CLIF MOCK True CutCS Sampler Extractor IOM
Contents
1. SAMPLE DISCHARGE ITEM NO DESCRIPTION 1 PLUG HEX 1 4 SS 2 SCREW ADJUSTMENT 3 NUT HEX 5 16 18 SS 4 ACCUMULATOR 5 PISTON ACCUMULATOR 6 SCREW SOCKET HEAD 10 32 X 1 2 SS 7 O RING VITON 20 70 DURO 8 BODY SAMPLER 9 SEAL U CUP VITON 10 RING SNAP CS PISTON 11 SPRING ACCUMULATOR 12 O RING VITON 019 13 CAP ACCUMULATOR 14 TAG SERIAL NUMBER 15 SEAL RETAINER PISTON May 2008 9 CS Sample Extractor CS SAMPLE EXTRACTOR SPARE PARTS ITEM NO DESCRIPTION PART NUMBER 7 O RING VITON 20 70 DURO 9A 50108500097 9 SEAL U CUP VITON 9A 50108500120 10 RING SNAP CS PISTON 9A 50108500089 12 O RING VITON 019 9A 50142200462 566 assembly drawing on previous page for location CS Sample Extractor 10 May 2008 WARRANTY LIMITATION OF LIABILITY Seller warrants only title to the products software supplies and materials and that except as to software the same are free from defects in workmanship and materials for a period of one 1 year from the date of delivery Seller does not warranty that software is free from error or that software will run in an uninterrupted fashion Seller provides all software as is THERE ARE NO WARRANTIES EXPRESS OR IMPLIED OF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE OR OTHERWISE WHICH EXTEND BEYOND THOSE STATED IN THE IMMEDIATELY PRECEDING SENTENCE Seller s liability and Buyer s exclusive remedy in any case of ac2. CAMERON 2272 177 CLIF MOCKTM CS Sample Extractor 24 VDC 115 VAC User Manual Manual No 2295241 01 Rev 01 Technical Support Contact Information Cameron Measurement Svstems 14450 John F Kennedy Blvd Houston TX 77032 Phone 1 800 654 3760 281 582 9500 Fax 281 582 9599 Clif Mock is a trademark of Cameron International Corporation Cameron Copyright 2008 Cameron International Corporation Cameron All information contained in this publication is confidential and proprietary property of Cameron Any reproduction or use of these instructions drawings or photographs without the express written permission of an officer of Cameron is forbidden All Rights Reserved Printed in the United States of America Manual No 2295241 01 Rev 01 May 2008 Table of Contents Description r EEEE 5 lNSte lations 00 5 Direct FAO OMI i a a 4142 5 Remote HOokU aaa ara ee Yacht 6 MEINEN 0O ee enden asua 6 May 2008 iii CS Sample Extractor CS Sample Extractor iv Mav 2008 Description The CS Sample Extractor is designed to provide samples of flowing liquids in a cost effective and simple operation The extractor obtains a proportion to flow sample from a flow meter or measurement control svstem which provides a pulse to the solenoid actuation valve Upon
3. turning the adjustment screw clockwise counterclockwise Remote Hookup 1 Ensure that the pipeline is shut in and depressurized and all electricity or power is also turned off and locked out Install the probe and valve assembly sample probe or stinger into the upper half of the pipeline Mount the extractor onto a 2 in pipe as close to the application as possible Using the required tubing and fittings connect the extractor to the probe stinger Install tubing between the sample discharge port and the sample receptacle Ensure that the tubing is positioned at a decline to allow the sample to flow to the receptacle and to minimize the risk of plugged tubing Connect the power supply to the solenoid If a dual coil solenoid is used connect the power supply to both coils Configure the pulse output of the measurement control system If a single coil solenoid is used energize the solenoid and hold it for 1 5 to 2 seconds then release If a dual coil CS Sample Extractor 6 May 2008 solenoid is used send a pulse to one side to collect the sample into the sample chamber wait 1 5 to 2 seconds then send a second pulse to the other side for 1 5 to 2 seconds to release the sample into the receptacle 8 With the pipeline in service start sampling the product Sample size can be adjusted bv turning the adjustment screw clockwise or counterclockwise Maintenance Note The item numbers in the following procedure correspond
4. that the pipeline is shut in and depressurized and that all electrical power is turned off and locked out 2 Install the probe and valve assembly sample probe or stinger in the upper half of the pipeline 3 Connect the CS Sample Extractor directly to the probe using any required tubing and or fittings Figure 1 page 6 4 Connect the sample discharge port to the sample receptacle Ensure that the tubing is positioned at a decline to allow the sample to flow from the discharge port down to the receptacle This position helps reduce the risk for the tubing to become plugged May 2008 5 CS Sample Extractor ELECTRICAL CONN 3 18AWG WIRES PER CONNECTION 5 TITTEN IE 70 Mag ASS N CONNECT RECEPTACLE f TO EXHAUST PORT CONNECT PROBE TO INLET PORT Figure 1 Direct hookup to a dual coil solenoid Connect the power supply to the solenoid If a dual coil solenoid is used connect the power supply to both coils Configure the pulse output of the measurement control system If a single coil solenoid is used energize the solenoid and hold it for 1 5 to 2 seconds then release If a dual coil solenoid is used send a pulse to one side to collect the sample into the sample chamber wait 1 5 to 2 seconds then send a second pulse to the other side for 1 5 to 2 seconds to release the sample into the receptacle With the pipeline in service start sampling the product Sample size can be adjusted by
5. to the numbers referenced in the assembly diagram and list of components on page 9 1 Disconnect the power supply or turn off the power and lock out the power supply to the sampler 2 Close off the sample probe or remove the sample probe from the pipeline to isolate all flow from the sampler Remove the extractor from the solenoid 4 Carefully remove the six mounting screws item 6 that attach the accumulator to the CS extractor body 5 Inspect the O ring item 7 that seals between the accumulator and the body and replace if necessary NOTE If the seal leaks pressure could be built up behind the screws Extreme care should be exercised to ensure no one is hurt or injured by escaping pressure as the screws are removed 6 Remove the piston subassembly items 5 9 10 and 15 and spring item 11 If oil or liquid has accumulated inside the accumulator item 4 carefully clean out and remove all liquid from the accumulator 7 Remove the snap ring item 10 seal retainer item 15 and the seal item 9 from the piston Inspect the piston seal and accumulator for damage and replace if required 9 Unscrew the accumulator cap item 13 from the accumulator 10 Inspect the O ring item 12 on the accumulator and replace if necessary 11 If oil or liquid has accumulated inside the accumulator cap carefully clean out and remove all liquid 12 Inspect the lock nut item 3 and adjustment screw item 2 for dama
6. actuation the extractor connects the accumulation chamber with the flow stream In deactivation the sample is discharged into the sample receptacle For dual solenoid two coil units the pulse is routed to two actuation coils a pulse to one side allows the sample into sample chamber and a pulse to the other side allows the sample to empty into the container The sample chamber can be adjusted to hold from approximately 0 5 cc to 4 0 cc per sample to provide the required volume for analysis To achieve the maximum size sample the solenoid must remain energized in the open position for 1 5 to 2 seconds The maximum operating pressure depends on the solenoid model used An extractor with a single solenoid one coil and one set of wires has a maximum operating pressure of 150 psi An extractor with a dual solenoid two coils and two sets of wires has a maximum operating pressure of 500 psi The CS Sample Extractor is constructed of stainless steel and is available with Buna N or Viton seals Installation The CS Sample Extractor is furnished as shown in the schematic in the back of this manual To complete installation ensure that the customer has provided the following items e Power supply 24 VDC or 115 VAC single phase e Tubing and fittings as required for connecting the CS extractor to the sample probe stinger e Tubing and fittings as required for connecting the CS extractor to the receptacle Direct Hookup 1 Ensure
7. ge or wear a To replace the lock nut unscrew the lock nut from the adjustment screw and screw the replacement back onto the adjustment screw May 2008 7 CS Sample Extractor b Toreplace the adjustment screw unscrew the lock nut from the adjustment screw and then unscrew the adjustment screw from the accumulator Screw the replacement adjustment screw into the accumulator and screw the lock nut back onto the screw c Ensure that both the lock nut and adjustment screw are properly installed before proceeding NOTE If the lock nut is moved ALL sample size settings will be eliminated and sample size must be reset 13 14 15 16 17 18 19 20 21 Lightly lubricate the internal parts with a light oil or mineral spirits Replace the accumulator cap onto the accumulator Replace the spring inside the accumulator sliding it over the shaft of the adjustment screw Replace the piston subassembly items 5 9 10 and 15 inside the accumulator Carefully attach the accumulator to the CS extractor body item 8 and replace the mounting screws Reattach the extractor to the solenoid Open the sample probe to the line Reconnect the power to the sampler to resume sampling Reset the sample size if necessary if the lock nut was moved or replaced CS Sample Extractor 8 May 2008 7 2in REF SAMPLE INLET ELECTRICAL CONNECTION 3 18AWG WIRES
8. tion whether in contract tort breach of warranty or otherwise arising out of the sale or use of any products software supplies or materials is expressly limited to the replacement of such products software supplies or materials on their return to Seller or at Seller s option to the allowance to the customer of credit for the cost of such items In no event shall Seller be liable for special incidental indirect punitive or consequential damages Seller does not warrant in any way products software supplies and materials not manufactured by Seller and such will be sold only with the warranties that are given by the manufacturer thereof Seller will pass only through to its purchaser of such items the warranty granted to it by the manufacturer MEASUREMENT SVSTEMS HOUSTON 281 582 9500 NORTH 1 800 654 3760 ASIA 4603 2287 1039 EUROPE 444 1243 826741 HEAD OFFICE AMERICA PACIFIC 1 MIDDLE EAST ms us c a m com ms asiapacific c a m com amp AFRICA ms uk c a m com USA 9 CANADA 9 UK 9 SCOTLAND 9 CHINA 9 UAE 9 ALGERIA MALAYSIA 9 INDIA 9 KENYA www c a m com flo CAMERON
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