DF-G2 High Speed Expert™ Dual Display Fiber Amplifier
Contents
1. Figure 6 Dark SET Light Operate shown e Sets a threshold exactly at the presented condition Threshold can be adjusted using and rocker button Manual Adjust A single sensing condition is presented and the sensor positions a threshold exactly at the presented condition When a condition lighter than the threshold is sensed the output either turns ON or OFF depending on the LO DO setting Threshold position adjusted by Manual Adjust Sensor positions threshold exactly at the presented condition gt Output ON Darkest Condition Most Light no signal Presented saturated signal Figure 7 Calibration SET Light Operate shown Manual adjustments are disabled when Auto Thresholds are ON If a manual adjustment is attempted while Auto Thresholds are ON the Green display will flash Puta The Two Point and Dynamic TEACH methods will flash a minimum difference on the displays after a PASS or FAIL Value PASS FAIL Description 0 to 99 FAIL The difference of the taught conditions does not meet the required minimum 100 to 300 PASS The difference of the taught conditions just meets exceeds the required minimum minor sensing variables may affect sensing reliability www bannerengineering com Tel 1 763 544 3164 P N 177900 Rev E DF G2 High Speed Expert Dual Display Fiber Amplifier Value PASS FAIL Description 300 to 600 PASS The difference of the taught conditions sufficiently exceeds the required min2. UL94 V 0 rated housing clear polycarbonate cover Connections PVC jacketed 2 m or 9 m 6 5 ft or 30 ft 4 wire integral cable or regulations integral 4 pin M8 Pico style quick disconnect or 150 mm 6 in cable with a 4 pin M12 Euro style quick disconnect or 150 mm 6 Overcurrent protection is required to be provided by end product in cable with a 4 pin M8 Pico style quick disconnect application per the supplied table Overcurrent protection may be provided with external fusing or via Current Limiting Class 2 Power Supply Supply wiring leads lt 24 AWG shall not be spliced For additional product support go to http www bannerengineering com Environmental Rating IEC IP50 NEMA 1 Operating Conditions Temperature 10 C to 55 C 14 F to 131 F Storage Temperature 20 C to 85 C 4 F to 185 F Humidity 90 at 60 C maximum relative humidity non condensing Supply Wiring Required Overcurrent Protection Certifications C Industrial Control Equipment 3TJJ Mus LISTED Banner Engineering Corp Limited Warranty Banner Engineering Corp warrants its products to be free from defects in material and workmanship for one year following the date of shipment Banner Engineering Corp will repair or replace free of charge any product of its manufacture which at the time it is returned to the factory is found to have been defective during the warranty period This warranty d
3. opposed mode sensing PIT46U plastic fiber used for visible LED models 1T 83 3ST5M6 glass fiber used for IR model 2 Connector options A model with a QD connector requires a mating cordset For 9 m cable change the suffix 2M to 9M in the 2 m model number example DF G2 NS 9M For 150 mm 6 in PVC pigtail M8 Pico QD connector 4 pin change the suffix 2M to Q3 in the 2 m model number example DF G2 NS Q3 For 150 mm 6 in PVC pigtail M12 Euro QD connector 4 pin change the suffix 2M to Q5 in the 2 m model number example DF G2 NS Q5 For integral M8 Pico QD connector 4 pin change the suffix 2M to Q7 in the 2 m model number example DF G2 NS Q7 Original Document 9 September 2015 177900 Rev E 177900 Installation Instructions Mounting Instructions Mounton a DIN Rail 1 Hook the DIN rail clip on the bottom of the DF G2 over the edge of the DIN rail 1 2 Push the DF G2 up on the DIN rail 1 3 Pivot the DF G2 onto the DIN rail pressing until it snaps into place 2 Mount to the Accessory Bracket 1 Position the DF G2 in the SA DIN BRACKET 2 Insert the supplied M3 screws 3 Tighten the screws Remove from a DIN rail 1 Push the DF G2 up on the DIN rail 1 2 Pivot the DF G2 away from the DIN rail and remove it 2 Installing the Fibers Follow these steps to install glass or plastic fibers 1 Open the dust cover 2 Move the fiber clamp forward to unlock it 3 Insert the fiber s i
4. s urey p x 4 d007 arasia 13S 9119 Eco 123P Eco 1234 diSP 123P diSP 1234 081 sdiy Aedsip d amp cl 033 pEZL 033 EZL dS D vEzl dS D 4001 AV1dSIG 4S1 391049 1 1u 0 13 49119 PYF4dS P ONjeA Jas 0 anjen yas 0 N A Jas 0 aNjeA Jas 0 Y 0 4 x 0 4 0 4 A A A A 4S1 391042 19 u9 0 4S1 391042 19 u9 0 4S1 391049 13 U o 4S1 391042 13 U o LAS 49119 LAS 49119 LAS 49D LAS 49119 Al 440 4007 Ginasia A 4S1 391049 JajUa 0 LAS 49119 AYO NY uopnq 484901 Spuo3 s Z 10 13S pjoy pue ssaig GulAes JnouiA SI 291049 X OL LAS 191 9 ABS pue 159 8S 0 10 SI 9310U3 19 U9 OL ary 10 ty SS 1d S SI nu uu uBnouu Jo19S OL 4 gt v fice wn z A oO TOL S A eso wn Eas os ceo Tag wo E E S e e S ala Factory Default Settings 3 g o A gt U o u Setting Threshold Two Point TEACH Standard 250 us 10 OFF TEACH Selection Response Speed Offset Percent 0 Disabled 0 Disabled 0 Disabled 0 Disabled Auto Thresholds OFF Delay OFF One Shot disabled Normal Numeric ECO Orientation ON One Shot Display Readout Auto Gain Gain Selection 19d 666 anjeA yas 0 V x 4S1 391049 Jaj
5. PRG mode to navigate the display driven programming menu During ADJ mode SET is used to perform TEACH SET methods and are used to manually adjust the threshold s The rocker button is disabled during RUN mode except when using Window SET see Window SET on page 7 Red Green Digital Displays During RUN and ADJ modes the Red display shows the signal level and the Green display shows the threshold During PRG mode both displays are used to navigate the display driven programming menu Output LED The output LED provides a visible indication when the output is activated Operating Instructions Remote Input For more information about how to perform TEACH SET methods and to program the sensor remotely see www bannerengineering com and search 177899 Run Mode Run mode allows the sensor to operate normally and prevents unintentional programming changes The SET rocker button is disabled during RUN mode except when using Window SET see Window SET on page 7 www bannerengineering com Tel 1 763 544 3164 P N 177900 Rev E DF G2 High Speed Expert Dual Display Fiber Amplifier RUN PRG ADJ Program Mode Wu e sjuasesda Aejdsip uo M B sjuaseida Aejdsip uo SI7 nu lN o uin j9u Ue Ul 391049 L BARS pue J9 aS 0 LIS YOIND si 4001 wusa A 4S1 391049 JajUa 0 LAS 49D 8 ti Z u9 bec L U9 EZL 3E 4S1 391049 19 u 0 u9 vez
6. 2 10 maximum ripple Power and Current Consumption exclusive of load Standard display mode 960 mW Current consumption lt 40 mA at 24 V dc ECO display mode 720 mW Current consumption lt 30 mA at 24 V dc Supply Protection Circuitry Protected against reverse polarity and transient overvoltages Output Configuration 1 current sinking NPN or 1 current sourcing PNP output depending on model Output Rating 100 mA maximum load derate 1 mA per C above 30 C OFF state leakage current lt 5 pA at 30 V dc ON state saturation voltage NPN lt 1 5 V PNP lt 2 V Required Overcurrent Protection WARNING Electrical connections must be made by qualified personnel in accordance with local and national electrical codes and DF G2 High Speed Expert Dual Display Fiber Amplifier Delay at Power Up 500 milliseconds maximum outputs do not conduct during this time Output Protection Protected against output short circuit continuous overload transient overvoltages and false pulse on power up Output Response Time Super High Speed 10 us High Speed 15 us Fast 50 us Standard 250 us Medium Range 500 us Long Range 1000 us Long Range with immunity to Energy Efficient Lights 2000 us Repeatability Super High Speed 5 us High Speed 5 us Fast 12 us Standard 50 us Medium Range 80 us Long Range 165 us Long Range with immunity to Energy Efficient Lights 165 us Construction Black ABS polycarbonate alloy
7. DF G2 High Speed Expert Dual Display Fiber Am plifier more sensors more solutions Quick Start Guide Advanced sensor with dual digital displays for use with plastic and glass fiber optic assemblies For complete technical information about this product including dimensions accessories and specifications see http www bannerengineering com and search 177899 A WARNING Not To Be Used for Personnel Protection Never use this device as a sensing device for personnel protection Doing so could lead to serious injury or death This device does not include the self checking redundant circuitry necessary to allow its use in personnel safety applications A sensor failure or malfunction can cause either an energized or de energized sensor output condition Overview Output LED LO DO Switch RUN PRG ADJ Mode Switch LO DO RUN PRU ADJ Lever Action Fiber Clamp Red Signal Level Green Threshold SET Rocker Button Figure 1 DF G2 Model Features Models Sensing Beam Color Reference Sensing Range Outputs Connector2 DF G2 NS 2M Single NPN Visible Red DF G2 PS 2M Single PNP DF G2W NS 2M Single NPN Broad Spectrum White DF G2W PS 2M Single PNP DF G2G NS 2M Single NPN Visible Green 2 m 6 5 ft cable 4 wire DF G2G PS 2M Single PNP DF G2B NS 2M Single NPN Visible Blue DF G2B PS 2M Single PNP DF G2IR NS 2M Single NPN Infrared 2100 mm DF G2IR PS 2M Single PNP 1 Excess gain 1 Long Range response speed
8. Ua 0 13 49119 49d1S40 sn 0002 sn 0001 sn 052 Sn GL S OL 4001 Ginasia 13S 1V9 448 4p 448 11 44S Pulm H31 UAP Punes ynouyiM sIl 291049 11X9 o LIS ploy pue ss d HI ld d001 wasia A 4S1 291049 Ja Ua 0 LAS 4919 fav 98d NNW Dd 0 1S nua YOUMS PON JGOW NV 190t11d www bannerengineering com Tel 1 763 544 3164 P N 177900 Rev E DF G2 High Speed Expert Dual Display Fiber Amplifier Adjust Mode Sliding the RUN PRG ADJ mode switch to the ADJ position allows the user to perform Expert TEACH SET methods and Manual Adjustment of the threshold s The instruction manual has detailed instructions for these TEACH modes Two Point TEACH e Dynamic TEACH Window SET Light SET e Dark SET e Calibration SET Establishes a single switching threshold e Threshold can be adjusted by using the and rocker button Manual Adjust Two Point TEACH is used when two conditions can be presented statically to the sensor The sensor locates a single sensing threshold the switch point midway between the two taught conditions with the Output ON condition on one side and the Output OFF condition on the other Darkest Taught Lightest Taught Condition Condition Sensor positions threshold midway s between taught conditions i a a Li i Li Output OFF Output ON Darkest Position Most Light no signal adjuste
9. ace The top panel interface consists of the RUN PRG ADJ mode switch LO DO switch SET rocker button dual red green digital displays and output LED P N 177900 Rev E www bannerengineering com Tel 1 763 544 3164 3 RUN PRG ADJ LO DO DF G2 High Speed Expert Dual Display Fiber Amplifier RUN PRG ADJ Mode Switch The RUN PRG ADJ mode switch puts the sensor in RUN PRG Program or ADJ Adjust mode RUN mode allows the sensor to operate normally and prevents unintentional programming changes via the SET rocker button PRG mode allows the sensor to be programmed through the display driven programming menu see Program Mode below ADJ mode allows the user to perform Expert TEACH SET methods and Manual Adjust see Adjust Mode below LO DO Switch The LO DO switch selects Light Operate or Dark Operate mode In Light Operate mode the output is ON when the sensing condition is above the threshold For Window SET the output is ON when the sensing condition is inside the window In Dark Operate mode the output is ON when the sensing condition is below the threshold For Window SET the output is ON when the sensing condition is outside the window SET Rocker Button The SET rocker button is a 3 way button The positions are engaged by rocking the button left right The SET position is engaged by clicking down the button while the rocker is in the middle position All three button positions are used during
10. d by saturated Manual Adjust signal Figure 2 Two Point TEACH Light Operate shown The Output ON and OFF conditions can be reversed by using the LO DO Light Operate Dark Operate switch e Teaches on the fly Establishes a single switching threshold e Threshold can be adjusted using and rocker button Manual Adjust Dynamic TEACH is best used when a machine or process may not be stopped for teaching The sensor learns during actual sensing conditions taking multiple samples of the light and dark conditions and automatically setting the threshold at the optimum level Darkest Taught Lightest Taught Condition Condition Sensor positions threshold midway i i between taught conditions I n Li Li Output OFF u Output ON Darkest Position Most Light no signal adjusted by saturated Manual Adjust signal Figure 3 Dynamic TEACH Light Operate shown 6 www bannerengineering com Tel 1 763 544 3164 P N 177900 Rev E DF G2 High Speed Expert Dual Display Fiber Amplifier The output ON and OFF conditions can be reversed using the LO DO switch e Sets window thresholds that extend a programmable offset above and below the presented condition Allother conditions lighter or darker cause the output to change state e Sensing window center can be adjusted using and rocker button Manual Adjust e Recommended for applications where a product may not always appear in the same place or when oth
11. er signals may appear e See Program Mode in the user s manual for programming the Offset Percent setting to increase decrease the window size A single sensing condition is presented and the sensor positions window thresholds a programmable offset above and below the presented condition In LO mode Window SET designates a sensing window with the Output ON condition inside the window and the Output OFF conditions outside the window Sensing window center adjusted by Manual Adjust N Sensor positions window thresholds a programmable offset from the presented condition OF Output ON I Darkest Condition Most Light no signal Presented saturated signal Figure 4 Window SET Light Operate shown Output ON and OFF conditions can be reversed using the LO DO switch e Sets a threshold a programmable offset below the presented condition e Changes output state on any condition darker than the threshold condition e Threshold can be adjusted using and rocker button Manual Adjust e Recommended for applications where only one condition is known for example a stable light background with varying darker targets See Program Mode on page 5 for programming the Offset Percent setting A single sensing condition is presented and the sensor positions a threshold a programmable offset below the presented condition When a condition darker than the threshold is sensed the output either turns ON or OFF depe
12. imum minor sensing variables will not affect sensing reliability 600 PASS The difference of the taught conditions greatly exceeds the required minimum very stable operation The Window Dark and Light SET methods will flash a offset on the displays after a PASS or FAIL SET Result Offset Meaning PASS with Offset Displays the offset used for the SET method FAIL with Offset Displays the minimum required offset necessary to PASS the SET method FAIL without Offset Presented condition cannot be used for the SET method Severe contamination changes in the taught condition can prevent the Auto Thresholds algorithm from optimizing the threshold s Display Description Corrective Action Threshold Alert Alternates The threshold s cannot be Cleaning correcting the sensing ithe Airil and optimized but the sensor s output environment and or a re teach of the EFEEIEFEEI will still continue to function sensor is highly recommended Threshold Error mia The threshold s cannot be Cleaning correcting the sensing optimized and the sensor s output environment and or a re teach of the will stop functioning sensor is required P N 177900 Rev E www bannerengineering com Tel 1 763 544 3164 Specifications Sensing Beam DF G2 Visible red 635 nm DF G2W Broad spectrum white 450 to 650 nm DF G2B Visible blue 470 nm DF G2G Visible green 525 nm DF G2IR Infrared 850 nm Supply Voltage 10 to 30 V dc Class
13. nding on the LO DO setting Threshold position adjusted by Manual Adjust Sensor positions threshold a programmable offset below the presented condition Output ON Darkest Condition Most Light no signal Presented saturated signal Figure 5 Light SET Light Operate shown Sets a threshold a programmable offset above the presented condition e Any condition lighter than the threshold condition causes the output to change state e Threshold can be adjusted using and rocker button Manual Adjust P N 177900 Rev E www bannerengineering com Tel 1 763 544 3164 7 DF G2 High Speed Expert Dual Display Fiber Amplifier Recommended for applications where only one condition is known for example a stable dark background with varying lighter targets e See Program Mode on page 5 for programming the Offset Percent setting K NOTE Offset Percent MUST be programmed to Minimum Offset to accept conditions of no signal 0 counts A single sensing condition is presented and the sensor positions a threshold a programmable offset above the presented condition When a condition lighter than the threshold is sensed the output either turns ON or OFF depending on the LO DO setting Threshold position adjusted by Manual Adjust Sensor positions threshold a programmable offset above the presented condition P Output ON Darkest Condition Most Light no signal Presented saturated signal
14. nto the fiber port s until they stop 4 Move the fiber clamp backward to lock the fiber s 5 Close the dust cover DF G2 High Speed Expert Dual Display Fiber Amplifier Move forward Fiber Receiver Port Fiber Emitter Port K NOTE For optimum performance of DF G2IR models glass fibers must be used 2 www bannerengineering com Tel 1 763 544 3164 P N 177900 Rev E DF G2 High Speed Expert Dual Display Fiber Amplifier Fiber Adapters K NOTE If a thin fiber with less than 2 2 mm outer diameter is used install the fiber adapter provided with the fiber assembly to ensure a reliable fit in the fiber holder Banner includes the adapters with all fiber assemblies Figen SD S lt SENSOR Fiber Outer Diameter mm Adapter Color Black Red No adapter needed When connecting coaxial type fiber assemblies to the amplifier install the single core fiber to the Transmitter port and the multi core fiber to the Receiver port This will result in the most reliable detection RECEIVER Multi core fiber gt lt a Single core fiber D Dasani TRANSMITTER Wiring Diagrams NPN Models PNP Models Key 1 Brown 0 30 V de 2 White 10 30V dc 3 Blue 4 Black Programming Programming N O N O K NOTE Open lead wires must be connected to a terminal block Top Panel I nterface Opening the dust cover provides access to the top panel interf
15. oes not cover damage or liability for misuse abuse or the improper application or installation of the Banner product THIS LI MI TED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND WHETHER ARISING UNDER COURSE OF PERFORMANCE COURSE OF DEALING OR TRADE USAGE This Warranty is exclusive and limited to repair or at the discretion of Banner Engineering Corp replacement IN NO EVENT SHALL BANNER ENGI NEERI NG CORP BE LI ABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS EXPENSES LOSSES LOSS OF PROFITS OR ANY INCIDENTAL CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT WHETHER ARISING IN CONTRACT OR WARRANTY STATUTE TORT STRICT LIABILITY NEGLIGENCE OR OTHERWISE Banner Engineering Corp reserves the right to change modify or improve the design of the product without assuming any obligations or liabilities relating to any product previously manufactured by Banner Engineering Corp BANNER more sensors more solutions www bannerengineering com Tel 1 763 544 3164
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