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KEY CUTTING MACHINE Operating manual

1. Fig 13 NOTE before starting the cutting process the V100 vise jaw key gauge will automatically fall to its rest position USING THE PINS For keys with narrow blades the pins must be placed between the bottom of the vise jaw and the back of the key so that the key protrudes sufficiently out of the clamp and therefore can be properly cut If the key has a narrow blade and is also very thin 2 pins must be used see fig 14 Fig 14 14 Copyright ILCO UNICAN CORPORATION 2000 Operating manual English ULTRACODE 4 3 Fig 15 CUTTING BY ELECTRIC CONTACT The ULTRACODE key cutting machine is equipped with a low voltage electrical contact device which permits the cutter to measure the key blank width as it approaches the cutter during the cutting phase fig 15 This exclusive feature permits the operator to secure the key to the most appropriate side of the 4 faced vise jaw A B C or D therefore improving the grip on the key and eliminating the need for pins and or adaptors With the electrical contact feature depth calibration is automatically calculated when the cutter touches the keys profile during the cutting process Electrical contact is guaranteed for keys in steel brass nickel silver Zamak or iron with or without nickel plating Improper use of electric contact itis not recommended to cut ul
2. EVENT MACHINE ZEROES CALIBRATION chap pag 30 EVENT JAWS CUTTERS Electronic board replacement YES YES YES Electronic board see ch 7 6 page 54 see ch 7 6 page 54 see ch 7 6 page 54 replacement Replacement of sensors YES NO NO Replacement of sensors V100 vise jaw replacement NO YES NO V100 vise jaw with a new one of the same type replacement with a new one of the same type Replacement of the cutter shaft YES NO NO Replacement of the cutter shaft Re sharpening of existing cutter YES NO YES Re sharpening of and or cutter replacement existing cutter with a new one of the same type and or cutter replacement with a new one of the same type Installation of optional jaws NO YES NO Installation of if applicable optional jaws READING UNIT Operational keys 5 Maintenance use the VA keys to move the cursor to the option required and press 6 Options ENTER or directly press the numbered key corresponding to the option number Procedure 1 Test 1 enter the Maintenance 5 2 Machine 0 point 2 select Machine zero points 2 3 select Reading unit 2 4 remove R100 clamp optical reader side from its support 5 install the Z2 template the clamp s bushing and secure them with the clamp s knob fig 39 PEPE Install Z1 amp Z2 the machine s zero setting are templates detected by the optical reader See operating manual when this operation is com
3. as it is connected to 230 110 a Volts E e 9 pO la o OE Fig 32 X axis sensor Fig 33 Copyright ILCO UNICAN CORPORATION 2000 ULTRACODE 5 8 OPTIONS 6 1 Enter Options menu 6 Operational keys use the WA keys to move the cursor to the option required and press ENTER or directly press the numbered key corre sponding to the option number 1 SERIAL NUMBER displays the machine s serial number that should correspond to the Serial Number that is stamped on the back of the machine Model type of Ultracode Keys cut numbers of keys cut SW Version Software version of the program installed on the machine 2 OPTICAL READER Set by llco Technical Assistance 3 CUTTER MATERIAL The option cutter material shows all the HSS enter 0 or carbide enter 1 cutters By inverting the two pulleys two cutter rotation speeds can be obtained low speed for HSS cutters high speed for hard metal carbide cutters Inversion of the pulleys gives the first or second speed according to the method described in Ch 4 7 page 17 Operating manual English 5 Maintenance 6 Options 1 Serial No 2 Optical Reader 3 Cutter material 4 Cutting speed gt gt 5 Carriage speed 6 Preference 7 Language 8 Inversion keyboard gt gt 9 Min distance 10 Modify keys stop Ser n 153214523123 Model UltraCode Ke
4. are Fig 25 Copyright ILCO UNICAN CORPORATION 2000 31 ULTRACODE ATTENTION ATTENTION the operational sequence will continue and the display will show the settings for sides B C and D turn the V100 vise jaw to side B insert the Z3 template into the vise jaw and proceed with the settings following the same procedure described for side A turn the V100 vise jaw to side C insert the Z3 template into the vise jaw and proceed with the settings following the same procedure described for side A make sure that the Z3 template is properly inserted into side C of the V100 vise jaw see fig 26 turn the V100 vise jaw to side D insert the Z3 template into the vise jaw and proceed with the settings following the same procedure described for side A make sure that the Z3 template is properly inserted into side D of the V100 vise jaw see fig 26 Operational keys use the arrow keys WA to directly select the side of the vise jaw you intend to set START to begin the setting procedure STOP to interrupt the setting procedure Operating manual English V100 SIDE B Adjustment SIDE B X 00 Y 00 To calibrate START V100 SIDE C Adjustment SIDE C X 00 Y 00 To calibrate START V100 SIDE D Adjustment SIDE D X 00 Y 00 To calibrate START ATTENTION after calibrating all sides of
5. 4 take the electronic circuit board off by unscrewing the Y1 nuts off fig 42 GETS 5 mount the new electronic circuit board and re connect all cables all cable connections are polarosed therefore cannot be connected incorrectly 6 re fit the bottom panel and re position the machine on its workbench 7 turn the machine on and launch the WIN TRANSFER j program 8 If the settings have been saved launch the Recover S Pa settings function If not carry out the setting operations pust Ch 5 7 2 Machine zero points page 39 and Ch page 29 Fig 42 54 Copyright ILCO UNICAN CORPORATION 2000 Operating manual English ULTRACODE 7 7 KEYBOARD DISPLAY REPLACEMENT turn the machine off and unplug it from its power supply cable remove the display s support by unscrewing the 3 B1 fixing screws fig 43 detach the flat cable and ground wire from the keyboard fig 44 ROD unscrew the keyboard s fixing nuts and remove the keyboard from its support fit the new keyboard display repeating the operations described above backwards Fig 43 Fig 44 Copyright ILCO UNICAN CORPORATION 2000 55 ULTRACODE Operating manual English 7 8 ACCESS TO BACK COMPARTMENT To gain access to the back compartment proceed as follows 1 turn the machine off and unplug it from its power supply cable 2 unscrew the 6 M1 screws that secure the back panel fig 45 thus remo
6. J7 8 14 20 connectors one at a time and check each time whether the alarm disappears internal fault on the electronic control board a fuse F1 on the electronic control board faulty b cutter motor wiring disconnected c internal fault on the electronic control board 50 Copyright ILCO UNICAN CORPORATION 2000 Operating manual English ULTRACODE 7 2 MAINTENANCE OPERATIONS Cutter replacement Belt replacement and tension adjustment Fuse check and replacement Electronic circuit board replacement Keyboard display replacement Access to back compartment Access to bottom compartment Sensor replacement WIN TRANSFER program for loading updating the machine program 7 3 CUTTER REPLACEMENT On ZZ wa ATTENTION 5 Fig 36 turn the machine off and unplug it remove the cutter protective shield 1 by loosening the screw 1a slide the cutter release rod 2 into the hole located on the left side of the machines cutter shaft chassis fig 36 loosen the cutter locking nut 4 by turning it clockwise with the19 mm socket wrench 3 provided with the machine the thread is left handed reversed replace the cutter then tighten the nut 4 by turning it counter clockwise and remove the rod from its hole place the cutters protective shield 1 back into position securing it with the screw 1a WARNING when replacing a worn cutter with a new one or with a re sharpened cutter consult C
7. if the STOP key is pressed the new settings will be lost If so only the previous setting values will remain valid Pos sensors ICX OFF ICY OFF See operating manual START Pos sensors ICX OFF ICY ON See operating manual START Pos sensors ICX OFF ICY OFF See operating manual START Pos sensors ICX ON ICY ON See operating manual START Zero detection in progress Measured quotes X 4444 Y 3333 Save measurements No STOP Yes ENTER 40 Copyright ILCO UNICAN CORPORATION 2000 Operating manual English ULTRACODE Y axis sensor Fig 31 bottom view ze ATTENTION if it is necessary to work close to this area with D y mir iL O o Es o pet zZ the machine turned on e g to a a regulate the X axis sensor E 2 take great care not to touch E any components on the q OA E machine s electronic boards
8. press START to begin the operation NOTE if the key has 2 or more asymmetrical sides the machine s display will show the message waiting for computer data Each side of the key to be decoded will appear the Software Program will then display the cutting data decoded from the ma chine ATTENTION if a key decoding reading operation is started and the diameter of the cutting tool exceeds 2 3779 inch e g cutter 06 Y 2 543 inch the display will show the following message Replace the cutter according to the instructions in Ch 4 6 Changing the cutter page 16 Decode ILCO 50 ORIGINAL on right Jaw 100 Pos 0 Side 1 START DECODING IN PROGRESS Side 1 Waiting for computer data Decode ORIGINAL Jaw 100 Side 2 ILCO 50 on right Pos 0 START Decoding OK See computer ATTENTION Install cutter 01 Is cutter 01 installed No STOP Yes ENTER Copyright ILCO UNICAN CORPORATION 2000 ULTRACODE Operating manual English 5 6 4 CALIBRATIONS The following components on the machine have a specific self setting procedure with the use of regulating templates Ch 1 5 Accessories provided page 7 VISE JAW CUTTERS ADAPTERS provided as options do not require calibrating However if necessary adjustments can be made to the cutting data according to the procedure
9. 2 Cutters 3 Adaptors 5 R100 R100 Adjustment SIDE A gt gt X 00 Y 00 To calibrate START R100 Install the Z3 template See operating manual START R100 SIDE A Detection in progress R100 SIDE A X 023 Y 009 Save data No STOP Yes ENTER Exceeded setting tolerance limit See operating manual nes Copyright ILCO UNICAN CORPORATION 2000 ULTRACODE ATTENTION ATTENTION Fig 27 the operational sequence will continue and the display will show the settings for sides B C D turn the R100 jaw to side B insert the Z3 template into the jaw and proceed with the settings following the same procedure described for side A turn the R100 clamp to side C insert the Z3 template into the jaw and proceed with the settings following the same procedure described for side A make sure that the Z3 template is properly inserted into side C of the R100 jaw fig 26 turn the R100 jaw to side D insert the Z3 template into the jaw and proceed with the settings following the same procedure described for side A make sure that the Z3 template is properly inserted into side D of the R100 jaw fig 26 Operating manual English R100 SIDE B Adjustment SIDE B X 00 Y 00 To calibrate START R100 SIDE C Adjustment SIDE C X 00 Y 00 To calibrate
10. Options 6 page 42 and alter the speed motor shaft for HSS cutter for carbide cutter Copyright ILCO UNICAN CORPORATION 2000 17 ULTRACODE Operating manual English 5 OPERATING GUIDE Introduction The Operating Guide below explains how to use the ULTRACODE without a Personal Computer All operations to manually use the key cutting machine are explained step by step The programs available for Personal Computers connected to the key cutting machine are able to transmit data for cutting Programs for Personal Computers eliminate manual procedures of certain functions Once the data has been transmitted to the machine it by passes some of the operating guide screens When the ULTRACODE is used with a Personal Computer the operating guide does not change its display logic except for screens that are rendered unnecessary 5 1 INITIAL OPERATIONS When the key cutting machine has been placed on its workbench and connected to a power source Ch 3 3 page 10 proceed as follows 1 make sure that the emergency button is not turned on 2 turn the machine on by means of the main switch that is located on the back of the machine 3 to check or alter the parameters for use of the machine consult the Options 6 menu ch 5 8 page 42 When the machine is turned on for a few seconds the display shows the internal software version and the machine model ULTRACODE
11. button clear so that it can be reached as quickly as possible Cutter motor protection The cutter motor is protected against overheating by a cut out switch located inside the motor The motor will automatically shut down if it reaches a certain temperature If the switch activates 1 turn the machine off and disconnect the power supply cable Machine will reset after motor has cooled sufficiently If machine does not reset contact Ilco Technical Assistance at 1 800 ILCO USA 1 800 334 1381 1 800 452 6872 Protective shield optional The transparent protective shield is designed to cover the working parts as completely as possible ensuring operator safety Copyright ILCO UNICAN CORPORATION 2000 Operating manual English ULTRACODE 1 3 MAIN WORKING PARTS Fig 4 A master switch B keyboard C display D vise jaw V100 E clamp knob F key gauge H cutter I cutter shield N emergency button Q serial port R Y axis connector S X axis carriage T Y axis carriage V chip tray W optical reader X reader vise jaw R100 Copyright ILCO UNICAN CORPORATION 2000 5 ULTRACODE 1 4 Operating manual English TECHNICAL DATA Electricity supply 110V 60Hz 100V 50 60Hz Maximum absorbed power 110V 3 6 Amp 396 Watt cutter motor one speed single phase cutter HSS high speed steel optional hard metal carbide cutter Part No D405933ZZ Tool spe
12. com D418562XA
13. status changes from OFF to ON NOTE if the OFF ON transition is not made contact llco Technical Support Test 1 X AXIS MOTOR Carefully follow the instructions on the machine s display Check that the X axis carriage moves ATTENTION during this test function all end of run controls are disactivated avoid moving the carriage up against its mechanical stops NOTE if the motor does not start contact Ilco Technical Support Test 2 Y AXIS MOTOR Carefully follow the instructions on the machine s display Check that the Y axis carriage moves ATTENTION during this test function all end of run controls are disactivated avoid moving the carriage up against its mechanical stops NOTE if the motor does not start contact Ilco Technical Support Test 3 CUTTER MOTOR Carefully follow the instructions on the machine s display Check that the cutter motor is working NOTE if the cutter motor does not turn contact llco Technical Support Test 4 X AXIS SENSOR the machine s display should show ON when the carriage is drawn away from the machine to wards the operator the machine s display should show OFF when the carriage is pushed all the way in towards the machine NOTE if the ON OFF transition is not made contact Ilco Technical Support Test 5 Y AXIS SENSOR the machine s display should show OFF when the carriage is moved all the way to the right the machine s dis
14. to select and visualize each side of the vise 00 SIDE jaw where applicable Adjustment SIDE A STOP to exit the menu X 00 Y 00 To calibrate START 30 Copyright ILCO UNICAN CORPORATION 2000 Operating manual English 3 replace the cutter with the Z1 template fig 25 To remove the cutter follow the instructions on page 16 ch 4 6 Changing the cutter 4 insert the Z3 template to the side of the V100 vise jaw that is shown on the machine s display 5 press START this will automatically start the setting of the V100 vise jaw by means of electric contact between the two templates the display shows the differences from the theoretical values 6 to save the data press ENTER ATTENTION if the STOP key is pressed the new settings will be lost If so only the previous setting values will remain valid NOTE the settings will be accepted only if the tolerances remain within a range between 11 8 11 8 thousandths of a inch if the tolerances exceed the accepted range the machine s display will show an error message carefully follow the instructions and repeat the procedure ULTRACODE V100 SIDE A Install Z1 amp Z3 temp See operating manual START D V100 SIDE A Detection in progress V100 SIDE A X 002 Y 004 Save data No STOP Yes ENTER Exceeded setting tolerance limit See operating manual
15. version 1 0 0 Main MENU 0 Copy from original Operational keys 1 Cut by card use the VA keys to move the cursor to the option required 2 Cut by code and press ENTER or directly press the numbered key 3 Q f PC corresponding to the option number Queue trom gt gt The gt gt symbol indicates that the menu contains other items which can be reached with the arrow key Y APPEAR ONLY WHEN AN OPTIONAL i ea ana a OPTICAL READER IS INSTALLED amp E ACTIVATED 6 Options gt gt 18 Copyright ILCO UNICAN CORPORATION 2000 Operating manual English 5 2 0 COPY FROM AN ORIGINAL ONLY WITH THE OPTICAL READER OPTIONAL 1 select the function Operational keys use the arrow keys WA to move the cursor to the option re quired and press ENTER or directly press the numbered key corresponding to the option number 2 insert the original key into the R100 optical reader side jaw Jaw R100 According to the type of key to be copied establish which side of the jaw the key must be inserted En ter A B C or D in the jaw sides field Ch 4 2 page 13 Pos 0 Key gauge stop by default the program always shows the 0 stop Ch 4 2 page 13 For keys without a shoulder stop enter the tip stop position 1 2 3 4 Dist 000 To be used only for keys without a shoulder stop from 0 to 0 393 inch To insert the Dist distance you must first enter the Pos stop pos
16. 59 allen key 4 Amp fuse delayed Slanted D302434ZZ D308726ZZ brush m D306935ZZ 0 0787 allen key D300221ZZ D310652ZZ 6 3 Amp fuse delayed 0 0669 steel pin D401225ZZ O 0 0984 allen key D300222ZZ 0 748 socket wrench 0 0472 steel pin D401224ZZ 0 118 allen key D300223ZZ PR D306963ZZ Copyright ILCO UNICAN CORPORATION 2000 ULTRACODE Operating manual English 2 TRANSPORT The key cutting machine is easily transported and is not dangerous to handle The packed machine should be carried by at least two people 2 1 PACKING The packing for ULTRACODE is designed to ensure safe transportation and to protect the machine and all its parts _ Fig 5 y 2 Keep dry Handle with care This side up Use no hooks Do Stack To prevent any damage to the machine it is advisable to save the box for future transportation 8 Copyright ILCO UNICAN CORPORATION 2000 Operating manual English ULTRACODE 2 2 2 3 UNPACKING After removing the machine from the packing box check the contents in the box which should comprise the following 1 ULTRACODE key cutting machine 1 set of documents including an operating manual a spare parts list and a warranty card 1 power supply cable 1 tool kit NOTE we strongly recommend you keep the packing intact for future transportation MACHINE HANDLING When the ULTR
17. ACODE has been unpacked place it directly on its workbench this operation should be carried out by at least two people Carefully lift the machine firmly holding the base and no other part Do not drag the machine the feet will be bent and damaged ATTENTION never lift the machine by holding the keyboard stand fig 6 Fig 6 INCORRECT CORRECT Warranty Card should be filled out and returned to Ilco Unican for tracking purposes Copyright ILCO UNICAN CORPORATION 2000 9 ULTRACODE Operating manual English MACHINE INSTALLATION AND PREPARATION The key cutting machine can be installed by the machine owner and does not require any special skills It is supplied ready for use and does not need any special set up However it is recommended that the operator follows the calibration procedure before operating the machine 3 1 CHECKING FOR DAMAGE The ULTRACODE is solid and compact and will not normally damage if transport unpacking and installation have all been carried out according to the instructions in this manual However it is always advisable to check that the machine has not suffered any damage 3 2 ENVIRONMENTAL CONDITIONS To ensure that the best use is made of the key cutting machine it is important to place it in a well aired area which is not too damp The ideal conditions for the machine are temperature between 10 C 50 F to 40 C 104 F relative humidity approx 60 3 3 POSITIONING AND INST
18. ALLATION 1 Place the machine on a horizontal surface solid enough to support the weight of 75 9 lbs to work with ease we suggest that the workbench be approximately the height of the operator s hip itis important to leave clearance of at least 12 behind the machine and on each side to ensure proper ventilation 2 Ensure that the machines voltage is the same as that of the mains power supply which must be properly grounded and provided with a differential switch connect the power supply cable to the power supply socket 12 00 inch 12 00 inch 12 00 inch 39 37 inch Power Supply amp Power Switch Fig 7 Copyright ILCO UNICAN CORPORATION 2000 Operating manual English ULTRACODE 3 4 DESCRIPTION OF WORK STATION The machine needs only one operator who has the following controls at his her disposal fig 4 page 5 master switch located on the back of the machine e vise jaw keyboard display emergency button 3 5 GRAPHICS The machine carries an adhesive warning label fig 8 These labels must never be removed Do not use compressed air The use of protective for cleaning goggles is recommended Fig 8 Copyright ILCO UNICAN CORPORATION 2000 11 ULTRACODE 4 4 1 OOOO Fig 9 Operating manual English SET UP AND USE OF THE MACHINE KEYBOARD AND FUNCTIONS The machine s keyboard has 19 alphanumeric and 6 function keys The alphanume
19. ASSISTANCE Surna se vine este sada cesses E EESE E coast 60 9 1 HOW TO REQUEST SERVICE cssccccssssccssstecessesecesseesessssceessseneeesssenensssnsesess 60 Operating manual English Fig 1 REFERENCE GUIDE ULTRACODE This manual has been produced to serve as a guide for users of the ULTRACODE electronic key cutting machine Read it carefully it is essential if you wish to operate your machine safely and effectively Contact llco Unican Technical Assistance for further information at 1 800 ILCO USA 1 800 452 6872 Ext 200 384 356 CONTENTS The contents of the manual are divided into sections relating to M chine d scriptioninguuustm jens aee e aaar AEEA EE ANE Chapter Transportand installation 0 c ceccccvavcss iia tati sia Chapters Calibration and USE iii Chapters Maintenances sena aaa a a a a Chapters TECHNICAL TERMS Common technical terms are used in this manual 2 3 4 5 6 7 8 9 To assist those with little experience of keys and key cutting below is an illustration of the terms most frequently used Head Blade Shoulder Tip Back Cuts DB Copyright ILCO UNICAN CORPORATION 2000 ULTRACODE Operating manual English GENERAL USE The ULTRACODE is designed for cutting keys of non ferrous materials brass nickel silver etc It must be installed and used according to the instructions indicated by the manufacturer If the key cut
20. Hansa a 35 5 6 4 MANUAL ADJUSTMENTS cccccecesesesescececeseseeeceeseseseeecscseseeeeaeeeeeeseateeeeees 36 5 7 5 MAINTENANCE snor atrama da eiii 37 DAL TEST ti A A a nea 37 5 7 2 MACHINE ZERO POINTS ceceseecesesesesceeecesesceeecescseseeceecseeeeseseeeeeeseaeeeeeeess 39 5 8 OPTIONS 6 uns i dras ina 42 5 9 ERROR MESSAGES jan i ala kane nila dings 46 CLEANING mace ristede tidad 48 MAINTENANCE veis its 49 7 1 TROUBLE SHOOTING aaa e ra aaae E aA Sa Sa aAa eei eraa Seea inaut 49 7 2 MAINTENANCE OPERATIONS reneenrnonennrnenesnrennesnrnenessrennennnennesnnesnrsnvesnrennensesnne 51 7 3 CUTTER REPLACEMENT s ceseesceeceesececeeeeeesesaeececaeeeaeceeeaeceecaeeeeeaeeeeeeaeens 51 7 4 BELT REPLACEMENT AND TENSION ADJUSTMENT cocoooocccccoccnccoccnnconnonnconccnnninos 52 7 5 CHECKING AND OR REPLACING FUSES 53 7 6 ELECTRONIC CIRCUIT BOARD REPLACEMENT c cecceeceeseeeeeeseeeeeeseeneeeaeeaes 54 7 7 KEYBOARD DISPLAY REPLACEMENT renenrnennrennnnnrnvnnnnrnrnnnnnnrnnnnrnrnrnnennennnnennnnn 55 7 8 ACCESS TO BACK COMPARTMENT csssscceeseseececssseeecsseeeesseaeeeeseeeeessseeeeeeea 56 7 9 ACCESS TO BOTTOM COMPARTMENT ssccccsessesecsseeeeeeseeeessseeeeeeeeeeesseeeeeeees 56 7 10 SENSOR REPLACEMENT c cccssscecssssscccsssceeessssecesseseecesaseecsseeecessnsenssaneesesaes 57 7 11 WIN TRANSFER PROGRAM rrernnnvvnnnnnvverrnnrnrennnvnrsrsnnnnnnnnnnnsnnsnvrssnnnvnsnnnnner 59 DISPOSING OF MAGHINE ic nico cit dai ad 60
21. LEGET ET GIR ULTRACODE KEY CUTTING MACHINE Operating manual D418562XA c 2000 ILCO UNICAN CORP Rocky Mount North Carolina This manual has been prepared by ILCO UNICAN CORP Rocky Mount North Carolina All rights reserved No part of this publication may be reproduced or used in any form or by any means photocopying microfilm or other without the written permission of ILCO UNICAN CORP 1st edition November 2000 Printed in U S A REFERENGE GUIDE 23 uranet een er 1 GENERAL ba edda Ne 2 MACHINE DESCRIPTION utsende 3 1 1 MAIN CHARACTERISTICS ccceeeseeeseeseeeceeseeeeeeaececeeaeeeaecaesesesaeeesesaeseeeeeeeeateaees 3 1 2 SAFETY AIR EGEN 4 1 3 MAIN WORKING PARTS cocida cid 5 1 4 TECHNICAL DATA seernes 6 1 5 ACCESSORIES PROVIDED seacisccesscstccseedscecavestvycavecnsdesiavecsseevtcenensscdapevecssivaczenes 7 TRANSPORT Hk TET ER Ni een TR Aas 8 2 1 PACKING savia ei eed Arteria eksl yawned 8 2 2 UNPACKING Sissi are ine 9 2 3 MACHINE HANDLING avsendere rareste 9 MACHINE INSTALLATION AND PREPARATION 0 cccceceeeeeteeeeeeteeeeenteeeees 10 3 1 CHECKING FOR DAMAGE cecceecceseeseceseeeeeeeeeaeceseeaeeeaeeaeeeaecaeesaeeaeeeaeeneeeatens 10 3 2 ENVIRONMENTAL CONDITIONS eccsceeeeeeeeeeseeeeeeeeeeeeceeeeseeaeeeaeeaeeeaeseeeaeeaes 10 3 3 POSITIONING AND INSTALLATION ceccceceeseeeeeeseeseceeeeeeeeaeeaeeeseeaeeeaeeeeeaeeaes 10 3 4 DESCRIPTION OF WORK STATION s cesceeceeseese
22. More copies No STOP Yes ENTER Copyright ILCO UNICAN CORPORATION 2000 21 ULTRACODE 5 3 1 SPECIAL CASES Cutting a key with two asymmetrical sides Operational keys use the WA arrow keys to be able to visualize both sides of the keys possible cuts on the machines display Proceed with the cutting process Impossible cutting combination Operating manual Enter card number 1 ILCO 115 2 HPC 3 USER Side 1 ILCO 115 Possible depths 4321 1112213331 Side 2 ILCO 115 Possible depths 4321 1121123313 Side 1 Jaw 100 A Pos 0 Cutter U01 STD Pieces 1 START English When the machine is used manually with certain data cards it may not be possible to carry out certain entered combinations This happens when the cutting depths are not compatible in the order the user entered the possible cuts Example Enter card number 1 ILCO 174 2 HPC 3 USER Side 1 ILCO 174 Possible depths 012345678 08213 non feasible combination 22 Copyright ILCO UNICAN CORPORATION 2000 Operating manual English The reason for the conflict between certain cuts is explained simply in the case shown With regard to the cut that originated the message lt non feasible function gt it can be seen that between the two deep cuts 8 and the constant angle 100 the intermediate cut 0 would be rem
23. N The ULTRACODE is an electronic machine operating on two axes with controlled movement The machine was designed to add a high degree of cutting precision to operating speed and ease of use The ULTRACODE can be used in 2 different ways entering the key code directly by means of the machine keyboard e linking to a PC MAIN CHARACTERISTICS Movements Movement of the two axes X Y operates on ball screws activated by step motors on rectified roller guides Jaw Standard four sided vise jaw specially designed to grip most commercial automotive and residential keys Cutter Consists of a cutter in HSS high speed steel that is easily replaced Operator can adjust the cutter for the type of work and speed rotation needed An Optional carbide cutter is available Display Rear illuminated and placed on the front of the machine Display with 4 rows of 20 characters each Copyright ILCO UNICAN CORPORATION 2000 3 ULTRACODE 1 2 Operating manual English SAFETY Emergency stop The red emergency button N fig 4 page 5 located on the right hand side of the machine is used to stop the Ultracode immediately in the event of faulty operation or danger to the operator When the cause of the emergency has been eliminated turn the button 45 clockwise to deactivate it The button will pop out away from the machine when deactivated NOTE the operator is responsible for keeping the area around the
24. ON 2000 47 ULTRACODE Operating manual English 6 CLEANING keep the operational parts of the machine as clean as possible by brushing away the chippings in areas where they accumulate during cutting operations under no circumstances must compressed air be used to clear the work zone of chippings as this will blow them onto the moving parts Never use oily products or thinners for cleaning painted surfaces jaws electrical or electronic connections 48 Copyright ILCO UNICAN CORPORATION 2000 Operating manual English ULTRACODE 7 MAINTENANCE Although the ULTRACODE key cutting machine does not require special maintenance it is advisable to check and if necessary replace the parts subject to wear and electric electronic parts fuses circuit boards etc in the event of faulty operation Replacement is simple and can be carried out by the operator consulting the instructions Before starting any type of maintenance controls or replacements read the instructions below never carry out maintenance with the machine switched on always remove the main power supply cable strictly follow all the instructions in the manual use original spare parts see Spare Parts sheet provided 7 1 TROUBLE SHOOTING FAULT PROBABLE CAUSE Machine is on with no message on its display cutter motor not working X Y and B axes motors are not working Keyboard not working partially or completely Elect
25. START R100 SIDE D Adjustment SIDE D X 00 Y 00 To calibrate START R100 Jaw 34 Copyright ILCO UNICAN CORPORATION 2000 Operating manual English ULTRACODE 5 6 3 CALIBRATING CUTTERS For this procedure always use side A of the V100 vise jaw l 1 Jaws According to the cutter speed determined by 2 Cutters fitting the pulleys in the way described in ch 4 7 3 Adaptors page 17 and material chosen from the Options p cutter material menu on page 42 the list will show all the HSS or carbide cutters distinguished by the suffix W 1 enter the cutters menu 2 Operational keys Cutters use the arrow keys WA to move the cursor to select the 00 U01 required cutter and press ENTER 01 01 2 fit the selected cutter to the machine 02 02 00 U01 Adjustment Y 00 To calibrate START 3 fit a brand new Z3 template on side A of the 00 U01 V100 vise jaw and press START Install the Z3 template See operating manual i START 00 U01 Detection the display shows the differences from in progress the theoretical values 00 U01 Adjustment 002 PER Save data NOTE the settin Il be accepted only if the tolerance Of the cutter s diameter remains No Stop Yes ENTER within a range between 39 3 39 3 thousandths of a inch if the tolerances exceed the accepted range the machine s display
26. XIS SENSOR REPLACEMENT 9 turn the machine off and unplug it from its power supply cable 10 raise the protective shield 11 disconnect the J1 Y axis cable from the carriage fig 50 12 remove the Y axis carriage cover by unscrewing the 3 B5 locking screws and pull the cover in the direction shown in fig 50 13 disconnect the M3 sensor s connector fig 51 14 slightly loosen the M2 grub screw with the provided allen key 15 remove the faulty sensor and replace it with a new one Screw it in until it almost touches the underlying rod fig 52 Tighten the M2 grub screw to lock the sensor into place 16 connect the M3 sensor s connector 17 replace the Y axis carriage cover 18 connect the J1 Y axis connecting wire to the carriage Fig 50 Fig 51 VAS Y axis sensor pecans X 0 0039 0 0157 inch Fig 52 58 Copyright ILCO UNICAN CORPORATION 2000 Operating manual English ULTRACODE 7 11 WIN TRANSFER PROGRAM FOR LOADING UPDATING THE INTERNAL MACHINE PROGRAM The machine is supplied with an internal program already loaded and tested at llco Unican Corp The user therefore does not need to carry out any operations Only in the situations described below can the WIN TRANSFER program be used to re start the machine The following is a list of situations where the use of the WIN TRANSFER program is required For further details on installation a
27. anual English 5 9 ERROR MESSAGES Data card not The selected data card is for a different jaw compatible with from the one installed on the machine Install iaw installed proper jaw J The entered data card number is not available in the machine s data base Data card not available The entered cuts cannot be carried out see Non feasible Ch 5 3 1 page 22 combination This message appears when the cutter ATTENDO must be changed with one that is Install cutter compatible to the type of cuts required for U01 the entered data card number e This jaw is not available in the machine s Jaw not data base available This cutter is not available in the machine s Cutter not data base available This adapter is not available in the sed machine s data base available The entered data card number requires a Type of cut type of cut that is not available in the not available machine s data base The minimum distance from the key stop position overlaps the first cut on the key Ch 5 8 page 42 This message appears when the cutter is unable to identify the keys measurements when cutting by means of electric contact MIN Parameter of DISTANCE FROM STOP is incompatible with selected card POSITION ERROR Key not properly installed 46 Copyright ILCO UNICAN CORPORATION 2000 Operating manual English During the cutting cyc
28. defective keyboard d defective electronic control board a wiring between the J14 connector on the electronic control board and cutter shaft is loose or disconnected b wiring inside the Y axis carriage is not seated properly or disconnected c brass shavings on cutter shaft behind cutter d defective electronic control board Copyright ILCO UNICAN CORPORATION 2000 49 ULTRACODE Operating manual English FAULT PROBABLE CAUSE Key cutting machine fails to communicate with computer The display shows the message TEMPERATURE ALARM Turn the machine off The display shows the message 0 POWER ALARM check fuse F4 The display shows the message DIGITAL OUTLET PROTECTION ALARM turn the machine off The display shows the message CUTTER MOTOR ALARM check fuse F1 a wiring between 9 pin serial port and electronic circuit board not seated properly or discon nected b serial cable between key cutting machine and computer is faulty c computer serial port is not functional d defective electronic control board check that the fan on the back of the key cutting machine is working not working a fan faulty b electronic control board faulty working electronic control board faulty a fuse F4 on the electronic control board faulty b short circuit on the inlets To find which inlet is causing the error message disconnect the
29. djustments if the STOP key is pressed the new settings will be lost If so only the previous setting values will remain valid such adjustments should be made only when the automatic setting has already been carried out where 1 Cut by card 2 Cut by code 3 Queue from PC 4 Calibrations gt gt 1 Jaws 2 Cutters 3 Adaptors JAWS V100 Adjustment SIDE A X 00 Y 00 To calibrate gt gt START Cutters 00 U01 Adjustments Y 00 To calibrate STARTL 0e Adaptors B1 Adjustments X 00 Y 00 Save adjustments No STOP Yes ENTER Press START only if you intend to proceed with automatic calibration 36 Copyright ILCO UNICAN CORPORATION 2000 Operating manual English ULTRACODE 5 7 5 MAINTENANCE Gas 1 enter the Maintenance menu 5 6 Options Operational keys use the WA keys to move the cursor to the option required and press ENTER or directly press the numbered key corre sponding to the option number 5 7 1 TESTS There is an on board TEST menu that should be 1 Test used to verify the cause of any breakdown that ina 0 moi may occur to the machine 2 Machine 0 point e Test 0 OPTICAL READER Only if installed Carefully follow the instructions that are on the machine s display Check that the optical reader s
30. each the desired angle for veiwing 12 Copyright ILCO UNICAN CORPORATION 2000 Operating manual English 4 2 Fig 10 USE OF THE VISE JAW V100 Vise Jaw ULTRACODE The four sided vise jaw ensures an excellent grip on the keys placed on their back or profile sides fig 11 Single Sided Keys cut by code should be positioned mainly on the A and or B side of the clamp For keys to be cut by code the side of the vise jaw on which to place the key is shown on the ma chines display To fit keys with tip stops place the tip stop bar pro vided into the special grooves fig 12 Fig 11 Aside Standard Cylindrical Keys Ex Schlage Kwikse amp Weiser Fig 12 D side Asymetrical we Automotive Keys Ex Volkswagen 4 ro o A SHINE 3 0 2 L EG 1 z A a Eo 6 20d IE mannen Nest lal an t C side Symmetrical Double Sided Keys Index on groove Ex GMe Toyota amp Nissan B side Narrow Style Double Sided Keys Ex Ford amp Mazda key stops Copyright ILCO UNICAN CORPORATION 2000 ULTRACODE Operating manual English ATTENTION when closing the vise jaw do not apply excessive pressure to the knob Turning the knob approximately 70 equal to a force of 3NxM is sufficient to secure the key fig 13
31. ed e 60Hz 1100 rpm 10 with pulleys inverted 60Hz 2700 rpm 10 Movement on 2 axes with ball screws activated by step motors on rectified roller guides Jaw universal 4 sided vise jaw to grip flat commercial residential and automotive keys Runs X axis 2 24 Y axis 1 26 Dimensions width 19 69 depth 19 69 height 16 54 with raised shield 25 59 Mass 81 4 Ibs 37 kg Noise level sound pressure Lp A 85 dB A cutting steel keys Copyright ILCO UNICAN CORPORATION 2000 Operating 1 5 manual English ACCESSORIES PROVIDED The ULTRACODE comes with a set of accessories for its operation and maintenance tools hex wrenches fuses supplied in a special tool kit comprising ULTRACODE tool kit I 0 157 allen key Z1 template 2 D300224ZZ regulating disk AN D416657BA Tip stop with notch 0 196 allen key Z2 template D402301BA D300225ZZ regulating block Lu Re D416660BA gt Tip stop 0 236 allen key Z3 template D402302BA D300226ZZ regulating key Re D416658LR Cutter release rod 2 Amp fuse delayed Z4 serial test connector D400754BA D312423ZZ D416661ZZ In lt P 0 511 spanner 4 Amp fuse rapid Belt tension plate D416552BA D202443ZZ 0 39 spanner D302788ZZ ALS D301185ZZ 10 Amp fuse delayed Anti tilting device D300308ZZ D316568ZZ D508699ZZ d 0 0
32. eeseeeeeeeeceeeeaeeaeeeaeeaeseaeeeeeaeeaes 11 3 5 GRAPHICS kanne 11 SET UP AND USE OF THE MACHINE 0 0 ccecceeseeceeeeeeseeeeeeeeeeeeeseeeeeeeeneeeateaes 12 4 1 KEYBOARD AND FUNCTIONS i mennennnennrnsnvnnrennessrnnnersrnenernrennesnrnnnessrennesnennessne 12 4 2 USE OF THE VISE JAW rrsrnonrrnnvnnvnnnvnsrrsnesnrennensrennessrnenesnrennesnnennessrsnnesnnennessnee 13 4 3 CUTTING BY ELECTRIC CONTACT mrnersrseneenrennesnrnenensrennennnennesnnesnrssvennnennensssnne 15 4 4 FITTING THE VISE JAW TO THE MACHINE cecesceeeeeseeeeeeeeeeeeeseeaeenseeneeeaeeaes 16 4 5 GUTTER isa dengang 16 4 6 CHANGING THE CUTTER sreenrnnnvnnrnnnensrnenesnrennessnennessrennensnensesnnesnrssresnnsenennesnne 16 4 7 INVERTING THE PULLEYS A Aida 17 OPERATING GUIDE usann nidaaeldaem anatannadon kender 18 5 1 INITIAL OPERATIONS Langes ane arva karen 5 2 0 COPY FROM AN ORIGINAL 5 3 MH y CUT BY OARD Smaken 59 17 SPECIAL GASES ui aint ieee 5 4 2 CUT BY CODE Lun 5 5 USE OF THE MACHINE WITH A PERSONAL COMPUTER eeeeeeeeeeeeeeeeeeeeeaes 28 5 5 1 8 QUEUE FROM PG eve ricino ariete iden 28 5 5 2 KEY DECODING nd ad 28 5 6 4 CALIBRATIONS errnvrnnvnnnernvennrnnvennrervernvervesnenrvensverversvennessvernrevesneesnesneesen 30 5 6 1 CALIBRATING THE V100 VISE JAW cesecceeesececesceeeeeseseeeceseseeteeeseateeeeeees 30 5 6 2 CALIBRATING THE R100 JAW escccececeseseseeeceseeeeeeeecseeeesesteeeeeseaeeeeeees 33 5 6 3 CALIBRATING GUTTERS
33. en the key blank shoulder and the beginning of the first cut fig 34 This function is extremely important with keys that require cuts on both sides as it ensures precise positioning on the keys 2nd side Fig 34 The set figure is 19 7 thousandths of a inch which can be varied between min 0 max 38 9 thousandths of a inch ATTENTION settings that are too high may render precise cuts impossible with the following message on the display Min distance of cut from key stop 197 0 3 89 Min Parameter of DISTANCE FROM STOP is incompatible with selected card 44 Copyright ILCO UNICAN CORPORATION 2000 Operating manual English 10 MODIFY KEYS STOP Normally the machine does not require key shoulder stop adjustment If required it is possible to modify the key s shoulder according to the modification made to the key shoulder fig 35 If the operation is to be confirmed the X and Y figures are both required X thickness measurement of the shoulder stop to be cut is expressed in hundredths of a inch min 0 max 3 89 Y height height of the shoulder read on the key using a calliper expressed in hundredths of a mm E g X 0 197 inch 19 7 thousandths e Y 0 118 inch 11 8 thousandths Fig 35 Modify key stop Enabled 0 0 1 Thickness X 0 Height Y 118 ULTRACODE Copyright ILCO UNICAN CORPORATION 2000 45 ULTRACODE Operating m
34. er and or ATTENTION Install Jaw Is Jaw installed No STOP Yes Enter and or ATTENTION Install adaptor Is adaptor installed No STOP Yes Enter ULTRACODE Copyright ILCO UNICAN CORPORATION 2000 25 ULTRACODE 5 4 2 CUT BY CODE a SEARCH BY CODE CODE AA11 MFG gt AA00 7T51 GM94 GM Side 1 x 2 1123321323 Possible depths ILCO 567 1234 Side 1 Jaw 100 Cutter U01 Pieces 2 Pos 0 START CUTTING IN PROGRESS Copy 1 of 2 Side 1 Side 2 Jaw 100 Cutter U01 Pos 0 START CUTTING IN PROGRESS Copy 1 of 2 Side 2 Copy 2 of 2 finished More copies No STOP Yes ENTER Operating manual English 26 Copyright ILCO UNICAN CORPORATION 2000 Operating manual English b SEARCH BY MANUFACTURER Use the arrow w to move the cursor to the following manu facturer CODE MFG G gt GM 4 LIST ENTER gt GM 01 AA00 7T51 GM94 02 H1 H3988BGM2000 03 01 06999 GM 2000 Side 1 x 2 ILCO 567 Possible depths 1234 Side 1 Jaw 100 Pos 0 Cutter U01 STD Pieces 2 START CUTTING IN PROGRESS Copy 1 of 2 Side 1 Side 2 Jaw 100 Pos 0 Cutter U01 STD START CUTTING IN PROGRESS C
35. h page 29 Copyright ILCO UNICAN CORPORATION 2000 51 ULTRACODE Operating manual English 7 4 BELT REPLACEMENT AND TENSION ADJUSTMENT To replace the belt proceed as follows 1 turn the machine off and unplug it remove the back panel Ch 7 8 page 56 remove the bottom panel Ch 7 9 page 56 loosen the 4 screws W securing the motor fig 37 5 remove the worn belt from the pulleys fit the new belt onto the pulleys making sure that the direction of rotation is correct using the provided belt tension plate and the W2 screw fig 37 adjust the belt s tension by turning the W2 screw 8 tighten the 4 W fig 37 screws back into place securing the motor 9 remount the back and bottom panel Fig 37 Fig 38 To adjust belt tension proceed as follows 1 turn the machine off and unplug it remove the bottom panel Ch 7 9 page 56 3 loosen the 4 screws W securing the motor fig 37 using the provided belt tension plate and the W2 screw fig 37 adjust the belt s tension by turning the W2 screw 5 tighten the 4 W fig 37 screws back into place securing the motor 6 remount the bottom panel 52 Copyright ILCO UNICAN CORPORATION 2000 Operating manual English ULTRACODE 7 5 CHECKING AND OR REPLACING FUSES Fuses should be checked with a tester onmmeter multimeter etc as they may appear to be in good condition even when they are electrically faulty Fu
36. ition from 1 to 4 The entered Pos stop position cannot be stop 0 Pos must be 1 2 3 or 4 Example with tip stop 2 the cuts must start to be read at least 2 mm 079 before the normal starting position stop 0 ES e Fig 20 Operational keys numerical keys to enter the distance in the Dist field SHIFT arrow key W chooses the jaw from those available for the reading unit with R prefix the jaw sides and stop are automatically set up Important the last reading jaw setting re mains until another one is selected 3 Place the key to be cut in the V100 cutter side jaw ATTENTION use the same side and stop position as the key fitted to the R100 optical reader side jaw during the reading process the key is partially cut it will be completed only at the end of the reading process ULTRACODE 0 Copy from original 1 Cut by card 2 Cut by code 3 Queue from PC Original on right Jaw R100 _ ABCD Pos 0 0 4 Dist 000 START READING IN PROGRESS Copyright ILCO UNICAN CORPORATION 2000 ULTRACODE Data alteration The operator may alter the depth and space parameters Operational keys to increase or decrease the parameters use a combination of the SHIFT A or SHIFT y Depth from 38 9 to 38 9 thousandths of a inch Enter the figure positive or negative
37. le one or more depth exceeded the maximum limit These depths are automatically aligned to the maximum permitted depth The automatic setting revealed a variation that exceeded the permitted nominal figure setting reference Carefully repeat the setting procedure During the setting of the machine s zero points there is a contact failure between the two templates see ch 5 7 2 page 39 Indicates that the entered function is not yet available The electronic control board has exceeded the maximum permitted temperature Check the cooling fan ch 7 1 Trouble shooting page 49 Indicates that the fuse has blown due to a short circuit in an inlet or outlet ch 7 1 Trouble shooting page 49 Indicates a short circuit in port P IN OUT ch 7 1 Trouble shooting page 49 Indicates that the fuse has probably blown ch 7 1 Trouble shooting page 49 Indicates a fault on the electronic control board ULTRACODE ATTENTION Depth limit exceeded Exceeded setting tolerance limit See operating manual TEMPLATE ERROR no contact made See operating manual Non feasible function TEMPERATURE ALARM Turn the machine off I O POWER ALARM Check fuse F4 DIGITAL OUTLET PROTECTION ALARM Turn the machine off CUTTER MOTOR ALARM Check fuse F1 CUTTER MOTOR ALARM Fault on motor circuit Copyright ILCO UNICAN CORPORATI
38. listing catalogues and other available documents HPC data card 2 This option allows you to enter an HPC equivalent card Example CF215 GM USER data card 3 This option is a user defined card DESIGN A KEY FEATURE See Supplement to accompany the Update Disk 1 Press ENTER Vise Jaw V100 The special symbol asterisk means that the cuts will be made by electric contact Ch 4 3 page 15 therefore it is unnecessary to select the vise jaw side Pos 0 Place the key to be cut into the V100 vise jaw using the stop that is shown Cutter U01 Recommended cutter Pieces enter the quantity of keys to be cut 2 proceed with cutting the first side by pressing the START key 3 turn the key over and cut the second side Operating keys SHIFT START changes the cutting procedure standard or Enter card number 1 ILCO 567 2 HPC Side 1 x 2 3 USER Possible depths 1234 ILCO 567 Side 1 Jaw 100 Cutter U01 STD Pos 0 START Pieces 2 CUTTING IN PROGRESS Copy 1 of 2 Side 1 Side 2 Jaw 100 Pos 0 Cutter U01 START CUTTING IN PROGRESS by electric contact and starts cutting START begins the cutting operation Copy 1 of 2 SHIFT arrow key W selects the side of the key to be cut Side 2 when the last side of the last key has been cut the screen shows Copy 2 of 2 finished
39. nd use of the program follow the instructions given on the instruction sheet provided with the disk Replacement of the electronic board see ch 7 6 page 54 or loss of the internal machine program replace the board with a new one if necessary install on your personal computer the latest version received of the WinTransfer program and follow the instructions given on the instruction sheet provided with the program read the serial number on the data plate on the back of the machine ch 5 9 page 42 and enter on the machine gauge the machine according to the instructions in the manual as follows gauge as explained in chapter 5 7 2 Machine zero points in the user s manual gauge the V100 vise jaw ch 5 6 1 page 30 At this point the machine is set up and ready for operation install on your personal computer the latest version received of the WinTransfer program and follow the instructions given on the instruction sheet provided with the program Loading of customized key data cards provided by ILCO on Customer s request install on your personal computer the latest version received of the WinTransfer program and follow the instructions given on the instruction sheet provided with the program Copyright ILCO UNIGAN CORPORATION 2000 59 ULTRACODE 8 9 1 Operating manual English DISPOSING OF MACHINE To dispose the machine it must be rendered unusable by carrying out the operations listed below deactiva
40. on made and to select the main menu function Prefered MFG e g when 0 is set the display shows the following when the machine is turned on Carriage approach speed 4000 1000 5000 1 Measurement Unit 2 Start Menu gt 3 Prefered MFG gt Measurement Unit INCH 1 Millimetres 0 Menu selection 0 Copy from original 1 Cut by card 2 Cut by code 3 Queue from PC MFG Selection 0 All MFG 1 ALFA ROMEO 2 BMW 3 CADILLAC 4 DODGE Copyright ILCO UNICAN CORPORATION 2000 43 ULTRACODE 7 LANGUAGE enter the number that corresponds to the language you intend to work with 8 KEYBOARD INVERSION This function inverts the alphanumerical keyboard numbers to letters fig 9 page 12 With Inversion keyboard disactivated 0 e to digit number 1 press D to digit the letter H press SHIFT Cw With Inversion keyboard enabled 1 e to digit number 1 press SHIFT Gp to digit the letter H press P Operating manual English Select language 2 1 English 2 Fran ais 3 Espa ol Inversion keyboard function 0 1 enabled see Operating manual NOTE this function can be carried out from the main menu Cut by card and or Cut by code 9 MINIMUM DISTANCE The number shown on the machine s display represents the X axis distance betwe
41. opy 1 of 2 Side 2 Copy 2 of 2 finished More copies No STOP Yes ENTER ULTRACODE Copyright ILCO UNICAN CORPORATION 2000 27 ULTRACODE Operating manual English 5 5 USE OF THE MACHINE WITH A PERSONAL COMPUTER In the previous pages the ULTRACODE key cutting machine operational instructions have been presented from the point of view of manual use i e operating from the keyboard incorporated in the machine to cut keys by code The information transmitted by the Personal Computer cannot be altered manually Each line transmitted corresponds to a stage in the cutting process for one or more keys As described above for each cutting process transmitted the number of pieces to be cut is set a sign shows when the cycle is finished The sign warns the operator that the last cutting operation has been carried out Should a work queue be interrupted turn off the ULTRACODE When the machine is turned on again and the lt PC queue is called up the list reappears starting from the first line 5 5 1 3 QUEUE FROM PC The data received from the PC are presented in one form only quantity of keys in queue transmitted key code card number quantity of keys y e the mark indicates that all three keys or 6 CODES RECEIVED Y Y more have been cut DN AB100 234 e the mark indicates that
42. oved This happens when the cutting angle N Normal is not made variable by means of the type of cut L Laser page 24 Fig 23 The new drawing is an example of how with the same cuts 80846 the cutting angles are automatically calculated by the conjunction of the cutting base with a straight line This aspect admissible with certain car keys is more commonly known as the ideal cutting line ATTENTION in this example it can be seen that the B angle is less than 45 This could cause serious problems with a lock making it difficult or impossible to place the key into the cylinder or remove it Fig 24 ULTRACODE Copyright ILCO UNICAN CORPORATION 2000 23 ULTRACODE Types of cut Operating manual English All the data cards provided by Silca have the type of cut pre set according to the original parameters The types of cut possible with ULTRACODE are Radius Normal Flat Laser and Vertical y N tt P v a KA y a EXAMPLE OF HOW TO CHANGE THE TYPE OF CUT NORMAL For conventional car and door keys FLAT Mainly used for car keys where the cut edges are rounded to facilitate the movement of the blades when the key is put into the lock RADIUS This type of cut eliminates flats and creates a radius at the bottom of each cut LASER Cuts with variable angles can be obtained peaks are eliminated giving the advantage of key copies that slide perfectly into the lock VERTICAL P
43. play should show ON when the carriage is moved all the way to the left towards the cutter NOTE if the ON OFF transition is not made contact Ilco Technical Support Copyright ILCO UNICAN CORPORATION 2000 37 ULTRACODE Operating manual English e Test 6 ELECTRIC CONTACT Use any metal conductor to contact jaw to cutter checking that the machine s display indicates OFF to ON NOTE if the ON OFF transition is not made contact Ilco Technical Support e Test 7 KEYBOARD One at a time press all the keys except STOP checking that an asterisk appears for each key pressed Press the STOP key for last NOTE if the asterisk does not appear contact llco Technical Support Test 8 DISPLAY All points on the display should be obscured NOTE if this is not so contact Ilco Technical Support Test 9 SERIAL PORT Check that the machine s display indicates OFF Fit the special Z4 serial test connector accessories provided to the machine s serial port checking that the machine s display indicates OFF to ON NOTE if the ON OFF transition is not made contact Ilco Technical Support 38 Copyright ILCO UNICAN CORPORATION 2000 Operating manual English ULTRACODE 5 7 2 MACHINE ZERO POINTS With the use of regulating templates Ch 1 5 Accessories provided page 7 the machine provides a self setting procedure
44. pleted the machine s display will show the measured quotes Move X and Y axis up until contact is made ATTENTION if the STOP key is pressed the new setting will be lost If See operating manual so only the previous setting values will remain valid TEMPLATE ERROR No contact made See operating manual Copyright ILCO UNICAN CORPORATION 2000 39 ULTRACODE jaw s knob jaw s bushing Operating manual English top view Fig 30 Regulating the Y axis sensor e use the provided allen key to loosen the C1 grub screw manually rotate the C2 rod fig 31 in both directions up until the changeover point from OFF to ON is found e tighten the C1 grub screw fig 31 to secure the rod Regulating the X axis sensor carefully tip the machine over remove the bottom panel by unscrewing all 8 securing screws e loosen the C3 screw fig 32 page 41 that secures the sensor support plate Manually move the sensor support plate up until the display s description goes from OFF to ON e tighten the C3 screw fig 32 page 41 to secure the plate back into place re position the machine back on its workbench press START the machine s zero settings are de tected by electric contact 6 when the operation has been completed the display will show the measured quotes 7 press ENTER to save the settings ATTENTION
45. ric contact not working during calibrating or cutting check to see if the back fan is working not working a emergency button activated b general fuses in the power socket are faulty b connection wire between display and electronic circuit board loose working a fuse F3 on electronic control board is faulty c defective display a the F1 fuse on the electronic control board is faulty b motor wire not properly attached to the connector c defective electronic control board d motor cut off WARNING this may derive from inappropriate or heavy use of the key cutting machine or a fault with the motor itself DO NOT USE THE MACHINE and call Ilco Technical Dept to determing the cause of activation of the cut off None of the motors working b the wiring between the transformer and electronic control board is loose or the connector is not seated properly a fuse F2 on the electronic control board faulty c defective electronic control board Only one a the connection wires between the motor and the electronic control motor is not board are loose or the connector is not seated properly working b defective electronic control board a the keyboard connector is not properly connected to the interface board fig 36 b the wiring between the keyboard display unit and electronic control board is not properly attached to the relative connectors c
46. ric keys are used for entering the data card number and the cutting data numbers and or letters according to the code on the card in use Each of the 19 alphanumeric keys contains two characters the main character black which is directly active and an alternate character red which can be activated by simultaneously pressing the SHIFT key E g pressed directly produces 1 Pressed simultaneously produce H 9G 0000 QOBOSBQOWOME function keys alphanumeric keys ISS FUNCTION KEYS Stop button used particularly when the machine is in motion Stops the function in progress at any time in the operation Starts the machines operations Returns curser to the last operation Activation of various functions in the menu CLEAR deletes numerical characters Pressed in combination with all the keys of the same color to enter the number or letter available 00000 regulating the display It is possible to adjust the angle of vision on the machine s display by following the instructions described below To incline the angle of the display towards the bottom you must press the W key and then press the A key simultaneously keeping them both pressed WA up until you reach the desired angle for veiwing to incline the visualization of the display towards the top you must press the A key and then press the W key simultaneously keeping them both pressed AW up until you r
47. rimarily used for flat steel or safety deposit keys Enter card number 1 ILCO 567 All the technical data regarding the types of cuts stored in the machine s memory can be changed according to the user s requirements 1 enter data card number e g nr 567 2 before entering the cuts press the combination of keys SHIFT ENTER 3 enter the L type cut by pressing the SHIFT L keys to set the laser type cut the letter in brackets L indicates the type of cut recommended by llco NOTE for certain cutting methods the standard cutter U01 must be replaced with a specific e Ch 4 6 Changing the cutter page 16 4 enter the combination and proceed with the operations described in ch 5 3 page 21 Side 1 x 2 ILCO 567 2 HPC 3 USER Possible depths Go ILCO 567 Cutter U01 Cut type L L Alternative N P Side 1 x 2 112233 Possible depths 1234 ILCO 567 24 Copyright ILCO UNICAN CORPORATION 2000 Operating manual English Changing the cutter adaptor jaw Some of the data cards stored in the machine s memory require a different cutter adaptor jaw from the standard or the previous installed EXAMPLE Enter card number 1 ILCO 2 HPC 3 USER Side 1 ILCO Possible depths and or ATTENTION Install cutter Is cutter installed No STOP Yes Ent
48. s described in Ch 5 6 4 Manual adjustments page 36 In the circumstances listed below see events it may be necessary to re set one or all of the jaws and or cutters that the user has in possession This operation is semi automatic and requires close attention to the instructions listed below EVENT MACHINE ZEROES CALIBRATION chap pag 30 JAWS CUTTERS Electronic board replacement YES YES YES see ch 7 6 page 54 see ch 7 6 page 54 see ch 7 6 page 54 Replacement of sensors YES NO NO V100 vise jaw replacement NO YES NO with a new one of the same type Replacement of the cutter shaft YES NO NO Re sharpening of existing cutter YES NO YES and or cutter replacement with a new one of the same type Installation of optional jaws NO YES NO if applicable Replacement of the ball screws YES NO NO 1 Enter the Calibrations menu 4 1 Cut by card Operational keys 2 Cut by code use the arrow keys WAX to move the cursor to the option re 3 Queue from PC quired and press ENTER or directly press the numbered key E corresponding to the option number 4 Calibrations 2 i 1 Jaws 2 Select Jaws 1 2 Cutters 3 Adaptors 5 6 1 CALIBRATING THE V100 VISE JAW Jaws V100 V101 V102 Before starting the vise jaw calibration make sure that there are no keys and or adapters fitted in the V100 vise jaw Operational keys SHIFT ENTER
49. ses must always be replaced with the same amperage and type rapid or delayed as indicated in this manual There are 6 fuses in the ULTRACODE 2fuses 6 3 Amps rapid located next to the power socket on the back of the machine next to the main switch fig 39 These fuses protect the machine from power surges and or spikes in the electricity supply To check and or replace the fuses proceed as follows 1 turn the machine off and unplug it from its power supply cable 2 use a flat screwdriver to open the flap covering the socket remove and check the fuses replacing them if necessary e 4 fuses F1 F2 F3 F4 F1 10 Amps delayed protects the cutter motor and its electronic controls F2 6 3 Amps delayed protects the step motors and their electronic controls 32V d c F3 4 Amps delayed protects the logic control circuits on the microprocessor board 5V d c F4 2 Amps delayed protects the digital output circuits for the low voltage controls and the sensor inlets 24V d c Situated on the electronic circuit board inside the base of the machine fig 40 protecting the board from short circuits To check and or replace the fuses proceed as follows 1 turn the machine off and unplug it from its power supply cable 2 remove the bottom panel Ch 7 9 page 56 3 check and if necessary replace the fuses in the way described below to remove the fuse press the fuse cap with your fingers and turn it counter clock
50. the V100 vise jaw remove the Z3 template from the V100 vise jaw remove the Z1 template from the cutter shaft replacing it with a cutter PEN AIS 23 23 aac NW side C side D Fig 26 32 Copyright ILCO UNICAN CORPORATION 2000 Operating manual English ULTRACODE 5 6 2 CALIBRATING THE R100 JAW ONLY IF INSTALLED OPTICAL READER Before starting the jaw setting make sure that there is no key and or adapter fitted in the V100 cutter side jaw 1 enter the Options menu and select option 1 Jaws The gt gt symbol indicates that the selected jaw has more than one side Operational keys SHIFT ENTER to select and visualize each side of the jaw where applicable STOP to exit the menu 2 fit the Z3 template to side A of jaw R100 fig 27 ATTENTION lower the key gauge 3 press START to proceed with automatic setting of side A during this operation the settings are read by the optical reader 4 press ENTER to save data ATTENTION ifthe STOP key is pressed the new settings will be lost If so only the previous setting values will remain valid NOTE the settings will be accepted only if the tolerances remain within a range between 11 8 11 8 thousandths of a inch if the tolerances exceed the accepted range the machine s display will show an error message carefully follow the instructions and repeat the procedure 1 Jaws
51. the total quantity ABI 534 3 of keys referring to its code have not been cut 4 2315 122 5 5 1251 122 5 6 W109 567 5 Pressing the ENTER key takes us to the Copying by code procedure From this point on the operational functions are the same as y those described in ch 5 3 page 21 C data card from PC Side 1 C 234 1234 Possible depths 1234 When the SHIFT ENTER keys are pressed additional data referring to the choosen code 4 ar lt can be visualized such as Customer s name Key blank Operational keys To quickly go to the next key to be cut strike the BOB SMITH arrow key W Doing so the operator starts from where she or he stopped the previous operation ART GT10P arrow keys WA to scroll the lines SHIFT arrow keys WA to scroll 4 lines at a time SHIFT ENTER keys to show customer data and key item linked to the selected code When the START key is pressed the cursor will automatically position itself on the first key code that indicates the mark 28 Copyright ILCO UNICAN CORPORATION 2000 Operating manual English ULTRACODE 5 5 2 KEY DECODING ONLY IF OPTICAL READER INSTALLED The decoding function by means of the optical reader can be activated only when using a PC After the decoding function is launched from the program the machine s display shows the following information llco 50 the data card used 1 insert the key into the R100 optical reader s side jaw 2
52. the19 mm socket wrench 3 provided with the machine ATTENTION the thread is left handed reversed 4 replace the cutter then tighten the nut 4 by turning it counter clockwise and remove the rod from its hole 5 place the cutters protective shield 1 back into position securing it with the screw 1a Fig 17 WARNING when replacing a worn cutter with a new one or with a re sharpened cutter consult Ch 5 6 3 Calibrating cutters page 35 16 Copyright ILCO UNICAN CORPORATION 2000 Operating manual English ULTRACODE 4 7 Fig 18 Fig 19 INVERTING THE PULLEYS This operation must be carried out when the operator intends to use a carbide cutter optional in order to adapt the cutter speed to the newcutter s material FEN W turn the machine off and disconnect the power supply cable remove the back and bottom metal panel ch 7 8 and ch 7 9 page 56 loosen the 4 motor locking screws W fig 18 and remove the belt loosen the 2 grub screws securing the pulley and remove it from the motor shaft fit the cutter shaft locking rod and use the allen key provided to loosen the screw A1 and grub screws A2 on the pulley fig 19 invert the pulleys and secure them by tightening the grub screws fit the screw and washer on the cutter shaft remount the belt and adjust its tension ch 7 4 page 52 remount the back and bottom metal panel enter the cutter material function in Ch 5 8
53. ting machine is used differently or for purposes different from those described in this manual the customer will forego any rights he may have over ILCO UNICAN CORP Furthermore unforeseen danger to the operator or any third parties may arise from incorrect use of the machine INCORRECT USE Improper use of this machine or failure of the operator to observe the instructions written in this manual will void all guarantees and responsibilities of the manufacturer It is therefore essential to carefully read and understand this operating manual IMPROPER USE OF ELECTRIC CONTACT CAUTION it is not recommended to cut ULTRALITE anodized aluminium keys It is also not recommended to cut plastic keys or any keys with materials that do not have electrical conductivity MACHINE IDENTIFICATION The machine is provided with an identification label which includes the machine s serial number fig 2 SILCA SpA Via Podgora 20 Z 1 3 P 81029 VITTORIO VENETO TV ITALY q ee S 0438 9136 address Telefax 0438 913800 Telex 410579 SILCA I type of TIPO machine gt TYPE SERIAL NO a serial No working VOLT Hz A WATT voltage I A absorbed current absorbed power year of working manufacture frequency Fig 2 2 Copyright ILCO UNICAN CORPORATION 2000 Operating manual English ULTRACODE Fig 3 1 1 MACHINE DESCRIPTIO
54. ting procedure standard or by electric contact and starts cutting START begins the cutting process ATTENTION the alternative selected with the SHIFT START keys standard or by electric contact is maintained as long as the chosen data card is in use When the procedure has been selected simply press START for successive cutting operations Copyright ILCO UNICAN CORPORATION 2000 15 ULTRACODE Operating manual English 4 4 FITTING THE VISE JAW TO THE MACHINE To remove the vise jaw unit loosen the grub screw D2 fig 16 and slide the vise jaw out of the dovetail guide To install the vise jaw unit on the machine slide the vise jaw into the dovetail guide pushing it all the way in then secure it by tightening the grub screw D2 These instructions refer exclusively to the standard vise jaw V100 For the use of optional jaws please refer to the instructions provided along with them Fig 16 4 5 CUTTER The majority of keys utilize the standard cutter U01 for code cutting In certain cases special keys with particular type cuts will require different cutters To change the cutter see chapter 4 6 4 6 CHANGING THE CUTTER 1 remove the cutter protective shield 1 by loosening the screw 1a 2 slide the cutter release rod 2 into the hole located on the left side of the machines cutter shaft chassis fig 17 3 loosen the cutter locking nut 4 by turning it clockwise with
55. tion of the electricity supply separation of the plastic and metal parts When these operations have been carried out the machine can be disposed of according to the current regulations in the country of use WASTE DISPOSAL The ULTRACODE is made up of recyclable parts Recycling is ecologically recommended Packing The packing in which the machine is transported is made of cardboard and wood therefore can be re used if intact or if dismantled used as combustible materials Warning Take great care when dismantling the packing as it contains nails which could cause injuries We recommend to bend the nails downwards into the box with a hammer or to completely remove the nails disposing them in authorized metal recycling centres The packing is considered solid urban waste and must not be thrown into the environment but placed in special cardboard collection bins Waste deriving from key cutting The waste deriving from key cutting is classified special waste but is still classified as solid urban waste as metal wool Such waste must be disposed of in special collection centres according to the classification assigned to them by the current EEC law The circumstances which transform metal residue from solid urban waste into contaminated or toxic noxious waste are listed in the appendices to the current European Union regulations regarding disposal of such waste Waste is any substance or object deriving from human activity or natural c
56. to raise or low er all the cuts Fig 21 depth adjustments Spaces from 38 9 to 38 9 thousandths of a inch Enter the figure positive or negative to move all the cuts closer to or farther from the key stop Fig 22 spaces adjustments Pieces enter the number required 4 Carry out the same procedure to cut the remaining keys Operating manual English Adjustments Depth 00 Spaces 00 START Example Adjustments Depth 0 03 Spaces 0 02 START Key blank on left Jaw 100 A ABCD Pos 0 Dist 000 Pieces 3 START CUTTING IN PROGRESS Copy 1 of 3 Copy 1 of 3 Finished More copies No STOP Yes ENTER 20 Copyright ILCO UNICAN CORPORATION 2000 Operating manual English 5 3 1 CUT BY CARD ULTRACODE One part of the machine s memory is used for the data cards A data card is a database of cutting spaces depths and angles for all the keys in the machines data base The number of data cards is increased periodically when the ULTRACODE is updated The updates are easily installed to a P C then transmitted over to the machine ILCO data card 1 This option allows you to enter an Ilco Card Number Example 567 GM This data card comprises the spaces and depths database as described in the introduction to Ch 5 OPERATING GUIDE page 18 The source of this information can be the ILCO Card
57. tralite anodized aluminium keys It is also not recommended to cut plastic keys or any keys with material that does not have electrical conductivity by means of electric contact Attention for these types of materials use standard cutting cuts cannot be repeated on the same side of the key when electric contact cutting is used All data cards provided by ILCO are in the machine s memory The cards are enabled or disabled for code cutting by electric contact at ILCO s discretion The data cards are divided into 3 types which are distinguished by special symbols shown on the display asterisk and 1 Vise Jaw 100 A START rae a SN EN data card with standard cutting press START Cutter U01 Adapt 0 Pieces 3 START 2 Vise Jaw 100 B START Side 1 data card with standard cutting press START Jaw 100 B Pos 0 e alternative electric contact cutting press SHIFT START Cutter U01 Adapt 0 Pieces 3 START 3 Vise Jaw 100 START Side 1 data card with electric contact cutting press START Jaw 100 Pos 0 alternative standard cutting press SHIFT START Cutter U01 Adapt 0 Pieces 3 START A B indicate the side of the vise jaw indicates the alternative activated with the SHIFT START keys indicates that the key can be clamped to any side of the vise jaw when the data card is enabled for electric contact Operating keys SHIFT START changes the cut
58. ving it Fig 45 7 9 ACCESS TO BOTTOM COMPARTMENT To gain access to the bottom compartment proceed as follows 1 turn the machine off and unplug it from its power supply cable 2 turn the machine on its back side 3 remove the machine s bottom panel by unscrewing the 8 L1 screws Fig 46 56 Copyright ILCO UNICAN CORPORATION 2000 Operating manual English ULTRACODE 7 10 SENSOR REPLACEMENT X AXIS SENSOR REPLACEMENT 1 turn the machine off and unplug it from its power supply cable remove the bottom panel chap 7 9 Access to bottom compartment disconnect the X axis sensor s connector from the electronic circuit board fig 47 loosen the L3 nut Unscrew the sensor from the plate and remove it fig 48 remove the front cover on the X axis lower carriage fig 49 by unscrewing the 3 B4 screws fit the new sensor in position tightening it until it almost touches the L2 screw fig 48 thus securing it with the L3 nut 7 connect the sensor s connector to the electronic circuit board 8 remount the bottom panel and front cover oar wh Fig 47 X axis sensor 12 TID S AS 0 0039 0 0157 inch G O Fig 48 Fig 49 Copyright ILCO UNICAN CORPORATION 2000 57 ULTRACODE Operating manual English Y A
59. will show an error message carefully follow the instructions and re peat the procedure Exceeded setting ATTENTION Once this operation is completed the Z3 tolerance limit template must be thrown away contact with the cutter skims the surface of the template these See operating manual marks would cause errors if used for future settings Copyright ILCO UNICAN CORPORATION 2000 35 ULTRACODE 5 6 4 ATTENTION Fig 28 Fig 29 ATTENTION MANUAL ADJUSTMENTS JAWS CUTTERS ADAPTERS Operating manual English The operator may carry out manual adjustments by entering new X and Y parameter values applicable Adjustments can be made within a range between 11 8 and 11 8 thousandths of a inch To adjust jaws and adapters the positive values of X will give the result shown in fig 28 For adjustments to cutters clamps and adapters the positive values of Y will give the result shown in fig 29 The gt gt symbol indicates that the selected clamp has more than one side Operational keys place the cursor next to the parameter and enter the adjustment figure using the SHIFT arrow keys WA CLEAR to zero out adjustments ENTER or down arrow key W to move the cursor from the X to the Y axis settings ENTER press in the final entry field to quit the menu STOP to exit the menu SHIFT ENTER to go from one side of the clamp to another when making manual a
60. wise To fit the new fuse carefully position the fuse back into place then gently press the fuse cap downwards turning it clock wise CO AN oO O to close fuse cap electronic circuit board Copyright ILCO UNICAN CORPORATION 2000 53 ULTRACODE Operating manual English 7 6 ELECTRONIC CIRCUIT BOARD REPLACEMENT If the board still communicates with the P C it is possible to save the data of the machine s original settings using the WIN TRANSFER program disk that is provided along with the machine see Ch 7 11 page 51 use the function Save settings replace the electronic circuit board 1 turn the machine off and unplug it from its power supply cable 2 remove the bottom panel Ch 7 9 page 56 3 disconnect all cable connectors from the electronic circuit board fig 41 O HEER mu O o O 8 fe BO Q 50 Q E OOO O N ETE Ne EN N 2 0 o o electronic circuit board
61. ycles disposed of or to be disposed of ASSISTANCE llco provides full service to purchasers of the ULTRACODE key cutting machine To ensure complete safety to the operator and machine any job not specified in this manual should only be carried out by the Ilco Technical Support Itis our hope that this ULTRACODE Operating Manual will enable you to quickly and efficiently set up and begin using your new ULTRACODE key machine For more detailed information trouble shooting practices common maintenance tips and useful photos please contact Ilco Technical Assistance We strongly advise you to keep this document safe and readily available It will prove very useful in the future Should you require addition assistance or support please feel free to contact the llcoTechnical Assistance Dept llco Technical Assistance Dept 400 Jeffreys Road Rocky Mount NC 27804 USA Tel 1 800 ILCO USA 1 800 452 6872 Ext 200 384 356 Fax 252 446 4702 HOW TO REQUEST SERVICE The guarantee attached to the ULTRACODE ensures free repairs or replacements of faulty parts within 12 months of the date of purchase For other services please contact llco Technical Assistance Dept 60 Copyright ILCO UNICAN CORPORATION 2000 IL EL LT UMTS Y USA 400 Jeffreys Road Rocky Mount NC 27802 2627 Telephone 252 446 3321 Fax 252 446 4702 Canada 7301 Decarie Blvd Montreal Que H4P 2G7 Telephone 514 735 5411 Fax 514 735 8707 www ilcounican
62. ys cut __ SW Version _ Opt Reader installed 0 0 NO 1 YES Speed 350 100 350 Cutter Material 0 0 HSS 1 Hard metal See operating manual 42 Copyright ILCO UNICAN CORPORATION 2000 Operating manual English 4 CUTTING SPEED Corresponds to the carriage advancement speed during the key cutting operation On the basis of the cutter material selected speed can be altered as shown in the table ULTRACODE Cutting speed HSS Hd Met 300 400 100 400 200 700 cutter metal Recommended Speed Range carbide speed HSS 300 100 400 Hard metal 400 200 700 5 CARRIAGE APPROACH SPEED This is the speed at which the carriages move towards the cutting area before starting the cutting cycle We recommend to operate the machine with the speed that is set 4000 If required the operator can adjust the carriage approach speed from a minimum of 1000 to a maximum of 5000 6 PREFERENCES work parameters are chosen from this menu Inches or millimetres choose the measurements you intend to work with mm millimetres inch inches Start up menu choose the function in the Main menu that you would like to appear first when the machine is turned on Main menu 1 Cut by card 2 Cut by code 3 Queue from PC 4 Calibrations Attention press the CLEAR COPY key to void any selecti

KEY CUTTING MACHINE Operating manual

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