wepackit 2009 inc. 2010 product guide
Contents
1. 3 11 CASE DISCHARGE La 247 ELEVATIONS c Beg i E VERTICALLY STACKED itt 1 ous 0 F MAGAZINE LOADING 24 ELEVATION MEUM L ges CASE 1 2 CONTROLS 380E CASE ERECTOR RH OPERATOR CONTROLS NT RETE CONTROLS pnr d RH SWIVEL TO DESIRED TAPER ADJUSTMENTS CASE ORIENTATION STATON CASE CONVEYOR 94 ELEVATION 247 ELEVATION 26 of 45 wepackit2009inc Toll Free 1 877 804 8683 WEPACKIT 2009 INC Tel 519 942 1701 5 Centennial Rd Fax 519 942 1702 Orangeville ON WWW wepacki2009inc com LOW 1 1 Canada 700CP Fully Automatic Packing System The 700CP with a 310E provide case packing lines that offer a throughput of 15 cases per minute solutions 120 YUOCP CASE PACKER AR SUPPLY PRODUCT CONVEYOR WITH CHAMMELIZER 34 ELEV CUSTOMER da OTHERS A ELEV 0 0 OF HOE CASE IL ees 8 di 3 Mer p _ er ee tin conver eR 24 ar oe ORF ACT DIL DIE S 1 cower OPERATOR 72 74 CONTROLS ELECTRICAL OPERATOR OPERATOR CONN EO THON CONTROLS ADJUSTMENT 120 1 272. 700CP with 320E gives a 25 case min robust construction capable of 24 7 harsh environments and a smaller footprint I 3508 36 36 144 oll 72 B3 1 4 MC AEST DISCHARGED 34 320E CASE 7 CONTROLS FEN ERECTOR LH OPERATOR ee 7 Ted _ OPERATOR REVERSE op CONTROLS IS ADJUS MENTS 7 BOX CONY ELEV POWER DROR 1 MAGAZINE s M un x mE Lm c m n LOADING LP wA CASE DISC Y d d or Eden 4 24 ELEV er JE 1 CUSTOMER CONVEYOR and 400177 CLH BY OTHERS CASE TAPER 700 CASE PACKER il gf Ls 120 gt L3 Note The throughputs shown can be increased if packing 2 or more cases simultaneously is possible 27 of 45 42 wepackit2009inc Toll Free 1 877 804 8683 WEPACKIT 2009 INC Tel 519 942 1701 5 Centennial Rd Fax 519 942 1702 Orangeville ON WWW wepacki2009inc com LOW 1R1 Canada 350CP Fully Automatic Packing System The 350CP with a 310E gives a 15 case min robust construction capable of 24 7 harsh environments and a larger case range shown below The 350CP with a 320E or a 330E case erector gives an up to 25 case min throughput robust construction capable of 24 7 harsh environments and a larger case range shown bel
3. 700 15 a cost effective extremely robust mechanical fully automatic case packaging solution It includes all the necessary in feed discharge conveying collation and tooling required for your application Our history proves that it is applicable for a wide variety of industries including dairy pharmaceutical food beverage bakery automotive oil chemical adhesive paper etc This simple system applies commonsense amp dependable designs that focus on your bottom line Speed amp Precision without the price tag Without the use of over complex burdensome and costly servo technology the 700CP is able to achieve moderate to high speed case packing without the costs Example Bottles amp Cans 400 per minute Cartons 240 per minute Dairy Tubs 120 per minute Thermoform Trays Clamshells 90 per minute Large Sacs Side Gusseted Bags 60 per minute 18 x 32 Pick Area amp up to 10 cycles min fa Highly Customizable The 7OOCP provides an enormously flexible platform for i your ever changing needs top load design allows for quick simple and accurate tooling changeovers between package sizes and types 13 of 45 wepackit2009inc Toll Free 1 877 804 8683 WEPACKIT 2009 INC Tel 519 942 1701 5 Centennial Rd Fax 519 942 1702 Orangeville ON WWW wepacki2009inc com LOW 1R1 Canada 350CP HIGH THROUGHPUT CASE PACKER The 350CP 15 a fully automatic case and tray loading system
4. 7133713 SINGLE FILING CONVEYOR BRINGS PRODUCT INTO SINGLE CONFIGURATION Below is a conceptual sketch illustrating the product manipulation involved with obtaining variety pack FULL TRAYS IN ORIGINAL 350DC DECASES CANS AND FLAVOR SINGLE FILES LANE 1 Q En CANS ARE MERGED FLAVOR 52 LANE 2 CANS 350CP PACKS o TOGETHER VARIETY PACK cece QB INDIVIDUAL CANS INTO FLAVOR 3 4444 X LANE 3 CEELI III CX X X X X x x 9895898829 FLAVOR 4 eee E Y gt ie E 1 LANE 4 se SS FLAVOR 1 O ROW FLAVOR 6 FLAVOR 5 LANE 5 FLAVOR 6 LANE 6 32 of 45 wepackit2009inc Toll Free 1 877 804 8683 2009 INC Tel 519 942 1701 5 Centennial Rd Fax 519 942 1702 Orangeville ON www wepacki2009inc com LOW 1R1 Canada 7 FREIGHT INSTALLATION AND SUPPORT FREI GHT Freight is typically paid for by the customer and arranged by Wepackit 2009 Inc We regularly ship throughout North and Central America Paperwork to get our shipment through Customs 15 typically handled with ease and delays are rarity Our machines come standard with castors and do not require any special equipment to unload the machines It typically only requires two people to unload all equipment and push them to their required positions From there they can raise the machines onto their leveling screws to their lev
5. LE E EEXEEEEELLLLLLEEEZJ 6 FULLY AUTOMATI C PACKI NG SYSTEM Wepackit 2009 Inc fully automatic packing systems mainly consist of an erector packer and closer There is a wide variety of combinations and permutations depending on the customer s spatial restrictions speed requirements and budget They will be further broken down according to the packer which typically determines what the rest of the line will look like At the end of the line is always a top closer sealer This can either be done with glue using a 400TG72 or with tape utilizing a 400TT72 Their footprints are identical which means the layouts will be valid for all systems discussed below Layouts contained in this document are generic and are not representative of the smallest largest overall footprints available Overall layout dimensions are product and plant dependent TYPI CAL LINE LAYOUTS 600CP FULLY AUTOMATIC LI NE LAYOUT 600 Series Gantry Style Case Packer with a 330E Case Erector and a 400TT50 Case Closer Taper provides our smallest case packing line footprint and offers a throughput of 15 30 cases per minute 189 15 97 D A REF PRODUCT CONVETOR PRODUCT SIDE PRODUCT 36 ELEVATION PRODUCT CONVETOR TRANSFER EY OTHERS 36 ELEVATION AIR ELECTRICAL CONNECTION o FH p A EE T w EHE P SSS mmi PACKED AND SEALED
6. PANASONIC SERVO DRIVES AVAILABLE AS REQUI RED FULL STAINLESS STEEL STAINLESS STEEL WASH DOWN PARTIAL STAINLESS STEEL PRODUCT LAYER PAD INSERTION LEFT OR RIGHT HAND 11 of 45 wepackit2009inc Toll Free 1 877 804 8683 Tel 519 942 1701 Fax 519 942 1702 www wepacki2009inc com WEPACKIT 2009 INC 5 Centennial Rd Orangeville ON LOW 1R1 Canada 670MB MONO BLOCK CASE ERECTOR PACKER CLOSER Small footprint all in one rsc case erecting X Y Gantry Style top load packing and rsc case closing taping This system 15 ideal for Small products and where floor space 15 limited Easy to operate and maintain smarter by design SEQUENCE OF EVENTS The 670MB Mono Block fully automatic rsc case packing system will accept products onto the product in feed conveyor channelized lane divided across the width of the conveyor if necessary and advanced to the pick area within the mono block frame An rsc blank is shuttled from the magazine erected bottom taped tipped to standing position on the case in feed conveyor and Staged for loading Once the required pattern of products has Been collated in the pick area the 670 Pick head will descend upon the pattern securing the products by a gripping system The products are lifted vertically from the conveyor and placed within the staged case The Loaded cast 15 then discharged to the case closer where the top flaps are closed and top taped The 660MB cycles at
7. The infeed conveyor accepts product from a single file configuration Many full tier pack patterns require multiple lane configurations Therefore a device that diverts product from a single lane to multiple lanes across the product conveyor is required This is typically accomplished through the use of a channelizer A channelizer is a device that utilizes an array of pneumatic cylinders arranged in such a way that it provides consistent positioning of a diverting rail PRODUCT METERI NG Product metering is the ability to handle surges of product prior to its entrance into the case packer These surges often result in accumulated product and increased backpressure As a result the machine is required to handle increased throughput in order to deplete the accumulated product upstream Various devices such as product stops and starwheels can be utilized to alleviate backpressure and properly meter the product into the machine PRODUCT MANI PULATI ON Certain products require manipulation in order form the proper tier pattern This includes turning rotation up ending etc Depending on the product requirements Wepackit 2009 nc can design appropriate product manipulation on the product infeed conveyor 25 of 45 wepackit2009inc Toll Free 1 877 804 8683 2009 INC Tel 519 942 1701 5 Centennial Rd Fax 519 942 1702 Orangeville ON www wepacki2009inc com L9W 1R1 Canada ee EELLLLLLELLLEEEEEEEEE E E EE E
8. The normal direction is parallel to the depth of the box Side stacked boxes may have their fluting reversed but this may pose a problem during case erecting Flute or Corrugation One of the wave shapes in the inner portion of combined corrugated fibreboard FOL Full Overlap Slotted Container A box made with all flaps the same length box width The outer Flaps will come within in one inch of a complete overlap when closed This box style 5 very resistant to rough handling If the box is stacked on its bottom panel the overlapping flaps provide super cushioning Extra stacking strength is realized when the box is stacked on its side HSC Half Slotted Container A box made in a similar format to the RSC but there are no top flaps Inner Flaps Meet Knocked Down KD A case that has not yet been erected Kraft A word meaning strength applied to pulp paper or paperboard produced from wood fibers by the sulfate process Page 44 of 45 wepackit2009inc Toll Free 1 877 804 8683 2009 INC Tel 519 942 1701 5 Centennial Rd Fax 519 942 1702 Orangeville ON www wepackit2009inc com LOW 1R1 Canada Left Hand Packer Packer that picks from the product conveyor into the box moving it from right to left while looking downstream As a result the product conveyor is on the right side of the machine and the case conveyor is on the left Left Side On the left side while looking downstream Length L
9. FP500 FLEXI BLE POUCH CASE PACKER The FP500 Flexible Pouch Case Packing System applies straightforward and easily managed technology to achieve dependability in any rigorous production environment This system will accept a variety of flexible bag types eg pillow stand up side gusseted comfortably at up to 90 bags per minute Package orientation and registration is delivered and maintained by the system which automatically controls the in feed and stages the corrugated case to complete the loading process see Sequence of Operation Ideally suited to operations where space is at a premium the FP500 s extremely small footprint of 48 x 72 allows for easy placement in congested production environments Bag Pack Patterns Pillow or Stand Up Versatility without a premium the FP500 quickly changes over to a wide range of multiple layer bag packing patterns SEQUENCE OF OPERATI ON Bags are pretreated to improve orientation separation and center registration upon in feed if required Introduced onto a registration controlling conveyor packages are indexed forward until arriving into the system s pick position Formed and bottom sealed cases are in fed and controlled in the staged pack position Once the B 182 00 M required package quantity has been 145 00 4 indexed into position the system s eo MM 72 25 36 00 pick head de
10. In response to the growing demand for higher speeds with smaller footprints our proven designs of the 310E and the original 300E have undergone a shrinking effect Allowing for the speed by using our shuttle design for a consistent blank escapement and positive dual vacuum grip for separation in the process the cycle time is greatly increased Functions of the machines are made easy by utilizing more in depth operator controls via touch screens counters for adjustments with more features included as standard Ergonomic magazine is positioned inside the frame COMMON FEATURES Up to 25 cases minute Less than 3 minute tool less changeover 5 main adjustments 4 hand cranks with Seco counters 1 adjustment with a scale Low level magazine detection 3 Condition Stack Light with HMI Fault Feedback 4 Panasonic HMI for In Depth Machine Control Panasonic PLC with 3 Year Warranty Magazine capacity for approx 80 to 100 C Flute Cases 29 ECT Minimum 175 Qty TBD upon receipt of samples Positive vacuum 2 side pull open case erection Top amp bottom mechanical forming adjustable active minor and major flap closing Double lower with single upper flight chains for positive precise case indexing controlled by a Variable Frequency Drive Low chain index speeds for positive tape and or glue sealing Case erection jam detection and automated shut down Rugged Construction 2 x 2 Tube welded frame with formed 11 gauge sheet metal coated
11. MIN 5 5 4 5 MAX 24 16 12 14 17 18 of 45 wepackit2009inc Toll Free 1 877 804 8683 WEPACKIT 2009 INC Tel 519 942 1701 5 Centennial Rd Fax 519 942 1702 Orangeville ON WWW wepacki2009inc com LOW 1R1 Canada 350E HIGH SPEED CASE ERECTOR The 350E High Speed Case Erector erects and bottom tapes RSC and HSC corrugate cases at up to 30 cases per minute Open Frame Design And No Tool Handwheel Change Over maintenance are greatly assisted by a standard open frame design allowing full access to all erection sequences Operating adjustment and magazine loading are positioned at standard operator height providing for quick and easy access Externally mounted power assisted hand wheels permit quick and effortless case size adjustment Included Features e Magazine capacity for 200 cases e Powered large storage magazine e 4 Panasonic HMI for In Depth Machine Control Panasonic PLC with 3 Year Warranty Fully guarded w clear lexan interlocked Castors 2 tape head Operator Maintenance Manual 220 3 60 7 80PSI UL CSA Approved Components Erector Options CASE RANGE inches 350E e Stainless steel construction MIN MAX Stainless steel wash down Knock down Length m 30 A B or Omron PLC Box Length 7 18 Electrical 480 3 60 Box Width 6 16 Left or right hand operation Box Depth body only 7 15 Jam detection amp low level alarms Box Height body flap 21 Footprint 48 x 120 24 magazine Spee
12. Note In order for a glue tab to be called extended it must extend at least 1 12 in from the score The best configuration has the manufacturer s seam on the outside of the case This eliminates the possibility of product getting caught on the manufacturer s seam during loading Regular Glue Flap Page 42 of 45 wepackit2009inc Toll Free 1 877 804 8683 WEPACKI T2009 INC Tel 519 942 1701 5 Centennial Rd Fax 519 942 1702 Orangeville ON WWW wepackit2009inc com LOW 1 1 Canada Case Handing Diagram This sketch illustrates the difference between Left Hand and Right Hand cases This is important because LH cases can only run on LH erectors and vice versa RIGHT HAND CASE FLAT FOLD DOWN TEX LEFT HAND CASE FLAT FOLD DOWN LEFT HAND KNOCK DOWN CASE RIGHT HAND KNOCK DOWN CASE EXTENDED SEAM SHOW SEAM SHOWN GLUED TO MAJOR PANEL LEFT HAND CASE V Cut Specifications V Cut Specification for 375ml Bottles 1 5 wide x 4 deep min V Cut Specification for 750ml Bottles 45 Degree e 2 wide x 1 deep min Angle V Cut Specification for 1 5L Bottles e 2 5 wide x 1 25 deep min Page 43 of 45 wepackit2009inc Toll Free 1 877 804 8683 2009 INC Tel 519 942 1701 5 Centennial Rd Fax 519 942 1702 Orangeville ON www wepackit2009inc com LOW 1R1 Canada 9 GLOSSARY OF TERMS Below 15 a list of terms as they pertain to Wepackit 2009 Inc equipment Many of these term
13. 5 Centennial Rd Fax 519 942 1702 Orangeville ON www wepacki2009inc com LOW 1R1 Canada OUR PHILOSOPHY Wepackit 2009 Inc s objective is to provide cost effective automation for customers that demand short return on investment It has taken over twenty years of automation evolution to come up with this product line In packaging automation it s easy to put a servomotor on a machine for every motion It s difficult to make things simple which is where Wepackit excels Robust components for demanding environments e Apply the appropriate level of technology for the application avoid extra cost with servos where possible Reduce customers potential downtime with the availability to acquire replacement and supporting parts e Study the package and focus on product registration e Automation is a means to an end cases out the door is what counts for customers e Strive to deliver the best possible R O I e Service amp support the client without any compromise PURPOSE The purpose of this document is to offer the customer detailed information on Wepackit 2009 Inc s product line capabilities and standards It is for use in the early stages of the project and is replaced by the specific information contained in the machine manuals at time of delivery SCOPE This document is intended to be used as a pre sales document and does not replace the operating manual The customer s specific quote and user manual precedes any informat
14. equipment is designed as a modular component that can operate as a stand alone unit or as a line integrated machine For example an erector can produce cases on demand for a manual packing plant and it can be part of a fully automatic system consisting of an erector packer and taper When an automatic system is purchased from Wepackit 2009 Inc all integrating conveyors necessary for it to erect pack and seal a case is included The end result is a fully automatic packing system that only requires power and air to run CUSTOMER UPSTREAM CONVEYOR The customer s upstream conveyor is required to transport the product at the same orientation at the required speeds Gaps are required between product which will avoid product surges greater than what the machine is capable of handling lf required the machine can be designed with the ability to handle certain levels of backpressure during normal operation see product metering 24 of 45 wepackit2009inc Toll Free 1 877 804 8683 2009 INC Tel 519 942 1701 5 Centennial Rd Fax 519 942 1702 Orangeville ON www wepacki2009inc com LOW 1R1 Canada PRODUCT NFEED CONVEYOR The product conveyor is typically 34 elevation 10 higher than the case conveyor This offset allows us to minimize the vertical travel required to get the full tier over the top of the empty case This creates a shorter cycle time required from the tooling
15. for high volume products It is similar to the 700 without the cantilever design Instead it is supported at both ends of the head beam allowing the loading of multiple cases simultaneously thus increasing the throughput It has a much larger pick and load area which is scaleable depending on customer requirements The user friendly design permits multiple container handling with rapid and simple change over Simple mechanical cam following technology allows for ease of use and a low maintenance demands With a very rugged construction eg 3 tubular welded frame the 350CP is an automation investment returning payback well into the future Once containers arrive 204 1 4 into the pick area the 172 1 4 350CP s heads s E PRODUCT CONVEYOR WITH BO 32 descend on the OPTIONAL CHANNELIZER product securing it ELEN with vacuum mechanical grippers Containers are lifted vertically and placed within staged cases As an on demand 5 system the cycle is O INFEED F repeated until the 24 ELEV OPERATOR CONTROLS cases are completely bs 79 i 138 packed FULL CASE DISCHARGE aat 24 ELEV E d 14 of 45 wepackit2009inc Toll Free 1 877 804 8683 WEPACKIT 2009 INC Tel 519 942 1701 5 Centennial Rd Fax 519 942 1702 Orangeville ON WWW wepacki2009inc com LOW 1 1 Canada
16. the thickest A Flute makes the most of corrugate cushioning and stacking properties for fragile and delicate items Because A Flute offers excellent stiffness qualities and short column crush resistance it has application across a broad range of customer uses B Flute B Flute the second flute size adopted by the corrugated industry has lower arch heights than A Flute and more flutes per foot This means that the medium contacts and supports the liners at a greater number of points providing a stiff flat surface for high quality printing and die cutting and with excellent crush resistant properties B Flute is also preferred for high speed automatic packing lines and for pads dividers partitions and other forms of inner packing Complex die cuts and beverage trays are excellent applications for B Flute as are can cases wrap around blanks glass to glass packs and slip sheets B Flute is generally combined with light weight liners but can be used with heavier facings if the need arises good puncture resistance less space consumed warehouse B Flule 1 2 uses canned goods displays Page 34 of 45 wepackit2009inc Toll Free 1 877 804 8683 WEPACKIT2009 INC Tel 519 942 1701 5 Centennial Rd Fax 519 942 1702 Orangeville ON www wepackit2009inc com L9W 1R1 Canada C Flute C Flute came along next to split the difference between A and B Flutes It s thinner than A flute thicker than B and of
17. up to 15 cycles per minute and has the capability to load multiple cases per cycle The products will be div eet MES m ow ELE E 3 LH ic mg LF Model combination of RSC case erector gantry style packer amp RSC case closer taper STANDARD FEATURES PANASONIC PLC COMPLETE WITH COLOUR HMI PROVIDING FAULT FEEDBACK IDENTIFICATION PICK UP HEAD MECHANISM FREQUENCY DRIVE CONTROLLED PNEUMATIC OR SERVO CHANNELI ZER ERECTED CASE DISCHARGE W CASE TIPPING ACTIVE FLAP CLOSING UL CSA APPROVED ELECTRICAL COMPONENTS ANTI CORROSI ON PAINT FINISH CASTORS FOR PORTABILITY ONE OPERATOR MAI NTENANCE MANUAL STANDARD UTILITIES AIR 220 3 60 7 CFM 80PSI STD SYSTEM OPTI ONS A B OR OMRON PLC PANASONIC SERVO DRIVES AVAILABLE AS REQUI RED FULL STAINLESS STEEL STAINLESS STEEL WASH DOWN PARTIAL STAINLESS STEEL PRODUCT LAYER PAD INSERTION LEFT OR RIGHT HAND 12 of 45 wepackit2009inc Toll Free 1 877 804 8683 WEPACKIT 2009 INC Tel 519 942 1701 5 Centennial Rd Fax 519 942 1702 Orangeville ON WWW wepacki2009inc com LOW 1R1 Canada 700 SMALL FOOTPRINT CASE PACKER 700CP is a cantilevered design case packer It is capable of loading at a rate of up to 10 cycles per minute utilizing a load length of up to 32 Its inverted U shaped cam track enables the tooling to travel vertically for the pick and load portion of the cycle
18. with 2 part epoxy paint Mild steel construction anti corrosion paint 2 Tape head Castors for portability Fully guarded w clear Lexan c w mechanical interlock door switches Solid State Sensing Devices One Operator Maintenance Manual 220 3 60 Electrics Air 80 PSI 7 CFM UL CSA Approved Components ERECTOR OPTIONS Stainless steel construction Stainless steel wash down A B or Omron PLC Electrical 480 3 60 Left or right hand operation speed and performance is determined upon evaluation of samples 17 of 45 wepackit2009inc Toll Free 1 877 804 8683 WEPACKIT 2009 INC 519 942 1701 Fax 519 942 1702 WWW wepacki2009inc com 5 Centennial Rd Orangeville ON LOW 1R1 Canada UNI QUE MODEL SPECIFICATIONS OF 320E 325 330E 320E CASE ERECTOR FREE STANDING CASE RANGE inches 320E MIN Knock down Length Box Length 6 Box Width 5 5 Box Depth body only 4 5 Box Height body flap Footprint 48 x 96 Speeds up to 25 cpm MAX 34 22 14 16 20 325E CASE ERECTOR FREE STANDING CASE RANGE inches 325E MIN Knock down Length Box Length 5 Box Width 5 Box Depth body only 4 5 Box Height body flap Footprint 40 x 84 Speeds up to 25 cpm MAX 30 17 12 15 18 330E CASE ERECTOR FREE STANDI CASE RANGE inches Knock down Length Box Length Box Width Box Depth body only Box Height body flap Footprint 40 x 72 Speeds up to 25 cpm 330E
19. 09 INC Tel 519 942 1701 5 Centennial Rd Fax 519 942 1702 Orangeville ON WWW wepackit2009inc com LOW 1 1 Canada Conversion Charts 125 23 52 20 40 150 26 66 35 50 175 29 75 50 60 200 32 84 65 75 250 40 111 80 85 275 44 138 95 95 350 55 180 120 105 200 42 92 80 85 275 48 110 100 95 350 51 126 120 105 400 61 180 140 110 500 71 222 160 115 600 82 270 180 120 150 26 66 35 50 200 32 84 50 60 150 26 66 35 50 200 32 84 50 60 Page 38 of 45 wepackit2009inc Toll Free 1 877 804 8683 2009 INC Tel 519 942 1701 5 Centennial Rd Fax 519 942 1702 Orangeville ON WWW wepackit2009inc com LOW 1 1 Canada WEPACKI T 2009 SPECI FI CATI ONS RSC SPECI FI CATI ONS AND GUI DELI NES This section outlines general construction guidelines to be followed for RSC HSC used on Wepackit 2009 Inc automation systems It is understood that it is very difficult to adhere to these specifications The objective is to come as close to it as possible The important factor is consistency which directly affects equipment set up GENERAL CONSTRUCTI ON GUI DELI NES RSC HSC shall be constructed without delamination or rough cut The case shall meet the manufacturer ECT Burst Strength and shall be at least 29 ECT 175 Mullen e panel scores shall be well pronounced allowing easy folding without misdirection of crease path Slots must be clean of deb
20. 09inc com Quotes ngalloway wepackit2009inc com Web www wepackit2009inc com 33 of 45 wepackit2009inc Toll Free 1 877 804 8683 2009 INC Tel 519 942 1701 5 Centennial Rd Fax 519 942 1702 Orangeville ON www wepackit2009inc com LOW 1R1 Canada EES E NH 8 APPENDI X TYPES OF FLUTI NG The Flute refers to the wave shaped cardboard reinforcement that make up the board s core This is the board s corrugation Flutes come in several sizes known as flute profiles The standard profiles range from A flute the largest to F flute and below microflutes A flute approximately 33 flutes linear foot 1 4 thick B flute approximately 47 flutes linear foot 1 8 thick C flute approximately 39 flutes linear foot 11 64 thick E flute approximately 90 flutes linear foot 1 16 thick F flute approximately 128 flutes linear foot 1 32 thick Generally larger flutes provide greater strength and cushioning while smaller flutes have better printability and flexibility Flute profiles can be mixed and matched within the same piece of combined board to manipulate printability compression strengths cushioning strengths and the total thickness of the board For instance CE double wall gets its durability from its C flute layer while the E flute gives it a smoother printing surface A Flute A Flute the original flute is the highest flute size and therefore when combined with an inner and outer facing is
21. 9 ECT Minimum 175 e Positive Vacuum 2 Side Case Erection Top amp bottom mechanical forming Panasonic PLC with 3 Year Warranty 4 Panasonic HMI for In Depth Machine Control Case Erection Jam Detection and Automated Shut Down Rugged Construction 2 gt Square Tube Welded Frame Mild Steel Construction Anti Corrosion Paint 2 Tape Head Castors for Portability Full Interlocked Guarding W Clear Lexan Solid State Sensing Devices One Operator Maintenance Manual Optional hot melt bottom sealing 220 3 60 Electrics Air 7 CFM 9 80 PSI UL CSA Approved components Erector Options Case Range Inches or Omron PLC MIN MAX e Stainless steel construction Knock down Length 11 5 44 e Stainless steel wash down Box Length 6 24 e Electrical 480 3 60 Box Width 5 5 18 e Left or right hand operation Box Depth body only 4 5 20 e Jam detection amp low level alarms Box Height body rtop flap 23 oversized case beyond noted range is possible with additional qualification 16 of 45 wepackit2009inc Toll Free 1 877 804 8683 2009 INC Tel 519 942 1701 5 Centennial Rd Fax 519 942 1702 Orangeville ON www wepacki2009inc com LOW 1R1 Canada NEW GENERATION OF 300 SERIES CASE ERECTORS There are three additions to the Wepackit 2009 Inc line up of reliable robust efficient user friendly and safe erectors the 320E 325E and 330E These models have all features in common except case ranges and footprints
22. Auto erects cases continuously until the full box sensor is blocked Will resume box erecting when full box sensor is cleared Manual pneumatic shut off and lockable disconnect at FRL Manual electric shut off and lockable disconnect at main electrical panel 8 of 45 wepackit2009inc Toll Free 1 877 804 8683 2009 INC Tel 519 942 1701 5 Centennial Rd Fax 519 942 1702 Orangeville ON www wepacki2009inc com L9W 1R1 Canada Top Taper Standard Controls Start pushbutton Starts the machine and places it into a state where cases can be fed into the machine for normal operation Stop pushbutton Stops the machine and places it into a state where cases will not be accepted into the machine Case Packer Standard Controls E STOP Pushbutton E STOP RESET pushbutton HEAD MANUAL AUTO selector switch Manual mode allows the jogging of the pick head Auto does not enable the jog pushbuttons and allows the machine to operate Auto Mode PI CK UP JOG selector switch jogs the pick head towards the product conveyor PACK JOG SELECTOR switch jogs the pick head towards the box conveyor PRODUCT CONVEYOR ON OFF AUTO selector switch BOX CONVEYOR ON OFF AUTO selector switch Manual pneumatic shut off and lockable disconnect at FRL Manual electric shut off and lockable disconnect at main electrical panel Optional Colour Touch Screen Colour touch screens are available as optional equipment This option allows better mac
23. CTIONAL LU EE PRODUCT TUM ELLE WEPACKIT LOOSE INFEED 1901072 FULL CARTON INFEED TWIN caper TWIN CARTON BY OTHERS SEALER L SINGLE FILER WEPACKIT 700 PACKS LOOSE CANS INTO CARTONS WEPACKIT 250CE CARTON ERECTOR 3 of 45 wepackit2009inc Toll Free 1 877 804 8683 WEPACKIT 2009 INC Tel 519 942 1701 5 Centennial Rd Fax 519 942 1702 Orangeville ON WWW wepacki2009inc com LOW 1 1 Canada VARI ETY PACK LINE Also called Rainbow Packs Wepackit 2009 Inc specializes in de casing and re packing beverages in multi flavored packs Below is an example of a 350DC that removes bottles from existing trays The 6 independent infeed conveyors allow for anywhere from 2 6 different flavors that can be used in the final variety pack Each of the 6 lanes are single filed and transferred to the 350CP where they are packed back into their original tray as a variety pack EMPTY TRAY CONVEYOR WEPACKIT 350DC REMOVES CANS BOTTLES FROM TRAY INFEED LANE 2L 22 E zm ID oe WEPACKIT 350CP TRANSFER CONVEYOR PACKS 6 LANES OF 6 DIFFERENT FLAVORS PRODUCT NOW IN SINGLE LANES INTO ORIGNAL TRAY INF EED LANE 6 Ln 51 O amp j
24. INGLE WALL CORRUGATED DTE m DOUBLE WALL OR IG ATE TRIPLE WALL CORRUGATED E CORRUGATE OUTSIDE LINERS 3 WHITE 1 WHITE PREMIUM GRADES LITHO CONVERSION CHARTS RSC SPECIFICATIONS AUS pean ee GENERAL CONSTRUCTION GUIDELINES cese Rm RSC HSC TYPICAL TOLERANCES T RSC HSC OUT OF SQUARE amp FISHTAI LING V JOINT GLUE TAB SPECIFICATI ONS AND TOLERANCES POSITIONING LENGTH AND WIDTH OF GLUE TAB GAP TOLERANCES AND OVERLAP uestris n riii aka cue REGULAR AND EXTENDED GLUE TAB itx baci ang AR n a RR Raid CASE HANDING DIAGRAM bie Hd don a SERE Yat MEME P eH iR Rt Re ns euadere RO GUN 3 0145 wepackit2009inc Toll Free 1 877 804 8683 2009 INC 5 Centennial Rd Orangeville ON LOW 1 1 Canada wepackit2009inc Toll Free 1 877 804 8683 2009 INC Tel 519 942 1701 5 Centennial Rd Fax 519 942 1702 Orangeville ON www wepacki2009inc com LOW 1R1 Canada 1 INTRODUCTION Wepackit 2009 Inc is a Manufacturer of automated case packing equipment This includes case erecting de casing top loading closing and sealing We also offer fully automated solutions that integrate our entire product line with connecting conveying and prod
25. NG TAPER LH The live roller conveyor is divided into 3 sections a live outfeed from the erector a live infeed to the case sealer and an operator foot controlled center section packstation 30 of 45 wepackit2009inc Toll Free 1 877 804 8683 WEPACKIT 2009 INC Tel 519 942 1701 5 Centennial Rd Fax 519 942 1702 Orangeville ON www wepacki2009inc com LOW 1R1 Canada CANNED BEVERAGE CONFIGURATION CHANGE Certain industries such as in energy drinks configuration changes are required Below is an example of a project where we were required to remove loose cans 802 802 Slim 1202 1207 Slim 160z 2402 from tray and pack them into the following configurations each configuration has an additional optional label e Loose cans into new trays old tray discarded e Loose cans into cartons cartons into trays new or original tray e Loose cans with new label into cartons cartons into trays new or original tray e Note that trays are 12 and 24 pack e Note that carton configurations are 2x2 2x3 2x4 2x6 WEPACKIT 700DC DE CASER WEPACKIT 300TF 700 5 1005 5 ERECTS NEW TRAYS PACKS LOOSE CANS INTO TRAYS FROM TRAYS IF REQUIRED A OR PACKS FULL CARTONS INTO TRAYS EMPTY TRAY ACCUMULATION MANUAL CASE LOADING AREA AW ttow EF hl CO PN em D E PITE 21 5 gt ANNETTE BI DIRE
26. OF EVENTS The 660MB Mono Block fully automatic carton packing system will accept products onto the product in feed conveyor The products will be channelized lane divided across the width of the in feed conveyor if necessary and advanced to the pick area within the mono block frame A folded auto bottom chipboard carton will be removed by vacuum pickers from the horizontal magazine erected placed on the carton in feed conveyor and staged for loading Once the required pattern of products has been collated at the pick station the 660MB pick head will descend upon the pattern securing the products by a gripping system The secured products are lifted vertically from the conveyor and placed within the staged carton The loaded carton is then discharged to the carton closer where the carton top flaps are folded amp tucked The 660MB cycles at up to 15 cycles per minute and has the capability to load multiple cartons per cycle 660MB Foot Print 108 x 80 Model combination of quick lock Bottom carton erector gantry style packer amp carton top flap tucker STANDARD FEATURES PANASONIC PLC COMPLETE WITH COLOUR HMI PROVIDING FAULT FEEDBACK IDENTIFICATION PICK UP HEAD MECHANISM FREQUENCY DRIVE CONTROLLED PNEUMATIC OR SERVO CHANNELI ZER UL CSA APPROVED ELECTRICAL COMPONENTS ANTI CORROSI ON PAINT FINISH CASTORS FOR PORTABILITY UTILITIES AIR 220 3 60 7 CFM 80PSI STD SYSTEM OPTI ONS A B OR OMRON PLC
27. akes contact with one side of a case forcing it to spin on the conveyor as it is being transported A turning arm is a device that secures itself to the case through vacuum cups and actively spins the case by rotating the box Upon exiting the case packer it is often required to have the full cases traveling with the narrow dimension leading width leading Note that top tapers require this orientation to operate properly If required another metering conveyor and case turner is added to the full box conveyor Tier Sheet I nserter Module The tier sheet module is contains a magazine for tier sheets and a vacuum plate that grabs the tier and places it into the case The vacuum plate is connected to the head beam and follows the same path at the same time The full tier and tier pad take turns entering the box ensuring proper placement of both Without sacrificing cycle time the tier pad module can insert sheets pads between every layer and either on the top or bottom of the case Adding a tier pad at the top and bottom of the case can be done at the expense of cycle time Miss Pick Annunciation and Reject Applications where a flighted in feed conveyor is used there is the opportunity to have a miss pick detection system This identifies products that have not properly been loaded into the box and rejects it down a reject chute The corresponding incomplete box is identified and rejected from the line It is also available on P O S rolls wi
28. ales and Manufacturing sign off on the machine for release to the customer The machine is then loaded onto a logistics trailer and strapped securely in place for transportation to the customer s plant Unloading of the equipment does not require any heavy equipment such as fork lifts Castors on all major pieces enable two people to comfortably unload all equipment Manual pump trucks may be required for some small pieces loaded on pallets The equipment is then set amp levelled and supplied power and air This must be done prior to the service technician s arrival The service technician must be present for power up on the customer s floor 7 of 45 wepackit2009inc Toll Free 1 877 804 8683 2009 INC Tel 519 942 1701 5 Centennial Rd Fax 519 942 1702 Orangeville ON www wepacki2009inc com L9W 1R1 Canada 3 SAFETY amp CONTROLS FULLY ENCLOSED SAFETY GUARDI NG The entire Wepackit 2009 Inc product line utilizes fully guarded interlocked safety guarding OSHA compliant Guard doors are placed in areas where personnel are required to enter the machine on a regular basis These doors are monitored with safety interlocks which create an e stop condition when an open door is detected An e stop condition cuts all power from the motor and eliminates all sources of energy stored in the pneumatic devices All motors are locked into place to eliminate the possibility of movement during an e stop In applications wher
29. amp CARTON ERECTORS TAPERS SEALERS TRAY FORMERS 720E XL CASE ERECTOR E 400 72 TOP CASE CLOSER TAPE OR GLUE 300TF TRAY FORMER 250CE AUTO BOTTOM CARTON ERECTOR WEPACKI T EQUIPMENT ON CASE PACKER THROUGHPUT RATES LAYOUT OPTIONS T CUSTOMER UPSTREAM CONVEYOR dinde dicioni taedet aont nos mau 2 of 45 O FS O Tel 519 942 1701 Fax 519 942 1702 www wepacki2009inc com TABLE OF CONTENTS FULLY AUTOMATIC PACKING 5 5 TYPICAL LINE LAYOUTS 600CP FULLY AUTOMATIC PACKING 5 700CP FULLY AUTOMATIC PACKING 5 350CP FULLY AUTOMATIC PACKING FULL BOX CONVEYOR CASE TURNING iu TIER SHEET INSERTION MODULE MISS PICK ANNUNCI ATI ON amp REJ 5 p CANNED BEVERAGE CONFIGURATION CHANGE VARIETY PACK LINE FREI GHT I NSTALLATI ON AND SUPPORT FREIGHT NSTALLATI ON WARRANTY CONTACT NFORMATI ON APPENDIX esset TYPES OF FLUTING E FLUTE F FLUTE TYPES OF CURICO a SINGLE FACE SHEET S
30. amp Cans up to 350 per minute ANTI CORROSION PAINT FINISH e Cartons up to 240 per minute CASTORS FOR PORTABILITY e Dairy Tubs up to 120 per minute UTILITIES AIR Thermoform Trays Clamshells up to 90 e 220 3 60 7 80PSI STD minute e Large Pouches Side Gusseted Bags up to 60 SYSTEM OPTI ONS per minute e OR OMRON PLC e Personal Care Products PANASONIC SERVO DRIVES AVAILABLE AS REQUI RED OUR DESI GN CONSTRUCTI ON amp SUPPORT e FULL STAINLESS STEEL PHI LOSOPHY PARTIAL STAINLESS STEEL PRODUCT LAYER PAD INSERTION LEFT OR RIGHT HAND 480V OPTION e Robust components for demanding environments Apply the appropriate level of technology for the application Study the package and focus on product registration Automation is a means to an end cases out the door is what counts for customers Strive to deliver the best possible R O I Service amp support the client without any compromise 10 of 45 wepackit2009inc Toll Free 1 877 804 8683 Tel 519 942 1701 Fax 519 942 1702 www wepacki2009inc com WEPACKIT 2009 INC 5 Centennial Rd Orangeville ON LOW 1R1 Canada 660MB MONO BLOCK CARTON ERECTOR PACKER CLOSER Small footprint all in one quick lock carton erecting X Y Gantry style top load packing and top flap tucking This system 15 ideal for small products and where floor space Is limited Easy to operate and maintain smarter by design SEQUENCE
31. ank is picked from the magazine and placed into the transfer position A flighted chain transfers the blank to the forming section along the way a hot melt applicator applies adhesive to the inner minor tray corner tabs Once the blank is stopped above the forming section it is gently driven through the forming section The cycle is completed when the next tray pushes it out onto the discharge conveyor giving the hot melt sufficient time to dry I ncluded Features e Hot Melt Applicator e Panasonic PLC with 3 Year Warranty e 4 Panasonic HMI for In Depth Machine Control e One Set of Change Parts forming section amp mandrel e Castors e Operator Maintenance Manual e 220 3 60 Electrics Air 5CFM 80PSI Tray Size Range blank size Standard Model 36 x 72 Footprint L x W 8 8 20 20 Speeds up to 35 tpm XL Model 54 x 88 Footprint L x W 20 8 40 27 System Options e A B or Omron PLC e Stainless Steel construction e Stainless Steel wash down e Low level magazine alert e 480 3 60 Electrics e Left or Right Hand operation e Erecting and sealing of tri seal corrugated cartons 22 of 45 wepackit2009inc Toll Free 1 877 804 8683 WEPACKIT 2009 INC Tel 519 942 1701 5 Centennial Rd Fax 519 942 1702 Orangeville ON www wepacki2009inc com LOW 1 1 Canada 250CE AUTO BOTTOM CARTON ERECTOR The 250CE AUTO BOTTOM CARTON ERECTOR is a simple automation so
32. ds up to 30 cpm speed and performance is determined upon evaluation of samples 19 of 45 wepackit2009inc Toll Free 1 877 804 8683 WEPACKIT 2009 INC Tel 519 942 1701 5 Centennial Rd Fax 519 942 1702 Orangeville ON WWW wepacki2009inc com LOW 1R1 Canada 720E XL SMALL FOOTPRINT ERECTOR The 720E XL is a small footprint fully automatic case erector available Either as a mobile stand alone system for hand packing operation or integrated into a case packing line the 720E XL will fulfil your packaging needs Over 20 years of packaging experience has allowed the 720E XL to evolve into a simple reliable and efficient machine It is capable of changeovers in less than 60 seconds it utilizes off the shelf components and requires minimal maintenance INCLUDED FEATURES e 46 x 72 Footprint e Fast changeovers e Simple and safe vertical magazine that advances cases consistently Magazine Capacity For Approximately 100 Flute Cases 29 ECT Minimum 175 Speeds Up To 12 Cases Per Minute Positive side gripping belts Fully Guarded with Clear Lexan c w Interlocks Panasonic PLC with 3 Year Warranty 4 Panasonic HMI for In Depth Machine Control Mild Steel Construction Anti Corrosion Paint Finish Tape Bottom Sealer 2 Tape Head Standard Discharge Height 24 Castors For Portability One Operator Manual 220 3 60 Electrics Air 80 PSI 10 CFM UL CSA Approved Components speed and performance i
33. e a full tier consists of many products a customer may elect to keep control of picked product when an e stop is pressed This means a pick head will not drop a tier during an e stop or when a guard door is open Customers must ask for this option ahead of time Wepackit 2009 standard equipment does not comply with Category 3 safety requirements This is offered as an option if requested by the customer CONTROLS Wepackit 2009 Inc equipment will typically come with a standard set of pushbutton operator controls Here is a list of the minimum amount of controls for our product line 720E XL Erector Standard Controls E STOP pushbutton E STOP RESET pushbutton AUTO RUN OFF selector switch e Auto erects cases continuously until the full box sensor is blocked Will resume box erecting when full box sensor is cleared Run Side belts will continue to run and clear any partially erected cases Will not erect subsequent cases e OFF cycle stop state 300 Series Case Erector Standard Controls E STOP pushbutton E STOP RESET pushbutton JOG pushbutton press and hold and the machine will cycle until it reaches home position and stops When completed the machine will be ready to run in full auto mode The selector switch see below must be in the J OG position JOG SINGLE AUTO selector switch Jog enables the JOG pushbutton Will not erect cases when in this position Single will erect and discharge one case
34. el position INSTALLATION Wepackit 2009 Inc offers on site training service and installation support for customers When installing a new machine or packaging line the customer typically sets and levels the machine and provides power and air From there the Wepackit 2009 Inc service technician can power up the machine for start up and commissioning POST SALES SUPPORT FOR USA For any future service support please contact Wepackit USA www wepackitusa com Service contact Steven Johnson 1 484 880 9757 steve wepackitusa com Parts contact Chris Lewis 336 908 4649 chris wepackitusa com WARRANTY All commercial component warranties are provided by the manufacturer of the component Wepackit 2009 Inc shall warrant all Wepackit 2009 Inc manufactured parts for a period of 12 months from the date of shipment to the Customer Warranty is void if not properly installed under the guidance of Wepackit 2009 Inc or if modified without the consent of Wepackit 2009 Inc Shipping duty taxes service and installation are not included for any warranty item CONTACT I NFORMATI ON For all inquiries please contact Wepackit 2009 Inc at 519 942 1701 Typical inquiries are often referred to the Director of Sales Change Part Tooling inquiries for existing equipment are directed to Doug Galloway Wepackit 2009 Inc 5 Centennial Road Orangeville Ontario Canada L9W 1R1 Tel 1 519 942 1701 1 877 804 8683 Fax 1 519 942 1702 Sales bkerr wepackit20
35. fers good cushioning stacking and printing properties C Flute is by far the most widely used flute size An estimated 80 of today s corrugated containers are made of C Flute board good stacking strength good crushing resistance e very common C Flute 11 64 uses glass furniture dairy E Flute E Flute has the greatest number of flutes per foot which gives it the greatest crush resistance and the flattest surface for high quality printing applications The thin board profile of E Flute it is one fourth the thickness of C Flute reduces box size and saves storage space Because of its thin profile and excellent cushioning properties E Flute can often substitute for conventional folding cartons or solid fiber containers Examples of E Flute applications include boxes for cosmetics fragile glass and ceramic items and delicate instruments Another growing end use is for pizza boxes where the retailer wants a cost effective container with good graphics and excellent product protection light weight strong alternative to paper board smmn superior printing surface E Flute 1716 excellent for custom die cut boxes uses displays point of purchase boxes F Flute F Flute the newest flute is just a little more than half the thickness of E Flute and is the newest growth segment in the corrugated industry The idea behind the new flute originally developed in Europe is to make packages with lower fibre content With F Fl
36. hine feedback to the operator providing additional information such as status faults counters warnings etc 9 of 45 wepackit2009inc Toll Free 1 877 804 8683 2009 INC Tel 519 942 1701 5 Centennial Rd Fax 519 942 1702 Orangeville ON WWW wepacki2009inc com LOW 1R1 Canada 4 MODELS INNOVATIVE 600 SERIES CASE PACKERS AND COMBINATION PACKERS 600CP GANTRY STYLE CASE PACKER The 600CP base machine is an extremely small two axis gantry style with a 20 centre to centre providing a cost effective case packaging solution Base Machine Footprint is only 36 x 48 Available in VFD s or Servo Drives and is most applicable to small Pack Patterns Product gripping systems include vacuum mechanical and clamp HI GHLY CUSTOMI ZABLE The 600CP Top Load Design makes the machine adaptable to a wide variety of Customer requirements Without much difficulty the frame can be increased to accommodate larger Pack Patterns It can also be customized for packing room constraints STANDARD FEATURES The addition of a servo channelizer and in feed PANASONIC COMPLETE WITH COLOUR conveyor only increases the length to 6 feet PROVIDING FAULT FEEDBACK IDENTIFICATION PICK UP HEAD MECHANISM FREQUENCY DRIVE CONTROLLED PNEUMATIC OR SERVO ZER e UL CSA APPROVED ELECTRICAL COMPONENTS SPEED amp PRECI SI ON without the price tag Cycles 9 up to 15 cycles per minute e Bottles
37. idity and protection is required It offers extra padding and strength which is suitable for stacking heavy items Triple Wall Corrugated Three corrugated mediums and four linerboard facings 2 layers of C Flute and one layer of B Flute This 7 ply construction is used where large container sizes are involved such as pallet packs It is very strong crush resistant and is excellent for storage and transit Page 36 of 45 wepackit2009inc Toll Free 1 877 804 8683 WEPACKIT2009 INC Tel 519 942 1701 5 Centennial Rd Fax 519 942 1702 Orangeville ON www wepackit2009inc com LOW 1R1 Canada CORRUGATE OUTSIDE LINERS To vary the look of your corrugated box you have the following choices in outside liner grades Kraft Naturally brown in color The most commonly used and least expensive liner 3 White Mottled white with underlying kraft showing through Provides a cleaner look and better printability than kraft 1 White Bleached bright white Offers very good printability but easily soils during transit Premium Grades Surfaces have a bright white clay coating minimizing porosity so printing inks sit up on the surface Gives excellent printability as colors are more vibrant and lower absorbency improves registration However because of the high hold out ink rub can be a problem Litho Printed labels for labels laminated onto corrugated boxes Page 37 of 45 wepackit2009inc Toll Free 1 877 804 8683 WEPACKI T20
38. idth and variations across the width may affect performance Score Minor Panel Glue Tab Extends Past Score Glue Tab Standard Width 1 1 4 in Minimum Acceptable Width 1 1 16 in In applications where cartons are being placed into cases it is recommended that the lug be glued to the outside of the case This eliminates a natural catch point created by an internally glued lug The glue tab shall be at least 1 1 16 in width and extend more than 1 16 1 2 mm beyond horizontal male scores Non compliance causes out of square cases Page 41 of 45 wepackit2009inc Toll Free 1 877 804 8683 WEPACKIT2009 INC Tel 519 942 1701 5 Centennial Rd Fax 519 942 1702 Orangeville ON www wepackit2009inc com LOW 1 1 Canada Gap Tolerances and Overlap The glue tab gap shall conform to the following guidelines Non conformance can create problems when erecting sealing and closing RSC HSCs B Flute C Flute Minimum 1 16 in 1 16 in deal 3 16 in 7 32 in Maximum 5 16 in 3 8 in Any amount of overlap is unacceptable Measure Gap Here Inside view of knock down RSC Outside view of overlapped knock down RSC Extended Glue Flap Regular and Extended Glue Tab Extended glue tabs are required when packing products with square corners A regular glue tab will most likely create interference with this type of product 1 1 2 in min when the case packing system places the y container into the RSC HSC
39. ion contained in this document INDUSTRIES SERVI Below is a partial list of industries that Wepackit 2009 Inc s client s service Although this list is expanding daily it will give you a good indication of the variety of products Wepackit 2009 Inc automates Adhesives Cosmetics Automotive Dairy Baby Products Food Bakery Health Care Beer Paint Beverage Oil Canned Foods Pharmaceutical Contract Packaging Plastics Chemical Register Receipt Roll amp Paper Products Construction Materials Wine 6 of 45 wepackit2009inc Toll Free 1 877 804 8683 2009 INC Tel 519 942 1701 5 Centennial Rd Fax 519 942 1702 Orangeville ON www wepacki2009inc com L9W 1R1 Canada 2 PROJECT LIFE CYCLE Every Wepackit 2009 Inc project begins with three very important components to initiate a project purchase order all engineering samples and down payment These three items will enable us to evaluate the entire scope of the project and confirm that we have all the tools to start For some projects the next step is the on site project start customer meeting This is sometimes referred to as the pre project evaluation This step involves an on site engineering visit for layout development verification as well as further understanding of customer needs This step ensures that customer expectations are met and the face to face discussions on the layout ensure that the space is being used properly From this meeting and a
40. ll documentation an Order Confirmation is developed and presented to the customer for approval describing our understanding and scope of the project Once customer approval has been documented a manufacturing slot is assigned and engineering can be scheduled Delays in customer approval of the Order Confirmation directly affect the quoted lead time The equipment is then designed fabricated and assembled In the meantime the customer is assembling requested quantities of testing samples These samples must be actual product and cases in order to best simulate the production environment Samples must arrive prior to machine power up Once the equipment has been fully assembled and wired it is thoroughly tested with the customer supplied test samples The customer will be notified when their machine or line will be ready for a Factory Acceptance Test FAT During the FAT the customer is given the opportunity to review the equipment and compare it to the quote purchase order and order confirmation After approval some minor changes resulting from the FAT may be requested by the customer The machine is then disassembled and cleaned Upon completion of the FAT the customer makes arrangements with Wepackit 2009 Inc to arrange for a service technician to come to their plant This technician is capable of start up commissioning and training at the customer s plant As a final Quality Control measure department heads such as Accounting S
41. lution for the erection of pre glued auto locking cartons cardboard or corrugate Operating on demand the 250CE will secure a single carton from its side mounted storage magazine erect and lock the bottom and then deposit the finished box on the standard powered discharge This heavy duty system can operate independently or as integrated in to a fully automatic line delivering up to 30 cartons per minute Included Features e Panasonic PLC with 3 Year Warranty e 4 Panasonic HMI for In Depth Machine Control e Fully Guarded with Clear Lexan c w Interlocks e Magazine Capacity for Approx 80 100 Cartons e Castors e Operator Maintenance Manual 220 3 60 Electrics Air 5CFM 80PSI System Options e A B or Omron PLC e Stainless Steel construction e Low Level Carton Magazine Alert e 480 3 60 Electrics e Left or Right Hand Operation e UL CSA Approved Components 23 of 45 wepackit2009inc Toll Free 1 877 804 8683 2009 INC Tel 519 942 1701 5 Centennial Rd Fax 519 942 1702 Orangeville ON www wepacki2009inc com LOW 1R1 Canada WEPACKIT EQUIPMENT INTEGRATION CASE PACKER THROUGHPUT RATES The throughput rates are calculated based on cycles per minute As an example the 700 is capable of a maximum of 10 cycles per minute That means it can pick a full tier of product load it into the case and return to the pick position 10 times in one minute Ifa full tier is comprised of 1 product and the packer i
42. ong dimension of the case Liner A creased fibreboard sheet inserted in a container and covering all side walls Major Flap The longest of the closing members of a case Can be a top or bottom major flap Manufacturers J oint The pre glued joint on a knocked down case Sometimes called a lug Minor Flap The shortest of the closing members of a case Can be a top or bottom minor flap Operator Side While looking downstream the side where the operator controls are located Pad A corrugated or solid fibreboard sheet or other authorized material used for extra protection or for separating tiers or layers of articles when packed for shipment Panel A face or side of a box Major Panels have larger surface area than their corresponding Minor Panels Flaps are not considered part of a panel Partitions A set of corrugated or solid fibreboard pieces slotted so they interlock when assembled to form a number of cells into which articles may be placed for shipment POL Partial Overlap Slotted Container Product Item that is being placed into the case Can be a bottle bag carton roll etc Right Hand Packer Packer that picks from the product conveyor into the box moving it from left to right while looking downstream As a result the product conveyor is on the left side of the machine and the case conveyor is on the right Right Side On the right side while looking downstream RSC A regular slotted case run on a p
43. or It accepts cases single file with the narrow dimension leading As a rule of thumb it is typically required to have enough empty boxes accumulated on it for 2 times the number of tooling For example if the packer is loading 4 cases at a time there should be 8 empty cases accumulated on the conveyor The empty box conveyor contains an array of pneumatic cylinders that are used as empty box stops These box stops pre stage the empty boxes allowing them quick entrance into the packer load area thus minimizing cycle time Full Box Conveyor The full box conveyor transports the fully loaded cases from the packer load area to an area outside of the machine This conveyor is the same elevation as the empty box conveyor typically 24 or 10 lower than the product conveyor The full box conveyor must be long enough to accept the full compliment of cases being loaded This ensures that the full boxes will evacuate the load area quickly making room for the incoming empty boxes Case Turning There are some instances where the cases are required to enter the case packer with the long dimension leading length leading If this is required a metering conveyor and case turner is added to the empty box infeed conveyor The metering conveyor ensures there is gap between empty boxes This 15 required for case turning Case turning is typically done with a friction wheel or pneumatic swing arm A friction wheel is a rotating disc that m
44. ow 493 1 2 PRODUCT CONVEYOR WITH CHANHELIZER 34 ELEY PRODUCT INFEED BY OTHERS TAPER 400TT72 34 ELEY RH CASE DISCH ER eel oe N IE if OPERATOR CONTROLS OPERATOR CONTROLS 1 M OPERATOR ADJUSTMENTS 73 eemo 310 CONNECTION CASE ERECTOR 120 1 2 429 1 4 341 1 4 PRODUCT CONVEYOR WITH CHANNELIZER 34 ELEV PRODUCT INFEED BY OTHERS 34 ELEV MAGAZINE TAPER 4007772 LOADING 79 a Bili 4 80 ee Sle IUIS Ms FAT III T IL a 1 m m E ij po pe cn m 1 6 e ARCH OISCHARG m 1 Isid dt i D 24 ELEV 6 4 71 J LB LE im TX EZ p EMPTY OPERATOR CONTROLS OPERATOR 24 ADJUSTMENTS OPERATOR CONTROLS 320E s CAS 28 of 45 wepackit2009inc Toll Free 1 877 804 8683 2009 INC Tel 519 942 1701 5 Centennial Rd Fax 519 942 1702 Orangeville ON www wepacki2009inc com LOW 1R1 Canada Empty Box Conveyor The empty box conveyor accepts empty boxes in preparation for loading and 15 typically at a 24 elevation 10 lower than the product convey
45. rinter slotter with top and bottom side or end flaps Score An impression or crease in corrugated or solid fibreboard to locate and facilitate folding Slit A cut made in a fibreboard sheet without removal of material Slit Score A cut made in a fibreboard sheet extending through only a portion of the thickness Slot A cut made in a fibreboard sheet usually to form flaps and thus permit folding Tab Loc an RSC with it s major and minor flaps attached with a tab and folded down on the outside of the erected case Tray A corrugated container formed from a flat blank with sides and ends folded up and glued or stapled Width Short dimension of the case Page 45 of 45
46. ris Tapered slots 1 4 in are ideal The case s hand shall match the system s hand i e Right hand case can only run on a Right hand case erector RSC HSC TYPI CAL TOLERANCES The following section outlines typical RSC HSC tolerances to be followed for RSC HSC on Wepackit 2009 Inc equipment Consistent corrugate ensures extended operation with minimal machine adjustments Deep or Shallow slots are unacceptable because they will create problems when folding the flaps See drawing below for recommendations BLANK LENGTH 1 8 32mm INDR FLAP LENGT AJOR FLAP LENGT TOP MINOR MAJOR FLAP TOP MINOR FLAP TOP MAJOR FLAP FLAP GLUE LUG ON DUTSIDE FOR CARTONIN CASE APPLICATIONS 38mm MAJOR PANEL MINOR PANEL MAJOR PANEL MINOR PANEL MINOR FLAP LENGTH 2 BLANK WIDTH 1 8 SLOT IDEAL SLOT SHALLOW SLOT MAJOR FLAP WIDTH BOTTOM MINOR BOTTOM MAJOR FLAP BOTTOM MINOR FLAP BOTTOM MAJOR FLAP F AP LOT WIDTH LOT WIDTH Page 39 of 45 wepackit2009inc Toll Free 1 877 804 8683 WEPACKI T2009 INC Tel 519 942 1701 5 Centennial Rd Fax 519 942 1702 Orangeville ON WWW wepackit2009inc com LOW 1 1 Canada The width dimension of the major flaps shall be e Asa minimum Width Minor Flap Length 2 1 2 e Ideally Width Minor Flap Length 2 1 4 e At most Width Minor Flap Length 2 1 16 A flap shorter than
47. s are used universally but some are specific to Wepackit 2009 Inc AFM All Flaps Meet Bundle A shipping unit of two or more cases wrapped and fastened together by suitable means Bursting Strength Measurement of the resistance of a material to bursting expressed in pounds per square inch The test is made on a Mullen tester Carton Container usually constructed of chipboard fiberboard material Case Container constructed of fluted corrugate material Certificate Box Makers A statement printed on a corrugated fibreboard box or a solid fibreboard box testifying that all applicable construction requirements have been observed Chipboard A paperboard generally made from recycled paper stock Applications include partitions within boxes backing sheets for padded paper sample boards and the center ply or plies of solid fiberboard Depth Height of the case does not include any flaps Die Cut A cut made with special steel rule dies The act of making a part of container which is cut and scored to shape by such tools Also used to denote a board which has been die cut FAT Factory Acceptance Test Used as a pre ship verification to allow the customer to confirm that their equipment meets all requirements outlined in the Quote and P O Fibreboard As used in our industry a general term applied to fabricated paperboard utilized in container manufacture Flaps The closing members of a fibreboard box Flute Direction
48. s determined upon evaluation of samples Erector Options CASE RANGE inches or Omron PLC MIN MAX e Stainless steel construction Knock down Length m 30 Stainless steel wash down Box Length 6 20 e Electrical 480 3 60 Box Width 5 5 15 Left or right hand operation Box Depth body 4 5 16 Jam detection amp low level alarms Height body top flap 20 Square cases not run on standard machine speeds up to 12 cpm 20 of 45 wepackit2009inc Toll Free 1 877 804 8683 WEPACKIT 2009 INC Tel 519 942 1701 5 Centennial Rd Fax 519 942 1702 Orangeville ON WWW wepacki2009inc com LOW 1R1 Canada 400TT CASE CLOSER TAPER 400TT is a fully automatic top case closer and taper sealer This system will accept up to 30 cases per minute closing and sealing top flaps The 400 is an independent system which is often integrated into fully automatic case packing systems due to its dependability Built in accordance with our standard and robust construction principles the 400TT is typically 2 to 3 times heavier as compared to light duty style machines Allowing for ease of maintenance all components are easily sourced meeting U S and Canadian Standards Sequence Of Operation An on demand and fully automatic system the 400 will accept a single loaded corrugate case per cycle The case body is secured within positive gripping side belts ensuring case squaring and consistent entry As the case enters the sy
49. s loading one case at a time the throughput is 10 products per minute resulting in 10 cases per minute If the same machine 15 loading 2 cases at a time the throughput would be 20 products per minute The 350CP is capable of 8 cycles per minute and the FP500 is capable of 14 cycles per minute Example 1 700CP running at up to 10 cycles per minute is loading a full tier consisting of 10 products per layer A case consists of 5 layers and the packer is loading 2 cases simultaneously Therefore the packer will pick and place 20 products per cycle resulting in a throughput of 200 products per minute Each case requires 5 layers which means it will take 5 cycles to fill 5 layers and complete one case Therefore the actual output of the machine is 4 cases per minute if it was loading one case at a time the output would be 2 cases per minute Example 2 350CP running at up to 8 cycles per minute is loading a full tier consisting of 24 products per layer A case consists of 1 layer and the packer is loading 5 cases simultaneously Therefore the packer will pick and place 120 products per cycle 24 products x 5 at a time resulting in a throughput of 960 products per minute 120 cycle x 8 cycles min Each case requires 1 layer which means it will take 1 cycle to fill one case Therefore the actual output of the machine 15 40 cases per minute 5 cases loaded at a time x 8 cycles minute 40 cases min LAYOUT OPTI ONS Wepackit 2009 Inc
50. scends securing the load 44 ELEY PERATOR by vacuum secured packages p L om lifted vertically and then placed within the staged case s This sequence is 3 repeated until the case is fully loaded A le then is discharged When wh required package rotation and AE overlapping is performed on pick FLIGHTED PROD ES head itself ye OPTIONAL 7 garnie 90 PRODUCT INFEED MISS PICK TNFEED BN PRODUCI POSITIONED REJECT SYS CONV rl M FLIGHTS 96 00 119 00 15 of 45 wepackit2009inc Toll Free 1 877 804 8683 WEPACKIT 2009 INC Tel 519 942 1701 5 Centennial Rd Fax 519 942 1702 Orangeville ON WWW wepacki2009inc com LOW 1R1 Canada 310E CASE ERECTOR The 310E is the workhorse of the Wepackit 2009 Inc erector line up It is designed to work in demanding environments all day every day Change overs done in 1 3 minutes through three handwheels with a very forgiving set up Maintenance requirements are minimal and spare parts are all off the shelf components available from your local supplier e Less than 3 minute tool less changeover e 120 x 48 Footprint e Ergonomic magazine positioned inside the frame Shuttle design for consistent blank escapement e Magazine capacity for approx 80 100 C Flute Cases 2
51. stem the leading top minor flap is plowed down into position and the trailing minor flap actively closed by a pneumatic arm Major flaps are then plowed down to close position and the case is pulled across the 2 tape head taped and discharged Standard Utilities e 220 3 60 Electrics Air 5 80PSI 400 72 Model 400TT50 Model L x Wx D 6 Sog A 24 18 14 gt gt 4 57 min 16 12 14 max Footprint 40 x 72 Footprint 40 x 50 400 Options Hot Melt Applicator Top amp Bottom case taping Stainless steel construction Stainless steel wash down Low Level Tape Alert 480 3 60 Electrics Left or Right Hand operation FOL Top Flap and Aalternate Flap Sequence Folding Bottom Belt to aid in transporting overweight cases through the system 21 of 45 wepackit2009inc Toll Free 1 877 804 8683 WEPACKIT 2009 INC Tel 519 942 1701 5 Centennial Rd Fax 519 942 1702 Orangeville ON WWW wepacki2009inc com LOW 1 1 Canada 300TF TRAY FORMER The 300TF Mechanical Tray Former is a heavy duty tray former designed for sustained 3 shifts per day production The 300TF is fully automatic operating either on demand or as integrated to a fully automatic loading system Smooth and consistent tray formation is achieved as tray vertical formation processes are supported by linear bearing bushings on dual 1 1 4 harden ground shafts Sequence Of Operation A single flat bl
52. the MPM 250 mechanical heads and the MPV 250 vacuum heads 1990 2002 2005 2009 2010 2010 Model upgrade to MPM 300 and MPV 300 Model upgrade to 700 Flexible pouch case packer FP500 Mono Block 660MB carton erector packer closer Mono Block 670MB case erector packer taper sealer 600CP Gantry Style Case Packer stand alone or in line The high throughput packer was introduced in 1992 as the MPM 350 1999 2003 Servo version of machine became available as 400CP Model upgrade to 350CP The first erector was released in 1990 as the MPE 300 1995 2001 2006 2006 2009 2010 High speed model MPE 350 became available 300EXL Model became available for oversized boxes Model upgrade to 310E Smaller footprint version became available as the 320E Even smaller footprint 330E 325E Model with a footprint and range between the 320E amp the 330E The 720XL was introduced in 2000 2000 720XLM model became available for oversized boxes 2006 Model upgrade to 720E 2008 Model upgrade to 720E XL The first tray former 300TF was released in 1994 2002 Tri seal version became available as the 300TF TS The first top case closer taper was introduced in 1990 and has evolved into our present models 400 72 400TT50 top case closer sealers 2002 Tri seal version became available as the 400TT TS 5 of 45 wepackit2009inc Toll Free 1 877 804 8683 2009 INC Tel 519 942 1701
53. this dimension will likely create a gap when sealing Critical to the 720E XL setup Side belt pressure is used which is sensitive to width variances Likely to create an overlap on case sealing This results an unstable and uneven box The MAJOR FLAP WIDTH is typically shorter than the CASE WIDTH 2 due to the slots RSC HSC OUT OF SQUARE AND FI SHTAI LI NG V JOINT The following section outlines Out of Square and Fishtailing V Joint manufacturing defects These defects can create serious problems when erecting sealing and closing RSC HSCs Therefore the maximum allowance difference between the two 2 measurements shall be 1 8 3 2 Measure Misalignment Here Measure Misalignment Out Of Square Fishtailing Page 40 of 45 wepackit2009inc Toll Free 1 877 804 8683 WEPACKIT2009 INC Tel 519 942 1701 5 Centennial Rd Fax 519 942 1702 Orangeville ON www wepackit2009inc com LOW 1 1 Canada GLUE TAB SPECIFICATIONS AND TOLERANCES The following section outlines Glue Tab Specification and Tolerances to be followed on RSC HSC running on Wepackit 2009 Inc equipment Positioning Length and Width of Glue Tab The glue tab or lug shall be located off the minor panel and glued onto the major panel This is because out of spec cases will have variances down the length of the case and not across the width This directly affects the 720E setup where the side belts are positioned for a specific case w
54. thout flighted conveyors since low cycle times are required 6 cycles min max 29 of 45 wepackit2009inc Toll Free 1 877 804 8683 WEPACKIT 2009 INC Tel 519 942 1701 5 Centennial Rd Fax 519 942 1702 Orangeville ON www wepacki2009inc com LOW 1R1 Canada Hand Pack Station Here is a simple configuration containing two standard Wepackit 2009 Inc machines a 400 72 320E connected with a 10 section of live roller conveyor With proper controls and box stops this creates a simple hand pack station that allows an operator to receive an empty case on demand There is the opportunity to manually fill the case at the operator s pace and the depressing of a foot switch releases the full case to the taper An empty case will immediately take the place of the filled case at the manual pack station OPERATOR CONTROLS ADJUSTMENTS dir all AL LUCR MAGAZINE TEL i T CONTROLS ADJUSTMENTS p F El 7 PACKED AND SEALED ZASE DISCHARGE i26 ELEVATION h eme 4 LI LOAGING PACK STATION ELEVATION L HEAD 727 50 if 1B8 7 O A REF 320 CASE ERECTOR CASE LOADI
55. uct manipulation HISTORY Wepackit 2009 Inc is a privately owned independently operated company located in Orangeville Ontario Canada It was incorporated in 1987 it has since been manufacturing packaging machinery for Canada United States and Mexico providing case packaging solutions for our valued Customers for over 20 successful years In August of 2005 we relocated to our present manufacturing facility a 93 000 square foot building located in Orangeville Ontario Canada which has enabled us the freedom to adjust or expand our production without restrictions and is better equipped to address the Customer s needs with shorter deliveries Wepackit 2009 Inc is vertically integrated and believes in producing as much as possible in house which results in tighter control over quality and lead times with the ability to adjust to changing Customer s requirements Wepackit 2009 Inc is well situated to handle our Customer s case erecting case packing case sealing and tray forming requirements Wepackit 2009 Inc is very fortunate to have in place a very experienced Agent s network Our objective is to stay Lean and Mean working as a team with all our sales staff and agents 4 of 45 wepackit2009inc WEPACKIT 2009 INC 5 Centennial Rd Orangeville ON LOW 1R1 Canada Toll Free 1 877 804 8683 Tel 519 942 1701 Fax 519 942 1702 www wepacki2009inc com MODEL HISTORY The Wepackit 2009 Inc case packer was introduced in 1987 as
56. ute converters can reduce the total amount of fibre in the packaging thereby creating a more rigid box with less solid waste going into landfills In Europe F Flute is being used for specialty packaging point of purchase displays jewelry and cosmetic packages and shoe boxes In the U S the McDonald s Big Mac clamshell in F Flute has received great attention Dairy Queen too is using the F Flute clamshell for its Ultimate Sandwich and its hot dogs Page 35 of 45 wepackit2009inc Toll Free 1 877 804 8683 2009 INC Tel 519 942 1701 5 Centennial Rd Fax 519 942 1702 Orangeville ON WWW wepackit2009inc com LOW 1 1 Canada TYPES OF CORRUGATED MATERI ALS Single Face Sheet A corrugated medium with a linerboard facing adhered to one side It can be manufactured in sheets or rolls Single face is principally used as a wrapping material and occasionally for interior packing or padding Single Wall Corrugated A corrugated medium with a linerboard facing adhered to both sides It is also referred to as Double Face This popular and versatile 3 ply construction is converted into a wide variety of containers and packaging components This type is the most popular and offers a wide range of strengths Double Wall Corrugated Two corrugated mediums B amp C Flutes with a linerboard facing adhered between them and to both sides This 5 ply construction is most applicable for packing heavy items where high rig
57. wepackit2009inc Toll Free 1 877 804 8683 WEPACKIT 2009 INC Tel 519 942 1701 5 Centennial Rd Fax 519 942 1702 Orangeville ON WWW wepacki2009inc com LOW 1R1 Canada WEPACKIT 2009 INC gt 2010 PRODUCT GUI DE wepackit2009inc Toll Free 1 877 804 8683 2009 INC Tel 519 942 1701 Fax 519 942 1702 www wepacki2009inc com 5 Centennial Rd Orangeville ON LOW 1R1 Canada TABLE OF CONTENTS 1 5 I NTRODUCTI MODEL HI STORY OUR PHI SOR II PURPOSE SCOPE NDUSTRI ES SERVI CED PROJECT LI FE CYCLE SAFETY amp CONTROLS FULLY ENCLOSED SAFETY GUARDING CONTROLS pus 720E XL CASE ERECTOR STANDARD CONTROLS 300 SERIES CASE ERECTOR STANDARD 1 400 CASE CLOSER STANDARD CASE PACKER STANDARD CONTROLS EGRE p Rh ace OPTIONAL COLOUR TOUCH 5 600 SERIES CASE PACKING SYSTEMS 600CP HIGH SPEED CASE PACKER 660 amp CLOSER 670MB MONO BLOCK CASE ERECTOR PACKER amp LIST ametis 700CP TOP LOAD PICK amp PLACE CASE PACKER i 350CP HIGH THROUGHPUT TOP LOAD PICK amp PLACE CASE PACKER FP500 FLEXIBLE POUCH CASE PACKER NEM 300 SERIES CASE ERECTORS 325E CASE ERECTOR 330E CASE ERECTOR P 350E HIGH SPEED CASE ERECTOR CASE
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