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Service Manual - Frank`s Hospital Workshop

1. 4 5 4 een ES ES m 7 x Ke x10 Kee Light barrier Step motor x9 shutter mechantem shutter mechanism easurin channel 2 measuring ohannel 2 n x13 2 d aae Me stelle Nr i Me stelle Nr 3 Me stelle Nr 4 4 m ing channel 1 2 measuring channel 3 measuring channel 4 Q xe xi d x5 Sohrittmotor Antrieb O MeBstelle Nr 2 J 4 Step motor drive Q ing ohanmel 2 d H H R28 r v3 Klappmech 1 lotorspannung Voltage Klappmechantsmu shutter mech Motor voltag ter ZZ XZ Z ZZ Si N Wi ER a D x x4 x5 HE lt Anzahl dor sini Messtellen S s TE Motorspannung Bees Er 3003 91 Antrieb measuring ohansls XL lg RZ jas 1 mss 4 Frequenzabgloich Temp Kontrolle Fee ES Frequenoy adjust 8 Temp contra
2. Platine PH K4 D03301 Platine PH K A1 004001 Platine ADAP15 004101 e Platine PH MCK II D03601 Mechanical Measuring Unit Reagent Temperature Control e Platine PH R2R 006101 D06901 D06301 Platine AM M SH Drawings Moduls PCB Location 13 Modul XYZZ Cantilever XYZZ Cantllever Ge Platine PH X ADA II 001302 Platine PH AD346 Platine PH RC D01401 Platine PH RC Power Supply Platine AM F2 Se e Netzteil 245520 e Netzteil 245525 Water Temperature rn e Platine 20 000901 2 e Dilutor e Platine PH MCK D00801 Ps Platine AM DIL 005701 e Platine PH TU 002601 il Platine PH MCK II D03601 e Platine PH TF D06801 e s 1 Platine PH F D05901 Platine PH I HZ2 D01101 j Platine PH LSX 001702 e Platine PH LED D01501 d Photometer Light Current Regulator e Platine PH O RK 002501 Platine AM O LSR 008301 Platine PH O RA 006401 4 umm Platine PH O HZ 06501 Amplifier amp AD Con
3. 142 li 10 9 8 6 2 4 Si D EC oa e39670 SILICONSCHLAUCH D 8 0 4 SILICON TUBING D 8 d 4 H H 8 839040 SILICUNSCHLAUCH D 5 5 d 2 KANUEL VORLAUF rot SILICON TUBING D 5 5 d 2 SCHLAUCH SATZ BEHKANUELLEN CANULE FORWARD FLOW 3 930mm SCHLAUCH SATZ DILUTOR 10063 4 lt 2390102 PU SCHLAUCH LABDFLEX 3xlmm REDUZIERSTUECK GR6 4 LABUFLEX SILICON TUBING 3x1 mm ADAPTOR GR6 4 362007 6 e39080 SILICUNSCHLAUCH D 6 d 3 SILICON TUBINGD 8 d 3 2 DILUTOR KUPPLUNG PLCD 220 04 100mm 238800 TYGONSCHLAUCH 2 4 R3603 ed 012 TYGON TUBING 2 4x4 R3603 G e 2390012 TYGON STANDARD MIKRO Nr 46018 114 0 84 G Y STUTZEN TYGON STANDARD MICRO Nr 46018 114 0 84 EINF LLEINHEIT KOHLWASSER 239260 PU TUBING BLACK 2x0 5x3 210033 PU SCHLAUCH SCHWARZ 2x0 5x3 3 350mm 4 1000mm __DILUTOR VORLAUF DILUTER FURWARD FLOW F B F 8 yes RUECKLAUF 38 RETURN FLOW 58 VORLAUF i REDUZIERSTUECK GR6 4 REDUZIERTER FURWARD FLOW KANUELENHEIZUNG Seen E CANULE HEATING REAGENZRAD 0100445 REAGENT CARDUSSEL Q10004 gt 1 2 100mm 5 120mm WASSERBEHALTER II lt D10068 gt MAGNETVENTIL 3 2 4 340mm 242910 D 2 50mm 2 150mm
4. Liohtsohranke L S Kiivettenarm auf Spannung ADAP15 e 1709 91 Light barrier 97 ra Sohrittmotor K vettenkamm auf ab Steppmotor cuvette comb up down 1 xe xs Lichtschranke xe Kiivettenkamm oben Light barrier cuvette comb gt gt PH K4 upper section 2201 92 1 Lichtsohranke Kiivettenkamm unten Light barrier BEEN comb lt lt lower seotion 1 7 GR Hubmagnete Mgazin Vorlage Sohrittmotor Liohtschranke Liohtschranke xu Elevating magnat K vettenkamm K vettenkamm Kiivettenkamm repository vor zur ck Anfang Ende loading platform Steppmotor Light barrier Light barrier ouvette comb ouvette comb ouvette oomb froni baob start end Liohtsohranke Liohtsohranke Liohtsohranke 1 d Magezin de Magazin Steu Magazin Vorlage yir ee x3 Light barrier Light barrier Light barrier warf xS repository in repository Teposttory Servomotor loading platform efeation X PH K2 Os 27 0192 Servomotor D IC gt gt Oxe xie Liohtsohranke Inkubationsrad Schieber vor R43 Pok barri R hrer Drehzahl Tight t rail Stirrer resolution slider eatended X6 e Liohtsohranke lt Inkubationsrad Sahieber zurliok Light barrier Inkubation
5. max Temperatureinstellung Heizung 37 0 Temp adjustment Kreislauf Heating 87 otroulatory system 328 3358 m o IA 042 om 2ZH I Hd lt 2 xe x 11 lagramme x IM Cl s s Q 58 o gt d RRR ane il _ e I i C dl a 4 R amp 51 A S jm U SKI lt lt B BB REN 5 Q XP X4 gesohlossen A X2 X4 olosed xx n G E lt A e La s 5 N PH BUE m Ventilato lt zus 8 8 vv GND Sec m 3 zu Br Pumpe Be 5 D at Abwasse T turkontroll Kuhlwassorkreislauf 3 6 Kee pump D EROS Temp control cooling 8 water otroulatory system T nc CH 5 180992 x 5 ct gt lt B
6. process lt gt lt gt ready TC ee 2 2 Text Headeristransmitted o o ll To ee C O DatacheckedandOK 0 02 Oooo TT EE sea lt gt Error 4 O Record is sent again lt gt j Text l Sample Drecord 22222 e e gt Data checked and OK O ONCE Pp NACK U STER Record is sent again lt STX gt 4 2 8 LL Testorderorresltrecordd ES SCHE 04 lt CHKS gt ooo lt TC gt EEN SACKS 0 Data checked and TC lt gt pie Se gt EE Record is sent again pu 4 22 2 442 ea eee EO End of transmission June 98 14 3 SIGMA AMELUNG AM ELUN G 5 190 14 LIS 14 2 2 SLAVE to MASTER Tab 14 2 2 1 2 S ENQG Startoofccommunication ec O lt gt 2 No available Request next data string au 244 53 77 x Sample iD record lt gt lt CHKS gt 2 2202 lt gt VEER 4 Data checked i s 2222222 EE 28 S lt gt RE SS s BEE S Reguestinextdata string ye EE WEE lt 5 gt Record is sent again 14 4 June 98 AMEL
7. CS 190 Service Software 1 1 Pic 11 3 8 lt gt The status of the cuvette Show light barrier status magazine light barriers are Mie Abort with ESC displayed A functionality SS check is possible by Cuvette pusher at the bottom low i Cuvette pusher at the top high manually moving the Row pusher at the end high pusher switch Row pusher at beginning high The reflection light barriers Row pusher at tension point high are checked by blocking Cuvette comb at tension point high A Cuvette comb is moved up high them with a cuvette box Cuvette comb is moved down low Cuvette comb is moved to the front high Cuvette comb is moved to the back high Reflex light barrier is in front low Reflex light barrier magazine blockage waste disposal high Reflex light barrier magazine supply low Pic 11 3 9 lt F gt cuvette magazine carries Execute test routine out a test routine All components are included Abort with ESC Move cuvette into the XYZZ robot Test Cycle No X IMPORTANT This command may be executed only when the cuvette magazine has been disassembled When still installed the cuvettes can t be processed by the XYZZ robot because the robot cannot be addressed with this program Pic 11 3 10 S Therow pusher can be put Edit single commands row pusher under tension or moved to its original position Abort with ESC
8. ATTENTION The cuvette retaining springs 2 in pic 9 5 2 3 must not be bent Disregard may lead to malfunction of and cause damage to the CS 190 June 98 nung wem E an SIGMA AMELUNG OO AMELUNG CS 190 Maintenance 9 6 Pump Tubing Waste Water Pump The waste water pump 241050 for the XYZZ well is a tube pump The pump tubing can be replaced as follows ATTENTION Wear gloves for protection Risk of Infection 1 Switch off instrument 2 Remove back panel 123268 3 Turn the seal 1 of the waster water pump 2 to the position open 4 Take the pump hose unit 4 out of the pump 2 5 Pull the tubing 5 off the pump tubing connections 3 6 Take the pump tubing 5 out of the sheath 4 7 Install the new pump tubing 241051 The installation is carried out in the reverse order ATTENTION Ensure correct direction of pumping and suction Disregard may lead to malfunction of and cause damage to the CS 190 9 8 SIGMA AMELUNG OAMELUNG AMAX CS 190 Maintenance 9 7 Needle XYZZ Robot The needle has a fine opening which is necessary for the pipetting sequence The opening was designed to enable good mixing in the cuvette of the reagent with the sample Occasionally it can happen that a reagent crystallises out in the needle In this case the needle has to be replaced ATTEN
9. CS 190 Drawings Cantilever Arm June 98 DIAGNOSTICS AMELUNG 13 25 CS 190 Drawings Water Temperature Block Diagram 13 LEE L7 Adr 0 RZ 24V Z N _ BUS Reset Led gelb 7 Zo I i EE L Driver AML BUS Driver e 4 Treiber Int Decoder 1 7 De S Zo 3 Adr 1 Kontrolleuchten mw e Tube pumps LEE LEE Driver Waste rinse T Gs d ee 5 2 lt LEE LY s o 53 Coolant fan uo lt 9 Lemmer 2 9 S Adr 2 Monoflop lt f 4 Lee dg osc pumps dg Coolant pump Reserve 7 gt 4 Bit Databus DO D3 Pressure Pressure Switch Switch coolant coolant DEMUXER Driver Reserve connector Endsch Adr 7 24V Schub 24 lade 5 Reserve connector O E is AE p 5 coolant Rinse 8 Adr 6 ji E je A Coolant gt LOCO 8 Reserve LI e 7 199 37 deg circulation 1627 2 Freschwater tank 37 deg 3 Wastewater tank 4 2 April 00 13 26 DIAGNOSTICS CS 190 Drawings Water Circulation System Circuit Diagram Verdrahtungsplan Wasserkreislauf Water Circulatory vstem Circuit June 98
10. Somme Dilutor syringe integrity Plunger teflon Dilutor syringe integrity Plunger teflon O 0 aay Ying 98 SIGMA AMELUNG
11. o A A OONN O Q OAMELUNG CS 190 Table of Contents 8 Subassemlies 8 0 8 1 Dilutor 8 1 8 1 1 Adjusting the Temperature of the Pre heater 8 2 8 2 Mechanical Measuring Unit 8 3 8 2 1 Removing the Measuring Unit 8 4 8 2 2 Adjusting the Measuring Block Temperature 8 4 8 2 3 Adjusting the PC Temperature Display 8 5 8 2 4 Adjusting the Inductive Ball Sensors 8 5 8 2 5 Adjusting the Hinge Mechanism Voltage knee joint 8 6 8 2 6 Adjusting the Rotational Speed 8 7 8 2 7 Adjusting the Motor Torque Voltage of the Measuring Units 8 7 8 2 8 Adjusting the Dip switches on the PH M MB D05601 Board 8 8 8 3 Cuvette Magazine 8 9 8 3 1 Removing the Cuvette Magazine or the Incubation Rail 8 11 8 3 2 Adjusting the Mixer the Incubation Rail Q10005 8 11 8 3 3 Adjusting the Ejector Q10030 8 12 8 3 4 Checking the Lifting Solenoid of the Incubation 8 12 8 3 5 Adjusting the Temperature of the Incubation Rail 8 13 8 3 6 Adjusting the PC Temperature Display 8 13 8 3 7 Checking the Lifting Solenoids 8 14 8 3 8 Alignment Tools Magazine 8 15 8 3 9 Adjusting the Pusher 1 Unit 8 16 8 3 10 Alignment of the Cuvette Magazine in the 5 190 8 16 8 3 11 Adjusting the Light Barriers and the Cuvette Comb 8 18 8 3 12 Adjusting the Cuvette Comb 8 20 8 3 13 Checking the Reflex Light Barriers 8 22 8 3 14 Checking the Conveyors 8 23 8 4 Reagent Plasma Barcode 8 24 8 4 1 Adjusting
12. CS 190 1 1 Service Software F5 command can be Pic 11 1 13 entered in hexadecimal format Order to transmit in Hex This is irrelevant for service use Pic 11 1 14 F6 Sub program Dilutor service program Rinse pump Address 1 4 Bit 1 Pump on with frequency 5 The rinse pump can be Set frequency accessed Pump on 6 A water deficiency can be Pump off simulated T The water levels can be SE queried Set water deficiency lt 8 gt Query water levels 9 The automatic venting can be enabled or disabled Automatic venting to disable Automatic venting to enable lt ESC gt Exits the sub program Rinse pump End ESC F7 F8 These sub programs are not needed no function They are irrelevant for service use lt 10 gt The dilutor is reset All parameters are restored to their original values lt ESC gt Exits the dilutor service program The screen displays AMAX service program main menu 1 10 mme 2722 June 98 SIGMA AMELUNG AMELUNG CS 190 Service Software 1 1 11 2 Mechanical Measuring Unit F7 opens the window Mechanical Measuring Unit Service Program Pic 11 2 1 Pic 11 2 1 Kc sk sk sk sk sk sk ke sk ok ok o sk ok ok ok ke R k a R R MECHANICAL MEASURING UNIT SERVICE PROGRA
13. AMAX makes connection Host accepts connection Host confirms receipt of result Host confirms receipt of result AMAX transmits result AMAX transmits next result AMAX transmits result Until all results are transmitted AMAX breaks connection 14 16 mme 22 June 98 SIGMA AMELUNG AMELUNG 5 190 LIS 14 14 3 5 Import of Requests AMAX MASTER AMAX queries host AMAX confirms receipt of header AMAX queries host AMAX confirms receipt of ID AMAX queries host AMAX confirms receipt of request Host transmits header Host transmits first ID Host transmits corresponding request Until all requests for this sample have been transmitted AMAX queries host AMAX confirms receipt of ID AMAX queries host AMAX confirms receipt of request Host transmits next ID Host transmits corresponding request Until all requests for this sample have been transmitted Until all samples have been transmitted AMAX queries host Host transmits EOT no more data Data transfer is completed June 98 ns wee 14 17 SIGMA AMELUNG AM ELUN G 5 190 14 LIS 14 3 6 Export of Results AMAX MASTER AMAX makes connection to host Host accepts connection AMAX transmits header Host confirms receipt of header transmits ID Host confirms receipt of ID AMAX transmits result Host c
14. IMPORTANT The program needs to be started only once when the PH O RK board is taken into operation the first time The user interface software program loads the program when booting This enables automatic updating should a new version have been installed Pic 11 5 10 F8 Errors are displayed Answer communications error 0 B7 B6 B5 B4 B3 B2 B1 Wrong command BO Wrong area SO O O O jO O O June 98 vo a SIGMA AMELUNG AMELUNG CS 190 1 1 Service Software Pic 11 5 11 F9 The photometer measuring Photometer measuring program program is started Address 7 8 Bit F1 Module report F2 Master question F3 Display communications error F4 Lamp control F5 Free input F6 Measurement F7 Every value F8 Measure temperature F9 Get chromogen time F10 Reset ALT F1 Bus test ALT F2 Offset calibration Pic 11 5 12 F1 The module reports are Module reports displayed PHOTOMET 8 BIT XXXXX V X X NEUE RK NEUES GERADE VERFAHREN NEUE CHROMOGEN TABELLE TEMPCORRKANAL 8 11 Short message PHM V XX TT MM JJJJ AD converter ADW V XX TT MM JJJJ Pic 11 5 13 F2 The master question is asked here The answer is displayed 7 on the screen 0 B7 Last command is executed 0 B2 AD converter error Pic 11 5 14 F3 The errors are displayed here Answer communications error 8 B7 B6 5 4 B3 Not ready 1
15. OO AMELUNG CS 190 Subassemblies 8 6 2 Voltage Cutoff of the X Motor Amplifier 8 35 8 6 3 Voltage Cutoff of the Y Amplifier 8 36 8 6 4 Speed Cutoff of the X Motor Amplifier 8 37 8 6 5 Mechanical Reset Adjustment of the XYZZ Robot 8 38 8 6 6 Adjusting the XY Motors 8 39 8 6 7 Adjusting the Level Sensors liquid level sensors and height sensors 8 40 8 7 Water Temperatures 8 42 8 7 1 Adjusting the Water Reservoir Temperature D10068 8 43 8 7 2 Adjusting the PC Temperature Display 8 43 8 0 mme 7 June 98 SIGMA AMELUNG OAMELUNG CS 190 Subassemblies 8 1 Dilutor Pic 8 1 1 Dilutor unit 10 Tab 8 1 1 Structure dilutor unit Q10007 mechanical subassemblies electronic subassemblies Dilutor component XL 3000W 246005 AM DIL board 005701 Pre heater Q10020 II board D03601 There is a dip switch on the PH MCK II board for adjusting the module address It also contains the program IC integrated chip IC1 which can be replaced to update to a new program version The following switch adjustments have to be carried out so that the module can be identified Tab 8 1 2 ATTENTION Disregard can lead to malfunction of the AMAX CS 190 June 98 June 98 SIGMA AMELUNG OO AMELUNG CS 190 Subassemblies 8 1 1 Adjusting the Temperature of the Pre heater In order to carry out the adjustments the following instrument c
16. This equals to 80 rpm 2 impulses per rotation of the measuring unit ATTENTION Disregard can lead to malfunction of the AMAX CS 190 8 2 7 Adjusting the Motor Torque Voltage of the Measuring Units The stepper motor supply voltage used for turning the measuring units is adjusted using the potentiometer R22 on the PH M MB D05601 board 1 approx 300mV 1 approx 300mV For this purpose a digital multimeter is connected to the coil L1 The voltage must be approx 6 volts 0 3 so that the measuring units can start smoothly and safely ATTENTION Disregard can lead to malfunction of the AMAX CS 190 June 98 nung an SIGMA AMELUNG OO AMELUNG CS 190 Subassemblies 8 2 8 Adjusting the Dip switches on the PH M MB 005601 Board In order to carry out this adjustment the following instrument casings should be removed Side casing left 123289 Front plate left 123293 There are two dip switches on the PH M MB board dip switch S1 affects the stepper motors complete or half step direction of rotation dip switch S2 affects the number of measuring units The following dip switch adjustments have to be carried out so that the mechanical measuring unit can function correctly Tab 8 2 8 1 ATTENTION Disregard can lead to malfunction of the AMAX CS 190 8 mme 7 June 98 SIGMA AMELUNG OAMELUNG CS 190 Subassemblies 8 3 Cuvette Magazine
17. 112 98 SIGMA AMELUNG CS 190 Service Software 1 1 Pic 11 7 4 M Displays the module report Module reports are AMAX WASSER PROTOTYP A CRAMER Module short message Module WKL Version X Datum DD MM YYYY Carry on with any key Pic 11 7 5 B Starts the AML BUS test Check AML Bus connection The communication between the water circuit and the Abort with ESC command PC is checked Testruns 5 Should a problem interruption occur it can be determined here Error message Pic 11 7 6 R Resets the water circuits Send softreset to the water circuits All parameters are restored to Carry on with any key Pic 11 7 7 lt F gt Fluid level sensors of all of the Display liquid level sensors water circuits are queried and displayed This is the display ESC when the instrument is in a Hot water circuit full iti i i Cooling water circuit full perfect condition Functionality a checks of the fluid level Fresh water reservoir _ full sensors Waste water reservoir empty Reserve tank top full Reserve tank bottom full Bit 3 empty Decimal format 248 June 98 June 39 SIGMA AMELUNG 5 190 1 1 Service Software Pic 11 7 8 A Starts the waste water pump of sub assembly 010013 i l SS If necessary the filled well can be drained this
18. DIAGNOSTICS dilutor Processor AMELUNG 4 pin 5V 24V GND 13 1 CS 190 Drawings Dilutor Zo Se d s CH gt k Es se d June 98 009 2 13 3 CS 190 Drawings Mechanical Measuring Unit Knee Joint Block Diagram 13 Port B Voltage regulator supply for Vdd Stepmotors knee mechanism DIR Unipolar Stepper STEP STEP half full halb voll D Output EN Output EN DIR STEP half full Output EN STEP half full Output EN Control signals from PH M MB 10 pin ribbon 4 BUSY LED i ERROR LED j Processor Mikrocontroller April 00 13 4 SIGMA AMELUNG CS 190 Drawings Mechanical Measuring Unit Block Diagram April Processor Mikrocontroller 00 BUS Reset AML BUS Driver Int Decoder DIL SW DIR Full Half Unipolar Stepper half full Output EN mode switching of rotation Unipolar Stepper 1 rotate 2 turn until in ref pos half full Status LED Output EN Unipolar Stepper control for toggle knee mechanism half full Output EN 3 B Unipolar Stepper half full Output EN Muxer Output T Databus 8 Bit Multiplexer Ref sensor for rot
19. Test routine XYZZ axes or a self 11 14 test has to be run CS 190 IMPORTANT Should the gantry turn itself off during normal movement the adjustment is over sensitive The adjustment has to be corrected Also check the guide rails for sluggishness and lubricate them if necessary ATTENTION Disregard can lead to malfunction of the AMAX CS 190 8 6 5 Mechanical Reset Adjustment of the XYZZ Robot When the operating voltage is turned on the robot moves to its reference position All XYZZ units have to move The Z axes move to the upper stops in sequence then the Y unit moves into the light barrier then the X motor starts moving As soon as it has also reached its light barrier all motors simultaneously start moving abruptly in order to check the belts tension Then all axes move back to their reference positions until the XYZZ gantry comes to a stop over the incubation rail This also is the home position Should the XYZZ robot not come to a stop there there are several possible reasons Light barrier s defect safety cutoff has activated belts torn reset light barrier recognition not adjusted etc Example Only one sledge moves e g both axes move to the upper stops and then the Y axis moves into its light barrier Then nothing moves any more the next unit should then be checked X motor ATTENTION Do not switch the instrument on and off in short sequence wait approx 10 15
20. analog input current regulator I U converter photometerchannels AD converter input channel heating vdtage regulator 15V GND photometerlamp 24V 24V GND 24V 24V GND 5V GND power supply April 00 13 19 SIGMA AMELUNG DIAGNOSTICS AMELUNG 5 190 Drawings Optical Measuring Unit Circuit Diagram Verdrahtungsplan optische Messeinheit Optical Measuring Unit Circuit Diagramme PH BUE XD amp i qp Adresse 7 1234 1234 ff Se o o GC o Li o 4 5 lt I T BAT1 amp ER 192 a 5 P PH D RK ER lc 1 5 HD a 1 HEH e D m 5V DND 12V 24V 24V PH O RA Se 9 5 g 0693 Se uU uuu U Jel IC pom d HH Photometer FELT 1 1 Temperaturmessung Photomster 2 Temp measurement Photometer PHF 5V Abgleioh pu 6V alignment xe3 x26 x24 24V GND 24V xei di 2 Am
21. 1 approx 1 0 C The cooling is active and the temperature decreases as long as the LED V3 is lit The actual temperature is measured with a contact thermometer on the aluminium block When the LED V3 has gone out the temperature should be at 16 5 C 1 5 C 35 ATTENTION Disregard can lead to malfunction of and cause damage to the AMAX 5 190 8 4 2 Adjusting the PC Temperature Display The adjustment is carried out on the PH TF D06801 board The actual temperature of the measuring block can be queried with the service program 35 11 4 The displayed value can be altered adjusted with the potentiometer R7 1 2 approx 0 5 C 1 approx 0 5 C The temperature of the side surface of the aluminium ring should be measured with a contact thermometer Then it should be adjusted to this value ca 16 5 C June 98 June 98 SIGMA AMELUNG OO AMELUNG CS 190 Subassemblies IMPORTANT The temperature displayed by the PC in the service program should always be equivalent to the actual temperature ATTENTION Disregard can lead to malfunction of the AMAX CS 190 8 4 3 Adjusting the Cutoff Voltage of the Servo Power Amplifier In order to carry out the adjustment the following instrument casings have to be removed Side casing left 123289 The voltage is measured at PIN 2 of IC 7 IC LM 311 on the AM RPB 000301 board against ground with a multime
22. CS 190 Subassemblies 8 6 4 Speed Cutoff of the X Motor Amplifier The voltage is measured at PIN 7 of IC 20 on the PH XYZZ board with a digital multimeter against ground A voltage of approx 1 4 volts is adjusted with the potentiometer R57 Imprint on the board V X 1 2 approx 180mV 1 approx 180mV In order to carry out a function check the service program XYZZ robot has to be accessed and used lt gt to power off the robot axes The gantry then can be moved effortlessly IMPORTANT Both Z axis are also powered off and might move downwards This may cause damage The robot X sledge now has to be moved all the way to the left to its reset position IMPORTANT Both Z axes have to be positioned at the upper stops From the reset position the sledge is accelerated manually as fast as possible When it reaches a certain speed the amplifier switches off The light emitting diode LED V21 on the PH XYZZ board has gone out and the relay has opened Now switch the instrument off and on resets the cutoff system ATTENTION Do not switch the instrument on and off in short sequence wait approx 10 15 seconds Disregard can lead to malfunction of and cause damage to the CS 190 June 98 nt weg 7 8 37 SIGMA AMELUNG Subassemblies In order to carry out a function check of the XYZZ robot after the adjustments a test routine in the lt gt 11 6 service program
23. Increase cuv The complete BUS system is checked Should an error occur it will be displayed All module reports are displayed on the screen This program initiates all modules Its purpose is to simulate a sequence which corresponds to a real measuring process main software The modules magazine XYZZ robot and measuring cells are initiated by this program Its purpose is to transport cuvettes from the cuvette magazine to any measuring point using the XYZZ robot Exits the service program Continuous test and the screen displays AMAX service program main menu 1 5 12 98 SIGMA AMELUNG AMELUNG CS 190 Service Software 1 1 11 13 AMAX Continuous Test Il Pressing lt ALT F8 gt starts the service program Continuous test II IMPORTANT There should be no cuvettes in the robot gantry If the barcode scanner is also to be checked a tube with a barcode should be placed in the sample tray position 1 The file OFFSET DAT has to be in the directory ATTENTION Disregard can lead to malfunction of and cause damage to the CS 190 All modules are initiated with this program Its purpose is to check each module individually This test is stored in a file This file can be opened and read at a later time The name of the file is AMAXTEST LOG It is in the directory C AMAX SERVICE Opening the file Screen displays C AMAX SERVICE Enter EDIT
24. Light Current Control o 7 5 ERRAR 4444 June 98 13 34 SIGMA AMELUNG CS 190 Drawings Photometer Amplifier June 98 WS B 2 2 L 2 Jf 21 2 gt SIGMA AMELUNG 13 35 AMELUNG CS 190 Drawings PC AMAX Circuit Diagram Verdrahtungsplan PC AMAX PC AMAX Circuit Diagramme 082 sesedpy 27 2 e S 2579 55999 PC Steokkarte PC plugin card U Amelung 29000900 Ubertragungskabel Transmission cable x 9 AUF L TSEITE BESTOCKT P 4 pm I EN E 4 x Zero 51 3n amp Hd sO AUF L TSEITE BES
25. Press keys 15 2 1 Tighten row pusher 2 Drive back row pusher Pic 11 3 11 lt K gt The cuvette comb can be Edit single commands cuvette comb moved to different positions Abort with ESC Press keys 1 4 Tighten cuvette comb Move cuvette comb back Move cuvette comb to the top Move cuvette comb to the bottom June 98 jue 08 E 107 SIGMA AMELUNG AMELUNG CS 190 1 1 Service Software Pic 11 3 12 lt T gt The conveyors for the cuvette Edit single commands conveyor and lifting solenoids boxes can be activated or deactivated The lifting solenoids with ESC in the cuvette box storage area can be retracted 1 Start supply conveyor 2 Stop supply conveyor Press keys lt 1 gt lt 5 gt 3 Waste disposal band on for defined run time 4 5 Lifting solenoids on Lifting solenoids off IMPORTANT Never leave the conveyors and the lifting solenoids turned on for longer than 30sec Pic 11 3 13 lt P gt The speed and the running Adjust speeds of the stepper motors and run times stepper Enter cuvette pusher speed 1 255 40 motors can be adjusted Enter row pusher speed 1 255 40 Default values are displayed Enter cuvette comb speed 1 255 60 brackets Adjust waste disposal band run time x 40ms 70 Adjust mixing duration x 40ms 25 This is irrelevant for service use ATTENTION D
26. e supply voltage e supply frequency e power consumption cold max warm min e heat emission Commander PC e supply voltage e supply frequency e power consumption Monitor e supply voltage e supply frequency e power consumption Printer e supply voltage e supply frequency e power consumption SIGMA AMELUNG CS 190 Technical Data 130 kg 286 pounds 78 kg 172 pounds 10 kg 11 kg 24 2 pounds 22 pounds 2 5 kg 5 5 pounds 90 132 VAC 180 265 47 63 Hz 690 VA 230 VA 1240 kJ h 90 132 VAC 180 264 50 60 Hz 145 VA 100 240 VAC 47 63 Hz 80 VA 230 VAC 50 Hz 30 VA June 98 CS 190 Technical Data 5 5 4 Temperatures The internal components of the Amelung Amax 5 190 are heated or cooled automatically In order to guarantee the perfect performance of the AMAX CS 190 the following instructions have to be followed The CS 190 must not be placed directly in front of a wall minimum distance 15 cm e The ventilation grids must never be obstructed in any way Cooling the AMAX CS 190 would be impossible e The system fluid supply has to be sufficient at all times 9 1 9 2 be clean e To provide a sufficient air flow the air filter has to lt gt e Do not expose the AMAX CS 190 to direct sunshine The room temperature must not exceed 32 C ATTENTION Disregard may
27. 11 4 14 Switch mixer on off and adjust rotational speed Enter mixer rotational speed 1 20000 0 off Exits the reagent plasma tray service program The screen displays AMAX service program main menu 1 2 mme une 98 SIGMA AMELUNG AMELUNG CS 190 Service Software 1 1 11 5 Photometer F6 opens the window Photometer service program 11 5 1 Pic 11 5 1 Photometer service program ROROR R H Amelung GmbH by E Horst Version X Stand DD MM YYYY The window with the photometer loading program opens Pic 11 5 2 Pic 11 5 2 Photometer loading program Address 7 8 Bit F1 Module report Use the function keys lt F1 gt lt F10 gt for F2 Master question accessing each program parts F3 Bus test F4 RAM test F5 Free input F6 Test checksum F7 Load program F8 Show communication error F9 Start program F10 Reset June 98 June oOo 23 SIGMA AMELUNG CS 190 11 Service Software In the following sections the display of each program part is described individually F1 The module report is displayed F2 The master question is queried here The answer is displayed on the screen F3 Starts the AML BUS test The communication between the photometer and the commander PC is tested Should a problem interruption occur it can be det
28. 2 Abort channel 3 Start channel clotting 4 Start channel chromogen 5 Retrieve result 6 Show 4 channels 0 3 7 Show 4 channels 4 7 8 Show 4 channels 8 11 9 Which channel 0 7 A Which channel 8 11 Please enter Carry out the offset adjustment The adjustment takes places at the measuring amplifier amplifier compl Q10150 June 98 SIGMA AMELUNG 11 31 AMELUNG AMAX CS 190 1 1 Service Software IMPORTANT The lamp has to be switched off F6 see Pic 11 5 22 285 Pic 11 5 23 Enter 0 Enter 1000 Pic 11 5 24 The channels are displayed in a graphic Vm Display every value Using the offset 0 010 potentiometer 0 009 lower potentiometer 0 008 0 007 the channels are adjusted 0006 so that all lines on the 0 005 screen are positioned between 0 and 0 001 0 002 volts 0 001 approx 5 10 digits 0 000 Actual value Set 0 0005 0 001 Volt Stop E Channel 0 Channel 1 Channel 2 Channel 3 1 2 approx 4 5mV approx 28 digits 1 approx 4 5mV approx 28 digits Pic 11 5 25 9 digits channel 0 7 are Channel 0 06 Channel 1 05 displayed Channel 2 08 Channel 3 10 Channel 4 09 Channel 5 Channel 6 Channel 7 Carry out the amplifying adjustment The adjustment takes place at the measuring amplifier amplifier compl Q10150 1 32 mme 22 0 98 SIGMA
29. 5 1 Measurements 5 2 Weights 5 3 Electrical Connection Data 5 4 Temperatures 5 4 1 Temperatures of the Individual Modules 5 5 Intended Use 5 6 Throughput of the AMAX CS 190 June 98 SIGMA AMELUNG CS 190 Technical Data 5 1 Measurements 5 190 Height e Width e Depth Commander PC Height e Width Depth Monitor 14 inches e Height e Width e Depth optional Monitor 15 inches Height e Width Depth Keyboard Height Width e Depth Printer e Height Width e Depth Base cabinet for the AMAX CS 190 Height e Width e Depth June 98 ca ca ca ca ca ca ca ca ca ca ca ca ca ca ca ca ca ca ca ca ca 56 cm 22 5 inches 82 cm 32 75 inches 69 cm 27 75 inches 12 cm 4 75 inches 40cm 16 inches 44 17 75 37 cm 15 inches 35cm 14 inches 39 cm 15 75 inches 39 cm 15 75 inches 39 cm 15 75 inches 36 cm 14 5 inches 4cm 1 5 inches 46 cm 18 5 inches 17 cm 6 75 inches 17 cm 6 75 inches 36 cm 14 5 inches 21cm 8 71 cm 28 25 inches 82 cm 32 75 inches 69 cm 27 75 inches June 98 wem 0 SIGMA AMELUNG 5 2 Weights e CS 190 Basecabinet for AMAX CS 190 ca e Commander PC ca e Monitor e Printer ca 5 3 Electrical Connection Data AMAX CS 190
30. AMELUNG AMAX CS 190 Service Manual Instrument manufactured by Distributed by Heinrich Amelung GmbH Sigma Diagnostics Lemgo Germany St Louis Missouri USA Juni 98 AMELUNG OAMELUNG CS 190 Table of Contents 1 Table of Contents 2 Introduction 2 1 2 2 2 3 Brief Description of the Operational Characteristics of the AMAX CS 190 Traffic Lights Pictograms 3 Safety Regulation 3 1 3 1 1 3 1 2 Information on How to Avoid Danger to Life and Health General Information Information on the Repair of the AMAX CS 190 4 Accessories Equipment 4 1 Measurement and Adjustment Tools for Repairs 5 Technical Data 5 4 1 Measurements Weights Electrical Connection Data Temperatures Temperatures of the Individual Modules Intended Use Throughput of the AMAX CS 190 6 Measuring Methods Mechanical Measuring Mode Optical Measuring Mode Clotting Optical Measuring Mode Chromogenic T Instrument Installation 7 1 7 2 7 3 7 4 7 5 7 6 June 98 7 3 1 7 3 2 7 5 1 7 5 2 Instrument Overview Installation of the AMAX CS 190 PC amp Accessories Jumper Settings of the AML BUS PC Board Jumper Settings of the Modem Boards Printer Installation Connections Fresh Water Waste Water System Electrical Connections Turning on the Instrument SIGMA AMELUNG O Aa ABRWWNHN O I ot tod AN gt NNNNNNNNNN N OOO
31. Dilutor test commands Pic 11 1 8 lt 2 gt Sub program Dilutor service program Dilutor query Address 1 4 Bit Data from the dilutor is queried and displayed here nser position Start velocity Top velocity Stop velocity Lost valve steps Number of valve movements XX Supply voltage XX Firmware XL 3000 M YYYY P N XXX End ESC 1 8 mme 7 June 98 SIGMA AMELUNG CS 190 Service Software 11 Pic 11 1 9 3 Sub program Dilutor service program Dilutor commands Address 1 4 Bit 1 _ Set speed lt B gt Dilutor parameters can be Set absolute position altered EN Set relative aspiration This is irrelevant for service use m Set relative dispense Set top velocity lt ESC gt Exits the sub program E Dilutor commands Set cutoff steps Set cutoff velocity Set slope Set backlash End ESC 4 Sub program Pic 11 1 10 Dilutor baud rate Th bandas tanba Baud rate 1200 19000 adjusted This is irrelevant for service use lt 5 gt Sub program Pic 11 1 11 Dilutor address altered This is irrelevant for service use 6 Sub program Pic 11 1 12 Dilutor status The dilutor status can be Dilutor status No error queried here End ESC lt ESC gt Exits the sub program Dilutor June 98 June 9 7 00 SIGMA AMELUNG AMELUNG
32. In the example on Pic 6 1 2 the continuous movement is switched to interval movement after 25 6s During the intervals which prolong automatically a clot cannot be detected but it has time to stabilise itself The CV rises in dependence with the length of the interval Pic 6 1 2 Impulse measurement Cuvette rotates Cuvette stops Addition starting Movement reagent rotation Begin of 1 4 4 im pulse movement 25 65 pause pause pause pause pause activation 0 28 0 1s 0 2s 0 3s 0 4s 4s 6 2 _ 21 June 98 SIGMA AMELUNG CS 190 Measuring Methods 6 2 Optical Measuring Mode Clotting The time between the addition of the starting reagent and the beginning of the formation of fibrin is measured The sample and if necessary the reagent and or buffer are pipetted into a measuring cuvette After the incubation time it is placed into one of the optical measuring channels automatically The timing begins with the addition of the starting reagent The intensity of the light beam that passes through the cuvette is monitored by a sensor When clots are forming the sample reagent mixture becomes cloudy and the intensity of the light reaching the sensor decreases turbidimetrical measurement As soon as the change in the optical density reaches a pre set threshold the time measurement stops Pic 6 2 1 schematic display of the optical measurement clotting Optica
33. Jumper 247 offen Jumper 247 open Jumper 24V offen fold Jumper 24V open Jumper offen Jumper open H he Tavel deteotor lt Heizung d K vettenaufnalme 2 XYZZ Arm owvette uptake i Mi 2 V Jumper offen x _ Jumper open we PH AD346 Jumper 247 geschlossen 19059 r1 a S IL Jumper 247 olosed Jumper 24V offen Jumper 24V open Liohtsohranke X Reset Tight X Reset Inkrementalgeber X Motor Inkrementul transmitter X Motor June 98 PH XYZZ 2809 98 Analung 1 R5B x Ausg v 8 v 8 INIT Y INIT Z2 21 READY A END ON OFF sO X8 Anelung 17 07 96 I g E P gt d ges gags 821 5 55 IR Adresse 8 1234 GI of 19001538 1 5 anv SIGMA AMELUNG Empfindliohkeit N 8 Stufen Sensitivity 3 levels Schirm GND Sorsen GND Koax Leitung 71 Coaxial conmsotor 21 13 24
34. P3846 PC board AM F2 Platine AM DIL D05701 P3971 PC board AM DIL Platine AM RPB D00301 P4096 PC board AM RPB Control reagent plasma carousel Platine PH TU Temperatur Messung ohne LM 35 D02601 P4346 PC board PH TU temperature measurement without LM 35 Platine PH LSX Level Sensorik D01702 P4471 PC board PH LSX Level sensory electronics June 98 nut lt 10 7 SIGMA AMELUNG Platine AM I HZ PC board AM I HZ Platine PH IHZ2 PC board PH IHZ2 Platine PH O RA PC board PH O RA Platine PH O RK PC board PH O RK Platine PH R 2 R Platine PH M MB PC board PH M MB Platine PH AD 16B PC board PH AD 16B Platine PH BUE PC board PH BUE Platine AM M HT PC board AM M HT Platine AM M SH PC board AM M SH Platine PH HALL PC board PH HALL Platine PH H 2 O PC board PH H 2 O Platine PH O HZ PC board PH O HZ SIGMA AMELUNG AMELUNG AMAX 5 190 Spare Parts List Heizung Inkubationsschiene D07401 P4596 Heating incubation rail without IRF 540 D01101 P4721 D06401 P4846 D02501 P4971 Heizungsplatine Kan lenheizung und Durchlauferhitzer Heating board for canulae heating and waterflow heater Rechnerkarte Photometer Computer card photometer D06101 D05601 P5346 Control for peltier elements without MTP8P10 Control for mech measuring station AD Wandler AD transducer D07001 D02701 June 98 Anschlu Board zum PC P5596 connecting to PC Heati
35. Pic 8 3 1 Cuvette magazine 2 amp 3 Tab 8 3 1 Structure cuvette magazine D10007 mechanical subassemblies electronic subassemblies Pusher I PH K5 board D03401 Pusher II PH MCK board D08001 Side part I Side part 11 Conveyor Conveyor 11 Lifting solenoid stops Incubation rail There is a dip switch for adjusting the module address on the PH MCK board It also contains the program IC integrated chip ICT which can be replaced to update to new program version The following dip switch adjustments have to be carried out so that the module can be identified Tab 8 3 2 Module address 3 ATTENTION Disregard can lead to malfunction of the AMAX CS 190 June 98 SIGMA AMELUNG OO AMELUNG CS 190 Subassemblies Pic 8 3 2 ye Cuvette magazine cover 1 gt gt Cuvette box loading area 2 Cuvette box disposal chute 3 Cuvette box 4 Pic 8 3 3 Cuvette box loading area 1 6 Cuvette box 2 P 4 Cuvette comb 3 E Feed conveyor 4 0000 GE Disposal conveyor 5 Row 6 E eme 2 Incubation rail 7 7 7 Q SIGMA AMELUNG AMELUNG CS 190 Subassemblies 8 3 1 Removing the Cuvette Magazin
36. The module XYZZ robots and the A Cramer reagent plasma tray carry out a reset Ends the AMAX teach in program IMPORTANT The following points have to be carried out before the aligning 1 XYZZ reset 2 Wait until the XYZZ robot has reached his reference position 3 Send file 1 44 mme 2 June 98 SIGMA AMELUNG CS 190 Service Software 1 1 Pic 11 10 5 All XY positions can be aligned AMAX teach in Only individual positions can be aligned gt all XY All XY positions can be tested The robot moves to the aligned Teac not positions Test An individual Z position be selected and aligned Teach one Z All Z positions can be checked The Test all Z robot moves to the aligned End positions Amelung GmbH Ends the aligning menu The ESC A Cramer key can also be used Teach all XY positions the XYZZ robot moves to all XY positions in sequence There is a window for every position Example in picture 11 10 6 Pic 11 10 6 Follow the instructions in this box AMAX Teach In Reag rotor outer ring NOTE Instructions for adjusting the positions gt Teach all XY Alter position with the 4 arrow keys Teach one XY Lower Z axis S raise H Store position ENTER Test all XY End lt ESC gt Witch off axes lt gt Teach one Z ead position and switch axes on N Alter step values wit
37. Zusk nderung Datum Nome June 98 13 22 AMELUNG DIAGNOSTICS CS 190 Drawings XYZZ Cantilever Arm Block Diagram 13 Databus Databus 00 07 RESET Vdd Reset Z1 Motor X Motor Databus Poweramp Databus 00 07 VER Poweramp L l ui Vcc E D Encoder Hl Encoder BUS Reset HCTL 1100 HP HCTL 1100 HP Contolbus ALE R W OE CS Port B amp CL Reset Z2 Motor Reset Y Motor Databus Databus Ports 82C55 RAM 32kB 1100 1100 k Databus 00 07 Mikrocontroller Lightb Level Y Ref Sensor April 00 13 23 DIAGNOSTICS CS 190 Drawings XYZZ Circuit Diagram Verdrahtungs AYAZ Circuit Y Motor xe Z2 Motor lan XYZZ Amax lagramm Z1 Motor Yin x10 Inkremerrtalgeber Y Motor incremental transmitter Y Motor X Motor x2 Anelung x4 PH X ADA 25 11 92 Amax Liohtsohranke Y Reset Light barrier Y Reset J3L 7
38. red light ERROR XYZZ waste water well full running light CANCEL press any key Instrument is aborting current process 2 3 Pictograms This service manual describes the maintenance and repair of the automatic coagulation instrument AMAX CS 190 These instructions are written for qualified medical and technical personnel IMPORTANT Read these instructions carefully and work only in the prescribed manner Pay attention to warnings and notices Only in this way can damage to man and machine be avoided 2 2 mme 2722 June 98 SIGMA AMELUNG CS 190 Introduction 2 To increase the overall understanding of this manual the following pictograms are used ATTENTION There is DANGER TO LIFE of the user Read these instructions carefully and work only in the prescribed manner Pay attention to warnings and notices Only in this way can damage to man and machine be avoided ATTENTION The AMAX CS 190 can be damaged Read these instructions carefully and work only in the prescribed manner Pay attention to warnings and notices Only in this way can damage to man and machine be avoided IMPORTANT NOTICE Requires additional operator action or alteration of the adjustment parameters also see chapter 35 one turn to the right clockwise one turn to the left anti clockwise Amelung specific part number Q00000 Key on the PC keyboar
39. 98 SIGMA AMELUNG AMELUNG CS 190 Subassemblies 8 6 1 Adjusting the Safety Systems of the Control Unit In order to carry out the adjustment the following instrument casing has to be removed Rear casing 123268 In order to carry out the adjustment the instrument has to be switched on and connected to the lt gt commander PC IMPORTANT There are multiple safety systems for the robot gantry on the PH XYZZ D00101 board These safety systems protect the user from movements of the gantry in case he gets in the way of the robot This makes it important to carry out the following adjustments with great care 8 6 2 Voltage Cutoff of the X Motor Amplifier The voltage is measured at PIN 5 of IC 20 on the PH XYZZ board with a multimeter against ground A voltage of approx 1 53 volts is adjusted with the potentiometer R29 Imprint on the board 1 2 approx 200mV 1 approx 200mV In order to carry out a function check the robot gantry is manually pushed to the left or the right in X direction Resistance can be felt and the operation noise of the motor becomes audible After pushing harder the gantry must move effortlessly IMPORTANT Both Z axis are powered off as well and might move downwards This may cause damage The safety cutoff has activated the robot gantry has been powered off The light emitting diode LED V21 has gone out on the PH XYZZ board and the relay has o
40. AMELUNG CS 190 Service Software 1 1 IMPORTANT There must be no cuvettes in the measuring channels But first the lamp has to be turned on F4 With the menu lamp status the current lamp status can be queried The lamp can be switched to different states Pic 11 5 26 1 The lamp is turned on it Lamp status takes about 90 sec until the B7 lamp is operational The B6 display then changes to B5 B4 Lamp temperature elevated B3 Lamp control error B2 Lamp on but not ready B1 Lamp in standby B0 Lamp on lamp on The lamp voltage should be approx 11 0 0 5 volts Otherwise the voltage at the points X5 amp X6 lamp cable 1 Lamp on connection can be 2 Lamp off measured and adjusted 32 standby the AM O LSR D04301 Please enter board using the Potentiometer R50 1 2 approx 200mV 1 approx 200mV oo 00000 June 98 June oOo 1 33 SIGMA AMELUNG OO AMELUNG CS 190 1 1 Service Software F6 see Pic 11 5 22 6 Pic 11 5 27 Enter 8 2 Base voltage Enter 100 Multiplicator Pic 11 5 28 The channels are displayed in a graphic Vn Using the amplifier 8 300 potentiometer upper 8 290 potentiometer the SE channels are adjusted so 8260 that all lines on the screen level out at 8 25 volts 54000 digits Actual value 8 25 0 1 volts sec Stop E 0 C
41. E S K T P E Please choose June 98 June 9 weem 00005 SIGMA AMELUNG 5 190 11 Service Software Pic 11 3 4 lt I gt The commands of the Edit single commands incubation rail incubation rail Q10005 can be ee a NOME AN MORE NE accessed here Abort with ESC Press keys 1 9 ach Cuvette pusher to the top Function check of the lifting Cuvette pusher to the bottom solenoid and the light barrier cera Mixer stop setup Lifting magnet incubation on Lifting magnet incubation rail off Continuous test lifting solenoid E Q N lt ESC gt exits this sub program Please choose Pic 11 3 5 lt gt Displays the module report The module reports are AMAX MAGAZIN PROTOTYP A CRAMER Module short report is Module KMA Version X Datum DD MM YYYY Carry on with any key Pic 11 3 6 B Starts the AML BUS test The Test AML Bus connection communication between the cuvette magazine and the Abort with ESC commander PC is checked Should a problem occur SSES interruption it can be determined here Error message Pic 11 3 7 R The cuvette magazine carries Transmit soft reset to the cuvette magazine out a reset All parameters are restored to their original values Please wait Carry on with any key 11 6 June 98 SIGMA AMELUNG
42. S 2 Reagenz Plasmarad Inkremental transmitter eagent Plasma Caro 1 2 7 gesohlossen y si X2 X7 olosed c4 Amelung PH MCK2 Xe 9 Ss PH BUE 17 07 98 z X3 GND X4 X6 x3 xe RELI W 5 XS x7 11 X10 m Amelung d x14 AM RPB 21 12 93 i q O g lt E 2 2 Z Jl warmer d warmer 22 VS H SE SAN s 5 C Rotor Strom k lter gt V6 Abschaltung colder n Stirrer current H X6 GND a out off r o offen v4 xS Reagenz Plasmarad m RR pen Motor e anm R19 ds l __ Reagent Plasma Erg BAR 4 Caroussel ER vis n yi 21 R hrer Strom a Stirrer ourrent Des SECH xi x13 X12 o Rtihrer Reagenz Plasmarad x Stirrer Q R24 Reagent Plasma 9 Caroussel 14 x20 C10 3 t 11 Hall Sensor Hall Sensor Reagenz Plasmarad Reagent Plasma Abdeokun Cover J l Z x 0 syn 228 5 r gil Peltier Element 1 13 17 CS 190 Drawings Reagent Plasma Tray June 98 SIGMA AMELUNG 13 18 CS 190 Drawings Photometer Block Diagram 13 4 channel photometer 16 ht AD converter calculator PCB over temperature regulator failure lamp monitoring
43. and the cuvette magazine Now the alignment gauge J01819 gauge Ill alignment gauge lifting solenoid can be inserted into the incubation rail The cuvette magazine can be moved after unscrewing the fastening screws 3 hexagonal headed screws The cuvette magazine is now adjusted so that both lifting solenoids impeders for the 1st cuvette box fit closely in front of the alignment gauge At the same time Ensurethat the incubation rail gauge Ill of the does not protrude into the cuvette magazine For example if a ruler or the alignment gauge ll is put against the inside of the cuvette magazine s left side the incubation rail gauge lll may extend no further than the ruler or the gauge ll After completing the alignment both fastening screws have to be tightened again Perform a function check by pushing the lifting solenoids downwards and releasing them again They should spring back from the alignment gauge without any delay Pic 8 3 10 1 0 16 mme 2 June 98 SIGMA AMELUNG AMELUNG CS 190 Subassemblies Lifting solenoids 1 Alignment gauge lll 2 Alignment gauge II 3 Alignment check The row pusher is moved in the direction of the incubation rail The pusher should be positioned in the middle of the incubation rail opening When processing the cuvettes these should move into t
44. be ignored ATTENTION Disregard may lead to malfunction of the AMAX CS 190 June 98 June 9 weem 005 SIGMA AMELUNG AMELUNG CS 190 1 1 Service Software 11 1 Dilutor F2 selects the window Dilutor service program Pic 11 1 1 Pic 11 1 1 Dilutor service program H Amelung GmbH by E Horst Version Stand DD MM YY Pic 11 1 2 Dilutor service program Address 1 4 Bit F1 Selects the associated F1 Module report program parts lt F10 gt F2 Master question F3 Bus test F4 Dilutor F5 Free input F6 Washing pump F7 Tubing pump F8 Mixer F9 F10 Reset In the following sections the display of each program part is described individually Pic 11 1 3 F1 This module report is Module reports displayed AME A M A X DOSIERER V E HORST Short report DOS V XX DD MM YYYY 1 6 _ 722 SIGMA AMELUNG CS 190 Service Software 11 Pic 11 1 4 F2 The master question is queried Answer master question 8 here The answer is displayed 0 B7 Last command is executed on the screen 0 B6 Parameter out of limits Pic 11 1 4 shows an example 0 B5 Wrong command code 0 B4 Parameter number wrong 1 B3 Dilutor command is executed 0 B2 Dilutor error 0 B1 Water shortage 0 BO Pic 11 1 5 F3 Starts the AML BUS te
45. channel cover Photometer intermediate pos 3 Photometerintermediate pos 3 3 The carrier should be positioned approx Photometer intermediate pos 4 3 mm beside the opener of the measuring channel cover Mech meas channel 1 Adjust the XY position so that the Z axis Mech meas channel 2 cuvette ejector tappet can move into the Mech meas channel 3 measuring channel Mech meas channel 4 June 98 June 9 SIGMA AMELUNG CS 190 Service Software All XY positions listed Tab 11 10 1 2 are default values The default values are used by the software without the file OFFSET DAT positions can be altered by aligning Tab 11 10 1 2 Default values Reag rotor outer ring Reag rotor second ring Reag rotor third ring Mech meas channel 1 11 48 DIAGNOSTICS X position X position X position X position X position X position X position X position 7046 Y position 9266 5592 Y position 10473 3146 Y position 12260 2455 Y position 12933 488 Y position 14414 5962 Y position 1202 1954 Y position 1202 4770 Y position 1202 X position 8056 Y position 1370 X position 9706 Y position 1238 X position 11510 Y position 1238 X position 13312 Y position 1238 X position 15095 Y position 1238 X position 16919 Y position 1238 X position 18684 Y positio
46. check This involves the carrying out of checking measurements These actual values have to be equivalent to the theoretical values ATTENTION Live parts power unit and connection panel must not be touched DANGER TO LIFE ATTENTION On certain parts photometer lamp or lamp casing there is a DANGER OF BURNS IMPORTANT Regular maintenance helps to avoid malfunctions and protects the AMAX CS 190 from damage June 98 June SIGMA AMELUNG AMELUNG CS 190 4 Accessories Equipment 4 Accessories Equipment 4 1 Measurement and Adjustment Tools for Repairs 4 1 June 98 June 98 4 0 SIGMA AMELUNG CS 190 Accessories Equipment 4 4 1 Measurement and Adjustment Tools for Repairs It is recommended to always carry the following tools and adjustment gauges at every AMAX 5 190 service intervention Tab 4 1 1 Measuring instruments Tools Catalog no Thermometer Surface probe Immersion probe Digital multimeter Oscilloscope incl probes 1 1 1 10 Adjustment gauge magazine light barriers Adjustment gauge II row pusher end light barrier Adjustment gauge Ill adjustment gauge lifting solenoid Adjustment gauge alignment pusher 1 unit Needle ejector tool Spring balance Adjustment tool auto photometer height June 98 eee I SIGMA AMELUNG O AMELUNG CS 190 Technical Data 5 Technical Data
47. chromogenic The absorbance increase within a e defined interval 30 60 90 is gt mem measured and converted into E min The rate of absorbance change must be constant linear 25mE Y 30 60 90 t s SIGMA AMELUNG OAMELUNG CS 190 Instrument Installation 7 Instrument Installation 7 1 7 2 7 3 7 4 7 5 7 6 June 98 7 3 1 7 3 2 7 5 1 7 5 2 Instrument Overview Installation of the AMAX CS 190 PC amp Accessories Jumper Settings of the AML BUS PC Board Jumper Settings of the Modem Boards Printer Installation Connections Fresh Water Waste Water System Electrical Connections Turning on the Instrument SIGMA AMELUNG 1 1 1 1 1 1 1 1 1 O AMELUNG CS 190 Instrument Installation 7 1 Instrumen t Overview OO AMELUNG CS 190 7 Instrument Installation Tab 7 1 1 Overview Chapter 1 Mansswith D 75 2 Cuvette magazine front feed chute ag a 83 113 3 Cuvette magazine front disposal chute 8 3 11 3 98 2J 4 Drawer Disposal 5 Mechanical measuring unit 6 Reagent plasma barcode 7 Robot XYZZ 7 2 Installation of the CS 190 1 Remove the packaging material of the AMAX CS 190 and level the instrument on the base cabinet Fasten the connecting bolts which connect the base cabinet and the instrument 2 Do not turn on the in
48. ejector position The function of the lifting solenoid can be checked with a continuous test program in the service lt gt program The lifting solenoid is activated and then powered off it should spring out without any delay 0 1 Oue SIGMA AMELUNG AMELUNG CS 190 Subassemblies 8 3 5 Adjusting the Temperature of the Incubation Rail Pic 8 3 5 1 The supply voltage has to be turned on The 8 3 5 adjustment is carried out on the AM I HZ D07401 board Two cuvettes 2 which are filled E O 0060000 with approx 200 ul water are placed into the incubation channel 1 see Pic 8 3 5 1 E The theoretical value of the heating is adjusted with the potentiometer R22 As long as the LED V1 is lit 35 the heating is active and the temperature increases The temperature in the cuvettes should be at 37 5 C 0 3 C The actual temperature in the cuvettes can be measured with the liquid thermometer 14 approx 1 C 1 approx 1 C ATTENTION Disregard can lead to malfunction of the AMAX CS 190 8 3 6 Adjusting the PC Temperature Display The current temperature of the measuring unit can be queried with the service program 35 The displayed value is matched to the adjusted value value displayed on the thermometers using the potentiometer R23 1 2 approx 0 5 C 1 approx 0 5 C IMPORTANT The temperature display
49. fulll Enable Mikrocontroller RESET Vref April 00 13 16 CS 190 Drawings Reagent Plasma Tray Circuit Diagram Ve rdrahtungsplan keagenz Plasmarad Barcodeleser Circuit Diagragramme Reagent Plasma Caroussel Barcode Reader SIGMA AMELUNG nc y Temp F hler H RPB Rad Frequenzabgleioh Temp Kontrolle Temp sensor Se e RPB caroussel Frequenoy adjust Temp oontrol R7 166006 v Liohtsohranke Ne Reagenz Plasmarad Reset Tight Barrier V 24 Sohnittstell l Reagent Plasma Caroussel V 24 Int ome 1 Reset nterface m Inkrementalgeber
50. in order to interrupt the monitoring of the AM S HY board Otherwise the measuring channels would stop again An amplitude of at least 1 5 volts should be visible After the measurement the X18 or X1 plugs have to be plugged back into the AM M SH board or the AM M MB board ATTENTION Disregard can lead to malfunction of the AMAX CS 190 8 2 5 Adjusting the Hinge Mechanism Voltage knee joint The supply voltage for the hinge mechanism stepper motors is adjusted using the potentiometer on the AM M SH D06901 board 1 2 approx 1 0 V 1 approx 1 0 V For that purpose a digital voltmeter is connected to the LED V2 anode The voltage should be 15 Volt 0 5 to guarantee a safe opening and closing of the hinge ATTENTION Disregard can lead to malfunction of the AMAX CS 190 8 6 a 7 June 98 SIGMA AMELUNG AMELUNG CS 190 Subassemblies 8 2 6 Adjusting the Rotational Speed In order to carry out the adjustment the following instrument casings should beremoved Side casing left 123289 Front plate left 123293 The measuring unit should be operational One oscilloscope probe is connected to PIN 1 of 35 11 2 plug X1 on the PH M MB D05601 board The measuring unit channel no 4 is started with the service program Using the potentiometer R21 the speed is adjusted so that the interval length of the signal is 375ms 1 2 approx 30ms 1 approx 30ms
51. lead to malfunction of and cause damage to the AMAX CS 190 5 4 1 Temperatures of the Individual Modules reagent plasma barcode tray ca 16 5 1 5 C e incubation rail 37 5 0 3 optical measuring unit ca 37 5 0 3 C e mechanical measuring unit ca 37 5 0 3 C e cuvette magazine ca 37 5 0 3 C 40 0 0 5 C e Cooling water system ca 25 55 C e warm water circuit 37 C washing in the well ca 38 5 0 5 C pumping the well ca 38 5 0 5 C The temperature in the well is measured by a liquid thermometer In the user software main menu select Maintenance then Wash The temperature is measured during the process Wash and Fill The warning limits for the temperatures can be entered in the user interface software In the case of a divergence a message will be displayed on the monitor and the status lights will June 98 5 3 SIGMA AMELUNG AMELUNG 5 190 5 Technical Data show yellow In addition an acoustic signal will sound and the AMAX CS 190 will not reactivate 5 5 Intended Use The AMAX CS 190 measures in vitro coagulation times and chromogenic test reactions Both citrated whole blood and citrated plasma samples can be used You can choose between the mechanical measuring and the optical measuring mode Depending on the used reagents and measuring methods the following hemostasis parameters can be determined Prot
52. of the AMAX CS 190 8 5 3 Adjusting the Photometer Lamp Voltage In order to carry out the adjustment the following instrument casings have to be removed Side casing left 123289 The lamp is switched on with the service program lt The lamp voltage is adjusted on the AM O LSR D08401 board with potentiometer R50 1 2 approx 200mV 1 approx 200mV The voltage to be adjusted can be measured at the points X5 amp X6 lamp cable connection with a digital multimeter The voltage should be 11 0 0 5 volts ATTENTION Disregard can lead to malfunction of the AMAX CS 190 8 5 4 Adjusting the Photometer Measuring Amplifier In order to carry out the adjustment the following instrument casings have to be removed Upper structure 123290 Side casing left 123289 Working area 123292 The calibration should be carried out inside the instrument photometer installed The measuring unit has to be protected from outside light sources The disposal drawer has to be closed The temperature and the lamp voltage have to be adjusted correctly Otherwise the temperature and voltage adjustment of the photometer lamp have to be carried out first The AMAX CS 190 has to be connected to the commander PC 35 June 98 June oo SIGMA AMELUNG OO AMELUNG CS 190 Subassemblies Offset calibration The voltages of each measuring amplifier can be queried with the service prog
53. program AMAX teach in program Pic 11 10 1 NES AMAX Teach in program am MM YYYY H Amelung GmbH Written by A Cramer TT MM YYYY Pic 11 10 2 AMAX teach in The path and file name can be altered here Path a File name Offset file ENTER accept ESC new entry A suggestion which can be used is already entered lt 5 gt deletes the entry ENTER accepts the entry H Ametng GmbH June 98 Jun lt SIGMA AMELUNG CS 190 1 1 Service Software Pic 11 10 3 The file OFFSET DAT AMAX teach in is created In this example it already exists File already exists lt gt deletes the file D elete or A ppend All data is lost In this case the teach in program has to be H Amelung GmbH carried out completely A Cramer A The data is attached appended Individual positions can be altered aligned The pointer gt makes the selection It can be moved with the T Pic 11 10 4 keys on the PC keyboard SE The XYZZ robot can be aligned After selection a main menu is displayed Wey Ze see picture 11 12 5 The reagent plasma tray can be aligned Teach REAG This is irrelevant for service use Send file The file OF FSET DAT is transmitted After a reset the data has to be transmitted in order to provide the robot with its position data Module Reset End Amelung GmbH
54. rail XM slider retruoted E JEJE JE JL JE 3E E JE JE JE XE JE JE JE A XC 3E JC 3E JE 3E 3E JE 3E XC 30 XC XE X 300 2 xu Webs M q AUF L TSEITE BESTOCKT P nelung i x17 Tight barrier 07 10 92 tro B Tu 07 02 92 E xe Amelung xie Cl Liohtsohranke d gt PH BUE Weiohe links gt Light barrier switoh left 339 5 x beat IC4 q X4 gesohlossen Hubmagnet vs X2 X4 olosed Inkubationssohiene o Inoubation rail bag 5 elevating magnet 4 gt es 5 xe xe Liohtsohranke X14 x8 1 Reihensohieber x7 am Anfang Liohtsohranks pn wrier Eelhensohieber Dane bors 1 1 mE em Ende entension Light barrier slider mas 1 extension E Heizung auf dem nc N Transportbloak Heating on transport bloob x18 Halsensor Sobrittmotor Sohrittmotor x19 ZS R hrer Motor Weiche drehen Sohieber Inkubrad A Hallsensor Steppmotor Steppmotor E x stirrer motor for switch slideing rad inoub caroussel gt Box GND xe xi F i 2 Taster Zufuhr infeed 2 Q 5 X6 uf LBtserte AM F2 gt 2x B4V kest ckt OL ke Fi 2 X14 X13 lt Es PH K AL H Da c Fe xi un x9 x EEE DER Hubmagnet Auswurf Kilvettenmagazin Elevatingmagnat ejeotor for cuvette bon Taster Auswurt Ejeotor key Liohtschr
55. replaced to update to new program version The following dip switch adjustments have to be carried out so that the module can be identified Tab 8 2 2 ATTENTION Disregard can lead to malfunction of the AMAX CS 190 June 98 SIGMA AMELUNG OO AMELUNG CS 190 Subassemblies 8 2 1 Removing the Measuring Unit In order to remove the measuring unit the following instrument casings should be removed Upper structure 123290 Side casing left 123289 Working area 123292 Front plate left 123293 Side casing right 123291 Front plate right 123294 Magazine cover 122432 8 2 2 Adjusting the Measuring Block Temperature The adjustments have to be carried out on the AM M SH D06901 board Place cuvettes filled with approx 200 yl water in the measuring channels In order to adjust the temperature of the measuring unit the following instrument casings should beremoved Upper structure 123290 Side casing left 123289 Working area 123292 The supply voltage should be turned on The theoretical value of the heating is adjusted with potentiometer R27 1 2 approx 1 0 C 1 approx 1 0 C As long as the light emitting diode LED V4 is lit the heating is active and the temperature rises The current temperature can be measured in the cuvettes using the liquid thermometer The temperature should be at 37 5 C 0 3 C when LED V4 goes out after approx 15 minutes 35 T
56. reset Display light barriers and liquid sensor Execute test routine Process additional commands next menu Test level sensor Z axis continuous test routine End program E Exits the XYZZ robot service program A M V R 2 D E The screen displays Please select AMAX service program main menu June 98 June 0005 SIGMA AMELUNG AMELUNG CS 190 1 1 Service Software Pic 11 6 3 A All current positions of the Display current servo axis position XYZZ robot are displayed All servo motors are powered Off all servo motors turned off the robot can be moved Abort with ESC manually Current position X axis 5962 The positions displayed on the Current position Y axis 1200 screen change checking the encoders Current position Z1 axis 64 Current position Z2 axis 64 Pic 11 6 4 lt M gt Display of the module reports The module reports are AMAX XYZZROB PROTOTYP A CRAMER Module short message is Module LRB Version X Datum DD MM YYYY Carry on with any key Pic 11 6 5 V Starts the AML BUS test Check AML bus connection The communication between mE the XYZZ robot and the Abort with ESC command PC is checked Should a problem interruption fee occur it can be determined here Error message Pic 11 6 6 R Resets the XYZZ robot All Transmit s
57. the Cooling Circuits 8 25 8 4 2 Adjusting the PC Temperature Display 8 25 8 4 3 Adjusting the Cutoff Voltage of the Servo Power Amplifier 8 26 8 4 4 Adjusting the Mixer Voltage 8 26 8 4 5 Mechanical Reset Adjustments at the RPB 8 27 8 4 6 Adjusting the Barcode Scanner Position 8 27 8 5 Photometer 8 29 8 5 1 Removing the Measuring Unit 8 30 8 5 2 Adjusting the Temperature of each Measuring Channel 8 30 8 5 3 Adjusting the Photometer Lamp Voltage 8 31 8 5 4 Adjusting the Photometer Measuring Amplifier 8 31 8 6 XYZZ Robot gantry 8 34 861 Adjusting the Safety Systems of the Control Unit 8 35 June 98 1 2 SIGMA AMELUNG OAMELUNG CS 190 Table of Contents 1 8 6 2 Voltage Cutoff of the X Motor Amplifier 8 35 8 6 3 Voltage Cutoff of the Y Amplifier 8 36 8 6 4 Speed Cutoff of the X Motor Amplifier 8 37 8 6 5 Mechanical Reset Adjustment of the XYZZ Robot 8 38 8 6 6 Adjusting the XY Motors 8 39 8 6 7 Adjusting the Level Sensors liquid level sensors and height sensors 8 40 8 7 Water Temperatures 8 42 8 7 1 Adjusting the Water Reservoir Temperature D10068 8 43 8 7 2 Adjusting the PC Temperature Display 8 43 9 Maintenance 9 0 9 1 Refilling the System Fluids 9 1 9 2 Cleaning the Air Filter 9 2 9 3 Replacing the Photometer Lamp 9 3 9 3 1 Removing the Photometer Lamp 9 3 9 3 2 Inserting a New Lamp 9 4 9 4 Dilutor Syringe 9 5 9 4 1 Removing the Dilutor Syringe 9 5 9 4 2 Replacing the Teflon Seal 9 6
58. the Dilutor Syringe 9 4 2 Replacing the Teflon Seal 9 5 Cleaning the Photometer Channels 9 6 Pump Tubing Waste Water Pump 9 7 Needle XYZZ Robot 9 7 1 Replacing the Needle 9 7 2 Installing a New Needle 9 8 Cuvette Waste Drawer June 98 SIGMA AMELUNG 9 1 9 2 9 3 9 3 9 4 9 5 9 5 9 6 9 7 9 8 9 9 9 9 9 10 9 11 9 0 OAMELUNG CS 190 Maintenance 9 1 Refilling the System Fluids The AMAX 5 190 features two fluid circuits each containing a system fluid There is cooling circuit and a 37 C circuit The fluid is stored in a central storage reservoir The software monitors the fluid level in the reservoir In case of a fluid deficiency a message will be displayed on the screen The filling neck is positioned on the top left corner of the rear of the instrument assuming user is located in front of the instrument Lacking system fluid is refilled as follows IMPORTANT The AMAX CS 190 should be switched off and at the same time be up to operating temperature Pic 9 1 1 1 Switch off instrument 2 Open filling neck 3 loosen screw 2 with an open jaw spanner 1 size 13mm and remove it 3 Refill system fluid 830040 500ml bottle Refill the system fluid using a funnel Pour in Fluid until it becomes visible in the bend of the filling neck 3 4 Close filler neck 3 The system fluid levels can also be monitored by the service software A
59. time a Switch on needle heating timer is started Wash needle 1 Drip test ESC End Watch drip proceed with ESC 0 10 Amelung GmbH MM YY A Cramer ATTENTION Disregard can lead to malfunction of the AMAX CS 190 June 98 11 57 SIGMA AMELUNG CS 190 Troubleshooting 12 Troubleshooting 12 1 Error Examples June 98 SIGMA AMELUNG 12 1 12 0 CS 190 Troubleshooting 12 4 Error Examples Tab 12 1 1 Corrective action AMAX 5 190 does 1 Check the power supply plugs not start up 2 Check the wall socket for voltage AMAX CS 190 is turned on but the program doesn t start No measurement possible Instrument becomes too hot Error message is displayed Some temperatures aren t achieved Error message is displayed There is water XYZZ robot is out of order after some time Error message is displayed Mech meas unit Not all knee joints close Error message is displayed June 98 SIGMA AMELUNG 1 Is the PC switched on 2 Is the connection between the PC and AMAX CS 190 established BUS cable Is the program installed Check air filter clean if necessary Check system fluid refill if necessary Check fluid filter blockage replace if necessary Check air filter clean if necessary Check system fluid refill if necessary Check fuses in the instrumen
60. with the oscilloscope at the measuring point MP2 after a successful adjustment At MP3 approx 3 5Vss can be measured In order to check it touch the Z axis with your fingers Then LED V9 should light up The sensors can also be checked with the service program June 98 DIAGNOSTICS e A M E L U N G AMELUNG CS 190 Subassemblies ATTENTION Disregard can lead to malfunction of and cause damage to the CS 190 June 98 SIGMA AMELUNG OO AMELUNG CS 190 Subassemblies 87 Water Temperatures Pic 8 7 1 8 7 1 Structure water tempering 010013 mechanical subassemblies electronic subassemblies water reservoirs II D10068 PH H20 board 000901 PH MCK board D00801 There is a dip switch for adjusting the module address on the PH MCK board It also contains the program IC integrated chip IC1 which be replaced to update to new program version The following dip switch adjustments have to be carried out so that the module can be identified Tab 8 7 2 ATTENTION Disregard can lead to malfunction of the AMAX CS 190 4 4 NENNEN S SIGMA AMELUNG O AMELUNG CS 190 Subassemblies In order to carry out the following adjustments the following instrument casings have to be removed Rear casing 123268 8 7 1 Adjusting the Water Reservoir Temperature D10068 The theoretical value of the heating is ad
61. 090006 D INKUBATIONSSCHIEN C 010005 E ACHE E VERBINDUNGSSTUTZEN 090007 362205 400mm i eq e O 9 FRISCHWASSERTANK 450 2 ABWASSERTANK 1 FRESH WATER TANK D C 2 210mm 2 70mm EFFLUENT WATERTANK I Y STUTZEN G6e206 5 450mm 2 500mm Se RUE PRUTOMETER LAMP CASING moss B FRISCHWASSER KREISLAUF 220mm FRESH WATER CIRCULATORY SYSTEM 110035 5 650mm WARMWASSER KREISLAUF KUPPLUNG PLCD 220 04 2 200mm WARM WATER CIRCULATORY SYSTEM 20112 KUEHL WASSER KREISLAUF COOLING WATER CIRCULATORY SYSTEM Deere easton Position 010001 A H WASSERKREISLAUF SYSTEM ABWASSER KREISLAUF EFFLUENT WATER CIRCULATDRY SYSTEM WASSERKREISLAUF SYSTEM AMAN WATER CIRCULATORY SYSTEMS CDATET 000260 30 10 97 T ARAYAWONG 000260 E I2 10 I 3 7 5 5 2 Zack Andering Nade FOV as geen June 98 SIGMA AMELUNG 13 30 June 98 CS 190 Drawings Base Unit Rass SIGMA AMELUNG 13 31 CS 190 Drawings Base Unit June 98 SIGMA AMELUNG 13 32 CS 190 Drawings Casing AMELUNG 5 190 i June 98 SIGMA AMELUNG 13 33 CS 190 Drawings
62. 1 26 June 98 SIGMA AMELUNG DIAGNOSTICS AMELUNG CS 190 Service Software 1 1 0 B2 Already occupied 0 B1 Wrong command 0 B0 Wrong area June 98 June 9 _ SIGMA AMELUNG F4 lt gt lt 2 gt 3 F5 This is F6 11 28 OO AMELUNG CS 190 Service Software Here the current lamp status is displayed The lamp can be switched to different conditions A control error is displayed because the measuring program is activated but the lamp is not Pic 11 5 15 Switches on the lamp The 1 switches to B2 The lamp controller then sets the lamp to 0 B7 operation voltage 0 B6 Control range between approx 0 B5 10 13 8 Volt If the lamp 0 B4 Lamp temperature elevated voltage is inside of this range the light switches to BO after approx 90sec Is the lamp 0 B1 Lamp in Standby voltage outside of zone BO the 1 switches to B3 lamp control error In this case the lamp must be checked or replaced if necessary 3 Lamp in Standby EE Switches off the lamp The lamp is switched to standby the voltage is decreased Pic 11 5 16 A command in hexadecimal 2 format can be entered here irrelevant for serviceuse 9 Pic 11 5 17 Measurements can be started here Also the photometer can be adjusted here Channel 11109876543210 0 0 0000000000 Determine blank value 2 Abort off channel 3 S
63. 3 0 5 Confirms that the reagent Show current servo axis position plasma tray voltage has been turned off The position display can be checked by manually repositioning the tray Current position is X XXXX Pic 11 4 4 1 Display of the module report The module reports are Module short report is AMAX REAGENZRAD PROTOTYP A CRAMER WAXXXX Module RPB Version X Date DD MM YYYY Carry on with any key Pic 11 4 5 2 Starts the AML BUS test The AML Bus test is used to check nN EE the communication between the reagent plasma tray and the commander PC Shoulda A4 i problem occur interruption it can be determined here Error message Pic 11 4 6 3 Resets the reagent plasma tray All parameters are reset to their original values and the tray is moved to the reference Please wait position E 1 20 mme 2 98 SIGMA AMELUNG AMELUNG CS 190 Service Software 1 1 Pic 11 4 7 4 Displays the status of all Display light barrier status reagent plasma tray light EE barriers Functionality check of abort with ESC the light barrier and the Lid query Light barrier reset rotor high Light barrier top low Pic 11 4 8 lt 5 gt reagent plasma tray Execute test routine carries out a test routine The setup of the emergency cut off Abort with ESC can be checked Should plasma tubes be
64. 6 SIGMA AMELUNG AMELUNG 5 190 LIS 14 LIS STX 1 11111112 ETX Checksum TC AMAX ACK TC AMAX ENQ TC LIS STX D 11111112 PT ETX Checksum TC AMAX ACK TC AMAX ENQ TC LIS STX D 11111112 FIB ETX Checksum TC AMAX ACK TC AMAX ENQ TC LIS EOT TC June 98 ng 07 SIGMA AMELUNG CS 190 LIS 14 2 5 Result Transmission continuously AMAX DLE TC LIS ACK TC AMAX SIX R AMAX1 12 3 954 103 L ETX Checksum LIS ACK TC 14 01 44 11 101 E TX Checksum LIS ACK TC up to 40 Results AMAX EOT TC 14 8 eg June 98 SIGMA AMELUNG A M ELU N G CS 190 LIS 14 14 2 6 Export upload from AMAX to LIS AMAX DLE TC LIS ACK TC AMAX STX H AMAX1 TT MM JJJJ ETX Checksum LIS ACK TC 5 1111111111 INSTANCE NAME ETX Checksum TC LIS ACK TC 123 94110297 TX Checksum LIS ACK TC 2324 Checksum LIS ACK TC June 98 June 98 _ 7 0 40 SIGMA AMELUNG 5 190 LIS ETX Checksum TC LIS ACK TC LIS ACK TC AMAX EOT TC 1 10 8 SIGMA AMELUNG A M ELU N G CS 190 LIS 14 14 2 7 ID Query real time AMAX DLE TC LIS ACK TC AMAX 5 1 11111111 ETX Checksum TC LIS ACK TC AMAX EOT TC LIS answer
65. 601 Board 8 8 8 3 Cuvette Magazine 8 9 8 3 1 Removing the Cuvette Magazine or the Incubation Rail 8 11 8 3 2 Adjusting the Mixer in the Incubation Rail 010005 8 11 8 3 3 Adjusting the Ejector Q10030 8 12 8 3 4 Checking the Lifting Solenoid of the Incubation Rail 8 12 8 3 5 Adjusting the Temperature of the Incubation Rail 8 13 8 3 6 Adjusting the PC Temperature Display 8 13 8 3 7 Checking the Lifting Solenoids 8 14 8 3 8 Alignment Tools Magazine 8 15 8 3 9 Adjusting the Pusher 1 Unit 8 16 8 3 10 Alignment of the Cuvette Magazine in the 5 190 8 16 8 3 11 Adjusting the Light Barriers and the Cuvette Comb 8 18 8 3 12 Adjusting the Cuvette Comb 8 20 8 3 13 Checking the Reflex Light Barriers 8 22 8 3 14 Checking the Conveyors 8 23 8 4 Reagent Plasma Barcode 8 24 8 4 1 Adjusting the Cooling Circuits 8 25 8 4 2 Adjusting the PC Temperature Display 8 25 8 4 3 Adjusting the Cutoff Voltage of the Servo Power Amplifier 8 26 8 4 4 Adjusting the Mixer Voltage 8 26 8 4 5 Mechanical Reset Adjustments at the RPB 8 27 8 4 6 Adjusting the Barcode Scanner Position 8 27 8 5 Photometer 8 29 8 5 1 Removing the Measuring Unit 8 30 8 5 2 Adjusting the Temperature of each Measuring Channel 8 30 8 5 3 Adjusting the Photometer Lamp Voltage 8 31 8 5 4 Adjusting the Photometer Measuring Amplifier 8 31 8 6 XYZZ Robot gantry 8 34 8 6 1 Adjusting the Safety Systems of the Control Unit 8 35 June 98 8 0 SIGMA AMELUNG
66. 8 June wee 7 39 SIGMA AMELUNG AMELUNG CS 190 1 1 Service Software 11 7 Liquid Management lt F5 gt opens the window Liquid Management Service Program Pic 11 7 1 Pic 11 7 1 kc sk 2 sk sk ok ok ke sk 8k ok ok sk ok ok EE ok o sk ok sk EE 8k LIQUID MANAGEMENT SERVICE PROGRAM MM YY Heinrich Amelung GmbH Written by A Cramer Machine AMAX tg A Xe to 6X C Cu ux S Carry on with any key sk skeske ok ok ok ok ode ok ok ok ok k 9k ok ok ok 2 SR ok ok 9 ok ok 9k REN Picture 11 7 2 shows each window s executable commands Pic 11 7 2 Liquid management service program AMAX Program menu Press keys P E Adjust rotational speed of hot water circulation pump Display module report Test AML Bus connection Execute software reset Display liquid level sensors Waste water pump on off SWitch signal lamps Measure and show temperatures End program Please select Pic 11 7 3 P Adjusts the rpm of the Adjust rotational speed of reciprocating pump reciprocating pump 0 pump off 255 pump abort with ESC full throughput 1 Adjust no of strokes hot water circuit pump No of strokes hot water circuit pump 0 255 1 38 mme
67. 9 5 Cleaning the Photometer Channels 9 7 9 6 Pump Tubing Waste Water Pump 9 8 9 7 Needle XYZZ Robot 9 9 9 7 1 Replacing the Needle 9 9 9 7 2 Installing a New Needle 9 10 9 8 Cuvette Waste Drawer 9 11 10 Spare Parts List 10 0 Spare Parts List 10 1 11 Service Software 11 0 Description 11 1 11 1 Dilutor 11 6 11 2 Mechanical Measuring Unit 11 11 11 3 Cuvette Magazine 11 15 11 4 Reagent Plasma Tray 11 19 11 5 Photometer 11 23 11 6 XYZZ Robot 11 33 11 7 Liquid Management 11 38 11 8 Text Viewer 11 41 11 9 Service Logbook 11 42 11 10 11 43 11 10 1 Adjustable XY Positions 11 47 11 10 2 Adjustable Z Positions 11 49 11 11 Barcode Setup 11 51 11 12 Continuous Test Program 11 52 June 98 1 3 SIGMA AMELUNG OAMELUNG CS 190 Table of Contents 11 13 AMAX Continuous Test Il 11 14 AMAX Self Test Program 11 15 Error Codes 11 16 AD Converter 11 17 Photometer Auto Align 11 18 Drip Test 12 Troubleshooting 12 1 Error Examples 13 Drawings Dilutor Block Diagram Dilutor Circuit Diagram Dilutor Mechanical Measuring Unit Knee Joint Block Diagram Mechanical Measuring Unit Block Diagram Measuring Block Heating Block Diagram Mechanical Measuring Unit Circuit Diagram Mechanical Measuring Unit Cuvette Magazine PC Board PH K1 Block Diagram Cuvette Magazine PC Board PH K5 Block Diagram Cuvette Magazine Circuit Diagram Cuvette Magazine Slide Pusher I Slide
68. AMAXTEST LOG e In contrast to the service program AMAX self test program this program works continuously e The number of tests is displayed on the screen e An information line shows every step of the tests e The program can be aborted by pressing the lt ESC gt key e When an error has been determined the program immediately aborts at the point where the error has occurred The error message is displayed in red e When no errors have occurred the program carries on until all modules have been tested once Then the test cycle starts over e Pressing lt ESC gt aborts the program the screen displays AMAX service program main menu June 98 June wee 0065 SIGMA AMELUNG AMELUNG AMAX CS 190 1 1 Service Software 11 14 AMAX Self Test Program Pressing lt F9 gt starts the Self test program IMPORTANT There should be no cuvettes in the robot arm transfer unit A plastic vial which is filled with water ca 4cm high has to be placed in the decontaminant position If the barcode scanner is also to be checked a tube with a barcode should be placed in sample tray position 1 The file OFFSET DAT has to be in the directory C AMAX ATTENTION Disregard can lead to malfunction of the AMAX CS 190 All modules are initiated with this program Its purpose is to check each module individually This test is stored in file This file be opened and read later time The nam
69. Flachriemen Antrieb mechan Me stelle 120441 F7423 Flat belt for driving mechanical station Frischwasserschlauch Tank Ger t Q90006 T3062 Tubing set fresh water Tank instrument Glasfiberstab 483050 F7673 Fibre glass stick IC LM 35 CH 218194 17530 IC LM 35 CH i i 010005 17280 ohne Deckel f r Frisch oder Abwasser 627025 A8812 without cover for fresh and waste water le incl D10044 C7716 Canulae heating 010192 9071 Pipetter Kniehebel fur mechan Me stelle D10074 T0312 Toggle lever for mechan measuring channel June 98 JE 0 3 SIGMA AMELUNG AMELUNG 5 190 Spare Parts List f r K hl u Warmwasserkreislauf 500 ml 830040 A0589 Anti freezing liquid for cool and warm water 500 ml K vettenhaltefeder f r mechanisches Me zentrum 359412 C6591 Cuvette holding spring for mechanical measuring station K vettenhaltefeder f r optisches Me zentrum 120924 C6716 Cuvette holding spring for optical measuring station K vettenmagazin D10007 C6466 Cuvette storage unit 247410 A3335 Lichtschranke 249530 L6036 Light barrier Lichtschranke 249534 L6161 Light barrier Lichtwellenleiter i 247427 A5341 Fiber optic K hlung f r Ger t 241018 F7422 for cooling system Me stelle Einzelme stelle Photometer 010087 M5304 Measuring channel Single channel for photometer Me zentrum mech mech Me zentrum komplett Q10011 M6054 Mechanical s
70. G OO AMELUNG CS 190 7 Instrument Installation 3 Printer type Canon BJ 200 ex There is no installation disk for this printer This printer is adjusted manually by using the dip switches Tab 7 4 2 Switch no 05 Switch no 12 ATTENTION Disregard may lead to malfunction of the AMAX CS 190 7 6 mme SIGMA AMELUNG AMELUNG CS 190 Instrument Installation 7 7 5 Connections 7 5 1 Fresh Water Waste Water System There is a connection panel for the fresh water waste water system Pic 7 5 1 1 shows the connection panel Connect the tubing Q90006 Q90007 with the panel and each fresh water waste water reservoir Q90004 090005 In order to ensure perfect functioning the tubing connectors have to lock into place precisely audible The tubing sets each have a cable with a BNC connector which also have to be connected The cables must not be interchanged because they are the control cables for the liquid level sensors in the reservoirs Pic 7 5 1 2 shows the position of the reservoirs Pic 7 5 1 3 shows the connections of a reservoir ATTENTION Disregard may lead to malfunction of the AMAX CS 190 Pic 7 5 1 1 1 Plug contact Fresh water level Connection panel with level sensing 2 Fresh water connection 3 Plug contact Waste water level sensing 4 Waste water connection D Pic 7 5 1 2 Pic 7 5 1 3 Positi
71. Here you have to enter the password It protects the service program from unauthorised access ATTENTION Disregard may lead to malfunction of the AMAX CS 190 Pic 11 0 5 Enter the password here to start the service program The password is LIPPE lippe When the password has been entered correctly the main menu Pic 11 0 6 of the service software appears By using the function keys F1 lt 10 gt lt ALT F1 gt lt ALT F10 gt each service program is started Pic 11 0 6 AMAX service program main menu XYZZ robot Error codes Dilutor 16 Bit AD converter Cuvette magazine AMAX continuous test program Reagent plasma tray AML BUS 4 Bit Liquid management AML BUS 8 Bit Photometer Service logbook Mechanical measuring unit Text viewer AMAX teach program AMAX continuous test II program AMAX self test program Drip test Barcode setup F10 Photometer auto align End Please select 1 4 mme T June 98 SIGMA AMELUNG CS 190 Service Software 1 1 Appearance of a message in the service program In the running service program a message from a module can appear on the screen This message appears in a pink box see Pic 11 0 7 with the designation Error master question Pic 11 0 7 Error master question Check if this message indicates an impairment of the modules performance If it doesn t the message can
72. I 3 g a 8 T 8 Temperaturkontrolle a 3 R 3720 c8 5 Temp control gt i 8 ur se 5 N Z c 5 Frequenzabgleich Temp Kontrolle Frequenoy adjust control 5 a dur 95 E amp E O O O amp 8 8 8 Blindsteoker 1 und gebr okt ek pri jee for fer o a Almper Heizung Inkubschiene Heating inkubation rail quer neg p d usuunigq Temperatureinstellung Temp adjust peofur po d Jgnjnz ueuundg 0428 Auopupnauo 2425 ER Td buyog p d E B 9 Jessem yuny 704 WOUFDQNOUL usuunig AM I HZ 210394 b eres SIGMA AMELUNG sapono 13 27 OO AMELUNG CS 190 Drawings Water Temperature Control June 98 SIGMA AMELUNG 13 28 AMAX CS 190 Drawings Water Tank June 98 s ZZ 2 esse a NO 98 SIGMA AMELUNG 13 29 CS 190 Drawings Water Circulation System
73. M MM YY Heinrich Amelung GmbH Written by A Cramer Machine AMAX ki EG du ORO OR Cus cus fus ks Ex u C 5 5 e lt 5 CER 5 25 22 52 Carry on with any key sk sk 2 k ok ok sk 2 2 ode ok R ok ok ok 9 ok ok ok ok ok 9k ok ok ok Pic 11 2 2 shows a window with each executable command Pic 11 2 2 Service program mechanical measuring unit AMAX Open and close measuring channel Incub MZ1 1 4 measuring channel 1 4 start and stop Incub MZ2 Incub MZ3 Start incubation time Incub MZA Display module report Test AML BUS connection Execute software reset Measure 21 Measure MZ2 Measure and show temperature Measure MZ3 Measure MZ4 Change parameter Display current measuring channel status Exit program Please choose Execute commands by using the keys lt O gt lt Z gt June 98 June 9 0000 SIGMA AMELUNG lt gt lt 1 gt 4 lt gt lt gt lt gt 11 12 Any measuring cell knee joint can be opened or closed Any measuring cell no 1 4 can be activated or deactivated A real measurement is not possible with this part of the program Starts the incubation time any measuring cell Displays a module report Starts the AML BUS test The communication between the mechanical measuring unit and the commander PC is che
74. Magazine Clean and lubricate all axes Cuvette chute mounting lifting solenoids function 1 0 20 30 4 o Q90007 T3187 1 2 0 3 O 4 O pO 120448 72312 120449172062 120453 71062 120451 71187 D10082 A1708 1 0 2 3 O 4 O 1 0 2 O 3 O 4 O 1 o 2 O 3 O 4 O 1 0 2 0 3 O 4 O June 98 O AMELUNG CS 190 Maintenance Working Point Activity Activity Spare Part No tested 1 replaced 3 lubricated Amelung Sigma checked 2 cleaned 4 adjusted Reagent Plasma Tray Toothed belt pinion primary shaft 1 2 3 O 4 120461 tension Toothed belt motor pinion tension 1 O o 3 O 4 O 120462 Cooing 652315C o 0 20 920 00 Photometer Measuring channels dirt O 1 2 O 3 O 4 O Cuvette holding springs tension 0 o 2 o o o 120924C6716 Electrical adjustments 0 2 3 00 Lamp voltage ane ER dition 1 0 2 0 30 40 247410 3335 Temperature 37 5 0 3 C 2 Mechanical Measuring Unit Cuvette holding springs tension 1 2 3 4 O 359412 6591 Drive belt tension 1o 20 o 4o 120440 F7173 Hinge mechanism Performance check 1 o 220 3 O 40 42 771 Temperature 37 5 0 3 C Toothed belt condition Level Sensor Height Scanner Z axis function ogogo uo Test run Instrument OK EAR
75. Next sample is scanned At third unreadable barcode finish 6 Barcode is Zero barcode NONULBC not defined Barcode is Zero Barcode Next sample is scanned At third unreadable barcode finish SIGMA AMELUNG AMELUNG 5 190 LIS 14 14 3 2 Master to Slave Master makes connection Master transmits header Master transmits identification lt Slave does not confirm receipt of header Master retransmits identification Jr Si Slave confirms receipt of identification Master transmits requests Ge Slave does not confirm receipt Master retransmits requests Slave accepts connection Slave confirms receipt of headers Slave confirms receipt of requests Until all requests have been transmitted Master breaks of communication 14 3 3 Slave to Master Master queries Slave Slave has no data end Master confirms receipt ofheader f 7 Slave transmits identification Master does not confirm receipt Slave retransmits identification y Slave transmits request Slave retransmits request Master confirms receipt of identification Master does not confirm receipt ES Master confirms receipt of request Mon Until all requests have been transmitted Master breaks of communication June 98 June 9 weem 04 5 SIGMA AMELUNG AM ELUN G 5 190 14 LIS 14 3 4 Result Transmission continuously
76. Pusher 11 Incubation Rail Reagent Plasma Tray Block Diagram Reagent Plasma Tray Circuit Diagram Reagent Plasma Tray Photometer Block Diagram Optical Measuring Unit Circuit Diagram Optical Measuring Unit Measuring Unit XYZZ Cantilever Arm Block Diagram XYZZ Circuit Diagram Cantilever Arm Water Temperature Block Diagram Water Circulation System Circuit Diagram Water Temperature Control Water Tank June 98 SIGMA AMELUNG 11 53 11 54 11 55 11 55 11 56 11 57 12 0 12 1 13 0 13 1 13 2 13 3 13 4 13 5 13 6 13 7 13 8 13 9 13 10 13 11 13 12 13 13 13 14 13 15 13 16 13 17 13 18 13 19 13 20 13 21 13 22 13 23 13 24 13 25 13 26 13 27 13 28 13 29 CS 190 Introduction 2 2 Introduction 2 1 Brief Description of the Operational Characteristics of the AMAX CS 190 2 1 2 2 Traffic Lights 2 2 2 3 Pictograms 2 2 June 98 June 98 7 00 SIGMA AMELUNG AMELUNG CS 190 Table of Contents Water Circulation System Base Unit Base Unit Casing Light Current Control Photometer Amplifier PC AMAX Circuit Diagram Wirering for AC DC Supply Moduls PCB Location 14 LIS 14 1 14 2 14 3 14 3 1 14 3 2 14 3 3 14 3 4 14 3 5 14 3 6 Bidi Protocol Data Records Header Identification Result Test Order ID Query Result Communication Protocol Master to Slave Slave to Master Command Characters and Symbols Import Re
77. T es Yes TCORR DAT Time correction factors Yes Y Two factors A and B can be entered for every test to correct the time values one line Test Time value corr Time value measured x A B TEMPO DAT Correction values for the temperature displays Yes The file contains 5 values The correction values 0 1 grade units will be added to the measured temperature The values are listed in following order Reagent tray probes opt meas cell mech meas cell incubation rail 1 4 June 98 SIGMA AMELUNG A m gt lt m CS 190 DOS Parameters 15 TEMPWIN DEF Temperature observation window Yes To alter use menu System Parameter Temperatures To alter use menu System Parameter Tests TESTG DEF Test groups Yes To alter use menu System Parameter Test groups TSTX EXE Programme for adaptation of test parameters No Y from version 2 X to 3 0 Attention use once only Levels To alter use menu System Parameter Levels VCORR DAT Correction factors for TWO STEP sampling mode First line or P A absolute correction P proportional correction Further lines contain 12 values Minimum of one space to separate the values Columns created in this way will be placed according to test group size e g group 4 the correction factor will be placed in column 4 Second line Back lash volume 12 values in microliter 39 14 lines when the fi
78. TION A clogged needle may influence the measuring results Wear gloves for protection Risk of Infection 9 7 1 Replacing the Needle 1 Switch off instrument 2 Loosen the screw 4 of the needle heating 2 with a open jaw spanner size 5 5 3 ATTENTION Another open jaw spanner size 7 should be used to grip the needle heating 1 in order to prevent it from being twisted Pic 9 7 1 2 3 Unscrew the tubing 5 on the top of the Z Axis Water will flow out of the needle 4 Push the defective needle 6 out of the heating mantle 1 from below by using the tool J01818 Soak up the leaking system fluid with a rag A O ring 7 should still be seated on the needle between both rings 8 If it isn t the ring is in the needle heating mantle Remove the O ring from the heating mantle Otherwise the system fluid flow through might be inhibited June 98 June 98 0 50 SIGMA AMELUNG OO AMELUNG CS 190 Maintenance 9 7 2 Installing a New Needle 1 Insert the new needle D10082 6 carefully into the needle heating mantle 1 Screw the tubing onto the needle Tighten the screws again To ensure that the system is air free access the user software main menu select Service then Wash or Prime 4 Check the output jet After replacing the needle the temperature on the needle heating mantle 1 should be checked finger test This t
79. TOCKT P 7 02 PIENER lt a a gaan 3 m a o 8 LS 3 D 8 xe 5 Amelung 9 AUF L TSEITE BESTOCKT P Ice e eL AUF L TSEITE BESTOCKT O 9 52 E a E ER gt 2640 1 6um uy June 98 13 36 SIGMA AMELUNG CS 190 Drawings Wirering for AC DC Supply 13 1 31 4 Q S O 7 9 Fuses Distribution PCB Photometer 15V 16AT for the photometer A Lamp regulation 24 2 m S Main plug A D Converter E3 24V 2AT Ground Filter Moin supply Schaffner Comp Preomplifiers Chassis FN 346 10 06 Heating L1 Powersupply Computer Products Comp XL450 4407 Ground Chossis B P d 5V 20A B Moin socket N 24V 2A 24V 20A 2 GND 1 N L1 Powersupply Computer Products Comp XL450 9436 mod I I L1 C b B 12V 20A 15V 10A N 24V 2A b 5 d GND Mainsupply switch ETA 3120 F321 P7T1 W19EB4 double pole thermic switch 3 54 250VAC or 10 110VAC T Fuses E 5V 6 3AT EL 12V 10AT D S e4V 16AT D Ground Power supply for the moduls Chassis Wirering of the AC Supply k c 10 94 Amelung 1 June 98 13 37 SIGMA AMELUNG CS 190
80. TTENTION Spilled fluid is to be removed immediately Disregard may lead to malfunction of and cause damage to the CS 190 June 98 June 28 B SIGMA AMELUNG OO AMELUNG CS 190 Maintenance 9 2 Cleaning the AirFilter The air filter removes dirt particles from the air passing through the air intake If the filter element is polluted by dust particles the cooling air flow rate will be insufficient This makes it necessary to clean the filter once every week The filter element is positioned on the left side of the instrument user s location in front of the instrument and behind the ventilation sheet metal In order to reach the air filter filter fabric 120396 the following steps have to be carried out 1 Switch off instrument Pic 9 2 1 2 Remove ventilator cover 1 3 Remove air filter 2 Now the filter can be patted clean In case of major pollution it should be washed out After the washing insert dry filter ATTENTION Disregard may lead to malfunction of and cause damage to the CS 190 0 2 2 June 98 SIGMA AMELUNG OAMELUNG CS 190 Maintenance 9 3 Replacing the Photometer Lamp The photometer lamp 247410 is positioned on the left side of the instrument user s location in front of the instrument behind the ventilator cover 9 3 1 Removing the Photometer Lamp Pic 9 3 1 1 1 Switch off the instrument 2 Remove ve
81. UNG DIAGNOSTICS AMELUNG CS 190 LIS 14 14 2 3 Command Characters and Symbols DLE ASCII code 10h lt STX gt ASCII code 02h lt ETX gt ASCII code 03h lt ACK gt ASCII code 06h lt NACK gt ASCII code 15h lt EOT gt ASCII code 04h lt ENQ gt ASCII code 05h lt CHKS gt Checksum 2 ASCII characters The checksum is calculated summing the ASCII codes of all characters between lt STX gt and lt gt The module 256 of the sum is converted to its hexadecimal presentation lt TC gt Consists of up to two user definable character strings See host parameters Timeout Each data transfer must be acknowledged within 10 sec Failing to do so will cause the protocol to be aborted Repeat after lt NACK gt Data strings refused with a lt gt will be resent up to three times After resending the third time the protocol will be aborted June 98 June 9 7 I SIGMA AMELUNG A M E LU N G 5 190 14 LIS 14 2 4 Import download request orders from LIS to AMAX Example AMAX configured as MASTER AMAX ENQ TC LIS STX H AMAX1 ETX Checksum TC AMAX ACK TC AMAX ENQ TC LIS STX 1111111111 INSTANCE NAME ETX Checksum TC AMAX ACK TC AMAX ENQ TC LIS STX D 11111111 PT ETX Checksum TC AMAX ACK TC AMAX ENQ TC LIS STX D 11111111 PTT ETX Checksum TC AMAX ACK TC AMAX ENQ TC 14 6 I amp 2640
82. VD AML BUS Driver an Reset Int Decoder Output EN D Output EN D Cuvette Ink weel DIR DIR STEP i STEP i St half full half full TEES Output EN Output EN D P D DIR STEP half full Demultiplexer Output Output Databus D0 D7 o E 290 S z O 0 aon Poweramp Poweramp Mixer harrier Mixer harrier Lightb light barrier light barrier Processor Mikrocontroller Reserve Multiplexer Multiplexer Multiplexer April 00 13 10 CS 190 Drawings Cuvette Magazine Circuit Diagram Verdrahtungsplan Kuvettenmagazin Cuvette Repository Circuit Diagramme
83. al test After 15 minutes of inactivity the lamp will turn off This option can cause considerable wear and a shortening of the lamp life unless optical tests are only run on rare occasions Optical tests using the One Step or Two Step Pipetting Modes cause the lamp to be turned on at the start of processing The lamp status will no longer be displayed in red and therefore not initiate error messages AMAX NONULBC Disables the not readable barcode function using a zero bar code HOST DUMP All LIS communications in and out are dumped to a text file HOSTDUMP TXT on the hard drive of the commander PC Available on versions 3 1 13 or above Samples are rescanned before actual plasma aspiration begins If on a sample position a different barcode is read as at the initial scanning that sample will not be processed and in place of a result an error code 6 will be displayed Error code 6 ID Error This function can be disabled using this DOS parameter HOST NORESEND Available on versions 3 1 13 or above Inhibits the repeated transmission of results after faulty attempts Ensures that the host is not continuously busy because of host failures and thus stops processing NOREFILLTANK Prevents monitoring of the level of fluids in all fluid reservoirs auis If refilling is required in any of the fluid reservoirs a message is displayed requesting that the reservoir be filled ARCPRIO Available on versions 3 1 13 or above When operating in real
84. and low is too small the following steps have to be carried out 1 When the values are too low first clean the photmeter measuring channels When no change can be determined 8 32 mme 72 June 98 SIGMA AMELUNG AMELUNG CS 190 Subassemblies alter the lamp voltage increase 2 When the values are too high decrease the lamp voltage In the service program the adjustment is displayed with a graphic 11 5 ATTENTION Disregard can lead to malfunction of the AMAX CS 190 June 98 June 98 T 8 33 SIGMA AMELUNG OO AMELUNG CS 190 Subassemblies 8 6 XYZZ Robot gantry Pic 8 6 1 XYZZ robot 7 gantry Tab 8 6 1 Structure XYZZ robot gantry Q10009 mechanical subassemblies electronic subassemblies Motor block D10020 PH X ADA2 board D01302 Ball bearing mounting Q10031 PH RC board D01401 End ball bearing D10021 Needle heating D10044 The PH MCK Il board sits on the PH XYZZ board which is mounted to the plate board unit XYZZ AM F2 Q10085 There is a dip switch for adjusting the module address on the PH MCK II board It also holds the program IC integrated chip IC1 which can be replaced to update to a new program version The following dip switch adjustments have to be carried out so that the module can be identified Tab 8 6 2 Module address 8 ATTENTION Disregard can lead to malfunction of the AMAX CS 190 June
85. anke Spannung Refhenschieber Light barrier tension slider Sohrittmotor Spannung Reihensohieber Stepmotor tension slider LUI 180992 18 8 x3 June 98 DIAGNOSTICS AMELUNG 13 11 CS 190 Drawings Cuvette Magazine 13 June 98 13 12 AMAX CS 190 Drawings Slide Pusher June 98 13 13 CS 190 Drawings Slide Pusher II LA lt P June 98 13 14 DIAGNOSTICS 0 19 5 G SE ion U tio M 98 win Dra Lucy a Ee P am 2 DN DN LL III p x gt SH Dew d N eit a a 9 5 Ti NOS G B AA 15 13 CS 190 Drawings Reagent Plasma Tray Block Diagram 13 E Reset A _ 24V h do Reset Databus Control Bus Vcc BUS Reset er AML BUS Drivi Int Decoder amp Power e o EPROM RAM 64kB 32kB 82C55 Port B amp CL DIR Driver STEP half
86. asings have to be removed Rear casing 123268 The pre heater is positioned in the top left corner dilutor unit of the instrument user position behind the instrument Pic 8 1 1 1 Pre heater Q10020 1 Heating PH I HZ II board DO1101 2 The theoretical value of the heating is adjusted on the PH I HZ Il D01101 board on which the pre heater is mounted by using the potentiometer R16 1 2 approx 1 0 C 1 approx 1 0 C As long as the LED V1 is lit the heating is active and the temperature rises The temperature of the reservoir should be 40 C 0 5 The temperature is measured using a contact thermometer directly at the brass container through a hole in the pre heater insolation 8 2 SIGMA AMELUNG OAMELUNG CS 190 Subassemblies 8 2 Mechanical Measuring Unit Pic 8 2 1 Mechanical measuring unit 5 Tab 8 2 1 Structure mechanical measuring unit 010011 mechanical subassemblies electronic subassemblies knee joint D10074 AM M SH board D06901 AM M HT board D06301 PH TF board D06801 AM S HY board D06201 PH HALL board D05201 The PH MCK D00801 board is not in the module It is integrated in the subassembly reagent measuring unit drive Q10080 There is a dip switch for adjusting the module address on the PH MCK board It also contains the program IC integrated chip ICT which can be
87. ation 8 from Multiplexer 4 Stop Signal ball sensors for 4 cells Switchmode regulator supply for rotation 13 5 AMELUNG DIAGNOSTICS CS 190 Drawings Measuring Block Heating Block Diagram 13 IN NN DEN neasur i ngbl ock N gt Es 00 SIGMA AMELUNG CS 190 Drawings Mechanical Measuring Unit Circuit Diagram Verdrahtungsplan mechanische MeBstel Mechanical Measuring Station Circuit le Messpunkte measuring points eat 4 1 An Dut HYI v4 Anelung AM M SH 05 07 93 3 x18 CA Ice 108 H Liohtsohranks Schrittmotor H Klappmechanismus Klappmechanismus MeBstelle Nr 2 Ma stelle Nr 2 x x
88. by A Cramer F1 Add a service report to the list F2 Deletes the highlighted entry from the list F3 Shows all service reports F4 Prints the service reports You can choose between printing the whole list and printing selected reports only F5 The instrument data has to be entered here The int Device No can be found behind the waste disposal drawer It is printed on the base frame The Device No is printed on the instrument series number lable IMPORTANT The service logbook should be created after every instrument installation Every service intervention should be entered in the logbook lt ESC gt Exits the service logbook program The screen displays AMAX service program main menu 11 10 AMAX Teach in Program 1 42 June 98 SIGMA AMELUNG AMELUNG CS 190 Service Software 1 1 The XYZZ positions are aligned by using the XYZZ teach in program The robot moves to the positions using predefined data but the correct positions differ from instrument to instrument Tolerance With this program the positions can be adjusted in such a way that the Z axes can move precisely to all instrument positions e g to drive exactly into the middle of a vial opening NOTICE The mechanical reset switch of the robot has to be activated ATTENTION Disregard may lead to malfunctions of and cause damage to the CS 190 Pressing F8 starts the service
89. c 8 3 11 3 Motor block 1 Straight pin 2 Set screw 3 Row pusher 4 Alignment gauge Il 5 row pusher end light barrier June 98 lume 89 SIGMA AMELUNG OO AMELUNG CS 190 Subassemblies 8 3 12 Adjusting the Cuvette Comb Pic 8 3 12 1 Lifting solenoids 1 Alignment gauge 2 magazine light barriers Pusher 2 unit 3 Pic 8 3 12 2 Pusher 2 unit D10033 Straight pin 1 Alignment Cuvette comb moved backwards Set screw 2 Set screw 3 Alignment Cuvette comb moved downwards Straight pin 4 Alignment Cuvette comb moved backwards Set screw 5 Alignment Cuvette comb moved upwards Set screw 6 8 20 8 SIGMA AMELUNG CS 190 Subassemblies Tab 8 3 12 1 Cuvette comb moved upwards Alignment Insert the alignment gauge J01847 gauge see Pic 8 3 12 1 8 3 12 2 see moved downwards Pic 8 3 12 3 Alignment gauge Magazine light barriers 001847 June 98 SIGMA AMELUNG magazine light barriers Pic 8 3 12 1 The cuvette comb guide pins have to be positioned on the highest point front edge of the alignment gauge Only then the signal for the light barrier Display Low may change The height of the cuvette comb is adjusted with the set screw 5 seated in the rese
90. c part of the measuring cell and set the reference position to O Move the robot over the measuring cell and push the Z2 axis into the measuring cell until the reference position display says 8 8mm 8 75 8 85 This position no longer requires adjustment The position is adjusted automatically with the service program photometer auto align After the adjustment with the service program photometer auto align this command should not 35 11 17 be executed any more otherwise the stored position would be overwritten Z2 axis measuring cell e Switch axes to power off e puta cuvette into the measuring cell and move the ejector Z2 axis on top of it Switch on Z axis and set reference position to 0 Next lower the Z2 axis 1mm with the arrow key lt gt Z2 axis ejection Move the Z2 axis to the mechanical stops using the arrow key reference position does not change any more Set the reference position to 0 00m with the lt R gt key Next raise the Z1 axis 2mm with the arrow key T June 98 June 9 _ i 0029 SIGMA AMELUNG AMELUNG CS 190 1 1 Service Software Z1 axis dispense in incubation rail and measuring channel Lower the Z1 axis so far with the arrow key V that the groove of the needle heating touches the top edge of the rail cover Z1 axis washing in wash well Move the Z1 axis down until it touches the floor of the well insert using the arrow key lt gt Set refere
91. cked MELUNG AMAX CS 190 Service Software Pic 11 2 3 Open and close measuring channels for cuvette waste 1 4 Measuring channel 1 4 open and close Only one measuring channel can be opened at the same time Abort with ESC Pic 11 2 4 Start the measuring channel with the number X Measurement timeout is Interval start time is 77s Starting value pause time is 1x0 1s Start with the connected pipette or with lt P gt Abort with ESC Pic 11 2 5 Start incubation time 120 seconds will be incubated Measuring channel number in which to incubate 1 6 Pic 11 2 6 Module reports are AMAX 55 PROTOTYP A CRAMER Module short report is Module KMM Version X Datum DD MM YYYY Carry on with any key Pic 11 2 7 Test AML Bus connection Abort with ESC Number of test runs 5 Should a problem interruption occur it can be determined here Error message 1 1 22 June 98 SIGMA AMELUNG OAMELUNG CS 190 Service Software lt gt The measuring cell carries out a reset All parameters are reset to their old values T temperature of the measuring unit is measured and displayed V Alters the setup of the measuring cell This is irrelevant for service use June 98 SIGMA AMELUNG Pic 11 2 8 Please wait Number of measuring channels is 4 values Carry on
92. ctrical connections 3 Install the software First switch on the PC screen and printer The PC installs its operating system automatically selection WINDOWS 3 1 After approx 30 min the installation is complete and you can continue by yourself Deinstall WINDOWS with only the DOS prompt remaining on the hard drive Now the main software can be installed It consists of three or five 3 5 disks Disk with main menu AMAX CS 190 Disk for service software Disk for AMAX CS 190 instrument specific data Disk for modem software option Disk for printer driver printer specific IS June 98 June 98 SIGMA AMELUNG OO AMELUNG CS 190 7 Instrument Installation 7 3 1 Jumper Settings on the AML BUS PC Board There are two dip switches on the Board PH PC for adjusting the address The following switch adjustments have to be made so that the board can be identified Tab 7 3 1 ATTENTION Disregard may lead to malfunction of the AMAX CS 190 7 3 2 Jumper Settings of the Modem Boards The different modems are not distinguishable by their names For their differentiation the BZT No is used here This BZT No is printed on the packaging and on a label on the modem itself Tab 7 3 2 Designation Switch position for Com 3 IRQ 5 Internal fax modem BZT No Company BZT No A107 434D 5 BZT No A121 250F switch 1 and 6 to ON all others to Off The initialisat
93. d Xx June 98 nf 00 SIGMA AMELUNG CS 190 Safety Regulations 3 Safety Regulations 3 1 Information on How to Avoid Danger to Life and Health 3 1 1 General Information 3 1 2 Information on the Repair of the AMAX CS 190 June 98 SIGMA AMELUNG 3 1 3 1 3 1 CS 190 Safety Regulations 3 It is guaranteed that the user is protected from danger to life and health when using the AMAX CS 190 in compliance with the regulations 8 3 1 MedGV 3 1 Information on How to Avoid Danger to Life and Health 3 1 1 General Information e If the CS 190 shows any defects which might endanger patients or user personnel it must not be operated 6 1 MedGV e Wear protective clothing especially protective gloves It is a possibility that infected plasma dangerous substances might be touched e Protective clothing especially protective gloves which were in contact with dangerous substances e g infected plasma have to be changed and disposed immediately Technical rules for dangerous Substances TRGS e Plasma samples reagents and waste water are toxic waste The toxic waste has to be disposed in compliance with the operative regulations laboratory regulations 3 1 2 Information on the Repair of the AMAX CS 190 e While under repair the instrument must not be used for testing e After a repair the AMAX CS 190 has to undergo a functionality
94. d store data The screen displays AMAX service program main menu IMPORTANT The barcode setup program was created only for a particular barcode scanner generation Should the program not be accessible the installed scanner does not need to be adjusted 1 2 HESSEN une 98 SIGMA AMELUNG AMELUNG CS 190 Service Software 1 1 F2 Error codes F2 opens the window Error codes Pic 11 0 4 Pic 11 0 4 Error codes Dilutor Mechanical measuring unit Cuvette magazine The numbers correspond to module addresses Reagent plasma tray Photometer XYZZ robot Liquid management 1 2 3 4 5 6 7 8 9 ESC End Please choose a module When selecting a module you will be asked whether you want to decipher an error code or if you want to inquire an error via the AML Bus e After entering an error code the error code description is displayed on the screen When making a query using the AML bus the description appears on the screen after the corresponding module has been scanned lt 5 gt exits the program The screen displays AMAX service program main menu June 98 June 9 lt i O 002 SIGMA AMELUNG AMELUNG CS 190 1 1 Service Software F3 Full service software When the full service software is accessed by F3 a password protection window appears Pic 11 0 5
95. e changed or cleaned when leaks occur or bubbles appear in the glass cylinder In the user software main menu select then Pic 9 4 1 1 Move syringe This will move the dilutor syringe to its lowest position The syringe can now be removed as follows 1 Loosen knurled screw 6 in anticlockwise direction 2 Unscrew syringe cylinder 3 glass cylinder with threaded tip in anticlockwise direction off the dilutor head valve 1 3 Remove syringe Pull the plunger rod 4 of the syringe out of the glass cylinder 3 Both parts are put into a container filled with distilled water and boiled for 5 10 minutes Insert the plunger rod 4 back into the glass cylinder 3 To ease movement its sliding the plunger rod is moistened with water or the cylinder is filled with a little distilled water IMPORTANT When the plunger was boiled 3 5 times it has to be replaced If necessary the complete syringe has to be replaced June 98 June Wee 955 SIGMA AMELUNG OO AMELUNG CS 190 Maintenance 9 4 2 Replacing the Teflon Seal Pic 9 4 2 1 1 Remove old teflon seal 2 by pulling it off the plunger rod 4 Use a pair of pliers 2 The O ring 3 also has to be removed 3 Puta new O ring 2 350121 on the plunger rod 4 4 Slide the new teflon seal 2 350350 over the O ring 3 and onto the plunger rod 4 The seal has to be slid onto the plunger rod up t
96. e of the file is AMAXTEST LOG It is in the directory C AMAX SERVICE Opening the file Screen display says C AMAX SERVICE Enter EDIT AMAXTEST LOG e An information line shows every step of the tests e When an error has been determined the program immediately aborts at the point where the error has occurred The error message is displayed in red e When no errors have occurred the program carries on until all modules have been tested once The message No errors have been found in the system is then displayed and the software switches back to the menu ENTER Exits the program and the screen displays AMAX service program main menu 1 54 mme June 98 SIGMA AMELUNG AMELUNG CS 190 Service Software 1 1 11 15 Error Codes Pressing lt ALT F1 gt starts the Error codes The window error codes CS 190 Pic 11 15 1 is displayed on the screen Pic 11 15 1 Dilutor The numbers refer Mechanical measuring unit to module Cuvette magazine addresses Reagent plasma tray Photometer XYZZ robot Water circuit ESC End Please choose module When selecting a module you will be asked whether you want to decipher an error code or if you want to inquire an error via the AML Bus e When entering an error code the description of the error code appears on the Screen When making a query using the AML bus the description appears on the screen aft
97. e or the Incubation Rail In order to remove the cuvette magazine or the incubation rail the following instrument claddings should be removed Upper structure 123290 Side cladding left 123289 Work area 123292 Front plate left 123293 Side cladding right 123291 Front plate right 123294 Magazine cover 122432 After that each module can be removed The corresponding cable connections have to be detached supply voltage module connections light barrier cable BUS connections 8 3 2 Adjusting the Mixer in the Incubation Rail Q10005 In order to carry out the adjustment the following instrument claddings should be removed Upper structure 123290 Side cladding left 123289 Work area 123292 Pic 8 3 2 1 The incubation rail 2 with the integrated mixer unit D10071 is positioned under the incubation OO 0000000000 rail cover The mixer position 4 is in front of the ejector position 3 and the lifting solenoid position 4 Blocking position1 The mixer can be started with the service program The ball turns when a cuvette is positioned on the mixer position A stroboscopic effect can be observed when a line powered electric discharge lamp fluorescent lamp lamp is held above the cuvette assuming the rotational speed has been adjusted correctly When the rotational speed is correct 3 4 stationary balls can be observed The rotational speed is adjusted with th
98. e potentiometer R43 on the PH K1 003001 board June 98 jme SIGMA AMELUNG OO AMELUNG CS 190 Subassemblies 8 3 3 Adjusting the Ejector 010030 The cuvette ejector 6 plunger 1 is adjusted with the Pic 8 3 3 1 alignment gauge JOXXX The ejector unit 6 has to be connected to the incubation rail 5 The plunger is brought into the lower position The alignment tool 3 is then held into the incubation rail The short spike 4 5mm has to be placed into the plunger exit position The flat surface of the alignment gauge should now lie on the base of the incubation rail 4 Otherwise the two set screws in the fish plate 7 have to be loosened which allows the plunger to be pushed downwards until the flat surface of the alignment gauge comes to rest 241 Nach Einstellung on the incubation rail base The upper flat surface 2 ido wieder festziehen of the plunger has to be 4 5mm deeper than the base of the incubation rail 4 It must not be possible to move the plunger upwards against the alignment gauge In this case the ejector plunger position would be too deep After completing the alignment the set screws have to be tightened again ATTENTION Disregard can lead to malfunction of the AMAX CS 190 8 3 4 Checking the Lifting Solenoid of the Incubation Rail In the incubation rail is a lifting solenoid see Pic 8 3 2 1 no 4 which blocks the position 1
99. e switched on and connected to the 35 commander PC 8 4 5 1 The reset position must be adjusted so that the indent at rotor 2 2 plasma ring coincides with the indent of the ALU ring 4 cooling after the reset operation First the reagent tray 3 is taken out of the reagent plasma cavity in order to unscrew the set screws which are screwed into the core 6 Now the tray 5 can be turned on its axis so that the position can be changed After each change the set screws have to be tightened again The reagent plasma tray must carry out a reset so the new reset position will be obtained When the indents coincide the adjustment is complete 8 4 6 Adjusting the Barcode Scanner Position The lateral position of the barcode scanner can be altered by loosing the plate angle fastening screws The scanner can now be positioned facing or opposing the ALU ring after the barcode scanner fastening screws have been unscrewed A scanning operation can be started with the service program Position a monovette in the outer plasma 35 ring The position of the scanner has to be adjusted so that the laser beam moves centrally across the Pic 8 4 6 1 monovette 1 The operation then has to be repeated this time with a monovette in the second plasma ring Finally a monovette with a barcode label is placed in the plasma ring and a new scanning operation is started When the barcode is read successfully the adjustment i
100. ed backwards and Comb under tension change their signal display Low lat the same time Ensure to smooth running of the spring tension beam ATTENTION Disregard can lead to malfunction of the AMAX CS 190 8 3 13 Checking the Reflex Light Barriers Three reflex light barriers are positioned at the left side of the cuvette magazine user position in front of the instrument These light barriers monitor the cuvette boxes on the conveyors The function check can be carried out with the service program lt A cuvette box is positioned in front of a single light barrier The corresponding display in the service program has to change its status The reflex light barrier magazine jam disposal is positioned in the lower part of the cuvette magazine disposal chute Ensure correct allocation of the light barriers 1 Light barrier Magazine supply 2 Light barrier Magazine front 3 Light barrier Magazine jam disposal 8 3 14 Checking the Conveyors 8 2 mme e 98 SIGMA AMELUNG conveyors can be turned on and off with the service program lt gt 11 3 AMELUNG CS 190 Subassemblies Ensure that the supply and the disposal conveyor belts are moving in the correct direction When the conveyors are operating a clean smooth running noise should be audible Otherwise check the tension of each conveyor belt and adjust it if necessary The driving tapered cogwheels must inter
101. ed on the PC in the service program should always be equal to the true temperature June 98 jme wee 5 5 SIGMA AMELUNG OO AMELUNG CS 190 Subassemblies 8 3 7 Checking the Lifting Solenoids Before aligning the cuvette magazine the function of the lifting solenoids should be checked stop pins for the 1st cuvette box The lifting solenoids stop pins for the positioning of the 1st cuvette box can be extended or retracted lt gt 11 3 with the service program In the retracted position the pins have to be sunk completely so that the cuvette boxes can be transported over them without hitting them Extension of both pins should happen at the same time if possible so that accurate positioning of the cuvette box can be guaranteed In addition the lifting solenoids pins should be positioned in the center of the conveyor 1 plate borings Should one of the steps not be carried out correctly the lifting solenoids have to be checked and realigned if necessary IMPORTANT The lifting solenoids should not be turned on for longer than 30 sec ATTENTION Disregard can lead to malfunction of and cause damage to the AMAX CS 190 6 1 mme T June 98 SIGMA AMELUNG AMELUNG CS 190 Subassemblies 8 38 Alignment Tools Magazine Pic 8 3 8 1 Highest point for cuvette comb Cuvette comb driven back 1 Alignment gauge 201847 magazine light barriers 2 A
102. el status of the measuring cells Abort with ESC This is irrelevant for service use Channel 1 Channel 2 Channel 3 Channel 4 E Exits the mechanical measuring unit service program The screen displays AMAX service program main menu 11 14 June 98 SIGMA AMELUNG AMELUNG CS 190 Service Software 1 1 11 3 Cuvette Magazine F3 opens the window Cuvette Magazine Service Program Pic 11 3 1 Pic 11 3 1 Kc sk sk sk sk sk sk EEE EEK aK a CUVETTE MAGAZINE SERVICE PROGRAM MM YY Heinrich Amelung GmbH Written by A Cramer Machine AMAX n EG vus cus cus duis OK Chao C 3 E 3 u cct 52 52 25 42 em 6 e 3 25 22 5 Carry on with any key oe sk 2 ok ok ok ok 2 ole ok ok ok REKEN Pic 11 3 2 lt gt Resets the cuvette magazine has to be carried out after any Execute software reset routine y n reboot of the AMAX CS 190 Picture 11 3 3 shows each of the window s executable commands Pic 11 3 3 Service program cuvette magazine AMAX Program menu Press keys lt I gt E Single commands incubation rail Display module command Test AML Bus connection Execute software reset Display light barriers Execute test routine Single commands row pusher Single commands cuvette comb Single commands conveyor and lifting solenoids Adjust speeds and run times End program R L
103. elung PH AD16B LC2 LC3 16 03 94 B x x 88 xit O IC4 S Sei 88 X16 X20 bestliokt 8 8 X16 X20 attaohed e Messkan le vi x7 tometer ERROR QQ Measuring v2 x Q Q Photometer Re x19 5 X17 8 Q 15 8 xis X18 Zeie XO Q Q R10 O 88 p x2 X14 R9 oi Q zm IC3 Verstdrkung Amplification Nullpunktabgleioh Zero level allignment A D Wandler A D Transducer June 98 13 20 SIGMA AMELUNG CS 190 Drawings Optical Measuring Unit 13 June 98 13 21 SIGMA AMELUNG DIAGNOSTICS CS 190 Drawings Measuring Unit 6 4 3 2 F D10087 D D 18 1 EUCHTUNGOPTIK D10092 17 1 FI DIN 913 326204 16 1 a 15 1 EMPFAENGER 14 4 ex6 DIN 965 PH 13 2 3 je LI 11 10 _ xi 1 8 B SCHRAUBE DIN 7985 PH RU 010009 010010 8 JIN 7168 fen mittee BENENNUNG achMoBstab Position MESS STELLE Name Beark24 0 ARAYAWUNG A AMA X S IT Norm Blatt D1008 JU e HUSEMANN 2408 94 Bl s 7 A ume Datum Name ED
104. en the program is z position XXXXX Light intensity XXXXX ended by pressing lt gt calculating measuring results best Z position XXXXX Should this value be stored in the Teach in file Choose Y N ATTENTION The waste drawer has to be cleaned because the adjustment gauge falls into it after the adjustment RISK OF INFECTION IMPORTANT The position Z axis photometer position should not be aligned in the AMAX teach in program any more Otherwise the position which has been aligned in this program would be overwritten 1 56 mme 22 June 98 SIGMA AMELUNG AMELUNG CS 190 Service Software 1 1 11 18 Drip Test Pressing lt ALT F9 gt starts the Drip test This program is used to check for leakages in the pipetting system A water drop is formed at the end of the needle It must not change its size or fall off Otherwise the system has a leak which may cause differences in volumes while pipetting Precision problems lt ALT F9 gt Pic 11 18 1 After the start of the program the Drip test modules execute a reset 1 Drip test Then all necessary files are loaded e g OFFSET DAT Software reset Please wait ESC End Amelung GmbH MM YY A Cramer Pic 11 18 2 lt 1 gt starts the drip test Drip test The needle heating is turned on pump and the needle is washed Then a water drop is formed at the end of the needle At the same
105. er the corresponding module has been scanned Entering the number 20 exits the program The screen displays AMAX service program main menu 11 16 AD Converter Pressing lt ALT F2 gt starts the AD converter This program cannot be executed A special board is needed to connect the AD converter lt ESC gt Exits the AD converter and the screen displays AMAX service program main menu June 98 June wem ee SIGMA AMELUNG AMELUNG CS 190 1 1 Service Software 11 17 Photometer Auto Align Pressing lt ALT F10 gt starts the Photometer auto align Pic 11 17 1 This program is used to automatically VX X DD MM YYYY adjust the setup of the Z axis Automatic alignment photometer depth photometer position Please insert the adjustment gauge into the photometer The adjustment tool J01 81 7 channel nearest to you user position in front of the is placed into the front photometer instrument level with the black edge of the measuring measuring cell with the hole facing channel so that the cover can just be closed down The surface of the adjustment gauge with the hole must o be inserted first The adjustment gauge is used to find Please clean the waste disposal drawer because the the highest light intensity Once this gauge will fall into it value has been found the Z axis Hiec ron MES Measure photometer depth setting position is stored wh
106. ermined here Error message F4 Tests the memory on board PH O RK D02501 This is irrelevant for service use F5 A command in the hexadecimal format can be entered here This is irrelevant for service use F6 The installed photometer program is checked This is irrelevant for service use 11 24 SIGMA AMELUNG Pic 11 5 3 Module report PHOTOMET 8 BIT XXXXXX V X X NEUE RK NEUES GERADE VERFAHREN NEUE CHROMOGEN TABELLE TEMPCORR Kurzmeldung PHM VXX TT MM JJJJ Pic 11 5 4 Answer master question 2 B7 Last command is executed B6 Communications error B5 Channel error B4 Temperature error B3 Lamp error B2 AD converter error B1 1 load program 0 measuring program BO Measured values can be queried o 0o000000 Pic 11 5 5 How often shall the test be repeated X No of tests Number of error runs X corresponds to X X Pic 11 5 6 RAM test Please wait RAM test RAM test OK Pic 11 5 7 Order to transmit in Hex Pic 11 5 8 Test checksum Checksum OK June 98 AMELUNG CS 190 Service Software 1 1 Pic 11 5 9 F7 The photometer program can be loaded manually Enter File name and path photonp bin The program is being loaded This is made visible by the File name and path photonp bin running series of numbers Line no 18 S11F41D47F4520FB41D008201942D0034C96454C5E Program code is now loaded OK
107. est can determine whether or not the flow through of the system fluid is inhibited ATTENTION Disregard may lead to malfunction of and cause damage to the AMAX CS 190 9 50 mme 12 98 SIGMA AMELUNG CS 190 Maintenance 9 8 Cuvette Waste Drawer Pic 9 8 1 Cuvette waste drawer 1 010006 Waste container 2 Bench top model 122584 Base cabinet model 122588 Cuvette waste drawer 1 010006 Waste container 2 122585 Screws 3 330306 M3x6 ISO 7380 June 98 9 11 SIGMA AMELUNG AMELUNG 5 190 Spare Parts List 10 Spare Parts List Spare Parts List June 98 SIGMA AMELUNG AMELUNG CS 190 Spare Parts List 10 Artikel BESCHREIBUNG Amelung Article Description Nr f r Inkubationsschiene 113223 T1937 for incubation rail Q90007 T3187 113300 A5583 ing mi 113297 A5708 for reagent ring medium f r Reagenzring klein 113323 A1589 for reagent ring small mit Feder f r Cup im Probenring 5ml X10014 A8338 with spring for cup in plasma stand 5 ml f r Hitachi Cup im Probenring 3ml 113317 A1839 for Hitachi cup in plasma stand 3 ml f r Eppendorf Cup im Probenring 3 ml 110619 A1964 for Eppendorf cup in plasma stand 3 ml mit Schlitz f r Sarstedt Monovette 1 5 ml 111869 A0839 with slot for Sarstedt monovette 1 5 ml XYZZ Arm komplett Cantilever a
108. f the light is 405nm The necessary total volumes for the measurements are e Mechanical measuring mode minimum volume 75yl Optical measuring mode minimum volume 150yl Maximum volume mechanical optical 600ul The individual measuring modes are described on the following pages 6 1 Mechanical Measuring Mode The time between the addition of the starting reagent and the beginning of the formation of fibrin is measured The sample and if necessary the reagent and or buffer are pipetted into a measuring cuvette After the incubation time it is placed into one of the mechanical measuring channels automatically There is a special steel ball on the bottom of the cuvette With the addition of the starting reagent the cuvette starts to rotate around its longitudinal axes while the ball is held in a certain position by a magnet As coagulation begins the ball is removed from its position by the forming fibrin threads because the force of the magnet is overcome A sensor detects the change of the ball s position and ends time measurement Pic 6 1 1 schematic display of the cuvette mechanical measuring mode sensor June 98 June 98 SIGMA AMELUNG Impulse measurement AMELUNG CS 190 Measuring Methods In order to detect very unstable clots with the mechanical method the continuous rotation of the cuvette can be changed to a rotation with intervals after a predefined time
109. h keys IMPORTANT lt ESC gt the position will neither be used nor will it be stored Test all Z X position 7046 End Y position 9266 Step width 30 H Amelung GmbH A Cramer June 98 June 9 48 SIGMA AMELUNG AMELUNG AMAX CS 190 1 1 Service Software Before the XY positions can be aligned the offset for the Z1 Z2 axis has to be adjusted first Select the point Align a Z axis Picture 11 10 5 6 Offset Z1 Z2 Axis is loaded The XYZZ robot moves with the Z1 axis to the position mechanical measuring cell 4 The Z axis lowers It should to be in the center of the measuring cell otherwise the position has to be corrected When the axis has reached its position confirm with ENTER and the Z2 axis moves into the measuring cell This position also has to be corrected if necessary Confirm with ENTER This program point has been completed and the window teach in appears Picture 11 10 5 6 Now the XY position can be aligned In addition all positions can be aligned manually This means that the XYZZ robot is moved to the desired positions manually after its motors have been switched to power off The position is read by pressing lt gt and the motors are switched back on ENTER stores the position When all XY positions are adjusted the Z positions can now be adjusted IMPORTANT Do not adjust the offset Z1 Z2 axis any more After successfully al
110. hannel 1 Channel 2 Channel 3 14 approx 225mV approx 1800 Digits 1 approx 225mV approx 1800 Digits Pic 11 5 29 9 digits channel 0 7 are Channel 0 54122 i Channel 1 54023 displayed Channel 2 54321 Channel 3 54224 Channel 4 54522 Channel 5 54002 Channel 6 53922 Channel 7 53992 After the successful adjustment the lamp can be switched back off again and the program can be ended IMPORTANT In the user software main menu the photometer now has to be calibrated 1 34 mme 172 June 98 SIGMA AMELUNG AMELUNG CS 190 Service Software 1 1 11 6 XYZZ Robot F1 opens the window XYZZ Robot Service Program Pic 11 6 1 Pic 11 6 1 Kc sk 2 sk sk ok sk ke sk ok ok o sk ok o k ok o ok ok EE XYZZ ROBOT SERVICE PROGRAM MM YY Heinrich Amelung GmbH Written by A Cramer Machine AMAX E Guo d Ex cus dus cs Carry on with any key sk ok 2 ok ok sk ok 2 2 ok ok ok ok ok 9k ok SR ok ok ok ok ok Picture 11 6 2 shows the window with all executable commands Pic 11 6 2 Service program XYZZ robot CS 190 Program menu Press keys 0 E Show current servo axis position Display module report Test AML Bus connection Execute software
111. he Teach in must be checked lt gt 11 10 IMPORTANT After each light barrier adjustment the robot must move back to its reference position Otherwise the altered adjustment is not effective June 98 vo SIGMA AMELUNG OO AMELUNG CS 190 Subassemblies ATTENTION Do not switch the instrument on and off in short sequence wait approx 10 15 seconds Disregard can lead to malfunction of and cause damage to the CS 190 8 6 7 Adjusting the Level Sensors liquid level sensors and height sensors The PH LSX board is positioned at the side wall of the subassembly Dilutor unit Q10007 In order to carry out the adjustment the following instrument casings have to be removed Upper structure 123290 Shield plate 123203 1 Solder bridge X1using a soldering iron and solder The amplitude of the HF oscillator is checked by connecting the oscilloscope to the measuring point MP1 and earth The oscillator is adjusted to a default amplitude of 4Vss with the potentiometer R33 19 2 Adjusting the amplitude of both Z axes The oscilloscope is connected to PIN X5 or X7 An amplitude of 600mVss is adjusted with the potentiometer R31 3 Adjusting the input amplitude remaining circuit A digital multimeter is connected to MP 4 and a voltage of 3 volts 0 1V is adjusted IQ The circuit is now operational A voltage of approx 700mVss can be measured
112. he adjustment process is complete when the temperature of each cuvette is constant After successful adjustment the measuring block has a temperature of approx 38 5 C The temperature if measured on the sides of the aluminium block The adjustment can be carried out outside the instrument as well The ambient air around the instrument should not be too cold avoid draughts The adjustment should be checked again after the measuring unit has been reinstalled ATTENTION Disregard can lead to malfunction of the AMAX CS 190 SIGMA AMELUNG AMELUNG CS 190 Subassemblies 8 2 3 Adjusting the PC Temperature Display This adjustment is carried out on the PH TF D06801 board The current temperature of the measuring block can be queried using the service program The displayed value can be altered adjusted with potentiometer R7 1 approx 0 5 C 1 approx 0 5 C The temperature should be measured on the sides of the aluminium block using the contact thermometer This value should then be adjusted to approx 38 5 C IMPORTANT The temperature displayed by the PC in the service program should always be equivalent to the current temperature ATTENTION Disregard can lead to malfunction of the AMAX CS 190 8 2 4 Adjusting the Inductive Ball Sensors The adjustment is carried out at the ball sensors D10079 The mechanical measuring unit should be operational before the adjustment The sup
113. he incubation rail in a straight line The opening in the cuvette box should be in alignment with the opening in the incubation rail June 98 nut lt 8 17 SIGMA AMELUNG OO AMELUNG CS 190 Subassemblies 8 3 11 Adjusting the Light Barriers and the Cuvette Comb The alignments for the light barriers are listed in tab 8 3 11 1 Tab 8 3 11 1 Light barrier Position Alignment Row pusher End Insert the alignment gauge J01827 gauge ll row pusher end light barrier Gauge II is see inserted to the incubation rail end The light Pic 8 3 11 1 3 barrier may change its signal display High only when the row pusher touches the alignment gauge II The alignment can be altered by moving the straight pin 2 For this purpose the set screw M4 3 in the motor block 1 has to be loosened Tension A value of 4N is adjusted with the help of a spring scale 1 890300 For this purpose the see spring scale has to be attached to the tip of the Pic 8 3 11 1 2 row pusher Now hold the pusher 1 in its position while pulling on the spring scale until the desired value is archived The display of the light barrier has to change then If it doesn t the elastic force has to be adjusted with the screw 2 stop pin Pic 8 3 11 1 Pic 8 3 11 2 Federwaage am u ersten Punkt dieser Kante ansetzen 8 48 eg une 98 SIGMA AMELUNG AMELUNG AMAX CS 190 Subassemblies Pi
114. hlauferhitzer Deaeration magnetic valve Rinsing water boiler Sp hlpumpe Rinsing pump X17 X16 amp R44 nc R45 nc nc nc x3 X4 o o XM XCI El 3 GND a 9 X6 nc x7 Amelung AAA 5 00000000 e TEE xe D x8 GND vie 974 2 7 geschlossen 2 Anelung vu 2 closed PH MCK2 X10 3 17 07 92 F1 DND 5V H K X11 2 Co ave H X4 X6 oo Qv nc S 5 5 X7 Wasserstandserkennung ES F Durchlauferhitzer kurz 23 x18 BE V Water level sensor m Rinsing water boiler short 5 U U U UQ U Ov E o X14 Wasserstandserkennung E 3 5 Durchlauferhitzer lang V6 E Water level sensor E PH BUE Rinsing water boiler long a xS amp V24 Dilutor 5 x8 51 9 gt offen ERES open AM F2 m u afo CT offen S X9 open June 98 SIGMA AMELUNG CS 190 Drawings Dilutor Block Diagram April 00 dilutor Cavro dilutor RxD TxD GND 24V power supply SIGMA
115. hotometer The following steps describe how to adjust the photometer measuring amplifier This adjustment should be carried out in the instrument photometer installed The measuring unit has to be protected from any other light sources The waste disposal drawer has to be closed The photometer temperature and the lamp voltage have to be adjusted correctly Ensure the photometer temperature and voltage adjustments have to be carried out first 8 5 7 5 commander 11 30 mme 3 June 98 SIGMA AMELUNG The AMAX CS 190 has to be connected to the lt CS 190 Service Software 11 In order to adjust the measuring amplifier amplifier compl Q10150 the following instrument casings have to be removed Upper casing Side casing left Working area F9 Starts the photometer measuring program F6 The window measurements opens The keys 6 7 8 select the four eight twelve photometer channels 123290 123289 123292 Pic 11 5 21 Photometer measuring program Address 7 8 Bit F1 Module report F2 Master question F3 Communications error F4 Lamp control F5 Free input F6 Measurement F7 Every value F8 Measure temperature F9 Query chromogen time F10 Reset ALT F1 Bustest ALT F2 Offset calibration Pic 11 5 22 Measurements Channel 11109876543210 0 0 0000000000 1 Determine blank value
116. hrombin time PT Quick Hepato Quick Activated Partial Thromboplastin Time APTT Thrombin time TT Fibrinogen Clauss Fibrinogen derived optical density measurement Normotest Thrombotest Factor assays V VII VIII IX X and XII AT Ill Plasminogen Antiplasmin PAI Heparin Protein S Protein C APC Resistance and more SIGMA AMELUNG CS 190 Technical Data 5 5 6 Throughput of the AMAX CS 190 The throughput of the AMAX CS 190 is influenced by the type of measuring method used Tab 5 6 1 patients hour patients hour tests hour single double PT mechanical 180 pipetting mode 0 PT mechanical pipetting mode 2 PT optical eer a a 1 Factor assays 7 10 10 60 PTmechanica APTT 1 1 6001 30 1 PT mechanical APTT AT June 98 nung lt 5 5 SIGMA AMELUNG CS 190 Measuring Methods 6 Measuring Methods 6 1 Mechanical Measuring Mode 6 2 Optical Measuring Mode Clotting 6 3 Optical Measuring Mode Chromogenic June 98 SIGMA AMELUNG CS 190 Measuring Methods The 5 190 features a mechanical and an optical measuring unit The mechanical measuring unit has 4 measuring cells which work with the ball method The optical measuring unit photometer has 4 measuring channels for measurement of the optical density The wavelength o
117. igning the XYZZ positions end the program by executing the command end Only then is the file stored on the hard disk of the commander PC The screen displays AMAX service program main menu ATTENTION Disregard may lead to malfunction and cause damage to the AMAX CS 190 1 46 mme 7 22 June 98 SIGMA AMELUNG AMELUNG CS 190 Service Software 1 1 11 10 1 Adjustable XY Positions Tab 11 10 1 1 Position Position to be aligned XY positions 21 Reag rotor second Reag rotor second ng Boan oor tne Reag rotor third ring Center of vial Reag rotor fourth ring Reag rotor inner ring 22 Well align ejector The XY position must be aligned so that it matches the pick up position for a cuvette in the incubation rail incub rail ejector position Adjust the XY position so that the Z1 axis can move into the decontamination reservoir position moves directly over the drain Incub rail ejector Z2 Adjust the XY position so that the Z axis cuvette ejector tappet can move into the opening of the incubation rail Incub rail position 1 Z1 Incub rail position 2 Incub rail position 3 Center of the opening in the incubation cover Z2 Adjust the XY position so that the Z axis cuvette ejector tappet can move into the measuring cell Z2 Adjust the XY Position so that the carrier can open the measuring
118. ion string for these modems is ATEOQOVOL1X3 C1 N3 V1S0 2S7 100 M ATTENTION Disregard may lead to malfunction of the CS 190 June 98 SIGMA AMELUNG DIAGNOSTICS OAMELUNG CS 190 Instrument Installation 7 7 4 Printer Installation There are different types of printer which can be used in combination with the AMAX 5 190 Examples for installation 1 Printer type Canon BJC 240 An installation disk BJ setup program for DOS is delivered along with the printer Installation is carried out according to the disk label or the printer s user manual directory C Vbjprn The printer has to be turned and connected to the PC After the initiation of the printer software the settings of the printer control mode can be checked The mode must be set to LQ Mode To complete the installation the adjusted data has to be transferred to the printer with the function key lt 10 gt ATTENTION Disregard may lead to malfunction of the AMAX CS 190 2 Printer type Canon BJ 200 There is no installation disk for this printer This printer is adjusted manually by using the dip switches Tab 7 4 1 Switch no 01 Switch no 02 Switch no 03 Switch no 04 Switch no 05 Switch no 06 Switch no 07 Switch no 08 Switch no 09 Switch no 10 Switch no 11 Switch no 12 ATTENTION Disregard may lead to malfunction of the AMAX CS 190 June 98 June 98 075 SIGMA AMELUN
119. is Incub rail pos 29 Phm intermediate pos 4 see Pic 11 6 11 Incub rail pos Incub rail pos Incub rail pos Incub rail pos Incub rail pos Incub rail pos Incub rail pos Incub rail pos Incub pos 30 Mech measuring cell 1 31 Mech measuring cell 2 32 Mech measuring cell 3 33 Mech measuring cell 4 1 2 3 4 5 6 7 8 9 1 0 Enter fix position number 1 38 mme 112 98 SIGMA AMELUNG AMELUNG CS 190 Service Software 1 1 Pic 11 6 11 lt H gt The function and the accuracy Test capacitance level sensor of the level sensors can be checked here Abort with ESC Should the level sensors not work properly tolerance of 50 increments is exceeded the Current Z value Average value element has to be aligned once Current deviation more Deviation 50 Increments Test runs Possible error e breakage of the Coax cable e wrong adjustment e defect PH LSX board Z axis guiding block is dirty e Tubing guide is not seated correctly Pic 11 6 12 D Both Z motors execute a test Test both Z axes routine Possible changes of position can be determined Please remove the cover and the inlays from the RPB tray Carry on with any key Abort with ESC Drive cycle no 1 E Exits the XYZZ robot service program The screen displays AMAX service program main menu June 9
120. isregard can cause damage to the AMAX CS 190 lt E gt Exits the cuvette magazine service program The screen displays AMAX service program main menu 1 18 7 June 98 SIGMA AMELUNG AMELUNG CS 190 Service Software 1 1 11 4 Reagent Plasma Tray F4 opens the window Reagent Plasma Tray Service Program Pic 11 4 1 Pic 11 4 1 REAGENT PLASMA TRAY SERVICE PROGRAM MM YY Heinrich Amelung GmbH Written by A Cramer Machine AMAX fo J du ON OR Cus Uus fus ks Ex amp 9 C 5 e lt 5 65 5 uo X 25 22 5 Carry on with any key sk 2 ok ok sk ok 9 ole R ok ok Pic 11 4 2 shows each of the window s executable commands Pic 11 4 2 Service program reagent plasma tray AMAX Program menu Press keys 0 E a Show current rotor position Display module report Test AML Bus connection Execute software reset Display light barriers reset and lid Execute test routine Move rotor Switch barcode scanner beam on 9can barcodes Identify barcode scanner version Measure and display cooling temperature SWitch mixer on off and adjust rotational speed End program 0 1 2 3 4 5 8 9 s l M 2 Please choose June 98 June 9 1 19 SIGMA AMELUNG CS 190 1 1 Service Software Pic 11 4
121. justed with the potentiometer R16 on the PH I HZ II D01101 board which sits under the water reservoir 1 2 approx 1 0 C 1 approx 1 0 C The heating is active and the temperature increases as long as the LED V1 is lit The temperature of the lt gt reservoir has to be 41 C 0 5 C The temperature of the reservoir is measured with a contact thermometer on the brass plate base plate of the reservoir 8 7 2 Adjusting the PC Temperature Display The adjustment is carried out on the PH TF D06801 board which is mounted under the water reservoir Il The actual temperature of the water reservoir can lt 117 be queried with the service program The displayed value is altered adjusted with the potentiometer R7 1 2 approx 0 5 C 1 approx 0 5 C The temperature is measured with a contact thermometer on the brass plate base plate of the reservoir Then the measured value is adjusted IMPORTANT The temperature displayed by the PC in the service program should always be equivalent to the actual temperature ATTENTION Disregard can lead to malfunction of the AMAX CS 190 June 98 lue wee gt SIGMA AMELUNG OAMELUNG CS 190 Maintenance 9 Maintenance 9 1 Refilling the System Fluids 9 2 Cleaning the Air Filter 9 3 Replacing the Photometer Lamp 9 3 1 Removing the Photometer Lamp 9 3 2 Inserting a New Lamp 9 4 Dilutor Syringe 9 4 1 Removing
122. l Ree 9 9 VA Motorspannung m Antrieb si j Motor voltuge m WH rte in Sen 2 123 E QOOOOQ RB o gt 2 4 geschlosse d 2 4 olosed m 2 d PH F Drehzahl A Antrieb 4 Drive speed T U June 98 SIGMA AMELUNG Temp Tung Hetzung 3770 Temp adjust heating 7 C 13 7 CS 190 Drawings Mechanical Measuring Unit 13 Vui E gt gt 24 lt Sd fill B Nn In LA S 2 fr lt SP L ML June 98 13 8 SIGMA AMELUNG CS 190 Drawings Cuvette Magazine PC Board PH K1 Block Diagram 13 Power amp Solenoid Solenoid Solenoid on off Demodulator Box in work CMOS Outputs Box jam waste to PCB K5 second box Reflexive lightbarriers for recognition of boxes on off Meanvalue from PCB K5 Lightb harrier top Lightb Regulato harrier down rotation speed for mixer harrier Supply Lightbarriers for harrier April 00 13 9 CS 190 Drawings Cuvette Magazine PC Board PH K5 Block Diagram 13 Rowpusher up down Rowpusher Vcc forw back DIR DIR 22227 BUS Reset STEP Unipolar STEP Unipolar 2 OS Stepper Stepper half full half full U
123. l wave guide filter lens aperture cuvette aperture lens aperture sensor Pic 6 2 2 Analysis of the optical measurement clotting The coagulation time t2 is the time taken from addition of the starting reagent to the point when the absorbance change has achieved the predefined threshold value The absorbance change is measured from the stable baseline value at Eo Example 15mE threshold value The derived fibrinogen is calculated from the difference between the maximum absorbance E1 and the baseline value Eo Klag gt t phase 1 i lt Coag time June 98 June 98 Wee 655 SIGMA AMELUNG AMELUNG CS 190 Measuring Methods 6 3 Optical Measuring Mode Chromogenic The rate of absorbance change is measured at predetermined intervals Sample and reagent are pipetted into a measuring cuvette and placed into one of the optical measuring channels After the addition of the starting reagent measurements are taken in defined intervals A monochrome light beam 405nm passes through the cuvette The change in optical density is measured by a sensor behind the cuvette at pre defined intervals kinetic measurement The values of change in mE t are further mathematically processed Pic 6 3 1 schematic display of the optical measurement chromogenic Light source filter lens aperture cuvette aperture lens aperture sensor Pic 6 3 2 Analysis of the optical measurement
124. lignment gauge 201820 Alignment Pusher Unit 1 3 Alignment gauge III 201819 gauge lifting solenoid 4 Alignment gauge II J01827 224 light barrier for row pusher end position IMPORTANT All alignment gauges have to be removed after the alignment June 98 8 15 SIGMA AMELUNG OO AMELUNG CS 190 Subassemblies 8 3 9 Adjusting the Pusher 1 Unit The alignment of the Pusher Unit 1 can Pic 8 3 9 1 be checked after inserting the alignment gauge 6 701820 and attaching it with the centering pins 4 and the fastening screw 5 The base plate of Pusher Unit 1 1 should lie on the alignment gauge support points and the whole unit should fit closely to the alignment gauge impeders 2 In order to carry out the alignment the four M4 nuts have to be unscrewed so that moving the unit is possible After completing the alignment tighten the nuts and remove the alignment gauge ATTENTION Disregard can lead to malfunction of and cause damage to the AMAX CS 190 8 3 10 Alignment of the Cuvette Magazine in the AMAX CS 190 The alignment of the complete magazine can be carried out only when the incubation rail Q10005 has already been mounted to the instrument The incubation rail has to be mounted as far as possible in the direction of the amplifier unit
125. mesh perfectly correct if necessary The tapered cogwheels must be lubricated ATTENTION Disregard can lead to malfunction of and cause damage to the CS 190 IMPORTANT The conveyors should not be turned on for longer than 30 sec June 98 June 28 oO 5 SIGMA AMELUNG OO AMELUNG CS 190 Subassemblies 8 4 Reagent Plasma Barcode Pic 8 4 1 RPB 6 Tab 8 4 1 Structure RPB Q10004 AM RPB board PH MCK II board PH TF board Cover sensor comp There is a dip switch for adjusting the module address on the PH MCK board It also contains the program IC integrated chip IC1 which be replaced to update to new program version The following dip switch adjustments have to be carried out so that the module can be identified Tab 8 4 2 ATTENTION Disregard can lead to malfunction of the AMAX CS 190 8 24 eg June 98 SIGMA AMELUNG AMELUNG AMAX CS 190 Subassemblies 8 4 1 Adjusting the Cooling Circuits IMPORTANT This adjustment may be carried out only when the instrument is switched on that means only when the cooling circuit is working In order to carry out the adjustment the following instrument casings have to be removed Side casing left 123289 Front plate left 123293 The adjustment is carried out on the PH R2R 006101 board The actual temperature value of the cooling is adjusted with potentiometer P1 1 2 approx 1 0 C
126. meter version 2 RPB Rad Sensor Ersatzteil Kit komplett Q90032 RPB wheel sensor Spare part kit complete 242220 S9553 ions Schi D10071 S9678 for incubation rail Schieber zum ffnen der opt Mefistelle 113282 59428 Slide for opening opt channel Ersatzschlauch f r Abwasserpumpe 241051 W1014 Sparepart for waste pump 241050 0062 1 EE to 2 Schlauchsatz Kan lenheizung zur Z Achse mit hal eg T1812 Glasfiberstab Tubing set canulae heating to z axis without fibre glass stick Schwingkolbenpumpe f r Dilutor Vorlauf 241088 O3390 Oscillating piston pump for dilutor 241087 O2640 090015 58428 Silicon Schlauch D 5 5 d2 per 1000 mm Silicon tubing Dim D 5 5 d 2 per 1000 mm 10 10 mme 7 June 98 SIGMA AMELUNG AMELUNG CS 190 Spare Parts List 10 Silicon Schlauch Silicon tubing Silicon Schlauch Silicon tubing Spritze 500 ul Syringe 500 ul Tragegriff Carrying handle Wasserbeh lter II Watertank II Wasserfilter Water filter Zahnriemen Toothed driving belt Zahnriemen Toothed driving belt Zahnriemen Toothed driving belt Zahnriemen Toothed driving belt Zahnriemen Toothed driving belt Toothed driving belt June 98 per 1000 mm 239080 50304 per 1000 mm 1000 mm 239670 50429 per 1000 mm 290007 A1833 110626 C7091 D 1 14 d 0 84 per 1000 mm 239001 T1312 Dim D 1 14 d 0 84 pe
127. n 1238 X position 20486 Y position 1238 X position 22279 Y position 1238 X position 24091 Y position 1238 X position 25886 Y position 1238 X position 27682 Y position 1238 X position 29476 Y position 1238 X position 22294 Y position 3919 X position 22906 Y position 6330 X position 22933 Y position 8774 X position 22978 Y position 11196 X position 18033 Y position 3919 X position 18033 Y position 6330 X position 18033 Y position 8774 X position 18033 Y position 11196 X position 17405 Y position 14418 X position 22019 Y position 14416 X position 26569 Y position 14416 X position 31133 Y position 14417 June 98 AMELUNG AMELUNG CS 190 Service Software 1 1 11 10 2 Adjustable Z Positions When all XY positions are adjusted the Z Positions can be adjusted IMPORTANT Do not adjust the offset Z1 Z2 axis any more Tab 11 10 2 1 Offset Z1 Z2 axis Before the XY positions can be aligned the offset of the Z1 Z2 axis should be adjusted First the Z1 axis moves to the position mechanical measuring cell 4 Adjustment axis in the center of the measuring cell Then the Z2 axis moves to the position Adjustment ejector in the center of the measuring cell Z2 axis ejector extended will not be aligned Z2 axis photometer e Switch axes to power off e push the ejector Z2 axis onto the black plasti
128. n by pressing S Pic 11 0 1 VX X DD MM YY Menu F1 Barcode setup F2 Error codes F3 Full service software ESC End Please select Choose the desired program from the menu by using the function keys lt F1 gt Barcode setup Adjusts the barcode reader of the reagent plasma tray Older version has become obsolete in combination with the new barcode reader F2 Error codes Error codes which appeared on the screen as part of an error message of a module can be entered here The deciphering of the entered code appears on the screen F3 Full service software Starts the full service program lt 5 gt Exits the program and the screen displays June 98 un Seo mn SIGMA AMELUNG AMELUNG AMAX CS 190 1 1 Service Software F1 Barcode setup F1 opens the window barcode setup AMAX CS 190 Pic 11 0 2 Pic 11 0 2 Setup program for barcode scanner AMAX M YY H Amelung GmbH Written by A Cramer DD MM YYYY Pic 11 0 3 Setup example Setup barcode scanner AMAX A O Each barcode can be UPC VD N I CODE 11 selected on or off B UPC EAN 2 J CODE 39 C CODABAR ABC K CODE 128 D CODABAR V L 1 INT2 5 E INT2 5 V M 2 INT2 5 F DIS2 5 V N 1 DIS2 5 G CODE 39 FULL O 2 DIS2 5 lt Q gt Exits the program and H CODE 39 Y stores the setup Q QUIT Use keys A O to alter adjustments Q to end the program an
129. nce position to 0 00mm using the R key Next raise the Z1 axis 2m using the arrow key 1 All Z positions in Tab 11 10 2 2 are default values The default values are used by the software without the file OFFSET DAT The positions can be altered by aligning Tab 11 10 22 Position Defautvalues eee Z1 axis washing wash well F poto 623 1 2 623 623 Offset Z1 Z2 axis 1 X position 31133 2 X position 29183 To check the file OFFSET DAT start the service program AMAX teach in program by pressing F8 First the XYZZ robot executes a reset Pic 11 10 4 The file will be loaded after the reset is completed Pic 11 10 4 Once the file is loaded the XY positions can be checked by selecting the menu point Check all XY Pic 11 10 5 6 The XYZZ robot moves to all XY positions If an adjustment is imprecise it has to be corrected If they are correct the Z positions can be checked by selecting the menu point Check all Z Pic 11 10 5 6 The XYZZ robot moves to all Z positions If an adjustment is imprecise it has to be corrected ATTENTION Disregard can lead to malfunction of and cause damage to the CS 190 1 50 mme 2 June 98 SIGMA AMELUNG AMELUNG CS 190 Service Software 1 1 11 11 Barcode Setup lt F10 gt opens the window Barcode setup AMAX CS 190 Pic 11 11 1 Pic 11 11 1 Barcode scanne
130. nd the instrument is either not present or a signal is not received from the AML BUS interface board The instrument is not controlled If the AML BUS board is not detected the software is started in the DEMO mode automatically Incubation time check In CS 190 Status display incubation times will be displayed in the sample ID area and the test number being processed in the occupied positions of the incubation rail AMAX USEPOOL AMAX TESTREAD Dilution test Absorbance readings are read before and after addition Functions only with optical measuring mode and singleton testing AMAX NOREPEAT Inhibits the auto repeat function after CV or NC errors when testing in duplicate AMAX TEST As above in AMAX TESTREAD plus the temperature is recorded in 20 second intervals Information is dumped into the file TEMP DMP HOST nn lt nn gt defines the transmission retry time of the bi directional interface in seconds Without this option the timeout is 10 seconds LPT HP Enables a standard HP DeskJet printer driver June 98 June SIGMA AMELUNG AMELUNG CS 190 15 DOS Parameters nn defines a module All bus communication between the defined module and the PC is dumped to a text file DUMP FLE on the hard drive AUTOLAMP The lamp is not turned on automatically with program initiation The lamp is turned on only as needed requested optical tests The lamp will come on when processing is started on an optic
131. ng opt measuring center AMELUNG 5 190 Spare Parts List 10 Lichtstromregelung Photometer Version 1 Q10015 P5220 kompl light current regulator Photometer version 1 complete Lichtstromregelung Photometer Version 2 Q10115 P5345 kompl photocurrent regulator Photometer version 2 Mutterbord Photometer Version 1 D04701 P6596 Motherboard photometer Version 2 D08201 Analogfilter Photometer Me verst rker 004401 P4845 bis 8 95 Version 1 Analoge filter photometer measuring amp until 8 95 version 1 Platine AM O MV Analogfilter Photometer MeRverstarker 008101 P4970 ab 8 95 Version 2 PC board AM O MV _ Analoge filter photometer measuring amp since 8 95 version 2 Referenzkanal Photometer Version 1 D04801 P7096 Analoge filter ref photometer version 1 Netzteil Photometer Verstarker Version 1 004501 P7221 regulator photometer version 2 D08301 Platine PH PC Interface f r PC D02801 P7346 PC board PH PC Interface for PC Pneumatic Schlauch per 1000 mm 239020 P0721 Pneumatic tubing im per 1000 mm PU Schlauch 239260 P0971 PU tubing PVC Schlauch 1000 mm 239290 0846 PVC tubing im per 1000 mm Q10004 R7524 Reagent carousel June 98 June 9 7 009 SIGMA AMELUNG AMELUNG 5 190 Spare Parts List Q90002 A1583 Reagent stand for accommodating reagents Referenzkanal f r Photometer Version 2 D10088 C3717 Reference channel for photo
132. ntilator cover 1 3 Loosen both knurled screws 2 on the lamp casing cover in anticlockwise direction 4 Extract the lampholder 3 5 Remove the lamp 4 from the lampholder 3 Hold the cover with one hand while pulling the lamp out of the lampholder with the other hand June 98 June 98 Wee 00595 SIGMA AMELUNG OO AMELUNG CS 190 Maintenance In order to exchange the lamp the following steps have to be carried out ATTENTION Lamp and lamp cover can be hot Danger of Burns ATTENTION Don t pull on the lamp cable 9 3 2 Inserting a New Lamp 1 Pick up the lamp with a suitable anti static rag or cloth and insert the lamp into the holder Tighten both knurled screws on the lamp casing cover in clockwise direction Functionality of the photometer can be checked with the service program In the user software main menu select Service then Calibrate photometer ATTENTION Do not touch the lamp or the inside of the reflector with the fingers The fingerprints can destroy the lamp In case the lamp or the reflector were touched immediately clean them with pure alcohol Only the original type of lamp should be used Disregard may lead to malfunction of and cause damage to the AMAX CS 190 SIGMA AMELUNG OAMELUNG CS 190 Maintenance 9 4 Dilutor Syringe 9 4 1 Removing the Dilutor Syringe The dilutor syringe 290007 500yl should always b
133. nto the patient archive MPORT BUF buffer used by HOST DLL Bidi Drive OAMAX DLL LOGCMD DAT Command list hit lt ALT F5 gt to see The file is not readable as clear text uf 15 3 SIGMA AMELUNG AMELUNG CS 190 15 DOS Parameters MEASLOCK DAT Table of locked off measuring cells Y The file contains one line of 8 digits Left to right the digits correspond to the 4 optical and the 4 mechanical measuring channels One X blocks the corresponding channel every other digit does not MEASM DEF Specially chosen and letter coded measuring modes To set up open menu System Parameter Measuring modes Yes Yes No Y Y OFFSET DAT XYZZ Robot alignment values N To alter use the Service Software ONLINE PRM Parameters for the unidirectional interface To alter use menu System Parameter On Line OPTION TAB Option Set ups PASSWD DAT Password contents are coded N es es es es S es Use the passepartout over ride password if es 5 es S Y there is no file PHOREF DEF Photometer calibration values Y The first 4 values correspond to measurement with water the next four values correspond to the dark values ADW Offsets PHOTO BIN Photometer measuring programme No No PHOTOM VER Photometer loading programme version Yes PROFIL DAT Test profiles Y Set up using menu System Profile No REAG DEF Reagent definitions Yes REAGL DEF REFERTO DAT REPARTI DAT STAT DA
134. o the stoppers 5 Insert the plunger rod 4 into the glass cylinder Moisten the plunger with a little water or fill the cylinder with a little distilled water The installation of the syringe is carried out in the reversed order Also see Pic 9 4 1 1 ATTENTION The plunger must move freely Risk of fracturing the glass cylinder The threaded tip 2 Pic 9 4 1 1 may only be screwed hand tight In the user software main menu select Maintenance then Wash or Fill The dilutor should now be washed until no more bubbles are visible ATTENTION Disregard may lead to malfunction of and cause damage to the CS 190 9 6 EEEEEEEEREKR AR RT Jules SIGMA AMELUNG AMELUNG CS 190 Maintenance 9 5 Cleaning the Photometer Channels After some time it is necessary to clean the photometer channels Deposits on the photometer optics may lead to malfunction 1 Switch off instrument 2 Open the photometer channel 3 Clean the photometer optics see Pic 9 5 2 Pic 9 5 2 1 Clean the photometer optics 4 in the cuvette shaft using a cotton wool stick 1 soaked with water Use up and downwards movements for cleaning Cuvette retaining spring 2 LI Pic 9 5 3 Photometer channel 1 Cuvette retaining spring 2
135. oftreset to the XYZZ robot parameters are reset to their original values and the robot is moved to its home position Carry on with any key For testing the light barriers and the connection of the boards PH XYZZ PH LSX 1 36 mme une 98 SIGMA AMELUNG AMELUNG CS 190 Service Software 1 1 Pic 11 6 7 lt L gt All light barriers and height Display light barriers and liquid sensor sensor level sensor of BENED XYZZ robot are displayed Agatti Ee Light barrier X reset position high Light barrier Y reset position high Liquid sensor low Pic 11 6 8 lt T gt The XYZZ robot carries out a Execute test routine The XYZZ robot moves through Abort with ESC all positions in sequence Move cuvette to Mechanical measuring unit 0 Drive cycle no 0 IMPORTANT 11 12 Ensure that the XYZZ robot has loaded its teach file Otherwise some positions can t be reached 86 correctly The safety cut off could be activated ATTENTION Disregard might lead to malfunctions of and cause damage to the AMAX CS 190 Pic 11 6 9 lt 2 gt Individual commands of the Work off other commands XYZZ robot can be executed here Move to fix position Lower Z1 axis to dispense position Lower Z1 axis to washing position Lower Z1 axis with liquid sensor Lower Z2 axis to photometer position Lower Z2 axis to ball position Lower Z2 axis to waste cuve
136. on of the reservoirs in the base cabinet Reservoir screw lid with connections 1 Tubing 1 Base cabinet left door 2 Connection socket for the tubing 2 Waste water reservoir 3 Cable Level sensor 3 Fresh water reservoir 4 Connection socket for the cable June 98 ng 11 SIGMA AMELUNG OO AMELUNG CS 190 7 Instrument Installation 7 5 2 Electrical Connections Pic 7 5 2 1 Before working on the electrical connections IMPORTANT 5 190 PC monitor and printer have to be turned off switch position 0 AUS or OFF Pic 7 5 2 1 No 1 shows the instrument main switch Technical data Switch Version 230V 3 5A 244210 Version 110V 6A 244216 ATTENTION The instrument fuse reversible fuse is positioned inside the mains switch Replacing it after an activation is not necessary ATTENTION Disregard may lead to malfunction of the AMAX CS 190 7 8 SIGMA AMELUNG AMELUNG CS 190 Instrument Installation 7 On the rear side of the CS 190 is Pic 7 5 2 2 connection panel for the electrical connections Connection panel user position in front of the instrument Connect the 15 pin AML Bus cable X10183 between the AMAX CS 190 and the PC The cable has to be screwed into the panel and the PC correctly in order to function normally 1 AML Bus connection 2 Po
137. onfirms receipt of result Until all results for that sample have been transmitted AMAX transmits ID Host confirms receipt of ID AMAX transmits result Host confirms receipt of result Until all results for that sample have been transmitted Until all results have been transmitted AMAX brakes the connection 14 18 mme 722 June 98 SIGMA AMELUNG AMELUNG CS 190 DOS Parameters 15 DOS Parameters 15 1 AMAX CS 190 DOS Parameters 15 2 Files in AMAX Directory June 98 SIGMA AMELUNG 15 1 15 3 15 0 CS 190 DOS Parameters 15 15 1 AMAX CS 190 DOS Parameters Tab 15 1 1 shows the DOS parameters which can be used to start the 5 190 When the user software main menu is ended the text on the screen says Now enter AMAX or AMAX HELP A list of possible commands is printed on the screen The commands can be used directly or be included into the file AMAX INI Examples 1 Direct input C AMAX DEMO 2 File AMAX INI Open the file with the editor Enter the desired command and save the file When the_user software main menu is started the change in the AMAX INI will be executed Tab 15 1 1 oder HELP Help text Operating program is entered ignoring the presence of the instrument The status line will display DEMO in the bottom left corner The same thing will happen any time the operating program is entered a
138. pened Now switch the instrument off and on resets the cutoff system ATTENTION Do not switch the instrument on and off in short sequence wait approx 10 15 seconds Disregard can lead to malfunction of and cause damage to the June 98 June 98 weem 7 5 5 SIGMA AMELUNG OO AMELUNG AMAX CS 190 Subassemblies 5 190 8 6 3 Voltage Cutoff of the Y Amplifier The voltage is measured at PIN 9 of IC 20 on the PH XYZZ board with a digital multimeter against ground A voltage of approx 0 75 volts is adjusted with the potentiometer R58 Imprint on the board I Y 14 approx 200mV 1 approx 200mV In order to carry out a function check the robot gantry is manually pushed in Y direction Resistance can be felt and the operation noise of the motor becomes audible After pushing harder the gantry must be moved effortlessly IMPORTANT Both Z axis are also powered off and might move downwards This may cause damage The safety cutoff has activated the robot gantry has been powered off The light emitting diode LED V21 has gone out on the PH XYZZ board and the relay has opened Now switch the instrument off and on resets the cutoff system ATTENTION Do not switch the instrument on and off in short sequence wait approx 10 15 seconds Disregard can lead to malfunction of and cause damage to the AMAX CS 190 8 35 mme 7 98 SIGMA AMELUNG AMELUNG
139. placed in sample tray they be Position no XX in ring 1 rotate to XYZZ read by the barcode scanner Pic 11 4 9 8 rotor can be turned by Move rotor entering the position which ring and sample tube position Move the tube to XYZZ or to Scanner X B E Ende Which ring should be positioned 1 5 Which tube should be positioned 1 30 Pic 11 4 10 9 Switches on the barcode Switch barcode scanner beam on scanner beam Press lt L gt or lt K gt to switch beam on lt ESC gt to abort Pic 11 4 11 S After entering the ring and tube Read barcodes data the barcode of the tube be Which ring shall be read 1 5 read Which vessel shall be read 1 30 June 98 June wegen SIGMA AMELUNG lt gt lt gt R E 11 22 CS 190 The module report of the barcode scanner can be read here possible only when a barcode scanner of the old generation is installed The temperature of the reagent plasma tray is measured and displayed The rpm of the reagent mixer can be altered Service Software Pic 11 4 12 Query module report barcode scanner Module report is Carry on with any key Pic 11 4 13 Measure and display cooling temperature Abort with ESC The current temperature is 15 5 C Minimum value 15 4 Maximum value 15 8 Pic
140. ply voltage should be turned on and the temperature should be adjusted correctly Otherwise the temperature adjustment has to be repeated see Adjusting the measuring block temperature An empty cuvette with a ball should be placed into every measuring channel It is important that all measuring channels are closed The voltage to be adjusted can be measured on the AM S HY board 006201 at MP2 using a multimeter First a voltage of approx 2 9 3 1 Volt is adjusted The adjustment is altered using the potentiometer in the ball sensor m Q After an operation time of about 10 minutes a voltage of 3 8 volts should be adjusted Now in order to check its functionality the measuring unit can be started in the service 35 program After the measuring channels have been started they are stopped by blocking the ball using a non metallic object The LED V4 flashes once It signals the stop impulse When the measuring unit stops the sensor system is ready for operation The electrical June 98 June 0 55 SIGMA AMELUNG OO AMELUNG CS 190 Subassemblies adjustment and functionality check should be rechecked after another 15 minutes If necessary 3 8 volts should be readjusted Finally the ball is glued solid in the cuvette and the measuring channel is started An oscilloscope is now connected to MP2 The X18 plug has to be disconnected from the AM M SH board or the X1 plug from the PH M MB board
141. r Spare parts list Adjustment instructions Photometer Using the teach in program Troubleshooting Jumper and dip switch adjustments End Please select by A Cramer Setup parameters for each module Opens Adjustments in files All parameters which can be adjusted under DOS in the user software main menu are displayed here These adjustments should be carried out only by trained service technicians in order to avoid malfunction of the AMAX CS 190 Adjustments instructions for the AD converter This is irrelevant for service use Displays the spare parts list of the AMAX 5 190 All parts which necessary for the repair and maintenance of the AMAX 5 190 listed there Exits the service text viewer and the screen displays AMAX service program main menu June 9 lt lt 1 41 SIGMA AMELUNG AMELUNG CS 190 1 1 Service Software 11 9 Service Logbook Pressing lt ALT F6 gt starts the Service logbook Pic 11 9 1 Service logbook Amelung GmbH By A Cramer V X X DD MM YYYY Pic 11 9 2 SERVICE LOGBOOK Pressing the keys F1 F5 Ent i rt Enter service repo starts each program F2 Delete service report F3 Display service reports F4 Print service reports F5 Change instrument data ESC End Please choose Entries 0 Int Instr No Instr No Date of install Place of install Tel no partner
142. r 1000 mm D10068 W0389 Water warm up Filter f r K hlwasserkreislauf 241071 W0514 Coolant water circulation Antrieb f r Dilutor 120505 Drive for dilutor X Antrieb lang 120449 T2062 120451 T1187 120448 T2312 120453 T1062 120461 120462 m June 9 i 00 SIGMA AMELUNG CS 190 Service Software 11 Service Software 11 1 11 2 11 3 11 4 11 5 11 6 11 7 11 8 11 9 11 10 June 98 11 10 1 11 10 2 Description Dilutor Mechanical Measuring Unit Cuvette Magazine Reagent Plasma Tray Photometer XYZZ Robot Liquid Management Text Viewer Service Logbook AMAX Teach in Program Adjustable XY Positions Adjustable Z Positions Barcode Setup AMAX Continuous Test Program AMAX Continuous Test 11 AMAX Self Test Program Error Codes AD Converter Photometer Auto Align Drip Test SIGMA AMELUNG 11 1 11 6 11 11 11 15 11 19 11 23 11 33 11 38 11 41 11 42 11 43 11 47 11 49 11 51 11 52 11 53 11 54 11 55 11 55 11 56 11 57 11 0 AMELUNG CS 190 Service Software 1 1 In addition to the user software the service software has been installed on the commander PC Service program The AMAX CS 190 has to be operational The instrument has to be turned on and connected to the lt gt commander PC In order to access the service software exit the user software The screen should say C AMAX Access the menu scree
143. r Circuit Diagram 13 2 Dilutor 13 3 Mechanical Measuring Unit Knee Joint Block Diagram 13 4 Mechanical Measuring Unit Block Diagram 13 5 Measuring Block Heating Block Diagram 13 6 Mechanical Measuring Unit Circuit Diagram 13 7 Mechanical Measuring Unit 13 8 Cuvette Magazine PC Board PH K1 Block Diagram 13 9 Cuvette Magazine PC Board PH K5 Block Diagram 13 10 Cuvette Magazine Circuit Diagram 13 11 Cuvette Magazine 13 12 Slide Pusher I 13 13 Slide Pusher II 13 14 Incubation Rail 13 15 Reagent Plasma Tray Block Diagram 13 16 Reagent Plasma Tray Circuit Diagram 13 17 Reagent Plasma Tray 13 18 Photometer Block Diagram 13 19 Optical Measuring Unit Circuit Diagram 13 20 Optical Measuring Unit 13 21 Measuring Unit 13 22 XYZZ Cantilever Arm Block Diagram 13 23 XYZZ Circuit Diagram 13 24 Cantilever Arm 13 25 Water Temperature Block Diagram 13 26 Water Circulation System Circuit Diagram 13 27 Water Temperature Control 13 28 Water Tank 13 29 Water Circulation System 13 30 Base Unit 13 31 Base Unit 13 32 Casing 13 33 Light Current Control 13 34 Photometer Amplifier 13 35 Circuit Diagram 13 36 Wirering for AC DC Supply 13 37 Moduls PCB Location 13 38 June 98 June 5 SIGMA AMELUNG CS 190 Drawings Dilutor Circuit Diagram Verdrahtungsplan Dilutor Circuit Diagramme Dilutor Magnetventil Entl ftung Durc
144. r setup program AMAX M YY H Amelung GmbH Written by A Cramer DD MM YYYY Pic 11 11 2 Setup example Barcode scanner setup AMAX selected switched on or off UPC EAN J CODE 39 CODABAR ABC K CODE 128 CODABAR y L 1 INT2 5 INT2 5 d 2 INT2 5 lt gt Exits the program and DIS2 5 V N 1 DIS2 5 stores CODE 39 FULL O 2 DIS2 5 CODE 39 Q QUIT Use keys A O to alter adjustments Q to end the program and store data The screen displays AMAX service program main menu IMPORTANT The barcode setup program was created only for a particular barcode scanner generation Should the program not be accessible the installed scanner does not need to be adjusted June 98 11 51 SIGMA AMELUNG OO AMELUNG CS 190 Service Software 11 12 AMAX Continuous Test Program Pressing lt ALT F3 gt starts the AMAX continuous test program A window in which multiple functions can be selected appears Pic 11 12 1 AMAX Test 1 AML Bus test 2 Module report 3 Continuous test 4 Increase cuv ESC Ende Amelung GmbH MM YY A Cramer First all programs execute a reset Then all needed data will be loaded teach files etc When the screen resembles Pic 11 12 1 each program can be selected with the corresponding key 1 2 3 4 lt ESC gt 11 52 AML BUS test Module report Continuous test
145. ram for the lt gt 11 5 photometer Amplifier compl Q10150 Start the service program and carry out a reset by pressing lt F10 gt load the program with lt F7 gt Enter photonp bin start the measuring program with lt F9 gt and access the displays of the channels with lt F6 gt lt 6 gt lt 7 gt or lt 8 gt The parameters are entered Base voltage 0 Multiplier 1000 The channels are adjusted with the offset potentiometer lower potentiometer so that all curves on the screen are positioned between 0 0005 und 0 001 volts approx 5 10 digits 1 approx 4 5mV ca 28 Digits 1 approx 4 5mV ca 28 Digits Amplification calibration IMPORTANT No cuvettes may be positioned in the measuring channel Now the photometer lamp is started with service program for the photometer lt gt Press lt F9 gt to start the measuring program then switch on the lamp with lt F4 gt and wait 3 minutes then press lt F6 gt lt 6 gt lt 7 gt or lt 8 gt to access the displays of the channels The parameters are entered Base voltage 8 2 Multiplier 100 The channels are adjusted with the amplifier potentiometer upper potentiometer so that all lines on the screen level out at 8 25 0 1 volts approx 54000 digits 1 approx 225mV ca 1800 Digits 1 approx 225mV ca 1800 Digits IMPORTANT If this value cannot be adjusted that means when the range between high
146. rm XYZZ arm complete Barcodeleser Interner Leser Typ CCD 240019 50555 ab Nr 3654696 Barcode reader internal reader type CCD since AMAX No 3654696 Barcodeleser Interner Leser Typ CCD incl Haltewinkel Q90012 B5798 und Software Barcode reader internal reader type CCD incl holder and software BD 201 IRF 540 Transistor f r Platine PH I HZ uem land BD 201 IRF 540 Transistor for board PH I HZ June 98 June 9 weem 001 SIGMA AMELUNG AMELUNG 5 190 10 Spare Parts List 090024 W2374 Bus Kabel 273441 Bus cable Bus Kabel 273442 C1965 Bus cable Bus Kabel 273443 C3343 Bus cable Deckelsensor Sensor f r RPB Rad Deckel Q90022 A8592 Lid sensor Sensor for RPB wheel lid 350350 59178 240090 2679 506520 F4673 506521 4548 506522 4423 Programm hollandisch 506523 F4298 PC programm Dutch 506524 F4048 506531 F3173 246005 M2179 Durchlauferhitzer Q10020 0889 Waterflowheater Fresh water warm up 102 mme une 98 SIGMA AMELUNG CS 190 Spare Parts List 10 Einstellehre J01820 A1214 Assembly device Einstellehre J01819 Assembly device j Einstellehre Reihenschieber Ende Lichtschranke J01827 Assembly device Slide pusher end photoelectric barrier Einstellehre J01847 Assembly device 110006 A5333 Cleaning agent 12 x 15 ml Filtervlies Staubschutzfilter 120396 S9303 Synthetic fibre web Dust filter
147. rst line P values are correction factors of the last to the first sampling e g 1 03 10396 when the first line then the values are backlash volumes of the last to the first samplings June 98 June 9 oO 7 15 5 SIGMA AMELUNG OAMELUNG CS 190 Maintenance Customer no Instrument no internal Instrument no external Last maintenance Please mark Working Point Activity Activity Spare Part No tested 1 replaced 3 lubricated Amelung Sigma checked 2 cleaned 4 adjusted System Fluid Circuits Coolant filter replae o Do o G O 000 System fluid 1 2 3 O 4 O 830040 A0589 Air filter condition 2o 390 4o Tubing System 1 o 2 O 3 4 0 Check waste water pump tubing for blockages and leaks Check 1 2 3 0 4 O 241051 W1014 1 o 2 o 330 40 functioning of the pump 1 o 2 3 4 O Q90006 T3062 Check waste water tubing well for blockages Check tubing set fresh water Test function of the fluid level sensor BNC plug Check tubing set waste water Test function of the fluid level sensor BNC plug XYZZ Robot Clean and lubricate all axes shafts guides and gliding rails Driving belt tension Toothed belt X motor pinion Toothed belt X drive Toothed belt Y motor pinion Toothed belt Y drive Needle condition function Temperature needle heating 41 1 0 C container Cuvette
148. rts List One Chip CPU 561500 O2515 One chip CPU 506215 01015 350121 503015 Seal for syringe 500 ul Dichtung f r Dilutor Ventil 350001 O3140 Seal for dilutor valve i Dichtung f r separaten Wassereinf lltank 350109 P1887 O Ring 14 x 2 5 Peltierelement K hlung Plasma Reagenzrad 266010 P1096 Peltier element Cooling plasma reagent tray Plasmateller Q90001 A9083 Plasma stand Plasmateller 3 ml Q90003 A1458 Plasma stand 3 ml Plasmateller i Q90023 Plasma stand j Platine S HY Q90015 P1971 PC board S HY Platine PH MCK D00801 P2096 PC board PH MCK Platine PH MCK2 D03601 P2221 Platine PH K1 D03001 P2346 PC board PH K1 i D03101 P2471 Platine PH K3 D03201 P2596 PC board PH K3 Repository control 10 6 _ 22 June 98 SIGMA AMELUNG AMELUNG CS 190 Spare Parts List 10 Platine PH K4 D03301 P2721 PC board PH K4 Platine PH K5 D03401 PC board PH K5 Platine ADAP15 D04101 P2971 PC board ADAP15 Platine PH K A1 D04001 P3096 PC board PH K A1 Platine PH XYZZ 000101 P3221 PC board PH XYZZ Robot control Platine PH RC Filterplatine 001401 P3346 PC board PH RC Filter board Platine PH AD 346 Adapterkarte X D01801 P3471 PC board PH AD 346 Adaptor board X Platine PH X ADA2 Adapterkarte Y incl Motor Entst rung D01302 PC board PH X ADA2 Adaptor board Y incl motor interference suppr Platine PH F 005901 P3721 PC board PH F Platine AM F2 D07101
149. s complete The screws have to be tightened again June 98 nt weg 7 50 SIGMA AMELUNG OO AMELUNG CS 190 Subassemblies ATTENTION Disregard can lead to malfunction of and cause damage to the AMAX CS 190 0 28 mme 7 22 June 98 SIGMA AMELUNG OAMELUNG CS 190 Subassemblies 8 5 Photometer Pic 8 5 1 Photometer 9 Tab 8 5 1 Structure photometer Q10010 mechanical subassemblies Amplifier Q10050 Lamp casing D10085 Measuring unit D10087 Light voltage regulator Q10015 The module address is adjusted on the PH O RK board It is positioned in the subassembly computer board unit Q10082 There are two dip switches for adjusting the module adress on the PH O RK board It also holds the program IC integrated chip IC1 which can be replaced to update to a new program version The following dip switch adjustments have to be carried out so that the module can be identified Tab 8 5 2 Module address 7 ATTENTION Disregard can lead to malfunction of the AMAX CS 190 June 98 June 28 gt SIGMA AMELUNG OO AMELUNG CS 190 Subassemblies 8 5 1 Removing the Measuring Unit In order to remove the measuring unit the following instrument casings have to be removed Upper structure 123290 Side casing left 123289 Work area 123292 Front plate left 123293 Side casing right 123291 Front plate righ
150. s with corresponding sample data AMAX ENQ TC LIS STX H AMAX1 TT MM JJJJ ETX Checksum TC AMAX ACK TC AMAX ENQ TC LIS STX 1111111111 INSTANCE NAME ETX Checksum TC AMAX ACK TC AMAX ENQ TC LIS STX D 11111111 PT ETX Checksum TC AMAX ACK TC AMAX ENQ TC June 98 14 11 SIGMA AMELUNG AMELUNG CS 190 LIS LIS 5 0 11111111 PTT ETX Checksum TC AMAX ACK TC AMAX ENQ TC LIS EOT TC 14 1 June 98 SIGMA AMELUNG AMELUNG 5 190 LIS 14 14 3 Host Communication 14 3 1 Procedure of Processing Real Time with Barcode 1 Barcode readable and defined in host Barcode is read Barcode lVo is transmitted to host Host receives barcode number Host sends identification and request AMAX processes sample AMAX transmits result to host Host receives result 2 Barcode readable not defined in host defined in archive AMAX transmits result to host Host receives result 3 Barcode readable not defined in host not defined in archive AMAX searches in its archive 4 Barcode unreadable automatic profile defined NONULBC not defined Barcode is unreadable Automatic profile is processed AMAX transmits results to host Host receives result June 98 14 13 SIGMA AMELUNG A M E LU N G 5 190 14 LIS 5 Barcode unreadable NONULBC defined Barcode is unreadable
151. seconds Disregard can lead to malfunction of and cause damage to the AMAX CS 190 8 3 mme 7 June 98 SIGMA AMELUNG AMELUNG CS 190 Subassemblies In order to carry out the following adjustments the following instrument casings have to be removed Casing Y gantry 122579 Rear casing 123268 The voltage supply unit has to be tilted upwards and secured 8 6 6 Adjusting the XY Motors The mechanical adjustment position of the XYZZ robot is mechanical measuring channel 4 Ball position 4 with the cuvette ejector is obtained using the service program lt gt 11 6 IMPORTANT The XY positions of the Z axes should be about right before the adjustment If they are not the Z2 axis may touch the rim of the measuring channel The cutoff of the Z motors could be activated In order to adjust the X position the screw on the clip light barrier on the X sledge Q10008 is unscrewed With it the X position is altered In order to adjust the Y position the screw on the clip light barrier adjustment on the ball bearing mounting Y axis Q10031 is unscrewed The position can be altered by moving the metal flag Tighten the screws after each change Use the service program to carry out a reset of the XYZZ robot and then obtain the position again If the ejector reaches position 4 successfully the XY motor adjustment is complete When all motors sledges are at their reference positions t
152. st How often shall the test be repeated X The communication between Number of tests executed the photometer and the commander PC is checked Should a problem occur interruption it can be determined here Error message Number of error runs X means X X96 Pic 11 1 6 Dilutor service program Address 1 4 Bit F4 Selects a sub program for the dilutor Each sub program can be selected here Dilutor query Dilutor test commands Dilutor commands Dilutor baud rate Dilutor address Dilutor status End ESC June 98 nuns T 107 SIGMA AMELUNG CS 190 11 Service Software Pic 11 1 7 1 Sub program Dilutor service program Dilutor test commande Address 1 4 Bit 15 Initialises right output 2 The output of the dilutor is initialised The PORC user can decide if the output of the valve should be on the right or left side Valve input lt 3 gt Valve output 4 5 individual valve positions can be ise bypass selected Move to position 1 6 The plunger moves to position 1 Move to position 2 T The plunger moves to position 2 Set speed fast 8 The speed of the plunger is increased Set speed slow 9 The speed of the plunger is decreased Test program End lt T gt The dilutor carries out a test routine with different speeds lt ESC gt Exits the sub program
153. strument yet All movable parts were secured for transport XYZZ robot all axes were secured Remove all shipping clamps check driving belt XY axes tapes paper boards etc Check all movable parts for free movement 3 Check the system coolant level lt gt if necessary fill up with original system liquid 830040 500 bottle 4 Configure PC amp Accessories lt gt 5 Connect the fresh waste water reservoir and the lt gt liquid level sensors 6 Establish all electrical connections between the PC and the AMAX CS 190 7 Now the AMAX CS 190 can be turned on lt 7 2 1 June 98 SIGMA AMELUNG AMELUNG CS 190 Instrument Installation 7 Remove all shipping clamps securing devices before turning on the instrument Disregard may lead to malfunction of and cause damage to the CS 190 Packaging material is recycable 7 62 7 3 amp Accessories 1 Remove all packaging material of the PC monitor printer etc In case the AML Bus Board Board PH PC D02801 or the modem board Z04005 have not yet been installed the PC has to be opened and the boards have to be placed into free slots Check and correct the jumper settings see below before the installation Disregard may lead to malfunction or conflicts with other components 2 Connect all components except for the PC and the AMAX CS 190 and establish all ele
154. sult Transmission Export ID Query Host Communication Procedure of Processing Real Time with Barcode Master to Slave Slave to Master Result Transmission Import of Requests AMAX MASTER Export of Results AMAX MASTER 15 DOS Parameters 15 1 15 2 June 98 AMAX CS 190 DOS Parameters Files in AMAX Directory SIGMA AMELUNG 13 30 13 31 13 32 13 33 13 34 13 35 13 36 13 37 13 38 14 0 14 1 14 1 14 1 14 1 14 1 14 2 14 2 14 3 14 3 14 4 14 5 14 6 14 8 14 9 14 11 14 13 14 14 14 15 14 15 14 16 14 17 14 18 15 0 15 1 15 3 AMELUNG CS 190 Introduction M 21 Brief Description of the Operational Characteristics of the 5 190 The 5 190 is a fully automated coagulation instrument The CS 190 is used for measuring the in vitro coagulation times Both plasma and whole blood samples can be used 5 e The instrument features an optical and mechanical measuring unit e In addition to the clotting tests chromogenic kinetic tests can be carried out by using the optical measuring unit 198 ANE 5 The measured results can be converted to concentration or activity data with the help of storable standard curves e The PC identifies and stores patient samples and data e The samples are aspirated from their primary containers with a needle by way of the XYZZ robot probe Then the samples are mixed in a meas
155. t Check heating cooling Check system fluid refill if necessary Check the waste and fresh water connections Check drain well for blockage Is the waste water pump working Tubing defect Check tension of the drive belts Check positions teach in Check movabilitiy of all axes and guides lubricate if necessary Check safety cutoff voltage Check disposal drawer full 2 Check if cuvettes have jammed behind the holdings springs in the measuring cells Check functioning of light barrier stepper motor knee joint 12 1 AMELUNG CS 190 12 Troubleshooting Cause Effet Corrective action Bubbles in tubing Test values out of 1 Check integrity of dilutor syringe XYZZ acceptable range 2 Check integrity of all connections and Water leakage at Test values out of 1 Check dilutor needle tubing set for the dilutor valve accept out of blockage acceptable range 2 Check needle for blockage Photometer cannot Test values out of 1 Clean photometer optics be adjusted acceptable range 2 Check lamp voltage replace lamp if electrically Range necessary of the potentiometer is insufficient Photometer lamp Report error 1 Check photometer lamp cannot be turned on photometer lamp 2 Check fuses in the main menu 12 2 mme 98 SIGMA AMELUNG CS 190 Drawings 13 Drawings Dilutor Block Diagram 13 1 Diluto
156. t 123294 Magazine cover 122432 8 5 2 Adjusting the Temperature of each Measuring Channel In order to carry out the adjustments the following instrument casings have to be removed Upper structure 123290 Side casing left 123289 Work area 123292 Adjustment is carried out on the PH O HZ D06501 board which is mounted on every measuring channel A cuvette filled with 200 ul water is placed into each photometer measuring channel The supply voltage must be switched on The adjustment can be carried out outside of the instrument as well Pay attention that the photometer is not surrounded with cold air avoid draft The actual temperature value of the heating is adjusted with the potentiometer R1 accessible through the upper plate of the photometer 14 approx 1 C 1 approx 1 C The heating is active and the temperature increases as long as the light emitting diode LED V1 cannot always be seen is lit The actual temperature can be measured in the cuvette with the liquid thermometer When LED V1 has gone out after approx 15 minutes the temperature should be at 37 5 C lt 0 3 C After each change of the actual value wait at least 5 minutes before reading the actual value The adjustment process is complete as soon as the temperature in the cuvette is constant 8 30 mme June 98 SIGMA AMELUNG AMELUNG CS 190 Subassemblies ATTENTION Disregard can lead to malfunction
157. t bracket The set screw 6 has to be unscrewed first When the screw 5 is loosened the position is lowered When the screw 5 is tightened the position is raised The alignment is defined by the base of gauge That means that the light barrier may change its signal display Low only when the guide pins are positioned on the base The stepper motor switch off position can be adjusted with the set screw 3 The set screw 2 must be unscrewed first Pic 8 3 12 3 Cuvette comb moved backwards Highest point for cuvette comb Step Check positio Base OO AMELUNG CS 190 Subassemblies Continuation Tab 8 3 12 1 Light barrier see moved backwards This position is used when the cuvette box is Pic 8 3 12 3 changed The comb must be in the position Comb moved backwards The alignment gauge 1 may not be moved from its original position The position is aligned with the fillister head screw seated in motor block 1 of pusher unit 2 see in back position The cuvette comb guide pins have to be Pic 8 3 12 3 positioned on the alignment gauge step The light barrier signal display Low the must change when the comb is pushed against the step The position is aligned with the fillister head screw seated in motor block 1 of the pusher 2 unit Check The check position of the alignment gauge is calculated so that when the comb is in the Comb moved backwards position the light barriers Comb mov
158. tart channel clotting 4 Start channel chromogen 5 Retrieve result show 4 channels 0 3 show 4 channels 4 7 8 7 show 4 channels 8 11 9 Values channel 0 7 A Values channel 8 11 June 98 DIAGNOSTICS L U N G AMELUNG CS 190 Service Software 1 1 Please enter June 98 11 29 SIGMA AMELUNG AMELUNG CS 190 1 1 Service Software F7 channel is displayed on Pic 11 5 18 the screen Transmit every value A determined value can be wnicn channel 0 11 stored and viewed The display values reference 12 last measurement voltage amp multiplicator can 13 change file name be changed as necessary F8 temperature of the Pic 11 5 19 photometer can be Measure temperature measured The display can 37 5 be altered with the keys lt gt lt gt temperature display adjustment A message red characters will indicate that the value was altered Key 0 resets it to its original value lt 9 gt Displays which chromogenic Pic 11 5 20 measuring mode is stored Display chromogen time under a code number in the ER currently loaded photometer program F10 Transmits a reset to the PH O RK board IMPORTANT The commands for adjusting the photometer amplifier will be described in detail in the following pages Adjusting the photometer The photometer service program is needed to adjust the p
159. tation mech measuring station complete Me zentrum optisch opt Me zentrum komplett Q10010 O3265 Optical station opt measuring station complete Q90031 M0426 for reagent carousel complete f r Y Antrieb komplett Q90025 M0676 for Y drive complete f r X Antrieb komplett Q90026 M0551 for X drive complete 10 4 7 June 98 SIGMA AMELUNG AMELUNG CS 190 Spare Parts List Netzteil untere NT Power supply Netzteil 11 Power supply II One Chip CPU One chip CPU One Chip CPU One chip CPU One Chip CPU One chip CPU One Chip CPU One chip CPU One Chip CPU One chip CPU One Chip CPU One Chip CPU One chip CPU One Chip CPU One chip CPU June 98 Z drive complete incl holder Q90016 M5929 Antrieb mech Me stelle Q90019 M6679 Driving mech measuring station Transistor f r Platine PH R2R Transistor for board PH R2R 216060 M6929 Netzteilmodul f r 5 24 24 Volt 245520 P1596 Power supply for 5 24 24 volts Netzteilmodul f r 12 15 24 Volt 245525 P1721 Power supply for 12 15 24 volts 560900 E1648 561100 m Klappmech for old spring to AMAX CS 190 97950560 560700 560701 Klappmech for new spring after AMAX CS 190 No 97050561 506233 8092 Firmware Cavro Dosierer Firmware Cavro Doser June 98 05 SIGMA AMELUNG AMELUNG 5 190 10 Spare Pa
160. ter A voltage of approx 1 1 volts is adjusted with the potentiometer R19 14 approx 200mV 1 approx 200mV In order to make a function check the rotor is moved manually Resistance can be felt and the operating noise of the motor becomes audible When the pressure is increased the rotor movement must be effortless The cutoff has been activated The LED V5 has gone out and the relay REL1 has opened The adjustment can be checked in the service program by running the test routine for the reagent lt gt plasma tray the connection Reagent plasma tray and commander PC must be established Here the cutoff must not activated otherwise the voltage at PIN 2 of IC 7 must be increased 8 4 4 Adjusting the Mixer Voltage The measured and adjusted voltage is proportional to the mixer voltage Therefore the voltage is measured at PIN 15 of IC 10 L297 with a digital multimeter The voltage value is adjusted to a max of 0 200 volts with potentiometer R24 1 120mV 1 120mV 8 2 mme 98 SIGMA AMELUNG AMELUNG CS 190 Subassemblies To check the mixer vials each containing a magnetic flea is placed in the reagent tray on positions 9 17 and 18 The magnetic flea must rotate on all a m positions ATTENTION Disregard can lead to malfunction of the AMAX CS 190 8 4 5 Mechanical Reset Adjustments at the RPB In order to carry out the adjustments the instrument must b
161. th 16 characters FIELD Datatype Link Channel Number m ooo WSID TEXT instrument ID LDATE TEXT Date of the list 14 1 3 Identification Length 61 characters m EET Number eR w et o Doe o 14 1 4 Result Test Order Length 65 or 29 characters FIELD Datatype Link Channel Number RECTYPE it io mx em 23 Semi Ra TEXT em 8 Tee These fields may be deleted June 98 June 9 weem A SIGMA AMELUNG A M E LU N G 5 190 14 LIS 14 1 5 ID Query Length 26 characters FIELD Data type Link Channel Number meme mx Je Ei tft 15 ImsrumenD AMAX p left 20 SamlelD 0 14 1 6 Result continuous Length 70 characters Field Type Justfed No chrs Comment mowe 7 WSID TEXT 5 Instrument ID AMAX w mx o o ma rx e Resun pon f warma o RESULT2 Result 2 RESULTS FLOAT ron s een RESALPHA TEXT r us s Result Test 33 48 ECODE TEXT Error code SIGMA AMELUNG AMELUNG 5 190 LIS 14 14 2 Communication Protocol The following communication protocol is used for both data transmission directions According to the configuration the CS 190 assumes the function MASTER or SLAVE 14 2 1 MASTER to SLAVE Tab 14 2 1 1 MASTER SLAVE Comment
162. time mode gives the patient archive request data priority over data received from the host 1 2 12 98 SIGMA AMELUNG AMELUNG CS 190 DOS Parameters 15 15 2 Files in AMAX Directory In table 15 2 1 the files found in directory and their functions are listed Specific files can be accessed and changes made using the DOS Editor ab 15 2 1 Could file be Contents Text missing AMAX CCL Colour tables No Yes To adjust use lt ALT F9 gt and lt ALT F10 gt AMAX CFG Configuration of the measuring channels Yes Yes Contains only one number 1 optical only 2 mechanical only 3 mechanical and optical AMAX EXE AMAX Programme AMAXHELP nnn Help Text Files BARCODE INI Initialisation sequence for integrated barcode No scanner adjust with the Service Software BCMASK DAT Parameters for manipulation of the barcodes Yes Yes Contains two numbers 1 number Number of digits from the left to be deleted 2 number Number of digits from the right to be deleted T CUPCOUNT DEF Cuvette counter Yes Contains four numbers DEMI16BI OVL Protected Mode Runtime library DRIVE DAT Disc drive and pathway for storing the patient Yes archive DUMP FLE Log of bus communication with a designated module activate with parameter DUMP n EGAVGA BGI EXPOT BUF Data buffer Used by HOST DLL Bidi Drive HOST DLL HOST PRM HOSTPAT DAT Recorded patient data still to be transferred i
163. tte disposal position Extend Z2 axis carrier Move Z axis to origin position Return to main menu No 1 displays a window see Pic 11 10 10 Press keys lt 1 gt lt 0 gt 1 2 3 4 5 6 7 8 0 Please select June 98 June 9 _ 1 37 SIGMA AMELUNG AMELUNG CS 190 1 1 Service Software IMPORTANT Not all combinations are possible e g the command lower Z1 axis over a measuring unit will lead to a crash The desired command should be selected with great care 0 Exits the sub program Individual commands and jumps back to the main menu Select a sub program ATTENTION Disregard might lead to malfunctions of and cause damage to the AMAX CS 190 Pic 11 6 10 lt W gt Another window opens e De Move to fix position Here a defined position 1 Reag rotor outer ring 20 Incub rail pos 11 can be selected with the 2 Reag rotor second ring 21 Incub rail pos 12 keys 1 lt 33 gt The 3 Reag rotor third ring 22 Photometer meas cell 1 x 4 Reag rotor fourth ring23 Photometer meas cell 2 22 robot moves to 5 Reag rotor inner ring 24 Photometer meas cell 3 these positions after the 6 Well 25 Photometer meas cell 4 query whether it should 7 Decontaminant 26 Phm intermediate pos 1 position the Z1 or the 8 Well drain 27 i Phm intermediate pos 2 9 Incub rail ejector 28 Phm intermediate pos 3 Z2 ax
164. uring cuvette with either a reagent and or a buffer After that the samples are incubated in the incubation rail 12 incubation slots e Atthe end of the incubation period the XYZZ robot moves the cuvette into the optical or mechanical measuring unit 8 6 8 3 Es Es e After the addition of the starting reagent by the XYZZ robot the coagulation time is measured Reagents volumina and incubation periods can be programmed individually e Measured results and their calculations can be printed out in a protocol and stored simultaneously in the PC s patient archive e n addition the results can be transferred to an external EDP laboratory EDP via bidirectonial data transfer June 98 June 98 7 000 SIGMA AMELUNG CS 190 2 Introduction 2 2 Traffic Lights The traffic lights are positioned in the upper right corner of the AMAX CS 190 next to the dilutor unit user position in front of the instrument The light signals have the following meanings Tab 2 2 1 no light AMAX 5 190 software booted no errors registered processing not yet started green light AMAX 5 190 software booted no errors registered processing started yellow light WARNING missing cuvettes waste water reservoir full fresh water reservoir empty plasma reagent tray cover open photometer lamp switched off ERROR temperature outside operating range photometer lamp not yet ready green
165. verter Platine AM O NT 008301 H Jm Magazina e Platine AM O BU D08201 Platine 5 D03401 EE MY Platine PH MCK 000801 e Platine PH AD16B 007001 e Platine PH K1 D03001 e Platine PH K2 003101 Reagent Plasma Tray e Platine PH K3 003201 e Platine AM RPB 000301 Platine AM M HT Platine PH M MB e Platine 005601 Platine PH MCK 000801 Platine Platine AM S HY LTP DIL 13 38 SIGMA AMELUNG e Platine PH HALL 2 Incubation Rail e Platine AM I HZ D07401 251960 June 98 AMAX CS 190 LIS 14 LIS 14 1 14 3 June 98 Bidi Protocol Data Records Header Identification Result Test Order ID Query Result Communication Protocol Master to Slave Slave to Master Command Characters and Symbols Import Result Transmission Export ID Query Host Communication Procedure of Processing Real Time with Barcode Master to Slave Slave to Master Result Transmission Import of Requests AMAX MASTER Export of Results AMAX MASTER SIGMA AMELUNG 14 1 14 1 14 1 14 1 14 1 14 2 14 2 14 3 14 3 14 4 14 5 14 6 14 8 14 9 14 11 14 13 14 14 14 15 14 15 14 16 14 17 14 18 14 0 A M ELU N G CS 190 LIS 14 14 1 Bidi Protocol 14 1 1 Data Records All data records are type SDF Space Defined 14 1 2 Header Leng
166. way Press key Sem X Start waste water pump for the well XYZZ robot Pic 11 7 9 lt L gt The traffic light lamps are Switch signal lamps switched on and of in sequence Abort with ESC Green lamp on Pic 11 7 10 T The temperature of the warm water cooling water circuits are measured and displayed Temperature warm water circuit 40 5 C Temperature cooling water circuit 32 Temperature incubation rail 37 4 C E Exits the water circuit service program The screen displays AMAX service program main menu 1 40 mme 73 June 98 SIGMA AMELUNG AMELUNG AMAX CS 190 Service Software 11 8 Text Viewer Pressing lt ALT F7 gt starts the Service text viewer Pic 11 8 1 Service text viewer Amelung GmbH By A Cramer V X X DD MM YYYY SERVICE TEXT VIEWER Pic 11 8 2 Pressing the function keys e F1 lt F10 gt F2 lt ALT F1 gt amp lt ALT F2 gt F3 starts each program lt F1 gt lt F2 gt lt F3 gt lt 4 gt lt F5 gt e F6 e F7 e F8 e lt 5 gt June 98 5 F6 F7 F8 F9 F10 ALT F1 ALT F2 ESC Adjustment instructions water circuit Adjustment instructions XYZZ robot Adjustment instructions RPB tray Adjustment instructions cuvette magazine Adjustment instructions mechanical measuring station File adjustments Adjustment instructions AD converte
167. wer connection Now connect the power cable to the AMAX CS 190 and a suitable power supply Fuse protection 16A 35 safety cut out slow In addition PC monitor and printer have to be connected to the power supply ATTENTION Disregard may lead to malfunction of the AMAX CS 190 7 6 Turning on the Instrument If you have completed all steps successfully you now may switch on all devices First turn on the AMAX CS 190 then all other components 5 190 moves to its home position all modules are initialised The instrument is ready when the traffic light shows no light and the screen shows the main menu 35 ATTENTION The instrument must not be turned on and off in short intervals wait at least 10 15 seconds Disregard may lead to malfunction of the AMAX CS 190 June 98 June 98 07 SIGMA AMELUNG AMELUNG CS 190 Subassemblies 8 Subassemblies 8 1 Dilutor 8 1 8 1 1 Adjusting the Temperature of the Pre heater 8 2 8 2 Mechanical Measuring Unit 8 3 8 2 1 Removing the Measuring Unit 8 4 8 2 2 Adjusting the Measuring Block Temperature 8 4 8 2 3 Adjusting the PC Temperature Display 8 5 8 2 4 Adjusting the Inductive Ball Sensors 8 5 8 2 5 Adjusting the Hinge Mechanism Voltage knee joint 8 6 8 2 6 Adjusting the Rotational Speed 8 7 8 2 7 Adjusting the Motor Torque Voltage of the Measuring Units 8 7 8 2 8 Adjusting the Dip switches on the PH M MB D05
168. with any key Pic 11 2 9 Measure and show temperature ALU block Abort with ESC Temperature ALU Block is 38 C Pic 11 2 10 Adjust parameters of the measuring channels Enter measuring channels start up time x 100ms Interval mode starting time measuring channel 1 in s Start time is Enter measuring channels start up time x 100ms Interval mode starting time measuring channel 2 in s Start time is Enter measuring channels start up time x 100ms Interval mode starting time measuring channel 3 in s Start time is Enter measuring channels start up time x 100ms Interval mode starting time measuring channel 4 in s Start time is Int mode starting value pause time measuring channel 1 in s Int mode starting value pause time measuring channel 2 in s Int mode starting value pause time measuring channel 3 in s Int mode starting value pause time measuring channel 4 in s Enter measurement timeout in s Timeout Enter incubation time in s Enter delay time Start Rotate x 0 15 Carry on with any key Send software reset to the mechanical measuring channel ATTENTION All parameters are back to their starting X Xs X Xs X Xs X Xs X Xs X Xs X Xs X Xs X Xs X Xs X Xs X Xs X Xs X Xs X Xs X Xs X Xs X Xs X Xs X Xs 11 13 OO AMELUNG CS 190 1 1 Service Software Pic 11 2 11 lt Z gt Shows the current status Display current measuring chann

Service Manual - Frank`s Hospital Workshop

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