Socket Tray User Manual - Stanley Engineered Fastening
Contents
1. 24VDC Socket Dimensions Square Max Socket Models Positions Connection mm in Cable Drive QA1S08 33 8 219x118x83 8 5 8x4 5 8 3 1 4 2 i 54mm 2 QA1S04 54 4 24VDC I O 219x118x83 8 5 8 4 5 8x3 1 4 Choose to 3 1 8 8 with Alpha Kappa Cable 30mm 1 1 Es QA1SR08 33 Repeater 219x118x83 8 5 8x4 5 8x3 1 4 Below To 1 2 4 with 54 2 QA1SR04 54 Repeater 219x118x83 8 5 8x4 5 8x3 1 4 to 3 1 8 24VDC Cables for QA Alpha amp Kappa Controllers 24VDC Cables for PSI C C2 Controllers 200109007 7m 200109207 7m 24VDC Cables for QC Theta Controller 200109107 7m 2 2 Setup 2 2 1 Nylon Socket Bushing Machining Nylon socket bushings require machining of holes to fit the sockets 1 remove the bushings loosen the retaining bar screws see arrows with a Phillips screwdriver Pull away the retaining bar to release the bushings 2 Machine the bushings to achieve a loose fit around the socket diameter Be sure to drill the hole so the socket covers the channel under the bushing to block the light emitted by one diode and picked up by the other 3 Replace the bushings and retaining bar 4 Installation and Setup Socket Tray Manual 2 2 2 DeviceNet Node Addressing only for DeviceNet Socket Trays 1 Remove the socket tray cover by removing the corner screws see arrows with a Phillips screwdriver 2 Remove the support plate by lo2. all safety recommendations in the manual that apply to the tools being used and the nature of the work being performed Verify that all warning labels illustrated in this manual are readable Replacement labels are available at no additional cost STANLEY ASSEMBLY TECHNOLOGIES Getting Started 1 User Manual Qualified Personnel WARNING To Avoid Injury Only allow suitably qualified personnel to install program or maintain this equipment and or system These persons must be knowledgeable of any potential sources of danger and maintenance measures as set out in the Installation Operations and Maintenance manual This product must be transported stored and installed as intended and maintained and operated with care to ensure that the product functions correctly and safely Persons responsible for system planning and design must be familiar with the safety concepts of automation equipment 2 Getting Started Socket Tray Manual Installation and Setup Devicenet and 24 Volt Socket Trays are compatible with Stanley PSI and QPM controllers and interfaces They provide automatic program selection based on the socket in use and disable the tool in case more than one socket is picked up or all sockets are in the box For the 24 Volt models the above logic is managed by a custom board and the tool disable is obtained by selecting a STOP or DISABLE input while Devicenet devices use logic managed by the Sigma Master Alph
3. or assistance on Stanley training or assembly tool operations 1 1 Warnings and Cautions Definitions The safety notices and warnings for protection against loss of life the users or service personnel or for the protection against damage to property are highlighted in this document by the terms and pictograms defined here The terms used in this document and marked on the equipment itself have the following significance Warning Indicates that death or severe personal injury may result if proper precautions are not taken Caution Indicates that property damage may result if proper precautions are not taken Indicates an electrical hazard This icon appears as a part of a Danger Warning or Caution notice Indicates a general hazard This icon appears as a part of a Danger Warning or Caution notice Indicates that eye protection should be worn This icon appears as a part of a Danger Warning or Caution notice Read and understand all the safety recommendations and all operating instructions before operating tools and controllers Indicates an item of special interest WARNING To Avoid Injury Read and understand all the safety recommendations and all operating instructions before operating tools and controllers Save these instructions for future reference Train all operators in the safe and proper use of power tools Operators should report any unsafe condition to their supervisor Follow
4. Assemblage Zone Immoparc Route De Chartres Batiment Loire 4 78190 Trappes Cedex France Tel 33 130 50 91 00 Fax 33 130 51 07 08 SATinfo stanleyworks com STANLEY DEUTSCHLAND GmbH Division Assembly Technologies Frankfurter StraBe 74 D 64521 Gro Gerau Germany Tel 49 6152 8052 0 Fax 49 6152 8052 22 SATGER stanleyworks com STANLEY ASSEMBLY TECHNOLOGIES Divisione SWK UTENSILERIE s r l Via Parco 47 20046 Biassono Italy Tel 39 039 238 9950 Fax 39 039 238 9970 SATinfo stanleyworks com STANLEY ASSEMBLY TECHNOLOGIES Rm 202 Building 12 No 899 Zuchongzhi Road Zhangjiang High Tech Park Shanghai China Tel 86 21 6162 1858 ext 2151 Fax 86 21 5080 5101 Mobile 86 137 0174 6593 mting stanleyworks com STANLEY ASSEMBLY TECHNOLOGIES Stanley Works India Pvt Ltd A B House 4 24A Asaf Ali road New Delhi 110002 India Tel 91 11 4356 9000 ext 102 Fax 91 11 4356 9069 sagarwal stanleyworks com www stanleyAssembly com
5. EA Assembly Technologies Socket Tray User Manual Models QA1S0 and QA4S0 Important Safeguards For your protection please read these instructions completely and keep this manual for future reference Carefully observe and comply with all warnings cautions and instructions placed on the equipment or described in this manual 2010 Stanley Black amp Decker Inc ALL RIGHTS RESERVED www StanleyAssembly com User Manual Contents Getting 1 11 Warnings and Cautions n 1 lnstallation and 3 2 1 Technical Specifications 4 44 6 2111 3 2 1 1 DeviceNet model unn 3 2 1 2 24V wired O Ee el E 3 Ne EE 4 2 2 1 Nylon Socket Bushing 4 2 2 2 DeviceNet Node Addressing only for DeviceNet Socket UNE EE EB 5 2 2 3 Programming the DIP Switch 24 Volt models 5 2 2 4 Cable 000 6 2 2 5 Controller VO Setup E 6 2 3 ee 7 224 Ree 7 29 e EE 7 ele 8 1 Getting Started Socket Tray Manual Getting Started This manual is intended to promote proper and safe use and give guidance to owners employers supervisors and others responsible for training and safe use by operators and maintainers Please contact your Stanley Sales Engineer for further information
6. a refer to the specific manuals for more details on mapping and accessing Socket Tray functions from STANLEY controllers All socket trays use light emitting receiving diode switches to sense the socket The socket bushings provide accommodations for different socket dimensions The 24 Volt socket trays have a repeater connector that ties into the spare I O of the controller This allows end users to add other I O devices to the controller without having to split the socket tray cable 2 1 Technical Specifications 2 1 1 DeviceNet models Controllers compatibility QA1001 MXX Alpha and QA3000 Sigma models Controller Interface connection DeviceNet Master Micro Male connector DeviceNet Socket Dimensions Max Socket Models Positions Connection mm Drive Diam QA4S04 54 4 DeshceNet 219 118 83 8 5 8x4 5 8x3 1 4 54mm 2 1 8 QA4S08 33 8 219x118x83 8 5 8x4 5 8x3 1 4 to 1 2 33mm 1 1 4 DeviceNet Extension Cables 210102101 1m 210102110 10m 210102105 5m 210102120 20m 2 1 2 24V wired I O models PSI and Controllers compatibility QA1001 Alpha QA0001 Kappa QC1001 Theta QC0001 C2 models The Repeater socket trays pass the extra controller I O through the socket tray so they can be used for non socket tray functions Installation and Setup 3 User Manual Controller connection 12 24 I O
7. ble see section 2 1 between the controller and the socket tray Power is supplied by the controller via the cable After the controller is turned on the socket tray will perform as indicated in section 2 3 For socket trays with repeater connections use the 20C 109007 cable to connect from the repeater connector on the socket tray to other devices Use a mating connector or cut the connector off the end to provide connections to other devices Be sure to setup controller I O to use these other devices 2 2 5 Controller I O Setup The Alpha and Kappa QA controllers and Theta QC controllers have assignable Inputs and Outputs This socket tray requires a very specific assignment to work properly The PSI C has fixed Inputs and Outputs and will work with the cable specified in section 2 1 2 Setup the I O on the QA and QC controllers according to the table below 6 Installation and Setup Socket Tray Manual 24 Volt Socket Tray QA Controller Alpha or Kappa Theta QC Controller Inputs Outputs Inputs Outputs L Spare Spare 3 Job Select Bit 0 7 Spare M_ Stop D Spare 4 Job Select Bit 1 9 Spare N Spare E Spare 5 Job Select Bit 2 11 Spare Job Select Bit 0 F Job Selected Bit 0 6 Stop 13 Spare R Job Select Bit 1 G Job Selected Bit 1 S Job Select Bit 2 Job Selected Bit 2 T Spare J Spare U Spare K 2 3 Operation When only one socket is
8. osening the 4 captive screws shown in picture at right with a straight screwdriver 3 Locate the DeviceNet Compactblock Using a small screwdriver select the desired node number MAC ID 4 Write the node number on the label located near the DeviceNet micro connector 5 Replace the support plate and cover and secure the screws 2 2 3 Programming the DIP Switch 24 Volt models Changing DIP switch settings is required if there are unused socket positions It is assumed socket positions through 8 are always used sequentially and the higher numbered positions would be the unused positions The DIP switch is under the socket tray cover accessible through a slot in the support plate Installation and Setup 5 User Manual Follow these steps to change the settings 1 Follow section 2 2 2 for cover removal The DIP switches are located at one end of the box near the connector 2 Use a small straight screwdriver to push the DIP switches to the on off positions as required Once a DIP switch is turned off the corresponding socket number is ignored 12345675 on DIP Switches s 3 Replace the cover and bushings The setting of the DIP switches can be changed any number of times 2 2 4 Cable Connection Choose the appropriate cables for the type of socket tray ordered and the type of controller with which it will be used Connect the appropriate ca
9. removed from the tray at a time the corresponding L E D will illuminate solid and the controller will switch the connected controller to the corresponding program When all sockets are inserted into the tray Socket 1 L E D will blink continuously and the tool will be disabled When more than one socket is removed from the tray at a time the corresponding L E D s will blink continuously and the tool will be disabled When all the sockets are removed from the tray at a time all the L E D s blink continuously the connected controller is changed to Job 1 and the tool is disabled 2 4 Maintenance There is no maintenance required on the socket tray other than to clear debris out of the bushings when it interferes with the operation of the socket tray 2 5 Repair There are no serviceable parts inside the socket tray Return the socket tray if repair is required Contact your Stanley Assembly Technologies representative for RMA procedures Installation and Setup 7 User Manual Contacts STANLEY ASSEMBLY TECHNOLOGIES 5335 Avion Park Drive Cleveland Ohio 44143 2328 USA Tel 1 440 461 5500 Fax 1 440 461 5592 SATinfo stanleyworks com STANLEY ASSEMBLY TECHNOLOGIES 1875 Research Drive Suite 200 Troy Michigan 48083 USA Tel 1 248 824 1100 Fax 1 248 824 1110 Toll Free Service 877 787 7830 Toll Free Sales 877 709 8006 SATinfo stanleyworks com STANLEY ASSEMBLY TECHNOLOGIES Outils Portatifs et Systemes d
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