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PCM100 - HiLTRON Srl

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1. Stops operation The reclosing is stopped and at the end of the IN PAUSE ecioses tne gate immediately an 1 to pause it restores other 5 sec up to the reset mode It is locked and only a new pulse recloses the j j j CLOSING y us p Stops operation and the gate opens immediately IN STOP Restarts the operating procedure before the The pulses A and B will be ignored STOP closing or opening The opening or closing operation are locked 3 2 4 MANUAL STEP BY STEP WITH STOP operating SW1 ON Sw2 ON One pulses opens the next pulse stops the next pulse closes the next pulse stops the WW next pulse opens etc 4 PULSE A PULSE B STOP PHOTOCELL 1 PHOTOCELL 2 STATUS CLOSE Partial Opening 4 darse See SWITCH 3 pages 9 and 10 The opening is stopped and the next pulse OPENING recloses the gate No Fffect Stops operation i STOP Reverses the movement of the motor 110 1 all movement STOP mode The closing is stopped and the next pulse Stops operation and the gate opens immediatel CLOSING opens the gate one d Restarts the operating procedure before the The pulses A and B will be ignored IN STOP STOP closing or opening The opening or closing operation are locked 12 A Setup 3 2 Electronic clutch adjustment trimmer A This adjustment works on the thrust force of geared motor this force must cause the moving ofthe gate and it s closely dependent on the weight of its structure
2. 4 SS E 4 Installation 5 Board 5419 5 Example of installation 6 COINS CHG INS E 7 2 3 1 Power supply flasher geared motor controls 8 2 9 2 Relay photocells vbi ni 9 2 3 3 Photocells with autodiagnosis connection 9 Setup 10 Boro m 10 3 1 1 AUTOMATIC FOR PARK operating 0021111 11 3 1 2 AUTOMATIC operating cour 11 3 1 3 STEP BY STEP WITH AUTOMATIC RECLOSING operating 12 3 1 4 MANUAL STEP BY STEP WITH STOP operating 12 Electronic clutch adjustment trimmer 13 Time of pause adjustment trimmer 1 272 13 Electronic brake Slowing down trimmer 000022 4 13 aene cb 13 Remote control receiver 14 Remote control 15 Maintenance 16 16 gi 16 PCMIOO User Manual CMM 1 Introduction 1 1 Central Unit Description PCM100 Central Unit for sliding gates operates a geared motor 230Vac 700VA
3. You have to digit the following buttons sequence 1100 100110100 1 1 0 fastflashofthe LED 1 Access code channelA assigned to left button m For read the code you have to digit the following sequence 1 0 1 0 e Push on the button that you want to know the code e The LED switch off and it start one series of 12 flashes gt Abriefflash means 0 gt Along flash means 1 During the set up if you don t push on any button for at least 5 seconds the LED switch off and the setting phase finish automatically Unscrew the screw on the bottom of the radio control to open the plastic cover take off the old battery and insert a new one according with the polarities indicated on the plastic cover Checkthe correct operation of the two buttons after to close the plastic cover 15 PCM100 User Manual 4 Maintenance 4 1 Gate It s suggested to carry out periodic checks on the structure of the gate and in particular it s suggested to verify verificare the perfect condition of gears ruck and all mechanical elements 4 2 Fuses F1 3 15A250V VOLTAGE Fuse This fuse allows the protection from overloads of the central unit transformer from voltage drops of the flasher and of the geared motor 16 425ADE 3 00
4. 230V automation central unit for sliding gate USER MANUAL For PCB circuits 425ama 2 00 v m 89 336 CEE UNI EN Soa 00 o 2 TT PCM100 User Manual Important Safeguards e Please read this manual carefully before the installation and keep it for future reference e Installation electrical connections and adjustements must comply with technical and safety standards in force UNI 8612 HILTRON Srl cannot be held responsible for failure to observe technical standards in the construction of gates or for any deformation of gates which may occur during the use e his product has been designed and manufactured only for the use stated in this manual Any other use not expressly set forth will affect the reliability of the product and or could be source of hazard HILTRON Srlcannotbe held responsible for any damage caused by improper use or different from the use for wich the autamtion system is destined to Donotusethis device in areas subjectto explosion the presence of flammable gas or fumes is a serious hazard e Before carrying out any operations turn off the system s main switch e Anomnipower switch shall be provided for the installation with an opening distance of the contacts of 3 mm or more Alternatively use a GAthermomagnetic breaker with a multi pole switching e Ensurethatthere is a differential switch up line of the electrical system with a
5. aa SW4 OFF 2B2 Photocell 2 TX O page 6 24V Photocell 1 TX page 6 Opage 6 2 3 3 Photocells with autodiagnosis FX30 At SW4 ON TX TX page 6 O page 6 O page 6 O page 6 PCM100 User Manual Gar 3 Setup 3 1 Operating mode The operating mode and the various options are settable by the switches 1 2 and 3 of the dip switch present on the board a page 5 The switch 4 can the installed photocell model see previous page Here s a summary of all options Automatic for Park operating Automatic operating Switch 1 and 2 Operating Step by step with automatic closing Step by step with STOP Switch 3 Opening locking Locking enabled photocells interruption Locking disabled SWITCH 4 Tipo di fotocellula installata FX30 autodiagnosis 40 FX55 Tolearn about operating logics see next paragraph ATTENTION The DIP SWITCH setting up has to be made with central unit switched off 10 VGA 3 1 1 One pulse allows opening pause automatic closing During the opening operation other pulses will be ignored During the closing operation possible pulses stop and reverse the movement of gate immediately A contact closed on PULSE A Clock function allows to open the gate up to the setted pause anditbe open upto the opening ofthe contact GATE STATUS PULSEA PULSE STOP PHOTOCELL 1 PHO
6. Mode Display Mode 2 Auto acquisition Code GHA Setup 2 Remote control setup The TWIN allows the independent set up for each of 2 channels It s possible to memorize a different code on each button and a channel to select A B C or D also if they are not on the same code The set up operation has to be repeated for each of the 2 buttons of the radio control In order to start the set up phase you have to push both the buttons for some seconds until the LED remains on then you have to leave them m Forinsertanew code you have to access with the following sequence 1 1 0 0 e Insertthe 10 digit ofthe code using gt 0 right button It means dip switch OFF for the previous TWIN versions gt 1 left button It means dip switch ON for the previous TWIN versions During the insert of each code the LED will switch off for some seconds Insertthe 2 digit ofthe channel using gt ChannelA 1 0 Itmeans the left button forthe previous TWIN versions gt ChannelB 1 1 Itmeansthe right button for the previous TWIN versions gt ChannelC 0 0 touse together with quadri channels receivers gt ChannelD 0 1 touse together with quadri channels receivers Push the button that you wantto assign atthe code The LED switch at the end of the set up For example to duplicate the left button channel A of a previous TWIN version that has the dip switch set as following
7. During the movement also the gate acquires a thrust force Under provisions of the law the adjustment must be made so that the thrust force of the gate is equal to 15Kg it means that a force equal to 15Kg in opposition to the movement of the gate must stop the gate during its movement To set this adjustment we suggest you to use an instrument called inear dynamometer 3 3 Time of pause adjustment trimmer If the central unit is setted on Automatic operating or Automatic operating for Parks you must adjust the time of pause that must elapse between the end of the opening and the start of the closing of the gate 3 4 Electronic Brake Slowing Down trimmer C Turned in anticlockwise direction Electronic brake disabled Slowing down enabled atthe end of opening closing Turned in clockwise direction Electronic brake enabled reduces the movement after the limit stop is activated Slowing down disabled 3 5 Control LEDs Here s a summary ofthe signallings LEDs present on the board COLOR ON BLINKING Pulse on input A total opening Opening limit stop engaged Closing limit stop engaged PCM100 User Manual CMM 2 6 Remote control receiver setup Visualization of the programmed code Keep pressed P1 and P2 buttons and at page 5 for at least 2 seconds and not more than 5 seconds up to the two LEDs 9 and at page 5 light on Pressing the P1 button it will be displayed the 12 bit cod
8. Power supply voltage 230V 10 50Hz Normal Current Absorption 6W Service output voltage 24V 5 0 1A Opening closing time max 90 sec Time of Pause 4 60 sec Operating Temperatures 25 C 55 External box dimensions WxHxD 127x138x57mm Board dimensions WxH 98x118mm Installation 2 Installation 2 1 BoardDescription Gom MC excom NC pen tror N j 19 29 D Voltage fuse 250Vac 3 15A 42 LED closing limit stop status 2 Trimmer A electronic clutch 43 LED STOP Status 3 Trimmer B time of pause LED microprocessor diagnosis 4 Trimmer C electr brake slowing down 19 Setup Dip Switch P1 total opening autoapprendimento Opening closing limit stop connector to use 6 P2 partial codice radiocomando when central unit is installed inside motor partial opening 7 LED Button P1 47 230Vac power supply clamps utton 8 LED Button P2 Flasher and motor clamps 8 utton 8 LED phot Il 1 stat BIRD and commands clamps photocell 1 status 69 Photocells and 24 Vac clamps LED photocell 2 status M 2 Opening closing limit stop clamps to use 69 LED opening limit stop status when central unit is installed outside motor PCM100 User Manual 2 2 Example of installation VGA MS100 PCM100 FCMS FX30 FX40 FX55 TX FX30 FX40 FX55 RX FX30 FX40 FX55 TX FX30 FX40 FX55 RX LAMP230G BIRD SC1 FCMM FCMM CRP eooooo
9. trip threshold of 0 03A e Check that the earthing plant is in perfect condition and connect it to the metallic parts Also earth the Yellow Green wire of the operator The end user must avoid any attempt to repair or adjust the automation personally These operations must be carried out only by qualified personnel e For maintenance operations use only CIA original spare parts produced by HILTRON Srl Do not carry out any modifikeptcations to automation components Packaging materials plastic cardboard etc are a potential hazard and mustbe outofreach of children e The installer must supply all informations regarding manual operation of the system the event of an emergency and provide the end user with this manual attached to the product e The automation is fitted with an anti crush safety system that is a torque control device e n any case HILTRON Srl suggests the installation of others safety devices in accordance with standards in force system operating logic and weight and dimension of the gate e The safety devices i e photocells pneumatic edges etc protect areas DICHIARAZIONE DI CONFORMITA wherethere is a mechanical movement SECONDO LE NORME ISO IEC GUIDA 22 EN 45014 hazard i e crushing entrapment and cutting Each installation must be fitted with at least one flashing light i e item INDIRIZZO Via Caserta al Bravo 218
10. Napoli LAMP12FG or with at signalling plate i e MARCHIO UTILIZZATO item TRG CIA fixed to the gate CODICE PRODOTTO PCM100 HILTRON cannot be held responsible DESCRIZIONE DEL PRODOTTO CENTRALE DI AUTOMAZIONE PER CANCELLO regarding safety and correct operation of the SCORREVOLE automation in the event that parts other than CIA original parts produced by HILTRON Srl COSTRUTTORE HiLTRON S r l Ilprodotto sopra descritto risulta conforme ai requisiti prescritti nelle seguenti norme NORMAAPPLICATA TITOLO EN50081 1 1992 NORMA GENERICA DI EMISSIONE Classe della norma generica domestico commerciale ed industriale leggero EN50082 1 1992 NORMA GENERICA DI IMMUNITA Classe della norma generica domestico commerciale ed industriale leggero EN60335 1 1996 NORMA PER LA SICUREZZA DEGLI APPARECCHI ELETTRICI D USO DOMESTICO E SIMILARE La conformita e stata valutata sulla base di prove eseguite su campione e con allestimento che rispecchia la configurazione funzionale prevista per la sua utilizzazione allestita interamente con prodotti CIA di produzione HILTRON S r l Pertanto il prodotto soddisfa i requisiti della direttiva EMC 89 336 CEE e BT 73 23 CEE Napoli 17 Marzo 1999 D ee ae Introduction Index Chapter 1 _ 51 2 EC Chapter 2 Chapter 3 3 1 Chapter 4 4 1 4 2 Introduction 4 Central Unit description Mm 4 Central Unit
11. TCH 3 pages 9 and 10 No Effect The reclosing is stopped and at the end of the pause it restores other 5 sec up to the reset A total opening is possible The reclosing is stopped and at the end of the pause it restores other 5 sec up to the reset Stops operation and the gate opens immediately The pulses A and B will be ignored The opening or closing operation are locked 3 1 2 AUTOMATIC operating SW1 ON SW2 OFF Disables A and B pulses and disable opening Stops operation and switches to STOP mode The pulses A and B will be ignored The opening or closing operation are locked 11 See SWITCH 3 pages 9 and 10 The reclosing is stopped and at the end of the pause it restores other 5 sec up to the reset Stops operation and the gate opens immediately PCM100 User Manual 3 2 3 STEP BY STEP WITH AUTOMATIC RECLOSING SW1zOFF SW2 ON One pulse allows opening pause automatic closing During opening and closing procedures every pulse stops and reverse the movement of the CONES gate immediately During the pause a pulse recloses the gate immediately GATE STATUS PULSEA PU SE B STOP PHOTOCELL 1 PHOTOCELL 2 Total Opening and Partial Opening and Disables A and B pulses reclosing after the time closing operation after anq disable CUERO See SWITCH 3 pages 9 and 10 of pause the time of pause The opening is stopped and the next pulse OPENING recloses the gate No Effect OPEN
12. TOCELL 2 OPENING PARTIAL OPEN IN PAUSE TOTAL OPEN IN PAUSE CLOSING IN STOP Total Opening and reclosing after the time of pause Partial Opening and closing operation after the time of pause No effect if the opening is started by the PULSE A Total Opening if the opening is started b i the PULSE B d The reclosing is and at the end of the pause it restores other 5 sec up to the reset Total Opening The reclosing is stopped and at the end of the pause it restores other 5 sec up to the reset The closing is stopped and the gate opens again immediately Restarts the operating procedure before the STOP closing or opening One pulse allows opening pause automatic closing During opening and closing procedures every pulse stops and reverse the movement of the gate immediately During the pause a pulse recloses the gate immediately GATE STATUS PULSEA PUESE B STOP PHOTOCELL 1 PHOTOCELL 2 OPENING The gate stops and it recloses immediately NA The gate recloses immediately CLOSING IN STOP Total Opening and reclosing after the time of pause Partial Opening and reclosing after the time of pause The gate stops and it opens immediately Restarts the operating procedure before the STOP closing or opening Disables A and B pulses and disable opening Stops operation switches to STOP mode Setup AUTOMATIC FOR PARKS operating SW1 OFF SW2 OFF See SWI
13. ax 100mA 19 24V max 100mA 20 Opening limit stop LIMIT STOP 21 Limit stop common Use this clamps only if central unit board is installed outside of the geared motor 22 Closing limit stop PCM100 User Manual 2 3 1 i Power supply flasher geared motor commands 3x1 5mm poo oe oes es cs cs c ur POWER SUPPLY 230V 10 50Hz LAMP230G O page 6 Flasher 230V MS100 O page 6 230V 700W max Closing 5 Bo dE C So O 3x1 5mm LAMP230G O page 6 WARNING Use a shielded cable with two wires 25 type only for the connection of BIRD receiver Do not use free wire of another devices We rember you to look out the polarity during the connection Partial opening H Optional Controls buttons entry phone etc Total 1 1 opening 5 1 6 Timer To leave the gate opened it s possible to connect a timer as shown above par 3 2 1 and to set the opening of the gate in a given time i e 7 00 8 30 a m When the timer is activated relay contact from NA Normally Open to NC Normally Close the opening of the gate will stop up to the timer contact will be NC Normally Close A Installation 2 3 2 Relay photocells FX40 FX55
14. e of A channel by a sequence of blinkings of the LEDs e Ooneblinkof LED indicates dip switch ON e one blink of LED O indicates dip switch OFF Atthe end ofthe sequence it will exit automatically the setup mode NOTE no buttons is pressed 5 seconds the produre is stopped no code will be displayed NOTE visualize the code of the B channel repeat the same procedure using the P2 button Auto learning of the remote control code Keep pressed P1 and P2 buttons and at page 5 for at least 5 seconds up to the two LEDs start to blink and at page 5 Press P1 button only LED starts to blink During the blinking within 5 seconds press the A button of the remote control to let acquire the code The LED starts a sequence of blinkings to indicate that the code has been acquired it will exit automatically the setup mode NOTE fno remote control is activated 10 seconds the setup is stopped and no code will be programmed NOTE For the acquisition of the code of the channel B of the remote control repeat the procedure using P2 buttons and LED 9 Summary of setup accessing times 14 Time of simultaneous pressure of P1 e P2 buttons 0 sec 2 sec 5 sec LED Status LED 1 2 LED 1 and 2 LED 1 and 2 turn off light blink Function No action Release P1andP2 Release P1 and P2 buttons to enter Code buttons to enter in
15. max as 5100 MS200 producted by CIA by an electrical clutch realized with a microprocessor of last generation PCM100 Central Unit is furnished with a sophisticated circuit of auto diagnosis that controls costantly the operation of the system and connected devices in case of troubles the circuit stops all central unit operation The monitoring of peripheral operating connected to the central unit is displayed by LEDs placed on the circuit Moreover PCM100 Central Unit is furnished also with a electrical brake to guard the stop of geared motor In place of the brake the slowing down function is activated 3 seconds before the limit stop to avoid unnecessary impacts during the opening and closing operating PCM100Central Unit is in accordance with EMC 89 336 directives and 73 23 EEC directives 1 2 Central Unit Overview SLOWING DOWN function withBRAKE trimmer at minimum BRAKE function adjustable by trimmer with exclusion at minimum Programmable operating modes Automatic Semiautomatic step by step with automatic reclosing step by step with STOP Built in interface for BIRD receiver TORQUE adjustment by trimmer Operation Autodiagnosis Peripheral monitoring by LEDs Regulation trimmer BREAK PAUSE CROWD FORCE Total Opening control input Partial Opening control input STOP control input 2 configurable inputs for photocells as IR SYSTEM with AUTODIAGNOSIS type External Box in ABS IP44 1 3 Technical Features
16. oooo Geared motor 5100 with PCM100 central unit and magnetic limit stop sensor FCMS Transmitting photocell 1 Receiving photocell 1 Transmitting photocell 2 Receiving photocell 2 230Vac electronic flasher VHF receiver with antenna Key selector Magnetic opening limit stop Magnetic closing limit stop Plastic rack 100 central unit can be installed inside the geared motor MS100 by the provided screw or it be fixed atthe wall by two screw anchors In both cases you mustfix the coverto the base by the screw furnished with the central unit FCMS Limit stop Sensor Provided screw PCM100 central unit installed inside of MS100 motor Centrale PCM100 installata a muro A Installation 2 3 Connections 22 21 20 Limit stop Use this connector only if central unit connector board is installed inside of the geared motor Ho NA NOTE If it should be necessary to invert the limit stop wires invert and magnets at page 6 1 11 POWER SUPPLY 230V 10 50Hz 2 Ground 3 N 4 Pole 1 ELECTRONIC FLASHER 230V 5 Pole 2 6 Closing GEARED MOTOR 7 Common blu wire 230V 700W 8 Opening 9 Pole 1 clamp 1 BIRD BIRD ANTENNA 10 Pole 2 clamp 2 BIRD 11 Common COMMANDS 12 Pulse STOP NC 13 Pulse A NO 14 Pulse B NO 15 NC PHOTOCELLS 16 Common FX30 FX40 FX55 17 NC 18 24V m

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