"user manual"
Contents
1. 41 mm 56 mm I 97 mm 4 SIDE VIEW Panel Mount Front View 2 Specifications 96 mm p 96 mm General Compatibility Signet 515 525 2517 Flow Sensors Input Frequency Range 1 to 400 Hz Accuracy 0 5 of reading Enclosure e Rating NEMA 4X IP65 front panel e Dimensions 1 4 DIN 96 x 96 x 50 mm 3 8 x 3 8 x 2 0 in Case material PBT resin e Keypad material Sealed 4 key silicon rubber Display LCD type 4 digit upper line flow rate 8 digit lower line Three totalizer options Permanent Totalizer for life of instrument Totalizer 1 resettable from keypad or remote 30 m 100 ft Totalizer 2 resettable with security code only Display Contrast Automatic a 96mm 82 mm 3 8 42 mm 60 mm 106 mm 1 7 in 2 3 in i 102 mm 4 0 Integral Mount Universal Mount Electrical Battery Two 3 6V Lithium thionyl chloride AA size 3 6 200A 4 years nominal 50 C 122 F Battery symbol on LCD display Sensor power output Battery life Low Battery indication Environmental Shipping Weight Qua Operating Temperature Storage Temperature Relative Humidity 10 C to 65 C 14 F to 149 F 40 to 100 C 40 to 212 F 0 to 95 Non condensing 0 5 1 1 Ibs lity Standards CE CUL UL EN 61326 2002 Class B Manufactured under ISO 9001 2000 for Quality a2. T sensor Signet Fittings 3 4 Conduit base Assembly Detail 1 Insert the wires from the sensor through the yellow conduit base and locking ring 2 Insert the locking ring into the conduit base aligning it so that aga the square tab is close to the conduit ports Flow Totalizer 3 Insert the mounting screw into the conduit base so the head of the screw presses down on the locking ring when tightened Mounting lt gt 4 Connect sensor wires to the terminal connections on the Screw Do not use this hole integral totalizer or terminal cover Square Tab gt Locking 5 Forremote assembly connect output wires to terminal cover Ring The Mounting Screw for the ouiput Conduit Locking Ring goes into the Conduit Base Base not the Locking Ring the 6 Route the output wires through the conduit port in the conduit E screw head rests on the lip of the Wn 4 Locking Ring base Use a liquid tight connector or conduit connector to prevent moisture from entering the assembly 7 Place totalizer or cover onto conduit base and twist to lock in Conduit Base place Conduit Ports Sensor wires 2 GF 8150 Flow Totalizer 3 5 Remote Field mount on pipe The parts identified in Bold type are required for this installation Other parts are shown for reference only Use 2 conductor shielded cable no more than 30 m 100 ft long Standard Mount row Paddlewheel otalizer P51530 3 8150 1 Si
3. GF ESEE 12945678 Signet Total Flow Signet Total Flow Total Sow Signet Total Flow ally een 8 4 Saving Totalizer Values To conserve battery life totalizer values are stored in the memory every 12 hours If both batteries are removed from the unit the totalizers retain the last saved values so the unit may lose several hours of data To prevent this loss enter the security code then enter any menu item and induce a STORING message Whenever the 8150 stores a setting it also stores all current totalizer data Enter the security code Press the UP key to scroll to the last item in the menu DEFAULT TOTALIZER Press the RIGHT key to enter the edit mode flashing display mode Press the ENTER key to retain the current settings Press the UP and DOWN keys simultaneously to initiate the Storing function The batteries can now be removed and replaced without losing any totals ne ON gt 8 GF 8150 Flow Totalizer 9 Auto CAL Calibration The AutoCAL feature allows theTotalizer to be adjusted to match the flow rate to any external reference e Flowin the pipe should be as stable as possible for best results Ifthe flow rate display is erratic set the SPEED section 14 to 120 seconds during the Auto CAL procedure timebase on the reference meter must be the same as the 8150 Totalizer Example Totalizer flow rate shows 60 GPM while an external reference indicates a true flow rat
4. 2 Press the DOWN key two times to Scroll to the Total K factor 1 12345679 3 Press the RIGHT key to select the SEGUROS Total K factor for editing The first element of the Total K factor will begin flashing 4 Press the RIGHT key six times to advance the flashing element to the decimal point 5 Press the DOWN key one time to move the decimal point one position to the right 6 Press the ENTER key to return to PET MET 01000 ignet Total Flow ignet otal rlow 7 Press UP and DOWN keys together to exit the menu and return to normal operation The display shows Storing for a few seconds then returns to the normal operating display 24 0c i Signet Total Flow Yeon Enter Security code Tesi Fae Sea i UE Lov Signet Tot l Flow Signet Total lov geil 129456 18 11 1 Adjusting the Flow K factor If the Totalizer yields a consistent error make corrections by either using the AutoCal function section 9 or by manually adjusting the Flow K factor by the percentage of error A smaller K factor increases the flowrate while larger K factors reduce the flow rate D 1000 Signet Total Flow Stori n9 Signet Total Flow Signet Total Flow Example Flow K factor is set at 480 19 pulses per Gallon totalizer registers 10 Gallons when the actual volume is known to be 11 Gallons e The error is 1 Gallon divided by 10 Gallons
5. 8150 Flow Totalizer 15 Sensitivity The SENSITIVITY setting determines how the 8150 responds to sudden surges in the flow rate It overrides the SPEED function just long enough to allow an actual change in flow rate to be displayed then resumes the averaging The result is a smooth flow display and a quick response to large shifts in the flow rate No SPEED no SENSITIVITY With SPEED averaging set to 0 zero and with SENSITIVITY set to zero the flow rate may be very unstable This line represents the actual output of the flow sensor as it responds to unstable flow conditions in the pipe SPEED only With SPEED set to 60 seconds and SENSITIVITY still set to zero the flow rate is stabilized but a sharp change in flow rate is not represented for 60 seconds or longer dotted green line SPEED and SENSITIVITY With SPEED at 60 seconds and SENSITIVITY set to 6 the flow rate is stabilized while the sudden shift in flow is reflected very quickly dotted blue line 2s 10s 20s 30s 40s 50s 60s 70s NOTE The SENSITIVITY function is ineffective if the SPEED function is set to zero seconds Example Change the SENSITIVITY from 5 to 8 1 Hold the ENTER key for 2 seconds then enter the SECURITY CODE The display shows the first item in the menu AutoCAL 2 Press the UP key once to scroll to SENSITIVITY The display shows DISP SENS and the current sensitivity setting 3 Press the
6. Schedule 80 Plastic pipe per ASTM D 1785 K FACTOR K FACTOR PIPE SIZE 11 2 2 21 2 3 3 1 2 4 5 PULSES U S GAL 139 400 90 790 64 610 41 050 29 940 22 660 13 700 9 1990 4 9060 2 9450 1 9930 PULSES LITER 36 8296 23 9868 17 0700 10 8454 7 9102 5 9868 3 6196 2 4304 1 2962 0 7781 0 5266 EN SCH 40 STAINLESS STEEL PIPE PER ANSI B36 19 K FACTOR K FACTOR LITER PIPE SIZE 11 2 PULSES U S GAL 122 000 78 690 55 630 35 530 26 070 19 840 12 090 8 0410 4 3500 2 6080 1 7400 N 21 2 p 3 1 2 4 5 1 1493 0 6890 0 4597 N A N N N SCH 80S STAINLESS STEEL PIPE PER ANSI B36 19 K FACTOR K FACTOR LITER PIPE SIZE 1 1 2 2 24 PULSES U S GAL 136 100 88 590 62 810 39 990 29 220 22 160 13 420 9 0160 4 8190 2 7730 1 8240 2 3 1 2 4 5 o N N alfa gt N R 19 Ordering Information Mfr Part No Code Description 3 8150 1 159 000 929 Flow Totalizer 3 8150 1P 159 000 930 Flow Totalizer Panel Mount 3 8150 PO 159 000 931 Flow Totalizer system Integral for 0 5 to 4 in pipes PP housing Blk PVDF rotor Titanium pin 3 8150 P1 159 000 932 Flow Totalizer system Integral for 0 5 to 8 in pipes PP housing Blk PVDF rotor Titanium pin 3 8150 TO 159 001 011 Flow Totalizer system Integral for 0 5 to
7. lN 2 2 ASTM D 1785 FACTOR KFACTOR ee SIZE U S GAL LITER s enso 215 e f 8150 Flow Totalizer 10 12 14 16 18 2 4 STD WROUGHT STEEL PIPE PER ANSI B36 10 K FACTOR K FACTOR PIPE PULSES SIZE U S GAL 11 2 122 000 2 78 690 21 2 55 630 3 35 530 PER ANSI B36 19 FACTOR a SIZE U S GAL LITER eso sae s ren s earo 12 SCH 10S STAINLESS STEEL PIPE PER ANSI B36 19 _ K FACTOR K FACTOR PIPE PULSES PULSES SIZE U S GAL LITER SIZE 11 2 113 600 30 0132 TS 72 560 19 1704 2 2112 48750 12 8798 245 31 250 8 2563 31 2 23 010 6 0793 31 2 17 540 4 6341 10 8700 2 8719 6 7240 1 9131 2 8 3 9520 1 0441 2 3880 0 6309 1 6200 0 4280 10 1 3110 0 3464 0 9680 0 2557 14 0 7440 0 1966 16 0 5930 0 1567 18 0 4820 0 1273 20 0 4020 0 1062 22 24 PULSES LITER 32 2325 20 7900 14 6975 9 3871 6 8877 5 2417 3 1942 2 1244 1 1493 0 6890 0 4597 0 3686 0 2700 0 2061 0 1625 0 1313 0 1086 0 2 5 4 1 XS WROUGHT STEEL PIPE PER ANSI B36 10 K FACTOR K FACTOR PIPE PULSES U S GAL 136 100 88 590 62 810 39 990 29 220 22 160 13 420 9 0160 4 8190 2 7730 1 8240 1 4550 1 0590 0 8050 0 6320 0 5100 0 4200 PULSES LITER 35 9577 23 4055 16 5945 10 5654 7 7199 5 8547 3 5456 2 3820 1 2732 0 7326 0 4819 0 3844 0 2798 0 2127 0 1670 0 1347 0 1110
8. 4 in pipes natural PVDF housing rotor and pin 3 8150 VO 159 001 012 Flow Totalizer system Integral for 0 5 to 4 in pipes natural PVDF housing and rotor Hastelloy pin Parts and Accessories Mounting 3 8050 159 000 184 Universal mounting kit 3 0000 596 159 000 641 Heavy duty wall mount bracket for panel mount only 3 5000 598 198 840 225 Surface mount bracket 3 8050 395 159 000 186 Splashproof rear cover for panel mount totalizer 3 9000 392 159 000 368 Liquid tight connector kit includes 3 connectors 3 9000 392 1 159 000 839 Liquid tight connector NPT 1 connector 3 9000 392 2 159 000 841 Liquid tight connector PG 13 5 1 connector 3 8050 392 159 000 640 Model 200 retrofit adaptor 7400 0011 159 000 935 Lithium battery 3 6V AA size 5523 0222 159 000 392 Cable two conductor shielded 22 AWG Replacement parts for integral mount units 3 8051 159 000 187 Flow integral mounting kit NPT replacement 3 8510 PO 198 864 504 Sensor for 0 5 to 4 in pipes Polypropylene housing titanium pin PVDF rotor 3 8510 198 864 505 Sensor for 5 to 8 in pipes Polypropylene body 3 8510 TO 159 000 622 Sensor for 0 5 to 4 in pipes natural PVDF housing rotor and pin 3 8510 VO 198 864 506 Sensor for 0 5 to 4 in pipes natural PVDF housing and rotor Hastelloy pin Flow Totalizer 3 8150 1 Terminal Cover 4 3111 Flow Totalizer 3 8050 3 8150 1 Universal mounting kit Integral Integral System adapter Kit 3 815
9. RIGHT key to select the SENSITIVITY for editing The current SENSITIVITY setting begins flashing Press the UP key three times to scroll from 5 to 8 Press the ENTER key to return to the menu Press UP and DOWN keys together to exit the menu and return to normal operation The display shows Storing for a few seconds then returns to the normal operating display oos FA ri nr inr UbLiL MUUL 12345618 Signet Total Flow Signet Total Flow EY Enter Security code GFt GF OBUL 9127 Auto LRL sem 8 Signet Total Flow Signet Total Flow GF GF ges SEnS Storing 23456 18 Signet Total Flow Signet Total Flow Signet Total Flow ENTER Y m M gt 8150 Flow Totalizer GF 15 16 Troubleshooting Display Condition Probable Cause Suggested Solutions Batteries are dead or missing Replace both batteries Reduce the flow rate 2 Change the Timebase to a smaller value coc The flow rate is greater than 9999 Example Change from Day to Hr Change the flow units to a larger measure 00005618 Example Change from Liters to Gallons NOTE If the Flow K factor is changed be sure to make a corresponding change to the TOTAL K factor 8150 is not receiving a signal from the There is no flow in the pipe flow sensor 2 Flow sensor is not turning due to blockage or damage Sensor wiring is loose or incorrect In AutoCal t
10. digit 6 Press the UP key one time to scroll the flashing digit to 1 7 Press the ENTER key to complete the edit process GF Auto CAL Signet Total Flow Or rn i IDE SEC Cod fade A M gt Signet Total Flow Signet Total Flow Signet Total Flow nnn LILILILI SEC Code 52 i GF m SEC Code SEC Lode Signet Total Flow Signet Total Flow mrt ILLI 1 SEC Focie Storing 123455 18 Signet Total Flow Signet Total Flow Signet Total Flow 7 1 Using the Security Code A numerical code 0 0 0 0 to 9 9 9 9 must be entered before any of the menu selections can be modified e The code is set at 0000 from the factory To change the code see section 7 Example Enter security code of 1001 1 Hold the ENTER key for 2 seconds The display shows factory standard access code of TI nimi 0000 with the first zero HUUL flashing 12345618 2 Press the UP key one time to scroll the flashing zero to 1 3 Press the RIGHT key three times to advance the flashing character to the last place value 4 Press the UP key one time to scroll the flashing zero to 1 5 Press the ENTER key The display now shows the first item in the EDIT MENU mc nri O Signet Total Flow t Signet Total Flow Auto LAL Signet Total Flow 6 GF 8150 Flow Totalizer 8 Totalizer Setup and Operat
11. display all three totalizers in sequence The PERMANENT totalizer is the factory standard selection Example Change the standard Totalizer from PERMANENT to Totalizer 1 1 Press ENTER key for 2 seconds Display shows security key symbol and 0 0 0 0 Set security code and press ENTER key 2 Press UP key two times 12945518 Display shows def tot and the otio PERMANENT label 3 Press RIGHT ARROW key PERMANENT label begins to flash 4 Press UP key one time Display changes to flashing tot 1 5 Press ENTER key to complete the edit process 6 Press UP and DOWN keys together to store new value in the memory The display will show Storing for a few seconds then return to normal operation NOTE The new totalizer selection will Enter Security code E CBE Signet Total Flow LaL m tot Signet Total Flow Signet Total Flow mmm AL Y Do mm appear after a 5 minute delay E toERL Signet Total Flow 8b iB Signet Total Flow Ent 222 JEF Ea storing 12345b 1H Signet Total Flow IGE Signet Total Flow 8150 Flow Totalizer GF 8 2 Resetting Totalizer 1 1 Press UP key to scroll to total 1 display 2 Press and hold the RIGHT arrow key until the display shows rst tot1 The totalizer will flash for 8 seconds and then it will automatically reset to 00000000 Press the ENTER key while the display is flashing to re
12. gt E GF Marin nnn LI ILLI LI T P3654 Sign c Total Flow Signet Total Flow GF Marin Ly GF nnn dr d 276543 Signet Total Flow Stor n8 Signet Total Flow gt R AL Y 8150 Flow Totalizer 10 Flow K factor The K factor is the number of pulses generated by the flow sensor for each measure of water that moves past the sensor Your flow sensor manual contains k factor data in terms of U S Gallons and Liters Locate the K factor that matches your pipe size material If necessary you can convert the K factor into other units of measure The minimum K factor value is 0 001 maximum value is 999999 Example Change the Flow K factor from 060 000 to 095 000 Hold the ENTER key for 2 seconds then enter the SECURITY CODE factory default is 0 0 0 0 The display shows the first item in the menu AutoCAL Press the DOWN key to scroll to the Flow K factor the display shows the current K factor setting Press the RIGHT key to select the Flow K factor for editing The first element of the K factor will begin flashing Press the RIGHT key 1 time to advance the flashing element to the 6 Press the UP key three times to change the 6 to 9 Press the RIGHT key to advance the flashing element to the O Press the DOWN key five times to change the O to 5 Press the ENTER key to return to the CALIBRATE menu Press UP and DOWN keys together to store the new value and
13. large numerals and a totalizer value in smaller numerals Any one of three different totalizers can be selected as the standard display See section 8 for detailed information on the totalizers Press the UP or DOWN keys to scroll through all three totalizer values during normal operation 6 1 No Flow and ELAPSED TIME Display If the flow stops the Totalizer displays the number of hours since flow was last detected This display will alternate with the normal FLOW RATE and standard TOTAL display every five seconds Any movement of the rotor in the pipe will reset the ELAPSED TIME display 6 2 Standard menu settings Totalizers are shipped from the factory with these standard settings Function Factory set Description AUTO CALIBRATION FLOW K FACTOR 60 TOTAL K FACTOR 1 TIMEBASE Minutes DECIMAL XXX X SPEED 30s SENSITIVITY 6 SECURITY CODE 0 0 0 0 DEFAULT TOTALIZER Permanent TOTALIZER 2 RESET 8150 Flow Totalizer GF 00099510 Signet Total Flow 0031 EabRHL 2 Signet Total Flow gt am GF Signet Total Flow 00005678 Signet Total Flow LA Permanent ig 345b 1B Signet Total Flow Illustrated No flow for 3 hours nn Fin Signet Total Flow No setting See section 9 for detailed information Number of sensor pulses per volumetric unit Refer to sensor manual Set the number of volumetric units per totalizer count see section 11 Select flow
14. return to normal operation 12345518 Auto CAL Signet Total Flow Signet Total Flow x NS Le 06 0 0 6068 90000 091000 Signet Total Flow Signet 4otatFlow Signet VYotal Plow Signet Total Ftow Flow KFactor 095000 n8 12945678 Signet Total Flow Signet Total Flow Signet Total Flow Exit Without Changing H Finished Editing 9 g As long as any element is flashing you can Press the UP and DOWN keys abort the change and return to the original value by pressing UP and DOWN keys simultaneously m simultaneously from the main menu to return to normal operation 10 8150 Flow Totalizer 11 Total K factor The TOTAL K factor is a multiple of the FLOW K factor Use it to program the incremental count size of the totalizer For example if the flow RATE registers in Litres per minute the totalizer may be set to 1 factory standard so it counts in 1 Litre increments or it may be set to 1000 so it counts in 1Kilolitre 1m increments By converting the Flow K factor the totalizer can also be set to count in other engineering units See sec 17 Flow and Total K factor selection for additional information about Total K factor adjustments Example Change the totalizer from 1 kiloLitre increments to count in 10 kiloLitre increments 1 Hold the ENTER key for 2 seconds then enter the SECURITY CODE The display shows the first item in the menu AutoCAL
15. 0 PO 3 8051 3 8150 P1 3 8150 TO 3 8150 VO Integral Flow Sensor 3 8510 XX George Fischer Signet Inc 3401 Aerojet Avenue Monte CA 91731 2882 U S A Tel 626 571 2770 Fax 626 573 2057 For Worldwide Sales and Service visit our website www gfsignet com Or call in the U S 800 854 4090 3 8150 090 1 Rev E 2 06 English George Fischer Signet Inc 2001 Printed in U S A on recycled paper
16. L LITER BS AND ANSI SE DN 15 PPMT005 481 55 127 23 Tm ae se DN 20 PPMTO007 277 09 73 207 121 873 03 3 AIN IN 515 41 DN 25 PPMTO10 141 18 37 300 136 17 DN 32 PPMTO12 83 540 22 071 266 17 00322 DN 40 13 544 39 324 50 7 8193 28 528 DN 100 2 3006 7 5506 DN 125 1 3386 4 3070 150 09747 2 7046 DN 200 PPMTO80 2 0398 0 5389 7 0057 15509 PVDF FITTINGS DIN ISO AND BS AND ANSI TU us DN 15 005 420 87 111 19 2 4690 0 6523 DN 20 07 228 15 60277 1 6894 0 4463 DN 25 SFMTO10 136 70 36 116 DN 32 20 950 DN 40 11 490 PVC FITTINGS DIN ISO EUROPE ONLY DN 100 2 1500 DN 150 1 0800 DN 200 0 5400 18 GF 8150 Flow Totalizer 18 3 2517 High Performance Flow Sensor The following data is reprinted from the Signet 2517 High Performance Flow sensor manual for for your convenience SCH 40 WROUGHT STEEL PIPE PER ANSI B36 10 E PIPE PULSES s 555 PULSES LITER 32 232 20 790 14 697 9 3871 6 8877 5 2417 3 1942 2 1244 1 1493 0 6890 0 4653 0 3765 0 2798 s wow s se 2999 s 2 L 3 4 5 1 1 2 2 SCH 80 WROUGHT STEEL PIPE PER ANSI B36 10 K FACTOR SIZE U S GAL PULSES LITER 35 9577 23 4055 16 5945 10 5654 7 7199 5 8547 3 5456 2 3820 1 2732 0 7654 0 5184 0 4198 0 3104 0 2388 0 1892 0 1538 0 1273 if N N N ajlefl gt l lvf
17. Signet 8150 Flow Totalizer 3 8150 090 1 Rev 2 06 English Topic Description Specifications Installation Wiring Battery Installation and Replacement Operation Security Code Totalizer operation Automatic Calibration age gt ONDOARANAATD 1 Description English Topic Page 10 Flow K factor 10 11 Total K factor 11 12 Time Base 12 13 Decimal point placement 13 14 Speed 14 15 Sensitivity 15 16 Troubleshooting 16 17 Flow and Totalizer K factor selection 16 18 K factor Charts 17 19 Ordering Information 20 The Signet 8150 Flow Totalizer is a battery powered instrument capable of providing uninterrupted flow and total volume information for 4 years and beyond The unique features of the 8150 include Easy setup and display selection with 4 button keypad User selectable security access to prevent unwanted programming changes Displays flow rate from 0 001 to 9999 engineering units with an auto ranging decimal point Three totalizers one permanent and two that are independently resettable Displays elapsed time between operating periods Integral mount and panel mount options 3 6 V Lithium batteries last 4 years nominal in most applications Non volatile memory stores all programming and totalizer values even when batteries are removed Dimensions Fi Optional a Rear Cover
18. cure wire Sine wave Input Wiring Splice BLK and SHLD p together outside of terminal Use this wiring scheme for Signet models 515 525 and 2517 Connect shield to Ground wire Totalizer 1 Remote reset Terminal no Function Signal Ground Sensor signal Open Collector Signal DC Power to sensor Ground Ext Reset 5 Battery Installation and Replacement Two 3 6V Lithium thionyl chloride batteries AA size 7400 0011 are included with the totalizer NOTE THE 8150 WILL NOT OPERATE WITH STANDARD 1 5 V ALKALINE BATTERIES USE 3 6 V LITHIUM BATTERIES ONLY Observe polarity Note that both batteries should face the same direction e When the low battery indicator appears on the display both batteries should be replaced within 90 days T Remove and replace battery 1 first then remove and replace battery 2 This ensures that all settings and totalizer values are saved f the low battery symbol reappears for more than 10 seconds after installing new batteries one battery is reversed or battery 2 was installed before battery 1 e Secure the batteries by fastening the Velcro straps Lithium batteries contain hazardous chemicals Dispose of batteries according to local regulation DISPOSE OF EXPENDED BATTERIES PROPERLY 4 8150 Flow Totalizer 6 Operation The 8150 1 display shows the flow rate in
19. e of 70 GPM Change the flow rate from 60 GPM to 70 GPM using AutoCAL 1 Hold the ENTER key for 2 seconds then enter the SECURITY CODE Auto CAL is the first item in the menu 2 Press the RIGHT key to select the Auto CAL function The display will show Auto CAL and the current flow rate will be flashing 3 Press the RIGHT key again to change the flow rate The display shows Set Flo and the first digit of the flow rate will begin flashing 5 Press the RIGHT key to advance the flashing element to the 6 5 Press the UP key one time to change the 6 to 7 6 Press the ENTER key to complete the automatic calibration process The display shows a new K factor with the first digit flashing This K factor is based on the change in flow rate 7 Press the ENTER key again to accept the new value NOTE If the display shows ERR SetFlo the procedure was unsuccessful because the calculated K factor is less than 0 001 or greater than 999999 Verify the flow rate and start the Auto CAL procedure from step 1 8 Press UP and DOWN keys together to store the new value in the memory The display will show storing for a few seconds then return to normal operation GF rin LI b LILI srmanent Auto CAL Signet Total Flow 7 Signet Total Flow ENTER ENTER Enter Security code GFR mm rm LI h LILI LI LJ LILI LII uu f Auto LRL 5EE Flo SEE Flo Signet Total Flow Signet Total Flow Signet Total Flow
20. esigned to help offset this effect Example Change the SPEED setting from 60 seconds to 30 seconds 1 Hold the ENTER key for 2 seconds then enter the SECURITY CODE The display shows the first item in the CALIBRATE menu AutoCAL 2 Press the DOWN key five times to scroll to DISP SPEED The display shows DISP SPEED the sec annunciator and the current speed setting 3 Press the RIGHT key to select the Display speed for editing The current speed selection begins flashing Press the DOWN key one time to scroll from 60 seconds to 30 seconds Press the ENTER key to return to the menu Press UP and DOWN keys together to exit the menu and return to normal operation The display shows Storing for a few seconds then returns to the normal operating display oos 1 We dbuii y ig 345b 18 Signet Total Flow Enter security code X SPEEd ba SPEEd 30 GF d 15 5PEEd bO Signet Total Flow Auto LRL Signet Total Flow Signet Total Ftow Signet Total Mow GF SPEEd bi Signet Total Flow Vi nr Lb Permanent i2 3455 18 Signet Total Flow Stor n9 Signet Total Flow Exit Without Changing Finished Editing H abort the change and return to the original value simultaneously from the main menu to by pressing UP and DOWN keys simultaneously return to normal operation As long as any element is flashing you can Press the UP and DOWN keys r 14
21. gnet Fittings Universal Mounting Kit 3 8050 3 6 Remote Installation with Panel mount totalizer The parts identified in Bold type are required for this installation Other parts are shown for reference only Totalizer q Panel Mount 255 ii 3 81 50 1 P Signet E al y Standard Mount Paddlewheel P51530 Signet Fittings 3 7 Panel Mount Installation Detail 8150 1 Panel mount Totalizer is a standard 74 DIN package Use a 92 92 mm punch tool to make the panel cutout Minimum spacing of 25 mm 1 in between panel units is recommended Panel cutout 8150 Flow Totalizer mounting bracket Panel Mount Mc Installation Detail quick clips 3 4 Wiring The wiring is identical for the panel mount and the field mount versions of the totalizer Only one wire should be inserted into a terminal Splice double wires outside the terminal External Reset for Total 1 Use no more than 30 m 100 ft of 2 conductor twisted pair cable connected to a dry contact for example an ordinary door bell button or relay contact Only Totalizer 1 can be be reset by the external connection Total 1 will not be displayed unless it is the standard totalizer selection Instructions 10 mm 1 Remove 10mm s in of insulation from sensor cable conductors mm 2 Press down on orange lever to open terminal 3 Insert wire into terminal until it hits bottom 4 Release the lever to se
22. he calculated K factor is Press RIGHT key to start Auto CAL procedure again outside the range of the8150 Make sure that the flow rate entered is accurate less than 0 001 or greater than 99999 Correct piping layout to provide more straight pipe upstream of sensor Set the SPEED to higher setting to average out the fluctuations caused by piping conditions see Speed section 14 Usually caused by inadequate straight pipe run upstream of sensor The flow rate display is erratic and non linear Both batteries are too depleted to Replace battery 1 then replace battery 2 REED safely store settings Enn Ln to Store 17 Flow and Total K factor selection and you want the TO Set the Flow FLOW RATE to read in TALIZER to count in K factor to K factor to Pages 17 19 provide K factors for the Signet cubic meters K Liter 515 525 and 2517 flow sensors Use this table cubic meters K Liter x 1000 1 to convert the K factor to other units of measure MegaLiters K Liter x 1000 1000 and to set the Total K factor Kiloliters K Liter x 1000 E The maximum K factor is 999999 MegaLiters K Liter x 1 000 000 The minimum K factor is 0 001 U S gallons K gal U S gallons x 1000 K gal nf Acre Inches K gal x 325848 0 083 16 8150 Flow Totalizer 18 K factor Charts 18 1 515 Paddlewheel Flow Sensor The following calibration da
23. ion During normal operation the 8150 displays the flow rate and one selected totalizer value Any one of the three totalizers can be set as the standard display The other two totalizers can be viewed by pressing the keypad The display will automatically return to the standard selection after five minutes The PERMANENT Totalizer is identified directly on the LCD e This totalizer records all input from the time of manufacture The permanent totalizer cannot be reset Application The permanent totalizer should be selected as the standard if the system is monitored and the total recorded regularly GF 00009670 GF Signet Total Flow Signet Total Flow Total 1 tot1 can be reset from the keypad or from the external RESET see wiring section 4 without the security code e Total 1 is identified by a flashing display every six seconds Application Use Total 1 to measure water usage for a recurring period as for a daily discharge volume GF Signet Total Flow GF 000056 18 Signet Total Flow Total 2 tot2 can be reset only by entering the security code in the calibration menu e Total 2 is identified by a flashing display every six seconds Application Use Total 2 for extended measurement periods as for a monthly discharge volume 12345618 Signet Total Flow 8 1 Define the standard Totalizer Any of the three totalizer functions can be set as the standard display or select SCAN to
24. nd ISO 14001 2004 for Environmental Management 3 3 1 Installation Integral Installation with Field Mount Totalizer Flow 3 8150 1 Integral adapter Kit 3 8051 Integral Mount 3 3 8150 PO 3 8150 P1 2 3 8150 TO TT 3 8150 VO Integral Flow Sensor 3 8510 Signet Fittings 3 3 Plastic sensor installation tips Lubricate the sensor O rings with a suitable lubricant Do not use any petroleum based lubricant that will attack the O rings Using an alternating twisting motion lower the sensor into the fitting making sure the installation arrows on the black 3 2 Remote Field mount on wall The parts identified in Bold type are required for this installation Other parts are shown for reference only Use 2 conductor shielded cable no more than 30 m 100 ft long Universal Conduit Base 3 8050 Flow Totalizer 3 8150 1 Terminal Cover Liquid tight Connector 3 9000 392 1 Integral cap are pointing in the direction of Adapter i flow T 3 8051 Engage one thread of the sensor conduit bale cap then turn the sensor until the aR E alignment tab is seated in the fitting pm tob rA Integral notch Hand tighten the sensor cap Flow Sensor DO NOT use any tools on the sensor note 3 8510 cap or the cap threads and or fitting flange threads will be damaged
25. or 10 The totalizer is counting 10 low and the flow rate is reading 10 slow Reduce the Flow K factor by 10 480 19 10 432 17 Change the Flow K factor to 432 pulses per Gallon The result The totalizer must count 1096 fewer pulses from the flow sensor to register one Gallon so both the totalizer and the flow rate will increase by 1096 8150 Flow Totalizer GF 11 12 Time Base Select the timebase for the flow rate The available selections are seconds minutes hours or days Example Change the Timebase from MINUTES factory standard to DAYS 1 Hold the ENTER key for 2 seconds then enter the SECURITY CODE The display shows the first item in the CALIBRATE menu AutoCAL Press the DOWN key three times to scroll to the Timebase Press the RIGHT key to select the Timebase for editing Press the UP key two time to scroll from MIN to DAY Press the ENTER key to return to the menu Press UP and DOWN keys together to exit the menu and return to normal operation The display shows Storing for a few seconds then returns to the normal operating display rnm Permanent 3455 18 Signet Total Flow Au E n AL Signet Total Flow x lt Signet Total Flow marr LI 2346619 Signet Total Flow Signet Total Flow Signet Total Flow M ENTER Exit Without Changing As long as any element is flashing you can abort the change and return to the original val
26. rate in seconds minutes hours or days Section 12 Set the maximum decimal resolution Section 13 Zero to 120 seconds averaging stabilizes readings in erratic flow conditions Section 14 Momentarily overrides SPEED when flow rate changes significantly Section 15 Set a private code to prevent tampering Section 7 Select from three totalizer options Section 8 Reset Totalizer 2 after entering the security code Section 8 3 7 Changing the Security Code The security code prevents unauthorized tampering with calibration and operational settings in the 8150 The factory standard code is 0 0 0 0 Change the code to any 4 digit number by following these steps Example Change the security code from the factory standard 0 0 0 0 to custom setting 1 0 0 1 1 Hold the ENTER key for 2 seconds then enter the current 8 Press the UP and DOWN keys together to exit the SECURITY CODE Calibrate menu store the new settings and return to normal If working with a new unit press the ENTER key again The operation display shows the first menu item Auto CAL NOTE 2 Press the UP key three times to scroll to Sec Code Record and store your security code in a safe place 3 Press RIGHT ARROW to edit the code The leading digit on the display will flash 4 Press the UP key one timeto 4N pe scroll the flashing digit to 1 1 5 Press the RIGHT key three times to advance the flashing element to Enter Security code the last
27. set immediately While the total value is flashing you can cancel the reset by pressing UP and DOWN keys together Totalizer 1 will be displayed for 5 minutes after the reset then the standard totalizer selection will return e Press the UP or DOWN key to scroll back to the standard display immediately External Reset See section 4 Wiring for information on resetting Totalizer 1 remotely from up to 30 meters distance NOTE When Total 1 is reset from an external switch the display will not show totalizer 1 unless it has been set as the standard totalizer GF 00000000 12345580 Signet Total Flow Signet Total Flow 123945618 Signet Total Flow Signet Total Flow fet Flow Y m 8 3 Resetting Totalizer 2 Totalizer 2 can be reset ONLY by entering the security code 1 Press ENTER key for 2 seconds Display shows security key symbol and 0 0 0 0 2 Setthe security code in the flashing display and then press the ENTER key 3 Press UP key one time Display shows tot2 reset 4 Press RIGHT ARROW key The totalizer value will begin flashing The totalizer will automatically reset to 00000000 in 8 seconds While the display is flashing you can cancel the reset by pressing UP and DOWN keys together 5 Press UP and DOWN keys together to return to normal operation tG AU On Signet Total Flow Ruto LRL Signet Total Flow ns GF Signet Total Flow GF 00000000
28. ta is reprinted from the instruction manual for the Signet 515 Flow sensor for your convenience 515 8510 XX 515 8510 XX FITTING FITTING U S GAL LITERS U S GAL LITERS SCH 80 PVC TEES FOR SCH 80 PVC PIPE CARBON STEEL TEES ON SCH 40 PIPE 1 2 PvsTo0s 480 19 126 87 4 005 370 20 97 808 3 4 PvsToo7 25772 68 090 cs4T007 212 06 56 027 2 515 8510 XX FITTING U S GAL LITERS STAINLESS STEEL WELDOLETS ON SCH 40 PIPE 2 1 2 4 9670 CARBON STEEL WELDOLETS ON SCH 40 PIPE 2 1 2 4 9670 COPPER BRONZE BRAZOLETS ON SCH 40 PIPE 2 1 2 4 9670 SCH 80 IRON SADDLES ON SCH 80 PIPE 2 1 2 5 8705 2 1 2 5 7683 STAINLESS STEEL TEES ON SCH 40 PIPE 3 3 5775 42 CR4T005 358 968 94838 e fares 10007 fe 2305 0628 e sar ose re 2157 05688 10 12 COPPER TEE FITTINGS ON COPPER PIPE SCHK COPPER TEE FITTINGS ON COPPER PIPE SCHL 2 1 2 5 SCH 80 IRON SADDLE ON SCH 40 PIPE s esos 3760 0 9994 s esos 21300 0567 8150 Flow Totalizer GF 17 18 1 515 Paddlewheel Flow Sensor continued 18 2 525 Metalex Flow Sensor The following data is reprinted from the Signet 525 Metalex Flow sensor manual for your convenience 515 8510 XX SCH 40 STAINLESS STEEL PIPE FITTING us LITERS PER ANSI B36 19 GAL K FACTOR K FACTOR POLYPROPYLENE FITTINGS DIN ISO AND PPE T PULSES POLSES EIS U S GA
29. ue by pressing UP and DOWN keys simultaneously Finished Editing Press the and DOWN keys simultaneously from the main menu to return to normal operation 12 GF 8150 Flow Totalizer 13 Decimal point for Flow display Select the maximum decimal resolution for the flow rate display The available selections are hundredths xx xx tenths xxx x or whole Available Display Your will read numbers only xxxx The decimal will auto range down to this Selections Flow rate on display as setting e If the decimal is set to whole numbers the flow rate display will hundredths XX XX not auto range e If the decimal is set to tenths the flow rate display will show tenths XXX X tenths up to 999 9 then the auto range will switch to whole numbers 1000 to 9999 whole numbers XXXX e Ifthe decimal is set to hundredths the flow rate display will show hundredths up to 99 99 then tenths from 100 1 to 999 9 then whole numbers to 9999 Example Change the maximum decimal display from from hundredths to tenths hundredths to tenths 5 Press the ENTER key to return to the menu 1 Hold the ENTER key for 2 seconds then enter the SECURITY The decimal will stop flashing CODE 6 Press UP and DOWN keys together to exit the menu and The display shows the first item in the menu AutoCAL return to normal operation 2 Press the DOWN key four times to scroll to the Decimal setting The display shows Storing for a fe
30. w seconds then returns The display shows four dashes and the current decimal setting to the normal operating display 3 Press the RIGHT key to select the decimal for editing The decimal point will begin to flash 4 Press the DOWN key one time to move the flashing decimal yiglay 2 1 LI LI 1 12345618 Signet Total Flow Signet Total Flow M GF ECC OS Signet Total Flow Signet Total Flow Signet Total Flow GF 123456 18 Signet Total Flow Signet Total Flow Exit Without Changing Finished Editing Press the UP and DOWN keys simultaneously from the main menu to return to normal operation As long as any element is flashing you can abort the change and return to the original value by pressing UP and DOWN keys simultaneously 8150 Flow Totalizer GF 13 14 Speed SPEED averaging serves to smooth out fluctuations in the flow rate that may be caused by inadequate straight pipe runs after pumps valves and elbows in the pipe The selections are 0 7 15 30 60 and 120 seconds The factory standard setting is 30 seconds Use faster 0 30 s averaging for well established stable flow conditions e Use slower 60 120 s averaging if the flow conditions are unstable Note While the SPEED setting helps to smooth out the fluctuations caused by piping conditions it also causes a delay in showing actual changes in flow rate The SENSITIVITY function section 15 is d
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