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User Manual - Seatpost

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1. mm mm SEATPOST OWNER S MANUAL 50 SE 76 101 114 127 64 uu uolLzyerLZLIadS Jadung 1sog peoy pue ulLeyUNOW 140 RockSHox Inc e 2002 Spur Post OWNER S MANUAL ENGLISH Congratulations You have the best in suspension components on your bicycle This manual contains important information about the safe operation and maintenance of your shock To ensure that your RockShox shock performs properly we recommend that you have your fork installed by a qualified bicycle mechanic We also urge you to follow our recommendations to help make your bicycling experience more enjoyable and trouble free Seat Clamp Sattelklemme Abrazzdera Fixation de la Selle Morsetto sela v k 22771 Zadelstrop Aperto do selim LS Inner Post Tube Inneres Rohr Tubo Interior de la tija Tube Int rieur de la tige Stelo AURA HF F 2 7 Binnenbuis pen Tubo interior de espiga Boot Boot Fuelle Gaines Soffietto Z F Huls Fole Retaining Ring Konterring Anillo de sujeci n Anneau de retenue Anello di ritenzione Ux ZYY UY Borgring Anilha de reten o Outer Post Tube u eres Rohr Tubo exterior de la tija Tube Ext rieur de la tige Fodero WRR E 7 Buitenbuis pen Tubo exterior do espig o NOTE YOUR PRODUCT S APPEARANCE MAY VARY FROM THE ILLUSTRATIONS PHOTOS IN THIS MANUAL FOR THE LATEST INFORMATION ABOUT YOUR PRODUCT VISIT OUR WEBSITE AT WWW ROCKSHOX
2. 398 508 FAX 3726 398 566 REGATI 1 5K 102 TALLINN 11911 Estonia Or Estonian Unidream Phone 372 636 7470 Fax 372636 7470 Paavli 2A Tallinn EE0004 Estonia Finland Mr Cool OY Phone 358 9 3250817 FAX 358 9 3250609 LINNAVUORENTIE 28 HELSINKI 00950 France Royal Velo France Phone 33 325 433 730 Fax 33 325 43 95 95 4 RUE DES AZALEES P A SUD CHAMPANGE ST THIBAULT 10800 Germany Sport Import GmbH Phone 49 44 05 9280 0 FAX 49 44 05 9280 49 INDUSTRIESTRASSE 41 B EDEWECHT 26188 Greece Gatsoulis Stefanos Imports Phone 30 12512 779 FAX 30 12533 960 8 THESSALONIKIS STREET NEW FILADELFIA ATHENS T T 14342 Guatemala BYS Importaciones S A Phone 502 366 7709 FAX 502 363 3918 18 CALLE 7 48 ZONA 10 GUATEMALA Holland Vertex Cycle Systems BV Phone 31 23 57 18184 FAX 3123 57 18606 FLEMINGSTRAAT 100A 2041 VL ZANDVOORT HOLLAND Hong Kong Flying Ball Bicycle Company Phone 852 23813661 FAX 852 23974406 201 TUNG CHOI ST G F MONGKOK KOWLOON Hungary Prokero Ltd Co Phone 361 331 3184 FAX 361 331 3184 KALMAN IMRE UTCA 23 BUDAPEST 1054 Iceland Orninn Hjol Ltd Phone 354 588 9892 FAX 354 588 9896 SKEIFAN 11 P O BOX 8036 REYKJAVIK Ireland Madison Phone 44 181 385 3385 Fax 44 208 345 3443 BUCKINGHAME HOUSE EAST THE BROADWAY STANMORE MIDDLESEX HA7 4EA UNITED KINGDOM Italy Motorquality Phone 39 02 24 951 1 FAX 3902 24951 228 20
3. 099 SESTO S GIOVANNI MI VIA VENEZIA ANG VIA CARDUCCI MILANO Japan Yoshigai Corporation Phone 81 729 88 5461 FAX 81729 88 5463 5 19 1 CHOME SHIMOROKUMANGI CHO HIGASHI OSAKA JAPAN 579 Korea Outdoor International Phone 82 2 474 0818 Fax 822474 0656 3F 379 20 SUNGNAE DONG KANGDONG KU SEOUL 134 030 Latvia Veloserviss Phone 371 750 1292 Fax 371 750 1298 1 1 HAPSALAS ST RIGA LV 1005 Luxembourg Vertex Cycle Systems BV Phone 31 23 57 18184 FAX 31 23 57 18606 FLEMINGSTRAAT 100A 2041 VL ZANDVOORT HOLLAND Malyasia Gin Huat Cycle Trading Phone 603 6189 1663 FAX 603 6189 1662 NO 8 JALAN INDUSTRI BATU CAVES Y TAMAN PERINDUSTRIAN BATU CAVES 68100 BATU CAVES SELANGOR DARUL EHSAN Mexico Tekno Bike Phone 52 8 336 5602 FAX 528 338 5663 HUMBERTO LOBO 780 COL DEL VALLE GARZA GARCIA MEXICO CP 66220 Mexico New Zealand W H Whorrall amp Co Ltd Phone 64 9 63 6 06 41 FAX 649636 06 31 43 FELIX ST PENROSE AUCKLAND NEW ZEALAND Norway Hallman Sports Phone 46 18 56 16 00 FAX 46 18 50 03 22 HALLNASGATAN 8 S 75228 UPPSALA SWEDEN Panama Distribuidora Rali S A Phone 507 220 3844 FAX 507 220 5303 VIA ESPANS EDIFICA CARCEP P O BOX 87 0852 PANAMA 7 Peru Rojo Sports Phone 511 447 0838 FAX 511447 0838 AV REPUBLICA DE PANAMA 6513 LIMA 33 Poland Giant Polska S P ZOO Phone 48 22 645 14 34 FAX 48 22 645 14 36 AL NIEPO
4. COM RockSHox Inc e Marcy 2001 3 ENGLISH RockSHox Inc e 2002 Sear Post OWNER S MANUAL RIDING A BIKE IS DANGEROUS NOT PROPERLY MAINTAINING OR INSPECTING YOUR BIKE IS EVEN MORE DANGEROUS IT IS ALSO DANGEROUS NOT TO READ THESE INSTRUCTIONS 1 Do not ride with the seat post above the maximum height minimum insertion mark indicated on the post Do not scratch the post to mark your preferred seat height instead use a piece of tape Before each ride be sure the seat post binder bolt is securely tightened to the proper torque Not securing the bolt can cause serious and or fatal injuries Follow the bicycle manufacturer s specification for binder bolt torque Always use genuine RockShox parts Use of other aftermarket replacement parts voids the warranty and could cause structural failure to the seat post INSTALLATION It is extremely important that your RockShox Seat Post is installed correctly by a qualified mechanic with proper tools e Use a file to deburr the inside of the bicycle frame s seat tube Scoring or scratches to the inner seat tube may cause premature failure e Clean and grease the bicycle frame s seat tube If using a seat post shim grease the inside and outside of it as well Install the seat post Tighten the binder bolt on your bicycle to the manufacturer s specifications Saddle Installation 1 Remove front and rear clamp screws from post clamp assembly 2 Remove the upper clamp assembly and greas
5. DLEGLOSCI 221 4 02 087 WARSZAWA Portugal Bicimax Phone 351 244 553276 FAX 351 244 553187 APARTADO 34 2431 MARINHA GRANDE Russia Sportex Phone 7095 288 4524 FAX 7095 288 6888 KUDRINSKAYA PL 1 P O BOX 33 MOSCOW 123242 St Maarten Tri Sport International Phone 5995 43462 FAX 5995 43928 8 AIRPORT BOULEVARD SIMPSON BAY NAMIBIA Singapore Treknology Bikes 3 Phone 65 466 2673 FAX 65466 7610 24 HOLLAND GROVE ROAD SINGAPORE 1545 Slovak Republic Paul Lange Oslany Phone 42 1 862 5492 344 FAX 4218625492 350 MIEROVA 854 37 OSLANY 97247 SLOVAKIA Slovenia Proloco Trade Phone 386 64 380 200 FAX 386 64 380 2022 ENOTA KRANJ BRITOF 96A 4000 KRANJ South Africa Coolheat SA PTY Ltd Phone 27 11 807 5282 FAX 27 11 807 2998 3 RUARGH STREET PARK CENTRAL P O BOX 740 JOHANNESBURG 2001 Spain K Motor Dealer S L Phone 34 9 1 637 70 97 FAX 349 1637 72 64 PARQUE INDUSTRIAL EUROPOLIS EDIFICO BRUSELA BLOQUE 4 NAVE 1 LAS ROZAS MADRID N A 28230 Sweden Hallman Sports Phone 46 18 56 16 00 FAX 46 18 50 03 22 HALLNASGATAN 8 S 75228 UPPSALA Switzerland Cilo Bike Service SA Phone 41 21 641 63 30 FAX 41 21 641 63 82 CH DE LORIO 30 A CASE POSTALE 64 CH 1032 ROMANEL S LAUSANNE Taiwan Biketech Co Ltd Phone 886 22 694 5806 FAX 886 22 694 6133 NO 12 FU TEH ROAD 266 LANE 37 ALLEY HSICHIH TAIPEI HSIEN TAIWAN R O C Thailand Prob
6. e chart below to determine what bumper is best suited for you Rider Weight Bumper Length Preload Spacers Turns of Preload 100 160 Ib 140mm 0 10 15 140 190 Ib 127mm 1 10 25 170 220 Ib 114mm 1 10 25 200 250 Ib 101mm 1 2 10 30 Road Post If the sag setting is correct and you can t get a minimum travel of 10 mm use a softer longer bumper However if the sag is correct and you have excessive bottom out use a firmer shorter bumper Use the chart below to determine what bumper is best suited for you Rider Weight Bumper Length Preload Spacers Turns of Preload 100 160 Ib 76mm 2 5 10 140 190 Ib 63mm 2 3 5 15 170 220 Ib 57mm 3 5 20 200 250 lb 50mm 3 5 25 RockSHox Inc e MarcH 2001 5 ENGLISH RockSHox Inc e 2002 Sear Post OWNER S MANUAL Changing the Bumper or Adding Preload Spacers 1 Unscrew the preload adjuster plug using a 6mm hex wrench fig 2 2 Remove the bumper and any spacers from the outer tube Note the orientation of all parts fig 2 3 Cut the bumper if necessary a Using the gauge on the inside front cover mark the desired length on the bumper with a felt tip pen b With a razor knife or fine bladed saw carefully cut the bumper making sure to cut the edge at a 90 degree angle square 4 Clean and grease the bumper and re install into the outer tube with spacers if used 5 Re install the cleaned and greased preload adjuster plug starting threads by hand 6 Tighten preload adjuster plug until it comes in co
7. e from defects in materials or workmanship Any RockShox product that is returned to the factory and is found by RockShox to be defective in materials or workmanship will be repaired or replaced at the option of RockShox Inc This warranty is the sole and exclusive remedy RockShox shall not be held liable for any indirect special or consequential damages The warranty does not apply to products which have not been properly installed and adjusted according to RockShox installation instructions The warranty does not cover any product that has been subject to misuse or whose serial number has been altered defaced or removed This warranty does not apply to damage to the product caused by a crash or abuse of the product or any other circumstances in which the product had be subjected to forces or loads beyond its design This warranty does not cover paint damage or modifications to the product Proof of purchase is required Warranty Repair If for any reason it should be necessary to have warranty work done return the product to a RockShox dealer In the USA dealers are required to call for a Return Authorization number RA prior to returning product For more technical information visit our web site at www rockshox com For toll free technical support in the USA call 1 800 677 7177 Customers in countries other than the USA should contact their local dealer or distributor RockSHox Inc e Marcu 2001 7 INTERNATIONAL DISTRIBUTOR LIST A
8. e the lower clamp surface clamp washers clamp screws and seat clamp pins fig 1 3 Install saddle and insert upper assembly through the rear of the saddle rails 4 Hand tighten clamp screws and set saddle to center 5 Tighten front and rear clamp screws with the saddle in its preferred position Torque the clamp screws to 72 to 120 in Ib 8 1 to 13 4 Nm 6 Take aride and check if the saddle feels comfortable If adjustment is necessary proceed to the next section Tuning Note DO NOT OVER TIGHTEN CLAMP SCREWS WHEN ADJUSTED CORRECTLY MAKE SURE CLAMP SCREWS PROTRUDE FROM THE SEAT CLAMP PINS IF THE SCREWS DO NOT PROTRUDE FROM THE SEAT CLAMP PINS YOU SHOULD USE LONGER SCREWS 4 950 006074 00 Rev A01 RockSHox Inc e 2002 Spur Post OWNER S MANUAL ENGLISH PERFORMANCE TUNING RockShox Seat Posts can be tuned to your particular weight riding style and the terrain you ride on Using a medium bumper our Seat Posts are set up for the 150 to 180 Ib 68 to 81 kg all around rider You may benefit from making tuning adjustments for your specific needs Install the post and take your bicycle for a ride before making any tuning adjustments When tuning suspension always make one change at a time and write it down Keeping a record lets you know what changes you have tried and suggests what changes you might try Setting Sag The RockShox Seat Post is designed to compress sag when you are sitting on the bike The o
9. ike Co Ltd Phone 662 254 1077 FAX 662 254 1078 237 2 SARASIN ROAD LUMPINNE PATUMWAN BANGKOK 10330 Turkey EBSAT Phone 90 212 514 0525 FAX 90 212519 4846 EBSAT EMEK BISIKLET EBUSSUUD CAD NO 67 34410 SIRKECI ISTANBUL 34410 United Kingdom Madison Phone 44 181 385 3385 Fax 44 208 345 3443 BUCKINGHAME HOUSE EAST THE BROADWAY STANMORE MIDDLESEX HA7 4EA UNITED KINGDOM Venezuela Bike Sports Phone 582 751 9709 FAX 582 753 5071 CENTRO COMERCIAL IBARRA PLANTA BAJA LOCAL 3 A CALLE GARCILAZO COLINAS DE BELLO 0 CARACAS 950 006074 00 Rev A01 March 2001 ROCK SHOR 3 1610 Garden of the Gods Colorado Spring CO 80907 IMBA Rules of the Trail Ride on open trails only Leave no trace Control your bicycle Always yield trail Never spook animals Plan ahead
10. ntact with the bumper 7 Add preload as necessary Fig 2 MAINTENANCE To maintain high performance safety and long life of your seat post periodic maintenance is required If you compete frequently or ride in wet muddy or otherwise extreme conditions reduce the suggested maintenance intervals listed below by 50 percent IMPORTANT ALWAYS WEAR SAFETY GLASSES WHEN WORKING ON ROCKSHOX PRODUCTS Before Every Ride e Check the rail clamp screws for proper torque e Check retaining ring to tightness e Check seat post binder bolt for proper torque according to the bicycle manufacturer s specifications e Check for play Torque Tightening Values Clamp Screws 72 to 120in lb 8 1 to 13 5Nm After 25 Hours Of Riding e Disassemble the seat post This procedure should be completed by a qualified mechanic with proper tools The mechanic should clean the internal parts using a suitable solvent inspect all parts for damage and replace any parts that are damaged e Lubricate the internal parts e Check for increased side to side movement If after a fresh greasing there is still side to side movement replace the keys Contact your local dealer or distributor or visit our web site at www rockshox com for further information 6 950 006074 00 Rev A01 RockSHox Inc e 2002 Spur Post OWNER S MANUAL ENGLISH WARRANTY RockShox Inc warrants its products for a period of one year from original date of purchase to be fre
11. ptimum settings for the best all around performance are 0 to 20mm sag for the MTB Post and 0 to 8mm sag for the Road Post To measure sag pull the dust boot up from the bottom and install a zip tie on the inner tube so that it is flush against the retaining ring sit on the bike in a normal riding position then step off your bike and measure the bottom of the zip tie to the top of the retaining ring This measurement is the amount of sag Note BE SURE TO REMOVE THE ZIP TIE WHEN YOU ARE FINISHED MEASURING SAG Changing the preload alters the sag and firmness of the initial post movement The preload adjuster plug in the bottom of the seat post tube adjusts the sag of the post preload on the spring stack When the preload adjuster is turned clockwise the seat post will sag less and be firmer Turning the preload adjuster plug counterclockwise causes the seat post to be softer and sag more Do not turn the preload adjuster plug exposing its threads at the bottom of the post tube Failure to observe this instruction could result in premature failure of the preload adjuster plug or outer tube Changing the Spring Rate Spring rate changes are made by cutting the bumper The following are recommended elastomer lengths for rider weights MTB Posr If the sag setting is correct and you can t get a minimum travel of 20 mm use a softer longer bumper However if the sag is correct and you have excessive bottom out use a firmer shorter bumper Use th
12. rgentina Broni S A Phone 54 11 4292 3000 FAX 54 11 4292 4453 J J PASO 1260 1832 LOMAS DE ZAMORA BUENOS AIRES Australia Steve Cramer Products Phone 61 3 9587 1466 FAX 6139587 2018 39 INDUSTRIAL DRIVE BRAESIDE VICTORIA 3192 Austria Barisitz Austria Phone 43 512 39 22 87 FAX 43512 39 45 19 BERNHARD HOEFELSTRASSE 14 A 6020 INNSBRUCK Belgium Vertex Cycle Systems BV Phone 31 23 57 18184 FAX 312357 18606 FLEMINGSTRAAT 100A 2041 VL ZANDVOORT HOLLAND Brazil Pedal Power Phone 55 11 3845 6997 FAX 55 11 3845 6377 R GOMES De CARVALHO 541 SAO PAULO SO 04547002 Canada Bell Sports Canada Phone 800 661 1662 Calgary FAX 800 465 4018 BAY 147 2760 45TH AVE SE CALGARY ALBERTA T2B 3M1 Chile Bicicletas Belda Limitada Phone 56 32 881799 FAX 56 32 978799 14 NORTE 1001 VINA DEL MAR Costa Rica Inversiones Y Sistemes Garvi Phone 506 296 3383 FAX 506 289 7013 P O BOX 4805 1000 SAN JOSE Croatia Ciklo Centar Phone 385 1 234 22 24 FAX 385 1 234 34 22 JURJA VES 30A 10000 ZAGREB Czech Republic Vanek Praha Phone 42 0 312 698 1889 FAX 420 312 698 025 CERRENY UJEZD 185 UNHOST 27351 Denmark Duell A S Phone 45 86 36 7800 FAX 45 86 36 7377 MOLLERUPVEJ 3 TAASTRUP 8410 RONDE Ecuador Bici Sport Phone 5932 248737 FAX 5932 253691 AV DE DICIEMBRE 6327 ENTRE LOUVRE Y TOMAS DE BERLANGA LOCAL 3 QUITO Estonia Hawaii Express Phone 372 6

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