P90g User`s Manual
Contents
1. Picture example as below RED Uninterruptible Power Supply 1st battery bench 3 a a BLACK RED ial eq E E s 5 5 BLACK 2nd battery bench Note The cable connection from the external battery connector to PCB is already present inside the battery box All the other cable connections should be made in accordance with the above wiring diagram Xtreme Power Conversion Corporation Page 45 P90g User s Manual Uninterruptible Power Supply Storage amp Maintenance The unit contains no user serviceable parts If the battery service life 3 5 years at 25 C ambient temperature has been exceeded the batteries must be replaced In this case please contact your dealer Be sure to deliver the spent battery to a recycling facility or ship it to your dealer in the replacement battery packing material Storage Before storing charge the unit 4 hours Store the unit covered and upright in a cool dry location During storage recharge the battery in accordance with the following table Storage Temperature Recharge Frequency Charging Duration 25 C 40 C Every 3 months 1 2 hours 40 C 45 C Every 2 months Xtreme Power Conversion Corp2. Step 5 Once battery box is opened remove the battery hold down brackets present on the left side of the battery box by unscrewing the 2 screws on each bracket Xtreme Power Conversion Corporation Page 43 P90g User s Manual Uninterruptible Power Supply Note To install the second string of batteries repeat the same procedure on the battery hold down brackets on the right side of the battery box Step 6 Now it is possible to put the batteries inside the unit by following below picture the following drawing indicates the wire fastener positions for the correct battery placment Note To install the second string of batteries repeat the same procedure on the right side of battery box Step 7 Connect all batteries following the wiring diagram shown in next chapter Step 8 Put all batteries inside and secure in place with the hold down bracket Note To install the second string of batteries repeat the same procedure on the right side of battery box Step 9 Put the metal top cover back on the unit Close the front fixing plate and the two parts of the front panel and secure it with screws Step 10 Connect the battery box to the UPS Xtreme Power Conversion Corporation Page 44 P90g User s Manual Wiring Diagram Batt Link POBA Batt Link PCBA Breaker
3. Frequency 50 60Hz 3Hz THD full load lt 2 Load power factor 0 9 Efficiency 98 ECO mode 90 online mode Surge protection 800 J Overload capacity 125 for 2 min 150 for 10 sec gt 150 for 1 sec Crest factor Battery type 5 1 at full load Sealed maintenance free lead acid Battery quantity and size 6 12V 9AH Typical recharge lt 4 hours to 90 with 1A charger current Protection Automatic self test and discharge protection Backup time UPS dimensions W x D x H 5 min at full load 14 min at 50 17 2 x 23 6 x 3 5 in UPS weight 65 7 lbs Line cord 8 ft C19 to L6 20P Receptacles Operating temperature 1 IEC C19 6 IEC C13 32 104 F 0 40 C Audible noise lt 45dBA Altitude 11 500 ft above sea level INDICATORS amp ALARMS Programmable display with input output voltage amp frequency online ECO mode selec LCD display tion battery time remaining load level indicator alarm conditions Buttons On mute select off enter Low battery overload battery not connected overcharge site wiring fault EPO mode fan failure over temperature charger failure battery fault CE RoHS 3 years electronics and battery 2 years outside of USA RS 232 USB EPO intelligent slot for optional cards Nep SNIVIP Relay a onte Vioqpu Software CD horizontal brackets tower pedestals user manual 5 y
4. Contact your dealer for batter Batteries are defective y y replacement Storage And Maintenance Storage Before storing charge the UPS at least 5 hours Store the UPS covered and upright in a cool dry location During storage recharge the battery in accordance with the following table Storage Temperature Recharge Frequency Charging Duration 25 C 40 C Every 3 months 40 C 45 C Every 2 months Maintenance The UPS system operates with hazardous voltages Repairs may be carried out only by qualified mainte A nance personnel N Even after the unit is disconnected from the mains components inside the UPS system are still connected to the battery packs which are potentially dangerous Before carrying out any kind of service and or maintenance disconnect the batteries and verify that no current is present and no hazardous voltage exists in the terminals of high capability capacitor such as BUS capacitors Only persons who are adequately familiar with batteries and with the required precautionary measures N may replace batteries and supervise operations Unauthorized persons must be kept away from the batter les Verify that no voltage between the battery terminals and the ground is present before maintenance or re N pair In this product the battery circuit is not isolated from the input voltage Hazardous voltages may occur between the battery terminals and the ground Batteries may cause electric sho
5. The instructions contained within this safety manual are deemed important and should be closely followed at all times during installation and follow up maintenance of the UPS and batteries Xtreme Power Conversion Corporation Page 5 P90g User s Manual Uninterruptible Power Supply A CAUTION The unit has a dangerous amount of voltage If the UPS indicator is on the unit s outlets may have a dan gerous amount of voltage even when not plugged into the wall outlet because the battery may continue to supply power Care should be taken to undertake installation indoors free from electrically conductive particles which are under temperature and humidity control in order to reduce the risk of electric shock It is best to disconnect the device using the power supply cord Ensure that the equipment is placed in a position near the outlet where easily accessible Except for replacing the batteries all servicing on this equipment must be carried out by qualified service personnel Before conducting any maintenance repair or shipment first ensure that everything is turned off com pletely and disconnected For additional safety instructions please use the Safety Manual as a reference Special Symbols The following symbols used on the UPS warn you of precautions N RISK OF ELECTRIC SHOCK Please observe the warning that a risk of electric shock is present CAUTION REFER TO OPERATOR S MANUAL Refer to the operator s ma
6. aS Button Function Turn on the UPS Press and hold the button more than 2 seconds to turn on the UPS Mute the alarm After the UPS is turned on in battery mode press and hold this button for at least 5 seconds to disable or enable the alarm system ON MUTE Button This feature will not work when warnings or errors occur Up key Press this button to display the previous selection in UPS setting mode Switch to UPS self test mode Press and hold ON MUTE button for 5 sec onds to enter UPS self testing while in AC mode Turn off the UPS Press and hold the button more than 2 seconds to turn off the UPS The UPS will be in standby mode under normal power or transfer OFF ENTER Button to bypass mode if the Bypass enable setting is set by pressing this button Confirm selection key Press this button to confirm selection in UPS setting mode Switch LCD message Press this button to change the LCD message for in put voltage input frequency battery voltage output voltage and output frequency SELECT Button Setting mode Press and hold this button for 5 seconds to enter the UPS setting mode when UPS is off Down key Press this button to display the next selection in UPS setting mode Xtreme Power Conversion Corporation Page 20 P90g User s Manual Uninterruptible Power Supply e Switch to Bypass mode When the utility power is normal press ON MUTE and SELECT buttons simultaneously for 5 seconds The UPS will then enter
7. N Mute Select B ON Mute Select Button Bypass mode The Bypass mode will be disabled when the input voltage is out of acceptable range LCD Panel Rack Display Tower Display Load info Battery info Input output and Battery info Battery info Warning amp Fault info Warning Setting operation ade DN _ amp Fault info and Battery Setting operation UPS status Backup UPS status time info Load info Backup time info Display Backup time information Indicates the backup time in pie chart Indicates the backup time in numbers H hours M minutes Warning amp Fault information E 8 Indicates the warning fault codes and the codes are listed in details in this manual Setting Operation bc Indicates the setting operation e Input Output amp Battery information Imi BATA ATPL A Indicates the output input voltage output input frequency or battery volt age V output voltage Hz frequency Load information Indicates the load level by 0 2596 26 5096 51 7596 and 76 10096 OVERLOAD SHORT Indicates the load or the UPS output is short circuited Xtreme Power Conversion Corporation Page 21 P90g User s Manual Uninterruptible Power Supply UPS Status Indicates that programmable management outlets are working aD 3 a J Indicates the UPS is working in online mode Indicates the UPS is working in converter mode Indicates the UPS is working in bypass mode Indi
8. price or substitution of an equivalent replacement product Xtreme Power Conversion Corporation Page 36 P90g User s Manual Uninterruptible Power Supply Xtreme Power Conversion Load Protection Policy THIS POLICY IS NOT A WARRANTY REFER TO THE XPC CORPORATION INC LIMITED WARRANTY FOR INFORMATION CONCERNING THE WARRANTY FOR YOUR XPC PRODUCT THE LIMITATIONS AND CONDITIONS CONTAINED IN THIS POLICY DO NOT AFFECT THE TERMS OF THE XPC LIMITED WARRANTY Definitions 1 Product means a Standard 120 208 or 240 Volt power protection device that is used in the United States and Canada This policy does not include custom manufactured products 2 Power Disturbance means an AC power line transient telephone line or Local Area Network if appli cable spike or surge 3 Connected Equipment properly connected electronic equipment 4 Fair Market Value of damaged Connected Equipment as determined by XPC shall be the lower of a the average price the same or similar items are being sold for on eBay b the price list of Orion Blue Book or if such price list is no longer published a published or announced price list reasonably selected by XPC c the lowest price the same or similar items can be purchased for in the United States or d the total amount of all payment s you have or are entitled to receive from insurance other warranties extended warranties a legal liability claim or from other sources or persons for the dama
9. the unit s working specifications to avoid overheat and excessive moisture Do not place the unit in a dusty or corrosive environment or near any flammable objects This unit is not designed for outdoor use Xtreme Power Conversion Corporation Page 41 P90g User s Manual Uninterruptible Power Supply This unit can either be rack mounted or placed vertically on the desk Rack Installation Tower Installation Connecting with UPS and Other Battery Box Follow below installation chart to connect with UPS and other battery box with included cable Type of Battery Required This battery box has been designed to operate with the following types of batteries 72V 9Ah Version 6 pieces of 12V 9Ah batteries per string Xtreme Power Conversion Corporation Page 42 P90g User s Manual Uninterruptible Power Supply Battery Replacement If your battery box is not installed with batteries please follow proper procedure to put batteries inside of unit NOTE MAKE SURE THAT THE BATTERY BOX IS DISCONNECTED FROM THE UPS BEFORE PERFORMING THE FOLLOW ING SEQUENCE OF OPERATIONS Step 1 Open the package and place the battery box on a horizontal plane Step 2 Remove the removable front panel part by pulling it from the lower extremity Step 4 Remove the metal top cover of the battery box by unscrewing 8 screws present on the two sides 4 on the right side and 40n the left side 3 screws on the top and 4 screws on the back side
10. 5 port on the Product and d is directly plugged into and properly connected to the Product in its original condition which was properly operated when a Power Disturbance passed through the Product and i exhausts the protection capacity of the Product or ii damages the Product 6 The Load Protection Policy does not apply if the Product has been operated in a failure mode or not in compliance with XPC operating instructions in the Product user s manual or if the Connected Equipment has not been operated in compliance with the instructions and manuals of its manufacturer vendor 7 This policy is null and void if XPC determines in its sole discretion that the Product has been tampered with or altered in any way What is Not Covered Under the Load Protection Policy The following damage is not covered by this Policy 1 Restoration of lost data and reinstallation of software 2 Damage from a cause other than AC power line transients except for damage due to telephone line Local Area Network or CATV transients which is covered only if the Product offers such protection 3 DAMAGE CAUSED BY FAILURE TO PROVIDE A SUITABLE INSTALLATION ENVIRONMENT FOR THE PRODUCT INCLUDING BUT NOT LIMITED TO LACK OF A PROPER SAFETY GROUND Damage caused by the use of the Product for purposes other than those for which it was designed Damage caused by accidents or natural disasters including but not limited to fire flood and wind Damage caused by a
11. Output Cords IEC C20 to L6 30R IEC C20 to L6 20R IEC C20 to 6 20R IEC C14 to L6 15R See the Specification section of this manual for additional model information CE ese wee P90g front view P90g 3000 rear view Xtreme Power Conversion Corporation Page 8 P90g User s Manual Uninterruptible Power Supply Front Panel rare seen errente Selector buttons Load info 1 CPA RTT Ej SP gt Battery info f iB BUT LTT OUTPUT POTENT Warning Input outpu ker and Battery TI a n amp Fault info infi INI OG Setting e amp SG operation UPS status Ce amp en p gt Backup Ga 09 time EX 6 info Rack Display m Input output and Battery info Le Warning amp Fault info Setting operation UPS status Load info Backup time info Tower Display Xtreme Power Conversion Corporation Page 9 P90g User s Manual Uninterruptible Power Supply Communication Connections To allow for unattended UPS shutdown start up and status monitoring connect one end of the communication cable to the USB RS232 port and the other to the communications port on your PC or server With the monitoring software installed the UPS can be scheduled for shutdown start up and monitoring of the UPS status through the PC or server USB port RS 232 port Intelligent slot 7 E ce e RS232 Communications The RS 232 interface uses a 9 pin female D sub connector Information pr
12. P90g Online UPS 3000VA Model User amp Installation Manual www xpcc com 2015 Xtreme Power Conversion Corporation All rights reserved Rev 3 11 15 P90g User s Manual Uninterruptible Power Supply Table of Contents OC i 7 ProductPBescrpnon ae eee 7 Double Conversion Online TEN vrede 7 Dia rno ae OSES aee iii ai 8 System COMME UN ANION een a een een one 8 COMMUNICATION Ga 10 EEE VE ea 10 Hardware Installation Guide ccsscsscssccsscsscssccsccecceccessosscnccescescessessancees 11 PLN 12 Starpns the UP aen E ee nee ee ee TH LE eT 17 SOT Ve 6 EE EN ARAM PE ME M aai 17 Bs ANS 95 6 Ag EEE ea nn 18 Penn 20 HINN 20 L OPTEL EEE 21 PADD SAS IEEE TO TT T 22 AND 22 PN 25 Operating Mode DES NNN 27 Fault Reference Coda 29 WY eT 2 ae 11000 ARRECARE EEE NE 29 TroubleshoOD n gio a ae cn 30 Storage And Maintenance ccccccscscccscccccscccccccscccccccecscccccccececccecececscecees 31 OCRA 31 VUES AE gt EEE EE EE EEE 31 BITENE Svea serende 32 RFI 32 SS CICA OINS eco en ane ana cia as sd 33 SDIBDBIHE LYS NN 34 Xtreme Power Conversion Corporation Page 2 P90g User s Manual Uninterruptible Power Supply 8 LOUE To SEVICE EEE 35 Xtreme Power Conversion Limited Warranty cccscscscsccccccccccscscscsccceececs 36 Xtreme Power Conversion Load Protection Policy 37 Appendix A P90 BP72 User Guide ce
13. Power Supply ware 3 Follow the on screen instructions to install the software 4 When your computer restarts the monitoring software will appear as an orange plug icon located in the system tray near the clock Battery Replacement NOTICE The UPS is equipped with internal batteries The batteries can be replaced without shutting the UPS down as these are hot swappable battery trays Replacement is a safe procedure isolated from electrical hazards CAUTION Consider all Safety Warnings in previous sections of this manual before proceeding with the battery tray replacement NOTE Please beware that once the battery tray is disconnected from the UPS the equipment connected to the output of the UPS is not protected from power outages Step 1 Remove the front panel Step 2 Disconnect the battery tray connector from the UPS Xtreme Power Conversion Corporation Page 18 P90g User s Manual Uninterruptible Power Supply Step 3 Pull out the battery tray by removing the two screws on the front panel Slide the new battery tray back to the original location in the UPS and secure with the two screws to the front panel Reconnect the battery tray connector to the UPS Xtreme Power Conversion Corporation Page 19 P90g User s Manual Uninterruptible Power Supply Step 6 Place the front cover back on the front of the UPS Operations Button Operation Enmore ff secer Pfforrenren W 7 M LO WOO M
14. al energy source Environment Ensure that all environmental concerns and requirements are met according to specifications listed in this docu ment otherwise the safety of installation personnel cannot be guaranteed and the unit may malfunction Ensure that you remember the following when locating the UPS system and battery options e Avoid extremes of temperature and humidity Maximum battery life can be attained with a recommended temperature range of 15 C to 25 C e Provide protection for the equipment from moisture e Space and ventilation requirements must be met Ensure there is 100mm behind and 50mm on the sides of the UPS for proper ventilation e Ensure that the front of the UPS remains clear for user operation Xtreme Power Conversion Corporation Page 11 P90g User s Manual Uninterruptible Power Supply UPS Installation Installation and wiring must be performed in accordance with the local electrical laws and regulations and per formed by appropriate personnel For safety considerations the UPS is shipped from the factory with battery wire disconnected Before installing the UPS please follow these steps to connect of the battery wires Connecting the batteries Step 1 Remove the front panel Step 2 Connect the battery wires Xtreme Power Conversion Corporation Page 12 P90g User s Manual Uninterruptible Power Supply Step 3 Place the front cover back on the front of the UPS Rack mount Instal
15. buse misuse alteration modification or negligence Any labor costs or travel room and board expenses associated with the repair and or restoration of lost or damaged hardware software or data SIA EXCEPT AS EXPRESSLY PROVIDED IN THIS POLICY XPC SHALL NOT BE LIABLE FOR ANY DAMAGES WHATSOEVER INCLUDING BUT NOT LIMITED TO DIRECT INDIRECT SPECIAL INCIDENTAL CONSEQUENTIAL OR MULTIPLE DAMAGES ARISING OUT OF THE USE OF THE PRODUCT OR DAMAGE TO THE CONNECTED EQUIPMENT REGARD LESS OF THE LEGAL THEORY ON WHICH SUCH CLAIM IS BASED EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE SUCH DAMAGES INCLUDE BUT ARE NOT LIMITED TO LOSS OF PROFITS LOSS OF SAVINGS OR REV ENUE LOSS OF USE OF THE PRODUCT OR THE CONNECTED EQUIPMENT OR ANY ASSOCIATED EQUIPMENT LOSS OF SOFTWARE COST OF CAPITAL COST OF ANY SUBSTITUTE EQUIPMENT FACILITIES OR SERVICES DOWNTIME THE CLAIMS OF THIRD PARTIES INCLUDING CUSTOMERS AND INJURY TO PROPERTY Submitting a Load Protection Policy Claim 1 Any claim under the Load Protection Policy must be made within 10 days of the date of alleged damage to the Connected Equipment 2 Call the XPC technical support department at 1 800 582 4524 and obtain a Load Protection Policy Returned Material Authorization RMA number Have information on all applicable insurance or other resources of re covery payment that is available to the Purchaser and the name of the power utility supplier for the location of the Connected Equipme
16. cates the UPS is powering the output directly from utility Indicates that the UPS alarm is disabled Indicates the battery charger is working Indicates the Battery level by 0 2596 26 5096 51 7596 and 76 100 Indicates low battery Indicates there is something wrong with the battery Audible Alarms Abbreviations in LCD Display Abbreviation Display Meaning Xtreme Power Conversion Corporation Page 22 P90g User s Manual Uninterruptible Power Supply sb FA UPS Setting Parameter 2 There are two parameters to set up the UPS Parameter 1 for program alternatives there are 9 programs to set up Parameter 2 for setting information display Parameter 1 Xtreme Power Conversion Corporation Page 23 P90g User s Manual Uninterruptible Power Supply 01 Output Voltage Settings Interface You may choose the following output voltage 208 presents output voltage as 208VAC default 220 presents output voltage as 220VAC 230 presents output voltage as 230VAC 240 presents output voltage as 240VAC Interface CF ENA converter mode enable CF DIS converter mode disable Interface You may set the initial frequency on battery mode BAT 50 sets output frequency to 50Hz BAT 60 sets output frequency to 60Hz If converter mode is enabled you may choose the fol lowing output frequency CF 50 sets output frequency to 50Hz CF 60 sets output frequency to 60Hz Xtreme Power Conversion C
17. ck and have a high short circuit current Please remove all watches rings and other metal personal objects before maintenance or repair and only use tools with insulated grips and handles for maintaining or repairing Xtreme Power Conversion Corporation Page 31 P90g User s Manual Uninterruptible Power Supply When replacing the batteries install the same number and same type of batteries Do not attempt to dispose of batteries by burning them This could cause battery explosion The batteries must be rightly deposed according to local regulation N Do not open or destroy batteries Escaping electrolyte can cause injury to the skin and eyes It may be toxic N Please replace the fuse only with the same type and amperage in order to avoid fire hazards N Do not disassemble the UPS system The UPS contains no user serviceable parts Batteries The life of batteries used in these UPS products is estimated at 3 6 years depending on level of usage Once the battery is no longer useful and must be replaced please contact service personnel for assistance Xtreme Power Conversion Corporation Page 32 P90g User s Manual Specifications INPUT OUTPUT BATTERY PHYSICAL ENVIRONMENT MODEL NUMBER Capacity Uninterruptible Power Supply P90g 3000 3000VA 2700W Voltage range 110 300VAC Frequency Voltage 50 60Hz auto sensing 208 220 230 240VAC Waveform Pure sine wave zero transfer time
18. dentally inserted into the battery box enclosure e The battery will discharge naturally if the system is unused for a period of time e It should be recharged every 2 3 months if unused If this is not done then the warranty will be null and void During normal operation the batteries will automatically remain in charged condition e Servicing of batteries should be performed or supervised by trained personnel with knowledge of batter ies and the required precautions e When replacing batteries it is necessary to replace ALL batteries with the same quantity type amp capacity e CAUTION Do not dispose of battery or batteries in a fire The battery may explode e CAUTION Do not open or mutilate the batteries The electrolyte from the batteries is toxic and harmful to the skin and eyes e CAUTION Risk of Electric Shock Hazardous voltage may exist between battery terminals and ground Test before touching with bare hands e CAUTION A battery can present a risk of electrical shock and high short circuit current The following precaution should be observed when working on batteries 1 Remove watches rings or other metal objects Use tools with insulated handles Wear rubber gloves and boots Do not lay tools or metal parts on top of batteries Disconnect charging source prior to connecting or disconnecting battery terminals e Do not plug or unplug the battery connector if UPS works in DC discharging mode VR WN Prod
19. ear extended warranty bypass distribution XBDM power distribution XPDU 4 post rail kit 2 post shelf kit wall mount bracket Audible alarm APPROVALS WARRANTY COMMUNICATIONS INTERFACE INCLUDED IN BOX AVAILABLE OPTIONS Depending on load level P90g 3000 capacity derates 20 at 208VAC output voltage Xtreme Power Conversion Corporation Page 33 P90g User s Manual Uninterruptible Power Supply Shipping List 1 ViewPower CD 2 horizontal brackets front 3 tower stand brackets 4 manual 5 4ft USB cable 6 8ft L6 20P input cable Xtreme Power Conversion Corporation Page 34 P90g User s Manual Uninterruptible Power Supply Obtaining Service If the UPS requires Service 1 Use the TROUBLESHOOTING section in this manual to eliminate obvious causes 2 Verify there are no circuit breakers tripped 3 Callyourdealerforassistance Ifyoucannotreach yourdealer oriftheycannotresolvethe problem call Xtreme Power Conversion Corp Technical Support at 800 582 4524 Technical support inquiries can also be made at support xpcc com Please have the following information available BEFORE calling the Technical Support Department e Your name and address e The serial number of the unit e Where and when the unit was purchased e All of the model information about your UPS e Any information on the failure including LED s that may or may not be illuminated e Adescription of the protected equipment including model numbers i
20. f possible e Atechnician will ask you for the above information and if possible help solve your problem over the phone In the event that the unit requires factory service the technician will issue you a Return Mate rial Authorization number RMA If you are returning the UPS to Xtreme Power for service please follow these procedures 1 Pack the UPS in its original packaging If the original packaging is no longer available ask the Technical Sup port Technician about obtaining a replacement set of packaging material It is important to pack the UPS properly in order to avoid damage in transit Never use Styrofoam beads for a packing material 2 Include a letter with your name address daytime phone number RMA number a copy of your original sales receipt and a brief description of the problem 3 Mark the RMA number on the outside of all packages Xtreme Power cannot accept any package without the RMA number marked on the outside of the boxes 4 Return the UPS by insured prepaid carrier to the address provided by the Technician 5 Refer to the Warranty statements in this manual for additional details on what is covered Xtreme Power Conversion Corporation Page 35 P90g User s Manual Uninterruptible Power Supply Xtreme Power Conversion Limited Warranty Xtreme Power Conversion XPC Corporation warrants Xtreme Power Conversion equipment when properly ap plied and operated within specified conditions against faulty materials o
21. ged Connected Equipment 5 Purchaser means the person or entity that originally purchased the Product from an authorized reseller or distributor of XPC Products The Purchaser of this Product is protected for the term of the XPC Limited Warranty against certain losses caused by a Power Disturbance for properly connected electronic equipment referred to as the Connected Equipment subject to certain terms and conditions provided below This policy applies only to the original purchaser of the Product If the Product is transferred or sold to another person or entity this policy is void Load Protection Policy Dollar and Period Limits For purchasers that meet the qualifications and conditions set forth in this policy XPC will provide reimbursement cost of repair or fair market value as determined by XPC during the period limits and up to the dollar limits stated as follows gt TT This Load Protection Policy is not deemed first dollar coverage XPC s obligation is reduced by any amounts that the Purchaser is entitled to recover from other sources regarding the Connected Equipment including but not limited to insurance other warranty extended warranty or legal liability regardless of whether or not the Pur chaser makes a claim for recovery Eligibility for Coverage Under the Load Protection Policy 1 The Product must be registered on the XPC website www xpcc com within 10 days of purchase All re quired information mu
22. in fault condition Remove excess loads from PS is i i UPS is in overload UPS output UPS is in overload Devices con nected to the UPS are being fed directly from the electrical utility via the Bypass Contact your dealer for support Remove excess loads from UPS output After repetitive overloads the UPS is locked in the Bypass mode Connected devices are being fed directly by the electrical utility Remove excess loads from UPS output then shut down the UPS and restart The UPS shut down automatically because of the overload condition on the UPS output Remove excess loads from the UPS output and restart the UPS The UPS shut down automatically because short circuit condition oc curred on the UPS output Disconnect loads and check to see if output wiring or connected devic es are in short circuit status Page 30 P90g User s Manual Uninterruptible Power Supply A UPS internal fault has occurred There are two possible results 1 The load is still supplied but directly by AC utility via bypass Contact your dealer for support The load is no longer supplied with power Fault code is shown as 01 02 03 04 11 12 13 and 41 on LCD dis play and alarm is sounding continu ously Charge the batteries for at least 5 l hours and then re check capacity Batteries are not fully charged p Battery backup time is shorter than If the problem still exists contact expected your dealer for support
23. in this agreement con cerning the Load Protection Policy XPC Corporation 230 Yuma Street Denver CO 80223 1 800 582 4524 Xtreme Power Conversion Corporation Page 39 P90g User s Manual Uninterruptible Power Supply Appendix A P90 BP72 User Guide Important Safety Instructions Please comply with all warnings and operating instructions in this manual strictly Save this manual properly and read carefully the following instructions before installing the unit Do not operate this unit before reading through all safety information and operating instructions carefully e Do not try to repair the unit yourself contact your local supplier or your warranty will be void e To eliminate any overheating of the battery box keep all ventilation openings free from obstruction and do not place any foreign objects on top of the battery bank Keep the battery box 20cm away from the wall e Make sure the battery box is installed within the proper environment as specified 0 40 C and 30 90 non condensing humidity e Do not install the battery box under direct sunlight Your warranty will be void if the batteries fail due to overheating e This battery box is not designed for use in dusty corrosive and salty environment e The warranty for this battery bank will be void if water or other liquid is spilled or poured directly onto the battery box Similarly we do not warrant any damage to the battery box if foreign objects are deliberately or acci
24. is sounding every second The icon and Sf are flashing on LCD display and alarm is sounding every second The icon and are flashing on LCD display and alarm is sounding every second Fault code is shown as 27 and the icon 8 is showing on LCD display and alarm is continuously sound ing Fault code is shown as 28 and the icon 8 is showing on LCD display and alarm is continuously sound ing The icon and Mia Tz are flashing on LCD display and alarm is sounding twice every second Fault code is shown as 43 and the icon is showing on LCD display and alarm is sounding con tinuously Fault code is shown as 14 and alarm is sounding continuously Xtreme Power Conversion Corporation Check that the input power cord is The AC i ili e AC Input power is not con firmly connected to the utility nected well The AC input is connected to the Plug the AC input power cord into UPS output the AC input utility correctly Set the circuit to the closed posi EPO function is enabled tion to disable EPO function Line and neutral conductors of UPS Have a qualified electrician correct input are reversed the input receptacle wiring Check to make sure all batteries are properly connected The internal battery is incorrectly connected Battery voltage is too high or the ne Di Contact your dealer for support charger is in fault condition y Pp Battery voltage is too low or the charger is
25. lation using front brackets Step 1 Step 2 5 Rack mount Installation using 4 post rail kit Package contents e Right and left rail sliders 1 each e 2 ME nuts e 12 M6 screws Xtreme Power Conversion Corporation Page 13 P90g User s Manual Uninterruptible Power Supply Step 1 Use 4 screws to mount right and left rail sliders in front of rack EA Nascoste Screw driver Step 2 Use 4 screws to mount right and left rail sliders in back of rack i i Xtreme Power Conversion Corporation Page 14 Uninterruptible Power Supply P90g User s Manual Place the nuts in the proper location in the rack based upon height of UPS Step 3 nuts Carefully place the UPS on the rail support Step 4 CePesnemenesenen Fix the UPS in position with screws Step 5 Page 15 al Xtreme Power Conversion Corporation P90g User s Manual Uninterruptible Power Supply Step 6 Rail kit installation is now complete ue x y NI HM Se 1 AB EN TT e I e I oa mI o E a E o Li a E a efdefde se so ge dge se se go Tower Installation Step 1 Step 2 Carefully lower the UPS into the brackets as shown Xtreme Power Conversion Corporation Page 16 P90g User s Manual Uninterruptible Power Supply Step 3 Your UPS is now mounted as shown in the tower position UPS Input Connection Connect the UPS to an approved e
26. lectrical input source consistent with the input power cord connection provided with the UPS Do not replace the power cord or use a substitute Avoid using extension cords when connecting AC input to any UPS UPS Output There are two types of output on the P90g 3000 model programmable outlets and general outlets Please con nect non critical devices to the programmable outlets and critical devices to the general outlets During power failure you may extend the backup time to critical devices by setting shorter backup time for non critical devices Programmable outlets can also be used to re cycle the power to remote devices if required to re start a server due to lock up issues Starting the UPS Press the ON MUTE button on the front panel of the UPS for two seconds to power on the UPS Note the battery charges during the first five hours of normal operation Do not expect full battery run time during the initial charge period Ve unos ON MUTE uu SELECT Cuni Software Installation For optimal system protection install UPS monitoring software to fully configure UPS shutdown Please follow steps below to download and install monitoring software or simply install via the included CD 1 Gotto the website http www power software download com 2 Click ViewPower software icon and then choose your required Operating System to download the soft Xtreme Power Conversion Corporation Page 17 P90g User s Manual Uninterruptible
27. ltage is within acceptable range the UPS will provide pure and Online Mode stable AC power to the out put The UPS will also charge Y the battery during Online Mode When the input voltage is within setting range 396 Vo max UPS will provide voltage to output via static bypass circuit for energy sav ing PFC and INVERTER are still active in this mode ECO Mode Efficiency Corrective Optimizer When the input voltage is within setting range 396 AECO Mode Advanced Vo max UPS will provide Efficiency Corrective voltage to output via static Optimizer bypass circuit for energy sav ing PFC and INVERTER are off in this mode Xtreme Power Conversion Corporation Page 27 P90g User s Manual Frequency Converter Mode Rack Battery Mode Bypass Mode Standby Mode Fault Mode When input frequency is within 40Hz to 70 Hz the UPS can be set at a constant output frequency 50 Hz or 60 Hz The UPS will still charge battery in this mode Static bypass circuit is dis abled in this mode When the input voltage is be vond the acceptable range or there is a power failure and alarm is sounding every 4 seconds the UPS will provide backup power from battery When input voltage is within acceptable range but UPS is overloaded the UPS will enter bypass mode or bypass mode can be set by the front panel Alarm is sounding every 10 seconds UPS is powered off without outpu
28. nput AC power is disconnected CAUTION No User serviceable Parts Risk of electrical shock do not remove cover No user serviceable parts inside Refer servicing to qualified service personnel CAUTION Non isolated Battery supply Risk of electric shock battery circuit is not isolated from AC input haz ardous voltage may exist between battery terminals and ground Test before touching WARNING Fuses To reduce the risk of fire replace only with the same type and size of fuse WARNING Unit intended for installation in a controlled environment CAUTION Do not dispose of batteries in a fire the battery may explode CAUTION Do not open or mutilate the battery released electrolyte is harmful to the skin and eyes CAUTION A battery can present a risk of electric shock and high short circuit current The following precaution should be observed when working on batteries e Remove watches rings or other metal objects e Use tools with insulated handles To reduce the risk of electric shock disconnect the UPS from the main supply before installing a computer interface signal cable Reconnect the power cord only after signaling interconnections have been made Servicing of batteries should be performed or supervised by personnel with knowledge of batteries and the re quired precautions Keep unauthorized personnel away from batteries These UPS units are extremely heavy Caution should be taken in moving and positioning equipment
29. nt XPC will forward to the Purchaser a Load Protection Policy claims form which Xtreme Power Conversion Corporation Page 38 P90g User s Manual Uninterruptible Power Supply must be completed and filed with XPC within 30 days Mark the Load Protection Policy RMA number on the Product the Purchaser is returning Pack the Product in its original packaging or similar packing materials if the original packaging has been discarded Enclose the completed Load Protection Policy claim form and a copy of the Purchas er s original sales receipt for the Product in the box Mark the RMA number clearly on the outside of the box Ship the Product one way shipping charges paid by the Purchaser to XPC Corporation 230 Yuma Street Denver CO 80223 Attn LPP RMA 3 XPC will evaluate the Product to determine its level of functionality and will examine the Product for evidence of damage from a Power Disturbance If XPCs evaluation provides no evidence of damage from a Power Disturbance XPC will send to the Purchaser i a report summarizing the tests performed and ii a rejection of claim notice If the Product shows evidence of damage from a Power Disturbance XPC will request that all Con nected Equipment for which a Load Protection Policy claim has been submitted be sent for evaluation to either XPC or an authorized service center If it is determined that the Connected Equipment has been damaged by a Power Disturbance XPC will in its s
30. nual for additional information such as important operating and maintenance instructions SAFE GROUNDING TERMINAL Indicates primary safe ground LOAD ON OFF Pressing the button turns on off the output receptacles and the indicator light RJ45 RECEPTACLE The receptacle provides network interface connections and telephone or telecommunications equipment should not be plugged into it Please do not discard the UPS or the UPS batteries as the UPS may have valve regulated lead acid batter ies Please recycle batteries appropriately AE OP Xtreme Power Conversion Corporation Page 6 P90g User s Manual Uninterruptible Power Supply Introduction The information provided in this manual covers single phase 3000VA uninterruptible power system their basic functions operating procedures options available and emergency situations It also includes information on how to ship store handle and install the equipment Only detailed requirements of the UPS units are described herein and installation must be carried out in accordance with this manual Electrical installation must also carefully follow local legislation and regulations Only qualified personnel should conduct these installations as failure to acknowledge electrical hazards could prove to be fatal Product Description Many different kinds of sensitive electrical equipment can be protected by an Uninterruptible Power Supply UPS including computers workstations process contr
31. ol systems telecommunications systems sales terminals other critical instrumentation etc The purpose of the UPS is to protect these systems from poor quality utility power complete loss of power or other associated problems Electrical interference exists in many forms causing problems in AC power from lightning power company ac cidents and radio transmission motors air conditioners and vending machines Protection of sensitive electrical equipment is vital to protect against power outages low or high voltage conditions slow voltage fluctuations frequency variations differential and common mode noise transients etc To prevent power line problems from reaching critical systems causing damage to software hardware and equip ment malfunctions the UPS maintains constant voltage isolating critical load output and cleaning the utility AC power Double Conversion Online Technology A double conversion on line technology UPS provides completely isolated clean uninterrupted single phase power to your critical systems while maintaining the batteries for their maximum potential In the event that the power failure lasts longer than the UPS backup time the UPS will shut down avoiding battery damage When the input AC voltage returns the UPS will automatically return online to recharge the batteries As shown in block diagram e An input filter reduces transients on the incoming utility e To maintain full battery charge the AC inpu
32. ole discretion issue payment to the Purchaser for either the cost of repair of the Connected Equipment or the Fair Market Value of the damaged Connected Equipment up to the dollar limits stated above XPC reserves the right to require the Purchaser to transfer title and deliver the Connected Equipment to XPC if it chooses to reimburse the Purchaser for the fair market value of the Connected Equipment XPCs maximum liability shall be reduced to reflect all such other payments or sources of recovery whether applied for or not 4 If XPC issues payment to the Purchaser to have the Connected Equipment repaired the repair must be per formed at a service center that is authorized by the manufacturer of the Connected Equipment XPC reserves the right to contact the authorized service center directly to discuss repair costs and damage to the Connected Equipment to determine if it was caused by a Power Disturbance and the right to request that the service center forward the Connected Equipment or components of the Connected Equipment to XPC for inspection 5 Unless modified in writing signed by an officer of XPC and the Purchaser the terms of this policy are the com plete and exclusive agreement between the parties superseding all prior agreements oral or written and all other communications between the parties relating to the subject matter of this agreement No employee of XPC or any other party is authorized to make any representations beyond those made
33. or is operated outside the limits of its electrical specifi cations or c the equipment has been used or stored in a manner contrary to the equipment s operating manual intended use or other written instructions Any technical advice furnished by XPC Corporation or a XPC Corpora tion authorized representative before or after delivery with regard to the use or application of Xtreme Power Con version equipment is furnished on the basis that it represents XPC Corporations best judgment under the situation and circumstances but it is used at the recipient s sole risk EXCEPT AS STATED ABOVE XPC Corporation DISCLAIMS ALL WARRANTIES EXPRESSED OR IMPLIED INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE EXCEPT AS STATED ABOVE IN NO EVENT WILL XPC Corporation BE LIABLE FOR DIRECT INDIRECT SPECIAL INCI DENTAL OR CONSEQUENTIAL DAMAGES ARISING OUT OF THE USE OF Xtreme Power Conversion EQUIPMENT including but not limited to any costs lost profits or revenue loss of equipment loss of use of equipment loss of software loss of data cost of substitutes or claims by third parties Purchaser s sole and exclusive remedy for breach of any warranty expressed or implied concerning Xtreme Power Conversion equipment and the only obligation of XPC Corporation under this warranty shall be the repair or replacement of defective equipment components or parts or at XPC Corporations sole discretion refund of the purchase
34. oration Page 46
35. orporation Page 24 P90g User s Manual Uninterruptible Power Supply 04 ECO enable disable Interface ENA ECO mode enable DIS ECO mode disable 05 AECO enable disable Interface pnm 191 i ENA Advanced ECO mode enable DIS Advanced ECO mode disable Interface ENA Bypass mode enable DIS Bypass mode disable Xtreme Power Conversion Corporation Page 25 P90g User s Manual 07 Programmable Outlets enable disable Interface Interface Interface Ell TIEF HL 03 1 Xtreme Power Conversion Corporation Uninterruptible Power Supply ENA Programmable outlets enable DIS Programmable outlets disable 0 999 setting the backup time limits in minutes from 0 999 for programmable outlets connected to non crit ical devices when operating in battery mode RAC the LCD display is horizontal TOE the LCD display is vertical Page 26 P90g User s Manual Uninterruptible Power Supply 10 Acceptable Input Voltage Range Setting Interface Choose the following Acceptable input voltage range 110 300 alternating flashing acceptable input voltage range is from 110V to 300V 160 260 alternating flashing acceptable input voltage range is from 160V to 260V 170 270 alternating flashing acceptable input voltage range is from 170V to 270V 00 Exit Setting Operating Mode Description Nr LCD Display Operating Mode Description Rack Display Tower Display When the input vo
36. ovided includes data about utility load and the UPS The interface port pins and their functions are identified in the following table 9000 cu ana PINK UNCTIONS 0000 0 0000000000 SNMP Communications Option The UPS provides an intelligent slot for internal or external network card This special intelligent network card can be compatible with popular software and hardware found on the web and in operating systems It can support op erating systems such as HP Open View IBM Netview SUN Netmanager etc This enables the UPS to provide instant UPS and power information over the network Please contact your reseller for additional details Emergency Power Off EPO Port A customer supplied switch located remotely can be used to close the EPO connection and allows the UPS output receptacles to be switched off Since the EPO shuts down the equipment immediately orderly shutdown proce dures are not followed by any power management software The UPS will have to be manually restarted in order to regain power to the outlets on the UPS Keep Pin 1 and Pin 2 closed for UPS normal operation To activate EPO function open the wire between Pin 1 and Pin 2 Its in closed status for UPS normal operation Xtreme Power Conversion Corporation Page 10 P90g User s Manual Uninterruptible Power Supply Hardware Installation Guide Inspect the UPS upon receipt The packaging is recyclable keep it for reuse or dispose of properly Safety Info
37. r workmanship for a period of three years for P90 Series products from the date of purchase XPC Corporation warrants internal batteries for a period of three years from the date of purchase For equipment sites within the United States and Canada this warranty covers repair or replacement at the sole discretion of XPC Corporation The customer is responsible for the costs of shipping the defective product to XPC Corporation XPC Corporation will pay for ground shipment of the re paired or replacement product This warranty applies only to the original purchaser If equipment provided by XPC Corporation is found to be Dead on Arrival DOA XPC Corporation will be respon sible for the costs of shipping product to and returning equipment from the customer in a timely manner as agreed to with the customer once the customer has requested and received a Return Material Authorization RMA number DOA equipment is defined as equipment that does not properly function according to user documenta tion when initially received and connected in conjunction with proper procedures as shown in the user documen tation or via support provided by XPC Corporation personnel or authorized agents This warranty shall be void if a the equipment is repaired or modified by anyone other than XPC Corporation or a XPC Corporation approved third party b the equipment is damaged by the customer is improperly used or stored is subjected to an adverse operating environment
38. reo eene nenne nennen nennen 40 Important Safety JASEFUCHOAS aio 40 Product Overview and 100 EEE aan esse Res an 40 Feb 42 Battery Replacerie N Ciniscsascceaswacvascuisruinacdewasactarsindtentevnceatoauvanacidnsraodeeiwesabaesauaneaguadeueye lt ednaeioeaxsoaeenweeas 43 MVE DE RR 45 Storage ET EE eo Do one on 46 Xtreme Power Conversion Corporation Page 3 P90g User s Manual Uninterruptible Power Supply Thank you for selecting this uninterruptible power supply UPS It provides you with protection for connected equipment Please read this manual before installing the P90g Series UPS model P90g 3000 as it provides impor tant information that should be followed during installation and maintenance of the UPS and batteries allowing you to correctly set up your system for the maximum safety and performance Included is information on customer support and service if it is required If you experience a problem with the UPS please refer to the Troubleshooting section in this manual to correct the problem If the problem is not corrected please collect information so that the Technical Support personnel can more effectively assist you Xtreme Power Conversion Corporation Page 4 P90g User s Manual Uninterruptible Power Supply IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS CAUTION UPS having Internal Batteries Risk of electrical shock Hazardous live parts inside this unit are ener gized from the battery supply even when the i
39. rmation Information presented here is vital to all personnel Please read all Safety information Storage and Transportation Please handle the UPS and associated equipment with extreme caution since a high amount of energy is contained in the batteries Always keep the unit in an upright position as marked on the packaging and never drop the unit Please adhere to the following instructions if the UPS is not installed immediately e Store the equipment as is in its original packing and shipping carton e Donotstore in temperatures outside the range of 15 C to 25 C e Ensure that the equipment is fully protected from wet or damp areas and from moist air In order to maintain the batteries the UPS should be recharged every 6 months for at least 8 hours If flammable substances such as gases or fumes are present or if the room is airtight a hazardous situation may exist in which no electrical equipment should be operated The instructions in this manual explain how to install the UPS safely Not acknowledging such electrical hazards may be fatal keep this manual for future reference LN WARNING It is strongly recommended that the UPS cabinet not be opened as components have very high voltage and touching those components may be fatal Only a qualified technician or authorized agent may service the unit The UPS unit s output receptacles carry live voltage even when not connected to an input voltage source The UPS has its own intern
40. st be provided and Purchaser should retain a copy for Purchaser s records When registering on the website Purchaser must list all connected equipment that is directly connected to the Xtreme Power Conversion Corporation Page 37 P90g User s Manual Uninterruptible Power Supply product Only those devices registered in that manner will be covered 2 All Connected Equipment must be UL or CSA approved 3 The Product must be plugged into a properly wired and grounded outlet Use of input surge devices ex tension cords adapters ground wires or electrical connections not manufactured by XPC voids the XPC Load Protection Policy No other surge protection device may be connected to the output sockets of the Product The installation must comply with all applicable electrical and safety codes set forth pursuant to the NEC 4 The Product must have undeniable physical evidence of a Power Disturbance that directly and proximately caused the damage 5 The Connected Equipment must have been damaged by a Power Disturbance on a properly installed grounded and National Electric Code NEC code compliant 120 208 240 Volt AC power line in the United States or Canada by a Power Disturbance on standard telephone land line or PBX telephone equip ment line that is properly installed and connected to an RJ11 port on the Product or by a Power Distur bance on a standard Local Area Network connection that is properly installed and connected to an RJ4
41. t power but the bat tery is still being charged The UPS is in fault mode when no output power is supplied from the UPS and the fault icon flashes on the LCD display although the in formation from the UPS can be displayed on the screen Xtreme Power Conversion Corporation Uninterruptible Power Supply Page 28 P90g User s Manual Uninterruptible Power Supply Fault Reference Codes Faultevent Faultcode Icon Faultevent Faultcode Icon Bus start failure 00 X Inverter output short 4 SHORT Busover 02 x Battteryvoltagetoohigh 27 x Bus unbalanced am IL Over temperature EE High inverter voltage au Low inverter voltage 13 X Warning Indicators Warning con flashing rar Low battery Overload Battery not connected x 32 Site wiring fault CA OR Sounds every second Seundscversecond every second Charger failure Sounds every second Battery fault Sounds every second Bypass out of range Sounds every second Bypass frequency unstable F a 7 Sounds every second Xtreme Power Conversion Corporation Page 29 P90g User s Manual Troubleshooting Uninterruptible Power Supply If the UPS does not operate correctly please use the table below to troubleshoot the problems symptom No indication and alarm even though the utility is normal The icon and the warning code EP are flashing on LCD display and alarm
42. t power is rectified and regulated in the rectifier feeding power to the battery converter and inverter e DC power is converted to AC in the inverter passing it on to the load e Power is maintained from the battery during a power failure e The converter increases voltage appropriately for the inverter xl By pass Monitoring panel Control amp Charger amp Monitoring battery switch Xtreme Power Conversion Corporation Page 7 R5232 slot P90g User s Manual Uninterruptible Power Supply Diagnostic Tests When the UPS is started a diagnostic test is automatically executed checking the electronics and batteries report ing any problems on the LCD display System Configuration The UPS device and the internal batteries make up the system Depending on the site and load require ments of the installation certain additional options are available for the solution Planning a UPS system the following should be taken into consideration e The total demand of the protected system shall dictate the output power rating VA Allow a margin for future expansion or calculation inaccuracies from measured power requirements e Backup time required will indicate the battery size needed If the load is less than the UPS nominal power rating then actual backup time is longer e The following options are available o Connectivity Options Web SNMP Card Relay Card Modbus Card o Battery packs rail kits bypass switches o
43. uct Overview and Setup NOTE Before installation please inspect the unit Be sure that nothing inside the package is damaged Please keep the original package in a safe place for future use Xtreme Power Conversion Corporation Page 40 P90g User s Manual Uninterruptible Power Supply Rear Panel View 1 DC connector connects to either UPS or 2nd battery box Meat 2 DC breaker Battery over current protection breaker 3 External battery numbers detection port detects the numbers of connected batteries Installation and Setup with UPS Unpacking amp Inspection 1 Removethe battery box from the packing Note The battery box is very heavy be cautious when unpacking and lifting the unit to avoid injury 2 Check the inside package Battery box unit Quick guide Battery connection cable x 1 Detection cable x 1 Earx 2 amp screw x 8 Extended stand Battery connection cable ET Detection cable Selecting Installation Position lt is necessary to select a proper environment to install the unit in order to minimize the possibility of damage to the battery box and extend the life of the batteries Please follow the instructions below 1 2 3 4 5 Keep at least 20cm 8 inches clearance from the rear panel of the unit from the wall or other obstructions Do not block the air flow to the ventilation openings of the unit Please ensure the installation site environmental conditions are in accordance with
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