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OPERATION MANUAL

1. Note Always use two End Plates to clamp the Units together from both ends 3 3 DeviceNet Communications Cables Wiring The methods for preparing DeviceNet communications cables connected to the DeviceNet Communications Unit and attaching communications connec tors are explained here For details on supplying the DeviceNet communications power and grounding the DeviceNet Network refer to the DeviceNet Operation Manual Cat No W267 3 3 1 Preparing DeviceNet Communications Cables Use the following procedure to prepare and connect the communications cables to the connectors 1 2 3 1 Remove about 30 to 80 mm of the cable covering being careful not to dam age the shield mesh underneath Do not remove too much covering or a 30 DeviceNet Communications Cables Wiring Section 3 3 short circuit may result Approx 30 to 80 mm Remove as little as possible 2 Carefully peel back the shield mesh to reveal the signal lines power lines and the shield wire The shield wire is slightly harder to the touch than the mesh Shield wire 3 Remove the exposed mesh and the aluminum tape from the signal and power lines Strip the covering from the signal and power lines to the prop er length for the crimp terminals Twist together the wires of each of the sig nal and power lines Strip to match the crimp terminals 4 Att
2. 2 BE d Temperature Controllers DeviceNet Communications Unit The DeviceNet Communications Unit differentiates each of the connected Temperature Controllers according to communications unit numbers 0 to F O to 15 decimal The Temperature Controllers can be connected in any order The communications unit number of each Temperature Controller is set using the rotary switch on the front panel of the Temperature Controller Always set a unique communications unit number for each Temperature Controller Up to 15 Temperature Controllers can be connected side by side By using an End Unit however up to 16 Temperature Controller can be connected using distributed placement 11 Connecting Temperature Controllers Section 1 3 1 3 2 1 3 3 1 3 4 1 3 5 12 Note There is no priority between operation commands and settings for DeviceNet communications from the master and operation commands and settings from the Configurator Do not change the same data or send different operation commands more than one source at the same time Temperature Controller Communications The DeviceNet Communications Unit communicates through port B on the Temperature Controllers The DeviceNet Communications Unit will automati cally set the communications settings You do not need
3. Connect to port B on the EDU as eu F az as l He i r CI Soy So Sy RO Connect to port B on the EDU Connect the master and DeviceNet Communications Unit to port B RS 485 of each End Unit The total cable length for RS 485 communications can be up to 500 m so Temperature Controllers located at a distance can be operated using a single DeviceNet Communications Unit Up to 63 slaves can be connected to a single master Up to 16 Temperature Controllers total for all blocks can be connected to a single DeviceNet Com munications Unit Specifications Section 1 2 Terminating resistance of 100 to 125 Q 1 2 W must be connected to both ends of the RS 485 communications transmission path Note Connect the DeviceNet Communications Unit to the Temperature Controllers on the left end of any one of the blocks 1 2 Specifications 1 2 1 DeviceNet Communications Specifications Pp o ote Specifications Communications protocol Conforms to DeviceNet Communications Remote I O com e Master slave connections polling COS or cyclic functions munications e Conform to DeviceNet specifications Simple I
4. gt pe Copy operation mode setting 123456 i 4 Turn OFF Leave pin 6 ON pin 3 for1to5s TS TS Ts Indicators EE gt E d Lit green Lit green Flashing green E Execution Results e f the uploading completes normally the TS indicator status will return to be lit green e f the upload operation ends abnormally after error completion the TS indicator will flash red for 10 seconds Note 1 For the upload operation when pin 6 copy is turned ON and then OFF again the TS indicator will flash green Check that the TS indicator is flash ing green during the upload operation 2 To cancel an upload operation leave pin 6 copy ON for at least 5 sec onds and then turn OFF again Write Setting Parameters Use this function to download the setting parameters from the DeviceNet Download Communications Unit to the Temperature Controllers Downloading EO o HOS ens 1 UPIDN Eg a Mie J JIS T liji KJ J mej ST ST ST ee eo DeviceNet i ee Communications Temperature Controllers Unit
5. TRE baa Instruction Master Unit TIN TRT IN TPLC TRF TRT OUT TOUT Tin The Input Slave s ON OFF delay Minimum value 0 Touri The Output Slave s ON OFF delay Minimum value 0 Trarin The Input Slave s communications time slave I l L 1 e Trrout The Output Slave s communications time slave TpLc The PLC s cycle time Tpr The PLC s DeviceNet Unit refresh time Refer to the information on each slave for details on Input and Output Slaves ON and OFF delay times Refer to 7 1 2 CompoWay F Communications Cycle Time and Refresh Time and the Operation Manual for the PLC being used for details on the PLC s cycle time The minimum I O response time Tmn is the total of the following terms Twin Tin TRT Tpic Tre Tatout Tout Remote I O Communications Characteristics Section 7 1 Maximum I O Response The maximum I O response time occurs with the I O timing shown in the fol Time lowing diagram Instruction Instruction Instruction execution execution execution Master Unit Output I I I I I I I aa lt gt e a TIN TRM TPLC TPLC TRF TRM TOUT TiN The Input Slave s ON OFF delay Tout The Output Slave s ON OFF delay Try The whole Network s communications cycle time TpLc The PLC s cycle time T pe The PLC s DeviceNet Unit refresh time Note Refer to the information on each slave for details on Input and Output Slaves ON and OFF delay times Refer to 7 1 2
6. Communications error with a Tempera ing ture Controller a communications error has occurred with at least one of the Temperature Controllers registered in the DeviceNet Communications Unit e The copy operation failed Flashes for 10 s then returns to prior status OFF e Waiting to communicate with Tempera ture Controllers until communications start after the power supply is turned ON or the Unit is reset e The Power is OFF e The connection configuration has not been set The MS NS and TS indicators are all lit green when the status of all Units and the Network are normal 3 1 3 Switch Settings Note The DeviceNet Communications Unit automatically detects and matches the Front Rotary Switches Copy Function 24 Note baud rate of the master so the baud rate does not require setting Use these switches to set the node address as a slave in the DeviceNet net work between 00 and 63 node addresses 64 to 99 cannot be used Set the ten s digit with the upper rotary switch and the one s digit with the lower rotary switch Any node address within the specified range can be set as long as each node in the Network master slaves Configurator has a different node address 28 gt x10 aS L NODE ADR 23 x1 BN 1 Always turn OFF the DeviceNet communications power supply and EDU power supply before setting the Unit 2 The factory setting is OO 3 If two or more nodes are set wit
7. Note Always allocate AT Execute Cancel after RUN STOP or Auto Manual If it is allocated before AT execution and RUN or Auto will not be performed at the same time Auto Manual Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 90 Units0103 Unts uma umn funto ona ona Jone ont ena cns Jone oht cha ehs eh2 oht eha ens ona oh Units4to7 Uiz umie ums ura jon Jens en ont cha ona Jena eht cha ena ona Jent cha ens Joho oht Units 8 to 11 Unit 11 Unit9 o jon oh ona ont cha ons Joh Jont ena ens one ont eha ons ona ont Units 12 to Unit 15 Unit 14 Unit 13 Unit 12 i ona ena Jone ent cha ena Jen2 ent cha ona en2 ent eha ona ohe Jent ON Manual mode command Executed while the bit is ON OFF Auto mode command Executed while the bit is OFF Combining TC2 and Operation will be as follows if simple I O allocation is used and both TC2 and TC4 Units TC4 Units are connected to a DeviceNet Communications Unit or if the Con Simple I O Allocation Allocating I O from the Configurator figurator is used to allocate I O for both TC2 and TC4 Units e f a TC4 Unit is used and simple I O allocation is performed for TC2 Units i e with DIP switch pin 2 turned OFF channel 1 and channel 2 data will be used for channel 1 and channel 2 of the TC4 Unit e f a TC2 Unit is used and simple I O allocation is performed for TC4 Units i e with DIP switch pin 2 turned ON channel 1 and channel 2 data will be us
8. e The command data is written in DM words starting from D01020 in the CPU Unit s memory and the response data is stored in DM words starting from D01220 e f the command does not end normally the end code is stored in D01126 and the send command is re executed Explicit Messages Command Destina Service Class ID Sub FINS mini command text aie ii euros MRC SRC Variable Address Bit posi No of type tion elements Explicit Messages Response No of Source Service Commu Sub End code FINS mini command text bytes node code nica address received address tions MRC SRC Re Read data Unit No saat code OB hex 00 hex B6 hex 00 hex 00 hex 00 hex 01 hex 01 hex 0000 hex Example 000240 hex 115 Examples Using Compo Way F Commands Command Details Operation 2 ICMND S D C Section 6 3 S D01020 0 2801 hex Command code 1 0036 hex DeviceNet Communications Unit node address 00 hex Service code 36 hex 2 0086 hex Class ID 0086 hex 3 0001 hex Instance ID 01 hex 4 0000 hex TC2 communications unit number 00 hex sub address fixed 00 hex 5 0001 hex SID fixed 00 hex MRC 01He x 6 01C0 hex SRC 01 hex variable type CO hex 7 0003 hex Read address 0000 hex 2 bytes 8 0000 hex Bit position fixed 00 hex No of elements 00 hex 2 bytes 9 0100 hex No of elements 01 hex D D01220 First response storage word C D01120 0 0013 hex No of command data bytes 1 0013
9. 2 lakr WP CAUWUECS e O EEEE EEE EA EEA A 2 1 1 2 Overview of Unit Communications Functions 4 I l 3 System Configuration eii 4a ey ee Be bk eee eee ES a L2 SSPCCiiCAnOns cs esse Pies cet ee h die bee ead petadakondeaced amp 9 1 2 1 DeviceNet Communications Specifications 9 1 2 2 Function and Performance Specifications 10 1 2 3 General Specifications 0 0 0 ee 11 1 3 Connecting Temperature Controllers 0 0 00 cc eee eee 11 1 3 1 Temperature Controller ID and Number of Connectable Units 11 1 3 2 Temperature Controller Communications 12 1 3 3 Temperature Controller Models 0 000 00a ee 12 1 3 4 Temperature Controller Power Supply 12 1 3 5 Temperature Controller Registration 0005 12 1 4 Initial Temperature Controller Settings 0 0 0 0 13 Features and System Configuration Section 1 1 1 1 Features and System Configuration 1 1 1 Features The DeviceNet Communications Unit enables a DeviceNet master to commu nicate with multiple EJ1 Temperature Controllers through the DeviceNet to monitor their process values write parameters and control operation Using DeviceNet Functions Simultaneously Managing Multiple Temperature Controllers from the Master Remote I O Communications Expansion Remote I O to Enable Using More Than 100 Words of Parameters
10. 4 2 Simple I O Allocation 4 2 1 Setting Allocation Data Simple I O allocation is used to allocate I O in the master without using a Con figurator and to allocate in the master the Temperature Controller set points SP process values PV alarm output status and other basic data only Set simple I O allocation by turning ON pin 1 of the DIP switch of the DeviceNet Communications Unit Memory is allocated to data such as SP and SV in the order of unit numbers and channels of the Temperature Controllers up to the Temperature Controller with the highest communications unit number set on the front of the Unit MAX No It is assumed that there are no Temperature Controllers with communi cations unit numbers higher than this value e TC2 Selected DIP switch pin 2 OFF IN Area 16 to 46 words 16 n x 2 words OUT Area 8 to 38 words 8 n x 2 words 40 Simple I O Allocation Section 4 2 e TC4 Selected DIP switch pin 2 ON IN Area 26 to 86 words 26 n x 4 words OUT Area 14 to 74 words 14 n x 4 words Note 1 Data that is not included in the allocation data can be controlled and mon itored using explicit messages 2 When simple I O allocation is used the type of data allocated and the al location order cannot be changed To add or change types of data or to specify the allocation order allocate I O from the Configurator 4 2 2 Simple I O Allocation Area Configuration The configuration of the IN A
11. F irst word 52 First word 53 First word 54 11 ch1 Present Bank Set Point F irst word 55 9 ch4 Present Bank Set Point 10 ch2 Present Bank Set Point 10 ch3 Present Bank Set Point 10 ch4 Present Bank Set Point 11 ch2 Present Bank Set Point First word 56 11 ch3 Present Bank Set Point First word 57 11 ch4 Present Bank Set Point F irst word 58 First word 59 First word 60 12 ch3 Present Bank Set Point First word 61 F irst word 62 First word 63 F F irst word 64 irst word 65 12 chi Present Bank Set Point 12 ch2 Present Bank Set Point 12 ch4 Present Bank Set Point 13 chi Present Bank Set Point 13 ch2 Present Bank Set Point 13 ch3 Present Bank Set Point 13 ch4 Present Bank Set Point First word 66 14 chi Present Bank Set Point F F irst word 67 irst word 68 ee el xo Ne Ne 14 ch2 Present Bank Set Point 14 ch3 Present Bank Set Point See note 2 See note 2 See note 2 a xo No xo xo See note 2 See note 2 f See note 2 See note 2 _ xo Ne N er See note 2 See note 2 See note 2 See note 2 a wer Re eS Nr See note 2 See note 2 See note 2 See note 2 aos xo a N er _ See note 2 See note 2 as x Noe See note 2 See note 2 Nr See note 2 See note 2 a xo _ See note 2
12. e The command data is written in DM words starting from D01000 in the CPU Unit memory and the response data is stored in DM words starting from D02000 e f the command does not end normally the end code is stored in DM words D00006 and the send command is re executed Command Details CMND S D C S DO1000 0 2801 hex Command code 1 O90E hex DeviceNet Communications Unit node address Service code OE hex 2 0095 hex Class ID 0095 hex 3 0001 hex Instance ID 0001 hex 4 6500 hex Attribute ID 65 hex D D02000 First response storage word C D00000 0 0009 hex No of command data bytes 1 0009 hex No of response data bytes 2 0001 hex Remote destination network address 1 3 04FE hex Remote destination node address 4 Remote destination Unit address FE hex 10 hex is also possible 4 0000 hex Response required communications port No 0 No of retries 0 hex 5 003C hex Response monitoring time 6 s Response D02000 0 2801 hex Command code 1 0000 hex End code FINS 2 0003 hex No of bytes received 3 098E hex Node address 09 hex service code 8E hex 4 0100 hex Node address 01 hex rightmost 00 hex is ignored 6 5 Sending Explicit Messages The following list shows explicit messages that can be sent to the DeviceNet Communications Unit These messages are used to read and write mainte nance information such as Unit conduction time or total RUN time for the DeviceNet Communications Un
13. 08 15 No No No Yes Yes Yes Yes Yes Yes 151 Allocation Numbers for Configurators Manufactured by Other Companies Appendix B TC4 Allocated in IN Allocated in OUT Parameter name Allocation number for Area Area configurator manufactured by other company See note 2 Yes Write Parameter See note2 3275 No Communications Sats J302 o Mo Communications Enor Satus 33278 mooo _ Input ror Ta 04 w07 S daTT26 No 408 No Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes No No N Alarm 1 Alarm 1 Je Alarm 1 Alarm 2 Alarm 2 Alarm 2 Alarm 2 Alarm 3 Alarm 3 Alarm 3 Je xo Noe N eS S a e E a a a a xo ye y es N WY x r Input Error TC4 12 15 Run Stop TC4 00 03 Run Stop TC4 04 07 Run Stop TC4 08 11 Run Stop TC4 12 15 AT Execute Cancel TC4 00 03 AT Execute Cancel TC4 08 1 1 AT Execute Cancel TC4 12 15 Auto Manual TC4 00 03 Ss Ree ee Ne wer NS Sx Ne Ne Ne Ne Ne Ne Ne Ne Ne Ne Ne Ne Ne Ne Ne vws w Ne Auto Manual TC4 08 11 Yes Note 1 Always allocate the first word of the OUT Area to the OUT Enable Bit 2 These parameters are for expansion remote I O 152 Allocation Numbers for Configurators Manufactured by Other Companies Appendix B Parameters for Expansion Remote I O for TC4 and TC2 tion Unit 12 Unit 13 Unit 14 Unit 15 ee Monitor Parameters for TC4 an
14. 82 SECTION 5 Operations from the Configurator This section describes the DeviceNet Configurator operations that can be used for the EJ1 DeviceNet Communications Unit except for allocation procedures which are described in SECTION 4 Remote I O Communications 5 1 List of Operations from the Configurator 20 0 0c 84 5 2 Operations from the Edit Device Parameters Window 85 5 2 1 Preparing the Configurator Connection 0006 85 5 2 2 Edit Device Parameters Window 000 ee ee eees 85 5 2 3 Setting DeviceNet Communications Unit Comment 86 5 2 4 Setting Network Power Voltage Monitor 87 5 2 5 Setting the Unit Conduction Time Monitor 88 5 2 6 Setting Last Maintenance Date 0 0 0 eee eee 89 5 2 7 Copying Temperature Controller Parameters 90 5 2 8 Sending Operation Commands to the Temperature Controllers 91 5 2 9 Editing Temperature Controller Parameters 93 5 2 10 Setting Temperature ControllerComment 95 5 2 11 Setting Temperature Controller Monitor Mode and Monitor Values 95 5 3 Maintenance Mode Wind0W ss lt i4064069 seo oe chew haro eere ed se ess 97 5 3 1 Maintenance Mode Window 00 eee eens 97 5 3 2 Maintenance Information Window 000000ee 99 5 4 DeviceNet Communications Unit Monitor 0 0 02 00 0 eae 102 83 List o
15. Note While downloading refresh processing of I O data will stop and the data immediately before being copied will be held in the IN Area of the DeviceNet Communications Unit Explicit message communications will stop so a time out error may occur An error will occur for explicit message communications except for the STA TUS explicit message E Execution Condition e Data for the same connection configuration model unit number has been uploaded to the DeviceNet Communications Unit e There can be no communications error TS indicator is not flashing red E Procedure 1 2 3 1 Turn ON pin 3 UP DN of the DIP switch of the DeviceNet Communica tions Unit 142 Maintenance Section 8 2 2 Toggle pin 6 of the of the DIP switch of the DeviceNet Communications Unit from OFF to ON leave ON for 1 to 5 seconds and then turn OFF again while pin 6 is ON the TS indicator will be flashing green The data will start downloading and the TS indicator will flash green Approx 10 s is required for each Temperature Controller e a A _ N Start copying HT 1O AT O O JLO O JLO 0N OIN Copy operation mode setting 0109 g OIN OIN nM U Y NO J J NO J Turn ON Leave pin 6 ON pin 3 for1to5s TS TS TS N N Indicators J I Lal 7 N 7 N Lit green Flashing green Flashing green
16. Yes Yes Heater Overcurrent 1 Detection aap hex See note Yes Yes Proportional Band Cooling Current 91 5B hex Bank Yes Yes Integral Time Cooling Current Bank 92 5C hex Yes Yes Derivative Time Cooling Current Bank 93 5D hex Note Can be used with TC2 but not with TC4 4 3 4 Input Data Input data that is specific to the DeviceNet Communications Unit and that is not allocated in the Temperature Controller variable area is described here TC4 and TC2 Output Completed Flags 15 14 13 12 10 9 0 Bit 5 Allocating I O from the Configurator Section 4 3 Read Parameter Monitor Communications Status Communications Error Status 60 Description ON Writing to the OUT Area has been completed After the OUT Enable Bit is turned ON this flag bit 00 turns ON when writing is com pleted even if an error occurs during writing OFF Writing to OUT Area is stopped After the OUT Enable Bit turns OFF and the OFF status is received this flag bit 00 turns OFF This flag bit 00 also turns OFF when the power supply is turned OFF ON An error occurred during writing to the OUT Area This flag bit 15 turns OFF when the Output Enable Bit turns OFF OFF Writing to the OUT Area has completed normally Note The word containing the Output Completed Flags will be 0001 hex if writing is ends normally or 8001 hex if writing ends in an error 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 OO Bit When
17. 1 0 Allocation N Comment Network Power Voltage 11 0 y 11 0 250 Unit Gonduction Time O Hours 0 429496729 Hours Last Maintenance Date 2008 01 01 Unit Configuration Re 20081 gt Sa 1 12 3 4 5 v Set Copy 2 J J13 14 15 16 17 18 19 8 20 21 22 23 24 25 26 v 27 28 29 30 31 a z 5 54H 2007 12 10 v a Fo 2 5 s O H 10 1 O E a 13 x 4 5 see 89 Operations from the Edit Device Parameters Window Section 5 2 5 2 7 Copying Temperature Controller Parameters Parameters of the Temperature Controllers connected to the DeviceNet Com munications Unit can be easily copied between Temperature Controllers by simply specifying the copy source and destination The all the parameters for one channel of the Temperature Controller are copied so multiple Tempera ture Controllers requiring the same settings can be easily set Setting Method 1 2 3 1 Open the Edit Device Parameters Window for the DeviceNet Communica tions Unit select the General Tab and click the Copy Button of the Tem perature Controller unit number under Unit Configuration from which the parameters are to be copied E General 1 0 Allocation OUT 1 0 Allocation IN Comment Network Power Yoltage 11 0 y 11 0 25 0 Unit Conduction Time 0 Hours 0 429496729 Hours
18. 19873 19874 19875 19888 19889 19890 19891 See note 4 G3ZA1 CH4 Status 20096 20097 20098 20099 20112 20113 20114 20115 20128 20129 20130 20131 20144 20145 20146 20147 See note 4 G3ZA1 CH5 Status 20352 20353 20354 20355 20368 20369 20370 20371 20384 20385 20386 20387 20400 20401 20402 20403 See note 4 G3ZA1 CH6 Status 20608 20609 20610 20611 20624 20625 20626 20627 20640 20641 20642 20643 20656 20657 20658 20659 See note 4 G3ZA1 CH7 Status 20864 20865 20866 20867 20880 20881 20882 20883 20896 20897 20898 20899 20912 20913 20914 20915 See note 4 G3ZA1 CH8 Status ar 21121 21122 21123 21136 21137 21138 21139 21152 ae fae a coe ee aa ua See note 4 G3ZA1 CH1 Heater cal 21377 21378 21379 21392 21393 21394 21395 21408 Hi ii iid lal a ui Ha ON Current Monitor G3PW Current Moni tor See note 4 G3ZA1 CH2 Heater 21632 21633 21634 21635 21648 21649 21650 21651 21664 21665 21666 21667 21680 wal 21682 21683 ON Current Monitor See note 4 G3ZA1 CH3 Heater 21888 21889 21890 21891 21904 21905 21906 21907 21920 21921 21922 21923 21936 imal 21938 21939 ON Current Monitor See note 4 G3ZA1CH4 Heater 22144 22145 22146 22147 22160 22161 22162 22163 22176 22177 22178 22179 22192 22193 22194 22195 ON
19. Alfibute diNoT supported Nat supported 147 Connecting to a Master from Another Company Appendix A Object CD Contents Get read Set write Value o_o m uwm e e i a o o O 5 Allocaton information Yes o e _ MACID switch changed ves ho f 7 Baudrate switch changed No po O SS e MACID switch value ves o J 2 Baudrate switch vatue o o Get_Attribute_Single None o1 amp Allocate_Master None Slave_Connection_ Set Release_Master None Slave_Connection_ Set Assembly Object 04 hex Object dass Atribute Notsupporioa Not supported Object instance E Get read 100 IN Area 1 Number of members in list 101 IN Area 2 Member list No 110 OUT Area 1 Service ee ee Sma 10 Set_Attribute_Single Connection Object 05 hex Object class Attribute Nor supported Not supported Maximum number of active 1 connections 148 Connecting to a Master from Another Company Appendix A Object Section __Information Maximum number of instances Production Cyclic trigger Transport type Transport 3 class Contents Get read wmo 00 hexadecimal 83 hexadecimal Instance type Transport class trigger Yes Yes Yes Produced connection ID Consumed connection ID U ama pe as 14 Initial comm characteris Yes 21 hexadecimal nO on Produced connection size Yes Consumed connection Yes O O O O0 0 0 0 0176
20. Always perform message communications at inter vals longer than the message communications time and use message instruc tions SEND RECV CMND and IOWR Never send messages to any one node at intervals less than the message communications time If send or receive messages are destroyed the error record will be placed in the error history of the Master Unit If an error occurs read the error history using the FINS command or monitor the error history from the Configurator The following equation can be used to calculate the approximate message communications time Message communications time Communications cycle time x No of mes sage bytes 15 6 1 134 Message Communications Characteristics Section 7 2 The number of message bytes is the number of data bytes following the FINS command code The communications cycle time depends on whether remote I O communications are being used Message Communications Only Remote I O Communications Not Used Note Message communications time 2 see note 0 11 x Tp 0 6 ms Tp Baud rate 500 kbps Tp 2 250 kbps Tp 4 125 kbps Tp 8 The communications cycle when remote I O communications are not being used is 2 ms Message Communications with Remote I O Communications Note Communications cycle time Communications cycle time for remote I O communications only 0 11 x Tg 0 6 ms Tp Baud rate 500 kbps Tp 2 250 kbps Tp 4 125 kbps Tp 8 Th
21. Current Bank Note 1 Both the IN Area and the OUT Area can be allocated to parameters that can be changed during op eration 2 TC2 Units cannot use allocations for channel 3 or channel 4 3 Can be used with TC2 Units but not TC4 Units 169 Allocation Numbers for Configurators Manufactured by Other Companies Appendix B 170 Appendix C List of Connectable Devices DeviceNet Communications Unit Specifications Manufacturer EJ1N HFUB DRT DeviceNet Communications Unit for EJ1 Temperature Controllers EJ1 Temperature Controllers Specifications Terminal form Control Auxiliary Number of outputs outputs control points EJ1N TC4A EJ1N TC4A QQ M3 terminals Voltage out OMRON EJ1N PE QQ Screw less puts for driv OMRON clamp termi Ng SSR 4 nals EJ1N TC2A M3 terminals Voltage out Heater burnout RON ONHB puts for driv alarms 2 EJ1N TC2B Screw less ing SSR 2 Event inputs 2 onal QNHB clamp termi Transistor out nals puts 2 sink ing EJ1N TC2A CNB M3 terminals Current out Event inputs 2 EJ1N TC2B CNB Screw less puts 2 clamp termi Transistor out nals puts 2 sink ing EJ1C EDUA M3 terminals Transistor out NFLK EJ1C EDUC Connector NFLK DeviceNet Communications Cables Model Specifications DCA2 5C10 Thick Cable 5 wires 100 m OMRON DCA1 5C10 Thin Cable 5 wires 100 m OMRON DVN18 10G Thick Cable 5 wires 10 m Nihon Wire amp Cable See note 1 DVN18 30G Thick C
22. DeviceNet slave to port B T Ss EF oil eA VS CS in hn ay Fe oF ST RUJ 5 Y RS 485 C I Temperature Controllers up to EDU 16 Controllers See note m ompoWay F DeviceNet Communications Unit Note Up to 16 Temperature Controllers can be connected to one DeviceNet Communications Unit Use distributed placement via RS 485 for the 16th Temperature Controller Connect the master to the DeviceNet Communications Unit and connect the DeviceNet Communications Unit to the Temperature Controllers The DeviceNet Communications Unit shares I O with the master as a DeviceNet slave and can send data to and receive data from the master using explicit messages Up to 63 slaves can be connected to a single master Up to 16 Temperature Controllers can be connected to a single DeviceNet Communications Unit Note Always connect the DeviceNet Communications Unit to the Tempera
23. E Execution Results e When the download completes normally the TS indicator status returns to be lit green e When the download operation ends abnormally after error completion the TS indicator will flash red for 10 s Note 1 For the download operation when pin 6 copy is turned ON the TS indi cator will flash green indicating download standby Check that the TS in dicator is flashing green before turning OFF pin 6 copy again 2 To cancel a download operation leave pin 6 copy ON for at least 5 sec onds and then turn OFF again 3 Check that data is downloading by confirming that the TS indicator flashes green after pin 6 copy is turned OFF 143 Maintenance Section 8 2 144 Appendix A Connecting to a Master from Another Company This appendix explains how to operate the DeviceNet Communications Unit when it is connected to a master manufactured by another company Using a Configurator Manufactured by Another Company This section explains how to use an EDS file with a Configurator manufactured by another company Setting the DeviceNet Communications Unit Set DIP switch pin 4 on the DeviceNet Communications Unit to ON to use a Configurator manufactured by another company gt H H k O E 123456 Support Software selector gt iH gt Turn ON DIP switch pin 4 T Z Installing an EDS File Download the EDS file for the Dev
24. Explicit Message Communications Setting Monitoring and Operating the Temperature Controller from the Configurator Up to 16 Temperature Controllers can be connected to a single DeviceNet Communications Unit The DeviceNet Communications Unit is connected to the master as a DeviceNet slave Up to 63 slaves can be connected to a sin gle master so multiple DeviceNet Communications Units and other types of slaves can be managed as part of the same system The master and DeviceNet Communications Units can share I O by using remote I O communications Data in the EJ1 Temperature Controllers such as process values PVs and set points SPs can be allocated for communi cations with the master to enable sending and receiving the allocated data via remote I O communications without requiring special programming e Remote I O Communications without a Configurator Using the DeviceNet Communications Unit basic Temperature Controller data can be allocated for communications with the master such as pro cess values PVs and set points SPs without requiring a Configurator This is called simple I O allocation Simple I O allocation can be easily set from the DIP switch of the DeviceNet Communications Unit e User set Data Allocations with a Configurator The specific data required for communications with the master can also be allocated by using I O allocations from the Configurator Expansion remote I O can be used to read and write
25. ID Allocation IN Communication Cycle Time Message Timer Slave Function Ho Message Timer o ob OOOO O ROD mz d 01 2000 ms 8 02 2000 ms C2000HE HG HX CVM1 or CV series DeviceNet Master Unit Set the response monitoring time to 5 000 ms when sending the explicit mes sage using an IOWR instruction The message timer cannot be set from the Configurator 6 2 Sending CompoWay F Commands to a Temperature 108 Controller The master can send CompoWay F command frames to the DeviceNet Com munications Unit by embedding them in explicit message commands and receive CompoWay F response frames that are embedded in explicit mes sages responses When the DeviceNet Communications Unit receives the explicit message command a CompoWay F command frame is created by adding STX ETX and BCC to the command frame data from the communications unit number to the FINS mini command text after which it is sent to the Temperature Con troller The Temperature Controller returns a CompoWay F response When the DeviceNet Communications Unit receives the CompoWay F response returned from the Temperature Controller the STX ETX and BCC values are deleted and then the data is converted to an explicit message response in either hexadecimal or ASCII format before it is sent to the mas ter The DeviceNet Communications Unit performs a BCC check Sending Compo Way F Commands to a Temperature Controller Section 6 2 DeviceNet Unit Po
26. Minimum value 0 TRTIN The Input Slave s communications time slave Tpr ouri The Output Slave s communications time slave TpLco The PLC s peripheral servicing cycle time 126 Remote I O Communications Characteristics Section 7 1 Note Maximum I O Response Time PLC cycle instruction execution cycle PLC cycle peripheral servicing cycle Master Unit processing Refer to the information on each slave for details on Input and Output Slaves ON and OFF delay times Refer to 7 1 2 CompoWay F Communications Cycle Time and Refresh Time and the Operation Manual for the PLC being used for details on the PLC s peripheral servicing cycle time The minimum I O response time Tm is the total of the following terms Twin Tin Trt in TPLC2 Trout Tout The maximum I O response time occurs with the I O timing shown in the fol lowing diagram Instruction execution cycle time Instruction Instruction execution execution Note e a Peripheral servicing i cycle time TPLC2 TPLC1 TPLC2 TRM TOUT TiN The Input Slave s ON OFF delay Toyt The Output Slave s ON OFF delay Try The whole Network s communications cycle time Refer to page 131 Tp_cy The PLC s instruction execution cycle time TpLc2 The PLC s peripheral servicing cycle time Refer to the information on each slave for details on Input and Output Slaves ON and OFF delay times Refer to 7 1 2 CompoWay F Communications Cy
27. Noise from the communications cable can be reduced by installing a ferrite core on the communications cable within 10 cm of the DeviceNet Unit Ferrite Core Data Line Filter 0443 164151 manufactured by Fair Rite Prod ucts Co Ltd Impedance specifications 25 MHz 105 Q 100 MHz 190 Q 30 mm 13 mm 29 mm 33 mm 2 Wire the control panel with as thick and short electric lines as possible and ground to 100 Q min Keep DeviceNet communications cables as short as possible and ground to 100 Q min xiii Related Manuals The manuals related to the EJ1 DeviceNet Communications Unit are configured as shown in the fol lowing tables Refer to these manuals as required E EJT Name atone EJ1 H155 This Describes the following information on the EJ1N HFULJ DRT manual DeviceNet Communications Unit DeviceNet Communications Unit Operation Manual e Overview and features e System configuration e Mounting and wiring e Troubleshooting EJ1 Describes the following information on the EJ1 EJ1N TC2U e Overview and features EJ1N TC4L e System configuration EJ1C EDUL ee Modular Temperature Controller User s Manual e Mounting and wiring e Troubleshooting CX Thermo Ver 4 L online help Describes how to set parameters and adjust EST2 2C MV4 Available only devices i e components such as Temperature as online Controllers using the CX Thermo help E DeviceNet Master Unit Name Cont
28. Section 4 1 2 User set Allocations from the Configurator 38 The Configurator can be used to edit the device parameters and select any data from the list of allocation parameters for the Temperature Controller and DeviceNet Communications Unit and then allocate the data in a user set des tination DeviceNet Configurator Ver 2 44 or higher or CX Integrator Ver 2 2 or higher J a Destination LJ 0 Oo Data is allocated re the master using fixed or user set allocations DeviceNet DeviceNet Master DeviceNet Communications Unit Unit Unit Leer bS Allocation data Available allocation data IN Area Unit 1 ch1 PV Unit 1 ch1 SP Data for allocation Unit 2 ch1 proportional OUT Area band Unit 2 ch1 integral a Unit 1 ch1 SP time Unit 2 ch2 Select and allocate proportional band Note Create the above allocation data using the Configurator s Edit Device Parameters and then download to the DeviceNet Communications Unit Allocation Method Overview Section 4 1 4 1 2 Allocation Procedure Follow the two steps below to allocate I O for remote communications between the master and DeviceNet Communications Unit Step 1 Set the Slaves Setin the DeviceNet Communications Unit which Temperature Controller data or DeviceNet Communications Unit data to allocate in the Master Use either of the following two methods 1 or 2 to set the data allocation method Meth
29. Unit 10 n2 ent on2 oht ohe Jent onz oht ene ont on2 oht onz cht ene oht ON Autotuning is being executed for the corresponding Temperature Con troller and the corresponding Temperature Controller is communicating normally OFF Autotuning is stopped for the corresponding Temperature Controller and the corresponding Temperature Controller is communicating normally or the communications unit number belongs to a Temperature Controller that is not communicating normally Auto Manual Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 Units 00 07 Unt Unt Uns Una Uns JOT Jort Onto oh Jont onz ont oh2 Jent ona Jont oka ont enz ent ena Jent an2 Jont Units 08 to 15 Unt15 Unit 14 Uniti Unt 12 Unit Unio Unto Junts oh Jont onz ont enz Jent oha Jont onz ont enz oht ona Jent one Jont ON The corresponding Temperature Controller is communicating normally and is being operated manually OFF The corresponding Temperature Controller is communicating normally and is being operated automatically or the communications unit number belongs to a Temperature Controller that is not communicating normally 62 Allocating I O from the Configurator Section 4 3 TC4 Alarms 1 2 and 3 Input Error RUN STOP Bit 15 14 13 12 11 10 9 8 T 6 5 4 3 2 1 0 Untsoto3 om3 om2 om ro mmo ena oka onz ont ena oh enz Jont cha ona onz Jent ena ens Jona Jont Units 4107 m7 Jome Joms ma ena Jona Janz oh oh
30. and the Temperature Controller communications unit numbers 0 to 15 and channels 1 to 4 instance 10 Unit No channe Instance 1D Unit No channel a 122 Sending Explicit Messages Section 6 5 6 5 5 Copy Function Explicit Read Response message write Service Class Attribute Data size code ID ID COPY Write Uploads or downloads 10 hex 95 hex 01 hex C6 hex 1 byte settings of the Temper 00 hex Upload ature Controller con 01 hex Download nected to the DeviceNet Communi cations Unit Refer to page 141 STATUS Read Reads the operating OEhex 71 hex 01 hex 66 hex 6 bytes Bit 1 of status of the copy the leftmost byte function is the operating status The rightmost byte is the results Use the following procedure to execute the copy function 1 2 3 1 Send the COPY command 2 After receiving the response wait for processing to be completed approx 10 s per Temperature Controller 3 Read the status to confirm that the copy function is stopped If bit 1 of the leftmost byte is ON the copy function is still being executed If it is OFF the copy function is stopped 4 Read the status again and confirm the results rightmost byte The mean ing of each bit of the rightmost byte is as follows Bit 0 ON for a normal end OFF for an error end or when the copy func tion has not been executed Bit 1 OFF Bit 2 ON if a communications error occurred when starting the upload
31. connection data is sent to the master or slave data changes thereby improving the overall effi when the master or slave data changes ciency of the Network Cyclic Masters and slaves send output or input data at regular cycles More Detailed DeviceNet Specifications The following device profiles contain more detailed DeviceNet specifications for the DeviceNet Communica tions Unit if more information needs to be registered in the scan list Device Profiles General data Compatible DeviceNet Specifications Volume Release 1 3 Volume II Release 1 3 Vendorname OMRON Corporation Vendor ID 47 Device profile name Slaves Communications Profile number 12 Adapter Manufacturer catalog number H155 Lo Manufacturerrevision tO 146 Connecting to a Master from Another Company Appendix A Physical conformance Network current consumption 80 mA max data Beammen pooo S Object Mounting Identity Object 01 hex Object lass Alfibute Norsupporisa Not supported Object Contents Get read Set write tance vendo w po aooo ee O 1 1 P 02 D es Product code Status bits supported Serial number State No No SCS D dp D Rese Get_Aitribute_ Single Message Router Object 02 hex Object class Not supported Not supported Object instance Attribute Not supported Not supported Vendor specifica None tion addition DeviceNet Object 03 hex Object class
32. ens Jona Jont Units 81011 Unit Unto unto sunt ena ona Jon2 eh oh ens enz Jont cha ona enz Jent ena Jens Jone Jont Units 12to Unit 15 Unit 12 j ON The corresponding Temperature Controller is communicating normally and is running 63 Allocating I O from the Configurator Section 4 3 AT Execute Cancel Auto Manual OFF The corresponding Temperature Controller is communicating normally and is stopped or the communications unit number belongs to a Tem perature Controller that is not communicating normally Bit 15 14 13 12 11 10 9 8 T 6 5 4 3 2 1 0 Untsoto3 Unts om2 omr ro mmo ena Jona ena Jent cha ena oka Jent oh ona enz Jont e ena Jena Jont units 4107 m7 ume ums Juma ena Jon onz Jon ond ona onz ont ona Jena Joha Jent on on Janz Jont Units 8 to 11 Unit 11 Unit 10 Unit9 Unit 8 oha Jona oh2 dat ona oh enz Jont oh ona enz Jent ena ens Jona Jont units 1210 Units oa os oa 15 mens Jona Jont ona Jona Jona Jont oha Jona oh Jont oha ona onz ont ON Autotuning is being executed for the corresponding Temperature Con troller and the corresponding Temperature Controller is communicating normally OFF Autotuning is stopped for the corresponding Temperature Controller and the corresponding Temperature Controller is communicating normally or the communications unit number belongs to a Temperature Controller that is not communicating normally Bit 15 14 13 1
33. oh Jont onz oht onz oht enz ont ona Jent cha Jent on Jont oh2 Jont Units 08 to 15 Unt 15 JUntt4 Uniti Unt 2 Juntti Untio Junto Junts oh Jont onz ont oh2 ent eha Jont onz ont enz Jent ona Jent cha Jont 61 Allocating I O from the Configurator Section 4 3 ON An input error has occurred and the Temperature Controller is communi cating normally OFF No input error has occurred and the Temperature Controller is communi cating normally or the communications unit number belongs to a Tem perature Controller that is not communicating normally RUN STOP Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 Units 001007 Unt Unt Unt Unt Unt Unt Unit Unto oh Jont onz ont one Jent ene Jont oka ont on oht ona Jent cha Jont Units 08 to 15 Unit 1s Unit 14 Unt is Unit 12 Uniti Unt TO Unto unte oh Jent onz ont oh2 Jent enz Jont cha ont enz Jent lena Jent che Jont ON The corresponding Temperature Controller is communicating normally and is running OFF The corresponding Temperature Controller is communicating normally and is stopped or the communications unit number belongs to a Tem perature Controller that is not communicating normally AT Execute Cancel Bit 15 14 13 12 11 10 9 8 6 4 3 2 1 0 Unts 00007 Unk7 onte Unts Jonta J rka Ur 7 Jorit Junto n2 Jont onz Jona oh2 Jent eha Jont ona ont enz ent ona Jent cha Jont Units 08 to 15 Unit15 Unit14 Unit13 Unit12 Unit11
34. using expansion remote I O If writing is attempted while the bit is ON writing may be performed while the allocation number or write values are being set and unintended values may be written Programming Example for Writing Parameters Operation 72 The program uses CIO 3200 to CIO 3263 as the OUT Area and CIO 3300 to CIO 3363 as the IN Area for an OMRON CS CuJ series DeviceNet Unit e The set point of a TC2 Unit unit number O ch1 is written e The OUT Enable Bit bit 320000 to which CIO 3200 is allocated is turned OFF e When bit 00 of the Output Completed Flags to which CIO 3300 is allo cated is reset the Write Parameter to which CIO 3202 is allocated is set to allocation number 27 001B hex to specify the set point and the unit number and channel parameter to which CIO 3209 is allocated is set to 100 C 0064 hex e The OUT Enable Bit is turned ON CIO 320000 e Writing is performed When writing has been completed normally the word that contains the OUT Enable Bit will be 0001 hex bit 00 ON bit 15 OFF Allocating Data in the Master Section 4 5 Example of Ladder Programming 000000 000000 RSET CIO 320000 OUT Enable Bit is turned OFF l 320000 xecution condition MOV 021 H When bit 00 of CIO 3300 Output Enable Bit turns 3300 001B OFF CIO 3202 Write Parameter is set to 0000 3202 001B hex allocation number for set point and CIO 3203 Unit 0 ch1 set point is set to Che
35. 000s 69 4 4 3 Procedure for Writing Parameters 0 00 eee 71 4 5 Allocating Data in the Master 20 0 00 cece cee nee I9 AS Fixed Allocations esseen esse eaa AAA ENA E 73 A 5 2 User set Allocations ernia be tae ae ee ORES a TEES 735 4 6 Ladder Programming Examples 0 ccc eee eens 78 4 6 1 RUN STOP Programming Examples 000 78 4 6 2 Change SP Programming Example 00000 79 4 6 3 Change MV Upper Limit Lower Limit Programming Example 80 35 Allocation Method Overview Section 4 1 4 1 Allocation Method Overview This section provides an overview of allocation methods for performing remote I O communications from the master through the DeviceNet Commu nications Unit 4 1 1 Overview The DeviceNet Communications Unit can be used to allocate I O memory in the master to the following Temperature Controller parameters e Operation command status parameters e Monitor parameters e Parameters that can be changed during operation The DeviceNet Communications Unit can be used to select data from the Temperature Controllers and DeviceNet Communications Unit and specify the words to allocate to that data Data is automatically exchanged between the master and DeviceNet Commu nications Unit allowing Temperature Controllers to be controlled and moni tored from the master without requiring special communications programming DeviceNet Master Master CPU Unit I O
36. 1 Overview of Explicit Message Communications 0 0 00 e eee eee 104 6 2 Sending CompoWay F Commands to a Temperature Controller 108 6 3 Examples Using CompoWay F Commands 0 000 112 6 4 Example of Sending Explicit Messages 0 0 0 c ccc eee 118 6 5 Sending Explicit Messages oes ea eet dd wees cbs Leeec ad ke bees 119 xvii TABLE OF CONTENTS SECTION 7 Communications Performance eceeeeeee 125 7 1 Remote I O Communications CharacteristicS 000 ccc eee cece eee eee nas 126 7 2 Message Communications Characteristics 0 0 cee eee eens 134 SECTION 8 Troubleshooting and Maintenance ee002 137 S Indicators and Error Processing lt i 23 205 sie0d gies eed MACS Res a ee eels 138 B22 Mantenan seirene Brita RR Wane oN ORE aE De ee ae ee eee awe aE eis 139 Appendices A Connecting to a Master from Another Company 00 cece cece eens 145 B Allocation Numbers for Configurators Manufactured by Other Companies 151 C histor Connectable Devices aarteen SoS heh beh ho a Oey bee ee 171 EE 6 cin tance A E E E E E E E NO Revision History esesecsecccsecccseccesecsesee 179 xviii About this Manual This manual describes the installation and operation of the EJ1 DeviceNet Communications Unit for EJ1 Temperature Controllers and includes the sections described below Please read this manual carefully and be
37. 121 Temperature Controller Channel Maintenance Informa tion Monitor Mode 121 types 105 Unit Conduction Time or Total RUN Time Read 121 Unit Maintenance Bit 120 Unit Maintenance Present Value 120 Unit Maintenance Set Value 120 F features 2 FINS mini commands 111 fixed allocations 44 73 175 I O allocations 17 data configuration 41 master 44 73 procedure 39 remote I O communications 36 simple allocation 40 simple allocations 37 using the Configurator 18 38 45 I O response time 126 IN area 50 dividing in two 75 indicators 22 23 troubleshooting 138 input data 59 inspection 140 installation 27 instance ID 105 122 L Last Maintenance Date setting 89 Low Voltage Directive xii M maintenance 97 137 139 functions 3 information 99 replacing Units 140 Maintenance Counter 100 message communications time 134 model numbers 171 module status indicator 23 Monitor Mode setting 95 monitoring 2 102 mounting 29 MS indicator 23 multivendor connections 145 MV Upper Limit Lower Limit changing 80 Index N Network Power Voltage Monitor setting 87 network status indicator 23 node address setting 24 NS indicator 23 Number of Bytes Received 106 O One branch Power Supply Taps 174 One branch Taps 173 operation 2 procedures 15 ordering information 171 OUT area 48 P parameters copying 90 editing 85 9
38. Crimp Tool Note For the DeviceNet power supply always use an EN IEC approved power supply with reinforced or double insulation DeviceNet Communications Unit Connector Align the DeviceNet Communications Unit connector with the cable connector and insert the cable connector fully into the DeviceNet Communications Unit connector Tighten the set screws to a torque between 0 25 and 0 30 N m to secure the connector Wiring the Temperature Controllers Section 3 4 e Using the Connector Provided with the DeviceNet Communications Unit for a Multidrop Connection Using Thin Cables When using Thin Cables for a multidrop connection two wires of the same color can be inserted into the one hole Crimp the two lines together that are to be inserted into the same hole us ing a special crimp terminal as shown in the following diagram Crimp Terminal for Two Lines Crimp terminal Lines We recommend the following crimp terminals and crimp tools Crimp terminal Crimp tool Phoenix Contact Phoenix Phoenix Contact Model Al TWIN2x0 5 8WH product code Model UD6 Ae Eo aa code 1204436 3200933 3 4 Wiring the Temperature Controllers For information on wiring the Temperature Controllers refer to the EJ1 Modu lar Temperature Controller User s Manual Cat No H142 Insert a noise filter MXB 1206 33 manufactured by Densei Lamda or equiva lent product on the End Unit power supply line within 25 cm
39. Current Monitor See note 4 G3ZA1CH1 Heater 22400 22401 22402 22403 22416 22417 22418 22419 22432 22433 22434 22435 22448 22449 22450 22451 OFF Current Monitor See note 4 G3ZA1 CH2 Heater 22656 22657 22658 22659 22672 22673 22674 22675 22688 22689 22690 22691 22704 22705 22706 22707 OFF Current Monitor See note 4 G3ZA1 CH3 Heater 22912 22913 22914 22915 22928 22929 22930 22931 22944 22945 22946 22947 22960 22961 22962 22963 OFF Current Monitor See note 4 G3ZA1 CH4 Heater 23168 23169 23170 23171 23184 23185 23186 23187 23200 23201 23202 23203 23216 23217 23218 23219 OFF Current Monitor See note 4 Note 1 Only the IN Area can be allocated to monitor parameters 2 TC2 Units cannot use allocations for channel 3 or channel 4 3 Can be used with TC2 Units but not TC4 Units 4 Monitoring can be performed for up to four G3ZA or G3PW Power Controllers for each Temperature Controller Each channel of Temperature Controller corresponds to one G3ZA or G3PW Power Con troller Example chi gt G3ZA1 159 Allocation Numbers for Configurators Manufactured by Other Companies Appendix B Units 12 to 15 Parameter name Unit 12 Unit 13 Unit 14 Unit 15 Configuration Error A 976 992 1008 Status Configuration Error B 1216 1232 1248 1264 Status Internal Communica 1472 1488 1504 1520 tions Er
40. Execute Gancel TC2 00 07 AT Execute Gancel TC2 08 1 5 Alarm 1 TG2 400 07 Alarm 1 TC2 408 15 Alarm 2 7C2 400 07 Alarm 2 TC2 408 1 5 Alarm 3 7C2 00 07 Alarm UTI FY Fj b To delete an allocated parameter select the parameter in the Al location Area field and click the Release Button To delete all the allocated items click the Release All Button The Allocated Area field will become blank Allocation not possible parameter for unit num ber not in configuration or OUT Enable Bit Allocation possible parameter for unit num ber in configuration Reserved for OUT Enable Bit Parameter for unit num ber in configuration and not yet assigned Allocate Init amp llocate w 411 ad Up Down Release All Copy F Release Default Setting cancel _ Note a The first word of the allocation area is for the OUT Enable Bit This allocation cannot be changed If any data is assigned to the sec ond word or higher the OUT Enable Bit will be assigned automat ically b Do not assign the same parameter more than once c No processing will be performed for parameters for unit numbers that are not in the configuration 49 Allocating I O from the Configurator Section 4 3 5 Create Allocation Data for the IN Area Create the allocation data for the IN Area in the IN Allocations Tab Page Select the parameters to be allocated fro
41. First word 73 See note 2 ee note 2 Firstword 79 oS ee note 2 ee eS A BA Gn e T a ao op r xw a ep ep f First word 80 ee note 2 See note 2 Note 1 Individual bits will be enabled only through those allocated to the highest communications unit number 2 Words will be allocated only through the highest communications unit num ber Example If the highest communications unit number is set to 10 then the IN Area will be the 66 words i e from the first word to the first word 65 4 2 3 Allocating Data in the Master Data is allocated in the master in the same way as other slaves using either fixed allocations or user set allocations First word 81 First word 82 First word 83 First word 84 First word 85 op xw S ep ee el xo Ne Ne Note The sizes of the IN and OUT Areas allocated to the DeviceNet Communica tions Unit are larger than for other slaves so make sure that the allocated words are within the DeviceNet Area and do not overlap with words used by other slaves Fixed Allocations When fixed allocations are used the location for allocated data is automati cally determined according to the node address of the DeviceNet Communi cations Unit Fixed allocations can be set without the Configurator With fixed allocations however each node address is allocated one word Therefore the node add
42. Group B Master A Master B Slave a Slave b Slave c Slave d Slave e Slave f Communications cycle time for Comme cree ee E Group A TR A Group B TRM B In Networks with two masters the communications cycle time for the entire Network will be the sum of the communications cycle times for both groups Tru TRM a TRM B Although this example shows only two masters in the Network the total com munications cycle time for any Network with more than one master can be cal culated by dividing it into groups performing remote I O communications and adding the communications cycle times of all the groups 7 1 4 System Startup Time This section describes the system startup time for a Network assuming that the scan list is enabled and that remote I O communications are set to start automatically at startup The system startup time is the delay from the time that the Master Unit is turned ON or restarted until the time remote I O com munications begin The system startup time when the Master Unit is set to start up immediately after power supplies of all the slaves are turned ON is different from when the Master Unit is restarted while communications are in progress The startup times are shown in the following table Slave s indicator status System startup time The master is started NS indicator is OFF or flashing green immediately after slave Startup 133 Message Communications Characteristics Section
43. Hr Explicit message header CompoWay F command frame data unit number to FINS mini command text Master PLC 4 Add 4 Add iz po n ETX BCC for Explicit message header CompoWay F command STX for CompoWay F command CompoWay F response frame data LSTX ET BCC STX Explicit header Note The CompoWay F frames can be expressed in binary hexadecimal Compo Way F binary commands or ASCII CompoWay F ASCII commands Generally CompoWay F binary commands are used to minimize the number of operations Always use CompoWay F ASCII commands however when broadcasting or executing using a Read Controller Attribute 05 03 The format of explicit messages used for CompoWay F commands is explained here For details on CompoWay F frames refer to the EJ1 Temper ature Controller User s Manual Cat No H142 6 2 1 CompoWay F Binary Commands CompoWay F binary commands use hexadecimal values for the Compo Way F frames and not ASCII Therefore the data volume is about half of CompoWay F ASCII commands The following restrictions apply e Read Controller Attribute 05 03 which includes ASCII in the Compo Way F frame cannot be used e The XX used for the communications unit number when broadcasting is ASCII and therefore cannot be specified The following command and response formats are used when executing CompoWay F binary commands from an OMRON Master 109 Sending Compo Way F Command
44. Input Error TC4 04 07 Input Error TC4 08 11 Input Error TC4 12 15 l 02 o on D i d2 D 07 oOojojojojojojojojojojojojojolojojojoJjJo S s S i os on A S SNr i os 0 i nO n o PoE op i x o on N dp Yes Yes Run Stop TC4 00 03 Yes Yes Run Stop TC4 04 07 Yes Yes Run Stop TC4 12 15 Yes AT Execute Cancel TC4 00 03 Yes AT Execute Cancel TC4 04 07 Yes AT Execute Cancel TC4 08 1 1 Yes Yes AT Execute Cancel TC4 12 15 Yes Yes Auto Manual TC2 04 07 Yes Auto Manual TC2 08 1 1 es Yes Auto Manual TC2 12 15 Software Reset _ S 0 ch1 Specified Parameters See note 2 0 ch2 Specified Parameters See note 2 D dp dp D O o on _ xo Ee Ne Yes 0 ch3 Specified Parameters See note 2 0 ch4 Specified Parameters See note 2 i nO n dp Yes 1 ch1 Specified Parameters See note 2 o i n on os on 15 ch4 Specified Parameters See note 2 _ Always allocate the first word of the OUT Area to the OUT Enable Bit 2 These parameters are for expansion remote I O Allocating I O from the Configurator Section 4 3 Monitor Parameters TC4 and TC2 These parameters are for monitoring PV SP and other data of the Tempera ture Controller Parameter name Allo
45. MV upper limit is allocated in ClO 3218 the MV lower limit in ClO 3219 and the Output Completed Flags in ClO 3300 e The MV upper limit is set in D1000 and the MV lower limit is set in D1001 at the start of the ladder program and then they are transferred to ClO 3218 and CIO 3219 when the execution condition CIO 000000 turns ON Next the upper and lower limits are refreshed when the OUT Enable Bit turns ON If the data is transferred normally the Output Completed Flags turn ON and then OUT Enable Bit turns OFF 80 Ladder Programming Examples Section 4 6 Programming Example 000000 000003 000007 000010 000014 A20011 First Scan Flag 000000 Execution condition 000001 000002 330000 i Checks Output Completed Flags If CIO 330000 is ON output has been completed Sets 0050 in D1000 Sets 0020 in D1001 Sets D1000 0050 in CIO 3218 Moves data to the word in which MV upper limit value is allocated Sets D1001 0020 in CIO 3219 Moves data to the word in which MV lower limit value is allocated Shifts the contents of CIO 0000 one bit to the left Turns ON CIO 000001 Turns ON the OUT Enable Bit 320000 Shifts the contents of CIO 0000 one bit to the left Turns ON CIO 000002 Turns OFF the OUT Enable Bit 320000 Shifts the contents of CIO 0000 one bit to the left Turns ON CIO 000003 END 001 m ND 81 Ladder Programming Examples Section 4 6
46. O Alarm A Status 1856 1872 1888 1904 See note 3 I O Alarm B Status 2112 2128 2144 2160 See note 3 I O Notification A Sta 2368 2384 2400 2416 tus See note 3 Error Channel A Sta 2624 2640 2656 2672 tus Basic Unit Expand 2880 2896 2912 2928 Unit Error Basic Unit Expand 3136 3152 3168 3184 Unit Alarm Channel Alarm Sta 4416 4417 4418 4419 4432 4433 4434 4435 4448 4449 4450 4451 4464 4465 4467 tus 6 Decimal Point Moni 6208 6209 6210 6211 6224 6225 6226 6227 6240 6241 6242 6243 6256 6257 6258 6259 tor Heater Current Value 6464 6465 6466 6467 6480 6481 6482 6483 6496 6497 6498 6499 6512 6513 6514 6515 Monitor See note 3 Leakage Current 6720 6721 6722 6723 6736 6737 6738 6739 6752 6753 6754 6755 6768 6769 6770 6771 Value Monitor See note 3 able Monitor G3ZA1 CH1 Control 17216 17217 17218 17219 17232 17233 17234 17235 17248 17249 17250 17251 17264 17265 17266 17267 See note 4 Variable Monitor G3ZA1 CH2 Control 17472 17473 17474 17475 17488 17489 17490 17491 17504 17505 17506 17507 17520 17521 17522 17523 Variable Monitor See note 4 G3ZA1 CH3 Control 17728 17729 17730 17731 17744 17745 17746 17747 17760 17761 17762 17763 17776 17777 17778 17779 Variable Monitor See note 4 G3ZA1 CH4 Control 17984 17985 17986 17
47. O Alarm A Status 1920 1936 1952 1968 See note 3 I O Alarm B Status 2176 2192 2208 2224 See note 3 I O Notification A Sta 2432 2448 2464 2480 tus See note 3 Error Channel A Sta 2688 2704 2720 2736 tus Basic Unit Expand 2944 2960 2976 2992 Unit Error Basic Unit Expand 3200 3216 3232 3248 Unit Alarm Channel Alarm Sta 4480 4481 4482 4483 4496 4497 4498 4499 4512 4513 4514 4515 4528 4529 4530 4531 tus Decimal Point Moni 6272 6273 6274 6275 6288 6289 6290 6291 6304 6305 6306 6307 6320 6321 6322 6323 tor Heater Current Value 6528 6529 6530 6531 6544 6545 6546 6547 6560 6561 6562 6563 6576 6577 6578 6579 Monitor See note 3 Leakage Current 6784 6785 6786 6787 6800 6801 6802 6803 6816 6817 6818 6819 6832 6833 6834 6835 Value Monitor See note 3 able Monitor G3ZA1 CH1 Control 17280 17281 17282 17283 17296 17297 17298 17299 17312 17313 17314 17315 17328 17329 17330 17331 See note 4 Variable Monitor G3ZA1 CH2 Control 17536 17537 17538 17539 17552 17553 17554 17555 17568 17569 17570 17571 17584 17585 17586 17587 Variable Monitor See note 4 G3ZA1 CH3 Control 17792 17793 17794 17795 17808 17809 17810 17811 17824 17825 17826 17827 17840 17841 17842 17843 Variable Monitor See note 4 G3ZA1 CH4 Control 18048 18049 1
48. O For information on allocation methods refer to 4 3 2 Creating Allocation Data Parameters Area Parameter Description OUT Area OUT Enable Bit Used to enable writing Always allocate the first word of the OUT Area to this parameter Write Parameter Used to set the allocation number of the parameter to be written Always allocate mem ory to this parameter Parameters for specified unit Set the values to write to the numbers and channels parameters corresponding to the specified allocation num ber Allocate memory for the required unit numbers and channels IN Area Output Completed Flags Used to check that writing has been completed Always allo cate memory to this parame ter Note There are no restrictions on the locations for allocations except for the OUT Enable Bit Writing Parameters by Use the following procedure to write parameters by using ladder program Using Memory ming Operations 1 2 3 1 Turn OFF the OUT Enable Bit First always turn OFF the OUT Enable Bit After the OUT Enable Bit is turned OFF the word that contains the Output Completed Flags will be 0000 hex 2 Check that the word that contains the Output Completed Flags is 0000 hex 3 Set the Write Parameter to the allocation number of the parameter to be written For the allocation numbers refer to the Allocation number for ex pansion remote I O column in the table in 4 3 3 Parameters for Which Al location Is Possible Example Allo
49. Scan No of command data bytes 21 nae Sets OOOF in D1101 MO V 021 No of response data bytes 15 MOV 021 H Sets 3FFE in D1103 Destination node address 3F destination unit address FE Sets 0000 in D1102 Destination network address 00 Sets 0000 in D1104 Response required communications port No 0 No of retries 0 Sets 0064 in D1105 0064 Response monitoring time 10 0 s 000000 A20200 151100 a 000020 CMND 490 Execution Network Online Flag condition Enabled Wordn 11 Sends 21 bytes of command data starting from D1000 to destination node address 00 and stores 16 bytes of response data in D1200 of the local Flag bit00 D100 node D1100 or controller data D1100 Shifts the contents of CIO 0000 one bit to the left Turns ON CIO 000001 A20200 A21900 000001 MOV 021 L Stores A203 network communications response code in D1106 A203 Shifts the contents of CIO 0000 one bit to the right and retries in the next cycle Turns ON CIO 000000 000030 END 001 000025 _ Execution Network Network condition Enabled Execution Flag Error Flag END Operation 2 Reading e Reads the PV for TC2 unit number O ch1 PV FINS mini command Reads the PV of ch1 MRC 01 hex SRC 01 hex Read from Variable Area variable type 00 hex and read start address 0000 hex e The data is read using the EXPLICIT MESSAGE SEND command 2801
50. Section 6 1 6 1 Overview of Explicit Message Communications 6 1 1 Explicit Message Communications Explicit message communications is a communications protocol for sending commands from the master as explicit messages and receiving explicit mes sages as responses from the nodes that receive the commands Explicit messages can be sent from the master to the DeviceNet Communica tions Unit to read and write the Temperature Controller variable area send operation commands and read and write various other functions supported by the DeviceNet Communications Unit Explicit message communications can be used to send and receive data that is not allocated in the IN and OUT Areas due to word size restrictions and data that does not require the frequent refreshing used by the IN Area and OUT Area Use either of the following two methods depending on the application Reading Writing Temperature Controller Variable Area Data and Sending Operation Commands Send Compoway F communications commands to Temperature Controllers by embedding them in explicit messages Reading Writing Maintenance Information for the DeviceNet Communications Unit and Temperature Controllers 104 Send explicit messages to the DeviceNet Communications Unit DeviceNet Unit CPU Unit Master PLC Tid IOWR or H z CMND instruction CompoWay F communications command sent to Temperature C Explicit message sent Controller embedded in C to DeviceNet expl
51. The parameter set in the Read Parameter can be read The parameter set in the Write Parameter can be written Note a The parameters that can be specified are the ones that can be changed during operation b Expansion remote I O cannot be used with simple I O allocations 4 4 2 Procedure for Reading Parameters This section describes how to read parameters using expansion remote I O Allocating Expansion Allocate the following parameters in I O memory by using the Configurator Remote I O For information on allocation methods refer to 4 3 2 Creating Allocation Data Parameters Area Parameter Description _ _ OUT Area Read Parameter Used to the allocation number of the parame ter to be read Always allocate memory to this parameter IN Area Read Parameter Monitor Used to confirm that reading has been com pleted Always allocate memory to this parameter Parameters for specified The values of the parameters corresponding unit numbers and chan to the specified allocation number will be set nels Allocate memory for the required unit num bers and channels Note There are no restrictions on the locations for allocations Reading Parameters Use the following procedure to read parameters by using ladder program by Using Memory ming Operations 1 2 3 1 Set the Read Parameter to the allocation number of the parameter to be read For the allocation numbers refer to the Allocation number for expan sion
52. address MRC SRC Variable Address Bit posi No of Write address i type tion ele data l ments Explicit Message Response Service Commu Sub End FINS mini command text code nica address code received address tions ae Unit No sponse code 112 Examples Using Compo Way F Commands Command Details CMND S D C S D01000 0 1 2 3 4 5 6 7 8 9 10 D D01200 C D01100 0 1 2 3 4 5 Response Operation1 2801 hex 0036 hex 0086 hex 0001 hex 0000 hex 0001 hex 02C1 hex 0003 hex 0000 hex 0100 hex 4000 hex 0015 hex OOOF hex 0000 hex SFFE hex 0000 hex 0064 hex Section 6 3 Command code DeviceNet Communications Unit node address 00 Service code 36 hex Class ID 0086 hex Instance ID 01 hex TC2 communications unit number 00 hex sub address fixed 00 hex SID fixed 00 hex MRC 01 Hex SRC 02 hex variable type 94 hex Write start address 0100 hex 2 bytes Bit position fixed 00 hex No of elements 00 hex 2 bytes No of elements 01 hex Data 02 hex 4 bytes Data 04 hex lower byte 00 hex is not relevant First response storage word No of command data bytes No of response data bytes Remote destination network address 0 Remote destination node address 3F hex Remote destination Unit address FE hex 10 hex also possible Response required communications port No 0 No
53. com mands expressed in hexadecimal and are easy to execute from ladder pro grams CompoWay F communications commands that include ASCII data however cannot be sent or received Therefore Read Controller Attribute 05 03 and broadcasting communications unit number XX cannot be used CompoWay F ASCII commands are CompoWay F communications com mands expressed in ASCII so numerical values must be converted to ASCII when executing these commands from a ladder program All CompoWay F communications commands can be sent and received including Read Con troller Attribute 05 03 and broadcasting unit number XX which cannot be used with CompoWay F binary commands Sending Explicit Messages to the DeviceNet Communications Unit The master can send explicit messages to the DeviceNet Communications Unit to control various operations supported by the DeviceNet Communica tions Unit and to read settings and status information Explicit messages are used to read and write various maintenance data for the DeviceNet Communications Unit and Temperature Controllers 6 1 3 Explicit Messages Basic Format Command Block Destination Node Address Service Code Class ID Instance ID Attribute ID The basic format of explicit message commands and responses is as follows Destina fonnode Service Class ID Instance Attribute Data code ID ID address This parameter specifies the node address of the DeviceNet Communications Unit to wh
54. configuration using the Configurator or an explicit message 2 Allocation Using Simple Allocation Turn DIP switch pin 1 to ON set DIP switch pin 2 to the model to be con nected and set the highest communications unit number setting to the highest communications unit number of the Temperature Controllers that are connected Initial Temperature Controller Settings Section 1 4 1 4 Initial Temperature Controller Settings The following four methods are provided for setting the EJ1 Temperature Con trollers Transferring Temperature Controller Parameters Together Set each of the Temperature Controller parameters in the Edit Device Param eters Window from the DeviceNet Configurator and then transfer them together via the DeviceNet network Configurator Edit device parameters CS CJ series DeviceNet Unit Edit Unit parameters Proporionalband Target value PLC Temperature Controller parameters DeviceNet DeviceNet Communications Unit Setting with Explicit Set the initial settings from the PLC with the master by sending an explicit Messages message 1 Execute a STOP command Operation command 30 05 command code OB related data FF 2 Execute an AUTO command Operation command 30 05 command code OD related data FF 3 Make initial settings VARIABLE AREA WRITE 01 02 variable type EO to F2 DeviceNet Communications Unit 13 Initial Temperature Controller Settings S
55. hex No of response data bytes 2 0000 hex Remote destination network address 0 3 SFFE hex Remote destination node address 3F hex Remote destination Unit address FE hex 10 hex is also possible 4 0000 hex Response required communications port No 0 No of retries 0 hex 5 0064 hex Response monitoring time Response Details Operation 2 DO01220 0 2801 hex 1 0000 hex 2 000D hex 3 OOB6 hex 4 0000 hex 5 0001 hex 6 0100 hex 7 0000 hex 8 0002 hex 9 4000 hex 116 Command code End code FINS No of bytes received Node address 00 hex service code B6 hex TC2 communications unit number 00 hex sub address fixed 00 hex End code CompoWay F MRC 01 hex SRC 01 hex end code FINS mini 00 hex 2 bytes End code FINS mini 00 hex read data 00 hex 4 bytes Read data 0002 hex Read data 40 hex rightmost 00 hex is ignored Examples Using Compo Way F Commands Program Example Operation 2 000000 A20011 First Scan Flag ON BSET 071 0000 D1020 D1229 MOV 021 2801 D1020 MOV 021 0036 D1021 MOV 021 0086 D1022 MOV 021 0001 D1023 MOV 021 0000 D1024 MOV 021 0001 D1025 MOV 021 01C0 D1026 MOV 021 0000 D1027 MOV 021 0000 D1028 MOV 021 0100 D1029 Section 6 3 Sets 0000 clears in D1020 to D1229 Sets 2801 in D1020 Command code 28 01 Sets 0036 in D1021 Slav
56. lt O allocation setting The Temperature Controller connection configuration and I O allocations can be set using simple I O allocations or I O allocations from the Configurator DIP switch pin 1 I O allocation setting switch Setting I O Allocation from the Configurator Use the Configurator to set the DeviceNet Communications Unit connection configuration and I O allocation The settings are saved in the non volatile memory in the DeviceNet Com munications Unit so the same settings can be used once they have been made By default the connection configuration and I O allocation are not set Simple I O Allocation Setting Connection configuration is made and I O allocation is auto matically performed according to the settings made on the highest communications unit number switch rotary switch and the model switch DIP switch pin 2 With the simple I O allocation setting the system checks the communications status of Temperature Controllers up to the communications unit number set as the highest communica tions unit number when the DeviceNet Communications Unit is started Power must also be supplied to the End Unit Asa result the Temperature Controllers with which communica tions can be performed normally are registered to the connec tion configuration Also input and output areas are obtained for Temperature Controllers up to the highest communications unit number 25 Part Na
57. memory IN Area Process values etc OUT Area Set points etc DeviceNet Temperature Communications Controllers Unit f Unit 0 1 N Allocated data IN Area Process values etc OUT Area Set points etc Use either of the following two methods to allocate DeviceNet Communica tions Unit I O in the master 36 Allocation Method Overview Section 4 1 1 Simple I O I O can be allocated simply by setting the highest communications unit num Allocation ber of Temperature Controllers connected to the DeviceNet Communications Unit using the rotary switch Basic data only such as Temperature Controller set points SPs and process values PVs will be allocated consistently and automatically in unit number channel order according to the configuration of connected Temperature Controllers DeviceNet Master a Specify allocation destination u Data is allocated in the master using fixed or user set allocations DeviceNet i Automatic allocation j from connection DeviceNet l Communications configuration Unit Unit Unit 0 1 DS Allocation data IN Area Unit 1 ch1 PV Unit 1 ch2 PV Select data for Continues in Unitich order allocation OUT Area Unit 1 ch1 SP Unit 1 ch2 SP Continues in Unit ch order Note The above allocation data is automatically allocated according to the connection configuration 37 Allocation Method Overview
58. of the Unit in order to satisfy standards for EN 61326 Class A noise terminal voltage and electromagnetic radiation interference 33 Wiring the Temperature Controllers 34 Section 3 4 SECTION 4 Remote I O Communications This section describes the IN Area and OUT Area that a EJ1 DeviceNet Communications Unit can use for remote I O communications The methods to allocate data for master communications are also described 4 1 Allocation Method Overview 0 cee ene eee eee nee 36 delal OVV eW meae ea aaa rE rE eee Aa ESEA oe 36 4 l 2 Allocation Froced re ssisirisesresariss t Er eee N ees 39 4 2 Simple VO Allocations sepsu heb ee E E EA ENE SS 40 4 2 1 Setting Allocation Data 0 0 eee 40 4 2 2 Simple I O Allocation Area Configuration 4 4 2 3 Allocating Data in the Master 000 cee eee 44 4 3 Allocating I O from the Configurator 20 0 00 c eee ees 45 4 3 1 Setting Allocation Data tedse twee hee e dee earar 45 4 3 2 Creating Allocation Data 0 0 ccc eee 45 4 3 3 Parameters for Which Allocation Is Possible 54 Asse put AA aian ain ct beh saya cindte mentees ee eae wee le ieee ee a aod 59 4 3 5 Qutput Data Details urens ed kee ee a nee SAE 65 4 A Expansion Remote VOursin oe dkwd 6 Rae SS OA SRR NESS 68 4 4 1 What Is Expansion Remote I O 0 0 0 0 eee 68 4 4 2 Procedure for Reading Parameters 0000
59. of the power being supplied through the DeviceNet communications cables For details refer to 5 2 4 Setting Network Power Voltage Monitor e The Unit Maintenance Flag turns ON when the conduction time for the DeviceNet Communications Unit exceeds the specified monitor value For details refer to 5 2 5 Setting the Unit Conduction Time Monitor e The Temperature Controller Maintenance Flag turns ON when the Unit conduction time or total RUN time of one or more channel of the Temper ature Controllers registered in the connection configuration exceeds the specified monitor value For details refer to 5 2 11 Setting Temperature Controller Monitor Mode and Monitor Values TC2 Alarms 1 2 and 3 and HB HS and OC Alarms Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Units 001007 Unit7 Unit Unts Junta Unt Unt2 Unt Unto oh Jent one Jent ona oh on Jont one Jont lone Jont oka oh one ont Units 08 to 15 Unt 15 JUntt4 Uniti JUnt12 Juntti Untio Junto Junts oh Jont onz ont oh2 ent enz Jont onz ont enz Jent ena Jent oha Jont ON There is an alarm and the Temperature Controller is communicating normally OFF There is no alarm and the Temperature Controller is communicating normally or the communications unit number belongs to a Temperature Controller that is not communicating normally Input Error Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Units 001007 Unt7 Unit Unts Junta Unta Untt Unti Junto
60. or download Bit 3 ON if an EEPROM hardware error or checksum error occurred when starting the upload or download Bit 4 ON if a communications error occurred when executing the upload or download Bit 5 ON if there was no backup data to download Bit 6 ON if the backup data configuration does not match the actual con figuration for an upload or download Bit 7 OFF 123 Sending Explicit Messages Section 6 5 124 SECTION 7 Communications Performance This section provides information on the time required for a complete communications cycle for an output response to be made to an input to start the system and to send messages 7 1 Remote I O Communications Characteristics 000 ce eee eee 126 Taleb J O Response Times 2 5 6 b caw ioe Mi ee a daw ve bee Ga eee 126 7 1 2 CompoWay F Communications Cycle Time and Refresh Time 131 7 1 3 More than One Master in Network 000000005 132 T l 4 System Startup ME v2cr3c02608 22 ced ridai Ta 133 7 2 Message Communications Characteristics 0 0 usanne saanen eee 134 7 2 1 Message Communications Time nannan anaana 134 125 Remote I O Communications Characteristics Section 7 1 7 1 Remote I O Communications Characteristics This section describes the characteristics of DeviceNet remote I O communi cations when OMRON Master and Slave Units are being used Use this sec tion for reference when planning operations that require precise
61. remote I O column in the table in 4 3 3 Parameters for Which Alloca tion Is Possible Example Allocation number for the set point 18 0012 hex 2 Check that the allocation number specified in step 1 is set in the Read Pa rameter Monitor If the same allocation number is set as in step 1 then the specified parameter has been read normally FFFF hex will be set in the following cases e The Read Parameter is O at startup e There is no parameter that corresponds to the allocation number 69 Expansion Remote I O Example Address PLC Memory IN Area Output Completed Flags Read Parameter Monitor m 0 m 1 m 2 m 3 n 3 m 4 n 4 m 5 n 5 m 6 n 6 Programming Example for Reading Parameters Operation Example of Ladder Programming 000000 0000 Execution condition 000001 Section 4 4 e Communications cannot be performed with the unit number registered in the configuration Note No processing will be performed and reading will be completed nor mally if a parameter is allocated for a unit number that is not regis tered in the configuration 3 Check the parameters that were read The parameter specified in step 1 will be read for each unit number and channel that has been allocated If the Read Parameter Monitor is set to FFFF hex the parameters for individ ual unit numbers and channels will maintain the previous values Set to 0012 hex Address PLC Memory OUT Area n 0 n 1
62. status of the node can be checked The Maintenance Mode Window is displayed with a pale blue background Maintenance Mode Use either of the following two procedures to switch between the Main Win Window Display dow and the Maintenance Mode Window 97 Maintenance Mode Window Section 5 3 Switching from the Icons in the Toolbar 1 2 3 1 From the Main Window click the icon in the Configurator Toolbar to switch to the Maintenance Mode Window 2 Click the a icon to return to the Main Window Switching from the View Menu 1 2 3 1 From the menu bar select View and Large Icons Maintenance Mode to switch to the Maintenance Mode Window 2 From the menu bar select View and Large Icons to return to the Main Window untitled DeviceNet Configurator E l O x Network Edit View Device EDSFile Tools Option Help z fa ie to DSH BS A tn my ee we 43 Hardware Vendor OMRON Corporation DeviceType 5 AC Drives Communications Adapter S 3G3RV P10ST8 DRT E 3G8F7 DRM21 C200H W DRM21 1 C200H W DRT21 CJ1W DRM21 CPM2B SO01M DRT CPM2C S100C DRT CPM2C S110C DRT CS1 W DRM21 C M1 DRM21 1 DRT1 ARM21 DRT1 COM ESX DRT21 EXX DAT21 S ESZN DAT ae cae oe EJIN HFUB DRT lt CJIW DRM21 oft j Comment ProductName Vlta EJIN HFUB DRT EJIN HFUB DRT i sm CJ1W DRM21 CJ1W DRM21 fe Ready COML
63. sure you understand the information provided before attempting to install or operate the EJ1 DeviceNet Communications Unit Be sure to read the precau tions provided in the following section Precautions provides general precautions for using the EJ1 DeviceNet Communications Unit Pro grammable Controller and related devices Section 1 introduces the features and system configuration of the EJ1 DeviceNet Communications Unit the types of EJ1 Temperature Controller that can be used and other basic information Section 2 outlines the basic operating procedures of the EJ1 DeviceNet Communications Unit Section 3 describes the methods used to install and wire the EJ1 DeviceNet Communications Unit and the EJ1 Temperature Controller The settings of DeviceNet Communications Unit switches are also described Section 4 describes the input IN areas and output OUT areas that EJ1 DeviceNet Communications Units can use for remote I O communications The methods to allocate data for master communica tions are also described Section 5 describes the DeviceNet Configurator operations that can be used for the EJ1 DeviceNet Communications Unit except for allocation procedures which are described in SECTION 4 Remote I O Communications Section 6 describes how to send explicit messages to the EJ1 DeviceNet Communications Unit including how to send CompoWay F commands using explicit messages CompoWay F commands are supported by the EJ1 Temperature Co
64. the com munications unit numbers on the other Temperature Controllers using the fol lowing settings O to F 0 to 15 decimal E Setting Communications Unit Number Switch for Temperature Controllers Swe 1 2 lojij 2 3 4 5 6e 7 sj9 a B c D E F OFF OFF 00 or o2 os oa os oe 107 os oa 10 m 12 13 14 15 Note 1 Refer to the EJ1 Modular Temperature Controller User s Manual Cat No H142 for details 2 Always turn OFF the DeviceNet communications power supply and turn OFF the End Unit power supply before making this setting 3 Always set the communications unit number for each Temperature Control ler to between O and F 0 and 15 decimal 4 Ifsimple I O allocations are used do not use a Temperature Controller that has a communications number higher than the highest communications number set here 5 I O data is also allocated automatically according to this setting 6 The default setting is 1 26 Installation Section 3 2 Setting the Support Software Other Settings 3 2 Installation Note EDS Support Software switch Use this pin to select the Support Software to be used DIP switch pin4 Details Use the OMRON Configurator Use another company s configurator lt Reserved for system use always OFF DIP switch pin 5 is reserved for the system Keep it set to OFF Connect the Temperature Controllers to the right side of the DeviceNet Com munications
65. to display the Edit Unit Parameters Window and then edit the parameters of the corresponding Temperature Controller refer to page 93 Click the Operation Button to display the Operation Commands for Units Window and control the corre sponding Temperature Controller refer to page 91 Click the Copy Button to copy parameters between Temperature Controllers simply by specifying the copy source and destination refer to page 89 4 Create Allocation Data for the OUT Area Create the allocation data for the OUT Area in the I O Allocations OUT Tab Page Select the data to be allocated from the list in the Parameters field top half of window and drag the corresponding word to one of the Allocation Areas bottom half of window Alternatively select the parameter to be allocated and click the Allocate Button to display the I O Allocations Dialog Box Specify the allocation des tination and click the OK Button Note a The number of words from the first word is shown as L where the box indicates the number 48 Allocating I O from the Configurator Section 4 3 General VO Allocation OUT KIO Allocation IN Parameter Alarm 1 7C2 400 07 Alarm 147C2 408 15 Alarm 2 7C2 400 07 Alarm 2 7C2 408 15 Alarm 3 7TC2 400 07 9 9 e Alarm 3 TC2 408 1 5 HB Alarm TC2 409 07 Communications 4 ftus Communications Ef jor Status Run Stop TC2 00 07 Run Stop TC2 408 1 5 AT
66. 0 9331 Value Present Bank Alarm 9536 9537 9538 9539 9552 9553 9554 9555 9568 9569 9570 9571 9584 9585 9586 9587 Upper Limit Value 1 Present Bank Alarm 9792 9793 9794 9795 9808 9809 9810 9811 9824 9825 9826 9827 9840 9841 9842 9843 Lower Limit Value 1 Present Bank Alarm 10048 10049 10050 10051 10064 10065 10066 10067 10080 10081 10082 10083 10096 10097 10098 10099 Value 2 Present Bank Alarm 10304 10305 10306 10307 10320 10321 10322 10323 10336 10337 10338 10339 10352 10353 10354 10355 Upper Limit Value 2 Present Bank Alarm 10560 10561 10562 10563 10576 10577 10578 10579 10592 10593 10594 10595 10608 10609 10610 10611 Lower Limit Value 2 Present Bank Alarm 10816 10817 10818 10819 10832 10833 10834 10835 10848 10849 10850 10851 10864 10865 10866 10867 Value 3 Present Bank Alarm 11072 11073 11074 11075 11088 11089 11090 11091 11104 11105 11106 11107 11120 11121 11122 11123 Upper Limit Value 3 Present Bank Alarm 11328 11329 11330 11331 11344 11345 11346 11347 11360 11361 11362 11363 11376 11377 11378 11379 Lower Limit Value 3 Input Value 1 for 11840 11841 11842 11843 11856 11857 11858 11859 11872 11873 11874 11875 11888 11889 11890 11891 Input Correction Input Value 2 for 12352 12353 12354 123
67. 0 Unit9 Units on2 ont on2 ont on Jont enz ent enz oht Jone ont fone ont en ent ON Manual mode command Executed while the bit is ON OFF Auto mode command Executed while the bit is OFF Bit 15 14 13 12 11 10 9 8 T 6 5 4 3 2 1 0 Units0t03 Ums Joma Joma Juno ena Jona enz Jent cha Jena oka Jent oh Jona enz Jont e ena Jena Jont Units 4107 om7 fume Jums Juma ena Jons Jon2 oh ona ona enz ont ona Jena Joha Jent on Jona Janz Jont Units 8t0 11 Um Jumo Jumo ums ena ona Janz ht ena ens enz Jont cha ona onz ent ena ens Jona Jont units 1210 Umas Jom oms u i ena ona onz ot ena oh enz Jont cha ona onz ent ena Jens Jona Jont ON RUN command starts control Executed while the bit is ON OFF Stop command stops control Executed while the bit is OFF Bit 15 14 13 12 11 10 9 8 T 6 5 4 3 2 1 0 Unitsot03 Units om2 Jom Jno ena on Jona Jont oha Jona Jona Jont oha Jona oh Jont oha ona onz ont units 4107 m7 Jome oms ma ena Jona Janz ht oh ens Joha Jont cha ona Jen2 Jent ena Jens Jone Jont Units 8t0 11 Um Jumo Jumo ums ena ona Jon2 ht ena oh enz Jont cha ona onz ent ena ens Jona Jont Units 12 to Unit 15 Unit 14 Unit 13 Unit 12 Unit 12 67 Expansion Remote I O Section 4 4 OFF to ON 100 autotuning execution command Executed only once each time the bit is turned ON OFF Autotuning cancel command Executed while the bit is OFF
68. 000 20001 20002 20003 20016 20017 20018 20019 See note 4 G3ZA1 CH5 Status 20224 20225 20226 20227 20240 20241 20242 20243 20256 20257 20258 20259 20272 20273 20274 20275 See note 4 G3ZA1 CH6 Status 20480 20481 20482 20483 20496 20497 20498 20499 20512 20513 20514 20515 20528 20529 20530 20531 See note 4 G3ZA1 CH7 Status 20736 20737 20738 20739 20752 20753 20754 20755 20768 20769 20770 20771 20784 20785 20786 20787 See note 4 G3ZA1 CH8 Status 20993 20994 20995 21008 21009 21010 21011 21024 21025 eee aa Ea 21041 i a See note 4 G3ZA1 CH1 Heater i 21249 21250 21251 21264 21265 21266 21267 21280 21281 lial ial nll 21297 aa ial ON Current Monitor G3PW Current Moni tor See note 4 G3ZA1 CH2 Heater 21504 21505 21506 21507 21520 21521 21522 21523 21536 21537 21538 21539 21552 oa 21554 21555 ON Current Monitor See note 4 G3ZA1 CH3 Heater 21760 21761 21762 21763 21776 21777 21778 21779 21792 21793 21794 21795 21808 a 21810 21811 ON Current Monitor See note 4 G3ZA1 CH4 Heater 22016 22017 22018 22019 22032 22033 22034 22035 22048 22049 22050 22051 22064 22065 22066 22067 ON Current Monitor See note 4 G3ZA1CH1 Heater 22272 22273 22274 22275 22288 22289 22290 22291 22304 22305 22
69. 0033 20034 20035 20048 20049 20050 20051 20064 20065 20066 20067 20080 20081 20082 20083 See note 4 G3ZA1 CH5 Status 20288 20289 20290 20291 20304 20305 20306 20307 20320 20321 20322 20323 20336 20337 20338 20339 See note 4 G3ZA1 CH6 Status 20544 20545 20546 20547 20560 20561 20562 20563 20576 20577 20578 20579 20592 20593 20594 20595 See note 4 G3ZA1 CH7 Status 20800 20801 20802 20803 20816 20817 20818 20819 20832 20833 20834 20835 20848 20849 20850 20851 See note 4 G3ZA1 CH8 Status 21056 21057 21058 21059 21072 21073 21074 21075 21088 21089 21090 21091 21104 21105 21106 21107 See note 4 G3ZA1CH1 Heater 21312 21313 21314 21315 21328 21329 21330 21331 21344 21345 21346 21347 21360 21361 21362 21363 ON Current Monitor G3PW Current Moni tor See note 4 G3ZA1 CH2 Heater 21568 21569 21570 21571 21584 21585 21586 21587 21600 21601 21602 21603 21616 21617 21618 21619 ON Current Monitor See note 4 G3ZA1 CH3 Heater 21824 21825 21826 21827 21840 21841 21842 21843 21856 21857 21858 21859 21872 21873 21874 21875 ON Current Monitor See note 4 G3ZA1 CH4 Heater 2080 22081 ON Current Monitor 22082 22083 22096 22097 22098 22099 22112 22113 22114 22115 22128
70. 18 12019 Input Correction Input Value 2 for 12480 12481 12482 12483 12496 12497 12498 12499 12512 12513 12514 12515 12528 12529 12530 12531 Input Correction Disturbance Time 15808 15809 15810 15811 15824 15825 15826 15827 15840 15841 15842 15843 15856 15857 15858 15859 Constant Disturbance Rectifi 16064 16065 16066 16067 16080 16081 16082 16083 16096 16097 16098 16099 16112 16113 16114 16115 cation Band Disturbance ETTE ka ka ees kaa k Kg he ka ka Kag Re la kag Kad Ka Fc ment ETTE Heater Burnout 1 _ ial ls bal ba nest B k k ka ba _ heel lal inal Detection See note 3 HS Alarm 1 See 16832 16833 16834 16835 16848 16849 16850 16851 16864 16865 16866 16867 16880 16881 16882 16883 note 3 168 Allocation Numbers for Configurators Manufactured by Other Companies Appendix B Parameter name Unit 12 Unit 13 Unit 14 Unit 15 Heater Overcurrent 17088 17089 17090 17091 17104 17105 17106 17107 17120 17121 17122 17123 17136 17137 17138 17139 are See note mpgs Band 23488 23489 23490 23491 23504 23505 23506 23507 23520 23521 23522 23523 23536 23537 23538 23539 Cooling Current Bank Integral Time Cool 23744 23745 uae e i D a a aa a a ae ae Gas eae ing Current Bont Derivative Time 24000 24001 otal a bal Sa Gas G Ea Sa Si late fa bl a Cooling
71. 2 11 10 9 8 7 6 5 4 3 2 1 0 Units 0 t03 m pm oh Jon2 Jont ona ona Jone Jont ona Jona Joka Jont ona ona onz oi Units 4107 Unt7 fume Jums Juma ena oka ok2 ht ena ens enz Jont cha ona enz ent ena ens oho Jont Units 8t0 11 Um Jomo Jumo ums ena ona oh2 ht ena ens enz Jont cha ona onz Jent ena ens Jona Jont units 1210 Ums Jona os oa Unit 12 7 che eni ON The corresponding Temperature Controller is communicating normally and is being operated manually OFF The corresponding Temperature Controller is communicating normally and is being operated automatically or the communications unit number belongs to a Temperature Controller that is not communicating normally Combining TC2 and Operation will be as follows if simple I O allocation is used and both TC2 and TC4 Units Simple I O Allocation 64 TC4 Units are connected to a DeviceNet Communications Unit or if the Con figurator is used to allocate I O for both TC2 and TC4 Units e f a TC4 Unit is used and simple I O allocation is performed for TC2 Units i e with DIP switch pin 2 turned OFF channel 1 and channel 2 data will be used for channel 1 and channel 2 of the TC4 Unit e f a TC2 Unit is used and simple I O allocation is performed for TC4 Units i e with DIP switch pin 2 turned ON channel 1 and channel 2 data will be used for channel 1 and channel 2 of the TC2 Unit Allocating I O from the Configurator Section 4 3 Alloca
72. 22129 22130 22131 See note 4 G3ZA1CH1 Heater 22336 22337 22338 22339 22352 22353 22354 22355 22368 22369 22370 22371 22384 22385 22386 22387 OFF Current Monitor See note 4 G3ZA1 CH2 Heater 22592 22593 22594 22595 22608 22609 22610 22611 22624 22625 22626 22627 22640 22641 22642 22643 OFF Current Monitor See note 4 G3ZA1 CH3 Heater 22848 22849 22850 22851 22864 22865 22866 22867 22880 22881 22882 22883 22896 22897 22898 22899 OFF Current Monitor See note 4 G3ZA1 CH4 Heater 23104 23105 23106 23107 23120 23121 23122 23123 23136 23137 23138 23139 23152 23153 23154 23155 OFF Current Monitor See note 4 Note 1 Only the IN Area can be allocated to monitor parameters 2 TC2 Units cannot use allocations for channel 3 or channel 4 3 Can be used with TC2 Units but not TC4 Units 4 Monitoring can be performed for up to four G3ZA or G3PW Power Controllers for each Temperature Controller Each channel of Temperature Controller corresponds to one G3ZA or G3PW Power Con troller Example chi gt G3ZA1 157 Allocation Numbers for Configurators Manufactured by Other Companies Appendix B Units 8 to 11 an Configuration Error A 896 912 928 944 Status Configuration Error B 1152 1168 1184 1200 Status Internal Communica 1408 1424 1440 1456 tions Error Status I O Error Status 1664 1680 1696 1712 I
73. 2416 12417 12418 12419 12432 12433 12434 12435 12448 12449 12450 12451 12464 12465 12466 12467 Input Correction Disturbance Time 15744 15745 15746 15747 15760 15761 15762 15763 15776 15777 15778 15779 15792 15793 15794 15795 Constant Disturbance Rectifi 16000 16001 16002 16003 16016 16017 16018 16019 16032 16033 16034 16035 16048 16049 16050 16051 cation Band Disturbance ETTE Ka k ka fae kag Ka a Ge ka ka Ka Ba a ae ee ment ETTE Heater Burnout 1 _ _ ae ki ka _ ba ka ka baal ines bas lea lal inal Detection See note 3 HS Alarm 1 See 16768 16768 16769 16770 16784 16785 16786 16787 16800 16801 16802 16803 16816 16817 16818 16819 note 3 166 Allocation Numbers for Configurators Manufactured by Other Companies Appendix B Heater Overcurrent 17024 17025 17026 17027 17040 17041 17042 17043 17056 17057 17058 17059 17072 17073 17074 17075 are See note mpgs Band 23424 23425 23426 23427 23440 23441 23442 23443 23456 23457 23458 23459 23472 23473 23474 23475 Cooling Current Bank Integral Time Cool 23680 23681 ce au aus oul a aa Ea a aE Ea a ee oe aa ing Current Bont Derivative Time 23936 23937 ial bn ia aid hal aam isi loa laa bel hias ia el Cooling Current Bank Note 1 Both the IN Area and the OUT Area can be allocated to parameters t
74. 3 reading and writing 5 part names 22 PFP 100N 29 PFP 50N 29 PFP M 29 power supply 10 12 products 171 programming examples 78 PV reading 115 R refresh time 132 remote I O communications 2 4 35 126 replacing Units 140 response block 106 RUN STOP Bits 73 S service code 105 106 setup 2 monitoring 95 parameters 6 procedure 16 Temperature Controller Parameters 13 using explicit messages 13 Shielded T branch Connectors 174 Source Node Address 106 SP changing 79 writing 112 specifications 9 DeviceNet 146 startup time 133 switches 22 settings 24 system configuration 7 T T branch Taps 173 models 173 Temperature Controller Comments setting 95 Temperature Controller IDs 11 Temperature Controllers 171 communications status indicator 24 editing parameters 93 initial settings 13 number 11 registration 12 sending commands 91 Terminating Resistors 173 models 173 Three branch Taps 173 troubleshooting 137 TS indicator 24 U Unit Conduction Time Monitor setting 88 Unit status 61 user set allocations 45 73 Index 177 Index 178 Revision History A manual revision code appears as a suffix to the catalog number on the front cover of the manual Cat No H155 E1 02 Revision code The following table outlines the changes made to the manual during each revision Page numbers refer to the previous version Revision code Date
75. 3 a5 manera nakate Opt bee ae at Liew ER beim a ee ee EEE 16 222 Sarup PROCCOUlCs a1 avai baa hae eee eee ee oe ae ee eee oN aaa eee 17 SECTION 3 Parts Installation and Wiring cceecceeceee 21 Sei Rant Names and FUNCHONS oo seei asus Waa e hates he eee eae ees ecte ner ee eu eae 22 522 salaoerna bead aaa oe a e a oT ecet ss 27 3 3 DeviceNet Communications Cables Wiring 0 00000 eee 30 3 4 Wiring the Temperature Controllers 20 0 0 0 ccc eens 33 SECTION 4 Remote I O Communications ccccccccseee 35 l Allocation Method Overview icus5 ore ute eaaa oy eens eatin E 36 AS Simpe 1 OoAMNOCAUON 23 465 eect be tot ore a nes eh Ra earn eke Oates we 40 4 3 Allocating I O from the Configurator 0 0 0 cc eee eee eens 45 A Expansion Remote TO rhaa aaaea eea ae aae AAE AENA 68 4 5 Allocatne Datain the Masteri co lt sdndsestwaedeue eei rE ena these Shade ous 73 4 6 Ladder Programmiuns Px amples2 3 3 sc tee Sa Bhs RSE PERLE RS REESE 78 SECTION 5 Operations from the Configurator 2eeeeee0 83 5 1 List of Operations from the Configurator 0 0 0 00000 eens 84 5 2 Operations from the Edit Device Parameters Window 000 cece eee eee 85 5 5 Maintenance Mode WindGw 1c34 4s oadacGdw sider enisedt weeds hed obedeaeediew es 97 5 4 DeviceNet Communications Unit Monitor 0 0 0 0 eee 102 SECTION 6 Explicit Message Communications eee222 103 6
76. 3 of the DIP switch on the front panel of the DeviceNet Communications Unit turn ON pin 6 1 to 5s and then turn it OFF again Note When changing the baud rate of the master after starting the DeviceNet Com munications Unit turn ON the communications power supply of the DeviceNet Communications Unit again and restart the Unit SECTION 3 Parts Installation and Wiring This section describes the methods used to install and wire the EJ1 DeviceNet Communications Unit and the EJ1 Temperature Controller The settings of DeviceNet Communications Unit switches are also described 3 1 Part Names and PuncuOns 2c 0 0 ose0 toed ENET ee aeneerenei eee eeaes 22 Jeb Pat Naime e 5 2 geet antec E E nat iceemte Atlee OR ERER goer 22 JE CAOS seeur na bea eaa N eh care lies eT 23 ES Swier SCUINOS oink be nea el bya a a EE NE 24 F2 AMSA ANON ie isser CSREES ASAD SS Rees AARP VATED DEA oe A 2i 3 2 1 Installing the DeviceNet Communications Unit and Temperature Controllers crcrssversrtene inana ea aa 28 3 2 2 Mounting to DIN Ralls sscsrcrereneierorireee i krapinski 28 3 3 DeviceNet Communications Cables Wiring 00 00 eee eee 30 3 3 1 Preparing DeviceNet Communications Cables 30 3 3 2 Attaching the DeviceNet Communications Unit Connector 32 3 4 Wiring the Temperature Controllers 0 00 00 eee 33 21 Part Names and Functions Section 3 1 3 1 Part Names and Functions 3 1 1 Part Names Node Add
77. 306 22307 22320 22321 22322 22323 OFF Current Monitor See note 4 G3ZA1 CH2 Heater 22528 22529 22530 22531 22544 22545 22546 22547 22560 22561 22562 22563 22576 22577 22578 22579 OFF Current Monitor See note 4 G3ZA1CH3 Heater 22784 22785 22786 22787 22800 22801 22802 22803 22816 22817 22818 22819 22832 22833 22834 22835 OFF Current Monitor See note 4 G3ZA1 CH4 Heater 23040 23041 23042 23043 23056 23057 23058 23059 23072 23073 23074 23075 23088 23089 23090 23091 OFF Current Monitor See note 4 Note 1 Only the IN Area can be allocated to monitor parameters 2 TC2 Units cannot use allocations for channel 3 or channel 4 3 Can be used with TC2 Units but not TC4 Units 154 Allocation Numbers for Configurators Manufactured by Other Companies Appendix B 4 Monitoring can be performed for up to four G3ZA or G3PW Power Controllers for each Temperature Controller Each channel of Temperature Controller corresponds to one G3ZA or G3PW Power Con troller Example chi gt G3ZA1 155 Allocation Numbers for Configurators Manufactured by Other Companies Appendix B Units 4 to 7 pnt 320 336 352 368 Ooo w lt lt lt lt Configuration Error A 832 848 864 880 Status Configuration Error B 1088 1104 1120 1136 Status Internal Communica 1344 1360 1376 1392 tions Error Status I O Error Status 1600 1616 1632 1648 I
78. 4 22225 22226 22227 22240 22241 22242 22243 22256 22257 22258 22259 ON Current Monitor See note 4 G3ZA1 CH1 Heater 22464 22465 22466 22467 22480 22481 22482 22483 22496 22497 22498 22499 22512 22513 22514 22515 OFF Current Monitor See note 4 G3ZA1 CH2 Heater 22720 22721 22722 22723 22736 22737 22738 22739 22752 22753 22754 22755 22768 22769 22770 22771 OFF Current Monitor See note 4 G3ZA1 CH3 Heater 22976 22977 22978 22979 22992 22993 22994 22995 23008 23009 23010 23011 23024 23025 23026 23027 OFF Current Monitor See note 4 G3ZA1 CH4 Heater 23232 23233 23234 23235 23248 23249 23250 23251 23264 23265 23266 23267 23280 23281 23282 23283 OFF Current Monitor See note 4 Note 1 Only the IN Area can be allocated to monitor parameters 2 TC2 Units cannot use allocations for channel 3 or channel 4 3 Can be used with TC2 Units but not TC4 Units 4 Monitoring can be performed for up to four G3ZA or G3PW Power Controllers for each Temperature Controller Each channel of Temperature Controller corresponds to one G3ZA or G3PW Power Con troller Example chi gt G3ZA1 161 Allocation Numbers for Configurators Manufactured by Other Companies Appendix B Parameters That Can Be Changed during Operation TC4 and TC2 Units 0 to 3 pont cha ch cha Present Bank
79. 50C or 300to1 500F 0002 Scaling upper limit 100 0003 Scaling lower limit 0 0004 Decimal point position 0 0005 Temperature units c 0006 SP upper limit 850 EU 0007 SP lower limit 200 EU NANNA PID ZN nN fF PID eontral El Help Al Default Pt 200te850C or 300to1500F Default Setting Cancel 2 Click the OK Button to return to the Edit Device Parameters Window Note All the settings will be cleared if the Cancel Button or Button is used to exit the window Always click the OK Button to exit the win dow 3 To continue setting monitor values for other Temperature Controllers re peat the procedure from step 1 4 After setting monitor values for each Temperature Controller return to the General Tab Page and click the Download Button to write the monitor val ues for all the Temperature Controllers to the DeviceNet Communications Unit in a batch 5 3 Maintenance Mode Window 5 3 1 Maintenance Mode Window The Maintenance Mode Window is different from the Main Window and is used to easily monitor the Network status and the status of each node In the Network Configuration Window of the Maintenance Mode Window when an error is detected in a node a yellow warning icon is displayed next to the corresponding node icon enabling errors to be checked immediately By double clicking on a node in the Network Configuration Window of the Maintenance Mode Window the Maintenance Information Window is dis played and the
80. 55 12368 12369 12370 12371 12384 12385 12386 12387 12400 12401 12402 12403 Input Correction Disturbance Time 15680 15681 15682 15683 15696 15697 15698 15699 15712 15713 15714 15715 15728 15729 15730 15731 Constant Disturbance Rectifi 15936 15937 15938 15939 15952 15953 15954 15955 15968 15969 15970 15971 15984 15985 15986 15987 cation Band ETEA kaa Ki k Fea ea oes pee ue ka Ke ka B kg kad kaa Kaa ETEA Heater Burnout 1 bea baa idl lala kaa kal a hal _ ki hil lal baa hail Detection See note 3 HS Alarm 1 See 16704 16705 16706 16707 16720 16721 16722 16723 16736 16737 16738 16739 16752 16753 16754 16755 note 3 164 Allocation Numbers for Configurators Manufactured by Other Companies Appendix B Parameter name es OSC Heater Overcurrent 16960 16961 16962 16963 16976 16977 16978 16979 16992 16993 16994 16995 17008 17009 17010 17011 are See note mpgs Band 23360 23361 23362 23363 23376 23377 23378 23379 23392 23393 23394 23395 23408 23409 23410 23411 Cooling Current Bank Integral Time Cool 23616 23617 ae ae as eae ae ee Ka oe o a a ma o asl ing Current Bont Derivative Time 23872 23873 eal ea isa isa need loa bal kaad al aa ma z z m Cooling Current Bank Note 1 Both the IN Area and the OUT Area can be allocated to parameters that can
81. 7 2 Condition Slave s indicator status System startup time The master only is NS indicator is flashing red or green 8s restarted while the master is OFF The slaves only are 11s restarted Program Example As shown in the preceding table it takes time for DeviceNet communications to start up This programming uses flags in the Master Status Area to prevent the slaves I O processing from being performed until the Master Unit and remote I O communications have started up Note Refer to the operation manual of the Master Unit being used for details on the Master Unit Status Area The following program example is for a CS CJ series PLC and a Master Unit with a unit number of OO 2001 2001 15 14 004 m A s l JMP 0001 I O Data a r 2 a Slave s I O g Error processing Communications Stopped Flag 005 JME 0001 7 2 Message Communications Characteristics 7 2 1 Message Communications Time The message communications time is the time required from the time a Mas ter Unit starts to send a message over the Network to another node until the Master Unit completes sending the message SEND RECV instructions to send receive data and CMND IOWR instructions to execute FINS com mands Note If the CPU Unit attempts to send another message or receives a message from another node before the message communications time has finished the response message being sent or the message being received from another node may be destroyed
82. 8 9379 9392 9393 9394 9395 Value 1 Present Bank Alarm 9600 9601 9602 9603 9616 9617 9618 9619 9632 9633 9634 9635 9648 9649 9650 9651 Upper Limit Value 1 Present Bank Alarm 9856 9857 9858 9859 9872 9873 9874 9875 9888 9889 9890 9891 9904 9905 9906 9907 Lower Limit Value 1 Present Bank Alarm 10112 10113 10114 10115 10128 10129 10130 10131 10144 10145 10146 10147 10160 10161 10162 10163 Value 2 Present Bank Alarm 10368 10369 10370 10371 10384 10385 10386 10387 10400 10401 10402 10403 10416 10417 10418 10419 Upper Limit Value 2 Present Bank Alarm 10624 10625 10626 10627 10640 10641 10642 10643 10656 10657 10658 10659 10672 10673 10674 10675 Lower Limit Value 2 Present Bank Alarm 10880 10881 10882 10883 10896 10897 10898 10899 10912 10913 10914 10915 10928 10929 10930 10931 Value 3 Present Bank Alarm 11136 11137 11138 11139 11152 11153 11154 11155 11168 11169 11170 11171 11184 11185 11186 11187 Upper Limit Value 3 Present Bank Alarm 11392 11393 11394 11395 11408 11409 11410 11411 11424 11425 11426 11427 11440 11441 11442 11443 Lower Limit Value 3 Input Value 1 for 11904 11905 11906 11907 11920 11921 11922 11923 11936 11937 11938 11939 11952 11953 11954 11955 Input Correction Input Value 2 for 1
83. 8050 18051 18064 18065 18066 18067 18080 18081 18082 18083 18096 18097 18098 18099 Variable Monitor See note 4 G3ZA1 CH5 Control 18304 18305 18306 18307 18320 18321 18322 18323 18336 18337 18338 18339 18352 18353 18354 18355 Variable Monitor See note 4 G3ZA1 CH6 Control 18560 18561 18562 18563 18576 18577 18578 18579 18592 18593 18594 18595 18608 18609 18610 18611 Variable Monitor See note 4 G3ZA1 CH7 Control 18816 18817 18818 18819 18832 18833 18834 18835 18848 18849 18850 18851 18864 18865 18866 18867 Variable Monitor See note 4 G3ZA1 CH8 Control 19072 19073 19074 19075 19088 19089 19090 19091 19104 19105 19106 19107 19120 19121 19122 19123 Variable Monitor See note 4 G3PW Output Vari 158 Allocation Numbers for Configurators Manufactured by Other Companies Appendix B pont ch2 chs cha cht cha cha cha chi cha cha cha cht cha cns cha G3ZA1 CH1 Status 19328 19329 19330 19331 19344 19345 19346 EZE 19360 19361 19362 19363 19376 19377 19378 19379 G3PW Status See note 4 G3ZA1 CH2 Status 19584 19585 19586 19587 19600 19601 19602 19603 19616 19617 19618 19619 19632 19633 19634 19635 See note 4 G3ZA1 CH3 Status 19840 19841 19842 19843 19856 19857 19858 19859 19872
84. 905 19906 19907 19920 19921 19922 19923 19936 19937 19938 19939 19952 19953 19954 19955 See note 4 G3ZA1 CH4 Status 20160 20161 20162 20163 20176 20177 20178 20179 20192 20193 20194 20195 20208 20209 20210 20211 See note 4 G3ZA1 CH5 Status 20416 20417 20418 20419 20432 20433 20434 20435 20448 20449 20450 20451 20464 20465 20466 20467 See note 4 G3ZA1 CH6 Status 20672 20673 20674 20675 20688 20689 20690 20691 20704 20705 20706 20707 20720 20721 20722 20723 See note 4 G3ZA1 CH7 Status 20928 20929 20930 20931 20944 20945 20946 20947 20960 20961 20962 20963 20976 20977 20978 20979 See note 4 G3ZA1 CH8 Status ae 21185 21186 21187 21200 21201 21202 21203 21216 21217 ae 21219 21232 21233 a ar See note 4 G3ZA1 CH1 Heater ca 21441 21442 21443 21456 21457 21458 21459 21472 21473 ie 21475 21488 21489 haa bla ON Current Monitor G3PW Current Moni tor See note 4 G3ZA1 CH2 Heater 21696 21697 21698 21699 21712 21713 21714 21715 21728 21729 21730 21731 21744 ink 21746 21747 ON Current Monitor See note 4 G3ZA1 CH3 Heater 21952 21953 21954 21955 21968 21969 21970 21971 21984 21985 21986 21987 22000 Z 22002 22003 ON Current Monitor See note 4 G3ZA1 CH4 Heater 22208 22209 22210 22211 2222
85. 9410 9411 9424 9425 9426 9427 9440 9441 9442 9443 9456 9457 9458 9459 Value 1 Present Bank Alarm 9664 9665 9666 9667 9680 9681 9682 9683 9696 9697 9698 9699 9712 9713 9714 9715 Upper Limit Value 1 Present Bank Alarm 9920 9921 9922 9923 9936 9937 9938 9939 9952 9953 9954 9955 9968 9969 9970 9971 Lower Limit Value 1 Present Bank Alarm 10176 10177 10178 10179 10192 10193 10194 10195 10208 10209 10210 10211 10224 10225 10226 10227 Value 2 Present Bank Alarm 10432 10433 10434 10435 10448 10449 10450 10451 10464 10465 10466 10467 10480 10481 10482 10483 Upper Limit Value 2 Present Bank Alarm 10688 10689 10690 10691 10704 10705 10706 10707 10720 10721 10722 10723 10736 10737 10738 10739 Lower Limit Value 2 Present Bank Alarm 10944 10945 10946 10947 10960 10961 10962 10963 10976 10977 10978 10979 10992 10993 10994 10995 Value 3 Present Bank Alarm 11200 11201 11202 11203 11216 11217 11218 11219 11232 11233 11234 11235 11248 11249 11250 11251 Upper Limit Value 3 Present Bank Alarm 11456 11457 11458 11459 11472 11473 11474 11475 11488 11489 11490 11491 11504 11505 11506 11507 Lower Limit Value 3 Input Value 1 for 11968 11969 11970 11971 11984 11985 11986 11987 12000 12001 12002 12003 12016 12017 120
86. 987 18000 18001 18002 18003 18016 18017 18018 18019 18032 18033 18034 18035 Variable Monitor See note 4 G3ZA1 CH5 Control 18240 18241 18242 18243 18526 18527 18528 18529 18272 18273 18274 18275 18288 18289 18290 18291 Variable Monitor See note 4 G3ZA1 CH6 Control 18496 18497 18498 18499 18512 18513 18514 18515 18528 18529 18530 18531 18544 18545 18546 18547 Variable Monitor See note 4 G3ZA1 CH7 Control 18752 18753 18754 18755 18768 18769 18770 18771 18784 18785 18786 18787 18800 18801 18802 18803 Variable Monitor See note 4 G3ZA1 CH8 Control 19008 19009 19010 19011 19204 19205 19206 19207 19040 19041 19042 19043 19056 19057 19058 19059 Variable Monitor See note 4 G3PW Output Vari 156 Allocation Numbers for Configurators Manufactured by Other Companies Appendix B G3ZA1 CH1 Status 19264 19265 19266 19267 19280 19281 19282 19283 19296 19297 19298 19299 19312 19313 19314 19315 G3PW Monitor See note 4 G3ZA1 CH2 Status 19520 19521 19522 19523 19536 19537 19538 19539 19552 19553 19554 19555 19568 19569 19570 19571 See note 4 G3ZA1 CH3 Status 19776 19777 19778 19779 19792 19793 19794 19795 19808 19809 19810 19811 19824 19825 19826 19827 See note 4 G3ZA1 CH4 Status 20032 2
87. CH4 Control 18112 18113 18114 18115 18128 18129 18130 18131 18144 18145 18146 18147 18160 18161 18162 18163 Variable Monitor See note 4 G3ZA1 CH5 Control 18368 18369 18370 18371 18384 18385 18386 18387 18400 18401 18402 18403 18416 18417 18418 18419 Variable Monitor See note 4 G3ZA1 CH6 Control 18624 18625 18626 18627 18640 18641 18642 18643 18656 18657 18658 18659 18672 18673 18674 18675 Variable Monitor See note 4 G3ZA1 CH7 Control 18880 18881 18882 18883 18896 18897 18898 18899 18912 18913 18914 18915 18928 18929 18930 18931 Variable Monitor See note 4 G3ZA1 CH8 Control 19136 19137 19138 19139 19152 19153 19154 19155 19168 19169 19170 19171 19184 19185 19186 19187 Variable Monitor See note 4 160 Allocation Numbers for Configurators Manufactured by Other Companies Appendix B Parameter name Unit 12 Unit 13 Unit 14 Unit 15 pont ch2 chs cha cht cha cha cha chi cha cha cha cht cha cns cha G3ZA1 CH1 Status 19392 19393 19394 19395 19408 19409 19410 EZE 19424 19425 19426 19427 19440 19441 19442 19443 G3PW Status See note 4 G3ZA1 CH2 Status 19648 19649 19650 19651 19664 19665 19666 19667 19680 19681 19682 19683 19696 19697 19698 19699 See note 4 G3ZA1 CH3 Status 19904 19
88. Cat No H155 E1 02 DeviceNet Communications Unit for EJ1 Temperature Controllers OPERATION MANUAL DeviceNet Communications Unit for EJ1 Temperature Controllers Operation Manual Revised July 2008 Preface OMRON products are manufactured for use according to proper procedures by a qualified operator and only for the purposes described in this manual This manual contains information on the functions performance and operating procedure for the DeviceNet Communications Unit Be sure to heed the following points when using the DeviceNet Com munications Unit e The DeviceNet Communications Unit must be handled by personnel who have a sufficient knowl edge of electrical systems e Please read this manual carefully and be sure that you understand the information provided before attempting to operate the DeviceNet Communications Unit e Keep this manual close at hand for reference during operation Visual Aids The following headings appear in the left column of the manual to help you locate different types of information Note Indicates information of particular interest for efficient and convenient opera tion of the product 1 2 3 1 Indicates lists of one sort or another such as procedures checklists etc OMRON 2008 All rights reserved No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means mechanical electronic photocopying recording
89. CompoWay F Communications Cycle Time and Refresh Time and the Operation Manual for the PLC being used for details on the PLC s cycle time The maximum I O response time Tmax is the total of the following terms Tax Tin 2 Tay t 2 X Tero Tre Tout 7 1 2 CompoWay F Communications Cycle Time and Refresh Time This section explains the communications cycle time and refresh processing time required to calculate various processing times for DeviceNet Communications The communications cycle time is the time from the completion of a slave s Cycle Time I O communications processing until I O communications with the same slave are processed again The communications cycle time of the DeviceNet Com munications Unit is the maximum CompoWay F communications cycle time Tin Tout Reference values for CompoWay F communications cycle time are given below Communications Cycle Total communications cycle time IN communications cycle time OUT com Time Reference Values munications cycle time No of Temperature TOUT Controllers 7 itooms SSCS OO SSSSSCSCS S S S eoo o o poms oo o poms 1 200 ms 131 Remote I O Communications Characteristics Section 7 1 Note Refresh Time Note Master Unit for CV series PLCs Master Unit for CS CUJ series C2Q00HX HG HE Z and C200HS PLCs 7 1 132 3 Note The measurement conditions are as follows Baud rate 500 kbps I O allocation Same as simple I O allo
90. Device Parameters Window for the DeviceNet Communications Unit 4 From the Edit Device Parameters Window select the General Tab and click the Download Button to write all the parameters copied from the Tem perature Controller 5 2 8 Sending Operation Commands to the Temperature Controllers The Configurator can be used to send operation commands to each of the Temperature Controllers through the DeviceNet Communications Unit The following operation commands can be executed from the Configurator e RUN STOP e Alarm latch cancel e Auto manual e Initialize settings e AT execute cancel e Software reset e LSP RSP switching e Clear error e Write mode Operating Method 1 2 3 1 Open the Edit Device Parameters Window for the DeviceNet Communica tions Unit select the General Tab and click the Operation Button for the Temperature Controller unit number in the Unit Configuration field E General 1 0 Allocation OUT 1 0 Allocation IN Comment Network Power Yoltage 11 0 y 11 0 25 0 Unit Conduction Time 0 Hours 0 429496729 Hours Last Maintenance Date 2008 01 201 Default Setting Unit Configuration 0 EJIN TC4A00 o Set Operation Copy 1 EJIN TCABOO o Set Operation Copy 2 EJIN TC2AQNHB o SY Set Operation Copy H3 EJIN TC2B QNHB x Set Operation Copy 4 EJIN TC2ACNB o SY Set Operation Copy H5 EJINTC2B CNB o r Set O
91. Device Window will be displayed LT E7 Status Communications Status Status 2202222392 MV Refreshing 1 0 00 01 02 03 04 05 06 HO HOS 09 H10 411 12 H13 14 15 Table Status r fi MV Rotary SW for configuration parameters is effective EEPROM Status E E gi ES i amp g ix j2 H T Ha Results of Backup E jix E E r r Unit Status MV Alarm 1 MV Alarm 2 MV Alarm 3 SERE EU EE SUAL ss Pale eA Communications Displays the communications status of the Temperature Con Status trollers connected to the Communications Unit Blue Communicating normally Red A communications error has occurred Displays the Communications Unit s present operating status Table Status Displays the status of the Communications Unit s setup table EEPROM Status Displays the status of the Communications Unit s non volatile memory EEPROM Results of Backup Displays the results of the backup operation Unit Status Displays the Temperature Controller process value PV and set value SP The details for the Temperature Controller that is positioned under the cursor are displayed on the right of the Tab Page Note The Monitor Device Window will respond slowly if many Temperature Control lers are connected Operation can be improved by selecting Setup Monitor Refresh Timer in the Options Menu and setting a value of 3 s or higher 102 SECTION 6 Explicit Message Communications This section describes how to
92. I O timing The equations provided here are valid under the following conditions e The Master Unit is operating with the scan list enabled e All of the required slaves are participating in communications e No errors are being indicated at the Master Unit e Messages are not being produced in the Network from another com pany s configurator for example Note The values provided by these equations may not be accurate if another com pany s master or slave is being used in the Network 7 1 1 I O Response Time The I O response time is the time it takes from the reception of an input signal at an Input Slave to the output of the corresponding output signal at an Output Slave after being processed by the ladder program at the master CVM1 and CV series PLCs Asynchronous Mode Minimum I O Response The minimum I O response time occurs when the DeviceNet Master Unit Time refreshing is executed just after the input signal is received by the master and instruction execution is completed within one peripheral servicing cycle Instruction execution cycle time PLC cycle instruction Instruction execution cycle execution PLC cycle peripheral servicing cycle Peripheral servicing cycle time Master Unit processing Output l l l 1i l l l i lt _ gt 1 lt gt TIN TRT IN TPLC2 TRT OUT TOUT TIN The Input Slave s ON OFF delay Minimum value 0 TouT The Output Slave s ON OFF delay
93. Incorrect wiring will result in damage to the internal circuits Operating environment Ambient temperature The ambient operating temperature for the product i is 10 to 55 C with no condensation or icing To extend the service life of the a install it in a location with an ambient temperature as low as possible In locations exposed to high temperatures if necessary cool the prod ucts using a fan or other cooling method Vibration and shock Check whether the standards related to shock and vibration are satis fied at the installation environment Install the product in locations where the conductors will not be subject to vibration or shock Foreign particles Install the product in a location that is not subject to liquid or foreign particles entering the product If sulfide chlorine or other corrosive gases are present remove the source of the gas install a fan or use other countermeasures to protect the product E EC Directives e EMC Directives e Low Voltage Directive Concepts EMC Directives OMRON devices that comply with EC Directives also conform to the related EMC standards so that they can be more easily built into other devices or the overall machine The actual products have been checked for conformity to EMC standards Whether the products conform to the standards in the system used by the customer however must be checked by the customer EMC related performance of the OMRON devices that comply with EC Di
94. Last Maintenance Date 2008 01 01 Default Setting Unit Configuration 0 EJIN TC4A 00 o SY Set Operation Copy 1 jEiN Tc 0a S SYS Set Operation Copy 2 EJIN TC24 QNHB ha Set Operation Copy 3 EJIN TC2B GNHB o iY Set Operation Copy 4 EJIN TC2ACNB o i Set Operation Copy 5 EJIN TC2BCNB o n Set Operation Copy ge 0 Set Operati Copy S cs 8 4 perso 9P3 sooo nemana Cony 10 e 43 patois oF 11 5E Jperatior Lopy 12 oo jE Uperatior Opy 3 sf Jperati py ma o e n Copy 15 p ss Ss Ji perati Upload ion Download Compare Beset Copy Parameters i x Tel e ree x icht C ch2 0 enli C ch3 C ch4 m Destination T 0chi F M 4chi E a M 0ch2 m 2 M dc 0ch3 P 2 4ch3 gt 6 M 0ch4 TT 2 4 ch T 1 chi a 5cth T 1 T 3 M 5c gji gji H 5 TH T fie be 6 tH He a 1 feo aie ea Oh pales T e Phas 1 Pein bat 6 T 1 3 OT ae ae M i0ch4 F i2ch4 F iz T i T 1 fie ee it mp IS 1 1 sg MES oe T 7 i3ch3 Fi 9 T 1 ERs i Joo 90 Operations from the Edit Device Parameters Window Section 5 2 3 Select the channel from which to copy specify the unit number and chan nel as the copy destination and then click the OK Button The parameters will be copied and the display will return to the Edit
95. Lower Limit Value 1 Present Bank Alarm 9984 9985 9986 9987 10000 10001 10002 10003 10016 10017 10018 10019 10032 10033 10034 10035 Value 2 Present Bank Alarm 10240 10241 10242 10243 10256 10257 10258 10259 10272 10273 10274 10275 10288 10289 10290 10291 Upper Limit Value 2 Present Bank Alarm 10496 10497 10498 10499 10512 10513 10514 10515 10528 10529 10530 10531 10544 10545 10546 10547 Lower Limit Value 2 Present Bank Alarm 10752 10753 10754 10755 10768 10769 10770 10771 10784 10785 10786 10787 10800 10801 10802 10803 Value 3 Present Bank Alarm 11008 11009 11010 11011 11024 11025 11026 11027 11040 11041 11042 11043 11056 11057 11058 11059 Upper Limit Value 3 Present Bank Alarm 11264 11265 11266 11267 11280 11281 11282 11283 11296 11297 11298 11299 11312 11313 11314 11315 Lower Limit Value 3 Input Value 1 for 11776 11777 11778 11779 11792 11793 11794 11795 11808 11809 11810 11811 11824 11825 11826 11827 Input Correction Input Value 2 for 12288 12289 12290 12291 12304 12305 12306 12307 12320 12321 12322 12323 12336 12337 12338 12339 Input Correction Disturbance Time 15616 15617 15618 15619 15632 15633 15634 15635 15648 15649 15650 15651 15664 15665 15666 15667 Constant Dist
96. Master Unit is used the IN Area must be in 1 block and up to 100 words 200 bytes are allocated Only polling connections can be used 2 When a CVM1 CV series or C200HX HG HE DeviceNet Master Unit is used up to 32 words can be allocated in the master for a single node 3 The set points alarm setting values PID constants and other Tempera ture Controller parameters can be set together 1 2 2 Function and Performance Specifications po tem Specifications Maximum number of Temperature 16 Controllers that can be connected Note Up to 15 Units can be connected side by side The 16th Unit is connected using distributed placement by using an End Unit Applicable Temperature Control TC4 lers e EJ1N TC4A QQ e EJ1N TC4B QQ TC2 e EJ1N TC2A QNHB e EJ1N TC2B QNHB e EJ1N TC2A CNB e EJ1N TC2B CNB Power supply Power is supplied via the terminal block of the End Unit power supply for communi cations between the DeviceNet Communications Unit and Temperature Controllers and power supply for internal circuits of the Temperature Controllers Copying The parameters of a connected Temperature Controller can be uploaded or down loaded as a batch by using the DeviceNet Communications Unit s DIP switch or an explicit message The bank G3ZA and G3PW parameters are not copied The uploaded parameters are stored in the DeviceNet Communications Unit 10 Connecting Temperature Controllers Section 1 3 1 2 3 General Specif
97. N Time Parameter Group all parameters v ParameterName Yawe Cd 0001 SP DEU 0002 Proportional band 8 0 EU 0003 Integral time 233 sec 0004 Derivative time 40 0 sec 0005 SP Ramp Rise Value OEU 0006 SP Ramp Fall Value OEU 0007 Manual Reset Value 50 0 NNN Canlinn Coefficient 1nn z Help Set the required temperature Set Point Default 0 EU Min 1999 EU Max 9999 EU Default Setting Upload Download Compare Download Can be changed during operation Cancel 2 Enter the name or other comment in the Comment field 3 Click the OK Button to return to the Edit Device Parameters Window Note If the window is exited by clicking the Cancel Button or x Button all the new settings will be canceled Always click the OK Button to exit the window 4 To continue setting comments for other Temperature Controllers repeat the procedure from step 1 5 After entering comments for each Temperature Controller return to the General Tab Page and click the Download Button to write the comments to the DeviceNet Communications Unit in a batch 5 2 11 Setting Temperature Controller Monitor Mode and Monitor Values A conduction time monitor and total RUN time monitor can be used to calcu late the conduction time or RUN control time of connected Temperature Controllers and record the time in the DeviceNet Communications Unit When 95 Operations from the Edit Device Parameters Window Section 5 2 t
98. O alloca Allocates I O data using switch settings only without a Configurator tion e I O is allocated for Temperature Controller status process values set points alarm output status and other basic data only e One block for IN Area up to 86 words words are allocated through the unit number set in the highest communications unit number setting e One block for OUT Area up to 74 words words are allocated through the unit number set in the highest communications unit number setting I O allocations e Can be used to allocate any I O data from the Configurator from the Configu e Can be used to allocate any data such as parameters specific to the rator DeviceNet Communications Unit and the Temperature Controller variable area e Up to 2 blocks for the IN Area up to a total of 100 words See note 1 e One block for OUT Area 1 block up to 100 words the first word is always allo cated to the OUT Enable Bit See note 2 Message commu Explicit message communications nications e CompoWay F communications commands can be sent commands are sent in explicit message format Setting monitoring Supported by DeviceNet Configurator using the Edit Parameters and Device and controlling Monitor functions of the DeviceNet Communications Unit and Temperature Con operations from trollers the Configurator e Used to set and monitor the DeviceNet Communications Unit e Used to register connection configurations make in
99. Opere N S ef o D A E il Reset 2 Awindow for editing the unit parameters of the corresponding Temperature Controller will be displayed chi oh2 ch ch4 Comment Detection Value 0 0 429496729 Hours Detection Mode Conduction Time RUN Time Parameter Group fan parameters v Parameter Name Yawe Cd 0001 SP DEU 0002 Proportional band 8 0 EU 0003 Integral time 233 sec 0004 Derivative time 40 0 sec 0005 SP Ramp Rise Yalue OEU 0006 SP Ramp Fall Value OEU 0007 Manual Reset Value 50 0 NNNNA Canlinn Cnefficient 1m z Help l Set the required temperature Set Point Default 0 EU Min 1999 EU Max 9999 EU Default Setting Upload Download Compare Download Can be changed during operation Cancel Note a This icon indicates parameters that are shared by chi to ch4 If a value for any channel is changed the other value will also change 93 Operations from the Edit Device Parameters Window Section 5 2 This icon indicates a parameter that is read only b The Temperature Controller parameters are stored even if the power is turned OFF 3 Select the tab page of the channel for which the parameters are to be ed ited and edit the parameters 4 Click the parameter to be edited and change the contents Edit Unit Parameters 3 i x cht ch2 ch3 ch4 Comment Detection Mode Detection Yalue C
100. PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED ON CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY REPAIR OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED STORED INSTALLED AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION ABUSE MISUSE OR INAPPROPRIATE MODIFICATION OR REPAIR Application Considerations SUITABILITY FOR USE OMRON shall not be responsible for conformity with any standards codes or regulations that apply to the combination of products in the customer s application or use of the products At the customer s request OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product machine system or other application or use The following are some examples of applications for which particular attention must be given This is not intended to be an exhaustive list of all possible uses of the products nor is it intended to imply that the uses listed may be suitable for the products e Outdoor use uses involving pote
101. Read Parameter Set 0012 hex set point Unit 0 ch1 parameter Unit 0 ch2 parameter n 2 Values read The program uses CIO 3200 to CIO 3263 as the OUT Area and CIO 3300 to CIO 3363 as the IN Area for an OMRON CS CJ series DeviceNet Unit e The set point of a TC2 Unit unit number O ch1 is read e The allocation number of the set point 18 0012 hex is set in the Read Parameter allocated in CIO 3201 e If reading is completed normally allocation number of the set point 18 0012 hex is set in the Read Parameter Monitor allocated in ClO 3301 e The set point is stored in the Unit O Chi Parameter allocated in ClO 3302 and then the value is transferred to DO100 ASL 025 When CIO 3301 Read Parameter Monitor is set to 0012 0000 allocation number for set point the content of CIO 0000 0000 is shift one bit to the left CIO 000001 turns ON CIO 3201 Read Parameter is set to 0012 allocation number for set point eS 3301 0012 0007 END 001 70 CIO 3302 is set to the set point for channel 1 of unit O and this value is transferred to D0100 The content of CIO 0000 is shifted one bit to the left CIO 000002 turns ON Expansion Remote I O Section 4 4 4 4 3 Procedure for Writing Parameters This section describes how to write parameters using expansion remote O Allocating Expansion Allocate memory to the following parameters to I O by using the Configurator Remote I
102. Revised content January 2008 Original production 01A March 2008 Pages 2 19 37 and 39 Removed reference to the rear panel in descriptions of the simple I O allocation function Page 36 Corrected missing lines in PLC illustration 02 July 2008 Added numbers for parameters added for a functional upgrade These parameters can be used with version 1 2 or higher Added the G3PW Power Controller The G3PW can be used with Temperature Con trollers with version 1 1 or higher 179
103. S Connection is selected Advanced setting Device Information Connection Auto Connection f User Setup j Use Poll Connection OUT Size 76 Byte IN Size 92 Byte Con Path Out area 1 y Gon Path In area 1 x ja p M Use COS Connection OUT Size 76 Byte IN Size 0 Byte Con Path Out area 1 v Con Path Ih area 2 x M Use Cyclic Connection OUT Size 0 Byte IN Size 0 Byte Con Path x Con Path COS GCyclic Heart Beat Timer 1000 ms ert Note The output for the Poll connection and the output for the COS or Cyclic con nection are sent in the same frame Therefore the same output size must be set for both connections when using a Poll and COS combination or a Poll and Cyclic combination When a COS or Cyclic connection are used always set a dummy output size and set the same connection path that is used for the Poll connection 6 Click the OK Button and return to the master s Edit Device Parameters Window The following dialog box will be displayed when master I O allo cation is performed before the connection is set Device Net Configurator Found registered device which ts not yet assigned to allocate to memory Lal Edit the I O allocation on the master s I O Allocation IN Tab Page Alloca tion words can be set for each connection in the Edit I O Allocation Win dow 77 Ladder Programming Examples Section 4 6 Edit I O Alloc
104. Seal S r a iil l i po E SLB i A 3 2 2 Mounting to DIN Rail Mounting Bracket Mount the DeviceNet Communications Unit and Temperature Controllers to the DIN Rail Use screws to attach the DIN Rail to the control panel in at least three places 28 Installation Section 3 2 PFP 50N 50 cm PFP 100N 100 cm DIN Rail PFP M End Plates x2 Mounting Direction The mounting direction of the Temperature Controllers is fixed Position the DIN Rail vertical to the ground as shown in the following diagram Skea Vertical OK Horizontal NG Mounting the Unit Pull down the hooks on the bottoms of the Units and then catch the hooks on the tops of the Units onto the DIN Rail and press the Units onto the DIN Rail until they lock into place 2 Catch the upper hooks onto the DIN Rail oJ t 4 Make sure the Units are l 1 Pull down the hooks OCKE ACE 29 DeviceNet Communications Cables Wiring Section 3 3 Removing the Unit Use a flat blade screwdriver to pull down the DIN Rail mounting hooks and then lift up the Units Flat blade screwdriver unit mm 4 lle Y Oo Flat blade screwdriver Mounting End Plates Always mount end plates to both ends to keep the Units connected together Hook the bottom of the end plate onto the DIN Rail 1 hook the top and then pull down 2 Secure the end plate screws
105. See note 2 a x Noe See note 2 See note 2 _ xo OS See note 2 See note 2 See note 2 See note 2 xo Ne Ne See note 2 See note 2 ee el xo Ne NS See note 2 See note 2 See note 2 See note 2 xo Ne Nor See note 2 See note 2 f See note 2 See note 2 as xo Ne a N r See note 2 See note 2 See note 2 See note 2 a OS _ See note 2 See note 2 aos xo Noe See note 2 See note 2 See note 2 See note 2 IN Area Alarm 3 TC4 08 11 Alarm 3 TC4 12 15 0 ch1 Process Value 0 ch2 Process Value 0 ch3 Process Value 0 ch4 Process Value 1 chi Process Value 1 ch2 Process Value 1 ch3 Process Value 1 ch4 Process Value 2 chi Process Value 2 ch2 Process Value 2 ch3 Process Value 2 ch4 Process Value 3 chi Process Value 3 ch2 Process Value 3 ch3 Process Value 3 ch4 Process Value 4 chi Process Value 4 ch2 Process Value 4 ch3 Process Value 4 ch4 Process Value 5 chi Process Value 5 ch2 Process Value 5 ch3 Process Value 5 ch4 Process Value 6 chi Process Value 6 ch2 Process Value 6 ch3 Process Value 6 ch4 Process Value 7 chi Process Value 7 ch2 Process Value 7 ch3 Process Value 7 ch4 Process Value 8 chi Process Value 8 ch2 Process Value 8 ch3 Process Value 8 ch4 Process Value 9 chi Process V
106. Set KN Es EZE EZE KIN EZE EZR EZE KIN oe EZE EZE 6960 6961 6962 6963 Point Present Bank Propor 7168 7169 7170 7171 7184 7185 7186 7187 7200 7201 7202 7203 7216 7217 7218 7219 tional Band Present Bank Integral 7424 7425 7426 7427 7440 7441 7442 7443 7456 7457 7458 7459 7472 7473 7474 7475 Time Present Bank Deriva 7680 7681 7682 7683 7696 7697 7698 7699 7712 7713 7714 7715 7728 7729 7730 7731 tive Time Present Bank SP 7936 7937 7938 7939 7952 7953 7954 7955 7968 7969 7970 7971 7984 7985 7986 7987 Ramp Rise Value Present Bank SP 8192 8193 8194 8195 8208 8209 8210 8211 8224 8225 8226 8227 8240 8241 8242 8243 Ramp Fall Value Present Bank Manual 8448 8449 8450 8451 8464 8465 8466 8467 8480 8481 8482 8483 8496 8497 8498 8499 Reset Value Present Bank Cool 8704 8705 8706 8707 8720 8721 8722 8723 8736 8737 8738 8739 8752 8753 8754 8755 ing Coefficient Present Bank Dead 8960 8961 8962 8963 8976 8977 8978 8979 8992 8993 8994 8995 9008 9009 9010 9011 Band Present Bank Alarm 9216 9217 9218 9219 9232 9233 9234 9235 9248 9249 9250 9251 9264 9265 9266 9267 Value 1 Present Bank Alarm 9472 9473 9474 9475 9488 9489 9490 9491 9504 9505 9506 9507 9520 9521 9522 9523 Upper Limit Value 1 Present Bank Alarm 9728 9729 9730 9731 9744 9745 9746 9747 9760 9761 9762 9763 9776 9777 9778 9779
107. Set Point First word 23 3 ch2 Present Bank Set Point F irst word 24 OUT Area 2 ch3 Present Bank Set Point 2 ch4 Present Bank Set Point 3 ch3 Present Bank Set Point First word 25 3 ch4 Present Bank Set Point First word 26 F irst word 27 First word 28 First word 29 4 ch4 Present Bank Set Point First word 30 First word 31 First word 32 5 ch3 Present Bank Set Point F F irst word 33 irst word 34 4 ch1 Present Bank Set Point 4 ch2 Present Bank Set Point 4 ch3 Present Bank Set Point 5 ch1 Present Bank Set Point 5 ch2 Present Bank Set Point 5 ch4 Present Bank Set Point 6 ch1 Present Bank Set Point First word 35 6 ch2 Present Bank Set Point First word 36 F irst word 37 First word 38 F irst word 39 First word 40 First word 41 F F irst word 42 irst word 43 6 ch3 Present Bank Set Point 6 ch4 Present Bank Set Point 7 ch1 Present Bank Set Point 7 ch2 Present Bank Set Point 7 ch3 Present Bank Set Point 7 ch4 Present Bank Set Point 8 ch1 Present Bank Set Point 8 ch2 Present Bank Set Point First word 44 8 ch3 Present Bank Set Point First word 45 8 ch4 Present Bank Set Point F irst word 46 9 ch1 Present Bank Set Point First word 47 9 ch2 Present Bank Set Point First word 48 9 ch3 Present Bank Set Point First word 49 First word 50 10 ch1 Present Bank Set Point First word 51
108. T02 00 O7 No Alarmi Tez 08 15 Noo Alarm TO2 00 O7 Mo Alarm2 T0a 08 15 No No Nos Alarm 3 a 00 07 No sf Alarm 3 TC2 08 15 No HB Alarm TC2 00 07 No HB Alarm TC2 08 15 No HS Alarm TC2 00 07 No HS Alarm TC2 08 15 No OC Alarm TC2 00 07 Yes No 106 Alarm 1 06 18 rp Eror TS AOG AOT uN Sto ues 00 an Nes Yes RunfStop Ta roe Yes ss fYes AT ea a Na aa Yes vs AT Execute Cancel TC2 08415 Yes es TamomManvai TO2 0040 wooo Mes 1 Always allocate the first word of the OUT Area to the OUT Enable Bit 2 These parameters are for expansion remote I O Allocated in IN Allocated in Parameter name Area OUT Area ves mo Output Completed Flags a E Read Parameter Monitor See note 2 OUT Enable Bit See note 1 wooo e OUT Enable Bit 2 No Yes Read Parameter See note 2 Write Parameter See note 2 55 Allocating I O from the Configurator Section 4 3 56 Note Allocated in IN Allocated in Parameter name Area OUT Area Communications Status os on Communications Error Status Unit Status Alarm 1 TC4 00 03 Alarm 1 TC4 04 07 Alarm 1 TC4 08 11 Alarm 1 TC4 12 15 Alarm 2 TC4 00 03 Alarm 2 TC4 04 07 Alarm 2 TC4 08 11 Alarm 2 TC4 012 15 Alarm 3 TC4 00 03 Alarm 3 TC4 04 07 Alarm 3 TC4 08 01 1 Alarm 3 TC4 012 15 Input Error TC4 00 03
109. TOOLBUS UnitNo 000 000 00 115200 Bit s Off line NUM Note 1 This icon indicates that the Network power supply is low 2 This icon indicates that the Maintenance Bit is ON 98 Maintenance Mode Window Section 5 3 5 3 2 Maintenance Information Window General Tab Page 1 2 3 From the Maintenance Mode Window double click the icon for the DeviceNet Communications Unit in the Network Configuration Window The following Maintenance Information Window for the DeviceNet Communications Unit will be displayed x General Unit Error History Comment Last Maintenance Date 2008 01 01 Unit Conduction Time 6 Hours Network Power Voltage 24 5 Y Network Power Voltage Peak 24 6 Network Power Voltage Bottom 24 3 Clear TN kf T Temperature Uni 3 Update Save Maintenance Counter The following information can be checked from the General Tab Page p ltem Description Comment Displays the comment set using the comment setting function of the DeviceNet Communications Unit Last Maintenance Date Displays the last maintenance date set in the DeviceNet Communications Unit Unit Conduction Time Displays the present value for the conduction time of the DeviceNet Communications Unit Network Power Voltage Displays the present value for the communications power voltage being supplied to the DeviceNet Communications Unit Network Peak Power Displays the peak communications p
110. Tab specify the first words of the IN Area 1 IN Area 2 and OUT Area 1 and down load the parameters to the master Note When fixed allocations are used I O is allocated automatically 19 Startup Procedure Step Reference page Start remote I O communications 14 20 When using explicit message com munications Set the initial settings or monitor the Temperature Controller Upload the Temperature Controller parameters to the DeviceNet Com munications Unit Section 2 2 Enable the master s scan list and change the PLC to RUN Mode Remote I O communications will start and the contents of the IN and OUT Areas in the master and DeviceNet Communications Unit will be synchronized Send explicit messages from the master Explicit messages can be used to perform control and monitoring that cannot be achieved using the IN and OUT Areas alone by sending explicit messages to the DeviceNet Communications Unit With the Configurator online execute Temperature Con troller operation commands or perform monitoring from the Edit Device Parameters Window for the DeviceNet Communications Unit When the system has started normally upload backup 25 and 141 all the parameters to the DeviceNet Communications Unit in case of Temperature Controller malfunction This will allow parameters to be easily reset onsite without using a Configurator after replacing a Temperature Con troller Procedure Turn OFF pin
111. The Unit condition is normal DeviceNet tus Communications Unit is diners Flash The Unit is not set when I O allocation is set from the Configurator e The connection configuration has not been set e I O allocations have not been set Fatal error e Watchdog timer error e RAM error Non fatal error e EEPROM sum error e EEPROM hardware error No power is being supplied e Power is not being supplied to the DeviceNet Communications Unit e The Unit is being reset e Waiting for initialization to start Network Green ON Online communications established nor status mal network status DeviceNet Flash Online communications established wait ing ing for communications to be established with master Fatal communications error The Unit has detected an error that does not allow com munications through the network e Node address duplication error e Bus Off error detected a Non fatal communications error Communications timeout Offline or power supply is OFF e Waiting for completion of the master s node address duplication check e Power is not being supplied to the DeviceNet Communications Unit 23 Part Names and Functions Normal Indicator Display Section 3 1 Indicator Name Color Status Meaning main errors TS Tempera Green ON Communicating with the Temperature ture Con Controllers troller Flash The copy operation is being performed communi py oP gP l cations sta tus Flash
112. Tout 128 Remote I O Communications Characteristics Section 7 1 Maximum I O Response The maximum I O response time occurs with the I O timing shown in the fol Time lowing diagram __vycletime time ate Periph Instruction a Instruction eae Instruction ee Instruction eral ser H execution vicing execution vicing execution vicing execution Master Unit Input Output TIN TRM TPLCO TPLCO TPLCO TRM TOUT Tin The Input Slave s ON OFF delay Tout The Output Slave s ON OFF delay Tey The whole Network s communications cycle time Refer to page 131 Tpico The PLC s cycle time instruction execution peripheral servicing Note Refer to the information on each slave for details on Input and Output Slaves ON and OFF delay times Refer to 7 1 2 CompoWay F Communications Cycle Time and Refresh Time and the Operation Manual for the PLC being used for details on the PLC s instruction execution and peripheral servicing cycle times The maximum I O response time Tmax is the total of the following terms Tmax Tin 2X Taw 3 X Tpico Tout 129 Remote I O Communications Characteristics Section 7 1 CS CJ C200HX HG HE Z and C200HS PLCs Minimum I O Response Time 130 Note The minimum I O response time occurs when the DeviceNet Slave 1 O refreshing is executed just after the input signal is received by the master and I O is refreshed for the slave first in the next I O refresh cycle TPLC
113. UT En 65 Allocating I O from the Configurator Section 4 3 able Bit is not turned OFF before downloading data the set values allocated as I O and the set values downloaded using the Configurator will compete with each other causing the set values allocated as I O to be en abled For details on downloading set values to the Temperature Control lers using the Configurator refer to SECTION 5 Operations from the Configurator 3 Even when the OUT Enable Bit is turned OFF data can be written using explicit messages Read Parameter 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 OO Bit e This parameter is used for expansion remote I O e Allocate the Read Parameter in the OUT Area and then specify the allo cation number of the parameter to be read e g using the ladder pro gram For the allocation numbers refer to 4 3 3 Parameters for Which Allocation Is Possible Write Parameter 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 O Bit PT e This parameter is used for expansion remote I O e Allocating the Write Parameter in the OUT Area and then specify the allo cation number of the parameter to be written e g using the ladder pro gram For the allocation numbers refer to 4 3 3 Parameters for Which Allocation Is Possible Software Reset 10 9 0 Bit OFF to ON Software reset command Executed only once when the bit is turned ON ON to OFF No processing is performed TC2 RUN STOP Bit 15 14 13 12 1110 9 8 7 6 5 4 3 2 U
114. Unit If distributed placement is used connect the End Units of each block to each other using communications cables Up to 16 Temperature Controllers can be connected to a single DeviceNet Communications Unit Do not connect DeviceNet Communications Units to communications cables or disconnect them from the cables while the DeviceNet Network is operating Abnormal communications may result from short circuited DeviceNet cables loose contacts or from changing the location of terminating resistance DeviceNet due to changes in the node configuration 27 Installation Section 3 2 3 2 1 Installing the DeviceNet Communications Unit and Temperature Controllers 1 2 3 1 Align the connectors and connect the Units to each other DeviceNet Communications Unit Temperature Controller kK kK 1 Connect the End Unit to the right end and connect the DeviceNet Commu nications Unit to the left end 2 Slide the yellow sliders on the top and bottom of the Units until they click into place Slider 3 Attach the cover seal to the connector on the Unit on the left end of the EJ1 OH L Obi e can R iz i
115. Wi 3400 Bit00 Wi 3400 Bit08 w 3401 Bit00 W 3401 Bit08 W 3402 Bit00 W 3402 Bit08 W 3403 Bit00 W 3403 Bit08 W 3404 Bit00 W 3404 Bit08 ba Setup Product Name a ert Allocating Data in the Master Section 4 5 4 Click the Edit Button and edit any of the I O allocations Set where to allocate the master s IN and OUT Areas in the Allocated field When the master s IN and OUT Areas consist of two blocks specify in which block to allocate the data xj Block fi Start Word 3200 Allocated 3200 Low High Occupied zal Byte Cancel 5 Click the OK Button and return to the master s Edit Device Parameters Window The DeviceNet Communications Unit data can be registered any where in the memory block fields in the lower half of the window 6 Return to the General Tab for the master click the Download Button and write the set I O memory allocations to the master Note Always click the OK Button to exit the master s Edit Device Parameters Win dow If the Cancel Button or x Button are pressed the setting contents will be invalid Setting Connections When a CS CJ series DeviceNet Unit is used as the master the IN Area can when Dividing IN Area be divided into two areas by setting connections This function is enabled by in Two setting two connection types at the same time for a single DeviceNet Commu nications Unit using the user defined settings When a DeviceNet Com
116. a 2 blocks the Temperature Controller to be con OUT Area block OUT Area T block nected e Set the highest communications unit Using the Configurator create the allocation number data in the Edit Device Parameters Window for the DeviceNet Communications Unit Using the Configurator set the connections using user definitions in the Edit Device Parameters Win dow for the Master Unit Step 2 Allocate the data Fixed allocations User set allocations Fixed allocations User set allocations in the master Fixed allocations Using the Configura Using the Configurator cannot be used if tor allocate I O from allocate I O from the Edit 141 or more TC4 _ the Edit Device Param Device Parameters Win Units are used eters Window for the dow for the Master Unit Master Unit under O under I O Allocations or Allocations or I O Allo I O Allocations through cations through Allo Allocated DM words cated DM words Note The sizes of slave I O data allocated in the master is listed below Allocate I O correctly within the maximum allocation sizes DeviceNet Communications Unit allocation sizes IN Area Up to 200 bytes 100 words OUT Area Up to 200 bytes 100 words CS CJ series Master Unit allocation sizes IN Area Up to 200 bytes 100 words OUT Area Up to 200 bytes 100 words CVM1 CV series C200H C200HX HG HE Master Unit allocation sizes IN Area Up to 64 bytes 32 words OUT Area Up to 64 bytes 82 words
117. a For details refer to the EJ1 Modular Temperature Controller User s Manual Cat No H142 3 Operation commands are executed only after sending the setting data The setting data and operation commands are sent or executed in the or der that they are allocated in the OUT Area 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Bit o jo jo jo jo jo o jo jo jo fo fo o jo jo W Number Description OFF to ON All parameters in the OUT Area are transferred to the Temper ature Controller They are transferred only once each time the bit is turned ON ON Only parameters that are changed in the OUT Area are transferred to the Temperature Controller OFF Parameters in the OUT Area are not transferred to the Temperature Controller Note The Output Completed Flags will show the results of processing for the OUT Enable Bit The OUT Enable Bit must be turned ON to enable the output data set in the output area If the OUT Enable Bit is OFF no data will be transferred to the Temperature Controller even if the output data is written to the OUT Area 1 The first word of the OUT Area is allocated to the OUT Enable Bit If the Configurator is used to allocate I O and the second or higher words in the OUT Area are allocated to parameters the first word will automatically be allocated for the OUT Enable Bit 2 Always turn OFF the OUT Enable Bit when downloading setting parame ters to the Temperature Controllers using the Configurator If the O
118. able 5 wires 30 m Nihon Wire amp Cable See note 1 DVN18 50G Thick Cable 5 wires 50 m Nihon Wire amp Cable See note 1 DVN18 100G Thick Cable 5 wires 100 m Nihon Wire amp Cable See note 1 DVN18 300G Thick Cable 5 wires 300 m Nihon Wire amp Cable See note 1 DVN18 500G Thick Cable 5 wires 500 m Nihon Wire amp Cable See note 1 DVN24 10G Thin Cable 5 wires 10 m Nihon Wire amp Cable See note 1 171 List of Connectable Devices Appendix C Model Specifications Manufacturer DVN24 30G Thin Cable 5 wires 30 m Nihon Wire amp Cable See note 1 DVN24 50G Thin Cable 5 wires 50 m Nihon Wire amp Cable See note 1 DVN24 100G Thin Cable 5 wires 100 m Nihon Wire amp Cable See note 1 DVN24 300G Thin Cable 5 wires 300 m Nihon Wire amp Cable See note 1 DVN24 500G Thin Cable 5 wires 500 m Nihon Wire amp Cable See note 1 1485C P1 A50 Thick Cable 5 wires 50 m Allen Bradley See note 2 1485C P1 C150 Thin Cable 5 wires 150 m Allen Bradley See note 2 DCA1 5CNLILIW1 Cable with shielded micro size M12 connectors on both ends female OMRON socket and male plug ee Cable length 0 5 m 1 m 2m 3 m 5m and 10m ee DCA1 5CNLILIF1 Cable with shielded micro size M12 connector female socket on one end OMRON nent Cable length 0 5 m 1m 2 m 3 m 5 m and 10m DCA1 5CNLILIH1 Cable with shielded micro size M12 connector male plug on one end OMRON Cable lengt
119. ach crimp terminals to the lines and then cover any exposed areas with vinyl tape or heat shrink tubing Orient the connector properly then insert each of the signal lines power supply lines and the shield wire into the connector holes from the top in the order red white shield blue black as shown in the following diagram The DeviceNet Communications Unit is equipped with screwless connec tors so the cables do not need to be secured with screws as with previous DeviceNet communications connectors With the orange tab pushed down insert each of the lines into the back of the holes Release the orange tab and gently tug on each line to check that it is con nected properly White CAN high Shield 31 DeviceNet Communications Cables Wiring Section 3 3 3 3 2 Attaching the 32 Colored stickers that match the colors of the lines to be inserted are provided on the Master Unit and slaves Use these stickers to check that the lines are wired correctly The colors correspond to the signal lines as follows a T T Power line positive voltage V Communications line high CAN high r Communications line low CAN low Communications cable negative voltage V e We recommend the following crimp terminals Phoenix Contact Al series Crimp Terminals Al 0 5 8WH B product code 3201369 a Crimp terminal Line Insert the line and crimp The following crimp tool is also available Phoenix Contact ZA3
120. al A Terminating Resistor included as standard can be connected Three branch Taps Specifications DCN1 3C Includes five XW4B 05C1 H1 D parallel connectors with screws When used on a trunk line three branch lines can be connected Connector insertion direction Horizontal A Terminating Resistor included as standard can be connected DCN1 4C Includes five XW4B 05C1 H1 D parallel connectors with screws When used on a trunk line three branch lines can be connected Connector insertion direction Vertical A Terminating Resistor included as standard can be connected DCN1 4R Includes five XW4B 05C1 H1 D orthogonal connectors with screws When used on a trunk line three branch lines can be connected Connector insertion direction Vertical A Terminating Resistor included as standard can be connected 173 List of Connectable Devices Appendix C Shielded T branch Connectors Specifications Manufacturer DCN2 1 One branch shielded T branch connectors three micro size M12 connectors OMRON DCN3 11 One branch shielded T branch connectors three mini size connectors DCN3 12 One branch shielded T branch connectors two mini size connectors and one micro size M12 connector One branch Power Supply Tap Model C i CSC SSR Cifications Manufacturer One branch tap for power supply Use this tap when connecting a communica tions power supply Includes two XW4B 05C1 H1 D parallel connect
121. alue 9 ch2 Process Value 9 ch3 Process Value 9 ch4 Process Value 10 ch1 Process Value 10 ch2 Process Value 10 ch3 Process Value 10 ch4 Process Value 11 ch1 Process Value 11 ch2 Process Value 11 ch3 Process Value ee D O O 5 gt N See note 1 See note 1 See note 2 Ae xo No O xo xo ee note 2 ee note 2 f ee note 2 ee note 2 ep xww eS ee note 2 ee note 2 f ee note 2 ee note 2 a W xww J eS eS me f ee note 2 ee note 2 ee note 2 See note 2 f _ ee note 2 ee note 2 f See note 2 ee note 2 _ ee note 2 See note 2 f _ ee note 2 ee note 2 f See note 2 ee note 2 ep ee note 2 ee note 2 f ee note 2 ee note 2 ep xww eS ee note 2 ee note 2 ee note 2 ee note 2 f ee note 2 ee note 2 _ ep xww S ee note 2 ee note 2 f ee note 2 ee note 2 W SJ S eS See note 2 ee note 2 _ ee note 2 See note 2 f Nr ee note 2 ee note 2 f See note 2 See note 2 _ See note 2 See note 2 a x Ne Ne 4 i Simple I O Allocation Section 4 2 Address IN Area First word 69 See note 2 See note 2 First word 70 See note 2 See note 2 First word 71 See note 2 ee note 2 First word 72 See note 2 ee note 2
122. alue Read Reads the set value OE hex 7Ahex 01to40 68 hex 4 bytes for Unit monitor value for the hex 00000000 to Conduction Unit conduction time or FFFFFFFF hex Time or total RUN time unit s 0 to Total RUN of the Temperature 4294967295 Time Controller unit number and channel see note 1 specified by the Instance ID 1 to 64 Write Writes the set value 10 hex 7A hex 01to40 68 hex 4 bytes monitor value for the hex 00000000 to Unit conduction time or FFFFFFFF total RUN time unit s hex 0 to of the Temperature 4294967295 Controller unit number and channel see note 1 specified by the Instance ID 1 to 64 Unit Con Read Reads the PV for the OE hex 7Ahex 01to40 66 hex 4 bytes duction Unit conduction time or hex 00000000 to Time or total RUN time unit s FFFFFFFF hex Total RUN of the Temperature O to Time Read Controller unit number 4294967295 and channel see note 1 specified by the Instance ID 1 to 64 Monitor Read Reads the monitor sta OE hex 7Ahex 01to40 67 hex 1 byte Status of tus for the Unit conduc hex 00 hex Within Unit Con tion time or total RUN range duction time unit s of the 01 hex Out of Time or Temperature Control range monitor Total RUN ler unit number and value Time Read channel see note 1 exceeded specified by the Instance ID 1 to 64 121 Sending Explicit Messages Section 6 5 Note The following table shows the relationship between the Instance IDs 01 to 64
123. am the actual conduction time is 3 minutes x 3 9 minutes but the status is ON only once at the time the measurement is taken so the conduction time is calculated as 6 minutes Example 2 Using the Unit conduction time monitor when communications power is turned ON and OFF for three minutes each B Calculates ON time every 6 min approx ON OFF 3 min In the above diagram the actual conduction time is 3 minutes x 3 9 minutes but the status is ON only twice at the time the measurement is taken so the conduction time is calculated as 12 minutes Example 3 Using the Unit conduction time monitor when communications power is turned ON for 9 96 minutes OFF for 3 minutes and ON for 9 minutes Calculates ON time every 6 min approx ON OFF 9 min Maintenance Mode Window Section 5 3 In the above diagram the actual conduction time is 9 minutes x 2 18 min utes but the status is ON four times when the measurement is taken so the conduction time is calculated as 24 minutes Setting Method 1 2 3 1 Open the Edit Unit Parameters Window select the monitor mode to be used Conduction Time or RUN Time under the Detection Mode and enter the monitoring time in the Value field x Chi che Comment Heater No1 Detection Mode Value Conduction Time RUN Time MH 0 429496729 Hours Parameter Group all parameters v Parameter Name Value 0001 Input type Pt 200t08
124. ammonia gas e Places subject to intense temperature change e Places subject to icing or condensation e Places subject to vibration or strong shocks 2 Use and store the product within the rated temperature and humidity ranges Provide forced cooling if required 3 To allow heat to escape do not block the area around the temperature controller Also do not block its ventilation holes 4 Be sure to wire properly with correct polarity of terminals 5 Use crimped terminals of specified sizes M3 width 5 8 mm or less for wiring To connect bare wires to the terminal block use wires with a gage of AWG22 to AWG14 cross sectional area 0 326 mm to 2 081 mm For wirings other than power supply use wires with a gage of AWG28 to AWG 14 cross sectional area 0 081 mm to 1 309 mm The stripping length 6 to 8 mm 6 Do not wire terminals that do not have an identified use 7 Secure as much space as possible between the product and devices that generates a strong high frequency or surge Separate the high voltage or large current power lines from other lines and avoid parallel or common wiring with the power lines when you are wiring to the terminals 8 Use the product within the rated load and power supply voltage 9 Make sure that the rated voltage is attained within 2 s of turning ON the power 10 The switch or circuit breaker must be located within an easy reach of the operator and must be marked as a disconnecting means f
125. and click the Download can be changed during operation Button Note Use the following procedure to initialize the Temperature Controller 12 3 1 Click the Parameter Initialization Button and then the Save RAM Data 2 Button 2 Click the Reset Button in the Edit Device Parameters Window Operations from the Edit Device Parameters Window Section 5 2 5 2 9 Editing Temperature Controller Parameters The Configurator can be used to edit the parameters of each connected Tem perature Controller through the DeviceNet Communications Unit 1 2 3 1 Open the Edit Device Parameters Window for the DeviceNet Communica tions Unit click the General Tab and click the Set Button next to the Tem perature Controller unit number under Unit Configuration General 1 0 Allocation OUT 1 0 Allocation IN Comment Network Power Yoltage Unit Conduction Time Last Maintenance Date Unit Configuration 11 0 11 0 25 0 0 Hours 0 429496729 Hours Default Setting 2008 01 01 v Hi 0 EJiN TCA00a o SW E Operation Copy Hi EiN Tc aa S YS ER Operation Copy 2 EJIN TC2A 0NHB8 xl Eul Operation Copy 3 EJIN TC2B GNHB y EKI Operation Copy 4 EJIN TC2ACNB o o Operation Copy 5 EJINTC2B CNB o SY a Operation IE Copy a gt S o nf a 8 jf zz U per soo a See mE A mo o A a Upere d m o a e Oper o D o oe 13 Set
126. ate Pall Black qt Start Word Allocated 3300 oh Lore Qecupied 6 Byte GOS Block 2 X Start Word Allocated 3500 oO Low Occupied 6 Byte cael 7 Click the OK Button and return to the master s Edit Device Parameters Window 8 Select the General Tab and click the Download Button to write the set I O memory allocations to the master Note Always click the OK Button to exit the master s Edit Device Parameters Win dow If the Cancel Button or the x Button is clicked the settings will be invalid 4 6 Ladder Programming Examples 4 6 1 RUN STOP Programming Examples The ladder programming example here is for the following execution condi tions e Using simple I O allocation to allocate data in the fixed allocation area 1 of a CS CJ series DeviceNet Unit OUT Area CIO 3200 to CIO 3263 IN Area CIO 3300 to CIO 3363 Operation e Executes RUN or STOP for the TC2 Unit 0 ch1 e The bit in the first word 2 words of the OUT Area is allocated by default to the RUN STOP Bit CIO 320200 e RUN is executed when the RUN STOP Bit CIO 320200 turns ON for the execution condition 000000 after which the OUT Enable Bit turns ON When the RUN STOP Confirmation Flag CIO 330200 turns ON the OUT Enable Bit turns OFF e STOP is executed when the RUN STOP Bit CIO 320200 turns OFF for the execution condition 000100 after which the OUT Enable Bit turns ON Then when the RUN STOP Confirmation Flag CIO 330200 t
127. ation 2 TC2 Units cannot use allocations for channel 3 or channel 4 3 Can be used with TC2 Units but not TC4 Units 163 Allocation Numbers for Configurators Manufactured by Other Companies Appendix B Units 4 to 7 pent cha ch cha Present Bank Set EL E o EZE EL E EZA KZE Kn EA EZE EZE 7024 7025 7026 7027 Point Present Bank Propor 7232 7233 7234 7235 7248 7249 7250 7251 7264 7265 7266 7267 7280 7281 7282 7283 tional Band Present Bank Integral 7488 7489 7490 7491 7504 7505 7506 7507 7520 7521 7522 7523 7536 7537 7538 7539 Time Present Bank Deriva 7744 7745 7746 7747 7760 7761 7762 7763 7776 7777 7778 7779 7792 7793 7794 7795 tive Time Present Bank SP 8000 8001 8002 8003 8016 8017 8018 8019 8032 8033 8034 8035 8048 8049 8050 8051 Ramp Rise Value Present Bank SP 8256 8257 8258 8259 8272 8273 8274 8275 8288 8289 8290 8291 8304 8305 8306 8307 Ramp Fall Value Present Bank Manual 8512 8513 8514 8515 8528 8529 8530 8531 8544 8545 8546 8547 8560 8561 8562 8563 Reset Value 1 Present Bank Cool 8768 8769 8770 8771 8784 8785 8786 8787 8800 8801 8802 8803 8816 8817 8818 8819 ing Coefficient Present Bank Dead 9024 9025 9026 9027 9040 9041 9042 9043 9056 9057 9058 9059 9072 9073 9074 9075 Band Present Bank Alarm 9280 9281 9282 9283 9296 9297 9298 9299 9312 9313 9314 9315 9328 9329 933
128. be changed during op eration 2 TC2 Units cannot use allocations for channel 3 or channel 4 3 Can be used with TC2 Units but not TC4 Units 165 Allocation Numbers for Configurators Manufactured by Other Companies Appendix B Units 8 to 11 pent cha ch cha Present Bank Set ort EZE EIN EZE EIN EZE cm E EZE EZE 7088 7089 7090 7091 Point Present Bank Propor 7296 7297 7298 7299 7312 7313 7314 7315 7328 7329 7330 7331 7344 7345 7346 7347 tional Band Present Bank Integral 7552 7553 7554 7555 7568 7569 7570 7571 7584 7585 7586 7587 7600 7601 7602 7603 Time Present Bank Deriva 7808 7809 7810 7811 7824 7825 7826 7827 7840 7841 7842 7843 7856 7857 7858 7859 tive Time Present Bank SP 8064 8065 8066 8067 8080 8081 8082 8083 8096 8097 8098 8099 8112 8113 8114 8115 Ramp Rise Value Present Bank SP 8320 8321 8322 8323 8336 8337 8338 8339 8352 8353 8354 8355 8368 8369 8370 8371 Ramp Fall Value Present Bank Manual 8576 8577 8578 8579 8592 8593 8594 8595 8608 8609 8610 8611 8624 8625 8626 8627 Reset Value Present Bank Cool 8832 8833 8834 8835 8848 8849 8850 8851 8864 8865 8866 8867 8880 8881 8882 8883 ing Coefficient Present Bank Dead 9088 9089 9090 9091 9104 9105 9106 9107 9120 9121 9122 9123 9136 9137 9138 9139 Band Present Bank Alarm 9344 9345 9346 9347 9360 9361 9362 9363 9376 9377 937
129. be registered in the master Edit Device Parameters Slave Function VKO Allocation IN Communication Cycle Time Message Timer General VO Allocation OUT Unregister Device List Product Name Out Size h Size WV Auto allocation as is registered Register Device List xj Product Name Out Size OutCh hSize nch c 01 EJIN HFUB DRT 76 Byte S200 Bit 92 Byte 3300 Bit Advanced Setup Register Unregisterd seve Register Device Button 3 Select the I O Allocation OUT and I O Allocation IN Tab and check that the allocation data created in the Edit Device Parameters Window for the DeviceNet Communications Unit parameters is registered in the mas 74 ter s allocated area memory block 1 or 2 Edit Device Parameters Slave Function VO Allocation IN Communication Cycle Time Message Timer General VO llocationtOUT Size Ch 76 Byte 3200 Bit00 Product Name 2401 EJIN HFUB DRT C Auto Delete Edit Infor mation Memory Block 1 Ch Product Name w 3200 Bit00 01 EJ1TN HF w 3200 Bit08 01 EJ1N HF w 3201 Bit00 01 EJ1N HF w 3201 Bit08 01 EJ1TN HF w 3202 Bit00 01 EJ1TN HF W 3202 Bit08 01 EJ1N HF w 3203 Bit00 01 EJ1TN HF W 3203 Bit08 01 EJ1N HF w 3204 Bit00 01 EJ1N HF wW 3204 Bit08 01 EJIN HF Setup Memory Block 2 A Ch
130. cation Temperature Controller TC2 The values above are reference values not maximum values The communi cations cycle time depends on the number of Temperature Controllers con nected and the type or number of the parameters allocated to I O The refresh time is the time required for I O data to be exchanged between the PLC s CPU Unit and the DeviceNet Master Unit The PLC s cycle time is increased when a Master Unit is mounted as shown below Refer to the PLC s Operation Manual for more details on the refresh time and the PLC s cycle time The PLC s cycle time CPU Bus Unit servicing is increased by the amount shown in the following table when a Master Unit is mounted to the PLC C Process Processing time CPU Bus Unit servicing DeviceNet Unit refreshing 1 1 ms The PLC s cycle time I O refreshing is increased by the amount shown in the following table when a Master Unit is mounted to the PLC Process Processing time I O refreshing DeviceNet Unit I O refreshing Using Master Unit for CS CJ series and C200HX HG HE Z PLCs 1 72 0 022 x number of words ms See note Using Master Unit for C2Q00HS PLCs 2 27 0 077 x number of words ms See note The number of words refreshed is the total number of words in the I O Area that are allocated to the slaves including any unused words between those words actually used by the slaves For example if there are only two Input Slaves with node addresses 1 and 5
131. cation number for expansion remote C hex hex Yes No Configuration Error B Status ___ _ 4 4hew 17 11 hex 18 12 hex 19 18 hex 20 14 hex 21 15 hex 22 16 hex 23 17 hex 24 18 hex Yes No Heater Current Value Monitor 25 19 hex eS secre MO See note 1 Yes No G3ZA CH1 Control Variable Monitor 67 43 hex G3PW Output Variable Monitor See note 2 G3ZA CH2 Control Variable Monitor 68 44 hex See note 2 6 6 7 8 9 See note 2 71 3 i 6 S Mh No es No G3ZA CH3 Control Variable Monitor 45 hex See note 2 Yes No G3ZA CH5 Control Variable Monitor 47 hex See note 2 Yes No G3ZA CH6 Control Variable Monitor 72 48 hex See note 2 Yes No G3ZA CH7 Control Variable Monitor 73 49 hex See note 2 Yes No G3ZA CH8 Control Variable Monitor 74 4A hex See note 2 Yes No G3ZA CH1 Status See note 2 75 4B hex G3PW Status O G3ZA CH2 Status See note 2 76 4C hex i S 5 N Allocating I O from the Configurator Section 4 3 Allo Parameter name Allocation number cated for expansion remote in IN O Area 0 4D hex 4E hex 4F hex 50 he i Yes G3ZA CH6 Status See note 2 Yes G3ZA CH7 Status See note 2 Yes G3ZA CH8 Status See note 2 82 Yes No G3ZA CH1 Heater ON Current Monitor 83 G3PW Current Monitor See note 2 Yes No G3ZA CH2 Heater ON Current M
132. cation number for the set point 27 001B hex 4 Setthe values to write in the parameters for the unit numbers and channels for the allocation number specified in step 3 5 Turn ON the OUT Enable Bit Writing will be performed when this bit turns ON 6 Check that the word containing the OUT Completed Flags is 0001 hex If the word is 0001 hex then writing has been completed normally and if it is 8001 hex an error has occurred in writing If an error occurs check the following points e There are no parameters that corresponds to the allocation number e The write value in step 4 is outside the setting range e Communications cannot be performed with a unit number registered in the configuration 71 Expansion Remote I O Note Example Address m 0 Output Completed Flags OUT Enable Bit m 1 Read Parameter Monitor m 2 3 Set 001B hex set point m 3 Unit 0 a Unit 0 ch1 parameter m 4 Unit 0 drep parame A Unit 0 ch2 parameter m 5 Unit 1 ch1 parameter Unit 1 ch1 parameter m 6 Unit 1 ch 4 Set 0064 hex Section 4 4 If memory is allocated to the parameter for a unit number that is not registered in the configuration no processing will be performed and writing will completed normally 2 Set to 0000 hex 6 Set to 0001 hex nit 1 ch2 parameter value written as the set point Note Always turn OFF the OUT Enable Bit before attempting to write parameters
133. ceNet Unit Operation Manual Cat No W380 4 3 Allocating I O from the Configurator 4 3 1 Setting Allocation Data Note Use the Configurator to allocate data other than the process values and set points such as PID constants or to allocate only that data that is required Turn OFF pin 1 of the DIP switch of the DeviceNet Communications Unit to enable I O to be allocated from the Configurator Create the allocation data by selecting any data from the list of parameters using the Configurator Download the allocation data that has been edited using the Configurator to the DeviceNet Communications Unit Any allocation size can be set within the following range according to the num ber of allocation parameters that have been selected e IN Area O to 100 words e OUT Area 0 to 100 words If too many allocation data parameters are selected the area available for other slaves may not be sufficient or the Network may become overloaded Therefore restrict the data to those parameters that require relatively frequent reading or writing and use explicit messages to read and write other data 4 3 2 Creating Allocation Data Allocation data is specified using the Configurator and then downloaded to the DeviceNet Communications Unit Any data can be selected from the list of parameters and then allocated freely in the IN Area up to 100 words and OUT Area up to 100 words 45 Allocating I O from the Configurator Section 4 3 Wh
134. cking the Output Completed Flags MOV 021 0064 hex 100 C 0064 3203 ASL 025 The content of CIO 0000 is shifted one bit 0000 to the left 000001 000006 CIO 320000 Output Enable Bit is turned ON 320000 ASL 025 When CIO 3300 OUT Enable Bit is 8300 0000 0001 hex the content of CIO 0000 is shifted one bit to the left 0001 Checking the Output Completed Flags 000010 r 9 _ END 001 END 4 5 Allocating Data in the Master The created allocation data can be allocated in the master using fixed or user set allocations 4 5 1 Fixed Allocations When fixed allocations are used the location for allocated data is automati cally determined according to the node address of the DeviceNet Communi cations Unit Note 1 When I O is allocated from the Configurator up to 100 words can be allo cated in the IN Area and OUT Area but only up to 64 words can be used for the IN Area and OUT Area if fixed allocations are used the maximum number of words may be even less depending on the DeviceNet Unit and PLC being used Consider the number of words that can be used before allocating data 2 When fixed allocations are used each node address is allocated one word The node addresses allocated in the words that are allocated to the De viceNet Communications Unit cannot be used by other nodes 4 5 2 User set Allocations With user set allocations the Configurator can be used to allocate DeviceNet Communications Unit data anywher
135. cle Time and Refresh Time and the Operation Manual for the PLC being used for details on the PLC s peripheral servicing cycle time The maximum I O response time Tmax is the total of the following terms Tmax Tin 2X Taw t Tpici 2 X Tpic2 Tout 127 Remote I O Communications Characteristics Section 7 1 CVM1 and CV series PLCs Synchronous Mode Minimum I O Response The minimum I O response time occurs with the I O timing shown in the fol Time lowing diagram Cycle time E Periph Instruction a Instruction n Instruction eral ser i eral ser eral ser vicing executan vicing execution vicing execution Master Unit Output I I I 1i I I i lt gt TIN TRT IN 1 PLCO TPLCO TRT OUT TOUT TIN The Input Slave s ON OFF delay Minimum value 0 TouT The Output Slave s ON OFF delay Minimum value 0 Tern The Input Slave s communications time slave Trrout The Output Slave s communications time slave TpLco The PLC s cycle time instruction execution peripheral servicing Note Refer to the information on each slave in SECTION 5 to SECTION 7 for details on Input and Output Slaves ON and OFF delay times Refer to 7 7 2 CompoWay F Communications Cycle Time and Refresh Time and the Opera tion Manual for the PLC being used for details on the PLC s cycle time The minimum I O response time Tm is the total of the following terms Twin Tin Tat in 2 x TPLco Trt out
136. d System Configuration Automatically Detects Baud Rate Section 1 1 Previously the baud rate had to be set for each slave but the DeviceNet Com munications Unit automatically detects and matches the baud rate of the mas ter so this setting is not required If the master s baud rate is changed turn OFF the communications power supply to the DeviceNet Communications Unit and then turn it ON again Wide Range of Maintenance Functions Copy Function Uploading or Downloading Temperature Controller Parameters Monitoring Network Power Voltage Monitoring the Unit Conduction Time Unit Comments Setting Temperature Controller Comments Monitoring Communications Error History Monitoring Temperature Controller Power Status Monitor Temperature Controller Conduction Time and RUN Time Parameters for all Temperature Controllers connected to the DeviceNet Com munications Unit can be uploaded or downloaded together The parameters that have been read are stored in the DeviceNet Communications Unit except for bank parameters and G3ZA and G3PW parameters When Temperature Controllers are replaced the new Controllers can be easily reset onsite with out using a Configurator The DeviceNet network communications power voltage values present value peak value and bottom value can be stored in the DeviceNet Communica tions Unit and the recorded voltages can be read from the Configurator By setting the voltage monit
137. d TC2 Units 0 to 3 ooo a G ee ee Configuration Error A 768 784 800 816 Status Configuration Error B 1024 1040 1056 1072 Status Internal Communica 1280 1296 1312 1328 tions Error Status I O Error Status 1536 1552 1568 1584 I O Alarm A Status 1792 1808 1824 1840 See note 3 I O Alarm B Status 2048 2064 2080 2096 See note 3 I O Notification A Sta 2304 2320 2336 2352 tus See note 3 Error Channel A Sta 2560 2576 2592 2608 tus Basic Unit Expand 2816 2832 2848 2864 Unit Error Basic Unit Expand 3072 3088 3104 3120 Unit Alarm Channel Alarm Sta 4352 4353 4354 4355 4368 4369 4370 4371 4384 4385 4386 4387 4400 4401 4402 4403 tus Decimal Point Moni 6144 6145 6146 6147 6160 6161 6162 6163 6176 6177 6178 6179 6192 6193 6194 6195 tor Heater Current Value 6400 6401 6402 6403 6416 6417 6418 6419 6432 6433 6434 6435 6448 6449 6450 6451 Monitor See note 3 Leakage Current 6656 6657 6658 6659 6672 6673 6674 6675 6688 6689 6690 6691 6704 6705 6706 6707 Value Monitor See note 3 153 Allocation Numbers for Configurators Manufactured by Other Companies Appendix B G3ZA1 CH1 Control EZE KN EZE KN EZE KAN EZE Variable Monitor G3PW Output Vari able Monitor See note 4 G3ZA1 CH2 Control 17409 17410 17411 17424 17425 17426 17427 17440 17441 17442 17443 17456 K 17458 17459 Variable Monitor See note 4 G3ZA1 CH3 Con
138. d in the CIO Areas of the CPU Unit of the PLC channel ch Number of control loops for a Temperature Controller communica An identification number for a Temperature Controller connected to a tions unit num DeviceNet Communications Unit Set using both rotary switch 1 and DIP ber switch pin 2 The unit number of a DeviceNet Master Unit in the PLC Unit numbers are a CPU Bus Unit used as identification numbers for CPU Bus Units Note EU stands for Engineering Unit EU is used as the minimum unit for engineering units such as C m and g The size of EU varies according to the input type For example when the input temperature setting range is 200 to 1300 C 1 EU is 1 C and when the input temperature setting range is 20 0 to 500 0 C 1 EU is 0 1 C For analog inputs the size of EU varies according to the decimal point position of the scaling set ting and 1 EU becomes the minimum scaling unit XVI TABLE OF CONTENTS SECTION 1 CV CE IOW 35 Sot eosrats aaa ate ee EE beans HS 1 2 9 1 1 Features and System Configuration 0 20 0 deni aeea cece ea a e aei Taz lt SPeCiiCallONnGitas ahs 4 cer ohare eae eee he chaos eS eee ease ee hema 1 3 Connecting Temperature Controllers 0 0 0 0 eee eee eens 11 l 4 Initial Temperature Controller Settings 2 0 0 0 0 ene 13 SECTION 2 Operating Procedures eeoeoeoeeee eee eeeeee eeeweeewe se8teee ete amp OOOOH 15 Zl oep PrOCCC UEC ac 2
139. de Window double click the icon for the De viceNet Communications Unit in the Network Configuration Window 2 The Maintenance Information Window for the DeviceNet Communications Unit will be displayed Select the Error History Tab 100 Maintenance Mode Window Section 5 3 3 The Error History Tab Page displays the error status information commu nications error code communications power voltage when the error oc curred that is recorded in the DeviceNet Communications Unit for the last four communications errors that occurred Maintenance Information x General Unit Error History Network Power Voltage Connection Time Out Connection Time Out Note 1 When four communications errors are already recorded in the error history and a new communications error occurs the earliest error will be deleted and the most recent communications error will be recorded 2 Click the Clear Button to clear the communications error history in the De viceNet Communications Unit The display in the Error History Tab Page will also be cleared 101 DeviceNet Communications Unit Monitor Section 5 4 5 4 DeviceNet Communications Unit Monitor The monitor lists various status information for the DeviceNet Communica tions Unit Displaying the Monitor 1 2 3 1 Select Network and Connection and put the Configurator online 2 Right click the icon of the DeviceNet Communications Unit and select Monitor The following Monitor
140. de of a Basic Unit or an End Unit 2 The EJ1 cannot be used linked to a CU series PLC Service Life 1 Use the product within the following temperature and humidity ranges Temperature 10 to 55 C with no icing or condensation Humidity 25 to 85 When the Temperature Controller is incorporated in a control panel make sure that the controller s ambient temperature and not the panel s ambient temperature does not exceed 55 C 2 The service life of electronic devices like the Temperature Controller is determined by the service life of internal electronic components Component service life is affected by the ambient temperature the higher the temperature the shorter the service life and the lower the temperature the longer the service life Therefore the service life can be extended by lowering the temperature of the Temperature Controller 3 Mounting two or more Temperature Controllers side by side or mounting Temperature Controllers above each other may cause heat to build up inside the Temperature Controllers which will shorten their service life If the Temperature Controllers are mounted above each other or side by side use forced cooling by fans or other means of air ventilation to cool down the Temperature Controllers However be sure not to cool only the terminals Doing so will result in measurement errors Precautions for Operation 1 It takes a certain amount of time for the outputs to turn ON from after the power su
141. e page Set the 1 O allocation method Set simple I O allocation as the method for allocating I O 25 data in the IN and OUT Areas used by the DeviceNet Communications Unit Turn ON pin 1 of the DIP switch Set DIP switch pin 2 to the model of the Temperature Controller connected Set the highest unit number of the Set the highest communications unit number of the Tem 26 connected Temperature Control perature Controllers connected to the DeviceNet Com lers munications Unit using the rotary switch Max No of the Unit This setting will determine the size of the IN and OUT Areas Connect the DeviceNet communi Connect the DeviceNet communications connector to the 32 cations connectors DeviceNet Communications Unit Note Do not turn ON the communications power sup ply at this time This power supply is also used as the internal cir cuit power supply of the DeviceNet Communica tions Unit 11 Turn ON the power to the End Unit Turn ON the power connected to the End Unit Note The Temperature Controllers will start Turn ON the DeviceNet communi Turn ON the communications power supply to the cations power DeviceNet Communications Unit See note V V Note The DeviceNet Communications Unit will start Check the indicators on the Check that the status of each indicator on the DeviceNet 23 DeviceNet Communications Unit Communications Unit is as follows MS Operating normally when lit green NS Operatin
142. e above equations can be used to find the approximate message communi cations time but not the maximum time The message communications time will depend on the frequency of the message communications the load on the remote node the communications cycle time and other factors For any one Master Unit the message communications time may be greatly increased due to heavy loads 135 Message Communications Characteristics Section 7 2 136 SECTION 8 Troubleshooting and Maintenance This section describes error processing periodic maintenance operations and troubleshooting procedures needed to keep the DeviceNet Network operating properly Details on resetting replaced Units are also provided Read through the error processing procedures in both this manual and the operation manual for the DeviceNet master being used before operation so that operating errors can be identified and corrected more quickly 8 1 Indicators and Error Processing 0 0 00 c eee 138 Oe Maunenant E cits tis oitctee ava avs A hn oe ces Me agai de NR tea 139 Bele CIAMI A 5 aie hatte ok eae E acai ached oa ted otha eras he aes 139 52 2 SDC CUO si ph dsock dd dass E Eaa be menstde be E dae A EA 140 S253 Replace Unit 2 cuca s Gans 429 wh Sats We ie ee eh eden ds wena 140 137 Indicators and Error Processing 8 1 Indicators and Error Processing The following table lists the indicator status when errors occur the probable Causes and processing Indicato
143. e expansion remote I O e Use explicit message communications Also write data using explicit mes sage communications for data that is written only when required e Use multiple DeviceNet Communications Units and distribute the number of Temperature Controllers connected to each DeviceNet Communica tions Unit Startup Procedure Section 2 2 Reference page Set the method for allocating I O Set to the Configurator as the method for allocating I O data in the IN and OUT Areas used by the DeviceNet Communications Unit Turn OFF pin 1 of the DIP switch of the Unit Connect the DeviceNet communications connector to the 32 DeviceNet Communications Unit Note Do not turn ON the communications power at this time This power supply is also used as the internal cir cuit power supply of the DeviceNet Communica tions Unit Turn ON the power to the End Unit Turn ON the power supply connected to the End Unit Note The Temperature Controller will start Turn ON the DeviceNet communi Turn ON the communications power supply to the m Connect the DeviceNet communi cations connector cations power supply V V DeviceNet Communications Unit See note Note The DeviceNet Communications Unit will start 12 Check the indicators on the Check that the status of each indicator on the DeviceNet 23 DeviceNet Communications Unit Communications Unit is as follows MS Operating normally when lit green When the powe
144. e monitor status DeviceNet Communications Unit Conduction time monitor status Temperature Controller total ON RUN time monitor status Displaying the Temperature Controller comment 100 Displaying the Temperature Controller total ON RUN time 100 Temperature Controller total ON RUN time monitor value status 100 Error History Tab Displaying the communications error history 100 84 Operations from the Edit Device Parameters Window Section 5 2 5 2 Operations from the Edit Device Parameters Window 5 2 1 Preparing the Configurator Connection If problems occur in the connection with the Configurator change the settings for the master Problems will occur if the master s message timeout time is too short or the I O size allocated in the master is different from that allocated in the DeviceNet Communications Unit Configurator Connected Using a DeviceNet Interface Board Card 1 2 3 1 Right click the icon for the master then select Monitor to display the Mon itor Device Window Click the Stop Remote I O Communication Button to stop remote I O communications with the DeviceNet Communications Unit x Status Unit Status Communication Cycle Time Error History Master Status M Eror T Se MV Message Communication Permitted J Gor ata i i j ja M Comparison Error ja Start Remote 1 0 Communication Stop Remote 1 0 Communication Note This operation is not required if no error has occurred in the ma
145. e node address 00 service code 36 Sets 0086 in D1022 Class ID 86 Sets 0001 in D1023 Instance ID 01 Sets 0000 in D1024 TC2 communications Unit No 00 sub address 00 Sets 0001 in D1025 SID 00 MRC 01 Sets 01C0 in D1026 SRC 01 variable type CO Sets 0000 in D1027 Read address 0000 Sets 0000 in D1028 Bit position 00 No of elements 00 Sets 0100 in D1029 Number of elements 01 117 Example of Sending Explicit Messages Section 6 4 A20011 MOv 021 H Sets 0013 in D1120 No of command data bytes 19 First Scan meee MOV 021 MOV 021 Sets 0011 in D1121 No of response data bytes 17 Sets 0000 in D1122 Destination network address 00 Sets 3FFE in D1123 Destination node address 3F destination Unit address FE Sets 0000 in D1124 Response required communications port No 0 No of retries 0 Sets 0064 in D1125 R nse monitoring time 10 mons Response monitoring time 10 0 s 000100 A20200 151100 D1125 CMND 490 Execution Network Online Flag condition Enabled Word n 11 D1220 Flag bit 00 node D1120 or Controller ASL 025 Shifts the contents of CIO 0001 one bit to ASL 025 the left Turns ON CIO 000101 000101 A20200 A21900 MOV 021 Execution Network Network condition Enabled Execution Fag Emar Figg ASRO26j L Shifts the contents of CIO 0001 one bit to the ri
146. e within the specified DeviceNet area Note 1 When performing user set allocations from a DeviceNet Configurator use Ver 2 44 or higher 2 When the IN Area is divided into two blocks the total number of words that can be used for allocating data in the IN Area is still 100 words 73 Allocating Data in the Master Section 4 5 3 When using a CS CJ series DeviceNet Unit as the master the location and size of the DeviceNet Area can be specified through the allocated DM Area words without using the Configurator For slaves however I O is allocated in the DeviceNet Area in node address order For details refer to the CS CJ series DeviceNet Unit Operation Manual Cat No W380 Allocating Data in the Master Setting from the DeviceNet Configurator 1 2 3 1 Double click the icon of the Master Unit in the Network Configuration Win dow or select Device Parameters and Edit to display the Edit Device Pa rameters Window for the master Click the Register Device Button in the master s General Tab Page and register the DeviceNet Communications Unit Alternatively in the Network Configuration Window drag and drop the DeviceNet Communications Unit icon in the Master Unit icon to register it Once registered the DeviceNet Communications Unit will be added to the Register Device List field By registering the DeviceNet Communications Unit the allocation data creat ed in the slave s Edit Device Parameters Window will
147. ection 1 4 14 SECTION 2 Operating Procedures This section outlines the basic operating procedures of the EJ1 DeviceNet Communications Unit 2 1 2 2 SELUP PIOCCOUIC 6f ine Getic wd ale aie whe Bae Sw Startup Procedure a4 si eia wii da esaea 2 2 1 2 2 2 Simple I O Allocation I O Allocation Using the Configurator 16 17 17 18 15 Setup Procedure Section 2 1 2 1 Setup Procedure Use the following procedure to prepare the DeviceNet Communications Unit for use Refer to the reference pages provided for detailed information on each step Connect the DeviceNet Communi Connect the DeviceNet Communications Unit to the cations Unit and the Temperature Temperature Controllers Attach the seal supplied with Controllers the End Unit to the hole on the side of the DeviceNet Communications Unit Mount the connected DeviceNet Mount the joined DeviceNet Communications Unit and Communications Unit and the Tem the Temperature Controllers to the DIN Rail To ensure perature Controllers to the DIN secure mounting always attach an End Plate to each Rail end Connect the RS 485 communica When using a multiblock configuration for the Tempera tions cable only for distributed ture Controllers connected to the DeviceNet Communi placement cations Unit connect the RS 485 communications cable to port B on the End Unit for each block Connect the power supply Connect a 24 VDC power supply to the power
148. ed for channel 1 and channel 2 of the TC2 Unit If data is allocated for both TC2 and TC4 Units the data will be allocated according to unit number in each allocated area regardless of whether the Units are TC2 or TC4 Units This may result in the same data in two different places for the same unit numbers for the channels that are available Example The data in the shaded areas of the following table will be used if a TC2 Unit set as unit O and a TC4 Unit set as unit 1 are connected to a DeviceNet Communications Unit To2data Unit7 Unte Unts Unit Units Untz Unt OMO oh Jont ona ont enz cht ene Jont cha ont one Jent lone Jent one Jona Toadata unts __ _ Unt2 U onio ena on Jon Jent oha ona Jone Jont ona ena one eh cha ona onz Jont 4 4 Expansion Remote I O 4 4 1 What is Expansion Remote I O 68 Expansion remote I O is a function reading and writing parameters Specific parameters allocated in I O memory of the master can be switched to a vari ety of parameters by using memory operations This function enables manipu Expansion Remote I O Section 4 4 lating more than 100 parameters Even if the number of parameters to be read and written increases modifications can be handled simply by changing oper ations in the memory of the master PLC Memory IN Area PLC Memory OUT Area Address Address m 0 m 1 m 2 o m 3 Unit 0 ch1 parameter __ gt m 4 m 5 m 6
149. en a CS CJ series DeviceNet Unit is used the IN Area can be divided into two separate blocks by using two connection methods This function is used to allocate IN data in different areas Edit device parameters for the DeviceNet Communications Unit 1 0 Allocations Tab Parameters Configurator Unit 1 ch 1 PV Allocated Area 1 Unit 1 ch 1 PV DIP switch pin 1 OFF Unit Unit 0 1 Note The maximum allocation size for the IN and OUT Areas 100 words applies to the DeviceNet Communications Unit and does not apply to the size of alloca tions in the Master Unit For details on allocation sizes in the Master Unit refer to the operation manual for the Master Unit being used Slave device parameters allocation data etc Creating Data from the DeviceNet Configurator Ver 2 44 or Higher or CX Integrator Ver 2 2 or higher If problems occur in the connection with the Configurator change the master settings Problems will occur if the master s message timeout time is too short or the I O size allocated in the master is different from that allocated in the DeviceNet Communications Unit For details on setting methods refer to 5 2 1 Preparing the Configurator Connection 1 2 3 1 Select the DeviceNet Communications Unit in the Network Configuration Window and double click or right click and select Parameters and Edit to display the Edit Device Parameters Window 46 Allocating I O from the Con
150. ending Compo Way F Commands to a Temperature Controller Section 6 2 Command Block Destina tion node Service address Code Class ID Instance ID Data CompoWay F command frame data fixed 1 byte 1 byte 2 bytes 2 bytes Specified in ASCII code See following example i tions Unit No Sub address FINS mini command text nee SID joo 3030 01 gt 30 hex fixed fixed Note For broadcasting specify XX 58 hex 58 hex ASCII Example Unit number 01 FINS mini command text 01 01 CO 0000 00 0001 Executes Read from Variable Area 01 01 to read one element for ch1 PV CO 0000 Communications Sub address SID FINS mini command text Unit No FINS minicommandtet OSS O O OoOO FINS mini command text Response Block Normal Response _ Source No of receive node Service bytes address Code Pata CompoWay F response frame data B7 Hex fixed 2 bytes 1 byte 1 byte Returns in ASCII code Communications n Unit No Sub address End code FINS mini response text 00 3030 Hex fixed 6 2 3 List of FINS mini Commands The following table lists the FINS mini commands that can be sent to the Tem perature Controllers For details on commands and the variable area refer to the EJ1 Temperature Controller User s Manual Cat No H142 MRC SRC Service name Description MRC SRC notation CompoWay F CompoWay F ASCII binary commands commands 01 01 Read from Vari Reads a set value 01 hex 01 hex 30
151. ens enz Jont cha ona Jen2 oht ena Jens Jone Jont Units 8t0 11 U Jomo fums oms ena Jona Jon2 ht oh Jens Joha Jont cha ona enz Jent ena Jens Jone Jont unis 1210 Uns Joma Joms Joa j ON One of the specified alarms has occurred and the corresponding Tem perature Controller is communicating normally OFF The specified alarms have not occurred and the corresponding Temper ature Controller is communicating normally or the communications unit number belongs to a Temperature Controller that is not communicating normally Bit 15 14 13 12 11 10 9 8 T7 6 5 4 3 2 1 0 Untsoio3 Umts Joma Jom Joo mmo ena Jona enz Jent ona Jona oka Jent oh ona enz Jont e ena Jena Jont Units 4 to 7 me Jms oh Jon2 Jont ona ona Jone Jont oh ona Joka Jont ona ona onz oi Units 8t0 11 U Jomo Joms Jome ena Jona Jon2 ht ena Jens Joha Jont cha ona enz oht ena Jens Jone Jont units 1210 Unas Joma Joms Joa Unit 12 i ON There is an alarm and the Temperature Controller is communicating normally OFF There is no alarm and the Temperature Controller is communicating normally or the communications unit number belongs to a Temperature Controller that is not communicating normally Bit 15 14 13 12 11 10 9 8 T 6 5 4 3 2 1 0 Untsoio3 Uta Joma fom Joro mmo ena oka onz ht ena oh enz Jont cha ona onz ent ena ens Jona Jont units 4107 m7 Jume Jums ma ena oka Janz ont ena ens enz Jont cha ona onz ent ena
152. ents DeviceNet W267 Describes the configuration and construction of a Operation Manual DeviceNet network including installation proce dures and specifications for cables connectors and other connection devices as well as informa tion on the communications power supply DeviceNet Master Units W379 Describes the models specifications functions Operation Manual and application methods of C200HX HG HE CVM1 and CV series DeviceNet Master Units DeviceNet Unit CS1 Series DeviceNet Unit Operation Manual W380 Describes the models specifications functions and application methods of the CS1 series E G3ZA Multi channel Power Controller Manual a S S Contents G3ZA Z200 Provides an outline of and describes the features G3ZA 4H203 FLK UTU installation wiring RS 485 serial communications G3ZA 4H403 FLK UTU settings and basic function for the G3ZA Multi G3ZA 8H203 FLK UTU channel Power Controller G3ZA 8H403 FLK UTU Multi channel Power Controller User s Manual XIV E G3PW Power Controller Manual Name ato SCs O G3PW A220EC C FLK Provides an outline of and describes the features G3PW A230EC C FLK installation wiring RS 485 serial communications G3PW A245EC C FLK settings and basic function for the G3PW Power G3PW A260EC C FLK Controller G3PW A220EC S FLK G3PW A230EC S FLK G3PW A245EC S FLK G3PW A260EC S FLK Power Controller User s Manual E CS CJ series PLC Manuals SYSMAC CJ Series W472 Provides an out
153. er Software Reset TC2 TC4 Specified Parameters 0 EJ1N TC44 00 Ome wt mi Toan AN E EE Allocation Areal GY 0 OUT Enable 2 Run Stop TC2 00 07 3 Run Stop TC2 08 15 W 4 AT Execute Cancel TC2 5 AT Execute Cancel TC2 6 0chi Set Point M 0 ch2 Set Point 8 9 1 chi Set Point wW 9 1 ch2 Set Point WW 10 2 chl Set Point W 11 2 ch2 Set Point x wi i7 9 abhi Cat Dait Up Down Release All r f Copy Release ease 53 Allocating I O from the Configurator Section 4 3 Item Description Allocate Button Select the parameter and click the Allocate Button The fol lowing I O Allocation Window will be displayed Select the allo cation area and allocation position 1 0 Allocation Parameter Read Parameter Allocation Area Allocation Area 1 Offset 1 V Inserts in a specification offset position Cancel Unit Allocate Button Select the unit number icon of the Temperature Controller and click the Unit Allocate Button The Unit I O Allocation Window will be displayed Select the parameter to be allocated and the allocation position Unit 1 0 Allocation Parameters Process Value Process Value Process Value Process Value Channel Status Channel Status Channel Status Channel Status Channel Alarm Status z Allocation Area Allocation Area 1 Offset 0 V Inserts in a specification offset
154. ervice 05 Reset None 0E Get Attrbute_ Single 10 Set_Attribute_Single None 01 hexadecimal x Z Z Z Z Z piojojojojo Service Parameter option Note Produced Connection Path IN Area 1 20 04 24 64 30 03 IN Area 2 20 04 24 65 30 03 150 Appendix B Allocation Numbers for Configurators Manufactured by Other Companies Operation Command Status Parameters TC2 Allocated in IN Allocated in OUT Area Parameter name Allocation number for Area configurator manufactured by other company Output Completed Flags 31486 See note 2 Mo Communications Stats eso o Mo Commurications Error Staus se28 E 8400S No ooo No o o No o ooo No o o No o ooo No o Ye N x T02 085 Alarm 2 TC2 00 07 Alarm 2 TC2 08 15 Alarm 3 TC2 00 07 N r S O Moo THS Alarm 102 00 07 HS Alarm TC2 08 15 39934 OC Alarm TC2 00 07 40190 OC Alarm TC2 08 15 40446 Input Error TC2 00 07 40958 Input Error TC2 08 15 41214 wee x gt No No Yes Ruse TO2 400 407 daa750 Yes Rusto Ta oe aeo SSS Yes AT Execute Gancel TC2 00 07 a452 O Yes AT Execute Cancel TC2 0815 24708 ve AtovManual cason aa ooo Ye anoman roz 08 15 a00 o Note 1 Always allocate the first word of the OUT Area to the OUT Enable Bit 2 These parameters are for expansion remote I O es es es No No No No No No No No No No HB Alarm TC2
155. esentative at any time to confirm actual specifications of purchased products DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes even when tolerances are shown PERFORMANCE DATA Performance data given in this manual is provided as a guide for the user in determining suitability and does not constitute a warranty It may represent the result of OMRON s test conditions and the users must correlate it to actual application requirements Actual performance is subject to the OMRON Warranty and Limitations of Liability ERRORS AND OMISSIONS The information in this document has been carefully checked and is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions vii Safety Precautions E Notation and Definitions for Precautionary Information The following notation is used in this manual to provide precautions required to ensure safe usage of the DeviceNet Communications Unit The safety precautions that are provided here are extremely important to safety Always read and heed information provided in all safety precautions The following notation is used Definitions of Warning and Caution Indicates a potentially hazardous situation which if not avoided is likely to result in slight or moderate injury or A WARNING occasionally death or serious injury And serious property damage may occur as well I
156. f Operations from the Configurator Section 5 1 5 1 List of Operations from the Configurator This section describes the settings and operations performed by the Configu rator apart from those operations explained in SECTION 4 Remote I O Com munications Various setting and operation procedures are possible from the Configurator and only examples are provided here Note Always use Ver 2 44 or higher of the Configurator or CX Integrator Ver 2 2 or higher for setting and monitoring the DeviceNet Communications Unit Reference page Master s Edit Device Parameters Window Registering DeviceNet Communications Unit in the master Setting DeviceNet Communications Unit connections Allocating data in the master 7 DeviceNet Communications Unit s Edit Device Parameters Window General Tab Setting DeviceNet Communications Unit conduction ime monitor vaus 88 Operation commands Setting details of Temperature Controllers 74 15 4 Setting Temperature Controller monitor mode Total ON or RUN time Setting Temperature Controller monitor value Total ON or RUN time monitor value Editing Temperature Controller parameters I O Allocations OUT Tab I O Allocations IN Tab 00 O1 gt O O O 00 joj aj oaj N O Maintenance Information Window accessed from the Maintenance Mode Window 97 General Tab Displaying Unit status Temperature Controller power voltage status communications power voltag
157. figurator Section 4 3 2 Select the General Tab Edit Device Parameters E x General 1 0 Allocation OUT 1 0 Allocation IN Comment Network Power Voltage 11 0 11 0 25 0 Unit Conduction Time 0 Hours 0 429496729 Hours Last Maintenance Date 2008 01 01 Default Setting Unit Configuration 0 EJIN TC4A 00 S SYS Set Operation Copy 1 EJ1N TC48 00 o SY Set Operation Copy 2 EJIN TC2A 0NH8 x Set Operation Copy H EJIN TC 0NHB8 C id Set Operation Copy H4 EJIN TC2ACNB o SALS Operation Copy 5 EJIN TC2B CNB o o Set Operation Copy wf Sd wf se w dS co _ 10 f 11 fe 12 4 13 p 14 i 4 15 ioni Download Compare Reset Upload f E Uploading the Real Configuration Online 3 With the Configurator online click the Upload Real Configuration Button The real configuration will be uploaded and the configuration of the Tem perature Controllers that are currently connected to the DeviceNet Com munications Unit and all the parameters for these Temperature Controllers will be read Note a Click the Upload Button to read the connection configuration re corded in the DeviceNet Communications Unit and all the param eters for the Temperature Controllers that are registered in the configuration The window display will refresh a
158. g normally when lit green DeviceNet online or communications connected TS Communicating with Temperature Controllers when lit green Operate from the Configurator if With the Configurator online open the master s Edit 73 user set allocation is used at the Device Parameters Window and allocate the IN and OUT master Areas used by DeviceNet in the master Click the Master Note This also applies if 11 or O Allocations Tab specify the first words for allocation more TC4 Units are con input 1 and allocation output 1 and download the param nected eters to the master Note When fixed allocations are used I O is allocated automatically 17 Startup Procedure Section 2 2 2 2 2 18 Enable the master s scan list and change the PLC to RUN Mode Remote I O communications will start and the contents of the IN and OUT Areas in the master and DeviceNet Communications Unit will be synchronized Using explicit message communi Send explicit messages from the master cations Explicit messages can be used to perform control and monitoring that cannot be achieved using the IN and OUT Areas alone by sending explicit messages to the DeviceNet Communications Unit Set the initial settings or monitor With the Configurator online perform Temperature Con the Temperature Controller troller initial settings or monitoring from the Edit Device Parameters Window for the DeviceNet Communications Unit Controller has been
159. ght and retries in next cycle CIO 000100 ON 000029 END 001 END Sends 19 bytes of command data from D1020 to the destination node address 00 and stores 17 bytes of response data in D1220 of the local Stores A203 network communications response code in D1126 6 4 Example of Sending Explicit Messages The following example shows when an explicit message is sent to the DeviceNet Communications Unit from a CS1W DRM21 Master Unit to read general status information for the DeviceNet Communications Unit DeviceNet Master Unit unit number 0 node address 04 Using CMND 490 instruction Explicit message General Status Read DeviceNet Communications Unit node address 09 e Reads the Unit status of the DeviceNet Communications Unit e Status information is read using the EXPLICIT MESSAGE SEND com mand 28 01 e The information for the read results is as follows Temperature Controller Power Voltage Status Flag bit 00 1 Power Operation 118 Sending Explicit Messages Section 6 5 OFF Communications Power Voltage Monitor Error Flag bit 01 O normal Unit Maintenance Flag bit 03 O within range Temperature Controller Maintenance Flag bit 07 O within range Explicit Message Command Destination node Service code Class ID Attribute ID address 0095 hex 0001 hex Explicit Message Response No of bytes received Source node address Service code Daa 05 hex 07 hex
160. h 0 5 m 1m 2m 3 m 5m and 10m DCA1 5CNLILIW5 Cable with shielded connector on both ends male plug on mini size end OMRON female socket on micro size end ad Cable length 1 m 2m 5 m and 10 m m DCA2 5CNLILIW1 Cable with shielded mini size connectors on both ends female socket and OMRON male plug eee Cable length 1 m 2m 5 m and 10 m ee DCA2 5CNLILIF1 Cable with shielded mini size connector on one end female socket OMRON em Cable length 1 m 2m 5 m and 10 m DCA1 5CNLILIH1 Cable with shielded mini size connector on one end male plug OMRON Cable length 1 m 2 m 5 m and 10 m Note 1 The cables made by Nihon Wire amp Cable Company Ltd are sold through the OMRON 24 Service Co Ltd The product specifications are identical to the OMRON cable specifications 2 The cables made by Allen Bradley are stiffer than the cables made by OMRON and Nihon Wire amp Cable Company Ltd so do not bend the Allen Bradley cables as much as the others Other DeviceNet communications cables are available from the following manufacturers For details refer to the product catalogs on the ODVA web site http www odva astem or jp or contact the manufacturer directly DeviceNet Communications Connector Specifications Manufacturer _ FCK2 5 5 STF 5 08AU For node connection PHOENIX CONTACT Screwless type includes connector set screws 172 List of Connectable Devices Appendix C Crimp Terminals for DeviceNet C
161. h the same node address a node address duplication will occur and the nodes will not be able to participate in com munications DeviceNet node address setting GN The DeviceNet Communications Unit can read and save the parameters of the connected Temperature Controllers allowing the parameters to be copied to the Temperature Controllers when required Part Names and Functions Copy Mode Setting Pin 3 Note Copy Start Pin 6 Note I O Allocations I O Allocation Setting Switch DIP Switch Pin 1 Section 3 1 Use the following procedure to operate the front panel DIP switch and perform copy operations For details on the copy mode refer to Reading Writing Tem perature Controller Settings Using Copy Mode in 8 2 3 Replacing Units To COPY lt Starts the copy operation UP DN lt Sets copy mode Specify the copy mode operation according to the following table Pin 3 Copy mode operation setting Upload from Temperature Controller to DeviceNet Communications Unit Download from DeviceNet Communications Unit to Temperature Control ler Pins 3 and 6 of the DIP switch are OFF as the factory setting The copy operation is performed according to the copy mode set using pin 3 by operating this pin as follows OFF ON 1 s min 5 s max OFF Pins 3 and 6 of the DIP switch are OFF as the factory setting i 123456 TC2 4 lt Model setting MODE
162. h2 Present Bank Set Point See note 2 _ xw Se op xw Se See note 2 First word 21 7 ch2 Present Bank Set Point See note 2 First word 22 8 chi Present Bank Set Point See note 2 First word 23 8 ch2 Present Bank Set Point See note 2 First word 24 See note 2 First word 25 See note 2 First word 26 See note 2 First word 27 See note 2 First word 28 See note 2 See note 2 First word 29 See note 2 See note 2 First word 30 See note 2 See note 2 First word 20 7 chi Present Bank Set Point f _ xww J S ep xww eS f xw x _ ep xw Se _ _ _ x Noe ep _ _ _ 4 hm Simple I O Allocation Section 4 2 Address IN Area First word 31 See note 2 8 ch2 Process Value First word 32 See note 2 See note 2 First word 33 See note 2 See note 2 First word 34 See note 2 ee note 2 See note 2 ao wee ee ee eS WS _ xo Ne NS _ ep xw First word 35 See note 2 ee note 2 First word 36 See note 2 See note 2 First word 37 See note 2 ee note 2 Firstword 99 OSS See note 2 a ee ee Se _ f f _ First word 42 See note 2 First word 43 ee note 2 First word 44 See note 2 First word 45 See note 2 Note 1 Individual bits will be enabled only t
163. hat can be changed during op eration 2 TC2 Units cannot use allocations for channel 3 or channel 4 3 Can be used with TC2 Units but not TC4 Units 167 Allocation Numbers for Configurators Manufactured by Other Companies Appendix B Units 12 to 15 Parameter name EAA 12 a 13 AET 14 Unit 15 pent ch2 ch cha Present Bank Set AL o EZE KZE AL E EZR Kn E EZE EZE 7152 7153 7154 7155 Point Present Bank Propor 7360 7361 7362 7363 7376 7377 7378 7379 7392 7393 7394 7395 7408 7409 7410 7411 tional Band Present Bank Integral 7616 7617 7618 7619 7632 7633 7634 7635 7648 7649 7650 7651 7664 7665 7666 7667 Time Present Bank Deriva 7872 7873 7874 7875 7888 7889 7890 7891 7904 7905 7906 7907 7920 7921 7922 7923 tive Time Present Bank SP 8128 8129 8130 8131 8144 8145 8146 8147 8160 8161 8162 8163 8176 8177 8178 8179 Ramp Rise Value Present Bank SP 8384 8385 8386 8387 8400 8401 8402 8403 8416 8417 8418 8419 8432 8433 8434 8435 Ramp Fall Value Present Bank Manual 8640 8641 8642 8643 8656 8657 8658 8659 8672 8673 8674 8675 8688 8689 8690 8691 Reset Value Present Bank Cool 8896 8897 8898 8899 8912 8913 8914 8915 8928 8929 8930 8931 8944 8945 8946 8947 ing Coefficient Present Bank Dead 9152 9153 9154 9155 9168 9169 9170 9171 9184 9185 9186 9187 9200 9201 9202 9203 Band Present Bank Alarm 9408 9409
164. he specified communication unit number OFF The DeviceNet Communications Unit is communicating with the Tem perature Controller registered in the connection configuration for the specified communication unit number or the communications unit number belongs to a Temperature Controller that is not registered in the connection configuration These bits always show the status of communications with the Temperature Controllers registered in the connection configuration When an error occurs in communications with a Temperature Controller registered in the connection Allocating I O from the Configurator Section 4 3 configuration the corresponding bit will turn ON The bit will automatically turn OFF when communications return to normal Unit Status Temperature Controller Power Status Flag OFF Power is ON ON Power is OFF Temperature Controller Maintenance Flag OFF Within range less than monitor value for all channels of all Units ON Outside range monitor value or higher for at least one channel Network Power Voltage Monitor Error Flag OFF Normal higher than monitor value ON Error monitor value or lower Unit Maintenance Flag OFF Within range less than monitor value ON Outside range monitor value or higher e The Temperature Controller Power Status Flag indicates the status of the power supplied to the End Unit e The Communications Power Voltage Monitor Error Flag indicates the sta tus
165. he total time exceeds the set monitor value the Temperature Controller Main tenance Bit in the Unit Status Area will be turned ON These monitors provide a guideline for when to replace the Temperature Con trollers Set whether to total the Unit conduction time or RUN time using the MONI TOR mode Measuring unit 0 1 h The Configurator display is in 1 h units Measured time O to 429496729 h stored data 00000000 to FFFFFFFF hex Monitor value setting range O to 429496729 hours The present values for the conduction time or RUN time and the Unit status can be checked from the Maintenance Mode Window Note 1 The present values and monitor values for conduction time or RUN time are stored even when the power is turned OFF 2 The conduction time monitor and total RUN time monitor cannot be used at the same time for a single channel 3 The total time is not calculated when the communications power to the De viceNet Communications Unit is turned OFF 4 The DeviceNet Communications Unit checks the ON RUN status of the specified Temperature Controller approximately every 0 1 hour 6 min utes Depending on the measurement timing the accurate may not be ob tained due to the timing interval as shown in the following examples Example 1 Using the Unit conduction time monitor when communications power is turned ON and OFF for three minutes each A Calculates ON time every 6 min approx ON OFF 3 min In the above diagr
166. he values will normally be saved in the non volatile memory once every six minutes Unit Tab Page 1 2 3 1 From the Maintenance Mode Window double click the icon for the De viceNet Communications Unit in the Network Configuration Window 2 The Maintenance Information Window for the DeviceNet Communications Unit will be displayed Select the Unit Tab 3 When the present values for the Unit conduction time or total RUN time ex ceed the monitor value set in the total ON RUN time monitor a warning icon will be displayed beside the corresponding unit number in the ch col umn x General Unit Error History 2 0 cht 0 Hours 0 ch2 0 Hours 0 ch3 0 Hours 0 ch4 0 Hours 1 chi 0 Hours 1 ch2 0 Hours 1 ch3 0 Hours 1 ch4 0 Hours 2 chi 0 Hours 2 ch2 0 Hours 3 chi 0 Hours 3 ch2 0 Hours 4 chi 0 Hours 4 ch2 0 Hours 5 ch 0 Hours 5 ch2 0 Hours Clear Maintenance Counter The following information can be confirmed for each of the Temperature Con trollers connected to the DeviceNet Communications Unit Comment Displays the Temperature Controller comment set using the com ment function Maintenance Displays the present value for the Unit conduction time or total Counter RUN time measured using the total ON RUN time monitor Note Click the Clear Maintenance Counter Button to clear the contents of the maintenance counter Error History Tab Page 1 2 3 1 From the Maintenance Mo
167. hex 30 hex 30 hex 35 hex mand cancel and other operations Note Read Controller Attribute 05 03 cannot be executed using CompoWay F binary commands Use CompoWay F ASCII commands to execute this service 2 To write setting data to the variable area for initial settings variable type C3 when using EJ1 Temperature Controllers Write to Variable Area 01 02 variable type C3 first execute Move to Setting Area 1 Operation Com mands 30 05 command code 07 6 3 Examples Using CompoWay F Commands The following example shows the FINS mini commands Write to Variable Area and Read from Variable Area executed from a CS1W DRM21 using CompoWay F binary commands embedded in explicit messages Operation 1 Writing e This example writes the SP to TC2 unit number O ch1 The SP is 240 SP The FINS mini command writes 000240 hex as the SP data for ch1 with the write start address 0003 hex MRC 01 hex SRC 02 hex Write to Variable Area variable type C1 hex and write start address 0003 hex e The data is written using the EXPLICIT MESSAGE SEND command 2801 e The command data is written in words starting from DO1000 in the CPU Unit s memory and the response data is stored in DM words starting from D01200 e f the command does not end normally the end code is stored in D01106 and the send command is re executed Explicit Message Command Destina Service Class ID Sub FINS mini command text nee pare pee
168. hex 31 hex 30 hex 31 hex able Area Write to Variable Writes a set value 01 hex 02 hex 30 hex 31 hex 30 hex 32 hex Area 01 04 Composite Read Reads more than one non consecu 01 hex 04 hex 30 hex 31 hex 30 hex 34 hex from Variable Area tive set value 01 13 Composite Write Writes more than one non consecu 01 hex 13 hex 30 hex 31 hex 31 hex 33 hex to Variable Area tive set value 01 10 Composite Regis Reads in order the contents of 01 hex 10 hex 30 hex 31 hex 31 hex 30 hex tration Read addresses specified for composite read registration of set values 111 Examples Using Compo Way F Commands Section 6 3 MRC SRC Service name Description MRC SRC notation CompoWay F CompoWay F ASCII binary commands commands 01 11 Composite Read Specifies the addresses to be read 01 hex 11 hex 30 hex 31 hex 31 hex 31 hex Registration for a composite read of set values 01 12 Composite Read Reads the contents of the registra 01 hex 12 hex 30 hex 31 hex 31 hex 32 hex Registration Con tion for composite read of set values firmation 05 03 Controller Attribute Reads the model and communica 05 hex 03 hex 30 hex 35 hex 30 hex 33 hex Read tions buffer size ame Controller Status Reads the operating status 06 hex 01 hex 30 hex 36 hex 30 hex 31 hex Read o8 Joi Echoback Test Performs an echoback test 08 hex 01 hex 30 hex 38 hex 30 hex 31 hex 30 05 Operation Com Executes RUN STOP AT execute AT 30 hex 05 hex 33
169. hexadecimal os Expected packet rate Yi DeviceNet service Reset Get_Attribute_Single Set_Attribute_Single o s O T C Service Parameter option 05 OE 10 None None None Object instance 2 Maximum number of instances Polled I O Cyclic Instance type Production trigger Transport type Transport class Server NO iD Contents Get read Set write Vae 82 hexadecimal a Produced connection ID_ Yes NO 5 Consumed connection D Yes o 7 Initial comm characteris 01 hexadecimal tics 7 Producedconnestionsize Yes no size o Expectedpacketrate Yes s Service Parameter option O w D lt O D D mmp D lt D O O1 None None Reset Get_Attribute_Single Set_Attribute_Single E O None 1 Produced Connection Path IN Area 1 20 04 24 64 30 03 IN Area 2 20 04 24 65 30 03 2 Consumed Connection Path OUT Area 20 04 24 6E 30 03 14 Connecting to a Master from Another Company Appendix A Object Section Information Maximum number of instances instance 4 Instance type COS Cyclic 1 Production Cyclic trigger Transport type Server Transport class Get read Set write Site e m o yo Instance type Yes JN 01 hexadecimal Yi Transport class trigger 12 hexadecimal e e 1 2 es 3 es 4 7 es S Consumed connection size Expected packet rate DeviceNet s
170. hrough those allocated to the highest communications unit number 2 Words will be allocated only through those for the highest communications unit number Example If the highest communications unit number is set to 10 then the OUT Area will be the 28 words i e from the first word to the first word 27 _ aN on ep xww SE Simple I O Allocation with TC4 Selected DIP switch pin 2 ON OUT Area Se fFistword 0 OUTEnableBt J gt Communications Status See note 1T Firstword 1 Notuse gt Communications Error Status See note 1 RUNISTOP TC2 00 03 RUNISTOP TC2 04407 RUNISTOP TC2 08 11 RUN STOP TC4 12 15 RUN STOP TC2 12 15 AT Execute Cancel TC4 04 07 AT Execute Cancel TC4 04 07 _ x No ee il le xo Ne Ne a a el xo Ne Nr _ First word 8 AT Execute Cancel TC4 08 1 1 AT Execute Cancel TC4 08 1 1 First word 9 AT Execute Cancel TC4 12 15 _ were ee Ne eS aS a wee ee es eS N f AT Execute Cancel TC4 12 15 Alarm 1 TC4 00 03 ee note T we ee ae xo Noe Ne xo Ne Ne ep ee note 1 ee al xo Ne Ne re el i xo Ne Ne a xo Ne Ner Ae xo Ne Ne _ _ 42 Simple I O Allocation Address First word 20 First word 21 First word 22 3 ch1 Present Bank
171. ications pote S ecifications O O O O Supply voltage DeviceNet power 24 VDC internal circuit supply External input power 24 VDC for RS 485 communications circuit Temperature Controllers supply Allowable voltage DeviceNet power 11 to 25 VDC range supply External input power 20 4 to 26 4 VDC supply Current consumption DeviceNet power 45 mA max 24 VDC supply Vibration resistance 10 to 55 Hz 10m s for 2 hours each in X Y and Z directions D insulation resistance Ambient temperature 10 to 55 C with no condensation or icing Ambient humidity 25 to 85 Storage temperature Weight 1 3 Connecting Temperature Controllers 1 3 1 Temperature Controller ID and Number of Connectable Units A DeviceNet Communications Unit is connected as shown in the following dia gram EE 1 on az a emeg W z5 gt gt DOOOOL LEL a
172. ice Parameters Window for the De viceNet Communications Unit Note All the new settings will be canceled if the Cancel Button or x But ton is clicked to exit the window Always exit the window by clicking the OK Button 6 To continue editing the parameters of other Temperature Controllers re peat the procedure from step 1 94 Operations from the Edit Device Parameters Window Section 5 2 7 After editing the parameters of each Temperature Controller return to the General Tab Page and click the Download Button to download the set pa rameters to the DeviceNet Communications Unit in a batch 5 2 10 Setting Temperature Controller Comment Setting Method Note 1 2 3 Names can be assigned to each of the Temperature Controllers and recorded in the DeviceNet Communications Unit Each name can be entered using up to 32 standard characters The registered Temperature Controller comments are used in the Configura tor such as in the Monitor Window and Maintenance Mode Window The comments set for Temperature Controllers are stored even when the power is turned OFF 1 Open the Edit Device Parameters Window for the DeviceNet Communica tions Unit select the General Tab Page and click the Set Button The Edit Unit Parameters Window will be displayed Edit Unit Parameters E x cht ch2 ch3 ch4 Comment Heater No 4 Detection Value 0 0 429496729 Hours Detection Mode Conduction Time RU
173. iceNet Communications Unit from the product guide on the following website and install it in the configurator manufactured by another company For the installation procedure refer to the manual of the configurator you are using http securesite jp ODVA english Note This EDS file cannot be used with the OMRON Configurator For the OMRON Configurator always install the expansion module Settings Settings are divided into the following groups 00 ch1 Makes settings for Unit 0 channel 1 00 ch2 Makes settings for Unit 0 channel 2 15 ch4 Makes settings for Unit 15 channel 4 General setting Makes settings for the DeviceNet Communications Unit Note 1 Allocation items are set using allocation numbers For information on allocation numbers refer to Ap pendix B Allocation Numbers for Configurators Manufactured by Other Companies on page 151 In the first word of OUT Area 1 OUT Data 1 must always be allocated to 31998 i e the OUT Enable Bit 145 Connecting to a Master from Another Company Appendix A 2 The default assignments is the 111 ch3 Control Output Heating for control output 3 and 143 ch4 Control Output Heating for control output 4 Change these assignments as required when using a TC2 Unit 3 When settings are read data read for non existing Temperature Controllers are not dependable Do not change the Temperature Controller configuration when reading or writing settings Data Size and Connection T
174. ich the explicit messages commands will be sent in single byte 2 digit hexadecimal These parameters specify the command type processing target and pro cessing details When sending explicit messages to the DeviceNet Communications Unit specify the target Temperature Controller in the Instance ID Specify the Tem perature Controller s communications unit number and channel number The Attribute ID does not need to be specified for some commands 105 Overview of Explicit Message Communications Section 6 1 Data Note Response Block Number of Bytes Received Source Node Address Service Code Data 106 Specifies the details of the commands and set values The data section is not required for read commands The number of digits used for the Class ID Instance ID and Attribute ID depends on the master used When sending parameters from an OMRON Master Unit the values are expressed as follows Class ID 4 digit 2 byte hexadecimal Instance ID 4 digit 2 byte hexadecimal Attribute ID 2 digit 1 byte hexadecimal e The following format is used when a normal response is returned for the sent explicit message No of bytes Source node e The following format is used when an error response is returned for the sent explicit message No of bytes Source node Error code received Service code 0004 hex fixed address 2 bytes fixed The number of data bytes received from the source node address is retur
175. icit message Communications Unit Slave Slave ff o mperature Controller rna DeviceNet Communications Unit Unit Unit ch CompoWay F communications comman Conversion Note This manual describes the contents of explicit messages that can be sent to DeviceNet Communications Units For details on the methods of sending explicit messages refer to the operation manual for the DeviceNet Unit being used as the master Overview of Explicit Message Communications Section 6 1 6 1 2 Explicit Messages Types The explicit messages sent to the DeviceNet Communications Unit can be divided into two types as follows Sending CompoWay F Communications Commands to Temperature Controllers CompoWay F Binary Commands CompoWay F ASCII Commands The master can send CompoWay F communications commands to the Tem perature Controllers by sending to the DeviceNet Communications Unit as explicit messages data The DeviceNet Communications Unit automatically converts the explicit mes sages to CompoWay F communications commands and sends them to the Temperature Controllers The responses from the Temperature Controllers are converted into explicit messages and returned to the master Compo Way F commands are used to read from and write to the Temperature Con troller variable area and to execute operation commands CompoWay F commands consist of binary commands and ASCII commands CompoWay F binary commands are CompoWay F communications
176. it O Size Default f Bit Strobe f GOS i Cyclic CUT Size E ana sha FE Byte Bit Strobe IM Size 0 Byte GOS GUT Size D Byte Wee Byte Cyclic OUT Size P me oe f Byte corel 4 Select the Unit from the General Tab Page for the master in the Edit Device Parameters Window of the master and then click the Advanced Setup Button The Connection Tab Page will be displayed Edit Device Parameters Communication Cycle Time Message Timer Slave Function General VO Allocation OUT VO Allocation IN Unregister Device List Product Name Out Size Ih Size j Auto allocation as is registered Register Device List Product Name Out Size Out Ch In Size h Ch G L 01 EJ1N HFUB DRT 76 Byte 3200 Bit 92 Byte 3300 Bit Advanced Setup Register Unregisterd eth 76 Section 4 5 Allocating Data in the Master 5 Select User Setup and select Use Poll Connection for one connection the same as the default setting Then select the connection path from the pull down menu as OUT area 7 for the OUT side and IN area 1 for the IN side For the second connection select either Use COS Connection or Use Cyclic Connection then select IN area 2 as from the pull down menu on the IN side as the connection path For the connection path on the OUT side always set the same connection path as specified for the Poll connec tion Example When Use CO
177. it and Temperature Controllers For details on sending explicit messages from an OMRON Master PLC refer to the corresponding DeviceNet Master Unit operation manual 119 Sending Explicit Messages Section 6 5 Note The number of digits used for Class ID Instance ID and Attribute ID depends on the master used When sending parameters from an OMRON Master Unit the values are expressed as follows Class ID 4 digit 2 byte hexadecimal Instance ID 4 digit 2 byte hexadecimal Attribute ID 2 digit 1 byte hexadecimal 6 5 1 Reading General Status Explicit Read Response message write Service Class ID Attribute Data size code ID General Read Reads the Unit status OEhex 95 hex 01 hex 65 hex 1 byte Status bits of the DeviceNet Read Communications Unit 8 bits Refer to page 61 6 5 2 Setting and Monitoring the Unit Conduction Time Explicit Read Response message write Service Class ID Attribute Data size code ID Unit Main Read Reads the set value OE hex 95 hex 01 hex 73 hex 4 bytes tenance Set monitor value for the 00000000 to Value ee a ees FFFFFFFF hex cations Unit conduction 0 to time unit 0 1 h 4294967295 Writes the set value 10 hex 95 hex 01 hex 4 bytes monitor value for the 00000000 to DeviceNet Communi FFFFFFFF cations Unit conduction hex 0 to time unit 0 1 h 4294967295 Unit Main Reads the PV for the 4 bytes tenance DeviceNet Communi 00000000 to Present cations Uni
178. itial settings see note 3 change settings and monitor the Temperature Controllers e Use to allocates data for master communications e Used to allocates word in the IN and OUT Areas for specific data e Used to sends operation commands to the Temperature Controllers Connection format Combination of multidrop and T branch connections for trunk and drop lines DeviceNet 500 250 or 125 kbps or automatic detection of master baud rate Special 5 wire cable 2 signal lines 2 power lines and 1 shield line Communications distance Baud rate Network length Drop line length Total drop line length 500 kbps 100 m max 6m max 39 m max 100 m max 250 kbps 250 m max 6 m max 78 m max 100 m max 125 kbps 500 m max 6 m max 156 m max 100 m max The values in parentheses apply when Thin Cables are used Communications power supply 11 to 25 VDC Maximum number of nodes that can be 64 includes Configurator when used connected Maximum number of slaves that can be 63 connected Specifications Section 1 2 Item Specifications GAC orror detection Power supply Power supplied from DeviceNet communications connector DeviceNet commu nications power supply and DeviceNet Communications Unit internal circuit power supply Note 1 When a CS CJ series DeviceNet Unit is used as the master two blocks can be used for the IN Area the connections can also be set When a CVM1 CV series or C200HX HG HE DeviceNet
179. itor value is held even when the power is turned OFF 2 The present bottom and peak values for the network power voltage are cleared when the network power is turned OFF 87 Operations from the Edit Device Parameters Window Section 5 2 Setting Method 1 2 3 Open the Edit Device Parameters Window for the DeviceNet Communications Unit select the General Tab and enter the desired value in the Network Power Voltage field x General 1 0 Allocation OUT 1 0 Allocation IN Comment Baking Chamber No 3 Network Power Voltage 11 0 25 0 Unit Conduction Time 0 Hours 0 429496729 Hours Last Maintenance Date 2002 01 01 E Default Setting m Unit Configuration 5 2 5 Setting the Unit Conduction Time Monitor The DeviceNet Communications Unit can record the conduction time time that communications power is supplied to the Unit and when the value exceeds the set monitor value the Unit Maintenance Bit in the Unit Status Area will be turned ON This function provides a guideline for when to replace the Unit Measuring unit 0 1 h On the Configurator however the display unit will be 1h Measured time 0 to 429496729 5 h stored data 00000000 to FFFFFFFF hex Monitor value setting range 0 to 429496729 hours specify as an integer The present value for conduction time and the Unit Status Area can be checked in the Maintenance Information Window when using Maintenance Mode Note The
180. l 1 0 Allocation OUT 1 0 Allocation IN Comment EEA Mati cee Network Power Voltage 11 0 11 0 25 0 Unit Conduction Time 0 Hours 0 429496729 Hours Last Maintenance Date 2002 01 01 v Default Setting w xf amp m eet pertonn ne Fd Set o Coy wa ise perio aeoo Operation Cory ek E e ia Comments can also be set by right clicking the DeviceNet Communications Unit in the Network Configuration Window and selecting Change Device Comment After setting a comment right click and select Parameter and Download to write the comment to the DeviceNet Communications Unit 5 2 4 Setting Network Power Voltage Monitor Note With the Network power voltage monitor the present value bottom minimum value and peak maximum value are recorded in the DeviceNet Communica tions Unit and when the voltage drops below the set monitor value the Net work Power Voltage Error Flag in the Unit Status Area will be turned ON The PV bottom value and peak value of the network power supply and the Unit Status Area can be checked from the Maintenance Mode Window 1 The range of the network power voltage for the DeviceNet Communica tions Unit is 11 to 25 V so if the network power voltage drops below 11 V the operation for reading the measured voltage value may not function properly e The default monitor value for the network power voltage is set to 11 0 V e The network power supply mon
181. lines of and describes the design CJ2H CPULJL_J EIP installation maintenance and other basic opera CPU Unit Hardware Manual tions for the CJ series PLCs SYSMAC CJ2 Series W473 Describes programming and other methods to use CJ2H CPULI_I EIP the functions of the CJ series PLCs CPU Unit Software Manual SYSMAC CJ Series Provides an outlines of and describes the design CJ1G CPULILJ CU1M CPULILJ CU1G CPULILIP installation maintenance and other basic opera CJ1G H CPULILIH NSJLI LILILIL B G5D tions for the CJ series PLCs NSJUJ LILILIL1 B M3D Programmable Controllers Operation Manual SYSMAC CS CJ Series Describes programming and other methods to use CS1G H CPULILI EV1 CS1G H CPULJ_JH CS1D the functions of the CS CJ series PLCs CPULILJH CS1D CPULILIS CJU1G CPULIL CJU1M CPULILJ CJU1G CPULILIP CJ1G H CPULILIH NSJU UUULI B G5D NSJUJ LILILIL B M3D Programmable Controllers Programming Manual SYSMAC CS CJ Series Describes the ladder diagram programming CS1G H CPULILJ EV1 CS1G H CPULILIH CS1D instructions supported by CS CJ series PLCs CPULILJH CS1D CPULILIS CU2H CPULILI EIP CJ1G CPULILJ CJU1M CPULILJ CU1G CPULILIP CJ1G H CPULILJH NSJLJ LILILIL B G5D NSJLJ LJLILIL B M3D Programmable Controllers Instructions Reference Manual SYSMAC CS Series W339 Provides an outlines of and describes the design CS1G H CPULILI EV1 CS1G H CPULJLJH installation maintenance and other basic opera Programmable Con
182. ll Up Bown Release All Copy Paste Release Copy Paste Release Default Setting Cancel Note a When using a CS CJ series DeviceNet Unit as the master the IN Area can be divided into two separate areas When allocating da ta drag the parameter to either the IN Area field on the left or right Allocation Area 1 or Allocation Area 2 To create these two areas however two connections must be defined by the user between the master and DeviceNet Communications Unit on the Edit De vice Parameters Window for the master For details refer to Set ting Connections when Dividing IN Area in Two under 4 5 2 User set Allocations b Do not assign the same parameter more than once c No processing will be performed for parameters for unit numbers that are not in the configuration 6 Return to the General Tab and click the Download Button The device pa rameters connection configuration allocation data will be registered in the DeviceNet Communications Unit 7 Always click the OK Button to exit the Edit Device Parameters Window 50 Allocating I O from the Configurator Section 4 3 Description of Windows Edit DeviceNet Parameter Window General Tab Page xl General 1 0 Allocation QUT 1 0 Allocation IN Comment Network Power Voltage 11 0 11 0 25 0 J Unit Conduction Time D Hours 0 429496729 Hours Last Maintenance Date 2008 01 201 Default Setting Unit Co
183. llic chips generated during installation to enter the product Doing so may occasionally result in electric shock fire or malfunction Do not use the product where subject to flammable or explosive gas Otherwise minor injury from explosion may occasionally occur Never disassemble modify or repair the product or touch any of the internal parts Minor electric shock fire or malfunction may occasionally occur If screws are loosened fire may occasionally occur Tighten the fixing screws for connector with the torque of 0 25 to 0 30 N m as specified When changing the program by using online edit an unexpected actuation may occasionally result in minor or moderate injury or property damage Make sure that the product is not affected by prolonged cycle time on DeviceNet before using online edit When transferring a program to another node or changing I O memory an unexpected actuation may occasionally result in minor or moderate injury or property damage Before doing these operations make sure that the node to be changed is in appropriate status 1X Precautions for Safe Use 1 The product is designed for indoor use only Do not use the product outdoors or in any of the following locations e Places directly subject to heat radiated from heating equipment e Places subject to splashing liquid or oil atmosphere e Places subject to direct sunlight e Places subject to dust or corrosive gas in particular sulfide or
184. low in order to keep the Network in its optimal operating condition e Wipe the Unit with a dry soft cloth for regular cleaning e When dust or dirt cannot be removed with a dry cloth dampen the cloth with a neutral cleanser 2 wring out the cloth and wipe the Unit e Smudges may remain on the Unit from gum vinyl or tape that was left on for a long time Remove these smudges when cleaning 139 Maintenance Section 8 2 Note Never use volatile solvents such as paint thinner or benzene or chemical wipes to clean the Unit These substances may damage the surface of the Unit 8 2 2 Inspection Inspect the system periodically to keep it in its optimal operating condition In general inspect the system once every 6 to 12 months but inspect more frequently if the system is used in high temperature humid or dusty condi tions Inspection Equipment Prepare the following equipment before inspecting the system Equipment Required for A flat blade and a Phillips screwdriver a screwdriver for connecting communi Regular Inspection cations connectors a tester or a digital voltmeter industrial alcohol and a clean cloth are required for routine inspection Other Equipment that May A synchroscope oscilloscope thermometer or hygrometer may be required Be Required Inspection Procedure Check the items in the following table and correct any condition that is below standard by adjusting the Unit or improving the environmental co
185. m the list in the Parameters field top half of window and drag to the corresponding word in the Allocation area areas bottom half of window Allocations can also be performed us ing the Allocate Button in the same way as for the OUT Area Ed Device Parametere a Icon Description General VO Allocation OUT IO Allocation IN Allocation not possible Parameter parameter for unit num Specified Parameters 00 chl Specified Parameters ber not In configuration or 00 ch2 Specified Parameters OUT Enable Bit 00 ch3 Specified Parameters 00 ch4 Specified Parameters Allocation possible 01 chl Specified Paramete parameter for unit num 01 ch2 Specified Parameta 01 ch3 Specified Paramete ber in configuration 11 ch4 Snerified Parameters Reserved for OUT Enable Bit Allocation Areal Communications Status Parameter for unit num ber in configuration and mi Communications Error Status 0 2 Run Stop TC2 400 07 W 2 m 3 Run StoptTC2 08 15 00 chl Specified Parameters Mi 4 AT Execute Cancel TC2 00 07 mi 4 not yet assigned M 5 AT Execute Cancel TC2 408 15 mi 5 mi 6 Alarm 1 1C2 00 07 wi 6 Sain Parameter for unit num m Alarm 1 7C2 08 15 mi 7 me ber not in configuration W 8 Alarm 2 TC2 00 07 8 M 9 Alarm 2 TC2 408 15 M 10 Alarm 3 TC2 400 07 m 411 Klar STOIAN RY y wi 11 z Up Down Release A
186. mes and Functions Section 3 1 For details on setting I O allocations from the Configurator and simple I O allocations refer to SECTION 4 Remote I O Communications Model Setting DIP Switch Set the model of the Temperature Controllers to be connected to the Pin 2 DeviceNet Communications Unit This setting is enabled if DIP switch pin 1 is set to ON simple I O allocations DIP switch pin 2 Model setting OFF TC2 connected ON TC4 connected Note 1 Refer to page 64 and page 68 for information on data allocations when both TC2 and TC4 Units are connected to a DeviceNet Communications Unit 2 Always turn OFF the DeviceNet communications power supply and turn OFF the End Unit power supply before making this setting 3 When DIP switch pin 1 is set to OFF I O allocations with Configurator the MS indicator will flash green if the connection configuration is not regis tered When the connection configuration is set from the Configurator the DeviceNet Communications Unit will automatically be reset and after starting normally the MS indicator will be lit green 4 By default DIP switch pins 1 and 2 are set to OFF Setting the Highest Communications Unit Number Highest communications unit number Use this switch to set the highest communications unit number 0 to F 0 to 15 decimal of the connected Temperature Controllers This setting is enabled only when DIP switch pin 1 is set to ON simple I O allocations Set
187. mmu nications Unit Edit Device Parameters E x General 1 0 Allocation QUT 1 0 Allocation IN Comment Network Power Yoltage 11 0 11 0 25 0 Unit Conduction Time 0 Hours 0 429496729 Hours Last Maintenance Date 2008 01 201 Default Setting Unit Configuration 0 EJIN TC4A 00 S SYS Set Operation Copy 1 EIN TC4BOG o Set Operation Copy 2 EJIN TC2AQNHB i i t i SY pet Operation Copy 3 EJIN TC2 0NHB8 x Set Operation Copy 4 EJIN TC2ACNB o Yi Set Operation Copy 5 EJIN TC2B CNB o YS Set Operation Copy we a sa ony wf do a O sa a wo si se ce 10 jf 11 fe 12 4 n3 ff O ca 15 t ioni Download Compare Reset Cancel Upload i i Click the Upload Button to read the Unit configuration registered in the De viceNet Communications Unit Click the Upload Real Configuration Button to read the configuration of the Temperature Controllers currently connected to the DeviceNet Communi cations Unit at that time Click the Reset Button to reset the DeviceNet Communications Unit The status of the Unit will be the same as if the power had been turned OFF and ON again Temperature Controllers however will not be reset during operation Click the Default Setting Button to initialize all the DeviceNet Co
188. mmunica tions Unit settings and return them to the factory setting status The Con figurator screen will not return to factory setting status however so click the Upload Button to read the settings again The message monitor timer must be changed to use this function For details refer to page 107 Always turn OFF the OUT Enable Bit when using the Configurator to down load the parameters set in the Temperature Controller If the OUT Enable Bit are not OFF when downloading the set values allocated with I O and the set values downloaded with the Configurator will compete causing the set values allocated using I O to be enabled For details on OUT Enable Bit refer to OUT Enable Bit on page 65 5 2 3 Setting DeviceNet Communications Unit Comment A name can be assigned to the DeviceNet Communications Unit and recorded in the Unit The name can be entered using up to 32 standard char acters The comment for the registered DeviceNet Communications Unit is 86 Operations from the Edit Device Parameters Window Section 5 2 Note Setting Method 1 2 3 Note used in the Configurator display such as in the Maintenance Mode Window refer to page 97 The DeviceNet Communications Unit comment is stored even when the power is turned OFF In the DeviceNet Communications Unit s Edit Device Parameters Window click the General Tab and enter a comment in the Comment field at the top of the Tab Page Edit Device Parameters x Genera
189. munications Unit is used one connection type can be used to exchange data from IN Area 1 and OUT Area 1 and another connec tion can be used to exchange data from IN Area 2 The default connections and connection paths are shown in the following table Allocated Area Connection type used Connection path used Pou o i INA OUT Area Pol OUTA By setting the following connections as user defined settings the IN Area can be divided into two areas Allocated Area Connection type used Connection path used Pou SSCS Area OUT Area Pol OUTA IN Area2 COS or Cyclic IN Area 2 Setting from the DeviceNet Configurator 12 3 1 Right click the icon for the DeviceNet Communications Unit and select Properties The EJ1N HFUB DRT Property Window will be displayed 75 Allocating Data in the Master Section 4 5 2 Click the I O Information Tab and click the Edit Button The Change I O Size Window will be displayed EJI N HFUB DRT Property General VO Information This device s VO data not allocated to other device Poll 76 Bytes 92 Bytes Bit Strobe 0 Bytes 0 Bytes 0 Bytes 0 Bytes 0 Bytes 0 Bytes 3 Change the output size and input size for the COS or Cyclic connection to be used Set the output size to the same value as the output size of the Poll connection and set the input size to the size used for allocation area 2 of on the I O Allocation IN Tab Page for the DeviceNet Communications Unit Ed
190. ndicates a potentially hazardous situation which if not ANT NUN ONE avoided is likely to result in minor or moderate injury or property damage E Symbols Symbol Meaning General Caution Indicates non specific general cautions warnings and dangers Caution Electrical Shock Caution Indicates possibility of electric shock under specific conditions Prohibition General Prohibition Indicates non specific general prohibitions General Caution Indicates non specific general cautions warnings and dangers Mandatory Caution Vill Warnings and Cautions WARNING Never use the product without installing protective circuit in network Doing so may possibly cause abnormal operation and result in serious injury property damage or accident To operate your total system safely even if any equipment failure occurs or any trouble is caused by an external element be sure to configure an external control circuit that consists of emergency stop interlock and limit circuits to provide double or triple safeguard N CAUTION Do not touch the terminals while power is being supplied Doing so may occasionally result in minor injury due to electric shock Use a power supply unit that complies with the reinforced insulation specified in IEC 60604 for the EJ1 If non compliant power supply units are used electric shock may occasionally result in minor injury Do not allow pieces of metal wire clippings or fine meta
191. nditions Inspection item Pp Deals i Standard Equipment Environmental conditions Are ambient and cabinet temperatures 10 to 55 C Thermometer correct Are ambient and cabinet humidity cor 25 to 85 Hygrometer rect Has dust or dirt accumulated No dust or dirt Visual inspection Installation conditions Are the Units installed securely Phillips screwdriver Are the connectors of the communica No looseness Phillips screwdriver tions cables fully inserted Are the external wiring screws tight Phillips screwdriver Are the connecting cables undamaged No external damage Visual inspection 8 2 3 Replacing Units The Network consists of the DeviceNet Master Unit and Slave Units The entire network is affected when a Unit is faulty so a faulty Unit must be repaired or replaced quickly We recommend having spare Units available to restore Network operation as quickly as possible Precautions Observe the following precautions when replacing a faulty Unit e After replacement make sure that there are no errors with the new Unit e When a Unit is being returned for repair attach a sheet of paper detailing the problem and return the Unit to your OMRON dealer e If there is a faulty contact try wiping the contact with a clean lint free cloth dampened with alcohol Note Before replacing a Unit always stop Network communications and turn OFF the power to all the nodes in the Network Settings after After replacing a Unit set the
192. ned in hexadecimal When an error response is returned for the explicit message the contents is always 0004 hex The address of the node that sent the response is returned in hexadecimal For normal responses the value for when the most significant bit bit 07 of the service code specified in the command turns ON is returned When the service code of the command is OE hex the service code of the response will be 8E hex When an error response is returned for the explicit message the contents is always 94 hex Read data is included only when a read command is executed Overview of Explicit Message Communications Section 6 1 Error Code The following table shows the error codes for explicit messages Error Cause code O8FF Service not supported The service code is incorrect O9FF Invalid Attribute Value The specified attribute value is not supported The data written is out of the data range OCFF Object State Conflict There is a error in the communications between the DeviceNet Communications Unit and the Tempera ture Controller Another explicit message was received while a pre vious explicit message was being processed The copy function is being executed OEFF Attribute Cannot Be Set A write service code was sent for a read only attribute ID 10FF Device State Conflict An attempt was made to access a Temperature Con troller that does not exist There is an error in the EEPROM 19FF Store O
193. new Unit s switches to the same settings that Replacing a Unit were on the old Unit Connect the same model of DeviceNet Communications Unit to the Temperature Controllers as the previous Unit Note 1 By backing up the settings of the DeviceNet Communications Unit and the Temperature Controllers the settings can be reset in a batch For details 140 Maintenance Section 8 2 Reading Writing Temperature Controller Settings Using Copy Mode Note Read Setting Parameters Upload 1 2 3 on the device parameters upload and download functions refer to the De viceNet Configurator Ver 2L Operation Manual Cat No W382 When replacing a Temperature Controller the DeviceNet Communications Unit copy mode can be used to easily reset the Temperature Controller on site without requiring the Configurator For details refer to Reading Writing Temperature Controller Settings Using Copy Mode below The DeviceNet Communications Unit has a copy function that can read or write the setting parameters of all the Temperature Controllers connected to the Unit in a batch the read setting parameters are recorded in the DeviceNet Communications Unit When a Temperature Controller has been replaced the copy function allows the Temperature Controller to be easily reset onsite without using a Configu rator 1 The parameters of the G3ZA and G3PW are not backed up If backup is required use the CX Thermo to back up the paramete
194. nfiguration 0 EJIN TC4A00 o Ff Set Operation Copy 1 EIN TCABOO o Set Operation Copy 2 EJIN TC2A 0NH8 o Yd Set Operation Copy 3 EJIN TC2B QNHB i lt t i CF i Set Operation Copy 4 EJIN TC2ACNB o C C Yi Set Operation Copy H5 EJINTC2BCNB o SY Set Operation Copy Ss Od 7 8 f 9 x 10 f Apal mi f fon Cony 12 f pera 13 J 14 i 4 w5 sf Reset r ioni Download Compare i Cancel 5 i Description Input a comment for the Temperature Controller o Power Volt Input the monitor value for the power supply voltage Input a value from 11 0 to 25 0 VDC aa Conduction Input the monitor value for the unit conduction time i e the Time Monitor Value time that communications power is supplied Last Maintenance Use the pull down menu to specify the last date on which Time maintenance was performed Default Setting But Click the Default Setting Button to initialize all settings in the ton DeviceNet Communications Unit to the defaults The Configu rator display however will not return to the defaults Press the Upload Button to read the settings again Note The message monitor timer must be changed to use this function Refer to page 107 for details Unit Configuration Set the models of Tempe
195. nits 0107 Unt7 Unt6 Unks Uns Uns Unt Unt Unto oh Jont onz ont onz Jent eha Jont ona ont on Jent ona Jent oha Jont Units 810 15 Unit 1S Unit 14 Uniti Unit 12 Uniti Unt TO Unto Junte oh Jont onz ont oh2 ent ona Jont ona ont enz ont lena Jent ohe Jont ON Run command starts control Executed while the bit is ON OFF Stop command stops control Executed while the bit is OFF AT Execute Cancel Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 Units 0107 ni7 Jome Units Jota Unt Unt t Unt Unto oh ont one Jent ona oh on Jont one ont one Jont ona oh one ont 66 Allocating I O from the Configurator Section 4 3 Auto Manual TC4 RUN STOP AT Execute Cancel Units 8t0 15 Unit 1S Unit 14 Uniti Unit 12 Uniti Unto Unite Unte oh oni ona ont en2 ont onz oht ona Jent oha Joni ona Jent one ot OFF to ON 100 autotuning execution command Executed only once each time the bit is turned ON OFF Autotuning cancel command Executed while the bit is OFF Note Always allocate AT Execute Cancel after RUN STOP or Auto Manual If it is allocated before AT execution and RUN or Auto will not be performed at the same time Bit 15 14 13 12 11 10 9 8 T7 6 5 4 3 2 1 0 Unis 0107 Untz Unit Junts Unta unts Junti Uniti unto n2 Jont onz ot enz Jent ena Jont oka ont enz Jent ena Jent che Jont Units 8 to 15 Unit 15 Unit14 Unit13 Unit12 Unit11 Unit1
196. ntial chemical contamination or electrical interference or conditions or uses not described in this manual e Nuclear energy control systems combustion systems railroad systems aviation systems medical equipment amusement machines vehicles safety equipment and installations subject to separate industry or government regulations e Systems machines and equipment that could present a risk to life or property Please know and observe all prohibitions of use applicable to the products NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user s programming of a programmable product or any consequence thereof vi DIA EUA ess CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons It is our practice to change model numbers when published ratings or features are changed or when significant construction changes are made However some specifications of the products may be changed without any notice When in doubt special model numbers may be assigned to fix or establish key specifications for your application on your request Please consult with your OMRON repr
197. ntroller Section 7 provides information on the time required for a complete communications cycle for an out put response to be made to an input to start the system and to send messages Section 8 describes error processing periodic maintenance operations and troubleshooting proce dures needed to keep the DeviceNet Network operating properly Details on resetting replaced Units are also provided Read through the error processing procedures in both this manual and the operation manual for the DeviceNet master being used before operation so that operating errors can be identified and corrected more quickly The Appendices provide the handling methods for EDS setting files required for multivendor environ ments the device profile of the EJ1 DeviceNet Communications Unit and information on related prod ucts N WARNING Failure to read and understand the information provided in this manual may result in per sonal injury or death damage to the product or product failure Please read each section in its entirety and be sure you understand the information provided in the section and related sections before attempting any of the procedures or operations given X X XX SECTION 1 Overview This section introduces the features and system configuration of the EJ1 DeviceNet Communications Unit the types of EJ1 Temperature Controller that can be used and other basic information 1 1 Features and System Configuration 0 0
198. od for setting DIP switch Contents O S Ol allocation data pin 1 Simple I O allo ON The predetermined set of Used to allocate in the master basic data a such cation parameters is automati as the Temperature Controller SPs PVs and alarm cally set outputs 2 I O allocations The Configurator is used Used to allocate parameters and statuses in the from the C to select any data for allo master other than the Temperature Controller SPs rator cating in the master from PVs and alarm outputs the list of parameters e Used to allocate data in any order e Used to allocate in the master only the data that is always required for remote I O communications without allocating data that is not required e To divide the IN Area into two areas for allocating data see note 1 Note 1 When a CS CJ series DeviceNet Unit is used the IN Area can be divided into two areas IN Area 1 and IN Area 2 Any allocation data from the list of parameters can be selected and allocated in each area For example operation data and status data can be separated and allocated into differ ent locations To use this function however set two connection methods between the master and DeviceNet Communications Unit under User Set up in the Edit Device Parameters Window for the master For details refer to Setting Connections when Dividing IN Area in Two on page 75 2 The size of allocated data is determined according to the allocation meth od used a
199. of retries 0 hex Response monitoring time D01200 0 1 2 3 4 5 6 7 2801 hex 0000 hex 0009 hex OOB6 hex 0000 hex 0001 hex 0200 hex 0000 hex Command code End code FINS No of bytes received Node address 00 hex Service code B6 hex TC2 communications unit number 00 hex Sub address fixed 00 hex End code CompoWay F 00 hex MRC 01 hex SRC 02 hex End code FINS mini 00 hex 2 bytes End code FINS mini 00 hex Lower byte 00 hex is not relevant 113 Examples Using Compo Way F Commands Program Example Operation 1 A20011 000000 First Scan Flag ON 114 BSET 071 MOV 021 MOV 021 MOV 021 MOV 021 MOV 021 MOV 021 0000 MOV 021 Section 6 3 Sets 0000 in D1000 to D1209 Sets 2801 in D1000 Command code 2801 Sets 0036 in D1001 Slave node address 00 ServiceCode 36 Sets 0086 in D1002 ClassID 86 Sets 0001 in D1003 InstancelD 01 Sets 0000 in D1004 TC2 Communications Unit No 00 sub address 00 Sets 0001 in D1005 SID 00 MRC 01 Sets 0294 in D1006 SRC 02 variable type 94 Sets 0100 in D1007 Write address 0003 Sets 0000 in D1008 Bit position 00 No of elements 00 Sets 0102 in D1009 No of elements 01 data 00 Sets 4000 in D1010 data 4000 Examples Using Compo Way F Commands Section 6 3 A20011 000013 MOV 021 Sets 0015 in D1100 First
200. ommunications Cables Crimpers Remarks Manufacturer Al series ZA3 For single wire insertion PHOENIX CONTACT Al 0 5 8WEH B for Thin Cable product code 3201369 Al series UD6 For two wire insertion Al TWIN2x0 5 8WH for Thin Cable product code 1204436 multi drop wiring product code 3200933 Terminating Resistors for DeviceNet Network po Specifications Manufacturer DRS1 T Terminal block Terminating Resistor 121 Q 1 1 4 W OMRON DRS2 1 Shielded Terminating Resistor male plug micro size M12 DRS2 2 Shielded Terminating Resistor female socket micro size M12 DRS3 1 Shielded Terminating Resistor male plug mini size A Terminating Resistor can also be connected to a T branch Tap or a one branch Power Supply Tap T branch Taps One branch Taps Specifications Includes three XW4B 05C1 H1 D parallel connectors with screws When used on a trunk line one branch line can be connected Connector insertion direction Horizontal A Terminating Resistor included as standard can be connected DCN1 2C Includes three XW4B 05C1 H1 D parallel connectors with screws When used on a trunk line one branch line can be connected Connector insertion direction Vertical A Terminating Resistor included as standard can be connected DCN1 2R Includes three XW4B 05C1 VIR D orthogonal connectors with screws When used on a trunk line one branch line can be connected Connector insertion direction Vertic
201. onduction Time RUN Time O 0 429496729 Hours Parameter Group all parameters ParameterName fale sd 0001 SP 0002 Proportional band 0003 Integral time 0004 Derivative time 0005 SP Ramp Rise Value 0006 SP Ramp Fall Value 0007 Manual Reset Value NANA Canling Cnefficient 8 0 EU 233 sec 40 0 sec DEU DEU 50 0 100 f Help Set the required temperature Set Point Default 0 EU Min 1999 EU Max 9999 EU Default Setting Upload Download Compare Download Can be changed during operation Cancel Note a Click the Download Button to download all parameters When this operation is performed the Unit will be reset so do not use this op eration while the Unit is in RUN mode b By clicking the W Button in the Parameter Group field the dis played parameters can be changed as follows e All parameters e Parameters that can be changed during operation e Parameters that can be changed when operation is stopped c Click the Default Setting Button to return parameters to the fac tory settings d Click the Upload Download Compare and Default Setting But tons in the Edit Unit Parameters Window to perform operations on the parameters for the specified channel only e Use the Download can be changed during operation Button to download parameters that can be changed during operation The Unit will not be reset 5 Click the OK Button The display will return to the Edit Dev
202. onitor 84 54 hex See note 2 Yes No G3ZA CH3 Heater ON Current Monitor 85 55 hex See note 2 Yes No G3ZA CH4 Heater ON Current Monitor 86 56 hex See note 2 Yes G3ZA CH1 Heater OFF Current Monitor 87 57 hex l 8 81 51 he 52 hex 53 hex i See note 2 Yes No G3ZA CH2 Heater OFF Current Monitor 88 58 hex See note 2 Yes No G3ZA CH3 Heater OFF Current Monitor 89 59 hex See note 2 Yes No G3ZA CH4 Heater OFF Current Monitor 90 5A hex See note 2 _ Note Can be used with TC2 but not with TC4 Monitoring can be performed for up to four G3ZA or G3PW Power Control lers per Temperature Controller Each channel of the Temperature Control ler corresponds to one G3ZA or G3PW Power Controller Example chi gt N G3ZA1 Parameters That Can These parameters such as the SP PID and alarm values can be changed Be Changed during during operation of the Temperature Controller Operation TC4 and Parameter name Allocation number TC2 for expansion remote I O 5 6 7 8 l l 20 hex 22 hex 25 hex 26 hex 27 hex 28 hex 58 Allocating I O from the Configurator Section 4 3 Allo Parameter name Allocation number cated for expansion remote in IN I O Area Yes Yes Yes Yes Yes Yes Yes Hysteresis Heating Yes Yes Hysteresis Cooling Yes Yes Yes Yes Yes Yes Heater Burnout 1 Detection See note Yes HS Alarm 1 See note
203. or otherwise without the prior written permission of OMRON No patent liability is assumed with respect to the use of the information contained herein Moreover because OMRON is con stantly striving to improve its high quality products the information contained in this manual is subject to change without notice Every precaution has been taken in the preparation of this manual Nevertheless OMRON assumes no responsibility for errors or omissions Neither is any liability assumed for damages resulting from the use of the information contained in this publication Read and Understand this Manual Please read and understand this manual before using the product Please consult your OMRON representative if you have any questions or comments Warranty and Limitations of Liability WARRANTY OMRON s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year or other period if specified from date of sale by OMRON OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED REGARDING NON INFRINGEMENT MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE OMRON DISCLAIMS ALL OTHER WARRANTIES EXPRESS OR IMPLIED LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES LOSS OF
204. or this unit 11 Do not use paint thinner or similar chemical to clean with Use standard grade alcohol 12 Never touch the electric components connectors or patterns in the product with bare hands Always hold the product by its enclosure Inappropriate handling of the product may occasionally damage internal components due to static electricity 13 Use a switch relay or other device for turning OFF the power supply quickly Gradually lowering the voltage of the power supply may result in incorrect outputs or memory errors Connect only the specified number of products in only a specified configuration Mount the product to a DIN Rail mounted vertically to the ground Always turn OFF the power before wiring replacing the product or changing the configuration Before installing the product attach the enclosed cover seal to the connector opening on the left end of the product 18 Make sure that the data transfer distance for DeviceNet is within the specified range and use the specified cable only Also refer to this manual for specifications including appropriate data transfer distance and cable 19 Do not bend or pull data transfer cable for DeviceNet forcibly 20 Turn OFF the DeviceNet before connecting disconnecting connectors Not doing so may result in equipment failure or malfunction 14 i eZ SS OT 15 16 17 Precautions for Correct Use Installation 1 Connect the DeviceNet Communications Unit to the left si
205. or value in the DeviceNet Communications Unit noti fication will be sent to the master if the voltage level drops below the monitor value The conduction time of the DeviceNet Communications Unit s internal circuit power supply can be recorded The recorded conduction time can be read from the Configurator or using explicit messages By setting a monitor value for the conduction time in the DeviceNet Communications Unit notification will be sent to the master when the total time exceeds the monitor value Any name can be set for a DeviceNet Communications Unit and recorded in the Unit Specifying names enables the user to easily differentiate the applica tions of the DeviceNet Communications Units when setting and monitoring them from the Configurator A name can be set for each Temperature Controller channel connected to the DeviceNet Communications Unit and recorded in the DeviceNet Communica tions Unit Specifying names enables the user to easily differentiate the func tion of each channel when setting and monitoring them from the Configurator The error status for the last four communications errors the causes and com munications power voltage when the communications error occurred can be recorded in the DeviceNet Communications Unit The recorded communica tions error history can be read from the Configurator The power supply to the Temperature Controllers can monitored to confirm that power is ON and send notification of the sta
206. ors with screws and two fuses as standard A Terminating Resistor included as standard can be connected 174 A attribute ID 105 baud rate 9 automatic detection 3 C cables communications cables models 171 class ID 105 cleaning 139 command block 105 commands sending to Temperature Controllers 91 communications cycle time 131 DeviceNet remote I O 126 distance 9 explicit messages 5 functions 4 media 9 message communications time 134 performance 125 power supply 9 refresh time 132 specifications 9 timing 125 Communications Cables 171 Communications Connectors 172 Communications Unit comment setting 86 CompoWay F 2 5 105 command examples 112 sending commands 108 Configurator 2 6 connecting 85 I O allocations 18 procedures 83 connectors 22 attaching 32 models 172 copy operation DIP switch 25 Index crimp terminals 32 173 models 173 D decimal point position xvi destination node address 105 device profiles 146 DeviceNet Communications Unit 171 dimensions 22 DIN Rail mounting 28 E EMC Directives xii End Plates removing 30 error codes 107 error control 10 error history 100 explicit messages 2 5 basic format 105 communications time 134 error codes 107 example 118 General Status Read 120 Maintenance Counter Save 120 overview 104 sending 119 Set Value for Unit Conduction Time or Total RUN Time
207. ower voltage sup Voltage plied to the DeviceNet Communications Unit since star tup Network Bottom Power Displays the bottom communications power voltage sup Voltage plied to the DeviceNet Communications Unit since star tup Unit Status See note 1 Network Power Selected if the power supply for the Temperature Control Voltage Drop ler is OFF Temperature Controller Power Status Flag Unit Maintenance Selected if the conduction time of the DeviceNet Commu Time nications Unit exceeds the setting Maintenance Flag Temperature Con Selected if the power supply for the Temperature Control troller Power Error ler is OFF Temperature Controller Power Status Flag Temperature Con Selected if the total ON RUN time exceeds the setting troller Mainte nance Time Note 1 The content of Unit Status is the same as that for Unit Status in allocation data For information refer to Unit Status in 4 3 4 Input Data 99 Maintenance Mode Window Section 5 3 2 Click the Refresh Button to read the maintenance information error histo ry and Temperature Controller maintenance information from the De viceNet Communications Unit and display the most recent values 3 Click the Save Maintenance Counter Button to save the Unit conduction time and Temperature Controller maintenance counter values in the De viceNet Communications Unit s internal non volatile memory 4 Even ifthe Save Maintenance Counter Button is not clicked t
208. parameters Specific parameters allocated in I O memory of the master can be switched to a vari ety of parameters by using memory operations This function enables manipu lating more than 100 words of parameters Even if the number of parameters to be read and written increases modifications can be handled simply by changing operations in the memory of the master By executing commands from the PLC various operations can be performed including reading writing specific parameters such as reading process values or writing set points and performing operations using operation commands CompoWay F communications commands can also be executed using explicit message communications The Configurator Ver 2 2 or higher or CX Integrator Ver 2 2 or higher can be used to create the device parameters for the DeviceNet Communications Unit including settings for the DeviceNet Communications Unit and setting for the Temperature Controllers The Configurator can then be used to download the parameters together to the DeviceNet Communications Unit and Temper ature Controllers See note The Configurator can also be used to monitor Temperature Controller process values and execute operation commands for the Temperature Controllers The Configurator can be used to copy parameters between Temperature Con troller channels allowing the initial parameters of Temperature Controllers requiring the same or similar parameters to be easily set Features an
209. peration Copy ws SSS Operaion Cony S o HS e Ss eea ery 10 fh r 11 12 _ 13 14 i 15 O ioni Download Compare Reset Upload i 91 92 Operations from the Edit Device Parameters Window Section 5 2 2 The window for sending operation commands to the specified Temperature Controller will be displayed Operation Commands for Unit x cht ch2 ch3 cha Run Stop Auto M anual i Stop Auto Manual AT Execute Cancel 40 AT 100 AT Stop LSP RSP Change LSP Change RSP Change Write Mode Backup RAM Save RAM Data Alarm Latch Cancel Alarm 1 latch Alarm 2 latch Alarm 3 latch All alarm latch Parameter Initialization Software Reset Reset Error Initialization Save RAM Data J Reset Reset Error 3 Select the Tab Page for the channel that will be sent the command and click the button of the operation to be executed Note The message monitor timer must be changed to initialize settings For details refer to page 107 4 After the operation command is executed click the Close Button The display will return to the Edit Device Parameters Window for the De viceNet Communications Unit Note Use the following procedure to change a manual manipulated variable 1323 1 Click the Manual Button 2 Change the manipulated variable in the Edit Unit Parameters Window
210. peration Failure There is an error in the EEPROM of the DeviceNet Communications Unit 6 1 4 Initializing the DeviceNet Communications Unit or Temperature Controllers Set the DeviceNet message monitor timer for the DeviceNet Communications Unit to 5 s or longer using the following procedure CS CJ series DeviceNet Unit 1 2 92 1 Using the Configurator select Connection from the Network Menu to switch to online operation 2 Double click the icon for the master and then click the Message Timer Tab in the Edit Device Parameters Window 3 Double click the icon for the DeviceNet Communications Unit set the timer to 5000 ms in the Setup Message Timer Dialog Box and then click the OK Button In this example the node address of the DeviceNet Communica tions Unit is 00 107 Sending Compo Way F Commands to a Temperature Controller Section 6 2 General 1 0 Allocation OUT 1 0 Allocation IN Communication Cycle Time Message Timer Slave Function 2000 ms 2000 ms 2000 ms 2000 ms 2000 ms AO New Message Timer 5000 4 ms Setup Range 500 30000 ms 2000 ms 2000 ms 2000 ms 2000 ms 2000 ms 2000 ms Edit Copy to All Device OK Cancel 4 Click the General Tab in the Edit Device Parameters Window and then click the Download Button The parameters will be downloaded and the value for the message monitor timer of the DeviceNet Communications Unit will be changed General ID Allocation OUT
211. position Cancel Clears all allocations Release Clears the selected parameter Default setting But Returns allocations to the defaults ton Note Individual parameters can be selected by pressing the Ctrl Key while selecting the parameters Ranges of parameters can be selected by pressing the Shift Key while selecting a second parameter 4 3 3 Parameters for Which Allocation Is Possible Broadly speaking there are three types of parameters that can be assigned to memory operation command and status parameters monitor parameters and parameters that can be changed during operation The numbers given in the tables for monitor parameters and parameters that can be changed during operation are allocation numbers and are used when operating with expan sion remote I O For information on how to use each parameter refer to the EJ1 Modular Temperature Controller User s Manual Cat No H142 Operation Command These parameters are for write processing operation commands reading sta and Status tus and expansion remote I O for Temperature Controllers These parameters Parameters are managed by the DeviceNet Communications Unit and are not in the vari able area of the Temperature Controllers 54 Allocating I O from the Configurator Section 4 3 TC2 TC4 Note Area OUT Area Yes no Output Completed Fags Yes no Read Parameter Monitor See note 2 NoYes iti Parameter gemea OO Ss Unit Status No Alarm 1
212. pply is turned ON Due consideration must be given to this time when designing control panels etc 2 It takes 30 minutes from the time the product is turned ON until the correct temperature is indicated Always turn ON the power supply at least 30 minutes before starting temperature control 3 Avoid using the Temperature Controller near a radio television set or other wireless device Its use would result in reception disturbance X Preparations for Use Be sure to thoroughly read and understand the manual provided with the product and check the fol lowing points Checkpoint ams O O OoOo o OO Purchasing the product Product appearance After purchase check that the product and packaging are not dented or otherwise damaged Damaged internal parts may prevent optimum control Product model and Make sure that the purchased product meets the required specifica specifications tions Setting the Unit Product installation Provide sufficient space around the product for heat dissipation Do location not block the vents on the product Wiring Terminal wiring Do not subject the terminal screws to excessive stress force when tightening them Make sure that there are no loose screws after tightening terminal screws to the specified torque of 0 25 to 0 30 N m Be sure to confirm the polarity for each terminal before wiring the ter minal block and connectors Power supply inputs Wire the power supply inputs correctly
213. present value and monitor value for the conduction time are held even when the power is turned OFF Setting Method 1 2 3 Open the Edit Device Parameters Window for the DeviceNet Communications Unit select the General Tab and enter the desired value in the Unit Conduc tion Time field x General 1 0 Allocation OUT 1 0 Allocation IN Comment Baking Chamber No 3 Network Power Voltage 22 0 V 11 0 25 0 Unit Conduction Time Hours 0 429496729 Hours Last Maintenance Date 2002 01701 X Default Setting m Unit Configuration 88 Operations from the Edit Device Parameters Window Section 5 2 5 2 6 Setting Last Maintenance Date Setting Method Note 1 2 3 With DeviceNet Communications Units the last date on which maintenance was last performed can be written to the Unit This means that the timing for future maintenance can be judged more easily The recorded date can be checked from the Maintenance Mode Window The present value and monitor value for the conduction time are held even when the power is turned OFF Open the Edit Device Parameters Window for the DeviceNet Communications Unit click the General Tab and select the applicable date from the calendar in the pull down menu in the Last Maintenance Date field Edit Device Parameters X General 1 0 Allocation OUT
214. r is turned ON for the first time when allo cating I O from the Configurator the connection configuration of the Temperature Controllers will not be registered so the indicator will flash green Operating normally when lit green DeviceNet online or communications connected Not lit Operate from the Configurator With the Configurator online register the connec tion configuration of the Temperature Controllers in the Edit Device Parameters Window for the DeviceNet Communications Unit Use the following method to allocate I O in the IN and OUT Areas from the Parameters Window for the DeviceNet Communications Unit a Select the data to be allocated from the avail able allocation data b With the Configurator online download the data to the DeviceNet Communications Unit To divide the IN Area used by the DeviceNet Com munications Unit into two blocks select the DeviceNet Communications Unit in the Edit Device Parameters Window for the master and click Advanced to set the connections Dividing the IN Area into two blocks allows for example RUN parameters such as set points SP and process values PV to be allocated as DM words in IN Area 1 and status information to be allocated as CIO words in IN Area 2 When using the Configurator to allocate user set I O allocate the IN and OUT Areas used by DeviceNet in the master from the Edit Device Parameters Window for the master Click the Mas ter I O Allocations
215. r status Probable cause MS Flashing green NS No change MS Flashing red NS No change MS ON green NS Flashing green MS ON green NS ON red MS ON green NS Flashing red 138 The power is not being supplied to the Unit The power voltage is not within the permitted range Section 8 1 Supply communications power from the DeviceNet Communications con nector Use a power supply voltage within the permitted range The Unit is faulty Replace the Unit The Temperature Con troller connection con figuration is not registered A sum error has occurred in the parame ters registered in EEPROM If I O allocations are to be set using the Configurator register the Temper ature Controller connection configura tion Refer to pages 45 to 68 Use the Configurator s device monitor to check the parameters with the sum error or logic error and reset the parameters A EEPROM hardware Replace the Unit error has occurred MS ON red The Unit is faulty Replace the Unit NS OFF Waiting to connect to DeviceNet communica tions Check the following items and restart the Unit e Are lengths of cables trunk and branch lines correct e Are cables short circuited broken or loose e Are cables wired correctly e Is terminating resistance connected to both ends of the trunk line only e Is noise interference excessive e Is the power to the master ON The Unit is faul
216. rature Controllers connected to the DeviceNet Communications Unit 51 Allocating I O from the Configurator Section 4 3 52 Item Set Buttons Operation Buttons Copy Buttons Upload Button Upload Real Config uration Button Download Button Description Click a Set Button to display the Edit Unit Parameters Menu and then set the Temperature Controller parameters Double click the parameter name to set a value Edit Unit Parameters i E X cht ch2 ch3 ch4 Comment Detection Mode Detection Value Conduction Time RUN Time 0 0 429496729 Hours Parameter Group all parameters v ParameterName Wale Cd 0001 SP DEU 0002 Proportional band 8 0 EU 0003 Integral time 233 sec 0004 Derivative time 40 0 sec 0005 SP Ramp Rise Yalue OEU 0006 SP Ramp Fall Value DEU 0007 Manual Reset Value 50 0 NNN Canlinn Coefficient 10N Help Set the required temperature Set Point Default 0 EU Min 1999 EU Max 9999 EU Default Setting Upload Download Compare Download Can be changed during operation Cancel Click an Operation Button to send an operation command to the Temperature Controller The Temperature Controller can be controlled in the Operation Commands for Units Window For details refer to 5 2 8 Sending Operation Commands to the Temperature Controllers Click a Copy Button to copy parameters form one Tempera ture Controller to an other Select the channel n
217. rea and OUT Areas for simple I O allocations is shown here for the TC2 and TC4 The process values PVs and set points SPs have the same contents as the PV and SP settings in the Temperature Controller variable area Simple I O Allocations with TC2 Selected DIP switch pin 2 OFF Address IN Area Fist word 0 Se noie T First word 2 RUN STOP TC2 00 07 See note 1 See note 1 First word 3 RUN STOP TC2 08 15 See note 1 First word 4 See note 1 See note 1 First word 5 See note 1 See note 1 ep x r x See note 1 _ _ xo No a ep First word 6 0ch1 Present Bank Set Point ee note 2 Alarm 1 TC2 00 07 ee note 1 First word 7 0ch2 Present Bank Set Point First word 8 1 ch1 Present Bank Set Point ee note 2 ee note 2 ep ep ep xww a a ee Alarm 2 TC2 08 15 ee note 1 ee note 2 ee note 2 Fist word 10 First word 12 ee note 2 First word 13 See note 2 ee note 2 ep xw eS _ ep xw Se i ep f x First word 14 4 ch1 Present Bank Set Point See note 2 f _ xww J Se ep xww J S First word 15 4 ch2 Present Bank Set Point See note 2 First word 16 5 chi Present Bank Set Point See note 2 First word 17 5 ch2 Present Bank Set Point See note 2 f First word 18 6 ch1 Present Bank Set Point See note 2 First word 19 6 c
218. reas One is normally used for input data such as Tempera ture Controller process values and the other can be used for reading status such as Temperature Controller status Even when the IN Area is divided into two areas however the total number of words that can be used for the IN Area is still 100 words 200 bytes DeviceNet Communications Unit CPU Unit Remote I O communications output area PLC Output Enable Bit ez Read parameter setting lt Write parameter setting z Unito ch 1 SP Unit0O ch 2 SP Unit 1 ch 1 SP Input Area m Output Completed Flags 7 5 Read parameter monitor Unit 0 ch 1 PV Unit 0 ch 2 PV Unit 1 ch1 PV DeviceNet Remote I O eT communications tT E Temperature Controllers DeviceNet Communications Unit Features and System Configuration Section 1 1 Explicit Message Communications Explicit message commands can be sent from the master to the DeviceNet Communications Unit to read or write the parameters of the connected Tem perature Controllers CompoWay F communications commands that were previously used for Temperature Controllers can also be sent in explicit mes sage format The DeviceNet Communications Unit s own parameters can also be read or written DeviceNet Unit CPU Unit PLC CMND or other communications instruction Explicit message communications DeviceNet DeviceNet Communications Unit aan Temperature Con
219. rec tives will vary depending on the configuration wiring and other conditions of the equipment or control panel on which the OMRON devices are installed The customer must therefore perform the final check to confirm that devices and the overall machine conform to EMC standards xii Conformance to EC Directives The EJ1 DeviceNet Communications Unit complies with EC Directives To ensure that the machine or device in which the Unit is used complies with EC Directives the Unit must be installed as follows 1 2 3 1 2 3 1 2 The Unit must be installed within a control panel You must use reinforced insulation or double insulation for the DC power supplies used for the communications power supply internal power supply and I O power supplies Units complying with EC Directives also conform to the Common Emission Standard EN50081 2 Radiated emission characteristics 10 m regula tions may vary depending on the configuration of the control panel used other devices connected to the control panel wiring and other conditions You must therefore confirm that the overall machine or equipment complies with EC Directives The Unit is a Class A product products for industrial environments In res idential environment areas it may cause radio interference in which case the user may be required to take adequate measures to reduce interfer ence The following example shows one means of reducing noise 1 13 mm
220. replaced without requiring a Config urator Upload the parameters of the Tem When the system has started normally upload backup 25 and 141 perature Controller to the all the parameters to the DeviceNet Communications DeviceNet Communications Unit Unit in case of Temperature Controller malfunction Cre ating a backup copy of the parameters will allow parame ters to be easily reset onsite after a Temperature Procedure Turn OFF pin 3 of the DIP switch of the DeviceNet Communications Unit turn ON pin 6 1 to 5 s and then turn it OFF again Note When changing the baud rate of the master after starting the DeviceNet Com munications Unit turn ON the communications power supply of the DeviceNet Communications Unit again and restart the Unit I O Allocation Using the Configurator Use this method for any of the following situations e To select any parameters such as PID constants or status information apart from the Temperature Controller set points SPs process values PVs or alarm outputs and allocate words for them in the master up to 100 words each in the IN Area and OUT Area e To allocate data in any order e To use remote I O communications to allocate only data that is always required in the master and not allocate unnecessary data Note Up to 100 words each can be allocated in the IN Area and OUT Area for remote I O communications To read and write larger amounts of data use the following procedure e Us
221. ress Front Panel Set the node address for the DeviceNet slave 2 Highest Communications Unit Number When using simple I O allocation set the highest Indicators communication unit number that is used by the connected Temperature Controllers Setting DIP Switches DIP Switches Descriptions _ Executes UpLoad DownLoad SLORY OFF ON For 1 to 5 sec OFF 5 Not in use a OMRON Configurator is used Other manufacturer s configurator is used 4 EDS UpLoad from Temperature Controller to EJ1 DRT DownLoad from EJ1 DRT to Temperature Controller Simple assignment of I O for TC2 Simple assignment of I O for TC4 Simple assignment of I O given by Configurator Simple assignment of I O 3 UP DN 2 TC2 4 1 MODE DeviceNet Communications Connector Gee This connector connects the DeviceNet network communications cable The DeviceNet communications power is also supplied through this connector The required FCK2 5 5 STF 5 08AU connector Phoenix Contact is provided with the Unit External Dimensions 82 2 Unit mm 22 Part Names and Functions Section 3 1 3 1 2 Indicators The indicators show the status of the DeviceNet Communications Unit the DeviceNet Network and the status of communications with the Temperature Controllers indicator Name Color Status Meaning main errors Module sta Green
222. resses allocated to the DeviceNet Communications Unit cannot be used by other nodes as shown below TC2 IN Area Allocated 16 to 46 words therefore uses 16 to 46 node addresses OUT Area Allocated 8 to 38 words therefore uses 8 to 38 node addresses TC4 See IN Area Allocated 26 to 86 words therefore uses 26 note to 86 node addresses OUT Area Allocated 14 to 74 words therefore uses 14 to 74 node addresses aN 4 Allocating I O from the Configurator Section 4 3 User set Allocations Note Note Fixed allocations cannot be used if 11 or more TC4 Units are used Use user set allocations With user set allocations the Configurator can be used to allocate I O to the DeviceNet Communications Unit in any location of the CPU Unit s I O memory area The configuration of the DeviceNet Communications Unit s allocation data is fixed so the data can be used by merely allocating it in the master For actual allocating methods refer to 4 5 Allocating Data in the Master 1 When performing user set allocations from a DeviceNet Configurator use Ver 2 44 or higher When using the CX Integrator use Ver 2 2 or higher 2 When using a CS CJ series DeviceNet Unit as the master the location and size of the DeviceNet Area can be specified through the allocated DM Area words without using the Configurator For slaves however I O is allocated in the DeviceNet Area in node address order For details refer to the CS CJ series Devi
223. ror Status I O Error Status 1728 1744 1760 1776 I O Alarm A Status 1984 2000 2016 2032 See note 3 I O Alarm B Status 2240 2256 2272 2288 See note 3 I O Notification A Sta 2496 2512 2528 2544 tus See note 3 Error Channel A Sta 2752 2768 2784 2800 tus Basic Unit Expand 3008 3024 3040 3056 Unit Error Basic Unit Expand 3264 3280 3296 3312 Unit Alarm Channel Alarm Sta 4544 4545 4546 4547 4560 4561 4562 4563 4576 4577 4578 4579 4592 4593 4594 4595 tus Decimal Point Moni 6336 6337 6338 6339 6352 6353 6354 6355 6368 6369 6370 6371 6384 6385 6386 6387 tor Heater Current Value 6592 6593 6594 6595 6608 6609 6610 6611 6624 6625 6626 6627 6640 6641 6642 6643 Monitor See note 3 Leakage Current 6848 6849 6850 6851 6864 6865 6866 6867 6880 6881 6882 6883 6896 6897 6898 6899 Value Monitor See note 3 G3ZA1 CH1 Control 17344 17345 17346 17347 17360 17361 17362 17363 17376 17377 17378 17379 17392 17393 17394 17395 Variable Monitor G3PW Output Vari able Monitor See note 4 G3ZA1 CH2 Control 17600 17601 17602 17603 17616 17617 17618 17619 17632 17633 17634 17635 17648 17649 17650 17651 Variable Monitor See note 4 G3ZA1 CH3 Control 17856 17857 17858 17859 17872 17873 17874 17875 17888 17889 17890 17891 17904 17905 17906 17907 Variable Monitor See note 4 G3ZA1
224. rs Once a system using a DeviceNet Communications Unit is operating prop erly itis recommended to read the Temperature Controller parameters us ing the copy function at the same time as the device parameters are saved using the Configurator The copy function can be used with explicit messages also For details re fer to page 123 Use this function to upload the setting parameters from the Temperature Con trollers to the DeviceNet Communications Unit DeviceNet Communications Unit Uploading Siren Th Lt COT SU ST Se eS Oe Temperature Controllers E Execution Condition There can be no communications error TS indicator is not flashing red E Procedure ie Turn OFF pin 3 UP DN of the DIP switch of the DeviceNet Communica tions Unit Toggle pin 6 of the of the DIP switch of the DeviceNet Communications Unit from OFF to ON leave ON for 1 to 5 seconds and then turn OFF again while pin 6 is ON the TS indicator will be lit green The data will start uploading and the TS indicator will flash green Approx 10 s is re quired for each Temperature Controller 141 Maintenance Section 8 2 j Start copying HAE 123456 cS
225. s shown in the following table Setting Number of Size of allocated data method allocated blocks Simple I O IN Area 1 block TC2 Selected DIP switch pin 2 OFF allocation OUT Area 1 IN Area 16 to 46 words 32 to 92 bytes block 16 n x 2 words OUT Area 8 to 38 words 16 to 76 bytes 8 n x 2 words e TC4 Selected DIP switch pin 2 ON IN Area 26 to 86 words 52 to 172 bytes 26 n x 4 words OUT Area 14 to 74 words 28 to 148 bytes 14 n x 4 words n The value set as the highest communica tions unit number 0 to F hex 0 to 15 decimal I O alloca IN Area 1 or 2 IN Area 0 to 100 words 0 to 200 bytes tions from blocks OUT Area 0 to 100 words 0 to 200 bytes A configu OUT Area 1 Depends on the quantity of allocation data ni block selected Step 2 Allocate Data Specify the I O memory of the master CPU Unit to allocate for the data in the Master determined in step 1 Whether the setting for allocating data in the master is set to simple I O allocation or allocation from the Configurator either of the fol lowing two methods can be used e Fixed allocations 39 Simple I O Allocation Section 4 2 e User set allocations Procedure Overview Steps Simple I O allocation I O allocations from the Configurator Step 1 Set the allocation Turn ON pin 1 of the DIP switch Turn OFF pin 1 of the DIP switch data e Use DIP switch pin 2 to set the model of IN Area 1 block IN Are
226. s the SP to the first word 6 words of the default allocated OUT Area CIO 3206 e The SP is first set in D1000 and then transferred to CIO 3206 at the start of the ladder program when the execution condition CIO 000000 turns ON The OUT Enable Bit will then turn ON and the SP will be refreshed 79 Ladder Programming Examples Section 4 6 Programming Example A20011 000000 movo Sets 0150 in D1000 First Scan Flag al 000000 000002 MOV 021 H Moves D1000 0150 to CIO 3206 Eye iion D1000 Transfers to channel in which SP condition is allocated ASL 025 Shifts the contents of CIO 0000 one 0000 bit to the left CIO 000001 ON 000001 000005 SET Turns ON the OUT Enable Bit CIO 320000 320000 ASL 025 Shifts the contents of CIO 0000 one 0000 bit to the right CIO 000002 ON 000008 END 001 END 4 6 3 Change MV Upper Limit Lower Limit Programming Example The ladder programming example here is for the following execution condi tions e Using the Configurator to allocate I O in the fixed allocation area 1 of a CS CJ series DeviceNet Unit OUT Area CIO 3200 to CIO 3263 IN Area CIO 3300 to CIO 3363 Operation e This programming example writes the MV upper limit lower limit to the TC2 Unit O ch1 upper limit 50 hex lower limit 20 hex e MV upper limit lower limit cannot be used with simple I O allocations so the Configurator is used to allocate memory In this programming exam ple the
227. s to a Temperature Controller Section 6 2 Command Block Desti nation node ad Service dress Code Class ID Instance ID Data CompoWay F command frame data 1 byte 1 byte 2 bytes 2 bytes Specified in binary Mea Communi a unt b No uD 5 ea address SID FINS mini command text 00 hex 00 hex fixed fixed Note Broadcasting cannot be specified Example Communications Unit number 01 FINS mini command text 01 01 CO 0000 00 0001 Executes Read from Variable Area 01 01 to read one element for chi PV CO 0000 Communica Sub address SID FINS mini command text tions Unit number Response Block Normal Response Source No of received Service bytes rode rae Data CompoWay F response frame data B6 hex fixed 2 bytes 1 byte 1 byte as Responds in binary hexadecimal Com tions a Be FINS mini response text Unit No 2ddress code j 00 hex 00 hex fixed fixed 6 2 2 CompoWay F ASCII Commands When CompoWay F ASCII commands are used the CompoWay F frames are expressed in ASCII each digit in a specified numerical value is also con verted to ASCII so 52 is specified as 3532 in ASCII When CompoWay F ASCII commands are used all CompoWay F communications commands supported by Temperature Controllers can be used Read Controller Attribute 0503 and broadcasting can be specified The following command and response formats are used when the commands are executed from an OMRON Master Unit 110 S
228. send explicit messages to the EJ1 DeviceNet Communications Unit including how to send CompoWay F commands using explicit messages CompoWay F commands are supported by the EJ1 Temperature Controller 6 1 Overview of Explicit Message Communications 0000 104 6 1 1 Explicit Message Communications 0000 00 eee 104 6 1 2 Explicit Messages Types 000 eee eee eee 105 6 1 3 Explicit Messages Basic Format 0 000 e eee eee 105 6 1 4 Initializing the DeviceNet Communications Unit or Temperature Controler osaera raa hake ae okewe eee ee ees 107 6 2 Sending CompoWay F Commands to a Temperature Controller 108 6 2 1 CompoWay F Binary Commands 0 000 eee eee 109 6 2 2 CompoWay F ASCII Commands 00 00 110 6 2 3 List of FINS mini Commands 00 eee eee 111 6 3 Examples Using CompoWay F Commands 0000 00s 112 6 4 Example of Sending Explicit Messages 0 0 cece eee eee 118 6 5 Sende Explicit MESSA PES eena sce bat ows ew Sue oe ee ee ek ee 119 6 5 1 Reading General Status 6 4 34 aa bgaws da ehoededadesasaceds 120 6 5 2 Setting and Monitoring the Unit Conduction Time 120 6 5 3 Writing Maintenance Mode Information 120 6 5 4 Setting and Monitoring Temperature Controller Channels 121 Goa Copy PuUnChOn geeis oh dad E eas Aa EA 123 103 Overview of Explicit Message Communications
229. ster node Master Connected using Serial Line 1 2 3 4 1 Double click the icon for the master to display the Edit Device Parameters Window and click the Message Timer Tab Double click the unit number of the DeviceNet Communications Unit set 5 000 ms in the Setup Message Timer Window and click the OK Button General 1 0 Allocation OUT 1 0 Allocation IN Communication Cycle Time Message Timer Slave Function Pe Message Timer Al 00 2000 ms p 01 2000 ms D 02 2000 ms D 03 2000 ms D 04 2000 ms e annn 2 ite x p 07 08 New Message Timer jo ms D 09 p 10 Setup Range 500 30000 ms 11 amp 12 Cancel 13 14 2000 ms 7 Hs PNAN ms 3 Click the Download Button on the General Tab Page in the Edit Device Pa rameters Window to execute the download 5 2 2 Edit Device Parameters Window 1 2 3 1 Turn ON the power to the DeviceNet Communications Unit and master and then put the Configurator online and select Upload from the Network Menu The configuration of Units connected in the Network will be read and dis played in the Network Configuration Window 85 Operations from the Edit Device Parameters Window Section 5 2 Note N Caution 2 Double click the icon for the DeviceNet Communications Unit in the Net work Configuration Window or right click and select Parameter and Edit to display the Edit Device Parameters Window for the DeviceNet Co
230. supply ter minals of the End Unit Note Do not turn ON the power supply at this time This power supply is used as the internal circuit power supply of the Temperature Controllers and the communications power supply between the DeviceNet Communications Unit and the Temper ature Controllers Wire the Temperature Controllers Wire the Temperature Controller temperature inputs and control outputs Note Do not turn ON the power supply at this time Set the communications unit num Set the communications unit number of each Tempera bers of the Temperature Control ture Controllers using the rotary switch and DIP switch lers on the Temperature Controller Set a unique communica tions unit number for each Temperature Controller Set the DeviceNet node address Set the DeviceNet node address 0 to 63 of the DeviceNet Communications Unit Set the ten s digit using the x10 rotary switch and the one s digit using the x1 rotary switch Set a unique node address for each slave connected to the same master 16 Startup Procedure Section 2 2 2 2 Startup Procedure 2 2 1 Simple I O Allocation Use this method in the following situations e To allocate words in the master only for basic data such as the set points SPs process values PVs and alarm outputs for each Temperature Controller e To use the DeviceNet Communications Unit without a Configurator when allocating only fixed I O in the master Step Referenc
231. t conduction FFFFFFFF hex Value time unit 0 1 h O to 4294967295 Unit Main Reads the monitor sta OE hex 95 hex 01 hex 72 hex 1 byte tenance Bit tus of the Communica 00 hex Within tions Unit conduction range time 01 hex Out of range monitor value exceeded 6 5 3 Writing Maintenance Mode Information Explicit Read Response message write Service Class ID Attribute Data size code ID Mainte Save Records the mainte 16 hex 95 hex 01 hex 75 hex nance nance counter PV of Counter total ON RUN a for Save all Temperature Con trollers in the DeviceNet Communi cations Unit s memory 120 Sending Explicit Messages Section 6 5 6 5 4 Setting and Monitoring Temperature Controller Channels Explicit Read Response message write Service Class ID Attribute Data size code ID Tempera Read Reads the monitor OE hex 7Ahex 01 to40 65 hex 1 byte ture Con mode for maintenance hex 00 hex Unit troller information of the Tem conduction Channel perature Controller unit time mode Mainte number and channel 01 hex Total nance Infor see note 1 specified RUN time mation by the Instance ID 1 to mode Monitor 64 Mode Write Writes the monitor 10hex 7Ahex 01to40 65hex 1 byte mode for maintenance hex 00 hex Unit information of the Tem conduction perature Controller unit time mode number and channel 01 hex Total see note 1 specified RUN time by the Instance ID 1 to mode 64 Set V
232. t the same time b Click the Download Button to instantly write all the settings that have been set using the Configurator to the DeviceNet Communi cations Unit and the Temperature Controllers The Temperature Controllers that have been written to will be reset automatically to enable the settings The status of the Temperature Controllers will be the same as if the power had been turned OFF and ON again c Click the Compare Button to compare the parameters set from the Configurator with the parameters set in the DeviceNet Com munications Unit and in all the Temperature Controllers E Editing the Connection Configuration Offline Edit the Temperature Controller connection configuration Unit configuration in the General Tab Page Click the Ww Button beside the communications unit number under Unit Configuration and specify the type of Temperature Con troller for the selected communications unit number 47 Allocating I O from the Configurator Section 4 3 Leave the field blank for unit numbers that are not allocated to Temperature Controller Edit Device Parameters x General ro Allocation OUT 1 0 Allocation IN Comment Root ttsti OOCOCSsSCSCisSC sC Network Power Voltage 11 0 y 11 0 250 Unit Conduction Time 0 Hours 0 429496729 Hours Last Maintenance Date 2008 01 01 Unit Configuration PERPEEEEEEFERE VALE cancel Note Click the Set Button
233. tatus and communications error sta disconnected tus to detect which Temperature Con troller is disconnected The communications Change the communications unit unit number of one or __ number of the Temperature Controller more Temperature Con or register the connection configura trollers registered in the tion correctly connection configura tion is incorrect Pin 1 of the DIP switch Set correctly as follows is set incorrectly Pin 1 ON Simple I O allocation Pin 1 OFF I O allocation using the Configurator Power is not being sup Supply 24 VDC power to the End plied to the End Unit Unit The Unit is faulty Replace the Unit TS Flashing red A communications error Check whether the Units are con Flashes for 10 s occurred with the Tem nected together properly Refer to only perature Controller the EJ1 Users Manual Cat No when copy was exe H142 cuted e If distributed placement is used check the connection of port B on the End Unit The settings down Use the same Temperature Controller loaded for a Tempera configuration for downloading that ture Controller was used when uploading configuration that is dif ferent from that used when uploading 8 2 Maintenance This section describes the routine cleaning and inspection recommended as regular maintenance Handling methods when replacing Units are also explained here 8 2 1 Cleaning Clean the DeviceNet Units regularly as described be
234. the 5 input words for nodes 1 through 5 would be refreshed even though the input words for nodes 2 3 and 4 are unused lf message communications are being performed just add the number of words used in message communications to the above number of words for whenever messages are being processed More than One Master in Network The following equation shows the communications cycle time Try when there is more than one master in the Network An example for two Master Units is shown here Remote I O Communications Characteristics Section 7 1 First the Network is divided into two groups Master A and the slaves in remote I O communications with it and Master B and the slaves in remote I O communications with it Group A Group B Master A Master B Slave a Slave b Slave c Slave d Slave e Slave f Slaves in remote I O Slaves in remote I O communications with Master A communications with Master B Note Although in the above diagram the slaves are separated into two separate groups for each master for convenience the actual physical positions of the slaves in the Network are irrelevant Next refer to 7 1 2 CompoWay F Communications Cycle Time and Refresh Time and calculate the communications cycle time for each group as if they were separate Networks Group A
235. the Read Parameter is designated for expansion remote I O the alloca tion number set for the Read Parameter is stored here after the specified parameter has been read The Read Parameter Monitor cannot be used with simple I O allocations 15 10 9 8 7 6 5 4 3 2 1 0 Bi 14 13 12 11 Unit Unit Unit Unit Unit Unit Unit Unit Unit Unit Unit Unit Unit Unit Unit 15 114 113 12 11 1 10 19 8 7 j6 5 14 J38 2 41 ON The DeviceNet Communications Unit is communicating with the Temper ature Controller registered in the connection configuration for the specified communication unit number OFF A communications error has occurred in communications with the Tem perature Controller registered in the connection configuration or the commu nications unit number belongs to a Temperature Controller that is not registered in the connection configuration These bit always show the status of communications with the Temperature Controllers registered in the connection configuration When a Temperature Controller with a communications error returns to normal communications the corresponding bit will automatically turn ON 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Bit Unit Unit Unit Unit Unit Unit Unit Unit Unit Unit Unit Unit Unit Unit Unit Unit 15 114 113 12 11 10 9 8 7 6 5 4 3 2 1 0 ON A communications error has occurred in communications with the Tem perature Controller registered in the connection configuration for t
236. ting I O from the Configurator If data is allocated for both TC2 and TC4 Units the data will be allocated according to unit number in each allocated area regardless of whether the Units are TC2 or TC4 Units This may result in the same data in two different places for the same unit numbers for the channels that are available Example The data in the shaded areas of the following table will be used if a TC2 Unit set as unit O and a TC4 Unit set as unit 1 are connected to a DeviceNet Communications Unit To2data Unit7 Unte Unts Unit Unit Untz ONNO cha Joni oka ont enz oh onz cht cha Jent oho oht aha Jent one eft Toadata Units uma O o ena Jona fonz ont ena Jona onz oht Jena ens Jene on on ens Jene Jont 4 3 5 Output Data Details TC2 and TC4 OUT Enable Bit Note Note The output data is divided into the OUT Enable Bit operation commands set ting data and expansion remote I O This section describes the OUT Enable Bit and operation commands specific to DeviceNet communications that are not allocated in the variable areas of the Temperature Controller 1 The output data will not be valid for Temperature Controllers with which a communications error has occurred or which have a communications unit number that is not registered in the connection configuration 2 Depending on the Temperature Controller status e g RUN STOP some data may not be valid even if it is written to the OUT Are
237. to set them If you mistakenly change the settings use the CX Thermo to restore the default set tings and then reset the DeviceNet Communications Unit Temperature Controller Models Refer to EJ1 Temperature Controllers on page 171 for information on the Temperature Controller models Temperature Controller Power Supply Power is supplied to the Temperature Controllers through the End Unit For details refer to the EJ1 Modular Temperature Controller User s Manual Cat No H142 Temperature Controller Registration 1 2 3 The connected Temperature Controllers must be registered in the configura tion in the DeviceNet Communications Unit The DeviceNet Communications Unit automatically verifies that the registered the Temperature Controllers match the Temperature Controllers currently able to communicate If the unit numbers do not match in the verification process the Temperature Controllers will be determined to have an error causing the following status e The TS indicator will flash red e The Communicating Flag will turn OFF and the Communications Error Flag will turn ON for each Temperature Controller that is not communicat ing but is registered as being connected to the DeviceNet Communica tions Unit The method used to register the connection configuration depends on the method of remote I O allocation 1 Allocation from the Configurator With DIP switch pin 1 set to OFF turn ON the power supply and register the
238. trol i 17665 17666 17667 17680 17681 17682 17683 17696 17697 17698 17699 17712 ial 17714 17715 Variable Monitor See note 4 G3ZA1 CH4 Control 17920 17921 17922 17923 17936 17937 17938 17939 17952 17953 17954 17955 17968 17969 17970 17971 Variable Monitor See note 4 G3ZA1 CH5 Control 18176 18177 18178 18179 18192 18193 18194 18195 18208 18209 18210 18211 18224 18225 18226 18227 Variable Monitor See note 4 G3ZA1 CH6 Control 18432 18433 18434 18435 18448 18449 18450 18451 18464 18465 18466 18467 18480 18481 18482 18483 Variable Monitor See note 4 G3ZA1 CH7 Control 18688 18689 18690 18691 18704 18705 18706 18707 18720 18721 18722 18723 18736 18737 18738 18739 Variable Monitor See note 4 G3ZA1 CH8 Control aa nie al na in 18963 18976 K ia haa a a haa Variable Monitor note 4 G3ZA1 CH1 Status 19200 in inal ae ia 19219 19232 Ba bal haa inal m G3PW Status See note 4 G3ZA1 CH2 Status 19456 19457 19458 19459 19472 19473 19474 19475 19488 19489 19490 19491 19504 19505 19506 19507 See note 4 G3ZA1 CH3 Status 19712 19713 19714 19715 19728 19729 19730 19731 19744 19745 19746 19747 19760 19761 19762 19763 See note 4 G3ZA1 CH4 Status 19968 19969 19970 19971 19984 19985 19986 19987 20
239. trollers Features and System Configuration Section 1 1 Transferring Monitoring and Operating from the Configurator Any of the Temperature Controller parameters can be read or written from a personal computer using the Configurator Ver 2 44 or higher or CX Integra tor Ver 2 2 or higher and then saved as a file The setup parameters for each Temperature Controller channel can be cop ied allowing the same or similar settings to be easily set for multiple Temper ature Controllers ee 66 seexium lt a ae erana ma f o DeviceNet Configurator EJ1 CS CJ series DeviceNet Unit Serial connection Setting monitoring and executing operation commands for the Temperature Controllers using the Configurator e Setting Temperature Controller settings and downloading them e Monitoring Temperature Controller process values and target values e Executing Temperature Controller operation commands DeviceNet TL ernie Controllers DeviceNet Communications Unit Se DeviceNet Slave fr Features and System Configuration Section 1 1 1 1 3 System Configuration Basic Configuration DeviceNet Configurator CS CJ series DeviceNet Unit Serial connection setting monitoring and operating gt Explicit messages DeviceNet Distributed placement of 16th Temperature Controller Connect
240. trollers Operation Manual tions for the CS series PLCs E Support Software Manuals Name ato oe DeviceNet Configurator Ver 2 1 Operation Manual W382 Describes the operating procedures of the DeviceNet Configurator CXONE ALLILIC EV3 ALLILID EV3 W463 Installation and overview of CX One FA Integrated CX One Ver 3 0 FA Integrated Tool Package Setup Tool Package Manual CXONE ALLILIC EV3 CKONE ALLILID EV3 W464 Describes operating procedures for the CX Inte CX Integrator Ver 3 0 Operation Manual grator Network Configuration Tool for CS Cu CP and NSJ series Controllers SYSMAC WS02 CXPC1 E V70 W446 Provides information on how to use the CX Pro CX Programmer Operation Manual grammer for all functionality except for function blocks XV Meanings of Abbreviations and Terms The following abbreviations and terms are used in this manual Menem or term TC4 TC2 EJ1 Basic Unit e TC4 Four channel Basic Unit e TC2 Two channel Basic Unit Temperature EJ1 Basic Unit listed above TC4 or TC2 Controller Configurator Device to perform system setup and other functions Includes functions for reading ID data reading and writing parameters and displaying network configurations The DeviceNet Configurator and the CX Integrator with the same screen configuration as the DeviceNet Configurator are available for Units manufactured by OMRON word CIO Words allocate
241. ture Con trollers on the left end of the block Features and System Configuration Section 1 1 Distributed Placement DeviceNet Configurator CS CJ series DeviceNet Unit Serial connection oy L a 7 setting monitoring and operating Ye Explicit messages DeviceNet DeviceNet Communications Unit TA DeviceNet slave ommon ae BBs zE BRE 3 an RS 485 communications cable length 500 m max OO Haste re m nnann Loooo Connect to port B on the EDU Connect to port B on the EDU 2 m D 7 as E m E Temperature Controllers up to 16 Controllers
242. tus to the master The power status can be checked for Temperature Controllers connected to the DeviceNet Communications Unit only The power status of the Temperature Controllers can be read from the Configurator or using explicit messages The conduction time of the Temperature Controller s internal circuit power supply or the RUN time of the Temperature Controller can be totaled and recorded Select whether to total the conduction time or RUN time by setting the monitor mode The recorded total time can be read using the Configura tor or explicit messages By setting a monitor value in the DeviceNet Commu nications Unit notification will be sent to the master if the Unit conduction time exceeds the monitor value Features and System Configuration Section 1 1 1 1 2 Overview of Unit Communications Functions Remote I O Communications DeviceNet Communications Unit data is shared with the master s IN Area and OUT Area through DeviceNet Up to 100 words 200 bytes each can be used as the IN Area and OUT Area for the DeviceNet Communications Unit The first word two bytes of the OUT Area is always allocated for the OUT Enable Bit The IN Area is allocated for data such as the communications status and the process values of the Temperature Controller channels and the OUT Area is allocated for the set points of the channels and other data When using a CS CJ series DeviceNet Unit as the master the IN Area can be divided into two a
243. ty Replace the Unit The DeviceNet is in Bus Off status Check the following items and restart the Unit e Are lengths of cables trunk and branch lines correct e Are cables short circuited broken or loose e Is terminating resistance connected to both ends of the trunk line only e Is noise interference excessive Node addresses dupli Reset node addresses correctly cated The Unit is faulty Replace the Unit A communications tim eout has occurred Check the following items and restart the Unit e Are lengths of cables trunk and branch lines correct e Are cables short circuited broken or loose e Is terminating resistance connected to both ends of the trunk line only e Is noise interference excessive The Unit is faulty Replace the Unit Maintenance Section 8 2 Indicator status Probable cause Remedy TS OFF Communications with Set the Temperature Controller con the Temperature Con trollers have stopped The Unit is faulty Replace the Unit TS Flashing red One or more of the con Replace the faulty Temperature Con nection configuration nected Temperature trollers Check the communications Controllers is faulty status and communications error sta tus to detect which Temperature Con troller is faulty One or more of the con Connect the Temperature Controllers nected Temperature correctly Check the communications Controllers has been s
244. umber to be copied from and then select the channel of the unit number to be copied to Copy Parameters E Source 0 C ch2 C ch3 C ch 4 Destination M 0chi Se Fe a Se DU aa LLL LLELLE ELLE LLLL a sanaa e aa a arana Click the Upload Button to read the DeviceNet Communica tions Unit settings registered unit configuration and Tempera ture Controller parameter settings Click the Upload Real Configuration Button to read the DeviceNet Communications Unit settings real unit configura tion and Temperature Controller parameter settings Click the Download Button to write the settings in the Configu rator to the DeviceNet Communications Unit and Temperature Controllers Allocating I O from the Configurator Section 4 3 Description Compare Button Click the Compare Buiton to compare the settings in the Con figurator with the settings in the Units Reset Button Click the Reset Button to reset the DeviceNet Communica tions Unit and the Temperature Controllers in the same way as when the power is cycled Temperature Controllers how ever will not be reset during operation I O Allocation OUT Tab Page and I O Allocation IN Tab Page Note The I O Allocation OUT Tab Page and I O Allocation IN Tab Page have the same format Edit Device Parametere aa H General 1 0 Allocation OUT 1 0 Allocation IN Parameter 4 EJ1N HFUB DRT a OUT Enable abas Read Parameter Write Paramet
245. urbance Rectifi 15872 15873 15874 15875 15888 15889 15890 15891 15904 15905 15906 15907 15920 15921 15922 15923 cation Band Disturbance Judge 16128 16129 16130 16131 16144 16145 16146 16147 16160 16161 16162 16163 16176 16177 16178 16179 ment Width 162 Allocation Numbers for Configurators Manufactured by Other Companies Appendix B Parameter name pt it it pent ch2 chs cha cht cha cha cha cht cha cha cha cht cha cns cha Heater Burnout 1 16384 16385 16386 16387 16400 16401 16402 16403 16416 16417 16418 16419 16432 16433 16434 16435 tial See note n Alarm 1 See 16640 16641 16642 16643 16656 16657 16658 ee 16672 16673 16674 16675 16688 16689 16690 pee note 3 Heater Overcurrent 16896 16897 16898 16899 16912 16913 16914 Ha 16928 16929 16930 16931 16944 16945 16946 nail Detection See note 3 Proportional Band 23296 23297 23298 23299 23312 23313 23314 23315 23328 23329 23330 23331 23344 23345 23346 23347 Cooling Current Bank Integral Time Cool 23552 23553 Goa F a o n a co lua con uae Cael ia uae laa ing Current Bonn Derivative Time 23808 23809 au al baal haad hon kasad sasi kaa isl bal ial bs Cooling Current Bank Note 1 Both the IN Area and the OUT Area can be allocated to parameters that can be changed during op er
246. urns OFF the OUT Enable Bit turns OFF 78 Ladder Programming Examples Section 4 6 Programming Example 000000 000000 SET Turns ON CIO 320200 RUN STOP Execution 320200 condition ASL 025 H Shifts the contents of CIO 0000 one a bit to the left CIO 000001 ON 000003 Turns ON CIO 320000 Output Enable Bit 3302 00 ASL 025 H Shifts the contents of CIO 0000 one o00002 RUN STOP Confirmation Flag bit to the left CIO 000002 ON 000007 Turns OFF CIO 320000 Output Enable Bit Shifts the contents of CIO 0000 one bit to the left CIO 000003 ON 000010 Turns OFF CIO 320200 RUN STOP Execution ee ASL 025 H Shifts the contents of CIO 0001 one ere bit to the left CIO 000101 ON 000013 Turns ON CIO 320000 Output Enable Bit ASL o25 H Shifts the contents of CIO 0001 one 000102 RUN STOP Confirmation Flag bit to the left ClO 000102 ON 000017 Turns OFF CIO 320000 Output Enable Bit ASL o25 L Shifts the contents of CIO 0001 one 0001 bit to the left CIO 000103 ON 000020 END 001 m Z D 4 6 2 Change SP Programming Example The ladder programming example here is for the following execution condi tions e Using simple I O allocation to allocate data in the fixed allocation area 1 of a CS CJ series DeviceNet Unit of CS CJ series DeviceNet Unit OUT Area CIO 3200 to CIO 3263 IN Area CIO 3300 to CIO 3363 Operation e Writes the SP to the TC2 SP 150 hex destination Unit 0 ch1 e Write
247. ypes The DeviceNet Communications Unit supports both simple I O allocation and I O allocations set from the Con figurator when the Unit is connected to another company s master but the data size of the IN and OUT Areas of the DeviceNet Communications Unit must be set The size of the DeviceNet Communications Unit s data areas will depend on the setting method used For details refer to SECTION 4 Remote I O Communications If the connection type can be set when another company s configurator is being used select a connection sup ported by the DeviceNet Communications Unit The following table shows the connection types and data sizes for OMRON DeviceNet Communications Units Supported connections Data size cour Bit strobe Change of Cyclic state COS DeviceNet EJ1N HFUB fw 1 to 200 1 to Badd Communica DRT See note See note tions Unit Note The size of the IN OUT Areas depends on the setting DeviceNet I O communications support the following types of connections Connection type baas nmm Used to exchange data between the master and individual slaves by sending and receiving com mands and responses Output data is allocated for commands and input data is allocated for responses Change of state Normally input and output data are sent by mas By setting a long cycle interval the Network will COS ter and slaves at regular cycles but with a COS not be loaded with communications for minor

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