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TracPhone F33 Installation Manual

1. 19 5 1 Handset Cradle Unit 19 5 1 1 Unit nstallation 19 5 1 2 Handset Cradle Assembly 20 5 2 Control Handset Unit 21 5 2 1 Unit nstallation 21 May 2005 i Table of Contents 6 Setting Up the System 23 6 1 Powering Up the System 23 6 2 Shutting Down the System 24 6 3 Service User Menu 24 6 3 LES CONO vias SHE EE EN enje at a 26 6 3 1 1 Allowed LES selection 26 6 3 2 Help DESK EE EER EIE DEER aa pate spa ta Dee 27 6 3 2 1 Inserting a new entry 27 6 3 2 2 Deleting an entry 28 6 3 2 3 Editing an entry 28 0 3 3 IMN CONTO REEN tea ie 29 6 3 4 PIN Eodes ii rod 31 6 3 4 1 Changing the Super User Pin 31 6 3 4 2 Changing the Service User PIN 32 6 3 4 3 Unblocking a Super User PIN 32 6 3 5 Dflt Setting EE EE mo ea ea aa ee DEE ene 33 65320 Calibratio M sans zeii ai lid 33 Service and Repair 37 Trouble Shooting eee eee nenea 39 8 1 Error MESSAGES a 39 8 2 Handset Com Error troubles
2. ox e Select either IQ calib 1Q const or MO adjust and press oz May 2005 33 Setting Up the System Service User Menu 34 Below each submenu is described 1Q calib This selection will perform an IQ calibration When activated calibration might run for about 10 minutes While calibrating the handset display will show Calibrating Wait and when finished the display shows Done and the terminal will reset itself If calibration fails the display shows Failed Try Again for 20 seconds or until you press any key 1Q const This selection is used to read the IQ constants for Modulator and Demodulator The IQ constant order is lamp Qamp loff Qoff Phase MO adjust This selection will adjust the system Master Oscillator MO Normally the MO adjustment is maintained during normal use of the terminal Under special conditions e g system not used for a very long time the MO long term drift will prevent satellite synchronisation This will be revealed by an error message after power up showing Wait for NCS This selection will readjust the MO Fine tuning will take place automatically during subsequent normal use When adjustment is started the following list is shown W Atlantic E Atlantic Pacific Indian Best Coice O O O 0 O May 2005 Service User Menu Setting Up the System May 2005 Choose the satellite you think has the best signal in the present conditions If you choos
3. Manual sees sees eee eee eee nn 1 TT 3088A System Units 3 2 1 TT 3008G Antenna Unit 3 2 2 TT 3038G Transceiver Unit 4 2 3 TT 3622E Handset Cradle 4 2 4 TT 3620G Control Handset 5 2 5 TT 683088A Accessories Kit 5 Antenna UIE SE era a lea a a Je aa gata one s 7 3 1 Radiation Hazard 7 3 2 Antenna SIL Kei Ge OE c HA GE ES oa GE ers 8 3 2 1 ObStruct ONS ROSE A EE GE EO eee vase 8 3 2 2 nterierefice isc a 8 3 3 Unit nstallation 10 3 3 1 Antenna Coaxial Cable 10 3 3 2 Antenna Unit Mast Design 11 3 3 3 Antenna Unit Mounting 12 3 3 4 Grounding 13 Transceiver Unit eee ee eee eee eee ana Re ee 15 4 1 Unit Installation 15 4 2 Connecting Power 15 4 2 1 Ship Source mpedance 16 4 2 2 Power Cable Selection 16 4 2 3 Grounding 18 Cradle Handset Units
4. The length of the Transceiver Unit power cable depends on the type of cable used and the source impedance of the ship 24 VDC supply 15 Transceiver Unit Connecting Power 4 2 1 4 2 2 16 Ship Source Impedance It is required that the total source impedance at the Transceiver Unit does not exceed 250 mo Select a power outlet from the 24 VDC ship supply and measure the source impedance of the ship installation as described in appendix C 2 If 50 mo ship source impedance is measured only 200 mo is left for power cable loop resistance 250 mo 50 MO 200 MO If the total source impedance is too high the voltage drop when the terminal turns on is so large that the terminal turns off again When it turns off the voltage drop goes down to zero and the terminal turns on again and therefore the terminal rapidly turns on and off The cable inductance should not exceed 5uH If the inductance is too high the Transceiver Unit Power Supply may start to oscillate You will hear an oscillating noise from the power supply and the antenna voltage will be insufficient Power Cable Selection In order to make sure that the power cable fits the power connector the dimensions of the cable must be e Cable outer diameter max 3 mm e Inner core 1 5 mm To minimize the cable inductance a multi 2 or 4 wire cable should be used Recommended power cable types and length from source May 2005 Connecting Power Transceiv
5. single 50 O double screen coaxial cable The maximum length of the coaxial cable depends on the type of cable used The table below shows the specifications for Thrane amp Thrane A S standard cables Cable Type Max Length RG223 10 m RG214 30 m SA07272 50 m SA12272 70 m The coaxial cable can be extended if it complies with the specified losses incl connection listed below e Maximum RF loss 1525 1660 MHz 10 dB e Maximum DC loss Rioop 0 50 Where exposed to mechanical wear on deck through bulkheads etc steel pipes should protect the cables Standard procedures should otherwise be followed for cabling in ship installations Antenna Unit Mast Design The antenna mast must be designed to carry the 4 5 kg weight of the antenna unit It must also be able to withstand wind forces up to 140 knots on the radome as well as onboard vibrations 11 Antenna Unit Unit nstallation 3 3 3 12 Antenna Unit Mounting The TT 3008G can now be installed on the mounting pole using the pole mount kit The only electrical connector is a single TNC Type connector in the bottom of the antenna The antenna tracking system is directional why the heading direction of the antenna unit is extremely important as setting the wrong heading will cause the antenna to lose track of the satellite as soon the ship start to move An May 2005 Unit Installation Antenna Unit arrow placed on t
6. 08G Sailor Fleet33 Transceiver Unit S 403038G Sailor Fleet33 Handset Cradle S 403622E Sailor Fleet33 Control Handset S 403620G Sailor Fleet33 Accessories Kit S 683088A Sailor Fleet33 Mast Mount Kit S 683088A 920 44 May 2005 Analogue 2 wire HW Interfaces Appendix B HW Interfaces All hardware interfaces are found at the rear of the TT 3038G These interfaces can be used for the Inmarsat Fleet services The Transceiver Unit has the following additional hardware interfaces May 2005 Analogue 2 wire phone fax RJ 11 number 1 X1 Analogue 2 wire phone fax RJ 11 number 2 X2 Handset Cradle X4 Antenna X6 Ethernet X9 RS 232 X10 4 Discreet I O X12 For future use Power input X13 45 HW Interfaces Analogue 2 wire Appendix B 1 Analogue 2 wire 46 2W 1 2W 2 The transceiver has two RJ11 ports which can be used for connection of analogue phone or fax The connector outline and pin assignments are described in the figure and table below Pin Number Pin Function 1 m 2 s 3 2 Wire tip 4 2 Wire ring 5 6 Max cable length from unit to phone fax is 200 meter May 2005 Cradle Handset Appendix B 2 HW Interfaces Cradle Handset Cradle Handset The transceiver has one 4 wire Cradle Handset ports with RS 485 data control The handset can be used to setup the terminal and also can be used to make or receive phone calls The connector ou
7. 2m 50 kW 12 m 4 m When unit is installed outside radar fan beam May 2005 Antenna Unit Unit nstallation 3 3 3 3 1 10 At antenna unit positions more than 60 above or below the radar it should be possible to reduce d min operational It is strongly recommended to verify interference free operation experimentally before the installation is finalised Even if experiments show that interference free operation can be obtained at shorter distances than the d min operational given above the antenna unit must never be installed closer to a radar than the d min damage given above Other Inmarsat Systems Recommended minimum safe distance to other Inmarsat antennas like Inmarsat B or Inmarsat C is 10 m Other Transmitters See curves in Appendix C 1 for Minimum Recommended Distance to Transmitters in the frequency range below 1000 MHz Other Precautions Do not place the TT 3008G close to a funnel as smoke deposits are corrosive Furthermore deposits on the radome can degrade performance Unit Installation Antenna Coaxial Cable The coaxial cable for connection between the antenna unit and transceiver unit is not part of the basic system Make sure that a sufficient length of cable is ordered refer to Appendix A for selected cable options May 2005 Unit Installation Antenna Unit 3 3 2 May 2005 The transceiver unit and the antenna unit are connected by a
8. 5 nF cable capacity Data Rate up to 115 kbps Connector DB9 female Hayes Power Input X13 Nominal 24VDC 10 30 4 5A May 2005 55 Technical Spec TT 3038G TT 3038G Environmental Specification Degree of protection IP52 according EC 529 Ambient Temperature Operational 25 to 55 C Storage 40 to 80 C Relative Humidity 95 non condensing at 40 C Vibration Frequency range 3 100 Hz Acceleration spectral 3 13 Hz 12 dB octave Density 13 100 Hz 0 011 g Hz Total RMS level 1 0g Dimensions H x W x D 50 mm x 377 mm x 130 mm Weight 1 9 kg 56 May 2005 TT 3038G Technical Spec TT 3038G Outline Dimension mm 377 May 2005 57 Technical Spec TT 3038G TT 3038G Measuring the Ship Source I mpedance Battery EE l Select a power outlet from the ship 24 VDC system and measure the source impedance of the ship installation as described below Measure the voltage without load R var disconnected Set the current to e g 1 Amp by adjusting R var and measure the corresponding voltage change Example 1 Amp and 50 mV Source impedance 50 mV 1 Amp 50 MO BDU Power outlet 24 VDC Ship Installations ue AS NS 58 Se RE V R var May 2005 TT 3622E Technical Spec Appendix C 3 TT 3622E TT 3622E General Specifications Interface to transc
9. 75 30 May 2005 Service User Menu Setting Up the System 6 3 4 6 3 4 1 May 2005 PIN Codes Access to some of the terminal functionality is restricted by PIN codes Two kinds of PIN codes exist Super User and Service User PIN For both PIN code types the length must be between 4 and 8 digits long and contains digits between 0 and 9 If the Super user Service User PIN code is entered incorrectly 5 times the PIN becomes blocked A blocked Super User PIN can be unblocked with a PUK code Normally known to the Super User or by a Service User The default factory Service User PIN code is 12345678 A blocked Service User PIN can be unblocked with a PUK code or by a Service User Normally the Service User PUK code is only known by Thrane amp Thrane A S and or the supplier Changing the Super User Pin Use or to toggling between options e Select Service User from the main menu and press e Type the Service User PIN code and press ox to enter the Service user menu e Select PIN Codes and press oz e Select SU PIN and press oz e Press to change the PIN 31 Setting Up the System Service User Menu Enter new PIN and press Retype PIN and press oz The display will now show if the PIN was OK saved to memory 6 3 4 2 Changing the Service User PIN Use or to toggling between options Select Service User from the main menu and press Type the Service User PIN code and press ox to enter
10. A Guide to the TracPhone F33 instaliation Satellite Communications mk TracPhone F33 Installation Notes Installation Notes Before you install your TracPhone F33 system please read the important note below 34 0007 Rev B PLEASE READ Important Notice About Your Data Connection To prevent inadvertent airtime usage the user must disconnect the data connection when not in use If the data connection is not properly disconnected your computer may dial out on its own which could result in an unintended airtime charge KVH accepts no responsibility if this occurs It is the vessel owner s responsibility to ensure that the TracPhone F33 is correctly interfaced with the vessel s computer If you have any questions about data connections please contact KVH Technical Support Thrane amp Thrane A S TT 3088A Sailor Fleet33 Installation Manual Copyright Thrane amp Thrane A S ALL RIGHTS RESERVED Information in this document is subject to change without notice and does not represent a commitment on the part of Thrane amp Thrane A S It is recommended to download the latest version of the manual from the Thrane Extra net or request this from the distributor 2004 Thrane amp Thrane A S All rights reserved Printed in Denmark Document No TT98 120087 B Release date 27 May 2005 Safety and Warranty GENERAL All cables for the Fleet33 sy
11. Common Return This group of signals are 4 Discrete I O D isolated from all other 5 Discrete I O C signals 6 Discrete I O B Can be used together with 7 Discrete I O A pin 1 and 2 or ship battery but not at the same time 50 May 2005 TT 3008G Technical Spec Appendix C Technical Spec Appendix C 1 TT 3008G TT 3008G GENERAL SPECI FI CATI ON Rx Freg Band 1525 0 1559 0 MHz TX Freg Band 1626 5 1660 5 MHz Channel Spacing 1 25 kHz Antenna element Gain RX band min 13 5 dBi Gain TX band typical 14 0 dBi G T G T gt 12 5 dBK EIRP Min EIRP 5 dBW Max EIRP 21 dBW Return loss Better than 12 dB 500 Cable losses RF attenuation max 10 dB DC resistance max 0 5 Q Max Cable length between BDU and ADU RG223 10 meter RG214 30 meter SA 07272 50 meter SA 12272 70 meter Input Voltage 28 V Antenna Power range 10 W 108 W operational Moment at base interface May 2005 51 Technical Spec TT 3008G TT 3008G Environmental Specification Degree of protection IP66 according EC 529 Ambient Temperature Operational 25 to 55 C Storage 40 to 80 C Vibration Frequency range 3 100 Hz Acceleration spectral 3 13 Hz 12 dB octave Density 13 100 Hz 0 011 g Hz Total RMS level 1 0g Icing Up to 25mm of ice Wind Normal operation with relative average wind velocity up to 140 knots Ship motions Roll 30 period 8 sec 0 5 g tan Pit
12. Screw 3 x 6 Blind Plug 5 2 Control Handset Unit 5 2 1 Unit Installation The TT 3620G Control Handset is installed by plugging in the RJ 45 connector to the TT 3622E Handset Cradle After this the Control Handset can be placed in the cradle May 2005 21 Cradle Handset Units Control Handset Unit Blank page 22 May 2005 Powering Up the System Setting Up the System 6 6 1 May 2005 Setting Up the System Powering Up the System The Sailor F33 can be powered up using either the transceiver unit power button or the handset unit power key v The power button on the transceiver unit is placed on the back panel See figure below Press and hold the power button for a few seconds or until the green LED on the front of the terminal and the handset display lights up then release the button Power LED 23 Setting Up the System Shutting Down the System 6 2 6 3 24 Shutting Down the System Press and hold either power buttons for a few seconds while the handset display shows the message shown below YHH Powering Down Let go of the button when the display shows the message below and the green LED on the front of the terminal starts flashing YHN Thrane F33 Goodbye Note Wait at least 10 seconds after a shut down before trying to power up the F33 system again Service User Menu Before the system is ready to make the first call some basic
13. a Modulator I Amp pol 1Q const Demodulator GAME ke d Off r gt QOff MO adjust W Atlantic Phase L J E Atlantic Pacific Indian Best choice Debug Power Downs Z Number J K J RESER a L FEU Uploads Old Boot UL p New Boot Boot Miss Old Appl New Appl Appl Miss Only on F77 and if the service is enabled May 2005 ChkSum Error Type Mismatch 25 Setting Up the System Service User Menu 6 3 1 6 3 1 1 26 LES Config This menu is used to select a list of LES operators lt contains the following sub menus e Default LES e Preferred LES e Allowed LES e Reset LES Allowed LES is the only menu that is special to the Service User menu For the description of the other LES configuration sub menus you are referred to the User Manual Allowed LES selection The Allowed LES list can be selected under the Service User menu The Service User supplier can decide which LES are allowed to be used in a selected ocean region Use or to toggling between options e Select Service User from the main menu and press ox e Type the Service user PIN code and press ox to enter the Service user menu e Select LES Config and press ox e Select Allowed LES and press ox e Select ocean region and press oz e A list of all available LES should appear and for each LES intended to be on the list press n C e Press to update the Allowed LES list May 2005 Service U
14. ch 10 period 6 sec 0 5 g tan Yaw 8 period 50 sec Surge 0 2 g Sway 0 2 g Heave 0 5 g Turning rate 6 deg s 1 deg s Headway 30 knots Dimensions H x D 345 mm x 350mm Weight 4 5 kg 52 May 2005 TT 3008G Technical Spec TT 3008G Outline Dimension mm May 2005 53 Technical Spec TT 3008G TT 3008G Minimum Recommended Distance to Transmitters Frequency range below 1000 MHz lt 60 MHz 100 V m TX Power W 60 1000 MHz 10 W m Distance to F33 antenna 54 May 2005 TT 3038G Technical Spec Appendix C 2 TT 3038G TT 3038G GENERAL SPECI FI CATI ON Channel modulation 5 6 kbps O OPSK SCPC voice 6 kbps BPSK TDM 134 4 kbps 16QAM MPDS 24 kbps O OPSK SCPC fax data 5 6 kbps O OPSK SCPC voice 3 kbps BPSK TDMA 28 kbps 1 4 QPSK MPDS 24 kbps O OPSK SCPC fax data Antenna Connector TNC female Antenna Voltage 28V 2 wire telephone interface X1 X2 600 Q ITU T Rec G 473 standard DTMF telephone RJ 11 modular jack Supported cable length up to 200 meters 4 wire Handset X4 Analogue 4 wire interface with RS 485 data Nominal supply 28V DC 3 5W Supported cable length up to 40 meters Connector DB9 High Density female LAN X9 Ethernet 10baseT Data Terminal Interface or Message Terminal X10 Serial EIA standard RS 232 E compatible Maximum Cable Length 15m max 2
15. e Best choice the satellite will be selected on the basis of the GPS position reported from the antenna When a satellite has been chosen the adjustment procedure will start This adjustment may be very long hours as both master oscillator freguency as well as antenna direction is scanned At the end the display will show whether or not the adjustment was successful If the adjustment was unsuccessful no changes will be made to the MO 35 Setting Up the System Service User Menu Blank page 36 May 2005 Service User Menu Service and Repair 7 May 2005 Service and Repair The Thrane amp Thrane Fleet systems are designed to operate without preventive routine maintenance Although the system is designed and built very service friendly we strongly recommend that any acting service technician have been trained specifically on the product Repairs or repair attempts performed by unqualified personnel may limit the warranty The warranty on the system is defined and outlined by the Distributor that supplied the system For further information on warranty and service you may also use the Thrane and Thrane home page at http www thrane com Repairs inside the transceiver or antenna unit is not recommended to be carried out on board instead units should be replaced if defective and repaired at a qualified workshop on shore 37 Service and Repair Service User Menu Blank page 38 May 2005 Erro
16. ed before a new number can be added Use or to toggling between options Select Service User from the main menu and press Type the Service user PIN code and press ox to enter the Service user menu Select Help Desk and press ox A list of entries should now appear Select an entry and press to delete the entry To exit service menu and return to ready mode press tree times 6 3 2 3 Editing an entry Use or to toggling between options 28 Select Service User from the main menu and press May 2005 Service User Menu Setting Up the System 6 3 3 May 2005 e Type the Service user PIN code and press ox to enter the Service user menu e Select Help Desk and press og A list of entries should now appear e Select an entry and press to edit the entry e Edit the name and press ox e Edit the number and press ox e Edit the LES access code and press ox e To exit service menu and return to ready mode press tree times e To exit service menu and return to ready mode press tree times IMN Config Inmarsat Mobile Numbers are assigned to the terminal during service commissioning done by the Service Provider ISP The IMN Configuration menu is subdivided into the services available e mini M voice e 9 6kbps fax e 9 6kbps data e MPDS In each menu all IMN s associated with a specific service should be inserted Note The IMN number has to be defined before the service can be routed t
17. ed directly on the transceiver unit power connector should be higher than 18 3 V Grounding The TT 3038G should be grounded to ship hull using the ground bushing on the rear side of the transceiver unit May 2005 Handset Cradle Unit Cradle Handset Units 5 Cradle Handset Units 5 1 Handset Cradle Unit 5 1 1 Unit Installation The Handset Cradle used for F33 can be placed anywhere onboard the ship The only limitations are e Maximum cable length of 40 m e Minimum safe distance to magnetic steering compass 1 1 m May 2005 19 Cradle Handset Units Handset Cradle Unit No special grounding of the Handset Cradle is required 5 1 2 Handset Cradle Assembly The Handset Cradle comes with an assembly kit holding the following parts ltem Qty Name 1 4 Screw Sheet screw 3 5 x 25 A4 2 4 Rubber Blind Plug 3622A 3 1 Relieving Clamp 4 6 Screw 3 x 10 PT Self tapping 5 2 Screw 3 x 6 PT Self tapping 6 1 Blind Plate Connect the cable and secure the cable using the relieving clamp 3 A small self adhesive tape is placed on the PCB to match the cable together with the cable relief clamp Connect the speaker an insert the blind plate 6 20 May 2005 Control Handset Unit Cradle Handset Units Assemble the upper and lower cradle part using the self tapping screws Mount the cradle at the wall and cover the mounting holes using the four blind plugs 2 Screw 3 5 x 25
18. eiver Connector type DB9HD male Connector type M80 8881005 female on cable M80 8671022 male to PCB Audio RX 2 wire balanced 600 Ohm Audio TX 2 wire balanced 600 Ohm Max 40m Cable Interface to Handset Connector type R 45 10 pole female Power consumption Max 75mA Q 28V supply voltage Compass safety distance 125 cm TT 3622E Environmental Specifications Degree of protection IP40 according EC 529 Ambient temperature Operational 15 to 55 C Storage 40 to 80 C Relative Humidity 95 non condensing at 40 C Vibration Frequency range 3 100 Hz Acceleration spectral 3 13 Hz 12 dB octave Density 13 100 Hz 0 011 g Hz Total RMS level 1 0g Dimensions H x W x D 160 5 mm x 61 mm x 28mm Weight 0 18 kg excl cable May 2005 59 Technical Spec TT 3622E TT 3622E Outline Dimension mm a 4 7 DETAIL A 0 19 X DETAIL B 0 61 60 May 2005 TT 3620G Technical Spec Appendix C 4 TT 3620G TT 3620G General Specifications Display 2 12 Alpha plus additional symbols Background light Keypad 4 3 Numeric Keypad 3 3 Function Keypad Volume Control Att range gt 20 dB Power consumption 100 mA Q 5 V supply voltage Compass safety distance 125 cm Interface Connector type R 45 10 pole TT 3620G Environmental Specifications Degree of protection 1P40 according EC 529 Ambient temperat
19. en the transceiver Unit and the antenna unit This can be extended if it complies with the specified data concerning cable losses etc POWER SUPPLY The operation voltage is 24 VDC Note that long term operation below 24 VDC should be avoided It is recommended supply to provide supply from the ship hot 24 VDC power bus Be aware of high start up peak current 11A 24V 15ms Maximum operational peak power reguirement for F33 is 110 W and maximum average power consumption is 60 W If a 24 VDC power bus is not available an external 115 230 VAC to 24 VDC power supply can be used EQUI PMENT VENTILATION To ensure adequate cooling of the transceiver a 5 cm unobstructed space must be maintained around all sides of the unit except the bottom side Transceiver Unit ambient temperature range 25 to 55 C Failure to comply with the rules listed above will void the warranty INSTALLATION CHECKLIST ES Antenna Site Free of Obstructions Antenna Site Free of Interference Selected RF Cable within Limits Antenna Mast within Specs Antenna Properly Grounded Transceiver Unit Properly Placed Check of Ship Source Impedance Selected DC Cable within Limits 2 3 4 5 6 7 8 9 Transceiver Unit Properly Grounded Handset Cradle Properly Placed Handset Cradle Properly Assembled System Set up Done Blank page Table of Contents Table of Contents About the
20. eplace ACU module or 3 Return the unit for repair Handset Com Error No communication between Transceiver and Handset caused by e g e Handset cradle cable error e BDE error e ADE error As this error indicates an error that may be caused by many different reasons there is an elaborate troubleshooting procedure to follow cf below If other error messages then those shown in the table are received contact supplier or Thrane amp Thrane for Support 8 2 Handset Com Error troubleshooting procedure Step 1 Check alarm log 40 May 2005 Handset Com Error troubleshooting procedure Trouble Shooting Check for any active recent alarms E g low voltage may cause the error and therefore look for any low voltage alarms Step 2 Below Deck Equipment Transceiver Handset Cradle or Above Deck Equipment Antenna error e Remove power e Disconnect antenna cable e Reinstall power e Switch on system disregard Antenna link down error Does Handset Com error still appear If yes it is a below deck error If no it is an above deck error Step 3a if Below Deck Equipment error e Check replace Handset e Check replace Cradle e If these replacements do not remove the error return defective transceiver for repair Step 3b if Above Deck Equipment error Switch system off Connect the antenna cable Switch system on e In antenna e Chec
21. er Unit Cable Type Length from source Length from source source imp lt 50m0 source imp lt 100m0 2 x 1 5mm 0 10m 0 7m 2 x 2 x 1 5mm 10 20 m 7 14 m Power converter gt 20 m gt 14m or extra battery May 2005 The power connecter have the option of running four cables instead of two which allow the cable to be twice as long ean and2 Pin 3 and 4 Cables with larger cross section area that 1 5 mm2 may be connected to the TT 3038G by use of the pigtail that is supplied with the system By use of this pigtail you may extend the cable length as long as you keep the total source impedance lt 250 mo and cable inductance lt 54H The TT 3038G is eguipped with an internal 10A thermal circuit breaker therefore no external fuse is necessary in order to protect the unit However in order to avoid short 17 Transceiver Unit Connecting Power 4 2 3 18 circuit in the power cable connector the ship DC outlet should be protected by a 10 Amp fuse or circuit breaker When the TT 3038G is turned off the voltage measured directly on the transceiver unit power connector should be in the range 24V DC 10 30 i e 21 6V 31 2V As the power cable voltage loss may be significant it is recommended to check the input voltage of the unit also when transmitting at a high power level Setting up a 9 6K data connection can insure this Under these circumstances the voltage measur
22. g the worst sea states Any obstructions within this volume can Cause signal degradation The amount of degradation depends on the size of the obstruction and the distance from the antenna As a rule of thumb any obstruction which subtends an angle of less than 3 at the antenna will have limited effect The table below gives a guideline for obstruction sizes which will Cause limited degradation Distance to Obstruction Size of Obstruction Interference The antenna unit must be mounted as far away as possible from the ship radar and other high power radio transmitters as these can severely compromise the system performance Radar It is difficult to give exact guidelines for minimum distance between the radar and the TT 3008G as radar power radiation pattern frequency and pulse length shape varies widely from radar to radar Since a radar radiates a fan beam width a horizontal with of a few degrees and a vertical width up to 15 the worst interference can be May 2005 Antenna Site Antenna Unit avoided by mounting the TT 3008G at a different level such that the unit is installed min 15 above or below the radar RADAR The minimum acceptable distance to a radar antenna is determined by the power emitted by the radar The table below contains some rule of thumb distances as a function of the radar power Radar d min d min damage power operational O 10 kw 4m 1m 30 kW 7 m
23. he black base defines the F33 heading This must point in the ships forward direction After having connected the antenna cable to the unit ensure that the connector assembly is properly protected against seawater and corrosion As a minimum the use of self amalgamating rubber tape is recommended GORETEX BREATHER VENTS 175 35 TNE CONNECTOR FORWARD DIRECTION MOUNTING HOLES INDICATED BY M5 WIRE THREAD INSERT CAST ARROW IN BASE ii SCREW DEPTH 10mm MAX VIEW ON UNDERSIDE OF ANTENNA 3 3 4 Grounding The TT 3008G should be grounded to ship hull using the grounding strap item 9 May 2005 13 Antenna Unit Unit nstallation Blank page 14 May 2005 Unit nstallation Transceiver Unit 4 4 1 4 2 May 2005 Transceiver Unit Unit Installation To ensure adeguate cooling of the transceiver unit a 5 cm unobstructed space must be maintained around all sides of the unit except the bottom side The unit is manufactured as a cabinet for bulkhead or desktop installation The cabinet is eguipped with two mounting brackets which makes it possible to secure the unit on a bulkhead cf Appendix C 2 Outline Dimensions NOTE It is very important that the unit is placed in an area where access to the hull or eguivalent grounding can be reached within 0 5 m The TT 3038G must be placed with a minimum safe distance of at least 0 1 m to magnetic steering compass Connecting Power
24. hooting procedure 40 Appendix A Part Numbers iese esse eee eee 43 Appendix B HW Interfaces eise ese ese ee dee dee eke ek ee ke eee nara 45 Appendix B 1 Analogue 2 wire 46 Appendix B 2 Cradle Handset 47 Appendix B 3 LAN 48 Appendix B 4 RS 232 49 Appendix B 5 Discrete l O 50 Appendix C Technical Spec 51 Appendix C 1 TT 3008G 51 Appendix C 2 TT 3038G ee nenea saa 55 Appendix C 3 TT 3622E ee eee aaa 59 Appendix C 4 TT 3620G e eee eee teeta rna 61 ii May 2005 May 2005 About the Manual About the Manual This manual has the following chapters Chapter 2 TT 3088A System Units an overview of the components in the system Chapter 3 Antenna Unit a list of guidelines of how to select a proper antenna site and how to install the antenna unit Chapter 4 Transceiver Unit describes how to install the transceiver unit and how to connect power to the system Chapter 5 Cradle Handset Units lines out how to assemble and install the Handset Cradle and the Control Handset Chapter 6 Setting Up the System runs through the different basic settings of the system Chapter 7 Service and Repair an overview of the service and repair facilities on the system Chapter 8 T
25. k the DSP LED flash If no check 28V to antenna e Check BITE Error LED off If no replace ACU e Check the RX LED flash If no check com cables May 2005 41 Trouble Shooting Handset Com Error troubleshooting procedure Blank page 42 May 2005 Part Numbers Appendix A Part Numbers TT 3088A Sailor Fleet33 Sailor Fleet33 Antenna ADU TT 3008G Sailor Fleet33 Transceiver Unit BDU TT 3038G Sailor Fleet33 Handset Cradle TT 3622E Sailor Fleet33 Control Handset 4 wire TT 3620G Sailor Fleet33 Antenna Cables 10 meter cable RG223 TNC TNC TT37 403064 942 20 meter cable RG214 TNC TNC TT37 403064 944 30 meter cable SA07272 TNC TNC TT37 403064 945 50 meter cable SA12272 TNC TNC TT37 403064 947 Note Antenne cable not included in the acc package Sailor Fleet33 Accessories Sailor Fleet33 Power Connector TT31 202329 104 Sailor Fleet33 I O Connector TT31 202329 107 Sailor Fleet33 User Manual TT98 116874 Sailor Fleet33 Installation Manual TT98 120087 Sailor Fleet33 CDROM incl FleetCp TT83 120449 Sailor Fleet33 Mast Mount Kit TT683088A 920 Included in the TT 3088A accessories package Optional Sailor Fleet33 Cradle Cables 10 m cradle cable TT683088A 952 25 m cradle cable TT683088A 954 40 m cradle cable TT683088A 955 Included in the TT 3088A accessories package May 2005 43 Part Numbers Sailor Fleet33 Spare Part Units Sailor Fleet33 Antenna Unit S 4030
26. n external VAC to VDC power supply minimum 4 5A Be aware of high start up peak current 11A 24V 15ms TT 3622E Handset Cradle The Handset Cradle includes a loudspeaker and holds the Control Handset May 2005 TT 3620G Control Handset TT 3088A System Units 2 4 2 5 May 2005 TT 3620G Control Handset The Control Handset allows dialling and control of the Transceiver Unit and the Antenna Unit TT 683088A Accessories Kit The system is delivered with an accessories kit holding the following items Item Qty Name Installation Manual this manual User Manual Configuration CD ROM 10m Handset Cradle Cable Transceiver Unit Mounting Bracket 7 pole connector for X12 4 pole connector for X13 Power Cable for TT3038C G Antenna RF Grounding Strap ojo IN lo JU JB jw N e le lili IN JE fe ja ja TT 3088A System Units TT 683088A Accessories Kit Blank page 6 May 2005 Radiation Hazard Antenna Unit 3 Antenna Unit 3 1 Radiation Hazard The F33 antenna radiates 21 dBW max with a gain of 14 dBi This translates to a minimum safety distance of 1 3 m from the antenna while it is transmitting This is based on a radiation level of 0 8 mW cm May 2005 7 Antenna Unit Antenna Site 3 2 3 21 3 2 2 Antenna Site Obstructions The antenna unit rotates 360 and down to 25 in pitch and roll to allow for continuous pointing even durin
27. o an interface The service will not be listed in the routing table unless it has an IMN defined 29 Setting Up the System Service User Menu After inserting the IMN number and pressing X the handset will show ID and a number The ISP may also have indicated the corresponding ID along with an IMN number If the ID shown by the terminal corresponds with the ID given by the ISP press X If not then press to correct the ID type in the correct ID and confirm with X If the ISP has not indicated the ID for each IMN number two situations exist 1 If there is not more than one IMN number pr service and the IMN list is empty the ID shown by the terminal will always be correct and thus just press X 2 If there is more than one IMN number pr service and the IMN list is empty the rule is that the first or upper IMN on the returned commissioning form will have the lowest ID and each subsequent IMN number will have an ID which is 1 higher than the predecessor Note In case the IMN s are combined with the wrong ID s the wrong interface may be activated for incoming calls Furthermore reference IMN for a hardware interface when making outgoing will be wrong Thus service type and billing will be otherwise than expected The ISP may help you with this ID s are entered as decimal and the allowed range pr service type is as follows Service ID range Mini M Voice 1 15 9600 Fax 17 31 9600 Data 33 47 MPDS 161 1
28. r messages Trouble Shooting 8 Trouble Shooting If the antenna unit should fail an error message will be sent to the Alarm log cf User Manual sections 4 1 6 Alarm Log and 2 4 The Control Handset 8 1 Error messages An error message does not pinpoint the exact location of the unit which is causing the fault but it gives an idea of where to start troubleshooting An error message can be hardware or software related If an error message is received start the trouble shooting by restarting the system Error Possible Reasons Actions Message FEU Status a System error or Restart the system Heat alarm b Temperature inside radome exceeds 90 C or c Cooler fan failure or d HPA failure FEU Status a System error or Restart the system Burst alarm b HPA failure FEU Status a System error or Restart the system Power alarm b HPA failure Antenna a System error or 1 Check cable and Link down b Antenna cable restart the system disconnected faulty or otherwise c Antenna unit failure 2 Return the unit for repair May 2005 39 Trouble Shooting Handset Com Error troubleshooting procedure Error Message Possible Reasons Actions Motor Error Azm drive Motor Error Azm wind Motor Error Elv drive Motor Error Elv wind a System Error b ACU module faulty c Azimuth motor faulty d Elevation motor faulty 1 Restart the system or 2 R
29. rouble Shooting refer to this is trouble occurs Appendix A System Part List and Options Appendix B Description of the different interfaces Appendix C Technical Specification of the various units About the Manual Blank page 2 May 2005 TT 3008G Antenna Unit TT 3088A System Units 2 2 1 May 2005 TT 3088A System Units SAILOR Thrane amp Thrane rg The basic system consists of four units The TT 3008G Antenna Unit Above Deck Unit ADU the TT 3038G Transceiver Unit Below Deck Unit BDU the TT 3622E Handset Cradle and the TT 3620G Control Handset Furthermore an accessories kit is delivered with the system TT 3008G Antenna Unit The antenna unit consists of a stabilised antenna with RF unit and an antenna control unit ACU with internal GPS All communication between the antenna unit and the TT 3088A System Units TT 3038G Transceiver Unit 2 2 2 3 transceiver unit goes through a single coaxial cable The antenna unit is protected by a fibreglass radome SAILOR Ihrane amp Thrane y TT 3038G Transceiver Unit The transceiver unit which contains the primary electronic parts is designed for wall or desktop installation The transceiver unit supplies 28 VDC to the antenna unit through a single coaxial cable The operational power reguirement is 105 W peak and 60 W average at 24 VDC The power shall be provided by the ship hot 24 VDC power bus or by a
30. ser Menu Setting Up the System 6 3 2 6 3 2 1 May 2005 e To remove a LES from the list press and then to update the list The configuration must be done for each Ocean Region Only the LES marked in the Allowed LES list can be selected as Default or Preferred LES If no Allowed LES list is made all LES are accessible It is then the Preferred LES list that decides which LES that can be used as Default LES Help Desk The Help Desk menu can be used to select and initiate calls to certain numbers which may provide help in case you have forgotten your PIN code Editing inserting and deleting entries can only be done from the service user menu Each entry contains a name phone number of the entry and a LES access code Inserting a new entry Use or to toggling between options e Select Service User from the main menu and press e Type the Service user PIN code and press ox to enter the Service user menu e Select Help Desk and press og A list of entries should now appear e To add a new entry press znd C 27 Setting Up the System Service User Menu Insert the name and press og Insert the number and press og Insert the LES access code and press og To exit service menu and return to ready mode press tree times 6 3 2 2 Deleting an entry There is only room for ten numbers in the Help desk phone book If there is no more room for new phone numbers one entry will have to be delet
31. stem are shielded and should not be affected by magnetic fields However if possible do not run cables parallel to AC wiring failing to do so might cause the equipment to be faulty or working properly SERVI CE User access to the interior of the Transceiver Unit is prohibited Only technicians authorised by Thrane amp Thrane A S may service the unit failing to do so will void the warranty Access to the interior of the Antenna Unit is allowed but only for replacement of certain modules as described in this manual General service on the unit may only be performed by a technician authorised by Thrane amp Thrane A S failing to do so may void the warranty RADAR SAFETY DI STANCE Do not move the antenna closer to radars than the minimum safety distance specified in this manual this will possibly damage the antenna eventually Equipment must be installed with a minimum safe distance to magnetic steering compass of at least 1 1 m Personal safe distance is 1 3 m from the antenna while it is transmitting GROUNDI NG CABLES AND CONNECTI ONS The Transceiver Unit must be grounded at its grounding stud The shielded cables must generally be grounded in both ends except for the cable between transceiver and Cradle which shall not be grounded in the Cradle end Connections of all types of equipment must be done while the unit is switched off Do not extend the cables beyond those specified for the equipment except the cable betwe
32. system configuration is necessary The Service User is the only user having access to all functionality in the system The Service User must therefore perform all changes to the configuration The system configuration can be accessed via the handset or by running the FleetCp program from a PC connected to the transceiver cf User Manual section 5 1 System Set up from PC All configuration information is stored in the configuration module It takes approx 10 sec for the system to update May 2005 Service User Menu Setting Up the System and store configuration information When configuration information is changed or added wait min 10 sec before shutting down the system Service User PIN v y y Service User Bon LES Config Default LES a W Atantic USTELEN U J L PreferredLES E Atlantic STRATOS Allowed LES Pacific KDDI Reset LES Indian TELENOR Distress LES Spare 1 Spare 2 Spare 3 Spare 4 Bi Scroll through pp Oe Help Desk Help desk i 3 J phone numbers Edit numbers IMN Config Mini M Voice Speech Tel number 3 1 kHz Audio Ma 64 kbit s 56 kbit s 9600 Fax F77 MPDS 2x56 kbit s 2x64 kbit s eti SeU PIN Chg PIN Codes SU PIN SU Unblock h r N Dfit Setting gt Customer Dflt Not in this release Factory Dflt Ok to reset id A i P Perform IQ Calibration 1Q calib calibration
33. the Service user menu Select Pin Codes and press ox Select SeU PIN Chg and press ox Press to change the PIN Enter new PIN and press Retype Pin and press og The display will now show if the PIN was OK saved to memory 6 3 4 3 Unblocking a Super User PIN 32 Use or to toggling between options Select Service User from the main menu and press Type the Service User PIN code and press ox to enter the Service user menu Select PIN Codes and press oz Select SU Unblock and press oz May 2005 Service User Menu Setting Up the System 6 3 5 Dfit Setting The Sailor F33 offers the possibility of changing the system configuration to Factory Default Setting Please note the current configuration will be lost Use or to toggling between options e Select Service User from the main menu and press e Type the Service User PIN code and press ox to enter the Service user menu e Select Dfit Setting and press ox e Select Factory Dfit and press ox e Press to confirm that you want to return to Factory Default Setting 6 3 6 Calibration Normally the system is factory calibrated but in some situations like service or repair additional calibration might be needed Use or to toggling between options e Select Service User from the main menu and press e Type the Service User PIN code and press ox to enter the Service user menu e From the Service User menu select Calibration and press
34. tline and pin assignments are described in the figure and table below 5000001 OLD 50 o o o oli Pin Number Pin Function 1 Audio Out Hi 2 Audio Out Lo 3 Audio In Hi 4 Audio In Lo 5 28VDC 6 GND 7 SDA 8 SDB 9 10 11 12 13 14 15 Shield GND Maximum cable length unit to Handset Cradle is 40 meter May 2005 47 HW Interfaces Appendix B 3 48 LAN LAN Pin number Pin Function 1 TXP 2 TxN 3 Rxp 4 a 5 s 6 RxN 7 s 8 A May 2005 RS 232 HW Interfaces Appendix B 4 RS 232 The transceiver has one RS 232 port The RS 232 port is a standard 9 pin serial ports with a maximum port speed of 115 2 kbps It can be used for the following applications e 9 6k Data Service or MPDS Service e Configuration of the terminal via Fleet CP software Name SA ESO 3 May 2005 49 HW Interfaces Discrete I O Appendix B 5 Discrete I O 7 1 MM ME MA O X12 Discreet I O The transceiver also has a discrete I O interface containing four input outputs of the open collector type Inputs may be used for outputs for external alarms debit pulses B Answer payphone interface etc The connector outline and pin assignments are described in the table below GR Pin Connection Note Number 1 GND This group signals refere to 2 28 VDC 50 mA Out BDU ship ground 3
35. ure Operational 15 to 55 C Storage 40 to 80 C Relative Humidity 95 non condensing at 40 C Vibration Frequency range 3 100 Hz Acceleration spectral 3 13 Hz 12 dB octave Density 13 100 Hz 0 011 g Hz Total RMS level 1 09 Dimensions H x W x D 200 x 52 x 33 mm Weight 0 24 kg May 2005 61 Technical Spec TT 3620G TT 3620G Outline Dimension mm PA 315 1243 20 0 791 Za z 26 102 7 A T IE Cf gt Mi Pi o a g e 5 p Ka bed TR o 1 r S Ed 13 10 51 Es al g LI la el m ora dra g MEN Ki ER 315 01 24 62 May 2005 KIVIHI KVH Industries Inc KVH Europe A S 50 Enterprise Center e Middletown RI 02842 5279 U S A Kokkedal Industripark 2B 2980 Kokkedal Denmark Phone 1 401 847 3327 Fax 1 401 849 0045 Phone 45 45 160 180 Fax 45 45 160 181 E mail info kvh com Internet www kvh com E mail info kvh dk Internet www kvh com KVH and TracPhone are registered trademarks of KVH Industries Inc

TracPhone F33 Installation Manual

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