User Manual
Contents
1. Industrielle Automation L ai ef 6 a NOCTOTOI RL Bus res Ems Dm mg Ds User Manual BLCDP 6M1 2LT 2RFID A 8DI PD HOSTILES BLCDP 6M12LT 2RFID A 8DI PD Industr A 2010 6 18 All brand and product names are trademarks or registered trade marks of the owner concerned Hans Turck GmbH M lheim an der Ruhr All rights reserved including those of the translation No part of this manual may be repro duced in any form or processed duplicated or distributed by means of electronic systems without written permission of Hans Turck GmbH amp Co KG M lheim an der Ruhr Subject to alterations without notice 2010 6 18 2 62010 Hans Turck GmbH amp Co KG D 45472 M lheim an der Ruhr Witzlebenstrafie 7 Tel 0208 4952 0 Fax 0208 4952 264 more turck com www turck com 2010 6 18 LI BLCDP 6M12LT 2RFID A 8DI PD 10 3 62010 CEJI TIU Industr A General safety notes 9 1 1 Before the installation ssssssssssososssscsssssssssssossssosssssssssssssssssssssssossssssossssssssssssssssssssssssssssossssssessesosssesssssssssssssssssessssssssossssssssssso 4 General informatiOnN sssssssssosssssossssoossesoosesssoscesoosssssososssosssssosssessosssssosssssosssssoseessosssesosssssoossssosssssosss D 2 1 Description of symDols USQd cisco ERR EPAEEEXEE REESE EXREEYR RV P EEREUX ERAN AVE cnaa2. Bit2 Bit BitO o Status word channelO lowbyte SSS po OUTPUT BYTE Bit7 jBit Bits Bita Bit3 Bit2 Bit Bito o Control word channel 0 low byte DEI Control word channel 0 high byte 20 Control word channel 1 low byte B Control word channel 1 high byte The BLident RFID A interface modules cannot be controlled simply via the process data A software function block in the PLC is required in every case The function block is standardized for RFID systems and is called Proxy Ident Block or abbreviated as PIB Such a function block is available for the S7 PLC systems For this reason the process data is not described in more detail here The function block provides all the necessary control and status variables Further information about the handling of process data in the PIB can be found in the BLident manual D101579 Set up in PROFIBUS DP 9 2 RFID S Diagnostic messages DPV1 Error code no Meaning 2 undervoltage 4 overload 21 hardware failure The module detected a hardware failure Exchange the module 22 Communication failure The module detected a communication problem at its ports Check the connection or the function of the attached devices 9 3 8DI PD Diagnostic messages DPV1 Error code no Meaning 6 line break 26 Sensor supply load dump The module detected a load dump at sensor supply 13
3. The electrical installation must be carried out in accordance with the relevant regulations e g with regard to cable cross sections fuses PE All work relating to transport installation commissioning and maintenance must only be carried out by qualified personnel IEC 60 364 and HD 384 and national work safety regulations Allshrouds and doors must be kept closed during operation 2010 6 18 4 62010 Hans Turck GmbH amp Co KG D 45472 M lheim an der Ruhr Witzlebenstrafie 7 Tel 0208 4952 0 Fax 0208 4952 264 more turck com www turck com AGEN e BLCDP 6M12LT 2RFID A 8DI PD Industr A 2 Generalinformation This manual includes all information necessary for the prescribed product It has been specially conceived for personnel with the neces sary qualifications N ATTENTION Please read this section carefully Safety aspects cannot be left to chance when dealing with electrical equipment 2 1 Description of symbols Used WARNING A This sign can be found next to all notes that indicate a source of hazards This can refer to danger to personnel or damage to the system hardware and software and to the facility This sign means for the operator work with extreme caution ATTENTION This sign can be found next to all notes that indicate a potential hazard This can refer to possible danger to personnel and damages to the system hardware and software and to the facil
4. 62010 Hans Turck GmbH amp Co KG D 45472 M lheim an der Ruhr WitzlebenstraBe 7 Tel 0208 4952 0 Fax 0208 4952 264 more turck com www turck com EIRE BLCDP 6M12LT 2RFID A 8DI PD Industr A 10 Parameters 10 1 PROFIBUS DP Parameter Parameter Description startup when expected actual 0 activated config differ Reaction depending on the parameter Bit 6 Static configuration If the static configu ration is deactivated the process data exchange is not disturbed in case of module se quence error 1 2 deactivated Reaction depending on the parameter Bit 6 Static configuration If the static configura tion is activated the process data exchange is not disturbed in case of module sequence error static configuration 0 activate Changes in the station configuration are stored in the gateway following a power on 1 deactivate If the static configuration is deactivated a dynamic configuration take over is realized di rectly following station configuration changes important for acyclic parameterization The station stops the process data exchange and the bus communication as soon as a module sequence error appears ignoring the parameterization for error handling But the communication is not interrupted if the gateway parameter byte 1 bit O startup outputs fieldbus error 0 output 0 The gateway switches the outputs of the modules to 0 No error information is trans mitted 1
5. Input delay channel diagnostics 24 VDC 100 mA short circuit limiting 4 5 VDC 7 30 VDC 1 5 mA 2 1 3 7 MA 0 25 or 2 5 ms Technology Signal type Number of channels Sensor supply Simultaneity factor Advanced RFID Interface 2 0 5 A per channel short circuit proof 1 Cable length 50 m Electrical isolation isolation of electronics and field level via op tocouplers Operating temperature 40 70 C Storage temperature 40 85 C up to 20 g at 10 to 150 Hz For mounting on base plate or machinery Protection class IP67 housing material Glass filled nylon nickel plated brass con nectors Hans Turck GmbH amp Co KG D 45472 M lheim an der Ruhr Witzlebenstra e 7 Tel 0208 4952 0 Fax 0208 4952 264 more turck com www turck com 2010 6 18 8 62010 Hem BLCDP 6M12LT 2RFID A 8DI PD 5 Fieldbus and I O connections 5 1 Pinning and wiring diagram Indust A Fieldbus accessories Pin configuration PROFIBIUS DP fieldbus cable example RSSW RKSW 455 2M 2 pec 2 Ident nr U0350 3 heey IDE 4 9 brute shield 2 5 slot 1 RFID Connector S2500 Matching connection cable for example RK4 5T 5 RS4 5T S2500 2 2 at xd m Ident no 6699201 JD 3 3 BU GND 5 4 4 WH Data 5 shield Connector S2501 9 1 BN Oo 2 WH Data 090 3 3 BU GND 5 4 4 BK Data 5 shield slot 2 digital inputs If the wire break m
6. No field bus communication 7 MD pu eus erorat the gatenayino data eichenae 8 2 1 0 LED status slot 1 LED Color Status Description pF fNodignostsactive O O O O O O RED ON 5 Station error module bus communication failure FLASHING 0 5Hz Any diagnostics active RWO RW1 OFF Notag present no diagnostics active GREEN ON GREEN FLASHING 2 Hz REDON Error in the R W head FLASHING 2 Hz Short circuit in the transceiver supp D1 LED also reports gateway diagnostics 8 3 1 0 LED status slot 2 LED Color Status Description 1 E active Station aaaea EE module bus communication failure E FLASHING 0 5Hz Any diagnostics active ess DI channels SE Input status x 0 OFF 0 7 no diagnostics active Input status x 1 ON Wire break monitoring active LED 0 to 3 FLASHING 2 Hz Overload sensor suppl D2 LED also reports gateway diagnostics Hans Turck GmbH amp Co KG D 45472 M lheim an der Ruhr Witzlebenstrafie 7 Tel 0208 4952 0 Fax 0208 4952 264 more turck com www turck com 2010 6 18 EIRE BLCDP 6M12LT 2RFID A 8DI PD Industr A 9 Mapping and diagnostics 9 1 1 0 Data mapping INPUT BYTE Bit7 jBit Bits pita jBit3
7. Vu E EATUR THE EE TE RA VER intestins VR VW ton icone canons deteste VL OUR UNS iii ns 15 10 3 SDPPD Parameters een ist eat diesel ni dieser 15 Hans Turck GmbH amp Co KG D 45472 M lheim an der Ruhr Witzlebenstrafie 7 Tel 0208 4952 0 Fax 0208 4952 264 more turck com www turck com AGATE S BLCDP 6M12LT 2RFID A 8DI PD Industr A 1 General safety notes 1 1 Before the installation m Disconnect the power supply of the device Ensure that devices cannot be accidentally restarted m Verify isolation from the supply amp Earth and short circuit m Cover or enclose neighboring units that are live Follow the engineering instructions of the device concerned Only suitably qualified personnel in accordance with EN 50 110 1 2 VDE 0 105 Part 100 may work on this device system Before installation and before touching the device ensure that you are free of electrostatic charge The functional earth FE must be connected to the protective earth PE or to the potential equalization The system installer is re sponsible for implementing this connection m Connecting cables and signal lines should be installed so that inductive or capacitive interference do not impair the automation func tions Install automation devices and related operating elements in such a way that they are well protected against unintentional operation amp Suitable safety hardware and software measures should be im
8. output substitute value The gateway switches the outputs of all modules with the exception of analog output modules to 0 Error information is transmitted to the analog output modules Depend ing on their configuration these modules set their outputs either to 0 or to a default value or maintain the original values The non configured analog output modules set their outputs to 0 2 hold current value The gateway maintains the actual output settings of all modules with the exception of analog output modules Error information is transmitted to the analog output modules Depending on their configuration these modules set their outputs either to 0 orto a default value or maintain the original values The non configured analog output mod ules maintain their current output settings outputs mod sequence error 0 to 2 see above outputs fieldbus error 3 Exchange process data The gateway carries on exchanging process data with the other module bus stations No error information is transmitted outputs mod sequence error 0 to 3 see above outputs mod sequence error integer data format 0 LSB first Data is converted to INTEL format standard format 1 MSB first 16 bit data are transmitted with the high and low bytes reversed MOTOROLA format This parameter influences the process data diagnostics from modules 0 activate Diagnostic messages from the module bus stations are made known to the fieldbus ma
9. station The BL compact GSD file can be downloaded from www turck com r cer Se Fl urs Hie ou eehaber NOTE respective BL67 manual D300570 pdf which can be downloaded from www turck com 10 62010 Hans Turck GmbH amp Co KG D 45472 M lheim an der Ruhr WitzlebenstraBe 7 Tel 0208 4952 0 Fax 0208 4952 264 more turck com www turck com B CAD An E CF For more detailed information about the PLC configuration of TURCK PROFIBUS DP products please read for example the irent BLCDP 6M12LT 2RFID A 8DI PD Indust A 7 Thel O ASSISTANT The configuration software l O ASSISTANT Petes iil fees de EE Pees supports you in planning and implementa ox mr me rpn c ie dE tion of an I O system Jade Sad ia da No matter if you are online or offline the ms E m n software simplifies the configuration and pa L3 7 RI rameterizsation of the modules The l O AS 7 eee iS o TH Se Ls hy eee porca eroticos p eh lr RETI mur ar SISTANT is also extremely helpful in system AL set up and testing LIAE K z m Framl one Crap Perm oru e A z E kr Ei H tr DUM erh Lii ETT F ke 7 1 FDT DTM E rane BL Hi hath 17H meek LES EEE i E ones Pi er harsh aTh manir ial C dis y x 7 hi Sar f ud Eae ies appii r Chi Arr ied The system configuration parameterization t i farses OL dena ch ira ipea Leu ji po BE Lu m ee TETE LORIE SH and di
10. agnostics are done via graphical inter B Ris ar arth Medis LOBUEDMURES faces based on FDT DTM technology a al pua is Bauer ue n arany Pi aro hak al IT The DTMs can be integrated in any FDT frame application for configuration commis sioning and maintenance The I O ASSISTANT and the DTMs are avail able free of charge on www turck com BE ILE E D TH RENS LET POHLA B bib LE H Erk TUM morus LOB EORILZ4 uw Them I derrer E Software functions Supporting software tool Configuration parameterization and com missioning of BL Compact modules vi a DTM technology Import of BL Compact DTM files Offline planning and configuration of BL67 BL20 and BL compact I O modules m Reading and setting of process data Commissioning help for testing the wiring and sensors without PLC Automatic documentation of configured TURCK systems 2010 6 18 11 62010 Hans Turck GmbH amp Co KG D 45472 M lheim an der Ruhr Witzlebenstrafie 7 Tel 0208 4952 0 Fax 0208 4952 264 more turck com www turck com co ES hi o A N 12 62010 AGATE S BLCDP 6M12LT 2RFID A 8DI PD Industr A 8 LED description 8 1 Station LED status LED Color Status Description pF y jNopwe 0 Station ok GREEN MEER ok GREEN FLASHING on sends no diagnostics ae sends static diagnostics TON Station sends extended diagnostics OFF
11. eldbus signals BL compact now allows a wide range of I O tasks to be implemented outside of the control cabinet in a compact design with virtually any signal combination The basic concept With the modular concept of the BL67 system by TURCK a fieldbus node can be installed outside the control cabinet using any signal combination For this purpose passive base and active electronic modules are connected to fieldbus gateways which fulfill application specific I O tasks Such a fieldbus node can take one gateway with up to 32 extension modules max 512 I O points For applications with low signal density and limited mounting space BL compact is an efficient alternative because basically all BL67 1 0 signals are also available in BL compact The modular principle The BL compact devices provide three basic functions in a single housing Fieldbus connection I O signal and connector Depending on the housing style one or two I O modules can be housed The smaller versions e g M12S and M12MT can link any BL67 electronic mod ule each to PROFIBUS DP or DeviceNet The bigger versions e g M12LT have space for two BL67 electronic modules making the pos sibilities of signal combination nearly infinite P Il aL a LE is E ii ii T i NOTE The 1 0 system BL compact does not require mounting in an extra housing It was specially designed for the harsh indus trial environment and for direct mounting on the machine and
12. in the process The system is extremely robust and protect ed against dirt dust and the most liquids through its high degree of protection However it is not suited for the following applications high pressure jet cleaning 100 humidity out door installation or permanent operation in liquids 6 62010 Hans Turck GmbH amp Co KG D 45472 M lheim an der Ruhr WitzlebenstraBe 7 Tel 0208 4952 0 Fax 0208 4952 264 more turck com www turck com 2010 6 18 7762010 AGATE S BLCDP 6M12LT 2RFID A 8DI PD 4 Technical data Industr A Type Ident No Supply voltage Admissible range System power supply Voltage supply connection Operating current Power loss typical Nominal voltage Vj Nominal voltage V Max sensor supply liens Max load current Fieldbus transmission rate Adjustment transmission rate Fieldbus addressing range Fieldbus addressing Service interface Fieldbus connection technology BLCDP 6M12LT 2RFID A 8DI PD 6811173 24 VDC 18 30 VDC via separate source 2 x M12 5 pin 750 mA lt 1W 24 VDC 24 VDC 4A 4A 9 6 kbps up to 12 Mbps auto detetcion 0 99 2 decimally coded rotary switches RS232 interface 2xM12 5 pin reverse keyed Fieldbus termination external Digital inputs Input type pnp Type of input diagnostics Sensor supply Low level signal voltage High level signal voltage Active level IC signal current Signal voltage inactive level
13. internal bus terminat ing resistor The termination has to be done externally 2010 6 18 9 62010 Hans Turck GmbH amp Co KG D 45472 M lheim an der Ruhr Witzlebenstrafie 7 Tel 0208 4952 0 Fax 0208 4952 264 more turck com www turck com 2010 6 18 Hem BLCDP 6M12LT 2RFID A 8DI PD 6 Commissioning Indust A 6 4 Service interface In order to connect the service interface on the module with a PC and the I O ASSISTANT software project planning and diagnostics software a cable with a pin assignment dif ferent from the PS2 standard pin assignment has to be used 6 5 PLC configuration H K ne SIMATH 300 11 Kenleer BL TURCK provides a GSD file for the integration no Endur gah hhe pris e of BL compact into PROFIBUS DP nu amp 3 me me Hote Commissioning in a configuration tool Install the GSD file in the PLC configuration Sucre tool eg in Step 7 HWConfig from Siemens PAUL be Ewa Handed z After the installation the BL compact sta tions can be found under Additional Field Devices gt 1 0 gt TURCK gt BL COMPACT BL compact modules are shown as modular slaves with a PROFIBUS DP gateway and a maximum of 2 I O slots which have to be de fined according to the module used in the application Doubleclick the BL compact folder and add an empty BLCDP module to the PROFIBUS DP line Now select the required 1 O functions and add them to the
14. ity NOTE This sign can be found next to all general notes that supply important information about one or more operating steps These specific notes are intended to make operation easier and avoid unnecessary work due to incorrect operation 2 2 Prescribed Use Appropriate transport storage deployment and mounting as well as careful operating and thorough maintenance guarantee the trou ble free and safe operation of these devices WARNING The devices described in this manual must be used only in applications prescribed in this manual or in the respective tech nical descriptions and only with certified components and devices from third party manufacturers 2 3 Notes Concerning Planning Installation of this Product N WARNING All respective safety measures and accident protection guidelines must be considered carefully and without exception 2010 6 18 5 62010 Hans Turck GmbH amp Co KG D 45472 M lheim an der Ruhr Witzlebenstrafie 7 Tel 0208 4952 0 Fax 0208 4952 264 more turck com www turck com 2010 6 18 AGATE S BLCDP 6M12LT 2RFID A 8DI PD Industr A 3 Introduction 3 1 BL compact High signal variety in a compact design For the first time BL compact provides a product family of IP67 fieldbus devices that can meet any requirement in the 1 0 level in terms of signal type and connectivity Until now compact fieldbus stations were applied to process only digital fi
15. o TRO T S 10 Tne T O ASSISTAN T H N NE I Pec o 11 LED deS IPON EI C d It V2 8 1 Station E PESCLICANORRTETIUE 12 82 VOCED Status slot Re een nue dune de en ee send do dune eee nu aan 20 D ne nee seen diese ans die ec un 12 83 VOLED Stat icm TEER 12 Mapping and dlagnostiES cei vidis sevctscetevavesstsnstcascsnceiccscacvescesscusesseseheavsceecesatunstessesectesstvecsescveas LO SA MO Data iAP RET CI RN 13 92 REID S Diagnostic messages DPV Virsscsscsssssssescsnssvnsssnscnteconssvecscevesescosnavessvanedeusnnsebecncssssesesnnacessssscniusaasebueseisesescossavesssensdinssstesessses 13 9 3 SDEPD Diagnostic messages DPV T i Ip EE EQUY EWNCEEXENE E QUVUUN EXE RAEA CU EN DESEE E DUX CUXN CEXL A 13 Parameter PR 5 0 06 0806 0808080508088 9200 608880808090 30 806008598 UEIS EROR UR Ea Se E REESE we a oae sene sU ae sese so eese ses cs Td 10 1 PROFIBUS DP ParameteL osesextev id sexFA euFRuVERSS RES VE SES ER EE VAS anses Kn Env ERES ess cn nca SexF SEE SN AVEISQ UR UE ESSE RA EYES seine none SS NN UE ISSN PERS SUNVRE ES EUR 14 10 7 RPID A Parameters oo esscerb naues eds suas dh Vane VevEVETO Fn VIII
16. onitoring has been acti vated on the sensor side a jumper between pin 1 24 V DO and pin 2 diagnostics in put must be implemented for monitoring of wire breaks Pin configuration 9 1 VsENS o 2 Input B 119293 3 GND Input A 5 4 5 PE Wiring diagram Wiring diagram 1 4 BN Voltage supply Pin configuration 2 1 2M gt 2 Vo Tt 3 GND 1lo 4 GND 4 5 5 PE 5 Hans Turck GmbH amp Co KG D 45472 M lheim an der Ruhr WitzlebenstraBe 7 Tel 0208 4952 0 Fax 0208 4952 264 more turck com www turck com Hem BLCDP 6M12LT 2RFID A 8DI PD Indust A 6 Commissioning 6 1 Address setting The PROFIBUS DP address setting at the module is done via the two decimal rotary coding switches under the protective cover A maximum of 100 addresses 00 to 99 can be allocated Each address may be allocated only once in the entire bus structure The bus address 00 must not be allocated 6 2 Setting the transmission rate All new settings become valid only after a power cycle The module provides automatic transmission rate detection 6 3 Field bus termination Passive terminating resistor RSS4 5 PDP TR Ident no 66001590 If the module is used as the first or the last station in the bus communication the field Active terminating resistor bus line has to be terminated using a termi PDP TRA Ident no 6825346 nating resistor The module offers no
17. plemented for the I O interface so that a line or wire breakage on the signal side does not result in undefined states in the automation devices m Ensure a reliable electrical isolation of the low voltage for the 24 volt supply Only use power supply units complying with IEC 60 364 4 41 VDE 0 100 Part 410 or HD 384 4 41 S2 Deviations of the mains voltage from the rated value must not exceed the tolerance limits given in the specifications otherwise this may cause malfunction and dangerous operation m Emergency stop devices complying with IEC EN 60 204 1 must be effective in all operating modes of the automation devices Un latching the emergency stop devices must not cause restart Devices that are designed for mounting in housings or control cabinets must only be operated and controlled after they have been installed with the housing closed Desktop or portable units must only be operated and controlled in enclosed housings m Measures should be taken to ensure the proper restart of programs interrupted after a voltage dip or failure This should not cause dangerous operating states even for a short time If necessary emergency stop devices should be implemented m Wherever faults in the automation system may cause damage to persons or property external measures must be implemented to en sure a safe operating state in the event of a fault or malfunction for example by means of separate limit switches mechanical inter locks etc
18. s ter as extended diagnostics 1 deactivate Diagnostic messages from the module bus stations will not be displayed A station diag nostic is not automatically generated along with module diagnostics 2010 6 18 14 62010 Hans Turck GmbH amp Co KG D 45472 M lheim an der Ruhr Witzlebenstra e 7 Tel 0208 4952 0 Fax 0208 4952 264 more turck com www turck com oo T o e EIRE BLCDP 6M12LT 2RFID A 8DI PD Industr A 10 Parameters Parameter Description Vo diagnostics 0 activate The monitoring function for the field supply Vo from gateway and power feeding modules is activated If this parameter is set but the parameter Diagnostics from modules see above deactivated then only the voltage supply at the gateway is moni tored A monitoring of the voltage supply at the power feeding module is not realized 1 deactivate possible over or undervoltage at UL will not be detected I O ASSISTANT Force Mode 0 release l O ASSISTANT can set the force mode 1 block I O ASSISTANT cannot set the force mode if the station was parameterized by the DP master default setting 10 2 RFID A Parameters The BL ident channels are provided with a suitable parameterization by means of a current GSD file Changes in the parameterization by the customer are not necessary 10 3 8DI PD Parameters Parameter Description digital input x The input signal is inver
19. saunstansaunondaansebannaaseandeneusesssbausssavanunensnaine dadeseussdseaunnenduanunenanaes 5 22 Prescribed Use C RN N 5 2 3 Notes Concerning Planning Installation of this Product 1 ccce ccce ee eee eere eee ee eee eee ettet ettet tette ense eese esee en oas 5 IntrodHctOINf ET ER 9208005 0030909 3309389352395000 309949 59050800219999 9 9 980 50 00 0 962 O 3 1 BL compact High signal variety in a compact design eere eee eee eee eene eee ee ee ee ee eee eee eee e ee eee eee ee ee ee eee eee ee eee eee eee e eese eee 6 EE erlil e lBel ic P Ni Fieldbus and I O COMMONS aaa E E 51 Pinning and Wiring GAG AIM iisnscassaassccccsinicavsssssccscsanscaiansccaveanscavssarecsauslusconsseusasscsdassousasnscsansaansseiaeisisaesaninastaansacauetansensaeueanaaaennarias 8 COMMISSIONING A E A E EEEE EITE D 61 Address Serin ue n an AT ETO OE E OOO OTTO EO 9 6 2 Setting the transmission FAle 5 s4ssssescrosssesnesntnessessetensossdenosssssnenvet etre sesssstenee EEVEE RENNE EAER E Nai 9 6 3 Field DUS COLIN IPAEIONN ssssiisesvcssiccvscsciccivdesdcsvvcssieesvcsstcsvssccsnsivenesenvecedisosvessscsvsevensdudesSenuvsssiensvessdenveasssesieesesanvscsdlssivadssesusavarssibesvtaseoesys 9 ME aus diari U 10 65 PLC seni
20. ted 0 normal 1 inverted input filter Sets the input filter from 0 25 ms to 2 5 ms 0 deactivate 1 activate operation mode group x Groupwise open circuit monitoring Group A ch 0 and 4 Group B ch 1 and 5 Group C ch 2 and 6 Group D ch 3 and 7 0 normal 1 DESINA default setting 15 62010 Hans Turck GmbH amp Co KG D 45472 M lheim an der Ruhr Witzlebenstrafie 7 Tel 0208 4952 0 Fax 0208 4952 264 more turck com www turck com
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