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994-0089 D400 Substation Gateway Hardware User`s Manual

1. 50 D400 SUBSTATION GATEWAY USER S MANUAL TABLE OF CONTENTS POWERING UP THE D400 SETTING UP THE D400 USING THE D400 Focal SUBSTATION COR sssini Nanin Local maintenance Cablilig OVBEVIGW scietis cire cien nacer e Ee inre e iens General cabling requirements High Voltage installations etttttttttttttnnnnntrtttttttttttcictsccscccsssststtttttt RS 252 COMMECTIONS MR RS 485 CODFPIeCLIOFIS iiie iet Cabling requirements 2 Wire connections 4 Wire connections Fiber optic serial connections Glass optical Plastic optical fiber IRIG BiCONMECUONS uere cimo IRIG B input adapter IRIG B distribution adapter iiit ttt ttt ttti ttti Hot standby fiber optic connections eese eren reta totos satao 58 Network confie cblollSauiansce 59 Front network 59 Modeimicolttectlolis ode 61 Local HMI CONDECION sossescsscstesseachedvsccncaactssssossseecesncastiputsiasasuenrneseonetisns eteterreoneeatentsete 62 Front MGINtTENGNCE POM sere eiae rere br c EEEE ERE 63 Minimal required cornectlon ue iere ee ea RU HERE 64 D400 system
2. FeGUE GS acci RN Ordering guide s Product identification number Product speciticdtlolis siseste aeaee ee aa osa sco Storage recommendations Storage conditions Sapa MR EE INSTALLING THE NR EO T ET D400 Unpacking the DAOQ AREE D400 SUBSTATION GATEWAY USER S MANUAL GENERAL SETTING UP COMMUNICATION CARDS CONNECTING TO DEVICES AND NETWORKS TABLE OF CONTENTS Package COMMS 24 Firstlook dt 25 Front 25 Rear panel Physicdlinstallation c P RO m Or Op cR 26 Rae moutitlbielesos etenim rimedio mmis 26 Panel mount Battery WSU eene 27 T 29 Types of communication 6 30 Changing card settiligsistesencinc pin rar et rete re DR US catur m RE E 30 R5 232 OQdOpter uoce aas Ue uas A RE CE EUREN R EA 31 Configuration options 31 Factory teet ettet eee eet beetle ee etoile RERUM 31 Switch SW1 SW configuration ttis 32 Switch SW3 SWA configuration titt tttttosnt 33 RS 485 adapter sss aa i 35 CONTIG OMI INS ie heo ntis 35 Factory ome E Er i 35 Switch
3. 51 HMI pio o 91 jore C 92 IDENTIFICATION NUMBER 18 INPUT RANGES FOO WGI 5 cs qua 74 INSERT 99 INSTALL CERTIFICATE AND KEY secure web access tnter 86 INSTALLATION IGOR P 27 high voltage pariel prout iacet 27 26 rack mounting 26 Steps 25 INSTALLATION STEPS Tala IRIG B CONNECTIONS 56 IRIG B DISTRIBUTION ADAPTER 42 57 configuration options IRIG B INPUT ADAPTER D400 SUBSTATION GATEWAY USER S MANUAL INDEX configuration options ttt 40 factory default 40 switch sw1 configuration switch sw2 configuration Switch sw3 configuration L LEDS front 89 Seridl Dort 90 LOCAL anand sbenenossstise 92 HMI connections e eeseeettnnttttttttttntnnntocttte 62 MAMENANG E ssec ta teat e aree ertt 50 Substation computer s 50 93 M MAIN MODULE Keno p in 97 MAINTENANCE PORT E 93 MODEM 61 N NETWORK CONNECTION front network PO naisasian ni NETWORK INTERFACE SSN
4. 64 Failover sequence Required COMPONEMKS cccccssssscsssscsssssssssssssssssessssesseeseesssesesssesessseeseeseecesseseeseeseseeeseeseeeeeseeseeseesssssnssessssseessee 65 RS232 switchipdnel 66 Redundancy wiring diagrams tette ttt ttt ttt ttt tette 67 Power Supp OPTIONS oie vote Hee e en elio T Rer 73 Redundant power supply teet ttt ttt ttt ttt ttt ttt ttt ttt ttt 74 Power configurations Power IM DU TING ES meam asd etait weiten dde Power cohltectlOlls e Heu Wiring requirements External power requirements ttti ttt ttt ttt tentent 75 Power RE 77 Power FCI acd 77 System Tail alarrris 78 Powering down 1 6 400 79 Connecting to the D400 for the first time eese entente enne 81 Setting up the network interface csesssssssssesssesssessssscssssssssesssescscaccsessseeseseees 83 Creating administrator level user accounts essere eere tetetenenenen 85 Setting UP secure Web OCC6S8 uiiie ropes eet nae entree tn 85 Prerequisites REQUESTING a certificate iiiter ttt ttt tette ttt tette 85 Installing the certificate and key
5. retener entered 11 D M 91 DOCUMENTATION additional erm 7 audience 7 CONVENTIONS ecciesie eerie dpt sete QURE eee 8 DUAL ETHERNET UPGRADE KIT card 100 Cdrd 58023410 sette dee tete 105 change the compactflash 105 valid cormbiFiatighis sussies 100 103 E EXTERNAL POWER REQUIREMENTS 75 F FACTORY DEFAULT fiber optic serial adapter s 38 IRIG B input adapter sesenta 40 118 GENERAL INDEX RS 252 adapter meet tee ciel d aide 31 RS 485 adapter a cse edited eei alus 35 FAILOVER SEQUENCE 64 FEATURES 17 FIBER OPTIC SERIAL ADAPTER 38 GonfIgaration Options 38 factory default 38 switch sw1 configuration 38 FIBER OPTIC SERIAL CONNECTIONS 455 FILE TRANSFER e 94 FIRMWARE MOG t 12 FRONT MAINTENANCE PORT 65 95 FRONT NETWORK PORT 59 FRONT PANEL t eR RE es 25 FRONT PANELLED S nanain a Ea itte 89 G GENERAL CABLING REQUIREMENTS 51 GLASS OPTICAL PIBER sacssssssestessescssctsctessasatasdesstvstncsncteccesnescseesiedtstean s 55 GUIDE POW 8 HARDWARE OVERVIEW 16 HIGH VOLTAGE INSTALLATIONS
6. EE ARARE 83 O OPTIONS power SUPPI eene eie eet ER 73 ORDERING GUIDE product 18 OVERVIEW 50 teret 17 aerei 16 tas 16 P PACKAGE CONT ENTS etis eter ctii tug 24 PANEL inpet e 25 MC M MAU cats eave ater 25 PANEL MOUNT accieietstetes cocina tete terree 27 PHYSICAL INSTALLATION stetur petet 26 PLASTIC OPTICAL FIBER POWER CONFIGURATIONS 74 POWER CONNECTIONS simigis inngi 74 POWER EAIBAEARM acte deepest 77 D400 SUBSTATION GATEWAY USER S MANUAL POWER INPUT RANGES e ttttttttttnntennnnnenntnt 74 POWER SUPPLY alarms options ete td ded 74 107 POWERING DOWN THE 4 00 79 PRECAUTIONS SS CHT 13 warning symbols ttt 14 PREREQUISITES remove the battery ae epe 98 secure Web 85 PRODUCT a 12 PRODUCT identification number sese Ordering gulde uene tee re Ee lorte OUI PRODUCT SPECIFICATIONS COMMUNI COUO S asiasia environmental cialis tae cht zer y MP P R RACK MOUNTING pi isset eher tpi tte den 26 REAR PANE xar rtis en ete rit teme ter 25 RECOMMENDATI
7. ANSI American National Standards Institute AWG American Wire Gauge unit of measure bps Bits per second unit of measure CCU Central Control Unit CE Mark Mandatory conformity mark for products placed on the market in the European Economic Area EEA CISPR Special international committee on radio interference CMOS Complementary Metal Oxide Semiconductor COM1 COM2 Communications port CPU Central Processing Unit CSR Certificate Signing Request dBm Decibel milliwatt unit of measure an electrical power unit in decibel dB DCD Data Carrier Detect DCE Data Communications Equipment DFR Digital Fault Recorders DTE Data Terminal Equipment EIA Electronic Industries Alliance EMC Electromagnetic Capability EMI Electromagnetic Interference EPUP ESD Environmental Protection Use Period ElectroStatic Discharge EU European Union D400 SUBSTATION GATEWAY USER S MANUAL GENERAL 113 ACRONYM DEFINITIONS 114 APPENDIX B LIST OF ACRONYMS Acronym Definition FDIR Fault Detection Isolation and Restoration FPGA Field Programmable Gate Array GE General Electric GUI Graphical User Interface also called Human Machine Interface HMI HCMOS High spee
8. 5 Dog M 30 USB KVM audio adapter nesne 48 COMPLIANCE standards and protection es 109 CONFIGURATION fiber optic serial adapter switch sw1 38 IRIG B input adapter switch sw1 IRIG B input adapter switch swe IRIG B input adapter switch sw3 RS 232 adapter switch sw1 sw2 RS 232 adapter switch sw3 swA RS 485 adapter switch sw1 sw RS 485 adapter switch sw3 sw4 CONFIGURATION OPTIONS GENERAL 117 10base fl hot standby fiber optic ethernet switch 44 10base fx hot standby fiber optic ethernet adapter 45 4 port twisted pair ethernet switch ss 45 com port adapter fiber optic serial adapter es 38 IRIG B distribution adapter s 42 IRIG B Input adapter ote tete 40 redundant twisted pair ethernet com2 port adapter 47 RS 232 adapter RS 485 adapter USB KVM amp audio adapter eee 48 CONFIGURE OWS CONNECTING CONNECTION fiber optic serial front maintenance port glass epticalTIber chai Sdestsiacahesassdelasleldajadgbselshcaaehadettzehdsccoase hot standby fiber optic RS 232 RS 485 serial s testing the network CONNECTION 5 CREATING ADMINISTRATOR ACCOUNTS 85 CUSTOMER SUPPORT
9. Applying AC voltages to a DC DC power supply may cause irreparable damage Power connections The D400 accepts power connections through two terminal blocks on the rear panel e Terminal block TB1 is reserved for connecting power from one or two external sources to the D400 e Terminal block TB2 provides contact closure outputs for power supply fail and system fail alarms 74 GENERAL D400 SUBSTATION GATEWAY USER S MANUAL CHAPTER 5 POWERING UP THE D400 POWER CONNECTIONS Figure 48 Power supply rear panel POWER SUPPLY INPUT VOLTAGE Protective Earth fS 68 Terminal wet 100 V 300 VDC 135 W Max fw 100 240 VAC 47 63Hz 127 VA Max A WARNING LETHAL VOLTAGES PRESENT SUPPLY1 LI Power Supply Connections x Power Supply 4 Alarms g The label on the power supply unit lists all possible power sources Use only the source that NO TICE conforms to the specifications of the installed power supply type Wiring requirements The supply wiring for the D400 must be a minimum of 18 AWG 0 82 mm 3 conductor cable with an external insulation jacket and a minimum certified voltage rating of 600 V Consult local and national electrical wiring codes The protective conductor must be minimum 16 AWG 1 3 mm wire with green amp yellow insulation Recommended conductor size is 12 AWG 3 3 mm2 The wires must be terminated with an insulated 6 Forked Terminal The clear plastic protective barrier provi
10. CHAPTER 7 USING THE D400 SYSTEM STATUS POINTS To connect a USB portable memory device Insert the USB drive in the top front USB port Connect and log in to the productName using terminal session At the productName command prompt enter mkdir mnt frontusb1 Enter mount t vfat dev sda1 mnt frontusb1 o shortname win95 FWN bP System status points You can obtain status information about your productName through several system points These points can be viewed through the Application tab on the Point Summary window Table 23 productName System Status Points Name Data Type Description Power Supply 1 Good Digital Input Value is 1 when a failure has occurred or the power p Digital supply is not installed Because this point remains igital Input online even when the power supply is not installed you can force the point for the missing supply to the offline state or you can apply a tag indicating that the unit is not installed RIG B Enabled Digital Input Value is 1 when enabled RIG B Watchdog Expired Digital Input Value is 1 when expired Front Port Link Good Digital Input Value is 1 when true ET1 Port 1 Link Good Digital Input Note that Active is not the same as Activity It is used ET1 Port 1 Active Digital Input in the same sense as Active and Standby for
11. 0 1 by weight 1000 mg kg 1000 ppm Mercury Hg 0 1 by weight 1000 mg kg 1000 ppm Cadmium Cd 0 0196 by weight 100 mg kg 100 ppm Chromium VI Cr6 0 1 by weight 1000 mg kg 1000 ppm PBB PBDE 0 1 by weight 1000 mg kg 1000 ppm Product overview The D400 Substation Gateway is a secure substation hardened and CE Marked communications gateway that collects metering status event and fault report data from intelligent electronic devices IEDs It summarizes the data from devices and makes it available to a master station or host computer over standard SCADA protocols TCP IP network connections are supported over the built in 10 100 MB Ethernet interface and dial up external modem required The D400 comes with a built in human machine interface HMI annunciator as part of the base software A Local HMI can be accessed through the Keyboard Video Mouse interface A full featured substation HMI is accessed using a standard Web browser HTTP HTTPS network connection The D400 is configured online through a standard Web browser Hardware overview 16 The D400 is built on a flexible high performance expandable platform powered by a 650 MHz or 1 0 GHz processor It is distinguished by the noticeable lack of a hard drive and fan employing instead the rugged and reliable CompactFlash mass storage and engineered heat sink and ventilation The D400 supports various communication media types through a choice of inpu
12. 5 SgndGND 6 DSR IN from DCE 7 RTS OUT to DCE 8 CTS IN from DCE 9 Nocometed o Table 19 COM2 Port DB 9 to DB 25 Pin Out Signal Acronym DB 9 Pin DB 25 Pin TD 2 3 RD 3 2 RTS 4 20 CIS 5 DSR 6 DCD 7 DTR 8 e Local HMI connection To connect a local substation computer 62 to the USB KVM Adapter NOTE A permanent local workstation can be set up with the D400 to access the D400 s Local HMI human machine interface The computer peripherals connect to the USB KVM Adapter located on the rear panel of the D400 The D400 supports the following peripheral connections e Three USB v1 1 compliant Type A ports for USB keyboard mouse touchscreen or other USB device e Single 3 5 mm audio jack for stereo audio output to speakers e High density D sub 15 socket connector for video display Ensure the D400 is powered down before connecting devices to the USB KVM card 1 Connectthe SVGA monitor to the video port 2 Connectthe keyboard and mouse to the USB ports 3 Connect speakers if available to the audio jack GENERAL D400 SUBSTATION GATEWAY USER S MANUAL CHAPTER 4 CONNECTING TO DEVICES AND NETWORKS FRONT MAINTENANCE PORT You can also connect a USB touchscreen keyboard and mouse to the front USB ports TP Figure 40 USB KVM adaptor o du I The local HMI connection through the USB
13. 6 6 BI D4 BI D4 7 7 BI_D3 BI D4 8 8 BI D3 Modem connections A COM port is provided on the COM2 Port Adapter or the Redundant TP Ethernet COM2 Port Adapter The COM port can support serial connections for the following dial up interfaces e External modem e Point to point protocol PPP services e Wide area network The COM port provides a single DB 9 connector wired for an RS 574 DTE signal The COM2 Port Adapter plugs into any NET slot slots 11 and 12 of the D400 The Redundant TP Ethernet COM2 Port Adapter plugs into the NET1 slot slot 11 The COM Port requires an external modem to provide dial up functionality NOTE See COM port adapter on page 46 for more information To connect a modem Connect a straight through modem cable not supplied with the D400 to the modem and to the COM Port the D400 s COM port Connect using the settings provided below Adapter Modem Settings e Baud rate 38400 bps e Data bits 8 e Parity Disabled e Stop bit 1 Figure 39 Modem to COM2 port 2 adapter Modem e 9 D400 SUBSTATION GATEWAY USER S MANUAL GENERAL 61 LOCAL HMI CONNECTION CHAPTER 4 CONNECTING TO DEVICES AND NETWORKS Table 18 COM2 Port DB 9 Connector Signal Definitions Pin Number DTE Signal Acronym Signal Flow 1 DCD IN from DCE 2 RXD IN from DCE 3 TXD OUT to DCE 4 DTR OUT to DCE
14. Channel 1 on terminals TB1 1 through TB1 5 and Channel 2 on terminals TB1 6 through TB1 10 Terminal blocks accept a range of 24 14 AWG 0 2 2 1 mm2 Recommended wire strip length is 0 2 5 0 mm Screws shall be torqued with tool setting of 4 2 in Ib 0 46 Nm A 3 0 to 3 5 mm flat screwdriver tip is recommended The transceiver in 2 wire mode and the receiver in 4 wire mode present 1 unit load UL nominally 12 KOhm to the external network with switches SW3 SWA all off See RS 485 adapter on page 35 for configuration options GENERAL D400 SUBSTATION GATEWAY USER S MANUAL CHAPTER 4 CONNECTING TO DEVICES AND NETWORKS RS 485 CONNECTIONS Cabling requirements The recommended total maximum length for RS 485 cables is 4000 ft 1300 m when operating at 115 kbps Refer to the manual of the connecting device for its recommended maximum cable length The cables must be shielded and the shield of each RS 485 cable section should be grounded at one end only This prevents circulating currents and can reduce surge induced current on long communication lines The RS 485 Adapter supports a maximum of 32 transceivers of standard unit load per channel 64 unit loads per RS 485 Adapter card 2 Wire connections To connect RS 485 2 wire type devices to the RS 485 Adapter Use the following wiring connection Before wiring devices ensure that the RS 485 Adapter is configured to 2 wire mode see RS 485 adapter on page 35 NOT
15. IRIG B Input Slot Serial Communication Slots External Power Source 1 a o a o gil 811 8 8 a o a Oo Q Q a n a o a B a D a a a o a a a a o a a a Power Supply and System Fail Alarms Slot 1 Slot 2 Slot 3 Slot 4 Slot 5 Slot 6 Slot 7 Slot 8 Slot 9 Slot 10 D400 SUBSTATION GATEWAY USER S MANUAL GENERAL 25 PHYSICAL INSTALLATION CHAPTER 2 INSTALLING THE D400 The D400 contains 13 adapter card slots for the communication cards The communication cards are powered from the backplane of the D400 The types of communication cards included in your D400 depend on what was ordered for your substation application Physical installation The D400 can be installed in a standard 19 inch rack or substation panel The D400 is supplied with a AA 3 6 V 0 9 Ah Lithium battery that you must insert on the D400 main board when the D400 is installed The top cover of the D400 can get hot during peak operation Ensure that there is at least 1U 1 75 inch 44 45 mm of free space above the D400 unit for proper ventilation When the unit is operating above 50 C ambient temperature safe handling precautions are recommended to prevent burns Rack mounting The D400 mounts directly into an industry standard 19 inch 482 6 mm equipment mounting rack with EIA universal mounting rail hole spacing To mount the D400 on 1 Position the D400 in the rack a rack 2 Holdi
16. amp Protection This Appendix lists the standards with which the D400 Substation Gateway has been tested for compliance Compliance standards Compliance standards are listed for the following categories e Emission standards see Table 25 e Immunity standards see Table 26 e Safety publications see Table 27 e Environmental standards see Table 28 e Communication Standards see Table 29 Table 25 Emission standards Standard Name Description Test Specification EN55011 CISPR 11 ISM RF equipment Electromagnetic disturbance characteristics Radiated Emissions 30 MHz to 1 GHz Conducted Emissions 150 kHz 30 MHz IEC 60255 25 Electromagnetic emission tests for measuring relays and protection equipment IEC 61000 3 2 Limits for harmonic current emissions equipment input current lt 16 A per phase IEC 61000 3 3 Limitation of voltage changes voltage fluctuations and flicker in public low voltage supply systems for equipment with input current lt 16 A per phase and not subject to conditional connection D400 SUBSTATION GATEWAY USER S MANUAL GENERAL 109 COMPLIANCE STANDARDS APPENDIX A STANDARDS amp PROTECTION Table 26 Immunity standards Standard Name Description Test Specification EC 61000 4 2 Electrostatic discharge ESD immunity EC 60255 22 2 test
17. tette ttt ttt netten 86 Testing the network connection eese sees esee entente enses toto tn tn tn tastes tus 87 FROME panel LEDS 89 D400 SUBSTATION GATEWAY USER S MANUAL GENERAL 5 SERVICING D400 STANDARDS amp PROTECTION LIST OF ACRONYMS TABLE OF CONTENTS SYSTEM Status LEDS ee n 90 Serial port status ESN 90 SUBSET ON UM arterias peu esten productName HMI System Utt OS rire ot REID E ED bci aU REA serre eU do EHE EE From the front maintenance port From the local substation computer ettet ttt tinens 93 Over a network connection File transfer sss 5 sas on USB portable memory device sssini 94 System status POINTS etes 95 SHUT MG GOWN the ee Pre EE TE Ren eiae epSI 96 Removing the D400 main module cc csesesscecececeeseessscesececececeeeaescseeeseceseceencececees 97 Replacing the Datter ynesiae pera Sa r raa e EEE RER Before you remove the battery Supported 1 To insert or replace the D400 99 Checking VOILA GS 99 Cleaning and handling Lithium batteries s 100 Recycling of batteries assassinii 100 Battery O 100 Dual ethernet upgrade kit with card 580 2717 100 Valid COMBINGUONS eee ttc rr o
18. 2 4 IRIG B TTL OUT 5 GND Chanel3 le jor 7 GND 8 FGND Channel 4 9 IRIG B TTL OUT 10 GND The terminal block positions are numbered from 1 to 10 starting from the bottom of the card Hot standby fiber optic connections The Hot Standby Fiber Optic Ethernet Switches support single IP redundancy for the D400 They provide automated fail over between two Ethernet fiber optic network connections RX1 TX1 and RX2 TX2 that share a single MAC address The 10 BaseFL switch GE Item No 520 0214 operates at 820 850 nm and the 100BaseFX switch GE Item No 520 0215 operates at 1500 nm Hot Standby Fiber Optic Ethernet Switches can be installed in the NET1 or NET slot slots 11 and 12 on the D400 If two Hot Standby Ethernet switches are installed in the NET slots the system may be used in a dual IP redundancy mode That is each switch can be configured with a different IP address to provide a back up network connection if the primary channel fails You can use the following glass optical fiber GOF cabling with the D400 Hot Standby Fiber Optic Ethernet Switches e 50 125 um core cladding multi mode gradient index cable e 62 5 125 um core cladding multi mode gradient index cable e 100 140 um core cladding multi mode gradient index cable e 200 um core Hard Clad Silica HCS multi mode step index cable You can use the following fiber optic terminations for D400 cabling e ST
19. 7 Use standard RS232 cables GE part no 977 0145 to connect the D400 serial communication ports to the serial ports on the RS232 switch panel P2 through P8 are connected to the first D400 P10 through P16 are connected to the second D400 D400 SUBSTATION GATEWAY USER S MANUAL GENERAL 65 D400 SYSTEM REDUNDANCY CHAPTER 4 CONNECTING TO DEVICES AND NETWORKS Connections from the switch panel to both D400 units should be made in the same order For example if P2 is connected to port 3 on the first D400 P10 should also be connected to port 3 on the second D400 Connect field devices to J2 through J8 on the RS232 switch panel Configure the software according to the D400 System Redundancy section of the D400 Substation Gateway Software Configuration Guide SWM0066 To set up a redundant In cases where more than 7 serial connection ports are required a second RS232 panel system with two can be added to the redundancy setup RS232 switch panels 1 10 11 Mount the D400 units in a rack and connect power and ground Refer to Power connections on page 74 Mount the two RS232 switch panels Plug the connector of watchdog cable A GE part no 977 0540 to a serial connector on the first D400 CCU A Plug the connector of watchdog cable B GE part no 977 0541 to a serial connector on the second D400 CCU BJ This cable must be connected to the same serial port number on both units Connect the bare leads of both watchd
20. EEE C37 90 3 EC 61000 4 3 Radiated radio frequency EC 60255 22 3 electromagnetic field immunity test EEE C37 90 2 10 V m EC 61000 4 4 Electrical fast transient burst immunity EC 60255 22 4 est EEE C37 90 1 EC 61000 4 5 Surge immunity test EC 61000 4 6 mmunity to conducted disturbances EC 60255 22 6 induced by radio frequency fields EC 60255 22 1 1 MHz burst immunity test EC 61000 4 8 Power frequency magnetic field immunity est EC 61000 4 12 Ring wave immunity test EC 60255 22 1 Damped Oscillatory and Ring wave Ontario Hydro A 28M 82 EEE C37 90 1 Oscillatory SWC Waveform Immunity EEE C37 90 1 Temperature Testing Operational Test EEE C37 90 1 Temperature Testing Non operational Test EC 61000 4 11 Voltage dips short interruptions and voltage variations immunity tests EC 61000 4 16 Test for immunity to conducted common mode disturbances in the frequency range 0 Hz to 150 kHz EC 61000 4 17 Ripple on DC input power port immunity est EC 61000 4 18 Damped oscillatory wave immunity test EC 61000 4 29 Voltage dips short interruptions and voltage variations on DC input power port immunity test This standard only applies when using high voltage DC as the source 100 VDC to 300 VDC IEC 60255 11 Interruptions to and alternating component ripple in DC auxiliary energizing quantity of measuring relays Table 27 Safety publications Standard Name Description Test Specification IEC 61010 1 Safety
21. KVM card supports two simultaneous terminal sessions e tty1is for the HMI session e tty2 is for the D400 command line interface The local HMI connection defaults to the HMI session tty1 when you log in To switch the terminal Tothe command line interface tty2 at the D400 command prompt press Ctrl Alt F2 session atthe D400 e Back to the HMI session press Ctrl Alt F1 command prompt For information on using the D400 command line interface see the D400 Software Configuration Guide Front maintenance port The serial communications port on the front panel of the D400 provides a local connection with the D400 to perform the initial setup of the D400 and to carry out maintenance and diagnostic procedures The front maintenance port provides for a direct serial connection to a PC using a serial null modem cable GE Item No 977 0529 which is supplied with the D400 See Connecting to the D400 for the first time on page 81 for more information on setting up communications with the D400 To connect your Connect the supplied serial null modem cable GE Item No 977 0529 to your computer s computer to the D400 serial communications port and to the D400 s front serial communications port D400 SUBSTATION GATEWAY USER S MANUAL GENERAL 63 D400 SYSTEM REDUNDANCY 64 CHAPTER 4 CONNECTING TO DEVICES AND NETWORKS Figure 41 Front serial port Minimal required connection The minimal cable con
22. MANUAL GENERAL 105 CHANGING COMPACT FLASH CHAPTER 8 SERVICING THE D400 Figure 61 Replace the main CompactFlash card PC 104 Plus 10 100BaseT Ethernet Module Eject button Connector P2 Power down the D400 Using a Phillips Screwdriver remove the screws from the CompactFlash slot cover located on the front panel of the D400 main module 3 Press the Eject button to eject the CompactFlash card 4 Insert the new CompactFlash card into the slot 5 6 To change the User CompactFlash card Replace the CompactFlash slot cover and secure it with the screws Power up the D400 Figure 62 Change the user CompactFlash card 3112721105 000000009 OOOOOO0O0fmng 106 GENERAL D400 SUBSTATION GATEWAY USER S MANUAL CHAPTER 8 SERVICING THE D400 REPLACING THE POWER SUPPLY Replacing the power supply The D400 may contain one or two power supplies AC DC and or DC DC in the power supply slots The D400 may be supplied with an optional redundant power supply in Slot 2 to provide dual hot swappable power supplies The power supply module is accessible and easily replaced from the D400 front panel If the D400 contains dual power supplies you can replace one power supply unit without having to power down the D400 as long as the other power supply unit is operational The D400 power supplies do not contain user replaceable fuses The entire power supply module must be replaced if
23. Slot 13 Keyboard Video and Mouse Changing card settings The communication cards are factory installed with default settings You may want to adjust individual card settings to work with your specific system set up The communication cards are hot swappable this means you do not have to power down the D400 unit to remove and install the communication cards To change the 1 Atthe rear panel of the D400 using a flathead or Phillips screwdriver loosen but don t settings ona completely remove the two screws from the top and bottom of the communication communication card card 2 Using the flathead screwdriver gently pry the top of the card from the slot and remove it from the chassis 3 Refer to the instructions in the following sections to make any required changes to the switch settings on the card Use a small flathead screwdriver same as used to remove the communication card Q screws to change switch positions T 4 Slide the card into the same slot you removed it from and tighten the two screws For proper transient protection the recommended tool torque settings for communication NO TICE card screws are 2 6 in Ib 0 294 Nm 30 GENERAL D400 SUBSTATION GATEWAY USER S MANUAL CHAPTER 3 SETTING UP COMMUNICATION CARDS RS 232 ADAPTER RS 232 adapter The RS 232 Adapter GE Item No 520 0207 is a standard RS 232 serial adapter card that plugs into any serial communication slot slots 1 through 8 on the D400 It contai
24. TB1 DC Connect the DC power supply observing the correct polarity to the VDC and VDC connection point s on terminal block TB1 For proper connection the recommended tool torque settings for power terminal screws are 10 8 in lb 1 22 Nm A Phillips 1 screwdriver tip is recommended See the wiring diagrams in Table 22 Table 22 Power Source Configurations Power Source Connection Wiring Diagram Single External AC Power Source Connected to SUPPLY1 and SUPPLY2 input terminals Supply 2 Pd b AC Power Source Single External DC Power Source Connected to SUPPLY1 and SUPPLY2 input terminals mi u 2 oo ae m DC Power Source Two External AC Power Sources with Optional Redundant D400 AC DC Power Supply First source connected to SUPPLY1 terminals Second source connected to SUPPLY2 terminals GENERAL D400 SUBSTATION GATEWAY USER S MANUAL CHAPTER 5 POWERING UP THE D400 POWER SUPPLY ALARMS Power Source Connection Wiring Diagram Two External DC First source connected Iv1 pl Power Sources to SUPPLY1 terminals m UPPY Supp ye with Optional Second source evo ane maia we vc Redundant D400 connected to SUPPLY2 DC Power terminals Converter DC Power Source 1 DC Power Source 2 Connect protective earth wire to the Protective Earth terminal D on
25. TO DEVICES AND NETWORKS D400 SYSTEM REDUNDANCY Redundancy Wiring Dual RS232 Switch Panel 2 of 2 Figure 44 Not used To D400 A Power Supply A Ping Port GE part no 580 0046 Cable part no 970 0161 85 264 VAC or 90 350 VDC 1 12visourceal 12 TB2 10 15 VDC 80 W O d 4 7 ov Source A oZ 72 N 5 12V Source A L2 Cable pd To D400 A Cable part no 970 0161 5 5 4 5 1 1 rt no 977 014 part SysFail TB2 5 6 eere 2 15 Set 1A Out Green 6 Set 1A Power Supply B 7 Set 2a Optional Status A Z1 To D400 B GE part no 580 0046 5 Bing Part 85 264 VAC or 90 350 VDC 7 ONISE g 10 15 VDC 80 W 0 V Source B TB3 12 V Source To D400 B Set 1B In SysFail TB2 5 6 Set 1B Out 8 7 Set 1B 5 He 2 White 1 2 TBA co Cable part no 970 0161 Yellow pene Status To D400 A Cable part no 970 0182 Control Port Green Yellow 12 AWG RS232 Cable assembly part no 977 0540 Cable part no To D400 B 970 0161 Control Port Cabl bly part no 977 0541 RS232 able assembly part no s 1A 2A Device 1 Serial Port Not used c T To D400 B Serial Port To D400 A To D400 A Serial Port Serial Port Device 2 Serial Port To D400 B Serial Port Cable assembly part no 977 0145 D400 SUBSTATION GATEWAY USER S MANUAL GENERAL 70 D400 SYSTEM REDUNDANCY CHAPTER 4 CONNECTING TO DEVICES AND NETWORK
26. USER S MANUAL GENERAL 73 POWER CONNECTIONS CHAPTER 5 POWERING UP THE D400 Redundant power supply The D400 may be provided with an optional redundant power supply unit in Power Supply Slot 2 The second power supply provides continuous power to the D400 in the event the primary power supply unit fails Additional protection can be provided if a secondary external power source is available In the event the primary power source fails an automatic switchover will take place to the redundant power source to ensure continuous power to the D400 Power configurations The D400 supports the following power configurations e Single External AC Power Source e Single External DC Power Source e Two External AC Power Sources with optional redundant D400 AC DC Power Supplies e Two External DC Power Sources with optional redundant D400 DC DC Power Converters Power input ranges Table 20 AC DC Power Supply Rated voltage range 100 to 240 VAC 100 to 300 VDC with overvoltage protection of 11096 to 15096 Rated power If the unit is Then the rated power is AC 127 VA maximum DC 135 W maximum 26 5 Apeak lt 145 VAC 205 VDC 40 Apeak lt 264 VAC 370 VDC Rated frequency 47 to 63 Hz 50 60 Hz Table 21 DC DC Power Supply Rated voltage range 20 to 55 VDC with overvoltage protection of 110 to 150 Rated power 135 W maximum Inrush current at 25 C 35 Apeak lt 60 VDC NO
27. connect RS 232 type devices to the RS 232 adapter CHAPTER 4 CONNECTING TO DEVICES AND NETWORKS The required RS 232 cable is a serial null modem DB 9F to DB 9M cable The cables must be shielded and DB 9S connector covers must provide EMC shielding e g metallized plastic or die cast metal covers See RS 232 adapter on page 31 for configuration options Use the cable connection shown in Figure 30 Figure 30 RS 232 cable connection le IO 7 00000 M J PORT 19 boood 0000 I 2 pont y 6 9 Table 10 RS 232 Port DB 9 Connector Signal Definitions DCe Numbers Signal Acronym Signal Flow Signal Acronym Signal Flow 1 DCD IN from DCE 2 RXD IN from DCE RXD OUT to DTE 3 TD OUTteDC X INfromDE X 4 DTR OUT to DCE DTR IN from DTE 5 Signal GND Signal GND 6 DSR IN from DCE DSR OUT to DTE 7 ets OUTtoDcE RTS INfromDTE 8 CTS IN from DCE CTS OUT to DTE 9 Not connected ot connected DCD output not supported in DCE mode RS 485 connections The D400 accepts connections to RS 485 2 wire and 4 wire type devices through the RS 485 Adapter The RS 485 Adapter GE Item No 520 0208 plugs into any serial communication slot slots 1 through 8 on the D400 It contains two independently isolated RS 485 channels on a single terminal block
28. gives choices for installing the JRE 1 Open your Web browser and enter the URL in the form of http aaa bbb ccc ddd of the productName The Log In screen displays The default IP address is http 192 168 168 81 2 Type your HMI Supervisor user name and password The default user name is supervisor and the default password is super123 3 Click Log In Result If your login is successful the productName Home page appears D400 SUBSTATION GATEWAY USER S MANUAL GENERAL 91 SUBSTATION HMI CHAPTER 7 USING THE D400 Welcome to the D400 Windows Internet Explorer Go Je hito 3 212 153 30 d400 index cai File Edt View Favorites Tools Help x amp x su E dip Favorites i welcome to the D400 05 do Pages Safety Toos 7 eey woo FAY o pe 62 Fad pep ea Digital Energy D400 Substation Gateway Done Ma R10 7 Copyright 2006 2011 General Electric Company Al rights reserved Local HMI To access the Local HMI from a local substation computer X Windows functions 92 The access to the Local HMI is through a keyboard monitor and mouse connected to the USB KVM card on the rear panel of the productName For KVM setup information see Local HMI connection on page 62 The productName s Local HMI is presented within an X Windows environment running on the Linux operating system It provides limited functionality from the standard HMI Y
29. installed and used in accordance with these instructions may cause interference to other devices in the vicinity If this equipment does cause interference with other devices which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures e Reorient or relocate the receiving device e Increase the separation between the equipment e Connect the equipment into an outlet on a circuit different from that to which the other devicels is connected e Consult the manufacturer or field service technician for help Restriction of Hazardous Substances RoHS The environmental protection use period EPUP as defined in PRC SJ T11363 20 years 20 2006 for the D400 hardware assemblies listed in the table below is in excess of Table 2 RoHS Material Declaration Data Content by Assembly GE Item Description Lead Mercury Cadmium Hexavalent Polybromina Polybrominated Pb Hg Cd Chromium tedbiphenyls diphenyl ethers Cr6 PBB PBDE 500 0340LF Chassis Assembly 0 0 0 0 0 0 520 0190 Power Supply Blank Assembly 0 0 0 0 0 0 520 0191 Adapter Blank Assembly 0 0 0 0 0 0 520 0204 650 MHz Celeron w Single Ethernet X 0 0 0 0 0 520 0205 1 0 GHz Celeron w Single Ethernet X 0 0 0 0 0 520 0206 USB KVM Assembly X 0 0 0 0 0 520 0207L
30. manuals release notes and knowledge base topics at http www gedigitalenergy com Contact customer support The GE Digital Energy Customer Service Center is open 24 hours a day seven days a week for you to talk directly to a GE representative In the U S and Canada call toll free 1 800 547 8629 International customers please call 1 905 927 7070 Or e mail to ge4service ge com Have the following information ready to give to Customer Service e Ship to address the address that the product is to be returned to e Billto address the address that the invoice is to be sent to e Contact name e Contact phone number e Contact fax number e Contact e mail address e Product number serial number e Description of problem The Customer Service centre will provide you with a case number for your reference D400 SUBSTATION GATEWAY USER S MANUAL GENERAL 11 PRODUCT RETURNS PRODUCT SUPPORT Product returns A Return Merchandise Authorization RMA number must accompany all equipment being returned for repair servicing or for any other reason Before you return a product please contact GE Digital Energy to obtain an RMA number and instructions for return shipments You will be sent the RMA number and RMA documents via fax or e mail Once you receive the RMA documents attach them to the outside of the shipping package and ship to GE Product returns will not be accepted unless accompanied by the Return Merchandise y
31. mode That is each switch can be configured with a different IP address to provide a backup network connection if the primary channel fails Use of this card in slot 12 requires installation of the dual redundant Ethernet CPU option which includes the PC 104 Plus 10 100BasetT Ethernet Module and cable GE item 580 3410 amp 977 0544 See Network connections on page 59 for typical cable connections If additional ports are required two Ethernet switches can be connected to each other with an Ethernet cable This will increase the number of available 10 100BaseT ports to 6 TIP Configuration options There are no selectable options on the 4 Port TP Ethernet card Figure 23 4 Port Twisted Pair Ethernet Switch Card WWW N NS Q N eee UU SN N 5 D400 SUBSTATION GATEWAY USER S MANUAL GENERAL 43 10BASE FL HOT STANDBY FIBER OPTIC ETHERNET SWITCH CHAPTER 3 SETTING UP COMMUNICATION CARDS 44 10Base FL hot standby fiber optic ethernet switch The Hot Standby Fiber Optic Ethernet Switch GE Item No 520 0214 is a 10BaseFL 100BaseSx 820 to 850 nm network switch that supports single IP redundancy for the D400 It provides automated fail over between two Ethernet fiber optic network connections RX1 TX1 and RX2 TX2 that share a single MAC address When the primary port Fiber Optic Channel 1 receives no signal or detects a fault signal from the
32. redundant a Ethernet configurations The point does not flicker on ET1 Port 2 Link Good Digital Input and off in the same way that the activity LED does for ET1 Port 2 Active Digital Input 9 Ethernet port ET1 Port 3 Link Good Digital Input The actual number of ports available depend on the Port 3 Acti Dioitalinout configured options of the productName unit Points AFON S ACHE Sua np associated with unavailable ports are made offline and ET1 Port 4 Link Good Digital Input invalid ET1 Port 4 Active Digital Input ET2 Port 1 Link Good Digital Input ET2 Port 1 Active Digital Input ET2 Port 2 Link Good Digital Input ET2 Port 2 Active Digital Input ET2 Port 3 Link Good Digital Input ET2 Port 3 Active Digital Input ET2 Port 4 Link Good Digital Input ET2 Port 4 Active Digital Input System PLD Revision Analog Input A string that describes the revision or ID number of the Main Board ID Analog Input specified component id Plane ID Analog Input ET1 Card ID Analog Input ET2 Card ID Analog Input USB KVM Card ID Analog Input FPGA Version 1 10 or above is required to provide system status points for the power supplies and 100BASE FX card In previous FPGA versions these points appear as offline NOTE regardless of their actual status If your FPGA version is 1 09 or less please contact Product Support D400 SUBSTATION GATEWAY USER S MANUAL GENERAL 95 SHUTTING DOWN D400 CHAPTER 7 USING THE D400 Shutting down th
33. remote link partner the D400 switches to the secondary port Fiber Optic Channel 2 if it has a valid link The D400 reverts to the primary port if the primary link is restored or no signal is present on the secondary port The data rate on each port is independently detected and set to 10 Mbps or 100 Mbps The Hot Standby Fiber Optic Ethernet Switch can be installed in the NET1 or NET2 slot slots 11 and 12 on the D400 Use of this card in slot 12 requires installation of the dual redundant Ethernet CPU option which includes the PC 104 Plus 10 100BasetT Ethernet Module and cable GE item 580 3410 amp 977 0544 See Fiber optic serial connections on page 55 for typical cable connections Configuration options There are no selectable options on the Hot Standby Fiber Optic Ethernet Switch card Figure 24 Hot Standby Fiber Optic Ethernet Switch Card GENERAL D400 SUBSTATION GATEWAY USER S MANUAL CHAPTER 3 SETTING UP COMMUNICATION CARDS 100BASE FX HOT STANDBY FIBER OPTIC ETHERNET ADAPTER 100Base FX hot standby fiber optic ethernet adapter The 100Base FX Hot Standby Fiber Optic Ethernet Adapter GE Item No 520 0215 is a 100Base FX 1300 nm network switch that supports single IP redundancy for the D400 It provides automated fail over between two Ethernet fiber optic network connections RX1 TX1 and RX2 TX2 that share a single MAC address When the primary port Fiber Optic Channel 1 receives no signal or detects a fault sign
34. with optional IRIG B Input card RS 485 2 Wire 4 Wire support Galvanic isolation Fiber Optic Glass Optical Fiber serial port 820 to 850 nm 50 125 um 62 5 125 um 100 140 um and 200 um HCS multi mode fiber with ST connectors Plastic Optical Fiber POF serial port 660 nm 1 mm core with Agilent Versatile Link Simplex connectors POF is limited to a maximum of 38 4 kbps Configurable ambient state ON OFF Time synchronization IRIG B Input Module IRIG B format pulse width coded PWC signal HCMOS or TTL levels on terminal block IRIG B format 1kHz AM modulated signal on BNC connector and IRIG B PWC signal on Fiber Optic 820 to 850 nm ST connector CPU time sync for internal database time stamping Distribution Module Can drive IRIG B TTL signal from the input module for 16 IEDs Signal Propagation Propagated to all 16 RS 232 ports for devices Propagated to the distribution module D400 SUBSTATION GATEWAY USER S MANUAL GENERAL 19 PRODUCT SPECIFICATIONS Electrical Physical 20 CHAPTER 1 BEFORE YOU START USB KVM amp Audio Three USB v1 1 compliant Type A ports for connecting keyboard mouse or touchscreen HD D Sub 15 socket for p connecting an industrial SVGA display in accordance with VESA Plug Display Standard 3 5 mm stereo audio jack for audible alarms User connections Network connections Single or optional dual redundant Ethernet interface Single Ethernet inter
35. 2 CONFIGURATION RS 2352 adapter seta taa RE RARI 32 5 185 80 18 35 SWITCH SW2 CONFIGURATION IRIG B NPUE COPTER 41 SWITCH SW3 CONFIGURATION IRIG B input adapter sesenta 41 SWITCH SW3 SW4 CONFIGURATION R5 232 adapter 33 RS 485 adapter rennen eret deste esito 36 SYSTEMI FAILALARM iniii isiin ninan 78 SYSTEMI REDUNDANCY icit tt eee an 64 SYSTEM STATUS 5 95 SYSTEM UTILITIES from a front maintenance port s 93 from a local substation 93 over a network connection srt 93 T TECHNICAL SUPPORT tenete tee detenti 11 TESTING NETWORK CONNECTION 87 TIME SYNCHRONIZATION 50 50 local substation cornp tel tete 50 TOOLS peperere tirer aee e ei ias 24 TRANS FER BILE 45er ette piloti ate EH 94 TYPES DGttery o eo tetendit 99 ini ians 49 UNPACKING THE D400 krispan a e 24 UPGRADE LUT WEE 12 UPGRADE KIT dual ethernet card 580 2717 dual ethernet card 580 3410 USB KVM amp AUDIO ADAPTER ttn configuration ODtIOFis eget uR USB PORTABLE ME
36. 4 wire Pull up pull down and line termination selection is available for RS 422 signals The signal mode for each channel is selectable via two sets of switches on the RS 485 card e Channel 1 TB1 1 to TB1 5 is configured by switches SW2 top side and SW4 bottom side e Channel 2 TB1 6 to TB1 10 is configured by switches SW1 top side and SW3 bottom side Follow instructions for setting the switches to select the appropriate functions for each channel Factory default The factory default setting is 2 wire on each channel and without RS 422 pull up pull down or line termination resistors selected Switch SW1 SW2 configuration Switches SW1 for Channel 2 on TB1 6 through TB1 10 and SW2 for Channel 1 on TB1 1 through TB1 5 control the signal mode for each channel Each switch contains two switch positions that can each be set to ON or OFF to select the appropriate channel option Table 5 RS 485 Card Switch SW1 SW2 Settings Channel Option SW1 SW2 Switch Positions 1 2 2 Wire default ON OFF 4 Wire OFF ON D400 SUBSTATION GATEWAY USER S MANUAL GENERAL 35 RS 485 ADAPTER CHAPTER 3 SETTING UP COMMUNICATION CARDS Figure 14 RS 485 Adapter Top Side euih 2 Wire deta 4 Wire SW2 Figure 15 Ch 2 Ch 1 Switch SW3 SW4 configuration Switches SW3 for Channel 2 on TB1 6 through TB1 10 and SW4 for Channel 1 on TB1 1 through TB1 5 contain ten
37. ANUAL CHAPTER 8 SERVICING THE D400 DUAL ETHERNET UPGRADE KIT WITH CARD 580 3410 Dual ethernet upgrade kit with card 580 3410 The D400 Dual Ethernet Upgrade Kit GE part number 501 0612 allows you to upgrade your existing D400 device to support dual Ethernet network connections This upgrade kit contains the following components e PC 104 Plus 10 100BaseT Ethernet Module card GE part number 580 2717 e Ethernet card to main board cable assembly GE part number 975 0122 e Phillips screws 4 pieces e Hexagonal standoffs 4 pieces e Hexagonal nuts 4 pieces Valid combinations This upgrade can be performed using the following components D400 Main Board Ethernet Module Card Network Cards GE part no 520 0204 650 MHz GE part no 580 2717 GE part no 520 0218 NET1 slot GE part no 520 0205 1 0 GHz Compatible with versions of GE part no 520 0213 slot D400 S firmware 1 4G and GE part no 520 0214 NET2 slot above GE part no 520 0215 NET2 slot Perform this procedure on an ESD safe surface to prevent damage to the D400 device and NO TICE its components Installing the 580 3410 dual ethernet card To install the Dual Ethernet Upgrade Kit 1 Power down your D400 device 2 Remove the D400 main module from the chassis See Removing the D400 main module on page 97 3 Locate the four mounting holes in the D400 main module PCB board noted below Attach the hexagonal standoffs t
38. Authorization number NOTE Upgrade your D400 Substation Gateway firmware The firmware of your D400 Substation Gateway can be upgraded to provide the latest functionality and improvements Visit the customer support web site at http www gedigitalenergy com to download the upgrade software and instruction guide 12 GENERAL D400 SUBSTATION GATEWAY USER S MANUAL D400 Substation Gateway Chapter 1 Before You Start Before you begin installing and using the D400 review the information in this chapter including the following topics Safety precautions Regulatory compliance information Product overview Product specifications Storage recommendations Read and thoroughly understand this guide before installing and operating the unit Save these instructions for later use and reference ANWARNING Failure to observe the instructions in this manual may result in serious injury or death Safety precautions Follow all safety precautions and instructions in this manual Only qualified personnel should work on the D400 Maintenance personnel should be familiar with the technology and the hazards associated with electrical equipment Never work alone Before performing visual inspections tests or maintenance on this equipment isolate or disconnect all hazardous live circuits and sources of electric power Assume that all circuits are live until they have been completely de energized tested and tagged Pay particular attentio
39. CARDS IRIG B INPUT ADAPTER Figure 19 Glass Optical Fiber Serial Adapter Figure 20 Plastic Optical Fiber Serial Adapter IRIG B input adapter The IRIG B Input Adapter GE Item No 520 0211 plugs into a dedicated IRIG B slot slot 9 on the D400 The IRIG B Input card accepts an IRIG B signal in one of three input formats through a corresponding connector type e Modulated IRIG B through a BNC connector 12 AM modulated input accepts B12X however the SBS straight binary seconds in B120 B124 and B127 are decoded but not used to set the time D400 SUBSTATION GATEWAY USER S MANUAL GENERAL 39 IRIG B INPUT ADAPTER CHAPTER 3 SETTING UP COMMUNICATION CARDS e Pulse Width Code IRIG B TTL through a terminal block TB1 TTL input accepts BOOX and B237 however the SBS field is decoded but not used to set the time The connector used is a 2 position pluggable terminal block Molex P N 39530 0002 GE Part No 640 0956 e Fiber Optic through a Receive RX 820 to 850 nm ST connector U12 The IRIG B signal TTL can be subsequently distributed to attached devices through one of the following options e IRIG B Distribution Adapter GE Item No 520 0212 See IRIG B distribution adapter on page 42 e RS 232 Adapter GE Item No 520 0207 See IRIG B input adapter on page 39 See IRIG B connections on page 56 for wiring instructions J2 Input Range 4 0 Vp p to 8 0 Vp p No DC offset Input Impedanc
40. CTING DEVICES AND NETWORKS FIBER OPTIC SERIAL CONNECTIONS Table 12 RS 485 4 Wire Terminal Block Signal Definitions RS 485 Channel Position Number 4 Wire default Function Signal Flow Channel 1 1 TX1 OUT 2 TX1 OUT 3 FGND 1 Shield 4 RX1 IN 5 RX1 IN Channel 2 6 TX2 OUT 4 TX2 OUT 8 FGND 2 Shield 9 RX2 IN 10 RX2 IN The terminal block positions are numbered from 1 to 10 starting from the bottom of the card NOTE Fiber optic serial connections For devices located some distance from the D400 they may be connected using glass or plastic optical fiber cables Fiber optic cabling also offers superior performance in electrically noisy environments Glass optical fiber You can use the following glass optical fiber GOF cabling with the D400 Glass Optical Fiber Serial adapter e 50 125 um core cladding multi mode gradient index cable e 62 5 125 um core cladding multi mode gradient index cable e 100 140 um core cladding multi mode gradient index cable e 200 m core Hard Clad Silica HCS multi mode step index cable You can use the following fiber optic terminations for D400 cabling e ST Connectors When calculating cable length consider the following optical power levels e Glass optical fiber transmitter power is 19 0 2 dBm e Glass optical fiber receiver sensitivity is typically 25 4 dBm LED transmitters are classified as IEC 60825 1 Accessible Emi
41. Connectors When calculating cable length consider the following optical power levels e 100BaseFX optical transmitter power is 15 0 4 dBm e 100BaseFX optical fiber receiver sensitivity is typically 34 0 dBm e 10BaseFL optical transmitter power is 19 0 2 dBm e 10BaseFL optical fiber receiver sensitivity is typically 31 0 dBm LED transmitters are classified as IEC 60825 1 Accessible Emission Limit AEL Class 1M Class 1M devices are considered eye safe to the unaided eye Do not view directly with optical instruments GENERAL D400 SUBSTATION GATEWAY USER S MANUAL CHAPTER 4 CONNECTING TO DEVICES AND NETWORKS NETWORK CONNECTIONS Table 14 Fiber Optic Connector Signal Definitions Connector Function TX1 Primary Fiber Optic Transmit Port RX1 Primary Fiber Optic Receive Port TX2 Hot Standby Secondary Fiber Optic Transmit Port RX2 Hot Standby Secondary Fiber Optic Receive Port See 10Base FL hot standby fiber optic ethernet switch on page 44 or 100Base FX hot standby fiber optic ethernet adapter on page 45 for more information Network connections The D400 supports a network interface through Ethernet connections to the 4 Port Twisted Pair Ethernet Switch or Redundant Twisted Pair Ethernet COM2 Port Adapter Within the operating system of the D400 the card in slot 11 is assigned to Ethernet interface ethO and the card in slot 12 is assigned to Ethernet interface eth1 All RJ 45
42. D400 SUBSTATION GATEWAY USER S MANUAL CHAPTER 4 CONNECTING TO DEVICES AND NETWORKS D400 SYSTEM REDUNDANCY Required components To implement a redundant D400 system you need the following components Component Function Part Number RS232 Switch Panel Communications switch 517 0247 Power Supply Power supply to power the RS232 switch panel 580 0046 Input 85 264 VAC or 90 350 VDC Watchdog Cable Assembly Connects D400 A to the RS232 switch panel 977 0540 Connects D400 B to the RS232 switch panel 977 0541 Ping Cable Assembly Links both D400 units to facilitate a heartbeat 977 0146 message that determines the status of the active unit RS232 Serial Cable Connects the D400 to the RS232 switch panel which 977 0145 is then connected to external field devices Power SysFail Cable Connects the RS232 switch panel to an external 970 0161 supply and to the D400 SysFail terminal lock Ground Cable Provides a ground connection for the RS232 switch 970 0182 panel The serial ports on your D400 are galvanically isolated from each other however when the RS232 switch panel is used the serial common of all ports are tied together NOTE Pins 4 on switch panel connectors J2 through J9 are tied together and to the panel s power supply Any loading from field devices on these pins will load the RS232 panel power NOTE supply and should be taken into consideration when sizing power supplies Th
43. DIP switches that control RS 422 pull up and pull down resistors for the differential data lines and provide line termination between the differential data pairs Each DIP switch can be set to ON or OFF to select the appropriate function for the switch That is if all pins are set to ON switch is ON If all pins are set to OFF switch is OFF If RS 422 termination pull up is selected the TX and RX signals have a 680 ohm pull up resistor the TX and RX signals have a 680 ohm pull down resistor and the RX and TX signals have a 120 ohm termination 36 GENERAL D400 SUBSTATION GATEWAY USER S MANUAL CHAPTER 3 SETTING UP COMMUNICATION CARDS RS 485 ADAPTER Figure 16 RS 485 Mode 12 KOhm Single Unit Load Figure 17 RS 422 120 Ohm Line Termination on TX and RX 2 3 4 5 6 7 8 9 0 Figure 18 RS 422 120 Ohm Line Termination with 680 Ohm Pull Up and Pull Down Resistors ON 1 2 3 4 5 6 7 8 9 0 D400 SUBSTATION GATEWAY USER S MANUAL GENERAL 37 FIBER OPTIC SERIAL ADAPTER CHAPTER 3 SETTING UP COMMUNICATION CARDS 38 Fiber optic serial adapter The Fiber Optic Serial Adapter is available in two variants e Glass Optical Fiber GOF Serial with 820 850 nm ST connectors GE Item No 520 0209 e Plastic Optical Fiber POF Serial with 660 nm Agilent Versatile Link connectors GE Item No 520 0210 The plastic optical fiber is limited to 38 4 kbps operation and a low
44. E Figure 31 RS 485 2 wire devices wiring connection RS485 Table 11 RS 485 2 Wire Terminal Block Signal Definitions RS 485 Channel Position Number 2 Wire Function Signal Flow Channel 1 1 TX1 IN OUT 2 TX1 IN OUT 3 FGND 1 Shield 4 RX1 5 RX1 D400 SUBSTATION GATEWAY USER S MANUAL GENERAL RS 485 CONNECTIONS CHAPTER 4 CONNECTING TO DEVICES AND NETWORKS RS 485 Channel Position Number 2 Wire Function Signal Flow Channel 2 6 TX2 IN OUT i TX2 IN OUT 8 FGND 2 Shield 9 RX2 10 RX2 The terminal block pos card NOTE 4 Wire connections itions are numbered from 1 to 10 starting from the bottom of the See RS 485 adapter on page 35 for configuration options To connect RS 485 4 wire type devices to the RS 485 Adapter wy Before wiring devices Use the following wiring connection ensure that the RS 485 Adapter is configured to 4 wire mode see RS 485 adapter on page 35 NOTE Figure 32 RS 485 4 wire devices wiring connection Device 1 Device 2 Device 3 RX RX TX TX GND RX RX TX TX GND RX RX TX TX GND QOOCOQO OOOOQ QOOOQ I V 54 u 15341111244 non C o o o ALTE 8 3 4 8 9 T 8 995 ala GENERAL D400 SUBSTATION GATEWAY USER S MANUAL CHAPTER 4 CONNE
45. E Item 977 0209 60 for local network connection e Serial null modem cable 72 inch 1 8 m GE Item 977 0529 72 for local maintenance connection e Y AA3 6 V Lithium Battery GE Item No 980 0038 e Substation Automation products Documentation CD GE Item No 581 0002 e Mini SQL Proof of License GE Item No 580 1703 Verify that you have received all items GE parts include a unique GE item number typically in the format that can be used as a reference Verify the hardware configuration of the D400 using the Product ID number For an explanation of the Product ID See Ordering guide on page 18 24 GENERAL D400 SUBSTATION GATEWAY USER S MANUAL CHAPTER 2 INSTALLING D400 FIRST LOOK AT THE D400 First look at the D400 Front Panel The front panel of the D400 provides easy access to the status indicators user connections and power supply units Figure 4 D400 front panel Power Optional Redundant Supply Power Supply Main Module User CompactFlash System Status Serial Port Status access panel LED indicators LED indicators Serial communication port for local maintenance Ethernet port for local connection to HMI Two USB Type A ports for USB device plug in Rear panel The rear panel provides access to the communication ports field wiring connections and power connections Figure 5 D400 rear panel Network Slots USB KVM Slot IRIG B Distribution Slot
46. ETWORK INTERFACE 84 y NOTE 10 11 CHAPTER 6 SETTING UP THE D400 Type 3 and press Enter to select 3 Configure Network Interface Result The Available Network Interfaces menu appears In a multiple network interface configuration you are prompted to enter which device to configure NET1 or Type 1 and press Enter to select 1 Net1 or type 2 and press Enter to select 2 Net2 Result The Network Interface Net1 or Net menu appears Type 2 and press Enter to select 2 Static IP Address Result You are prompted to enter the D400 s IP address Type the IP address of the D400 and press Enter or press Enter to accept a previously set IP address The default IP address is 192 168 168 81 Enter the Subnet Mask of the D400 or press Enter to accept a previously set subnet mask The default Subnet Mask is 255 255 255 0 Result You are prompted to configure the gateway settings Do one of the following Ifa default gateway is not required enter n Ifa default gateway is needed enter y and then enter the Gateway IP address Result A summary of the configured network configuration displays 2 Static IP fiddress 3 Dynamic fiddress 4 Back Enter Your Choice Between 1 and 4 2 Enter IP fiddress 192 168 168 811 192 168 168 81 Enter Subnet Mask 255 255 255 0 255 255 255 0 Set a default Gateway V N1 n Newly configured static IP settings IP fiddress is 192 168 168 81 Netmask i
47. Energy website http www gedigitalenergy com multilin catalog Gateways RTU htm You can select the required options from the available Product Option items The Order Code automatically updates as each option is selected The Product Options are D400 CPU Options Power Supply Options Slot 1 Power Supply Option Redundant Serial Communication Slot 1 8 Irig B Input Card Option Slot 9 Irig B Distribution Card Options Slot 10 First Network Slot Option Second Network Slot Option USB KVM Audio D400 Local HMI One Line Viewer D400 IEC61850 D400 Logiclinx Executor License D400 Utilities D400 Image Firmware D400 FDIR Options Product identification number The D400 comes with an ID number that identifies the supplied options and hardware configuration of the unit This ID number is composed of followed by 6 alphanumeric characters The ID number is listed on a label located next to Slot 1 on the rear panel of the D400 Figure 2 D400 identification number Location of ID number label 18 B a a a BI B8 8 e a m o w a o o a o o a o a o a o o o a o a a a a A Rater 1o retataton Guse C GENERAL D400 SUBSTATION GATEWAY USER S MANUAL CHAPTER 1 BEFORE YOU START PRODUCT SPECIFICATIONS Product specifications The D400 adheres to the following system communications electrical physical and environmental specifications Additional Standards and Protection are listed in Append
48. F RS 232 IO Assembly 0 0 0 0 0 0 520 0208LF RS 485 Assembly 0 0 0 0 0 0 520 0209LF Glass Fiber Optic IO Assembly 0 0 0 0 0 0 520 0210LF Plastic Fiber Optic Assembly 0 0 0 0 0 0 520 0211LF IRIG B Input Assembly 0 0 0 0 0 0 520 0212LF IRIG B Distribution Assembly 0 0 0 0 0 0 520 0213 Ethernet 4 Port Switch Assembly X 0 0 0 0 0 520 0214 Hot Standby Ethernet Glass Fiber Optic X 0 0 0 0 0 Assembly 520 0215 100Base FX Hot Standby Fiber Optic 0 0 0 0 0 0 Ethernet Adapter 520 0216 DC DC Supply 5V 12A Assembly 520 0217 AC DC Supply 5V 12A Assembly 520 0218LF Redundant TP Ethernet COM2 Port Assembly 520 0219 COM Port Assembly 580 3410 PC 104 Plus 10 100 Base TX Ethernet RTL8110SC 977 0544 Cable Assy C GRID 12SKT 10SKT 4SKT O 977 0209 Cable UTP Patch Cord Stranded 60 Inch 0 977 0529 Cable Null Modem 80 C 150V 72 Inch D400 SUBSTATION GATEWAY USER S MANUAL GENERAL 15 PRODUCT OVERVIEW CHAPTER 1 BEFORE YOU START O Indicates that this toxic or hazardous substance contained in all of the homogeneous materials for this item is below the limit required in PRC SJ 11363 2006 and EU Directive 2002 95 EC RoHS X Indicates that this toxic or hazardous substance contained in at least one of the homogeneous materials used for this item is above the limit requirement in PRC SJ T11363 2006 and EU Directive 2002 95 EC RoHS The maximum concentration limits MCV s apply Lead Pb
49. F ON OFF OFF DSR Input OFF OFF ON OFF IRIG B Enable Ground OFF OFF OFF ON IRIG B Output ON OFF OFF OFF The switch positions are listed for e DTE Pin 4 DTR Output to DCE and Pin 6 DSR Input from DCE See Figure 11 e DCE Pin 4 DTR Input from DTE and Pin 6 DSR Output to DTE See Figure 12 IRIG B Enable on Pin 4 and Ground on Pin 6 See Figure 13 Figure 11 Switch SW3 SWA configuration for port DTE default ON EN EM BEN 1 2 3 4 5 6 7 8 D400 SUBSTATION GATEWAY USER S MANUAL GENERAL 33 RS 232 ADAPTER CHAPTER 3 SETTING UP COMMUNICATION CARDS Figure 12 Switch SW3 SW4 configuration for port DCE ON 1 2 3 4 5 6 7 8 Figure 13 Switch SW3 SW4 configuration for port IRIG B GORBERHR 34 GENERAL D400 SUBSTATION GATEWAY USER S MANUAL CHAPTER 3 SETTING UP COMMUNICATION CARDS RS 485 ADAPTER RS 485 adapter The RS 485 Adapter GE Item No 520 0208 plugs into any serial communication slot slots 1 through 8 on the D400 It contains two independently isolated RS 485 channels on a single terminal block TB1 Channel 1 on terminals TB1 1 through TB1 5 and Channel 2 on terminals TB1 6 through TB1 10 TB1 is a 10 position pluggable 5 08 mm pitch connector Molex P N 39530 0010 GE Item No 640 0955 See RS 485 connections on page 52 for typical cable connections Configuration options The RS 485 card supports two configuration options on each channel e 2 wire e
50. GE Digital Energy D400 Substation Gateway AC DC SUPPLY AC DCSUPPLY Sq GI Hardware User s Manual 994 0089 Version 1 30 Revision 4 imagination at work CA GE Digital Energy Copyright Notice 2006 2012 General Electric Company All rights reserved The information contained in this online publication is the exclusive property of General Electric Company except as otherwise indicated You may view copy and print documents and graphics incorporated in this online publication the Documents subject to the following 1 the Documents may be used solely for personal infor mational non commercial purposes 2 the Documents may not be modified or altered in any way and 3 Gen eral Electric Company withholds permission for making the Documents or any portion thereof accessible via the internet Except as expressly provided herein you may not use copy print display reproduce publish license post transmit or distribute the Documents in whole or in part without the prior written permission of General Electric Company The information contained in this online publication is proprietary and subject to change without notice The software described in this online publication is supplied under license and may be used or copied only in accor dance with the terms of such license Trademark Notices GE and are trademarks and service marks of General Electric Company Trademarks of Gener
51. Hazardous Substances RTU Remote terminal unit Rx Receive GENERAL D400 SUBSTATION GATEWAY USER S MANUAL APPENDIX B LIST OF ACRONYMS ACRONYM DEFINITIONS Acronym Definition SCADA Supervisory Control and Data Acquisition SCP Secure Copy Program SCP SNTP Standard Network Time Protocol SOE Sequence of Events SQUM Structured Query Language SSH Secure Shell SSL Secure Sockets Layer SVGA Super Video Graphics Array TIA Telecommunication Industries Association TCP IP Transmission Control Protocol Internet Protocol TLS Transport Sockets Layer TTL Transistor Transistor Logic Tx UNC Transmit Unified coarse thread UNF Unified fine thread URL Universal Resource Locator USB UTP Universal Serial Bus Unshielded Twisted Pair VA Volt Amps unit of measure VAC Volts Alternating Current unit of measure VDC Volts Direct Current unit of measure D400 SUBSTATION GATEWAY USER S MANUAL GENERAL 115 ACRONYM DEFINITIONS APPENDIX B LIST OF ACRONYMS 116 GENERAL D400 SUBSTATION GATEWAY USER S MANUAL D400 Substation Gateway Index Numerics 10BASE FL HOT STANDBY FIBER OPTIC ETHERNET SWITCH 44 10BASE FX HOT STANDBY FIBER OPTIC ETHERNET ADAPTER 4 PORT TWISTED PAIR ETHERNET SWITCH 45 configuration options sn
52. MI The productName includes a built in HMI human machine interface The HMI is your window into the productName Through the HMI you can monitor the status of your substation network view data execute control commands configure devices and SCADA masters and change the system set up 90 GENERAL D400 SUBSTATION GATEWAY USER S MANUAL CHAPTER 7 USING THE D400 SUBSTATION HMI The HMI includes the following components e Runtime HMI to view and control the operation of the power network An optional One Line Viewer is available for viewing one line diagrams Power bar buttons give access to productName display screens and utilities e Configuration tool to manage configuration settings directly on the productName Includes One Line Designer for creating editing one line diagrams Accessed from the Configuration Power bar button e Command line interface to configure platform level components Accessed from the Utilities Power bar button The productName depending on how it is configured is protected by a secure HTTPS or standard HTTP access that requires a user name and password Your HMI user access level determines which productName HMI features you have access to and what your privileges are in the run time and configuration tools For more information on the productName HMI refer to the online Help once you have logged in The productName when equipped with a 1 0 GHz CPU also includes a Local HMI that offers all the featu
53. MORY DEVICE 94 UTILITIES 95 W WARNING SYMBOLS itii teet tte ten teeth 14 WIRING REQUIREMENTS eere 75 D400 SUBSTATION GATEWAY USER S MANUAL Modification Record Version Rev Date Author Change Description 1 00 0 July 12 2006 S Tessari Document created 1 Nov 17 2006 E Stuhr Revisions as required by TUV S Tessari Deleted Supported Devices sections Moved signal definitions to Chapter 4 and added more connections information Edited whole document for consistency and correctness to current product specs Added Chapter Setting Up the D400 2 Dec 20 2006 S Tessari Converted to single source Feb 28 2007 S Tessari Added RoHS and recycling info updated RS 485 channel numbering order 3 July 31 2007 S Tessari Added chapter 7 updated network interface setup updated ordering guide General editing for commercial release 4 Sept 12 2007 S Tessari Updates to hardware platform 5 Sept 29 2007 Haska Revisions to power system alarms sections and Local HMI functionality 6 Nov 29 2007 Haska Updated required JVM version from 5 0 to 6 0 7 June 16 2008 Haska Added 1 0 GHz CPU information 8 Sept 10 2008 Haska Added info on 100Base FX Hot Standby Fiber Optic Ethernet Adapter 1 10 0 Nov 6 2008 Haska Added system redundancy and system status manager 1 Nov 10 2008 Haska Minor revision to syst
54. ONS battery IE csse tenete etl cd dd e storage conditions RECYCLE BATTERY dutenetan epatis REDUNDANCY failever sequehce aeterne dedidit 64 esed reta 74 required compohents tiet ette po red 65 RS 232 switch panel eese 66 E E 64 wiring diagrams eese ttt 67 REDUNDANT TWISTED PAIR ETHERNET COM2 PORT ADAPTER ctio aie Usate ie 47 configuration OptLIOris 5 ctii 47 REGULATORY COMPLIANCE 14 CE LEE 14 15 REMOVE H 98 mai module 97 REPLACE 98 99 pOWer SUDDIV isian aaa ibtd eset 107 REQUESTING A CERTIFICATE secure cte t cried 85 GENERAL 119 REQUIRED GEOMPOMEMMS 65 MOOI 24 REQUIREMENTS CODING 51 external poWer ttt ttt ttt 75 RS 232 53 Wiring mds RETURN PRODUCT 12 RS 232 e 51 switch panel RS 252 ADAPTER sei 31 configuration options 31 factory default switch SW1 SW2 configuration 32 switch SW3 SW4 configuration 33 RS 485 ADAPTER t
55. R S MANUAL GENERAL 99 DUAL ETHERNET UPGRADE KIT WITH CARD 580 2717 CHAPTER 8 SERVICING THE D400 Cleaning and handling Lithium batteries e Wear gloves or finger caps when handling batteries to keep them clean e Use non conductive cleaning solution to prevent deterioration of battery performance e Dry batteries at a temperature below 85 C to prevent seal deterioration that may in turn result in leakage Recycling of batteries The D400 Lithium battery is recyclable and does not contain mercury cadmium or lead in levels above those regulated by the European Union Recycle the battery according to local waste management regulations In accordance with European Directive 2006 66 EC batteries are marked with the crossed out wheeled bin which indicates that they cannot be disposed of as unsorted municipal waste in the European Union Users of batteries must use the collection points available to customers for the return recycling and treatment of batteries Customer participation is important to minimize the negative effects of batteries to the environment and sustain available natural resources For more information see www weeerohsinfo com Battery life If the battery is disconnected or if the D400 is never powered down the life of the battery should exceed five years The life of the battery will be severely shortened if the battery is left connected while the D400 is powered down for extended periods or stored For long ter
56. S Figure 45 Redundancy Wiring Redundant RS232 Switch Panel 1 of 2 1 1 d A IN eer Device 1 Cable part no Cable part no 970 0187 970 0187 Secondary To D400 A Cable part no Serial Port Ping Port 970 0161 Not used Cable assembly Y part no 977 0146 esoe 2 0 V Source A uou aa To D400 B 3 12 V Source A 4 Set 1A in 5 Set 1A Out 6 Set 1A Power Supply B set 2a GE part no 580 0046 Cable part no 970 0161 8 status A 85 264 VAC or 90 350 VDC 9 12 V Source B 10 15 VDC 80 W E 1 10 O V Source BJ 11 12 V Source B To D400 B Cable part no 970 0161 PILLE 12 Set 1BIn SysFail TB2 5 6 M eeefl 13 setisout 2 Ping Port 15 Set 28 Yellow 16 Status B Cable part no 970 0182 2 3 Green vellow 12 AWG Da vs v To D400 B 8r Control Port gt a RS232 Cable assembly part no 977 0541 To D400 B Serial Port Device 2 Secondary Serial Port Cable assembly part no 977 0145 a 14 set 18 g i Z2 D400 Serial Port 71 GENERAL D400 SUBSTATION GATEWAY USER S MANUAL CHAPTER 4 CONNECTING TO DEVICES AND NETWORKS Figure 46 Redundancy Wiring Redundant RS232 Switch Panel 2 of 2 D400 SYSTEM REDUNDANCY Device 1 Device 2 Primary Serial Primary Serial Port Port Not used Not used Power Supply A TB1 Y GE part no 580 0046 Cable part n
57. S 232 DCE signal The COM2 Port card can support serial connections for the following dial up interfaces e External modem Point to point protocol PPP services e Wide area network The COM Port Adapter plugs into any NET slot slots 11 and 12 of the D400 The COM Port requires an external modem to provide dial up functionality See Modem connections on page 61 for typical cable connections Configuration options 46 There are no selectable options on the COM2 Port card Figure 26 COM2 Port Adapter GENERAL D400 SUBSTATION GATEWAY USER S MANUAL CHAPTER 3 SETTING UP COMMUNICATION CARDS REDUNDANT TWISTED PAIR ETHERNET COM2 PORT ADAPTER Redundant twisted pair ethernet COM2 port adapter The Redundant TP Ethernet COM2 Port card GE Item No 520 0218 provides two local area network connections with unique MAC addresses through Ethernet RJ 45 connectors The LAN input routes to a three port Ethernet switch and the WAN input routes to the PC 104 Plus Ethernet Module The Ethernet switch can support a dual redundancy network option on the D400 The data rate on each LAN or WAN port is independently detected and set to either 10 Mbps or 100 Mbps The card also provides an RS 232 DCE connection through a DB 9 connector The Redundant TP Ethernet COM2 Port card can only be installed in the NET1 slot slot 11 on the D400 Note Use of the Redundant TP Ethernet COM2 Port card requires the installation of the dual re
58. SW1 SW configura Ossessione ais 35 Switch SW3 SWA configuration tiit tton 36 Fiber optic SEMIGl a To fo EU 38 Configuration options Io fire CSE 6 RN RR TOR Switch SWI aeter te oerte R eerte 38 IRIG B input adapter TT gu Configuratoreptions Raeren AoE Ke E e Switch SW1 configuration Switch SW2 configuration Switch SW3 configuration IRIG B distribution adapter bse Hin RCRUM ColfigurdtorOpLiOls s cse ereetin escriben trt etos resorte 4 Port twisted pair ethernet switch T COMMIT OMT OPE OMS scettr 10Base FL hot standby fiber optic ethernet switch sess 44 C nnguratiom Optio S sene tete rt 44 100Base FX hot standby fiber optic ethernet adapter sss 45 Configuration options COM2 port adapter Configuration options Redundant twisted pair ethernet COM2 port 47 COMPIGUMCAET OTTO PU OMS tl pide 47 USB KVM and audio CAG 48 C nnguratio m Opt ONS sees a aed ie coser 48 Connection type 49 49 EMT 50
59. ain name for the D400 e Security certificate and private key Requesting a certificate Security certificates are issued by independent certification authorities CAs Your Web browser must host the certificate for the CA you choose to use Refer to your browser s configuration to find out which certification authorities are supported Optionally you can install a CA s certificate if it doesn t exist in your browser D400 SUBSTATION GATEWAY USER S MANUAL GENERAL 85 SETTING UP SECURE WEB ACCESS CHAPTER 6 SETTING UP THE D400 To obtain a security certificate and private key YS TIP To obtain a certificate you need to create and send a Certificate Signing Request CSR to the CA At the same time you create the CSR you will also be creating a private key The CSR and the provided certificate and private key are supplied in individual text files typically named server csr server crt and server key respectively Contact a certification authority to request a certificate and to create your private key When making your CSR request provide the host name of the D400 the full name that users will enter in the Web browser to connect to the D400 for the certificate s Common Name and specify a non encrypted private key file When you receive your certificate and private key you should create a back up copy and store it ina secure place other than the D400 Installing the certificate and key To install using Secure 86 Co
60. al from the remote link partner the D400 switches to the secondary port Fiber Optic Channel 2 if it has a valid link The D400 reverts to the primary port if the primary link is restored or no signal is present on the secondary port The data rate on each port is 100 Mbps The Hot Standby Fiber Optic Ethernet Switch can be installed in the NET1 or NET2 slot slots 11 and 12 on the D400 Use of this card in slot 12 requires installation of the dual redundant Ethernet CPU option which includes the PC 104 Plus 10 100BasetT Ethernet Module and cable GE item 580 3410 amp 977 0544 See Fiber optic serial connections on page 55 for typical cable connections You must enable Far End Fault Indication FEFI or Loss Link Alert LLA in connected external devices for proper redundant operation NOTE External switches must have Spanning Tree Protocol port settings configured to edge for proper operation of 100Base FX connected ports NOTE Configuration options There are no selectable options on the 100Base FX Hot Standby Fiber Optic Ethernet Adapter card Figure 25 100Base FX Hot Standby Fiber Optic Ethernet Adapter Card NS xen 9 jo W NS 7 Xt SS D400 SUBSTATION GATEWAY USER S MANUAL GENERAL 45 COM2 PORT ADAPTER CHAPTER 3 SETTING UP COMMUNICATION CARDS COM2 port adapter NOTE The COM2 Port Adapter GE Item No 520 0219 provides a single DB 9 connector P2 wired for an R
61. al Electric Company CompactFlash is a registered trademark of SanDisk Corporation ERNI is a registered trademark of ERNI Elek troapparate GMBH Hyperterminal is a registered trademark of Hilgraeve Incorporated TeraTerm is a registered trademark of T Teranishi IEC is a registered trademark of Commission Electrotechnique Internationale IEEE is a registered trademark of the Institute of Electrical and Electronics Engineers Inc Internet Explorer Microsoft and Windows are registered trademarks of Microsoft Corporation JAVA and J2SE are registered trademarks of Sun Microsystems Inc Maxell is a registered trademark of Hitachi Maxell Ltd MiniSQL is a trademark of Hughes Technologies Netscape is a registered trademark of Netscape Communications Corporation Modbus is a regis tered trademark of Schneider Automation Inc Panduit is a registered trademark of Panduit Corp Saft is a regis tered trademark of SAFT soci t anonyme SEL is a registered trademark of Schweitzer Engineering Laboratories Inc Silicon Systems is a registered trademark of Silicon Systems Inc Sonnenschein is a registered trademark of Deutsche Exide GMBH Tadiran is a registered trademark of Tadiran Israel Electronics Industries Ltd Toshiba is a registered trademark of Kabushiki Kaisha Toshiba doing business as Toshiba Corporation VESA is registered trademark of Video Electronics Standards Association Corporation Other company or product names mentioned in this docume
62. am folder document or Internet resource and Windows will open it for you Open telnet 206 159 169 50 Y Cancel Browse The command prompt window displays 3 Log in to the productName To access the 1 Open the terminal emulator program productName utilities 2 Enter the productName s IP address and use SSH port number 22 through a SSH session 3 ogintothe productName File transfer The productName contains two CompactFlash cards on the main board to store software and data e System CompactFlash card stores system firmware e User CompactFlash card is accessible from the front panel and stores system data such as event logs To copy files from the CompactFlash cards you can use an ftp session through the productName s command line interface or a portable memory device connected to the productName s front USB port To copy files using ftp 1 Connect and log in to the productName using a terminal session At the productName command prompt type ftp 3 Enter one of the following commands to go to the file directories cd mnt hmiSystem directory where firmware is located cd home ConfigureConfiguration directory where configuration files are located USB portable memory device The productName accepts a USB portable memory device from the front USB port The USB port does not currently auto detect the memory device so you need to manually mount it 94 GENERAL D400 SUBSTATION GATEWAY USER S MANUAL
63. and press Enter The D400 software shuts down and then restarts automatically Once the restart is complete you can log back into the D400 GENERAL D400 SUBSTATION GATEWAY USER S MANUAL D400 Substation Gateway Chapter 8 Servicing the D400 The D400 does not require any scheduled maintenance However you may need to replace the following parts occasionally e System battery e CompactFlash card A periodic inspection is also suggested to ensure that e Unit has sustained no accidental physical damage e Airflow is not obstructed e Connectors and cables are intact and firmly attached e Battery condition is good Only trained personnel should perform maintenance on the D400 Removing the D400 main module You need to remove the D400 main module from the chassis to access the system battery and the main CompactFlash card for maintenance Figure 52 D400 Main Module D400 SUBSTATION GATEWAY USER S MANUAL GENERAL 97 REPLACING BATTERY CHAPTER 8 SERVICING THE D400 Power down the D400 Hand loosen the two screws on the front panel of the D400 main module Grasping the two handles pull out the D400 main module Make the necessary changes To remove and re insert the D400 main module PP Slide the main module back into the chassis Push firmly to ensure the connectors at the rear of the main board are fully seated 6 While pressing the main module panel right against the chassis frame hand ti
64. are now online with the D400 GENERAL D400 SUBSTATION GATEWAY USER S MANUAL CHAPTER 6 SETTING UP THE D400 SETTING UP THE NETWORK INTERFACE D400 HyperTerminal nix File Edit view Call Transfer Help lag e ele el login D400 login root Password LEAF ReBering D400 2 6 13 4 D400 LEAF 7 Tue Sep 12 12 57 06 IST 2006 4008 15 Connected 0 00 27 Auto detect 19200 8 N 1 SCROLL CAPS NUM Capture Print echo Ai Setting up the network interface To set up the D400 s network interface you will need the following information e D400 s assigned IP address e Subnet Mask e Gateway address if applicable This set up must be done the first time from the D400 s front serial communications port To configure the 1 Connect to the front maintenance port See Connecting to the D400 for the first time network interface on page 81 2 Atthe D400 gt gt prompt type d400cfg and press Enter Result The D400 Configuration Utility menu appears Configure Authentication Configure Network Settings Configure Network Interfaces Configure Secure Access Configure Firewall Configure Host Names Configure Time amp Time Sync Reset System Logs Reset mSQL Database Tables Reset NVRAM Local HMI Redundancy Power Supply Configure Sync Manager ARRM Quit Enter Your Choice Between 1 and 16 _ D400 SUBSTATION GATEWAY USER S MANUAL GENERAL 83 SETTING UP N
65. audible alarm can be wired to operate as follows e ONwhen system failure has occurred e ON when system is functioning properly 78 GENERAL D400 SUBSTATION GATEWAY USER S MANUAL CHAPTER 5 POWERING UP D400 POWERING DOWN THE D400 The System Fail contact closure provides three contacts terminals 4 5 and 6 on terminal block TB2 Contact closure rated for 0 1 A 300 V maximum LUH To connect the 1 Remove the terminal block protective plastic cover System Fail relay 2 wire a lamp to terminals 4 5 and 6 on terminal block TB2 as follows To enable the indicator when system is Wire the lamp between Failed Terminals 4 and 5 Functioning properly Terminals 5 and 6 For proper connection the recommended tool torque settings for power terminal screws are 10 8 in lb 1 22 Nm 3 Replace the terminal block protective plastic cover Figure 50 System Fail Alarm Connection werk Hm 99g Station Battery Power Source Light ON Light ON after failure when operational Powering down the D400 Powering down or shutting down the D400 without using the proper procedure could NO TICE result in loss of system log data SOE log alarm log user log etc and could prevent the D400 from restarting properly Follow the instructions provided to shut down the D400 safely The D400 is like a computer and the system must be shut down properly before removing the power For the shut down procedur
66. cation upon loss of power The rm is also indicated by the Power LED on the front panel of the power supply The indicator or audible alarm can be wired to operate as follows e ONwhen D400 SUBSTATION GATEWAY USER S MANUAL a power failure has occurred GENERAL 77 POWER SUPPLY ALARMS CHAPTER 5 POWERING UP THE D400 e ON when power is present The Power Fail contact closure provides three contacts terminals 1 2 and 3 on terminal block TB2 Contact closure rated for 0 1 A 300 V maximum LUNH To connect the Power 1 Remove the terminal block protective plastic cover Fail contact closure 2 Wire a lamp or audible alarm to terminals 1 2 or 3 on terminal block TB2 as follows see figure To enable the indicator when power is Wire the lamp between Absent Terminals 1 and 2 Present Terminals 2 and 3 For proper connection the recommended tool torque settings for power terminal screws are 10 8 in lb 1 22 Nm A Phillips 1 screwdriver tip is recommended 3 Replace the terminal block protective plastic cover Figure 49 Power Fail Alarm Connection pipi eroe Station Battery Power Source Light ON Light ON after failure when operational System fail alarm The D400 includes a System Fail contact closure to provide an external indication of system status The System Fail alarm is also indicated by the CPU Ready LED on the front panel of the main module turning off The indicator or
67. connectors have the same signal definition However the rear Ethernet ports are auto MDI MDIX and can support a straight through or crossover cable See 4 Port twisted pair ethernet switch on page 43 and Redundant twisted pair ethernet COM2 port adapter on page 47 for more information connect the D400 Plug network cables into the D400 Ethernet ports to network devices Figure 37 D400 Ethernet ports If the D400 is deployed in the presence of strong RF energy in the 110 MHz to 125 MHz band such as airport Instrument Landing System ILS localizers or aviation radio NOTE transmitters it is recommended that shielded twisted pair Ethernet cables be used Front network port To access the D400 s HMI a local or portable PC can be directly connected to the network port located on the front panel of the D400 The front network port is tied to the network interface card in the NET1 slot slot 11 ethO for configuration purposes in a single Ethernet configuration or eth1 for dual Ethernet configuration To connect a local PC Connect the supplied straight through Ethernet cable GE Item No 977 0209 to your to the D400 computer s network communications port and to the D400 s front Ethernet port Older computers without auto MDIX Ethernet capability may require an Ethernet cross over cable D400 SUBSTATION GATEWAY USER S MANUAL GENERAL 59 NETWORK CONNECTIONS CHAPTER 4 CONNECTING TO DEVICES AND NETWORKS Figure 38 F
68. d CMOS HCS Hard Clad Silica HMI Human Machine Interface also called Graphical User Interface GUI HTTP HyperText Transfer Protocol HTTPS Designated the use of HTTP but with a different default port and an additional encryption authentication layer between HTTP and TCP Hz Hertz unit of measure for frequency IEC nternational Electrotechnical Commission Standards IED ntelligent Electronic Device ILS nstrument Landing System in Ib nch pound unit of measure for energy IRIG B nter Range Instrumentation Group IRIG an American standardized network time code format JRE JAVA Runtime Environment JVM Java Virtual Machine Kbps Kilo bits per second unit of measure KVM Keyboard Video Mouse kVRMS kilo Volts root mean square unit of measure LAN Local Area Network Ib Pound unit of measure for weight LED Light Emitting Diode LTC Load Tap Changer b Mega bits unit of measure B Mega bytes unit of measure bps Mega bits per second unit of measure Bps ega bypes per second unit of measure CV aximum concentration values DI edium Dependent Interface DIX edium Dependent Interface Crossover OS etal oxide semiconductor ms milli seconds unit of measure m ewton meter measure of energy TP etwork Time Protocol VRAM on Volatile Random Access Memory PC Personal Computer PLC Programmable Logic Controllers POF Plastic Optical Fiber PPP Point to point protocol PTC Positive Temperature Coefficient RMA Return Merchandise Authorization RoHS Restriction of
69. d description of the types of communication cards available see Chapter 3 Setting Up Communication Cards General cabling requirements Cabling required to make physical connections to the D400 are as follows Pair CAT 5 or better Media Designation Cabling Connector Fiber Optic Ethernet 10BaseFL 62 5 125 um or 50 125 um ST Connectors 100BaseFX multi mode fiber cable 820 to 850 nm Twisted Pair Ethernet 10 100BaseT UTP Unshielded Twisted RJ 45 Redundant Twisted Pair Ethernet 10 100BaseT UTP Unshielded Twisted RJ 45 Pair CAT 5 or better PPP Serial Over External Modem RS 232 Standard RS 232 cable DB 9 High voltage installations To provide higher EMC immunity and maintain CE Mark compliance the serial cables used for permanent RS 232 and RS 485 connections must comply with the following requirements e Cables must be shielded e D type connector covers must provide EMC shielding e g metallized plastic or die cast metal covers RS 232 connections The D400 accepts connections to RS 232 type devices through the RS 232 Adapter The RS 232 Adapter GE Item 520 0207 is an RS 232 serial I O adapter card that plugs into any serial communication slot slots 1 through 8 on the D400 It contains two independently isolated RS 232 serial ports Port 1 and Port 2 each with a DB 9 connector D400 SUBSTATION GATEWAY USER S MANUAL GENERAL 51 RS 485 CONNECTIONS 52 To
70. ded with the terminal strip connector must be in place once wiring of the mains is completed External power requirements Before connecting an external power source to the D400 ensure that the following external power requirements are met e An IEC 61010 qualified primary disconnect device and over current protection not exceeding 15 A must be externally provided in the AC DC mains supply system e current carrying conductors must be switched including neutral for AC and negative for DC e Primary disconnect device must be rated for the proper voltages AC and or DC as well as inrush currents for the power supplies Power supply options on page 73 e Protective earth conductor must be connected to the provided protective earth terminal before any mains power conductors e The primary disconnect device shall be in close proximity to the D400 equipment and easily accessed by the operator e The primary disconnect device shall be marked as the disconnecting device for the D400 equipment D400 SUBSTATION GATEWAY USER S MANUAL GENERAL 75 POWER CONNECTIONS To connect the power source to the D400 76 CHAPTER 5 POWERING UP THE D400 1 Remove the terminal block TB1 protective plastic cover 2 Connect power source as follows If your power supply is then AC Connect the AC line connection to the L connection point s and the AC neutral connection to the N connection point s on terminal block
71. dundant Ethernet D400 CPU option which includes the PC 104 Plus 10 100BasetT Ethernet Module and cable GE item 580 3410 amp 977 0544 The COM Port requires an external modem to provide dial up functionality See Network connections on page 59 and Modem connections on page 61 for typical cable connections Configuration options There are no selectable options on the Redundant TP Ethernet COM2 Port card Figure 27 Redundant TP Ethernet COM2 Port Adapter Card D400 SUBSTATION GATEWAY USER S MANUAL GENERAL 47 USB KVM AND AUDIO ADAPTER CHAPTER 3 SETTING UP COMMUNICATION CARDS USB KVM and audio adapter The USB Keyboard Video Mouse Adapter GE Item No 520 0206 plugs into the USB KVM slot slot 13 on the D400 The card provides connections for setting up a permanent local workstation including e Three USB v1 1 compliant Type A ports P3 P5 for keyboard mouse or other USB device e Single 3 5 mm audio jack P2 for stereo audio output e High density D sub 15 socket connector J1 for video output See Local HMI connection on page 62 for typical cable connections Configuration options There are no selectable options on the USB KVM card Figure 28 USB KVM Adapter 7 Y O Sy 48 GENERAL D400 SUBSTATION GATEWAY USER S MANUAL D400 Substation Gateway Chapter 4 Connecting to Devices and Networks This chapter provides guidelines for making physical connections between the D400 and s
72. e gt 1 MQ 8 1 kHz Voltage Range High gt 3 5 V Low lt 1 5 V Load One HCMOS load U12 Receiver Sensitivity 25 4 dBm Configuration options The input signal formats and output options are selectable via three switches on the IRIG B Input card e RIG B state option is configured by switch SW1 e Input signal format is configured by switch SW2 e Fiber optic TX option is configured by switch SW3 Follow instructions for setting the switches to select the appropriate IRIG B signal formats and functions Factory default The factory default setting is the Standard state on each channel Switch SW1 configuration 40 Switch SW1 controls the state option for the IRIG B Input card It contains two switch positions that can be set to ON or OFF to select the appropriate IRIG B state option Table 7 IRIG B Input Card Switch SW1 Settings IRIG B State Option SW1 Switch Positions 1 2 Standard default ON OFF Fiber TX Continuous Test Mode OFF ON Leave switch SW1 in the Standard position as it is required for the D400 to properly decode and set the system time GENERAL D400 SUBSTATION GATEWAY USER S MANUAL CHAPTER 3 SETTING UP COMMUNICATION CARDS IRIG B INPUT ADAPTER Figure 21 IRIG B Input Adapter Switch SW2 configuration Switch SW2 controls the signal option for the selected state option SW1 It contains three switch positions that can be set to ON or OFF to select th
73. e see Shutting down the D400 on page 96 It may take a couple of minutes for the D400 to fully shut down and for the CPU Ready LED to go off NOTE Once you have completely shut down the D400 you can safely disconnect the power D400 SUBSTATION GATEWAY USER S MANUAL GENERAL 79 POWERING DOWN D400 80 GENERAL CHAPTER 5 POWERING UP THE D400 D400 SUBSTATION GATEWAY USER S MANUAL D400 Substation Gateway Chapter 6 Setting Up the D400 When you receive your D400 it is configured with default communication settings To enable the D400 to communicate over your substation LAN you must change the settings as required by your network Refer to the D400 online Help and D400 Software Configuration Guide for complete information on configuring the D400 Connecting to the D400 for the first time To perform the initial set up of the D400 you need to plug directly into the D400 through the front serial communications port The front communications port provides a local connection and terminal session with the D400 and is used to perform system administrative and maintenance procedures A terminal emulator program is required to set up a terminal session with the D400 This procedure is described using HyperTerminal amp supplied with Microsoft Windows but any terminal emulation program can be used To connect to the 1 Connectthe supplied null modem cable GE Item No 977 0529 to your computer s D400 serial communica
74. e D400 NOTICE To shut down the D400 before powering 96 down wy NOTE To reboot the D400 Powering down or shutting down the D400 without using the proper procedure could result in loss of system log data SOE log alarm log user log etc and could prevent the D400 from restarting properly Follow the instructions provided to shut down the D400 safely Like a computer you should shut down the D400 before removing power or to perform a complete system reboot Shutting down the D400 ensures that all applications are properly terminated settings are saved and the CPU is safely turned off It also helps for a smoother restart The shut down command is run at the D400 s command line interface and can be performed locally or remotely using a terminal session You have the option to completely halt operation of the D400 or to stop and then restart it Log in to the D400 system See System utilities on page 93 At the D400 command prompt type shutdown h now and press Enter The D400 shuts down If you are performing the shut down locally you can verify that the CPU Ready LED on the D400 front panel turns off and the System Fail power supply alarm is set if wired You can now safely disconnect the power It may take a couple of minutes for the D400 to fully shut down and for the CPU Ready LED to go off Log in to the D400 system See System utilities on page 93 At the DA00 command prompt type shutdown r now
75. e D400 RS232 adapter card that contains the redundancy control port must use the DTE default switch positions Refer to Switch SW1 SW2 configuration on page 32 and Switch NOTE SW3 SW4 configuration on page 33 This card must also be revision 08A or higher the revision number is shown on a white label affixed to the top or bottom of the RS232 adapter card If your card is 07C or below please contact Customer Service To set up a redundant It is recommended that you install and configure one standalone D400 unit to ensure that system your configuration is valid and that device communications are operating properly Once this is done proceed with the installation of the redundant system 1 Mount the D400 units in a rack and connect power and ground Refer to Power connections on page 74 Mount the RS232 switch panel 3 Plug the connector of watchdog cable A GE part no 977 0540 to a serial connector on the first D400 CCU A 4 Plugthe connector of watchdog cable B GE part no 977 0541 to a serial connector on the second D400 CCU BJ This cable must be connected to the same serial port number on both units 5 Connect the bare leads of both watchdog cables to TB1 on the RS232 switch panel and the DB9 serial connector to either P1 or P9 as shown below 6 Connect one end of the ping cable to the first D400 and the other end to the second D400 This ping cable must be connected to the same serial port number on both units
76. e appropriate signal Table 8 IRIG B Input Card Switch SW2 Settings Input Signal Option SW Switch Positions 1 2 3 Fiber Optic RX ON OFF OFF TTL TB1 default OFF ON OFF BNC J2 OFF OFF ON Switch SW3 configuration Switch SW3 controls the state option for the IRIG B fiber optic TX input It contains two switch positions that can be set to ON or OFF to select the appropriate state Table 9 IRIG B Input Card Switch SW3 Settings Fiber Optic TX Option SW3 Switch Positions 1 2 Fiber RX default ON OFF Inverted Fiber TX OFF ON To drive the Fiber TX mode the Fiber Optic RX must be set as the Input Signal option on SW2 NOTE D400 SUBSTATION GATEWAY USER S MANUAL GENERAL 41 IRIG B DISTRIBUTION ADAPTER CHAPTER 3 SETTING UP COMMUNICATION CARDS IRIG B distribution adapter The IRIG B Distribution Adapter GE Item No 520 0212 is an optional IRIG B output card to supply a pulse width coded IRIG B TTL signal passed from the IRIG B Input card to attached devices The IRIG B Distribution card provides four channels on a single terminal block Each channel is capable of supplying a signal to up to four devices for a total of 16 devices The IRIG B Distribution card plugs into a dedicated IRIG B slot slot 10 on the D400 Output Voltage Output as per advanced HCMOS duty cycle may vary up to 10 from nominal when the AM modulation option is used The con
77. e standby switch on the front of the RS232 switch panel is used to 66 Restore a previously failed unit to active status once it has been repaired Manually force a unit to active status so that routine maintenance can be performed on the other unit GENERAL D400 SUBSTATION GATEWAY USER S MANUAL CHAPTER 4 CONNECTING TO DEVICES AND NETWORKS D400 SYSTEM REDUNDANCY To manually operate 1 Pull the active standby switch straight out to release it from the locked position the RS232 switch 2 Switch it up to make unit A active or down to make unit B active panel The CCU A CCU B LED indicator indicates which unit has been activated Redundancy wiring diagrams The following diagrams illustrate how to wire the D400 units and RS232 switch panels to enable system redundancy e Redundancy Wiring Single RS232 Switch Panel See Redundancy Wiring Single RS232 Switch Panel on page 68 e Redundancy Wiring Dual RS232 Switch Panel The wiring drawing is provided in two parts left and right Forthe left side of the drawing see Redundancy Wiring Dual RS232 Switch Panel 1 of 2 on page 69 For the right side of the drawing see Redundancy Wiring Dual RS232 Switch Panel 2 of 2 on page 70 This configuration is used to provide up to 15 serial connections to the redundant 0400 units e Redundancy Wiring Redundant RS232 Switch Panel The wiring drawing is provided in two parts left and right Forthe left side of the d
78. ection using ping 2 Atthe D400 gt gt prompt type ping followed by your computer s IP address and press Enter If you get a reply then the communication is working between the D400 and your computer If you do not get a reply check the following items You entered the IP address correctly in the ping command Your computer is set up in the same subnet mask as the D400 Thenetwork interface setup in the D400 is correct D400 SUBSTATION GATEWAY USER S MANUAL GENERAL 87 TESTING NETWORK CONNECTION CHAPTER 6 SETTING UP THE D400 88 GENERAL D400 SUBSTATION GATEWAY USER S MANUAL D400 Substation Gateway Chapter 7 Using the D400 This chapter describes the user interfaces available with the D400 The e Front panel LEDs allow you to view the operational status of the D400 e D400 HMI allows you to view and configure the operational status of the D400 e System Utilities allow you to manage the D400 system setup Front panel LEDs Once the D400 is powered up the LED indicators on the front panel of the D400 become active The indicators provide status information on the operation of the D400 Figure 51 D400 Front LEDs Power NET ACT LINK Ready IRIG B Serial Port Status D400 SUBSTATION GATEWAY USER S MANUAL GENERAL 89 SUBSTATION HMI CHAPTER 7 USING THE D400 System status LEDs The System Status LEDs indicate the unit s operational status LED Display Status Description Po
79. ee Removing the D400 main module on page 97 3 Locate the four mounting holes in the D400 main module PCB board noted below Attach the hexagonal standoffs to the top of the main board and secure the standoffs using the four provided hexagonal nuts Figure 54 Dual Ethernet upgrade kit four mounting holes 4 Plug the provided cable assembly into connector P3 on the D400 main module Plug the other end of this cable into connector J5 on the Ethernet Module card Figure 55 Dual Ethernet upgrade kit with card 580 2717 cable connection Connector P3 red wire closest to face of unit Connector J5 red wire closest to Ethernet port D400 SUBSTATION GATEWAY USER S MANUAL GENERAL 101 DUAL ETHERNET UPGRADE KIT WITH CARD 580 2717 CHAPTER 8 SERVICING THE D400 5 Ensure that rotary switch U11 on the Ethernet Module card is set to position 2 Figure 56 Dual Ethernet upgrade kit rotary switch position Switch must be set to position 2 6 Attach the Ethernet Module card to the expansion slot and secure using the four provided Philips screws Figure 57 Dual Ethernet upgrade kit with card 580 2717 attach Ethernet module card 7 Replace the D400 main module 8 Power up the D400 and configure the network connections as required using d400cfg Refer to the D400 Configuration Utility section in the D400 Substation Gateway Software User s Manual for more information 102 GENERAL D400 SUBSTATION GATEWAY USER S M
80. em redundancy wiring diagrams and procedure 2 Dec 3 2008 Haska Added minor notes to redundancy section 3 Jul 21 2009 Haska Added modem settings and redundant power feed in redundant serial panel diagram 1 20 0 Apr 6 2010 Haska Changed RS 485 adapter card default setting to 2 wire 1 30 Jan 27 2012 R Rees Edited entire document for GE Digital Energy manual layout and format Added content for Hot Standby configuration 1 Feb 17 2012 R Rees Added GE part numbers for CompactFlash to the Changing the Compact Flash section 2 Mar 20 2012 R Rees Added Appendix B List of Acronyms Jun 29 2012 R Rees Updated the RoHS Material Declaration 4 Aug 31 2012 R Rees Added Dual ethernet upgrade kit for card 580 3410 D400 SUBSTATION GATEWAY USER S MANUAL GENERAL 121 122 GENERAL D400 SUBSTATION GATEWAY USER S MANUAL
81. er to accept an IRIG B signal from a GPS receiver then distribute the signal to connected IEDs See IRIG B input adapter on page 39 and IRIG B distribution adapter on page 42 for more information IRIG B input adapter The IRIG B Input Adapter GE Item No 520 0211 plugs into a dedicated IRIG B slot slot 9 on the D400 The IRIG B Input card accepts an IRIG B signal in one of three input formats through a corresponding connector type 56 GENERAL D400 SUBSTATION GATEWAY USER S MANUAL CHAPTER 4 CONNECTING TO DEVICES AND NETWORKS IRIG B CONNECTIONS e Modulated IRIG B through a BNC connector e Pulse width coded IRIG B TTL through a terminal block e Fiber Optic through a Receive RX 820 850 nm ST connector Terminal blocks accept a range of 24 to 14 AWG 0 2 to 2 1 mm Recommended wire strip length is 0 2 5 0 mm Screws shall be torqued with tool setting of 4 2 in Ib 0 46 Nm A 3 0 to 3 5 mm flat screwdriver tip is recommended You can use the following glass optical fiber GOF cabling with the D400 Glass Optical Fiber Serial adapter e 50 125 um core cladding multi mode gradient index cable e 62 5 125 um core cladding multi mode gradient index cable e 100 140 um core cladding multi mode gradient index cable e 200m core Hard Clad Silica HCS multi mode step index cable You can use the following fiber optic terminations for D400 cabling e ST Connectors When calculating cable length consider the fo
82. er operating temperature limit of 0 C NOTE The Fiber Optic Serial cards include two pairs of channels for signal transmission TX1 TX2 and reception RX1 RX2 through ST GOF or Versatile Link POF connectors The cards plug into any serial communication slot slots 1 through 8 on the D400 Configuration options The Fiber Optic Serial card supports the following configuration options for each channel e Standard state e Inverted state The state for each channel is selectable via a single two position pin switch SW1 on the Fiber Optic Serial card Follow instructions for setting the switch to select the appropriate state for each channel The fiber optic channel settings on the D400 must match the set up of the other end of the y fiber optic communications channel NOTE Factory default The factory default setting is Standard state on each channel Switch SW1 configuration Switch SW1 controls the state of each fiber optic channel The switch contains four two position pins that can each be set to A or B to select the appropriate state Table 6 Fiber Optic Serial Card Switch SW1 Settings State Option SW1 Switch Position 1 2 3 4 Standard default B A B A Inverted A B A B In Standard state fiber is lit when a 1 is transmitted In Inverted state fiber is lit when a 0 is transmitted NOTE GENERAL D400 SUBSTATION GATEWAY USER S MANUAL CHAPTER 3 SETTING UP COMMUNICATION
83. ery The cards are solid state meaning they contain no moving parts and provide much greater protection of data than conventional magnetic disk drives The D400 contains two CompactFlash cards on the main board to store software and data e Main CompactFlash card located at connector P2 stores system firmware e User CompactFlash card located at connector P1 is accessible from the front panel and stores system data such as event logs Use the following Industrial Temp CompactFlash cards NOTE e part number 160 0125 1 GB Industrial Temp CompactFlash Non DMA for the Main or User CompactFlash e GE part number 160 0124 16 GB Industrial Temp CompactFlash for the User CompactFlash To change the Main Power down the D400 CompactFlash card 2 Remove the D400 main module from the chassis See Removing the D400 main module on page 97 If your D400 contains the Redundant Twisted Pair Ethernet COM Port Adapter 2 1 Unscrew the four Philips screws attaching the PC 104 Plus 10 100BaseT Ethernet Module card to the expansion slot 2 2 Lift the card straight up to detach and move it aside Do not disconnect the ribbon cable from the main module Pp 3 Atconnector P2 press the Eject button to eject the CompactFlash card Insert the new CompactFlash card Reattach the Ethernet Module to the expansion slot and replace the four screws Replace the D400 main module 6 Power up the D400 D400 SUBSTATION GATEWAY USER S
84. et 2A Optional Status A 21 To D400 B GE part no 580 0046 ees UN Pina Port 85 264 VAC or 90 350 VDC Source Bl g 10 15 VDC 80 W Source B TB3 12 V Source B 4008 6 Set 1B In A Set 1B Z2 1121 TBA C4 coma 6 te fe TER ORT i 3 1 Cable part no 970 0182 E Cable assembly Tepes Green Yellow 12 AWG vowed part no 977 oi Cable assembly part no D400A To D400A ors 977 0540 Serial Port Serial Port P ius g To D4008 ror Cable assembly part no 977 0541 Serial Port Serial Port 552532 D400 SUBSTATION GATEWAY USER S MANUAL GENERAL 68 D400 SYSTEM REDUNDANCY CHAPTER 4 CONNECTING TO DEVICES AND NETWORKS Figure 43 Redundancy Wiring Dual RS232 Switch Panel 1 of 2 Power Supply A GE part no 580 0046 85 264 VAC or 90 350 VDC 10 15 VDC 80 W Power Supply B Optional GE part no 580 0046 85 264 VAC or 90 350 VDC 10 15 VDC 80 W 0 V Source B 12 V Source B Set 1B In Set 1B Out Set 1B Set 2B Status B Cable part no 970 0182 Green Yellow 12 AWG Cable part 970 0161 Device 8 Device 9 Device 10 Serial Port Serial Port Serial Port To D400 A Serial Port To D400 A Serial Port To D400 A Serial Port To D400 B To D400 B To D400 B Serial Port Serial Port Serial Port 69 GENERAL D400 SUBSTATION GATEWAY USER S MANUAL CHAPTER 4 CONNECTING
85. face Fiber Optic and or Twisted Pair 10 100BaseT Isolated RJ 45 connector 100BaseFX Fiber Optic 1300 nm 50 125 um 62 5 125 um multi mode duplex fiber cable ST connectors 10BaseFL and 100BaseSx Fiber Optic 820 850 nm 50 125 um 62 5 125 um 100 140 um and 200 um HCS hard clad silica multimode duplex fiber cable ST connectors Data rate 10 MBps and 100 Mbps Front Ethernet port for local connection to HMI Two USB v1 1 compliant Type A ports for USB device plug in such as keyboard mouse or touchscreen Front serial communication port RS 232 for local maintenance Rated power supplies AC DC 100 to 240 VAC 10 96 127 VA maximum Minimum Maximum AC voltage 90 VAC 265 VAC 100 to 300 VDC x10 96 135 W maximum Minimum Maximum DC voltage 88 VDC 330 VDC DC DC 20 to 55 VDC 10 96 135 W maximum Minimum Maximum DC voltage 18 VDC 60 VDC Peak inrush current at 25 C on cold start AC DC 26 5 Apegk lt 145 VAC or 205 VDC 40 lt 264 VAC or 370 VDC DC DC 35 Apeak lt 60 VDC Rated frequency AC DC 47 to 63 Hz 50 60 Hz Contact closures Solid state photo MOS device Output ratings at maximum ambient temperature Continuous current 0 1 A continuous at 300 VAC or 300 VDC Peak current 0 28 A peak for 10 ms Maximum on resistance 35 ohm Dielectric isolation 2 kVpms Overall height 2U 3 47 88 12 mm Width 19 rac
86. g or pushover For a total of 12 drops IEC 60068 2 78 Humidity Testing 96 hours steady state humidity at 40 C amp 93 RH IEC 60255 21 2 Shock and bump tests IEEE 1613 Section 4 1 1 Power Supply Temperature Testing Operational Temperature range 20 C to 70 C IEEE 1613 Section 4 1 1 Power Supply Temperature Testing Non operational Table 29 Communication standards Temperature range 40 C to 85 C Standard Name Description Test Specification IEEE 802 3 CSMA CD Access Method and physical layer specifications IEC 61850 3 Communication networks and systems in substation General requirements IEEE 802 3 CSMA CD Access Method and physical layer specifications To comply the D400 Substation Gateway BIOS Spread Spectrum clock setting must be set to disable This is the factory default To comply the D400 Substation Gateway BIOS DRAM clock setting must be set to HCLK 33M This is the factory default D400 SUBSTATION GATEWAY USER S MANUAL GENERAL 111 COMPLIANCE STANDARDS APPENDIX A STANDARDS amp PROTECTION 112 GENERAL D400 SUBSTATION GATEWAY USER S MANUAL D400 Substation Gateway Appendix B List of Acronyms Acronym Definitions This Appendix lists and defines the acronyms used in this manual Acronym Definition A Amperes unit of measure AEL Accessible Emission Limit
87. ghten the two screws on the front panel 7 Powerupthe D400 and verify that the Power LED is illuminated Replacing the battery The lithium battery maintains power to the D400 s NVRAM if there is a power disconnect The D400 is supplied with a 1 2AA 3 6 V 0 9 Ah Lithium battery that you must insert on the D400 main board when the D400 is installed To ensure the battery is good it is recommended you check the battery voltage before installation and replace the battery every five years You can access the battery compartment by removing the D400 main module from the chassis The battery holder BT1 is located near the front corner of the board behind the two rows of Serial Port Status LEDs Figure 53 D400 Battery Location T Before you remove the battery Note the following items before you begin battery replacement NO TICE e Disconnect power to the D400 before changing the battery e Avoid exposure to high temperatures such as soldering or spot welding e Avoid excessive force to terminals 98 GENERAL D400 SUBSTATION GATEWAY USER S MANUAL CHAPTER 8 SERVICING THE D400 REPLACING THE BATTERY e Use extreme caution and proper procedures for servicing electrostatically sensitive components Electrostatically sensitive components are located near the battery Removing the battery causes the internal clock to reset and the non volatile RAM to be erased NOTE Supported battery types The D400 is
88. hange the card settings for the different configuration options The communication cards are factory installed in the D400 with default settings Communication cards All communication cards plug into I O adapter card slots at the rear of the D400 chassis The communication cards are powered from the backplane of the D400 Figure 7 D400 I O adapter card slots IRIG B Distribution Slot Network Slots IRIG B Input Slot r USB KVM Slot Serial Communication Slots External Power Source 1 a a a o a 8l Il Bl 8 SII 8 5 gl BS E 8111 8 6 B5 a o a 1 1 wo m od un KR of als S Power Supply and o 0070 0 0 0 System Fail Alarms c N N c c N WY N N N WN c D400 SUBSTATION GATEWAY USER S MANUAL GENERAL 29 CHANGING CARD SETTINGS CHAPTER 3 SETTING UP COMMUNICATION CARDS Types of communication cards The types of communication cards included in your D400 depend on what was ordered for your substation application The following types of communication cards are available for the D400 e Serial Slots 1 to 8 RS 232 RS 485 e Fiber Optic Serial glass or plastic I RIG 8 Slots 9 and 10 RIG B Input I RIG B Distribution e Network Slots 11 and 12 4 Port Twisted Pair Ethernet Switch Hot Standby Fiber Optic Ethernet Switch Redundant Twisted Pair Ethernet COM2 Port COM Port e USB KVM
89. ices Local substation computer A substation computer can be set up with the D400 through the USB KVM connections to access the local HMI Optionally a portable PC can be connected to the front Ethernet port to access the HMI Local maintenance A local PC can be directly connected to the D400 through the front serial communications port to perform system maintenance using the D400 System Utilities Cabling overview The D400 provides a series of I O adapter cards for connecting cables and wiring from substation devices and network interfaces All physical connections are made to easily accessible connectors on the rear panel of the D400 GENERAL D400 SUBSTATION GATEWAY USER S MANUAL CHAPTER 4 CONNECTING TO DEVICES AND NETWORKS RS 232 CONNECTIONS Figure 29 D400 Field and Network Connections IRIG B Distribution Slot IRIG B Input Slot Serial Communication Slots Network Slots a a a a o a a Slot 1 Slot 2 Slot 3 Slot 4 Slot 5 ooooo00000 Slot 6 ooooo000000 ooo0000000 Omo Slot 7 Slot 8 Slot 9 Slot 10 USB KVM Slot External Power Source eres 2 A hetero Fehlen Gude J T d Slot 11 Slot 12 Power Supply and System Fail Alarms ica The types of communication cards included in your D400 depend on what was ordered for your substation application For a list and detaile
90. ien 35 configuration Options 35 factory COTO tete 35 switch SW1 SW2 configuration 35 switch SW3 SW4 configuration 36 RS 485 CONNECTIONS 52 5 SAFETY PRECAUTIONS ssccossiosesaccsnesssdoesscesaseesacieatjuapeaseintenoscenechesoereedosens 13 SECURE WEB ACCESS install certificate and key ee 86 prerequisites requesting a certificate Euinesvio SERIAL GOP ME CTO a gc 49 port status LES nne ttes iter tetris 90 SETTING UP NetWork tet eei tiir secure web access SHUTTING DOWN THE D400 96 SPECIFICATIONS COMMUMICOA ONS restas nisi tas 19 Electrical 20 environmental 19 22 19 STANDARDS AND PROTECTION COMM 109 STORAGE COMICILIOMS dae 22 recommendations 22 SUBSTATION HMI 90 SUPPORT GUS TOME ge 11 11 SUPPORTED BATTERY 5 99 120 GENERAL INDEX SWITCH SW1 CONFIGURATION fiber optic serial adapter es 38 IRIG B input adapter essent 40 SWITCH SW1 SW
91. ing Ingress protection IP30 IEC 60529 MTBF MIL 217F Installation CAT II 2 overvoltage category Pollution degree 2 Use Indoor use only Altitude Maximum altitude 6 560 ft 2000 m 39 400 hours at 40 C in a fully loaded single Ethernet configuration D400 SUBSTATION GATEWAY USER S MANUAL GENERAL 21 22 STORAGE RECOMMENDATIONS Software CHAPTER 1 BEFORE YOU START Firmware Supports various IED and host protocols as well as web based user interface and secure access Human machine interface Built in graphical user interface Web browser based Configuration Built in graphical user interface Web browser based Storage recommendations Storage conditions Always store the D400 in an environment compatible with operating conditions Recommended environmental conditions for storage are e Temperature 40 C to 90 C e Relative humidity 5 to 95 non condensing Exposure to excessive temperature or other extreme environmental conditions might cause damage and or unreliable operation Battery life wv NOTE To maintain the life of the battery the battery should be removed if the D400 will be powered down or stored for more than two weeks See Replacing the battery on page 98 The battery sustains the NVRAM If the battery is removed the NVRAM storage will be lost GENERAL D400 SUBSTATION GATEWAY USER S MANUAL D400 Substation Gateway Chap
92. ix A Standards amp Protection System Processor 650 MHz or 1 0 GHz Embedded CPU Memory 512 MB of PC133 SDR RAM or 1 GB of PC133 DDR RAM 16 MB NVRAM standard for persistent event storage Storage No hard drive 512 MB Main Silicon Systems CompactFlash card 256 MB User Silicon Systems CompactFlash card Both expandable to 2 TB depending on available capacity of industrial CompactFlash cards Operating system Linux Embedded Mini SQL Archive of SOE reports alarm records operator notes HMI quality changes database PRFs and point tags LED indicators Main module System status Power Ready IRIG B and Network port status Serial port status Transmit and Receive status per port Power Supplies Power on Green Communications Network connections Single or optional dual redundant Ethernet interface Single Ethernet interface Fiber Optic and or Twisted Pair 10 100BaseT Isolated RJ 45 connector 100BaseFX Fiber Optic 1300 nm 50 125 um 62 5 125 um multi mode duplex fiber cable ST connectors 10BaseFL and 100BaseSX Fiber Optic 820 to 850 nm 50 125 um 62 5 125 um 100 140 um and 200 um HCS hard clad silica multimode duplex fiber cable ST connectors Data rate 10 MBps and 100 Mbps Serial 16 channels RS 232 RS 485 Fiber optic communications Data rate 300 to 115 2 Kbps RS 232 Configurable for DCE DTE operation Galvanic isolation Can drive IRIG B signal to RS 232 ports
93. k mount 482 59 mm Depth 12 24 310 95 mm for chassis and rear connectors 13 04 331 34 mm with front clearance for protruding parts Recommended cable clearance 3 75 95 25 mm for units with fiber optic connections 2 0 50 8 mm for units without fiber optic connections Recommended work area clearance 36 0 91 m depth by 30 0 76 m width on front and back of device Unit gross weight 15 4 Ib 7 0 kg Packing carton Size 23 6 x 16 1 x 14 6 600 mm x 410 mm x 372 mm Gross Weight 20 0 Ib 9 1 kg Material Finish Galvannealed steel with black powder coat GENERAL D400 SUBSTATION GATEWAY USER S MANUAL CHAPTER 1 BEFORE YOU START PRODUCT SPECIFICATIONS Figure 3 D400 dimensions ww Z1 88 NZ Environmental Operating temperature 20 C to 65 C Maximum ambient temperature is 50 C for unit to fully comply with IEC 61010 1 Section 10 1 regarding surface temperature limits for protection against burns Plastic optical fiber lower limit is 0 C The top cover of the D400 can get hot during peak operation Ensure that there is at least 1U 1 75 inch 44 45 mm of free space above the D400 unit for proper ventilation When the unit is operating above 50 C ambient temperature safe handling precautions are recommended to prevent burns Humidity rating 5 96 to 95 96 relative humidity non condensing Environmental rat
94. llowing optical power levels e Glass optical fiber receiver sensitivity is typically 25 4 dBm LED transmitters are classified as IEC 60825 1 Accessible Emission Limit AEL Class AXCAUTION 1M Class 1M devices are considered eye safe to the unaided eye Do not view directly with optical instruments Figure 35 IRIG B Input Adapter IRIG B distribution adapter The IRIG B Distribution Adapter GE Item No 520 0212 is an optional IRIG B output card to supply a pulse width coded IRIG B TTL signal passed from the IRIG B Input card to attached IEDs The IRIG B Distribution card provides four channels on a single terminal block Each channel is capable of supplying a signal to up to four IEDs for a total of 16 IEDs The IRIG B Distribution card plugs into a dedicated IRIG B slot slot 10 on the D400 Terminal blocks accept a range of 24 to 14 AWG 0 2 to 2 1 mm Recommended wire strip length is 0 2 5 0 mm Screws shall be torqued with tool setting of 4 2 in Ib 0 46 Nm A 3 0 to 3 5 mm flat screwdriver tip is recommended Figure 36 IRIG B Distribution Adapter alalla 3 4 5B 8 9 10 D400 SUBSTATION GATEWAY USER S MANUAL GENERAL 57 HOT STANDBY FIBER OPTIC CONNECTIONS CHAPTER 4 CONNECTING TO DEVICES AND NETWORKS 58 Table 13 IRIG B Distribution Terminal Block Signal Definitions Channel Terminal Block Position Function Signal Flow Channel 1 1 IRIG B TTL OUT 2 GND 3 FGND Channel
95. m storage e Remove the battery e Keep the equipment at temperatures and humidity below normal e Avoid shorting or loading while stored Dual ethernet upgrade kit with card 580 2717 The D400 Dual Ethernet Upgrade Kit allows you to upgrade your existing D400 device to support dual Ethernet network connections This upgrade kit contains the following components e PC 104 Plus 10 100BaseT Ethernet Module card GE part number 580 2717 e Ethernet card to main board cable assembly GE part number 975 0122 e Phillips screws 4 pieces e Hexagonal standoffs 4 pieces e Hexagonal nuts 4 pieces Valid combinations This upgrade can be performed using the following components D400 Main Board Ethernet Module Card Network Cards GE part no 520 0204 650 MHz GE part no 580 2717 GE part no 520 0218 NET1 slot GE part no 520 0205 1 0 GHz Compatible with all released GE part no 520 0213 NET2 slot versions of D400 firmware GE part no 520 0214 NET2 slot GE part no 520 0215 NET2 slot 100 GENERAL D400 SUBSTATION GATEWAY USER S MANUAL CHAPTER 8 SERVICING THE D400 DUAL ETHERNET UPGRADE KIT WITH CARD 580 2717 Perform this procedure on an ESD safe surface to prevent damage to the D400 device and NO TICE its components Installing the 580 2717 dual ethernet card To install the Dual Ethernet Upgrade Kit 1 Power down your D400 device 2 Remove the D400 main module from the chassis S
96. mation about the D400 refer to the following documents e D400 Substation Gateway Software Configuration Guide SWM0066 e D400 online Help e Module layouts as available D400 SUBSTATION GATEWAY USER S MANUAL GENERAL 7 HOW USE THIS GUIDE ABOUT THIS DOCUMENT How to use this guide This guide describes how to install the D400 and get it up and running for the first time Procedures are provided for all component options available for the D400 The components included in your D400 depend on what was ordered for your substation application Follow only the procedures that apply to your D400 model To check what options are included in your D400 see See Ordering guide on page 20 The software related procedures in this guide are based on using a computer running Windows xP Some steps and dialog boxes may vary slightly if you are using another version of Windows Document conventions The following typographic conventions are used throughout this manual Bold face is used for e Names of software program menus editors and dialog boxes also for the names of menu commands keyboard keys icons and desktop shortcuts and buttons and fields in editors and dialog boxes e Names of hardware components e User input that must be typed exactly Italic face is used for e Emphasis Cross references to sections figures and tables within this manual and for titles of other documents e File and directory names example
97. mputer on page 92 Over a network connection Once you have completed the initial network interface setup you can initiate a Telnet SSH session through one of the productName network connections to access the System utilities You need terminal emulation software that supports the Telnet and SSH protocols Windows is supplied with HyperTerminal which supports a Telnet session but does not include an SSH terminal emulator This must be obtained and installed separately You cannot use the root user account to access your productName remotely You must use an Administrator level user account or a Supervisor level user account if so configured Refer to Creating administrator level user accounts on page 85 for more information You can also initiate a Telnet SSH session by clicking the Utilities button on the Power bar in the productName HMI D400 SUBSTATION GATEWAY USER S MANUAL GENERAL 93 FILE TRANSFER CHAPTER 7 USING THE D400 When accessing the productName with an Administrator level user account you may not Bz have sufficient security privileges to execute the all commands listed in the user documentation If this occurs type sudo in front of each command To access the 1 From the Windows Start menu select Run productName utilities 2 In the Run dialog box enter telnet your productName s IP Address and click OK through a Telnet session in Windows DITNENEEENEEEEEEEEEESSSS 7 x Type the name of progr
98. n to the design of the power system Consider all sources of power including the possibility of back feed Turn off all power supplying the equipment in which the D400 is to be installed before installing and wiring the D400 Operate only from the power source specified on the installed power supply module Beware of potential hazards and wear personal protective equipment The successful operation of this equipment depends upon proper handling installation and operation Neglecting fundamental installation requirements may lead to personal injury as well as damage to electrical equipment or other property D400 SUBSTATION GATEWAY USER S MANUAL GENERAL 13 REGULATORY COMPLIANCE INFORMATION CHAPTER 1 BEFORE YOU START All AC voltage terminals are protected from accidental contact by a mechanical safety shield All electronic components within the D400 are susceptible to damage from electrostatic discharge To prevent damage when handling this product use approved static control procedures Hazardous voltages can cause shock burns or death To prevent exposure to hazardous voltages disconnect and lock out all power sources before servicing and removing components If the D400 is used in a manner not specified in this manual the protection provided by the equipment may be impaired Changes or modifications made to the unit not authorized by GE Digital Energy could void the warranty Warning symbols The following table explains
99. nection required to establish successful communication between your PC and the D400 is as follows PC Pin D400 Pin Signal Acronym 9 Pin Female 9 Pin Female w o Converter 2 3 TXD 3 2 RXD 5 5 GND D400 system redundancy wy NOTE A redundant D400 setup allows a secondary D400 to automatically take over operations from a paired D400 unit that has failed D400 equipment redundancy requires two D400 units and one or two RS232 switch panels The RS232 switch panel is mandatory for Warm Standby redundancy If the Hot Standby redundancy feature is available the RS232 switch panel is optional A pair of LEDs marked CCU A and CCU B indicate which of the D400 units is currently active If the hardware or software of the active unit fails it is automatically switched offline and serial connections to the field are transferred to the standby unit A toggle switch on the RS232 switch panel can be used to switch the D400 devices between active and standby modes Failover sequence If the active D400 unit fails the following actions occur 1 Thestandby D400 unit detects the failure through the lack of a heartbeat signal on the ping cable or through a status change on the watchdog cable 2 Thestandby D400 unit attempts to pull the RS232 switch panel to assume the active state 3 The RS232 switch panel transfers all serial field connections to the standby D400 which then becomes the active D400 GENERAL
100. nector used is a 10 position 5 08 mm pitch pluggable connector Molex part number 39530 0010 GE Item No 640 0955 See IRIG B connections on page 56 for wiring instructions Configuration options There are no selectable options on the IRIG B Distribution card The signal format outputted to the IRIG B distribution adapter is dependent upon the format applied to the IRIG B input adapter IRIG B Input Format IRIG B Output Format Pulse Width Modulated BOxx Pulse Width Modulated BOxx Manchester B2xx Manchester B2xx AM Modulated B1xx Pulse Width Modulated BOxx Figure 22 IRIG B Distribution Adapter 42 GENERAL D400 SUBSTATION GATEWAY USER S MANUAL CHAPTER 3 SETTING UP COMMUNICATION CARDS 4 PORT TWISTED PAIR ETHERNET SWITCH 4 Port twisted pair ethernet switch The 4 Port Twisted Pair Ethernet Switch GE Item No 520 0213 is a 10 100BaseT network switch that plugs into the NET1 slot slot 11 on the D400 It provides local area network connections for up to five Ethernet connections four RJ 45 connectors on the rear panel and one RJ 45 connector on the front panel The connector used is four RJ 45 connectors ganged together The data rate is automatically detected and set to either 10 Mbps or 100 Mbps A second Ethernet switch can be installed in the NET2 slot slot 12 If two Ethernet switches are installed in the NET slots the D400 may be used in a dual IP redundancy
101. ng the D400 firmly in the rails of the mounting rack insert and tighten the four rack screws The recommended tool torque settings for zinc plated mounting screws are 10 32 UNF screws use 22 2 in lb 2 50 Nm 12 24 UNC screws use 31 0 in Ib 3 51 Nm M5x0 45 screws use 18 1 in Ib 2 04 Nm M6x0 5 screws use 33 3 in Ib 3 76 Nm For information on wiring the D400 see Power connections on page 74 y It is not recommended to ship the D400 installed in a rack without support brackets and adequate conductive foam blocking in place NOTE 26 GENERAL D400 SUBSTATION GATEWAY USER S MANUAL CHAPTER 2 INSTALLING D400 PHYSICAL INSTALLATION Panel mount If you are using a panel cutout use the following cutout dimensions Figure 6 D400 front panel dimensions 162in 18 3 in 464 8 mm 4 1 mm 17 5 in 444 5 mm Cutout for panel mounting 3 50 in 88 90 mm 44 46 mm Battery installation To insert the Lithium Remove the D400 main module from the chassis and insert the battery in the battery battery holder BT1 See Replacing the battery on page 98 for more information D400 SUBSTATION GATEWAY USER S MANUAL GENERAL 27 PHYSICAL INSTALLATION CHAPTER 2 INSTALLING THE D400 28 GENERAL D400 SUBSTATION GATEWAY USER S MANUAL D400 Substation Gateway Chapter 3 Setting Up Communication Cards This chapter describes the D400 communication cards and how to c
102. ns two independently isolated RS 232 serial ports Port 1 3 and Port 2 J2 each with a DB 9 connector with common shields See RS 232 connections on page 51 for typical cable connections and connector pin outs Configuration options The RS 232 card supports the following configuration options on each port e DCE Data Communications Equipment e DTE Data Terminal Equipment e 5V 320 mA output In addition the RS 232 card is configurable to optionally provide an IRIG B signal on pin 4 and individually isolated Ground on pin 6 The signal type and pin options for each port are selectable via two sets of switches on the RS 232 card e Port2 J2 is configured by switches SW1 and SW3 e Port 1 3 is configured by switches SW2 and SW4 Follow instructions for setting the switches to select the appropriate functions for each port The signal format outputted to the RS 232 cards is dependent upon the format applied to the IRIG B input adapter IRIG B Input Format IRIG B Output Format Pulse Width Modulated BOxx Pulse Width Modulated BOxx Manchester B2xx Manchester B2xx AM Modulated B1xx Pulse Width Modulated BOxx Factory default The factory default setting is DTE on each port D400 SUBSTATION GATEWAY USER S MANUAL GENERAL 31 RS 232 ADAPTER CHAPTER 3 SETTING UP COMMUNICATION CARDS Figure 8 RS 232 adapter top side Switch SW1 SW2 configuration Switches SW1 for Port 2 and SW fo
103. nt 43 4 WIRE CONNECTIONS eisini ieliek iorri 54 A ACCOUNTS ereating daminslevel cct 85 ADAPTER IRIG B distribution 57 56 ALARM POW 77 77 SYSTEM TOIL 78 BATTERY CHECK VOM GS cleaning and handling hnc types supported t eeeseiettttinnnnnntentttttte D400 SUBSTATION GATEWAY USER S MANUAL C CABLING OVERVIEW 50 CABLING 5 53 CARDS communication CHANGE CARD SETTINGS CHANGE THE COMPACTELASH 105 CHECK BATTERY VOLTAGE 99 CLEAN AND HANDLE BATTERY 100 COM2 PORT ADAPTER 5 configuration options COMMUNICATION 10base fl hot standby fiber optic ethernet switch 10base fx hot standby fiber optic ethernet adapter 4 port twisted pair ethernet switch change settings come port adapter fiber optic serial adapter e IRIG B distribution adapter e IRIG B input adapter redundant twisted pair ethernet com port adapter 47 RS 232 adapter R5 485 adapter
104. nt may be trademarks or registered trademarks of their respective companies This printed manual is recyclable Please return for recycling where facilities exist D400 Substation Gateway Table of contents ABOUT THIS UD DOCUMENT intended audience Fa E i tex Rr Additioridldocumentaltolis a eR rer On eh ER et ER p ORE How to use this guide x Ri eru vam Document CONVENTIONS xai o raro ir eee To en OT PI Safety words dnd 5 51 PRODUCT SUPPORT Search technical SUpport aenea Contact customer SUuppOLFt 1 Product returns oot ie eerie Eb a BEFORE YOU START Safety precautions ssie renas aiene baad een cat a aii dedu Warning Symbol Sassena a N AR a AES Regulatory compliance information sss ssesssessesseesssosesssssersssosesseessessroseosersersssesess CE Mark compliance s Restriction of Hazardous Substances RoHS Prpdutt oVervigW sense iere ri vete ho Hardware
105. o 970 0161 EJ M J J2 J3 LE 85 264 VAC or 90 350 VDC 1 12 V Source A CE 2 TB2 10 15 VDC 80 W OOO 1 HH 2 0 V Source A 3 D N Cable part no 3 12 V Source A d To D400 A 970 0161 Set 1A In SysFail TB2 5 6 5 Set 1A Out 6 Set 1A 7 Set 2A E Fa status A z 2 12 V Source B 1 0 V Source B TB3 E 12 V Source B 12 Set 18 In Cable part no 970 0161 Serial Port Serial Port Cable partno p 4 Cable part no 970 0187 970 0187 a 14 Set 18 32 22 15 set 28 112 TB4 15 se P10 Pll 16 Status To D400 A Cable part no 970 0182 Cable assembly Control Port Green Yellow 12 AWG part no 977 0145 RS232 Cable assembly part no 977 0540 TOLOA To DADUA ea 9 5 em ON D400 SUBSTATION GATEWAY USER S MANUAL GENERAL 72 D400 Substation Gateway Chapter 5 Powering Up the D400 This chapter describes the power supplies and how to make power connections Power supply options The D400 supports one or two power supplies that provide 5 V to the D400 main module The following power supplies may be provided in the Power Supply slots e AC DC power supply GE Item No 520 0217 e DC DC power converter GE Item No 520 0216 For information on installing power supplies see Replacing the power supply on page 107 Figure 47 Power supply module D400 SUBSTATION GATEWAY
106. o the top of the main board and secure the standoffs using the four provided hexagonal nuts Figure 58 Dual Ethernet upgrade kit four mounting holes D400 SUBSTATION GATEWAY USER S MANUAL GENERAL 103 DUAL ETHERNET UPGRADE KIT WITH CARD 580 3410 CHAPTER 8 SERVICING THE D400 4 Plug the provided cable assembly GE part number 975 0544 into connector LAN1 and LED1 on PC 104 card and connector P3 on the main board Note the proper orientation of LED1 connector polarity tab nubbin facing out towards the card edge and the LAN1 connector polarity tab nubbin facing in from the card edge Figure 59 Dual Ethernet upgrade kit with card 580 3410 cable connection LED1 connector LAN1 connector P3 connector 5 Attach the Ethernet Module card to the expansion slot and secure using the four provided Philips screws Figure 60 Dual Ethernet upgrade kit with card 580 3410 attach Ethernet module card 104 GENERAL D400 SUBSTATION GATEWAY USER S MANUAL CHAPTER 8 SERVICING THE D400 CHANGING THE COMPACT FLASH 6 Replace the D400 main module 7 Power up the D400 and configure the network connections as required using d400cfg Refer to the D400 Configuration Utility section in the D400 Substation Gateway Software User s Manual for more information Changing the compact flash CompactFlash cards are designed with flash technology a non volatile storage solution that can retain data indefinitely without a batt
107. og cables to TB1 on the master RS232 switch panel as shown below Connect TB4 pins 1 SET and 2 RESET on the master RS232 switch panel to TB2 pins 1 and 2 on the slave RS232 switch panel using the cable specified GE part no 970 0161 or similar Remove jumpers 1 and 2 from the slave RS232 switch panel Connect one end of the ping cable to the first D400 and the other end to the second D400 This ping cable must be connected to the same serial port number on both units Use standard RS232 cables GE part no 977 0145 to connect the D400 serial communication ports to the serial ports on the RS232 switch panels P2 through P8 are connected to the first D400 P10 through P16 are connected to the second D400 Connections from the switch panel to both D400 units should be made in the same order For example if P2 is connected to port 3 on the first D400 P10 should also be connected to port 3 on the second D400 Connect field devices to J2 through J8 on the first RS232 switch panel and to J1 through J8 on the second panel Configure the software according to the D400 System Redundancy section of the D400 Substation Gateway Software Configuration Guide SWM0066 RS232 switch panel The RS232 switch panel has two sets of indicator LEDS PWR A PWR B When lit power and communications are received from the connected units Normally both LEDs are lit CCU A CCU B Normally one LED is lit indicating which unit is active The activ
108. ort See Connecting to the D400 for the first time administrator level on page 81 user account 2 Atthe D400 gt gt prompt type d400cfg and press Enter 3 Type 1 and press Enter to select 1 Configure Authentication 4 Type6and press Enter to select 6 Administrator Group Users 5 Complete the on screen prompts as required to create a new administrator level user You may now use this user account to access the D400 remotely through TELNET or SSH By default the D400 is configured to restrict access to various command line services like TELNET and SSH to administrator level users only You can use the Configure NOTE Administrator Only Logins setting under Secure Access to change this parameter and allow both administrator and supervisor level access Setting up secure web access The D400 provides security features to authenticate its identity and to maintain the privacy of information between the D400 and your computer when communicating over the Internet The D400 makes use of digital signatures and secure Web access to ensure this security Secure Web access to the D400 is provided using the Secure Sockets Layer SSL protocol over a 128 bit connection To support the D400 s secure Web access features you need to obtain and install a security certificate and a private key on the D400 Prerequisites You will need the following items to set up secure Web access for the D400 e Approved IP address host name and fully qualified dom
109. ou cannot configure the productName through the Local HMI 1 If not already on turn on the video display monitor If you just powered up the productName wait for the start up messages to complete and the productName login prompt to appear 2 Atthe productName login prompt enter your productName administrator user name default is root and your administrator password default is geroot Leave the IP address at 127 0 0 1 3 Click Connect X Windows starts and the Local HMI main screen displays The Local HMI is an application with a title bar Once the user has logged in the application window may be minimized moved or closed through the controls on the right hand side of the title bar An application toolbar displays across the bottom of the screen Click the productName button on the toolbar and select an option from the shortcut menu The following functions are available e Operator Interface opens an additional HMI session e XTerminal displays the productName gt gt command prompt in a pop up window from which you can run the productName system utilities e Quit closes the HMI session and X Windows and returns you to the productName gt gt prompt To restart windows enter startx e Restart restarts the windows manager without ending the HMI session GENERAL D400 SUBSTATION GATEWAY USER S MANUAL CHAPTER 7 USING THE D400 SYSTEM UTILITIES Log out The local HMI does not have a session timeout So you must log
110. out of the HMI and the productName command line interface to fully exit and secure the system To log out from the 1 Click X on the title bar local HMI 2 At the productName gt gt prompt type logout and press Enter Result The productName login prompt displays R The monitor is set to go into standby mode when not used for a few minutes Touch the keyboard or mouse to wake it up TIP If the keyboard stops responding during use simply unplug and re connect the keyboard cable System utilities The productName includes on board utilities for managing the productName system setup such as network settings passwords system time and advanced configuration and diagnostic tools The System Utilities are accessed at the command line interface using a terminal session You can access the command line interface in a few ways e Local terminal session through the front maintenance port e Local substation computer connected to the KVM adapter e Telnet SSH terminal session through a network connection For more information on using the System Utilities see the productName Software Configuration Guide From the front maintenance port To access the productName utilities through the front maintenance port e See Connecting to the D400 for the first time on page 81 From the local substation computer To access the productName utilities through the local substation computer e See To access the Local HMI from a local substation co
111. pui do lg eem HE 100 Installing the 580 2717 dual ethernet card UDINE 101 Dual ethernet upgrade kit with card 580 3410 103 Valid iustitie eec peer eru tbt lees 103 Installing the 580 3410 dual ethernet card PTOL NONE 103 Changing The compact Tlasly eter HERPES R ER ee VE rte ree USE 105 Replacing the power supply scssssesssescsssssssssssscscscscscssssssceescasssseeseeeseesasseseseees 107 Compliance STOMACHS ERR 109 Acronym DENIOS zac ero patrc ri e ric a rri Gt REA 113 Modification RECOMC sssssssssssssssssssssscssssssssssssssssssssssssssssssssssessssessseseesssesesseseeesseeesseeeesseeeeseesassessanaesssnsesssnes 121 GENERAL D400 SUBSTATION GATEWAY USER S MANUAL D400 Substation Gateway About this Document Purpose This manual provides information about installing setting up using and maintaining your D400 Substation Gateway This manual does not provide any procedures for configuring the software of the D400 Intended audience This manual is intended for use by field technicians and maintenance personnel who are responsible for the installation wiring and maintenance of SCADA equipment This guide assumes that the user is experienced in e Electrical utility applications e Electrical wiring and safety procedures e Related other manufacturers products such as protective relays and communications equipment Additional documentation For further infor
112. py To install from the USB drive TIP Once you have obtained your security certificate and private key you can install them on the D400 in two ways e Secure Copy requires a PC with an installed Secure Copy Program SCP and a network connection to the D400 e USB Portable Memory Device requires local access to the D400 Before installing the certificate and key check that the files are named as follows and rename if necessary e Certificate is server crt Private key is server key 1 Startthe Secure Copy Program Connect to and log in to the D400 using your network connection 3 Using the Secure Copy Program copy the server crt and server key files to the following directory on the D400 mnt usr D400_SysConfig Certificate 4 Reboot the D400 See Shutting down the D400 on page 96 Copy the server crt and server key files to the root directory of the USB drive Insert the USB drive into one of the front USB ports on the D400 Start a terminal session and log in to the D400 PWN Pb At the D400 command prompt enter the following commands mkdir mnt usbdrive mount t vfat dev sda1 mnt usbdrive cp mnt usbdrive server crt mnt usr SysConfig Certificate cp mnt usbdrive server key mnt usr SysConfig Certificate sync umount dev sda1 5 Remove the USB drive 6 Reboot the D400 See Shutting down the D400 on page 96 Since a USB drive could be lost or stolen it is recommended you remove the pri
113. r Port 1 control the signal type of the RS 232 port Each switch contains five switch positions that can each be set to position A or B to select the appropriate port option Table 3 RS 232 Card Switch SW1 SW2 Settings Port Option SW1 SW2 Switch Position 1 2 3 DTE default see Figure 9 A DCE see Figure 10 5 V 320 mA isolated source B Use DTE or DCE settings as appropriate DCD output is not supported in DCE mode NOTE coefficient resettable fuse at 220 mA at 65 C NOTE 32 GENERAL Each 5 V output is independently isolated and fused with a PTC positive temperature D400 SUBSTATION GATEWAY USER S MANUAL CHAPTER 3 SETTING UP COMMUNICATION CARDS RS 232 ADAPTER Figure 9 Switch SW1 SW2 configuration for port DTE default 1 2 3 4 5 Figure 10 Switch SW1 SW2 configuration for port DCE 1 2 3 4 5 Switch SW3 SW4 configuration Switches SW3 for Port 2 and SW4 for Port 1 control the signals on Pins 4 and 6 of the RS 232 port Each switch contains four switch positions that can each be set to ON or OFF to select the appropriate function for the port option A A Table 4 RS 232 Card Switch SW3 SW4 Settings Function Pin 6 Signal SW3 SW4 Positions Pin 4 Signal SW3 SW4 Positions 1 2 3 4 5 6 7 8 DTE default DSR Input OFF OFF ON OFF DTR Output OFF ON OFF OFF DCE DTR Output OF
114. rawing see Redundancy Wiring Redundant RS232 Switch Panel 1 of 2 on page 71 Forthe left side of the drawing see Redundancy Wiring Redundant RS232 Switch Panel 2 of 2 on page 72 This configuration is used to provide RS232 panel redundancy for up to 7 serial connections When connecting to more than 7 field devices you must double the number of RS232 switch panels used When using this configuration follow the instructions in To set up a NOTE redundant system with two RS232 switch panels on page 66 The D400 watchdog control port heartbeat ping port and serial port assignments are software configurable Refer to the D400 System Redundancy section in the D400 NOTE Substation Gateway Software Configuration Guide SWMO066 D400 SUBSTATION GATEWAY USER S MANUAL GENERAL 67 CHAPTER 4 CONNECTING TO DEVICES AND NETWORKS D400 SYSTEM REDUNDANCY Redundancy Wiring Single RS232 Switch Panel Figure 42 Device 1 Device 2 Serial Port Serial Port Cable part no 970 0161 ee Msc coss To D400 A Power Supply A M Ping Port GE part no 580 0046 M JA J2 J3 ES 85 264 VAC or 90 350 VDC 1 12v SourceAl 1 2 TB2 10 15 VDC 80 W 0 V Source A uu 72 uo Cable part no 970 0161 12 V Source A Cable assembly To D400 A aes Set 1A In t no 977 0146 SNKSSNENRSEENESEEENEENUNE M SysFail TB2 5 6 5 Set 1A Out eren Set 1A Power Supply B 7 S
115. requirements for electrical equipment for measurement control and laboratory use General requirements IEC 60255 5 Insulation coordination for measuring relays and protection equipment Requirements and tests 110 GENERAL D400 SUBSTATION GATEWAY USER S MANUAL APPENDIX A STANDARDS amp PROTECTION Table 28 Environmental standards COMPLIANCE STANDARDS IEC 60068 2 6 IEC 60255 21 1 Standard Name Description Test Specification IEC 60068 2 1 Cold 2 hours non powered soak at 40 C then warm to 20 C and leave powered for 16 hours IEC 60068 2 2 Dry Heat 16 hours powered at 70 C Vibration sinusoidal A logarithmic sweep from 10 Hz to 150 Hz to 10 Hz at 1 oct min for 1 sweep cycle in the 3 orthogonal axes Acceleration level 1 IEC 60068 2 27 Shock Operating Response Test Shock Non Operating Withstand Test Pulse shape Half sine Pulse duration 11 mS Operating Response Test Acceleration level 5 g s Non Operating Withstand Test Acceleration level 15 g s 3 pulses per polarity per axis for a total of 18 pulses IEC 60068 2 29 Bump Non operating test Pulse shape Half sine Pulse duration 11 mS Acceleration level 10 g s 1000 pulses per polarity per axis for a total of 6000 pulses IEC 60068 2 30 Damp heat cyclic 12 h 12 h cycle IEC 60068 2 31 Drop and topple Dropping on each face Dropping on each corner Topplin
116. res of the productName HMI through a local connection A feature reduced version of the Local HMI is available for productName units containing a 650 MHz CPU productName HMI Q TIP To access the productName HMI over a network connection You can use a network connection and your computer s Web browser to access the productName HMI The productName HMI Login screen may not appear correctly if you are using Internet Explorer 8 with the Security level set to High To see the entire Login screen set the Security level to Medium go to Tools gt Internet Options gt Security gt Local Intranet gt Custom Level gt Reset to The productName supports a network connection over the LAN or through a connection to the productName s front network port For network connection setup information see Network connections on page 59 The productName HMI is based on the web based programming language Java The Web browser must be equipped with a plug in that supports Java The productName is designed to operate with version 6 0 or later of the Internet Explorer If you are using Internet Explorer version 6 0 or later you may need to install the J2SE Runtime Environment JRE You must have the JRE Version 6 0 or later installed and enabled on your PC to operate the productName HMI When you log into the productName the productName automatically detects if your Web browser has the JRE installed If not the JVM Detection window
117. ront network port TN 550000 PH If your portable PC contains an older Ethernet chip and you are having difficulty connecting try forcing the connection speed to 10 Mbps full duplex on your PC g TIP The network interface must be configured before the network ports can be used See Connecting to the D400 for the first time on page 81 for more information NOTE Table 15 Ethernet RJ 45 Connector Signal Definitions Position Function Signal Flow Color 1 RX IN White w Orange 2 RX IN Orange 3 TX OUT White w Green 4 P1 Blue 5 P1 White w Blue 6 TX OUT Green 7 P2 White w Brown 8 P2 Brown Shield Table 16 Ethernet Crossover Cable RJ 45 Pin Out D400 Switch Hub Name Pin Pin Name TX DI 1 3 RX_D2 TX D1 2 6 D2 RX D2 3 1 TX D1 RX D2 4 2 TX D1 D3 5 7 D4 D3 6 8 D4 4 7 4 BI_D3 BI D4 8 5 D3 Table 17 Ethernet Straight Through Cable RJ 45 Pin Out D400 PC Name Pin Pin Name Di RX_D2 TX D1 2 2 RX D2 RX_D2 3 3 TX D1 D2 4 4 TX D1 60 GENERAL D400 SUBSTATION GATEWAY USER S MANUAL CHAPTER 4 CONNECTING DEVICES AND NETWORKS MODEM CONNECTIONS D400 PC Name Pin Pin Name BI_D3 5 5 BI_D4 BI D3
118. s 259 259 259 0 Broadcast Address is 192 168 168 255 Do you wish to accept this Y N Do one of the following Toaccept the settings enter y Tochange the settings enter n and repeat Steps 4 to 8 to make the necessary changes Go back to the D400 Configuration Utility Menu and select 16 Quit to exit the configuration utility At the D400 gt gt prompt type reboot and press Enter The D400 restarts and is updated with the new network settings You can now configure the D400 using the D400 HMI over the network connection See Chapter 7 Using the D400 You must create administrator level user accounts before you can access the D400 remotely through TELNET or SSH GENERAL D400 SUBSTATION GATEWAY USER S MANUAL CHAPTER 6 SETTING UP THE D400 CREATING ADMINISTRATOR LEVEL USER ACCOUNTS You may also have to modify your local network connection on your PC if you want to plug directly into the D400 s front network port The PC connecting to the front NOTE Ethernet port of the D400 must be configured to be on the same network as Net1 slot 11 and the host ID must be unique to the network Creating administrator level user accounts Since you cannot use the root user account to access the D400 remotely you must create administrator level user accounts for this purpose This must be done for the first time through the DAOO s front serial communications port To create a new 1 Connect to the front maintenance p
119. s of directory paths are generally given in the Windows format e Placeholders for user input that is specific to the user May also include angle brackets around the placeholder if the placeholder is already in italic text For example c lt product gt product def e References to a parameter or field value shown 8 GENERAL D400 SUBSTATION GATEWAY USER S MANUAL ABOUT THIS DOCUMENT SAFETY WORDS AND DEFINITIONS Safety words and definitions Before attempting to install or use the device review all safety indicators in this document to help prevent injury equipment damage or downtime The following safety and equipment symbols are used in this document DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury Indicates a hazardous situation which if not avoided could result in death or serious injury ANCAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate injury Indicates practices that are not related to personal injury NOTICE D400 SUBSTATION GATEWAY USER S MANUAL GENERAL 9 SAFETY WORDS AND DEFINITIONS ABOUT THIS DOCUMENT 10 GENERAL D400 SUBSTATION GATEWAY USER S MANUAL D400 Substation Gateway Product Support If you need help with any aspect of your GE Digital Energy product you have a few options Search technical support The GE Digital Energy Web site provides fast access to technical information such as
120. ssion Limit AEL Class ASCAUTION 1M Class 1M devices are considered eye safe to the unaided eye Do not view directly with optical instruments D400 SUBSTATION GATEWAY USER S MANUAL GENERAL 55 IRIG B CONNECTIONS CHAPTER 4 CONNECTING TO DEVICES AND NETWORKS Figure 33 D400 Glass Optical Fiber Serial adapter Plastic optical fiber You can use 1 mm plastic optical fiber POF cabling with the D400 Plastic Optical Fiber Serial adapter The recommended termination is the Agilent Versatile Link Simplex Connector When calculating cable length consider the following optical power levels e Plastic optical fiber transmitter power is 9 0 4 5 dBm e Plastic optical fiber receiver sensitivity is typically 39 dBm LED transmitters are classified as IEC 60825 1 Accessible Emission Limit AEL Class ANCAUTION 1M Class 1M devices are considered eye safe to the unaided eye Do not view directly with optical instruments Figure 34 D400 Plastic Optical Fiber Serial adapter KA 2 It is possible to saturate the receiver input if the cable used is too short Inline attenuation may be required NOTE See Fiber optic serial adapter on page 38 for configuration options To connect fiber optic Plug fiber optic cables into the corresponding TX and RX connectors links to the Fiber Optic adapters IRIG B connections The D400 uses a pair of IRIG B adapter cards the IRIG B Input Adapter and the IRIG B Distribution Adapt
121. supplied with a 1 2AA 3 6 V 0 9 Ah Lithium Thionyl Chloride non rechargeable battery GE Item No 980 0038 The following battery types may be used as a replacement Table 24 Supported Battery Types Manufacturer Mfg Part No Tadiran 2150 Tadiran TL 4902 Tadiran TL 5101 Tadiran TL 5902 Toshiba ER3V Toshiba ERAV Soft LS 14250 Saft LS 14250C Sonnenschein SL 350 Sonnenschein SL 750 Maxell ER3 XENO Energy XL 050F To insert or replace the D400 battery Ensure that all hazardous live circuits are isolated or disconnected before attempting battery replacement Power down the D400 Remove the D400 main module from the chassis See Removing the D400 main module on page 97 3 Using a plastic or other non conductive tool pry the black plastic clip holding the battery cover away from the battery holder BT1 When free the battery and clip can be removed together 4 Remove the cover from the battery holder and keep it Place the new battery into the battery holder ensuring polarity is correct 6 Replace the cover and press down until the clips click into the retaining notches of the battery holder Replace the D400 main module 8 Power up the D400 and verify that the Power LED is illuminated Checking voltage To check battery voltage use a meter or other measuring device that has a high input impedance 10 Mohm or higher D400 SUBSTATION GATEWAY USE
122. t output 1 0 adapter cards e Serial up to 8 configurable 2 port adapter cards RS 232 RS 485 Fiber Optic Glass or Plastic e Ethernet 10 100BaseT 100BaseFX or 10BaseFL 100BaseSX GENERAL D400 SUBSTATION GATEWAY USER S MANUAL CHAPTER 1 BEFORE YOU START PRODUCT OVERVIEW Figure 1 D400 front view Features e Secure Web server 128 bit encryption e Secure SCADA communications through Secure Sockets Layer or Transport Layer Security SSL TLS e Secure access using SSH Secure Shell SCP Secure Copy HTTPS e Secure terminal server gateway and or data concentrator using SSL e User configurable access level e Support for remote user authentication e Built in alarm annunciator e Support for time synchronization signals including Network Time Protocol NTP and IRIG B e Support for DNP protocol for communications to multiple masters e High performance real time database engine e Internal Mini SQL database for archival of SOE and alarm records e Built in basic math logic functions e Event notification e mail e Portable memory device plug in e Dual CompactFlash cards for main and user storage e Dual hot swappable power supply units e Hot swappable communication adapter cards D400 SUBSTATION GATEWAY USER S MANUAL GENERAL 17 ORDERING GUIDE CHAPTER 1 BEFORE YOU START Ordering guide The latest D400 Substation Gateway ordering guide which includes accessories is available on the GE Digital
123. ter 2 Installing the D400 This chapter covers the following topics e Overview of the steps and tools required to install the D400 e Tour of the product features e Physical installation the D400 in a rack or substation panel Before you install and operate the D400 read and follow the safety guidelines and instructions in Safety precautions on page 13 Installation steps Follow these main steps to install and set up the D400 The installation procedure will vary depending on the components ordered and shipped with your D400 Follow the procedures in this manual that apply to the specific hardware configuration of your D400 1 Mount the D400 in the rack or panel See Physical installation on page 26 2 Install the supplied battery on the D400 main board See Replacing the battery on page 98 3 Set up the communication cards See Chapter 3 Setting Up Communication Cards Make device and network connections See Chapter 4 Connecting to Devices and Networks 5 Make power connections and verify operation See Chapter 5 Powering Up the D400 6 Setup the 400 5 network interface See Chapter 6 Setting Up the D400 7 Start using the D400 s tools and utilities to configure and monitor the operation of the D400 See Chapter 7 Using the D400 D400 SUBSTATION GATEWAY USER S MANUAL GENERAL 23 REQUIRED TOOLS CHAPTER 2 INSTALLING THE D400 Required tools Before beginning the installation procedures have
124. the following tools and equipment available e Appropriate device cables for serial connections e CAT5 network cables for RJ 45 Ethernet connections e Flathead screwdriver with 0 6 mm by 3 5 mm blade for terminal block wiring e Flathead screwdriver with 0 3 mm by 2 5 mm blade for removing and installing the adapter cards and changing switch positions e 41 Phillips screwdriver for power terminal block wiring and adapter card removal e 42 Phillips screwdriver for rack mounting the unit e Needle nose pliers e Wire cutters Wire strippers e Wire crimping tool Panduit amp CT 1525 or equivalent e 6 fork connectors Panduit part number PV14 6F for 16 14 AWG 1 3 2 1 mm wire or PV18 6F for 22 18 AWG 0 3 0 8 mm wire or equivalent for terminal block connections e 1 ring connector Panduit part number PV10 14R for 12 AWG 3 3 mm wire for protective earth terminal e Approved network settings for the device e Windows based PC with HyperTerminal or any Windows based terminal emulation software and Web browser software installed Unpacking the D400 Carefully remove the D400 from its packaging Visually inspect the unit to ensure it has not sustained any visible damage during transit If there are visible signs of damage report it immediately to the carrier Package contents The following items are provided as part of your D400 shipment e 0400 unit Product ID D400 XXXXXx e Ethernet cable 60 inch 1 5 m G
125. the fuse has failed NOTE Figure 63 D400 Power Supply Unit Power Supply Slot 1 Power Supply Slot 2 Before You Remove Note the following items before you begin power supply replacement the Power Supply e Ensure the other power supply unit if available is functioning the green Power LED is illuminated to ensure that the D400 doesn t power down during replacement e Make sure that the unit is wired in accordance with Power connections on page 74 Dangerous voltages may be present after the power supply chassis has been removed from the D400 Wait 10 seconds for stored energy to dissipate To replace D400 1 If only a single power supply unit is installed in Slot 1 power down the D400 If dual power supply units power supplies are installed in Slot 1 and Slot 2 ensure that the secondary unit is functioning Hand loosen the two screws on the front panel of the power supply unit Pulling on the handle slide the power supply unit out of the chassis 4 Slidethe new power supply unit into the chassis D400 SUBSTATION GATEWAY USER S MANUAL GENERAL 107 REPLACING POWER SUPPLY CHAPTER 8 SERVICING THE D400 5 While pressing the power supply module panel right against the chassis frame hand tighten the two screws on the front panel 6 Verify that the Power LED is illuminated on the replaced power supply unit 108 GENERAL D400 SUBSTATION GATEWAY USER S MANUAL D400 Substation Gateway Appendix A Standards
126. the meaning of warning symbols that may appear on the D400 or in this manual Table 1 Warning symbols that appear on the D400 and in this manual The relevant circuit is direct current The relevant circuit is alternating current Caution Refer to the documentation for important operation and maintenance instructions Failure to take or avoid specified actions could result in loss of data or physical damage Warning Dangerous voltage constituting risk of electric shock is present within the unit Failure to take or avoid specified actions could result in physical harm to the user Earth Ground Terminal Protective Ground Terminal be SE Caution Hot Surface Regulatory compliance information CE Mark compliance NOTE 14 The D400 is rated as CISPR 11 Group 1 Class A equipment To provide higher EMC immunity and maintain CE Mark compliance the serial cables used for permanent RS 232 and RS 485 connections must comply with the following requirements Cables must be shielded D type connector covers must provide EMC shielding e g metallized plastic or die cast metal covers for permanently connected RS 232 cables GENERAL D400 SUBSTATION GATEWAY USER S MANUAL CHAPTER 1 BEFORE YOU START NOTICE REGULATORY COMPLIANCE INFORMATION Class A equipment is intended for use in an industrial environment The equipment generates uses and can radiate radio frequency energy and if not
127. the rear panel The terminal is an M5 threaded stud with M5 nut and washers The recommended order for stacking the washers on the chassis is flat washer ground wire ring terminal toothed washer M5 nut For proper transient protection the recommended tool torque settings for the M5 nut is 18 1 in lb 2 04 Nm It is recommended to terminate 12 AWG green amp yellow wire with a Panduit PV10 14R or equivalent ring terminal NOTE 4 Verify that Power LEDs on the front panel of the power supplies and the D400 main module are lit 5 Replace the terminal block protective plastic cover Power supply The D400 incl Power Fail to failed alarms udes connections for two alarm outputs indicate one of the two power supplies or one of the two power feeds has System Fail to indicate system operation status Terminal block TB2 on the rear panel of the D400 provides contact closure outputs for connection to audible alarm an external circuit for example to connect an external LED indicator or The contact c osure used for alarm outputs is a solid state photo MOS device Contact closure output ratings at maximum ambient temperature are e Continuous current 0 1 A continuous at 300 VAC 300 VDC e Peak current 0 28 A peak for 10 ms e Maximum on resistance 35 ohm e Dielectric Power fail alarm The Power Fai Power Fail ala turning off isolation 2 kVams contact closure provides for an external indi
128. tions port and to the D400 s front communications port See Front maintenance port on page 63 for cabling information 2 From the Windows Start menu select Programs gt Accessories gt Communications gt HyperTerminal Result The HyperTerminal window opens and a connection wizard starts 3 In the Connection Description dialog box enter a Name for the connection Click OK The name you choose is not important 4 In the Connect to dialog box select your computer s communication port typically COM1 in the Connect using list Click OK 5 In the Port Settings dialog box select the following options and then click OK Bits per second 19200 NOTE Data bits 8 Parity None Stop bits 1 D400 SUBSTATION GATEWAY USER S MANUAL GENERAL 81 CONNECTING TO D400 FOR THE FIRST TIME CHAPTER 6 SETTING UP THE D400 NOTE 82 Flow control None On the File menu click Properties On the Settings tab select the following options and then click OK Function arrow Terminal keys Emulation Auto detect Telnet terminal ID VT 100 Backscroll buffer lines 500 D400 Properties In the main terminal window press Enter Result The D400 login prompt appears At the D400 login prompt type the default username root and press Enter Type the default password geroot and press Enter When you type in the password it does not appear on the screen Result The D400 gt gt command prompt appears You
129. ubstation and network devices Connection types The D400 can accommodate a wide range of devices and network connections through a variety of communication card options For more information about the types of communication cards and configuration options see Chapter 3 Setting Up Communication Cards Serial The D400 can support up to 16 serial connections up to 8 serial adapter cards with 2 ports each to a variety of GE and other vendor devices including e Protective relays e Meters e Programmable logic controllers PLCs e Remote terminal units RTUs e Monitoring equipment e Digital fault recorders DFRs e Sequence of event SOE recorders e Load tap changers LTCs The following types of serial connections are supported in single or multi dropped set ups e RS 232 e 5 485 2 wire or 4 wire e Fiber Optic Serial glass or plastic D400 SUBSTATION GATEWAY USER S MANUAL GENERAL 49 TIME SYNCHRONIZATION CHAPTER 4 CONNECTING TO DEVICES AND NETWORKS 50 Network The D400 can support up to eight network connections to host and network clients including e SCADA master station e Substation LAN e Enterprise network Corporate wide area network The following networking connections are supported Ethernet Twisted pair or Fiber optic COM for dial up Time synchronization The D400 accepts a time synchronization input IRIG B format from GPS receivers that can be subsequently distributed to connected dev
130. vate key and certificate from the USB drive once you are done installing them on the D400 Once you have installed and set up your security certificate your secure Web access with the D400 is enabled From this point on whenever you access the D400 HMI using a Web browser the D400 will automatically send you its Web site certificate and your Web browser will display a lock icon on the status bar This indicates that you have a secure connection with the D400 GENERAL D400 SUBSTATION GATEWAY USER S MANUAL CHAPTER 6 SETTING UP THE D400 TESTING THE NETWORK CONNECTION If you receive any other security warnings or do not see the secure connection icon in your Web browser your computer and network connection may not be safe from outside NOTE intruders Check with your IT administrator on how to proceed Testing the network connection Once you have finished setting up the D400 s network interface you may want to test the connection to ensure that your computer and the D400 are communicating properly To test the connection you can run the ping command at the D400 s command line interface To use the ping command your computer must be set up in the same subnet mask as the D400 For security reasons the D400 will not reply to ping messages by default D400 ping reply wy behavior can be modified using the d400cfg utility NOTE To test the network 1 Using the front maintenance port start a Telnet session and log into the D400 conn
131. wer is correctly supplied to the unit 5 V present on the D400 Main O O 6 O O O Initialization boot up and self diagnostics of the D400 is complete and the OOO unitis ready to process data O OO IRIG B signal is being correctly processed This LED flashes at a 2 Hz rate O OO Link integrity for the Ethernet Switch in NET1 and NET2 slots See note below 9 O O Transmission activity for the Ethernet Switch in NET1 and NET2 slots See O O O O note below O 99 The NET2 ACT LINK LEDs on the front panel may not be properly driven on the D400 Main Module with FPGA revision V1 4 and earlier when using the Redundant Ethernet COM2 NOTE Port card GE Item No 520 0218 To check the FPGA revision enter dmesg s 16392 grep i FPGA at the D400 command prompt and search for FPGA in the output Serial port status LEDs The Serial Port Status LEDs provide a visual indication of the status for each serial communication port For a given serial communication port LED Display Status Description TXD e Serial transmission activity on the serial port RXD Serial reception activity on the serial port If a pair of LEDs is not lit it does not indicate a problem only that the connected device is not active at that moment NOTE If a serial communication card slot is empty that is no card is installed the serial Receive RXD LED may be lit NOTE Substation H

994-0089 D400 Substation Gateway Hardware User`s Manual

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