Verti-Clean - Charterhouse Turf Machinery
Contents
1. R gadis 2 l SAPETY INSTRUCTIONS 3 nae 6 8 GENERAL DESCRIPTION Ea 8 9 THE POWER TAKE OFF PTO 9 LENGTH Dieta eet ote tenuate 10 USING THE PTO Verti clean 10 COUPLING DISCONNECTING 11 WORKING DEPTH ADJUSTMENT OF 4 12 TRANSPORT OF THE VERTIECLEAN cx nicer tires eee Aden Ae 13 THE DRIVING SPEED iaire tae ak it a ce aca a elite 13 13 START STOP PROCEDURE anise 13 EMPTYING OF THE DIRT REGEIVING BIN 14 15 MAINTENANCE a a a A a 16 CHANGING OF THE VIBRATION SIEVE ADJUST THE SCOOP PLATE VI2. Use a universal chain lubrication After every 500 working hours Replace the gearbox oil PTO version Use SAE 90 16 13 1 CHANGING THE VIBRATION SIEVE ADJUST THE SCOOP PLATE VIBRATION SIEVE Fig 11 For operation with different materials there are seven sieves available with different meshes which can be exchanged in the Verti Clean Changing the vibration sieve is done as follows See Fig 11 A Make sure the Verti Clean is blocked properly and cannot move on its own Take the vibration sieve dirt receiving bin from the machine as described in chapter 10 0 Unscrew nuts 1 one turn Slide plate 2 upwards Slide the sieve 3 out of the frame and place another sieve Slide plate 2 downwards so that this encloses the vibration sieve Tighten the nuts 1 Place the vibration sieve dirt receiving bin back in the machine as described in chapter 10 0 DO gI If the vibration sieve starts taking bites on the filed it is possible that the scoop plate of the vibration sieve is adjusted too deep This can be modified as follows See Fig 10 1 Unscrew nuts 4 2 Move the scoop plate 5 until the desired height is reached 3 Tighten the nuts 4 17 14 0 OPTION DIFFERENT VIBRATION SIEVES If there a different type material must be sieved out or the material has other dimensions for which the standard assembled vibration sieve is not sufficient then it is possib
3. During operation NO persons without the proper personal protective equipment are permitted in the danger area of the Verti Clean because there is danger of physical injury there from spurting materials Fig 3 933 280 402 Fig 3 Fig 4 Bystanders without personal protective equipment must keep a minimum distance of four metres 4 metres Fig 4 Wear functional clothes Wear heavy shoes with steel toecaps long trousers long hair done up and no loose fitting clothes Use the proper personal protective equipment according to the applicable safety instructions AA etl Detar IRI 933 28 0 402 1 1 gt Fig 5 Position of safety stickers Fig 5 EU DECLARATION We Redexim Utrechtseweg 127 3702 AC Zeist Holland declare entirely under our own responsibility that the product VERTI CLEAN VERTI CLEAN PTO WITH A MACHINE NUMBER AS INDICATED ON THE MACHINE AND INDICATED IN THIS MANUAL to which this declaration refers complies with stipulation of the 2006 42 EC machine directive Zeist 25 03 11 A C Bos Manager Operations amp Logistics 2 Redexim Holland 14 0 14 3 TABLE OF CONTENTS PREFACE rte bs eat te cat ae 2 WARRANTY PERO VV 2 AEGIS FRATTON CARD
4. first inspect the area to be treated Remove loose obstacles and avoid irregularities The Verti Clean has been manufactured according to the latest technical insights and is safe for use Should the machine be used maintained or repaired by inexpert persons then there is a risk of injury to both the user and third parties This must be avoided All persons that have been designated by the owner to operate maintain or repair the Verti Clean must have read and fully understood the user s manual and especially the chapter Safety instructions The operator is responsible for the safe usage of the Verti Clean The operator is required to check for visible damage and defects before he she starts using the Verti Clean Alterations to the Verti Clean including its operation that influence the safety negatively must be remedied immediately Making alterations or additions to the Verti Clean excluding those approved by the manufacturer are not permitted in principle for safety reasons If modifications to the Verti Clean have been made then the current CE mark is cancelled and whoever made these modifications must apply for a new CE mark himself Check the Verti Clean for loose bolts nuts parts every time before using it If present check the hydraulic hoses regularly and replace them if they are damaged or show signs of ageing The replacement hoses should comply with the technical demands of the manufacturer If present b
5. damage the machine A Make sure that the upper forestay is connected and under tension in the transport position See fig 7 If not then serious damaged be done to the machine A If the machine is lifted off the ground at least 20 of the tractor s weight must be supported by the front axle 8 0 THE DRIVING SPEED The speed of the Verti Clean up is 12 km h 7 4mph but in practice the maximum speed must be read from the surface to be worked and the desired cleaning 9 0 THE USE OF THE VERTI CLEAN Before the Verti Clean can be used at a location the following must be checked 1 2 7 Are there any loose objects present on the field First remove these Are there any slopes The maximum slope on which work can take place with this machine is 20 degrees Always work from the top downwards Is there a danger of flying objects such as for example balls which distract the attention of the driver If so then the Verti Clean can NOT be used Is there a risk on sinking or slipping away If so postpone the working until the circumstances have improved When the ground is wet postpone the activities until the circumstances have improved A field can be worked 2 or 3 times in the same or in different directions to obtain a better cleaning Do not make tight turns preferably drive straight the surface can be damaged 10 0 START STOP PROCEDURE The start procedure is VERY important If this procedure is not conduc
6. request the original operating instructions are available in Dutch WARRANTY PROVISIONS THIS VERTI CLEAN IS SUPPLIED WITH WARRANTY AGAINST DEFECTS IN MATERIALS THIS WARRANTY IS VALID FOR A PERIOD OF 12 MONTHS FROM THE PURCHASE DATE VERTI CLEAN WARANTEES ARE SUBJECT TO THE GENERAL CONDITIONS FOR SUPPLY OF PLANT AND MACHINERY FOR EXPORT NUMBER 188 PUBLISHED UNDER THE AUSPICES OF THE UNITED NATIONS ECONOMIC COMMISSION FOR EUROPE REGISTRATION CARD For your own information complete the table below Serial number machine Dealer name Purchase date Remarks SAFETY INSTRUCTIONS Verti Clean has been designed to be used safely This can only be done if the safety instructions described in this manual are followed fully Read and understand Fig 1 the manual before you start using the Verti Clean Fig 1 the Verti Clean If the machine is not used as described in the manual there is the risk of injury and or damage to When using the machine the operator must be competent and must have competently adjusted the machine to the surface to be treated With incompetent usage and damage resulting from it the manufacturer will not accept any responsibility all risks associated with this are the sole responsibility of the user Incompetent usage also includes not following the manufacturer s directions for use maintenance or repairs Before using the Verti Clean
7. BRATION det a 17 OPTION DIFFERENT VIBRATION 51 18 OPTION 18 OPTION RAKE 18 OPTION MAGNETIC BROOM es 18 1 0 TECHNICAL DATA Model Verti Clean Verti Clean PTO Working width 1450mm Working depth With brush not worn out 10mm 0 0 4 Driving speed Max 12km h 7 4mph depending on the conditions of the surface Weight 111 kg 245 Ibs 130 Kg 287165 Contents receiving bin 65 litres 3966 5 cu inch Maximum capacity Theoretical with speed 10 Km h 6 2mph 14500m h 156076 ft h Drainage vibrating sieve Standard delivered 5mm x 5mm 0 2 0 2 Shipping dimensions LxWxH 408 x 1650 x 1360 mm 16 1 x 65 x 53 5 Oil gearbox SAE 90 Standard parts Removable dirt receiving bin Ground hugging dragging brush Easily changeable sieve Manual cylinder with manual and tool set Options Sieve elements with various drainage dimensions Wheel kit Magnetic broom Rake section Rear roller 2 0 GENERAL DESCRIPTION The Verti Clean Verti Clean PTO is a surface cleaning machine for cleaning artificial turf 3 0 FIRST INS
8. TALLATION Position A Fig 6 The machine is delivered on a pallet in transport position To prepare the machine for operation the machine must be taken of the pallet and the 3 points connection must be assembled in the correct position This is done as follows Fig 6 1 Remove nuts and bolts 1 and remove 3 points connection 2 2 Assemble the 3 points connection 2 as in position A 3 Assemble the nuts and bolts 1 and tighten everything well 4 0 THE POWER TAKE OFF PTO Verti clean PTO The PTO is a very important component It takes care of the drive from the tractor and safe use of the machine provided it is installed and maintained in the correct manner The PTO has its own CE certification Read the PTO manual This manual is located on the PTO Fig 7 4 1 LENGTH OF THE PTO PTO The length of the PTO is very important If it is too long it can damage the drive of the tractor and or the Verti Drain If the overlapping length of the cylinders becomes less than 150 mm 6 at any time it can damage the PTO The length changes when the machine is lifted or when a different tractor is used In order to set the PTO on the correct length when a new one has been purch
9. Users manual and parts book Verti Clean Verti Clean PTO Model Serial number Translation of the original operating instructions REDEXIM Kwekeriyweg 8 3709 JA Zeist the Netherlands T 31 30 6933227 F 31 30 6933228 E verti drain redexim com www redexim com ATTENTION FOR SAFE USE OF THE MACHINE AND FOR THE BEST RESULTS IT IS VERY IMPORTANT THAT THIS USER S MANUAL IS READ METICULOUSLY BEFORE USE OF THE VERTI CLEAN 1112 English 947 120 208 PREFACE Congratulations on your Verti Clean purchase For safe and long lasting operation of this Verti Clean it is necessary to read and understand this user s manual Without full knowledge of the contents it is impossible to work with this machine safely The following page deals with the general safety instructions first Every user must know these and use them After this a registration card is entered that needs to be returned in order to be able to deal with later claims In this users manual many instructions are given which are numbered in order You should act according to this order If a is used this points to safety instructions If a So is used this means a tip and or note All information and technical specifications provided at the moment that this document is published are the most recent ones Design specifications may be changed without prior notice This document is a translation of the original operating instructions Upon
10. ace in reverse order 11 Fig 9 6 0 WORKING DEPTH ADJUSTMENT OF BRUSH The working depth of the brush can be adjusted through changing the wheels at the front of the machine The procedure is as follows see fig 9 A Make sure the Verti Clean is blocked properly and cannot move on its own A I Turn off the tractor before dismounting Unscrew Nut 1 Adjust the wheel 2 till the correct setting has been reached Tighten Nut 1 Follow point 1 up to and including 3 for the other side of the machine so that the machine is adjusted parallel AON g oa set of spanners has been supplied you can find this in the toolbox NEVER set the machine in such a way that damage can occur to the surface to be worked IMPORTANT First statically check the working depth of the surface to be worked before using the machine So Experience has shown that the best machine setting for top layer cleaning is when the hairs of the brush do not touch the fibres of the grass 12 7 0 TRANSPORT OF THE VERTI CLEAN The user is responsible for the transportation of the Verti Clean behind the tractor on public highways Check the national law regarding regulations Levied concerning open fields the machine can up to with a speed of 20 km hours 12 4 Over open fields with the machine lifted the speed must not exceed a maximum of 20 km hour 12 4 mph higher speed can be dangerous for the driver bystanders and can even
11. ased or when a different tractor is used follow these steps see Figure 7 1 OSO A Measure the distance between the PTO s connection to the tractor and to the Verti Drain from groove to groove when the machine is connected to the tractor and positioned on the ground at the right angle Measure the distance B of the PTO in its shortest position from the locking pin to the locking bolt Divide the PTO in two parts and remove the protection cap at both ends The ends of the cylinders and the ends of the protection caps must be made shorter B A 75 3 Smooth off all components use some grease and then assemble all components Mount the PTO on the side of the Verti Drain Attach the other end of the PTO to the tractor Check the overlap of the cylinders Never use the machine if it has a damaged PTO protection cap First remove any damaged parts 4 2 USING THE PTO Verti clean PTO The following items must be checked for correct use of the PTO NEON While working the angle of the pivot pins may not exceed 30 degrees The pivot pins must always be aligned The overlap of the cylinders must always be minimum 150 mm Never use the machine if it has a damaged PTO protection cap For lubrication see section 13 0 Maintenance 10 5 0 COUPLING DISCONNECTING Check procedure before starting the coupling of the Verti Clean Check the Verti Clean for visually observable damage and repair this if a
12. efore work is done to it the pressure should always be taken off the hydraulic installation In the absence of protective covers and safety stickers the Verti Clean must NEVER be used NEVER crawl under the Verti Clean Turn the Verti Clean over if necessary When performing maintenance adjustments or repairs it is necessary to block the Verti Clean from sagging moving sliding away When performing maintenance adjustments or repairs always turn off the tractor s engine and remove the tractor s key from the ignition Fig 2 Fig 2 For maintenance and repairs only use original Verti Clean parts for safety of machine and operator Repairs of the Verti Clean may only be performed by authorised technical personnel Keep an account of repairs Besides the instructions in this user s manual the generally safety and instructions should be followed When using the public highway the applicable traffic regulations also apply Transporting people is not permitted Do not use the Verti Clean in the darkness during heavy rainfall storms or on slopes with an angle over 20 degrees Before commencing the work all persons who will operate the Verti Clean must be familiar with all its functions and operational elements On the sides of the Verti Clean safety stickers Fig 8 are applied with an identical meaning These safety stickers must be properly visible and legible at all times and be replaced when damaged
13. le to assemble another sieve which has a larger or smaller mesh The following sieves are available for the Verti Clean Mesh mm Mesh inches Part number 3 2 3 2 0 13 0 13 458 441 431 4 4 0 16 0 16 458 441 432 5x5 0 2x0 2 458 441 430 Standard 5 5x5 5 0 21x0 21 458 441 433 6x6 0 24x0 24 458 441 434 14 1 OPTION BOGY KIT If the pulling vehicle does not have a three point system to lift the Verti Clean in then it is possible to provide the Verti Clean with a towing hook and wheels for transport of the machine This option can be ordered under number 247 139 001 For assembly onto the Verti Clean see the component handbook 14 2 OPTION RAKE SECTION For raking of a surface a rake section can be delivered The rake section consists of a beam with spring pins which can be adjusted to depth This option can be ordered under number 247 139 002 For assembly onto the Verti Clean see the parts handbook 14 3 OPTION MAGNETIC BROOM To take steel particles such as nails screws shoe studs from the ground a magnetic broom is available This magnetic broom can be adjusted in height and is foldable for easy use after operation This option can be ordered under number 247 139 003 For assembly onto the Verti Clean see the parts handbook 18
14. machine Repair or replace Replace spring Untidy look of the field after working Machine is adjusted too deep Adjust the machine less deep Cracking sounds when the machine is operational Bearings are worn out Replace the bearings Machine takes too many bites in the field Scoop plate of the sieve is adjusted too deep Adjust the scoop plate of the sieve to a higher position See Hs 13 2 15 13 0 Time line Check point Lubrication point Method Before every use Check for loose bolts nuts Presence and Legibility of safety stickers Fig 5 Tighten the loose bolts nuts with the right torque Replace these if not present damaged After first 20 working hours new or repaired Check the roller bearings and the drive line Check for loose bolts nuts If necessary replace these components Tighten the loose bolts nuts with the right torque After every 100 working hours or annually Check the roller bearings and the drive line Check for loose bolts nuts Check the tension of the chain in the drive line Check the wear and tear of the brush Lubrication of the drive chain If necessary replace worn out components Tighten the loose bolts nuts with the right torque Adjust the tension of the chain Or if necessary replace the chain If necessary replace the brush
15. rd A Switch off the tractor before continuing Open the tarpaulin 1 by removing the wing nuts 2 Remove the dirt receiving bin 3 and empty this Place the dirt receiving bin 3 back in the machine Close the tarpaulin 1 and close this by tightening the wing nuts 2 arwn So Remove the waste according to the applicable conditions of the local legislation 14 12 0 PROBLEM ANALYSIS Problem Possible Cause Solution Overspill material to be cleaned is caught in the dirt receiving bin Working depth is adjusted too deep Vibration sieve is blocked Work environment is too wet Vibration sieve too fine Adjust the machine les deep Open the vibration sieve Wait till the work environment has dried up Use a sieve with a larger mesh Too little cleaning Working depth is adjusted too shallow Sieve has too large a mesh Brush is worn out Adjust the machine deeper Replace the sieve by one with a smaller mesh Replace the Brush Drive wheel skids Too little pressure on the drive wheel Bearings are stuck Too wet surface Add pressure to the wheel by tightening the forestay in transport position Loosen the bearings or replace these Postpone the working till the surface is dry Sieve does not move return Vibrating screen is not placed well in the machine Drive chain broken Spring reset mechanism broken Position sieve correct into the
16. safe operation of the machine can no longer be guaranteed Check whether all nuts and bolts are tightened Check whether all protective covers and safety stickers are attached to the machine and are not damaged Without them the machine must NEVER be used Fig 8 The Verti Clean can be coupled to the tractor by means of the 3 point linkage The method is as follows Fig 11 1 2 oe 9 10 11 12 Remove the 3 point pin 2 Reverse the tractor carefully so the lower connecting arms can be coupled to the frame A Make sure the tractor is blocked properly and cannot move of its own accord A I Turn off the tractor before dismounting Connect the lower connecting arms with the 3 point pins connecting plate pins 1 and secure these with the retaining pins supplied Set the tractor s stabiliser to 100 mm sideways stroke Mount the PTO 5 between the tractor and the Verti Clean PTO version Install the forestay on your tractor and unscrew this until it is at the same height as the upper 3 point top connection 3 transport setting of the Verti Clean Connect the forestay with pin 2 on the frame secure pin 2 with the retaining pin 3 supplied Screw in the forestay so that it is charged Make sure that all the fastening pins are secured Start the tractor and lift the Verti Clean from the surface Disconnecting takes pl
17. ted as described below then serious damage can be done to the surface to be treated the machine The start procedure is as follows 1 Check the Verti Clean thoroughly for loose parts and check whether all parts are functioning properly A If loose parts have been found or if parts do not work properly then the problems need to be solved first before using the Verti Clean 2 Drive to the location where the treatment needs to take place 3 Place the machine on surface to be treated and adjust the working depths of the machine statically as described in chapter 5 0 13 4 Adjust the forestay pin if desired the terrain following working position See fig 8 5 Disengage PTO and enter up to speed to 540 rpm PTO version 6 Start up the tractor and increase the speed until the correct speed has been reached A Preferably drive in straight lines in connection with possible damage which could otherwise occur to the surface Stopping is as follows 1 Reduce the driving and PTO speed and lift the machine from the surface 2 Drive to the next spot and start the working as discussed above 11 0 EMPTYING OF THE DIRT RECEIVING BIN Fig 10 When the dirt receiving bin is full this must be emptied This is done according to the following procedure See Fig 10 1 Drive the Verti Clean to the dumping site for collected waste A Make sure the Verti Clean is blocked properly and cannot move on its own acco
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