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IntelliPack Configuration Software User`s Manual

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1. G G G 00 0 TROUBLESHOOTING HINTS 15 List of Drawings Page Configuration Print Page 16 Computer to IntelliPack Connections 4501 635 17 Failsafe Non Failsafe Alarms 4501 623 Figure 1 18 Limit Alarm Operation 4501 623 Figure 2 19 Window Alarm Operation 4501 623 Figure 3 20 On Off Controller Operation 4501 623 Figure 4 21 Deviation Alarm Operation 4501 623 Figure 5 22 Peak Valley Detection Alarm 4501 623 Figure 6 23 Rate of Change Alarm Operation 4501 623 Figure 7 24 TC Input Calibration Connections 4501 698 25 IMPORTANT SAFETY CONSIDERATIONS It is very important for the user to consider the possible adverse effects of power wiring component sensor or software failures in designing any type of control or monitoring system This is especially important where economic property loss or human life is involved It is important that the user employ satisfactory overall system design It is agreed between the Buyer and Acromag that this is the Buyer s responsibility Windows 95 amp NT are registered trademarks of Microsoft Corp 1 0 INTRODUCTION These instructions cover the software configuration of Acromag IntelliPack Series 800A Alarms Please refer to the Int
2. 9 LOST NOILVH3dO MOGNIM Alarm Configuration Manual NMOHS SI AY130 AVT3H WOWININ Alvis JHL LIX3 13534 HSNd SNIHO1V1 Z NAOHS SI ONIHOLV1NON 13534 OILLVINOLRV SALON HINLL LNNOWY 031519345 3H1 INVA Q3riddv LNIOdLAS Q3NIJ3Q 15 Q31V3H 13H SVH 5 LNdNI 3H1 WINN 31V1S INHV V AVT3H INIL dO INDOWV 431519395 AHL SI LNIOdLAS HOIH 8251 N3HM 31V1S WYV1V 3H1 H31N3 OL GANDISSV SLNIOdLIS MOT ANY H1O8 3AVH SWHV V MOGNIM NOILONN 4 WHV IV MOQNIM S1INWI1NIHLIA WNOIS LIWIT MO1 1 A1nO dOud G1OHS3HHL JIIATTHOIH 440 IVWHON aa1 Av 39 WuvTv 440 G31 Av139 IVWHON INHV IV MOGNIM IntelliPack Configuration Software 08 09 SINIL Lv ANY S3INLL LY SMOHS 440 G31 IVWHON
3. lt TIMWHON lt WWHON Sa ISG S TIVINHON 1 TIVINHON Configuration Software MNV L HIOAH3S3H 3 Td AVX3 430 gt Q IOHS3HHI NO 3 1d VvX3 Q1OHS3HHL 440 lt QIOHS3HHI NO Alarm Configuration Manual IntelliPack Configuration Software AYNDIA ge c9 1097 INHV IV NOILLVIA3O SLIINITNIHLIM WNOIS 0 1 00 56 06 58 08 oz 59 09 ss os Sr se og 8 01 5 0 1 T T T KINO 1ndNI I O1 SHV SWHV1V NOILYIAJG S IHL NI GALVHLSNTI i 3uv 1 31n10s8v I NOILYIA3G 3ALLVO3N 3ALLISOd Q3NIJ3O 3dAL IHL ALITWNOILONN4 NOLLVIA3Q v NMOHS SI 31V1S WHVTV JHL LIX3 13538 HSNd 9NIHOLV1 Z l NMOHS SI HEY 08 1 09 SINIL WHYTY 1383 OILLVWO1RV L HONOYHL _ SLINI SMOHS
4. l 1400 800 375 70 13 224 11 947 6 783 850 390 48 16 035 14 368 8 952 18 842 16 771 11 257 Use these tables as an aid in calibrating IntelliPack 1700 20 215 17 942 12 462 Model 801A 822A or 832A Alarms Refer to Drawing 1750 20 878 18 504 13 008 4501 698 at the back of this manual for an example 1800 _ 13 58 of thermocouple module calibration connections Table 3 Input Calibration Values For Supported Input Ranges Available RECOMMENDED INPUT CALIBRATION VALUES 801A 822A 832A Input Ranges 0 0 0 000mV 850 0 C 390 480 850 0 C 395 120 300 0 C 439 440 0 0 C 9 0350 250 0 C 18 7260 Notes Tables 1 amp 2 1 From the National Institute of Standards and Technology NIST thermocouple tables 2 For Pt385 Platinum Alpha 0 00385 Ohms ohm C For Pt3911 Platinum Alpha 0 003911 Ohms ohm C 3 For Nickel RTD range endpoints are not shown in table but given here Nickel is 66 60Q at 80 C and 471 200 at 320 C 1600 12 Configuration Software Alarm Configuration Manual REFERENCE TEMP CALIBRATION Model 801A amp 822A Alarms Only This portion of the program will allow you to calibrate the reference junction temperature sensor for accurate cold junction compensation of the
5. JO LNNOWY 031510345 INYA i ANY LIWIT 3H1 NIHLIM x 1nodoua G31v3u13H TWNOIS 3H1 31 VIS WHV1V NI SNIVIN3H AWIL I 1 G3I4I93dS 3H1 030339 SVH NOLLVIA3O 3H1 N3HM 3ALLISOd 31V1S JHL H31N3 AV T3H JHL SIHL SI NOLLVIA3G 1 O3dS SHL SV I 1 938 OL 03103135 SI 51 40 INO I JHL S31VH3N39 440 G37 440 G37 440 G37 3AUISOd 38 AVN N33M138 lt AES EX TEES TIVWHON lt NE WHviv Fs MWHON 7 NOILONNA INHY IV NOLLVIA3G NOILVIAAG 0 1 09 99 09 Sv ov SE og Sz SL oL 9 0 1 09 99 09 Sv or SE og SL oL 9 0 PET i 1 ec f 1 l l l l 440 G37 440 G37 I INOLLWIASG 7 TMINHON ts AS gt T or Nn
6. PROGRAM INSTALLATION CONNECTING THE SERIAL ADAPTER MODULE CONNECTIONS MODULE PUSH BUTTONS AND LEDS 3 0 PROGRAMMING ALARM CONFIGURATION PARAMETERS Alarm Operating Alarm Indicators Alarm Setpoint 2 dete Alarm Relay Failsafe Non Failsafe Operating Mode Relay Time Delay Automatic Reset or Latching Relay Action ALARM MODULE CONFIGURATION Before You Begin Starting the Creating a Configuration File Alarm Configuration Testing Your Printing Your Saving Your MODULE INPUT REFERENCE TEMPERATURE CALIBRATION 4 0 FIELD 5 0 TROUBLESHOOTING SELF DIAGNOSTICS Diu
7. WNOIS 1 l v 20 39 914 229 1097 93 TIOHLNOO Alarm Configuration Manual 3INLL JO LNNOWY 0310348 JHL LNIOdLAS 330 SHL 18 1 SVH 1 JHL SLVLS 3H1 NI SNIVIN3H Sdun9ld JHL NMOHS SV SI INIOd13S HOIHM NO ALITWNOILONN4 H3TTOHINOO JJO NO SI WAWININ Z INIL JO LNNOWY 9031519345 mavondav SYH 1NIOd13S SHL LON SI SNIHO1V13HL 1 N3HM 31V1S WHV1V 3HL H31N3 THM SALON NOILONN 4 H3TIOH LNOO 13104195 NIHLIM TWNOIS 1NIOd13S NO 1NIOd13S NIHLIM 1NIOd13S NO AIL 1 09 SG SL oL S 0 1 09 SG os or se 0 SL OL S 0 1 138 NO Ov INIL 1v SI 1 04138 33O 31718 NO NI SAVIS WALSAS 08 1NIOd13S ANIOd LAS 330 0 1v SI ANIOd LAS 330 3 18 NO NI SAVIS WALSAS 08 1NIOd13S 21 NOSMOHS NOSMOHS 1NIOdL3S 440 1NIOd13S NO 440 Av 38 NO G37 440 440 NO 440
8. ALVLS WHY IV JHL NI SNIVIN3H AV T3H ANIL dO LNNOWV 915199395 3H SI SONVHO 30 ALVY 1 H3Sf AHL NAHM 31V1S INHV V 3HL d31N3 TIIM AV T3H INHV 1V 39NVHO dO 31VH SLIT NIHLIM ADNVHO dO 31VH 39NVHO dO 31 VH 91 oF S 0 35NVHO dO 31VH 1 1 1 440 NO Wav 1V 440 a314v138 IVNHON INHV IV dO 31VH 35NVHO dO 31VH 08 HONOYHL 09 S3INLL LY ONY Ov 1 02 SAWIL LV Qq3Q339X3 SLINI 39NVHO ALVY SMOHS 440 SONVHO dO 31VH Alarm Configuration Manual IntelliPack Configuration Software V869 LOSYV L431 LY SNOLLO3NNOO LNdNI 33S SNOILO3NNOO Ol GALOANNOO LON 61 81 191 91 1 1 ZL LL HOSN3S SYNL
9. INPUT SIGNAL LEVEL NON FAILSAFE LOW LIMIT ALARM NON LATCHING AUTO RESET MINIMUM RELAY ALARM DELAY HIGH LIMIT THRESHOLD DROP OUT VALUE DEADBAND LIMIT EXCEEDED l 7 NORMAL lt RELAY DE ENERGIZED gt lt RELAY ENERGIZED gt RELAY RELAY LED OFF RELAY LEDON DE ENERGIZED RELAY LED OFF T T T T T T T 5 10 15 20 25 35 40 4 ALARM NORMAL I amp RELAY DE ENERGIZED gt lt RELAY ENERGIZED l1 amp RELAY RELAY LED OFF RELAY LED ON DE ENERGIZED RELAY LED OFF DRAWING SHOWS LIMIT DROP OUT EXCEEDED AT TIME 15 E A LIMIT REMAINS EXCEEDED UNTIL TIME 30 DEADBAND LOW LIMIT THRESHOLD 1 l l LIMIT EXCEEDED SIGNAL WITHIN LIMITS gt 5 15 20 25 30 35 40 TIME T LIMIT TYPE CONDITION RELAY LED RELAY CONTACTS HIGH NORMAL OFF DE ENERGIZED HIGH ALARM ON ENERGIZED LOW NORMAL OFF DE ENERGIZED LOW ALARM ON ENERGIZED FAILSAFE NON FAILSAFE ALARM CONDITIONS 4501 623B FIGURE 1 61 HIGH LIMIT ALARM A INPUT SIGNAL LEVEL INPUT SIGNAL LEVEL LOW LIMIT ALARM NORMAL RELAY LED OFF HIGH LIMIT 1 NORVAL THRESHOLD LIMIT
10. ONIHOLVT SI WHVTV ONIHOLV1NON 19599 L SALON SLVAILOVAG 21519395 uasn v 1 1 0 SVH TWNOIS JHL TLNN 31V1S WHV TV JHL NI SNIVW3Y AV T3H JHL AVI3O LNOHLIM 31VIS WHV v JHL H31N3 AV TH JHL SYNIO SIHL N3HM a IVA 3H1 SV 031519345 1 NV Ad LNdNI JHL NI LV3H13H V 193130 OL SI LAdNI GALVALLOV SVH NOILONNA A3TIVADIV3d JHL HONO AWIL dO LNNOWY 431519395 JHL 13437 1HVIS HO 031519345 dasn SHL G3SSVd SVH 5 LAdNI WLNA 31VALLOV LON NOILONN 4 NOILLOSLAG A3TIVAPIV3d JHL LNdNI JHL AO A3TTVA HO MWAd H3Sf1 V 404 SI NV NOILONNA A3TIVA MV3d NOI LV83dO NOILOALAG A3TIVAPIV3d 03193130 LON A3TIVA 03193130 Q 1 GZ 04 SL 0 S 0 1 1 1 1 A3TIVA A3TIVA 1415 103130 A3TIVA LV SI INTIVA SNIV3H ONY S31VILINI WHVI1V SE SIL 1v 1 aa1vanvA aaioaiaa SMOHS SAIK SLVALLOVAG 440 AV 38 Av1a 940 d314v 1
11. 1 sora 404 OL 38809 A 531035 zis 2 face 2 INdNI 21 y dis Nl u3dWnr 1 NVINVLSNOO NI 1s NI OL 90 9 300 igi a3sn 3dAL OL HOLYN LSI S INOHd19413 91 dO 31ON SNOILOANNOO NOILVYEITVO SYNLVYAdWAL SI Oro 31ON 2 HOS ON OL ENI ans 3univH3dW3L NO val 2 NOLLVHSITVO LNdNI ADYNOS 440 SI LYHL ALON 2 amaaa 81 AU100 L SNOILOANNOO NOI VHSITVO 1 25
12. EET Tn LINT 02 SIL 1v j i ihod ua SMOHS l l l s INIL ILNA L 02 SIL Lo SMOHS l l l K 440 G37 1 I 440 q31 AV134 I TIVI NHON IVWHON NOILVIAAG 3ALLISOd l l l l l l l l l l LONI 1 NOLLVIA3O 3ALLVO3N NOLLVIA3G d 22 Alarm Configuration Manual IntelliPack Configuration Software 9 3Hfl9lJ g c9 097 q10HS3HH LAdNI LYVLS 1nOdOHQ v dO A8 SI Q3HIS3d JHL S 1391 LV AHL GALVYLSNTI S3SVO LYVLS JHL 1 38 LSNW INTIVA ALVAILOVAG AHL WAWINIW A3TIVA 109138 OL TIOHS3HHI 19 18 JHL SS3138 LSNW ANTVA 31VALLOV3Q NOLLO3130 WAWIXWW 199135 OL r NMOHS SI AV T3Q NOILOALAG 3118 JHL LIX3 19534 NOLLNG HSNd V
13. hardware or software Acromag s Application Engineers can provide further technical assistance at 248 624 1541 15 TAG NO Acromag INC IntelliPack Configuration Report Model 801 0200 General Information TAG NO Location Comment Configured By LastModified Serial Number Firmware Number Software Version 9500 138A Input 1 Configuration Input ID Sensor Break Up Input Range TC Type J 210 to 760 C CJC On Alarm 1 Configuration Input 1 Alarm Type Limit Relay Number 1 Mode High Limit Reset Type Automatic momentary Setpoint 200 0000 C Operating Mode Failsafe Deadband 1 0000 C Time Delay 0 1000 Seconds Alarm 2 Configuration Input 1 Alarm Type Limit Relay Number 2 Mode Low Limit Reset Type Automatic momentary Setpoint 100 0000 C Operating Mode Failsafe Deadband 1 0000 C Time Delay 0 1000 Seconds User Notes Page of Acromag Inc 30765 S Wixom Road P O 437 Wixom Mich 48393 U S A Tel 248 624 1541 FAX 248 624 9234 E Mail sales acromag com Copyright 1997 Acromag Inc Rights Reserved HOST PC RUNNING ACROMAG CONFIGURATION SOFTWARE SERIES 8XXA COMPUTER CONNECTIONS HOST HOST USB PORT USB USB MALE HOST RS232 SERIAL PORT CONNECTOR OR USB CONNECTOR AT BACK OF PC HOST 0 lt 6 FEET OF CABLE HH nun USB SERIAL CONV
14. Strings amp Comments The software provides documentation fields for optional tag names identification strings and comments These items are stored within the module and may be uploaded e On Line HELP Function The software includes online Help with a specific help search function e Download Firmware Feature This feature is useful for downloading custom alarm functionality repairing failed modules or replacing the module s microcontroller IntelliPack Module Features e Wide Alarm Functionality IntelliPack alarms may be configured for a wide range of alarm types including limit window on off controller deviation peak detection or rate of change alarms Other functions are also possible please consult the factory True Embedded Monitoring and Control Once configured modules may operate independent of the host computer and IntelliPack software The program configuration and calibration parameters are downloaded to non volatile memory within the module and only the functions required by an application are actually stored Failsafe Non Failsafe Relay Operation The unit may be configured for failsafe or non failsafe relay operation Individual Programmable Setpoints Each relay may be programmed for separate alarm setpoints Programmable Deadband Programmable deadband is associated with each setpoint to eliminate relay chatter and prolong contact life Programmable Latching or Momentary Al
15. on a per relay basis For example relay 1 could function as a limit alarm monitoring input 1 while relay 2 if present functions as an on off controller monitoring input 2 Note that some functions require the use of both inputs of dual input models deviation alarms 1 TROUBLESHOOTING HINTS Cannot Communicate With Module Does the Configuration Software indicate COMx x is port number selected in the lower right hand corner of the screen If it is not indicated have you selected Settings Serialport since booting the Configuration Program Does the Configuration Software indicate SPA in the lower right hand corner of the screen If not do you have the Serial Port Adapter connected to the correct serial port of the host computer Is the red LED of the serial adapter OFF FLASHING Have you applied power to the module the serial port adapter receives its power from the module Do you have the correct property sheets loaded for the model connected to the serial port adapter You can select Module Upload Configuration to auto detect the model number and load the correct property sheets for your model 4 2 Continuously Flashing Green Run LED This indicates 9 The module s push buttoris BED diferentyin that there is a problem with the IntelliPack module or that it Field Configuration Mode as follows has not been initially programmed First use the Configuration Software to reconf
16. the following section is generally limited to setpoint and deadband adjustment Complete configuration of these alarms can only be accomplished via the IntelliPack Configuration Software Before You Begin 1 Have you installed the IntelliPack Configuration Program If not then you should complete Section 2 0 of this manual before proceeding 2 Check that all necessary electrical connections have been made to the module and that power is applied Note that the Serial Port Adapter receives its power from the IntelliPack 3 Check that the IntelliPack Serial Port Adapter is connected to an RS232 serial port on your computer and to the IntelliPack module to be programmed Refer to the figure of the following page and note that SPA is indicated in the lower right hand corner of the Configuration Program screen to indicate that the software has detected a properly connected and powered Serial Port Adapter Note that the software will not detect the serial port adapter unless a module is connected to it and powered up Configuration Software Alarm Configuration Manual Starting the Program gt Acromag IntelliPack Configuration File Module Settings Help x 1 After clicking on the Acromag IntelliPack program icon to boot the Configuration Program your screen will be displayed as shown at right 2 To begin click on Settings followed by SerialPort to tell the Configuration Softwa
17. valley function has been activated the input is monitored to detect a retreat in the input by an amount specified as the deadband value When this occurs the relay will enter the alarm state no time delay applies The relay remains in the alarm state until the signal has further retreated beyond a user specified deactivate value no delay applies Note that if the start value is greater than the deactivate value then a peak condition will be detected Otherwise a valley detection will be made Peak valley start sensing and deadband values may be reconfigured in the field using the module s push buttons and LED s The deactivate value is not field configurable Rate of Change Refer to Drawing 4501 623 Figure 7 on Page 24 The relay will enter the alarm state when the programmed rate of change threshold value is exceeded by the input signal s rate of change The relay remains in the alarm state until the input signal s rate of change has retreated below a user specified dropout rate of change value The input signal rate of change is calculated as a running average of 10 samples over a 1 second time interval this allows input transients to be filtered The module always monitors the absolute rate of change in the input signal and will activate with either a positive or negative rate of change The rate of change threshold and dropout values units second are selected during host computer configuration may also be adjusted in the field
18. you to calibrate an input range of your module or restore the original factory calibration of an input range if a module has been miscalibrated Note Calibration of all supported input ranges has already been done on your module at the factory Recalibration is normally not required except as necessary to correct for long term component aging or to satisfy your company s maintenance requirements For best results you will need a precision input signal source capable of reproducing input range endpoint signals at least as accurate as the module itself Allow the module to warm up prior to calibration It is recommended that TC inputs be calibrated with a precision millivolt source with CJC off After calibration CJC can be turned back on If Cold Junction Compensation has been enabled thermocouple units only CJC On will be indicated to the right of Input Input Calibration Procedure 1 Click on the Input Calibration property sheet tab to display the screen shown at right your screen may be slightly different according to your model Note that Module Upload Configuration will recall the module s current calibration for review or to make minor adjustments It is a good idea to recall the last calibration before entering new values by performing an upload After upload the current Low and High calibration values will then be indicated in the Calibration Value fields Uploading will help prevent enteri
19. 38 lt IVWdON Wuviv O H IVWdON i i i NOILOSLAG AJ TIVA 03193130 1 03193130 xvad an 1 S 04 99 09 99 09 Sy Ov se 0 Sc SL 0 5 0 1 1 1 i 440 G31 Av1at NO G37 440 G37 lt IVNHON l 3mvA i T 655 WIL 31vALOv3d 1Y SI INTIVA SNIVIN3H S3 1VILINI 9 3INLL 1 aa10313a SMOHS 1 15 i 193130 108138 l LNANI NOILLO3 L3Q 23 Alarm Configuration Manual IntelliPack Configuration Software 4 LOST AONVHO dO 31VH 31n1OS8V LI STHOM H3H1O NI 3ONVHO dO 31VH 3ALLVO3N HO AAILISOd V H3H LI3 H LIM 3 LVALLOV WHV1V JHL NMOHS SI AV 13q INH V TV AV Tad AnNININ ALVLS WHV1V LIX3 OL 13599 HSNd V SINHY TV ONIHOLV 5 SI ONIHO1V1NON 13599 OLLVWOLNV L SALON 100 96 06 98 08 94 04 99 09 99 09 sr ov se 06 Sc SIL NOI LVH3dO INHV IV ADNVHO dO Saridav 31vu 1 02112345 JHL AO 138 SVH ADNVHO AO 1 3H L
20. Acromag 3 Configuration Software 5030 881 ALARM CONFIGURATION MANUAL ACROMAG INCORPORATED 30765 South Wixom Road P O BOX 437 Wixom MI 48393 7037 U S A Tel 248 295 0880 Fax 248 624 9234 Email sales acromag com Web http www acromag com Copyright 1997 Acromag Inc Printed in the USA Data and specifications are subject to change without notice 8500 563 D09H016 Configuration Software Alarm Configuration Manual The information contained in this manual is subject to change without notice Acromag Inc makes no warranty of any kind with regard to this material including but not limited to the implied warranties of merchantability and fitness for a particular purpose Further Acromag Inc assumes no responsibility for any errors that may appear in this manual and makes no commitment to update or keep current the information contained in this manual No part of this manual may be copied or reproduced in any form without the prior written consent of Acromag Inc Table of Contents Page 1 0 INTRODUCTION Key IntelliPack Program Features ACCESSORY ITEMS IntelliPack Serial Adapter IntelliPack 2 0 GETTING
21. ERTER 4001095 2 8622 na Se Lf RS232 ATTACH ADAPTER 5030 913 TO USB ADAPTER 4001095 OR o d DB9 9 PIN CONNECTOR 7 MATES THE DB9P CONNECTOR AT THE SERIAL PORT OF THE HOST COMPUTER ATTACH ADAPTER COM1 OR COM ON THE TO HOST 85232 SERIAL PORT lt COM PORTS ARE SOFTWARE CONFIGURED 10 36eVDC POWER Acromag RUN PWR LED GREEN KE STATUS LED YELLOW O C RELAY 1 LED YELLOW OST RELAY 2 LED YELLOW O MODE SWITCH RJ11 JACK ser SET SWITCH INTELLIPACK GONDUSTOR RJ11 PLUG 1 RELAY 1 RESET SWITCH SERIAL ADAPTER RJ11 PLUG 6 CONDUCTOR RELAY 2 RESET SWITCH 6 CONDUCTOR RN 6 FOOT CABLE g CONFIGURATION PORT FOR lt lt L I rod MODULE CONFIGURATION Em MODEL 5030 902 SERIAL PORT ADAPTER MODEL 5030 913 TO INTELLIPACK CABLE CABLE SCHEMATIC REFERRED TO AS REVERSE TYPE 45V DOUT DINP SCLK RST COM OO ON mnm SEE USER S MANUAL INTELLIPACK MODULE 4501 635B wey 81 HIGH LIMIT ALARM NON LATCHING AUTO RESET HRESHOL FAILSAFE ALARM CONDITIONS RELAY NORMALLY ENERGIZED INPUT SIGNAL Level FAILSAFE MINIMUM RELAY ALARM DELA
22. I RELAY LED OFF RELAY LED ON EXCEEDED 1 DEADBAND DROP OUT DRAWING SHOWS LIMIT EXCEEDED AT TIME 20 LIMIT REMAINS EXCEED ED UNTIL TIME 53 DRAWING SHOWS LIMIT EXCEEDED AT TIME 20 gt lt gt LIMIT REMAINS EXCEED gt a ALARM DROP OUT ED UNTIL TIME 40 DROP DEADBAND LIMIT lt NORMAL ALARM NORMAL gt LOW LIMIT EXCEEDED RELAY LED OFF RELAY LED ON RELAY LED OFF THRESHOLD 1 T T T i T T T T T T T T T 0 5 10 15 20 25 30 35 40 45 50 55 60 t 0 5 10 15 20 25 30 35 40 45 50 55 60 t TIME t TIME t LIMIT EXCEEDED LIMIT EXCEEDED SIGNAL WITHIN LIMITS SIGNAL WITHIN LIMITS LIMIT ALARM FUNCTION NOTES RELAY WILL ENTER THE ALARM STATE WHEN 1 AUTOMATIC RESET NON LATCHING ALARM EITHER THE USER DEFINED HIGH OR LOW 15 SHOWN SETPOINT IS EXCEEDED FOR THE SPECIFIED 2 LATCHING ALARMS REQUIRE A PUSH BUTTON AMOUNT OF TIME RELAY REMAINS IN THE RESET TO EXIT THE ALARM STATE ALARM STATE UNTIL THE INPUT SIGNAL HAS 3 MINIMUM RELAY ALARM DELAY IS SHOWN RETREATED PAST THE DEFINED SETPOINT AND ANY APPLIED DEADBAND VALUE FOR THE SPECIFIED AMOUNT OF TIME LIMIT ALARM OPERATION 4501 623B FIGURE 2
23. Setpoint A setpoint level may be assigned to each relay and is programmable over the entire input range The setpoint is entered in engineering units appropriate to the input signal type The relay will trip on an increasing input signal for a high setpoint and on a decreasing input signal for a low setpoint Deadband Deadband may be defined with each setpoint and is programmable over the entire input range The deadband is entered in engineering units appropriate to the input signal type Deadband determines the amount the input signal has to return into the normal operating range before the relay contacts will transfer out of the alarm state Deadband is normally used to eliminate false trips or alarm chatter caused by fluctuations in the input near the alarm point Note that deadband also applies to latched alarms Note If the alarm is latching it is recommended that deadband be set to a minimum COM2 SPA MODULE Time Delay Programmable from 0 milliseconds to 4 seconds in 100ms 0 1000ms or 200ms 0 2000ms increments depending on the alarm model Time Delay is used to help filter input transients and avoid nuisance alarming for noisy input signals A minimum delay of 100ms or 200ms is recommended Operating Mode In Failsafe mode the relay is de energized in the alarm state In Non failsafe mode the relay is energized in the alarm state Failsafe mode provides the sa
24. VYSdWAL OPO IHL ION 8L 889 5 1 UBBUBUU UBBUUU f 6181 191 61 LL gig 8 1 1ndNI or 0010 VL08 0020 V 108 0010 108 ada 1 AV138 0020 V 108 H3MOd CAVTJH LAVT3H Q Q 8 Bezek LE ZE t GE 9 lt ct tt Sb 9r RRRRRR Htuva eeeeee ooe ra m LNdLNO 1945 OL 01 2 00Z0 V 08 ANY 00 07 108 STSGOW SNOILO3NNOO LAdNI AIdNOOOWYAHL 0020 108 NO NOLLNG HSNd 2159 Q312 AV T3H SLON 5 9351 338 1HOd NOLLVHNDISNOO SLON 338 HOLIMS 13938 HOLIMS 19899 AV T3H HOLIMS LAS HOLIMS E ALON 338 MOTT3A G31 AV13H MOT13A G37 AV 13H MOTI3A G31 SNLYLS uMd NnH 31 539019 WNINYAL NIONA 81 dunivuaddWal 3ON3H3H3H JHL OL 0381 AVN YO H3HLI3 31ON qati NVLNVLSNOO AYN LXIW HLVd 391 38IM L 00 31IHM 9 L 101 NVLNVLSNOO
25. Y HIGH LIMIT DEADBAND l l l DRAWING SHOWS LIMIT DROP OUT i EXCEEDED AT TIME 15 _ VALUE LIMIT REMAINS EXCEEDED LIMIT UNTIL TIME 30 EXCEEDED NORMAL ALARM 1 NORMAL IMIFEXCEEDED lt RELAY ENERGIZED RELAY DE ENERGIZED RELAY ENERGIZED pus RELAY LED OFF RELAYLEDON RELAY LED OFF SIGNAL WITHIN LIMITS s e 5 15 20 25 3e 35 40 TIME T INPUT SIGNAL LEVEL NORMAL ALARM NORMAL FAILSAFE LOW LIMIT ALARM NON LATCHING AUTO RESET MINIMUM RELAY ALARM DELAY lt RELAY ENERGIZED RELAY DE ENERGIZEB RELAY ENERGIZED RELAY LED OFF RELAY LED ON RELAY LED OFF DRAWING SHOWS LIMIT DROP OUT EXCEEDED AT TIME 15 VALUE LIMIT REMAINS EXCEEDED UNTIL TIME 30 DEADBAND LOW LIMIT THRESHOLD LIMIT EXCEEDED SIGNAL WITHIN LIMITS T gt e 5 15 20 25 30 35 40 TIME T LIMITTYPE CONDITION RELAY LED RELAY CONTACTS HIGH NORMAL OFF ENERGIZED HIGH ALARM ON DE ENERGIZED LOW NORMAL ENERGIZED LOW ALARM ON DE ENERGIZED HIGH LIMIT ALARM NON FAILSAFE ALARM CONDITIONS RELAY NORMALLY DE ENERGIZED INPUT SIGNAL LEVEL NON FAILSAFE NON LATCHING AUTO RESET MINIMUM RELAY ALARM DELAY DRAWING SHOWS LIMIT EXCEEDED AT TIME 15 LIMIT REMAINS EXCEEDED UNTIL TIME 30 LIMIT EXCEEDED SIGNAL WITHIN LIMITS
26. alue from the Value field If the temperature reference is properly calibrated and CJC is ON this should read 0 0 C 0 1 C and further calibration is not required If the absolute magnitude of Value is greater than 0 1 C then continue with calibration in the following steps 13 2 SPA MODULE Read the reference temperature from the T Ref field Calculate the T Ref low Calibration Value by subtracting the input reading Value from the reference temperature Enter the value calculated above into the T Ref Low Calibration Value field then click on the Calibrate button Note The entered value must be in the range 15 35 C 59 95 F If the Low Calibration Value is outside of this range you will be prompted to enter a valid value within range After clicking on Calibrate the module will be reset and new Value amp T Ref values will be indicated The input Value should read 0 0 C 0 1 C if properly calibrated If the absolute magnitude of Value is greater than 0 1 C return to Step 3 and recalibrate T Ref if desired Repeat this procedure for the second input of 822A TC alarms Note Only the low calibration point for T Ref may be calibrated The high calibration point is set at the factory Configuration Software Alarm Configuration Manual The next section covers field configurat
27. applied to an input The relay will enter the alarm state when either the user defined high or low setpoint is exceeded for the specified amount of time Relay remains in the alarm state until the input signal has retreated past the defined setpoint plus any deadband for the specified amount of time delay Relay setpoint and deadband may also be reconfigured in the field using the push buttons and LED s on the module Window Refer to Drawing 4501 623 Figure 3 20 The window alarm is similar to a limit alarm but refers to having both a high and low setpoint on an input at the same time The relay will enter the alarm state when either the user defined high or low setpoint is exceeded for the specified amount of time The relay remains in the alarm state until the input signal has retreated past the defined setpoint plus any applied deadband for the specified amount of time Relay high and low setpoint may also be reconfigured in the field using the module s push buttons and LED s ON OFF Controller Refer to Drawing 4501 623 Figure 4 on Page 21 The relay will enter the alarm state when the ON setpoint has been exceeded for the specified amount of time delay The relay remains in the alarm state until the input signal has retreated past the OFF setpoint deadband not applicable for the specified amount of time delay Relay ON and OFF setpoints may be reconfigured in the field using the mod
28. arms These alarms may be configured for automatic alarm reset or latching alarm with manual reset Latching alarms may also be reset remotely via the Configuration Software Programmable Relay Delay Filters Transients Alarms include programmable relay time delay to filter transients Key Alarm Parameters Are Also Field Reprogrammable IntelliPack alarms include push buttons and status LED s to facilitate in field setpoint and deadband changes without having to connect to a host computer ACCESSORY ITEMS The following IntelliPack accessories are available from Acromag and are required to program your IntelliPack All necessary documentation and accessories can be obtained by ordering the IntelliPack Software Interface Package Model 800C SIP noted below IntelliPack Serial Port Adapter Model 5030 913 The IntelliPack Serial Port Adapter serves as an isolated interface converter between the EIA232 serial port of the host computer and the Serial Peripheral Interface SPI port of the IntelliPack module It is used in conjunction with the Acromag IntelliPack Configuration Software to program and configure the modules This adapter requires no user adjustment no external power and operates transparent to the user The adapter has a 0898 connector that mates to the common serial port connector of a host computer The adapter also has a 6 wire RJ11 phone jack to connect to the IntelliPack alarm module via a separate interco
29. awing 4501 632 for our example For deviation alarms two input sources are required 2 Apply power and wait for the module s green Run LED to light continuous ON 3 Press and hold the MODE push button until the Run LED goes out and the relay 1 LED lights see Table 1 In this mode the unit is ready to accept an input for parameter 1 of relay 1 per Table 2 below If you do not wish to change this parameter skip to step 6 4 Adjust the input source s to the relay parameter 1 level shown in Table 2 according to your alarm function deviation alarms require an adjustment at both inputs Table 2 Relay Config Parameter 1 Per Alarm Function Controller On Setpoint Value Set the Deviation Amount Use Both Inputs Required Proper Polarity between inputs 5 Press the SET push button to accept the relay 1 parameter indicated in Table 2 Note that every time the SET button is pressed the yellow Status LED will flash once and the value at the input s will be captured 6 Press the MODE push button once The relay 1 LED should start flashing see Table 1 This means that the unit is ready to accept the second parameter for the relay as shown in Table 3 RELAY 1 or 2 LED ALARM FUNCTION ON __ FLASHING HI LO Setpoint HI LO Dropout High Setpoint ON OFF Controller ON Setpoint OFF Setpoint Deviation Alarm Peak Valley Detect P V Detect Start P V Detect Dropout Rate o
30. calibrating Module Upload Configuration will recall the module s current calibration for review or to make minor adjustments Using the uploaded calibration parameters as a guide will help prevent you from entering erroneous values which may produce erratic results Recall the current calibration by performing an upload Acromag IntelliPack Configuration 801A 0200 Untitled File Module Settings Help gt es General Alarm 1 Configuration Alarm 2 Configuration Test Input Calibratio m Input 1 CJC on Value 818 5000 C T Ref 0 00 NE r T Ref Low Calibration Value 25 0000 ME Calibrate Restore Factory Calibration For Help press F1 Reference Temperature Calibration 1 Click on the T Ref Calibration property sheet tab to display a screen similar to the one shown above The current input Value and temperature will be indicated in the appropriate fields following upload CJC will be indicated if Cold Junction Compensation has been enabled If you make a mistake or your calibration appears in error you can use Restore Factory Calibration to restore a module s original T Ref factory calibration 2 Connect the input to the calibration source at 0 C i e the extension wires from an electronic ice point reference or a J K T type thermocouple placed in ice water 3 Read the input v
31. deadband applies Is your deadband too large Has the correct failsafe or non failsafe convention been applied SELF DIAGNOSTICS Will the module reset remotely via the Configuration Software IntelliPack modules routinely perform internal diagnostics following power up or upon reset During this period all LED s 5 Continuously Flashing Yellow ST Status LED This will turn ON momentarily and the green Run LED will flash If indicates that an input signal is under or over range If the the diagnostics complete successfully the Run LED will stop input signal measures correctly then check that you have flashing after approximately two seconds then remain ON This selected the correct input range Is your input signal indicates that the unit is operating normally A flashing ST connected properly If the problem persists then you may status LED indicates an input signal is over or under range have to recalibrate the input Note that you can always use the Restore Factory Calibration button of the calibration The IntelliPack Serial Port Adapter also contains a red LED property sheet to restore a module s original factory visible at the small opening in the enclosure to the right of the calibration RJ11 receptacle If this LED is OFF or flashing then a communication interface problem exists A constant ON LED If you continue to have problems with your IntelliPack indicates a properly working and powered serial interface adapter
32. ed interface converter required to fully program and configure IntelliPack modules Connect the DB9S connector of the serial port adapter to the DB9P serial port connector on the back of your PC If you do not have a DB9P connector on your PC then use the USB to RS232 adapter to add one by connecting it to your USB port Next connect the 6 wire RJ11 jack of the interface adapter to the 6 wire RJ11 jack of the IntelliPack module using Acromag cable 5030 902 or equivalent Refer to Drawing 4501 635 for connection details Note that serial adapter 5030 913 receives its power from the IntelliPack module At the lower right hand corner of the Configuration Program screen SPA will be displayed when the software detects that the Serial Port Adapter has been properly connected to the serial port and it is powered Further MODULE will be displayed next to it when the program has established communication with the module and the appropriate configuration screen is open MODULE CONNECTIONS Refer to the User s Manual that came with your IntelliPack module for complete information regarding electrical connections After you make all necessary connections apply power to the module before continuing with the Configuration Program Review operation of the module s push buttons and LED s below before proceeding to the ALARM CONFIGURATION section MODULE PUSH BUTTONS AND LEDS You should become familiar with the operation of the alarm module s p
33. el number is indicated at the top of the screen Your screen will vary according to your model number Note the 6 property sheets that define the alarm application for this model General Alarm 1 Config uration Alarm 2 Configuration Test Input Calibration and T Ref Calibration TC units only Note MODULE is indicated in the lower right hand corner of the screen to indicate a module is connected The current model is indicated at the top of the screen The configuration file name is also displayed at the top of the screen to the right of the model Optional Documentation Fields For Tag enter up to 15 alphanumeric characters You may also add a Comment up to 31 alphanumeric characters For Configured By enter your name up to 15 alphanumeric characters You can also add a Location note up to 25 alphanumeric characters The Serial Number Firmware Number and Last Modified information is fixed and cannot be modified In the ID fields of Input 1 and Input 2 if present you may enter an alarm identification string up to 15 alphanumeric characters long Note that these documentation notes are stored in non volatile memory within the IntelliPack module and may be recalled uploaded gt Acromag IntelliPack Configuration 8014 0200 Untitled Module Settings Help gt General 1 Configuration Alarm 2 Configuration T
34. elliPack Transmitter Configuration Manual 8500 570 for details on configuring IntelliPack Series 800T Transmitters IntelliPack transmitters alarms and combination transmitter alarms are configured using the IntelliPack Configuration Software 5030 881 Serial Interface Adapter 5030 913 USB to RS232 Serial Adapter 4001095 and inter connecting cable 5030 902 These items are available as a kit by ordering the IntelliPack Software Interface Package Model 800C SIP This manual provides detailed information regarding software operation alarm configuration parameters and alarm functions Specific information pertaining to the alarm hardware and electrical specifications is provided in the User s Manual that came with the module DESCRIPTION IntelliPack alarms come in both single and dual channel varieties for various input types and SPDT or DPDT relay types These alarms are configured using the Acromag Windows 95 or NT IntelliPack Configuration Software alarm functions are reprogrammable and downloadable to the module via the Configuration Software In addition to providing configurablility of all IntelliPack alarm features the Configuration Software also provides controls to read input values calibrate input ranges monitor the alarm status reset latched alarms reset the module document a configuration upload the current configuration amp calibration parameters and restore the original factory calibration Limi
35. est Input Calibration T Ref Calibration Module Tag Comment Serial Number Firmware Number Last Modified Configured By Location r Input 1 Range Type J Temp Units c 7 Alarm 1 Limit ID Alarm 2 Limit Iv CJC On Sensor Break Up For Help press F1 2 SPA MODULE Module Present Begin defining your application by entering the configuration parameters of the General folder shown in the screen above Your screen may look slightly different depending on your model Range Selection Use the Temp Units scroll bar to select For Input 1 and Input 2 of dual input C F or K units amp RTD inputs only models use the Range scroll bar to pick one of the following ranges according Use the Alarm 1 Type scroll bar and to your model number Model 801A 0200 Alarm 2 type if present to select one of ranges shown the following alarm types according to your model number TC Type J TC Type K Limit TC Type T Window TC Type R On Off Controller TC Type S Peak Valley Detector TC Type E Rate of Change n Deviation ype RTD Pt 100 1 3850 Note Available alarm types will vary oe 1 according to the model number For RTD Cu 10 4 4272 example deviation alarms are only 0 500 Ohm available on dual input models 1 0V DC a 500mV DC Click on the CJC On box to enable Co
36. f Change Rate of Change Rate of Change Alarm Threshold Dropout Table 3 Relay Config Parameter 2 Per Alarm Function ALARM FUNCTION PARAMETER 2 Limit Alarm Setpoint Dropout Value Equipment Required e An accurate input source voltage current or resistance according to your model adjustable over the range required for setpoint and dropout deadband Thermocouple or RTD inputs may use an input calibrator Two input sources are required for deviation alarms Note For best results the input source s must be accurate beyond the required specifications For voltage inputs use a voltage source with an output resistance less than or equal to 1000 General Field Programming Procedure CAUTION Do not insert sharp or oversized objects into the module s push button switch openings as this may damage the unit When depressing the push buttons use a blunt tipped object and apply pressure gradually until you feel or hear the tactile response 14 Window Alarm Low Setpoint Value On Off Controller Controller Off Setpoint Value Deviation Alarm Deviation Dropout Value Both Inputs Required Peak Valley Detector Peak or Valley Dropout Value Rate of Change Alarm Dropout Rate for Rate of Change 7 Adjust the input source s to the desired level 8 Press the SET push button to accept the parameter noted in Table 3 for your alarm function Note that the module will use the difference between the two pr
37. figuration similar to Alarm 1 as required Note that the relays of dual relay units operate independent of one another and each relay may have completely different functionality assigned to it 3 Select Module Download Configuration to write your configuration to the module Module Upload Configuration Download Configuration Firmware Download Note that you can select Module Upload Configuration to retrieve the module s current alarm configuration and calibration or to verify its configuration Firmware Download is not normally used and only provided to change an alarms operation non standard units repair a failed module or after replacing a microcontroller Firmware Download takes several minutes to complete The Alarm configuration data is stored in non volatile memory within the IntelliPack module 3 Acromag IntelliPack Configuration 8014 0200 Untitled File Module Settings Help SIR gt General Alarm 1 Configuration Alam 2 Configuration Test Input Calibration T Ref Calibration Failsafe C Non ailsafe m Limit Alarm Input 1 Mode Input Range 210 to 760 C High Limit Setpoint 200 0000 C LowLimit Deadband 1 0000 C Relay Number 1 Time Delay 0 2000 Seconds Operating Mode Reset Automatic momentary Latching RST 1 For Help press F1 Configuration Field Descriptions Limit Alarms
38. folder name You may type a new name use the scroll bar to select an existing program folder or click on Next gt to accept the Acromag IntelliPack default folder name 8 Now you will be presented with your selections and you should verify if they are correct Press Next to continue and begin copying files or press Back to return to prior Screens and make any changes Periodically the setup program will prompt you to insert the next disk into your floppy drive and click on OK after doing so until all disks are installed and installation is complete 9 After the Configuration Program files have been copied to your hard drive you will be prompted to click on Finish to complete the setup 10 Now click on the Acromag IntelliPack program folder icon at the bottom of your windows screen then click on the Acromag IntelliPack program icon to start the Configuration Program Programs Acromag IntelliPack Acromag IntelliPack Configuration icon Note the Configuration Program will search the serial ports for the IntelliPack Serial Port Adapter after you boot the program If it detects the adapter at a certain COM port you will be asked if you wish to make that COM port the default COM port for the Configuration Program Since the Serial Port Adapter receives its power from the IntelliPack be sure to apply power to your module before booting the program CONNECTING THE SERIAL ADAPTER The Serial Port Adapter is an isolat
39. igure the module using Module Push Buttons Module Download Configuration If the problem persists Mode Used to change mode of field configuration then use Module Firmware Download to rewrite the modules accept input data during field calibration code it its erede mae bn ha If to m correct the problem the microcontroller may need to be Run Green Turned OFF in field configuration mode replaced An effective and convenient fault diagnosis Blinks each be zn BM 5 method is to exchange the questionable module with a pres capture an input signal during fie known good unit configuration mode Relay 1 Alarm Yellow Constant ON or flashing 3 Green Run LED Fails To Light This may indicate that pili dec there is a problem with the power supply The power lamp is also turned off in field configuration mode Verify power see Table 1 connections to alarm Is power wired in the correct Relay 2 Alarm Yellow Alarm Yellow Constant On flashing polarity Is power level within the recommended 10 36V ON OFF indicates whether configuration parameter 1or range 16 your power supply current being current limited 2 respectively of relay 2 is being programmed in field below 0 5A configuration mode see Table 1 4 Pushbutton Reset Fails to Reset Latched Contacts Is input level within normal operating range for the alarm 5 0 TROUBLESHOOTING
40. ion via the module s push buttons and LED s This mode is useful for making adjustments to alarm parameters in the absence of a host computer running IntelliPack software It is included here for reference but may also be found in the User s Manual that came with your module 4 0 FIELD RECONFIGURATION This program mode allows adjustment to key alarm parameters in the field without having to connect a host computer or having to use the Configuration Software Field reconfigurability is accomplished via the alarm module s MODE and SET push buttons and the alarm LED s Field reconfiguration uses the corresponding relay LED indicators to indicate which relay parameters relay 1 or 2 are being modified Field reconfiguration via these controls will vary depending on the selected alarm function see Table 1 The following table shows which parameters can be adjusted in the field for a specific alarm function and how the relay LED s are used to indicate the program mode Note that during field reconfiguration of dual relay models only one of two relay LED s will be ON or FLASHING at a time corresponding to the relay being programmed and the parameter being adjusted as shown in Table 1 Table 1 Field Configuration Relay LED Mode Indication General Field Programming Procedure continued 1 Connect a voltage or current source to the input as required refer to the Electrical Connections Drawing in your Manual Dr
41. ld 250mV DC Junction Compensation TC units only 125mV DC a 62 5mV DC For Sensor Break use the scroll bar to 4 31 3mV DC select Up or Down scale break detection 4 15 6mV DC TC amp RTD units only For RTD Wiring select 2 Wire 3 Wire 4 Wire Kelvin or 4 Wire Compensated Loop RTD units only Available ranges will vary according to your model number All input ranges have been factory calibrated To configure your module select an input range as required Configuration Software Alarm Configuration Manual Alarm Configuration 1 Clicking on the Alarm 1 or Alarm 2 Configuration property sheet tab will display a screen similar to the one at right Your screen may vary according to the alarm type you selected on the General property sheet and your model The 801A 0200 Limit Alarm configuration screen is shown here For Limit Alarms a High or Low limit must be selected a setpoint value and deadband optional You can also specify Failsafe or Non Failsafe contacts Automatic or Latching alarm plus a relay Time Delay for filtering transients and preventing nuisance alarms in noisy environments You may go ahead and complete the information of this screen according to your application Refer to the limit alarm configuration field descriptions noted below 2 For dual input or dual alarm models after completing Alarm 1 Configuration go ahead and complete Alarm 2 Con
42. me contact closure for alarm states as for power loss while non failsafe mode uses alarm contact closure opposite to power loss conditions Reset Relays may be configured to automatically reset momentary when inputs retreat past their setpoints and deadband or relays may latch into their alarm state One push button reset Switch per relay is located on the front of the module and is used to reset a latched relay this may also be accomplished under software control via the Test property sheet Note that when the input returns to or leaves the normal operating range the relay and its LED will transfer after the Time Delay has expired That is time delay applies to both activating and deactivating the relay Configuration Software Alarm Configuration Manual Testing Your Configuration The Test portion of this program allows you to enable disable polling monitor input s read the reference junction temperature s check alarm status reset the module and reset latched alarms 1 Click on the Test property sheet tab to test the alarm configuration just written to your module and a screen similar to the one at the right will be displayed Note the flashing green Status lamp in the polling box This indicates that the software is communicating with the module and polling its input reading You can also turn polling OFF or back ON here For Input 1 and Input 2 if present
43. n alarms or rate of change alarms Other alarm functions are also possible please consult the factory Configuration Software Alarm Configuration Manual Key IntelliPack Configuration Software Features Easy Windows Configuration The IntelliPack Configuration Software provides a user friendly Windows 95 or NT program interface that you can use to completely configure an alarm in just a few minutes Software Monitor The software may be used to monitor input readings and alarm status e Convenient Upload Function The upload function allows the module s current configuration and calibration to be recalled including user comments tag names and ID strings Upload will automatically detect the model of the connected module and load the proper configuration screens for that model Remote Reset of Latched Alarms The IntelliPack software provides controls to reset latched alarms without having to press the reset buttons on the module e Software Print Function Makes Documentation Easy This built in self documenting function will provide a printout of your complete alarm configuration in an easy to read single page format Easy Calibration Function The IntelliPack software includes an easy to understand input calibration function The current calibration may be uploaded and controls are provided to restore the original factory calibration e Software Supports Tag Names ID
44. ng erroneous values which may produce erratic results If you make a mistake or your calibration appears in error you can use the Restore Factory Calibration button for each input to restore a module s original factory calibration y Acromag IntelliPack Configuration 8014 0200 Untitled Elle Module Settings Help 9 gt Es General Alarm 1 Configuration Alarm 2 Configuration Test r Input 1 CIC Range 210 to 760 C Value 818 5000 Low Calibration Value 0 0000 Calibrate High Calibration Value 700 0000 Calibrate Restore Factory Calibration T Ret Calibration For Help press F1 2 You may adjust the Low and High Calibration Value field entries roughly 10 from nominal range endpoints see Table 3 of the following page 3 Adjust your input signal to precisely match the Low Calibration Value field entry Observe proper polarity 4 Then press the Low Calibrate button to set the Low Calibration Value 5 Adjust your input source to precisely match the High Calibration Value field entry Observe proper polarity 6 Then press the High Calibrate button to set the High Calibration Value 7 Repeat the above procedure steps 2 6 for the second input of dual input models i e 812A 822A and 832A Please Note For best results you should always calibrate the lo
45. nnecting cable described below Refer to Drawing 4501 635 for computer to IntelliPack connection details IntelliPack Cable Model 5030 902 This 6 wire cable is used to connect the SPI port of the IntelliPack Serial Port Adapter to the IntelliPack This cable carries the SPI data and clock signals reset signal and 5V power and ground signals The cable is 7 feet long and has a 6 wire RJ11 plug connector at both ends These plugs snap into jacks on the Serial Port Adapter and the IntelliPack module IntelliPack USB to RS232 Serial Adapter P N 4001095 This adapter is used to add a traditional RS232 serial port to newer personal computers or laptops that do not support legacy RS232 serial ports but may have USB serial support This adapter requires no user adjustment no external power and operates transparent to the user The adapter has a USB connector at one end of a 6 foot cable for connection to a host computer and a DB9P connector at the other end for connection to serial port adapter 5030 913 of this kit Refer to Drawing 4501 635 for computer to IntelliPack connection details IntelliPack Software Interface Package Model 800C SIP The IntelliPack Software Interface Package combines the Configuration Software 5030 881 Transmitter Configuration Manual 8500 570 Alarm Configuration Manual 8500 563 Serial Port Adapter 5030 913 USB to RS232 Serial Adapter and Cable 5030 902 into a complete kit for interfacing wi
46. ntly loaded configuration to the module Use Module Firmware Download to change a module s operation custom units repair a failed module or after replacing the microcontroller Module Firmware Download is normally not required and may take several minutes to complete SerialPort Use Settings SerialPort to tell the software which serial communication port the module is connected to The selected serial port is indicated in the lower right hand corner of the screen SPA 7 7 Serial Port Adapter Connected Help Help Topics About IntelliPack Config Use Help to obtain information about using this software configuring alarms or configuring transmitters The following sections review the configuration of a Model 801A 0200 alarm module Configuration of your model will be similar Configuration Software Alarm Configuration Manual Creating a Configuration File 1 You may use File New to create a new configuration file or File Open to open an existing configuration file You may also use Module Upload Configuration to retrieve the current active configuration from the module recommended Uploading first is recommended as it will automatically detect the correct model connected and load the property sheets for that model Once you create open or upload a configuration file a screen similar to the one shown at right will be displayed The mod
47. ogrammed parameter values to calculate the deadband where applicable 9 If two relays are being programmed Press the MODE push button again to complete the first relay program cycle and then repeat the above procedure to configure parameters for relay 2 relay 2 LED will light and the green LED will still be off After configuring relay 1 and relay 2 where applicable press the MODE push button again to complete the program sequence and return to run mode The green Run LED will turn ON This indicates that the unit has returned to the operating mode and the yellow relay LED s will now reflect the actual alarm state per your application 10 Configuration Software Alarm Configuration Manual Notes Field Program Procedure 1 If the alarm is in configuration mode no push buttons are pressed after 2 minutes then the alarm will return to the normal operating mode the green Run LED will light and no changes will be made to the previously configured values 2 Latching alarms require a push button reset to exit the alarm state this may also be accomplished under software control 3 Deadband and latching relays have no application with respect to on off controller functionality 4 Rate of change units e g volts second are software configured only and cannot be changed via the module s push buttons 5 Note that alarm operating functions may be selected
48. or more details Configuration Software Alarm Configuration Manual 3 0 PROGRAMMING ALARM CONFIGURATION PARAMETERS The following alarm attributes are completely configurable via the IntelliPack Configuration Software Applicable attributes and their application may differ with respect to the alarm model and operating function e g limit on off controller deviation window peak valley detection rate of change etc Input Range Selection Select one of several input ranges according to your model number Temperature Units RTD amp Thermocouple Units Only Select C F or K Kelvin units Cold Junction Compensation Thermocouple Units Only Enable or disable Cold Junction Compensation CJC for thermocouple units Sensor Break Direction RTD amp Thermocouple Units Only Select upscale or downscale lead break detection for thermocouple and RTD units Alarm Operating Functions See Drawing 4501 623 The following gives a brief description of current available alarm operating functions Complete descriptions are also included in the User s Manual that came with your module Other modes are possible please consult the factory Alarm operating functions are only selectable using the IntelliPack Configuration Program and are not field selectable via the module s push buttons Limit Alarm Refer to Drawing 4501 623 Figure 2 Page 19 Limit alarms have only a single high or low setpoint
49. re which communication port is connected to the IntelliPack Module Use the scroll arrow to select the correct COM port Note that COM2 is indicated in the lower right hand corner of the screen to indicate that the COM2 port has been selected In the lower right hand corner of the screen note that SPA is displayed next to COM to indicate that the program has detected a properly connected Serial Port For Help press F1 Adapter and it is powered up it receives its power from the IntelliPack module Available menu selections are listed below File Module Settings New Open Save Save As Print Print Preview Print Setup Recent File Indicated Exit Use File New to create a new configuration file You will be prompted to select a model number Use File Open to open an existing configuration file Use File Save to save the current configuration file to disk Use File Save As to save the current configuration file to a new file name Use File Print to get a printout of the currently loaded configuration file Use File Print Preview to view the current configuration or preview the print documentation Use File Print Setup to select a printer and font style Upload Configuration Download Configuration Firmware Download Use Module Upload Configuration to upload the module s current configuration and calibration Use Module Download Configuration to write the curre
50. rmocouple inputs Note Calibration of the temperature reference T Ref has already been done on your module at the factory Recalibration is normally not required except as necessary to correct for long term component aging or to satisfy your company s maintenance requirements Before attempting to calibrate T Ref you should configure your thermo couple module for a J K or T thermocouple type C temperature units and enable CJC cold junction compensation Also the input range must be accurately calibrated before proceeding all input ranges are initially calibrated at the factory A thermocouple will output a voltage proportional to the difference in temperature at each end Cold junction compensation is used to derive the measured temperature by precisely measuring the temperature at the input terminals T Ref and computing an offset Thus the ability of the CUC circuit to compensate for the junction temperature is evident by connecting a thermocouple at 0 C and noting the temperature indicated The resultant reading with CUC enabled should be 0 0 C 0 1 C In order to calibrate the temperature reference you may use J K or T type thermocouple wire and a matching electronic ice point temperature reference or a thermocouple placed directly in an ice water bath to simulate a thermocouple signal at 0 C Refer to Drawing 4501 698 For best results allow the module to warm up several minutes before
51. se and or jitter on the input signal has the effect of reducing narrowing the instrument s deadband and may produce contact chatter Another long term effect of contact chatter is a reduction in the life of the mechanical relay contacts To reduce this undesired effect increase the deadband setting Relay Failsafe Non Failsafe Operating Mode User configurable for failsafe operation relay deenergized in alarm state or non failsafe operation relay energized in alarm state Failsafe mode provides the same contact closure for alarm states as for power loss while non failsafe mode uses alarm contact closure opposite to power loss conditions Refer to Drawing 4501 623 Figure 1 on page 16 Relay Time Delay Programmable from 0 milliseconds to 4 seconds in 100ms or 200ms increments according to model number typically used to help filter input transients and avoid nuisance alarming A minimum delay default of 100ms or 200ms is recommended for increased noise immunity and conformance to applicable safety standards Note that this delay applies to both relay activation and deactivation Automatic Reset or Latching Relay Action Relays may be configured to automatically reset when the inputs retreat past their setpoints and deadband or relays may latch into their alarm state One push button reset switch per relay is located on the front of the module and is used to exit the latched state this may also be accomplished under soft
52. t385 Pt3911 9 0350 0 150 6 499 4 912 4648 7279 2001 1852 1726 1058 4 632 3 553 3 378 5237 150 3972 3879 3113 2 491 1 889 1 819 2 787 100 6026 5964 5128 50 80 31 8000 7 104 86 17 50 2 585 2 022 2 035 3 047 0 296 0299 0 100 00 100 00 9035 1200 100 5 268 4095 4277 6 317 0 647 0 645 157 33 158 22 14 828 248 95 P 300 21205 21581 43944 P 350 22972 28176 400 24709 24541 450 26448 26677 500 28098 28384 550 297 49 30061 600 31371 31709 650 329 64 33329 700 34528 34918 750 360 64 36479 pce 150 200 250 300 350 400 450 1 002 500 550 36 999 4 471 4 234 1 241 600 33 096 24 902 772 41045 5 021 4 732 1 505 902 _ 45 085 5 582 5 237 1 791 650 36 066 27 022 49 109 6 155 5 751 2 100 700 39 130 29 128 153 110 6 741 6 274 2 430 800 33 277 61 022 7 949 7 345 3 154 900 325 ______ _68 1000 269 76 828 37 325 68 783 9 203 8 448 3 957 41 269 76 358 10 503 9 585 4 833 1200
53. ted field reprogrammability of key alarm functions is also possible using the IntelliPack module s push buttons and LED s without having to connect a computer Non volatile memory within the IntelliPack provides secure storage of program configuration and parameter data Each alarm module converts an analog input signal to a digitized value The customer programmed alarm setpoint s are compared to this digitized value and used to control the built in alarm relay s Each relay may have high or low setpoints plus deadband configured Relay actuation is user selected for failsafe or non failsafe operation Relays may also be configured as latching in which case a push button reset is required to reset the latch this may also be accomplished via software control Additionally a programmed relay time delay may be applied to filter transients and minimize nuisance alarms Use of this software makes configuring IntelliPack alarms and transmitters quick and easy There are no special commands to memorize or complicated program routines to follow All configuration information is organized for you in easy to configure Windows screens Configuration of your alarms only takes a few minutes with this software Acromag offers both standard and custom alarm types to serve a wide range of applications IntelliPack alarms may be configured as limit alarms window alarms on off controllers deviation alarms dual input units only peak valley detectio
54. th IntelliPack Transmitters and Alarms 2 0 GETTING STARTED PROGRAM INSTALLATION USING SETUP EXE 1 Start Windows 95 NT and insert the IntelliPack Configuration Software Disk 1 into drive A or B IMPORTANT Before continuing with the installation sequence be sure to exit any other Windows programs that may be running Configuration Software Alarm Configuration Manual Program Installation continued 2 Click on the START button in the lower left hand corner of the Windows screen Then click on the Run icon 3 the Run dialogue box type a setup or b setup in the field and click on OK The setup program will execute the Installshield Wizard You may need to click on the Setup exe icon of the install shield to proceed On some machines the setup exe program is not started automatically 4 From the introductory Acromag IntelliPack Setup Screen click on Next gt to proceed 5 At this point the IntelliPack Setup program will prompt you for your Name and Company Fill in this information then click on Next gt 6 Now you will be prompted for a destination directory You may click on Browse to change the default directory or Next gt to accept C ProgramFiles Acromag IntelliPack as the default You may also click on Back to return to the prior screen and make any changes 7 At this point you will be prompted for a program
55. the current input value is indicated in the Value field The reference junction temperature of thermo couple units is indicated in the T Ref field Note that if polling is OFF then the last received value is indicated If the module is not connected or powered up No Module will be displayed in these fields If Cold Junction Compensation has been enabled thermocouple units only On will be indicated to the right of Input You can also reset the module by clicking the Reset button You may also reset latched alarms by clicking on Reset Latch of Relay 1 or Relay 2 Latched alarms may also be reset via the RST1 and RST2 push buttons on the front of the module gt IntelliPack Configuration 8014 0200 Module Settings Help Untitled D R 5181 General Alarm 1 Configuration Alarm 2 Configuration B Polling On Status Input Calibration T Ref Calibration Input 1 CJC Input Range 210 to 760 C Value 818 5000 C T Ref 0 00 Relay 1 8 Reset Latch For Help press F1 Printing Your Configuration 1 If you wish to document your alarm configuration then select File Print to get a one page printout of all of your selected configuration parameters A sample printout of the Alarm Configuration Report is included at the back of
56. this manual page 16 Saving Your Configuration 1 You should select File Save As to save your configuration file to disk and give it a new file name Use File Save to save the current file without renaming it Note that the currently loaded configuration file name is indicated at the top of the screen to the right of the model number 10 COM2 SPA MODULE Now wasn t that easy That s all there is to using the Configuration software to configure your module The module is now ready for installation in the field Note that if you need to make adjustments to the limit alarm setpoint or deadband later you can use the module s push buttons and LED s to perform Field Configuration without having to restart this program or connect to a computer Note that the configuration process may vary slightly for other model types For example T Ref Calibration only applies to models that support thermocouples and models with a 0100 suffix will not include Alarm 2 Configuration The next section covers input calibration Note that input calibration has already been done for all available input ranges and adjustment is not generally required However periodic recalibration may be performed to correct for component aging or as part of your maintenance requirements Configuration Software Alarm Configuration Manual MODULE INPUT CALIBRATION This portion of the program will allow
57. ule s push buttons and LED s Note that the latching relay function is not applicable to ON OFF Controllers Alarm Operating Functions continued Deviation Dual Input Models Only Refer to Drawing 4501 623 Figure 5 on Page 22 The deviation alarm positive negative or absolute uses the difference between inputs to generate the alarm condition In this mode one of the inputs is selected to serve as the reference value and the deviation of the other input is measured from this The relay will enter the alarm state when the deviation limit has been exceeded for the specified amount of time delay Positive deviation is determined input1 input2 negative deviation input2 input1 and absolute deviation is determined via the absolute value of input1 input2 The relay remains in the alarm state until the signal has retreated to within the deviation limit plus any applied deadband for the specified amount of time delay On dual input units the deviation and associated deadband may be changed in the field using the module s push buttons and LED s Peak Valley Detection Refer to 4501 623 Figure 6 on Page 23 An alarm condition is produced for a user defined peak Max or valley Min condition of the desired input signal The peak valley detection function will not activate until the input signal has exceeded the user specified peak or valley start sensing level for the user specified amount of time delay Once the peak
58. ush buttons and LED s in the normal operating mode Note that field reprogrammability of key alarm functions e g setpoint and deadband can be accomplished via these controls and indicators in Field Configuration Mode Each alarm module includes three or four front panel push buttons as follows Mode Used to change mode to field configuration Set Used to enter input data during field calibration Reset 1 Used to reset a latched alarm for relay 1 Reset 2 Used to reset a latched alarm for relay 2 Each alarm module also includes three or four LED indicators that operate as follows Green Constant ON indicates power is applied to the unit and unit is operating normally Flashing ON OFF indicates that unit is performing diagnostics first second following power up or has failed diagnostics after a few seconds This LED is turned OFF in field configuration mode e Status Yellow Flashing ON OFF indicates an over under range condition exists at an input e Relay 1 Alarm Yellow Constant ON indicates alarm condition for relay 1 During field configuration this LED has a different function Relay 2 Alarm Dual Relay Units Only Yellow Constant ON indicates alarm condition for relay 2 During field configuration this LED has a different function The functionality of the push buttons and LED indicators noted above will be different in Field Configuration Mode see the FIELD RECONFIGURATION section f
59. via the module s push buttons and LED s Other Alarm Functions The convenient downloadable memory of IntelliPack Alarms makes these modules reprogrammable for other alarm operating functions If your application differs from any of the standard operating functions described above then please feel free to consult the factory regarding the possibility of other operating modes tailored to your needs Configuration Software Alarm Configuration Manual Alarm Indicators One yellow LED per relay provides a visual status indication of when a relay is in the alarm state ON or normal state OFF Alarm Setpoint High or low setpoints plus deadband may be assigned to each relay and are programmable over the entire input range The relay will trip on an increasing input signal for a high setpoint and on a decreasing signal for a low setpoint Alarm Deadband Deadband is associated with each setpoint and is programmable over the entire input range Deadband determines the amount the input signal has to return into the normal operating range before the relay contacts will transfer out of the alarm state Deadband is normally used to eliminate false trips or alarm chatter caused by fluctuations in the input near the alarm point Note that deadband may also apply to latched alarms latched alarms will not reset until the input signal has retreated outside of the alarm region plus the deadband IMPORTANT Noi
60. w value first before the high value 11 2 SPA MODULE It is a good idea to allow the module to warm up several minutes prior to calibration You must restrict calibration points to values within 10 of span from nominal range values You do not need to recalibrate if you select Module Firmware Download You must recalibrate the module if you replace the microcontroller Refer to Drawing 4501 698 at the back of this manual for example thermo couple input calibration connections Tables 1 2 and 3 of the following pages include conversions for thermocouple voltage versus temperature and RTD resistance versus temperature plus recommended input calibration values for supported ranges The following section covers temperature reference calibration for thermocouple alarms 801A 4 8224 If your model does not support thermocouple inputs then you will not be given access to the T Ref Calibration property sheet and you can skip ahead IntelliPack Configuration Software Alarm Configuration Manual Table 1 Thermocouple milliVoltage Versus Temperature Table 2 RTD Resistance Versus Temperature TEMP Thermoelectric Voltage In milliVolts With Ref Junction at 0 C Resistance Temperature Detector RTD j K T R S PB Temperature in Ohms 250 6 404 6 181 9 719 uum DC 200 7 890 5 891 5 603 8 824 C P
61. ware control A latched relay cannot be reset until its input signal has returned into its normal operating range with deadband applied and after the relay time delay Note that when the input returns to or leaves the normal operating range the relay and its LED will transfer after the relay time delay has expired Configurability All alarm functions are programmable using the Acromag Windows 95 or NT IntelliPack Configuration Program Additionally limited field reprogrammability of alarm setpoint and deadband levels is accomplished via front panel push buttons and status LED s ALARM MODULE CONFIGURATION This section describes how to use the IntelliPack Configuration Software to program alarm attributes and operating modes The IntelliPack software is easy to use and self explanatory Complete configuration only takes a few minutes As such a comprehensive guide to this program is not necessary However to begin configuration you should already be familiar with Windows operation and have a basic understanding of alarm terminology as it relates to the IntelliPack As shipped from the factory each IntelliPack module has a default configuration that is detailed in the module s User Manual Your application will likely differ from the default configuration and the alarm will need to be reconfigured Configuration is normally done prior to field installation since in field reconfigurability via the module s push buttons described in

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