User manual
Contents
1. CONGRATULATIONS to the purchase of your new professional switch mode battery charger This charger is included in a series of professional chargers from CTEK SWEDEN AB and represents the latest technology in battery charging MXTS 70 is the first charger with multiple adjustable parameters SAFETY e THE CHARGER IS DESIGNED FOR CHARG ING ONLY FOR BATTERIES ACCORDING TO THE TECHNICAL SPECIFICATION DO NOT USE THE CHARGER FOR ANY OTHER PUR POSE ALWAYS FOLLOW BATTERY MANU FACTURERS RECOMMENDATIONS NEVER TRY TO CHARGE NON RECHARGE ABLE BATTERIES CHECK THE CHARGER CABLES PRIOR TO USE ENSURE THAT NO CRACKS HAVE OCCURRED IN THE CABLES OR IN THE BEND PROTECTION A CHARGER WITH DAMAGED CORD MUST BE RETURNED TO THE RETAILER A DAMAGED MAINS CABLE MUST BE REPLACED BY A CTEK REPRESENTATIVE NEVER CHARGE A DAMAGED BATTERY NEVER CHARGE A FROZEN BATTERY NEVER PLACE THE CHARGER ON TOP OF THE BATTERY WHEN CHARGING ALWAYS PROVIDE FOR PROPER VENTILA TION DURING CHARGING AVOID COVERING THE CHARGER A BATTERY BEING CHARGED COULD EMIT EXPLOSIVE GASSES PREVENT SPARKS CLOSE TO THE BATTERY WHEN BATTERIES ARE REACHING THE END OF THEIR LIFECYCLE INTERNAL SPARKS MAY OCCUR 20019214A Manual MXTS70 All languages Print file 003 indd 3 ALL BATTERIES FAIL SOONER OR LATER A BATTERY THAT FAILS DURING CHARGING IS NORMALLY TAKEN CARE OF BY THE CHARG ERS ADVANCED CONTROL BUT SOME RARE ERRORS IN THE BATTERY COULD STILL EXIST DON T LE2. STEP 2 SOFT START Tests if the battery can accept charge This step prevents charging a defect battery STEP 3 BULK Charging with maximum current until approximately 80 battery capacity STEP 4 ABSORPTION Charging with declining current to maximize up to 100 battery capacity STEP 5 ANALYSE Tests if the battery can hold charge Batteries that can not hold charge may need to be replaced 10 EN 20019214A Manual MXTS70 All languages Print file 003 indd 10 20 hours 8 hours Increasing voltage to 15 8V 31 6V 1 5A Selectable timer Initially 8h Max 24h Selectable 13 6 14 0 14 4 14 8V 27 2 28 0 28 8 29 2V 70A 2 hours or 6 hours depending on battery voltage at charge start 3 minutes Max 1h pulse STEP 6 RECOND Choose the Ca Ca program to add the recondition step to the charging program This step can also be selected separately by choosing the BOOST program During the recondition step voltage increases to create controlled gassing in the battery Gasing mixes the battery acid and gives back energy to the battery STEP 7 FLOAT This step maintains the battery voltage by providing a constant voltage charge This step can also be selected separately by choosing the SUPPLY program and then it is possible to select different voltage settings STEP 8 PULSE Maintaining the battery at 95 100 capacity The charger monitors the battery voltage and gives a pulse whe
3. seal will void the warranty CTEK SWEDEN AB makes no warranty other than this limited warranty and is not liable for any other costs other than those mentioned above i e no consequential damages Moreover CTEK SWEDEN AB is not obligated to any other warranty other than this warranty EN 9 2013 08 19 13 22 24 CHARGING PROGRAMS DESULPHATION SOFT START BULK VOLTAGE V CURRENT A ABSORPTION ANALYSE RECOND FLOAT PULSE 50A until Increasing voltage to Checks if voltage 12 7 14 4V 12 6V 14 4V drops to below 25 4 28 8V NORMAL 25 2V 28 8V Declining current 12V 50 2A 50A 2av 15 8V 50 until Increasing voltage to 14 7V Checks if voltage 13 6V 12 7 14 4V 31 6V 12 6V 14 7V 29 4V drops to below 27 2V 25 4 28 8V AGM 25 2V 29 4V Declining current 12V Max 50A 50 2A 50A 2av 15 8 50A until Increasing voltage to 14 7V Checks if voltage 13 6V 12 7 14 4V 31 6V 12 6V 14 7V 29 4V drops to below 27 2V 25 4 28 8V Ca Ca 25 2V 29 4V Declining current 12V Max 50A 50 2A 50A 24V SUPPLY Time limit 8 hours SUPPLY program is not time limited For 12V only max current is delivered for 30 seconds followed by a 90 second rest time The 30 second counter starts when current has exceeded 50 50 is delivered continuously STEP 1 DESULPHATION Detects sulphated batteries Pulsing current and voltage removes sulfates from the lead plates of the battery restoring the battery capacity
4. 122 F time or voltage limitation 12V 24V Current Battery size Min Battery size Max 10A 20Ah 300Ah 20A AOAh 600Ah 30A 60Ah 900Ah 40 BOAh 1200Ah 50A 100Ah 1500Ah e Using higher current than recommended may result in batteries not being completely charged Using lower current than recommended will prolong the charging time e The currents are the maximum recommended current for battery charg ing If a parallel consumer is connected then the current setting could be increased with this current value e Some battery manufacturer could recommend different values Please check with the manufacturer if uncertain The main recommendations are that Gel batteries should be charged in the lower current range Power in the upper range and most other battery types in the mid range 20019214A Manual MXTS70 All languages Print file 003 indd 9 WARNING Risk for electrical shock if touching positive and negative terminals when charging WARNING Risk for short circuiting the battery cables Connect charger cables to the charger before connecting the battery Normal 14 4V 28 8V 15 8V 31 6V Supply 13 6V 27 2V 14 0V 28 0V 14 4V 28 8 14 8V 29 6V Start voltage 2 0V Output current Max 50 70 in supply 12V Current mains 7 2 at full charging current in 24V Back current drain l1Ah month Charging voltage Ripple lt 4 of actual D
5. 12V setting To set the parameters for customized charging proceed with CHARGING step 6 to 9 Alt 2 Press INCREASE button to change to 24V setting Press START STOP button to resume To set the parameters for custom ized charging proceed with CHARGING step 6 to 9 2013 08 19 13 22 24 CHARGING PROGRAMS Choose program by pressing the MODE button Adjust parameters according to CHARGING 6 9 Press START STOP button to start the selected program Medel number Rated Voltage AC TECHNICAL SPECIFICATION 1045 220 240VAC 47 64Hz The table explains the different Charging Programs Battery Size Ah Explanation Temp range Use for GEL WET and MF batteries 20 C 50 C NORMAL 20 1500Ah 4 4122 Use for most AGM batteries Some AGM should use lower voltage 20 C 50 C AGM 20 1500Ah NORMAL Mode check battery manual if unsure 4 F 122 F Use for Ca Ca batteries Use Ca Ca program to maximize charge with 20 C 50 C Ca Ca 20 1500Ah minimum loss of fluid Including RECOND step Recond your battery once a 4 122 per year and after deep discharge to maximise lifetime and capacity Used for recovery of stratified batteries 20 C 50 C BOOST 20 1500Ah L n Use as power supply use for float maintenance charging when 100 20 50 SUPPLY 20 1500Ah capacity of the battery is reguired SUPPLY program activates step 7 without 4 F
6. AVE ANY BATTERY DURING CHARGING UNATTENDED FOR A LONGER PERIOD OF TIME ENSURE THAT THE CABLING DOES NOT JAM OR COMES INTO CONTACT WITH HOT SURFACES OR SHARP EDGES BATTERY ACID IS CORROSIVE RINSE IMME DIATELY WITH WATER IF ACID COMES INTO CONTACT WITH SKIN OR EYES SEEK IMME DIATE MEDICAL ADVICE ALWAYS CHECK THAT THE CHARGER HAS SWITCHED TO STEP 7 BEFORE LEAVING THE CHARGER UNATTENDED AND CONNECTED FOR LONG PERIODS IF THE CHARGER HAS NOT SWITCHED TO STEP 7 WITHIN 55 HOURS THIS IS AN INDICATION OF AN ERROR MANUALLY DISCONNECT THE CHARGER BATTERIES CONSUME WATER DURING USE AND CHARGING FOR BATTERIES WHERE WATER CAN BE ADDED THE WATER LEVEL SHOULD BE CHECKED REGULARLY IF THE WATER LEVEL 15 LOW ADD DISTILLED WATER THIS APPLIANCE IS NOT DESIGNED FOR USE BY YOUNG CHILDREN OR PEOPLE WHO CAN NOT READ OR UNDERSTAND THE MANUAL UNLESS THEY ARE UNDER THE SUPERVISION OF ARESPONSIBLE PERSON TO ENSURE THAT THEY CAN USETHE BATTERY CHARGER SAFELY THIS APPLIANCE CAN BE USED BY CHILDREN AGED FROM 8 YEARS AND ABOVE AND PER SONS WITH REDUCED PHYSICAL SENSORY OR MENTAL CAPABILITIES OR LACK OF EXPE RIENCE AND KNOWLEDGE IF THEY HAVE BEEN GIVEN SUPERVISION OR INSTRUC TION CONCERNING USE OF THE APPLIANCE IN A SAFE WAY AND UNDERSTAND THE HAZARDS INVOLVED CHILDREN SHALL NOT PLAY WITH THE APPLIANCE CLEANING AND USER MAINTENANCE SHALL NOT BE MADE BY CHILDREN WITHOUT SUPERVISION e CONNECTION TO THE MAINS SUPPLY MUST BE IN ACCORDAN
7. C current Ambient 20 C to 50 C temperature 4 F to 122 F Charger type 8 step fully automatic charging cycle Battery types All types of 12V and 24V lead acid batteries WET MF Ca Ca AGM and GEL Check with your battery supplier for appropriate charge information Battery capacity 20Ah 1500Ah Dimensions 338x178x80mm L x W x H Insulation class IP20 Weight 3 3kg without cables Warrenty 2 years Back current drain is the current that drains the battery if the charger is not connected to the mains CTEK chargers has a very low back current The quality of the charging voltage and charging current is very important A high current ripple heats up the battery which has an aging effect on the positive electrode High voltage ripple could harm other equipment that is connected to the battery CTEK battery chargers produce very clean voltage and current with low ripple LIMITED WARRANTY CTEK SWEDEN AB issues this limited warranty to the original purchaser of this product This limited warranty is not transferable The warranty applies to manufacturing faults and material defects for 2 years from the date of purchase The customer must return the product together with the receipt of purchase to the point of purchase This warranty is void if the battery charger has been opened handled carelessly or repaired by anyone other than CTEK SWEDEN AB or its authorised representatives The charger is sealed Removing or damaging the
8. CE WITH THE NATIONAL REGULATIONS FOR ELECTRICAL INSTALLATIONS e THE CHARGER MUST ONLY BE CONNECTED TO AN EARTHED SOCKET OUTLET e THE CHARGER IS DESIGNED FOR INDOOR USE DO NOT EXPOSE TO RAIN OR SNOW oo tu USB PORT The USB port is used for downloading charge program parameters from PC by a technician or skilled user but not end user Die USB Schnittstelle wird f r das Herunterladen von Ladeprogrammparametern von einem PC durch einen Techniker oder einen versierten Anwender nicht jedoch durch einen Endanwender verwendet Le port USB permet un technicien ou un utilisateur exp riment de t l charger les param tres des pro grammes de charge depuis un il n est pas destin l utilisateur standard Un usuario t cnico cualificado no el usuario final puede usar el puerto USB para descargar desde un PC los par metros del programa de carga La porta USB riservata allo scaricamento dei parametri dei programmi di ricarica da un PC da parte di un tecnico oppure di un utente esperto non dell utente finale De USB poort wordt gebruikt om de parameters van het oplaadprogramma te downloaden vanaf een pc door technici of ervaren gebruikers maar niet door eindgebruikers USB porten anv nds f r att ansluta till en PC och h mta parametrar f r laddningsprogram vilket b r g ras av en tekniker eller en van anv ndare inte en slutkonsument USB porten bruges til overf rsel af o
9. R LAMP ERROR LAMP TEMPERATUR SENSOR LAMP SUPPLY PROGRAM READY TO START FULLY CHARGED DISPLAY A DISPLAY Ah amp info INCREASE BUTTON EN 7 2013 08 19 13 22 23 INDICATION LAMPS DISPLAYS AND ERRORCODES INDICATION LAMPS START STOP LAMP Indicates that charging has not started or has been interrupted Press START PAUSE button to start resume POWER LAMP Indicates that mains supply is connected ERROR LAMP Indicates that a fault has occurred Se ERROR CODES for description Press START PAUSE button to clear error and interrupt charging Indicates that the temperature sensor is activated Voltage is automatically adjusted to optimize charge at ambient temperature TEMPERATURE SENSOR LAMP 8 EN 20019214A Manual MXTS70 All languages Print file 003 indd 8 Ah amp info SETTINGS BEFORE START DISPLAY V Indicates voltage set Options 12 24 Volts DISPLAY A Indicates current set Options 10 50 40 30 20 10A 12V setting Options 50 40 30 20 10A in 24V setting 70A could only be selected for SUPPLY program DISPLAY h Indicates which parameter to set Options U SU F E r ee Li Nominal Voltage SU Supply Voltage H Current limit Temperature compensation Recond time in BOOST program DISPLAY Ah amp info Displays error codes REAL TIME INDICATION DURING CHARGING DISPLAY V Displays output voltage DISPLAY A Displays output curre
10. lamp will indicate that the mains cable is connected to the mains supply The error lamp will indicate if the battery clamps are incorrectly connected The reverse polarity protection will ensure that the battery or charger will not be damaged Turn on the mains switch Press the MODE button to select Supply mode Press SET button to set parameters Select voltage Display h will indicate that voltage Li is selected Display V will indicate set voltage Press to change Press SET button to confirm Select Supply voltage Display h will indicate that Supply voltage 50 is selected Display V will indicate Supply voltage level Press to change Press SET button to confirm Select current e Display h will indicate that current is selected Display A will indicate set current Press to change Press SET button to confirm Press the START STOP button to start Supply mode Supply mode indication STEP 7 is lit to indicate that Supply mode is running Stop Supply at any time by pressing the START STOP button Press START STOP button to resume Supply mode 20019214A Manual MXTS70 All languages Print file 003 indd 7 MODE BUTTON START STOP BUTTON NORMAL PROGRAM AGM PROGRAM Ca Ca PROGRAM BOOST PROGRAM DISPLAY V DISPLAY h SET BUTTON DECREASE BUTTON STOP START _ STOP MODE NORMAL AGM BOOST MXTS 70 12V 70A 24V 50A OO Oo Ah 8 info SUPPLY POWE
11. minal A e Connect the red clamp to the vehicle chassis remote from the fuel pipe and the battery Disconnect the cables e Disconnect the red clamp before the black clamp EN 5 2013 08 19 13 22 23 CHARGING For best possible charging of your batteries the voltage and current is adjustable In addition to that temperature compensated charging is selectable See below how to set the parameters for customized charging 1 Connect the charger cables to the charger see quickguide 2 Connectthe charger to the battery see quickguide 3 Connectthe charger to the mains supply The power lamp will indicate that the mains cable is connected to the mains supply The error lamp will indicate if the battery clamps are incorrectly connected The reverse polarity protection will ensure that the battery or charger will not be damaged 4 Turn the mains switch 5 Press the MODE button to select charging program 6 Press SET button to set parameters 7 Select voltage Display h will indicate that voltage is selectable Display V will indicate set voltage Press to change Press SET button to confirm 8 Select current Display h will indicate that current FI is selectable Display A will indicate set current Press to change Press SET button to confirm 9 Select temperature compensation Display IN will indicate that temperature compensation t is selectable Temperature sensor lamp will indica
12. n necessary to keep the battery fully charged SUPPORT CTEK offers a professional customer support www ctek com For latest user manual see www ctek com By e mail info ctek com by telephone 46 0 225 351 80 by fax 45 0 225 351 95 CTEK PRODUCTS ARE PROTECTED BY Patents EP10156636 2 pending US12 780968 pending 1618643 087541778 1744432 1483817 pending 5 524203 05700583282 1716626 pending 5 526631 US7638974B2 EPO9180286 8 pending US12 646405 pending EP1483818 SE1483818 US7629774B2 EPO9170640 8 pending US12 564360 pending SE528232 SE525604 Designs RCD 509617 US D575225 US D580853 US D581356 US D571179 RCD 321216 RCD 000911839 RCD 081418 RCD 001119911 0001 RCD 00111991 1 0002 RCD 081244 RCD 321198 RCD 321197 ZL 200830120184 0 ZL 200830120183 6 RCD 001505138 0001 RCD 000835541 0001 RCD 00083554 1 0002 D596126 D596125 RCD 001705138 0001 US D29 378528 pending ZL 201030618223 7 US RE42303 US RE42230 2012 05 30 Trade marks TMA 669987 CTM 844303 CTM 372715 CTM 3151800 TMA 823341 CTM 1025831 CTM 405811 CTM 830545751 pending CTM 1935061 pending 285731 2010004118 pending 4 2010 500516 410713 2010 05152 pending 1042686 766840 pending 2013 08 19 13 22 24 20019214A
13. nt DISPLAY h Alt 1 Displays total elapsed charging time minutes hours Alt 2 Displays time elapsed until error occured DISPLAY Ah amp info Alt 1 Displays total charge delivered since start minutes hours Alt 2 Displays error codes together with ERROR lamp REVERSE POLARITY Connect the charger according to quickguide OVER VOLTAGE Battery voltage to high for the chosen charging program check battery voltage TIME OUT STEP 1 DESULPHATION Restart the charger If charging is still being interrupted the bat tery is seriously sulphated and may need to be replaced TIME OUT STEP 2 SOFT START Restart the charger If charging is still being interrupted the battery can not accept charge and may need to be replaced TIME OUT STEP 5 ANALYSE Restart the charger If charging is still being interrupted the bat tery can not keep charge and may need to be replaced BATTERY OVERHEATED The battery is too hot to charge The battery is damaged and may need to be replaced LOW BATTERY VOLTAGE IN SUPPLY PROGRAM Battery voltage too low or too large consumers connected Check if 12V battery connected in 24V battery setting or disconnect large consumers HIGH CURRENT IN SUPPLY PROGRAM Check if clamps are short circuited or connected reversed polarity OVER VOLTAGE PROTECTION If battery voltage is below 17V the ERROR lamp is lit when 24V setting has been selected Alt 1 Press START STOP button to charge with
14. pladningsprogrammets parametre fra en pc hvilket foretages of en tekni ker eller superbruger men ikke slutbrugeren USB porten brukes av en tekniker eller erfaren bruker men ikke sluttbruker til nedlasting av parametere for ladeprogram fra en PC USB porttia k ytet n latausohjelman parametrien lataamiseen tietokoneelta Toimenpiteen saa suorittaa vain teknikko tai ammattilainen ei loppuk ytt j Clamps CORD SET PRO CORD SET PRO female connector Charger cable male connector Temperature sensor male connector CORD SET PRO female connector USB Type B contact Mains switch Optional 4 EN 20019214A Manual MXTS70 All languages Print file_003 indd 4 2013 08 19 13 22 21 QUICK GUIDE To charge with last used program settings Turn on mains switch Press START STOP button to start charging Press the START STOP button to interrupt charging 4 Attach the cables to the charger eee Connect the charger to mains supply Connect the charger to the battery Supply plugs may differ to suit your mains supply WARNING Batteries and electronics will be damaged if 12V batteries are charged in 24V setting 20019214A Manual 70 All languages Print file_003 indd 5 MOUNTING When permanently mounting the charger mount the cha
15. rger on a firm surface Fix the charger with screws in the four holes Use screws intended for the surface Allow space around the charger to not interfere with air cooling 150mm 50mm gonm USB TYPE B CONTACT USB TYPE B CONTACT Used for downloading of customized charging programs Contact infoQctek com for information NOTE Not to be used for mobile phone charging READY TO USE The table shows the estimated time for empty battery to 8026 charge BATTERY SIZE 20Ah 50Ah 100Ah 200Ah 500Ah 1000Ah Op 22 an w He 45 vY CONNECT THE CABLES If the battery clamps are incorrectly connected the reverse polarity protection will ensure that the battery and charger are not damaged Connect the battery cable including the temperature sensor to the charger Connect the mains cable to the charger Connect the red clamp 6 to the battery s positive pole e Connect the black clamp to vehicle chassis remote from fuel pipe and the battery e Connect the charger 5 to the mains supply Turn on mains switch DISCONNECT THE CABLES e Turn off mains switch Disconnect the charger from the mains supply O before disconnecting the battery Disconnect the black clamp before the red clamp Some vehicles may have positively earthed batteries e Connect the black clamp to the battery s negative ter
16. te activated temperature sensor Press to change Press SET button to confirm 10 Press the START STOP button to start charging cycle or press MODE button to change charging program 11 Follow the 8 step display through the charging process The battery is ready to start the engine when STEP 4 is lit The battery is fully charged when STEP 7 is lit 12 Stop charging at any time by pressing the START STOP button 13 Press START STOP button to start charging cycle 6 EN 20019214A Manual MXTS70 All languages Print file_003 indd 6 MODE BUTTON START STOP BUTTON NORMAL PROGRAM AGM PROGRAM Ca Ca PROGRAM BOOST PROGRAM DISPLAY V DISPLAY h SET BUTTON DECREASE BUTTON STOP START _ STOP MODE NORMAL AGM Ca Ca BOOST MXTS 70 12V 70A 24V 50A CTEK O 00 Ah amp info SUPPLY POWER LAMP ERROR LAMP TEMPERATUR SENSOR LAMP SUPPLY PROGRAM READY TO START FULLY CHARGED DISPLAY DISPLAY Ah amp info INCREASE BUTTON 2013 08 19 13 22 23 SUPPLY For best possible float maintenance charging or voltage supply function for your vehicle the voltage and max current limit are adjustable from the front panel See below how to set the voltage supply program and it s parameters 2 12 13 Connect the charger cables to the charger see Cable connection Connect the charger to the battery see Cable connection Connect the charger to the mains supply The power
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