Battery Enclosures 10 2 1 Transport to the Installation Site A Heavy The weight is above 30 kg Do not carry by yourself Use some aid for the transport Warning Ob
59. ar for wiring the enclosures with mains power may be performed only by a trained electrician Observe the valid regulations for the electrical installation for the country in which the unit is installed and operated and the national regulations for accident prevention Also observe any company internal regulations work operating and safety regulations Prior to working at the Rittal PMC 200 system it must be disconnected from the power supply and protected against being switched on again An electrical test must be performed after the completion of the assembly installation and maintenance work All electrical connections must be inspected Use only genuine or recommended Rittal products and Rittal accessories as spare parts The use of other parts can void the liability for any resulting consequences Do not make any changes to the Rittal PMC 200 not described in this guide or in the associated guides The operational safety of the unit is guaranteed only for its approved use The limit values stated in the Operational Area section may not be exceeded under any circumstances In particular this applies to the permitted ambient temperature range and to the permitted IP protection category Please contact Rittal or an authorised Safety Notes service partner for applications that require a higher IP degree of protection Operation of the Rittal PMC 200 system in direct contact with water aggressive media or infl
60. at allows the UPS to be connected to a PC The connector is a standard D Type 9 pole plug When the SMART PORT option is installed the PC can use the UPS Mon software to continually monitor the mains voltage and the UPS operating status lf changes occur the PC monitor will display an appropriate message see Monitoring Package UPS Mon Fig 22 shows how a PC is connected with the UPS using SMART PORT Interface cable PC side 9 pin D type socket Fig 22 Assignment for the connection cables for SMART PORT 16 2 Customer Interfaces and DRY PORT Potential free Contacts Cr Note All customer interfaces inputs and outputs are connected using Phoenix spring loaded terminals 0 5 mm cable 16 2 1 Customer inputs X1 terminal block Cr Note Connection of a remote emergency off unit generator function customer specific inputs temperature input for temperature dependent battery charging see also Chapter 23 16 2 2 Customer outputs X2 X3 X4 terminal blocks DRY PORT potential free contacts Cr Note Signal issuance for the automatic and orderly shutdown of servers AS400 etc Warning All potential free contacts are designed for maximum 60 VAC and maximum 500 mA 46 PMC200V04e doc X1 1 m IN 3 3 Vdc EMERGENCY OFF remote shutdown ira GND GND do not remove the factory installed jumper until the external EMERGENCY OFF has been correctly wired tox 3 3 Vdc G
61. at the data corresponds to the ordered system on the delivery note UPS Module kVA P kW Input voltage V N Output voltage Date Made in Switzerland Input current A Output Freq Hz Fig 5 Rating plate The standard batteries of the UPS system are 9 5 Batteries and Battery Storage closed maintenance free batteries They are Heavy normally located in external battery enclosures connected during the commissioning The weight is above 30 kg Do The battery lifetime is heavily dependent on the not carry by yourself Use some ambient temperature The temperature range aid for the transport 18 C to 23 C provides an optimum battery N u lifetime AN Warning If the UPS was delivered without batteries Observe the maximum permitted Rittal cannot accept any responsibility for floor loading during transport and damage or malfunction of the UPS caused for at the installation location example by incorrect wiring 1 L O ae ee ee r e k i i Fig 6 Batteries 22 PMC200V04e doc ACCEPTANCE TRANSPORT STORAGE 9 5 1 Battery storage The battery lifetime depends on the ambient temperature Consequently it is important that batteries are not stored for longer than six months at 20 C three months at 30 C or two months at 35 C ambient temperature without recharging For longer storage ensure that the battery is fully recharged every six months Always store the batteries in their original packaging a
62. autonomy in minutes per module Battery module for up to five Battery module 10 kVA 8 kW 15 kVA 12 kW 20 kVA 16 kW 25 kVA 20 kW modules DEGRA ORE 20258 54 32 20 17 200 Shared battery configuration Battery autonomy in minutes for the complete system 4 1 Module type 4 x MPD 8 4 x MPD 12 4 x MPD 16 4 x MPD 20 Battery Total system power enclosure y p 40 kVA 32 kW 60 kVA 48 kW 80 kVA 64 kW 100 kVA 80 kW 34 3 HPD Modules High Power Density Configuration Examples for Internal Battery Module types HPD 24 HPD 32 HPD 40 Separate battery for each module Battery autonomy in minutes per module Battery module Enclosure type up to three modules in the 30 kVA 24 KW 40 kVA 32 KW 45 kVA 40 KW Triple 150 enclosure PMC Plus120 2x 40 x 9 Ah Shared battery configuration Battery autonomy in minutes for the complete system l Module type 2 x HPD 24 2 x HPD 32 2 x HPD 40 with two modules Total system power 60 kVA 48 kW 80 kVA 64 kW 90 kVA 80 kW PMC Plus120 2x 2x 40 x 9 Ah rll PMC Plus120 3x 2x 40 x 9 Ah D se En BE a Module type 3 x HPD 24 3 x HPD 32 3 x HPD 40 with three modules Total system power 90 kVA 72 kW 120 kVA 96 kW 135 kVA 120 kW PMC Plus120 3x 2x 40 x 9 Ah 8 e 98 PMC200V04e doc Battery Autonomy Times This configuration is normally used in SA a TPD MOAUIES MOn FOWE combination with the PMC Extend 200 Density Configuration enclosure Examples for External Battery
63. ble individual fault sources for traditional parallel systems and so increases exponentially the availability of the complete system The PMC technology allows up to ten UPS modules to be connected together to provide the parallel redundant configuration and its load No sensitive master logic is used in this construction The PMC 200 technology ensures a perfect load distribution at the redundant module level using the simple interconnection of PMC 200 UPS modules 16 PMC200V04e doc System Description 8 5 PMC 200 Basic Configurations The UPS systems are installed in individual freestanding enclosures The enclosures have a uniform colour and construction form with shielding behind the doors to protect against dangerous voltages The following UPS system configurations are available Gross weight with Module PMC 8 or 12 count without batteries in Gross weight Net weight Net weight with PMC 16 with PMC 8 with PMC 16 or 20 without or 10 without or 20 without batteries in batteries in batteries in kg kg kg Net dimensions UPS type ia 600x2000x1000 600x2000x1000 600x2000x1000 600x2000x1000 600x2000x1000 PMC Extend 100 600x2000x1000 600x2000x1000 5 340 385 280 325 600x2000x1000 Gross F weight with Gross weight Gross weight Net weight Net weight Net weight with HPD 32 with HPD 40 with HPD 24 with HPD 32 with HPD Module HPD 24 s j A Net dimensions UPS type without without without
64. bove 1000 metres please contact the local Rittal service The operational area must conform to the weight ventilation loads and distances listed in the technical data sheet Under no circumstances may the UPS system be installed in rooms with limited ventilation in the vicinity of inflammable gases or in environments that do not conform to the operational area The basic environmental conditions of the UPS systems are Ambient temperature range 0 C to 40 C Recommended operational environment 20 C to 25 C Maximum condensing relative humidity 95 not To control the internal component temperature the PMC 200 requires good air circulation Ensure that the PMC 200 has adequate clearance at the front and rear side see Section 10 2 2 PMC200V04e doc 11 Safety Declaration Conformance Declaration and CE Certified 7 Safety Declaration Conformance Declaration and CE Certified The product is CE certified and satisfies the following European regulations Low voltage regulations 2006 95 EC EMC regulations 2004 108 EC The conformance declaration for the UPS systems harmonisation standards and guidelines in accordance with EN 62040 1 1 safety and EN 62040 2 EMC can be downloaded from the http www rimatrix5 com web page Staten T EN 62040 1 1 2003 4 EN 60950 1 2001 A11 2004 EN 62040 2 2005 EN 61000 3 2 2000 EN 6100 3 3 1995 A1 2001 EN 61000 6 2 2001 EN 61000 6 4 2001 Electromagn
65. carried by two persons j z f SA heavy ZEN A single UPS module can weigh as m The heavy UPS module can cause accidents should it fall down 64 Completely withdraw the module horizontally Close the module compartment immediately using the appropriate protective cover and the four screws 19 2 2 Insertion of a UPS module in redundant multi module systems Warning heavy A single UPS module can weigh as much as 60 kg and so may only be carried by two persons The heavy UPS module can cause accidents should it fall down In a redundant parallel system a single module can be reinserted at its position without the complete system needing to be taken from normal operation During this handling the load remains protected by the other modules in inverter state in the system Cr Note Before being inserted new modules must be adapted to the system configuration To obtain the correct parameterisation contact your nearest service centre 1 Remove the module compartment cover by loosening the four fastening screws 2 Observe the warning concerning the weight and lift the module to the required module compartment height 3 Place two thirds of the UPS module into the module compartment check that the module is not yet inserted Connect the operator panel cable with the JD7 terminal Now push in the UPS module to the limit and check that the module is inserted Tighten the four front screws
66. commands RCCMD makes it possible to perform a global shutdown in a heterogeneous multiplatform network Similar to the PMC software the new RCCMD2 version is available for the most popular operating systems Our SNMP adaptors are RCCMD compatible PMC200V04e doc Options 81 PMC 200 System Description 24 PMC 200 System Description In those areas that do not tolerate any downtimes it is important to ensure the continuous availability of the power supply To counter the continuous requirements for dynamic IT and process oriented areas robust and easily adaptable supply protection concepts are necessary because they are subject to continuous changes as the result of server technologies migration and centralisation PMC 200 forms the basis for a continuous availability of the supply technology for network dependent infrastructures of the company computer centres in which not only the continuity of the business activities is very important but also in process controlled environments where the continuity of the production is critical The Rittal PMC 200 is the second generation of a leading Double Conversion power supply technology UPS of the highest power density HPD which based on modular rack mounted technology permits a fast distribution that improves the adaptability and increases the system availability while reducing the total cost of operation TCO PMC 200s is a unique on demand architecture that con
67. cribed in this section are performed only after the loads have been switched off and they no longer need to be supplied with power To completely switch off a parallel system perform the same switch off procedures as described in Section 18 2 20 4 3 Replacement of a UPS module in a multi enclosure parallel system lf a UPS module fails in a parallel system the replacement of the module is performed like the replacement procedures described in Chapter 19 of this manual PMC200V04e doc 73 Maintenance 21 Maintenance 21 1 Introduction Warning The work on the UPS system described in this section may only be performed by service technicians of the manufacturer or its contract partner To ensure not only the non failing operation of the PMC 200 but also continuing and effective protection of the connected consumers we recommend that the batteries are tested every six months although this depends on the ambient temperature 21 2 Responsibility of the Operating Company The UPS does not contain any parts that can be serviced by the customer This reduces the operating company s maintenance tasks to a minimum To optimise the service life and reliability of the UPS system and the batteries the operating environment of the UPS should be kept not only cool and dry but also free from dust and vibration The batteries should always be maintained in the fully charged state 21 3 Routine Maintenance Regular
68. ctrical shock Cr Note lf the five battery sets are to be used as shared battery for the five UPS modules battery connection tongues as shown below can be installed Danger to Life To avoid injury during the installation of the UPS ensure that e No mains voltage is present at the UPS system e All consumers have been disconnected e The UPS system and the external battery have been disconnected from the power supply PMC200V04e doc To ensure that the PMC 200 is fully switched off proceed as follows 1 Check whether the UPS input fuses in the input distributor have been removed and the UPS is not accepting any power 2 Check that the MANUAL BYPASS IA1 is open OFF position 3 Check that the battery fuses in the supplementary battery enclosure have been removed 4 Protective earth connection PE between the UPS and the supplementary battery enclosure is established 5 Check that the appropriate N connection terminals between the UPS and the supplementary battery enclosure are connected as shown in Figures Fig 20 and Fig 21 43 Battery Configurations 15 3 3 Connection wiring of an external separate battery for PMC 200 PMC external battery enclosure for separate battery for each module Enclosure Extend PMC Separate battery Battery Battery Battery Battery Battery fuse for fuse for fuse for fuse for fuse for UPS 1 UPS 2 UPS 3 UPS 4 UPS 5 Fig 20 Connec
69. d switch lA2 Each UPS enclosure module is equipped with an output parallel load switch lA2 If this switch is open the associated UPS enclosure module is disconnected from the parallel busbars and the load The inverter does not supply the load when the IA2 is open For parallel redundant configurations the parallel load switch is required to disconnect a module from the parallel system without needing the load to be switched to bypass POSITION EFFECT Normal operation load supplied by the UPS UPS is disconnected from the parallel bus for OFF maintenance purposes UPS does not supply the load Table 33 Parallel load switch IA2 56 PMC200V04e doc sequence During the Commissioning 18 Sequence During the Commissioning 18 1 Switch on Procedure vn Warning ES The work on the UPS system described in this section may only be performed by service technicians of the manufacturer or its contract partner PROTECTED and the LED displays illuminate as follows LED display LINE 1 LINE 2 BYPASS INVERTER BATTERY Flashes green Perform LOAD command The LCD display signals LOAD PROTECTED and the LED displays TO INVERTER 18 1 1 UPS system status before switch on illuminate as follows LED display Colour LINE 1 1 The fuses of the UPS mains supply in the input distributor have been removed ER LINE 2 G 2 Check whether the Input and output Wiring
70. e PE MPD MPD MPDIHPD HPD HPD yp 12 es ni 40 Output rated power per module 20 eo Output rated power per module Pie ae ae Se SE 3x 380 220 V N 3x 400 230 V N 3x 415 240 V N 23 15 3x 308 177 V to 3x 460 264 V at lt 100 load 30 15 3x 280 161 V to 3x 460 264 V at lt 80 load 40 15 3x 240 138 V to 3x 460 264 V at lt 60 load Input frequency 35 70 Input power factor am PF 0 99 at 100 load Switch on current Limited by softstart max rated current Nominal input voltage V Input voltage tolerance based on 3x 400 230 V for output load in Input current harmonic distortion Sinusoidal current THDi lt 2 at 100 load factor THDi Max input power per module at output rated loading and charged kW 17 0 21 3 25 4 33 9 battery output factor cose 1 0 Max input current per module at output rated loading and charged 24 7 30 8 62 1 battery output factor cos 1 0 Max input power per module at output rated loading and KW 18 6 23 3 371 46 9 discharged battery output factor cos l l 1 0 Max input current per module at output rated loading and A 135 202 27 0 33 7 68 0 discharged battery output factor cos i l 1 0 1 In inverter operating mode 50 KVA 40 kW bypass operating mode 45 KVA 40 kW 49 1 53 Table 41 Input technical specifications PMC200V04e doc 85 Technical Specifications Input EN 26 1 Diagram Load Dependent Input
71. e enclosure front side can be used to set the position of the associated enclosure in the system First first enclosure of the system chain Middle middle enclosure of the system chain possibly several Last last enclosure of the system chain 50 PMC200V04e doc Commissioning Note lf an enclosure is a single enclosure it is considered as First and Last of an imaginary chain Thus the setting of the DIP switch SW1 9 must be as follows SW1 9 Single First Middle Last enclosure enclosure enclosure enclosure 9 ON OFF OFF ON Table 19 DIP switch configuration 17 8 Description of the LCD Operator Panel 17 8 1 Status display DESCRIPTION LCD DISPLAY 4 The load is protected by the UPS the load is LOAD Unit 01 1 supplied by the inverter normal operation PROTECTED o The load is not protected by the UPS and is not LOAD Unit 01 1 supplied from the mains load on bypass NOT PROTECTED 3 Load supply interrupted UPS has been switched LOAD OFF Unit 01 1 off using the ON OFF keys SUPPLY FAILURE 4 The UPS module no longer supplies any power LOAD NOT SWITCHED ON Unit 01 1 The output switch is open PARAL SWITCH OPEN Table 20 Status display Cr Note A field with a 4 digit indicator is located on the right hand side of the LED display where the first two digits specify the module number for example Unit 06 and the last two
72. e load to bypass To remove the faulty UPS module of a redundant _parallel system from the frame proceed as follows 1 Find the faulty module and acknowledge the alarm message The buzzer will be turned off If the alarm is still present the ALARM LED display illuminates red this means that the UPS module is faulty 2 Check that all other modules are operating in inverter mode and the LCD displays LOAD PROTECTED Verify the load measurement displays of the modules which are in function 3 On the operator panel of the faulty UPS module press simultaneously both ON OFF keys to switch it off The LCD display signals LOAD OFF SUPPLY FAILURE and the LED displays illuminate as follows PMC200V04e doc 63 Replacement of UPS Modules 4 green Open the appropriate IA2 parallel switch of the faulty UPS module OFF position setting The LCD display indicates the following PARALLEL SW OPEN Loosen the four front screws of the UPS module and pull out the UPS module approximately 0 1 m while paying attention to the JD7 cable The above described task causes the module to be disconnected from the voltage at the rear side of the enclosure From the partially withdrawn module remove the connection cable from the JD7 terminal Danger Before you fully remove the module wait at least ten minutes until the DC capacitors in the module have discharged gt much as 60 kg and so may only be
73. e load switch several times to mains and to inverter COMMANDS submenu LOAD TO BYPASS command Check the operating status load to bypass ECO MODE by checking the LED displays as follows LED display INVERTER OFF 10 11 12 Close the parallel switch IA2 Place the manual bypass switch IA1 in the OFF position The load is now supplied by the static bypass Check the LED displays Use the LOAD TO INVERTER command to switch the load to inverter The LCD signals LOAD PROTECTED and the LED displays illuminate as follows PMC200V04e doc LED display INVERTER BATTERY Cr Note The load is now supplied by the inverter and is protected by the UPS system Replacement of UPS Modules 19 2 Replacement of a UPS Module in Redundant Multi Module Systems Parallel Systems Warning heavy A single UPS module can weigh as J much as 60 kg and so may only be carried by two persons At The heavy UPS module can cause accidents should it fall down F Danger AN A Before you fully remove the module wait at least ten minutes until the DC capacitors in the module have discharged 19 2 1 Removal of a module in redundant multi module systems lf a UPS module in a redundant parallel system is faulty the load will continue to be protected by the functioning UPS modules in on line mode inverter mode and the faulty UPS module can be replaced without switching th
74. ection may only be performed by service technicians of the manufacturer or its contract partner Cr Note For service or maintenance purposes the UPS can be switched to manual bypass Status of the UPS system before switching to manual bypass The load is protected by the PMC 200 in normal operation the UPS module s run in inverter operation 1 Inthe Commands menu select LOAD TO BYPASS and use the ENTER key on the operator panel at one of the UPS modules to switch the load to mains The LCD signals LOAD NOT PROTECTED 2 Close the IA1 manual bypass switch ON position The LCD signals MANUAL BYP IS CLOSED and the LED display illuminates as follows LED display LINE 7 LINE 2 BYPASS INVERTER Red BATTERY PMC200V04e doc 59 sequence During the Commissioning 3 9 To switch off the modules press simultaneously both ON OFF keys sequentially on all UPS operator panels PMC The LCD signals LOAD OFF SUPPLY FAILURE and the LED displays illuminate as follows LED display LINE 7 LINE 2 BYPASS INVERTER green Open the parallel switches IA2 1 IA2 2 IA2 3 IA2 4 IA2 5 depending on the UPS enclosure type Open all internal battery fuses if present and the fuses or isolators in the external battery enclosures or on frames Danger Electrical shock danger Life endangering voltages are still present in the UPS system Warning The load is now su
75. edundancy without a single point of failure The products equipped with the DPA technology are completely autonomous because the modules permit dedicated power sections bypasses CPUs operating panels and even separate battery configurations for each individual module The PMC technology increases the reliability of the system compared with conventional parallel systems The purpose of a parallel switching of two or more UPS systems is to automatically accept the load for the remaining plant in case of a malfunction A traditional parallel redundant system operates using a random or fixed master slave relationship between the individual units A master logic unit forwards the individual commands to the slave units Unfortunately this can result in a single point of failure for the complete system should the master slave communications interface fail and SO can cause a malfunction of the complete system The PMC technology has been developed as multi master logic concept namely with separate independent communications buses for the control and the logic processing that permit a capacitive system parallel connection and so provide the best possible system availability This leading industrial parallel technology used only by the PMC technology permits the parallel redundant interconnection of UPS modules by providing them always with a 100 controlled power supply The unique distributed PMC 200 design eliminates the possi
76. en authorisation Rittal or the next service centre will provide you with the appropriate instructions for the procedure to be followed The transport costs of the returned goods must be paid for in advance and a fault description must accompany the returned goods Returned material without a fault description cannot be processed The warranty will be voided if the UPS was not commissioned by Rittal or personnel authorised by Rittal The warrant is voided for all defects caused by misuse inadvertence unauthorised changes or repairs incorrect installation inappropriate environment accidents or incorrect manipulation and use If the UPS does not conform to the above mentioned conditions during the warranty period Rittal or an authorised service centre can replace or repair the UPS or its components as it sees fit All replaced system parts or components become the property of Rittal or its authorised service centre Rittal does not accept any responsibility for the costs caused by lost profits lost sales equipment damage data or software losses claims by third parties or other In general Rittal does not recommend the use of its products for life support applications where a fault or malfunction of the Rittal product could cause a fault in the life support units or affect the safety and efficiency Rittal does not recommend the use of its products in direct patient care Rittal explicitly does not sell its products for such a
77. enerator operation IN 3 3 Vdc x Kr cee GND GND pa IN 3 3 Vdc GND GND 4 N 3 3 Vdc X NO e MAINS_OK NC ALARM NO LOAD_ON_INV NC Message X2 oz NO e BATT LOW NC ALARM pa NC Message NO COMMON_ALAR X3 3 4 General alarm system x3 4 NC ALARM No alarm state X3 X3 5 C X3 6 NO MODUL_ALARM1 X3 7 NC ALARM X3 8 C X3 9 NO MODUL_ALARM2 X3 10 NC ALARM X4 1 C X4 2 NO MODUL_ALARM3 X4 1 3 NC ALARM X4 4 C X4 5 NO MODUL_ALARM4 X4 X4 6 NC ALARM X4 7 C m X4 8 NO MODUL_ALARM5 X4 9 NC ALARM X4 10 C GND GND NC Generator ON Customer input IN 1 function defined on request Customer input IN 2 function defined on request Battery temperature input if connected battery charging current depends of the battery temperature Mains is present Mains failure Shared cable Load at inverter load at mains bypass Shared cable Low battery voltage Battery OK Weight LOAD_ON_MAINS Load at bypass mains load at inverter Shared cable Shared cable Module 1 alarm No alarm state Shared cable Module 2 alarm No alarm state Shared cable Module 3 alarm No alarm state Shared cable Module 4 alarm No alarm state Shared cable Module 5 alarm No alarm state Shared cable Table 16 Assignment of the Phoenix spring loaded terminal connections X1 X4 PMC200V04e doc 47 Interfaces The interface communications card has
78. er for all consumers gt No power reduction for loads with Unity Pee Blade server friendly power supply with full power from PF 0 9 capacitive to 0 8 inductive gt No power reduction for capacitive loads Maximum efficiency also in the partial load range efficiency 91 95 5 for load 25 100 depending on the module power and loading type gt Energy cost savings during the UPS life cycle Very low distortions in the THDi input current THDi lt 2 3 for output loads 100 40 Cost saving during the installation and for the generator 82 PMC200V04e doc Technical Properties 25 Technical Properties 25 1 Mechanical Properties of the MD Enclosures and Modules of Medium Power Density PMC 200 PMC Plus 60 PMC Extend 100 ae 3 modules 10 25 kVA 5 modules 10 25 kVA Configuration Max and up to oe E EEE 7 9 Ah batteries E rs S Dimensions WxHxD 600x2000x1000 600x2000x1000 Weight of the empty enclosure without modules and without batteries Weight of the enclosure io to 319 oe to 325 with modules io three modules oe five modules without batteries Colones Front RAL 7035 Side panels RAL 7035 Table 36 System overview po CMPD MPD 16 MPD 20 Output rated power Outputeffectivepower kW 8 12 16 20 Output power for power kVA 42 12 16 16 90 20 factor cosphi 1 KW Variable number of 12 V 30 50 30 50 30 50 40 50 blocks Dimensions
79. ermitted value correct call the authorised service centre for support BATTERY CHARGER ne connected battery and tne Call the authorised service centre to get OFF charging setting do not match support battery charger failure i INVERTER FAULT hvede failure Call the authorised service centre to get support Ta ae earen The UPS input frequency lies outside the SYNCHRON FAULT be es ie operational data or the static bypass has been y l blocked temporarily BATTERY IN Pending end of the battery Switch off the connected load before the UPS DISCHARGE autonomy switches itself off to protect the batteries MANUAL BYP IS Manual bypass closed The load is This alarm will be displayed only when the CLOSED supplied from the mains manual bypass is activated 76 PMC200V04e doc 23 Options The PMC 200 is equipped for the following supplementary devices Remote shutdown facilities GENERATOR ON circuit Two customer inputs on request Temperature sensor for controlling the temperature dependent battery charging Software for the automatic shutdown and monitoring SNMP interface for the network management and remote monitoring Modem Ethernet interface for management software 23 1 The remote shutdown facilities at the X1 X4 terminal blocks terminal X1 1 X1 2 located at the lower right hand part of the PMC 200 on the communications card functions only with a normally closed contact t
80. ernal Battery 97 34 2 MPD Modules Medium Power Density Configuration Examples for External Battery 98 34 3 HPD Modules High Power Density Configuration Examples for Internal Battery 98 34 4 HPD Modules High Power Density Configuration Examples for External Battery 99 35 INSTALLATION PLANNING AND ASSEMBLY OF THE UPS SYSTEM 100 35 5 Heat Loss Per Module with Non linear Load 36 WIRING AND BLOCK DIAGRAM FOR ALL ENCLOSURES AND MODULES RER EA T 102 36 1 Circuitry Overview Connection Terminals NE ET EES TER E E E 102 36 2 Single Feed Inpul sccccccccsssssssssssscooes 103 303 Dual Peed Input 105 6 PMC200V04e doc PMC200V04e doc 7 Documentation Notes 1 Documentation Notes The audience for this guide is the technical specialists familiar with the assembly installation and operation of the Rittal PMC 200 e You should read this operating guide prior to the commissioning and store the guide so it is readily accessible for subsequent use Rittal cannot accept any liability for damage and operational malfunctions that result from the non observance of this guide 1 1 Retention of the Documents This guide and all associated documents are part of the product They must be given to the operator of the unit and must be stored so they are available when needed 1 2 Used Symbols The following safety and other notes are used i
81. etic compatibility EMC characteristic 12 PMC200V04e doc 8 System Description The product described in this manual is a transformer free uninterruptible power supply system UPS system It is a true 3 phase double converting on line system using state of the art technology The PMC 200 is designed for continuous operation which protects the load with a cleanly regulated fault and interruption free AC power supply System Description PMC 200 __ PMC Plus 60 PMC Extended 100 5 modules 10 25 kVA 3 modules 10 25 kVA ea 7 9 Ah batteries FEIERN without batteries 1 1250 Dimensions WxHxD mm 600x2000x1000 600x2000x1000 Weight of the empty enclosure without modules and without batteries Weight of the enclosure with modules without batteries ee 319 Glan Front RAL 7035 Side panels RAL 7035 Table 1 System overview 1 po _MPD8 MPD 16 MPD 20 Outputeffectivepower kW 8 12 16 20 Output power for power kVA factor cosphi 1 all Variable number of 12 V Dimensions WxHxD 483x225x700 module Colour Front RAL 7035 Table 2 MPD module overview PMC200V04e doc ne three modules De 325 De five modules 16 16 20 20 System Description PMC 200 I _4 PMC Plus 120 PMC Extend 200 3 modules 30 45 kVA i Configuration and up to 5 modules 30 45 kVA 240x7 9 Ah batteries without batteries Dimensions WxHxD 800x2000x1000 800x2000x1
82. ftware Multidrop kit for the parallel switching of the communications information between multiple enclosures The user must observe the safety measures and may perform only described operating commands The user must also follow the instructions contained in these operating instructions Any non observance of or deviation from the instructions can cause danger for the user or even the loss of the load Danger The removal of screws or the covers of the UPS system or the battery rack is prohibited There is danger of electrical shock Warning Ji gt Large leakage current Prior to connecting the UPS system ensure that the system is earthed Danger The user must provide all input switches of the system with warning signs The maintenance personnel must be warned about dangerous voltages The control panel must be given the following text Before beginning any maintenance work on switches ensure that the UPS system is insulated User Safety Measures 6 Operational Areas The UPS system must be installed using the recommendations in these operating instructions To operate the UPS system at maximum efficiency the details of the operational area listed in the operating instructions must be observed Excessive dust in the operating area can cause damage to the UPS system The system must be protected from outdoor weather conditions and from direct sunshine If the system is to be operated at altitudes a
83. hapter 13 with the output terminals of the UPS front view of the PMC 200 PMC200V04e doc 29 Electrical Installation Wiring Output cable UPS terminal 11 7 Installation Checklist o L2 phase i conductor Table 10 Terminal assignment All packaging material and packaging protections have been removed from all the enclosures Every UPS system enclosure has been installed at the correct location All cable guides have been laid correctly to the UPS and the auxiliary enclosures All cables are correctly dimensioned and connected to the correct location The earth cable has been installed correctly The bays on the UPS enclosure in which no modules have been inserted are provided at the front and back with protective covers The battery enclosure installation notes have been observed and the installation is completed The air conditioner has been installed and operates correctly The immediate area of the UPS is clean and free of dust we recommend that the UPS is installed on a twin floor also used for IT products or other electronic equipment Adequate free spaces are present around the UPS system and other enclosures Adequate lighting is present around the UPS system and other enclosures All optional accessories have been installed and cabled correctly Group alarms and or building control systems have been wired correctly OPTIONAL The commissioning and function tests have been performed
84. hat activates when the remote shutdown switching sequence opens See Section 16 2 1 for detailed notes Cr Note To allow the removal maintenance or testing of an external remote shutdown facility to be performed without disrupting the normal operation of the UPS we recommend that a terminal block with short circuit terminals is provided between the UPS and the remote shutdown facility Remote Shutdown 1 Use a 2 pole shielded cable cable cross section 2 x 0 5 mm with a maximum length of 100 m 2 Connect the cable as shown in Fig 29 Options Remote shutdown facility Mo normally dosed USP ren ote shutdown facility Externel terminal block Fig 29 Wiring of a remote shutdown facility 23 2 Generator ON Function The Generator ON GEN ON circuit terminal X1 3 X1 4 located on the terminal blocks X1 X4 which in turn are located at the lower left hand part of the PMC 200 on the communications card functions only with a normally open contact that signals on closing to the internal logic that the generator now supplies the UPS system with power See Section 16 2 1 for detailed notes Cr Note When this function is used the static bypass will be blocked so that the UPS cannot switch the load to generator supply PMC200V04e doc 77 Options Generator control UFS Generator SEN ON connection AVS ALM Fig 30 Connection of the Generator ON signal 23 3 R
85. he LINE 1 LED displays of all UPS modules illuminate green 12 To switch off the modules press i simultaneously both ON OFF _ keys 5 En LOAD OFF SUPPLY successively on all UPS operator panels PMD The LCD display signals LOAD 2 UPS module 1 Press the ON OFF key to OFF SUPPLY FAILURE switch on the UPS NOT PROTECTED 13 Close the IA2 1 parallel switch ON the LCD display signals LOAD NOT position for module 1 The LCD display signals PARALLEL SW CLOSED PMC200V04e doc 57 sequence During the Commissioning 14 15 16 17 18 19 58 Close the IA2 2 parallel switch ON position for module 2 The LCD display signals PARALLEL SW CLOSED Close the IA2 3 parallel switch ON position for module 3 The LCD display signals PARALLEL SW CLOSED Close the IA2 4 parallel switch ON position for module 4 The LCD display signals PARALLEL SW CLOSED Close the IA2 5 parallel switch ON position for module 5 The LCD display signals PARALLEL SW CLOSED To switch on the modules press simultaneously both ON OFF keys on all UPS operator panels PMD Voltage is now present at the output terminals of the UPS and all LCD displays of all operator panels signal LOAD PROTECTED Switch load to manual bypass In the Commands menu select LOAD TO BYPASS and on the operator panel at one of the three UPS modules switch the load to mains Close the IA1 manual
86. he parallel communications cable bus lines To ensure that various parallel functions and operating states function correctly the parallel units must be able to _ continuously communicate with each other This is permitted through the use of the so called communications bus cable connections Once the input and output wiring of each UPS has been made the units must be connected with each other to produce a parallel system For this purpose a communications bus is used to connect the units with each other Create the bus connections as described in Fig 28 on Page 70 han Warning The bus cables may only be connected when the UPS has been switched off and the IA2 parallel switches are open Observe the connection order 1 Connect the parallel adaptor to the JD8 port UPD distributor 2 Set the SW2 2 DIP switch on each parallel adaptor in function of the position of the associated enclosure in the parallel chain see Section 20 3 1 1 3 Connect port JD6 on the parallel adaptor for UPS enclosure 1 with port JD5 on the parallel adaptor for UPS enclosure 2 with the appropriate bus cable 4 Port JD6 on the parallel adaptor for UPS enclosure 2 with port JD5 on the parallel adaptor for UPS enclosure 3 with the appropriate bus cable 5 Connect the remaining UPS enclosures in the same manner PMC200V04e doc 69 Multiple Enclosure Systems Parallel System Configuration 20 3 1 1 Parallel adaptor and S
87. ion of the UPS and switching of the load from inverter to bypass and vice versa Diagnosis service mode Settings and tests 17 4 LED Displays The general state of the UPS is displayed on the mimic diagram The LED displays show the energy flow and the appropriate display for mains power failure or load switching from inverter to bypass and vice versa The LED colour changes from green normal to red warning The Line 1 LED rectifier and Line 2 LED bypass show the availability of the mains power supply lf the Inverter LED or the Bypass LED illuminates green this indicates which of the two sources supplies the critical load If the battery is supplying the load because of mains power failure the Battery LED display flashes PMC200V04e doc 49 Commissioning The Alarm LED display is an optical display for any internal or external alarm state An acoustic alarm will also be issued No alarm state ALARM Alarm state LINE 1 Rectifier mains supply present Rectifier mains supply not present LINE 2 BYPASS Bypass mains supply present INVERTER Battery fault or battery discharged Bypass mains supply not correct or present BATTERY Battery discharged or battery fuses open Table 17 LED display overview DISPLAY STATUS Green Green avian i bypass bypass or eco no not in operation switched off Load at inverter Inverter fault or load cannot be accepted Green Green
88. ions EEA AEA E annum E EI E BES SIET RR 42 15 3 2 Connection of external battery enclosures OCDE PMED Denn 43 15 3 3 Connection wiring of an external separate battery fot PMC 200 usa ha 44 15 3 4 Connection wiring of an external shared battery fot PMC 200M euere 45 16 INTERFACES 46 16 1 SMART PORT JD1 on Each Module RS 232 Serial Interface Sub D9 Plug ccccccccsessssssosssnseee 46 16 2 Customer Interfaces and DRY PORT Potential free COntacts cccsccccssscccssssccssssccccssscoees 46 16 2 1 Customer inputs X1 terminal block 46 16 2 2 Customer outputs X2 X3 X4 terminal blocks DRY PORT potential free contacts 46 16 2 3 JD11 RS232 PC interface 48 16 2 4 JD12 RS232 interface for Multidrop 48 162 5 USB 2 PC HERE ua 48 17 COMMISSIONING 49 17 1 Commissioning seen 49 172 Operator Panel 49 17 3 Power Management Display PMD 49 174 LED Displays 49 175 Control Kessel 50 17 6 Definition of Single Parallel Module System DIP Switch SW I D ein 50 17 7 Definition of Single Multiple Enclosure System DIP Switch SW1 9 ccsssscsssssssssssnsssssssssnsnceee 50 17 8 Description of the LCD Operator Panel 51 15 84 Slatusdisplay e seasisenn da 51 17 8 2 Main menu display ccccccesseseeeeeeees 52 17 8 3 Event ime Mory eine 32 17 8 4 Measured value display
89. is present Danger to Life The opening of the protective cover brings you into mortal danger through contact to high voltage Caution risk of death The non observance of these instructions can cause severe injury or death and damage to the UPS system or to the connected load protective devices fuses See Section 12 2 26 the mains The UPS has the following power connections Rectifier input 3 phase 1L1 1L2 1L3 neutral IN and protective earth PE Bypass input 3 phase 2L1 2L2 2L3 neutral 2N and protective earth PE Connections for the bypass when used as separate inout Dual Feed Input Load output 3 phase 3L1 3L2 3L3 neutral 3N and protective earth PE External battery Plus common N minus and protective earth PE fi ji Warning A neutral conductor connection is required to ensure the correct operation of the rectifier 11 1 Preparation of the Mains Connection Warning LEN Before starting work first read the complete Chapter 12 PMC200V04e doc Electrical Installation Wiring Warning Before connecting the device the following items must be checked e The mains voltage INPUT VOLTS and the mains frequency FREQUENCY must agree with the details on the rating plate of the UPS system e The protective earth connection must conform to the IEC standards or local regulations e The UPS system must be supp
90. ittal UPS Management Shutdown and Management Software 23 3 1 Why is UPS management important The combination of a UPS with network management instruments such as those provided by the SNMP protocol allows system administrators to save their data and protect their system from faults or data loss This protection is also provided in case of an extended power failure or when the battery is reaching the end of its capacity In case of a mains supply failure system administrators can also monitor their network from a central location and so determine bottlenecks early Indeed the mains supply is intermittently unreliable It can be a difficult task to provide all network facilities with a continuous power supply The situation becomes even more complicated when worldwide systems are managed using Local Area Network LAN or Wide Area Network WAN Measures can be adopted in case of a mains failure to protect the system and valuable data lf the operator does not act severe damage can occur The UPS software will respond automatically in such a case and shutdown the system Rittal considers it important to have a complete solution for its UPS and offer its customers a number of remote monitoring instruments to provide an optimum protection 23 3 2 Rittal UPS Management shutdown and monitoring software The Rittal UPS Management software is an external monitoring and shutdown software that functions with all Rittal UPS products
91. k mounted slot ONLY for optional la _ modem Ethernet card Rol 9 15 battery terminal connection N for separate battery 16 25 mm2 IDNORNODNONNODNONNORNLDNADNND 9 3 battery terminal connection for shared battery M12 PE 1x M12 NODONODDDDONDDONADONIENIADNED 10 Input bypass terminals for Dual Input Feed 3x M12 11 Input rectifier terminals for Single Feed 4x M12 12 Output consumer terminals 4x M12 13 IA1 manual bypass 14 JA2 1 parallel isolator UPS module 1 15 IA2 2 parallel isolator UPS module 2 16 IA2 3 parallel isolator UPS module 3 17 1A2 4 parallel isolator UPS module 4 18 1A2 5 parallel isolator UPS module 5 22 F2 fuse bypass cable to each module Module HPA 24 22x 58 50 A Pronorm Module HPA 32 22x 58 63 A Pronorm Module HPA 40 22x 58 63 A Pronorm 23 JD1 Smart Port RS232 Sub D9P see Section 16 1 24 JD7 connector for operator panel 38 PMC200V04e doc Battery Configurations 15 Battery Configurations 15 1 Internal Battery Configuration PMC Plus 60 For the PMC Plus 60 up to 180 x 9 Ah can be provided The figures listed below show various A B C battery combinations Fear Depending on the requirement the batteries 2x5x7Ah 2x5x7 Ah 2x6x7 Ah can be connected separately for each UPS ad module or connected in parallel as shared ae battery for all three UPS modules 2x8x7 Ah 2x8x7Ah 2x8x7Ah Cr Note Important For the PMC 10 kVA PMC 15 kVA and PMC 20 kVA UPS modules 30 50 only an
92. le Feed Input ccccccsssssssssscccceeeeees 28 11 4 Separate Mains Connection for Rectifier and Bypass Dual Input Feed 000000000000000000000u0000000000 28 11 5 Preparation of the Consumer Connection 29 11 6 Connection of the Consumer csrrrssssssssssssseee 29 11 7 Installation Checklist 20000000000000000000000000 30 12 BLOCK DIAGRAMG 31 12 1 Wiring and Block Diagram for all UPS Enclosures and Modules 00000000000000000000000000000000 31 12 2 Recommended Cable Cross sections and Fuse SESS a 31 13 PMC 200 BLOCK DIAGRAM 33 13 1 Single Feed Input Standard Version 33 PMC200V04e doc 3 13 2 Dual Feed Input Optional Version 34 14 FRONT VIEW OF UPS SYSTEMS sails aga a E Eee 35 14 1 Front View and Connection Terminals PMC Piis 60 zer 35 14 2 Front View and Connection Terminals PMC LCM 100 22 0 iss 36 14 3 Front View and Connection Terminals PMC Extend 120 222 37 14 4 Front View and Connection Terminals PMC Extend 200 usa a 38 15 BATTERY CONFIGURATIONS 39 15 1 Internal Battery Configuration PMC Plus 60 TREE PEPER EA A RUE PENE MES TERR ENON ARSTER 39 15 2 Internal Battery Configuration PMC Plus 120 secon ciuiuass E R AI TE 40 15 3 External Battery Enclosures and Battery COMME CUIONS sescdsdedescccicteacdscectestetsescetevcaceueaidesesemeeddeacaatiae 41 15 3 1 External battery enclosure Configurat
93. lied from a separate mains connection to the low voltage distribution This connection must be protected with a circuit breaker or fuse The input fuses and cables must be dimensioned in accordance with Section 13 2 or in accordance with IEC standards or local regulations The UPS input must be equipped with circuit breakers or other protective devices The circuit breakers are installed between the mains supply and the UPS and provide additional protection to the UPS in case of overload and short circuit 11 2 Execution of the Mains Connection Warning To protect persons during the installation of the UPS ensure that e No mains voltage is present e The mains voltage cannot be switched on inadvertently e All loads are switched off and disconnected e The UPS system is switched off and disconnected from the power supply e The UPS system cannot be switched on inadvertently e The UPS modules are located in the correct slots Cr Cr PMC200V04e doc e The IA1 manual bypass is open and at the OFF position e The IA2 1 IA2 2 IA2 3 IA2 4 IA2 5 depending on the UPS type parallel separators are at the OFF position e Remove the covers from the connection terminals of the UPS system e First connect the protective earth PE in the UPS e Once the protective earth has been connected connect the neutral and phase conductors See Section 13 2 Warning The phase sequence must conform t
94. ltidrop kit The JD12 connector is a standard D Type 9 pole plug will be Package UPS Mon 16 2 5 USB 2 PC interface The USB 6 PC interface located on the side of connected in parallel with the JD11 RS 232 serial interface When the USB PC interface is installed the PC can use the UPS Mon software to continually monitor the mains voltage and the UPS operating status the input output distributor is lf changes occur an appropriate message Monitoring displayed See ID 142 3 II N i a E TI Fig 23 Interfaces description 4 ONO OF X1 X4 customer interfaces using Phoenix spring loaded terminals Connections X1 customer inputs using potential free contacts X2 X4 potential free contacts Dry Port details see Chapter 470 SW1 9 Parallel system configuration switch see Section 17 6 JD8 Parallel bus adaptor Supplementary adaptor ONLY for parallel connected enclosures optional JD5 Parallel bus input connector JD6 Parallel bus output connector JD11 RS232 Sub D9 socket ONLY PC connection JD12 RS232 Sub D9 connector ONLY for Multidrop USB PC interface SNMP _ Rack mounted slot ONLY for optional SNMP card Rittal UPS Management Rack mounted slot ONLY for optional modem Ethernet card 48 PMC200V04e doc Commissioning 17 Commissioning 17 1 han The user friendly operator panel consists of Commissioning Warning
95. milliseconds from the mains to the inverter this is true for both single and parallel systems The battery charging unit remains activated in the bypass operating mode The bypass operating mode is recommended only when the consumers permit supply interruptions that last 3 5 milliseconds switching time from bypass to online operating mode To ensure that the load receives the most reliable protection the UPS must always be operated in online mode PMC200V04e doc 55 Commissioning 17 9 3 MANUAL BYPASS operating mode bypass The manual bypass operating mode is activated using the IA1 bypass switch installed at the front MANUAL BYPASS Fig 27 BYPASS effect SWITCH EFFECT SETTING Bypass switch closed load supplied directly from the mains LCD display MANUAL BYP IS CLOSED LED displays illuminate as shown in the table below Bypass switch open normal operating state load supplied by inverter LCD display MANUAL BYP IS OPEN LED displays illuminate as shown in the table below Table 31 A1 BYPASS switch LED display ON OFF the INVERTER Red Gren Table 32 LED display Cr Note Before you switch the load to manual bypass IA1 always check that all UPS modules are in the Bypass or ECO operating mode Warning In manual bypass operation the consumer load is not protected from mains failures and mains malfunctions 17 9 4 Parallel loa
96. move the jumpers between the UPS terminals of the rectifier and those of the bypass UPS terminals bvpass 2L1 2L2 2L3 2N PE Table 8 Terminal assignment UPS terminals rectifier For the separate mains supply connect the mains cable to the UPS connection terminals as follows UPS rectifier 1L1 1L2 1L3 Mains connection terminals cable L1 phase L2 phase L3 phase Neutral conductor Protective earth UPS terminals bvpass Bypass mains connection cable Table 9 Terminal assignment Cr Note A cable clamp rail for the correct fastening of the cables is located below the connection terminals of the UPS system 28 PMC200V04e doc Electrical Installation Wiring 11 5 Preparation of the Consumer Connection Warning Before you connect the consumers ensure that the sum of the UPS module rated powers OUTPUT POWER on the rating plates on the front side of the UPS modules is equal to or greater than the total consumer load Warning The UPS output must be equipped with circuit breakers or other protective devices The circuit breakerss are installed between the UPS and the consumers and provide additional protection to the UPS in case of overload and short circuit These circuit breakers provide protection for each individual consumer load The size of the circuit breakers depends on the provided connector The circuit breakers must conform to
97. n this guide Symbol for a handling instruction e This bullet point indicates that you should perform an action Safety and other notes ZX Danger N Immediate danger to life and limb Warning Possible danger for the product and the environment Note Useful features information and special Heavy The weight is above 30 kg Do not carry by yourself Heavy Use some aid for the transport Information signs Protective earth A terminal that must first be connected with the earth before any other connections are wired Connection terminal VY O Terminal from which a voltage or current is directly fed or taken Phase This symbol Phase replaces the word ON The main power switch is in the ON position OFF The main power switch is in the OFF position CAUTION Refer to the operating instructions for detailed information DANGER Electrical shock danger The warning notes must be observed 8 PMC200V04e doc 2 Safety Notes Danger Work inside the UPS system may be performed only by technicians or service partners authorised by the manufacturer Working on the UPS Read these operating instructions carefully before you start any work or action on the UPS system Observe the subsequent general safety notes for the installation and commissioning of the unit Assembly and installation of the Rittal PMC 200 in particul
98. nd users but also protect the environment As end user you do not need to replace the batteries as often This brings economic advantages while protecting the environment Last but not least a maintained and controlled battery in a good operating state increases the overall availability of the UPS system The principle advantages are Ripple free battery charging unit thanks to a separate DC DC charging unit independent of the main rectifier or inverter Variable selection of battery blocks per line 30 50 units of 12 V blocks High input voltage tolerance of the UPS system increases the battery lifetime because of the lower number of battery discharging cycles Battery discharge protection to against intermittent loads protect Proactive battery protection improper operation or charging voltage against non permitted Proactive battery fault detection thanks to advanced battery diagnostic algorithm Battery tests chosen by the user Option temperature compensated charging behaviour to extend the battery lifetime The FBM system so mainly extends the battery lifetime compared with traditional charging systems In traditional on line UPS systems the inverter also produces battery ripple current and so causes corrosion on the battery poles PMC200V04e doc 15 System Description 8 4 PMC Technology Power Modular Concept The characteristics of the PMC Parallel Technology of this UPS system produce an N X r
99. nects the power modules the power distribution unit the battery enclosures as back up and the monitoring and management solutions to permit a simple selection of optimised configurations The PMC 200 Power Modular Concept provides users in IT environments with the highest availability and unlimited flexibility while offering the lowest operating costs These technical specifications contain detailed technical information about mechanical electrical and environment related performance data of the PMC 200 that provide help for questions concerning the tender solutions and for end user requirements The PMC 200 is a modular plug in concept To cover a wide range of power supply requirements the system offers four different UPS enclosure types with seven types of HPD modules The three MD UPS enclosure types PMC Plus 60 PMC Extend 100 can accept the four MD HPD modules 8 or 12 or 15 or 20 with 10 kVA 8kW 15 kVA 12 kW 20 kVA 16kW 25 kVA 20 KW power The three MX UPS enclosure types PMC Plus 120 PMC Extend 200 can accept the three types of MX HPD modules 24 or 32 or 40 with 30 kVA 24 kW 40 kVA 32 kW 45 kVA 40 KW power Main characteristics of the PMC 200 Maximum availability modular Power Module Concept PMC Almost no failure times High power density up to 342 kW m Saving of cost intensive space thanks to its small footprint Unit output power factor kW kVA full pow
100. noted immediately and reported to the transport company within seven days of receiving the goods The packaging material must be retained for further investigations 20 PMC200V04e doc ACCEPTANCE TRANSPORT STORAGE 9 3 Unpacking u Heavy The weight is above 30 kg Do not carry by yourself Heavy Use some aid for the transport Warning Observe the maximum permitted floor loading during transport and at the installation location Fig 4 Unpacking During the unpacking observe the FRAGILE and ARROW signs on the packaging Ensure that the floor loading is adequate for rolling the high system weight and perform the following steps when unpacking the UPS system 1 Cut the fastening tapes and pull the shipping container upwards 2 Remove the protective foil 3 Remove the transport pallet e Retain the packaging material for future shipping e Inspect the UPS for damage In case of damage inform the transport company or your representative immediately 4a Open the UPS door and check that all UPS modules are correctly fastened in their compartments 4b If no UPS module is provided for the system check whether the empty UPS compartment is protected with the appropriate cover plate PMC200V04e doc 21 ACCEPTANCE TRANSPORT STORAGE 9 4 Type plate The technical specifications for the complete system are specified on the front side of the UPS on an attached rating plate Check th
101. o the limit and check that the module is inserted 3 Tighten the four front screws lf the LINE1 and Battery LED displays illuminate green the mains voltage is OK The LCD signals LOAD OFF SUPPLY FAILURE and the LED displays illuminate as follows 66 PMC200V04e doc Replacement of UPS Modules 9 Check the operating status load to bypass ECO MODE by checking the OFF LED displays as follows green Check whether the F2 bypass fuses have BYPASS been inserted module front side INVERTER OFF Close both the internal and the external battery fuses circuit breakers if present of the new module 10 Check that all other modules are set to bypass mode LED display Press simultaneously the two ON OFF keys to start the UPS system The LCD 11 Close the parallel switch IA2 of the new must signal LOAD DISCONNECTED module PARALLEL SW IS CLOSED PARALLEL SWITCH OPEN and the LED appears on the LCD display display will illuminate as follows 12 Place the manual bypass switch IA1 in the OFF position The load is now supplied by the static bypass Check the LED displays 13 Use the LOAD TO INVERTER OFF command to switch the load to inverter The LCD signals LOAD PROTECTED and the LED displays illuminate as To test the load on the inserted module follows switch several times to mains and to inverter COMMANDS submenu LOAD TO BYPASS command eee BYPASS OFF INVER
102. o the right hand rotary field Warning A neutral conductor connection is required to ensure the correct operation of the rectifier Note A cable clamp rail for the correct fastening of the connected cables is located below the connection terminals of the UPS Note The UPS system is equipped with two different connections both for the separate connection of rectifier and bypass Dual Feed Input and also for the shared connection Single Feed for rectifier and bypass 2 Electrical Installation Wiring 11 3 Shared Mains Connection for Rectifier and Bypass Single Feed Input For the correct input wiring refer to the drawing in Section 13 2 For the shared mains supply connect the mains cable to the UPS connection terminals as follows UPS terminal L2 phase Neutral conductor Protective earth Table 7 Terminal assignment Cr Note The recommended minimum cross section of the input cables and fuse sizes are contained in Section 13 2 Note A cable clamp rail for the correct fastening of the cables is located below the connection terminals of the UPS system Cr 11 4 Separate Mains Connection for Rectifier and Bypass Dual Input Feed For the input wiring refer to the drawing in Section 13 2 han Warning In the standard version the UPS system is supplied with shared mains supply for bypass and rectifier Warning lf a separate mains supply is required re
103. on 17 8 5 74 PMC200V04e doc Troubleshooting 22 Troubleshooting 4 i Warning The work on the UPS system described in this section may only be performed by service technicians of the manufacturer or its contract partner 22 1 Alarms When an alarm situation occurs the red Alarm LED display illuminates and the acoustic alarm sounds In such a case proceed as follows 1 Acknowledge the buzzer by pressing the Reset key 2 Determine the cause of the alarm situation using the EVENT LOG in the MAIN menu 3 In case of doubt contact your nearest service centre 4 Information about the fault identification and correction is contained in the next section 22 2 Menu Commands Event Memory Measured Values Chapter 17 contains a detailed description of the menus commands event memory and measurements that can be performed and displayed on the LCD PMC200V04e doc 75 Troubleshooting 22 3 Fault Cause and Correction The most important alarm situations that can occur eee arene correct check the input fuses and switches ee ee ee Identify which device is causing the overload The load exceeds the UPS rated and disconnect it from the UPS Do not connect OVERLOAD power any laser printer copier fan heater electric kettle etc to the UPS Check that the ambient temperature of the UPS The UPS temperature exceeds the lies below 30 C If the ambient temperature is OVERTEMPERATURE p
104. parallel switch is an important part of the UPS module that permits enclosure PMC 200 This switch can be used th to specify the position of the PMC 200 the separation of the parallel system without enclosure in a parallel chain Define each PMC SU OSE AO BIP 200 enclosure in a parallel chain as follows Cr Note 1 Set the First l IA2 open 2 Middle can be several or P 7 i The associated UPS module is 3 Last disconnected from the output enclosure in the parallel chain with the There is no communication appropriate setting for SW 1 9 DIP switch on between the disconnected unit and each enclosure as specified in the following the parallel system The table disconnected module can be replaced without affecting the enclosure enclosure enclosure enclosure IA2 closed 2 ON ON JOFF ON The associated UPS module will a ON ONJOFF ON be switched to the parallel system u ne e on onjo OFF that the operating mode of each 9 ON OFF OFF ON module corresponds to the operating mode of the modules Tabl fi f SW 1 ene An with closed IA2 E g when all UPS systems with connected IA2 are set to inverter check that the unit Once the correct setting of the to be added is also set to inverter SW1 9 has been made on all PMC Tr a 200 enclosures the UPS system can be commissioned Warning 20 3 4 ON OFF keys The ON OFF keys are used to shutdown the UPS system for service or
105. pplications if they do not include a written assurance acceptable for System Description Rittal that minimises the injury or damage risk that then are fully accepted by the customer and responsibility for Rittal is restricted appropriately 8 10 Extended Warranty The standard warranty for twelve months can be extended with an extended warranty maintenance contract For further information contact the next Rittal service centre http www rittal de kontakt index html PMC200V04e doc 19 ACCEPTANCE TRANSPORT STORAGE 9 ACCEPTANCE TRANSPORT STORAGE 9 1 This chapter contains all details for the correct unpacking assembly cabling and connection ofthe UPS system The UPS system and its accessories will be delivered on specially constructed pallets that are easy to handle with a forklift or pallet lifting unit The UPS system must always be transported in a vertical position and the system may never be dropped Because the system contains batteries and is heavy the pallets may not be stacked on each other a Introduction Warning lf the system is not installed immediately the following notes must be observed Cr Transport UPS systems and or battery enclosures can tip Use the transport clamps at the rear and front side to hold the enclosures To prevent tipping danger never tio the enclosures with an inclination angle above 10 Danger Tipping the enclosures can cause damage
106. pplied from the mains and is no longer protected by the UPS system 18 3 2 Load switching from manual bypass 60 to inverter Warning The work on the UPS system described in this section may only be performed by service technicians of the manufacturer or its contract partner The action describes the correct sequence to start up the UPS and to switch the load from manual bypass back to normal UPS operation load at the inverter Status of the UPS system before switching to inverter operation The load is supplied from the mains and the UPS system is in the switched off state OFF 1 Close all battery fuses in internal and external battery enclosures or on battery frames if present 2 The LCD signals LOAD OFF SUPPLY FAILURE and the LED display illuminates as follows LED display LINE 1 Green LINE 2 BYPASS OFF INVERTER green 3 Close the parallel switches IA2 1 IA2 2 IA2 3 IA2 4 IA2 5 depending on the UPS enclosure type and check the PARALLEL SW IS CLOSED message on all LCDs 4 Press simultaneously both ON OFF keys successively on all UPS operator panels PMD Once the UPS has started up approx 60 seconds the LEDs in the operator panel illuminate as follows LED display Colour LINE 1 Green LINE 2 Green BYPASS INVERTER Red BATTERY Green 5 Check that all bypass LEDs illuminate green Then open the IA1 manual bypass switch OFF position 6
107. rical installation the UPS supplies sensitive electronic consumers with the required clean supply voltage that they require for a reliable operation During mains power failures or other interruptions the UPS provides the required power during the failure time to ensure an interrupt free operation PMC200V04e doc 9 Service and Service Address The PMC 200 is a Double Conversion current protection technology with high power density HPD in the second generation constructed using modular components which accelerates the distribution improves the adaptability and increases the availability of the system while reducing the TCO total cost of operation The PMC 200 is an on demand architecture that connects the power rack the current distribution unit the battery rack as backup and the monitoring and management solutions to permit a simple selection of optimum configurations The PMC 200 distributed parallel architecture ensures continuous availability flexibility and at the same time very low costs in IT environments These operating instructions contain detailed technical information about mechanical electrical and environment related services of the PMC 200 that can provide help for questions concerning the preparation of tendors and for end user requirements The PMC 200 was designed to satisfy the more stringent standards concerning safety EMC and other UPS requirements The PMC 200 is a modular plug in concept I
108. selection 12 133 16 17 8 20 12 126 16 168 20 20 12 12 6 12 13 3 12 14 1 12 15 22 2 21 1 20 0 21 1 22 2 23 9 25 1 In inverter operating mode 50 KVA 40 kW bypass operating mode 45 KVA 40 kW Table 47 Power overview We reserve the right to make changes to this table 90 PMC200V04e doc 24 24 24 24 24 24 24 HPD module selection 26 29 3 29 3 32 33 7 26 32 35 6 28 2 32 37 6 30 32 40 Technical Specifications Environmental Conditions 29 Technical Specifications Environmental Conditions Module selection HPD oe HEIEIE cos 74 57 4 5774 87 4 Noise level at 100 50 load 0 module 99 65 55 Pe Operating temperature range temperature range Er ee Ambient temperature for batteries 20 25 recommended Storage temperature a il 25 7 0 Storage time for batteries at ambient Max 6 months temperature Max installation altitude above sea level im 1000 m 3300 ft without power reduction 150014850 2000 6600 2500 8250 3000 9900 Relative humidity Max 95 non Max 95 non condensing DR The complete front side is accessible for Accessibility service and maintenance no access from the side the back or from the top is necessary Installation u Min 20 cm clearance behind the UPS required because of the fan Input output cable connection Atthe front atthe bottom At the front at the bottom Load 100 15 50 25 HPD 24 40 94 5 9
109. serve the maximum permitted floor loading available during transport and at the installation location e Prior to the transport of the system the permitted floor loading must be checked and a suitable aid should be used Fig 7 Transport The floor loading see Section 8 5 Table 5 10 2 2 Installation UPS To guarantee adequate cooling a minimum separation of 20 cm to the rear wall is recommended The air arrives at the front and exits at the rear side of the system see Fig 8 and Fig 9 External battery We recommend that the external battery enclosures are installed near the UPS system The battery enclosures can be installed on both sides of the system However we recommend that they are installed on the left hand side because the battery connections in the UPS enclosure are located at the left hand side 24 PMC200V04e doc Installation Planning and Assembly of the UPS Battery Warning Prior to the installation of the system check the battery voltage values with the UPS system Danger High direct voltages are present in the system Only a qualified electrical technician is permitted to make the connection between the external battery enclosures and the UPS system The external battery enclosures are connected electrically in parallel with the internal battery Danger If possible the internal batteries should be disconnected before hand because the external battery terminals could
110. stalled jumper until the external EMERGENCY OFF has been correctly wired pE ame X1 3 3 3 Vdc Generator operation X1 4 X1 5 IN 3 3 Vdc X1 X1 6 GND GND X1 7 lt x IN 3 3 Vdc X1 8 GND GND X1 9 tx IN 3 3 Vdc ND GND GND NC Generator ON Customer input IN 1 function defined on request Customer input IN 2 function defined on request Battery temperature input if connected battery charging current depends of the battery X1 10 G GND temperature X2 1 NO e MAINS _OK Mains is present Ten ke z er e es fo X3 en Jes m e Table 49 Phoenix spring loaded connections 94 X1 X4 PMC200V04e doc 33 Options Modem Ethernet card or Modem GSM card for Newavewatch management software SNMP card and Rittal UPS Management software Modbus protocol External battery enclosures Parallel bus for additional UPS enclosures Input output transformers for special voltages Larger battery charging units for larger batteries Temperature sensor for checking the battery temperature Options 33 1 SNMP Card Rittal UPS Management Software The Simple Network Management Protocol SNMP is a worldwide standardised communications protocol It is used to monitor every device in the network using a simple control language The Rittal UPS Management software also makes the data available in SNMP format using an internal software package The operating system that
111. t offers four rack variants housing and seven types of PMC modules to satisfy a wide range of power supply requirements The MPD housings can accept the 10 kVA 8 kW 15 kVA 12 kW 20 kVA 16 kW and 25 kVA 20 kW MPD DPA modules whereas the HPD housings can accept the 30 kVA 24 kW 40 kVA 32 kW und 50 kVA 40 kW HPD DPA modules 4 Service and Service Address Rittal would be happy to answer any technical questions concerning the product spectrum You can also contact us at the following address Further information can be downloaded from the RimatriX5 homepage www rimatrix5 com Rittal GmbH amp Co KG Auf dem St tzelberg D 35745 Herborn Germany E mail info rittal de Support Tel 49 0 2772 505 9052 Complaints 49 0 2772 505 1855 Fax 49 0 2772 505 2319 Cr Cr Note Please always indicate the item number in the reference line Note Note the type code and the serial number of the system before contacting the service department Note The code and the serial number can be found on the type plate of the system Cr 10 PMC200V04e doc 5 User Safety Measures The only permitted operator functions Use of the LCD control panel and the manual bypass Switching the UPS system on and off using the control panel not however commissioning Operation of additional communications interfaces SNMP adaptors and their software Modem GSM or modem Ethernet adaptors and their so
112. t a dry clean and cool location If the battery packaging has been removed protect the batteries from dust and moisture Recharge the battery before and after storage 5 i Warning LEN Closed batteries must not be stored in a discharged or partially discharged state Warning Extreme temperatures under or over charging and exhaustive discharge cause damage to the batteries 9 6 Storage of the UPS System lf the UPS is stored before it is put into operation store the packed UPS at a dry clean and cool location with an ambient temperature between 5 C and 40 C and a relative humidity less than 90 If the packaging has been removed protect the UPS from dust and moisture Warning The UPS system the battery enclosure and the batteries are heavy and can tip during the transport and so cause severe injury to persons and large material damage if the instructions in the Unpacking section are not followed exactly PMC200V04e doc 23 Installation Planning and Assembly of the UPS System 10 Installation Planning and Assembly of the UPS System 10 1 Planning Before the Installation The system must be transported and sited in vertical position The system must be accessible from the front and rear and the rear side must remain free for the cooling air circulation The installation room must have adequate ventilation Because all parts of the UPS are accessible from the front and the re
113. the appropriate IEC standards We recommend that a separate output distribution is provided for the consumers Cr Note The following values should be specified on the output distribution e Maximum total load e Maximum loading of connectors e lf a shared distribution is used connections for mains and UPS voltage ensure that each connection is identified MAINS or UPS the Warning The output cable cross sections must satisfy the required cable cross sections and fuse sizes or conform to the appropriate IEC standards or local regulations Note A cable clamp rail for the correct fastening of the cables is located below the connection terminals of the UPS Warning Ensure that the protective earth conductors conform to the IEC standards or the local regulations 11 6 Connection of the Consumer During the installation of the UPS ensure that the following conditions are observed No mains voltage is present All consumers are switched off disconnected The UPS system is switched off and disconnected from the power supply Before you connect the output cables check that e All UPS modules are installed correctly and in the correct position e The bypass switch in the OFF position is open e All IA2 parallel separators are at the OFF and position e The cover of the UPS connection terminals is removed e The output cable of the low voltage distribution is connected as shown in C
114. the back or from the top is necessary Installation Min 20 cm clearance behind the UPS required because of the fan Input output cable connection At the front at the bottom Accessibility 35 5 Heat Loss Per Module with Non linear Load odile Noes MPD MPD MPD MPD HPD HPD HPD yP 8 16 20 24 32 40 Heat loss for 100 non linear load per module EN 62040 1 1 2003 w 600 s00 Zn Heat loss for 100 non linear load per module EN 62040 1 1 2003 Bru 200 3070 4094 5118 5698 7592 9485 Cooling air quantity 25 30 C for non linear load EN 62040 1 m h 150 150 150 380 380 380 1 2003 12 150 PMC200V04e doc 101 Wiring and Block Diagram for all Enclosures and Modules 36 Wiring and Block Diagram for all Enclosures and Modules The user of the UPS system must connect it with cables to the input distributor and output distributor The inspection of the installation the commissioning of the UPS and the additional battery enclosures may be performed only by qualified service personnel authorised by the manufacturer Further details and notes are contained in the UPS manual 36 1 Circuitry Overview Connection Terminals Enclosure type en Battery battery Bypass input Rectifier input Load output es T N PE N PE 3 N 3 N PE 34 N PE 3 x M6 B 4x 35 50 au 4x 35 50 aut PMC Plus 60 9 1 x 16 25 mm PE1x16 4 x 35 50 mm PE 50 mm PE 50 mm PMC Extend 100 1541 x 16 25 mm nr
115. the inverter To provide redundancy maximum availability or to increase the power the PMC 200 can be switched parallel Cr Note The BYPASS MODE ECO MODE operating mode of a parallel system is the same as for a PMC 200 single system When in a UPS parallel enclosure system the load is switched to bypass load on mains and the mains fails all UPS systems will automatically switch the load to inverter within 5 msec 68 PMC200V04e doc Cr Note To ensure that the load receives the maximum protection we recommend that it always is supplied by the inverter online operating mode Multiple Enclosure Systems Parallel System 20 2 20 2 1 Installation Instructions Introduction Warning The work on the UPS system described in this section may only be performed by service technicians of the manufacturer or its contract partner Note To achieve a uniform load distribution between the UPS enclosures the input cables from the input distributor to the UPS and the output cable from the UPS to the output distributor should have the same length Ensure that for the wiring of the parallel enclosures all cables must be led to the same connection terminal of the associated enclosure and observe the details of the same phase sequence for example Phase1 for UPS 1 Phase for UPS 2 Phase1 for UPS n Configuration 20 3 Parallel Connection of UPS Enclosures 20 3 1 Connection of t
116. thernet card 9 battery terminal connection N for separate battery 16 25 mm2 3 battery terminal connection for shared Battery M10 PE 1x M10 Input bypass terminals for Dual Input Feed 3x M10 Input rectifier terminals for Single Feed 4x M10 Output consumer terminals 4x M10 IA1 manual bypass IA2 1 parallel isolator UPS module 1 IA2 2 parallel isolator UPS module 2 IA2 3 parallel isolator UPS module 3 F4 battery fuse holder module 1 14x 51 50 A Fast Acting F5 battery fuse holder module 2 14x 51 50 A Fast Acting F5 battery fuse holder module 3 14x 51 50 A Fast Acting F2 fuse bypass cable to each module Module HPA 24 22x 58 50 A Pronorm Module HPA 32 22x 58 63 A Pronorm Module HPA 40 22x 58 63 A Pronorm JD1 Smart Port RS232 Sub D9P see Section 16 1 JD7 connector for operator panel PMC200V04e doc 37 Front View of UPS Systems 14 4 Front View and Connection Terminals PMC Extend 200
117. ting mode the consumer load is supplied by the rectifier and the inverter LINE 2 BY PASS LOAD LINE INY I BATT Fig 25 Display on the device Colour LED display LINE 1 LINE 2 BYPASS INVERTER BATTERY Table 29 Symbol description The operator panel see Fig 24 Operator panel can be used to easily switch the UPS into the online operating mode The online operating mode provides the largest possible protection in particular for mains faults or failure This operating mode is recommended when the critical consumers computer systems do not allow even the smallest supply interruption In the improbable case of an inverter failure or an overload situation the UPS will switch the load automatically and interruption free to the bypass supply switching time 0 second Commissioning 17 9 2 OFFLINE operating mode ECO or BYPASS operating mode For the offline operating mode the consumer load is supplied from the mains by the static bypass The operator panel see Fig 24 Operator panel can be used to easily switch the UPS into the bypass operating mode LINE 2 BY PASS LOAD Fig 26 Display on the device LED display LINE 1 Green LINE 2 Green BYPASS INVERTER BATTERY Table 30 Symbol description OFF Green The system efficiency of the UPS is higher for the bypass operating mode In case of a mains failure the load will be switched automatically within five
118. tion wiring of an external separate battery 44 PMC200V04e doc Battery Configurations 15 3 4 Connection wiring of an external shared battery for PMC 200 DPA external battery enclosure for Enclosure Extend PMC shared battery Shared battery Battery Battery Battery Battery Battery fuse for fuse for fuse for fuse for fuse for UPS 1 UPS 2 UPS 3 UPS 4 UPS 5 Fig 21 Connection wiring of an external separate battery PMC200V04e doc 45 Interfaces Interface cable UPS side 9 pin D type plug 16 Interfaces Each UPS enclosure is equipped both with communications interfaces for each module and with a communications card that can be used to fetch system information using a PC On the module JD1 RS232 Sub D9 male SMART PORT interface one per module Communications card bottom in the enclosure next to the power distributor Customer inputs X1 _ potential free contacts Phoenix spring loaded terminals Customer outputs X2 X3 X4 DRY PORT potential free contacts Phoenix spring loaded terminals JD11 RS232 Sub D9 socket interface UPS system to the computer JD12 RS232 Sub DY plug interface for Multidrop connection between several UPS enclosures USB interface UPS system to the computer 16 1 SMART PORT JD1 on Each Module RS 232 Serial Interface Sub D9 Plug The SMART PORT JD1 found on each module is an intelligent RS 232 serial interface th
119. trol Customer interfaces 10 x potential free contacts relay contacts Outputs X2 X3 X4 DRY PORTS For remote signalling and automatic computer shutdown SNMP adaptor card optional For the monitoring and the integration in the network management Rack mounted unit for SNMP adaptor card Rack mounted unit for Newavewatch TM Newavewatch card optional for Premium Power Protection Table 48 Communication 31 1 Power Management Display PMD The user friendly PMD consists of three parts MIMIC DIAGRAM CONTROL KEYS and the LCD that displays the required monitoring information for the UPS 92 PMC200V04e doc Customer Interfaces Connection Terminal Blocks X1 X4 31 2 Overview Diagram The mimic diagram shows the general operating state of the UPS The LED displays show the energy flow and change for mains failure or load switching from inverter to bypass and vice versa and changes the colour from green normal to red warning The LINE 1 rectifier and LINE 2 bypass LEDs show the availability of the mains power supply If the INVERTER and BYPASS LEDs illuminate green they indicate which of the two sources is supplying the critical load If the BATTERY LED display illuminates this indicates that because of mains failure the battery is supplying the load The ALARM display is an optical warning that indicates some internal or external alarm situation The buzzer also sounds 31 3 Display The 2 x 2
120. two LEDs Green LED shows the status of the communications card o Fast flashing twice per second card is master 1st UPS enclosure of a system o Slow flashing once per second card is slave 2nd 5th UPS enclosure systems Red LED card alarm indicates that the card may need to be replaced On the master card the following contact interfaces are active o Customer inputs X1 o Customer outputs X2 X3 X4 On the slave card the following contact interfaces are active o Customer outputs X3 6 X3 10 and X4 1 X4 10 alarm modules 1 2 3 4 5 Cr Note All other inputs and outputs on the Slave card are not activated 16 2 3 JD11 RS232 PC interface The JD11 4 PC interface located on the side of the input output distributor is an RS232 serial interface that can be used to connect the UPS system with a PC The JD11 connector is a standard D Type 9 pole socket When the PC interface is installed the PC can use the UPS Mon software to continually monitor the mains voltage and the UPS operating status lf changes occur an appropriate message will be displayed See Monitoring Package UPS Mon 16 2 4 JD12 RS232 interface for Multidrop The JD12 5 interface located on the side of the input output distributor is an RS 232 serial interface that can be used to request all system information for operating as a parallel UPS group using enclosures the several Mu
121. uence During the Commissioning 18 2 1 Complete switch off procedure for PMC 200 Warning lf the simultaneous operation of both ON OFF keys is performed sequentially on all modules on the Operator panel in a parallel system the UPS output and the load can no longer be supplied during the normal operation Cr Note The UPS can be fully switched off when the load does not require any power supply This means the following steps can only be performed once the load has been switched off and no power supply is required 1 Check that the load has been switched off and no power supply is required Once the load has been switched off press simultaneously both ON OFF keys on all UPS operator panels PMD The LCD signals LOAD OFF SUPPLY FAILURE and the LED displays illuminate as follows Open all parallel switches IA2 1 IA2 2 IA2 3 IA2 4 IA2 5 depending on the UPS enclosure type Open all internal battery fuses if present and the fuses or isolators in the external battery enclosures or on frames Open the UPS fuses of the low voltage main distributor ZEN Electrical shock danger The discharge time of the internally charged DC capacitors is at least ten minutes Cr Note The PMC 200 is now off and disconnected from the power supply 18 3 Load Switching 18 3 1 Load switching from inverter to manual bypass Warning The work on the UPS system described in this s
122. ules are located in different systems such as PMC Plus 60 or PMC Extended 100 or 200 B Parallel modules A parallel module is a module that operates in parallel to other equivalent modules but is located in the same enclosure while still using the PMC technology e g PMC Plus 60 Figure 1 MPD module Fig 2 Parallel module concept 8 8 Single Parallel Systems Configuration A Single enclosure configuration This configuration means that no other systems enclosures are operated in the chain B Parallel system configuration The PMC Plus 60 or PMC Extend 100 or 200 can be connected in parallel and so form a multi enclosure configuration to increase the number of parallel connected modules a maximum of 10 modules Fig 3 Single enclosure configuration 18 PMC200V04e doc 8 9 Warranty Warning The UPS can contain batteries that must be recharged for 24 hours every six months to prevent a possible exhaustive discharge Exhaustive discharged batteries are not covered by this warranty The PMC 200 is supplied with a limited warranty that covers only UPS material defects and UPS component defects in a limited time period of twelve months after the date of the initial commissioning or fifteen months after the delivery date of the UPS The warranty does not cover the transport costs which must be borne by the customer Do not send any UPS material or components to Rittal without the prior writt
123. without 40 without count without oie et oes ie EEE mm batteries in batteries in batteries in batteries in batteries in batteries in kg kg kg kg kg kg KE Ee e e EEE a E ee ee ee A BE 0 U 0 a a 350 364 370 290 304 2 310 800x2000x1000 3 N E PMC Extend 200 400 421 430 340 361 370 800x2000x1000 Table 5 Basic configurations PMC200V04e doc 17 System Description 8 6 Quality Standard and UPS Classification Designation The PMC 200 will supply regulated and reliable power to your sensitive consumers for many years The unique and modular PMC 200 belongs to the latest generation of mid power 3 phase UPS systems High reliability low operating costs and excellent electrical characteristics are only a few important advantages of the used innovative UPS technology The criteria and methods used at Rittal for the development and production conform to the most stringent quality standards The certification of the UPS satisfies the IEC 62 040 3 and VDE 0558 Part 530 standards The Rittal UPS systems have the classification designation VFI SS 111 8 7 Single Parallel Module Configuration The PMC 200 UPS has unique parallel connection characteristics Rittal differentiates between single and parallel modules A Single modules When the system consists of just a single module this is defined as being a single module configuration This is also the case when the mod
124. x28Ah 5x28Ah a 5x28Ah 5x28Ah 00800800 pamjeje H F2 ot F4 Battery Cabinet 150 N o A a O N Fig 20 Combination 5x 40 x 28 Ah For detailed information and planning of the battery enclosures see Chapter 33 and following Example Fig 19 shows 3x 40 x 28 Ah installed battery blocks The lower set 30x 24 Ah belongs to UPS 1 the middle set 30x 24 Ah belongs to UPS 2 and the upper set 30x 24 belongs to UPS 3 Figure 20 shows 5x 40 x 28 Ah installed battery blocks with each UPS module having its own 40x 24 Ah set Depending on the requirement the batteries can be connected separately for each UPS module or connected in parallel as shared battery for all three UPS modules 42 PMC200V04e doc Battery Configurations 15 3 2 Connection of external battery enclosures for the PMC 200 We recommend for redundant multiple module systems that each UPS module is equipped with a separate battery This extends the redundancy also to the batteries Fig 20 and Fig 21 show how external battery enclosures are extended using the Extend PMC UPS enclosure Warning All actions described in this manual must be performed by authorised electrical technicians or by internally qualified personnel Do not perform any installation work when water or moisture is present at the installation location The opening of the protective covers exposes voltage conducting parts which when touched can cause a deadly ele
125. you use must support the SNMP protocol We offer our Rittal UPS Management software with SNMP functionality for Novell OS 2 all Windows that run on INTEL and ALPHA DEC VMS Apple computers Two types of SNMP interfaces with identical function are available an external SNMP adaptor box and an internal SNMP card Both can manage the parallel system N Module and output either general values that are uniform for the complete parallel system or specific values for individual modules Externer SNMP Adapter Ser m l uH Interne SNMP Karte USV PMC200V04e doc 95 Options 33 2 BATTERY ENCLOSURES BATTERY ENCLOSURES u 120 battery blocks x 24 28 Ah 150 battery blocks x 24 28 Ah on 8 shelves on 8 shelves 3x5 15 blocks shelf 7x 4 each 5 1x 2 each 5 30 Battery fuses max batt line S Type 3 3 5 5 Terminals terminals 9x 16 25 mm2 terminals 15x 16 25 mm2 Battery fuses max batt line 3 3 5 5 C Type shared connection shared connection connectors connectors Terminals 3x 2x M8 PE 2x M8 3X 2x M10 PE 2x M10 Configuration Protection fast acting o xwa oa O Dimensions WxHxD 600x2000x1000 800x2000x1000 Weight without trays and 376 without batteries Battery configuration Battery configuration 30x 28 Ah 2x 40 x 28 Ah 40x 28 Ah 3x 40 x 28 Ah 50x 28 Ah 4x 40 x 28 Ah

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