Special Statement - Weihai Kaer Sonic Power Co.,Ltd
Contents
1. position every time and completed this part adjustment 5 Adjusting weld parameter and air press value Revise the working time parameters and air press value as KCH Series Ultrasonic Plastic Welding Machine Instruction Caution during welding test it is forbidden that put hand under acoustic welding head pay attention to personal safety That is necessary nonel tube on tooling empty weld will damage welding head 5 Operation 1 Regular operation a Check air press is normal or not Confirm again welding head on a shrink position b Check and confirm voltage of power supply in normal range open power supply switch of ultrasonic generator and tooling controller c According to requirements of product check the position of welding head tooling is fit or not and welding parameter set is fit or not d After all is ready hold 5 6 cm of nonel tubes in each hand and the end of nonel tube will be put on the label tank pass feed tank horizontally Label tank under the welding head When the foot switch is opened the welding head fall down and send ultrasonic as determined time after that the two nonel tube labeled and sealed is completed Taking the completed tube after the welding head is lift two segment labels will feed at the same time Address No 54 Dalian Road Torch Hi Tech Science Park Weihai city Shandong province China CHINA KAER Tel 86 631 5690111 Fax 86 631 5690222 E mail info whkcs com Zip 22. WEIHAI KAER SONIC POWER CO LTD http www kaer welder com e Or adjust sensibility button on fiber amplifier for adjusting fiber sensibility adjusting as table below then utilized observe the table below carefully because some operation will cause the changing of indicator ETE F BENA wJ E SH sc SANM EA ATV E SON E ee VRS a EPORA o PAR yh EAN A HELPE AA FERA AB ON HEL OFFER O ive VR Asse CAAT FP He ei ie Hae HAO iy Be ae EDD TEAPIB ae eee ee oie tit Be Be A A TATE eV a E max fit RTE We mA R ee Because the fiber sensor is sensitive and it has a professional adjusting in factory The second adjusting is caution 3 Adjusting blade strength of automatic label feed a Reset the label automatic feed tooling controller b At the first time send label under the press roll by hand then push feeding key it will be feeding back by pressing back feeding and back alternatively the initial position will be confirmed c Reset jerk button d There is the nonel tube on the feeding tank press foot switch one weld is HINA KAER Address No 54 Dalian Road Torch Hi Tech Science Park Weihai city Shandong province China C y Tel 86 631 5690111 Fax 86 631 5690222 E mail info whkcs com Zip 264209 WEIHAI KAER SONIC POWER CO LTD http www kaer welder com completed Press the jerk button and observed the kerf is disconnected completely and trimly or not e If kerf i
3. 86 631 5690111 Fax 86 631 5690222 E mail info whkcs com Zip 264209 WEIHAI KAER SONIC POWER CO LTD http www kaer welder com mounting base location of label feeding tooling Detail see 4 2 4 of this instruction 5 Judgment and check of usual failure refer to lt Instruction of KCH Ultrasonic Plastic Welder gt 7 Safety and Caution 1 It is forbidden that many operators Only on operator working others please don t close to crowd 2 Press jerk button when operator leave the equipment preventing unnecessary failure and personal harm by others mistake operating 3 For guarantee operator safety it is forbidden that put non weld piece esp hands under welding head 4 Do not use equipment unless safe grounding 5 For guarantee safe working do not welding head touch mounting base or other metal clamps during working or testing 6 After power on equipment please do not try to move welding head prevent from defect welding because of equipment location offset 7 Abnormal during operating press jerk button or stop to checking restart after back to normal situation 8 Cut power supply and gas source during inspection and maintenance 9 After finished every working power off clean the pour on surface of welding head and wipe by clean cloth ready for using Address No 54 Dalian Road Torch Hi Tech Science Park Weihai city Shandong province China CHINA KAER Tel 86 631 5690111 Fax 86
4. Park Weihai city Shandong province China CHINA KAER Tel 86 631 5690111 Fax 86 631 5690222 E mail info whkcs com Zip 264209 WEIHAI KAER SONIC POWER CO LTD http www kaer welder com The positioning tooling of label automatic feeding has a fiber optical transducer which can identified the segment position of label and then feed two segments label exactly And then the ultrasonic welder seal ends of the two nonel tubes following labeled cutting The single clip computer controls the matching order of feeding and welding Equipment structure instruction External view and all parts introduction as follows Address No 54 Dalian Road Torch Hi Tech Science Park Weihai city Shandong province China CHINA KAER Tel 86 631 5690111 Fax 86 631 5690222 E mail info whkcs com Zip 264209 WEIHAI KAER SONIC POWER CO LTD http www kaer welder com a Front view 1 Controller of automatic label feed tooling 2 Acoustic welding head 3 Automatic label feed tooling Address No 54 Dalian Road Torch Hi Tech Science Park Weihai city Shandong province China CHINA KAER Tel 86 631 5690111 Fax 86 631 5690222 E mail info whkcs com Zip 264209 WEIHAI KAER SONIC POWER CO LTD http www kaer welder com 4 Double start button 5 Jerk button 6 Foot switch 7 Ultrasonic generator 8 Lifting hand wheel 9 Limiting bolts 10 Ultrasonic control panel Address No 54 Dalia
5. been well set and the hands and other parts are at safe operation position 2 Adjustment At first adjusting single equipment 1 adjusting the relative position between the welding head and positioning tooling 2 adjusting the position and sensitivity of automatic label feed fiber sensor 3 adjusting blade strength of automatic label feed 4 adjusting position of fiber mount base 5 adjusting weld parameter and air press value Operation steps are 1 Adjusting the relative position between the welding head and positioning tooling a For adjusting cylinder range rotated lifting bolt under the welding head supports should be done air pressure adjusted to zero observed the range by lifting weld head supports it is continents to nonel tube enter in tooling b Loosen locking lever Adjust height of equipment according to tooling and nonel tube and then lock the lever Address No 54 Dalian Road Torch Hi Tech Science Park Weihai city Shandong province China CHINA KAER Tel 86 631 5690111 Fax 86 631 5690222 E mail info whkcs com Zip 264209 WEIHAI KAER SONIC POWER CO LTD http www kaer welder com c Align the position of welding head nonel tube and tooling put label feed tooling on platform horizontally and the labeling tank surface of tooling weld parts coincide with underside of welding head d Adjusted air pressure to 0 14Mpa and press pneumatic test button or press button or step on foot switch when select t
6. 32 33 34 35 36 37 38 39 WEIHAI KAER SONIC POWER CO LTD Fiber sensor Mounting base Label press roll Cutting blade Nonel tube feeding tank Blade strength adjust Acoustic welding head Limiting bolts Motor Label clamp Fiber insert Fiber Amplifier http www kaer welder com Troubleshooting for Frequently Asked Questions and Equipment Maintenance After equipment adjusted each hand holds a nonel tube at its 5 6cm and the end of nonel tube will be put on the label tank pass feed tank horizontally Label tank under the welding head When the foot switch is opened the welding head fall down and send ultrasonic as determined time after that the two nonel tube labeled and sealed is completed Taking the completed tube after the welding head is lift two segment label is feed at the same time CHINA KAER Address No 54 Dalian Road Torch Hi Tech Science Park Weihai city Shandong province China Tel 86 631 5690111 Fax 86 631 5690222 E mail info whkcs com Zip 264209 WEIHAI KAER SONIC POWER CO LTD http www kaer welder com 3 Main Technical Parameters 1 Operating voltage monophase AC220V 5 2 Working current less than 6A 3 Apparent power of transducer 1500W 4 Ultrasonic frequency 2OKHz 5 Power supply noise no more than 100Vp_p 6 Momentary interruption permission less than 10ms 7 Working temperature 0 50 C 8 Storage Temperatur
7. 631 5690222 E mail info whkcs com Zip 264209 WEIHAI KAER SONIC POWER CO LTD http www kaer welder com 8 Special Statement CHINA KAER 1 Nonel tube sealing and labelling machine only using KCH 1520 ultrasonic welder manufactured by our company If equipment is damaged and personal harm because that sealing and labelling machine matched with other equipments can not working in normal situation user is fully responsible for any resulting consequences 2 Nonel tube sealing and labelling machine only using label manufactured by our company if it is not recognized label or logic confuse by using other label user is fully responsible for any resulting consequences 3 Nonel tube sealing and labelling machine and special purpose label is our company patent products For commercial purpose of manufacture copy using and sales are all treated as infringement acts our company reserved the rights of legal proceedings 4 Weihai Kaer Sonic Power Co Ltd reserves the right for interpretation and revision for this manual This manual is subject to change without notice Address No 54 Dalian Road Torch Hi Tech Science Park Weihai city Shandong province China Tel 86 631 5690111 Fax 86 631 5690222 E mail info whkcs com Zip 264209
8. 64209 WEIHAI KAER SONIC POWER CO LTD http www kaer welder com 1 Other operation 1 During the equipment is operating when some accident happened and needs stop press jerk button on operation panel The equipment stop welding head cylinder will back automatically After the accident is treated turn right jerk button it will popup and reset Equipment returned initial station waiting for working order to restart 2 Foot switch and Double start button have the same function pay attention to hands safety during working 3 Adjustment should be done under manual operation set working mode on manual 6 Failure and solution 1 If the finish product is too thin or thick even leakiness when welding it should be adjust the relative position of welding head and tooling or parameter of ultrasonic welder or air press Detail see 4 2 1 and4 2 5 of this instruction 2 If it is found feeding more label or less label during welding adjusting location and sensitivity of label feeding tooling fiber sensor Detail see 4 2 2 of this instruction 3 The kerf of finished product is not cut completely and trimly adjust blade and strength of label feeding tooling should be done Detail see 4 2 3 of this instruction 4 If it is found feeding tank and red line of is not in a same line adjust Address No 54 Dalian Road Torch Hi Tech Science Park Weihai city Shandong province China CHINA KAER Tel
9. WEIHAI KAER SONIC POWER CO LTD http www kaer welder com USER MANUAL Version 1 0 Nonel tube Sealing and Labeling Machine WEIHAI KAER SONIC POWER CO LTD http www kaer welder com Special Statement 1 Our company provides warranty of free warranty and technical services for 12 months since it leaves the factory 2 Our company charges for any maintenance beyond the warranty period and services 3 The following conditions are not within the warranty Damage caused by using device in abnormal circumstances Equipment failure caused by the working environment that is not meet the device requirements Equipment damages caused by private reparation or transformation Battery lt app ds battery gt and other easy to wear and tear parts Spare parts Appearance and package of equipment Incidents or damages caused by natural disasters 4 The contents of this manual is only for reference any questions please contact the service hotline 0631 5690110 5 This manual and the equipment technical data belongs to Weihai kaer Sonic Co Ltd No permit for any change and copy Address No 54 Dalian Road Torch Hi Tech Science Park Weihai city Shandong province China CHINA KAER Tel 86 631 5690111 Fax 86 631 5690222 E mail info whkcs com Zip 264209 WEIHAI KAER SONIC POWER CO LTD http www kaer welder com 1 General Information Nonel tube sealing and labelling automatic machine is mainly used
10. e 10 60 C 9 Environment humidity 20 70 no condensation 10 No source of vibration environment 11 Dust free non corrosive gases environment 12 Dimension of equipment 800 mm L x800 mm W x1800 m H 4 Installation and adjustment 1 Installation requirements The equipment should be installed on the solid table board with a space of 150mm in the rear Since the welder has relatively higher requirements for power supply unstable voltage will exert direct influence on the welding effect or in an even more serious case result in shortening service life of power generator or burning it Areas with unstable voltage require a voltage stabilizer with fluctuation of output voltage below Address No 54 Dalian Road Torch Hi Tech Science Park Weihai city Shandong province China CHINA KAER Tel 86 631 5690111 Fax 86 631 5690222 E mail info whkcs com Zip 264209 WEIHAI KAER SONIC POWER CO LTD http www kaer welder com 2 and the output power double the nominal power of the welder There should be no fire source around and well ventilated and the installation should be smooth Before operating the welder make sure to connect the ground wire properly with ground resistance less than 0 50hm Never operate the welder without proper grounding Before switching on please make sure that proper power supply and air supply are used the cable wires have been connected correctly the limit of welding head has
11. for sealing and labelling technique integration in civil explosion industry Replacing the original techniques such as adhesive and glue etc ultrasonic welding have the remarkable advantages of high efficiency good welding quality protect environment and save energy 2 Structural characteristics and Working principle Nonel tube sealing and labelling automatic machine use the advanced ultrasonic technique feeding label to positioning tooling by single clip computer The welding is in harmony with feed operation simple and high efficiency KCH 1520 ultrasonic welder converts the electric energy into ultrasonic energy through the ultrasonic transducer high frequency mechanical vibration energy with the frequency exceeding the threshold of human s auditory sense Conducted to the label and nonel tube by the welding head the ultrasonic energy melts down the joint faces of label and nonel tube after the joint faces are violently friction with ultrasonic frequency at the speed of tens of thousands of times per second and with certain amplitude The transient pressure maintained at the work piece after stopping vibration makes two pieces of weldment solidify together in the form of molecular interlinkage By adopting electronic program control the machine has such features as high automation built in full automatic protective circuit easy and safe operation stable and reliable running etc Address No 54 Dalian Road Torch Hi Tech Science
12. he manual on ultrasonic control platform the welding head will drop Check the welding head in the middle of label tank fine turning the limited bolt as fusing weld depth and locked Keep the tooling fixed by locking lock clamp of tooling base the welding head will back to when reset pneumatic test or pres jerk button 2 Adjusting the position and sensitivity of automatic label feed fiber sensor a Open label feeding tooling control power switch b If the ultrasonic generator is open and the ultrasonic welding is stop for the moment please press jerk button for Keeping personnel safety c Confirmed fiber inserts fiber Amplifier completely and locked d Put the label on fiber base face down a circle green light spot projected on the label by fiber sensor When the little light spot projects on white of label indicator of fiber amplifier is off When the little light spot projects on colors of label indicator is red If little light soot projects on the two positions alternatively the indicator is off It is shows that the position of fiber sensor is far from label micro adjusting its fixed nut should be done the distance will be reduced Then observed the indicator effect of two colors of label until the indicator action is right locked the distance Address No 54 Dalian Road Torch Hi Tech Science Park Weihai city Shandong province China CHINA KAER Tel 86 631 5690111 Fax 86 631 5690222 E mail info whkcs com Zip 264209
13. n Road Torch Hi Tech Science Park Weihai city Shandong province China CHINA KAER Tel 86 631 5690111 Fax 86 631 5690222 E mail info whkcs com Zip 264209 WEIHAI KAER SONIC POWER CO LTD http www kaer welder com Address No 54 Dalian Road Torch Hi Tech Science Park Weihai city Shandong province China Tel 86 631 5690111 Fax 86 631 5690222 E mail info whkcs com Zip 264209 CHINA KAER WEIHAI KAER SONIC POWER CO LTD http www kaer welder com 29 24 23 Back view 11 Automatic label feed tooling controller data line hub 12 Locking lever 13 Lifting hand wheel 14 Foot switch hub 15 Control line hub 16 Insurance tube Address No 54 Dalian Road Torch Hi Tech Science Park Weihai city Shandong province China CHINA KAER Tel 86 631 5690111 Fax 86 631 5690222 E mail info whkcs com Zip 264209 WEIHAI KAER SONIC POWER CO LTD http www kaer welder com 17 Outlet of ultrasonic generator power supply 18 Earth rod 19 Generator power supply switch 20 Logic plate hub 21 Foot switch 22 Transducer hub 23 Throttle valve 24 Air filter 25 Automatic label feed tooling controller power line hub 26 Decoil wheel 2 Label guide wheel Address No 54 Dalian Road Torch Hi Tech Science Park Weihai city Shandong province China CHINA KAER Tel 86 631 5690111 Fax 86 631 5690222 E mail info whkcs com Zip 264209 28 29 30 31
14. s not complete and trimly at first micro adjusting blade strength and bolts strengthen adjustment of blade to short is strong to long is weak f If it is not meet the requirements when strength adjusted to maximum sharpen blade should be considerable and cautions sharpen along original edge by special mould oil stone avoiding double blades g If original blade is not available new one should be chose two blade height in the same dimension of blade should be accordance with blade tank not too loosen not too fasten new knife will be off virtual blade h Add welding time makes the kerf trim method see 5 i Test welding again observed kerf until it satisfied Caution jerk button should be used repeatedly for keeping personal safe 4 Adjusting position of fiber mount base a The right label position is the red line and nonel tube feeding tank are in the same line b After working repeatedly if label is not on right position loosen fixed bolt on fiber base observed red line on right or left of feeding tank If it on the left move fiber base to right if it on the right move fiber base to left Moving repeatedly lock the bolt makes fiber base fixed when label is on right Address No 54 Dalian Road Torch Hi Tech Science Park Weihai city Shandong province China CHINA KAER Tel 86 631 5690111 Fax 86 631 5690222 E mail info whkcs com Zip 264209 WEIHAI KAER SONIC POWER CO LTD http www kaer welder com
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