D EIM OSU LTRA BT A 400 D EIM OSU LTRA BT A 600
Contents
1. Montaggio accessori trasmissione Mounting drive accessories Montage accessoires transmission Montage Antriebszubeh r Montaje de accesorios transmisi n Montage accessoires overbrenging 2 DEIMOS ULTRA BT A 400 DEIMOS ULTRA BT A 600 gt 25mm e 60 70mm E X Cremagliera FIG J Rack FIG J Cr maillere FIG J Zahnstange FIG J pes Cremallera FIG J Tandheugel FIG J Predisposizione fissaggio motore Preparation for motor mounting Am nagement fixation moteur Vorbereitung Motorbefestigung Disposici n fijaci n del motor Voorbereiding bevestiging motor Montaggio motore Mounting the motor Montage moteur Montage Motor Montaje del motor Montage motor Lal s Ps D D e ap RS gooo Gippopd olooppn Fissaggio sta2. KI D811980 00100_01 24 05 13 ATTUATORE PER CANCELLI SCORREVOLI A CREMAGLIERA ACTUATOR FOR RACK SLIDING GATES ACTIONNEUR POUR PORTAILS COULISSANTS A CREMAILLERE ANTRIEB F R ZAHNSTANGEN SCHIEBETORE SERVOMOTOR PARA CANCELAS CORREDERAS DE CREMALLERA ACTUATOR VOOR SCHUIFHEKKEN MET TANDHEUGEL DEIMOS ULTRA BT A 400 DEIMOS ULTRA BT A 600 STRUZIONI D USO E DI INSTALLAZIONE NSTALLATION AND USER S MANUAL NSTRUCTIONS D UTILISATION ET D INSTALLATION NSTALLATIONS UND GEBRAUCHSANLEITUNG NSTRUCCIONES DE USO Y DE INSTALACION NSTALLATIEVOORSCHRIFTEN E U link AZIENDA CON SISTEMA DI GESTIONE GRATO C CATO ER Ready CE ere UNI EN ISO 14001 2004 Attenzione Leggere attentamente le Avvertenze all interno Caution Read Warnings inside carefully Attention Veuillez lire attentivement les Avertissements qui se trouvent a l int rieur Achtung Bitte lesen Sie aufmerksam die Hinweise im Inneren Atenci n Leer atentamente las Advertencias en el interior Let op Lees de Waarschuwingen aan de binnenkant zorgvuldig Sp gt Es KS 2x0 75mm Se PREDISPOSIZIONE TUBI RG58 TUBE ARRANGEMENT 3x1 5mm PREDISPOSITION DES TUYAUX VORBEREITUNG DER LEITUNGEN DISPOSICION DE TUBOS VOORBEREIDING LEIDINGEN CI L Va N
3. Only use original spare parts for any maintenance or repair work The Firm dis claims all responsibility for the correct operation and safety of the automated system if parts from other manufacturers are used Do not make any modifications to the automated system s components unless explicitly authorized by the Firm Instruct the system s user on what residual risks may be encountered on the control systems that have been applied and on how to open the system manu ally in an emergency give the user guide to the end user Dispose of packaging materials plastic cardboard polystyrene etc in accord ance with the provisions of the laws in force Keep nylon bags and polystyrene out of reach of children 24 DEIMOS ULTRA BT A 400 DEIMOS ULTRA BT A 600 WIRING WARNING For connectiontothe mains power supply use a multicore cable with a cross sectional area of at least 5x1 5mm or 4x1 5mm when dealing with three phase power supplies or 3x1 5mm for single phase supplies by way of example type H05 VV F cable can be used with a cross sectional area of 4x1 5mm To con nect auxiliary equipment use wires with a cross sectional area of at least 0 5 mm Only use pushbuttons with a capacity of 10A 250V or more Wires must be secured with additional fastening nearthe terminals for example using cable clamps in order to keep live parts well separated from safety extra low voltage parts During installation the power c
4. risks Allinstallations must be visibly identified in compliance with the provisions of standard EN 13241 1 Once installation is complete apply a nameplate featuring the door gate s data This product cannot be installed on leaves incorporating doors unless the motor can be activated only when the door is closed If the automated system is installed at a height of less than 2 5 m or is accessible the electrical and mechanical parts must be suitably protected Install any fixed controls in a position where they will not cause a hazard away from moving parts More specifically hold to run controls must be positioned within direct sight of the part being controlled and unless they are key operated must be installed at a height of at least 1 5 m and in a place where they cannot be reached by the public Apply at least one warning light flashing light in a visible position and also attach a Warning sign to the structure Attach a label near the operating device in a permanent fashion with informa tion on how to operate the automated system s manual release Make sure that during operation mechanical risks are avoided or relevant protective measures taken and more specifically that nothing can be banged crushed caught or cut between the part being operated and surrounding parts Once installation is complete make sure the motor automation settings are correct and that the safety and release systems are working properly
5. ACCESSORIES FIG E E1 Recommended rack types FIG J 8 RACK CENTRING WITH RESPECT TO PINION FIG K L1 M DANGER Welding must be performed by a competent person issued with the necessary personal protective equipment as prescribed by the safety rules in force FIG L 9 FASTENING LIMIT SWITCH BRACKETS FIG F Fastening the limit switches e Attach the limit switch bracket to the rack as illustrated in FIG F ref 1 e Fasten the magnetic limit switch box to the limit switch bracket with the nuts and screws provided as illustrated in figure F ref 2 F ref 3 e Fasten the limit switch bracket to the rack by screwing in the two front screws provided FIG F ref 4 When using racks CVZ and CVZ S use spacers as illustrated in FIG J ref 1 Right hand limit switch e Fasten the Right hand magnetic limit switch called R do not exceed the sta ted maximum distance between the magnetic limit switch box and the limit switch assembly FIG F Left hand limit switch e Fasten the Left hand magnetic limit switch called L do not exceed the stated maximum distance between the magnetic limit switch box and the limit switch assembly FIG F Warning Do not swap over the limit switch brackets once you have changed the opening direction via the relevant logic 10 STOPS FIG N d DANGER The gate must be fitted with mechanical stops to halt its travel both when opening and closing thus preventing the gate from coming off the top guide Sa
6. PER LINSTALLATORE D811766_09 D811980 00100_01 00_01 00 INSTALLATION MANUAL 1 GENERAL INFORMATION The DEIMOS ULTRA BT A actuator is highly versatile in terms of installation options due to the extremely low position of the pinion the actuator s compact nature and the height and depth adjustment features it offers The adjustable electronic torque limiter provides anti crush safety Manual emergency operation is extremely easy to perform using just a release lever Stopping is controlled by polarized magnetic limit switches The MERAK control panel comes with standard factory settings Any change must be made using the programmer with built in display or universal handheld programmer Fully supports EELINK and U LINK protocols Its main features are Control of 1 low voltage motor Obstacle detection Separate inputs for safety devices Configurable command inputs Built in radio receiver rolling code with transmitter cloning The board has a terminal strip of the removable kind to make maintenance or replacement easier It comes with a series of prewired jumpers to make the installer s job on site easier The jumpers concern terminals 70 71 70 72 70 74 If the above mentioned terminals are being used remove the relevant jumpers TESTING The MERAK panel controls checks the start relays and safety devices photocells before performing each opening and closing cycle If there is a malfunction
7. a result of defective or poorly performed installation or lack of maintenance SCRAPPING Materials must be disposed of in accordance with the regulations in force There are no particular hazards or risks involved in scrapping the automated system For the purpose of recycling it is best to separate dismantled parts into like materials electrical parts copper aluminium plastic etc DISMANTLING Ifthe automated system is being dismantled in order to be reassembled at another site you are required to Cut off the power and disconnect the whole electrical system Remove the actuator from the base it is mounted on Remove all the installation s components See to the replacement of any components that cannot be removed or happen to be damaged THE DECLARATION OF CONFORMITY CAN BE VIEWED ON THIS WEBSITE WWW BFT IT INTHE PRODUCT SECTION Anything that is not explicitly provided for in the installation ma nual is not allowed The operator s proper operation can only be guaranteed if the information given is complied with The Firm shall not be answerable for damage caused by failure to comply with the instructions featured herein While wewillnotalterthe product s essential features the Firm reserves the right at any time to make those changes deemed opportune to improve the product from a technical design or commercial point of view and will not be required to update this publication accordingly AVVERTENZE
8. use other than that for which the product has been designed as indicated herein as well as for failure to apply Good Practice in the construction of entry systems doors gates etc and for deformation that could occur during use Installation must be carried out by qualified personnel professional installer according to EN 12635 in compliance with Good Practice and current code Before installing the product make all structural changes required to produce safety gaps and to provide protection from or isolate all crushing shearing and dragging hazard areas and danger zones in general in accordance with the provisions of standards EN 12604 and 12453 or any local installation standards Check that the existing structure meets the necessary strength and stability requirements Before commencing installation check the product for damage The Firm is not responsible for failure to apply Good Practice in the construction and maintenance of the doors gates etc to be motorized or for deformation that might occur during use Make sure the stated temperature range is compatible with the site in which the automated system is due to be installed Do notinstall this productin an explosive atmosphere the presence of flammable fumes or gas constitutes a serious safety hazard Disconnect the electricity supply before performing any work on the system Also disconnect buffer batteries if any are connected Before connecting the power supp
9. able must be stripped to allow the earth wire to be connected to the relevant terminal while leaving the live wires as short as possible The earth wire must be the last to be pulled taut in the event the cable s fastening device comes loose WARNING safety extra low voltage wires must be kept physically separate from low voltage wires Only qualified personnel professional installer should be allowed to access live parts CHECKING THE AUTOMATED SYSTEM AND MAINTENANCE Before the automated system is finally put into operation and during maintenance work perform the following checks meticulously Make sure all components are fastened securely Check starting and stopping operations in the case of manual control Check the logic for normal or personalized operation For sliding gates only check that the rack and pinion mesh correctly with 2 mm of play along the full length of the rack keep the track the gate slides on clean and free of debris at all times For sliding gates and doors only make sure the gate s running track is straight and horizontal and that the wheels are strong enough to take the weight of the gate For cantilever sliding gates only make sure there is no dipping or swinging during operation For swing gates only make sure the leaves axis of rotation is perfectly vertical For barriers only before opening the door the spring must be decompressed vertical boom Check that all safety devices phot
10. far enough away from dissipaters DEIMOS ULTRA BT A 400 DEIMOS ULTRA BT A 600 25 G E UN ch
11. ffe finecorsa dx e sx Fastening limit switch brackets RH LH Fixation triers fin de course drt et gch Befestigung B gel Anschl ge rechts und links Fijaci n abrazaderas final de carrera der e izq Bevestiging stangen aanslag rechts en links D811980 00100_01 INSTALLER WARNINGS WARNING Important safety instructions Carefully read and comply with all the warnings and instructions that come with the product as incorrect installation can cause injury to people and animals and damage to property Thewarningsandinstructions giveimportantinformation regarding safety installation use and maintenance Keep hold of instructions so that you can attach them to the technical file and keep them handy for future reference GENERAL SAFETY This product has been designed and built solely for the purpose indicated herein Uses other than those indicated herein might cause damage to the product and create a hazard The units making up the machine andits installation must meet the requirements of the following European Directives where applicable 2004 108 EC 2006 95 EC 2006 42 EC 89 106 EC 99 05 EC and later amendments For all countries outside the EEC it is advisable to comply with the standards mentioned in ad dition to any national standards in force to achieve a good level of safety The Manufacturer of this product hereinafter referred to as the Firm disclaims all responsibility resulting from improper use or any
12. id stops must be fastened firmly to the ground a few centimetres beyond the electric stop point Note the safety edge N1 must be installed so that it is not triggered by the mechanical stops 11 MANUAL RELEASE See USER GUIDE FIG 3 Warning Do not JERK the gate open and closed instead push it GENTLY to the end of its travel 12 TERMINAL BOARD WIRING Fig G P Once suitable electric cables have been run through the raceways and the auto mated device s various components have been fastened at the predetermined points the next step is to connect them as directed and illustrated in the diagrams contained in the relevant instruction manuals Connect the live neutral and earth wire compulsory The mains cable must be clamped in the relevant cable gland FIG P ref P1 and in the grommet FIG P ref P2 while the earth wire with the yellow green coloured sheath must be connected in the relevant terminal FIG P ref S and the extra low voltage wires must be run through the relevant grommet FIG P ref P3 WARNINGS When performing wiring and installation refer to the standards in force and whatever the case apply good practice principles Wires carrying different voltages must be kept physically separate from each other or they must be suitably insulated with at least 1mm of additional insulation Wires must be secured with additional fastening near the terminals using devi ces such as cable clamps All connecting cables must be kept
13. ly make sure the product s ratings match the mains ratings and thata suitable residual current circuit breaker and overcurrent protection device have been installed upline from the electrical system Have the automated system s mains power supply fitted with a switch or omnipolar thermal magnetic circuit breaker with a contact separation that meets code requirements Make sure that upline from the mains power supply there is a residual current circuit breaker that trips at no more than 0 03A as well as any other equipment required by code Make sure the earth system has been installed correctly earth all the metal parts belonging to the entry system doors gates etc and all parts of the system featuring an earth terminal Installation must be carried out using safety devices and controls that meet standards EN 12978 and EN 12453 Impact forces can be reduced by using deformable edges In the event impact forces exceed the values laid down by the relevant standards apply electro sensitive or pressure sensitive devices Apply all safety devices photocells safety edges etc required to keep the area free of impact crushing dragging and shearing hazards Bear in mind the standards and directives in force Good Practice criteria intended use the instal lation environment the operating logic of the system and forces generated by the automated system Apply all signs required by current code to identify hazardous areas residual
14. make sure that the connected devices are working properly and check the wiring 2 TECHNICAL SPECIFICATIONS MOTOR 400 120V 60Hz 220 230V 50 60 Hz 24V 0 0 5A 230V 1A 110V 4mm 14 teeth 12m min 4000N 400kg 4mm 18 teeth 15 5m min 3000N 300kg 20Nm Electronic torque limiter 120V 60Hz 220 230V 50 60 Hz 24V 70 0 5A 11 Power supply Motor Power input UI j 230V 1A Max current demand 4mm 14 teeth 12m min 6000N 600kg 4mm 18 teeth 15 5m min 3600N 360kg 30Nm Electronic torque imiter Pinion module standard Leaf speed standard CH lt Max leaf weight standard Pinion module fast Leaf speed fast Max leaf weight fast Max torque Impact reaction Lubrication Lifetime greased Lifetime greased Lever operated Lever operated mechanical release Manual operation mechanical release intensive Two 12V 1 2Ah bat teries from 20 C to 55 C P44 lt 70dBA 7kg 70N See Fig intensive Two 12V 1 2Ah bat teries from 20 C to 55 C Type of use Buffer batteries optional extras Environmental conditions Protection rating lt 70dBA 7kg 70N See Fig CONTROL UNIT Low voltage mainsinsulation gt 2MOhm 500V E Software mains LV 3750V for 1 minute 24V demand max 0 5A 24V safe Noise level Operator weight IP44 Protection rating Noiselevel Operat
15. ocells safety edges etc are working properly and that the anti crush safety device is set correctly making sure that the force of impact measured at the points provided for by standard EN 12445 is lower than the value laid down by standard EN 12453 Impact forces can be reduced by using deformable edges Make sure that the emergency operation works where this feature is provided Check opening and closing operations with the control devices applied Check that electrical connections and cabling are intact making extra sure that insulating sheaths and cable glands are undamaged While performing maintenance clean the photocells optics When the automated system is out of service for any length of time activate the emergency release see EMERGENCY OPERATION section so that the operated part is made idle thus allowing the gate to be opened and closed manually If the power cord is damaged it must be replaced by the manufacturer or their technical assistance department or other such qualified person to avoid any risk 1f D type devices are installed as defined by EN12453 connect in unverified mode foresee mandatory maintenance at least every six months The maintenance described above must be repeated at least once yearly or at shorter intervals where site or installation conditions make this necessary WARNING Remember that the drive is designed to make the gate door easier to use and will not solve problems as
16. or weight Dimensions Dimensions Operating temperature range Thermal overload protection I N O N ul LI Dielectric rigidity Accessories power supply AUX 0 AUX 3 Fuses NO 24V powered contact max 1A 24V max 1A Built in Rolling Code radio receiver frequency 433 92MHz Setting of parameters and options Universal handheld programmer LCD display N of combinations Max n of remotes that can be memorize 63 ES SA ES e a jo CH 5 O19 5 2 DI A t i Special supply voltages to order There are no minimum or maximum dimension restrictions for the guided part that can be used Usable transmitter versions R Read All ROLLING CODE transmitters compatible with Ef K 3 TUBE ARRANGEMENT Fig A Install the electrical system referring to the standards in force for electrical systems CEl 64 8 IEC 364 harmonization document HD 384 and other national standards 4 PREPARATION FOR MOTOR MOUNTING FIG B Make a hole in the ground to accommodate the concrete pad with anchors embedded in the base plate for fastening the gearbox assembly keeping to the distances featured in FIG B 5 REMOVING THE COVER Fig C e Unscrew the relevant two front screws FIG C rif 1 e Push as illustrated FIG C rif 2 rif 3 to release the cover from the two rear blocks FIG C rif 3A e FIG C rif 3B e Lift the cover FIG C rif 4 6 MOUNTING THE MOTOR FIG D 7 MOUNTING DRIVE
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