PQ-18 Heating welder Use and maintenance manual
Contents
1. When laid down on a table the welding plate may not touch the supporting table e Make sure the voltage specified on the rating plate corresponds to connected mains voltage e Make sure the heating plate 1 are clean e Connect the welder 2 to mains and place it on a sufficiently flat surface Respect preheating time of 15 min e Check temperature of the heating plate The temperature is preset at the factory at 250 C 482 F Do not suspend the welder 2 from its cable with the heating plate 1 swinging The heat rising from the heating plate 1 may destroy the welder 2 electronic regulator If need be e g when joining a belt in a machine bend a wire into a support hook from which you can hang the welder by the welding plate WARNING A Do not touch the hot zone Keep device away from water and meltable substances Habasit Italiana S p A Via del Lavoro 50 i 31016 Cordignano TV IVA Use and maintenance manual Tel 39 0438 9113 PQ 18 habasit By Fax 39 0438 912374 6 Welding of round belts Procedure refer to the Habasit Polycord joint guide Cut thermoplastic round belt to length at right angles with cutting device S 16 available accessories Refer to the Habasit guide to determine belt length Lock locking spring 3 in appropriate position Open guiding tongs 5 and secure them by closing the bracket 4 Open guide heads 11 by turning the knurled nuts 12 Int2. etc and rectify or replace with the correct type where necessary 7 1 Measuring of the plate temperature Check the operating temperature of the hot pressing device once a month Carry out this check in an interior room in a draft free environment with an ambient temperature of between 18 C and 25 C Heat up the welder for at least 15 minutes Hold sensor of temperature gauge against the heating plate 1 The temperature gauge ought to indicate 250 C 10 C 482 F 18 Should plate temperature vary more than 10 C 18 F replace the welder with a new one 7 2 Replacement of the power cord Check power cord periodically In case of damage replace with the same type HO5 RNF To make sure only skilled staff will do this repair special tools are required for this operation respective specialists only 1 All work on the hot pressing device involving electrical parts has to be carried out by the Observe your local laws about required training of such personnel 7 3 Accessory spare part orders Spare parts and accessories can be directly ordered from the manufacturer at the following address Habasit Italiana S p A Via del Lavoro 50 i I 31016 Cordignano TV IVA Use and maintenance manua Tel 39 0438 9113 PQ 18 habasit By Fax 39 0438 912374 Habasit Italiana S p A Via del Lavoro 50 31016 CORDIGNANO TV ITALY Phone 39 0438 9113 Fax 39 0438 912374 E mail info
3. THE POWER CORD nananana nananana nananana nananana 10 7 3 ACCESSORY SPARE PART ORDERS w0 tt ki sit ine sa n t ka n ka n O a si e RARA 10 LA WARRANTY ki avi twa avi ewo kit it ty it e ai kk a e aaa ai a w RA K di ki Ak ik ki ED Ze n BAZ 11 7 5 TECHNICAL CONSULTING Sz it s l mw bn on ek l ay m e a ek l e ki e e a n e a e e a e a l e kk e in e kl e Ra a e A bj e Ri 11 8 DISMANTLING AND SCRAPPING sxseccseeeeceaeeeecenae nino einen 12 9 CUSTOMER SERVIGE unit 13 10 SPARE PARTS LIST eee eki os eki en ee ko so po sik nn m an ti ko d ko pi kask ia 15 TOU WELDER dot Si vz a tdt nu it ki nt pa e n w kl n tk A kn e ei Oni BA da a eaa a RD Ey pe es ke de 15 10 2 GUIDING TONGS WITH HOLDING DEVICE nannan enne 16 11 REQUIRED ACCESSORIES c ai 18 Tal CUTTING DEVICE ai ail ea ee 18 12 A1 PREVENTIVE MAINTENANCE CHECKLIST rr 19 IVANA Use and maintenance manual MN PO 18 habasit BY 13 A2 PREVENTIVE MAINTENANCE SUMMARY SHEE T cesscsesseesseeeeseesseeesneesseessesseeeeueeseneeseeees 20 Habasit Italiana S p A Via del Lavoro 50 i I 31016 Cordignano TV IVA nta maintenance manua Tel 39 0438 9113 PQ 18 habasit By Fax 39 0438 912374 0 Introduction The PG 18 heating welder is a device that welds thermoplastic round belts Ends are joined by chamfer welding the ends of the belt are melted pressing them against a pre
4. as protective gloves When the tool is not used keep out of reach of children Do not allow untrained personnel or personnel who have not read these instructions use the tool 1 2 3 Improper use The PQ 18 heating welder was exclusively designed for the applications described in this user manual Inappropriate use or application for purposes other than those described in the manual are inadmissible A Habasit is not liable for the consequences due to improper use Observe all the machine assembly operating and maintenance indications as well as technical specifications This will prevent any personal or property problems and or damages QUALIFIED PERSONNEL means people authorised to perform the required operations These people have been sufficiently trained and have acquired experience in their field that lets them recognise and avoid hazards They are aware of specific safety provisions and regulations 1 3 EC declaration of conformity The PQ 18 welder uses a 120Vac or 230Vac version welder EC certified by the manufacturer Habasit Italiana S p A Via del Lavoro 50 i ntenance manual 134016 Cordignano TV IVA tata maintenance manua Tel 39 0438 9113 PQ 18 habasit By Fax 39 0438 912374 1 4 Supply conditions Qty Item Code 1 Welder 1x230V EURO per PQ 18 8 HO8NO60924 1 Welder 1x120V USA per PQ 18 6 H08N060925 1 Guiding tongs with PQ 18 0 holding device H080690240 1 Oper
5. Habasit Italiana S p A Via del Lavoro 50 I 31016 Cordignano TV Tel 39 0438 9113 Fax 39 0438 912374 A Use and maintenance manual PQ 18 habasit gy Author AA Page 1 of 20 Edition 03 2014 Replaces 06 2013 PQ 18 Heating welder Use and maintenance manual Habasit Italiana S p A Via del Lavoro 50 I 31016 Cordignano TV Tel 39 0438 9113 Fax 39 0438 912374 CONTENTS 0 INTRODUC TION ii eko kk E a l EE n e e a pa a a e w Ba BW 3 1 GENERAL INFORMATION kn n n n n n n n n n e nn knn bn aaa gica 3 1 1 APPLICATION sifone 3 1 2 IMPORTANT SAFETY TERMS t vise ati dedeus a k e e e a e uta adedeus sancucul wae A e e n e m n m e m m 3 tate General Warnings ani tas awa e aaa aio ka pan AAA ket tense 4 1 2 2 Personnelsafely i iaia aa lia kdk noob SE AR E ERE RIZ adda S ka illa 4 123 improper SO pe cee lei ee an kon a ella eee lio Ni 4 1 3 EC DECLARATION OF CONFORMITY 4 1 4 SUPPEY CONDITIONS ili 5 1 5 AVAILABLE ACCESSORIES iii lie aa li 5 2 GENERAL MACHINE DESCRIPTION l ian 6 3 TEGHNIGALSPECIFIGATIONS b l iii ni 7 4 OPERATING MODE ci aaa iena ki ka kan k nre inila 8 5 GETTING START ED ee arr 8 6 WELDING OF ROUND BELTS 020 0222iit2ta tea enoaaeatenaaaaateoaaaaatenoaaaaseonansasennnnsasennansasannannasannannanannannanannann 9 T MAINTENANGE iti 10 7 1 MEASURING OF THE PLATE TEMPERATURE i 10 7 2 REPLACEMENT OF
6. RIPTION 24 H080700534 M4 KNURLED KNOB 25 H080702021 PQ 18 BELT CLAMP CLOSING HOOK 27 H080700029 PQ 18 BELT CLAMP GUIDING PIN 28 H080702020 PQ 18 BELT CLAMP GUIDING LOCK 29 H080701021 PINLOCK ELASTIC RING 30 H080701019 AXLE PIN 31 H080701018 PIN 32 H080702022 TABLE SECURING BRACKET 33 H080700025 PIN CD 60 CD 61 PQ 18 34 H080701022 ELASTIC RING SEEGER DIN6799 GR6 35 H080701017 CYLINDRICAL PIN 4X50 ISO2338 36 H080700027 PQ 18 PRESS PIN PLUG 37 H080702516 4MM O RING 38 H080708035 RATING PLATE 39 H080702019 HANDLE CD 60 CD 61 PQ 18 40 H080700529 HOLDING DEVICE 41 H080701016 CYLINDRICAL PIN ISO2338 5X60 H8 42 H080700026 LOCKING SPRING 43 H080700028 SECURING BRACKET Habasit Italiana S p A Via del Lavoro 50 i nance manual 31016 Cordignano TV fi ae i maintenance manua Fax 39 0438 912374 11 Required accessories 11 1 Cutting device The cutting device S 16 is a manual cutting tool to cut thermoplastic round belts to the required length before the Quickmelt joining procedure takes place The S 16 allows to perform a proper right angled cut up to 15 mm 0 6 in diameter Figure 5 Habasit Italiana S p A Via del Lavoro 50 i 31016 Cordignano TV IVA Ne maintenance manual Tel 39 0438 9113 habasit gy Fax 39 0438 912374 12 A1 Preventive maintenance checklist Job positions A Machine operator B Maintenance technician Work to
7. S DAMAGES CONSEQUENTIAL DAMAGES AND FURTHER REACHING CONSEQUENCES This use and maintenance manual and its attachments are translated from original language Italian Habasit Italiana S p A Via del Lavoro 50 I 31016 Cordignano TV Tel 39 0438 9113 Fax 39 0438 912374 Use and maintenance manual PQ 18 habasit gy Author AA Page 14 of 20 Edition 03 2014 Replaces 06 2013 Appendixes Habasit Italiana S p A Via del Lavoro 50 i 31016 Cordignano TV IVA Use and maintenance manual Tel 39 0438 9113 PQ 18 habasit Bg Fax 39 0438 912374 10 Spare parts list 10 1 Welder WELDER POS CODE DESCRIPTION 20 H080700024 TEFLON COATED PQ 18 HEATING PLATE 21 H080701015 M4X8 FLAT TIPPED GRUB SCREW 22 HO8N060926 PQ 18 WELDER CABLE SUPPORT 23 HO8N060925 WELDER 120 Vac PLUG SOCKET USA 23 HO8N060924 WELDER 230 Vac PLUG SOCKET EURO Habasit Italiana S p A Via del Lavoro 50 i nd maintenance manual I 31016 Cordignano TV IVANA su d maintenance manua Tel 39 0438 9113 in PQ 18 habasit By Fax 39 0438 912374 10 2 Guiding tongs with holding device Habasit Italiana S p A Via del Lavoro 50 1 31016 Cordignano TV A Use and maintenance manual Tel 39 0438 9113 PQ 18 Fax 39 0438 912374 H080690240 LOCK CLAMP POS Q TY CODE DESC
8. ating instructions 1 5 Available accessories A Also refer to chapter REQUIRED ACCESSORIES e Cutting device S 16 HO80690010 Figure 5 Cutting device S 16 Habasit Italiana S p A Via del Lavoro 50 I 31016 Cordignano TV Tel 39 0438 9113 Fax 39 0438 912374 Author AA Edition 03 2014 Replaces 06 2013 Use and maintenance manual PQ 18 2 General machine description Figure 1 Overall view Page 6 of 20 Pos Description 1 HEATING PLATE 2 WELDER 3 LOCKING SPRING 4 SECURING BRACKET 5 GUIDING TONGS 6 HOLDING DEVICE 7 CLAMPING SCREW 8 RATING PLATE 9 AXLE PIN 10 GUIDE BAR 11 GUIDE HEAD 12 KNURLED NUT Figure 2 Polycord joint with bead Figure 3 Polycord joint after grinding Habasit Italiana S p A Via del Lavoro 50 i 31016 Cordignano TV IVA Use and maintenance manual Tel 39 0438 9113 PQ 18 habasit By Fax 39 0438 912374 3 Technical Specifications Characteristics UM Value ELECTRICAL DATA 1x230 V 50 60 Hz PQ 18 8 Rated power voltage 1x120 V 50 60 Hz PQ 18 6 Total installed power PRODUCTION Belt diameter mm inc 2 15 0 08 0 6 Max Temperature C F 250 482 Max deviation of plate temperature C F 10 18 Preheating time min 15 DIMENSIONS Dimensions length x widt
9. be performed Frequency Spare part code for additional information and reference numbers see user manual rai monthly Evaluation criteria m Cleaning Clean the device after use removing residue deposits ed 2 Inspect the power cord Fen ee T 2 1 Inspect the cord and plug to ensure there are no defects e pap di meet Di ee ki 3 Measure heating plate temperature 3 1 Proceed as thoroughly indicated in user manual chapter MAINTENANCE Yr B ff noon es es pen po es Observations and notes Habasit Italiana S p A Via del Lavoro 50 i 131016 Cordignano TV IVA Ne maintenance manual Tel 39 0438 9113 habasit gy Fax 39 0438 912374 13 A2 Preventive maintenance summary sheet Machine type Machine nr Start date Actions see checklist check completed check completed check completed check completed approv appro appro daily unrecorded work next date 2 1 Check for cord damages 3 1 Measure heating plate temperature Observations repairs
10. cision regulated hot welding plate After being suitably heated the ends are pressed against each other with a set pressure and left to cool After the burr on the tip of the joint is removed with a blade or rectified an excellent quality round belt is obtained The PQ 18 welder is suited for on site installation or for medium small mass production in a workshop PQ 18 is used indistinctively to indicate models e PQ 18 6 for 120 V power voltage e PQ 18 8 for 230 V power voltage 1 General information 1 1 Application The PQ 18 heating welder has been specifically designed for rapid and safe welding of thermoplastic round belts up to a diameter of 15 mm 0 6 in The PQ 18 welder is manufactured according to recognized engineering principles and state of the art technology and complies with applicable regulations These operating instructions imply that all assembly maintenance and repair work as well as operation of the heating welder device be carried out by skilled personnel or monitored by responsible specialists For reasons of scope these instructions cannot cover all possible aspects of operation maintenance or repair The indications given herein refer to the use of the machines according to their designated purpose by skilled personnel In case of doubt or if further detailed information is required please consult the manufacturer 1 2 Important safety terms Symbols ATTENTION and NOTE were included in
11. h x height 420L x 140W x 115H 16 5L x 5 5W x 4 5H WEIGHT Net weight kg los 0 68 1 50 Habasit Italiana S p A Via del Lavoro 50 i 31016 Cordignano TV IVANA Use and maintenance manual Tel 39 0438 9113 PQ 18 habasit By Fax 39 0438 912374 4 Operating mode The heating power and the output control of the welder 2 in combination with the heating plate 1 are optimally adapted to the energy requirement for butt end welding of thermoplastic round belts The design of the guide heads 11 on the guiding tongs 5 which is adjustable in 3 positions makes it possible to join the ends of thermoplastic round belts under approximately optimum joining pressures The label on the guiding tongs 5 indicates the spring position for the relevant thermoplastic round belt diameter The holding device 6 facilitates handling With a corresponding number of guiding tongs 5 and holding devices 6 efficient production in series is possible 5 Getting started Make sure the voltage specified in chapter TECHNICAL SPECIFICATIONS corresponds to connected mains voltage A tool marked 230 V can also be connected to the 220 V mains Similarly for the 120 V version 110 V power is tolerated e Clamp holding device 6 to work table by means of clamping screw 7 e Place guiding tongs 5 on Holding device e Check parallel adjustment of welding plate to flat support area of handle of welder 2
12. habasit it Internet www habasit com Please clearly specify ordered part codes Enter codes based on Drawings see chapter SPARE PARTS and if possible the power voltage required for mains connection The use of other branded spare parts that do not meet Habasit specifications is prohibited Habasit is not liable for the use of non original Habasit spare parts 7 4 Warranty All tools are subject to attentive final inspection They are guaranteed free of material and factory defects for 1 year provided they are used correctly 7 5 Technical consulting Our experts are available for all consultations For technical questions concerning Hot pressing device operations and conditions contact the manufacturer at the address listed above Habasit Italiana S p A Via del Lavoro 50 I 31016 Cordignano TV Tel 39 0438 9113 Fax 39 0438 912374 IVANA Use and maintenance manual MN PO 18 habasit 8 Dismantling and scrapping The press must be uninstalled by HABASIT Assistance Service technicians or authorized HABASIT technicians with experience in Machine assembly disassembly Assembly disassembly of the electrical pneumatic and hydraulic plant consulting the corresponding diagrams Generally the machine is decommissioned and dismantled when replaced This operation may be performed by specialised companies or the owner in any case current regulations must be observed If demolished by t
13. he user s personnel the various parts must be separated by type and specialised and authorised companies employed for the disposal of the various products We would like to remind you that the most important materials used in machine construction are e Steel Aluminium Electrical wires Plastic materials Rubber Habasit Italiana Spa has adopted suitable measures to reduce the disposal of RAEE generated by the use of AEE incorporated in its machines in order to reduce RAEE as mixed solid waste to a minimum to ensure the correct processing and high level of I RAEE separate waste collection Habasit collects the RAEE generated by its production maintenance and customer service activities as per Directive 2012 19 EU article 13 In order to reduce the presence of hazardous substances when recycling new AEE Habasit requests suppliers comply with Directive 2012 19 EU and accompany AEE with an explicit declaration of conformity to Directive 2002 95 EC RoHS This machine was designed and constructed with recyclable materials and components If demolished by the customer s staff the various components must be separated by directive 2012 19 EU ae es ug RAEE must be collected separately art 3 h and discarded according to art 6 in WARNING Before carrying out any kind of work on the machine it is essential to ensure that the electrical system is disconnected from energy supplies Habasi
14. roduce belt ends laterally into guide heads 11 and let ends protrude 2 4 mm 0 08 0 16 in depending on diameter larger diameters to protrude more Fix belt ends by turning knurled nuts 12 INDICATION A Fix belt without twisting i e according to its inner disposition Introduce welder 2 with heating plate 1 between guide heads 11 Free securing bracket 4 and carefully close guiding tongs 5 Let belt ends melt until the bead measures about 1 2 mm 0 04 0 08 in depending on belt diameter Then block the handles of the guiding tongs 5 by hand so that the guiding tongs 5 can not close any further This makes the belt ends stay in contact with the heating plate but without pressure about 5 10 s depending on the diameter of the belt This permits the belt ends to melt to the core without further enlarging the bead WARNING Accidental contact between the belt and hot blade surface may generate fumes harmful to health A Do not inhale vapours generated during welding Only weld thermoplastic belts in suitably aerated rooms The installation of suitable exhaust devices and or personal protection equipment must be assessed by the user based on work site characteristics and current local laws Slightly open the guiding tongs 5 by pressing the handles Pull out the welder 2 and place it on a flat table At the same time carefully close guiding tongs 5 joining the two melted sec
15. t Italiana S p A Via del Lavoro 50 1 31016 Cordignano TV Tel 39 0438 9113 Fax 39 0438 912374 Use and maintenance manual PQ 18 habasit Bf 9 Customer service For any further clarifications contact Habasit Italiana S p A customer service at the following address Habasit Italiana S p A Via del Lavoro 50 31016 CORDIGNANO TV ITALY Phone 39 0438 9113 Fax 39 0438 912374 E mail info habasit it Internet www habasit com Product liability application considerations The proper selection and application of Habasit products including the related area of product safety is the responsibility of the customer All indications information are recommendations and believed to be reliable but no representations guarantees or warranties of any kind are made as to their accuracy or suitability for particular applications The data provided herein are based on laboratory work with small scale test equipment running at standard conditions and do not necessarily match product performance in industrial use New knowledge and experiences can lead to modifications and changes within a short time without prior notice BECAUSE CONDITIONS OF USE ARE OUTSIDE OF HABASIT S AND ITS AFFILIATED COMPANIES CONTROL WE CANNOT ASSUME ANY LIABILITY CONCERNING THE SUITABILITY AND PROCESS ABILITY OF THE PRODUCTS MENTIONED HEREIN THIS ALSO APPLIES TO PROCESS RESULTS OUTPUT MANUFACTURING GOODS AS WELL AS TO POSSIBLE DEFECT
16. this manual These symbols indicate hazards or special instructions to be observed WARNING Serious injury and or serious material damages may ensue if ignored INDICATION Indicates important technical information that may not be known to even expert personnel A A Habasit Italiana S p A Via del Lavoro 50 i I 131016 Cordignano TV IVANA Use and maintenance manua l Tel 39 0438 9113 e PQ 18 habasit By Fax 39 0438 912374 1 2 1 General warnings A Read all hazard warnings and operating instructions Failure to observe the hazard warnings and operating instructions may lead to electrical shock fire and or serious injury hazards The device power plug must be suited to the socket Strictly avoid modifying the plug Do not use adapter plugs Unmodified plugs and sockets suited for the purpose reduce electrical shock risks Store the tool away from rain or humidity Water penetration in the tool increases electrical shock risk Do not use the cord for purposes other than those intended and specifically do not use it to transport or hang the device and do not pull on it to unplug the tool Keep the cord away from heat oil sharp corners and machine parts in motion Damages and tangled cords increase electrical shock risks 1 2 2 Personnel safety Never use the tool when tired or under the influence of drugs alcohol or prescription medicine Always wear personal safety devices as well
17. tions WARNING A Do not touch the hot zone of the welder Keep device away from water and meltable substances Let joint cool in guiding tongs 5 for about 1 2 min Open Guide head 11 by loosening the knurled nuts 12 and remove joined belt Open guiding tongs 5 and lock securing bracket 4 Whenever the welder is not in use pull out mains plug Remove bead with pliers file or grinding disk WARNING A After use disconnect the welder from the power supply and allow it to cool completely before storing it Habasit Italiana S p A Via del Lavoro 50 i nual 31016 Cordignano TV IVANA i maintenance manua i Fax 39 0438 912374 7 Maintenance Always keep the welding device clean Clean the heating plate 1 regularly and remove all material residues Clean the heating plate 1 while heated with a cotton cloth Unplug the welder from the mains before cleaning with a water or alcohol dampened cloth Burning hazard Fold cotton cloth in several layers to assure good insulation Do not touch hot surfaces This will damage the Teflon coating Never clean heating plate 1 with hard objects such as screwdrivers spatulas etc Check guiding tongs 5 for smooth running If necessary clean and very slightly oil axle pin 9 and guide bar 10 Periodically inspect the welder power supply cable and connector plug for defects insulation damage
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