JUKI-730 User`s Manual V3.1 - IPC2U GmbH
Contents
1. 5 1 1 202546 6 1 2 e XE ETE 8 2 1 5 9 2 1 JUKI 730 S 1 0 2 2 202 9 2 2 CPU SETTING FOR JUKI 730 VER 3 0 11 2 3 SYSTEM MEMORY Rr cae wi 11 2 4 WATCH DOG TIMER 0 0 722 22 12 2 5 DISKONCHIP FLASH ehe 13 2 6 BIOS FLASH CHIP VPP 13 2 7 CLEAR CMOS 20 1 13 2 8 COM3 CN17 RS232 422 485 14 2 9 COM3 COMA RI PIN 5 2 15 3 16 3 1 FLOPPY DISK DRIVE 16 3 2 IDE DISK DRIVE CONNECTOR 4222 341 17 3 3 3 PARALLEL PORT vay fe DIE xu PI A EDI 18 3 4 SERIAL PORTS lines 19 3 5 IRDA INFRARED INTERFACE 20 3 6 KEYBOARD MOUSE 21 3 7 EXTERNAL SWITCHES AND 21 3 82. Watch Dog Timer The Watch Dog Timer is provided to ensure that standalone systems can always recover from catastrophic conditions that caused the CPU to crash This condition may have occurred by external EMI or a software bug When the CPU stops working correctly hardware on the board will either perform a hardware reset cold boot or a non maskable interrupt NMI to bring the system back to a known state The Watch Dog Timer is controlled by two I O ports 443 Read Enable the refresh the Watch Dog hex Timer 043 Read Disable the Watch Dog Timer hex To enable the Watch Dog Timer a read from 1 port 443H must be performed This will enable and activate the countdown timer which will eventually time out and either a reset action of the CPU or cause an NMI will occur depending on the setting of JP18 To ensure that this reset condition does not occur the Watch Dog Timer must be periodically refreshed by reading the same 1 port 433H This must be done within the time out period that is selected by jumper J P16 A tolerance of at least 30 must be maintained to avoid unknown routines within the operating system DOS such as disk I O that can be very time consuming Therefore if the time out period has been set to 10 seconds the 1 0 port 443H must be read within 7 seconds Note When exiting a program it is necessary to disable the Watch Dog Timer otherwise the system will reset 30 Appendix Panel
3. connector cable The detailed pin assignment of the connector is specified as following table e CN5 FDC CONNECTOR PIN NO DESCRIPTION PIN NO DESCRIPTION 1 GROUND 2 REDUCE WRITE 5 6 e 7 cup 8 moe o croun 10 ENABLE AR 16 3 2 IDE Disk Drive Connector You can attach two IDE Integrated Device Electronics hard disk drives to the JUKF730 internal controller The board comes equipped with a 40 pin flat cable connector The detailed pin assignment of the connector is specified as following table e IDE Interface Connector PINNO _ DESCRIPTION PINNO DESCRIPTION 6 8 9 17 3 3 Parallel Port This port is usually connected to a printer The JUKI 730 includes an on board parallel port which is accessed through a 26 pin flat cable connector CN12 The detailed pin assignment of the connector is specified in the following table e CN12 Parallel Port Connector FIN DESCRIPTION PIN NO DESCRIPTION s omms o omma 7 bowas omme 9 oma 10 anome euo Ll 18 3 4 Serial Ports The JUKI 730 offers two high speed NS16C550 compatible UARTs with Read Receive 16 byte FIFO serial ports These ports let you connect to serial devices or a communication network One DB 9 connector and thee 10 pin headers are provides by the J UKI 730 The detailed pin assignment o
4. EXTERNAL POWER 2 2 2 2 22 3 9 EXTERNAL 2 1 23 3 10 104 CONNECTION 23 3 11 LCD INTERFACE 23 4 AMI BIOS 25 4 1 GETTING START dux ute x ates 25 4 2 STANDARD CMOS 1 0 25 4 3 ADVANCED CMOS 5 26 APPENDIX A E KEY 28 APPENDIX WATCH DOG 30 APPENDIX C PANEL SUPPORT 115 31 APPENDIX D HOW TO UPDATE THE 32 1 Introduction Thank you for choosing JUKI 730 386SX with LCD CRT 4COM Single Board Computer The J UKI 730 is an ISA with PC 104 form factor board which comes equipped with ALI 6117 386SX CPU included and an advanced high performance multi mode 1 0 designed for the system manufacturers integrators or VARs that want to provide all the performance reliability and quality at a reasonable price An advanced high performance super AT I O chip Windbond W83877F and SMC FDC37C669 are used in the JUKI 730 board Both on chip UARTs are compatible with the NS16C550 and one COM port can be set in RS232 RS42
5. Support List JUKI 730 supports a wide range flat panels Different flat panels will need different LCD drive set in the BIOS Setup Menu The default setting is for Color DSTN flat panel The available BIOS for different panels are listed below Please note that all BIOS files already include system BIOS and LCD drive BIOS so you only need to re program the BIOS flash chip with the file then power on again MLCD ROM BIOS for MONO DSTN 640x480 For example HOSIDEN HLM6667 HITACHI LMG5160XUFC CASIO 0650 500 01 OPTREX DMF 50260NFU FW 8 DSTN ROM BIOS for Color DSTN 640x480 For example SANYO LCM 5331 22NTK SHARP LM64C35P TFT_S1 ROM BIOS for TFT 640x480 SYNC 16 bit TFT_S2 ROM BIOS for TFT 640x480 SYNC 18 24 bit For example HITACHI TX26D60 TX24D55 TOSHIBA LTMO9CO15A SHARP LQ10D321 TFT_LP1 ROM BIOS for TFT 640x480 LP 16 bit TFT_LP2 ROM BIOS for TFT 640x480 LP 16 24 bit For example TOSHIBA LTMO9COL5A TFT86 S1 ROM BIOS for TFT 800x600 SYNC 16 bit TFT86 S2 ROM BIOS for TFT 800x600 SYNC 18 24 bit For example NEC NL8060AC26 05 NEC NL8060AC26 04 NEC NL8060BC31 02 EL ROM BIOS for EL 640x480 For example PLANAR EL640 480 A PLASMA ROM BIOS for PLASMA 640x480 For example PANASONIC S817 31 Appendix D How to Update the BIOS 1 You can use EPROM Programmer setting to configure the right type of Flash then write the file into the Flash To apply this method you should carefully take Flash chip ou
6. 2 or RS485 The parallel port and IDE interface are compatible with IBM PC AT and XT architectures as well as EPP and ECP The LCD CRT controller is TOPRO TP 6508 which can provide both LCD and CRT display at the same time The LCD interface connector is a 44 pin 2 0mm pitch type The most outstanding feature in the JUKI 730 is the built in PC 104 expansion bus Based on the PC 104 bus you could easily install over thousands of PC 104 modules manufactured by hundreds of vendors worldwide Aside from that the J UKI 730 has an external power connector that allows direct connection to a power supply making it more suitable for your standalone applications 1 1 Specifications e System Y A Y A CPU ALI 6117 includes 3865 CPU DMA channels 7 Interrupt levels 15 Real time clock calendar DS12887 BQ3287 or equivalent chip and quartz oscillator 1288 CMOS memory powered by lithium battery for over 10 years of data retention e Memory Y Y RAM memory 512KB to 32MB only support single side 16 bit SIMM Shadow RAM Memory C0000h DFFFFh System BIOS OE0000h OFFFFFh e LCD CRT Interface A Y Chipset TP 6508 Resolution Support up to 800 x 600 resolution for STN and TFT LCD Flat Panel And Support 1024x768 256 colors for CRT display Display Memory 1MB on board Input Output Y I DE hard disk drive interface Supports up to two IDE hard disk drives Can be disabled through B
7. AM and 72 pin SI selection On Board 2 4MB CLOSE CLOSE 72 pin SIMM 11 2 4 Watch Dog Timer The Watch Dog Timer is enabled through reading port 443H It should be triggered before time out period ends otherwise it will assume that program operation is abnormal and will issue a reset signal to start again or activate NMI to CPU The Watch Dog Timer can be disabled through reading port 043H The Watch Dog Timer time out period can be set 1 2 10 20 110 220 sec using jumper J P16 e JP18 Watch Dog Active Type Setting 18 DESCRIPTION 7 2 3 RESETWHENWDTTIME OUT 1 2 ACTIVATE NMI CPU WHEN WDT TIME OUT OPEN DISABEWDT SS e JP16 WDT TI ME OUT PERIOD OPEN OPEN 12 2 5 DiskOnChip Flash Disk The DiskOnChip Flash Disk Chip DOC is produced by M Systems The DOC MD 2200 xMB is 32 pin DIP package As DOC is 10096 compatible to hard disk and DOS users don t need to install any extra software utility Plug and play function is not only easy to use but also reliable Currently DOC is available from 2MB to 72MB in capacity e JP19 DiskOnChip Memory Address Setting CLOSE OPEN OPEN D6000 OPEN CLOSE 2 6 BIOS Flash Chip Vpp Setting There are two types of Flash chips that can be installed unto this board one is 5V Vpp and the other is 12V Vpp The Vpp is provided to undergo programming functions 2 7 Clear CMOS S
8. IOS Setup Menu setting Floppy disk drive interface Supports two 2 88 MB 1 44MB 1 2MB 720KB or 360KB floppy disk drives Can be disabled through BIOS Setup Menu setting Two high speed Series ports 516 550 compatible UARTs with send receive 16 byte FIFOs data rates are independently programmable from 115 2K baud down to 50 baud The modem controls the circuitry Multi mode Parallel Port Standard mode IBM PC XT PC AT PS 2 compatible bi directional parallel port Enhanced mode Enhanced parallel port EPP compatible with IEEE 1284 specification High speed mode Microsoft and Hewlett Packard extended capabilities port ECP compatible with IEEE 1248 specification Industrial features Y Watch dog timer Can be set to 1 2 10 20 110 0r 220 seconds per period Reset or NMI was generated when CPU did not periodically trigger the timer Your program use hex 043 and 443 to control the watch dog and generate a system reset 104 expansion bus A 64 pin and 40 pin industrial embedded PC bus standard External power connector 8 pin male connector Molex 6410 series compatible Keyboard connector A 5 pin header on board and 6 pin mini DIN keyboard connector is located on the mounting bracket e General Y lt Power Consumption 5V 1 53A 40MHz 8MB RAM Operating Temperature 0 55 C Humidity 5 95 non condense Dimension 180mm W x 122mm L standard AT form fact
9. JUKI 730 Version 3 0 386SX with LCD CRT amp 4COM SBC User Manual Version 3 1 August 11 2003 i Copyright 2003 by ICP Electronics Inc All Rights Reserved 1 Copyright Notice The information in this document is subject to change without prior notice in order to improve reliability design and function and does not represent a commitment on the part of the manu facturer In no event will the manufacturer be liable for direct indirect special incidental or consequential damages arising out of the use or inability to use the product or documentation even if ad vised of the possibility of such damages This document contains proprietary information protected by copyright All rights are reserved No part of this manual may be reproduced by any mechanical electronic or other means in any form without prior written permission of the manufacturer Trademarks JUKI 730 is registered trademarks of ICP Electronics Inc PC 104 is trademarked of PC 104 Consortium IBM PC is a registered trademark of International Business Machines Corporation Intel is a registered trademark of Intel Corporation AMI is registered trademarks of American Megatrends Inc Other product names mentioned herein are used for identification purposes only and may be trademarks and or registered trademarks of their respective companies Table of Contents 1 1
10. etup If you want to clear CMOS Setup for example you forgot the password then you should clear the setting and then reset the password you should close JP13 for about 3 seconds then reopen it To set back to normal operation mode please take 13 off the jumper If the RTC Chip is Dallas 05128887 then you should finish this procedure while the board is in power on mode e JP13 Clear CMOS Setup Reserve Function DESCRIPTION OPEN Normal Operation Clear CMOS Setup 2 8 COM3 CN17 RS232 422 485 Setting COM3 can be set in RS232 or RS422 RS485 interface using Jumper J P20 J P23 If you select RS422 485 then you need to reset JP21 for RS422 or RS485 e JP23 COM3 RS 232 or RS 422 485 setting 2 9 4 RI Pin Setting COM3 and 4 can supply 5V 12V power to the serial devices via RI pin Pin 9 of the COM port connector The maximum current provided is 1A with fuse protection for total of two connectors 5V 12V outputs JP29 COM3 CN17 Pin 9 RI signal or 5V 12V output selection 8 10 COM4 CN14 Pin 9 RI signal or 5V 12V output selection 15 3 Connection This chapter describes how to connect peripherals switches and indicators to the JUKF730 board You can access most of the connectors from the top of the board while it is installed inside the chassis 3 1 Floppy Disk Drive Connector JUKF730 board comes equipped with a 34 pin daisy chain driver
11. f the connectors are specified as following tables e COM1 CN1 Serial Port Connector PIN NO DESCRIPTION 1 DATA CARRIER DETECT DCD 2 RECEIVE DATA RXD 3 TRANSMIT DATA TXD 4 DATA TERMINAL READY GROUND DATA SET READY REQUEST TO SEND CLEAR TO SEND RING INDICATOR e COM3 CN17 2x5 pin Header at RS 422 485 mode 3 5 IrDA Infrared Interface Port The J UKI 730 built in IrDA port which support Serial Infrared IR or Amplitude Shift Keyed IR ASKIR interface When you need to use the IrDA port you will have to configure SIR or ASKIR model in the BIOS s COM2 setup Then the normal RS 232 2 will be disabled e CN6 IrDA Connector DESCRIPTION DESCRIPTION IR TX 3 6 Keyboard Mouse Connector The JUKF730 provides two keyboard connectors A 5pin header connector CN18 supports passive backplane applications Another one is a 6 pin Mini DIN connector CN19 on the board mounting bracket for single board computer applications e CN18 5 pin Header Keyboard Connector PINNO DESCRIPTION 1 KEYBOARD CLOCK 2 KEYBOARD DATA pls ewe GROUND e CN19 16 6 pin Mini DIN Keyboard Mouse Connector PINNO DESCRIPTION 1 KEYBOARD DATA MOUSE DATA N C N C GROUND GROUND 5V 5V 5 KEYBOARD CLOCK MOUSE CLOCK 6 Nc N C 3 7 External Switches and I ndicators There are many external switches and indicators for monitoring and controlling
12. or 1 2 Package Contents In addition to this User s Manual the JUKI 730 package includes the following items e One JUKI 730 386SX with LCD CRT 4COM Single Board Computer e One RS 232 Printer Cable amp RS 232 x 2 Cable e One FDD HDD Cable 2 Installation This chapter describes how to install the J UKI 730 First the layout of JUKI 730 is shown and then the unpacking information that you should be careful with is described After that comes the setting for jumpers and switches for the JUKI 730 s configuration with information such as CPU type selection system clock setting and interrupt I RQ setting for serial ports and parallel port and other such settings 2 1JUKI 730 s Layout Please turn to the next page 6 IND TNI ASNOW ZS 9 1 3 8IN3 diu3up s tg E C2 ZN2 8N2 084 1 10 2 2 CPU Setting for J UKI 730 Ver 3 0 e CPU SPEED SETTING The system clock is generated by the AV9155C 02 and different CPU clock frequency can be selected through setting in the manner shown in the following table CLOSE OPEN OPEN 2 3 System Memory The system DRAM on board is divided into two banks bank 0 and 1 Bank 0 is the on board optional 2 4MB DRAM Bank 1 is a 72 pin SIMM Based on the chipset function the 72 pin SIMM only supports single side DRAM There are two jumpers related to this setting e JP1 JP2 2 4MB DR
13. stem integrator Based on the E2KEY you could free to store the ID Code Pass Word or Critical Data in the 1Kbit EEPROM Because the EEPROM is a nonvolatile memory you don t have to worry about losing very important data Basically the E KEY is based a 1Kbit EEPROM which is configured to 64 words from 0 to 63 You could access read or write each word anytime When you need to use E KEY please find the utility enclosed in the package The software utility will include the following four files README DOC 2 EKEYDEMO C EKEYDEMO EXE E2KEY OBJ provides two library function for user to integrate their application using KEY function These libraries read 2 and write e2key are written and compiled in C format For easy implementation please refer to the following statements unsigned int read e2key unsigned int address This function will return the E KEY s data at address The address range is from 0 to 63 Return data is one word 16 bits void write e2key unsigned int address unsigned data This function will write the given data to E KEY at address The address range is from 0 to 63 The data value is from 0 to Oxffff For easy start please refer to the included EKEYDEMO C code first 28 Please note the E KEY function is based on the working of parallel port So you should enable the JUKI 730 s parallel port otherwise will not be working 29 Appendix
14. t of socket and then put it back after you finish programming Most commonly seen flash type is ATMEL 29 010 Or 2 There is also a utility FLASH634 COM that can be used to re program the BIOS directly under DOS environment For example C gt FLASH634 MLCD ROM 32
15. t side of the screen are very common so they will not be mentioned within this manual Here we will focus on some special items that are only found in JUKI 730 These items are specified below On board IDE Controller The IDE hard disk drive can be Enable or Disable through this item When you do not need the hard disk the IDE controller can be disabled On board Floppy Controller The floppy disk drive can be Enable or Disable through this item When you do not need floppy disk the FDD controller can be disabled Serial Port 1 The options are Disable 3E8 2F8 or 3F8 You can either set the 1 address of the serial port COMA or disable it Serial Port 2 The options are Disable 2E8 3F8 or 2F8 You can either set the 1 address of the serial port 1 COMB or disable it Parallel Port The options are Disable 3BC 378 or 278 You can either set the 1 0 address of the parallel port or disable it Parallel Port Mode JUKI 730 provides EPP ECP ECP EPP and Normal Mode Primary Display You could set VGA EGA CGA40x25 80 25 Mono or Absent When configured to Absent JUKI 730 will not check the display adapter while powering on the system 26 System Keyboard You could set Present or Absent When set Absent JUKI 730 board will not check the display adapter while powering on the system 27 Appendix A E Key Function The J UKI 730 provides an outstanding E2KEY function for sy
16. uitable for LCD flat panel interfaces 23 CN20 LCD I nterface Connector PIN NO DESCRIPTION J PIN NO DESCRIPTION 24 4 AMI BIOS Setup The JUKE730 use AMI BIOS for system configuration and the AMI BIOS setup program is designed to provide maximum flexibility in configuring the system by offering various options which may be selected to fit end users individual demands This chapter is written to demonstrate how you can use these features properly 4 1 Getting Start When the system is powered on the BIOS will enter the Power On Self Test routines These routines will be executed for System Test Initialization and System Configuration Verification After the POST routines are completed the following message appears Hit lt Del gt if you want to run SETUP To access AMI BIOS Setup program press Del key 4 2 Standard CMOS Setup Standard CMOS Setup is the first option on the main menu The standard CMOS setup utility is used to configure the following features Date Time Hard Disk Type Floppy Disk Type All of these features are very commonly seen so we here do not describe in detail 25 4 3 Advanced CMOS Setup After you enter the Advanced CMOS Setup you will see that this Setup program is equipped with a series of help screens accessed through pressing lt F1 gt key which will display the options available for a particular configuration features All the items on the lef
17. your CPU board These features are completely optional so please install them if you need them The detailed pin assignment of the connectors is specified in the following table 21 e CN7 RESET BUTTON PIN NO DESCRIPTION EXTERNAL RESET GROUND e CN11 IDE LED connector PIN NO DESCRIPTION 5V 4 7 es 0 0 HDD ACTI VE CN8 POWER LED amp KEYLOCK DESCRIPTION POWER LED ANODE KEYLOCK GROUND PIN NO 3 8 External Power Connector The JUKI 730 has an on board external power connector CN13 You can connect power directly to the CPU board for some single board computer without passive backplane application CN13 EXTERNAL POWER CONNECTOR DESCRIPTION 5V 12V 12V GROUND GROUND 22 3 9 External Speaker The JUKF730 has its own buzzer can also connect an external speaker through the connector CN3 CN3 SPEAKER PINNO DESCRIPTION GROUND SPEAKER SI GNAL 3 10 PC 104 Connection Bus The JUKI 730 s PC 104 expansion bus allows you to attach any kind of PC 104 modules onto it The PC 104 bus has already become the industrial embedded PC bus standard so you could easily install over thousands of PC 104 modules coming from hundreds of venders worldwide NOTE JUKI 730 allows direct plug in of PC 104 modules so don t need to use the PC 104 Connection Kit 3 11 LCD Interface Connector The JUKE730 provides 2x22 pin connector s
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