Hi-Spec Mixmax Diet Feeder
Contents
1. EN ISO 4254 1 2005 Agricultural machinery Safety Part 1 General requirements EN ISO 14121 1 2007 Safety of Machinery Principle of Risk Assessment Signed Date 6 April 2010 Name Mike Nolan Position Managing Director Being the responsible person appointed by the manufacturer Hi Spec Engineering reserve the right to make changes and improvements at any time without incurring any obligation to make such changes on products previously sold rev mm104 59 Fr MixMax Diet Feeder H PEC Operators Manual Declaration of Conformity EC Machinery Directive 2006 42 EC We hereby certify that the machinery stipulated below complies with all relevant provisions of the EC Machinery Directive and the National Laws and Regulations adopting this Directive Modifications to the machine without prior approval from the undersigned will render this declaration null and void Machine Description and Function MixMax Root Chopper designed to chop and clean small root crops Make Hi Spec Model Root Chopper Serial Number Manufacturer Hi Spec Engineering Ltd Address Station Rd Bagenalstown Co Carlow Ireland Technical file compiled by Derek Whelan Myshall Co Carlow Harmonised standards applied EN ISO 12100 1 2003 Safety of machinery Part 1 Basic terminology methodology EN ISO 12100 2 2003 Safety of machinery Part 2 Technical principles EN ISO 4254 1 2005 Agricultural machinery Safety Part 1 Genera2. Manufacturers of Agricultural Machinery Hi Spec Mixmax Diet Feeder Operators Manual 2012 Models 10 14 16 18 24 rev mm104 Hi Spec Engineering Ltd Station Rd Bagenalstown Co Carlow Tel 353 0 59 9721929 9721992 Fax 353 0 59 9721980 Website www hispec net E mail sales hispec net Frei MixMax Diet Feeder H PEC Operators Manual Parts are subject to change at any time without prior or direct notice to the customer The contents of this manual can as well be changed without prior notice For information about adjustment maintenance or repair which are not mentioned in this manual you are advised to consult the technical support of your supplier This manual has been made with all possible effort but Hi Spec Engineering and its suppliers cannot be responsible for possible mistakes in this manual nor for the consequences 2 rev mm104 MixMax Diet Feeder Operators Manual HIY PEC Introduction Congratulations on your purchase of MixMax Diet Feeder Please Read the Following Manual Before Using Machine The way you care for and maintain this machine will decide its future performance This manual has been carefully written to help you maintain the condition of your machine Read this manual carefully to learn how to operate and service your machine correctly Failure to do so could result in personal injury or machine damage MixMax Diet Feeders have been designed and manufacture
3. amp Operator Manual Registration Please sign the following declaration to state that on the day you the purchaser purchased a Hi Spec Mixmax Diet Feeder you received an operator manual and training instructions I the purchaser have received my Hi Spec Mixmax Diet Feeder Operator Manual and training from the below dealer Purchaser Signature Date Dealer Signature Date This copy is to be posted to Hi Spec Engineering or given to your dealer rev mm104 57 58 MixMax Diet Feeder Operators Manual rev mm104 MixMax Diet Feeder Operators Manual HIY PEC Declaration of Conformity EC Machinery Directive 2006 42 EC We hereby certify that the machinery stipulated below complies with all relevant provisions of the EC Machinery Directive and the National Laws and Regulations adopting this Directive Modifications to the machine without prior approval from the undersigned will render this declaration null and void Machine Description and Function MixMax Diet Feeder designed to mix and dispense feed Make Hi Spec Model mm10 mm14 mm16 mm18 mm24 Serial Number Manufacturer Hi Spec Engineering Ltd Address Station Rd Bagenalstown Co Carlow Ireland Technical file compiled by Derek Whelan Myshall Co Carlow Harmonised standards applied EN ISO 12100 1 2003 Safety of machinery Part 1 Basic terminology methodology EN ISO 12100 2 2003 Safety of machinery Part 2 Technical principles
4. Diet Feeder Operators Manual Ah LN Connecting Feeder to Tractor 1 Use a pickup hitch or a short drawbar 2 Have the Feeder on a level area 3 Adjust the height of the bolt on hitch to ensure the machine is level when attached to tractor The following diagram shows four different height options rev mm104 15 MixMax Diet Feeder H PEC Operators Manual Fitting PTO Shaft gt Turn the tractor to full lock to either the left or right to get the shortest point of the PTO shaft gt Slide the PTO apart and fit the half with the shear bolt to the tractor and the other end to the machine gt Lift the two parts of the PTO shaft up so that they are level with each other gt Mark 150 mm 6 back from each other as shown in the diagram below gt Cut off the excess profile 16 rev mm104 MixMax Diet Feeder HIY PEC Operators Manual Road Transportation Before bringing your machine onto a public road it is important to check thoroughly that the machine is following all of the appropriate guidelines gt gt Ensure brakes are connected and working correctly Ensure lights are connected and working correctly Ensure PTO is disengaged and electronic readout is switched off Observe local maximum road speeds for this type of machine Hi Spec Engineering strongly recommend extreme care to be taken by the operator when travelling on rough roads with a loaded Machine as shock loads will dama
5. might get caught in a turning PTO The rotation of the PTO is 540 rpm when mixing Accidents can happen very fast therefore keep a safe distance from the shaft when it is in use Oy PTO Shafts account for most of tractor related d fatalities Make sure the shaft is guarded Replace the guards when they are Damaged or missing Never use the machine with Damaged or missing guards In an emergency situation take the PTO Out of gear stop the engine and set the brake rev mm104 13 MixMax Diet Feeder H PEC Operators Manual Getting Started Tractor Requirements The horsepower needed to power a Diet Feeder depends on the size of the machine MixMax 10 MixMax 14 MixMax 16 MixMax 18 MixMax 24 60 hp 70 hp 85 hp 100 hp 125 hp Hydraulic Requirements On Feeders with a Spool valve fitted One single acting valve is required Attach the pressure pipe RED to the tractor valve and the return pipe GREEN to the tractor reservoir On Feeders with no Spool Valve Fitted Two double acting valves are required 1 WARNING On Feeders with a Spool Valve fitted Before connecting the hydraulic system it is imperative to ascertain the type of hydraulic system on your tractor open or closed centre With an open centre system insert valve marked X1 into the side of the Spool Valve With a closed centre system insert valve marked X2 into the side of the Spool Valve 14 rev mm104 MixMax
6. must be adhered to when removing or replacing a tyre and wheel assembly Due to the risks involved wheel removal MUST only be carried out by skilled trained personnel i e professional tyre fitter It is advised that before any work is carried out Ifthe machine is a hazard on a public road that suitable warning is provided to other road users The machine is emptied and moved to a level area with good solid ground The machine wheels are chocked and it is hitched to a tractor with its parking brake effectively engaged A jacking lifting supporting position is chosen to maintain maximum machine stability The load at the jacking lifting point is known The jacking lifting equipment has sufficient lift capacity and is adequately maintained for the task Ground conditions at the jacking point can withstand the loading The hydraulics of any Forklift Truck Telescopic Handler etc deployed are not solely relied upon while working in the danger zone An adequately rated axle stand or other prop is positioned following the same safety procedure as for choosing the jacking point There is no possibility of slippage between the safety prop axle stand or other adequate strength support and the machine As far as possible those involved in the task stay clear of the danger zone crush area if the machine were to collapse off its temporary support Where possible mechanical aids are used to lift posit
7. teeth gt Push the handle back to it original off position WARNING It is important to check that the handbrake be fully released when the tanker is in use If the brake is left half applied it will cause damage to the brakes on the diet feeder rev mm104 MixMax Diet Feeder PEC Loes Operators Manual Operating Instructions Attaching your MixMax Feeder 1 Before using your machine always walk around it making sure everything is in order Attach the MixMax diet feeder to a the tractor using a pick up hitch or short draw bar Connect all Hydraulic pipes to the tractor inc Brake pipe Connect the lights plug to the tractor power supply Connect the weigher plug to the tractor power supply Inspect the mixing chamber making sure it is empty remember to put the ladder back into transport position once you have finished with it When you are satisfied everything is as it should be connect the PTO to tractor secure the PTO guard at both ends using the safety chains provided Ensure the shearbolt is always towards the tractor Starting a New Mix 20 1 Adjust the Digi star weigher box to the required setting see your Digi star installation manual Do not attempt to adjust your Digi star weigher system without referring to the Digi star installation manual which has been supplied to you with your machine Ensure Discharge door is Closed Engage PTO drive and run as slow as possible without stalling the
8. the PTO shaft to the tractor Always use shearbolts recommended to you by Hi Spec Engineering Always keep all hydraulic hoses and electric cables clear from PTO shaft Always apply handbrake before unhitching and park the Feeder in a level area Always use ladder for mixing inspection point DO NOT climb up the side of the Feeder Remember to fold up ladder after each inspection rev mm104 MixMax Diet Feeder PEC Operators Manual Always take extra precautions when using the machine on hilly or sloping ground Never permit young persons or spectators to operate PTO driven equipment or stand anywhere close by when the MixMax feeder is in operation Never permit untrained personnel to operate the Feeder without reading this manual and or receiving training Never operate machine without having all guards in place they are there for your safety and protection against serious injury and death Never remove guards while there is still power going into the machine all power must be off Never put your hands past the guard in front of the teaser roller while there is power going into the machine turn the machine off and then assess the situation Never enter the machine while in operation The mixing chamber is extremely dangerous there is a risk of fatal injury if you enter the mixing chamber while components are moving never under any circumstance enter the mixing chamber If you need to enter the mixing chamber for maintenance
9. the company whether manufactured imported distributed or otherwise sold by them Delivery Should the company be prevented from delivering any goods owing to any lockout strike weather conditions or other exceptional causes occurring either at their own premises or elsewhere then delivery shall be postponed until a reasonable time after the occurrence has seized to cause delay unless the parties shall mutually serge to the cancellation of the contract in respect of such goods Cancellation of Orders The only ground for acceptance of a cancellation of an order shall be the non acceptance of these terms and conditions by the dealer and then only if Within seven days of receiving notification of the terms and conditions the dealer notifies the company in writing of its non acceptance The dealer pays the company any losses suffered included any carriage charges if these have been incurred Delays While every effort has been made to adhere to delivery dates or times quoted by the company such dates or times given though given in good faith are mere estimates only The company accepts no responsibility for delay in delivery or for the consequences of such delay however caused nor shall the dealer be entitled to reject goods thereof by reason rev mm104 51 rg MixMax Diet Feeder H PEC Operators Manual Design No responsibility is accepted for any deviation from drawings or from illustrations in catalogues price lists brochur
10. 00 CARTAREP150 CATEREP HT150 220 CARTER HT150 220 30 rev mm104 MixMax Diet Feeder E Operators Manual HIY PEC Elevator Maintenance Adjustment of slat and chain elevators Slat and chain type elevators need adjustment if the chains become excessively loose due to normal wear Adjustment is achieved by tightening or loosening the adjusters that are located on the side of the elevator Adjust a small amount at a time 4 turn adjustment each time is recommended Adjust the adjusters so that the chain is firm but there is still a small amount of play when the chain is pulled up by hand Replacement chains should be fitted when excess wear has occurred to insure the smooth running of your MixMax Diet Feeder CAUTION DO NOT OVER TIGHTEN CHAIN AS BREAKAGE MAY OCCUR rev mm104 31 Greasing and Maintenance Location Points MixMax Diet Feeder Operators Manual Number Machine Part 1 Central Greasing Point 2 Main Drive Chain 3 Automatic Chain Oiler 4 Door Hinges and Fasteners 5 Hydraulic Door Ram 6 Slides for Feed out Door 7 Roller Mounting Pivot 8 Weighbar Bolts 9 Weighbar Bolts 10 Gearbox 11 Gearbox PTO Shaft Connection 12 Grease Points on PTO Shaft 13 Rotor Seals 14 Grease Point at Rear of Machine 15 Road Wheel Nuts 16 Hub Cap 17 Hydraulic Levers amp Pipes This symbol is found on each greasing point on the Die
11. Instructions HI SPEC MIXMAX FEEDER OPERATING INSTRUCTIONS Disengage P T O before greasing or making adjustments Disengage P T O before turning Set P T O at a maximum of 400 R P M for mixing General danger sign danger of rotating parts and foreign objects Keep clear of machine while working rev mm104 11 MixMax Diet Feeder mm Operators Manual Follow these tractor hydraulic connection diagrams Remember Red for Pressure and Green for return TRACTOR CONNECTIONS CHD PRESSURE END RETURN The maximum PTO speed for mixing is 400 R P M P T O SPEED 400 R P M FOR MIXING This safety sign is to remind the operator to disengage the PTO before turning 12 rev mm104 MixMax Diet Feeder Operators Manual HIY PEC PTO Shaft Safety The PTO shaft is a vital link in driving the machine It is also a very dangerous piece of equipment therefore it is important to follow the manufacturer s guidelines on maintenance and repair These guidelines are fixed to the PTO when new They should be removed read carefully and then stored with this instruction manual for future reference If the guidelines are missing from the PTO Shaft please contact your Hi Spec dealer for another copy The irregular shape and connection joints of a turning shaft can cause serious injury The rotational force of the shaft is the main hazard Do not wear loose fitting clothing or articles such as jewellery that
12. Number Training amp Operator Manual Registration Please sign the following declaration to state that on the day you the purchaser purchased a Hi Spec Mixmax Diet Feeder you received an operator manual and training instructions I the purchaser have received my Hi Spec Mixmax Diet Feeder Operator Manual and training from the below dealer Purchaser Signature Date Dealer Signature Date This copy is to be kept in your manual for your reference rev mm104 55 56 MixMax Diet Feeder Operators Manual rev mm104 MixMax Diet Feeder Operators Manual HIY PEC Registration Forms Hi Spec Engineering Ltd Station Rd Bagenalstown Co Carlow Ireland Tel 059 9721929 Fax 059 9721980 Please complete the following forms in full The first is a warranty registration form this form is issued in accordance with our conditions of sale and with particular reference to the condition governing warranty We cannot process a claim unless all particulars are supplied The second is an acceptance form which the purchaser is asked to sign to acknowledge he she has received a copy of the Operator manual and full training for the machine purchased Please do not sign if you have not received both of these Warranty Registration Date of Purchase Purchaser s Name Signature Address Phone Dealer s Name Signature Address Phone Machine Type Machine Model Serial Number Training
13. WV Vv Keep a first aid kit and a fire extinguisher close by at all times if possible on your tractor with this operator instruction manual Have an emergency plan Keep all emergency numbers close by write them into your manual Inspect your machine carefully each time before use this will only take a minute Always climb the ladder and check inside the feeder before starting or filling it to make certain it is empty Shut off vehicle when leaving unattended Children should never be in the area when your MixMax Diet Feeder is in operation Using a MixMax Diet feeder is a one man operation therefore there should be no other person s in the vicinity of the machine while in use Remember that the first step to avoiding danger is to recognize the hazards Safety Checklist v v Always disconnect all power sources before carrying out any adjustment or maintenance Always check inside the mixer to make sure it is empty Always check around the feeder making sure everything is in order this will only take a minute Provide training to new users Study this manual Like all farm machinery the MixMax feeder is a potentially dangerous machine when under the control of untrained personnel Exercise extreme care when loading feed and additive into the mixer Always ensure guards and other safety devices are kept in good working order Replace if necessary Keep clear of all moving parts Always connect the shear bolt end of
14. al and possible to do so We reserve the right to make changes or improvements at any time without incurring any obligation to make such changes on products sold previously Thank you for choosing Hi Spec Engineering rev mm104 3 MixMax Diet Feeder PEC Contents gen E 3 CONTENTS osasi nenn ee cken ki 4 Designated Use of Machine 6 Technical Specifications and DIMENSIONS cccseceesssceeeeeceseesenseaeeeeeeesseseaaees 7 E EE 8 Recognize safety Information 8 General Safety can 9 Safety Checklist EE 9 Description of Safety Warnings and Instructlons 11 PT O Shaft Safety EE 13 GEttINg Sti E EE 14 Tractor Requirements esesesesesenenenenenenenenenenenenenenenenenenenenenenenenenenenenenn 14 Hydraulic Regouirements ninis dnisnsiun einioes neinki ient 14 Connecting Feeder to Tractor seseesssessssssssesressssrsrreernssssesereesnsssseeee 15 Fitting PTO Shaft ccccssccccccecsssssssseceseesseeseseseeeeecessessaeseeeeseessesseaees 16 ROad Transportation arena 17 Emergency Breakaway Handbrake 18 Operating Instructlons sssrin aaae E EE E Ees 20 Ladder Operation ikea er 22 Loading Instructions aun er sera 23 Feedout Instr ctions u eresn nenne en een nenn ESER 24 Feeding with Chute Discharge nennen 24 Feeding with an Elevator Fitted cccccccssssssseceeecessessseseeeesesssssseaees 25 Maintenance 22 es ee heehee ela 26 Correct Maintenance and Inspection Procedures cccsees
15. all power lines Ensure that there are no persons standing in the vicinity of the machine when loading rev mm104 23 MixMax Diet Feeder Hi PEC Operators Manual Feedout Instructions Feeding with Chute Discharge 1 Standard chute the discharge height must be set to the desired height while the door is open 2 Hydraulic operated chute the discharge height is set independent of the door 3 When discharging feed from the machine the following procedure should be followed 1 Disengage PTO 2 Open Discharge Door 3 Set discharge height 4 Make sure Teaser Roller is rotating in the correct Direction 5 Engage PTO Maximum rpm of PTO is 540 4 Remember that the rate of the feed is controlled by the how widely opened the discharge door is and also the ground speed of the tractor 5 When the load has been dispensed disengage PTO close the feedout door the standard chute will then return automatically to the transport position Use the control valve to fold the hydraulic chute if fitted Failure to observe the above sequence will result in severe damage to the machine NOTE When feeding out of the machine the discharge door opening should be wide enough not to force feed into the teaser roller If feed is forced into the teaser roller it will cause damage to the machine 24 rev mm104 MixMax Diet Feeder Operators Manual HIY PEC Feeding with an Elevator Fitted 1 Open the discharge door to the desire
16. by Hi Spec Engineering to ensure your machine is kept in peak condition After the first 25 hours gt gt Check all nuts for tightness Check tyre pressure the recommended tyre pressures are as follows pressure is in bars Wheel size 40 x 14 5 16 5 x 22 5 37 x 13 80 x14 5 Pressure 5 0 5 5 6 0 5 0 Check tightness of road wheel nuts after 25 hours and every 100 hours there after Every 10 hours gt Grease points 2 on PTO shaft also pull apart and grease sliding tube Every 50 hours gt gt gt gt Oil drive chain on the main drive system Check oil container on automatic chain oiler optional extra and top up with SAE 10 Oil door hinges and fasteners Check chains on elevator Replace if excessively worn Every 100 hours gt gt gt Vv v gt Grease points on main drive system all these are piped to the central greasing point Grease point at rear of machine under ladder Grease slides for Feed out door Grease points 4 on hydraulic roller feed out Grease points 4 on hydraulic elevator Grease points on hydraulic elevator ram Grease points 2 on the hydraulic door ram Remove the hubcap and fill with grease Check the main Drive chains for tension and if required adjust the spring loaded tensioner chains should not be sagging under the load Check knives and starter if necessary rev mm 104 27 gt gt gt MixMax Diet Fee
17. d height 2 Adjust the elevator to the required height and speed Note that the speed of the elevator can be controlled by the flow control valve mounted at the spool valves or close to the elevator see diagram below 3 Start the elevator 4 Engage the PTO 5 When the feed has been discharged turn off the PTO close the feed out door and fold the elevator back into the transport position On Tractors fitted with a two speed PTO the 1000 R P M speed can be used when the load in the machine is less than 1 tons This speeds up the complete emptying of the feeder Never use the 1000 R P M option when the load exceeds 1 tons or for mixing DRIVE ELEVATOR A ELEVATOR DOWN DOOR CLOSED REMEMBER gt Always Disengage the PTO when turning Ensure no large stones or foreign objects are loaded into the mixing chamber they could damage your machine and cause injury if they become dislodged and fly from the machine rev mm104 25 rg MixMax Diet Feeder H PEC Operators Manual Maintenance In order to maintain your machine in peak working order it is necessary to carry out routine maintenance The following chapter will give you details of the procedures and frequency required Correct Maintenance and Inspection Procedures Learn how to service your machine correctly v v Follow the correct maintenance and inspection procedures shown in this manual Inspect machine daily before starting v yvy Wa
18. d in compliance with the following directives and standards Machinery Directive 2006 42 EEC Harmonized standards EN ISO 12100 1 2003 Safety of machinery Part 1 Basic terminology methodology EN ISO 12100 2 2003 Safety of machinery Part 2 Technical principles EN ISO 4254 1 2005 Agricultural machinery Safety Part 1 General requirements EN ISO 14121 1 2007 Safety of Machinery Principle of Risk Assessment BS EN 703 2004 A1 2009 Agricultural machinery Silage loading mixing and distributing machines safety This manual should be kept within the vicinity of the machine at all times This manual should be considered a permanent part of your machine and should remain with the machine should you decide to sell it Warranty is provided as a part of Hi Spec Engineering s support program for customers who operate and maintain this machine and equipment as described in this manual This warranty provides you the assurance that Hi Spec Engineering will back its machines where defects appear within the warranty period Should the machine be abused or modified to change its performance beyond the original factory specifications the warranty will become void and improvements may be denied All information illustrations and specifications in this manual are based on the latest product information available at the time of publication It is the policy of Hi Spec Engineering to improve its products and designs whenever it is practic
19. der PEC Operators Manual Check tyre pressure Check elevator chain for slackness and adjust if necessary Check tightness of gearbox mounting bolts Recommended Yearly Maintenance 28 Vv Vv V WV Vv Check hydraulic pipes for any frays or fractures and replace if necessary Check wheel bearings for slackness and adjust if required Remove road wheel hub caps and fill with grease Check automatic chain oiler brushes and replace if necessary Ensure the weighbar bolts are properly torqued i e 400Nm M20 x 100 Bolts 40Nm M24x 130 Bolts The large bolts M24 should never be over tightened as this will cause the weigher to read inaccurately Check rotor seals and adjust if required Check paddle rubbers they may need to be replaced rev mm104 MixMax Diet Feeder Operators Manual PEC Front Gearbox Maintenance gt After the first 25 hours check that the fixing bolts are properly tightened and that everything is correctly aligned gt Every 200 hours the oil level should be checked and lubricant added if required gt If the machine should be idle for longer that two months for any reason it is necessary to rotate the gear unit every 2 3 weeks to ensure that the bearings and gears are coated in lubricant protecting them from corrosion For longer periods out of service we recommend that the gear unit be completely filled with oil Changing the Oil 1 Remove Caps X and Y 2 Pour lubricant into X 3 Contin
20. e to Misuse of the machine e g overloading by the operator Lack of maintenance e g failure to carry out regular oiling and greasing of components and bearings where appropriate Rootchopper Warranty 1 year parts warranty 50 rev mm104 MixMax Diet Feeder Operators Manual HIY PEC Conditions of Sale General In these conditions the word Company means Hi Spec Engineering Limited The word dealer means a customer of Hi Spec Engineering Ltd Purchasing machines from them for resale at recommended retail prices and the word first user means the first person to whom the dealer sells any goods for actual use The company s employees may negotiate orders and issue quotations but an order is only binding on a company when it has acknowledged the order in writing on the company s official acknowledgement forms Such acknowledgement and confirmation will only be given subject to these conditions of sale The acceptance of delivery of the goods either at the dealer s premises or those of the first user if delivered direct to the first user shall bind the dealer and the dealer shall only sell to the first user on conditions which incorporate the company s warranty If he fails to sell the dealer shall have no claim whatsoever against the company except insofar as the company will honour the warranty to the dealer and through him to the first user The term goods where used means such articles as are invoiced by
21. es or advertising material for discrepancies in weight rated outputs Performance from those mentioned here in which shall be treated as illustrative and approximate only Price Any fluctuation in prices arising after the contract but before dispatch shall entail adjustment in the contract price and the price to be paid shall be fixed at the date of dispatch Damage Shortage or Loss The company do not accept any responsibility for any damage shortage or loss in transit when goods are dispatched to instructions and where the transit is affected through a third party and not by the Company itself Conditions of Resale The dealer shall only re sell any of the company s products with the full and unaltered warranty that is issued with every machine invoiced by the company If the dealer either through negligence or for any other cause fails to get the agreement of the first user to accept this warranty the dealer shall have no other recourse against the company except that contained in these conditions of sale and he dealer expressly agrees that in accepting delivery he has recourse in law against the company nor will he join the company as third or other party in any action which results against him from the resale of the company s products Warranty The Company warrants its products through the dealer and through the dealer to the first user The dealer shall only re sell the company s machines with the benefit of the company s wa
22. esseeeeeeeees 26 Maintenance Safety ccccccccccccssssssssececececsesesseseeeeecesseseaeeeeeessesseseaaeees 26 Recommended Interval Maintenance 27 Recommended Yearly Maintenance ssssssssssesnsissssnserrnrrssssrserrnnnsseo 28 Front Gearbox Maintenance uursnnersnsennsnnennnnsnnonnnnnnnn nenne ennnnnnn 29 Lubrication snn en nennen een 30 Elevator Maintenance AER EN Operators Manual rev mm104 MixMax Diet Feeder Operators Manual H Greasing and Maintenance Location Points 32 Wheel removal refitting cccccccscccsscecssssecseceesecesseecsseeeesaeeeeaeeceeees 42 Root Chopper Optional Extra 43 Designated use of machine ssssssssssssssresssssserrnnrssssrsernnnnssssrsernnnnsseo 43 Operating MStrUctiONS ee ee 43 Safety Decals Aessen 44 Greasing and Maintenance points 45 Sales and Ee 49 Warranty nce eee ent teie ci Sec BO ta ii ei 50 Conditions of Salesi arena 51 Registration FOM Seietan aeea een 55 Declaration Of CONfOrMItY scnascsnsisainco nma 59 rev mm104 Fre MixMax Diet Feeder E Operators Manual Designated Use of Machine The MixMax Diet Feeder is exclusively designed to mix and dispense feed in a controlled environment e g level stable ground such as a cattle shed using low power requirements and low maintenance costs Ensure the machine is level to get the best results while mixing Hi Spec Engineering will not be held responsible for any loss or damage res
23. f the condition shall be final Fair wear and tear is excluded from any claim and no responsibility whatsoever is accepted for damage which in the company s Opinion is caused by hazards of soil stones of foreign objects The warranty is transferable to a second or subsequent owner within the warranty period subject to the company being notified in writing of this change of ownership Complaints referring to faulty or incomplete deliveries or to obvious faults must be notified to the dealer in writing within fourteen days after receipt of goods In the absence of such notification delivery shall be considered as having been accepted as in good order and condition The company does not give any warranty in respect of its goods except therefore going Warranty which is given expressly in lieu of and excludes all other warranties and conditions expressed or implied whether under common law Statue or otherwise and every form of liability for loss or damage direct or consequential or for any accidents resulting from defective material faulty workmanship or otherwise is expressly excluded Liability In no circumstances whatsoever shall the Company s liability in contract tort or otherwise to a buyer under out of or in connection with this contract or the goods supplied exceed the invoice price of the particular goods in regard to which component is made Title of the Goods The title in the goods shall not pass to the customer until the cust
24. ge the weighbars Owners and or operators do so at their own risk The operator must ensure that any other regulations regarding road use are adhered to Extreme care must be taken when negotiating acute bends with high speed tractors rev mm104 MixMax Diet Feeder Hi PEC Operators Manual Emergency Breakaway Handbrake The emergency breakaway handbrake should be connected to the tractor every time the diet feeder is been used It should be done using the wire rope provided The wire rope should be attached to a solid part of the tractor like the top link pin and not to a panel on the tractor The wire rope should be tight enough so it will work effectively if the diet feeder became detached from the tractor but loose enough that the handbrake is not been applied during normal operation Handbrake in the off position Handbrake in the on position 18 rev mm104 MixMax Diet Feeder Operators Manual Hi PEC Disengaging the Emergency breakaway handbrake It is disengaged by following the steps below gt Make sure the clip in front of the ratchet is facing forward or turned away from the gearbox on the feeder gt If the clip is turned towards the gearbox the ratchet mechanism will not release Ratchet Mechanism gt Push the handle towards the feeder so the ratchet becomes tight against the teeth that hold it in place gt Pull the handle away from the feeder so the ratchet will disconnect itself from the
25. hine Every 100 hours gt Grease points 2 on front power drive shaft Grease points 2 on front half of side power drive v wv Grease points 2 on back half of side power drive Grease points 2 cleaner chain shaft front and back v yvy Grease points 2 mincer chain shaft front and back Vv Grease points 1 auger from mincer to mixing chamber Vv Check the Drive chains for tension and if required adjust the tensioners Chains should not be sagging under the load Number Machine Part 1 Front Power Drive Shaft 2 Front Half of Side Power Drive 3 PTO Shaft 4 Back Half of Side Power Drive 5 Cleaner and Mincer Shafts Front 6 Cleaner Mincer and Auger Shafts rev mm104 45 MixMax Diet Feeder H PEC Operators Manual 1 Front Power Drive Shaft 2 Front Half of Side Power Drive 46 rev mm104 MixMax Diet Feeder Operators Manual 4 Back Half of Side Power Drive rev mm104 47 MixMax Diet Feeder H PEC Operators Manual 6 Cleaner Mincer and Auger Shafts 48 rev mm104 MixMax Diet Feeder Operators Manual HIY PEC Sales and Service Ireland Head office Hi Spec Engineering Ltd Station Rd Bagenalstown Co Carlow Ireland Tel 353 59 9721929 Fax 353 59 9721980 Email sales hispec net or info hispec net After Sales Service Contact Brian McA
26. ion wheels High visibility clothing is worn where appropriate and where possible the work is carried out away from live traffic Please consult your local Hi Spec dealer or contact Hi Spec Engineering Ltd directly if there are any queries Jacking Points Jacking points are provided at the rear of the machine as indicated by this symbol UNLADEN ONLY Tanker must be empty before jacking Jacking and wheel removal must only be carried out by skilled trained personnel i e professional tyre fitter 42 rev mm104 MixMax Diet Feeder Operators Manual HIY PEC Root Chopper Optional Extra Designated use of machine The MixMax Super Chopper is designed for the purpose of chopping root crops that then can be incorporated into a mix in the Diet Feeder It is a washer chopper attachment that fits to the back of the Diet Feeder Once chopped roots are conveyed into the Diet feeders mixing chamber where they can be blended with the rest of the mix or can be feed as alone The MixMax Super Chopper is designed for the above purpose only Hi Spec Engineering will not be held responsible for any loss or damage resulting from machine applications other than those specified above Any other use the machine may be put to is entirely at the owners operators risk Operating Instructions 1 2 10 11 12 Before using your machine always walk around it making sure everything is in order Ensure Tractor is st
27. l Safety The Hi Spec MixMax diet feeder has been designed with many safety features built in to its design but ultimately safe operation and maintenance is the responsibility of the operator Recognize safety information This is a safety alert symbol When you see this symbol on your machine or in this manual be alert to the potential for personal injury Follow the recommended guidelines for safe operating practice Understand signal words On machine safety signs signal words give the level of the hazard Danger Indicates an imminently hazardous situation which if not avoided will result in death or serious injury Warning Indicates a potentially more hazardous situation which if not avoided could result in death or serious injury Caution Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury You will find these signs located near specific hazards on your machinery Please pay attention to these signs for your own safety Safety signs should be maintained and replaced when necessary They can often become dirty torn or unreadable due to dirt and wear and tear If you need a replacement sign or have lost your user manual please contact your Hi Spec authorized dealer or Hi Spec Engineering directly and we would be happy to issue you with a replacement 8 rev mm104 MixMax Diet Feeder Operators Manual HIY PEC General Safety gt Vv Vv V
28. l requirements EN ISO 14121 1 2007 Safety of Machinery Principle of Risk Assessment Signed Date eh April 2010 Name Mike Nolan Position Managing Director Being the responsible person appointed by the manufacturer Hi Spec Engineering reserve the right to make changes and improvements at any time without incurring any obligation to make such changes on products previously sold 60 rev mm104 MixMax Diet Feeder Operators Manual Notes rev mm104
29. lk around machine checking general appearance Check for loose or missing parts v yvy ALWAYS disengage PTO before greasing and making any adjustments Vv Make sure the machine is parked on a level surface before starting Wi NEVER operate machine without safety guards in position gt CAUTION During operation some parts of the hydraulic system can become hot allow the machine to cool down before beginning inspection or maintenance If there is a problem with your machine repair it before operating or contact your authorized Dealer or Hi Spec Engineering Maintenance Safety Extreme caution must be taken when performing maintenance or repairs to the MixMax diet feeder The machine must be disconnected from all power sources ie tractor before any maintenance or repair work is carried out It is the responsibility of the operator to ensure that a safe system of work is in place before any maintenance or repair procedures The mixing chamber is a particular hazard It contains a large number of knives for cutting fibres in the diet mix The floor of the chamber is curved and is extremely slippy Before performing any work within the chamber the operator must cover the cutting surface of all knives and ensure they have a good base to provide a solid footing 26 rev mm104 MixMax Diet Feeder Operators Manual HIY PEC Recommended interval Maintenance The following is a maintenance list recommended for your machine
30. m mixing blending Hi Spec recommend not to fill the machine in excess of 90 of its volume capacity rev mm104 21 E MixMax Diet Feeder H PEC Operators Manual Ladder Operation gt The ladder at the rear of the Feeder is provided to assist the operator to view the load while it is mixing and to assist the operator as to when the mixing is complete gt When notin use the ladder should always be folded into the transport position to avoid unnecessary damage gt Noperson should use the ladder while the Feeder is being loaded Ladder in Transport Position Ladder in Work Position 22 rev mm104 MixMax Diet Feeder E Operators Manual Hi PEC Loading Instructions Only fill the mixing chamber from the left hand side of the MixMax diet feeder and always ensure that the machine is reasonably level before you commence filling gt When the loading of ingredients is finished inspect the load for quality of chopping and or mixing before discharging the feed mix When loading is finished and you are satisfied with the quality of the chopping and mixing disengage the PTO and proceed to the feeding area Make sure all packaging i e bale wrap twine and netting are completely removed before loading your machine Standing level with or above the machine in order to load manually is not permitted loading should only be carried out with suitable equipment When loading the machine make sure the loader teleporter is clear of
31. omer shall have discharged all sums due by the customer to the company at the date of the final handing over of the possessions of goods Interest If the customer shall fail to pay any sum due in foot of this transaction within fourteen days after the same shall become due the customer shall pay interest thereon calculated from the due date of payment at the annual rate equal to 4 over the prime rate charged from time to time by the associated banks on secured loans to individual customers rev mm104 53 54 MixMax Diet Feeder Operators Manual rev mm104 MixMax Diet Feeder Operators Manual HIY PEC Registration Forms Hi Spec Engineering Ltd Station Rd Bagenalstown Co Carlow Ireland Tel 059 9721929 Fax 059 9721980 Please complete the following forms in full The first is a warranty registration form this form is issued in accordance with our conditions of sale and with particular reference to the condition governing warranty We cannot process a claim unless all particulars are supplied The second is an acceptance form which the purchaser is asked to sign to acknowledge he she has received a copy of the Operator manual and full training for the machine purchased Please do not sign if you have not received both of these Warranty Registration Date of Purchase Purchaser s Name Signature Address Phone Dealer s Name Signature Address Phone Machine Type Machine Model Serial
32. opped and PTO is disengaged Open top deflector doors using handle supplied Do not attempt to open deflector doors whilst standing on the machine always do so from the ground Attach a water supply to the washer if equipped if washing is required Ensure no large stones or foreign objects have become mixed with in the roots Load ingredients into the Root Chopper using a powered loader When you are satisfied everything is as it should be connect the PTO that is located on the right hand side of the MixMax diet feeder secure the PTO guard at both ends using the safety chains provided Start tractor and engage PTO Add more roots to the root chopper if required When finished disengage PTO and stop tractor Disconnect the PTO shaft located on right hand side of machine and water supply if attached Close down top deflector doors When you are satisfied everything is as it should be start tractor and continue mixing a mix as described earlier in this manual page 18 rev mm104 43 MixMax Diet Feeder PEC Operators Manual Safety Decals STAND CLEAR REVOLVING Ce TOR 44 rev mm104 MixMax Diet Feeder Operators Manual HIY PEC Greasing and Maintenance points Every 10 hours gt Grease points 2 on PTO shaft also pull apart and grease sliding tube Every 50 hours gt Oil drive chains on main drive system at front of feeder gt Oil drive chains on cleaner and mincer drive system located at back of mac
33. please see instructions in the maintenance section Never wear loose clothing when operating machinery if standing too close your clothing can pull you into the machine This is one of the most common causes of machinery users being dragged into moving parts causing serious in jury or death Never operate the Feeder if you think there could be large stones or foreign objects inside they could cause serious damage to your machine Never leave machine running when unattended If the machine should become blocked with a stone or foreign object DO NOT attempt to free the object while the machine is running Do not climb into the machine using the ladder or control box at the front or rear of the machine Do not stand on the ladder whilst the feeder is in transit the vertical feeder should never be used for the transport of people animals or objects rev mm104 MixMax Diet Feeder Operators Manual HIY PEC Description of Safety Warnings and Instructions The following is a list of safety signs and warning labels on the MixMax Diet Feeder Look carefully and make sure you know where on the Mix Max they are positioned and what they mean It is important you are fully aware of the areas of risk on your machine Feed should be loaded into the machine from this side only i e the side with this decal FILL FROM THIS SIDE ONLY Keep a safe distance from the revolving rotor while machine is in operation MixMax Feeder Operating
34. rdle Hi Spec Engineering Ltd Tel 353 87 2562963 Email Brian hispec net Machine Servicing Contact Michael Brennan Hi Spec Engineering Ltd Tel 353 87 2403312 Spare Parts Store Contact Mike Nolan or Terence Byrne Hi Spec Engineering Ltd Tel 353 59 9721929 Fax 353 59 9721980 Email stores hispec net U K After Sales service Wales Midlands amp South West England Contact George Reed Hi Spec Engineering Ltd Tel 44 7802 652139 Email georgereed hispec net East amp South East England Contact John Molton Hi Spec Engineering Ltd Tel 44 7825 330887 Email john hispec net Northern England amp Scotland Contact Paul McUrick Hi Spec Engineering Ltd Tel 44 7810 040100 Email paul hispec net For spare parts Contact Your local Hi Spec dealer If you require a contact name and number you can telephone head office and we would be glad to assist you rev mm104 49 7 MixMax Diet Feeder H PEC Operators Manual Warranty The following is a list of warranty terms Warranty claims will be disallowed if they do not fall into the categories shown here Warranty Terms 1 Year Warranty on Drive System Bearings and Elevator Chain 2 Years Warranty on Weighing System NO Warranty on the following PTO Shafts Hydraulic fittings Hydraulic hoses Electrical connections between machine and tractor NO Warranty allowed for breakdowns du
35. rrants The said warranty is as follows The company warrants subject as hereinafter provided that all new goods supplied by it shall be free from defects in material and workmanship its liability under such warranty being limited to making good at a factory to be nominated by it such parts or parts which shall within twelve calendar months from the date which the product was delivered new to the retail purchaser be returned to the company or its authorised representative which the company is satisfied on its examination of the part or parts to have been defective in material or workmanship provided that All replaced parts shall become the property of the company 52 rev mm104 MixMax Diet Feeder Operators Manual HIY PEC The foregoing warranty does not extend to any product which shall have been repaired altered neglected or used in any way so as in the judgement of the company whose decision is final may have adversely affected its stability or reliability nor does this warranty apply to proprietary articles accessories or parts not manufactured by the company but where any such warranty is given by the manufacturers of such articles accessories or parts any benefits under such warranty will be passed on by the company The company will not be responsible for damage or loss caused by incorrect machine settings ground speed or operation of the machine in unsuitable conditions and the company s decision as to the suitability o
36. t Feeder 32 rev mm104 MixMax Diet Feeder Operators Manual HIY PEC rev mm 104 33 34 MixMax Diet Feeder Operators Manual Central Greasing Point Main Drive Chain rev mm104 MixMax Diet Feeder E Operators Manual HIY PEC 3 Automatic Chain Oiler optional extra 4 Door Hinges and Fasteners rev mm 104 35 36 MixMax Diet Feeder Operators Manual Hydraulic Door Ram Slides for Feed out Door rev mm104 MixMax Diet Feeder Operators Manual 8 9 Weighbar Bolts rev mm104 37 38 MixMax Diet Feeder Operators Manual Gearbox PTO Connection rev mm104 MixMax Diet Feeder Operators Manual HIY PEC 12 Grease Points on PTO Shaft 13 Rotor Seals rev mm 104 39 MixMax Diet Feeder H PEC Operators Manual 14 Grease Point at Rear of Machine 15 Road Wheel Nuts 40 rev mm104 MixMax Diet Feeder Operators Manual Hi PEC 16 Hub Cap 17 Hydraulic Levers amp Pipes rev mm104 41 rg MixMax Diet Feeder H PEC Operators Manual Wheel removal refitting Due to the size and weight of trailing agricultural machines special precautions
37. tractor When mixing better blending will be achieved if PTO speed does not exceed 400 r p m on PTO shaft Only fill the mixing chamber from the left hand side of the MixMax diet feeder and always ensure that the machine is reasonably level before you commence filling Complete Diet With the machine running add approximately 1 2 ton of forage then add the required amount of concentrates and fill with the remainder of the forage or alternatively with the machine stopped fill the required amount of concentrate add approximately 1 2 ton of forage and start the machine Then with machine running fill with the remainder of the forage rev mm104 MixMax Diet Feeder Operators Manual Hi PEC Concentrate Mixing With the machine running add approximately VG ton of the first ingredient Next add all the smaller ingredients minerals etc to the Feeder then continue filling the machine with the remainder of the ingredients If molasses is being used in the concentrate mix it is important to have the machine level Molasses should be added first then add a bucket full of the next ingredient Be careful not to add the ingredient too quickly this may cause the mixture to become lumpy Maximum capacity when mixing concentrate Model 10 4 tons Model 14 5 tons Model 16 6 tons Model 18 7 tons 5 Ifatractor is not available to operate the feeder filling can take place first and mixing at a later stage 6 In order to obtain maximu
38. ue to pour until lubricant begins to flow from Y 4 Replace both X and Y rev mm104 29 Lubrication MixMax Diet Feeder Operators Manual The first oil change should be carried out after a minimum of 50 or a maximum of 100 working hours At the first oil change we recommend that the gear case be washed out with diesel to flush out any microscopic debris The breather and magnetic drain pugs should be cleaned at every oil change Other oil changes should be made every 2500 working hours and at least once a year If in doubt contact Hi Spec Engineering or your Hi Spec Dealer Lubricant Selection According to Ambient Temperatures 20 c 5 C 5 c 5 C 40 c 65 C 30 c 65 C IV95 MIN IV95 MIN IV95 min IV95 min ISO 3448 VG100 VG150 VG320 VG150 220 BP ENERGOLGRX ENERGOLGRXP150 ENERGOLGRXP320 ENERGOL SGXP220 CASTROL ALPHA SP100 ALPHA SP150 ALPHA SP320 ALPHA SN150 220 CENTURY CENTILUBED76 CENTILUBE E76 CENTILUBE G76 SGE SGF un ee GEAR COMP EP150 GEAR COMP EP320 TEGRA VG220 ELF REDUCTELF SP100 REDUCTELFSP150 REDUCTELFSP320 SYNTHERM P125 270 ESSO SPARTAN EP100 SPARTAN EP150 SPARTAN EP320 GLYCOLUBE 150 220 FINA GIRAN 100 GIRAN 150 GIRAN 320 GIRAN 150 220 GULF SYNTHETIC GULF EP HD 100 EP HD 150 EP HD 320 GEARLUBE MOBIL MOBILGEAR 627 MONILGEAR 629 MOBILGEAR 632 GLYGOYLE 150 220 SHELL OMALA OIL 100 OMALA OIL 150 OMALA OIL 320 TIVELLA OIL SA TOTAL CARTER EP 1
39. ulting from machine applications other than those specified above Any other use the machine may be put to is entirely at the owners operators risk The Designated use of a MixMax Diet Feeder includes that the operating maintenance and repair instructions given by the manufacturer will be strictly fulfilled Designated use means operating the Diet Feeder is exclusively for persons familiar with the machine and fully aware of the associated risks involved in operating it By any alteration of safety equipment the Declaration of Conformity as well as the CE sign on machine loses it validity 6 rev mm104 MixMax Diet Feeder Operators Manual Technical Specifications and Dimensions Single Overall Overall Overall Length A Width B Height C Axle Capacity 3 5325 2450 2630 MixMax10 10m 176 g gig 6280 2550 2945 D 3 MixMax16 16m 207 8 4 g g Length of Chamber AU 3050 10 4050 133 Feedout Height 3 995 3 3 Unladen Weight 4720kg 995 3 3 5990kg Overall Overall Overall Capacity Length A Width B Height C 7050 2550 2945 3 MixMax18 18m 33 2 8 4 g g rev mm104 Length of Chamber 3 4560 is Feedout Height 3 995 3 3 Unladen Weight 6375kg Fr MixMax Diet Feeder H PEC Operators Manua
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