In this user manual we have tried to describe the matters concerning
Contents
1. NC unit bus AC servo drive unit Ch d 1 PBO 2670 02 PBO 27 PZ0 napao Pe pote 800 SVX D 15 6 PULS Karen POSIN Female Ver Br ol 31 SEC2 INH 32 RSTP D Sub 15 Pin i 08 SEC1 CLE 33 FSTP 6 PCZ AUC ES DS Po sNc Bel 01 37 6 N 36 bal m 12 ALRS 87 NC icr 08 PCB AA SN 03 24V 13 PCB 15 PSR 0 PSR hal any 2 SON 16 SRDY 1 COM 04 SRDY 14 SON 10 oV MDR50 ig so parer 12 HOLD 05 VC 15 E 19 NC 4 NC 20 ZSP SNC 21796 6 ZOUT 22AM 7 ZOUT nava hoe 5 AND 25 VOID SOINC With brake 983Ta 00 7766X GS2000T SVX ER IN CN1 PCZ 27 PZOUT SZ 26 PZOUT PA 07 04 PAOUT PCA l2 03 PAOUT 8 02 PBOUT PCB 13 01 PBOUT SRDY 4 23 24 03 39 COME VC 05 24 0V 10 25 VOD SON po 13 50 SoN 4 14 COM ov 15 ial NO asc ALM DB15 Pin 3 row F6 Power 24V 39 COM Distribution BOLD i HOLD Cabinet HOLD 43 HOLD ZSL 34 ZSL MDR50 SHRED 17 RS COINS CONG Systeme Connection Manual 5 Full closed loop connection with Grating Ruler Grating ruler2. E 983Ta N SVX 5V 01 OV 2 N PCZX 06 PCZX 11 KX PCAX 07 PCAX 12 PCBX 8 PCBX 13 M R Lg bs 20001 emp Prive CN SRDYX 4 Si MV 3 WX 5 PE XxX Ww m ian aar VV 13 son SONX M XX DOE oV s AN Li DB15 Pin 3 row 0 a pep 39 COM Power D Distribution HOLD 42 HOLD Cabinet HOLD 43 HOLD DU ME 34 ZSL MDR50 Sr HWiexiz 6 Connecti GSK983Ta H GSK983Ta V Turning CNC System Connection Manual on between NC Unit and DAPO3 Spindle Servo Drive Unit Spindle Servo Drive Unit DAPOlor DAPO3 983Ta 00 785 NC Unit CN1 CN N SP E ee EP XX 1201 OR Encoder A phase 1 PA 7 12 PCA differential signal NUM XX 708 PCB Encoder B phase 2 PB I PES 19 PCB differential signal LO PARC T i RK l Encoder Z phase Or deed d ll PCZ differential signal 14 VCMD lt UV 5 VC Speed control voltage 15 VCMD S 10 94 SON RT 09 SON Enable signal 39 COM 03 24V 36 COM 02 OV 9 SFR 14 SON 15 OV 04 SRDY Unit 7 AM P
3. i P c 2 EX o LQ we m some seam oox eo DEN QJ CE 0E OE mm f wem va we 01x E V ES A AN Oo exon Ure au aw x 4 o a EN ung SE Fame we m mn as o pe ee T T e ZN a ie 26 SIRES E E SORE Tureen ONE Systeme Manna m iu C mre p v6 7 Y6 6 Md J F 40 2 Y3 6 BOM 1 3 Ye 5 43 7 40 1 a 3 8 48 4 Y6 4 4316 40 0 4 3 4 48 3 Y6 3 43 5 38 7 4 Y3 3 48 2 v6 2 43 4 38 6 Y3 2 48 1 Y6 1 43 3 38 5 Y3 1 48 0 Y6
4. NC unit Operation Panel OP D 9 female D Sub odi CC2 D 9 male amo p Be ipe E E 983Ta 00 777A oR ln OP A en ists 4RD2 08 HA Dof HB D Sub 30 HA HB 05 HB Communication 0P CC2 Hat p6 4 HA HA 07 08 HA HB 8 05 HB HB 0 09 HB RD2 03 A 02 TD RD2 4 06 TD TD2 01 03 RD TD2 02 XX 07 RD OV 05 01 V N d FG L FG RD2 RD2 RS422 differential receive terminal TD2 TD2 RS422 differential sending terminal HA HA MPG A phase pulse input HB HB MPG B phase pulse input Sr Wisi GSK983Ta H GSK983Ta V Turning CNC System Connection Manual 11 Connection between external MPG and Operation Panel Operation Panel 983Ta 00 783 External MPG CMI a Ruipu Wuxi GSK ZSSY1468 016 100B 05L 01 HX HX ac 02 HZ HZ OX e hd o e Ned Axis select NO Y switch 16 x1 x 1 HEC N 04 x10 x 10 BO 17 100 Ar LA Override switch 1 x x Pr MEE 05 4241 L 1249 18 L 0V L 0V y 06 ESP2 ESP2 cS Ly 19 ESPI ESPI S
5. ddl ad ASA TNO INO L s u 1 anjea Bulysyms ooi sulysew OND Wo euis jndjno anjea Bulyoyms J00 3 1 Ave HM 1 N L 00 1686 A jeuBis joguoo EB wun O I 78200 81686 uu 5 9 i 8 le be 6 ii E S8L 00 FLE86 JILL OOFPLE 86 yun ON uu 5 5 5 HUN oAJes sIxe X 99LL 00 1 86 SUIYDEW 0 OND Woy 81618 1ndinj 6 1 312x1z GSK983Ta H GSK983Ta V Turning CNC System Connection Manual 3 Connection between NC Unit and GS2000T CA1 Drive Unit without brake GS2000T suffixing with C CAN bus NC unit AC servo drive unit CN1 odpgo DLPBO P20 03 PAO 28 DGND 04 PAO bg pyts EAN 0 sten SVX D 15 Female 06 PULS 31 SIGN 2 07 SEC2 INI gt 32 RSTP D Sub 15 pin 0 SEC1 CLE 33 FSTP b6 PCZ Su 09 NC 34 ZSL 07 PCA 12 ALRS 37 NC 02 OV Q08 PCB 12 PCA 7 983Ta 00 716G d 13S0 Ei 38 COM 03 24V 1g xcs SU U 14COM e pgp BICOM Lg pcp 19 SON mmi 04 SRDY 14 SON 16 SRDY 41 COM u 10 OV MDR50 18 NC 17SRDY 43 HOLD 42 HOLD 05 VC 15 O
6. Y2 6 Y2 6 O Y2 7 Y2 7 O OV 24V power ground 24V 24V power output O Note Those points which have been defined functions are fixed in the system that cannot be changed any more by users And functions of other points can be programmed by PLC 22 GSK983Ta H GSK983Ta V Turning CNC System Connection Manual Gr Wisi imension Drawings Installation D Appendix 1 uoisueuui uonejelsu HUN ON H E1 86 N i i i e I n Zn tt GLOFOST GLOFOST BuiweJq uone eisu 185 x PR LE m T D i amp EEE EEE un i 23 LO j ike 4g 9 LO LO LO o T o e a e Ge o ZN EN INI Si V 4 wry Ned woo a Fa en 7 Eva L20 Enid PAME E 3 ES mee ag f SNI V IE 4 A NOE S800 CE UT ite Lo fun 4 9 o gym Eal g 8 e e i E N amp LE 5 N By NL tre 68530638 Tes HE Y e ad GSK983Ta H GSK983Ta V Turning CNC System Connection Manual Sr HWiexiz UOISUSWIA uone Ee1su JHUE A uoneJedo H 91 86 Anons eq pjnous 1191184 2y 91 1 1
7. Finke 07 bo 37 05 VCX 45 co IM 6 bj 36 5 ALM 95 20 F 4 7 34 3 ig 33 DG 2 32 DG 01 VCMD GND 17 VCMD 31 16 983Ta 983Ta 00 776A DA98D SVX oe G X CN1 PCZX 06 42 PZOUT PCZX 11 43 PZOUT PCAX 27 PAOUT XPCAX 132 XX 12 PAOUT 08 Xx 28 PBOUT PCBX 13 13 PBOUT SRDYX 04 5 ALM SONX 9 T 23 SON 24V 8 38 COM VCX 05 X 17 VCMD ov 10 e 01 VCMD SONX 14 7 j 32 DG ov 15 V tn FSTP 09 RSTP FG FG PCAX PCAX Encoder feedback A phase differential signal pulse signal drive NC PCBX PCBX Encoder feedback B phase differential signal pulse signal drive NC PCZX PCZX Encoder feedback Z phase differential signal pulse signal drive NC SONX Enable signal switch signal NC drive ALMX alarm signal switch signal drive NC VOX Speed control voltage direct voltage NC drive Note 1 When X axis is not with brake the connection of X or Z axis is the same Connection of X axis with brake please see to the following page Note 2 According to this connection method the rotation direction of the motor is consistent with Cartesian coordinate system that is seen from motor axle head the feeding direction is positive direction If the converse direction is needed set PA46 parameter of DA98D to 3 Default value is 0 28 Gr Wisi 983Ta NC Unit GSK983Ta H GSK983Ta
8. SUOISJ A e YUM jqedwoo 6 UOISUBWIG UONE e Su pue ued IMA eui pue uoisueup 19 09 1861 oued y Buiujeouoo SUOISIBA EJ9A9S 618 DOU 9 ON EE M scum pue IN E Ls m Pee eS WE Fa Al AALS B i LO o 5 v ST NEU m v 11 g j li AT j cone T LCD SPOTOEL 7 GTOFOST 77 STOFOST 7 ie T OAA e uosuawq uonejeisu Wayed Ia co Im 0X TG 57 OGL i KW 4 B Le aa an LN os L9 y o Mf 1 E D C ond Foo 7 TQ AVA A 001 06 08 X D oem um nr oes BT sen dun oox X6 A s amp o Hc base Q CHE O SCE 0 oO Y wee o rama T dole E l Ts Hio Gg To 9 Mv me je E I cog gee ww we ix f 4 d ER f 9 ex a E eve L e LI iif f wcmem warn ws we mm me NC qz x Bu oe ge en Keen 5 a SB amp To amp KET x PA d x i oo 24 uoisueuui HUN ON A ELES6 25
9. GSK983Ta H GSK983Ta V Turning CNC System Connection Manual 404 Gr Wisi m ET E L OT08C E 046 Cle y 524 i amp J i i e r n s da WR XR 28 PN Ll we im EU E Z Ve Wa s h UA fons c S 8 fU F i gt cC C cn ES S E amr ily SNI H A r vg 5 S v MN z x HE tw _ a B Br asi 7 ge 6 B NOW C bd um j e D e Y Q lL 4 A t 3 8J 1 bI GZ 7 Lo Ge e c oO A J Gern EARE 68 ra po i 7e A m BuiweJq uonejeisu u1ENed Iq Gl OF08C 066 GSK983Ta H GSK983Ta V Turning CNC System Connection Manual Sr Wiexiz UOISUSWIG UONEI EISU JOUC uoneJedo Ac91 986 Anons eq pinous uiened up eui 310J819U suoisJeA Je YM ejqneduio2 uonejeisu pue IMA eui pue uoisueuip 1 9 18661 jaued au DBuiujeouoo suos BJoAes 618 alayl s uoisueuiiq oe JV 20708 Lo st ms Y Io 2 oe 2 ELZ ES N uoisueuuig uonejeisu uJegeg G 5 N MAEA i A B 242 066 6 0 086
10. Machine RN to CNC m ai N 2 i N gt lt 7 X ips 5 332 O oO 34 5 357 444 334 A gt No AV 35 6 44 330 Y o Y21 355 4 5 327 J Y23 gt Ke ol 94 354 44 326 9 ON mya 353 325 0 O 34 0 oN 352 40 324 J M 79 O 3 o x 35 1 as o o 334 35 0 2 9 s 33 lg 33 Y12 34 6 32 0 a o 9 333 vij 340 2m O O Yo au vio E d 7 COMMUN I CAT ON POWER 24V OV my XU UU 1 OOO P HM C CJ S er 74 N N N N X Interface for communication Interface for power supply with main cabinet to I O unit 17 Gr MWisexiz GSK983Ta H GSK983Ta V Turning CNC System Connection Manual 16 Connectivity Diagrams for I O Unit X1 Input output Signals 1 Input Signal The COM ports of each address group determine whether the addresses are valid at high or low level When COM port is connected to 24V the input points are valid at low level OV When COM port is connected to OV the input points are valid at low level 24V Connection when low level is valid Connection when high level is valid Machine Side I O unit X1 Side Machine Side I O unit X1 Side Power 24V __ X82 COM Power T X32 COM Box Loy Box 0 ie xa2 0 mE K ays 12 x32 0 28K 1 A
11. When X38 COM is OV 24V here CN3 D 25 Female is not used Emergency stop button jon operation panel EN X384 1 0 unit side gt When X38 COM is 24V OV hefe When X38 COM is OV 24V hete 1 0 side xD External MPG CM1 Note when external MPG is used emergency stop chain should D 25male be formed by emergency sop buttons on operation panel and 01 HX T external MPG 02 Hz T HX HZ External MPG axis select signal 03 16 x1 x10 x100 External MPG override 04 X10 17 x 100 Select signal VESPC 05 1 24V de 06 ESP2 18 L V p L 2 poles of external MPG indicator ESPB 07 19 ESP Espo ESPI 2 poles of external MPG A ESPA a GS ERE 20 0V emergency stop button Mese E 21 H HA HA External MPG A phase pulse input Emergency stop button 09 On operation panel 22 HB HB HB External MPG B phase pulse input Ij L CMI HW 06 ESP2 12 5V us jp ESPI 25 13 5V Hua MPG Note External MPG and MPG on the operation panel cannot use at the same time Emergency stop 11 Sr HWiexiz GSK983Ta H GSK983Ta V Turning CNC System Connection Manual 10 Connection between NC Unit and Operation Panel
12. gt SRDY Spindle ready 5 SPDAR xSAR Spindle arrival check signal 11 STAORTE M19 0 Spindle orientation 20 ZSPDO gt 7SP Spindle zero speed check 21 COIN J gt SOR M_ Spindle orientation completed FG FG Note The corresponding positions of I O Unit are described in PLC User Manual of the same version Cr 41 Bx I GSK983Ta H GSK983Ta V Turning CNC System Connection Manual 7 Connection between NC Unit and GS3000Y NP2 Spindle Servo Drive Unit Suffixing with N no bus GS Spindle Servo Drive Unit 983Ta 00 785G NC Unit CNI AN AN SP 19 PA gt 07 PCA Encoder A phase 4 PA 12 PCA differential signal 18 PB 08 PCB Encoder B phase 3 PB 7 13 PCB differential signal 31 PZ gt 06 Ri Encoder Z phase 32 PZ ll PCZ differential signal 44 VCMD F J 5 VC Speed control voltage 14 VCMD 10 23 SON FR N 09 SON Enable signal 20 SFR 7 EN 14 SON 28 COIN 15 0V 39 COM 03 24V 24 COM M 02 OV 25 ALM M gt 04 SRDY DB15 Pin 3 row VO Unit 9 ALM fe gt SRDY Spindle ready 41 PSR gt SAR Spindle arrival check signal 08 OSTA 5 MI9 0 Spindle orientation 42 ZSP gt x7SP Spindle zero speed check 12 COIN g gt S0OR M Spindle orientation completed 5 o7 DB44 Pin PFG L FG Note The correspond
13. 0 43 2 38 4 2 Y3 0 40 7 v2 7 43 38 3 4 Y2 5 40 6 Y2 6 4310 38 2 Y24 40 5 24M 48 7 38 1 1 ov 40 4 m 48 6 38 0 4 40 3 oy 4809 38 0 1 con 3 0 C0 1 Co Ix o o c AN c N z A gt _ C 33 2 350 445 33 q 35 7 33 1 2 a 34 4 35 6 33 0 4 N ov 34 3 z 32 7 MATT 355 542 ke v20 354 444 32 q 5 j 32 5 q ML 940 a J vre oe Pal z E Y1 5 35 1 32 3 Yo 5 33 6 v1 4 35 0 32 2 d Y0 4 33 5 v1 3 34 7 32 1 Yo 3 33 4 P Y1 2 34 6 32 0 1 Yo 2 33 3 via 340 3200 4 0 1 33 01 4 Y1 0 c YO 0 7 COMMUNI CAT ON CC1 POWER 24V OV L I 1 CLE LLL 7 E P ZS a p NI V gt AP 116 A n ch Ae d is 44 5 64 8 27 Gr MWisxiz GSK983Ta H GSK983Ta V Turning CNC System Connection Manual Appendix 2 Connection between NC Unit and DA98D Drive Unit Cobsolete product Connection without brake 983Ta NC Unit DA98D Drive Unit CN1 D 44 male 15 14 7 44 13 PBOUT p UT 43 PZOUT SVX D 15female 2 PAOUT 42 PZOUT k D Sub 15 pin male 26 f 01 5V 7 11 xPCZX 2 10 bs 40 0 Per popy 2 3 v 983Ta 00 776A D9IRSIP 23 CME 03 24V 13 SVX 08 balsov 38 Col 09 SONX m 7 37 O4 SRDYX po gy 14 SONC
14. 9 p n female x 14 Connection between NC Unit and I O Unit External O Unit D 9male 01 Ov 02 03 RDO 06 TDO IDO 67 RDO 04 TD14 08 09 RDI 05 RDI E CCI 05 RD1 04 03 TD1 RDO 02 OV 05 RX1 RX1 07 RDO 01 OV 09 08 03 02 04 06 TX1 TX1 RS422 differential signal sending RX1 RX1 RS422 differential signal sending receive eng TDO RD1 TD1 TDO 6 r 441 Bx I GSK983Ta H GSK983Ta V Turning CNC System Connection Manual 15 General of External I O Unit X1 Interfaces ve Y37 g Y6 6 43 COM dis 402 O a O Y6 5 a 481 1 48 4 O Y6 4 vad 43 6 400 O O E O 48 3 Q o Y6 3 43 5 387 9 O O i 48 2 o o Y62 43 4 386 0 e W Y3 48 1 oj p Yet 43 35 o i P Y6 0 43 2 384 0 Y3 40 7 Y27 43 1 383 O o ya a d 1 N Y2 9 HAV v 48 7 do 381 O o IN N AN IE 4 amp 6 380 O N am wm o 4 B lo 1 ra e gt N Signals from CNC to 9 Signals from Machine 3 Y z
15. V Turning CNC System Connection Manual IV Sr 44 Bx FE GSK983Ta H GSK983Ta V Turning CNC System Connection Manual Precautions 1 The system matched power supply box is exclusive for GSK 983Ma Do not suppl this ower to other devices such as bake and magnetic valve otherwise serious danger may occur 2 Requirements for electrical cabinet The electrical cabinet adopts full enclosed structure and dustproof design The temperature difference between outside and inside of the cabinet should be less than 10 C or a heat exchange system should be installed The ambient temperature should not exceed 45 C Prevent the entry of dust coolant and organic solution 3 Grounding The cabinet should be protectively grounded and the continuity should meet the requirement GB5226 1 2002 Well grounding is the essential condition for a stable operation The grounding wires of different parts cannot be connected with each other in series The grounding strip whose thickness not less than 3mm should be installed in the cabinet the protective grounding terminals should be connected to grounding strip with yellow green wires independently and when the grounding strip is connected with the ground its grounding resistance should be less than 40 S Opera X Z f M NC tion V0 Axis axis SPindle P Unit Drive Drive Drive Unit Unit S Panel Unit Unit Electrical Cabinet ET bd Grounding
16. 43 3 X43 4 X43 4 X43 5 X43 5 X43 6 X43 6 SKIP M Block skip signal input X43 7 X43 7 X35 COM X35 common port High low selection for group X35 X35 0 X35 0 X35 1 X35 1 X35 2 X35 2 X35 3 X35 3 X35 4 X35 4 X35 5 X35 5 X35 6 X35 6 X35 7 X35 7 X40 COM X40 common port High low selection for group X40 X40 0 X40 0 X40 1 X40 1 X40 2 X40 2 X40 3 X40 3 XAG M X axis auto tool compensation X40 4 X40 4 ZAG M Z axis auto tool compensation X40 5 X40 5 X40 6 X40 6 X40 7 X40 7 20 Gr Wisi GSK983Ta H GSK983Ta V Turning CNC System Connection Manual Terminal PLC o Aadress Signal Name Signal Function VO 0 0 0 0 YO 1 YO 1 2 Y0 2 Y0 2 2 Y0 3 Y0 3 9 Y0 4 Y0 4 2 Y0 5 Y0 5 2 Y0 6 Y0 6 2 7 7 9 Y1 0 Y1 0 9 Yi Yi 9 Y1 2 Y1 2 2 Y1 3 Y1 3 2 Y14 Y14 9 Y1 5 Y1 5 Y1 6 Y1 6 2 Y1 7 Y1 7 2 Y2 0 Y2 0 S Y2 1 Y2 1 2 Y2 2 Y2 2 2 Y2 3 Y2 3 9 OV 24V power ground 24V 24V power output O dn a Signal Name Signal Function Y3 0 Y3 0 Y3 1 Y3 1 2 Y3 2 Y3 2 2 Y3 3 Y3 3 E Y3 4 Y3 4 9 Y3 5 Y3 5 2 Y3 6 Y3 6 Y3 7 Y3 7 4 Y6 0 Y6 0 2 Y6 1 Y6 1 2 Y6 2 Y6 2 2 Y6 3 Y6 3 Y6 4 Y6 4 x Y6 5 Y6 5 9 Y6 6 Y6 6 2 Y6 7 Y6 7 2 Y2 4 Y2 4 S Y2 5 Y2 5 E 21 Gr MWisexiz GSK983Ta H GSK983Ta V Turning CNC System Connection Manual
17. 7H s T E aea aron SIEG PN 6232 SHIFT IN our ALT INS DEL C S c taer 858 9381 Pos PRG OFT PAR GRA Q 3 o ee ee ear we hbi FS SET COM DGN ALM ag 4 II 1 1 18 J Back View o o 2 7 o P R goo 5 5 OV 5 4 SVZ WISP NEN SVX oP p 5 h Z Z O N xO x YG 9 U p p o RO 2 2 5 amp x 0 c C 5 c c Q LZ 5 9 o o a o 90 Z o Q Q 3 9o o ko Ag TN D 5 D D Oo GSK983Ta H GSK983Ta V Turning CNC System Connection Manual Sr Wiexiz 2 Interconnect Block Diagram JOJOW omas SIxe ejpuids LiL JOU SI Jojow sjpu ds pue ejpuids y u m q ones UOISSIUSUEJ OU u ym pesn jpueuiuo2281 Jepooue e puids 3 T FE ad ad A A n JOJOW 5 5 Z LENO yun 5 ejpuids adL ad JOJOW OAJOS SIXE X rm r 1uL man TNO INO L s 3 I jun OAIOS sIxe Z p andino dois KoueBjeuie eui 10 uononuisut 9 jaued uoneJedo aui 0 19581 jeu s dois 3 pue 440 NO DAN 1 3 6 uo I joued 9 xog Jamod ButuoiiMs
18. C System Connection Manual 13 Connection Method for Brake and System Power on Control Power on Control X Axis Zero X Axis Brake GS2000T CA1 Servo CN1 Speed Clamping Control Interface Connection CN1 39 COM A sB 7 e CN1 43 HOLD 24V System sB KAO Power VN CN1 34 ZSL Box 0 kur KAO CN1 42 HOLD KAO GS2000T CA1 Servo Drive Unit CN1 Plug Leading out Signal Terminals GS2000T CA1 HOLD Servo Drive Unit brake output X Axis Servo Drive COM Power supply 24V Unit CN1 Plug ZSL Servo drive unit zero speed clamping input HOLD Servo Drive Unit brake output Z Axis Brake Control Emergency Stop Control System Power on Control j L AC X 2 24V N 24V Xx 3 To I O unit E i mE X38 4 Emergency stop input 7 AC220V 0M N gt DC24V 24V KA2 hd 9 L KA2 Tu A D Emergency KA2 I Stop KAO AD Chain 9 2 1 V t i 7 t L Connect with OV or 24V GSK983Ta H V MA MA When X38 COM is24V OV here system GSK SJT Servo When X38 COM is 0V 24V here Motor Brake Plug 15 Sr HWiexiz IO TX1 01 TX1 IO GSK983Ta H GSK983Ta V Turning CNC System Connection Manual D Sub 9 male Fi 983Ta 00 182 f CCI D Sub
19. Strip 4 The system power should be supplied through isolation transformer 5 Wiring Gr MWisxiz GSK983Ta H GSK983Ta V Turning CNC System Connection Manual The joints between wires and the system or drive unit should be tight and firm The low current type wires such as signal wires and control wires should be laid far away from heavy current and electromagnetic interference and be arranged in an uncurled manner as far as possible because winding annularly could easily cause the acquisition of interference signal 6 Interference suppression Connect the RC circuits at the two ends of AC coil in parallel The RC circuits should be closed to inductive load as far as possible Connect FWD at the ends of DC coil reversely in parallel Connect the surge absorber at the winding head of AC motor 24V KM AC220V en surge absorber Er 144 3x FE GSK983Ta H GSK983Ta V Turning CNC System Connection Manual 1 NC Unit Interfaces Front View Orm Hil 32 ENTA f f a P oO NIGIHI7I8 IS Ss EL dc X Z U W 818 18 8 8 7 U disk read write interface M s r N C P eos 8 Communication interface to PC Uo
20. V 2 8K li 2 8K 1 2 8K 2 8K oe ee 2 8K SM pe 77 MUT NE xg22 28K amp ix w 4 x32 2 28K 400 4 p c i o o gt as Detection 2 8K a Detection 2 8K i Switches TE 4 ix Switches i yon 28K ao Arm on NON P 2 8K ps P T i 4 Machin 1 3 ELLA achine x324 28K d x324 28K 1K AY Tool bso L924 SON IT Tool Lai o E24 cL eg a 2 8K 2 8K 4 A x325 28K K y2 m X32 5 2 8K ak iy j Be 2 8K dA 2 8K pe xaz d 2 8K K AY 8 X32 6 2 8K 1Ki da de 2 8K 2 P 2 8K EE o x32 7 28K K Ay os X327 28K 1K Ay 2 8K i 2 8K ES Note There are 64 input points in 8 different groups The figure above is taken X32 0 X32 7 for example other groups are alike 2 Output Signal There are 40 points for ULN2803 output The maximum passing current of each point is 200mA Connectivity Diagram of Output Point 983System Machine Side I O unit Side 24V D DA lt Gr Wisi GSK983Ta H GSK983Ta V Turning CNC System Connection Manual 17 VO Points Definition X1 rds iod Signal Name Signal Function vO X32 COM X32 common port High low selection for groupX32 X32 0 X32 0 4LX fixed X axis direction limit short it to OV when unused X32 1 X32 1 LX fixed X axis direction l
21. V Turning CNC System Connection Manual Connection without brake DA98D Drive Unit CN 44male 15 13 PBOUT 43 PZOUT 28 PBOUT4 SVX D 15 female 7 PAOUT 1 a iz sv 08 pcz 10 ej o2 oy Q7 PCAX PCAX O9RSTP jun 389 COM eee 24 FSTP 03 24v 13 xpCBX SVZ ag zjso Er 9 SONK 07 31 04 SRDYX 14 S0NX D Sub 44f male 22 o5 vex 3 0 eo 21 B p 55 04 19 34 03 T 33 DG o2 32 DG 01 VCMD GNI 983Ta In Ta 00 776AX SVY 2 983Ta 00 776 CN por bel M2 PZOUT4 43 PZOUT Base S XX 27 PAOUT PCAX 12 12 PAOUT PCBX 08 28 PBOUT Enan 13 PBOUT SRDYX 04 05 AIM SONX 09 N 24V 03 wx bs 17 VCMD 10 01 VCMD SONC 14 8556 Ww us 24 FSTP an L pg 09 RSTP D gt 24V 98 COM Power 5 IHOLD 06 HOLD Distribution 5 HOLD 7 HOLD Cabinet x an ZSL 26 ZSL 29 Gr MWisexiz GSK983Ta H GSK983Ta V Turning CNC System Connection Manual GSK983Ta H GSK983Ta V Turning CNC System Connection Manual Version Upgrading Records No Date Version Content 1 2012 6 19 First Version 30
22. V ie 19NC GANG 44 NC ada 21 ZSP ag 46 ZOUT 22 ALM 47 ZOUT 24 VCMD 23 ALM 49 NC 48 AGND 25 VCMD 50 NC Without brake 983Ta 00 776G SVX f EN CNI PCZ 06 27 PZOUT PCZ XX 26 PZOUT PCA 07 VY 04 PAOUT PCA 12 NER 03 PAOUT PCB 08 AUI 02 PBOUT PCB 13 XX 01 PBOUT SRDY 04 23 ALM 24V 03 39 COM VC 05 NN 24 VCMD o ilo EM 25 vow _SON 09 XX 13 S0N sa y 1 f T 14 con 15 4 SW 22 ALM DB15pin 3 rowdpg MDR50 PCA PCA Encoder feedback A phase differential signal pulse signal drive unit NC PCB PCB Encoder feedback B phase differential signal pulse signal drive unit NC PCZ PCZ Encoder feedback Z phase differential signal pulse signal drive unit NC SON Enable signal binary signal NC drive unit SRDY Servo drive ready signal binary signal drive unitNC VC Speed control voltage direct current NC drive unit Note when the X axis is connected without brake the connection of X or Z axis is the same The X axis connection with brake is shown in the following page Gr MWisexiz GSK983Ta H GSK983Ta V Turning CNC System Connection Manual 4 Connection between NC Unit and GS2000T CA1 Drive Unit with brake GS5200T suffixing with C CAN
23. ae In this user manual we have tried to describe the matters concerning the operation of this CNC system to the greatest extent However it is impossible to give particular descriptions for all unnecessary or unallowable operations due to length limitation and products application conditions Therefore the items not presented herein should be regarded as impossible or unallowable Copyright is reserved to GSK CNC Equipment Co Ltd It is illegal for any organization or individual to publish or reprint this manual GSK CNC Equipment Co Ltd reserves the right to ascertain their legal liability Gr MWisxiz GSK983Ta H GSK983Ta V Turning CNC System Connection Manual Preface Your Excellency We are honored by your purchase of this GSK 983Ma Milling CNC System made by GSK CNC Equipment Co Ltd Warning Na may occur by improper connection and operation This system can only be operated by authorized and qualified personnel Please read this manual and a manual from machine tool builder carefully before installation programming and operation and strictly observe the requirements Otherwise products and machine may be damaged workpiece be scrapped or the user be injured Safety Responsibility Manufacturer s Responsibility Be responsible for the danger which should be eliminated and or controlled on design and configuration of the provided CNC systems and accessories Be responsible for the safety of the pro
24. imit Cshort it to OV when unused X32 2 X32 2 X32 3 X32 3 X32 4 X32 4 X32 5 X32 5 DECX fixed X axis zero point return deceleration X32 6 X32 6 X32 7 X32 7 X33 COM X33 common port High low selection for group X33 X33 0 X33 0 4LZ fixed Z axis direction limitCshort it to OV l when unused l X33 1 X33 1 LZ fixed X axis direction limit Cshort it to OV when unused X33 2 X33 2 X33 3 X33 3 X33 4 X33 4 X33 5 X33 5 DECZ fixed Z axis zero point return deceleration X33 6 X33 6 X33 7 X33 7 X34 COM X34 common port High low selection for group X34 X34 0 X34 0 X34 1 X34 1 X34 2 X34 2 X34 3 X34 3 X34 4 X34 4 X34 5 X34 5 X34 6 X34 6 X34 7 X34 7 X38 COM X38 common port High low selection for group X38 X38 0 X38 0 X38 1 X38 1 X38 2 X38 2 X38 3 X38 3 X38 4 X38 4 ESP fixed Emergency stop input X38 5 X38 5 X38 6 X38 6 X38 7 X38 7 19 Sr HWiexiz GSK983Ta H GSK983Ta V Turning CNC System Connection Manual iss E Signal Name Signal Function VO X48 COM X48 common port High low selection for group X48 X48 0 X48 0 X48 1 X48 1 48 2 48 2 X48 3 X48 3 X48 4 X48 4 X48 5 X48 5 48 6 48 6 48 7 48 7 X43 COM X43 common port High low selection for group X43 X43 0 X43 0 X43 1 X43 1 X43 2 X43 2 X43 3 X
25. ing positions of I O Unit are described in PLC User Manual of the same version Gr MWisxiz GSK983Ta H GSK983Ta V Turning CNC System Connection Manual 8 Connection between NC Unit and Spindle Inverter NC unit I O unit Spindle Inverter VO unit Eo Spindle CW Forward M03 KAL m Spindle CCW M04 KA2 REV Reverse Spindle zero speed con Corfimo cher nol n port Spindle MEE arrival f us SAR Function port pinde _ SRDY ready Spindle NC unit SP D 15 Female Inverter Terminal 6 PCZ D Sub 15 5v EE s Strip 0 OV 1 03 2 oce 505 SP 4 04 SRDY Fat gy 4l 50 05 vC 15 QV Spindle encoder Note 1 The corresponding positions of I O Unit such as M03 and M04 are described in PLC User Manual of the same version Note 2 When the spindle speed arrival check signal SAR is not used it should be shorted to OV valid when the input interface is at low level or be shorted to 24V valid when the input interface is at high level SP Spindle encoder E 7 ON 01 5V 5V 02 ov OV 03 24V Encoder Z phase differential 06 PCZ Y 5 a A phase differential N DEN E
26. nter A phase differential 08 PCB AY Encoder B phase differential 13 PCB v signal 04 SRDY indle Inverter 9 SON PPNA YERE 05 VC OV 10V 10 OV ov 14 SON E u E T AS mi Connection with spindle NE encoder 983Ta 00 775 Cr 441 Bx I GSK983Ta H GSK983Ta V Turning CNC System Connection Manual 9 Machine Tool Operation Panel CN3 CMI PCI CC2 POFF lan o PCOM av t z PON OV e a ove es ESPC E ESPB a o e Mund 5 ESPA POWER COMMUNICATION Pd A D e N MDI MPG NA PCI e POFF Power off 24V PCOM Power switch common port OV Eu PON Poweron om e ESPC Emergency stop chain leading out terminal2 ESPB Emergency stop button on operation panel leading out terminal2 ESPA Emergency stop button on operation panel leading out terminall Emergency stop chain leading out terminal 1 24V CC2 D 9 male Relay TOS Operation Panel Side 06 TD TD TD RS422 differential sending terminal i 02 TD j en oi 07 RD RD RD RS422 differential receive terminal Power OFE I POFF 03 RD T he Se 08 HA HA HA MPG A phase pulse output 5 PCOM 04 HA E s 09 HB HA HA MPG B phase pulse output E gt PON OV 05 HB Power ON ce SER ESPC Communication o ESPB s gt When X38 COM is 24V OV here a gt ESPA
27. t and DAPOS Spindle Servo Drive 8 7 Connection between NC Unit and GS3000Y NP2 Spindle Servo Drive Unit 9 8 Connection between NC Unit and Spindle Inverter eeeeeeee 10 9 Machine Tool Operation Patel tu oet tet eS Se ee Se he Bi ee Se 11 10 Connection between NC Unit and Operation Panel esee 12 11 Connection between external MPG and Operation 8 6 13 12 Connection between NC Unit and 14 13 Connection Method for Brake and System Power on 15 14 Connection between NC Unit and I O Unit 16 15 General of External I O Unit X1 Interfaces 17 16 Connectivity Diagrams for I O Unit X1 Input Output Signals eenneeneenennn 18 4 72 VO Points Definition OCT o v RE 19 Appendix 1 Installation Dimension Drawings eeeeeem me 23 Appendix 2 Connection between NC Unit and DA98D Drive Unit Cobsolete product 28 GSK983Ta H GSK983Ta V Turning CNC System Connection 8 30 Version pgrading Becords e entente tete tbe tite et 30 MI Gr MWisxiz GSK983Ta H GSK983Ta
28. top Switch 13 5V 5V en 45V ERR 12 5V X 1 switch aw 11 0V 7 QV a 10 A phase HA HA e differential L A A BulsRdse 21 HA 2 HA I differential pulse 09 HB WW HB L ag differential 12 HB AA HB lt lt EM differential pulse femal DE DB25 7 Bea Note axis select signals HX HZ of CM1 and override signals x1 x10 x 100 of pin No are defined by PLC and pin No can be different in different visions of PLC So check the operations of the corresponding PLC before connecting 13 Gr MWisexiz GSK983Ta H GSK983Ta V Turning CNC System Connection Manual 12 Connection between NC Unit and PC NC unit PC RS232 GM MDR14 3M MDR14 Plug d m D 9 male 1 08 a 02 09 6 DSR 3RXD 10 E 2 QD Fa 04 Smp 7 rs232 983Ta 00 772 6 COM mT pl ee 06 13 2d E D Sub 9 Pin Female EE 9 RI nn D Sub 9 Pin Female 05 Ov RS232 RS232 COM m ae 09 RI Serial data receive RXD 03 AG 03 TXD Serial data sending TXD 05 AN 02 RXD 04 DTR 07 05 OV 5 2 S 06 DSR 01 CD Nec 08 CTS Note the shell of NC and PC should be grounded firmly er 41 Bx F GSK983Ta H GSK983Ta V Turning CN
29. vided CNC systems and accessories Be responsible for the provided information and advice for the users User s Responsibility Be trained with the safety operation of CNC system and familiar with the safety operation procedures Be responsible for the dangers caused by adding changing or altering to the original CNC systems and the accessories Be responsible for the failure to observe the provisions for operation adjustment maintenance installation and storage in the manual This manual is reserved by end user We are full of heartfelt gratitude to you for supporting us in the use of GSK s products Sr 44 Bx FE GSK983Ta H GSK983Ta V Turning CNC System Connection Manual Contents Precautions ede ee d eed 1 1 NG Unit InterfaCces e ttem 3 2 Interconnect Block 4 3 Connection between NC Unit and GS2000T CA1 Drive Unit 5 Wittio it LE d dde ict 5 4 Connection between NC Unit and GS2000T CA1 Drive Unit eeee 6 withlibraK6 itte ERR EE 6 5 Full closed loop connection with Grating 7 6 Connection between NC Uni
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