e-Jet2 Manual
Contents
1. 3 1 Cart see 9 2 1 page 37 1 CRN 457 control module L id see RT Nr 6336 l l Hose and union assembly 3 910014737 see 9 2 2 page 39 1 1 2 4 910013775 Powder pump see RI Nr 6426 1 1 3 5 910014738 Tank see 9 2 3 page 40 1 1 3 Air pump smoke aspiration 6 910014333 see RT Nr 6426 1 1 3 Mach Jet Gun spray gun 7 PES see RT Nr 6336 1 8 910015302 CRN 457 securing kit on cart 1 1 3 Not shown E4PCAL206 Main power cable 10A 250V 1 1 3 842635 5 metre ground cable thimble dia 6 1 1 3 Level 1 Standard preventive maintenance Level 2 Corrective maintenance Level 3 Exceptional maintenance Index revision A 35 6428 US Version Item Part Number Description Qty Sale unit Maintenance level for Spare part 910014689 e Jet2 equipped with tank 6m 3 1 Cart see 9 2 1 page 37 1 CRN 457 control module 2 1523297 see RT Nr 6336 1 1 3 Hose and union assembly 3 910014737 see 9 2 2 page 39 1 1 2 4 910013775 Powder pump see RI Nr 6426 1 1 3 5 910014738 Tank see 9 2 3 page 40 1 1 3 Air pump smoke aspiration 6 910014333 see RT Nr 6426 1 1 3 Mach Jet Gun spray gun 7 see RT Nr 6336 l l A 8 910015302 CRN 457 securing kit on cart 1 1 3 Not shown E4PCAL459 US Main power ca2. e Jet2 equipment Jet2 SAS SAMES Technologies 13 Chemin de Malacher 38243 Meylan Cedex Tel 33 0 4 76 41 60 60 Fax 33 0 4 76 41 60 90 www sames com Index revision A 1 6428 All communication or reproduction of this document in any form whatsoever and all use or communication of its contents are forbidden without express written authorisation from SAMES Technologies The descriptions and characteristics mentioned in this document are subject to change without prior notice SAMES Technologies 2012 WARNING SAS Sames Technologies is registered with the Ministry of Labour as a training institution Throughout the year our company offers training courses in the operation and maintenance of your equipment A catalogue is available on request Choose from a wide range of courses to acquire the skills or knowledge that is required to match your production requirements and objectives Our training courses can be delivered at your site or in the training centre at our Meylan head office Training department Tel 33 0 4 76 41 60 04 E mail formation client sames com SAS Sames Technologies operating manuals are written in French and translated into English German Spanish Italian and Portuguese The French version is deemed the official text and Sames will not be liable for the translations into other languages Index revision A 2 6428 e Jet2 equipment 1 Safety Regulations s s sco SSSR eee
3. Step 9 see RT Nr 6336 Adjust the required powder flow rate on the spray gun or on the control module Note For tank version only after releasing the spray gun trigger the smoke aspiration and the fluidization systems are supplied with air approximately 30 minutes Index revision A 17 6428 7 2 Color change 7 2 1 Vibrating table version e Step 1 Extract the fluidization tube from the box by leaving it in the arm support and swivel the arm support on the outside of the cart e Step 2 Place the spray gun in the directory of the ventilated booth e Step 3 Select the cleaning mode either from the spray gun or from the control module Activate the cleaning mode to the screen Index revision A 18 6428 e Step 4 Once the emptied hose the cleaning mode remaining activate take out the fluidiza tion tube equipped with the pump and connect the bottom of the tube on the Fast Clean e Step 5 Press several time in a prolonged way until there is no more powder in the spray gun needle The whole of the paint circuit is rinsed e Step 6 Disactivate the cleaning mode to the screen Disconnect the pump from the fluidiza tion tube and leave the pump connected on the cart e Step 7 Take down the arm support from the cart then clean the arm support as well as the outside of the tube of fluidization into the booth using an air blower assembly Step 8 Remove the powder box and install the box of foll
4. spray gun 8 Fast Clean Index revision A 5 6428 2 2 Control panel presentation Reference Function Fume extraction pressure adjustment and reading tank Vibrator supply pressure adjustment and reading vibrating table Fluidization pressure adjustment and reading tank or plunger tube Index revision A 6428 3 Characteristics 3 1 General characteristics The cart structure is designed to receive e A box with a maxi weight 30 kg of powder placed in a tilted position on a vibrating table e A tank with a capacity of approximately 35 litres of fluidised powder e Jet2 cart dimensions HxLxW 1 220 x 480 x 770 mm Approximate weight without powder 40 kg 3 2 Pneumatic characteristics Characteristics of the compressed air supply according to standard NF ISO 8573 1 Maximum dew point at 6 bar 90 psi Class 4 i e 3 C 38 F Maximum particle size of solid pollutants Class 3 i e 5 um Maximum oil concentration Class 1 i e 0 01 mg m Maximum concentration of solid pollutants Class 3 i e 5 mg m Air flow rate values are given for a temperature of 20 C 68 F at atmospheric pressure of 1 013 mbar The filter installed on the e Jet2 cart is used to ensure correct operation of the equipment in the case of accidental non compliance with compressed air filtering recommendations e Jet2
5. ta 21 8 Maintenance eee 22 9 opale palits A ES E ses eee sers sens EE 23 9 1 e Jet2 equipment vibrating table version 23 9 1 1 Cart vibrating table version 26 9 1 2 Hose and union assembly 31 PO FICOLL ANOR WHC l b i oa a Sele Uc Racca tn da Sark 32 I 4 AFM SUDOM os GARE KESE cdc ene 33 9 2 e Jet2 equipment tank version 34 22 1 Cart Tank VISION seri a dite cs ws 37 9 2 2 Hose and union assembly 39 ka A AI i Re Re EAE en due 40 Index revision 3 1 Safety Regulations WARNING This document contains links to the following user manuals see RT Nr 6426 for the CS 130 powder pump see RI Nr 6336 for the Mach Jet spray gun and CRN 457 control module WARNING The e Jet2 cart is designed to equip powder paint spraying devices only This device may be dangerous if it is not used in compliance with the safety regulations specified in this manual Operating temperature range From 0 C to 40 C 32 F to 104 F The e Jet2 cart and the tank must always be installed and used in areas where there is no risk of explosion It is essential to connect the ground thimble on the cart to the ground system thimble of
6. 4 2 Description 5 2 1 General presentation 5 2 2 Control panel presentation 6 3 Characteristics 7 3 1 General characteristics 3 52362 ne eit bee bod dnd id ot 7 3 2 Pneumatic characteristics 7 4 ODeralOn SsAe sea des ses SES SRE 8 ATs WV MIDFAUNOG ADE tak aoe cal 8 4 2 With fluidization tank 8 On OISE SE SES ee EC eee eee 8 6 Installation 9 6 1 Vibrating table version 12 02 TANK VERSION Geese ase tw Basa een ee Soares ea 13 0 3 COMMON ttasatvnd a oes ed gid Pun eS 13 6 4 Vibrating table connection 14 6 5 Fluidization tank connection 15 6 6 Connection of Mach Jet Gun and mains plug 16 7 Using the equipment eJet2 17 1 OW OCT COAIIO sa u 17 72 COOP CHANGE SS eee ear er ne 18 7 2 1 Vibrating table version 18 1222 FARK VOT SION TEEN AR CR SORE Ss Bea
7. these two hoses as theirs quick unions must pass by the passage of cable Ensure the positioning of these hoses in the passage designed for this purpose using the velcro band provided Index revision A 11 6428 6 1 Vibrating table version e Step 1 Install the arm support on the axis of the cart The arm must follow the lead angle of the vibrating table Step 1 e Step 2 Place the plunger tube in the arm sup port and install the powder pump on the plunger tube Step 2 e Step 3 Connect the powder pump The black polyurethane anti static hose is con nected right side of the cart on the plunger tube via its quick union to the output of the corresponding regulator Ensure the positioning of the hose in the pas sage designed for this purpose using the velcro band provided Index revision A 12 6428 6 2 Tank version e Step 1 Install the tank on the base plate between the centering studs e Step 2 Put in place the powder aspiration tube on the base of the lid right side Fit the pump base without tube on the left side of the lid Step 3 Install the CS130 powder pump pump with two unions on the right side of the tank and the CS130 air pump one union on the left side e Step 4 Connect the lid of the tank to the ground thimble of the body and to the the thimble of the ground strip of the cart located on the front face It must pass through the opening designed for this purpose so that it remains al
8. 013775 Powder pump see RI Nr 6426 1 1 3 5 910013650 Arm support see 9 1 4 page 33 1 1 3 6 910013651 Fluidization Tube see 9 1 3 page 32 1 1 3 Mach Jet Gun spray gun 7 9 see RT Nr 6336 1 8 910015302 CRN 457 securing kit on cart 1 1 3 Not shown E4PCAL206 Main power cable 10A 250V 1 1 3 842635 5 metre ground cable thimble dia 6 1 1 3 Level 1 Standard preventive maintenance Level 2 Corrective maintenance Level 3 Exceptional maintenance Index revision A 24 6428 US Version Maintenance Item Part Number Description Qty ee level for Spare part 910014687 e Jet2 equipped with vibrating table 6m 1 1 3 1 Cart see 9 1 1 page 26 1 CRN 457 control module 2 927 see RT Nr 6336 l l 3 Hose and union assembly 3 910014736 see 9 1 2 page 31 1 1 2 4 910013775 Powder pump see RT Nr 6426 1 1 3 5 910013650 Arm support see 9 1 4 page 33 1 1 3 6 910013651 Fluidizing Tube see 9 1 3 page 32 1 1 3 Mach Jet Gun spray gun 7 see RT Nr 6336 l 3 8 910015302 CRN 457 securing kit on e Jet2 cart 1 1 3 Not shown E4PCAL459 US Main power cable 1 1 3 842635 5 metre ground cable thimble dia 6 1 1 3 FERLHG362 Conical adapter G 1 4 NPT 1 4 1 1 3 Level 1 Standard preventive maintenance Level 2 Corrective maintenance Level 3 Exceptional main
9. 10 Zinc coated M 10 U nylstop nut 2 1 3 ju EU9000835 Fan washer Dia 6 X CVHA228 Brass H M6 x 30 screw 1 1 3 7 X7CEHUO006 Brass H M6 U nut 2 1 3 18 X DDZU006 Brass Z6 U washer 3 1 3 19 EU9000835 Fan washer Dia 6 1 1 3 20 250000166 Zinc coated Chc M8 x 40 screw 2 1 3 21 X2BEHS008 Zinc coated M 8 U nvistop nut 2 1 3 22 X2BDZU008 Zinc coated Z 8 U washer 2 1 3 23 910014956 Ground strip 1 1 3 24 910014955 Ground wire CRN e Jet2 1 1 3 25 6 Female elbow fitting 2 1 3 Regulator assembl 26 910014735 eas ere D 2 1 2 27 F6RLCSO08 Male elbow fitting 1 1 3 28 F6RLUS225 Male union 1 1 3 29 160000152 Filtering cartridge 5 um 1 1 1 30 F6RLTS416 Tee fitting 1 1 3 FERLDS145 Quick release elbow fitting back of CRN 1 1 3 06 Coupling union 8 mm 1 1 3 Level 1 Standard preventive maintenance Level 2 Corrective maintenance Level 3 Exceptional maintenance Index revision A 38 6428 9 2 2 Hose and union assembly 5 4 MA Sale Maintenance Item Part Number Description Qty anil level for Spare part 910014737 Hose and union assembly tank 1 1 3 1 U1GRBW197 Red polyurethane hose Dia 8 mm 0 7 m 1 2 U1GLBT152 Blue polyurethane hose Dia 6 mm 0 7 m 2 3 130001143 Female quick un
10. 10 Disactivate the cleaning mode to the screen e Step 11 With an air blower assembly clean the air and powder pumps as well as the hoses asso ciated e Step 12 Re install the assembly e Step 13 Fill the tank with a new color passing through the access traps of the lid Index revision A 21 6428 8 Maintenance WARNING Cleaning operations must only be carried out using compressed air maximum pressure 2 5 bar an air blower can be fitted to the cart as an option and a wet cloth Neither water nor solvents must be used to clean the equipment Spray gun and control module The equipment must be cleaned at the end of each shift e Check regularly the air filter cartridge replace if necessary e If there is water or oil in the filter dump the bowl and check the air dryer or oil remover in the installation To dump the bowl unscrew the black plastic part located underneath the filter bowl Index revision A 22 6428 9 Spare parts 9 1 e Jet2 equipment vibrating table version 2 8 3 7 4 5 6 Index revision A 23 6428 Europe version Maintenance Item Part Number Description Qty ee level for Spare part 910014683 e Jet2 equipped with vibrating table 6m 1 1 3 1 Cart see 9 1 1 page 26 1 CRN 457 control module 2 08081 see RT Nr 6336 l l Hose and union assembly 3 910014736 see 9 1 2 page 31 1 1 2 4 910
11. M 6 U washer 3 1 1 10 EU9000355 Damper 3 1 3 EU9000835 Fan washer Dia 6 1 1 3 X3AVSY223 Zinc coated Chc M 6 x 16 screw 1 1 3 X2BDMU006 Zinc coated M6 U washer 1 1 3 X2BEHS006 Zinc coated nylstop M6 U nut 1 1 3 Index revision 29 6428 9 1 1 2 Fast Clean Maintenance Item Part Number Description Qty an level for Spare part 1527409 Fast Clean 1 1 3 1 FIVPDC132 Distributor 1 1 2 9 1 1 3 Regulator assembly 4 i Sale Maintenance Item Part Number Description Qty unit level for Spare part 910014735 Regulator assembly 2 1 2 1 F6RLCS411 Male elbow fitting 1 1 3 2 130001160 Swivel fitting 1 1 3 3 EU5000050 Porous ring 1 1 2 4 EU9000062 Male elbow fitting 1 1 3 Level 1 Standard preventive maintenance Level 2 Corrective maintenance Level 3 Exceptional maintenance Index revision A 30 6428 9 1 2 Hose and union assembly 2 3 Sale Maintenance Item Part Number Description Qty unit level for Spare part 910014736 Hose and union assembly vibrating 1 1 3 table 1 U1GRBW197 Red polyurethane hose Dia 8 mm 1 25 m 1 2 U1GLBT152 Blue polyurethane hose Dia 6 mm 1 3 m 2 3 130001142 Male quick union with spring 1 1 3 4 6 Coupling union 1 1 3 5 130000624 Black polyurethane anti static hose 1 3 m 3 6 130001143 Female q
12. ble 1 1 3 842635 5 metre ground cable thimble dia 6 1 1 3 FERLHG362 Conical adapter 1 1 3 Level 1 Standard preventive maintenance Level 2 Corrective maintenance Level 3 Exceptional maintenance Index revision A 36 6428 9 2 1 Cart tank version 60 60 00 SO 26 DES05506 Index revision A 37 6428 Maintenance Sale level for Item Part Number Description Qty uni Spare part 1 EU9001879 Pressure gauge 4 bars 2 1 3 2 910015323 Ground strip 1 1 3 3 FERLCS204 Elbow union 1 1 3 4 EU9000563 HC M5 x 20 screw 3 1 3 5 EU9001915 Positioning stud 3 1 2 6 XAKDMUOOS Stainless steel M5 U washer 3 1 3 7 X2BEHS005 M5 nylstop nut 3 1 3 X3AVSV223 Zinc coated Chc M6 x16 screw EU9000064 Conductive pivoting roller 1 1 3 f EU9000065 Pivoting roller 1 1 3 10 EU9000760 Black Chc M10 x 30 screw 2 1 3 11 EU9000837 Fan washer Dia 10 2 1 3 X2BDZU010 Zinc coated Z10 U washer 2 1 3 X2BEHS0
13. e powdered paint thus fluidised is then driven by an air jet from the powder pump to the spray gun to which it is connected by a powder carrying hose An additional pump is planned for the aspiration of smokes generated by the fluidization of the powder 5 Tools No specific tools Index revision A 8 6428 6 Installation The cart is made in two parts a base plate and a high structure e Step 1 Install the structure on the base plate while having previously removed the two screws washers and nuts located on the base plate i Steps 1 and 2 e Step 2 Maintain these two parts using the two screws washers and nuts Sufficiently tighten in order to eliminate the clearance between the structure and the base plate without deforming the tubular elements Vibrating table version e Step 3 Connect the main air supply hose to the filter while passing it previously into the guide tube Into the second guide tube pass the air supply hose of the vibrator vibrating table version or the tank fluidization air hose tank version and connect to the regulator corresponding Tank version Index revision A 9 6428 e Step 4 Secure the CRN 457 control module on the cart Center the screen of the module to the access window et screw the module by its front face using the four selftapping screws The module must be flushed Nota The security and the remaining into position of the module are done using the four screws wa
14. equipment air supplv pressure 7 bar 1 bar Maximum flow rate 18 m h maximum WARNING Pressure in excess of 8 bar may cause operating malfunctions Maximum flow rate Tank Air flow rate supplied by Vibrating table 1 powder pump 1 CRN 457 control module 1 powder pump ea ue ne oo 12 m h maximum of 12 m h maximum of Fluidization air vibrator air supply or fume 3 3 extraction air flow rate which 0 1 m h for which 6 m h for fluidization smoke aspiration Powder driving air flow rate 6 m h maximum 6 m h maximum Index revision A 7 6428 4 Operation 4 1 With vibrating table The powdered paint remains in its original box with a weight of approximately 30kg The box is placed on the vibrating table The vibrator vibrates the table and enables the fluidization head to reach the bottom of the powder box The operation of the vibrator is activated by action on the spray gun trigger The fluidization nozzle supplied with compressed air fluidises the powdered paint The powdered paint thus fluidised is then driven by an air jet from the powder pump to the spray gun to which it is connected by a powder carrying hose 4 2 With fluidization tank The powder contained in the tank with a capacity of approximately 35 useful or 20kg of fluidised powder is fluidised by an upward flow of air distributed evenly by a porous plate located at the bottom of the tank Th
15. ing the equipment eJet2 7 1 Powder coating The equipment has previously been installed according to the safety rules see 1 page 4 and the instructions indicated see 6 page 9 follow the steps described below Step 1 Connect the ground cable of the cart to a conducting and connected ground part of the application booth the ground potential must be equal to the potential of the part to be painted Step 2 Supply electrically and pneumatically the equipment Step 3 Place an open powder box on the vibrating table or fill the tank with powder Step 4 Put in operation the CRN 457 control module see RT Nr 6336 switch located in the back of the module Configure the CRN 457 control module see RT Nr 6336 operation with vibrating table or tank Step 5 Choose the type of needle and select on the spray gun or on the control module the sui table high voltage charcteristic Step 6 Choisir au pistolet ou l cran un d bit poudre Step 7 Direct the needle of the spray gun towards the booth and the part to be painted and activate the trigger adjust the regulator of the vibrator recommended pressure between 1 and 3 bar maximum and the fluidization pressure approximately of about 0 2 bar and 2 bar of the plunger tube for the vibrating table version and the regulator of smoke aspiration and tank fluidiza tion for the tank version Step 8 Wrap the plastic bag containing the powder around the plunger tube see 1 page 4
16. ion with spring 2 1 3 4 130001142 Male quick union with spring 1 1 3 5 130000624 Black polyurethane anti static hose 1 3 m 3 Level 1 Standard preventive maintenance Level 2 Corrective maintenance Level 3 Exceptional maintenance Index revision A 39 6428 9 2 3 Tank Sale Maintenance Item Part Number Description Qty l level for Spare unit part 910014738 Tank 1 1 3 EU75000006 Porous plate 1 1 1 EU75000033 Fluidizing seal 1 1 1 EU9000852 White ring 1 8 1 1 2 EU9001083 Quick union 1 8 1 1 3 EU9000189 Elbow union 1 8 BSP 1 1 3 EU9000113 Ground thimble 1 1 3 E4CSPR0O80 Blue thimble 1 1 3 130000818 Male female reduction 1 1 3 EU9000114 4 mm green banana plug 1 1 3 EU9001064 Ground strip 1 1 3 J2CTCNO52 O ring black 2 1 3 J2CTPB253 O ring black 2 1 3 547866 Support tube 1 1 3 910008159 450 mm Tube for pump 1 1 3 Level 1 Standard preventive maintenance Level 2 Corrective maintenance Level 3 Exceptional maintenance Index revision A 40 6428
17. oated M 8 U nvistop nut 2 1 3 9 X2BDZU008 Zinc coated Z 8 U washer 2 1 3 10 X3AVSY223 Zinc coated Chc M6 x16 screw 4 1 3 11 EU9000835 Fan washer Dia 6 4 1 3 12 X7CVHA228 Brass H M6 x 30 screw 1 1 3 13 X7CEHUO06 Brass H M6 U nut 2 1 3 14 X7DDZU006 Brass Z6 U washer 3 1 3 15 EU9000835 Fan washer Dia 6 1 1 3 22 910014956 Ground strip 1 1 3 23 910014955 Ground wire CRN e Jet2 1 1 3 24 F6ERLCS016 Female elbow fitting 2 1 3 25 910014735 Regulator assembly see 9 1 1 3 page 30 2 1 2 26 FERLCSO08 Male elbow fitting 1 1 3 27 F6RLUS225 Male union 1 1 3 28 160000152 Filtering cartridge 5 um 1 1 1 31 FERLTS416 Tee fitting 1 1 3 FERLDS145 Quick release elbow fitting back of CRN 1 1 3 7 Level 1 Standard preventive maintenance Level 2 Corrective maintenance Level 3 Exceptional maintenance Index revision A 28 6428 9 1 1 1 Vibrating table LH Sale Maintenance Item Part Number Description Qty unit levelfor Spare part Vibrating table 1 1 F6RLUS199 Male simple union 1 1 3 2 910014952 Ground strip 1 1 3 3 180000061 Pneumatic vibrator 1 1 2 4 X2BVHA286 White zinc coated H M 8x 35 8 8 screw 2 1 1 5 EU9000847 Zinc coated M 8 U washer 2 1 1 9 0 kf lee Semper on table ki ss EU9000835 Fan washer Dia 6 3 1 3 8 X2BEHS006 M6 Nylstop nut 3 1 1 9 X2BDMU006 Zinc coated
18. owing color e Step 9 Re install the arm the fluidization tube the pump and plunge the arm in the new color Index revision A 19 6428 Summary Fluidization Tube in the powder box Fluidization Tube out of powder box Entry Exit the cleaning mode from the spray gun or the control module Activate Disactivate the cleaning mode from the control module Action Fast Clean Blowing the outside of the fluidization tube and the arm mode activated Index revision A 20 WARNING Not disconnect the supply as well as the unions from the pump during the cleaning 6428 7 2 2 Tank version e Step 1 Disconnect the pumps from the tank e Step 2 Disconnect the ground thimbles from the lid Step 3 Disconnect the fluidizaton air supply from the tank e Step 4 Remove the lid equipped with its plunger tube Step 5 Empty the tank e Step 6 Clean using an air blower assembly then a clean rag the lid the plunger tube the tank body and the porous plate e Step 7 If necessary disassemble the low part of the tank by actuating the flange for a separate and complete cleaning of the porous palte and its seal e Step 8 Place the spray gun in the directory of the ventilated booth e Step 9 Select the cleaning mode either from the spray gun or from the control module Activate the cleaning mode to the screen e Step
19. shers and 1 4 turn nut and an allen wrench Equip previously the four provided screws with washers and 1 4 turn nut attention 1 4 turn thread nut must be fitted flushed and in the direction indicated to ensure its function a locating device on the cart allows to check if the directory of nut fitting has to be respected Put in place the 1 4 turn nut on the screw in the grooves of the CRN 457 box the flat washers being placed outside and move the screw at the level of the most nar row part of the print Tighten strongly using an allen wrench Check visually that the 1 4 turn nut is placed perpendicular to the groove of the CRN 457 Index revision A 10 6428 e Step 5 Connect the ground cable length 5m to the grounding screw located on the side of the cart The other end of the ground cable has to be imperatively connected to a part of the booth electrically connected to the ground e Step 6 Connect the 220 main power cable to the back of the CRN457 1 see 6 6 page 16 Connect the CRN457 to the ground on its ground screw via the grounf thimble 2 e Step 7 Connect the main pneumatic supply union of the CRN457 3 Connect the pneumatic output auxiliary which supplies the regulators to th yellow hose 4 e Step 8 The red air injection supply and blue air dilution Supply hoses included in the hose and union assembly provided with the cart must be connected to the outputs of the CRN457 5
20. tenance Index revision A 25 6428 9 1 1 Cart vibrating table version M A N N 0 j Vi P I Z AW BE 2 JI T 7 f Gai B N 2 SX Cp H 3 Wy lt D ta 77 20 DES05504 Index revision A 26 6428 Index revision A 27 6428 Maintenance Item Part Number Description Qty pea level for Spare part Vibrating table see 9 1 1 1 page 29 1 1 09 Pressure gauge 4 bar 2 1 3 2 130001161 Dual banjo fitting 1 1 3 3 F6RPRR150 Quick release reducer 1 1 3 6 1527409 Fast clean see 9 1 1 2 page 30 1 1 3 10 X3AVSY223 Zinc coated Chc M6 x 16 screw 4 1 3 11 EU9000835 Fan washer Dia 6 4 1 3 16 X2BVHA280 Zinc coated H M8 x 16 screw 1 1 3 17 EU9000847 Fan washer Dia 8 1 1 3 4 EU9000065 Pivoting roller 1 1 3 5 EU9000064 Conductive pivoting roller 1 1 3 18 EU9000760 Black Chc M10 x 30 screw 2 1 3 19 EU9000837 Fan washer Dia 10 2 1 3 20 X2BDZU010 Zinc coated Z10 U washer 2 1 3 21 X2BEHS010 Zinc coated M 10 nylstop nut 2 1 3 29 EU9000847 Fan washer Dia 8 2 1 3 30 X3AVSY283 Zinc coated Chc M8 x20 screw 2 1 3 7 250000166 Zinc coated Chc M8 x 40 screw 2 1 3 8 X2BEHS008 Zinc c
21. the powder coating installation or powder coating booth to guarantee the safety of operators and correct operation of the powder coating equipment When a fluidization tank is used it is essential to extract fumes to an area where the powder charged air is filtered usually this is the powder coating booth When a vibrating table is used the plastic bag containing the powder must be tightly wrapped around the plunger tube to avoid any escape of powder All powder filling operations of tank must be carried out in a ventilated area designed for the purpose and under no circumstances anywhere near the cart The tank is normally used installed on the lower part of the cart It is imperatively necessary to connect the two banana plugs of grounding on the tank lid The hoses of fluidization air and smoke aspiration air also take part to connect the tank to the ground If the tank is used away from the cart it is essential to connect the tank to the ground system electrically on the level of its lid Under no circumstances may the cart be used to carry or transport loads other than the powder tank or a powder box with a maximum weight of 30 kg on the vibrating table Skin contact or inhalation of products used with this equipment may be dangerous for personnel cf Safety sheets for products used Index revision A 4 6428 2 Description 2 1 General presentation With its compact size the cart of the equipment e Jet2 remains ver
22. ue Polyurethane hose dia 8 mm 7 Fast Clean air supply Blue Polyurethane hose dia 8 mm 6428 6 5 Fluidization tank connection Reference Hose name Hose characteristics 1 Injection air powder pump Red Polyurethane hose dia 8 mm 2 Dilution air powder pump Blue Polyurethane hose dia 6 mm 3 General air supply Blue Polyurethane hose dia 10 mm 4 Regulator air suply Yellow Polyurethane hose dia 8 mm 5 Fume extraction air supply Black anti static hose dia 8 mm 6 Fluidization air Black anti static hose dia 8 mm Index revision 15 6428 6 6 Connection of Mach Jet Gun and mains plug Connect the spray gun to plug A on the back of the control module see RT Nr 6336 WARNING To avoid damaging the plug make sure that the spray gun positioning pin is opposite the positioning pin on the CRN 457 base plate The plug is locked by pushing it into the socket comply with positioning pins The flat on the spray gun cable plug must be at the top a click must be heard The click indicates that the plug is correctly locked in position The plug is unlocked by pulling it out of the socket Flat Positioning pins The mains power cable is connected to the back of the CRN 457 module see figure below It is imperative to check that the plug sector is connected to the ground Mains power cable Plug A for the spray gun Index revision A 16 6428 7 Us
23. uick union with spring 1 1 3 Level 1 Standard preventive maintenance Level 2 Corrective maintenance Level 3 Exceptional maintenance Index revision A 31 6428 9 1 3 Fluidization tube DES05496 7 Sale Maintenance Item Part Number Description Qty init level for Spare part 910013651 Fluidization tube 1 1 3 1 J2CTPB253 O ring black 2 1 1 2 J2FTDF341 O ring viton 2 1 1 3 J2FTDF177 O ring viton 2 1 1 4 900009302 Porous washer 1 1 1 5 J2FTDF160 O ring viton 1 1 1 6 900009303 Suction nozzle 1 1 2 7 EU9000855 Black washer 1 1 3 8 EU9001083 Quick release union 1 1 3 Level 1 Standard preventive maintenance Level 2 Corrective maintenance Level 3 Exceptional maintenance Index revision A 32 6428 9 1 4 Arm support Maintenance Item Part Number Description Qty Want levelfor Spare part 910013650 Arm support 1 1 3 1 J2CTPB253 Plunger tube ring 1 1 2 2 E3RPCNO36 Rilsan nut 1 1 2 Level 1 Standard preventive maintenance Level 2 Corrective maintenance Level 3 Exceptional maintenance Index revision A 33 6428 9 2 e Jet2 equipment tank version 8 2 3 7 A 5 Index revision A 34 6428 Europe version Item Part Number Description Qty Sale unit Maintenance level for Spare part 910014685 e Jet2 equipped with tank 6m
24. ways visible e Step 5 Connect the quick union of fluidization air supply black polyurethane anti static hose at the bottom of the tank The black polyurethane anti static hose of air pump supply smoke aspiration is connected to the left on the cart on the air pump side injection via the quick union and on the output of the corresponding regulator the hose must pass by the cable passage designed for this purpose Ensure the positioning of this hose using the velcro band provided 6 3 Common For the two versions e Pass the low voltage plug on the cart connect it see 6 6 page 16 install the spray gun on one of the two fixing hooks Roll up the low voltage cable and the powder tube assembly et tuyau poudre back side of the cart on the roller designed for this purpose e Connect the powder tube between the pump and the spray gun and attach the low voltage cable by beginning towards the spray gun using the velcro bands The equipment is ready to operate Index revision A 13 6428 6 4 Vibrating table connection Index revision 14 Reference Hose name Hose characteristics 1 Injection air powder pump Red Polyurethane hose dia 8 mm 2 Dilution air powder pump Blue Polyurethane hose dia 6 mm 3 General air supply Blue Polyurethane hose dia 10 mm 4 Regulator air suply Yellow Polyurethane hose dia 8 mm 5 Fluidization air Black anti static hose dia 8 mm 6 Vibrator air supply Bl
25. y stable and easy to tranport in all circumstances thanks to its gravity center lowered to its large back wheels and its two front directional wheels The equipment e Jet2 includes the CRN 457 control module with ideal height and tilted in a optimized way for the greatest comfort of the operator The swivelling of the screen on the operator side is done easily thanks to the directional wheels of the cart The Mach Jet gun can be hung with good height on the two sides of the cart Provided with many fast couplings of air its use and its maintenance are optimized compared to the pre vious generations Finally numerous arrangements are planned for the various phases of use of the equipment Declined in two versions e Vibrating table it is intended for the frequent color changes it is then equipped with a vibrating table with a removable arm support and a cleaning system integrated Fast Clean e Tank it is intended for less color changes and for delicate powders which require a complete fluidization it is then equipped with a fluidised tank Equipment with vibrating table Equipement with tank 7 Equipment with vibrating table Equipment with tank 1 CRN 457 control module 1 CRN 457 control module 2 Control panel 2 Control panel 3 Arm 4 Powder pump 4 Powder pump 5 Plunger tube 5 Pump fume extraction 6 Vibrating table 6 Tank 7 Mach Jet spray gun 7 Mach Jet
Download Pdf Manuals
Related Search