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HPP4500 Manual

1. Manual Mode MANUAL MANUAL MODE is used to move valve stem manually During MANUAL MODE HPP4500 moves valve stroke not by input signal The movement of the stroke does not affect HPP4500 saved data values and it moves valve strokes up down physically lt Figure 35 gt ch 4 Hj ER k lt Figure 35 MANUAL gt Tip when increasing decreasing value Increase stem value slowly lt P gt lt ENTER gt Increase stem value quickly wo a J lt DOWN gt only Jecrease stem value slowly lt DOWN gt lt gt Decrease stem value quickly Parameter Mode PARAM AUTO CAL optimizes most of the valve actuator controls However in some instances there can be exceptions Usually hunting or oscillation occurs when the valve actuator controls has not been optimized When this occurs hunting or oscillation can be prevented by adjusting parameter values and or DeadZone 4 Types of Parameter and Adjustment 7 Dead Zone dEAdZONE 2 P value KP 3 I value 4 D value Note 28 DOHPTNFVILX When parameter values are changed the positioner shows the status of the changes real time In another words you do not need to return to the RUN mode to observe the adjustments However in order to save the change lt ENTER gt button must be pressed Dead Zone dEAdZONE Dead Zone indicates the percentage of error allowance When there is high level of packing friction
2. 2 Attach HPP4500 to the bracket which was made in earlier step by using bolts lt Figure 2 gt Please refer to backside of the product for size of the bolts The standard size of bolt is M8 X 1 25P and other bolt sizes are available Please contact YTC sales department Figure 2 Installing T Z300L with bracket 3 Attach HPP4500 with bracket to the actuator yoke DO NOT TIGHTEN COMPLETELY 4 Connect HPP4500 feedback lever to the actuator clamp The gap on the HPP4500 feedback lever is 6 5mm The connection bar thickness should be less than 6 3mm Figure 3 zFigure 5 DOHPTNFVILX 5 Connect air filter regulator to the actuator temporarily Set supply pressure of the regulator in order to position the actuator clamp at 50 of valve stroke lt Figure 4 gt Figure 4 gt Figure 5 6 Insert connection bar into the HPP4500 feedback lever The connection bar should be inserted at the 50 point on the feedback lever which would help to reduce hysteresis lt Figure 5 gt 7 If connection bar does not point at 50 point then adjust bracket or feedback link bar position Failure to position at 50 would lower the linearity of the positioned Figure 6 Figure Ee DOHPTNFVILX 8 Check valve stroke stroke numbers indicated the feedback lever Position connection bar at the number on the feedback lever according to the valve stroke lt Figure 7 gt To ad
3. 8 E H Manual pls fan Kaf aj 4 8 3 gt 8 a a L Down Bute atten alten 22 58 Fnler aller 5 37 B TRIVET SEO TP FT IVE ATRIM TECK OPTIMUX Address 12461NW 44 St Coral Springs FL 33065 USA Phone 954 753 5545 Fax 954 753 5561 Website www trimteck com www optimux com This manual can be changed or revised without any prior notice Issued August 2009 Version 1 06 38
4. 95 Input Signal 0 100965 Fun Sy m Set value Input Signal 4 20m Motor Manipulate Value Digit Current valve Stem s Ve Digt Difference between Y and Fun Err Error ee C9 Figure 30 Type d display meszage Run Manipulate Value Run To change display push lt ESC gt and lt UP gt at same time The display will change in order indicated above If lt ESC gt and DOWN pushed simultaneously the order will be displayed opposite order By pressing lt ESC gt the display will return to RUN Mode Auto Calibration AUTO CAL The Auto Calibration Auto Cal function automatically calibrates the HPP4500 very easily The Auto Cal process takes about 2 3 minutes as a function of the size of the actuator and volume air being handled There are 3 types of Auto Cal lt Figure 31 gt AUTOL L3 AUTO HF a Figure 31 2 It is recommended to calibrate the positioner under AUTO2 when setting the system initially Auto 1 Calibration Auto 1 Calibration is mainly used when the HPP4500 has not been set that is the basic parameter for valve operation will be calibrated however KP KI and KD values do not change lt Figure 32 gt QD After connecting power READY 6 5 4 3 2 1 message will be appeared on LCD screen 2 Push lt gt button for 6 seconds at RUN mode and AUTO CAL message will be appeared 3 Push ENTER and AUTO1 mode will be displayed 2 Push ENTE
5. ES T4 j bu PUN FIER then lt ENTER gt gt gt c lt DAWN gt x gt lt DOWN gt Completed ch then lt gt End Point Adjustment lt Figure 42 TR ZERO and TR END Adjustment End Point Ratio for Valve PE TRIM When RA actuator is used End Point can be adjusted within 1096 of total stroke without adjusting valve s Zero Point Figure 43 gt gt lt ENTER gt gt lt gt HA CAL 4 times 40 DCM gt x dum mW c Complet d then ENTER gt Dol z times Figure 43 PE TRIM Adpistment Normal Reverse Feedback Signal TR NORM REV 31 DOHPTNFVILX feedback signal from position transmitter be viewed as normal as reverse For example actual input signal of 4mA can be viewed as output signal of 20mA Figure 44 gt c DEAT gt lt gt 5 times gt NORM ROME TR REVS need TR REVS ae lt Figure 44 NORM REW Valve Mode VALVE Acting Adjustment ACT The positioner can be set as D A Direct Action or R A Reverse Action lt Figure 45 gt 4 CAAM 1 UP gt DOM fe then ENTER gt 3 times Completed Figure 45 D A R A Adjustment Characteristics Adjustment CHAR The positioner s characteristics can be set depends on user s preference Figure 47 lt ENTER gt lt UP gt C
6. bolts on the top of the PCB 5 Re install main PCB on the main body When HART option PCB installed on the main PCB please make sure to REMOVE Figure 27 option jumper lt Figure 27 gt After installing PTM option board please adjust TR_ZERO and TR_END from HAND CAL mode in order to get accurate output values Auto Calibration and Basic Operation Warning Following process will operate valve and actuator Make sure that safety precautions are taken either on the shop bench or while installed in the process Commands description The HPP4500 has 4 buttons and enable to perform various functions Please refer to lt Figure 28 gt and table for further description 24 B TRIVE TECK OE DOHPTNFVILX Figure 257 Enter to main menu and sub menus save adjusted parameter values etc Return to previous menu Move to next menu change parameter values etc Run Mode RUN After the power connection to the HPP4500 the following message will appear on the LCD screen within 6 seconds Figure 29 Process Value Run mode me pu Figure 29 LCD hMessage 25 TP TT IV RUN indicates that the HPP4500 adjusts valve stroke when receiving signals 4 20 and PV indicates the process value In RUN mode the valve stroke continuously changes according to the input signal There are six types of display message in RUN mode lt Figure 30 gt Fun P rocess Value valve Stroke
7. hunting or oscillation can be occurred In this case by adjusting Dead Zone hunting or oscillation can be prevented Figure 36 rb rb lt DIAN gt lt gt times ee ENTER gt Py amp seconds gt c i EE e then lt EMT EFR ONE 2 ELE Complete d Figure 36 Adjusting Dead Zone P Value KP P value indicates the ratio of the compensation signal based on the percentage of error allowance As KP increases the positioner finds the target value quickly but it is more likely to have hunting occurred As KP decreases the positioner finds the target value rather slowly but it is less likely to occur hunting Figure 37 gt c ch ch lt gt lt DAN gt lt ENTER gt 1 UP f DOMIN gt E E 3 T i m Complet ecl 3 times lt Fiqure 37 Adjusting P Value gt I Value I value indicates the differential value which will be added on to the compensation signal based on the percentage of error allowance As KI increases oscillation can be occurred more likely and as it decreases the duration to find target point gets longer lt Figure 38 gt 29 DOHPTNFVILX c lt gt lt gt lt DOWN Completed lt Figure 38 Adjusting Value gt D Value KD D value indicates the differential value which will be added on the previous compensation signal based on the perc
8. EANN gt cs 4 af gt then lt gt HRR EH ae Completecl UNE Figure 47 Characterstics Adjustment 32 DOHPTNFVILX There 4 types of characteristics Linear LIN Equal Percentage EQ Quick Open QO User Set USR Following diagram lt Figure 46 gt graphically shows each characteristic User Characteristics USER SET The characteristic curve can be made by selecting 16 points of the curve Figure 48 gt utilize USER SET mode please enter CHAR mode and select USR mode gt gt lt gt lt DVN gt 6 seconck ALT 2 times U Paye CEAN gt 4 X ces d me ENT ER gt en lt ENTER gt SET Sirok ch lt ENTER gt lt UP gt lt DOWM gt then gt ch M ES Completed times lt Figure 46 USER SET Adjustment Tight Shut Open TSHUT OP TSHUT OP allows the valve to open completely when the input signal reaches around 20mA lt Figure 49 gt ENTER XN ENTER 4 y b lt DX um 4 i 6 seconck HCT RH 3 times lt UPR DOWN gt lt gt 5 times ES E A 25 then EMT ER gt then lt gt z times Fiqure 49 TSHUT Adpistment gt Tight Shut Close TSHUT CL 33 DOHPTNFVILX TSHUT CL allows the valve to close completely when the input signal reaches around 4mA lt Figure 50 gt 4 4 5 seconds ALT 4 times
9. PP4500 Air Supply Requirements 7 Dry air with at least 10 C lower than ambient temperature 2 Avoid from dusty air Filter can only sort 5 micron or larger 3 Avoid oil 4 Comply with ANSI ISA 57 3 1975 R1981 or ISA S7 3 1975 R1981 Not to be used beyond the range of 1 4 7 kgf ua 140 700 6 Set air filter regulator s supplied pressure 1096 higher than actuator s spring range pressure Pipe Connection CD Make sure inside of pipe is emptied 2 Do not use pipeline that is squeezed or has hole 3 To maintain flow rate use the pipeline that has more than 6mm inner diameter 10mm outer diameter 4 Do not use extremely long pipeline system It may affect flow rate due to the friction inside of the pipeline 19 B TRIVE TECK OE OPTIMIUX Piping Connection with Actuator Single acting actuator YT 2300 series single acting type is set to use OUT1 port OUT1 port should be connected with supply pressure port from actuator when using single acting type of spring return actuator lt Figure 17 amp 18 gt Figure 17 YT 2300L gt Figure 18 T 2300R gt Double acting actuator For YT 2300 series double acting type when inputting current signal supply pressure is out from OUT1 Please refer to lt Figure 19 amp 20 gt Figure 13 YT z300L Figure 20 YT z300R 20 DOHPTNFVILX Power connection Note Before connecting terminal please make sure that power
10. R and AUTO will be started 5 In less than 3 minutes COMPLETE message will be appeared to indicate that AUTO1 calibration has been completed 26 DOHPTNFVILX mem T Auto 2 Calibration zFigure 32 AUTO Calibrations Lr Lr lt ENTER zx ENTER gt lt LCHTCR Auto 2 Calibration sets all of the parameters needed to be calibrated in order for valve system to operate Auto 2 Calibration is recommended when the HPP4500 is first installed on the valve system lt Figure 33 gt After connecting power READY 6 5 4 3 2 1 message will be appeared on LCD screen Push lt gt button for 6 seconds at RUN mode and AUTO CAL message will be appeared Push lt ENTER gt and AUTO1 mode will be displayed Push DOWN and AUTO2 mode will be displayed Push ENTER and AUTO2 will be started Inless than 3 minutes COMPLETE message will be appeared to indicate that AUTO2 calibration has been completed ch ENTER gt PLB amp seconds Complete el lt Figure 33 AUTO Calibration Auto HF Calibration z lt gt DOWN gt AUTO Auto HF Calibration sets all of the parameters like Auto 2 however it is used for high friction valve environment lt Figure 34 gt ch gt 4 am plete Figure 34 AUTOS Calibration PM ans 5 RUTO LAL lt DOM gt 2 times B TRIVE TECK OE TP TT IV
11. Z TRV T ECKO CHP T EIVILP AC HPP4500 USER S MANUAL V 1 06 dE Table of Contents Contents Page No Introduction 4 Manufacturers Warranty 4 Product Description 5 Main Features and Functions 5 Label Description 6 Suffix Symbols 6 Specifications 7 Parts and Assembly 8 Dimensions 9 Installation 11 Safety Warnings 11 Tools for Installation 11 HPP4500 Installation 11 HPP4500 Installation 15 Bracket Information 16 Connections 19 Connection Piping 19 Piping Connection with Actuator 20 Single Acting Actuator 20 Double Acting Actuator 20 Power connection 21 Terminal connection 22 Feedback signal connection 22 Ground connection 23 Adjustments 23 A M Switch Auto Manual Switch adjustment 23 Variable Orifice adjustment 24 DOHPTNFVILX Option Module adjustment 24 Auto Calibration Basic 25 Button Description 25 Run Mode RUN 26 Auto Calibration AUTO CAL 26 Auto 1 Calibration 27 Auto 2 Calibration 27 Auto HF Calibration 28 Manual Mode MANUAL 28 Parameter Mode PARAM 29 Dead Zone dEAZONE 29 P Value KP 30 I Value 30 D Value KD 30 Hand Calibration Mode HANd CAL 31 Zero Point PZ_ZERO and End Point PZ_END for Valves 31 Zero Point TR_ZERO and End Point TR_END for Transmitter 31 End Point Ratio fo
12. ation Check setting pressure of actuator and set the pressure as recomimern c Perform AUTO Calibration Check setting pressure of actuator and set the pressure as recommended Warning codes will be displayed when an operational problem is detected Warning Code The Time The Cace Close Code Description and Cause Span Py Zero range 15 bdo 500 angle of feedback lever Is too small elapsed for either Full Open or Full is less than 1 second size of actuator 15 too small bao 100 angle of feedback lever 15 too large over 4000 angle of feedback lever is too large 36 Re install mount the positioner Make sure the feedback lever does not touch the stopper at both 0 and 100 After reinstallation Calibration perform 1 Use variable Replace actuator with larger capacity Re install mount the positioner After reinstallation perform Calibration Re install mount the positioner After reinstallation perform Calibration AUTOL ALTO ECKO TP TIVE Main Software Map Full close time el le e 2 E 5 2 El EEKE aO a a SI Ej E E 8 NT View z E 7 E e E 8 aL E 2 g EL aO e a Ega GE B E 3 grnspsrnsrsrism sl S 5 B
13. entage of error allowance As KD increases hunting can be occurred more likely and as it decreases it can result in low dynamic characteristic lt Figure 39 gt 4 E 4 Qu j Uu 4 dERHIDNE 3 Tae Kd 0 vn ch then gt Figure 39 Adjusting D Value Hand Calibration Mode HANd CAL When user wants to confirm the calibration of the positioner after AUTO Calibration has been completed user can manually calibrate the positioner as well by entering into Hand Calibration Mode Zero Point PZ_ZERO and End Point PZ_END for Valves In PZ ZERO mode the zero point of valve can be adjusted and in PV END mode the end point of the valve can be adjusted Figure 40 gt lt Ups Az DOV gt gt n lt DOV gt p RANER then ENTER Endl Point nt Com pleted lt Fiqure 40 PZ ZERO and PZ END Adjustment Zero Point TR_ZERO and End Point TR_END for Transmitter 30 DOHPTNFVILX In TR ZERO mode the zero point of transmitter be adjusted and in TR_END mode the end point of the transmitter can be adjusted These points should be adjusted when output signal is not constant and or the user wants to set transmitter output signal and actual stroke not equally The connection should be done as shown in lt Figure 41 gt and the procedure can be done as shown in lt Figure 42 gt lt Figure 41 Connection DOW ch UP
14. ese drawings and they are also used for checking piping etc Installation 10 DOHPTNFVILX Safety Warning When installing a positioner please ensure to read and follow safety instruction All input and supply pressure to valve actuator and other related devices must be turned off Use bypass valve or other equipment to avoid entire system shut down e Make sure there is no remaining pressure in the actuator Tools for Installation 7 Hexagonal wrench 2 Screw drivers amp 3 Spanners for hexagonal head bolts HPP4500 Installation HPP4500 should be installed on linear motion valve such as globe valve or gate valve using spring return type of diaphragm or piston actuator Before installation be sure to check for following installation components 7 HPP44500 main body 2 Feedback lever and lever spring 3 Flange nut bottom side of HPP4500 4 4 pcs of hexagon head bolts M8 x 1 25P 5 4 pcs of M8 plate washer Installation Steps YT 2300L installation example 1 Proper bracket must be made in order to attach positioner on the actuator yoke Please consider following when making a bracket 7 Feedback lever should be leveled at 50 of valve stroke Refer to Step 7 11 DOHPTNFVILX Feedback lever connection bar of actuator clamp should be installed at the positioner that the valve stroke and numbers which indicated on the feedback lever must be fitted Refer to Step 8
15. gnal connection 1 Open product cover by opening 4 M4 bolts 2 Loose terminal locking bolts of feedback signal for position transmitter on terminal plate 3 Insert cables through cable connector in HPP4500 4 Use ring type when connecting terminals in order to lock completely 5 Insert terminal bolts through the holes and lock them with and terminals on the terminal plate Tighten bolts with 1 5Nm 15kfgcm torque 6 Be sure the polarities of terminals are properly connected Figure 22 Position Transmitter Termina Ground Connection 1 Ground must be connected before operating the HPP4500 2 Inside of the terminal box locate ground terminal plate at the center of terminal plate lt Figure 23 gt Use any type of ground terminal with the resistance less than 100hm miu gt uua LS Te un E La Mua a amp zFigure 22 Ground Terrminal DOHPTNFVILX 3 Make sure to use ring type ground cable order to lock them completely Adjustments Adjustment A M Switch Auto Manual Switch On the bottom of the HPP4500 body there is A M Switch Auto Manual If the switch is set as A Auto then the supply pressure will be transferred through HPP4500 operation If the setting is M Manual then the pressure from the air filter regulator will directly supplied to the actuator regardless of HPP4500 operation It is extremely important to check the pressure level when the sw
16. is off completely Use ring type terminal to protect against oscillation e HPP4500 except internal type must use DC 4 20mA Minimum supply current should be 3 2mA for standard HPP4500 and minimum 3 8mA should be supplied for HPP4500 with HART communication The power should not exceed 24mA For HPP4500 with PTM option separate power should be supplied to The voltage should be between 9 27V and not exceeding 30V HPP4500 must always be grounded Please use twisted cable with conductor section area 1 25 mm suitable for 600V complying to the conductor table of NEC Article 310 The outer diameter of the cable should be between 6 35 10mm Use shield wire to protect against electro magnetic field and noise Please do not install the HPP4500 cable near equipments such as high capacity transformer or motor which could create noise Figure Z1 Termina box Terminal Connections 1 Open product cover by opening 4 M4 bolts 2 Loose terminal locking bolts on the terminal plate which receives current input signal 3 Insert cables through cable connector in HPP4500 4 Use ring type when connecting terminals in order to lock completely 21 DOHPTNFVILX 5 Insert terminal bolts through the holes and lock them with terminals on the terminal plate Tighten bolts with 1 5Nm 15kfgcm torque 6 Be sure the polarities of terminals are properly connected Figure Z1 Termina gt Feedback si
17. itch is set as M Manual lt Figure 24 gt 7 Check whether the supply pressure of air filter regulator is too high 2 Turn the switch clockwise to set as A and turn counter clockwise to set as M Figure 24 gt Manual Figure 24 Switch Adjust ment Adjustment Variable Orifice Hunting can occur when the actuators air volume is too small In order to prevent hunting the variable orifices can be adjusted By adjusting orifice the flow rate of supply air pressure to actuator be adjusted To adjust simply use a flat screw driver Figure 25 gt 4 GAG ilk Fully Opened Fully Closed Figure 25 wariable Onfice Adjstment 23 DOHPTNFVILX Adjustment Option Modules Position Transmitter HART Communication or PTM HART option be installed on standard HPP4500 Please refer to lt Figure 26 gt for each option s PCB HART PCE PCB HART Figure 26 PCE for Each Optione After purchasing PCB Option Adder Package please make sure that the box contains following components 7 Locking bolts 4 pcs 2 PCB support 2 pcs 3 PCB module 1 pc Please install the PCB modules as follows 1 Open the cover and separate main PCB board from the body 2 Refer to Figure 27 and lock 2 bolts on the bottom with PCB supports 3 Insert 14 pins to the 14 pins lot completely 4 Lock another 2
18. just move the bracket or the connection bar Stroke 30mm Stroke mr Figure f Note After installing HPP4500 operate the valve from 0 to 100 stroke by using air filter regulator on the actuator Both at 0 and 100 the feedback lever should not touch the lever stopper which is located on the backside of HPP4500 lt Figure 8 gt If the feedback lever touches the lever stopper HPP4500 should be installed further away from the center of the yoke zFigure e 14 DOHPTNFVILX 9 After the proper installation tighten all of the bolts on the bracket the feedback lever and the connection bar HPP4500 Installation HPP4500 should be used for rotary motion valve that is ball valve butterfly valve using rack and pinion scotch yoke or complex type actuator which its stem rotates 90 degrees Before installation be sure to check for following installation components HPP4500 main body 2 Fork lever and lever spring 3 1 set of bracket 4 4 pcs of hexagon head bolts M8 x 1 25P 5 4 pcs of M8 plate washer YT 2300R Installation Example TT 2300R on Fork Lever YT 2300R on HAMMOR Lever B TRIVE TECK OE DOHPTNFVILX Bracket Information HPP4500 is supplied with standard bracket The bracket can be used for Fork lever and NAMUR bracket Please see Figure 9 10 amp 11 gt for more detailed information YT Z300 FR Upper bracket Bottom bracket E Actuator Figu
19. l operation Indicates the range of supply pressure See certificates for parameter values of intrinsically safe Indicates unique serial number DOHPTNFVILX Model YT 2300L YT 2300R Input Signal 4 20 mA DC Minimum Current Signal 3 2mA standard 3 8mHart Included Supply Pressure 14 7 0 14 0 7 MPa Stroke 10 150 mm Conduit Entry PE 1A2 Standard MPTT Zi Ambient Temperature toes Flow Capacity r0 LEM Ar Consumption below 2 LEM sup 1 46 LCD Temp Condition storage 20 05 Operating Temp 5 E S A Sensitivity dU 2l m de sup Output Characteristic Linear Quick Open User Set 16 Point Communication Option Feedback Signal Option Tested under ambient temperature of 20 C absolute pressure of 760mmHg and humidity of 65 Please contact YTC for the more detailed specification Parts and Assembly DOHPTNFVILX The assembly of the HPP4500 is as shown lt Figure1 gt The only difference between theHPP4500 linear and the HPP4500 rotary is its feedback lever Muter Cover Middle Cover Main PCB Main Gear Shaft 5 Flange Mut lt Figure 1 gt FI FREI T ECCO DHPTNIIVILU Dimensions lt 23001 gt B TRIVE TECK OE OPTIMIUX ks Jh Te E Tn RN 12 1 lt 2300 gt The brackets for attaching on the actuators are made by using th
20. le of the fork lever should be 45 degrees based on the linear shaft For NAMUR shaft the angle does not matter counter clackwise clockwise Figure 13 gt After t7 DOHPTNFVILX setting fork lever position assemble lock nuts which are located the bottom of the fork lever Make sure to set the height of upper fork lever between 6 11mm which is lower than upper bracket height lt Figure 14 gt bracket Fark Lever Actuator Figure 14 gt 6 Attach HPP4500 to the bracket Fix the clamping pin on the main shaft s center of HPP4500 and insert connection bar into the fork lever slot so it can be locked to the fork lever spring This sets the alignment of the main shaft of HPP4500 and center of the actuator stem Bad alignment of the main shaft and the actuator stem lowers HPP4500 s durability because too much force will be on the main shaft of HPP4500 lt Figure 15 gt Fork Lever Clamping Pin Connection Bar Main Shaft zFigure 15 7 18 DOHPTNFVILX 7 Tighten 4500 base and the bracket with hexagon headed bolts and plate washer It is recommended to tighten four bolts after checking HPP4500 s position lt Figure 16 gt 1 gt Connections Piping connection Note To avoid entering moisture oil or dust into the product please carefully make selection of supply pressure compressor e tis recommended to attach air filter regulator before supply port of H
21. on a small actuator Low air consumption level and low voltage use 8 5V yield to lower operating cost The positioner is compatible with most of controllers Variable orifice can minimize the hunting occurrence and optimize operating condition Various sets of information can be interchanged by HART communication protocol between a valve and a positioner Valve system becomes more stable by outputting analog feedback signal Various characteristics of valve can be adjusted Linear Quick open and Equal percentage Tight Shut Close and Shut Open can be set PID parameters can be adjusted in the field without any additional communicator A M Switch can change the flow of the pressure whether to send directly to actuator or to operate by positioner Split range 4 12mA or 12 20mA can be set Hand Calibration function can set Zero and Span values It has IP66 protection grade Air filter regulator can be attached with only one linear nipple It does not require extra piping Epoxy polyester powder coating resists against the corrosion process 5 TP TT IV 18 Maintenance of the positioner is easy because of modularized inner structure Label Description Model Number Explosion Proof Input Signal Ambient Temperature Supply Pressure Ui li Pi Ci Li Serial Number Indicates model name and any option if any Indicates the protection grade Indicates current input signal range Indicates ambient temperature for norma
22. r Valve PE_TRIM 32 Normal Reverse Feedback Signal TR NORM REV 32 Valve Mode VALVE 32 Acting Adjustment ACT 32 Characteristics Adjustment CHAR 33 User Characteristics USER SET 33 Tight Shut Open TSHUT OP 34 Tight Shut Close TSHUT CL 34 Split Range Control SPLIT 34 View Mode VIEW 35 Error and Warning Code 36 Error Code 36 Warning Code 36 Main Software Map 37 B TRIVE TECK OE TP TT IV Introduction Thank you for choosing the HPP4500 Each HPP4500 is fully inspected after production to offer you the highest quality order to fully utilize this product we strongly recommend users to read this manual carefully This User Manual is provided in digital form Trimteck s Product Literature and Operations Manuals CD The User Manual may be altered or revised without any prior notice Changes in product s specification and or any components may not necessarily result on an immediate revised version of the User Manual This User Manual should not be duplicated or reproduced for any purpose without the previous written approval of Trimteck LLC Coral Springs Florida USA Manufacturer Warranty For safety it is important to follow the instructions in the manual Trimteck LLC will not be responsible for any damages or accidents which resulted by any alteration or modification of this product and parts If alterations or modifications are necessary please contact the manufacturer directly Manufactu
23. re o gt 1 Standard actuator stem height H is 20 30 or 50mm After checking H assemble with the bracket as shown in lt Figure 9 10 amp 11 gt 20 Actuator Stem Actu atar Figure 10 Actuator stem Markings of bolt holes height H 20mm a a H WH H 25 H 2030 ha za zFigure 112 For example when H is 30mm AL should locked with H s0 hde and B L in H2030 AR wrth H 30 and B RA with 20 30 marking DOHPTNFVILX 2 3 5 Attach bracketed HPP4500 to the actuator by using hexagon headed and wrench bolts Size of the bracket hole is 6mm When tightening bolts please use spring washer or similar for firm attachment to the actuator so HPP4500 will not be affected by vibration or any other impact The direction of bracket is different by the operating condition but normally the positioner is installed as shown in lt Figure 12 gt Direction A Figure 127 Set rotation position of the actuator stem at zero point 0 For a single type of actuator it is easy to check zero point because the actuator stem is positioned at zero point when there is no supply pressure If double acting actuator is used check actuator stem s rotation direction clockwise or counter clockwise by supplying pressure Install the fork lever as shown in Figure 13 after setting actuator stem at zero point Check the direction of the actuator stem clockwise or counter clockwise Installation ang
24. rer warrants the product from the date of its original purchase up to one 1 year except as otherwise stated Manufacturer warranty will not cover products that have been subjected to abuse accident alteration modification tampering negligence misuse faulty installation lack of reasonable care repair or service any way that is not covered in this product manual or if the model or serial number has been altered tampered with or removed damages that occurs in shipment due to act of God failure due to power surge and cosmetic damage For detailed warranty information please contact Trimteck LLC 12461 NW 44 Street Coral Springs FL 33065 USA DOHPTNFVILX Product Description HPP4500 Smart Valve Positioner accurately controls valve stroke in response to input signal of 4 20mA from the instrument controller In addition a built in micro processor optimizes the positioner s performance and provides unique functions such as Auto calibration PID control Alarm as well as Hart protocol communication HPP4500 Rotary HPP4500 Linear Main Features and Functions 10 11 12 13 14 15 16 17 LCD display enables users to monitor the status of the positioner at any time The positioner operates normally even if there are sudden changes in supply pressure and in high vibration environment The method of Auto Calibration is very simple Due to the small size of the positioner it can be installed
25. stance value lt Figure 52 VIEW Adjustment and Description Table gt FULL_OP Time elapsed for valve to fully open 35 TP TT IV Error and Warning Code 4500 provides error warning codes if a malfunction is detected Error Code Error code will be displayed when the positioner cannot be operated MT ERR L MT ERR H Code Description and Cause Positioner is improperly installed Positioner lever is not parallel to the ground 50 point Positioner is improperly installed Positioner ground at 50 point lever 15 not parallel to the does not operate when positioner Full Open signal dunng amp uto Calibration RNG ERR Operating angle 15 too small due to Improper mounting of positioner Error 10 or above persists more than 1 minute No valve movement Friction of valve is too large Setting pressure of actuator changes Value reaches at maximum or minimum limit point Friction of valve changes Setting pressure of actuator changes Warning Codes Re install mount the positioner sure the feedback lever not touch the stopper at both 0 and 10094 does Re install mount the positioner Mlake sure the feedback not touch the stopper at both 0 and 100 lever does pressure 15 stable Check if supply and appropriate Adjust bracket so the positioner can be mounted closer to actuator Perform BIAS Calibr
26. z Lp Ti gt ch lt ENTER gt EC 3 times c then lt ENTER gt then ENTER gt lt Fiqure 50 TSHUT CL Adjustment Split Range Control SPLIT The valve can be controlled by three input signal 4 20mA 4 12mA or 12 20mA Figure 51 gt gt lt gt DOWN gt lt EMT EF amp seconck HLT RH 5 times lt DOAN gt lt ESC gt 3 times ch then lt gt then lt gt lt Figure 51 SPLIT Adjustment gt View Mode VIEW In this mode user can set the positioner to display different information such as stroke value in percentage or in actual values lt Figure 52 gt 34 B TRIVE TECK OE CHP T EIVILP AC Ups DOWN gt E DOWN confirm the ALT CRL VIEW lt ENTER gt YT Hana ien Completed lt gt VIEW 1 EE Description Positioner mode Main software version HART version POL 95 Channel address that is used in HART Protocol bIAS VI ELAS value for motor control Can be adjusted only by manufacturer Total used time duration If unit was used less than 1 minute the time does not Od accumulate Time elapsed for valve to fully close Display type of valve stroke on LED either Im percentage or value Display error code or warning message Figure 53 gt Current I alue Can be adjusted ony by manufacturer Display absolute resi

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