USER R MANU UAL
Contents
1. Date and time Select the 1 2 page to adjust the time and the 2 2 page to adjust the date The digit order for the date is year month day 4 5 5 Language select the option language in Main menu Display unit Language Select the favoured language and press the OK button to confirm the change After the language has been chosen press any key for the system to shut down Turn the system ON again by pressing the Power button Regardless of the chosen language the language selection can always be accessed as follows press the Main menu button press the Down arrow until the last selection is chosen at the bottom press OK The language menu opens 22 Initial operation 4 6 Accuracy check The system accuracy should always be tested before starting any operation The following procedures provide an easy way to do so O During the test all machine parts bucket stick boom should move to achieve a 100 Yo certainty for the system accuracy 4 6 1 Depth and distance accuracy test 1 1 Place the bucket on a reference point and zero the measurement value 2 Without tilting it sideways turn the bucket to a different position and place it on the same point again 3 The depth and distance readings should be close to zero in every position with a permissible accuracy tolerance of 1 cm 4 6 2 Initial operation 2 3 Depth and distance accuracy2. Buckets old new bucket Name Either choose a preset bucket name from the list page 1 2 or rename the bucket page 2 2 Also see chapter Text editor Bucket settings 4 1 6 3 Angle calibration When using a flat bottomed bucket the operator can measure the angle of the bucket s bottom When using a drill pile attachment the operator can measure the angle of the attachment An angle calibration can only be done if the bucket type is Flat or Drill Pile Flat bottom bucket Drill Pile attachment The bucket type can be chosen in Main menu Buckets old new bucket Type To carry out the bucket angle calibration go to Main menu and select Buckets Create a new bucket or choose an existing bucket to be calibrated from the list Then select Angle calibration from the bucket settings menu 4 Bucket settings Carry out the calibration as follows 1 Drive the machine to a flat surface and rotate the machine until the roll value is close to zero until the Turn text changes to OK 2 Choose the calibration orientation In Normal orientation the bottom of the flat bucket is aligned horizontally while the drill pile attachment is aligned vertically In the 90 degrees orientation the bottom of the flat bucket is aligned vertically while the drill pile attachment is aligned horizontally Normal orientation 90 degre
3. Service and Maintenance 65 12 Service and Maintenance The product has been developed to meet a high degree of operational reliability All electronic components are enclosed in robust housings to safeguard them against any possible mechanical damage Nevertheless the device as well as the junction and connection cables should be periodically checked for potential damages and soiling The product s service and maintenance may only be carried out by qualified specialized personnel Risk of injury caused by inappropriate service Inappropriate service can lead to severe personal injuries or material damages e Have service operations exclusively carry out by Suitably qualified personnel e Before starting operation ensure suitable mounting conditions e Care for order and cleanliness at the mounting site Assembly parts and tools loosely lying about or on top of each other are accident sources NOTE ON CLEANING Do not on any account clean the display with agents containing abrasive substances Otherwise the surface will be scratched and tarnished and the display gets complicated to read 1 Switch off the product 2 Put standard cleaning agent on a soft lint free cloth 3 Clean the display without applying any pressure 4 With a clean cloth completely remove the cleaning agent 66 Technical data 13 Technical data Xsite EASY display unit Display size PANA Resolution 128 x 64 pixels Operating v
4. 0 24 Status bar Bucket 1 5 4 Number editor When entering numbers in certain menus such as the bucket length or the jobsite height use the left and right arrow keys to select the number to be changed and use the up and down arrows to choose the correct number for the current selection Press the 0 0 button to set the numerical value to 0 00 Accept the new value with the OK button or undo the changes with the Bucket button Starting level LIPO OR 4 Title Symbols and the numerical value Active number or character Undo the changes using the Bucket button Accept the changes using the OK button Zero the numerical value OO O1 WN 30 Applications 5 5 Text editor Text is entered the same way as numbers Use the left and right arrow keys to select the character to be changed and use the up and down arrows to choose the correct character symbol for the current selection By pressing the 0 0 button the selected character is cleared Accept the changes with the OK button or undo the changes with the Bucket button Rename bucket CLEAR Title Characters Active character Undo the changes with the Bucket button Accept the changes with the OK button Clear the selected character OO O1 WN Applications 31 5 6 Wizards With the left and right arrow keys the wizard menus are browsed through Use the Bucket butto
5. e Alarm a doctor and or the fire brigade e Keep the access routes clear for emergency vehicles 1 2 Transport packaging and storage 2 Transport packaging and storage 2 1 Transport inspection To ensure sufficient protection during transport the products have been packed carefully Please immediately check the delivered goods for completeness and transport damage In case of external transport damage proceed as follows e Do not or only under reserve accept delivery e Record the extent of the damage on the transport documents or the transporter s bill of delivery e Induce complaint e Do not put obviously damaged products into operation O Claim every defect as soon as it is detected Compensation 11 claims can only be asserted complying with the current claim periods 2 2 Transport When taking your equipment to the usage site or in the field always ensure that the product is transported in secured and suitable containers Never transport the product loosely in the car The product s function can be severely harmed by hits and thrusts In case of transportation by railway plane or ship always use the Original packaging transport containers and transport boxes or as the case may be analogical packaging The packaging protects the product against hits and vibrations 2 3 Storage Transport packaging and storage 1 3 Only store the product in well aired dry rooms During storage protect it against dam
6. 3 Select the correct measuring point NOTE For instructions on working with a new or an outworn bucket or changed measurements see chapter Adding editing calibrating the bucket While working the measuring point can be changed with the left and right arrow keys Choose left centre right or automatic measuring point In case the automatic mode has been chosen the system selects the buckets lowest point as measuring point when the bucket blade is tilted over 3 degrees In case the bucket blade is tilted less than 3 degrees the system selects the bucket centre as measuring point O JL The current bucket and the measuring point are shown in the status bar 34 Bucket settings 6 2 Adding editing calibrating the bucket NOTE Before a new bucket can be used it has to be calibrated In case a bucket is worn out or the measurements have changed recalibration is necessary Always check the bucket s measuring accuracy after the calibration To select an existing bucket for editing go to Main menu Buckets and choose the favoured bucket To create a new bucket go to Main menu Buckets and choose lt New bucket gt from the bottom of the list To create a bucket with no preset values select Blank values To copy values from an existing bucket select Copy existing and select the favoured bucket from the list Bucket settings Measures
7. General information in this document is symbolized with an Information icon Signal words describe of the type of information This information will contribute to flawless efficient and proper use of the product This document contains texts and drawings concerning the correct handling of the system and must be read before installation or use Observe this description s information Non observing the notes operating in non accordance with the use requirements described below wrong installation or handling may cause serious harm regarding people s and plant s safety The product may only be installed connected and commissioned by qualified staff Externally disconnect the product before performing any operation As the case may be also disconnect the separately supplied output load circuits In case of malfunctions or uncertainties please contact the manufacturer To prevent risks and ensure optimal performance alterations attachments or rebuilding of the product may not be carried out without the manufacturer s explicit permission 6 Safety instructions 1 1 Intended use 1 1 1 Conventional use Xsite EASY has been exclusively designed and constructed for conventional use as described here e Positioning the bucket of an excavator using gravitation sensors laser receivers or other sensors e Indication of the measuring point s position e Comparison of the measuring point s position with various types
8. negative Slope positive Slope 54 Slope measurement 8 2 Slope digging from the zero level Set the slope value as described in Creating editing a slope Set the starting level to zero press 0 0 for 3 seconds or Main menu Starting level Move the bucket to the slope s starting point Zero the measurement value by pressing 0 0 The reading 0 00 appears on the screen The T value shows the height difference between the bucket and the target surface The value above the surface is positive while the value below the surface is negative Slope measurement 55 8 3 Slope digging with a known starting level set the slope value as described in Creating editing a slope The height difference between the starting point and the target level is the starting level 3 00 m in the example Set this starting level in Main menu Starting level or hold the 0 0 button for 3 seconds Move the bucket to a stake or another reference point Zero the measurement value by pressing the 0 0 button The starting level 3 00 in the example appears on T t 3 00 gil fo KE y The T value shows the height difference between the bucket and the target surface The value above the surface is positive while the value below the surface is negative m nn ji anana 0 50 5 Av 4 The target surface has been reached when Te
9. as the current road traffic regulations NOTICE amp d Risks caused by faulty measurement results Faulty measurement results due to use of a dropped product another illegitimate demand or an alteration can lead to severe material damages Do not use obviously damaged products Before reusing a dropped component carry out a check measurement Risk of injury caused by unreadable signs In the course of time labels and symbols on the product can get dirty or get unrecognizable due to other events Due to immoderate mechanical effects labels and symbols can be detached Always keep safety warning and operation instructions in a well readable state Regularly check the adhesiveness of the labels and symbols on the product Do not remove labels and symbols from the product Safety instructions 1 1 1 4 Proceeding in case of danger and accidents Preventive measures e Always be prepared for possible accidents or the event of fire e Keep first aid equipment ambulance box blankets etc within reach e Familiarize the personnel with accident notification and first aid equipment as well as emergency services e Keep the access routes clear for emergency vehicles If the event occurs proceed appropriately e Immediately put the product out of action by using the emergency stop e Induce first aid measures e Recover persons out of the hazard zone e Inform the responsible person at the usage site
10. be performed as described before To carry out a tilt calibration go to Main menu and select Buckets Create a new bucket or choose an existing bucket from the list Then select Tilt calibration in the bucket settings menu Carry out the tilt bucket calibration as follows 1 Switch the tilt bucket ON by pressing the 0 0 button In case the tilt function is not used switch the tilt bucket OFF in this menu after the calibration has been carried out 2 Drive the machine to a flat surface and let it rotate until the roll value is close to zero until the Turn text changes to OK 3 Straighten the tilt rotator Do so by turning the bucket in and straightening the tilt rotator with a spirit level as shown below Bucket settings 39 4 Align the bucket to a horizontal level as shown below 5 Perform the bucket calibration using a plumb line see 6 2 2 Bucket calibration 6 Turn the bucket in press CALIB and turn the bucket by approx 180 degrees see drawing below Then press CALIB again to accept the calibration 40 Bucket settings 7 Turn the tilting axis to a horizontal level and press CALIB 8 Ifthe tilt calibration has been successfully completed press the Bucket button twice to save the settings Finally test the accuracy as described in the chapter Accuracy check 6 2 4 Bucket name The bucket name can be set in Main menu
11. display settings and basic accuracy tests It also introduces the detachment of the laser receiver and replacing a tilting bucket with a basic bucket 4 1 Connecting the cables Connect the power cable and the CAN cable to the connectors on the display s rear of the display as shown below Then twist the connectors clockwise while pushing The connectors are properly connected when with medium power applied they do not turn further clockwise The cables are disconnected by twisting the connectors anticlockwise IMPORTANT Do not connect the CAN cable and power cable to each other since the CAN bus would be permanently powered and therefore discharge the excavator s battery After the cables have been connected attach the display to the excavator s window with the suction cup Position the display in a way that it obstructs the cabin view as little as possible 1 8 Initial operation 4 2 The user interface Xsite EASY is operated via a button interface Use the Bucket button to perform the function shown at the bottom left and correspondingly use the 0 0 button to perform the function shown on the bottom right see picture below Tilt ON OFF ON 4 3 The buttons The Xsite EASY system is controlled using five function buttons and four arrow keys The functions for the different buttons are explained in the following table Arrow keys Navigating within the menus Changing the bucket mea
12. excavator might have changed i iz ad p A Zz A SS fc Moving the excavator using the Zero function When measuring the depth the excavator can be moved to continue the digging process at the same depth e g when digging a foundation with the help of the zero function Measure the depth In the example the Starting level is 0 00 1 0 00 Move the machine to a new place i e to a point where the digging process can be continued After the excavator has been moved reach to the measuring point on the completed surface and zero the measurement value by pressing the 0 0 button After zeroing the digging process can be continued DO Depth measurement 7 2 Depth measurement from the laser jobsite height The laser jobsite height function requires a rotating laser that has been set to a known height Set the rotating laser to a horizontal level O NOTE 11 It is recommended to use the fastest laser rotation speed possible Go to Main menu and select Laser Press the Right arrow button twice to enter page 3 3 and switch the laser ON It is also possible to control the laser via the Power button The laser jobsite height function can be used for depth measurement in two different ways Jobsite height is 0 00 ZL value indicates the height from a laser beam to the bucket s measuring point Jobsite height is the absolute hei
13. is 0 00 0 00 56 Slope measurement 8 4 Moving the excavator when measuring the slope When the excavator is moved its height continuously changes To maintain the original reference level the bucket either has to be taken to a certain reference point before and after moving the machine or a rotating laser has to be used O NOTE 11 When moving the excavator it is recommended to use a laser receiver to achieve the best accuracy Moving the excavator with the laser receiver Tilt the laser transmitter to the gradient already entered into the system Set the laser transmitter to any height Make sure that the slope in Xsite EASY has been set to the same value Go to the Main menu Laser Press the Right arrow button twice to enter page 3 3 and switch the laser ON The laser can also be controlled with the Power button Move the boom slowly in a way that the laser receiver hits the laser beam It is recommended to move the dipper stick to a position as upright as possible when reaching the laser beam The laser receiver symbol on the screen indicates laser hits The laser hit has been accepted when the text Hold changes to Hit accepted and the black background changes to a white background as shown below Slope measurement 5 Zero the reading at the slope s starting point Starting level 0 00 in the 00 t 0 00 Measure the slope Move the excav
14. of reference information Any other use not listed here as well as any application not complying with the technical data is not conventional and inappropriate Risks caused by inappropriate use Any non conventional use and or different operation of the product can lead to hazardous situations Only use the product in a conventional manner 1 1 2 Inappropriate use e Non conventional use e Exceeding the limit values given on the data sheet e Use of the product without instructions e Use of the product beyond the limits of use e Invalidation of safety equipment e Removal of indicating or warning labels e Opening rebuilding or altering the product e Use of the product in spite of obvious defects or damages e Use of the product with unauthorized accessory from other manufacturers e Use of the product at insufficiently secured construction sites Safety instructions if 1 2 The operator s responsibility The product is used in the industrial sector Therefore the operator of the product is liable to the legal responsibilities for operational safety Besides the operational safety instructions in this manual the safety accident prevention and environmental protection regulations valid for the operational area of the product have to be observed Particularly applying e The operator has to inform himself herself about the current operational safety regulations and in a risk assessment detect additional risks
15. test 2 Place the bucket on the ground and zero the measurement value Move the bucket and use a tape measure to measure the depth and distance difference between the bucket measuring point and the zeroed point The system should indicate the same readings with an accuracy tolerance of 1 cm 24 Initial operation 4 6 3 Tilt bucket accuracy test When using the tilt function test the accuracy of the bucket edges see picture below 1 Straighten the tilt rotator 2 Switch the measuring point to centre and select a measurement mode showing depth and distance 3 Align the bucket blade to a horizontal level and move the centre of the bucket to the reference point Zero the depth and distance readings by pressing the 0 0 button 4 Tilt the bucket and put the left corner on the reference point Change the measuring point to the lowest corner 5 Depth and distance readings should be 0 00 in every position make sure that the correct measuring point is in use 6 Repeat this accuracy test with the other bucket corner 7 In case the accuracy is worse than 2 cm carry out a tilt bucket calibration see chapter Tilt bucket calibration Initial operation 25 4 7 Detaching the laser receiver It is recommended to detach the laser receiver when not being used for example when carrying out work where there is a risk of damaging the laser receiver such as dredging When removing the laser receive
16. to the bucket Move the bucket to a stake or another reference point Zero the measurement value The reading 0 00 appears on the screen When the bucket is moved away from the excavator the distance value increases When the bucket is moved nearer towards the excavator the distance value decreases 00 55 gt 150 60 Target levels 10 Target levels The user can set four reference levels top level high level target level and low level To set limits for the reference levels go to Main menu Target levels Limits Choose the level to be edited using the Right and Left arrow key and press EDIT Target level default settings Level XD2 colour Default values Sound Top level Yellow arrow pointing Above the target level downwards 8 15 cm High level Blue arrow pointing Above the target level nn downwards 3 8 cm a hi Target level Green line Target level 3cm Low level Red arrow pointing Below the target level nee upwards 3 8 cm To switch the target level sounds ON or OFF go to Main menu Display unit Sounds and press the OK button in the Target selection The setting of the target level mode determines which measurement type the target level function complies with Set the target level mode in Main menu Target levels Mode Choose depth distance slope
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18. Entering or changing the bucket s measurements Calibration Performing the bucket calibration Name Changing the bucket name Tilt calibration Running the tilt calibration wizard includes bucket calibration Type Choosing the bucket type Angle calibration Performing the angle calibration only shown when bucket type is Flat or Drill Pile Remove Deleting the selected bucket Bucket settings 35 The buckets need to be calibrated either via a normal bucket calibration or a tilt calibration Which one of these calibrations has to be carried out depends on the circumstances outlined in following table Bucket calibration e A new bucket has been added that does not tilt sideways e A new bucket has been added that tilts sideways whose tilt calibration parameters have to be copied from an existing bucket Tilt calibration e Anew bucket has been added that tilts sideways whose tilt calibration parameters are not copied from an existing bucket e A new bucket has been added that tilts sideways whose tilt calibration has not been carried out e The tilting part e g tilt rotator or tilting quick coupler has been changed The tilt calibration wizard includes a bucket calibration When the bucket type Flat or Drill Pile are chosen the Standard bucket and angle calibration has to be carried out as described in the following chapters 36 Bucket settings 6 2 1 Bucket measu
19. Hill If ILE AUTOMATION oO USER MANUAL Xsite EASY System Please completely read this document and the contained safety instructions and note all given information before usage Keep available for further consideration ENGLISH Original user manual Order No 10 02 02321 Date 03 2013 This manual applies to software version 2 2 Please handle this document confidentially It is intended only for use by persons involved with the product The text and graphics of this document have been elaborated with the greatest possible care However we may not be held liable for possible errors and failure effects Should you wish to make suggestions regarding the arrangement of this document or point out possible errors please contact your local dealer We will gladly take up any of your ingenious ideas and suggestions Some company and label names are subject to label patent or trade mark protection All rights reserved This document must not be duplicated or transferred for any purpose whatsoever without MOBA s written consent irrespective of the way or the means that are used Copyright by MOBA Mobile Automation AG Kapellenstrake 15 AA gt A 65555 Limburg oe Internet www moba de rg Er Table of contents 3 Table of contents 1 Safety instructions nern 5 EE IMENI e a ee aa a aaa A ag aa aga a a a a aa a eaaa aga a aa 6 lekl EONYEentlonalUsez seen eng 6
20. a ana aaa NE a ccc cece D ga a Kg Bag aa Ka ad Kan aa e aaa a dan 43 7 1 2 Digging with a known starting level essssesssssenssennnnsennnsnnnenennenennenen 44 7 1 3 Moving the excavator when measuring the depth 20s220sssen nenn 45 7 2 Depth measurement from the laser jobsite height ur2sr2202 50 8 DIODE Measurement unse 53 8 1 Creating editing a Slope u uussesseesssnnnennnennsnnnennnenenennennnenennnnnnnnnnen 53 8 2 Slope digging from the Zero level 2uu20s2s0nnennnenenonnnnnnennnnnnnnnennn 54 8 3 Slope digging with a known starting level aee eaaa eea aaa aaa eee 55 8 4 Moving the excavator when measuring the slope sasae eaaa eaaa 56 9 DISTANCE MEASULEMENT i iccticcccs cect ccccccc EEE 59 TO TARQCUICVEGlS aii aaa aaa Ga GG GG GG GG E GG GG GG GG GG GE BG GG GG E a a aaa 60 101 The ADZLEDIOSBIaY san 61 11 Warno EVES see 62 12 Service and MAINO AICS ak asiki a aaa aaa aa aaa aaa aa ajaja aaa aa aaa aaa aa ajaa ajaa ajaja aa a aa aaa nagan La 65 13 K CIK anne 66 14 Deeiaratl ions 07 ConIormiy cn 68 Safety instructions 5 1 Safety instructions Warning notices in this document is symbolized with a Danger icon and a coloured headline Signal words specify the extent of this danger To prevent accidents personal injuries and material damage it is imperative to strictly observe this information
21. ator to a new place Then move the laser receiver into the beam as shown below It is recommended to move the dipper stick to a position as upright as possible when reaching the laser beam The laser receiver symbol on the screen indicates laser hits The laser hit has been accepted when the text Hold changes to Hit accepted and the black background changes to a white background 58 Slope measurement The digging process can be continued and the slope is measured in comparison to Bt 000 Y Mem mama the original reference level Moving the excavator using the zero function When measuring a slope the excavator can be moved via the zero function Measure the slope In the example the Starting level is 0 00 Move the machine to a new place After the excavator has been moved reach to the measuring point on the completed surface and zero the measurement value by pressing the 0 0 button After zeroing the digging process can be continued Distance measurement Do 9 Distance measurement Select a screen view which indicates the horizontal distance from the zero point to the bucket measuring point O Tl Check the system accuracy before starting to operate also see Accuracy check When measuring the horizontal distance the starting point always is 0 00 The measurement value is zeroed at the starting point The display shows the distance from the starting point
22. ctric current When working close to electricity systems there is danger to life due to electric shock Keep sufficient safety distance to electric systems If working at such systems is indispensable inform the responsible authorities before starting the working process and follow their instructions Risk of injury caused by moving machine parts During the controlling of the tool the machine s components and assembly groups are moved manually or automatically Rotating and or linearly moving components and assembly groups of the machine can cause severe injuries and material damages Keep persons away from the machine s and the tool s working range respectively Remove objects from the machine s and the tool s working range respectively Do not interfere with the moving components during operation e Always switch off the product before leaving the driver s seat or when the machine is standing still e Do not carry out any operations at the sensorics when the system is in automatic mode Safety instructions Q Risk of injury caused by overlapping machine parts Subsequently assembled system components e g sensors can overlap the typical machine dimensions This can lead to injuries and material damages Ensure that the machine is operated by a qualified and experienced operator Keep away persons from the machine s and the tool s working range respectively Remove objects from the machi
23. distance accuracy test 2 aaa eaaa eaaa eaaa aane nenen eee 23 4 6 7 IUEDUckKel aceuracyTest rss ar 24 4 Detaching Ihe laser receiver 25 4 8 Replacing a tilt bucket with a non tilting bucket cece cece ences 26 3 TAD DIIC ALON S PERERPERREREEERPERFESPEEBEREPEEPEEEEEEPERPERPEEEFEFFEFPESPEEEEFEPERFERPEEEEEELEFFEEPESEEEELEEPEER 27 Delis NGASI Ii OC rn RR 2 5 2 SCEO VIEW S been 28 A Table of contents Da LAU DA Re EEE 29 924 INUMDERSUAUOF i ee a a a a a aaa a a a a aa aana aaa a a a aa ak 29 Toe OEEO Ka KA a aa AA KARA APA ARAK Naga a EEN aaa ae 30 DOr NEIS teeter tne ne eee ee ee ee see cee nee eee ee ee eee err 31 Dal NITI Srana aja ete te cc ccc E AAIE 32 6 BUCKEL SELLINGS na aana AA aaa aaa aaa aa gana aaa aii ia a aaa aaa aaa aaa aaa aaa a 33 6 1 Changing the bucket and the measuring point c ccc cece cece eee eee eeeaes 33 6 2 Adding editing calibrating the DUCKet anaa aaa aaa nagan anaa anaa aaa aaa aa aaa 34 852 1 BUcKet MeasuremenBssene en 36 622 BUCKEL EAallDraU ON Are a NA BAN Ba apa 37 6 2 3 Tilt p p ucket calibrato saa aaa aa kan ga ah a E aa a Ka kag Ag aa aa a aa A raa a NB E Ba a GG KA 38 0 29 BUCKELTAME aaa ren na E kang E Ka aaa ni aa a aa a aba 40 6 3 Angle CAalbralldfi sssusiiiii aa aaa aa a aa OTS 41 7 Depth MEASULEMENTt ee 43 7 1 Depth measurement from a reference point aaa aaa aana aana 43 7 1 1 Digging from the zero level sas
24. e depth is measured compared to the original reference level even though the altitude of the excavator might have changed see picture below I _ ii A a En 4 D c nf ng IN N a NA 2 11 16 Depth measurement Moving the excavator using the memory function When measuring the depth the excavator can be moved via the memory function Switch on the memory function in Main menu Display unit Buttons and press the OK button in the Memory selection Measure the depth In the example the bucket has been zeroed on the stake with a Starting level value of 0 00 m ae fi il _ ty aa Bl ae u id Fi N P Pr wr 7 i iz a NT en ffl 4 a i Ar T i F A F er vty y 1 r i ri F i F Take w Before moving the excavator move the bucket to a fixed point e g the stake Save the altitude of the fixed point to the memory by pressing the Power button The text MEMORY appears on the screen and the memory function is activated Move the excavator to a new place and move the bucket to the fixed point Release the saved height value by pressing the Power button again The MEMORY text T 0 50 Depth measurement 49 The digging process can be continued The depth is measured compared to the original reference level even though the altitude of the
25. ensure accurate measurement results Temperature Heating time 20 C 20 min 10 C 10 min 5 C 5 min The system is turned OFF by pressing and holding the Power button for 3 seconds Initial operation 21 4 5 Display settings In the following the different settings found under Display unit settings are described See the chapter User interface for instructions on how to change the settings 4 5 1 Brightness The display s brightness can be set in Main menu Display unit Display Brightness Choose between bright medium and dim 4 5 2 Sound settings The sound can be adjusted in Main menu Display unit Sounds select which laser target and button sounds are ON by pressing the corresponding OK buttons The volume can be switched to high low or muted 4 5 3 Power button function The short cut function of the Power button can be adjusted in Main menu Display unit Buttons Choose between the option to switch the laser ON or OFF by pressing OK in the Laser selection or to use the memory function by pressing OK in the Memory selection Please also see the chapters Moving the excavator with the laser receiver and Moving the excavator via the memory function 4 5 4 Date and time The date and time can be changed in Main menu Display unit
26. es orientation 3 Press CALIB After this step the angle calibration is complete Go back with the Bucket button and save the settings After the angle calibration test the accuracy by placing the bucket on a known surface The F and X readings should be consistent with the actual surface Alternatively also a spirit level or a point laser can be used to test the accuracy Depth measurement 4 3 7 Depth measurement 7 1 Depth measurement from a reference point Tl Check the system accuracy before starting to operate also see Accuracy check The depth from a reference point can be measured in two different ways Digging from zero The measurement value is zeroed at the starting point The level display shows the bucket depth compared to the zero level Digging with a known The height difference between the starting point and the starting level target level is set as the starting level When the measurement value is zeroed the starting level value appears on the screen When moving the bucket towards the target level the reading on the screen decreases and finally shows zero when the target level has been reached 7 1 1 Digging from the zero level When digging from the zero level set the bucket at the favoured level or starting point the stake for example and then press the 0 0 button The reading 0 00 appears on the screen AA Depth measurement Measure the de
27. fore starting to operate also see Accuracy check The slope can be measured in two different ways Slope digging from zero The slope s starting level is set to 0 00 The reading is level zeroed at the slope s starting point The display shows the height of the measuring point compared to the target grade Slope digging with a The height from the starting point to the target level is set known starting level for the slope s starting level When the measurement value is zeroed the slope s starting level appears on the screen When moving the bucket towards the target level the reading on the screen decreases and finally shows zero when the target level has been reached 8 1 Creating editing a slope When measuring slopes select a screen view that shows the TD icon Choose the slope unit by selecting Main menu Slope LIST Choose Percent Fraction or Degrees For example a 10 slope is about 5 7 in degrees and 1 10 in fractions To edit the slope go to Main menu Slope and press Right arrow or press and hold the Bucket button for three seconds when in measurement mode Adjust the slope by selecting EDIT and setting the slope rate Selecting a negative slope creates a downhill slope while selecting a positive slope creates an uphill slope Za GT a ER Ga os ES KE a a eee
28. ght of the laser beam ZL value indicates the absolute height of the bucket s measuring point To set the jobsite height go to Main menu Laser and press EDIT in Jobsite height Enter the favoured height and press ACCEPT NOTE In case the XD2 LED display is used the jobsite target height can be adjusted in Main menu Laser page 2 3 Jobsite target height See chapter Target levels for further information Depth measurement 5 1 Slowly move the boom in a way that the laser receiver hits the laser beam It is recommended to move the dipper stick to a position as upright as possible when reaching the laser beam The laser receiver symbol on the screen indicates laser hits The laser hit has been accepted when the text Hold changes to Hit accepted and the black background changes to a white background When the beam has been accepted the ZL value indicates either the height difference between the bucket and the laser beam Jobsite height 0 007 ZL 5 00 5 Depth measurement When moving the excavator the laser receiver has to be taken to the laser beam again The digging process then can be continued and the depth is measured compared to the original reference level even though the altitude of the excavator might have changed Slope measurement 53 8 Slope measurement QO Tl Check the system accuracy be
29. laser jobsite height or auto as target level The jobsite target level can be adjusted in Main menu Laser page 2 3 Jobsite target height If the laser jobsite height is 100 m for example the rotating laser is set to a height of 100 m and the jobsite target height is 95 m the XD2 LED display shows a green light when the bucket measuring point is 5 m below the laser beam Target levels 61 10 1 The XD2 LED display Epilepsy warning Some people are susceptible to epileptic seizures or loss of consciousness when exposed to certain flashing lights or light patterns e Immediately discontinue use and consult a doctor if any of the following symptoms occur while using the Xsite EASY or the XD2 LED display dizziness blurred vision eye or muscle twitches loss of consciousness disorientation or any involuntary movement or convulsion The XD2 LED display is an optional accessory It indicates the height difference between the bucket measuring point and the target surface with light signals In the picture below the bucket measuring point currently is at the target surface AEN D at jea Fr See a NOVATRON O D Top level yellow High level blue Target level green Low level red u NE To set the brightness of the XD2 LEDs go to Main menu Target levels Limits and select the 5 5 page Select LIST and ch
30. measured a rotating laser has to be set to a horizontal level Set the laser transmitter to a horizontal level at any height Go to Main menu Laser Press the Right arrow button twice to enter page 3 3 and switch ON the laser The laser can also be controlled with the Power button Pressing the Power button turns the laser ON or OFF Move the boom slowly in a way that the laser receiver hits the laser beam It is recommended to move the dipper stick to a position as upright as possible when reaching the laser beam The laser receiver symbol on the screen indicates laser hits The laser hit has been accepted when the text Hold changes to Hit accepted and the black background changes to a white background as shown below NOTE Be sure to use the correct laser transmitter if there is more than one at the jobsite Move the bucket to a stake or another reference point Zero the measurement value by pressing the 0 0 button Starting level 0 00 in the example Depth measurement A 14 Measure the depth Move the excavator to a new place Then move the laser receiver to the beam as shown below It is recommended to move the dipper stick to a position as upright as possible when reaching the laser beam and to make sure that the laser beam is not covered by machine parts After the laser hit has been received the digging process can be continued Th
31. n setting a warning level see drawing below To set a warning level go to Main menu Warning levels and choose one of the four warning levels For example to set the high limit go to Main menu Warning levels High limit If the high limit is OFF switch it ON by pressing CHNG Press the Right arrow to proceed Lift the boom up until the bucket or boom is near the favoured high limit and press SET The upper reading on the screen is the set warning level values of high and low limit are compared to the main boom s pivotal point and values of far and near limit are compared to the rotating centre point pivot bogie of the machine The lower reading in parentheses is the current position of the bucket When the warning level has been set go back by pressing EXIT bucket button 64 Warning levels If any of the pivotal points reaches the predefined limit the system alarms the operator in the following ways e Warning sound e Warning message in the screen s status bar e Exclamation mark blinking on the XD2 light bar XD2 is an optional accessory To switch OFF the high low far near limit go to Main menu Warning levels High Low Far Near limit Press CHNG to switch the warning level function OFF Go back by pressing EXIT bucket button O IMPORTANT 11 After the excavator has been moved the warning levels have to be reset
32. n to perform the function shown on the bottom left and correspondingly use the 0 0 button to perform the function shown on the bottom right By pressing and holding the OK button for three seconds the action dialogue is opened from where it is also possible to execute the commands available in the selected wizard menu Use the up and down arrows to select the favoured command and accept the selected choice with the OK button ab Tit COMOFF ON EWIT D Title Status The Bucket button function Number of the wizard page The 0 0 button function oF WN 32 Applications 5 7 Menus Press the Menu button to enter the main menu Use the up and down arrow keys to select the favoured option and press the OK button to proceed Note that many menus have more than three options not all visible at the same time Press the Bucket button to go back in the menus By pressing the Bucket button in the main menu the measurement mode can be called up and changed Slope Laser Buckets 1 Title 2 List of options The highlighted part is the active selection 3 Bar indicating the position Bucket settings 33 6 Bucket settings 6 1 Changing the bucket and the measuring point To change the bucket 1 Open the bucket selection list by pressing the Bucket button 2 Choose the favoured bucket on the list and press either OK or the right arrow button
33. nes and the tool s working range respectively Risk of injury caused by malfunction Uncontrolled machine actions caused by the malfunction of a system component can lead to severe personal injuries in the machine s working range or cause material damage Ensure that the machine is operated controlled and inspected by a qualified and experienced operator who has to be able to induce emergency measures e g an emergency stop Keep away persons from the machine s and the tool s working range respectively Remove objects from the machine s and the tool s working range respectively Secure the construction site Risk of injury caused by lacking or insufficient instruction Lacking or insufficient instruction can lead to operating errors or incorrect use This can lead to severe personal injuries as well as severe material and environmental damages Observe the manufacturer s safety instructions and the operator s directives 10 Safety instructions Risk of injury caused by insufficient safeguarding Insufficient safeguarding of the construction site and the component s location e g of the laser emitter can lead to hazardous situations in traffic and at the construction site Ensure sufficient safeguarding of the construction site Ensure sufficient safeguarding of the single components locations Observe the country specific safety and accident prevention regulations as well
34. oltage 10 36 VDC Power consumption 2 W IP classification IP44 Operating temperature 20 C 60 C Dimensions 132 mm x 144 mm x 45 mm without RAM mount Weight 0 4 kg I O CAN G1 sensor Measuring axes X Y Z three axes Resolution 0 05 Measuring range 360 per axis Operating voltage 10 36 VDC Power consumption IP classification Compatible lasers 2 5 W heating on 1 W heating off IP67 Operating temperature 20 C 60 C Dimensions 98 mm x 41 mm x 33 mm Weight 0 2 kg I O CAN EL2 laser receiver Receiving angle 180 Receiving area 150 mm Resolution 5 mm Operating voltage 10 36 VDC Power consumption 2 5 W IP classification IP67 Operating temperature 20 C 60 C Dimensions 315 mm x 96 mm x 55 mm Weight 0 7 kg I O CAN RS 232 Rotating lasers visible light and infrared XD2 LED display LED type Number of LEDs Operating voltage Power consumption IP classification Operating temperature Dimensions Weight I O Technical data 6 RGB 50 10 36 VDC lt 2 W type P43 20 C 50 C 120 mm x 60 mm x 25 mm without RAM mount 0 04 kg 2 x CAN 06 Declarations of conformity 14 Declarations of conformity EC Declaration of Conformity Document no EDI3 EC 002 We the undersigned Manufacturer Novatron Oy Address Myllyhaantie 6 E 33960 Pirkkala Finland Phone number 358 3 357 2600 Fax number 358 3 357 2677 certify and declare under our sole re
35. oose Bright Medium or Dim 02 Warning levels 11 Warning levels Risk of injury caused by moving machine parts During the controlling of the tool the machine s components and assembly groups are moved manually or automatically Rotating and or linearly moving components and assembly groups of the machine can cause severe injuries and material damages e Keep persons away from the machine s and the tool s working range respectively e Remove objects from the machine s and the tool s working range respectively e Do not interfere with the moving components during operation e Always switch off the machine before leaving the driver s seat or when the machine is standing still The warning level function gives an alarm if the bucket or boom reaches a predefined warning level IMPORTANT The warning level function does NOT stop the movement of the boom The warning level function does NOT guarantee your safety Please observe the security instructions in this manual There are four warning levels 1 High limit 2 Low limit 3 Far limit 4 Near limit Warning levels 03 The system measures the position of the pivotal points the tip of the bucket the pivotal point between the bucket and the stick and the pivotal point between the stick and the boom Some parts of the bucket or boom may reach the warning levels before the system gives the alarm Therefore a safety margin has to be applied whe
36. or flat bucket or drill pile attachment in percent Angle of the bucket s forward and backward tilt in percent X Roll angle for flat bucket or drill pile attachment in degrees Angle of the bucket s side tilt in degrees X Roll angle for flat bucket or drill pile attachment in percent Angle of the bucket s side tilt in percent 5 2 Screen views Four preset screen views and two optional screen views can be edited by pressing the Menu button and selecting Screen views First select either Custom1 or Custom2 then choose the layout type There are six different layout types with up to four different components being displayed at the same time The components can be set in Custom1 and Custom2 Components You can choose from a total of fourteen different components see table above Optional screen views can be switched off by selecting the blank value for the first layout component Applications 29 5 3 Status bar Below the measurement data the status bar is displayed which can show the name of the active bucket measurement point or laser status see picture below What is shown in the status bar can be set in Main menu Screen views Status bar Press the OK button to switch the selected option Laser Measure ment point or Bucket name ON or OFF If more than one option is switched ON the selected options alternate in the status bar 117
37. orizontal distance from the zero point to the bucket measuring point Slope Height from the target surface to the bucket measuring point Laser jobsite height Height of the bucket measuring point compared to laser jobsite height Bucket figure side view Illustration of the bucket angle viewed from side T Bucket tilting angle in degrees Angle of the tilt bucket compared to horizontal level in degrees T Bucket tilting angle in percent Angle of the tilting bucket compared to horizontal level in percent R Machine roll in degrees Angle of the side tilt of the cabin in degrees 26 Applications R Machine roll in percent Angle of the side tilt of the cabin in percent B Bucket angle in degrees Angle of the bucket compared to the calibrated plumb line P Machine pitch in degrees Angle of the forward and backward tilt of the cabin in degrees P Machine pitch in percent Angle of the forward and backward tilt of the cabin in percent CL Digital clock Shows the time CLa Analogue clock Traditional alternative to the digital clock RFR Bucket figure front view Illustration of the bucket angle viewed from front S Slope percentage Slope percentage from the zero point to the bucket measuring point F Pitch angle for flat bucket or drill pile attachment in degrees Angle of the bucket s forward and backward tilt in degrees F Pitch angle f
38. pness and preferably use the original packaging Avoid strong thermal fluctuation during storage Incipient formation of water condensation can harm the product s function When storing observe the product s temperature limits especially in summer when the equipment is stored in vehicle interiors For the valid storage temperatures see the product s technical data 1 4 Transport packaging and storage 2 4 Disposal Packaging Product During transport the products are protected ex works by special packaging which consists of environment friendly easy dividable materials and are recyclable We recommend waste managers for the packaging disposal The product must not be disposed together with the domestic waste It has to be properly disposed Unless no agreements to take back and dispose have been made recycle the disjointed components after disassembling them appropriately e Scrap metallic material rests e Dispose electronic components according to the local regulations Risk of injury caused by inappropriate disposal of the product When burning plastic parts toxic gases emerge that can cause illnesses Dispose the product properly according to the current national country specific disposal regulations Careless disposal enables unauthorized persons to improperly use the product In doing so these persons and or third persons can be severely injured and also pollute the environment At all times protec
39. provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense Place of issue Pirkkala Finland Date of issue 12 March 2013 Notes Copyright by MOBA Mobile Automation AG Kapellenstra e 15 65555 Limburg Internet www moba de 03 2013
40. pth with the bucket The system shows the depth of the measuring point compared to the zero level The value above the zero level is positive while the value below the zero level is negative ZZ 3 00 7 1 2 Digging with a known starting level Set the height difference between the starting point and the target level as the starting level 3 00 m in the example in Main menu gt Starting level Use the arrow keys to set the favoured height and press Save You can also set the starting level by pressing and holding the 0 0 button in the measurement mode for three seconds Move the bucket to a stake or another reference point Zero the measurement value by pressing the 0 0 button The starting level 3 007 in this example appears on the screen Depth measurement 4 5 During the digging process the value decreases The target level has been reached when the reading is 0 00 7 1 3 Moving the excavator when measuring the depth When the excavator is moved its height continuously changes To maintain the original reference level the bucket has to be taken to a predefined reference point again or a rotating laser has to be used as reference O NOTE 11 When moving the excavator it is recommended to use a laser receiver to achieve the best accuracy 40 Depth measurement Moving the excavator with the laser receiver When the excavator is moved to a new place and the depth is being
41. r be sure to connect the detached cables together afterwards Apply a small amount of anti corrosion gel or grease onto the cable s connector parts to prevent water ingress Connectors JUDUL Laser receiver Always remember to apply anti corrosion gel or grease onto the connectors e g SuperLube Anti Corrosion Gel 26 Initial operation 4 8 Replacing a tilt bucket with a non tilting bucket Detach the cable connecting the tilt bucket sensor apply grease to the cable connector and attach a cap to protect the connector select the bucket to be used from Main menu Buckets and go to Tilt calibration The page 1 7 serves to switch the tilt function ON or OFF If the tilt function is ON press the 0 0 button to switch it OFF O iL Always remember to apply anti corrosion gel or grease onto the connectors e g SuperLube Anti Corrosion Gel Applications 27 5 Applications 5 1 Measurement mode Screen views with different measurement symbols can be changed with the up and down arrow keys In the picture below four of the most commonly used measuring functions are shown 0 0 indicates the point where the bucket has been zeroed The following table lists all symbols p A j aja e AN Man ka Sets N pa N I j IE N 4 B ET aka LA AK AK TEE LI Depth Height from the zero point to the bucket measuring point Distance H
42. rements Add edit the bucket measurements in Main menu gt Buckets select the correct bucket and Measures Measure and enter the Length Left Width Right Width and Horizontal distance 4 Quick coupler parameters In case the bucket does not tilt sideways the Horizontal distance value is not required Length Left width Right width Quick coupler 1 2 3 4 Bucket settings 37 6 2 2 Bucket calibration To carry out a bucket calibration select Calibration in the bucket settings The bucket calibration requires a calibration magnet and a plumb line Set the plumb line on the lowest pivot pin of the stick Turn the bucket slowly towards the plumb line When the bucket s tip touches the string without moving it keep the bucket steady and press the CALIB button After a few seconds the calibration is complete IMPORTANT After the calibration it is essential to test the bucket accuracy Perform an accuracy test as described in the chapter Accuracy check If the accuracy is less than 1 cm recalibrate the bucket 36 Bucket settings 6 2 3 Tilt bucket calibration With the tilt calibration the part between the bucket and stick that tilts sideways e g tilt rotator tilting quick coupler is calibrated In case the calibration data is copied from an existing calibrated bucket a new calibration is not necessary However the accuracy test should still
43. sponsibility that the following equipment Name Easy Dig Xsite EASY Components 100012 Easy Dig v3 display 100022 Xsite EASY v3 display 130192 G1 sensor 100008 EL2 laser receiver 100065 XD2 LED display 140102 XD2 connection box is in conformity with the requirements of EMC directive 2004 108 EC The following standards have been applied EN 13309 2010 ISO 7637 2 2004 Place of issue Pirkkala Finland Date of issue 12 March 2013 Sut Tervahauta anaging Director Novatron Oy Declarations of conformity 69 FCC Declaration of Conformity Document no EDI3 FCC 002 We the undersigned Manufacturer Novatron Oy Address Myllyhaantie 6 E 33960 Pirkkala Finland Phone number 358 3 357 2600 Fax number 358 3 357 2677 certify and declare under our sole responsibility that the following equipment Trade names Easy Dig Xsite EASY Model numbers 100012 Easy Dig v3 display 100022 Xsite EASY v3 display 130192 Gl sensor 100008 EL2 laser receiver 100065 XD2 LED display 140102 XD2 connection box complies with part 15 ofthe FCC rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including interference that may cause undesired operation This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 ofthe FCC Rules These limits are designed to
44. suring point while working using the left and right arrows Changing the screen view while working using the up and down arrows Changing the cursor position in text and number editors using the left and right arrows Changing characters in text and number editors using the up and down arrows Initial operation 1 Q OK OK button Press To accept the choice in menus and dialogs To accept the new value name in number text editor Hold 3 sec To open the action dialog in wizards Bucket button Press To change bucket To cancel go back in the menus Left function key Hold 3 sec To set slope 0 0 button Press To zero the measurement values Right function key Hold 3 sec To set the starting level Menu button Press Settings Hold 3 sec Installation settings Power button Press To turn ON the system Laser memory function ON OFF Hold 3 sec To turn OFF the system 20 Initial operation 4 4 Switching the system ON OFF Turn the system ON by pressing the Power button When the XD2 light bar powers up the LED on the bottom right corner blinks The sensors are equipped with an internal heating When the excavator is used at cold temperatures it takes time for the sensors to warm up and provide satisfying accuracy The time needed between switching ON the system and starting to work is shown in the table below Allow sufficient warm up time to
45. t the product against the access of unauthorized persons Product overview 1 5 3 Product overview Xsite EASY is a machine guidance system for excavators It indicates the measuring point s position compared to a reference level By default the system contains the following components e Display unit e Connection box for LED display e Gravitation sensors for bucket dipper stick main boom and frame The system can be expanded by adding the following optional accessories Tilt bucket sensor Dual block boom sensor Laser receiver LED display The display is not completely waterproof If the display or other components are taken away from the construction machine a carrying case should be used Make sure that the components as well as the case are clean and dry before packing Product overview 16 AIAC Acjdsip 031 cay alqes amod ASY3 99SX 1989 ZOK ah van age NY ee x0g VOIQGUUOD ZX ASW S Ae ds q ayang yi s0sues 9 von saoid wu Z od alges NY Bi 1015158 awe 10Suas 7 woog aosuas 9 w000 105085 19 ans 1osuas 19 13418301 JSP 713 JOWOWVOI ojew Buneuwuoj TP e a AF o a a AP oe oJ Iced N IN anea nya WW Ba NAN 0193 NY SIGe NYO AGE NY ages Ny iyang w z od algea NW ayang osuss 9 Initial operation 1 4 Initial operation This chapter provides information about connecting the cables starting and shutting down the system
46. that are caused by the special working conditions at the usage site of the product These then have to be implemented in the form of directives for the product s operation e These directives have to be kept near to the product and permanently be available for the persons working with it e The operator has to clearly define the personnel s responsibilities referring the appliance e The operator has to ensure that the instruction manuals content is fully understood by the operating personnel e The statements of the instruction manual have to be observed thoroughly and unrestrictedly e The operator has to ensure that all maintenance inspection and assembling processes are carried out by qualified specialized personnel which have informed themselves sufficiently by closely studying the instruction manual e The operator informs the manufacturer or the authorized dealer if any safety defects occur at the product or during operation 8 Safety instructions 1 3 Special risks Epilepsy warning Some people are susceptible to epileptic seizures or loss of consciousness when exposed to certain flashing lights or light patterns e Immediately discontinue use and consult a doctor if any of the following symptoms occur while using the Xsite EASY or the XD2 LED display dizziness blurred vision eye or muscle twitches loss of consciousness disorientation or any involuntary movement or convulsion DANGER Risks caused by ele
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