Home

8010-0022 Installation manual 65 BAR Rev F UL

1. d F0IN LO 52 90 10 S10 euuo2 JO 8 S pea td F0IN LG 2105095 ajm 0110 28uu02 jo 2eq 5 s pe 1 99 70010 JamMod AV 1dSIG X W 8 S sulBu E3 til d YOW 10 S 90W1G qd TOW 10 205095 Jad siosu s J quunu y 33 ypa Ul jeuond o d rOW 10 S 90W1G0 d rOW 10 4 P N FM US 400015 System Diagram for Remote Panel J 2960 105 dag 1 13aLILI D SUNOS pue Y13619 9 ELHULI agangg 3DAZ alls cOO SIGED ges 00 X THIN J m til EEN SIGE E SIN Jnsuac auiBu Josuas gea Rev C Page 5 P N FM US 400015 When first turned on the display will sequence through each of the LEDs to confirm operation It will also cycle the output relay After startup the LEDs will illuminate as described in the Manual Displays section If methane is detected the warning or danger LED will turn on depending on concentration If methane is detected at 50 of the LEL or greater then the LED indicator will remain on in addition the relay will activate
2. nnm neret retenti ret re rre 39 Secon 13 Installation OF PIDE L u eed op EE ERG umuq saus 41 Section 14 Installation of Hydraulic Hose enne nnns 43 Section 15 Unit Limitations for UL Listed Components 44 TOA ton un Ib 44 15 2 PIDE SYSTEM 44 uuu a ance ta 45 Section 16 Arm Disarm 45 16 I B 45 16 2 Valve 10 ACTIV ALO aaa aste e bu inde Cs 47 Section 17 Functional Check After Installation 49 Section 18 Action in Case of Fire 50 SECON 19 Aclons AMEE SUDDICSSING ayu _____________ 50 Section 20 Control Plan for the Suppression System 50 SECON 21 ENecbor 9SUDDIeSSIFTO Eva la 51 Section 22 Function Reset After a Fire 51 SECON 29 WITnterterddb quseque aside 52 SECON 24 Technical Dale uuu u u uu diro tu cox In utet cepa 52 Section 25 Material Safety Data Sheets MSDS
3. Jag EYSQMUYISOT JausinBunx3 ated lade a sl ak E Jer y a yeap nia Fig 11 1 Example of Detection System Design E JegeuagiopegeQ q 31 67 jenug enge I uopsBuns jsp jeuondo Jaso smy AOQENQIe je3ugaer3 uopsbuugysgep ysuy rg agny ossa Bue sioysega 0022 Installation manual 65 Bar Rev F 8 14 2013 8010 suajs suogyaje Sap jardsreqssnjuasuy E sBuuequau up Aeg eusqjsguasc Japui A2 4eusinBugx3 _ une oor gz une rsuony q q 120 JEqer auibus 3ueunieduic2 ppep r Unu4030u a E A Jepug 2 opad c uane yxssuony4egeg E in ie i a E equicpmeg 4 E 2 un gt un c D pm O gt s N b x Bunsosny ap any EPP uoisaaddns uonenjae 10 aA e Y Buiusopn Burufeupao A Juendo Jeso sny r jj nuPrJ E
4. yau LE ACE 13 Alam Panels tlie tees 14 SECON mu a lot ta 15 SECON e FYGlaAUlIGIHOSOS zit _________ 16 PART TWO INSTALLATION Section 7 Installation of Piston Accumulator 17 GV MISTAN ATION DIMENSIONS uitae a _ 19 Section 8 Installation of Safety Screw Microswitch 25 Section 9 Installation of Mechanical Activation Cables 26 Section 10 Installation of Electrical Activation Switch 29 Section 11 Installation of Hydro Pneumatic Detection System 30 1141 Installatiorvor Deteccion TUDE z sei un uy u il umu usa 30 11 2 Pressurizing of the Detection Tube 35 113 Deleolion Gylimder ua ou Qua m TT 36 11 4 Signal Processing from the Pressure Switch 37 11 5 Connection of the Detection Tube to the Connectors 38 Section 12 Installation of Nozzles
5. 53 Section 26 Performed Functional Tests and Technical Approvals 63 WA AINE cle OMG RN UT 64 Inspection Service Installation Checklist z uuu u uu uu ulula ssh um au 66 8 14 2013 8010 0022 Installation manual 65 Bar Rev F 5 67 8 14 2013 8010 0022 Installation manual 65 Bar Rev F 6 67 PART ONE SYSTEM OVERVIEW Section 1 The Piston Accumulator 1 1 General Description The suppression fluid container is available in different versions depending on the volume of the piston accumulator Fogmaker 3 3 L 4 L 6 5 L and 7 5 L consist of one container The 6 L 8 L 13 L and 14 L consist of two containers linked by a hose connection 8 L 13 L and 14 L systems are used primarily in larger machines and vehicles They have sufficient capacity to be connected to a pipe system with up to approximately 11 15 nozzles As a comparison a 4 L piston accumulator manages up to 6 8 nozzles 3 6 nozzles in units with UL listed components The piston accumulator is pressurized with nitrogen to approximately 940 psi 65 bar which 1s the rated operating pressure of the system at 70 F 21 C Warning Never lift the piston accumulator by the gauge Dimensioning of the system Allocate 2 liter suppressant for every cubic meter volume gross of the enclosed volume Desired discharge time should always be between 40 75 seconds The choice for the number of nozzles d
6. j nuE J e r so sn aysu S usjdegssnpasiaA 1 a H BHB 5 e B6n dpu3 puodo e 5 E 92 Jag E OgsPQqaA xe yuawypedwc ajgepayag c in IPUWEAIO OW xa yapgiuosuomxajar 8 14 2013 8010 Item 1 Locate the detection tube end plug fused in a cool area and fasten it with a 12 mm steel rubber brace Item 2 Refer to fig 11 4 for preferred method to transition from protection conduit to coil Item 3 Refer to figs 11 6 and 11 7 for suggested methods to mount the detection tube a it amp Z2 4 P gr 4 MA x Fig 11 3 End of Protective Coil Example Fig 11 4 End of Protective coil Example ALWAYS bend the cut coil ends as shown above Instruction for fastening of detection tube onto pipe Fig 11 5 Incorrect positioning Avoid the above situation by mounting correctly in order to eliminate the risk of changes in position by vibrations heat etc 8 14 2013 8010 0022 Installation manual 65 Bar Rev F 33 67 lt OK but only in combination with gt lt gt IDEAL combination Fig 11 7 Example of ideal method of fastening detection tube onto pipe Avoid locating the detection tube near sharp edges and do not b
7. Service Technician Order Date Work Site Customer it of Nozzles Piston Accumulator Address Serial PA Gauge City State Zip Reading Contact Name _________________________ Detector Serial Detector Gauge Contact Phone Reading SENE Vehicle End User Year Model Vehicle Contact FMNA Engineering or OEM for correct number amp placement of Vehicle Mf nozzles 1 Piston Accumulator P A YES NO NA 1 1 Control Fixture VibrationDamage Oo SSS oo Are all mounting locations of the P A intact with signs of wear or breakage __ 1 2 Control Protection Box Labels _ s the protection box intact with no signs of wear or breakage L __ Are all labels visible and readable _ __ _Control Leakage corrosion S O 1 3 Control Leakage corrosion Is there any indication of leakage or corrosion around the P A couplings valve connections LJ qp 4 1 4 Change of service interval label Control of gauge pressure _ Is the service interval date label changed for next inspection o o oOo o o For annual inspections only is the annual inspection label replaced as required for warranty __ Jo I Is the pressure gauge indicating in the green area on the P A amp pressure recorded onthisform J l Is the safety screw on the P A removed w sno aaa Is the safety screw on the P A removed 2 Cable activation Electric Activation BEFORE PERFORMING ANY WORK ON ACTIVATION R
8. __ For annual inspections only is the annual inspection label replaced as required for warranty t pressure gauge indicating in the green area on the PA and pressure reading recorded on this form Is the safety screw for the release valve located on the PA removed andisthesystemactive T 2 Cable Activation Electric Activation BEFORE PERFORMING ANY WORK ON ACTIVATION RE INSERT THE SAFETY SCREW YES NO NA Checking the Cable or Electric Is the manual or electric punch properly installed and properlyconnected Y l y For cable activation inspect the handle lever for proper sealing and or damage o Lubricate cables and handle assembly if applicable o 4 4 4 Check cables and harness connections on electrical punch if applicable Confirm the pull pin can be removed on the manual button __ 3 Sprinkler System Hydraulic Hose Distribution System YES NO NA 3 1 Control for Vibration Damage Wear __ _ EN Are there any indications of damage wear on any hoses or pipes in the system G Are the stainless pressure lines free of kinks and nicks 3 2 Control for Braces Clamps Tightness Are all braces or clamps secure per the installation instructions and in good condition Are all connections tightened per the requirements in the installation instructions LT 3 3 Control for Protective Covers Proper Positioning
9. 54V x 3 euro sur Bk 22 1 1 ravto sensor regulated by display do not R 2 _ Methane signal out from sensor Ground to sensor can be by passed and grounded remotely Blk 2 Testing Display Mode If no alarm conditions are present holding either SILENCE RESET button down for 4 seconds will initiate a self test sequence During this sequence all LEDs will cycle along with the engine relay and siren Sensor Fault Detection Should the unit determine that either of the methane sensors are faulty or disconnected the Service Required LED will illuminate In the case of service required the vehicle should be stopped and pulled from service until the sensor system is serviced and the Service Required LED is cleared FM US 400019 and FM US 400046 sensors are also equipped with an LED to indicate each state of operation Solid On Everything is ok no methane present LED off Sensor is in fault or is not plugged in Slow Flash Sensor 1s detecting trace gas 20 LEL Fast Flash Sensor is detecting significant gas 50 LEL Page 4 Rev L Engine Relay The engine relay 15 controlled by both the fire and methane detection systems and has NO NC dry contacts for multiple wiring options If the Fire or Significant Gas lights come on the relay will turn on immediately If the green wire is connected to system voltage the relay wil
10. Positive Source 10 54 v DC Black Ground Source Methane Sensor Allows for additional MS 3 or MS 4 sensor to be connected to a system Methane Sensor with built in LED Methane Sensor 90 degree mounting bracket Rechargeable battery backup unit for 10 54 Vdc Aluminum Methane Sensor with built in LED Extension Cable for MS 3 MS 4 Sensor OXX length in 5 increments Page 3 Rev L Gana Gnd from display 50 Bar in switch if 50 Bar is open amp 14 Bar is closed then service lights If 50 Bar amp 14 Bar are open then fire lights siren sounds relay activation 5 Bar in switch if 5 Bar is open amp 14 Bar is closed then service lights If 5 Bar amp 14 Bar are open then fire lights siren sounds relay activation system voltage 15 second delay on relay 14 Bar in switch if 14 Bar is open amp 50 or 5 Bar is closed then service lights If 14 Bar amp 50 or 5 Bar are open then fire lights siren sounds relay activation o G _ NOoutputforenginerelay o R 18 Common input for the Engine relay Relay is triggered by 5OBar H 5Bar IR Thermal Methane in Danger 18 IR Thermal switch input if closed fire lights siren sounds 15sec A delayed relay activation Switched system voltage on closed IR Thermal switch es C c Q LL gt E Z Q IR Thermal Connector ihe
11. generally connected to an external horn Testing Display Mode Internal operation of the display mode may be tested using the corresponding TEST switch Pressing the test buttons will test the LEDs and relay function Sensor Fault Detection Should the unit determine that either of the sensors 15 faulty or disconnected the Service Required LED will turn on Nuisance Alarms The sensor used for the MShield is sensitive to hydrocarbons an alarm may be triggered by the use of other chemicals such as cleaners paint polish etc The sensors will also detect hydrogen fumes from an overcharged battery If no gasoline fumes are present check for recent use of cleaners fiberglass repairs strong adhesives etc If none of these are present the sensor may have been damaged and will need replacement WARNING The MShield has been designed to alarm visually at 20 of the LEL Lower Explosive Limit of Methane and alarm visually and audibly at 50 of the LEL Implement immediately the following procedures in the event of an alarm Manually shut off the source of Methane if possible Turn off all electrical circuits EXCEPT circuits which operate blowers and or exhaust fans Remove all personnel from the area Ventilate the area Carefully check all fuel lines tanks and fittings to locate the leak Have the problem repaired by qualified personnel Maintenance The MShield requires very little maintenance Periodically examine the sen
12. Vapor respirator Be sure to use an approved certified respirator or equivalent Gloves impervious Personal Protection in Case of a Large Spill Splash goggles Full suit Vapor respirator Boots Gloves A self contained breathing apparatus should be used to avoid inhalation of the product Suggested protective clothing might not be sufficient consult a specialist BEFORE handling this product Exposure Limits Not available 8 14 2013 8010 0022 Installation manual 65 Bar Rev F 60 67 Section 9 Physical and Chemical Properties Physical state and appearance Liquid Odor Odorless Taste Not available Molecular Weight Not applicable Color Colorless pH 1 soln water Basic Boiling Point 188 C 370 4 F Melting Point May start to solidify at 59 C 74 2 F based on data for Propylene glycol Critical Temperature Not available Specific Gravity 1 05 Water 1 Vapor Pressure 0 kPa 20 C Vapor Density 2 62 Air 1 Volatility Not available Odor Threshold Not available Water Oil Dist Coeff Not available lonicity in Water Not available Dispersion Properties See solubility in water methanol Solubility Easily soluble in cold water hot water methanol Section 10 Stability and Reactivity Data Stability The product is stable Instability Temperature Not available Conditions of Instability Not available Incompatibility with various substances Reactive with oxidizing a
13. x Text 2 Protecting box for 1042 Installation dimension B Y ej lt V3 dun 1242 4Lm l da sd INTERNATIONAL A8 Fig 7 9 Installation dimensions 3 3 L and 4 L single suppression unit in protection box 321 00 52 00 1 453 Fasc eee RN o d Protecting box for 1062 Installation dimension 1232 6 5Lm l da Fig 7 10 Installation dimensions 6 5 L single suppression unit in protection box 8 14 2013 8010 0022 Installation manual 65 Bar Rev F 22 67 m D 2 318 00 214 00 Designed by Checked by Approwed by Date Date Fas S aG Protecting box for 1072 Sheet 1072 m l da XS ik Fig 7 11 Installation dimensions 7 5 L single suppression unit with protection box 280 00 43 00 Rate oao A ad i ox 1 Text2 Protecting box for 1042 1242 Installation dimension for 1242 555233 IN TERKATIOMAL ABS Fig 7 12 Installation dimensions 6 L and 8 L double suppression unit in protection box 8 14 2013 8010 0022 Installation manual 65 Bar Rev F 23 67 d 288 00 43 00 g e C Approve al lS eee RR ERE Text 3 Protecting box for 1262 Installation dimension for 1262 double g di Sheet 1262_13L m l da Fig 7 13 Installation dimensions 13L double suppression unit in protection box N 27 00 365 00 429 00
14. 1 TEST RESET SILENCE i Fig 4 4 Methane Detection Only Alarm Panel FM US 400034 Section 5 Nozzles The nozzles FM 1509 010 0 8 L flow per minute or FM 1503 010 1 2 L flow per minute consist of a body with built in vortex generator and sintered filter There 15 a hole in the end from which the water mist 1s sprayed In order that the hole shall not become obstructed by contamination over time disposable caps part nos FM 1505 3001 and FM 1505 014 are supplied that are to remain in place after the installation Upon activation of the unit the nozzle cap will be expelled by the pressure The nozzle spreads the water mist in a column shaped mist with a diameter of approximately 500 600 mm and has a range of approximately 2000 mm The nozzle cap 15 intended for single use and may not be reused Replace with new caps as required 8 14 2013 8010 0022 Installation manual 65 Bar Rev F 15 67 Red cap is included with nozzle replacement part number is FM 1505 3001 Fig 5 1 FM 1503 010 Nozzle with nozzle cap ht N x x ps x x Yellow cap is included with nozzle replacement part number is FM 1505 014 600 Fig 5 2 1509 010 Nozzle with nozzle Fig 5 3 Spreading of water mist Section 6 Hydraulic Hose Between the piston accumulator and the pipe system or the bulkhead fitting a hydraulic hose is connected that 15 intended to absorb vibrations and prevent vibrati
15. Date Date A jeune ___ Installation dimensions 1272 15L m l da ez Fig 7 14 Installation dimensions 16 L double suppression unit with protection box 8 14 2013 8010 0022 Installation manual 65 Bar Rev F 24 67 Section 8 Installation of the Safety Screw Microswitch Cover plate Fig 8 1 Standard Release Valve 1 Install safety screw in the disarmed location in the release valve before any work is done 2 Remove and discard cover plate using a 4 mm hex key on the standard release valve fig 8 1 The screw will be reused with the microswitch assembly 3 Install the new microswitch assembly part no FMWH 1117 001 onto the standard release valve with a 4 mm hex key reuse the screw from step 1 See figs 8 2 and 8 3 Fig 8 2 FMWH 1117 001 4 Plug in the amp super seal connectors between the wire harness and the 14 bar pressure switch on the detector bottle Turn on the vehicle and check that the alarm panel has the service light on when the safety screw 1s in the disarmed position 5 Follow the arming instructions that are used after installation of the Fogmaker system is complete see Section 16 Only move the safety screw from the disarmed position to the armed position after the ball valve is opened on the detector bottle See fig 8 4 for the armed and disarmed locations 8 14 2013 8010 0022 Installation manual 65 Bar Rev F 25 67 Disarmed location Armed location Fig 8 4 WARNIN
16. The maximum length between the first nozzle and the last nozzle is 6 m For more details on nozzle placement and limitations in UL listed units see Section 12 Section 16 Arm Disarm Instructions 16 1 Standard Valve Note Make sure all fittings and clamps are tight and the end plug is installed on the detection tube before pressurizing 8 14 2013 8010 0022 Installation manual 65 Bar Rev F 45 67 Pressurizing of the detection tube For detection tube less than 14 meters For detector tubing longer than 14 meters 8 14 2013 8010 0022 Installation manual 65 Bar Rev F Pressurize the detection tube by slowly opening the ball valve on the detection bottle The detection fluid will fill the detection tube The fluid is colored to make it visible in the tube There will be an air bubble in the end of the tube ca 1 m long This air bubble will disappear slowly over several weeks Pressure will drop about 0 5 bar Final pressure in the fire detection system should be between 20 and 24 bar on the gauge Fill the detection tube with accompanying detection fluid using the Foomaker detection fluid pump Fill first the pump with fluid by submersing both suction and pressure hose into detection fluid during rotating the pump handle Then attach the pressure hose ofthe pump to the detection tube Fillthe detection tube until detection fluid comes out the other end to ensure that all air 18 gone Install tube e
17. activation The release valve 1s designed with an outlet opening for the discharge of the suppression fluid into the piping of the system For safety reasons the outlet opening Is provided with a protection plug that shall always be in position during service and transport of the pressurized piston container stainless steel pipe should be used to connect the outlet opening which has a 1 4 BSPT thread and the pipe system with nozzles See Section 13 for further details on installing the pipe system The release valve 1s secured against unintentional activation by a safety screw that must always be in position during service or assembly disassembly of the piston accumulator The safety screw should be removed when the container is installed and the system is activated The safety screw is retained by a hanging wire to the valve for future use 8 14 2013 8010 0022 Installation manual 65 Bar Rev F 9 67 Safety screw N Wire Outlet opening _ W i Release catch Fig 2 1 Release valve for mechanical activation One protecting plate removed Connection detector tube Fig 2 2 Release valve for hvdro pneumatic activation Safety Screw Microswitch The safety screw microswitch part no FMWH 1117 001 is used to alert the operator when the Fogmaker system is armed or disarmed When the screw is inserted in the micro switch the control panel display will indicate system ready When the safety screw is inserted into the relea
18. cylinder 4 1 cylinder 6 5 cylinder Designed Checked by Approved by date ate 2008 11 28 2 _ gt 4 Installation dimesion 1072 02 Installation dimensions FOGMAKER Fig 7 4 Installation dimensions 7 5 L single suppression unit 8 14 2013 8010 0022 Installation manual 65 Bar Rev F 19 67 1232 Fogmaker 6 lit 1242 Fogmaker 8 Designed by Chockod by Approved by date ate 2008 12 01 2 installation dimensios INTERNATIONAL AW Mattskisser1 Fig 7 5 Installation dimensions 6 L and 8 L double suppression unit ________________ ze OTIO Fig 7 6 Installation dimensions 13 L double suppression unit 8 14 2013 8010 0022 Installation manual 65 Bar Rev F 20 67 Service connection for gas DO NOT OPEN Use protective goggles during installation and maintenance me anm rs for gas 3x DO NOT OPEN Service connection DO NOT Des gnad by Approved by Uste Date Use protective goggles s a during installation and i t 121 extinguisher Installation dimensions maintenance Averaqe weight 36 5 kq EDIT Li Fig 7 8 Installation dimensions 12 L triple suppression unit 8 14 2013 8010 0022 Installation manual 65 Bar Rev F 21 67 Des Checked by Apprcved by dale Dale 2008 12 01 M Tex
19. environments such as salt sea air The suppressing fluid is water based and has frost protection additives and film forming chemicals that impede re ignition in leaking fuel How does it operate The Fogmaker high pressure agent in the piston accumulators suppresses fires with the help of three basic mechanisms All three operating modes depend on the size of the drops The high pressure 940 psi 65 bar and special nozzles break the water down into very small drops The average size of the drops is approximately 80 um As a simple comparison 2 000 of these small drops equal the volume of one drop with a 1 mm diameter One liter of water requires 335 kJ in order to be heated up from 20 to 100 and a further 2 257 kJ in order to turn from water into steam Water is a well known fire suppressant Upon vaporization 1 liter of water expands to 1 700 liters of steam The oxygen content is reduced very effectively and smothers the fire from its center where the oxygen content is at its lowest and prevents new oxygen from being added Besides water the suppressing agent also contains antifreeze and AFFF a foam maker which is a very effective suppressing agent for fire in petrol diesel or oils Test fire in a 2 5 m3 engine room The source of the fire consists of four troughs 20x40 cm filled with diesel as well as a diesel spray I lit min 5 bar which sprays the engine The heat effect is approximately 600 kWh Pictures
20. flow per minute nozzles The 7 5L piston accumulator is UL listed for use with 6 to 9 1 2L flow per minute nozzles or 8 to 14 0 8L flow per minute nozzles Nozzles must be placed in a manner that complies with the minimum and maximum nozzle spacing as well as the minimum and maximum perpendicular distance to the side wall as shown in the table below Maximum Minimum NozzleType Maximum Minumum PA Size I Number Perpendicular Perpendicular liter flow T Nozzle Nozzle in L of Nozzles CREAN eee Distance to Distance to minute acing in Spacing in pacing TI eer side Wall in Side Wall i2 3 s 25 02 7 4 osoi2 12 17 v 9 a o 15061 28 r 9 75 mn 28 22 Bn 9 75 nmn s 75 i2 nmn s For units with more than 3 nozzles the minimum and maximum nozzle spacing applies to the closest 2 nozzles For units with more than 4 nozzles where centrally placed nozzles are anticipated the maximum perpendicular distance requirement only applies to the nozzles closest to the side walls 8 14 2013 8010 0022 Installation manual 65 Bar Rev F 40 67 Section 13 Installation of Pipe Systems Stainless steel pipes 8x1mm part no FM 4008 115 are the only pipes that may be used in a Fogmaker fire suppression unit Only pipes supplied by Fogmaker may be used
21. for damage to protective tube protective coil spiral Check that there is no wear pinching or other damage to the protective tube or protective coil and that it is secure according to the installation manual Check clamps for wear and tightness Control for labels on the detector tube Check that the Red FIRE DETECTOR labels part FM 8206 are clearly visible on the detector tube so that it cannot be misinterpreted that it is a detector tube Replace if damaged or missing 5 Alarm panel Alarm device Cables Check for slackness breakage and cracks Check that is no slackness in the cables and that all joints cables are undamaged Function test Fire Simulation Check that the Green indicator light is on Simulate a fire by taking apart the contact to the pressure switch on the detector cylinder or and the piston accumulator Refer to the Alarm Panel Manual for function test 6 Other items User manual Check that there is a user manual in the vehicle Add if required Missing Activation labels Control Labels Check that there are activation control labels according to the instructions in the installation manual Control if safety screw is out Check that the detector system is activated and that the safety screw is removed from the PA valve Referto the Arm Disarm Instructions 8011 002 Service Manual Rev B FMNA Fire Suppression System _ Inspection Report __ Installation Report __ Service Report
22. little maintenance Periodically examine the sensors for contamination or damage Check that sensor wires are not frayed pinched or cut Test the operation of both sensors and display frequently Do NOT expose sensors to liquids or chemicals When cleaning seal off the sensor s with a plastic covering Harsh chemicals may damage the sensor Keep sensor s sealed until the compartment has been completely ventilated Page 6 Rev L Light Service Required Fire Service Required Fire Fire System OK Specifications 3A Fuse VONA RC 12VDC Nominal 10VDC to 48VDC Temperate ries adiuti 40F to 158F operating 40F to 170F storage AT a pug Visual 20 of LEL Relay 50 of LEL Relay stes iu Display Current 50 mA Sensor C Se e ayu 75 mA SplitterOl E oe 40 mA WARNING The FM US 400018 FM US 400032 is for fire and methane detection This device is meant to serve as a supplemental warning only It is NOT intended to replace standard safety practices which should be carried out around explosive gases 1 inspect all compartments check all gas fittings and connections smell for methane gas fumes etc To function properly the FM US 400018 FM US 400032 must be powered at all times Before installing in applications which may appear different than those outlined in this manual contact the manufa
23. monitoring system utilizes advanced technology for detection of methane fumes The FM US 400018 FM US 400032 allows the connection of 2 4 sensors and has both visual and audible alarms that trigger at 20 and 50 LEL Lower Explosive Level of methane respectively Test switches are provided for full testing of all operations System operation and correct sensor operation are continually monitored and indicators are provided for fault detection The FM US 400018 EM US 400032 has an internal relay for automatic control of an external device up to 1 amp The FM US 400018 FM US 400032 also has a fire detection system built in It has the ability to monitor pressure switches IR Thermal switches and other contact type inputs These inputs will control the indicators on the display to alert a user of service needed or in case of a fire They also control the engine shutdown relay and one input has its own separate output This output switches system voltage or ground out if a condition occurs Read this owner s manual completely before installation Failure to read and follow these instructions can result in damage to the unit voiding the warranty DANGER NO POWER ON OFF SWITCH IS PROVIDED FOR THIS UNIT TO FUNCTION AS INTENDED THE FM US 400018 FM US 400032 MUST BE CONNECTED TO A SUITABLE POWER SOURCE AND BE POWERED CONTINUOUSLY DANGER UNLIKE CNG LNG HAS NO IDENTIFIABLE ODOR IF AN LNG LEAK IS DETECTED BY THE METHANE SYSTEM TAKE EXTREME CAUTION C
24. of Nozzles Are the proper number of nozzles installed Are all nozzles properly positioned per First Article Inspection and free of obstructions __ _ Are the protective covers for the nozzles in position and clean If not replace with new ones 3 4 Control for Breakages Cracks on Hydraulic Hoses Are all hoses secure and in good condition Are all hoses amp tubing connections tight with no possibility for leaks _ d 8 14 2013 8010 0022 Installation manual 65 Bar Rev F 66 67 4 Detection System YES NO NA 4 1 Control for Detection Gas Cylinder Detection Fluid Cylinder 4 4 o o Are all mounting locations of the detection bottle intact with signs of wearordamage ls the pressure gauge indicating in the green area on the detection bottle and the pressure reading recorded on this form J 4 2 ControlforDetectionTube Clamps _ o S ls the routing and fixture of the detection tube free from wearorotherdamage 4 o 4 L So o 5 there any area of the detection tubing unprotected ls the detection tube free of abrasions and secured and does nothing contact the tube through the protective coil eic Are all tubing connections tight with no possibility for leaks y 4 3 Control for Damage to Protective Tube Protective Coil Spira So ls there any wear pinching or other damage to the protective tube or protective coil _ s the protective coil
25. of the detection system must be checked for fluid leakage after the ball valve on the detection container has been opened Inspect every connection and follow the whole path of the detection tube Note the gauge value and check again after approximately 15 minutes to ensure it is still in the green swept area Section 12 Installation of Nozzles The nozzles are installed with a T connection part no FM 4401 straight connector part no FM 4402 or 90 degree elbow part no FM 4409 without a cutting ring See section 15 for details on nozzle limitations for UL listed units 4401 4409 4402 Fig 12 1 Fittings Connectors 8 14 2013 8010 0022 Installation manual 65 Rev 39 67 Mounting Nozzles Before installation make sure that the nozzles are clean and that they have no visible defects It is preferred to use a premounting tool for connections if not available a vise can be used to hold the connection in place e Remove the nut and cutting ring The cutting ring will not be used e Place the nozzle in the nut and screw the nut back on the connection as far as possible by hand e Tighten with spanner 2 1 turns approximately 20 Nm then loosen the nut and tighten turn after the noticeable increase in torque Fig 12 2 Mounting nozzles Nozzle Quantities and Placement for UL Listed Units The AL piston accumulator is UL listed for use with 3 to 4 1 2L flow per minute nozzles or 4 to 6 0 8L
26. push button semi automatic or fully automatic The release 1s triggered by applying an electric voltage between 5 24 volts DC to the actuator At the moment of activation the current is 3A 15W during 1 millisecond For a hydro pneumatic system there 1s also an electrically or manually activated punch that cuts the tube Contact Fogmaker or your retailer for further information 8 14 2013 8010 0022 Installation manual 65 Bar Rev F 13 67 Section 4 Alarm Panels There are different alarm panels for fire and methane detection with optical or acoustical signals as well as special functions for automatic engine stop release delay fuel and main power cut off See figs 4 1 4 4 and the Fogmaker Fire and Methane Panel Manuals for more details Fig 4 1 Alarm panel FM 6722 20 LD RESET BUTTON 4 SECONDS FOR YSTE FIRE DETECTION SYSTEM OK gt gt PANEL NORTH ANERICA 4 r 3 SERVICE REQUIRED DETECTION ALARM Fig 4 2 Alarm panel fire only FM US 400031 surface mount FM US 400033 in dash mount 8 14 2013 8010 0022 Installation manual 65 Bar Rev F 14 67 rere lt Tg Ww FAT UEC I ORTH AMERICA FIRE DETECTION METHANE DETECTION 9 9 6 o SILENCE SILENCE RESET RESET Fig 4 3 Alarm panel Fire amp Methane detection FM US 400018 in dash mount FAC Gs R METHANE DETECTION ZONE1 LEL ZONE2 J ri h
27. secure and are the ends properly bent according to the Installation Manual 4 4 Control for Labels onthe Detection Tibe _ _ _ Are the Red FIRE DETECTOR labels clearly visible on the detection tube Replace as needed T fT 5 Alarm Panel Alarm Device Cables YES NO NA Check for Slackness Breakage Cracks E Is there any slack in the cables and are all joints cables undamaged Function TestFire Simulation 1 Is the green light illuminated on the control panel and does there appear to be no evidence of tampering L Has the control panel been tested the instructions on the panel 6 Other YES NO NA Is all electrical wiring intact and showing no sign of wear or damage Are all control labels up to date and visible EL s i U Check if customer would like the system manuals sent electronically and notifiy customer service Additional Comments Service Tech Printed Customer Name Printed Signature Customer Signature Company Date Date Note It is the customer s responsibility to ensure that all service checks are performed in accordance to Fogmaker North America s guidelines as indicated in the Installation Manual Services and or maintenance must be performed by a Fogmaker trained certified technician It is the responsibility of the customer to correct any problems as indicated by this document to ensure the proper function of the s
28. 150 Gordon Dr Exton PA 19341 Fogmaker Operation and Installation Manual Water Based Fire Suppression for Enclosed Spaces Fogmaker North America Delivery Address Tel 610 265 3610 info FMNA com 150 Gordon Dr Fax 610 265 8327 www FMNA com Exton PA 19341 8010 0022 Installation manual 65 Bar Rev F 1 67 8 14 2013 8010 0022 Installation manual 65 Bar Rev F 2 67 Fogmaker is a registered trademark for an automatic fire suppression unit intended to suppress fires for Class A surface burning and Class B fires within an enclosed volume The suppressant creates a cold water fog that not only cools down the temperature very rapidly and effectively but also forces out the air so that the oxygen content Is reduced The effectiveness of the suppressant increases when the fluid is vaporized from exposure to heated surfaces as a result of the fire Fogmaker operates and releases the suppressing fluid completely regardless of the installation position of the piston accumulator This is based on a patented solution that makes the function more secure than the traditional fire suppression canister or cylinder type where a rising pipe 1s used which reduces or completely eliminates the function when suppressing if the piston accumulator is hung or held nearly horizontally or upside down The piston accumulator is designed of aluminium alloy which is anodized to about 20 um which makes it very resistant to corrosion even in demanding
29. AUTION IF POWER IS ON AND LEFT UNATTENDED FOR AN EXTENDED PERIOD OF TIME BATTERY POWER MAY BE DIMINISHED Manual Display Controls Indicator Fire Detection OK Green when there is no fire detected or service required Service Required Orange when pressure has dropped in detector bottle or piston accumulator Fire Red when pressure lost or fire detected occurred Methane Detection OK Green when there is no service required and no gas detected Service Required Orange when sensor is disconnected or malfunction detected Trace Gas Orange when methane is detected between 20 and 50 LEL Significant Gas Red when methane is detected over 50 LEL Display Installation The FM US 400018 FM US 400032 should be mounted in a convenient location preferably where the visual indicators may be readily seen To install the display you must first cut a rectangular opening 4 1 8 x 2 1 4 Secure the display at the four corners with 6 screws Sensor Installation The sensor can be mounted horizontally or vertically on a flat surface It is important for the surface to be flat to prevent bowing of the housing Page 2 Rev L CNG Compressed Natural Gas is lighter than air and will rise Therefore it is important that a location be selected that is within nine 9 inches 22 86cm of the ceiling height Do not locate sensor directly in the path of any kind of constant external air flow or sources of contamination Keep sensor
30. E INSERT THE SAFETY SCREW YES NO NA Checking the cable or electric activation j Is the manual or electric punch properly installed and properly connected For cable activation check handle lever for sealing or damage Lubricate wires amp handle if applicable Sprinkler system hydraulic hose distribution system YES NO NA 3 1 Control forvibrationdamage wear L j __ ster any damageveaton any hoses ieee _ Is the Is the Stainless free of kinks and nieks free of kinks and nicks 3 2 Control for braces clamps tightness Are all braces or clamps secure per the installation instructions and in good condition all connections tightened so that there is risk for j 3 3 Control for Red protective covers amp Proper positioning of nozzles Are the proper number of nozzles installed Are all nozzles properly placed per customer or FMNA drawing and free of obstructions the Red protective covers position clean If replace with new ones X 3 4 Control for breakages cracks on hydraulic hoses Are all hoses secure and in good condition Are all hoses amp tubing connections tight with no possibility for leaks ILL 8011 002 Service Manual Rev B 4 Detector System YES NO NA 4 1 Control for detector gas cylinder detectorfluidcylinder Z L S Are all mounting l
31. G The safety screw must always be installed during transport installation and service When the safety screw and protection plate s are removed Fogmaker can be released unintentionally with only light pressure on the release catch under the protection plate The release valve must not be removed when the container is pressurized If the valve or any of its nipples or connectors are removed when the container Is pressurized a powerful fluid spray 943 psi 65 bar can be emitted and cause serious personal injury Section 9 Installation of Mechanical Activation Cables NOTE Confirm that the safety screw 1s installed in the release valve before installation and or servicing of the piston accumulator to prevent unintentional discharge during installation Safety screw 8 14 2013 8010 0022 Installation manual 65 Bar Rev F 26 67 In order to ensure a satisfactory cable function in the installation proceed as follows Drill an 8 mm hole where the handle will be located Screw off the outer of the two M8 nuts and Insert the cable fixture from the back Put on the safety lock if one is to be installed and then screw on the outer M8 nut again and tighten Then tighten the M8 nut on the backside Install the supplied M5 nut and the T handle on the cable Lock the T handle with the M5 nut in a suitable position It is particularly important if the safety lock 1s used to make sure that this can be opened closed with suit
32. Protection box for single Fig 7 2 Protection box for double Mount the installation fittings in a suitable position on a sufficiently stable frame in order to withstand the weight of the cylinder s Use M8 x 25 mm bolts in the same number as there are attachment points on the single cylinder double cylinder protecting boxes Install the cylinder s and protecting boxes so that there 15 a minimum of 6 in clearance at the end of the container where the release valve is located and so that the space is sufficiently large to allow the connection of hydraulic hoses pipes detection hose or release wires for mechanical activation or electric activation devices See Section 24 for weights of the cylinders and the protection boxes The container can be installed in any position However make sure to install the piston accumulator so that the gauge can be clearly read If the container cannot be installed with the gauge visible 1t Is recommended that a suppression unit with a pressure switch be used instead Do not use the pressure gauge attached to the fire suppression unit to determine when the intended charging pressure has been reached Use a pressure regulator when the pressure source is a tank of high pressure gas that is gas at higher than the charging pressure of the unit 8 14 2013 8010 0022 Installation manual 65 Bar Rev F 18 67 7 1 Installation Dimensions dimensions shown in millimeters 3 3 and 41 cylinders 3 3 I
33. The stainless pipes 45 in 1150 mm In length so keep this in mind when engineering a system The pipes should be bent using a 24 mm radius on a CNC bender table top bender or hand bender NEVER bend pipe freehand as this can cause kinks and duplication Issues Keep a minimum straight length between bends of 75 In 19 mm Keep a 75 In 19 mm straight on tube ends to ensure cone sealing when inserted into fittings If the pipe system for a certain application must be movable or if piping is very difficult to install hydraulic hoses can be used instead see Section 14 Try to minimize the use of hydraulic hose See Section 15 for details on the pipe system limitations for UL listed units Install the pipe system with the nozzles in the roof of the space to be protected Make sure that it 1s possible to install the pipe system so that it 1s located firmly The nozzles shall be inclined slightly inwards and downwards 300 500 mm from the engine and with 700 900 mm distance between the nozzles in order to achieve the best possible spreading of the flow See fig 13 1 The suppressing effect is improved when the nozzles are directed towards the parts of the space where fire can be expected to arise or some hot area that speeds up the steam formation Examples of such hot parts are spray pipes turbo manifolds compressors and additional heaters The spray from different nozzles should be adjusted so that it does not disrupt the spray from othe
34. able slackness Clamp the outer casing to the vehicle apart from the last half meter before the valve The smallest bend radius for the cable is 150 mm Remove the protection plate for the valve by loosening its screw fig 9 2 no 1 Pull out the inner cable from the casing with the help of the T handle to about 120 150 mm and cut the outer casing to a suitable length Pull out the cable again and install the terminals tensioners fig 9 2 no 2 on the casing Cut the inner wire to 26 and 31 mm respectively fig 9 1 and thread the cable through the M6 hole in the valve housing and screw in the cable tensioner fig 9 2 no 2 Install the cable stops fig 9 3 no 5 Thread the cable stops in the cut tracks in the release catch fig 9 4 no 6 Attach the lid fig 9 2 no 4 The cable stops are kept in position by the lid Install the last clamp as close to the valve housing as possible in order to ensure that the cable casing is properly fixed without any movement Braces for the fixture of the cable should be located approximately 300 mm apart along the casing of the cable Install the cable where it will not be exposed to breakage or acute bends that would prevent or impede activation Fix or mount the pull handle on the end of the cable in an easily accessible position outside the space that the Fogmaker unit 1s intended to protect in case of fire For installation in vehicles one of the handles 1s to be located in the operator drive
35. accumulator or other components or the suppression peripheral equipment Also check that there is no vibration damage 1 2 Control for protecting box labels Check the condition of the protecting box so that it protects the piston accumulator satisfactorily and that the mounting is intact Check labels and markings so that they are readable and easily visible Replace with new ones if required Check that the date is less than 6 years from manufacture date Perform 6 year service if required 1 3 Control for leakage corrosion Check that there is no leakage corrosion around the piston accumulator couplings connections and valves 8011 002 Service Manual Rev B 1 4 2 1 3 1 3 2 3 3 3 4 4 1 Change of service interval label Control of gauge pressure Change the service interval label and attach the new one with the correct month towards the arrow Check the gauge pressure and note it on the inspection report Note The pressure should be in the green swept area If deviations occur contact Fogmaker or authorized service provider 2 Cable activation Start by screwing in the safety screw in the valve Check that all the releases are sealed and that all the wires run easily without damage to the wires or the releases that can affect their function Remove the protective cover on the valve and free the wire so that it is possible to test its function Spray with lubricating oil CRC 5 56 or the equivalent
36. appr 3 720 mg liter 48h OECD 202 13 Disposal Considerations Product disposal Dispose in accordance with local regulations 14 Transport Information Not regulated ADR RID IMDG or DGR 15 Regulatory Information The product does not fall under any EC labeling regulation The safety data sheet is prepared according EC directive 16 Other Information 8 14 2013 8010 0022 Installation manual 65 Bar Rev F 56 67 Revision Fosgmaker International urges each customer or recipient of this M SDS to study it carefully and consult appropriate expertise as necessary or appropriate to become aware of and understand the data contained in this M SDS and any hazards associated with the product The information herein is provided in good faith and believed to be accurate as of the effective date shown above However no warranty express or implied is given Regulatory requirements are subject to change and may differ between various locations It is the buyer s user s responsibility to ensure that his activities comply with all federal state provincial or local laws The information presented here pertains only to the product as shipped The product is solely designed for use as extinguishant in Fogmaker fire suppression system For all other usage the buyers users must determine the conditions necessary for the safe use of this product Due to the proliferation of sources for information such as manufacturer specific M SDSs w
37. are taken at approximately 4 second intervals The temperature drops during this time from slightly more than 400 C to 40 C During these 12 seconds approximately 7 5 L suppression fluid is used 8 14 2013 8010 0022 Installation manual 65 Bar Rev F 3 67 Spray tire Pressure Foegeaker 120 The fire is suppressed and the temperature test room of 5m The temperature in the smoke gauges reaches 275 C Suppression takes place in approx 5 sec Note that only components from Fogmaker may be used If other components are used Fogmaker will not guarantee the unit function Components in this manual marked with an asterisk are not UL listed 8 14 2013 8010 0022 Installation manual 65 Bar Rev F 4 67 List of contents Page PART ONE SYSTEM OVERVIEW Section 1 Piston ACCUMULAtON ccc ccceeceececceececeeceeceeceeeecueceeaeeaecaeeueceeaecaecueceeausaeceesueaeseesneseeans 7 General DescripllOli __ 7 12 SSUDDIESSIOM E 9 Section 2 Release Valve amp Microswitch 9 SECTIONS uuu uuu 11 3 1 Mechanical nie avena td re e ne aO dace a ae a p rede de co done eiae tees 11 3 2 Hydro Pneumatic ACUVAllOIT uuu u vv Eve e VOTRE 11 3 9 Eleclncal
38. bottle and ensure that gauge reads 100 psi or greater if not replace bottle b Assembling clear tube to output of regulator valve 3 Begin the flow of test gas by turning thumb screw on regulator valve counterclockwise until it stops 4 Hold opening free end of clear tubing against one of two slots in cap of detector to be tested as shown in the image below Page 2 Rev A 5 When using 20 or 25 LEL bottle the alarm panel will illuminate light for Trace Gas If the sensor under test is equipped with an indicator LED it will change from solid red during normal vehicle operation to a slow blinking red light upon detection of trace gas Both indications if applicable will occur simultaneously and within two minutes of application of test gas 6 Remove clear tubing from methane detector close regulator valve knob by turning clockwise and wait for alarm panel Trace Gas light to turn off and system OK light to illuminate again 7 Repeat steps 3 through 6 for all other detectors in vehicle 8 Once all detectors have been tested at the 20 or 25 LEL level disconnect test gas bottle from regulator valve and replace with 5096 LEL bottle 9 Repeat steps 3 and 4 above 10 When using 50 LEL bottle the alarm panel will illuminate the light for Trace Gas and the detector LED 1f so equipped will change from solid red to slow blink within one minute of application of this test gas Within two minut
39. cturer This device is not intended for use In aircraft There are no user or field serviceable parts in this product The FM US 400018 FM US 400032 must be returned to the manufacturer for any repair or trouble shooting beyond what is recommended in this manual Installation shall be done by qualified personnel authorized to do so by the authorities having jurisdiction for the particular application in which the product is being used Electrical wiring shall be in accordance with applicable codes Improper wiring including all wire connections may render the unit inoperable damage components or cause a fire and will void all warranties Page 7 Rev L Methane Detector Test Procedure for Aluminum housing sensors EFOGNIAKER NORTH AMERICA FIRE DETECTION METHANE DETECTION SILENCE SILENCE RESET RESET FIRE OR GAS SYSTEM TEST HOLD APPROPRIATE BUTTON FOR 4 SECONDS PUSH BUTTON FOR ALARM SILENCE AND SYSTEM RESET FMNA Post address Delivery address Tel 610 265 3610 Info FMNA net 150 Gordon Dr 150 Gordon Dr Fax 610 265 8327 www FMNA net Exton PA 19341 Exton PA 19341 Page 1 Rev A Methane Fume Detector Fire Detection System Methane Sensor Test Procedure MADE IN THE USA 1 Start Engine to Vehicle and wait for Methane Detection System OK light to illuminate on Fogmaker Control Panel 2 Open and assemble Calibration Kit as shown in the image below by a Screwing regulator valve onto desired test
40. d you test the control panel per instructions on the panel 6 Other YES NO NA Isall wiring intact and shows no sign of wear or melting _ Are all control labels up to date and easily shown x OC s _ Check if customer would like a manual sent electronically and notify customer service _____ Additional Comments Service Tech Printed Customer Name Printed Signature Customer Signature Company Date Date Note It is the customer s responsibility to ensure that all service checks are performed in accordance to Fogmaker North America s guidelines as indicated in the Installation Manual Services and or maintenance must be performed by a Fogmaker trained certified technician It is the responsibility of the customer to correct any problems as indicated by this document to ensure the proper function of the system 8011 002 Service Manual Rev B MShield GD2 Methane Fume Detector Installation and Operation Manual MADE IN THE USA E C NT TX E E s E ES E AAA METHANE DETECTION ZONE1 LEL ZONE2 e 50 mn TESI 5 L E NC E Sold separately or In conjunction with Fogmaker North America s Fire Suppression System Contact Fogmaker NA 150 Gordon Dr Exton PA 19464 Ph 1 610 265 3610 READ THIS MANUAL CAREFULLY AND SAVE FOR FUTURE REFERENCE KEEP THIS MANUAL WITH THE MShield Introduction Th
41. determine the conditions necessary for the safe use of this product Due to the proliferation of sources for information such as manufacturer specific M SDSs we are not and cannot be responsible for M SDSs obtained from any source other than ourselves If you have obtained an M SDS from another source or if you are not sure that the M SDS you have is correct please contact us for the most recent version Section 26 Performed Functional Tests and Technical Approvals Testing authority AF Kontroll AB Pressure vessel approval ay Swedac Design Reviev Certificate The International Automobilist Federation FIA Techno List No 16 Groups N The Swedish Testing and Research Institute SP ADMINSTRATION The Swedish Administration of Shipping and Navigation regulations Extinguishing test in 5 m3 Cau manner he Swedish Administration of Shipping and Navigation regulations for engine bays lt 5 m3 for pleasure boats 8 14 2013 8010 0022 Installation manual 65 Bar Rev F Standard PED 97 23 EC 40 65 AFS 1994 39 LA 91 Art 253 Safety equipment Homologating no Ex 001 97 SBF 128 for Busses F325912 Rep no 96 R30737b from 1996 01 11 Type approval File 010203 9770000 63 67 Date 22 04 2002 02 12 1997 02 12 1996 11 12 2004 18 06 1996 04 02 1997 ul Brandskyddsf reningen The Swedish Fire SBF 127 18 05 1998 Protection Association Approved ex
42. dling Material Safety Data Sheet Dowfrost Section 1 Chemical Product and Company Identification Product Name Dowfrost Catalog Codes SLD2902 CAS Mixture RTECS Not applicable TSCA TSCA 8 b inventory Propylene glycol Potassium phosphate dibasic Water Cl Not applicable Synonym Dowfrost Chemical Name Dowfrost Chemical Formula Not applicable Contact Information Sciencelab com Inc 14025 Smith Rd Houston Texas 77396 US Sales 1 800 901 7247 International Sales 1 281 441 4400 Order Online ScienceLab com CHEMTREC 24HR Emergency Telephone call 1 800 424 9300 International CHEMTREC call 1 703 527 3887 For non emergency assistance call 1 281 441 4400 Section 2 Composition and Information on Ingredients Composition 8 14 2013 8010 0022 Installation manual 65 Bar Rev F 58 67 Name CAS by Weight Propylene glycol 57 55 6 95 Potassium phosphate dibasic 7758 11 4 Water 7732 18 5 2 5 Toxicological Data on Ingredients Propylene glycol ORAL LD50 Acute 20000 mg kg Rat 22000 mg kg Mouse DERMAL LD50 Acute 20800 mg kg Rabbit Potassium phosphate dibasic LD50 Not available LC50 Not available Section 3 Hazards Identification Potential Acute Health Effects Hazardous in case of inhalation Slightly hazardous in case of skin contact permeator of eye contact irritant of ingestion Non corrosive for skin Non irritant for skin Potential Chronic Health Effec
43. dry Once the location has been selected peel the backing paper off of the sensor and stick in its desired location Place a 8 washer on a 8 pan head screw and insert through the hole in the sensor ear to secure Repeat on the other ear Do not use Loctite as 1 can cause the sensor housing to crack Use a lock washer or locknut instead Tighten the screws to 20 in lbs do not over tighten Wiring the FM US 400018 FM US 400032 The display has five connectors for external connections and one pink wire for battery back up See diagram below for connections See the table for connector pin outs FM US 400018 FM US 400032 has an in line fuse on the positive cable sensor 1 OTM 04 3F Sensor 2 OTM 04 3F FM Us 400018 Primary Fire Cann FM US 400016 FM US 400019 FM US 400046 DTMUB 35 12 Lead FM Us 40001 7 08 35 FMVVEH CTATA RAE DTMD4 3P OTM 06 35 Optional Splitter can be installed in either location to double the number of sensors per channel OTM 04 3F ector Delphi 12047937 Lead is 16 fram back of gauge to connectors all wired wrapped in wire loorn Delphi 12058241 Power Connector Delphi 120108 73 Optional Equipment FM US 400016 FM US 400017 FM US 400019 FM US 400020 FM US 400021 FM US 400046 FMWH 1414 0XX Power Out Delphi 12015 782 Fed Positive Reserve 12 YOC Black Ground IR Therm Connector FM US 400072 1 Power IM Delphi 1201097 3 Fed
44. e are not and cannot be responsible for M SDSs obtained from any source other than ourselves If you have obtained an M SDS from another source or if you are not sure that the M SDS you have is correct please contact us for the most recent version 17 2 Fogmaker Detector Fluid Safety Data Sheet Revision A Version Date 2 29 2012 12 Identification of the substance preparation and of the company undertaking Trade name Fogmaker Detection fluid Supplier Fogmaker International NA 150 Gordon Drive Exton PA 19341 Tel 610 265 3610 Fax 610 994 5470 E mail info FMNA com Internet www FMNA com 610 265 3610 Tel with emergency situation 13 Hazards identification Red liquid Avoid temperatures above 450F 232C 14 Composition information on ingredients 8 14 2013 8010 0022 Installation manual 65 Bar Rev F 57 67 Chemical Characterization High pressure water mist fire suppression Loss Of Pressure Detector fluid Amount is based at freezing point 35 MSD Component Amount CAS Product code Dowfrost 50 55 Mixture 04632 002239 See below for Dowfrost MSDS Water 45 50 15 First aid measures Eye Contact Flush eyes thoroughly with water If irritation persists obtain medical advice Skin Contact Wash in flowing water or shower Inhalation Remove to fresh air 1f effects occur Consult a physician Ingestion No adverse effects anticipated by this route of exposure incidental to proper industrial han
45. e sensor may have been damaged and will need replacement WARNING The FM US 400018 FM US 400032 has been designed to alarm visually at 20 of the LEL Lower Explosive Limit of methane and alarm visually and audibly at 50 of the LEL Implement immediately the following procedures in the event of an alarm Manually shut off the source of methane if possible Turn off all electrical circuits EXCEPT circuits which operate blowers and or exhaust fans Remove all personnel from the area Ventilate the area Carefully check all fuel lines tanks and fittings to locate the leak Have the problem repaired by qualified personnel Page 5 Rev L Panel Logic Brown wire Black wire Yellow wire 14 Bar Switch 5 Bar Switch 50 Bar Switch Evaluation of Signal Detector Container Detector Container Piston Accumulator Pressure loss in Piston accumulator System OK White wire is common ground for switches Testing the operation of the fire suppression system I Connect all wires and arm the fire suppression system Turn on the bus After the automatic system test runs if everything is connected and the bottles charged to the correct pressure the green SYSTEM OK light should be illuminated Disconnect the connection between the 50 bar pressure switch and the wire harness This is labeled EXT PR SW The SERVICE REQUIRED light will be illuminated Reconnect after this is verified Disconnect the c
46. e vapor monitoring system utilizes advanced technology for detection of methane fumes The MShield allows the connection of four 4 sensors with optional splitter FM US 400017 and has both visual and audible alarms that trigger at 20 and 50 LEL of methane respectively Test switches are provided for full checking of all operations System operation and correct sensor operation are continually monitored and indicators are provided for fault detection The MShield P N FM US 400015 Page 1 Rev C has an internal relay for automatic control of an external device up to amp Read this owner s manual completely before installation Failure to read and follow these instructions can result in damage to the unit voiding the warranty MS 3 Cable 5 MS 3 Cable 10 MS 3 Cable 15 MS 3 Cable 20 MS 3 Cable 25 Splitter Components This Kit Includes 1 MSHIELD Display PART NUMBER FM US 400036 2 MS 3 Sensors part number FM US 400019 1 528 CABLE part number FM US 400047 Horn FOGMAKER METHANE DETECTION ZONE1 LEL ZONE2 OK OK WARNING WARNING DANGER POWER 50 Optional Components Extension Cable for MS 3 Sensor Extension Cable for MS 3 Sensor Extension Cable for MS 3 Sensor Extension Cable for MS 3 Sensor Extension Cable for MS 3 Sensor Splitter for 1 Additional Sensor TEST RESET SILENCE DANGER SERVICE REQUIRED Part number FMWH 1414 005 Part number FMWH 1414 010 Part
47. end it less than a radius of 3 15 in 80 mm Avoid a location close to heat sources such as turbochargers etc High temperatures affect the material structure of the detection tube and can degrade the tube and cause faulty detection The minimum distance between the detection tube and a turbo manifold silencer catalyzer or other hot part is 20 in 500 mm The detection tube should be easy to remove and visually inspect for service The detection tube is provided with labels see fig 11 8 item 7 that indicate the purpose of the tube On the entire detective length of the detection tube 1 e in the protected area a stainless protection coil must be used Protection coils are available in four lengths 4 5m 5m 6m and 7m Avoid cutting the protection coil If the coil must be cut the end of it must be bent into a ring co shape away from the tube to avoid scoring see figs 11 3 and 11 4 Use 8 mm steel rubber braces when installing the detection tube 1 the protected space If wire ties must be used they should be at least 10 mm wide The wire ties must not be applied directly on the detection tube Use a minimum 50 mm layer of protection conduit part no FM 47132 in between Outside the protected space use conduit protection tube in order to protect the detection tube over its entire length Fasten with 10 mm steel rubber braces or 1n exceptional cases use the aforementioned wire ties 8 14 2013 8010 0022 Installation man
48. epends on the criteria above Fig 1 1 Double piston accumulator Fig 1 2 Single piston accumulator 8 14 2013 8010 0022 Installation manual 65 Bar Rev F 7 67 The suppression system consists of piston accumulator 1 release valve 2 connector for detection tube 3 safety valve optional per DOT requirements 4 outlet for suppression fluid with protective plug 5 refilling connection for suppression fluid 6 bracket 7 brace 8 manometer gauge 9 pressure switch optional 10 safety screw 11 bracket double piston accumulator 12 cylinder 2 13 brace double piston accumulator 14 interconnection hose 15 The bottom of the container has a refilling connection for the propellant Fig 1 3 Construction of double piston accumulator The protection plug 5 must always be in position during installation service and transport of the piston accumulator The safety screw 11 prevents unintentional activation and must always be in position during assembly disassembly or service and during transport if the accumulator is pressurized The safety screw may not be removed until the whole pipe system is installed and the piston accumulator system is made active Let the safety screw hang on the cable when it Is not screwed in Installation fittings 7 and braces 8 for single cylinder installation fittings 12 and braces 14 for double cylinders are included Screws are not included The type of sc
49. er Fogmaker International AB Box 8005 Sandv gen 4 350 08 Vaxjo Tel 46 0 470 77 22 00 Fax 46 0 470 77 22 10 E mail nfo FMNA com Internet www FMNA com VAT no 556491 9401 Tel with emergency situation 46 0 20 99 60 00 Kemiindustrins ERC 2 Hazards identification The product is not restricted by any hazards identification 3 Composition information on ingredients Chemical Characterization High pressure water mist fire extinguishing liquid based water Amount is based at freezing point 35 Symbol R phrase Component Amount CAS Einecs nr Brine of carboxylic acids 25 45 1297 08 22 2 4822 2 590 29 4 2096779 AFFF 1 R36 38 1 2 Ethandiol lt 0 5 107 21 1 203 473 3 R22 Synthetic Surfactant lt 0 2 Trade 1 R38 41 secret 8 14 2013 8010 0022 Installation manual 65 Bar Rev F 53 67 Fluorosurfactant Composition lt 0 7 Trade 1 R36 52 53 Secret Corrosion inhibitors lt 1 5 Aliphatic acid Sodium salt lt 0 5 xn R63 Tolytriazol lt 0 1 29385 43 249 596 6 xn R22 l Water 55 75 4 First aid measures Eye Contact Wash eye thoroughly with water If irritation persists obtain medical advice Skin Contact Wash with water and soap Inhalation In case of excessive exposure get fresh air Ingestion Drink much water seek medical attention 5 Fire Fighting Measures Not flammable non burning liquid Possesses extinguishing properties 6 Accidental Release Measures Step
50. es of application of 50 LEL test gas the alarm panel will illuminate the light for Significant Gas and sound the audible alarm If the sensor under test is equipped with an indicator LED it will change from solid red during normal vehicle operation to a slow blinking red light upon detection of trace gas to a rapid blinking red light upon detection of significant gas Continue to apply test gas to sensor after this occurs After 15 seconds of significant gas detection the control panel will shut the vehicle engine off 11 Remove clear tubing from methane detector close regulator valve knob by turning clockwise and wait for alarm panel Trace Gas light to turn off and System OK light to illuminate again 12 Restart engine and wait for System OK light to illuminate if addition sensors are to be tested 13 Repeat steps 9 through 12 above for all other detectors in vehicle Interpretation of Results e Ifall detectors behave as described in steps 5 and 10 above all detectors and system are functioning properly e Ifall or several consecutive detectors do not function as described in steps 5 and 10 above ensure that gauge on regulator valve still reads at least 100 psi If not replace bottle and repeat test e If both bottles are known to be of sufficient pressure and one or more detectors do not function as described in steps 5 and 10 above replace malfunctioning sensors with new units Page 3 Rev A
51. esidue with a dilute solution of acetic acid Finish cleaning by spreading water on the contaminated surface and dispose of according to local and regional authority requirements Large Spill Absorb with an inert material and put the spilled material in an appropriate waste disposal Neutralize the residue with a dilute solution of acetic acid Finish cleaning by spreading water on the contaminated surface and allow to evacuate through the sanitary system Section 7 Handling and Storage Precautions Keep away from heat Keep away from sources of ignition Empty containers pose a fire risk evaporate the residue under a fume hood Ground all equipment containing material Do not ingest Do not breathe gas fumes vapor spray Wear suitable protective clothing In case of insufficient ventilation wear suitable respiratory equipment If ingested seek medical advice immediately and show the container or the label Keep away from incompatibles such as oxidizing agents Storage Keep container tightly closed Keep container in a cool well ventilated area Do not store above 121 C 249 8 F Section 8 Exposure Controls Personal Protection Engineering Controls Provide exhaust ventilation or other engineering controls to keep the airborne concentrations of vapors below their respective threshold limit value Ensure that eyewash stations and safety showers are proximal to the work station location Personal Protection Safety glasses Lab coat
52. g 11 11 Parts for the AMP super seal contact Fig 11 12 Tong Elpress DRB 115 8 14 2013 8010 0022 Installation manual 65 Bar Rev F 36 67 The detection container must be installed in one of the approved positions shown in fig 11 13 Inside all detection containers 1s a flexible siphon tube that will not operate properly if installation deviates from the ideal or OK positions shown below Incorrect Incorrect Fig 11 13 Detection cylinder mounting positions 11 4 Signal Processing from the Pressure Switch If pressure switches are connected to one of Fogmaker s alarm panels the handling is managed automatically Refer to Alarm Panel Manuals for connections If the pressure switch is connected to an existing system CAN bus multiplexer the signals shall be interpreted as in the tables below System with 2 pressure switches on the detection container and without a pressure switch on the piston accumulator Standard Optional Evaluation of signal pressure switch pressure switch 14 bar 5 bar On the detection container On the detection container f C I Pressure loss In detection system _____1 j 0 ____ Pressure switch 5 bar faulty or wire disruption ____ j O ____ FIRE System OK 8 14 2013 8010 0022 Installation manual 65 Bar Rev F 37 67 System with 2 pressure switches on detection container and with a pressure switch on the piston accumulator Standard Optional Optional E
53. gents Slightly reactive to reactive with acids Corrosivity Non corrosive in presence of glass Special Remarks on Reactivity Hygroscopic keep container tightly closed Incompatible with chloroformates Propylene glycol Special Remarks on Corrosivity Not available Polymerization Will not occur Section 11 Toxicological Information Routes of Entry Absorbed through skin Eye contact Inhalation Ingestion Toxicity to Animals Acute oral toxicity LD50 20000 mg kg Rat Propylene glycol Acute dermal toxicity LD50 10000 mg kg Rabbit Chronic Effects on Humans Not available Other Toxic Effects on Humans Hazardous in case of inhalation Slightly hazardous in case of skin contact permeator of ingestion Non irritant for skin Special Remarks on Toxicity to Animals Not available Special Remarks on Chronic Effects on Humans Can cause gastrointestinal disturbances Propylene glycol Special Remarks on other Toxic Effects on Humans Not available Section 12 Ecological Information Ecotoxicity Not available BOD5 and COD Not available Products of Biodegradation 8 14 2013 8010 0022 Installation manual 65 Bar Rev F 61 67 Possibly hazardous short term degradation products are not likely However long term degradation products may arise Toxicity of the Products of Biodegradation The product itself and its products of degradation are not toxic Special Remarks on the Products of Biodegradation No
54. gmaker system should be inspected per the instructions listed in the Service Manual number 801 1 002 8 14 2013 8010 0022 Installation manual 65 Bar Rev F 50 67 Section 21 Effect of Suppressing Fogmaker does not normally harm the function of an engine If the suppression fluid 15 sucked into the air intake on the engine it will not significantly change the function of the engine However starting difficulties can occur with diesel engines since the incoming suppression fluid contains water Note that the suppression fluid can cause corrosion damage if the engine is not cleaned within a short time after the fire For safety s sake the engine should be protected by filling tt with a little oil and turning over the start motor for a few revolutions The function of the electrical system can be affected by the suppression fluid and give undesirable short circuits 1f the cleaning protocol described in Section 18 Is not performed quickly The protected equipment can be used again once it has been cleaned and the cause of the fire has been eliminated assuming that the fire itself has not caused damage that must first be repaired Section 22 Function Reset after a Fire After Fogmaker has been released the piston accumulator must be refilled For a hydro pneumatic system the detection cylinder must be replaced This must be carried out by authorized personnel For parts see the Fogmaker Parts Catalog Take the following actions if the
55. he ball valve on the detection bottle e The detection fluid will fill the detector tube e The fluid is colored to make it visible in the tube There will be an air bubble in the end of the tube e This air bubble will disappear slowly over several weeks and pressure will drop about 0 5 bar e Final pressure in the fire detection system should be between 20 and 24 bar on the gauge Ball valve Fig 11 9 8 14 2013 8010 0022 Installation manual 65 Bar Rev F 35 67 For detection tubing longer than 14 meters e Fill the detection tube with accompanying detection fluid using the Fogmaker detector fluid pump e Fill first the pump with fluid by submersing both suction and pressure hose into detection fluid during rotating the pump handle e Then attach the pressure hose of the pump to the detection tube e Fill the detection tube until detection fluid comes out the other end to ensure that all air is gone e Install tube end into the piston accumulator or end plug e Pressurize the detection tube Slowly open the ball valve mounted on the detection cylinder Fig 11 10 e Final pressure in the fire detection system should be between 20 and 24 bar 11 3 Detection Cylinder Enclosed with the detection cylinder on delivery are two braces four to six labels and fitting contacting parts for the AMP contact on the pressure switch Use an Elpress DRB 115 or similar crimping tool 01 kirbe Fi
56. heck Atter Installation 1 The Fogmaker piston accumulator is tested for leakage for at least 3 days after production prior to delivery so testing by the customer is not necessary 2 A test of the tightness of the pipe system must be carried out by connecting compressed air to one end of the piston accumulator connection after which all connections and joints are sprayed with leakage spray and are observed Nozzles are to be temporarily replaced with plugs during this test Make sure that all nuts for the pipe and nozzle connectors have been tightened in correctly Mark all nuts after check with paint marker Draw a line over every nut and connector body This will indicate and remind that each nut has been checked 3 A hydro pneumatic detection system is checked after the ball valve on the detection container has been opened after which all the joints and connections are tested for leakage with leakage spray Any possible leaks are rectified The gauge on the hydro pneumatic system should thereafter be observed for a minimum of one week The pressure shall be between 20 24 bar 4 For electrical systems check that all wires are correct and that there are no faulty connections Check the alarm panel function per the appropriate Alarm Panel Manual 5 This fire suppression unit is to be maintained and inspected according to the Standard for Extinguishing Agent Extinguishing Systems NFPA 17 8 14 2013 8010 0022 Installation manual 65 Ba
57. ile the second cutting edge clinches the tube at the same time 6 Loosen the nut and check that there 15 a clearly raised edge all around the tube The edge must cover 80 of the front of the cutting ring This check is for the safety of all concerned If the raised edge 1s not satisfactory pre assembly in step 5 must be repeated The cutting ring can rotate on the tube 7 Reassemble the nut on the fitting until it contacts the cutting ring and then tighten for a further 1 4 turn more Cutting ring Fig 13 2 Assembly of pipes on connectors If a hydraulic hose will be used between the piston accumulator and the pipe system see Section 14 If there is a partition between the space where the piston accumulator is installed and the engine bay use a bulkhead fitting part no FM 4405 Then connect the pipe system in the protected area to the bulkhead grommet with the hydraulic hose see fig 13 1 Alternatively the pipe system can be connected directly to the bulkhead grommet with the connector part no FM 4405 Clamp the pipe system in the vehicle every 300 mm with steel rubber clamps part no FM 5308 so that vibrations and sagging are prevented see fig 7 3 The maximum distance from an end nozzle to a brace 15 100 mm 8 14 2013 8010 0022 Installation manual 65 Bar Rev F 42 67 Fig 13 3 Clamping of the pipe system Connectors should be suitably clamped with steel rubber clamps part no FM 5318 see fig 13 4 It 1s
58. ion limit the piston accumulator must be removed Refer to Arm Disarm Instructions In Section 16 before removal section 24 Technical Data Single Piston Accumulator Universal 3 3 Universal 41 Universal 6 5 1 Universal 7 5 Filled Piston Accumulator weight Ib Volume suppressant fluid approx Double Piston Accumulators Universal 1 pue 8 13 141 Filled Piston Accumulator weight Ib 2 Triple Piston Accumulators Universal 12 e 111 pe 19 D m 211 Filled Piston Accumulator Ib 78 114 0126 Common technical data Material Container Extruded high resistant aluminum AA 6061 T6 Mounting brackets Aluminum straps of stainless steel Valve Brass pertaining components of stainless steel Anodizing Min 20 um all aluminum parts Other specifications Ambient temperature container Min 30 C 22 F Max 65 149 F Suppressant fluid Water frost protection film former Frost protection temperature Standard to 30 C af not other ordered Propellant Nitrogen Test pressure cylinder 190 bars Charging pressure approx 65 bars at 22 8 14 2013 8010 0022 Installation manual 65 Bar Rev F 52 67 Section 25 Material Safety Data Sheets MSDS 17 1 Extinguishant 35 Safety Data Sheet Version 7 Version Date 12 02 2011 1 Identification of the substance preparation and of the company undertaking Trade name Extinguishant 35 Suppli
59. l turn on after 15 seconds See connector table IR Thermal Relay This relay has the common tied to system voltage and is normally open When a ground 15 present at the IR Thermal input the relay closes sending out system voltage Button Operation Either SILENCE RESET button can be used for each system When there are no alarm conditions holding either button for 4 seconds will initiate a self test sequence If the siren is sounding holding either button in for 1 second will mute the siren for 15 seconds Engine Relay If the engine relay is activated holding either SILENCE RESET button will reset the relay for 250mS to signal the bus s monitoring system If the green wire is connected to system voltage and the engine relay is activated holding either button for 5 seconds will cause the relay to reset for 15 seconds allowing the vehicle to start See connector table DANGER CHOOSING TO OVERRIDE THE METHANE SYSTEM DURING A 50 LEL ALARM CAN RESULT IN AN EXPLOSION EXTREME CAUTION SHOULD BE TAKEN BEFORE OVERRIDING THE SYSTEM Nuisance Alarms The sensors used for the FM US 400018 FM US 400032 are sensitive to hydrocarbons but an alarm may be triggered by the use of other chemicals such as cleaners paint polish etc The sensors will also detect hydrogen fumes from an overcharged battery If no hydrocarbon fumes are present check for recent use of cleaners fiberglass repairs strong adhesives etc If none of these are present th
60. lay recessed for drilling By drilling these out with a 3 16 drill bit from the back of the housing The holes are spaced 2 18 inches from each other in each corner Sensor Installation Install sensor in a location that will be high enough to detect the methane fumes but also out of the path of any kind of constant external air flow or sources of contamination Methane is lighter than air and will rise Therefore it is important that a location be selected with this in mind Wiring the MShield Wire the power connector to the systems 12V battery Connect the black wire to the Gnd from the battery Connect the red wire to the positive side of the battery If auxiliary devices are used that require 12V the orange or purple wire can be used to supply the 12V as they are connected internally to the red wire To switch an auxiliary device connect the blue or green wire to the ground of the device to be switched When 50 of the LEL of methane 15 detected the internal relay will close connecting Gnd to the blue and green wires Plug the appropriate connectors into the display Cables are available in various lengths to allow remote mounting of the sensors See Optional Components P N FM US 400015 Page 3 Rev C Q gt e un Ka b e mi uag E o me bp S 1010 Eb n gt un puS s pal A SE 90IA LQ ESIN TWO suibue
61. lity of the Product May be combustible at high temperature Auto Ignition Temperature The lowest known value is 410 C 770 F Propylene glycol Flash Points OPEN CUP 102 C 215 6 F Flammable Limits LOWER 2 696 UPPER 12 596 Products of Combustion These products are carbon oxides CO CO2 Some metallic oxides 8 14 2013 8010 0022 Installation manual 65 Bar Rev F 59 67 Fire Hazards Presence of Various Substances Flammable in presence of oxidizing materials Slightly flammable to flammable in presence of open flames and sparks of heat Non flammable in presence of shocks of reducing materials of combustible materials of organic materials of metals of acids of alkalis of moisture Explosion Hazards in Presence of Various Substances Risks of explosion of the product in presence of mechanical impact Not available Risks of explosion of the product in presence of static discharge Not available Fire Fighting Media and Instructions SMALL FIRE Use DRY chemical powder LARGE FIRE Use water spray fog or foam Do not use water jet Special Remarks on Fire Hazards When heated to decomposition it emits acrid smoke and irritating fumes Propylene glycol Special Remarks on Explosion Hazards Not available Section 6 Accidental Release Measures Small Spill Dilute with water and mop up or absorb with an inert dry material and place in an appropriate waste disposal container If necessary Neutralize the r
62. ms meet general specifications unless otherwise committed per contract In case further non conforming changes have to be incorporated FMNA will submit such changes to customer for prior approval Warranty FogmakerNA Nov10 doc 8 14 2013 8010 0022 Installation manual 65 Bar Rev F 65 67 FMNA Fire Suppression System __ Inspection Report __ Installation Report __ Service Report _Service Technician eee Work Site Customer of Nozzles Piston Accumulator Address Serial PA Gauge City State Zip Reading Contact Name Detector Serial Detector Gauge Contact Phone Reading OO Vehicle _ User Year _ _ Vehicle Contact FMNA Engineering or OEM for correct number amp placement of Vehicle Mfg nozzles 1 Piston Accumulator PA YES NO 1 1 Control Fixture VibrationDamage ___ ____ __ Are mounting locations of the PA intact with no signs of wear or breakage 1 2 Control Protection Box Labels o s the protection box intact with no signs of wear or breakage ___ _ o o _Are all labels visible and legible o Are all labels visible and legible 1 3 Control Leakage Corrosion Control Leakage Corrosion S O ls there any indication of leakage or corrosion around the PA couplings valve connections J T 1 4 Change of Service Interval Label Control of Gauge Pressure So o 5 the service interval date label changed for next inspection o Z oo _
63. n This is the sole and exclusive remedy for breech of any warranty Any replacement system or part is only covered by this warranty for the remainder of warranty period applicable to the original system EXCLUSIONS This warranty specifically excludes any items exposed to normal wear and tear such as metal finish and paint and does not apply to any system that is damaged as result of accident derailment improper installation structural defects intentional damage abuse vandalism negligence misuse improper operating conditions or extreme natural phenomena Systems exposed to toxic or corrosive materials are excluded from this warranty This warranty is provided directly to the purchaser only and does not extend to any subsequent party and is solely for the FMNA product as it is originally manufactured INCIDENTAL CONSEQUENTIAL DAMAGES amp LIMITATIONS This warranty shall be in lieu of any other warranty expressed warranty expressed or implied including but not limited to any implied warranty of merchantability or fitness for a particular purpose The purchaser s sole and exclusive remedy against shall be for the repair and replacement of the defective product as provided herein No other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property shipping freight installation removal or any other incidental or consequential loss shall be available to the pu
64. nd into the piston accumulator or end plug Pressurize the detection tube Slowly open the ball valve mounted on the detection cylinder Final pressure in the fire detection system should be between 20 and 24 bar Arm the extinguisher by removing the safety screw as shown yellow label The safety screw should always be attached to the wire to avoid loss To disarm the system simply insert the safety screw and close the ball valve on the detector bottle 16 2 Valve for Electrical Activation Refer to the following pictures for instructions on arming a valve for electrical activation WARNING DO NOT PERFORM THE NEXT STEPS UNTIL THE FOGMAKER SYSTEM IS 100 INSTALLED AND INSPECTED THE FOLLOWING STEPS WILL ARM THE SYSTEM SLOWLY TURN THE BALL VALVE OPEN ON THE DETECTION BOTTLE RED FLUID WILL FILL AND PRESSURIZE THE TUBE GAUGES SHOULD BE IN GREEN BEFORE AND AFTER ARMING 8 14 2013 8010 0022 Installation manual 65 Bar Rev F 47 67 INSPECT DETECTION TUBE FOR ANY LEAKS BEFORE PROCEEDING END LINE WILL HAVE AN AIR BUBBLE THE AIR BUBBLE WILL DISSIPATE OVER TIME WARNING DO NOT REMOVE SAFETY SCREW UNTIL THE DETECTION UNIT IS FULLY ARMED REMOVE THE SAFETY SCREW ON THE PISTON ACCUMULATOR TO ARM THE SYSTEM 8 14 2013 8010 0022 Installation manual 65 Bar Rev F 48 67 disarm system simply Insert the safety screw and close ball valve on detection bottle Section 17 Functional C
65. ntability or any other warranty express or implied with respect to such information and we assumeno liability resulting from its use Users should make their own investigations to determine the suitability of the information for their particular purposes In no event shall ScienceLab com be liable for any claims losses or damages of any third party or for lost profits or any special indirect incidental consequential or exemplary damages howsoever arising even 8 14 2013 8010 0022 Installation manual 65 Bar Rev F 62 67 if ScienceLab com has been advised of the possibility of such damages Note Fosgmaker NA urges each customer or recipient of this M SDS to study it carefully and consult appropriate expertise as necessary or appropriate to become aware of and understand the data contained in this M SDS and any hazards associated with the product The information herein is provided in good faith and believed to be accurate as of the effective date shown above However no warranty express or implied is given Regulatory requirements are subject to change and may differ between various locations It is the buyer s user s responsibility to ensure that his activities comply with all federal state provincial or local laws The information presented here pertains only to the product as shipped The product is solely designed for use as detector fluid in Fogmaker fire suppression system For all other usage the buyers users must
66. nual 65 Bar Rev F 29 67 Section 11 Installation of Hydro Pneumatic Detection System The desired pressure 1 the detection system at 70 F 21 C after pressurization from the detection container ts 20 24 bar In order to obtain the desired pressure for different lengths of detection tubes there are detection cylinders pressurized to 24 bar or 31 bar see instructions below In addition the detection tube must be pre filled with a hand pump if the tube length exceeds 14m Instruction for pre filling 1s also shown below Under m detection tube 24bar detection container no pre filling 8m 14m detection tube 31 bar detection container no pre filling Over 14m detection tube 24bar detection container with pre filling See Section 15 for detection tubing limitations in UL listed units 11 1 Installation of Detection Tube Heat rises thus the detection tube must be installed 1n the upper part of the protected space See figs 11 1 and 11 2 for possible system designs Fogmaker hydro pneumatic detection tubing ts part no FM 40380 8 14 2013 8010 0022 Installation manual 65 Bar Rev F 30 67 Bunsopsny ap inj p App Burusopn Buuloipuoy io euondo gz tunpusuonya Je ABQ SUIBUS 10 3usunieduo2 unuopo
67. number FMWH 1414 015 Part number FMWH 1414 020 Part number FMWH 1414 025 Part number FM US 400017 CAUTION NO POWER ON OFF SWITCH IS PROVIDED FOR THIS UNIT TO FUNCTION AS INTENDED THE MSHIELDMUST BE CONNECTED TO A CORRECT POWER SOURCE AND FOR MAXIMUM EFFECTIVENESS BE POWERED AT ALL TIMES A DANGER MAY BE PRESENT IF POWER IS ON AND LEFT UNATTENDED FOR AN EXTENDED PERIOD OF TIME BATTERY POWER MAY BE DIMINISHED P N FM US 400015 Page 2 Rev C Manual Display Controls Indicator 1 Zone 1 Sensor OK LED Green when sensor is detected and sending OK signal 2 Zone Sensor Warning LED Orange when sensor detects 20 LEL 3 Zone 1 Sensor Danger LED Red when sensor detects 50 LEL 4 Power Fault Green display is functioning properly 5 Zone 2 Sensor OK LED Green when sensor is detected and sending OK signal 6 Zone 2 Sensor Warning LED Orange when sensor detects 20 LEL 7 Zone 2 Sensor Danger LED Red when sensor detects 50 LEL Fault Yellow system has fault Display Installation The MShield should be mounted in a convenient location preferably at the source of methane usage where the visual indicators may be readily seen To install the display you must first remove the screw on bezel Next drill a 2 1 16 diameter hole into the panel Slip the instrument through the hole and secure with the threaded bezel For surface mount installation there are 4 locations at the corner s of the disp
68. ocations of the detector bottle intact with signs of wear orbreakage ls the pressure gauge indicating in the green area on the detector bottle amp pressure reading recorded on thisform J 4 2 Control tor Detector Tube Clamps L o is the routing and fixture of the detector tube free from wear or other damage 4 4 15 there any area of the detector tubing unprotected ____ _____ Is the detection tube free of abrasions secured amp nothing contacting tube through coil etc NENNEN Are all tubing connections tight with nopossiblityforleaks o o ooo 4 3 Control for damage to protectivetube protectivecoil Spira Is there any wear pinching or other damage to the protective tube or protective coil NENNEN Is the protective coil secure according and the ends properly bent according to the installation manua T J 44 Control for labets on the detector tube X 4 j _ __ Are the Red FIRE DETECTOR labels are clearly visible on the detector tube Replace as needed 5 Alarm panel Alarm device Cables YES NO NA 5 1 Check for slackness breakage and cracks G sss Is there any slack in the cables and are all joints cables are undamaged _ o o 5 2 FunctiontestFireSimulation 4 4 4 4 4 4 4 4 4 o j o Is the green light illuminated on the control panel and no evidence of tampering o Z o o So Di
69. on damage to the pipe lines The hydraulic hose 15 available in any length with a straight straight straight 45 or straight 90 connection nipple Only hydraulic hoses supplied by Fogmaker shall be used Only Fogmaker hydraulic hoses of 5 feet in length and shorter are UL listed Fig 6 1 Hydraulic hose straight 90 connection nipple 8 14 2013 8010 0022 Installation manual 65 Bar Rev F 16 67 PART TWO INSTALLATION Note that only components from Fogmaker may be used If other components are used Fogmaker will not guarantee the system function Use protective goggles for work with the Fogmaker system Section 7 Installation of the Piston Accumulator Install the container within no more than 26 ft 8 m of the space to be protected no more than 26 ft 8 m from piston accumulator release valve to the first nozzle The surroundings in the installation location should be clean and have a temperature of between 22 F to 149 F 30 C to 65 C the same as the suppression unit Do not locate the piston accumulator in the engine bay Protection boxes are available in powder paint coated steel plate both for the single and double piston accumulator These are primarily used with external installations on vehicles machines that operate In demanding environments The protection boxes are also available in powder paint coated stainless versions 8 14 2013 8010 0022 Installation manual 65 Bar Rev F 17 67 Fig 7 1
70. on the valve mechanism Restore the wires and valve as well as sealing the releaser again 3 Sprinkler system hydraulic hose distribution system Control for vibration damage wear Check that there is no damage wear on any hoses or pipes in the system Control for braces clamps tightness Check that braces for wear and that the pipe system is tightened in the correct way according to the installation manual Check that all connections are tightened so that there is no risk for leakage If a leakage is suspected the system must be test pressurized according to the installation manual Control for Red protective covers for nozzles Visually check that the Red protective covers are in position and clean If not replace with new ones Control for breakages cracks on hydraulic hoses Check hydraulic hoses for possible cracks or breakages that can cause faults or leakage when the system is released 4 Detector system Control for detector gas cylinder detector fluid cylinder Check the condition and the fixture of the cylinder The gauge pressure shall be in the green segment If not contact Fogmaker for consultation 8011 002 Service Manual Rev B 4 2 4 3 4 4 5 1 5 2 6 1 6 2 6 3 Control for detector tube Clamps Check the routing and fixture of the detector tube so that no wear or other damage can occur Check that nothing is rubbing the detector tubing through the protective coil Control
71. onnection between the 14 bar pressure switch and the wire harness This is labeled DET CYL PR SW The SERVICE REQUIRED light will be illuminated Reconnect after this is verified Disconnect the connections between the 14 bar pressure switch and the 50 bar pressure switch The FIRE light will be illuminated The siren will sound The relay will activate unless the green wire is connected to system voltage See connector table Press Silence reset button for 1 second to silence the alarm To restart the bus hold the Silence reset button for 4 seconds to reset the 15 second timer If system is equipped with the optional 5 bar pressure switch 1 Disconnect the connection between the 5 bar pressure switch and the wire harness This is labeled 5 BAR SW The SERVICE REQUIRED light will be illuminated Reconnect after this is verified Disconnect the connections between the 5 bar pressure switch and the 14 bar switch The FIRE light will be illuminated The siren will sound The relay will activate unless the green wire is connected to system voltage See connector table Disconnect the connections between the 14 bar pressure switch the 50 bar pressure switch and the 5 bar pressure switch The FIRE light will be illuminated The siren will sound The relay will activate unless the green wire is connected to system voltage See connector table Maintenance The FM US 400018 FM US 400032 requires very
72. piston accumulator is to be removed and delivered to an authorized repair facility l Install the safety screw in the release valve See Section 8 for instructions 2 Remove the hydraulic hose from the release valve on the piston accumulator and inspect and replace when indications of mechanical damage or corrosion are observed Loosen the wire from the release valve the piston accumulator for a mechanical system or the electric wire on an electric system Remove and replace the detection tube on a hydro pneumatic system 4 Remove the piston accumulator and the detection cylinder and return them to an authorized service facility for inspection and refilling gt Remove the nozzles and flush the pipe system with water Rinsing tools can be ordered from Fogmaker amp Then blow out the pipe lines with 90 100 psi of compressed air 6 Install new nozzles d When the piston accumulator and the detection cylinder have been refilled they are to be installed again as in a new installation 8 Activate the system per the Arm Disarm Instructions in Section 16 8 14 2013 8010 0022 Installation manual 65 Bar Rev F 51 67 Section 23 Winter Storage The suppression fluid In Fogmaker 1s as standard frost protected to withstand temperatures down to approximately 30 C 22 F unless otherwise ordered If Fogmaker Universal 1s installed in places where the temperature during the winter can be lower than the frost protect
73. r Rev F 49 67 Section 18 Action In Case of Fire The following shall be observed in the event of fire in the protected area 1 Stop engines cooling and HVAC System 2 Turn off the main power switch gt If possible close doors lids to the protected area 4 Activate Fogmaker If the system is not fully automatic or is in the manual position pull the wire handle or press the release button 5 Close fuel supply to the engine 6 If possible keep doors lids to the protected area closed for five minutes after suppressing Have a hand fire extinguisher on standby if the fire should flame up again Section 19 Actions After Suppressing The suppression fluid contains frost protection rust inhibitor and film forming liquids that are broken down by natural organisms When the fluid dries the corrosion protection loses its effect In order to avoid corrosion on metal parts these parts must be cleaned as soon as possible This is done by flushing with fresh water preferably under high pressure Also use some form of alkaline washing detergent that facilitates the removal of film formation Otherwise a coating can remain which collects impurities The nozzles should be removed and the tube set flushed with fresh water After flushing with fresh water the tube set should be blown dry with compressed air Refer to system function reset instructions In section 22 Section 20 Control Plan for the Suppression System The Fo
74. r location and the other on the outside of the vehicle in a place where it will not sustain physical damage from branches or other obstacles 8 14 2013 8010 0022 Installation manual 65 Bar Rev F 27 67 Fig 9 5 Fig 9 6 In tight spaces a 90 angle bend can be used e Assemble the cable split approximately 10 15 mm from the output on the valve e Check that the cable can stretch and 1s sufficient in order to trigger the valve e Function testing of cable system after install is 10 15 mm required Reference Service Manual section 2 1 Fig 9 7 If more than two cables are needed a one to two cable split can be used 8 14 2013 8010 0022 Installation manual 65 Bar Rev F 28 67 Section 10 Installation of Electrical Activation Switch Fig 10 1 Push button switch kit Mount the electrical activation switch with the safety clip ring up The safety clip should have the lanyard and tamper proof tie attached To test the switch NOTE Disconnect the switch at the plug from the harness Remove the safety clip 3 Check continuity accross the pins in the plug It should be open When the switch is pressed in the continuity will be closed 4 Reassemble the switch putting the safety clip back In and securing with tamper proof tie Be sure there 1s no continuity across the pins in the plug 5 Attach the wire back to the harness at the plug N 8 14 2013 8010 0022 Installation ma
75. r nozzles and then disrupt the mist formation ls tO Ew cC cC co Fig 13 1 Example of a complete system 1 piston accumulator 2 hydraulic hose 3 bulkhead lead through 4 pipe system with nozzles 5 engine 6 partition 8 14 2013 8010 0022 Installation manual 65 Bar Rev F 4 67 The most common connectors used in the set up of the pipe system T connector part 4401 straight connector part no 4402 and 90 elbow part no FM 4409 Only connectors supplied by Fogmaker may be used These parts adhere to the standard DIN 2353 EN ISO 8434 1 1 Cutthe tubing at 90 degree angles Remove all burrs 2 Use mineral oil to lubricate the cone and thread on the fitting body the cutting ring and the thread on the nut 3 Fit the nut and the cutting ring on the tube as shown in fig 13 2 The large diameter of the cutting ring must face the nut 4 Insert the tube into the cone until it comes into contact with the stop on the fitting body Tighten the nut by hand until the cutting ring rests firmly on the nut Then tighten the nut with a wrench until the cutting edge of the ring is in contact with the tube and prevents rotation of the tube 5 Hold the tube against the fitting body stop and make sure it does not rotate and then tighten the nut by of a turn This way the cutting ring cuts into the outer part of the tube for the necessary depth and raises an edge in front of its cutting edge wh
76. rchaser NOTIFICATION All reports claims or notices required by the warranty to be provided to FMNA must be in writing and delivered to Attention FMNA Warranty Claim Department 150 Gordon Drive Exton PA 19341 Repairs being claimed for warranty must be sent to 8 14 2013 8010 0022 Installation manual 65 Bar Rev F 64 67 FMNA for prior approval and warranty acceptance before any warranty claims be made Parts being claimed for warranty must be sent to FMNA for prior approval and warranty acceptance before any warranty claims can be made INSPECTION AND VERIFICATION The owner must provide access to the failed system so that FMNA s authorized representative can perform an on site inspection Within 30 days of the Inspection FMNA will render an opinion as to whether or not the claimed failure is covered by the warranty This Inspection will be executed utilizing the FMNA Certification Report ensuring the execution matches the original certified installation GENERAL MAINTENANCE FMNA provides the proper maintenance instructions as well as recommended service intervals with each system Warranty is contingent upon documented performance of recommended maintenance and service All replacement parts should be recommended or authorized FMNA components Failure to purchase proper components will null and void the warranty DESIGN FMNA reserves the right to modify parts and design specifications without notice as long as the syste
77. recommended that T connectors are clamped on both sides to avoid rotation of unit Fig 7 4 Clamping of a T connector Section 14 Installation of Hydraulic Hose When installing the hydraulic hose on the piston accumulator first remove the protection plug on the outlet hole on the valve see fig 14 1 Install steel rubber washer part no FM 5006 and nipple part no FM 4307 in the outlet hole and then the valve hose Steel rubber Protection plug washer FM 5006 Fig 14 1 Removal of protection plug Fig 14 2 Installation of hydraulic hose 8 14 2013 8010 0022 Installation manual 65 Bar Rev F 43 67 Then mount the hydraulic hose on the bulkhead fitting or on the pipe system with the end connector or T connector Fix the hydraulic hose every 300 mm with steel rubber braces part no FM 5314 or with wire ties with a width of at least 7 mm Section 15 Unit Limitations for UL Listed Components The following unit limitations apply only to Fogmaker units containing UL listed components For a complete listing of UL approved Fogmaker parts see the Fogmaker Parts Catalog 15 1 Detection Tubing The detection tubing may have a total length of no more than 11 5 m The detection tubing should be installed with no more than one each of the following fittings Detection tube fitting SR L6 1 8 Detection tube T fitting T6 1 8 6 Detection tube end plug Part no FM 4254 Part no FM 4253 Part no FM 4258 Do not splice de
78. ressure switch gives a warning signal at less than14 bar which means the system pressure 1s too low The optional pressure switch gives a signal at less than 5 bar which means the system has activated As an option there is also a manual punch that can be installed on the detector tube This allows an operator to manually activate the system by cutting the detection tube 8 14 2013 8010 0022 Installation manual 65 Bar Rev F 12 67 Fig 3 3 Table for system pressure and detection temperature Systern pressure Systemdruck with detector tube 3 8 6 Theoretical detection temperature Theoretische detektionstemperatur bar 136 C 155 C 172 C 183 C 192 28 Pressure T switch a L alarm limit gt 2nd Gece lek Wal idee S s 4 gt 22 Mee ele ee d as nex rcm I i 16 tor 24 ee eee prezsure im gystem fire wih 55 6 10 12 14 15 16 in Length of detector tube Fig 3 4 part no FM 1657 02 Fig 3 5 part no FM 1656 Fig 3 6 part no FM 1657 double pressure switches 14 pressure switch 14 bar and pressure switch 14 bar and and 5 bar T connector L connector 3 3 Electrical Activation As an alternative or complement to the manual activation with cables the release valve can be actuated electrically Fogmaker has several different central units that can activate the electrical release The release can be
79. rew to be used depends on the method and location for the installation The double cylinder has the installation fittings attached on delivery These must not be removed in connection with the installation since there would be a risk that the connections between the hose and the top of the container could leak as a result Multiple suppression units should not be interconnected Fogmaker can supply dual and triple piston accumulator units to cover a wide variety of fire suppression needs Multiple piston accumulator units are not UL listed 8 14 2013 8010 0022 Installation manual 65 Bar Rev F 8 67 1 2 Suppression Fluid The suppression fluid is based on frost protected water with additives of a film forming chemical that impedes the re ignition of leaking fuel and improves the suppressing characteristics The standard suppression fluid is available in three versions for protection to 309 15 C and 0 C See Section 23 for additional information Section 2 Release Valve Fogmaker s patented release valve is available in three different versions 1 a fully mechanical valve that is activated manually with one to four cables 2 a fully automatic electric valve that is activated either by a detector cable heat sensors or smoke sensors or 3 a hydro pneumatic fully automatic valve that 15 activated by a detection tube pressurized by a detection fluid container Electrical activation can be combined with mechanical cable
80. s of external energy 8 14 2013 8010 0022 Installation manual 65 Bar Rev F 11 67 The system consists of The cylindrical 1 L detection container that is filled with 500 ml detection fluid and nitrogen gas The pressure of the container on delivery 24 bar or 31 bar is established during the design of the system see Section 11 for additional information The sensor that consists of a detection tube designed of a polymer material with an external diameter of 6 mm that connects the detection container to the piston accumulator release valve Various installation material special 6 mm connectors protection tube protection spiral labels etc See figs 11 1 and 11 2 Note that only components from Fogmaker may be used If other components are used Fogmaker will not guarantee the system function VALVE _ Fig 3 2 Hydro pneumatic activation The detection tube is vulnerable and must be installed with care Damage to the surface of the detection tube can lead to cracks that may create leakage in the system resulting in the release of the suppression fluid During a fire event the polymer material around the detection tube is perforated allowing the pressure in the detection system to drop and the piston accumulator valve to open releasing the suppressing fluid The detection cylinder has a pressure switch normally open NO as standard and can have another NO pressure switch as an option The standard p
81. s to be Taken if Material is Flush with much water accidental release can be flushed in Released or Spilled sink with excess hygiene 7 Handling and Storage General Handling Sink and water should be available close to working place 8 Exposure Controls Personal Protection Personal Protection Normal ventilation wear plastic gloves Protect eyes with goggles when contact may occur 9 Physical and Chemical Properties Physical State Colorless liquid Density kg m3 1086 1240 Boiling point C Ca 109 Melting point 35 8 14 2013 8010 0022 Installation manual 65 Bar Rev F 54 67 8 9 Solubility of the weight Unlimited In water glycol alcohol and glycerine Flash point C Not flammable 10 Stability and Reactivity Stability Stable at normal conditions does not react with other water based heat transfer fluids Condition to avoid Not suitable materials galvanized steel zinc and soft solder 11 Toxicological Information Skin contact A prolonged contact with the skin may give redness or skin chaps Eye contact Unlikely to cause other than temporary redness on accidental contact Ingestion The product has a bitter taste which gives a warning if the product is digested by mistake LD50 oral rat The product 15 not toxic LD50 oral rat gt 5 000 mg kg 12 Ecological Information Persistence Degradability The product is not regarded as being toxic to the environment componen
82. se in aircraft There are no user or field serviceable parts in this product The MShield must be returned to the manufacturer for any repair or trouble shooting beyond what is recommended in this manual Installation shall be done by qualified personnel authorized to do so by the authorities having jurisdiction for the particular application in which the product is being used Electrical wiring shall be in accordance with applicable codes Improper wiring including all wire connections may render the unit inoperable damage components or cause a fire and will void all warranties P N FM US 400015 Page 7 Rev C Manual for Fire Suppression amp Methane Detection System NORTH AMERICA FIRE DETECTION METHANE DETECTION SERVICE REQUIRED TRACE GAS FIRE SIGNIFICANT GAS SERVICE REQUIRED 9 SILENCE SILENCE RESET RESET FIRE OR GAS SYSTEM TEST HOLD APPROPRIATE BUTTON FOR 4 SECONDS PUSH BUTTON FOR ALARM SILENCE AND SYSTEM RESET Fogmaker North America Post address Delivery address Tel 610 265 3610 info FMNA net 150 Gordon Dr 150 Gordon Dr Fax 610 265 8327 www FMNA net Exton PA 19341 Exton PA 19341 Page 1 Rev L Methane Fume Detector Fire Detection System Installation and Operation Manual MADE IN THE USA READ THIS MANUAL CAREFULLY AND SAVE FOR FUTURE REFERENCE KEEP THIS MANUAL WITH THE FM US 400018 in dash mount OR FM US 400032 surface mount Introduction The FM US 400018 FM US 400032 vapor
83. se valve assembly the system disarmed service light will become illuminated 8 14 2013 8010 0022 Installation manual 65 Bar Rev F 10 67 Section 3 Activation 3 1 Mechanical Activation Cables Two to four activation cables can be connected to the mechanical valve see fig 3 1 below The cables are fastened with steel rubber braces p clamps and screws on a wall or equivalent Braces for the fixture of the cable should be located approximately 300mm apart from each other along the casing of the wire It 1s important that the cable is installed in such a way that it is not exposed to breakage or acute bends that would prevent or impede activation The end of the cable is equipped with a pull handle assembly that should be fixed mounted In an easily accessible position outside the space that the Fogmaker system shall protect in case of fire For installation in vehicles one of the pull handles is to be located in the operator driver location and the other on the outside of the vehicle The pull handles are equipped with shackle locks that can be sealed The external handle should be located where it will not be damaged by branches or other obstacles a Inner outer nut M amp Safety lock Wire casing Plastic seal Fig 3 1 Construction of wire with Pull Handle Assembly 3 2 Hydro Pneumatic Activation The hydro pneumatic detection system 1s fully automatic and operates without the need for electricity or other type
84. sors for contamination or damage Check that sensor wires are not frayed pinched or cut Test the operation of both sensors and display frequently Do NOT expose sensors to liquids or chemicals When cleaning seal off the sensor s with a plastic covering Harsh chemicals may damage the sensor Keep sensor s sealed until the compartment has been completely ventilated The sensors need to be tested three times per year NFPA 52 section 9 13 3 2 1 and after any incidental contact with a harsh chemical environment P N FM US 400015 Page 6 Rev C Specifications NETI EAE sa PERO 12VDC Nominal 10VDC min to 18 VDC max NETUS Visual 20 of LEL Relay 50 of iuc ei dn Mete max Display Current 30 mA DEDSOP C UMON uuu yas 75 mA SplHiller9 CUTEM 40 mA MRL X 00X Current 30 mA WARNING The MShield is a Methane detector ONLY This device is meant to serve as a Supplement warning only It is NOT intended to replace standard safety practices which should be carried out around explosive gases 1 e inspect all compartments check all gas fittings and connections smell for methane gas fumes etc To function properly the MShield must be powered at all times Before installing in applications which may appear different than those outlined in this manual contact the manufacturer This device is not intended for u
85. t available Section 13 Disposal Considerations Waste Disposal Section 14 Transport Information DOT Classification Not a DOT controlled material United States Identification Not applicable Special Provisions for Transport Not applicable Section 15 Other Regulatory Information Federal and State Regulations Pennsylvania RTK Propylene glycol TSCA 8 b inventory Propylene glycol Potassium phosphate dibasic Water Other Regulations OSHA Hazardous by definition of Hazard Communication Standard 29 CFR 1910 1200 Other Classifications WHMIS Canada CLASS D 2B Material causing other toxic effects TOXIC DSCL EEC R36 38 Irritating to eyes and skin HMIS U S A Health Hazard 1 Fire Hazard 0 Reactivity 0 Personal Protection g National Fire Protection Association U S A Health 0 Flammability 1 Reactivity 0 Specific hazard Protective Equipment Gloves impervious Lab coat Vapor respirator Be sure to use an approved certified respirator or equivalent Wear appropriate respirator when ventilation is inadequate Safety glasses Section 16 Other Information References This is a Trademark product of the Dow Chemical Company Other Special Considerations Not available Created 10 10 2005 01 04 AM Last Updated 11 01 2010 12 00 PM The information above is believed to be accurate and represents the best information currently available to us However we make no warranty of mercha
86. tector tubing under any circumstances 15 2 Pipe System For UL listed units the following maximum piping and fitting limitations apply to the overall distribution system Installation and fabrication techniques are the same as described in Sections 13 tubing and 14 hose The stainless steel distribution piping may have a total length of no more than 14 m which includes any hydraulic hose the unit may contain Hydraulic hose may not exceed 1 5 m or 5 ft in length The total length of tubing and hose may not exceed 17 5 m The distribution piping may have no more than 24 fittings These can include no more than 13 T fittings 2 straight fittings or 20 90 elbow fittings for a total number of fittings not to exceed 24 The distribution piping 15 to have no more than 20 90 bends at the minimum bend radius of 24 mm 8 14 2013 8010 0022 Installation manual 65 Bar Rev F 44 67 Equal T fitting 8x8x8 Straight fitting 8x8 Equal 90 degree elbow 8x8 Part no FM 4401 Part no FM 4402 Part no FM 4409 15 3 Nozzles A Fogmaker unit with a 4 0 L piston accumulator may use at least 3 and no more than 6 nozzles depending on the liter flow per minute of the nozzles A unit with a 7 5 L piston accumulator may use at least 6 and no more than 14 nozzles depending on liter flow per minute The maximum length between the piston accumulator and the first nozzle is 8 m No more than 5 ft 1 524 m of that 8 m length may consist of hydraulic hose
87. tingui Dnr NF 04 01 23 02 2004 shing test in loaders for the peat industry 04 127 501 ur Srandskyddsf reningen Certificate for full scale test SBF 127 15 09 2001 SBF for homologation of needed water quantity 15 01 2001 Approved extinguishing test at 2 0 lit m3 dj onore THe Swedish Fire SBF 128 23 02 2004 Protection Association Dnr NF 04 02 Approved for extinguishing in buses 04 S 02 VY RINA of Italy Approval of fixed ISO 9094 1 2003 01 05 2007 aerosol fire extinguishing systems in ISO 9094 2 2002 machinery spaces Cert no FPE 287507CS Bureau Veritas of France Cert no 20052 A0 BV 26 04 2008 MARINE DIVISION Certificate for machinery spaces up to 96 m File number ACI 2000 054 001 Product code 5561D Fogmaker North America Limited Warranty 2013 WARRANTY Fogmaker North America LLC FMNA warrants to the original buyer that its Automatic Fire Suppression Systems AFSS are free from defects in material and workmanship for a period of two 2 year FMNA also warrants to the original buyer that its Methane Detection Systems are free from defects in material and workmanship for a period of two 2 years with exception of the Methane Sensors which are covered with a one 1 year warranty Warranty period begins at time of installation NON PRORATED REPLACEMENT In the event that a warranty covered failure should occur within the warranty period FMNA will repair or replace the system without charge and without prorating at FMNA s optio
88. ts Slightly hazardous in case of skin contact irritant of eye contact irritant of ingestion of inhalation Non corrosive for skin Non sensitizer for skin Non permeator by skin CARCINOGENIC EFFECTS Not available MUTAGENIC EFFECTS Not available TERATOGENIC EFFECTS Not available DEVELOPMENTAL TOXICITY Not available The substance is toxic to mucous membranes Repeated or prolonged exposure to the substance can produce target organs damage Section 4 First Aid Measures Eye Contact Check for and remove any contact lenses Immediately flush eyes with running water for at least 15 minutes keeping eyelids open Cold water may be used Get medical attention Skin Contact In case of contact immediately flush skin with plenty of water Remove contaminated clothing and shoes Cold water may be used Wash clothing before reuse Thoroughly clean shoes before reuse Get medical attention Serious Skin Contact Not available Inhalation If inhaled remove to fresh air If not breathing give artificial respiration If breathing is difficult give oxygen Get medical attention Serious Inhalation Not available Ingestion Do NOT induce vomiting unless directed to do so by medical personnel Never give anything by mouth to an unconscious person Loosen tight clothing such as a collar tie belt or waistband Get medical attention if symptoms appear Serious Ingestion Not available Section 5 Fire and Explosion Data Flammabi
89. ts are easily biodegradable DOC OECD 301 A 99 days Bio accumulation Not bioaccumulating Most of the components act as fertilizers and enter in to the biological circulation and do not accumulate in any micro organisms plants or other living species Ecotoxicity LC50 96h OECD TG203 Rainbow Trout Oncorhynchus mykiss 13900 mg l and 15 not classified as acute aquatic toxic Corrosion inhibitors Biodegradation 92 after 18 days Readily biodegradable Aquatic toxicity The product is not regarded as being toxic to the environment Bio accumulation The product is regarded to have low potential for bio accumulation Fire extinguishing foam Information on elimination The product is very well bio degradable Approximately 96 8 14 2013 8010 0022 Installation manual 65 Bar Rev F 55 67 In 28 days DIN EN ISO 9888 appr 470 000 mg O2 liter concentrate DIN EN 38409 41 1 appr 14 100 mg O2 liter 3 solution DIN EN 38409 H41 1 BODS appr 204 000 mg O2 liter concentrate DIN EN 1899 1 appr 6 120 mg O2 liter 3 solution DIN EN 1899 1 Influence on sewage systems Influence unlikely if induced at concentrations lower than the following TTC Test DIN 38412 L3 Concentrate lt 3 800 mg l 265 times diluted Solution 3 lt 127 000 mg l 8 times diluted Fish Toxicity LC50 appr 7 500 mg liter 96h OECD 203 Algae Toxicity ErC50 appr 95 mg liter 72 h OECD 201 Daphnia Toxicity EC50
90. ual 65 Bar Rev F 34 67 use every 300 mm usa every 300 mm p clamp p clamp Use only p ciampa to fasten tube to chassy use double p clamps to fasten tube to other tubes or cables 7 DETECTOR Apply stickers in visible location Detector bube Cut only with special cutter part no 1809 Fasten every 300 mem on chaesy or distribution pipe using exclusively Gren p clamps All detectable tube areas must be shielded by coll Place kabels sbatecs to avoid accidental tube damage Mark amp line at 22 mm on detector tube previous insertage to connector Controll every connection for conect inserage Detector tube Never use scissors pliers eec to cut Smallest bend radius is 30 mm Do Not over tend Do NOT scratch tube surface n Do NOT use cable thes to fasten tube Vibrations will damage tube ITEM QTY PART NUMBER DESCRIPTION Avoid contact of tube to sharp edges Li A t or tact Avoid cutting protective i es Protective Cut coil end must be bent away from tube see 3 i M73 9 condult TTEN an Fig 5 5 4 3 5308 clamp fmm 9 v smsrz e Genesal information for fastening of Detector tube Sticker German Engl i Fig 11 8 Installation of detection tube 11 2 Pressurizing of the Detection Tube For detection tube less than 14 meters e Pressurize the detection tube by slowly opening t
91. valuation of signal pressure switch pressure switch Pressure switch 14 5 bar 50 bar _ __ _ accumulator Pressure loss In the piston accumulator or released Systems with 1 pressure switch on the detection container and with a pressure switch on the piston accumulator Standard pressure switch Optional Pressure switch Evaluation of signal 14 bar 50 bar On the detection container On the piston accumulator ies 1 Pressure loss in detection system Pressure loss in the piston accumulator or released _____ _ ___ __ o RE Fig 11 14 11 5 Attachment of the Detection Tube to the Connectors The connectors are specially produced to cope with the tough system requirements These are equipped with 3 O rings and withstand high pressures and temperatures A cut end on the detection tube must be clean undamaged round and free from scoring In order to ensure that the detection tube is In contact with the bottom of the connector mark a control line at 22 mm from the cut end with a black felt tip pen or tape The insertion depth must be a minimum of 20 mm When installing the detection tube In the connector hold the connector firmly and wiggle the tube at the same time as you push it in 8 14 2013 8010 0022 Installation manual 65 Bar Rev F 38 67 Insertion depth min 20 mm Control line at 22 mm Fig 11 15 Positioning of control line Fig 11 16 Insertion of detection tube The tightness
92. ystem 8 14 2013 8010 0022 Installation manual 65 Bar Rev F 67 67 Fogmaker Service manual Fire suppressing with water mist for Enclosed spaces Lou Fogmaker North America Post address Delivery address Tel 610 265 3610 info fogmaker na com 150 Gordon Dr 150 Gordon Dr Fax 610 265 8327 www fogmaker na com Exton PA 19341 Exton PA 19341 8011 002 Service Manual Rev B Control plan for the suppression system The suppression system shall be serviced once a year by authorized personnel according to the control plan below Every sixth year the piston accumulator PA shall be serviced and the suppression fluid shall be changed The service may only be carried out by authorized personnel Control plan for weekly inspection A visual inspection of the system components should be carried out every week to ensure that the system has not received any damage Repairs should be completed by authorized personnel Control plan for daily inspection Check that the pressure in the piston accumulator is correct by the gauge being in the green swept area The pressure in the detector fluid bottle shall be in the green swept area The pressures do not need to be checked if PA amp Detector has electronic monitoring with pressure switches Control plan for annual service 1 Piston Accumulator cvlinder 1 1 Control for mounting vibration damage to the piston accumulator Check all mountings for any damage to the piston

8010-0022 Installation manual 65 BAR Rev F UL

Contents

Download Pdf Manuals

Related Search

Related Contents